IR 05000410/1978009
| ML17053A347 | |
| Person / Time | |
|---|---|
| Site: | Nine Mile Point  |
| Issue date: | 11/20/1978 |
| From: | Mcgaughy R, Narrow L, Varela A NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I) |
| To: | |
| Shared Package | |
| ML17053A346 | List: |
| References | |
| 50-410-78-09, 50-410-78-9, NUDOCS 7901080198 | |
| Download: ML17053A347 (14) | |
Text
U.S.
NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT Region I
0
. ~50.010 79-09 Docket No.
50-410 License No.
CPPR-112 Priority Licensee:
Nia ara Mohawk Power Corporation Category 300 Erie Boulevard, West S racuse, New York 13202 Facility Name:
Nine Mile Point Nuclear Station, Unit 2 Inspection at:
Scriba, New York and Syracuse, New York Inspection cond 'ted.
be
-.. November 2, 1978 Inspectors:
. /
L. Narrow, Reactor Inspector X:( -!. Jn i'.
A. Varela, Reactor nspec or R.
W.
McGau hy, Chief, Construction Projects Sect>on, rane Approved by:
P2 Pd7t3 R. hl.
McGaugh C 'ef, Construction Projects Section, RC
ES Branch Ig I7 TP date signed i.s i9"7m~
date s'igned date signed
~~%<7~
date sign d
Ins ection Summar:
Ins ection on October 30 - November 2, 1978'(Re ort'No.'50-410/78-09 Areas Ins ected:
Routine, unannounce snspectson y regsona ase inspectors, of prep acement preparation, mixing, placing and testing of concrete; review of records and procedures for storage and preventive maintenance of equipment; review of revised guality Standard; and re!Iiew 6f -.-the status of-',outstanding items.
The-inspection involved 50 inspector-hours on site by two NRC t egionale based, inspectors.:and seven hours onsite by a supervisor.
Results:
No items of'oncompliance were identified.
>Boioso! qg Region I Form 12 (Rev. April 77)
QQ >CvC>>
DETAILS Persons Contacted Nia ara Mohawk Power Cor oration
- S. H. Haybrook, Senior Site Construction Representative
- C. G. Honors, QA Engineer
- C. D. Terry, Senior Site QA Representative
- K. D. Ward, QA Engineer Stone and Webster En ineerin Cor oration
- B. W. Gatlin, Superintendent Field QC
- C. E. Gay, Assistant Superintendent, Field QC
- J. E. Rogers, Chief Office Engineer W. Stone, Senior Field Engineer
- T. J.
Vaughn, Assistant Superintendent, Field QC Walsh Construction Com an L. Allen, Craft Supervisor T. Rossi, Area Engineer Northern Read Mix Com an M. McCormick, Batch Plant Superintendent The inspector also interviewed other licensee and contractor employees during the inspection.
- denotes those present at the exit interview.
Plant Tour The inspectors made a tour of the site to observe work activities in progress, completed work and the status of construction.
The inspector examined work items for any obvious defects or noncompliances with regulatory requirements and observed QC activties and evidence of quality control of the work.
Specific activities observed by the inspectors included protection of Cadweld "B" sleeves on the B-7 containment liner (knuckle plate),
storage of reinforcing.steel and down comers, preparation for concrete placement for the reactor pedestal.
and primary containment wall, batch plant maintenance and
. concrete placement for a control building wall.
No items of noncompliance were identifie '.
Concrete Pre lacement Pre aration The inspector observed preparatory. work for concrete placement of primary wall, pour number 1-122-017 P,
and the reactor pedestal, pour number 1-122-005 P.
Inspection was made for conformance to criteria identified in the following:
Nine Mile Point Station, Unit 2 PSAR, Appendix D and S 5 W's modified "Standard Nuclear guality Assurance Program" Codes and Standards committed'in PSAR sections on structures and concrete S8W Specifications No. S203H, S203A and S203C for Concrete Testing Services, Nixing and Delivering Concrete and Placing Concrete and Reinforcing Steel S&W Construction drawings No.
EC-30 and EC-40 for the primary
" reactor building wall and the reactor pedestal wall.
SKW Instructions and Procedures:
gAD-9.1, 9.3, 10.2, 11.2, 11.3 and gS-10;3,~10;12 and 10.'13 The inspector determined that work and inspection activities were accomplished according to applicable specifications codes, standards, drawings and procedures in the following areas:
Forms - properly secured, tight and clean Rebar and Embedments - properly placed and clean Rebar Splicing - cadweld splices made by qualified operators and inspected by qualified gC personnel Cement Storage - adequately protected Aggregate Storage - adequate segregation and pile heights Inspection performed to meet specification requirements Prequalification and certification of concrete batch plant and concrete materials..
No items of noncompliance were identifie.
. Concrete Placement The inspector observed work and inspection activities associated with concrete placement of pour number 1-222-005P for the reactor pedestal wall on November 2, 1978.
He determined that work and inspection activities were accomplished in conformance to criteria identified in paragraph
above for batch plant operation; and for delivery, testing and placement of the concrete.
Accuracy of material and temperature control Generation and control of batch records Inspection accomplished by qualified inspection personnel for frequency and scope conforming to requirements Proper mix specified and delivered Duration of concrete mixing and transporting Pumped concrete through carbon steel pipelines Testing at end of pump line meets acceptance criteria, using calibrated equipment and concrete controlled for temperature Adequacy of placement location for temperature control Adequacy of placement crew, equipment and techniques was observed at start of placement and continued through one half of the placement Activities of construction supervisory personnel, field engineers and gC personnel in direction of the work and verification of conformance to drawing, specification and procedure requirements No items of noncompliance were identified.
5.
'Cleanih 'of Cadweld Sleeves During the plant tour the inspector observed that the protective covers on some of the Calweld "B" sleeves attached to the containment liner knuckle plate were displaced and in some cases had been removed.
Evidence of rust was observed on the interior of the sleeve *
Item 5 of the Vendors Catalogue Addenda provides a procedure for cleaning of rusty sleeves.
However, addenda is not clearly identified in specifications as applicable to the work.
This item is unresolved pending clarification of the cleaning
.
requirements.
(78-09-01)
6.
-
ualit Standard Revision guality Standard gS-14. 2 "Inspection Report System" had been extensi.vely revised by Revision C.
The inspector reviewed this OS as well as gA0-.14. 1, Revision B "Inspection Report System/Preparation.
No items of noncompliance were identified.
7.
Nonconformance and Dis osition Re orts The inspector examined N 5 D reports which had been dispositioned for the period April 14, 1978 to October 19, 1978.
The reports were found to be complete, legible and retrievable; corrective action required was specified and the proper approvals were shown.
In addition the reports had been reviewed for repor'tability.
No items of noncompliance were identified.
8.
'Stora e'and'Maintenance of E ui ment The inspector reviewed procedures and records of storage and maintenance of equipment and discussed a "Visirecord Card System" which is being implemented with the licensees representative.
This sytem will provide easier identification of the maintenance status of equipment as well as additional space for a description of maintenance requirements.
Maintenance records are presently being transferred to the new cards and it is anticipated by the licensee that this system will be in use in the near future.
The inspector reviewed the specification and records shown below:
Specification SMOl, dated June 29, 1978,
"Storage and Maintenance During Storage of Permanent Plant Equipment Maintena'nce records for:
Motor Operated Valve No.
2 PCS-MOV-1DA Diaphram Control Valve No.
2 RDS-ADV-124 Seal Purge Flow Rotameter No.
2 RCS-F 13B Condensate Pump No.
2 CNM-PIA
Glove Valve No.
2 WCS-V118 Low Frequency M-G Set No.
2 RCS-MG-lA The inspector also observed storage conditions and equipment in storage in the warehouse.
P During review of maintenance records for condensate pump No.
2 CNM-PIA th'e inspector observed that the Equipment Storage History card did not show that humidity indicators had been checked although Byron-Jackson Procedure No.
1403,
"Recommended Handling and Storage Instruction for Long Term Outside Storage of Vertical Pumps" requires that they be checked every 30 days.
This item is unresolved pending the.,determination as to whether'this. requirement.had been. deleted from the instruction.":(78-'09-02)
Licensee Action on Previous Ins ection Findin s (Closed)
Un'resolved Item (78-04-02):
Cold weather concrete curing records.
S 8 W's E 5 DCR's number P00449 and P00493 have emphasized and clarified specific requirements and underscored responsibility regarding construction and gC procedures to assure that concrete placed in cold weather will produce an amply strong and durable structure.
(Closed)
Unresolved Item (78-07-01):
Inadequate spacing of reinforcing steel in Screenwell base mat pour No.
5-310-025 P.
S
W N 5 D
report No. 0676 identified the problem, dispositions it and shows corrective action to have been taken.
'Audits The inspector examined S&W Audit Report No.
12 which was conducted August 14-18, 1978.
This audit included; among other items, Mixing and delivering concrete; placing concrete and reinforcing steel; testing concrete; and material/equipment preventive maintenance and storage.
The audit conformed to the audit plan and deficiencies identified were followed up for corrective actions.
No items of noncompliance were identified.
'Unresol ved ' tems Unresolved items are matters about which more information is required in order to ascertain whether they are acceptable items, or items of noncompliance.
Unresolved items disclosed during the inspection are discussed in Paragraphs 5 and ~ I
12.
Exit 'ntervi ew At the conclusion of the inspection on November 2, 1978, a meeting was held with representatives of the licensee.
The inspector summarized'he results of the inspection as described in this repor TP