U-600458, Forwards Responses to Four of Five Open Generic Items & Specific Concerns Re Component 1E22-F010,per NRC Pump & Valve Operability Review Team 860128 Draft SER
| ML20138A552 | |
| Person / Time | |
|---|---|
| Site: | Clinton  |
| Issue date: | 03/12/1986 |
| From: | Spangenberg F ILLINOIS POWER CO. |
| To: | Butler W Office of Nuclear Reactor Regulation |
| Shared Package | |
| ML20138A555 | List: |
| References | |
| U-600458, NUDOCS 8603140312 | |
| Download: ML20138A552 (84) | |
Text
. ,,J U-600458
. L30-86 (03 -12 )-L 1A.120 ILLINOIS POWER COMPANY ,
CLINToN POWER STATION. P.o. Box 678. CLINTON. ILLINolS 61727 March 12, 1986 Docket No. 50-461 Director of Nuclear Reactor Regulation Attention: Dr. W. R. Butler, Director BWR Project Directorate No. 4 Division of BWR Licensing U.S. Nuclear Regulatory Commission Washington, DC 20555
Subject:
Clinton Power Station Unresolved PVORT Audit Concerns Pump and Valve Operability Qualification
Dear Dr. Butler:
This letter is in response to unresolved items identified by the NRC Pump and Valve Operability Review Team (PVORT) on the draft safety evaluation report elven to lilinois Power on January 28, 1986.
Attached for your Staff's review are responses to four of the five open generic items and responses to the specific concerns of component 1E22-F010. The response for Open Generic Item 5 (Test vs. Analysis Issue) is pending the written response from the NRC of the results of a technical session held in Chicago, Illinois on January 28-29, 1986.
Please contact us if you have any questions on this matter.
Sincerely yours, l W i
F. A. Spangenberg l Manager - Licensing and Safety CTG /cke Attachments l
cc: B. L. Siegel, NRC Clinton Licensing Project Manager l NRC Resident Office l l
Regional Administrator, Region III, USNRC Illinois Department of Nuclear Safety f
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U ADOCK 05000461 PDR t
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SUMMARY
OF SET 1 ATTACHMENTS ATTACHMENT 1 - NRC's PVORT' Generic Concern #3 and Illinois Power's Response ATTACHMENT-1A - PVORT Walkdown Result Report e
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.o ATTACHMENT 1
,. ILLINOIS POWER COMPANY CLINTON POWER STATION 1 i ;
SUBJECT:
PVORT Generic Concern #3 - Walkdown Results Draft SSER Table 3.10.2.1 The NRC PVORT Audit-l Concern states:
- Components said to be. installed and qualified have been turned over to Startup for testing (e.g.,
lE22-F001). 'ndit finding indicated that the qualification jackage is 'not. for the installed component. . Review all installed pumps and valves under the jurisdiction of,this program vs. their ,
qualification packages / documentation to assure this
, is not repeated elsewhere. Upon completion of this review, provide' findings and results..
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- Illinois Power's response is as follows
1 3,
As of February 13, 1986, installation of.753 components
, out of a total of 762' components have been verified. ,
The remainder 9 components are being installed and will-be completed prior to Fuel Load. Attachment 1A
- -lists.all components in which there were discrepancies between the qualification package and the walkdown l
results, and the resolutions of those discrepancies.
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. _ _ _ . _ _ __2 i___ ___m___ . ___ _ _ . _ _ _ _ _ _ _ _ _ _ . _ _ . . _ _ . . _ . _ _ _ _ . _ _ _ . _ _m_.___ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ . .
1 Attechm:nt 1A Pcgs 1 of 5 PVORT WALKDOWN RESULT REPORT EQUIPMENT NUMBER DESCRIPTION OF ANOMOLY RESOLUTION STATUS OMC009 Walkdown valve serial numbers To be resolved by.
do not match CR 1-86-01-147 OMC010 Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1B21-F022A Missing information on walkdown Information supplied sheet 1B21-F022B Missing information on walkdown Information supplied sheet 1B21-F022C Missing information on walkdown Information supplied ,
sheet IB21-F022D Missing information on walkdown Information supplied sheet 1B21-F032A Namco - EA180 - not functional To be resolved by Startup, MWR-B33907 1B21-F032B Namco - EA180 - not f unctional To be resolved by Startup,
.MWR-B33908 1B21-F037J Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 IB21-F037K Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 1B21-F078A Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1B21-F078C Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 IB21-F078E Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 IB21-F-78H Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 IB21-F078K Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 IB33-F019 Walkdown valve size does not To be resolved by match CR l-86-01-147 IB33-F020 Walkdown valve size does not To be resolved by match CR 1-86-01-147 1C41-F001A Elevations do not match with S&L Does not affect operability piping dwgs.
IC41-F006 Elevations do not match with S&L Does not affect operability piping dwgs.
1C51-F077 Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 1CC049 Bldg. location different than Does not affect operability S&L piping dwgs.
ICC053 Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1CC054 Walkdown actuator model numbers To be resolved by do not match CR 1-86-01-147 1CC057 Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1CC060 Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1CC060 Walkdown valve serial numbers To be resolved by do not match CR l-86-01-147
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PVORT WALKDOWN RESULT REPORT Attachment 1A Page 2 of 5
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EQUIPMENT NUMBER DESCRIPTION OF ANOMOLY RESOLUTION STATUS ICC070 , Walkdown valve serial numbers 'J? bC resolved by do not match CR 1-86-01-147 .
1CC070 Bldg. location different than Does not affect operability S&L piping dwgs.
ICC072 Walkdown actuator model numbers To be resolved by do not match CR 1-86-01-147 o' ICC074- Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1CC127 Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1CC128 Wa lkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 1CM002B Walkdown actuator model numbers To be resolved by do not match CR 1-86-01-147 1CM003B Bldg. location different than Does not affect operability
, S&L piping dwgs.
l' 1CM018 Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 l; ICM028 Walkdown valve / actuator serial
- To be resolved by L:' numbers do not match CR 1-86-01-147 i ICY 016 Walkdown actuator serial numbers To be resolved by do not match CR 1-86-01-147 1CY017- Walkdown actuator serial numbers To be resolved by do not match CR 1-86-01-147 '
l 1CYO20 Walkdown actuator serial numbers To be resolved by
! do not match CR 1-86-01-147 1CYO21 Walkdown actuator serial numbers To be resolved by do not match CR 1-86-01-147 1E12-F009 Walkdown actuator serial numbers To be resolved by do not match CR 1-86-01-147 1E12-F041A Walkdown valve serial numbers To be resolved by i do not match CR 1-86-01-147 l; 1E12-F041C Walkdown valve serial numbers To be resolved by i do not match CR 1-86-01-147
. IE12-F048A Walkdown actuator serial numbers To be resolved by I do not match CR 1-86-01-147 l-lE12-F052A Elevations do not match with S&L Does not affect operability piping dwgs.
1E12-F052B Elevations do not match with S&L Does not affect operability
- piping dwgs.
I 1E12-F060A Elevations do not match with S&L Does not affect operability L piping dwgs.
1E12-F060B Elevations do not match with S&L Does not affect operability piping dwgs.
l 1E12-F074A Walkdown valve / actuator serial To be resolved by i
numbers do not match CR 1-86-01-147 IE12-F075A Elevations do not match with S&L . Does not affect operability I piping dwgs.
1E12-F075B Elevations do not match with S&L Does not affect operability piping dwgs.
1E12-F087A Elevations do not match with S&L Does not affect operability
, piping dwgs.
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Atti: chm:nt lA 9 U PVORT WALKDOWN RESULT REPORT
- EQUIPMENT NUMBER DESCRIPTION OF ANOMOLY RESOLUTION STATUS lE21-F005 Walkdown valve serial numbers To be resolved by do not match CR l-86-01-147 IE21-F006 Walkdown valve serial numbers To be resolved by do not match CR l-86-01-147 lE21-F016 Cover clearance of 5-1/8" with Does not affect operability 11" required lE22-F012' Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 1E22-F023 Missing information on walkdown Information supplied sheet lE31-F006 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 lE31-F007 Walkdown actuator serial numbers To be resolved by do not match CR 1-86-01-147 IE31-F008 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 IE31-F009 Walkdown actuator serial numbers To be resolved by do not match CR 1-86-01-147 1E51-F010 Elevations do not match with S&L Does not affect operability piping dwgs.
IE51-F0ll Elevations do not match with S&L Does not affect operability piping dwgs.
lE51-F022 Walkdown actuator. serial numbers To be resolved by do not match CR 1-86-01-147 1E51-F022 Elevations do not match with S&L Does not affect operability piping dwgs.
1E51-F031 Elevations do not match with S&L Does not affect operability piping dwgs.
1E51-F045 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 1E51-F045 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 lE51-F059 Elevations do not match with S&L Does not affect operability piping dwgs.
lE51-F059 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 lE51-F059 Walkdown actuator serial numbers To be resolved by do not match .
CR l-86-01-147 1E51-F068 Elevations do not match with S&L Does not affect operability piping dwgs.
IE51-F068 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 lE51-F095 Walkdown valve serial numbers To be resolved by do not match CR l-86-01-147 1FC007 Walkdown valve serial numbers To be resolved by do not match CR l-86-01-147 1FC008 Walkdown does not show cperator To be resolved by model CR l-86-01-147 1FC011A Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 IFC015A Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 1FC015B Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 O
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Attachment 1A PVORT WALKDOWN RESULT REPORT < Paga 4 of 5 EQUIPMENT NUMBER DESCRIPTION OF ANOMOLY RESOLUTION STATUS 1FC016A Walkdown actuator serial numbers To be resolved by
- do not match CR l-86-01-147 1FC016B Walkdown actuator serial numbers To be resolved by do not match CR 1-86-01-147 1FC023 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 IFC024A Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 IFC024B Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 1FC026A Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 1FC026B Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 1FP052 Walkdown valve / actuator serial To be resolved by numbers do not match CR l-86-01-147 1G33-F004 Walkdown actuator model numbers To be resolved by do not match CR 1-86-01-147 1G33-F028 Walkdown actuator model numbers *To be resolved by do not match CR l-86-01-147 1G33-F028 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 1G33-F028 Walkdown valve serial numbers do To be resolved by not match CR l-86-01-147 1G33-F034 Walkdown actuator model numbers To be resolved by do not match CR l-86-01-147 1G33-F039 Walkdown actuator model numbers To be resolved by do not match CR l-86-01-147 1G33-F040 Walkdown actuator model numbers To be resolved by do not match CR l-86-01-147 1G33-F053 Walkdown valve size does not To be resolved by .
match CR l-86-01-147 1G33-F054 Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 1PS004 Walkdown valve / actuator serial To be resolved by numbers do not match CR 1-86-01-147 ISX004A Walkdown actuator serial numbers To be resolved by do not match CR l-86-01-147 ISX013F Walkdown valve serial numbers do To be resolved by not match CR 1-86-01-147 ISX019A Walkdown actuator model numbers To be resolved by do not match CR l-86-01-147 ISX019B Walkdown valve / actuator serial To be resolved by numbers do not match CR l-86-01-147 ISX025A Walkdown actuator model numbers To be resolved by do not match CR 1-86-01-147 ISX025C Walkdown actuator model numbers To be resolved by
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do not match CR 1-86-01-147 ISX063A .Walkdown actuator. serial numbers To be resolved by do not match CR l-86-01-147 ISX074A Missing information on walkdown Information supplied sheet ISX074B Missing information on walkdown Information supplied sheet O
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PVORT WALKDOWN RESULT REPORT Attachm:nt 1A '
Paga 5 of 5 l
EQUIPMENT, .
NUMBER DESCRIPTION OF ANOMOLY RESOLUTION STATUS
$SXO75A Missing information on walkdown Information supplied sheet BSXO75B Missing information on walkdown Information supplied sheet BSXO76A Missing information on walkdown Information supplied sheet- .
SSXO76A Missing.information on walkdown Information supplied sheet 8VP004B Insulation class does not match To be resolved by Vendor Data Reports .
CR 1-86-01-147 8VP015A Insulation class does not match To be resolved by Vendor Data Reports CR 1-86-01-147 SVR035 Walkdown valve serial numbers To be resolved by do not match CR l-86-01-147
'VR036 8 Walkdown valve serial numbers To be resolved by do not match CR l-86-01-147 BVR040 Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147
$VR041 Walkdown valve serial numbers To be resolved by do not match CR 1-86-01-147 BWO552B Motor HP is lower than HP per To be resolved by i
vendor drawing CR 1-86-01-147 l
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' Arrg3ysar QA
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SARGENT & LUNDY ,
zwaanzzas roWNDEDfeel as EAST MONROE STREET CHICA00, ILLINOIS GoeoJ (318 3 See acco Twx e40 336 3307 SLMI-19024 January 31, 1986 Project No. 4536-32
. CQD-027959 Illinois Power Company Clinton Power Station - Unit 1 Generic Item No. 6 of Clinton Draft SSER Mr. C. Gentile .
l Nuclear Station Engineering -
Illinois Power Company Clinton Power Station Mail Code V-390 P. O. Box 306 Clinton, IL 61727 I
Dear Mr. Gentile:
In response to Generic Item No. 6 of Clinton Draft SSER, we are sending this letter to confirm that new loads resulting from i
' LOCA or analysis of as-built conditions applicable to pump and valve operability have been cor.sidered during the analysis. The results of this evaluation showed that the qualification and operability of activo pumps and valves was unaffected.
If you have any questions, please do not hesitate to contact me.
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./R. J, Kokesh Senior Project Engineer Component Qualification Div.
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Copies:
See Page 2 l
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CARGENT & LUNDY ArrAawwr AA Encanzano CHICACD P M O OF $
Mr. C. Gentile SLMI-19024 Illinois-Power Company January 31, 1986 Page 2 CQD-027959 Copies: _
H. R. Lane H. E. Daniels E. P. Rosol CPS D/R Center H. M. Sroka s
W. G. Schwartz -
R. C. Heider D. K. Schopfer
. R. A. Witt M. J.'Shewski
, RDR/RJK ~~._, . .
CQD File O
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SUMMARY
OF SET 3 ATTACHMENTS
- I ATTACHMENT 3 .NRC's PVORT Generic Concern #7 and Illinois Power's Response
. ATTACHMENT 3A - Limitorque Action Plan ATTACHMENT 3B - MOVATS Inspection Status Report i
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ATTACHMENT 3
, ILLINOIS POWER COMPANY
- CLINTON POWER STATION
SUBJECT:
PVORT Generic Concern #7 - Valve Stem Problems Draft SSER Table 3.10.2.1 The NRC Audit-2 Concern states:
. As'a result of the two audits, three valves have been found to have bent, twisted, or experienced stem failures. IP should perform an investigation / evaluation to determine the total number of valves with this problem and the root cause.
The results of this effort are to be categorized and submitted.
Illinois Power's response is as follows:
The three valves identified during the PVORT audits with valve stem deficiencies are Limitorque Motor Operating Valves. In order to efficiently respond to a variety of industry-related problems concerning Limitorque motor opera-tor valves, IP's Nuclear Station Engineering Department (NSED),
with the joint concurrence of Plant Staff and Qualify Assur-ance, developed the Limitorque Action Plan which is summarized in detail in Attachment 3A. The status of the action item is as of December 23, 1985.
Many of the problem resolutions in this plan are being addressed during M07ATS testing. Attachment 3B provides a status for all safety-related valves which are included in the MOVATS testing program.
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CENERIC HOTOR OPERATED VALVE PROBLEMS PROBLEM-LESCRIPTION CLOSE-OUT ACTION !
CLOSIIRE DucilHIIT
- 1. Limit Switch Rotors 1. Limit Switch Rotors
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'1. Limit Switch Rotors -
Open Closed A. Material ID. . Brown & A. NSED [] W A. NSED - Letter Y-76191, and white - Containment B45, 6-24-85 duty. Red and Black Non-Con:ainment. ItAINT. M [] HAINT.- Verify proper rotor color to QA by way of CPS 8451.01 Section 8.1.2.4 Rev 3.
, B. Damage. Cracks & chips - B. NSED [] [A B. NSED - CR l-84-02-047, Engineering criteria needed for accep:able limits - was Letter Y-73868, 080, done other site. 12/12/84.
MAINT.. W [] HAINT -
' Verify to QA that work is completed by way of CPS 8451.01, Sectica 8.1.22, Rev. 3.
C. Pilot holes for pin connector - C. NONE *[] [A C. This item was closed at the replacement'. Procedure for dri111ng hole required. Rnf Action Plan Meeting on 2-19 .
problems. Incorrect & in- no evidence of' problems.
conplete drilling.
- 2. Limit Switch Base 2. Limit Switch Base 2. Limit Switch Base A. Material ID. Brown & White - A. NSED [] Id A. NSED -
containnent duty. Red & Black Non-containment.
Letter Y-76197, B45, 6/24/85.
MAINT (/] [] !!AINT -
Verify to QA that work is complete, by way of CPS 8451.01, Section 8.1.2.4, y' Rev 3. -d B. Damage B.
- 1. Cracks & chips - Engineering Dan 2ge B. Damage b 7
- 1. Maint. [] N 1. CCT 007767 -g acceptance criteria needed.
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" Craze" marks in white F.B.
glaze.
- 2. Cut, broken contact strips 2. 11aint . [] M 2. CCT 007767 Oy
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CENERIC MOTOR OPERATED VALVE PROBLEMS PROBLEM-DESCRIPTION CLOSE-0UT ACTION CLOSUME DOCUMENT Open Closed
- 3. Insufficient spring tension / bent. 3. Maint. [] P4 3. CCT 007767 Finger contacts. No contact -
w/ rotor.
- 4. Dirty / corroded contacts - cleaning 4. Maint. [] )( 4. CCT 007767 procedure?
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C. Loose Mounting Screw C. Maintenance [] P( C. CCT 00768 .
A. Material ID. Brown & White A. NSED [] Ei Letter Y-76197, B45, 6/24/85 Containment. Red & Black Non-Containment. MAINT. PQ [] HAINT -
Verify to QA that work is completed by way of' CPS 8451.01, Section 8.1.2.4, Rev. 3.
- b. !!issing Torque Limitor Plates - B. NSED [] D( B. NSED controlled safety - Non-Possible. safety T.S.S. List issued 3/18/85.
C. Incorrect Initial Torque settings - C. NSED [] F4 C. See item 3B.
Solution - Admin. Procedure S/U?
D. Cracks & chips - acceptance criteria. D. MAINT [] . E4 D. Oct 007767 E. Stripped threads in mellamine/ plastic E. USED [] El E. HSED -
body - Inserts acceptable? Letter Y-78652, B45, 12/16/85 FMINT h4 [] MAIKT -
Verify to QA that no plastic inserts were used to replace damaged threads in torque switch assemblies.
- 4. 1.initorque Wiring 4. Limitorque Wiring 4. Limitorque Wiring i A. Incorrect wire type
- iA. NSED [] b( A. Letter Y-78491, B45, 12/9/85 i S&L EQ [] S&L to rev. EQ-CLO25, CCTi 40391 I
B. Inconsistent / incomplete B. MAINT. [] bd B. CPS Procedure 8451.01 Section yi, terninstions. 8.2.1.2. .
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Pcge 4 ef 11 CENERIC MOTOR OPERATED VALVE PROBLDIS PROBLEM-DESCRIPTION CLOSE-0UT ACTION Cl.0SURE DOCUMENT Open Closed C. . Terminations exposed on
- 4 heaters / C. NSED [] M , C. Letter Y-78431. B45,12/5/85.
torque switch etc. - isolation /
separation barriers required?
D. Ty-wraps - White color acceptable D. MAINT. []* M D. CCT 007769
.in containment?
- 5. Field Wiring 5. Field '41 ring 5. Field Wiring A. Termination insulation inside A. NSED [] M A. NSED -
limit switch compartment. Letter Y-25326, N95, 4/15/85.
Raychem shrink tubing massive MAINT. M [] MAINT -
difficult to provide clearance Update P.M. Procedure to ensure between Limit Switch Comp Cover NPKV kit is used as specified in and gear train - alternative item 3A letters, available? At least for Non-Containment applications?
B. Improper type wire installed B. CONST. [] M non-qualified for Rad resistance?
B. Resolved during construction phase.,
C. Improper ty wraps - White C. CONST. [] M C. See SB.
Inst,alled for containment duty I operator and physical location.
of hardware inside/outside containnient. (CURS have been written to replace white ty- -
wraps on containment duty opera-tions located outside the Contain-sient, with " Aqua" ty-wraps.
D. Ty-wraps in contact with Limit D. []
switch Con:p. lleater - melted CONST. M D. See SB through Const, installation
, direction needed.
- 1:. Paper Elect. schematics left in E. CONST. [] M E. See 5B Limit Switch Com. - energized .
heater - reports of burning up .
paper.
- 1. Pinche./ Scraped insulation - k F. CONST. [] [4 F. See 5d
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when liuit switch compartment cover - noved/ removed. pk, p
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PROBLEM-DESCRIPTION CLOSE-OUT ACTION CLOSURE DOCUMENT
, 6. Limit Sw Compt & Motor Hers. 6. Limit Sw Compt & Motor Hers. 6. Limit Sw Compt & Motor Hers.
' Open Closed A. Are they even required in most A. NSED [] M A.
~ areas of plant? Can Limit switch -
Letter Y-78431. B-45 dated 12/5/85.
2 Comp. and/or motor heaters be left permanently disconnected? except for Screenhouse/ outdoor service?
B. If no for above, is temporary B. NSED [] M B. See 6A
, heater conn. really required once MOV installed? In no, disconnected at Turnover? Const. to S/U.
C. Limit Switch Comp. Heater / exposed C. NSED [] M C. This is not a concern since heater terminals close to cover acceptable? is not reg'd and will not be ener-gized - See closure document 6A.
- 7. In general, very little clearance 7. MAINT. [] M 7. CCT 00770 between Limit Switch Compartment and internal rewiring - especially on SMB-000 (the smallest operator Limi-torque mn/or) compounded by cast iron I
, (over casting sharp flashing on inside edge, high damage potential for strip-ping wiring, and bearing on, and break-ing Limit Switch rotors, finger bases. -
and even torque switches. One alternative - replace cover with Limi-rorque furnished thin wall and light veight alue:inum cover or for larger SMB operators - optional diagonal (split 2-piece' covers). Additional problem areas, potential observed and/or previously addressed at other sites.
. 8. Onqualified solenoid motor bkrs - 8. NONE [] N 8. None/Not applicable at CPS.
identified in CE furnished HOVs in ER valves at other sites.
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f Pcgs 6 cf 11 CENERIC MOTOR OPERATED VALVE PROBLEMS .
PRdBLEM-DESCRIPTION CLOSE-0UT ACTION g/1SURE DOCUMENT Open Closed
- 9. Non-radiation resistant motor wind- 9. START-UP [] H 9. STAkT-UP -
ings " Ell" type insulation required Verf fy RH motors have been installed constainment dacy. per CWK. etc.
CONST. [] N CONST. -
"No Action" outside scope of work.
- 10. Non-gualified Limitorque furnished 10. NSED [] N 10. Letter from Limitorque (D.S. varsing) terminal strips - are all removed at Clinton? Including SHC type to IPC (A.L.Ruwe) dated 6/5/85.
EQ-CLOO9 package, Rev. 10.
. operators?
- 11. Improper drive lock nut staking 11. NSED [] M 11. NSED -
results in drive lock nut backing I.E. Circular 79-04 CR l-84-06-017.
off and drive sleeve disengaging START-UP [] M START-UP -
from valve stem thereby completely CTP-55. Rev. 1, CR l-84-06-017.
uncoupling Limitorque operator from valve.
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- 12. Unqualified Limit Switch compartment 12. NSED [] W 12. EQ-CLOO9, Rev. 5 SLMI-ll358, j and motor heaters. 2/15/84. *
- 13. LE separation criteria - redundant 13. NSED [] }d 13. Letter Y-76197, B45, 62/4/85.
indication / control - required instal-lation of metal separation barrier
- between Limit Switch train pairs'at other sites. -
- 14. I:ixing and/or improper lubrication 14. NSED [] N 14. NSED -
or operator gear box - required Letter Y-78548, B45, 12/12/85 completed flushout and replacement MAINT M [] MAINT-of all cotor operators at one site.
Provide QA with verification that proper lubrication . criteria is .
incorporated into P.M. Procedure.
,_ 15. Impropc r separated / concealed or hard- 15. NSED [] .
N 15. NSED -
ening cf Lfuit Switch Cear box grease '
Letter Y-77993. B45, 10/25/85.
due to high heat from environment MAINT. N [] MAINT -
compounded by Limit Switch compartment Provide QA with verification that qg heaters? Inspection criteria is incorporatedT8 into P. M. Procedure.
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f Pcg3 7 ef 11 CENERIC MOTOR OPERATED VALVE PROBLEMS .
PROBLEM-DESCRIPTION CLOSE-0UT ACTION CLOSURE DOCUMENT Open Closed
- 16. Improper seals, "O" rings in operator 16. NSED [] Pt 16. NSED -
assembly - Containment duty vs. Non- Letter Y-32209, N95, 3/26/85.
Containment - require different EQ CLOO9. Rev. 10.
materials - Viton vs. Buna "N".
MAINT N [] HAINT-Provide QA with verification that inspection & replacement criteria, as
' specified in Y-32209 has been incorporated in P.M. Procedure.
- 17. Leaking seals - grease entering 17. MAINT [] >( 17. CCT 007771.
Limit Switch Compartment - wipe down acceptable? Some " weeping" of oil separated from grease due to inactivity of operator is normal per 1.imitorque?
Open Closed
- 18. Larger problem occurs when Main 18. Action Plan 18. None/no evidence of problem at CPS.
gear box orientated above motor Committee [] bd leakage into motor windings -
study'necessary?
- 19. Material problem motor pinion 19. NSED [] F4 19. NSED CR 1-85-01-095 to motor shaf t keys. Keys -
sheared. Required replacement MAINT [4 [] MAINT -
generic at another site. Verify to QA that keys have been requested in Letter Y-77830.
- 20. Casting defects in Limit Switch 20. NSED [] bd 20. Letter Y-78138. B45,11/7/85.
f our train adapter gear case. Letter Y-78139, B45, 11/7/85.
- 21. Cuidelines required for corrosion 21. NSED [] DQ 21. NSED-inhibition use and contact cleaners Letter 72842, B45, 8.15.84.
Inside Limit Switch compartment. MAINT pd [] MAINT-Verify to QA that proper cleaner is 33
- used in accordance with CPS 8451.01, ; ,
Section 3.12 Rev. 3. -p i
" 3 GN ,
@ 8 isy
(-
3 [
Pigs 8 cf 11 GENERIC MOTOR OPERATED VALVE PROBLEMS -
PROBLEM-DESCRIPTION _ CLOSE-OUT ACTION CLOSURE DOCUMENT Open Closed
- 22. Concersi on valves w/o stem covers / 22. NSED [] H 22. Not required, however, could be used
( protection sealing Limitorque for plant betterment, casings. Entrance of dirt, settling on stem threads increases torque requirements required for valve travel.
- 23. Casting defects in Limitorque 23. Action Plan [] M 23. None/no evidence except for 3-N/S drive sleeves have resulted in Committee CW valves, a catastrophic operator failure at another site.
- 24. Valves with "non-locking" gear 24. CCCD [] H 24.
sets required change ingenus or CR-1-83-10-042 closed 12/2/85.
believille spring packs to prevent overtorque condition condition for fast operating speed valves.
- 25. Slidevire-type transmitters - 25. NSED [] M 25. NSED - I not qualificd environmentally 7 Letter Y-78491, B45, 12/9/85.
S&L M [] S&L -
H. Spisak to issue closure report on slide wire 12/31/85.
- 26. S!!B-00 Declutch shaf ts failure 26. NSED [] M 26.
prevents manual operation.
CR-1-85-02-021. Y-26221, 3/26/85 NCMR l-1959,
- 27. brain Plugs on operators, 27. NSED [] N 27. NSED -
e,hould they be replaced Letter Y-75667, B45, 5/14/85.
uith becathers? (For motor HAINT N [] HAINT -
and linit compartment)
Verify to QA that inspection is complete in accordance with Engineer Criteria, (Y-75667).
- 28. iiber ahlen under limit *
- 28. HAlNT [] M 28. CCT 007772 rwitch loosen screws when CPS 8451.01, Section 8.1.3, Rev. 3.[r l.cated and relax. Loose ,
screws. '
3 g.
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. ~ ;p; CENERIC MOTOR OPERATED VALVE PROBLEMS
~
' n '
- PROBLEM-DESCRIPTION C u LOSE-OUT ACTION
, CLOSURE DOCUMENT
.j m .
,3 -
Open Closed , . s
- 29. Failure of operators caused ,e D 3. NSED [] N 29. NSED --
by incorrect'Ia: @ tion of IEIN 85-22. Letter Y-76590. L30, pinion gear. (IE Notice 85-22) -
7/26/85.
HAINT s M [] ctAINT - / '
A. - Verify to QA that pinion gear orien-tation is checked by way of CPS 8451.01 Section 8.5.3.1, Rev. 3.
(_.
~
"i nf . ,
. ;_ , _ 30. 1,ooca stem clamp collars on
~
- 30. NSED [] M 30. NSED-
~ ~
wre operated valve stems. < CCT 15328 - Y-78030. L13, 10/30/85.
10CFR21-85-05 NSED controlled document transmittal Transa. # 947.
MAINT. N [] MAINT--
, Inspect & stake MOVs w/ stem clamp collars MWR 13246.
- 31. Damage caused by lack of limit 31. NSED [] M 31. HSED -
switch and motor compartment Y-78030, L14, 10/30/85.
heaters. MAINT N U HAINT -
8451.01 Section 8.1.1, Rev. 4.
- 32. Stem material questions as to 32. NSED N -l] 32. NSED -
the hardness and type of .
Resolved by IEIN 85-59 Action Plan.
.ia t e ria l . MAINT M [] MAINT -
Inspect and repair in accordance with IEIN 85-59 Action Plan.
- 33. Stem problems due to inter- 33. NSED M [] 33. NSED -
1ranular stress corrision IEIN 85-59 cracking Y-500ll7, LO8, 11/20/85.
MAINT M [] MAINT - M:
Inspect & repair in accordance with L IEIN 85-59 Action Plan.
. 3 Q
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& _ _ _ _ _ _ _ _ _ _ _ - _ . _ _ _ . _-
- _ _ _ - _ - _ - y , - - _
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t P:ga 10 cf 11 GENERIC MOTOR OPERATED VALVE PROBLEMS .
I PROBLEM-DESCRIPTION _CLOSE-OUT ACTION '
CLOSilRE_ DOCIINENT Open _ Closed
- 34. Failure of Valves to open 34. NSED P4 [] 34. NSED -
and/or'close under full Provide thrust values for HOVATS system _ P. program.
MAINT D4 [] HAINT -
Perform full-flow testing on sample of valves which have been HOVATS'ed.
- 35. One(l) broken and (1) cul3ted 35. START-UP DQ [] 35. Stem ' failure issue action plan.
stem at CPS. BWS 033, 11/19/85.
- 36. Evidence of limit and torque 36. NSED DQ [] 36. NSED -
switch failure or misadjust- See Item #34.
ment on two (2) valves at CPS. MAINT E4 [] MAINT -
See Item #34.
- 37. Evidence of-valve seat and back 37. NSED b4 [] 37. NSED -
seat damage to two (2) valves See Items #34. I at CPS. MAINT. Pi [] HAINT - -
See Item #34.
- 38. Failure of SB-3-150 motors (AC 38. NSED b4 [] 38. NSED - I. ,
with m;gnesium rotors) during NSED to obtain info. from S&L on the environmental testing for DBE. existance of magensium rotors.
S-6053, B45, 11/19/85, CCT #40278.
S&L E4 -[] S&L -
Determine existance of mag. rotors
- at CPS - CCT #40278. -
- 39. In exctss of 300 MWRs for repair 39. NSED 04 [] 39.. NSED -
activities, such as failed motors, Currently modifying & updating stroke time, broken limit switches, Letter Y-500017, B45, 5/24/85.
i rotors, gears, seals, etc. on HOVs " Action Plan" for resolving at CPS. Limitorque motor operated problems.
MAINT. [4 [] HAINT -
^ Perf,orming inspection and repair in ac,cordanch with Letter Y-500017 guidelines. -q e pt T-1 ~-- 3.
aO ta O
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p v 'c Pcgs 11 cf 11-mg
~.
I GENERIC MOTOR OPERATED VALVE PROBLEMS [
PROBLEM-DESCRIPTION, _CLOSE-OUT ACTION Open Closed
. CLOSURE DOCUMENT %'
- 40. Evidence that vendors are unwilling 40. NSED N IJ 40.- NSED -
, to supply the information necessary Issued open Purchase Orders request-to properly set up the valves ~
ing the subjcet infornution to all -
(normal seating thrust, normal safety-related vendors. Jhe unseating thrust ar.d maximum thrust requisitions ure: .
allowed to protect the valve. ~
{=
~
A/D...........CL1-999 ,.
Rockwe11......CL1-998 ~;
Xomox.........CL1-997 Posi-seal.....CL1-1001 Yarway........CL1-1000
- 41. Evidence that local position .
- 41. NSED M [] 41. NSED -
~
indieptors do not acurately CR l-85-09-033:
refic~c t thi open & close positions..
. 42. Torque switch byp:sss' limit switch 47.. NSED N -0 42. NSED -
. contacts are wired so there is a . Provide. disposition to possibility that the valve will CR l-85-12-075 not open upon demand of safety MAINT M [] HAINT - '
signal. Implement remedial and corrective action identified in CR l-85-12-075.
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SUBJECT:
MOVATS Testin Stat'us
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5.T@k,M.4ca.il.,Attachedpleasefindtheto-datestatusforallsafety'.h.'~a.,:$
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l re ated valves' which arefor included in the MOVATS testing ~ V. + r;.. ..M.,v.
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SUMMARY
OF SET 4 ATTACHMENTS ATTACHMENT 4 - NRC's PVORT Ge'.eric Concern #8 and Illinois I wer's Response ATTACHMENT 4A - CPS Condition Report Resolution i Request (DGT-85-434). ATTACHMENT 4B - Engineering Evaluation of Condition Report 1-35-12-030 (Y-79172). Ii l i l l 1 i i ( l l l l O
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s ATTACHMENT 4 ILLINOIS POWER COMPANY CLINTON POWER STATION e
SUBJECT:
PVORT Generic Concern #8 - Operator Key Damage Draft SSER Table 3.10.2.1 The.NRC PVORT Audit-2 Concern states: Valves FC-015A, 015B, and 024 were found to have damage to the operator key valve shaft connection. This was attributed to the manual stops on the actuator not being properly adjusted. However, the root cause was never determined. IP should perform an evaluation / survey to determine if there is any other valve assembly (valve and actuator) that did or may have this improperly - adjusted manual stop to ensure that there is no damage
,and operability is not impaired. .
Illinois Power's response is as follows: Condition Report 1-85-12-030 was initiated in order to address the above problem ona generic basis. The CR was then transmitted to NSED for an engineering evaluation to determine the Root Cause, Remedial Corrective Action, and Generic Corrective Action (see Attachment 4A - Memo DGT-85-434]. NSED performed the evaluation with the results shown in Attachment 4B - NSED Letter Y-79172. sm-, e-
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J. F. Hampton,.V.-928 .
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FROM: -- -*D . G . Tu eker .---V-13 0D ' Y. .. I -r - - '~~~~~ * ~ ' - -
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- DATE : Dece,mber 21, 1985 ' .,..
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SUBJECT:
Engineering Evaluation Of The Condition Described On ~~ i CR 1-85-12-030 ;
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It is requested that NSED perform an~investigati~on of 'the~c'6derh c ~'~ .
. addressed on.
Corrective Action-.CR.No_. an1d.8_Gener2.c 5-12-030-n to determine Corrective Action. the Root Cause, Remedial
- to correctf ~the discrepancy and prevent recurrence. ~ ~lii~is~'" re ~ quested this evaluatien be I completed by Jin_uRy-2T,W8F ~' '
i t i l Startup 's a'ction(s) ~will' be iriiplemented as appropriate, based ~ ~~ up on _N.S.E_D _'_s_re.c_e .n_en. .d. a.. t..i.o..n. .( s ) .__ ... l . T If there are a$y__questionsuq_op.t;a.q.t S... A...Gregg at extension l 3690. ! t i
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DGT/HWM/csn -
' DGT 81.A34 t l l
MEM018 .___ _ Attachment i. cc: J. H. Greene, V-130A { -.J. A.. Miller,. V-130D V-928 M. Mull,
..S. A. Gregg, V-130D _
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.t/ CPS Na. 0AP1016.01F002 M h ll (R;v. 0) (6/83)
N102-438 bPSCONDITIONREPORTRESOLUTION
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CR No. CR-1-85-12-030 Page of 1 2 1
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- . '; DUE RESEONSIBLE i TN[.'4; ' DATE DEPT /GR0(P giL7d( ACTION
'NS NSED is in agreement with'Startup that a more d
5 extensive investigation is required by Engineering
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Based uoon discussions with NSED, letter DGT 85-434 7 * '; * .O
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, was init.ated: requestine NSED's involvement
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0.., . (Attachment "A"). 4 g ACTION 1/21/86 NSED 1).NSED is requested to determine the Root Cause,
. .. t recommendhd Remedial Corrective Action and Generic Corrective Action to Correct and prevent recurrence.
s-This Action will the conoleted by 1/21/86. 2/03/86 SU 2) Based upon NSED's recommendation (s), Startup
. rill implement any appropriate Corrective Action (s).
Startup's Correctiv'e Action, if required will be implemented by 2/93/86.
. Continued onfnext page Dept Head /APPM
(/ C/t v /s./ 7/f Signature /uate - Pcwer Plant Manager (If required) Signaturc/Date ~
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,' M CPS No. 0AP1016'.01F002 - 3op@//
(Rw. 0 N102-438 ) (6/83) - -
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. . ' CPS CONDITION REPORT RESOI.UTION
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' - CR No. CR 85-12-030 Page 2 2 of
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. DUE RE5FOli51BLE
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DATE DEPT / GROUP - ACTION
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, , 3/05/86 SU 3) The completion of any required Corrective Action will be completed by 3/05/86.
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Power Plant Manager (If required) S i.gna tur.2 / Da te
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',' CPS CONDITION REPORT
/W CLASS ' CODE: SNQN ILLINOIS POWER COMPANY ces =o. icie.oe rooi earv.es ' * ${y{ -
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<c.R. No.
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STATUS PCWER// , "
- 2. REQUIREMENTS REFERENCE (TITLE,DCCUMENT No. REV,DATJ SECTICN,etc.):
TECHNICAL SPECIFICATION- 1,,, ItAD WORK PERMIT Nc6 IOCFR- SECTION e-c. NCNF PROCEDURE No.- PARA EOTHER 0 0ff/81 j Ow8r#IE/'f- /C
& DESCRIPTION QF GONDITION
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4.lMMEDIATE ACTION TAKEN
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