IR 05000280/1995099

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Forwards SALP Rept Evaluating Results of Insp Repts 50-280/95-99 & 50-281/95-99 on 930704-950121.Rev to Program Addresses Areas of Plant Operations,Maint,Engineering & Plant Support
ML18153B240
Person / Time
Site: Surry  Dominion icon.png
Issue date: 02/13/1995
From: Ebneter S
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Ohanlon J
VIRGINIA POWER (VIRGINIA ELECTRIC & POWER CO.)
Shared Package
ML18153B241 List:
References
NUDOCS 9503080057
Download: ML18153B240 (9)


Text

February 13, 1995 Virginia Electric and Power Company ATTN:

Mr. J. P. O'Hanlon Senior Vice President - Nuclear Innsbrook Technical Center 5000 Dominion Boulevard Gleo Allen, VA 23060 SUBJECT:

SYSTEMATIC ASSESSMENT OF LICENSEE PERFORMANCE (SALP)

(NRC INSPECTION REPORTS NOS. 50-280/95-99 AND 50-281/95-99)

Gentlemen:

The NRC Systematic Assessment of Licensee Performance (SALP) has been completed for your Surry nuclear facility. The facility was evaluated for the period of July 4, 1993, through January 21, 199 The results of the evaluation are documented in the enclosed SALP report. This report will be discussed with you at a public meeting to be held at the Surry site on March 9, 1995, at 10:00 The assessment was conducted in accordance with the July 19, 1993, revision to the SALP program which addresses four functional areas: Plant Operations, Maintenance, Engineering, and Plant Suppor Overall performance at Surry was sustained at a high level in most functional areas during this period and improved from the previous SALP assessment in other area Superior performance was achieved in.three of the four assessment areas:

Oper~tions, Engineering, and Plant Suppor Contributing to the superior performance was an effective self-assessment program which focused on identification of problems and continuous improvemen Quality assuranc~ and safety assessment were important elements in the management controls and involvement at the station. Maintenance was assessed as good with major challenges identified as human performance errors and some equipment aging issue In accordance with Section 2.790 of the NRC's "Rules of Practice," a copy of this letter and its enclosure will be placed in the NRC Public Document Roo PDR ADOCK 05000280 G J PDR OFFICIAL COPY

VEPCO

Should you have any questions or comments, I would be pleased to discuss them with yo I look forward to discussing this assessment with you on March 9, 199 Docket No License No, 50-281 DPR-32, DPR-37 Enclosure:

SALP Report cc w/encl:

M. L. Bowling, Manager Nuclear Licensing & Programs Virginia Electric & Power Company Innsbrook Technical Center 5000 Dominion Boulevard Glen Allen, VA 23060 David A. Christian Station Manager Surry Power Station P. 0. Box 315 Surry, VA 23883 Ray D. Peace, Chairman Surry County Board of Supervisors P. 0. Box 130 Dendron, VA 23839 Dr. W. T. Lough Virginia State Corporation Commission Division of Energy Regulation P. 0. Box 1197 Richmond, VA 23209 Michael W. Maupin Hunton and Williams Riverfront Plaza, East Tower 951 E. Byrd Street Richmond, VA 23219 cc w/encl cont'd:

See page 3

Sincerely, Orig signed by Stewart D. Ebneter Stewart D. Ebneter Regional Administrator

Robert B. Strobe, M.D., M. State Health Commissioner Office of the Commissioner Virginia Department of Health P. 0. Box 2448 Richmond, VA 23218 Attorney General Supreme Court Building 101 North 8th Street Richmond, VA 23219 INPO 700 Galleria Parkway Atlanta~ GA 30339-5957 Distribution w/encl :.

Chairman I. Selin Commissioner K. C. Rogers Commissioner E. G. de Planque J. M. Taylor, EDO J. L. Milhoan, EDO H. L. Thompson, Jr. EDO G. M. Tracy, Regional Coordinator, EDO W. T. Russell, NRR R. P. Zimmerman, NRR A. C. Thadani, NRR J. Lieberman, OE S. A. Varga, NRR J. A. Zwolinski, NRR B. C. Buckley, NRR D. L. Gamberoni, NRR/ILPB(2 copies)

R. W. Cooper, RI E. G. Greenman, RIii A. B. Beach, RIV K. E. Perkins, WCFO C. A. Casto, RII T. A. Peebles, RII W. E. Cline, RII D. M. Collins, RII K. M. Clark, RII R. E. Trojanowski, RII S. J. Vias, RII L. W. Garner, RII G. A. Hallstrom, RII PUBLIC

Distribution w/encl:

Continued see page 4

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VEPCO Distribution w/encl cont'd:

NRC Resident Inspector U.S. Nuclear Regulatory Commission Surry Nuclear Power Station 5850 Hog Island Road Surry, VA 23883 NRC Resident Inspector U.S. Nuclear Regulatory Commission North Anna Nuclear Power Station Route 2, Box 78-A Mineral, VA 23117 Mr. Thomas M. Majusiak Chief, Technical Hazards Branch Federal Emergency Management Agency Region II I Liberty Square Building 105 South Seventh Street Philadelphia, PA 19106 I

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Board members were J. P. Stohr (Board Chairperson), Director, Division of Radiation Safety and Safeguards; E.W. Merschoff, Director, Division of Reactor Projects; A. F. Gibson, Director, Division of Reactor Safety; and D. 8. Matthews, Director, Project Directorate II-2, NRC Office of Nuclear Reactor Regulation. This assessment was reviewed and approved by the Regional Administrato I PLANT OPERATIONS This functional area addresses the control and executi-0n of activities directJy related to operating the plant. It includes activities such as plant startup, power operation, plant shutdown, and response to transient It also includes initial and requalification training programs for licensed operator Management oversight and involvement were effective during the SALP period, and were characterized by conservative decisions and safe operation While the plant was challenged by six trips during this period due largely to equipment failures, operators' response to these events was well controlled, focused on safety, prompt, and thoroug The Station Nuclear Safety Operating Committee consistently provided thoughtful review of issues at the appropriate threshol In addition, reviews associated with temporary leak seal repairs added value to these efforts, in that issues not recogn'ized by the line organization were identified and subsequently addresse Management fully supported operational personnel and established high performance standard Prudent testing was initiated for problems associated with th_e turbine driven auxiliary feedwater pum Management's onshift oversight during plant heatups and startups illustrated a strong commitment to plant safety. Shift operations were well controlled with conservative decisions made to control the tempo of operations during steam generator level oscillations. Early in the SALP period, an inadequate evaluation of a reactor coolant system leak resulted in Unit 1 operating with a non-isolable reactor coolant lea However, conservative actions taken on a subsequent increase in leakage rate resulted in the ultimate detection, analysis and repair of the leak prior to exceeding allowable leakage limit ENCLOSURE

Operations personnel performance was excellent throughout the assessment perio Plant evolutions such as shutdowns and startups, reactor trips, power operations and transients were conducted in a highly professional and competent manne Excellent command and control of the evolutions and the frequent use of feedback communications indicated that management expectations were fully understoo To assure successful evolutions, effective pre-job briefings were consistently conducte During shutdowns, occasional communication deficiencies contributed to personnel errors involving loop stop valve operation and control of the dilution flow pat Both the initial licensed operator and operator requalification training programs were satisfactorily implemente Six of seven personnel tested for initial licensing successfully passed th~ examinatio The training skills learned in the simulator were also evident during plant evolution Operators were knowledgeable of plant systems and used procedures successfull The operations organization was effectively supported by the statio Engineering and Maintenance support to emerging problems was prompt and effective in assuring operators' ability to manage problems with a conservative safety attitude. Self assessment has remained effective throughout the period due, in large part, to the extensive involvement in and ownership of the assessment program by the operations line managemen The Plant Operations Area is rated Category III. MAINTENANCE This functional area addresses activities associated with diagnostic, predictive, preventive and corrective maintenance of plant structures, systems, and component It also includes all surveillance testing, inservice inspection and other tests associated with equipment and system operabilit Management continued to maintain a strong commitment to upgrade the material condition of the plant. Significant progress was made in reducing leaks, improving coatings, and refurbishing damaged and corroded equipmen Several longstanding and recurring equipment problems were correcte Examples included replacement of pressurizer safety valves and component cooling water heat exchanger Effective engineering support and root cause analyses were important contributors to success in this are The procedure upgrade program, initiated in a previous SALP period, was continue Although procedural deficiencies continued to cause problems, the quality of procedures steadily improve Plant systems and components were appropriately tested to assure they would function properly in servic Effective programs were implemented for post maintenance, inservice, and surveillance testin Programs for diagnostically testing motor operated valves, predicting piping ENCLOSURE

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degradation due to erosion and corrosion, and verifying the heat transfer capability of service water heat exchangers were also effectiv Teamwork contributed to good maintenance performanc NRC inspectors noted numerous examples of effective communications between operations and maintenance during pre-job briefings and during the accomplishment of maintenance activities. Engineering assisted Maintenance in the resolution of recurring equipment problem Human performance deficiencies in the implementation of maintenance and testing programs remained a challenge during this SALP perio Such deficiencies caused an automatic reactor trip, a manual reactor trip and power runback These deficiencies, and other personnel errors during maintenance and testing activities, were caused by lack of attention to detail and failure to follow procedure Equipment failures were also a challenge. Several reactor trips, forced outages and power reductions were caused by equipment failure Most occurred in the balance-of-plant equipment and some could have been prevented by more effective preventive maintenance of aging plant equipmen Self-assessments were a strengt The line organization candidly assessed performance trends using the performance annunciator panel program, and the QA organization provided daily performance reports to station managemen The plant staff maintained a low threshold for identifying problems as indicated by the large number of deficiency reports generated. Audits and assessments by the QA organization provided valuable performance feedback to station managemen Corrective actions taken in response to specific problems identified by self-assessments were generally timely and effectiv The Maintenance area was rated Category I ENGINEERING This functional area addresses activities associated with the design of plant modifications and engineering support for operations, maintenance, surveillance, and licensing activitie Management demonstrated a strong commitment to providing high quality engineering and technical support in maintaining safe plant operation In general, conservative and appropriate decisions were made by management with respect to operations, maintenance and surveillance activitie Engineering and technical support in resolving emerging issues in support of reliable plant operation was generally goo Trending and evaluation of the steam generator water level oscillations was comprehensive, timely, and provided valuable information to the operations staff. Engineering evaluation of a proposed modification to the 2A station battery was soun Operations, maintenance, and ENCLOSURE

engineering personnel coordinated efficiently to minimize the amount of time the station battery was out of service and to complete the temporary modification in a controlled manne A strong engineering training program was exemplified by the number of engineering personnel with Senior Reactor Operator or Shift Technical Advisor certificates. Management focused attention on engineering backlog control which yielded good results by reducing the number of backlog package Licensing submittals were timely and of high quality, demonstrating thorough understanding of the technical issues and regulatory requirement Responses to NRC Generic Letters adequately addressed issues of concer During the period, there were some problems which indicated a need to improve communications between engineering and station personne Examples were an error relating to the main steam calorimetric computer program setpoint, because the impact of the refined main steam scaling values was not recognized by all involved parties; and an incident relating to the gradual degradation of a station batter The self-assessment program was well organized, effective, and performed by knowledgeable people. Assessments were effective in identifying a number of areas for improvement in the engineering grou Corrective actions in response to the audits and assessments were developed to address the improvement area The review of the Technical Specifications and implementing procedures was thorough and significantly improved the quality of the surveillance progra The Engineering area was rated Category PLANT SUPPORT This functional area addresses all activities related to the plant support function including radiological controls, radioactive effluents, chemistry, emergency preparedness, security, fire protection and housekeeping control The radiological control program continued to provide an excellent level of protection for plant workers and the environment during this SALP perio Proactive As Low As Reasonably Achievable (ALARA) efforts resulted in collective dose savings and supported the continued downward trend in collective dose for the sit ALARA initiatives included the effective use of permanent shielding on operating systems, hot spot reduction and refinements to shutdown chemistr There was strong management and worker involvement in support of the progra Radiological contamination control practices continued to be aggressive and supported the effective control of internal exposures during the perio Self audits of the radiological protection, chemistry, radioactive waste, and transportation programs were comprehensive and well documente Corrective actions for audit findings were *

appropriately implemente Effective implementation of the primary and ENCLOSURE

secondary chemistry programs maintained primary parameters well within technical specification limits and reduced the source term during outage Radiological effluents were also effectively controlle Overall, radiological work procedures were goo During the period there were several instances of failure to comply with procedures and related control Performance in the Emergency Preparedness area continued at an excellent level during this perio The response organization performed effectively during emergency exercises in 1993 and 1994 and responded effectively to four events classified at the Notification of Unusual Event Leve Event recognition, classification and Emergency Plan implementation were appropriat The training program continued to be effectively implemented, supporting the e~cellent response performanc There was strong management support for the progra Self audits of the emergency response program were detailed and comprehensive with good assessments of Emergency Plan implementatio Findings, including those from exercise critiques, and corrective actions were tracke Good support was provided for offsite response agencie During the peri-0d, the area of radiological dose assessment was identified as needing improvemen The Physical Security Program continued to be implemented in an excellent manner during this period. The security staff was well trained and qualified and implemented security plan requirements in a professional manne Security barriers were effectively maintained with excellent maintenance of the security equipmen Self-audits were thorough and effective in identifying issues and areas for improvemen Security Plan changes submitted for review were thorough and timel The Fitness-for-Duty program was considered a strengt General overall housekeeping practices during the period were goo Plant surface coatings and reclamation activities improved the appearance of the plant and have heightened personnel awareness of housekeeping situations needing attentio The Plant Support area was rated Category 1.

ENCLOSURE