IR 05000508/1979008
| ML19256E574 | |
| Person / Time | |
|---|---|
| Site: | Satsop |
| Issue date: | 10/12/1979 |
| From: | Dodds R, Kirsch D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V) |
| To: | |
| Shared Package | |
| ML19256E571 | List: |
| References | |
| 50-508-79-08, 50-508-79-8, 50-509-79-07, 50-509-79-7, NUDOCS 7911080071 | |
| Download: ML19256E574 (6) | |
Text
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U. S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT
REGION V
50-508/79-08 Report No.
Docket No.
License No.
Safeguards Group
Washington Public Power Supply System Licensee:
P. O. Box 468 Richland, Washington 99352 WNP-3 and WNP-5 Facility Name:
_
Inspection at:
WNP-3 and WNP-5 Site (Satsop)
Inspection conducted-September 24-28. 1979
/ O - /2._ - 1 8 Inspectors:
'M ' >
D. F. }{ irs'ch,' Reactor Inspector Date signed Date Signed Date Si ned
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b N' / b Approved By:
t
/Date/ signed R. T. Dodds, Chief, Engineering Support Section Reactor Construction and Engineering Support Branch Sun mary :
Inspection during period of September 24-28, 1979 (Report Nos.
50-508/79-08 and 50-509/79-07)
Areas Inspected:
Routine, unannounced inspection by regional-based inspector of quality assurance implementing procedures for safety related piping and structural steel installation activities.
The inspection involved 30 inspector-hours onsite by one NRC inspector.
Results:
No items of noncompliance or deviations were identified.
1294 143 RV Form 719 (?)
7911 080
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DETAILS 1.
Individuals Contacted a.
Washington Public Power Supply System (UPPSS)
- C. E. Love, Deputy Division Manager
- J. C. Lockhart, Quality Assurance Manager
- J. E. Werle, Project Engineer
- 0. E. Trapp,'roject Engineering Manager
- J. M. Walker, Senior Project Quality Engineer
- R. ft. Simons, Senior Project Ouality Engineer
- R. R. Quimby, Lead Project Quality Engineer
- C H. Tewksbury, Lead Project Quality Engineer S. F. Schuermann, Quality Assurance Engineer L. J. Garvin, Consulting Engineer D. Lagrou, Mechanical Engineer b.
Ebasco Services, Inc.
(Ebasco)
- J. P. Sluka, Manager of Engineering
- A. M. Cutrona, Deputy Quality Assurance Manager
- L. F. Adams, Senior Project Quality Engineer
- S. R. Smith, Lead Project Quality Engineer J. D. May, Quality Assurance Engineer R. Jurbala, Quality Assurance Engineer L. A. Pauls, Contract Engineer T. Bordeaux, Contract Engineer c.
G. M. Arnett, Welding Supervisor Two welders conducting welding on the Unit 3 Containment Vessel.
d.
Morrison-Knudsen (M&K)
R. Riley, Survey Party Chief C. McGuire, Survey Party Chief C. Pharris, Field Engineer W. Newhall, Survey Instrument Operator J. M. Sallie, Level II Quality Control Inspector e.
Lord Electric Co.
F. Betrozoff, Foreman f.
State of Washington
- W.Fitch,ExecutiveSecretary(EFSEC)
- Denotes those attending exit interview.
1294 144
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-2-2.
Site Tour Upon arrival, the inspector conducted a tour of the Unit 3 facility to observe the activities of construction, housekeeping and general compliance with the PSAR and applicable codes and standards.
In particular, the inspector examined the activities of containnent vessel plate fitup, preheat and welding; reinforcing steel storage; embedded conduit installation; and structural steel column erection and grouting.
The inspector requested that the vertical alignment of columns B7X, B7Z and B8Z be verified and observed this activity.
The vertical alignment of these columns conformed to AISC requirements.
Further, the concrete placement checklist and curing report for the grouting of the base of column 89 were examined.
flo items of nonccmpliance or deviations were identified.
3.
Safety Related Piping (PKS)
Peter Kiewit Son's is the piping installation contractor for safety related piping outside of containment. The contractor had perforned only minimal safety related work and was in the process of establishing the program and procedures.
a.
Review of Quality Assurance Implenenting Procedures The following specifications, procedures, work instructions and owner's design positions were examined for compliance with 10 CFR 50, Appendix B; the AS!1E B&PV Code,Section II; the PSAR, and applicable ANSI standards.
1.
Specifications 3240-251:
Piping Erection and Mechanical Installations for Reactor Auxiliary Building, Fuel Handling Building and Yard and Performance of Safety Related Work WPPSS Quality Class I, II and G.
2.
Specification 3240-551:
Installation of Piping.
3.
Specification 884-WA-78:
Supplementary Requirements for Welding of Nuclear Pressure Components.
4.
Combustion Engineering Specification CEND-353:
Field handling, Maintenance and Storage Requirements for CE Furnished Equipment.
5.
PKS Quality Assurance Manual.
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-3-6.
Administrative Site Procedure (ASP) ASP-RE-2-28:
Standard Procedure for Maintenance of Equipment and Materials During Storage.
7.
ASP-RE-2-29:
Supplemental Requirements for Receiving, Handling, Cleaning and Storage of Stainless Steel Weldments.
8.
ASP-QA-7-3: Site fJonconformance Reports.
9.
PKS-QP-1: 0A Personnel Qualification 10. PKS-OP-2: Auditor Qualification 11. PKS-QP-4 :
Stop Work Authority 12.
PKS-QP-5:
Receiving Inspection 13. PKS-OP-7:
Inspection and Examination 14.
PVsS-QP-8:
Inspection Status 15.
PKS-QP-9:
Control of ?!onconformances 16.
PKS-QP-10:
Quality Assurance Records 17.
PKS-QP-11: Audit 18.
PKS-QP-12:
Surveillance 19.
PKS-CP-1:
Care and Maintenance Instruction Procedure 20.
PKS-CP-6:
Equipment Installation Procedure 21.
PKS-CP-9: General Housekeeping 22.
PKS-CP-10: Safety and Fire Protection Plan 23.
PKS-CP-11:
Indoctrination of Contractor Supervisory Personnel 24.
PKS-EP-1:
Document Control
PKS-EP-3:
Configuration Control
PKS-EP-5:
Engineering Modifications 27. PKS-EP-7:
Cleaning I,nstruction Preparation 28. PKS-EP-9:
Packaging, Shipping and Storage of fluclear Plant Items 1294 146
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-4-29.
PKS-EP-11: Reporting Defects and Noncompliance (10 CFR 21)
30. -PKS-EP-13: Work Release Preparation 31.
PKS-EP-14: Material and Item Marking and Identification.
32.
PKS-WI-601: Anchor Bolts Work Instruction 33.
Owners Design Postion ODP-9.1:
Chemical requirenents for Marking and Packaging Materials for use with Stainless Steel and Nickel-Based Alloys 34. WPSS Audit 251-1:
Contractor Readiness Evaluation b.
Evaluation and Review Results Pursuant to review and evaluation of the above listed docunents, the inspector observed the following apparent inconsistencies:
1.
The Peter Kiewit QA Manual Section 12 (Control of Measuring and Test Equipment) did not reflect all of the requirements of the ASME B&PV Code,1977 Edition,Section III, Paragraphs NB and NC-6413, regarding calibration of pressure test gauges.
The PKS QA Manual was subsequently revised on 9/27/79 to adequately reflect these requirements.
The inspector had no further questions.
2.
The Peter Kiewit QA Manual Section 15 (Nonconforming flaterials and Items), paragraph 3.3 and PKS-QP-9, paragraph 5.3, did not appear to implement the requirements of ASP-0A-7-3, paragraph 3.0, in that PKS foniards only certain, not all, site initiated NCRs to the AE for review and evaluation. The ASP requires that the Ebasco Resident Engineer evaluate certain types of NCRs that PKS would not be submitting. Also, the PKS procedure and 0A manual state that WPPSS/Ebasco site QA will provide engineering evaluation of NCRs in apparent contradiction to the ASP requirements that all NCRs must be evaluated by the Contract Engineer and/or Resident Engineer with OA performing applicable evaluations.
3.
ASP-RE-2-29 and PKS procedures do not appear to require the removal of marking material or pressure sensitive tape.
ODP-9.1, paragraph 3.1, requires that marking material and pressure sensitive tape be used on a " remove before operation" basis, which includes any heating operation or system cleaning.
4.
PKS-EP-14, paragraph 5.3, does not appear to require that a manufacturer of pressure sensitive tape submit a Certificate of Compliance with chemical requirements for tapes as is required by ODP-9.1, ASP-RE-2-29 and the PKS QA Manual, Section 8.
The above items will be examined during a future inspection.
(508/79-08-01)
1294 147
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,.
-5-The licensee's representatives agreed to evaluate and resolve these system inconsistencies prior to commencement of safety-related construction activities by PKS.
No items of noncompliance or deviations were identified.
4. Exit Interview The inspector met with licensee and AE representatives (denoted in Paragraph 1) at the conclusion of the inspection on September 28, 1979, and sumr,arized the insoection scoce and findings.
The licensee agreed to evaluate and resolve the items as discussed in oaragraph 3 above.
The inspector emphasized the importance of assuring that "as-built" piping and support configurations are factored into the safety and seismic analyses.
The licensee comitted to notification of IE:RV five days prior to the postweld heat treatment operation on the Unit 3 containnent vessel.
1294 148