ML17157A879

MOV Data Detail,Limit Switch Settings & Torque Switch Settings for:HV244F004.

ML17157A879
Person / Time
Site:	Susquehanna
Issue date:	10/03/1991
From:	HUNT D H PENNSYLVANIA POWER & LIGHT CO.
To:
Shared Package
ML17157A872	List: ML17157A871 ML17157A873 ML17157A874 ML17157A875 ML17157A876 ML17157A877 ML17157A878 ML17157A879 ML17157A880 ML17157A881 ML17157A882 ML17157A883 PLA-3660, Forwards Calculations to Support Available Valve Factors,Per Commitment Made During Insp of Generic Ltr 89-10,Suppl 3 During Wk of 910923
References
M-VLV-340, M-VLV-340-R02, M-VLV-340-R2, NUDOCS 9110100065
Download: ML17157A879 (56)

Text

CAIC.NO.M-VLVSAFETY-RELATED f)gAS~EIIIORXI(]OTHERQUALITYrNONQUALITYCALCULATION COVERSHEETFILENO.R2.-lM~~~SUPERSEOEO BYQA3OESIGNACTIVITY/PNRNUMBERTITLE/CESCR IPTIONMovDatafor.V2.4FQO+ER/CTNNO,402288PAGEIOF~oDetail,Li-.itSwitchSettingsandTorqueSwitchSettings~SYSTEHSAFFECTEDCuflIceneicLetter89-10requiredestablishment ofaprogramtoprovideforthetestin"',

iinspection and:.maintenance ofsafety-related nator-operated valves.Thiscalculation

providesthedatadetailsorthevalveidentified abavewhichwillbeusedtopreparetheDa&DetailDrawingwhichwillsupportthetesting,inspection andmaintenance activities.

NSeeSection2.0for.'methodology.

~.,C~~~4OVQOLVGYW~Ct4,~Ill,I,+P~"gPl34.~~'eeSection3.0forInputs/references.

SeeSection6.0forResults/Conclusions.

Reoesto'ltr,ooAPorJchtgorl.~+

TtohrBx06rroc,ko~<<o.nolo!Ilmorkk ircd'gvZ~qg~+EJ7gAto'iloloIo.

IAo'rortorgoo.=ZzFt.Polio*~tgoR-o ChŽQ>oxb9,o~L.l(ETO)BINDERAFFECTED' 1YES-IfYesenter:Binderga9110100065 911004PDRADOCK05000387Calc.File0PDR-N0CBVOI.Pgs.~REV.HO.DATEPREPAREDBYREVIEMED/CHECKED BYDATEAPPROVEDBYDATEZ.~oioiOtter~-o~tr.~olJlID~'~~IIO~d(itttt.CrA&dr.~~ll;>>tmls/frb006i(12)

CalcIM-VLV-9/0 W~.0Rev.Page2ofg$Calculation Contents1.0Purpose/Scope

2.0 Methodology

2.1ActuatorSizingCalculation 2.2VOTESDiagnostic ThrustAcceptance Criteria2.3LimitSwitchSettings2.4OtherItems3.0Inputs/References

4.0 Assumptions

5.0Calculations 5.1ActuatorSizingCalculation 5.2VOTESDiagnostic ThrustAcceptance Criteria5e3LimitSwitchSettings5.4OtherItems6.0Results/Conclusions e

CalcgM-VLV-34>

~~>Rev.Page$ofQfThepurposeofthiscalculation istodevelopealloftheinformation necessary tocreateaMotorOperatedValveDataDetailDrawingforthesubjectMOV.Inordertomeetthisendthefollowing specificactivities villbeperformed inthiscalculation tocompletetheMOVDetailDrawingforthesubjectMOV:1.1Researchexistingdesigndocuments andrecordsfortheMOVtodetermine bestavailable configuration data.ThisdatawillbeusedasinputtotheMOVDataDetailDrawingasveilastothecalculations tobeperformed herein.1.2Anactuatorsizingcalculation villbeperformed todetermine therequiredactuatorparameters (e.g.actuatorsize,motorsize,springpack,torqueswitchsettings, etc.).1.3UsingtheresultsofItem1.2,diagnostic testacceptance criteriawillbeestablished.

1.4BasedonthedesignfunctionoftheMOV,gearedlimitswitchsettingswillbedetermined.

Forthepurposesofthiscalculation, thelimitswitchfunctions tobeconsidered willbelimitedto:a.)Torqueswitchbypass(openandclosedirection) b.)Fullopenlimitswitchc.)Valvepositionindication 1.5Areviewofpreviously approvedspringpackReplacement ItemEquivalency Evaluations (RIEE'sorRIE's)willbeperformed fortheparticular MOVbeingevaluated.

ChangestotheseRIE'swillbeprocessed asnecessary basedontheresultsofthiscalculation.

CalcIM-VLV-840 OPageqofay6vv-i-~~Existingdesigndocuments, modifications andfieldworkauthorizing documents willbereviewedtoidentifyrequiredinputstotheMOVDataDetailDrawing.Listsoftherequiredinputsaswellasacrossreference tothedatasourceareprovidedinSection3.0ofthiscalculation.

2.1Actuator~SizinCalculations:

Thesevillbeperformed usinqthesoftwareversionofMechanical DesignStandard(MDS)Number01(Inputa.).Thefollowing methodswillbeusedtocompliment thetechniques usedinthesoftwarepackage:a.)Theactivevalvestrokelengthisarequiredprograminputwhichallowstheprogramtocalculate adesignvalvestroketime.Theactivestrokelengthwillbecalculated basedonthefollowing expression:

ACTIVESTROKE=Z*FSLLENGTHWhere:Z=Thesetpointofthefullopenlimitswitchinpercentopen(typically 974)FSL=FullValveStrokeLengthfromtheclosedpositiontothefullyopen(backseated) position.

IfFSLisnotspecifically knownitcanbecalculated usingthefollowing expression:

HWT*SLFST<<<<>>>>>>>>HGRWhere:HWT=Thenumberofhandwheel turnsrequiredforthevalvetotravelfromfullyclosedtofully open.Calc5M-VLV-9"fOPage+ofQ.w4>~'>~qpr/eySL=Thevalvestemlead.HGR=Theoverallhandwheel gearratio.b.)Programoverrides willbeusedtoallowthecalculation toreflectthecurrentconfiguration oftheMOV.c.)Onceanexpectedmotorruntorqueiscalculated, atypicalmotorcurvewillbeconsulted todetermine anestimated midstroke loadedmotorspeed(RPM).Thecalculation willbererunusingthisvalueasanoverride, theresultbeingamorerepresentative designstroketime.d.)Forgatevalvesthecalculation willberunusingavalvefactorof.3.e.)Thecalculation willberunwithvariousacceptable springpackstoallowforflexzbilty infuturereplacement.

Onlyspringpacksapprovedonspringpackequivalencies wallbeincludedontheMOVDataDetailDrawing.-CIRIILtheactuatorsizinghasbeencompleted diagnostic testthrustacceptance criteriawillbeestablished usingthefollowing methodology:

a.)TheMinimumAllowable Thrustwillbeestablished as1154ofthedesigncalculated requiredthrust.Thxsallowsforatleast104errorinthediagnostic testresultsand54variation intorqueswitchrepeatability.

b.)TheMaximumAllowable RunningThrustwillbeestablished astheStuffingBoxFrictionloadusedintheactuatorsizingcalculations.

c.)TheMaximumAllowable Thrustwillbeestablished asthethrustcorresponding totheminimumofthefollowing:

Calc5M-VLV-3'-1Pagegof~f8II1.)Actuatorthrustrating,2.)1204oftheequivalent thrustatmaximumallowable actuatoroutputtorque,3.)Maximumallowedvalvethrust(ifavailable).

d.)Theacceptance criteriaateachtorqueswitchsettingwillbespecified asthe,expected thrust+/-20%e.)Inallcasesitemsa.)andc.)shalltakeprecedence overitemd.).calculation willdetermine theappropriate gearedlimitswitchsettingsforvalvecontrolandpositionindication.

Thelimitswitchsettingswillbeestablished pertherequirements ofMDS-03(Inputb.).Theswitchsettingswillbespecified inpercentages ofphysicalstemtravelfromeitherfullopenorfullclosed.2.4OtherItems InutReferences Calc5M-VLV-3~~-Page7of3pbA0-I-ll3.1Theprinciple designinputsforthiscalculation are:a.)MDS-01"DesignStandardfortheSizingofLimitorque Actuators Including ThrustCalculation, ActuatorSizing,SpringPackSelection andTorqueSwitchSettingDetermination."

Revision1.b.)MDS-03"DesignStandardforDetermining andSettingValveMotorActuatorLimitSwitches."

Revision0.3.2Information requiredforentryontheMOVDataDetailDrawingandasinputtothiscalculation isprovidedonpagesthroughI)ofthiscalculation.

Reference Numbersareprovidedforeachoftheentries.Alistingofallreferences isprovidedonPagef2(Note:Copiesofreferences notreadilyavailable areprovidedasattachment tothiscalculation).

BALK4M-VLll-340P.g~b,l'M.GeneralValveDesignDataValueReferettce NobyeP.>'tlValveManufacturer-VendorDrawingNumberValveSerialNumber-l3'tSC(l3ValveQualityClass,ValveASMESectionIIIEditionandClassvtd~'7~it%,ok~.,

caValveLocation(Inside/Outside Containment)

ValveTypeValvePressureClassOuX'QDL=$00ValveSize(Inches)ValveSeatArea(InchesSquared)StemInformation:

StemDiameter(Inches):

AtStuffingBoxLocationAtThreadedPortionThreadPitch/Lead StemMatethl0333Oe333$3l<6~4lpOriginalDesignStrokeTime(Seconds)

ProcessParameters:

FlowMediumCALC.4fs~Vl-V-P~y,~ag24-.0-V9lWrf-I->>ppru--r<Reference No.GeneralValveDesign(Cont.)OataValueDesign/Maximum Pressure(PSIG)Design/Maximum Temperature (F)Design/Maximum Flow(GPMorLB/HR)Throttled Flow(GPMorLB/HR)Max.Operating Differential Press.iPSIDl:+OpeningDirection ClosingDirection Additional PhysicalParameters:

ValveMax.ThrustCapability (LBS)l2.S'o/l&7tHfAH/A'-lose>o7-pvRrr-Ac<6 EndConnections/Rating BodyMaterialDiscTrimMaterial5AZlr'oQCgBodySeatTrimMaterialGuideRibFacing(GateValvesOnly)Drain/Bypass Required(Y/N)6WLL.n'e5~a(fPCSCorresitmk Inz.pe~~+-Httsmprsct4o'lo>

~~~.~~~~4~~~~~~~~~~~~~~~~~~'i~~~~~~~~~~~~-..~~0~~~~~

0 MotorClass(1E/NonlE)

CALCEM-VLv-

~~.~j:-Electrical/Motor DesignInformation

~a+-"'f~.~4jDataValueReference No.D'ee-I-'ll PowerSupplyType(AC/DC)PowerSourceVoltageSupply/Phase/Frequency MotorManufacturer 2W/l0eMotorSerialNumberDesignMotorSpeed(RPM)MotorStart/Run Torque(ft-lbs)iVfotorHorsepower ServiceFactor'I(ODMotorType/Frame SizeMotorFrameDesign/Enclosure TypeWindingType(DCMotors)MotorDutyRatingInsulation Class5'mlle.uL, Temp.Rise/Ambient Temp.(C)7bFullLoad/Lot%ed RotorCurrent(Amps)orKVACode(LRIC)atSupplyVoltage(SeeNote3)DCMotorFieldCurrent(Amps)LimitSwitchComp/Motor Spaceheaters (Y/N)

REFERENCES:

CalcNo:M-VLV-345+vPageIZofg$W~-I>tOgcpI"VltIcwgg.(}.Qp~e-v-+/1.VALVEVENDORDRAWINGNO:13CG4~H'FF>SH(R~~Q2.VALVEVENDORDESIGNREPORTNO't5tc"pltjtiREV'(tjtt44cjt t(FFf)0lOO5H~~()3.VALVESPEC.NO:R5tc-PtnPAGE~OFt~REV:0(Att~-c3) 4.DESIGNBASISDEVELOPMENT PRIORITY1MOVS:SEA-237,REV:~O

/j4/~j5.MOTOROPERATOR'S INFORMATION SHEETFORORDERNO'~fI'64 E6.DEsIGNsTRQKETIMEcALcNo'-vLv-tco,REv.0(et~A)7.SEISPIPEINDEX8.P&IDNO:2.14REVNO'810.LIMITORQUE STANDARDHANDWHEEL RATIOCHART(SEL-11).11.WORKAUTHORIZATION NO:tj957tt2j.50kV)tbtt'coact

~/bcJ'qIdt~dct&ZZjcIqqtj(Attjc4d)lg.~h;~~yF-lt',5-ip.

p~,>5~Cj+jjj0cct<<c+Ftcc~d~E/R+Ictj(Cope~COVm-Sm~('C,p~~~,+17.E-pjApt-tt'tt2je,V5(pccj,Ftan)

Calc5M-VLV-39'lPage/gofQ.9tb-91-gfPPgu-0/-1.Forthepurposesofthiscalculation, attemptshavebeenmadetoverifydesigninformation againstactualas-installed information asdocumented inplantWorkAuthorizations.

Whereactualas-installed information isunavailable theoriginaldesigninformation willbeused.Uponcompletion offieldas-builtverification, anydiscrepencies willbereconciled andthiscalculation shallberevisedasappropriate.

2.Stuffingboxfrictionvalueswillbeconsistent withtheempirical valueslistedinMDS-01unlessotherwise notedherein.3.Unlessnotedotherwise, thestemfactorusedhereinwillbebasedonacoefficient offrictionof0.15.(Reference

/5).Thisisconsistent withtheoriginaldesignseismicanalysis.

TheSSESMOVpreventative maintenance andtrendingprogramwillensurethevalvestems/stem nutsaremaintained inamannerwhichsupportsthisassumption.

4.Theminimumvoltageavailable willbeassumedtobe804unlessnotedotherwise.

Iftheelectrical voltagedropcalculations showthistobeunconservatzve alowervaluewillbeused.Iftheuseof804initially producesunacceptable resultstheelectrical voltagedropcalcswillbeconsulted inanattempttoremovesomeoftheconservatism.

5.Gatevalvesizingcalculations willberunusingavalvefactorof.3.6.Duringtheinitialpreparation ofthiscalculation, thevalvemaximumthrustcapability maynotyetbeavailable.

Inthesecases,themaximumthrust/torque shallbebasedonthefollowing:

~axi~muTorqueThemaximumallowedtorqueshallbethelesserofthemaximumtorquecalculated bytheMDS01softwareorthetorquecorresponding totheoriginaldesignmaximumtorqueswitchsetting.gn~est;Themaximumallowedthrustshallbethelesseroftheactuatorthrustratingor1204oftheequivalent thrustatthemaximumallowable actuatoroutputtorque.

5.1ActuatorSizingCalculation CalcIM-VLv-$40Z.<Page1$cf3$bledV-S-~las'-thTheresultsoftheactuatorsizingcalculations areprovidedasfollows:RunfConditions Cele.Pacaesqp.)f841gP0.152~5),)Wc.2.~gFOat+3~4.5e2VOTESDiagnostic ThrustAcceptance CriteriaThecalculation ofthethrustacceptance criteriawasperformed perthemethodoutlinedin2.2.9qe,QP5.3Limi.tSmitchSettings (TABLEg1)-FILE:244F004Page1of2CALc.K-vtv-3,woR.lPpls+WO'0<<'~PP&LREVISION1~90226DATED08-14-90-TODAYIS09-19-1991 09:50:42~fl9~VEInfo(Input)Calculated by:Checkedby:ValveValveValveValveValveValveValveValveValveValveMANUFACTURER:

TYPE(GATEorGLOBE):SIZE:TAGNumber:VENDORDRAWINGnumber:PP&LDrawingnumber:LOCATION:

SYSTEM'INE (ie.PIPELINEI.D.):MAXIMUMDesignTHRUST:ANCHORDARLINGGATE6HV-244F004 93-13956FF61772sh.lOUTSIDECONT.QWLAOV~~<pg,<~PAeVALVEData(Input)(TABLEg2)-FILE:244F004ANCHORDARLINGGATETag:HV-244F004 ValveSTEMDIAMETER(Inches):

ValveSTEMPITCH:ValveSTEMLEAD(Inches):

ValveSEATAREA(Sq-Inches):

ValveSTEMAREA(Default=0Sq-Inches):

Req'dSTEMSPEED(0or3-6=Globe or12-14=Gate):

ValveSTROKELENGTH(Inches):

Req'dSTROKETIME(Seconds):

alveINLETPRESSURE(PSIG):lvePRESSUREDROP(PSIG):lveFactor(.2or.3=Gate1.1=Globe):

ValveSTUFFINGBOXFRICTION(Default=0Lbs):Va1veSTEM/NUTCoeff.FRICTION(0.15or.2):ManualACTUATORRATIOSelected:

49.35:1ManualACTUATORSelected:

61.625.33.3322.692.07394712.705175.6750(0Min.)10531053~32500~15MOTORData(Input)(TABLEg3)-FILE:244F004ANCHORDARLINGGATETag:HV-244F004 MotorTYPE(ACorDC):MotorRPM(9001800or3600):MotorREDUCEDVOLTAGEPercent(Default=0.8):

HIghTEMPerature application (YorN):COMPoundmotorGEARapplication (YorN):AIRMoToRs(YorN):MODULTRONIC MoToRs(YorN):HILOApplications (YorN):Non-Rising Stem-OPERatorthrust(YorN):Non-Rising Stem-VaLVethrust(YorN):DC1800.8'NNNNNNN Calculated by.Checkedby:ANCHORDARLINGGATET244F004ag:HV-CALc.w-v<U-3'to

@,IPblsgzyPP&LREVISION1.90226DATED08-14-90-TODAYIS09-19-1991 09:50:43~~yrZf--tIlculation RESULTS(TABLEg4)-FILE:244F004Page2of2ValveSTEMFACTOR:STUFFINGBOXFRICTION:

THRUST:STEMTORQUE:STEMSPEED:UNITRPM:0.01402500Lbs11851.64165.419712.7051738.50051LbsFt-LbsInches/Min.

OVERALLACTUATORRATIO:49.35*SMB-00ACTUATORselectedhavinga43.6-109RatioRANGE(IACT=6)*SMB-0043.6-109UNITEfficiencies:

PULLOUT=40RUN=50STALL=50*USERSelectedACTUATOR**USERSelectedACTUATORRatioused1800Rpm'DC'otorAPPLICATION FACTORCalc.MOTORSTARTTORQUE:MIDSTROKE RUNTHRUST:Calc.MOTORRUNTORQUE:OPERATING at1900Rpm~99.311029Ft-Lbs4683.866Lbs2.649453Ft-Lbs(5XRUN=13.24727)*15Ft-LbsSMB-00MOTORwith65MaximumRatioSelected(IMTR=6)evisedMOTORSTARTTORQUE:11.63879Ft-LbsSTALLTORQUE:407.1375Ft-LbsSTALLTHRUST:29169.71Lbs(2.5XRated=35000)SPRINGPACCurve:SMB-00MEDUMSelected(ISPG=7)SPRINGPACNo:60-600-0049-1 BILLofMaterials No:0301-112*Calc.SPRINGPACSETTING:2.485493*SetSPRINGPACto:2.5Max.SPRINGPACSETTING:3NormalTORQUE:166Ft-LbsMax.TORQUE:185Ft-LbsMOTORSIZEChecks:15Ft-Lbsvs15Ft-Lbsvs15Ft-Lbsvs9.311029Ft-LbsCalc.StartTORQUE11.63879Ft-LbsRevisedStartTORQUE13.24727Ft-Lbs5XRUNTORQUEMOTORSTALLCheck:29169.71Lbsvs35000Lbs2.5XActuatorTHRUSTTORQUESWITCHChecks:185Ft-lbsvs250Ft-LbsActuatorRATING13254Lbsvs14000LbsMax.ActuatorTHRUST185Ft-Lbsvs407Ft-LbsStallTORQUE3SETTINGvs3Max.SPRINGPACSetting*CAUTION-CheckMDS-01ifthisapplication operatesat340DEG.F C~~-VLV-ZOOM 5@,q]PP&LREVISION1.90226DATED08-14-90-TODAYIS09-19-1991 09:53:04LVEInfo(Input)(TABLEg1)-FILE:244F004Page1of2Calculated by:Checkedby:ValveValveValveValveValveValveValveValveValveValveMANUFACTURER:

TYPE(GATEorGLOBE):SIZE:TAGNumber:VENDORDRAWINGnumber:PP&LDrawingnumber:LOCATION:

SYSTEMLINE(ie.PIPELINEI.D.):MAXIMUMDesignTHRUST:ANCHORDARLINGGATE6HV-244F004 93-13956FF61772sh.1OUTSIDECONT.gP,g~uw~sH~~P~VALVEData(Input)(TABLEg2)-FILE:244F004ANCHORDARLINGGATETag:HV-244F004 ValveSTEMDIAMETER(Inches):

ValveSTEMPITCH:ValveSTEMLEAD(Inches):

ValveSEATAREA(Sq-Inches):

ValveSTEMAREA(Default=0Sq-Inches):

Req'dSTEMSPEED(0or3-6=Globe or12-14=Gate):

ValveSTROKELENGTH(Inches):

Req'dSTROKETIME(Seconds):

alveINLETPRESSURE(PSIG):lvePRESSUREDROP(PSIG):lveFactor(.2or.3=Gate1.1=Globe):

ValveSTUFFINGBOXFRICTION(Default=0Lbs):ValveSTEM/NUTCoeff.FRICTION(0.15or.2):ManualACTUATORRATIOSelected:

49.35:1ManualACTUATORSelected:

6ManualSPRINGPACCURVESelected:

231.625~33~3322.692.07394712.705175.6750(0Min.)10531053~32500.15DC1800~8NNNNNNNMOTORData(Input)(TABLEg3)-FILE:244F004ANCHORDARLINGGATETag:HV-244F004 MotorTYPE(ACorDC):MotorRPM(9001800or3600):MotorREDUCEDVOLTAGEPercent(Default=0.8):

HIghTEMPerature application (YorN):COMPoundmotorGEARapplication (YorN):AIRMoToRs(YorN):MODULTRONIC MoToRs(YorN):HILOApplications (YorN):Non-Risxng Stem-OPERatorthrust(YorN):Non-Rising Stem-VaLVethrust(YorN):

C4LC.~-VL'4-3Vo g.~fg)1cg3g8"hi~)~lPP&LREVISION1.90226DATED08-14-90-TODAYIS09-19-1991 0953:05y~f-'~gllculation RESULTS(TABLEg4)-FILE:244F004Page2of2Calculated by.Checkedby:ANCHORDARLINGGATETag:HV-244F004 ValveSTEMFACTOR:STUFFINGBOXFRICTION:

THRUST:STEMTORQUE:STEMSPEED:UNITRPM:0.01402500Lbs11851.64Lbs165.4197Ft-Lbs12.70517Inches/Min.

38.50051RPMQRAGiw~~(+~dcP~OVERALLACTUATORRATIO:49.35*SMB-00ACTUATORselectedhavinga43.6-109RatioRANGE(IACT=6)*SMB-0043.6-109UNITEfficiencies:

PULLOUT=40RUN=50STALL=50**USERSelectedACTUATOR**USERSelectedACTUATORRatioused1800Rpm'DC'otorAPPLICATION FACTORCalc.MOTORSTARTTORQUE:MIDSTROKE RUNTHRUST:Calc.MOTORRUNTORQUE:OPERATING at1900Rpm.99.311029Ft-Lbs4683.866Lbs2.649453Ft-Lbs(5XRUN=13.24727)*15Ft-LbsSMB-00MOTORwith65MaximumRatioSelected(IMTR=6)evisedMOTORSTARTTORQUE:11.63879Ft-LbsSTALLTORQUE:407.1375Ft-LbsSTALLTHRUST:29169.71Lbs(2.5XRated=35000)*SPRINGPACCurve:SMB-00OBSOLSelected(ISPG=23)**USER,SelectedSPRINGPACCurveSPRINGPACNo:60-600-0022-1 BILLofMaterials No:NONE*Calc.SPRINGPACSETTING:1.902497*SetSPRINGPACto:2Max.SPRINGPACSETTING:2.25NormalTORQUE:174Ft-LbsMax.TORQUE:195Ft-LbsMOTORSIZEChecks:15Ft-Lbsvs15Ft-Lbsvs15Ft-Lbsvs9.311029Ft-LbsCalc.StartTORQUE11.63879Ft-LbsRevisedStartTORQUE13.24727Ft-Lbs5XRUNTORQUEMOTORSTALLCheck:29169.71Lbsvs35000Lbs2.5XActuatorTHRUSTTORQUESWITCHChecks:195Ft-lbsvs250Ft-LbsActuatorRATING13970Lbsvs14000LbsMax.ActuatorTHRUST195Ft-Lbsvs407Ft-LbsStallTORQUE2.25SETTINGvs3.315Max.SPRINGPACSetting*CAUTION-CheckMDS-01ifthisapplication operatesat340DEG.F POLLForm2c54(1583)C~t,<97~1Dept.Date~ii19DesignedbyApprovedbyPENNSYLVANIA POWER&LIGHTCOMPANYCALCULATION SHEETPROJECTMOVDataDetail,LimitSwitchSettingsandTorqueSwitchSettingsforHV-ERNo.M-VLV-59mSht.No.33of~~PULLOUTTORQUECALCULATION:

(100%Voltage)PulloutTorque(ft-Ibs)MotorStartTorquexOverallActuatorRatioxPulloutEfficiency xApplication FactorPulloutTorque(ft-Ibs)cs.gUPulloutTorque(ft-Ibs)Equivalent Thrust(Ibs)iq~~>TORQUESWITCHSETTINGCHECK(cont'd):

Torque(ft-Ibs)atMaxTorqueSwitchSettingVs.VoltagePulloutTorque(ft-Ibs)Vs,h>EM~~oR.A~K5Wi'dLLM.s~i~Cy,

>oKLForm245ar10:83lCa:r91SaalDept.oare~r9~DesignedbyApprovedbyPROJECTPENNSYLVANIA POWER8LIGHTCOMPANYERNo.CALCULATION SHEET~ygv-gya~>Sht.No.~of~Q~ah,toLR'i044$r'/~i~in'rlrrtF<+orrnASl~gdr~~/V7afi///r--(4gP)LVe=R~~APAbS-Oi6va+.zzk//gv~-.F=X5oog~=a,o7A/g22rggP=///5'3aP=/o53NR=qy,3S4n'$ff~/I EK=.S'-S'.ohioRek~ilV~ffg.=(W)4dfw(Arfsr1*r~e=2Z>rqLcJvt+l(4I~7)4J-.JV'iF>,Pqi7.->~=e',Zv.I+,A,fJtr~,~oe,.u;tS~q.-u:

Xr/Igta~iv-22.x,'I9.35<.Sgr.,Jw<>sent,e=~ar...rZY$$7/.J'0/yoC.VF=~'/S57-Z5'Oo-C~07x,IOS3)Zgr6jK/05@

GearedLimitSwitchSettingsDataUalueElectrical Schematic

&Cotmection DiagramNo.aaLt.'lfn<VLV-e~W<.pM.6NtfI"IIReference VoFullStrokeLength&NumberofHandwheel TurnsLimitSwitchVumberZS-1FunctionSetpointSeeNote4Equivalent No.ofHandwheel TurnsZS-2ZS-3C(me.1tr3Jch>~ZS-4ZS-5ZS-6WJ.0ZS-8ZS-9ZS-10ZS-11ZS-12ZS-13ZS-14ZS-15

~0~'~~~~~~~~e.j-e~~s~~~~~~~~~o~~I~~~~~~~~~~~~~~~~~~~

~.~~~~~~~~~Ce~s~~~.~~~~~'~~~er~~~+~~~~4 CalcIM-ULU-$IbPage~(oe))6-0ResultsConclusions 6.1Allavailable MOVDataDetailDrawinginputhasbeenresearched anddocumented herein.Whereitwasdetermined thatinformation wasunavailable fromexistingrecords,thefieldhasbeenleftblank.Thisinformation willbedetermined duringtheas-builtwalkdown.

6.2Theresultsoftheactuatorsizingcalculations, VOTESdiagnostic acceptance criteriacalculations andlimitswitchsettingdetermination areprovidedwithinthebodyofthecalculation.

6.3.Thefollowing anomolies havebeenidentified throughtheperformance ofthiscalculation:

DESIGNINPUTSCHECXLIST Title6No.Pl-YLV-90A.DESIGNINPUTSCAIcc5AVLV~+0INPUXSPaseC2of+3FileR355.4.>-~'Ql).I-cl1.APPLICABLE CODESCodes:ASME,AFQl,AISI.Standards:

ANSI,IEEE,hWS,ANSRegulatory Requirements.

2.PERFORMANCE REQUIREMENTS A.InputRequirements

-Forservicessuchasair,vater,electricity, lubeoil,etc.B.OutputRequirements

-Physicaloutputsuchas:capacity,

pressure, temperature, voltage,velocities offluids,prcssuredropsseparation andisolation bochsystemandunit,andredundancy requirements ofstructures systemsandcomponents.

C.Operational requirements undervariousconditions, suchasplantstartup,normalplantoperation, plantshutdovn, plantemergency operation, specialorinfrequent operation andsystemabnormaloremergency operation.

Thisincludesthcoveralleffectontheplant(i.e.,thepotential lossofgeneration).

D.Failureeffectsrequirements ofstructures, systemsandcomponents, including adefinition ofchoseeveatsandaccidents vhichtheymustbedesignedtovithstand.

3.COMPATIBILITY h.Compatibility andsuitabi.lity ofmaterialselection, suchaschemicalandphysicalcharacteristics, radiation andheatrcsi.stance protective coatingsandcorrosion resistance.

B.Operational interface requirements including definition ofthefunctional interface involving structures, systemsandcomponents.

4.INSTALLATION (ITEMSMAYAPPLYTOANYDISCIPLINE) h.Transporring andStoring-Includesenvironmental conditions anticipated duringstorage,construction andoperation andhandlingstorageandshippingrequirements.

B.Civil-Plantlayoutaadarrangement requirements, escapefromenclosures, aachorbolts,penetrations, equipment foundations.

C.Piping-Thermalexpansion orheatrestriction requirements, vibration ordynamicloadingconsiderations, stress,shock,reactionforcesandpipesupports.

D.Electrical

-Voltage,source,grounding conduit/racevay requirements.

E.Instrumentation

-Instrumentation andcontrolrequirements including indicating iastrumcnts, controlandalarmsrequiredforoperation, testingaadmaintenance aadcalibration.

F.Chemistry

-Raterchcmf.stry considerations, including samplingprovi,sions.

5.MAINXhINhBILITY A.Accessibility

-Maintenance, ISIaadALARhaccessibility requirements.

6.XESTRE()UIREMENTS

-Including pre&PS,ISIandLIREteats.7.SAFEXY-Personnel andpublicsafetyincluding specialblocking, radiation exposures, ALARhenvi.ronmcntal

concerns, effluents andnoise.8.SECURIXY-Physicalsecurityplantconsiderations.

9.DESIGNCONSIDERATIONS

-FormEPM+h-208B2 andB3.10.OXHER-APPLICABLE YSNObC)(1bc)(1(X)(1hQ(1(1(x)baal()(x)()bc)(1(xl(1bc)bc)(1X)(1(1bc)(1bc)()(x)(1M(1b<)Y)(1(1'Wdhc/lie007i(11)

FormEPM+h-208B, Rcv.5(1oi3)

Title&No,B.DESIGNCQNSIDKRAXIONS CACCNIAGLUDNUUCIINPUTSPage+of3+FileR35IbafV-I-1IDUEJECIl.DynamicQua11ffeation2.Environmental Qualification 2.1RelayQualified LifeAPPLICABLE YESNO(1bclPl(1(1MEPM+h-222 EPM+h-222 NPELEADCIVVernarrCIVDcrkacsELCNudgeISSUEDGUIDANCEGDG03SEA-KE-170 SEA-Ki-171 3.Electrical Separation IIoverl,SafetyImpact5.FireProtection 6.AppendixR-6.1SafeShutdownAnalysis6.2Combustible LoadingAnal.7.FloodingProtection 8.JctImpingement 9.MissileProtection (1bc((1baal(1Dc)(1(7cl(1bclhcl(1(1NEPM+h-211 CIVRoseMCHCIVReinsmith NDI+h-15.3.1KPEPM+h-440 KohnELCBackenstoe CIVDelgadoE1012FireProtection ManualDS&1CDS03&Dog.~-a92910.Radiation

Exposure, ALARhU..PhysicalSeparation 12.HVACRequirements 13.Electrical Load/VoLtage Study14.HumanFactorsEngineering 15.Inservice Inspection Requirements 16.Materials Compatibility 17.ASHECodeCompliance (SeeNote1)18.DesignAssessment 19.Fuel/Core Effects(Ib41(1(xl(1(xlMl(I(1baalN(INl(1baal(1M(1baalNDI6A4A2NDI-15.3.

12NDI+hlb.3.7NDI+h7.2.2CIVHatchickCIVRoseELCSlave/Nudge EPPatnaudeEPLindbergEPWillertxHCHSattarSEDetamoreNFEKulickMemoAM151DGK-100Dug.C-1804EDG02EDS-02HumanFactorsSpecifications

&Guidelines Hanua1ISIManualsPLI59437dated3/31/89FormEPH+h-2088, Rev.5(2of3)

CALCgMVU/DESIGNIEPUZSCHECKLIST Title6No.B.DESIGNCONSIDERATIONS INPUTSPage'~QFileR35Qgd>/6XV-t-<<SUBJECT20,HeavyLoadsAPPLICABLE YESNO(1txlREFERENCE PROCEDURE M-1435ANPELEADMCHKostelnick ISSUEDGUIDANCE21.RadwasteMinimization 22.ApprovedMacerials 23.Secondary Containmenc, ConcrolStructure, Ventilation ZoneBoundaryPenetrations 24.Electrical LoadTracking(1ix)t)Dc)()b<l(1foalNDI+h15.3.9EPMorganMCHAgnewELCSlave/Nudge NDPL85-003 Susq.ApprovedMatl'sPLI-37573 of1/10/85PLI-45673 of5/22/86EDS0225.ComputerProgramChangeincluding DisplayFormatst)tABc)EPMQA401CPU26.Environmencal Protection 27.StationBlackout(t(sc]NDI-Qh6,3,2(1b4(Nuc.Svcs.-J.S.Fields)ELCSieveGDS-08lNOTE1:Formodifications toASMEIIIsystems/components (bothpaperwork onlyandphysicalchanges)requestincheinstallacion instructions thatPlantStaffpreparetherequireddocumencacion packageperNDI-QA-5.3.4 andAD-QA-522.

dc/a186i(11)

FormEPM-QA-208B, Rev.5(3of3)

DESIGNINPLlTS(con'~)2.TATIE,'6oFllEN4.~355.OtSCASICN 3.e4/g~fgruffGVCCltlAPlt 0l4~/I~lJ<flft'07IIH'mfWlPfII~fr&Aft'Ii4gpQ-(gli'~clR~~ctfFf7N~f4l lBAsitj+0rS~ssrssJrrsrsgsrswQ4l4t>>Ma.llsdSl'EgA6-2P'4<>4-4I+~ff~el~rvl1MCsQi~~.GA(rkssfrrswjjQfcsss4r6mrsgsrsCyAsAllSslcgcrldrss, 4(t&iWJPt)H<f~f4/

W/f~g(NV46tJ'ybrIPfJgJ+~llhCJvl>g4~P/ST.~-4<~f~fjW~-g/)drcJ:ZIP;,>PAP~~~~ny'e~r4ACl.i.(raleNfl~/~W~~~~re~~&l&<rL",tl.Q/4~8J~+]+AC!tfl~jg~&/iPim, Customer:

Preparedby:S.Q.No.Vlv.S)ze,Press.

5TypeNo.Req'da{IeeeNo.)GkM-vLv-340 RIANCHN/DARLING VALVECO,%TOR'OPERATOR DATASHEElP.O.No.P2gqgq+<idl/x3PApprovedby:5'-'!~"'ht'3of1IE5$'53-l5i05'SeatMeanNa.In.4AreaIn.2SystanDes)gnPress.PSI3Design0)ff.Press.PSI'0)scThrustLBS5StoaThrustTent.LBS6SteiaEndThrust7StuffBoxLoadLBS8TotalStoaThrustLBS>A~.7854xg2~LfnePressure~Pj~APTdAxP(Line1xLeone3)~T~Txf(L)ne4xCoeffFrfctfon)*

~T~.7854xDxP,(stareaxLeone2FTt+Te+Ts(~~~ofUncs5,647)~S~ZS22.6l7zszaa7ZZPl<'6S'/r,)g/~3~y)orCcQ-cR4LV--0(0&-RHHFoo~*Coeffhc)ent offr)et)on:

Double01scFlexWedge.2~3GlobeValve1.1 QES1GNINPLITS(con'2.TZTlEI4.ITEM5.pjSCUSSION ItIValveTaHV-244F004 Reference P&IDM-2144Iq~27f3)QgC.gM-UUI-34<

WiCalculation Vc-VLV-045ValveDataValveManufacturer ValveTypeValveSize,PressureClassVendorDwgNo.PPALDwgNo.StemDiameter(in)StemPitchStemLead(in)SeatArea(in')StemArea(in)ValueAnchorfDarling Valvegate6"900¹'4-13956 FF61772SH11.625.333.33322.692.07Reference 555~~A5,9calc.valueStrokeLength(in)InletPressure(psi)Differential Pressure(psi)ValveFactorStuffingBoxFriction(lbs)StemNutFriction5.67512501000.32500.15H'~'H1010A!~A25Motor0eratorDataDataReference (JCOOOlIaXCL4JXLimitorque OrderNo.ActuatorSizeReducedVoltageReq'dOverallActuatorRatioMotor'PqmMotorRPM381264ESMB-00-15 80%%uoseepg.7DCseepg.711B11B,15,12A411B,1211B

~~gara75m~hariMJ~rEBM~~BKRMSBaaEBSW~

BBBSBBSSRER HRSESSBSSI

~~KKRMBRISSRRSE WR!SRSBIR ISRRBRSRIBEBBRRBI

~~lKERtT-'-.

SIBF~/~RBRR~~IIR~S~FrBBrPSBIR~~SISIIE~

WKWSRB&WRR~ESISBRSBBS~

~~~iPISS~~LINER~~~~0~~~RESRRSSESI

~5%RLXMM~IIEREREE~~C5~

Cru0'VtCZiSuaqganaSCgaaYeytr)cjPaticnVALVETAGNUMBER:HV-244P004 UNIT2PRIORITY:

2VALVE-DWGNO.FP61772-0001 MFG.ANCHORDARLINGDESIGNDATAValveTypeValveSizePressureClassValveCodeGT6~00900StrokeTiae(sec)283OrificeDiaaeter(in)5.125StoaDiaxeter(in)1.625REPNOMATERIALDIMENSIONAL DATA3StrokeLength(in)5.875REPNO2525Area/Rooa 32/II5015,10StoaPitch(in)0'325Elevation LineNo.NormalValvePosActuatorSizeValveOrientation SteaOrientation PoverSupplyReworkWindov750Ž7"DBA-201SMB-00152D274042SEETS4.4'5SteaLead(in)0'3SteaMaterialA314-410TSteaModofElasticity 29.200SteaModofRigidity11.300ValveThrustCapability DskGuidePacMatSA216-WCB DskSeatSurfMatSTELLITE26264004SOVWNHRXIDEFINITION OFSAFETYRELATEDPUNCTIONgue5CAQ$$,TsG4cc~eiRcamiso~ca~<~F~+I>>~QP'5a,5>~CgWSqOSaIic~,Cha~q Cq4lCey.yy>><SVALVEOPERATIONAL DATAMaxDiffPress0~N00DirDiffPressDDNADNAFlovRate31031004360LinePress(psig gg~lilacaA~~'~3444Q-~~86.InadvertPireOperD310IUA,qq~SS-Ng~FluidWWWWProcessTemp(F)542DutyCycle558563563551551gg58K1TiaeLine(sec)EnvrProfile(F) 13113110413010400In)A104ehInitiateSignal.L2ValveCycle~alCond*F1O,CSnJACNA

P~x'I+Sfgpss<'856-P-10 Page/'fof.37PagesDESCRIPTION EQOIPNOUNITPRICEEXTEIeSONCODEORForUnitNo.1-EBA-GT-iMO-F004-T (HV-1F004)

• gnds:Sc/f,EOForThermalTransient Data,SeeTable2HZ>Appendix13oftheDesignSpecification SeeValveDataSheetNo.gForUnitNo.2EBA-GT-MO-F004-T (HV-2F004)

• oPands:5(+g-"ForThermalTransient Data,SeeItem4.7SeeValveDataSheetNo.f*Seenoteonpage7.

Anchorioarling ValveCompany701FIRSTSTREETP0,BOX3428WILLIAMSPORT, PA177014428 i7'!3274800TELEX.759953RmiaFebruary20,1990PENNSYLVANIA POWER8LIGHTCOMPANYTwoNorthNinthStreetAllentown, PAt8101Attn:Mr.KenAnderson, Engineering

SUBJECT:

VALVEDATA

DearKen,

Thevalvedatayourequested atourrecentmeetingisenclosed.

Pleaseadviseifyouneedfurtherinformation.

Yourssincerely, ANCHOR/DARLIN6 VALVECOMPANYvgQ(~R.W.DommersDirector-Marketing

&Sales/cllCC:J.J.GhappellR.J.Soutend.

ssr5s(~)I}I~fss-1'IF'Qp7I,I))se(,=:.e!IIeI}iIII-~s4IssII~Iw$-I,.(~I'-I\sse'I*esrIs~sII*stIIIIrsIesrIsII~IeII~r,o'(e'ek.eseswQssses~I)elIee,~IsIesIss)sIes~.III3}7$ssss~'IeIIIII!i).ilgII/s~II~Is5<<sooo<<ro<<co co<<ra<<rsI4$4$4%i~I4$$41CCOVCO!,$$$aaaOCeeeu.oA Mcj:g-vs-34o9I~s~Q>4VALVEIOH~VANOSYSTEM~C~5.12ActuatorTroubleShootingSECTIONINAMEPLATE/REFERENCE PLIOSchematic Loc.AreaLLRT(YIN)Nueberot'andwhee1 turnsto(I)strokeHaxThrustPitchLeadMotorMotorMotor'otor HotorHotorMotorMotorStirttorqueRuntorqueHfyrHpVolta9eRunCurrentStartCu~~entRPH~oCctuatorrderNo,ActuatorSerialKo.ActuatorS/zeOO"OPEN"SETTING"CLOSE"SETTlVGNemal$ettin9MJxiEIvaSettih9AiFoundSettih9Correipondih9 ttlbsNorrxalSettih9(OrreSpphdlh98t1biMaxSettih9(OrEeSPOF)C~hg4~10S~HTO~RA~)FOUNASLEFTCONFTAllTpreueSeitCngJs'lyrJt1pn'.1)aitVashetsThIcOness~Z~(gpnrT~<<'5

<"1"".~gHPartKo.No.OtVashersThiCkneSS OfViSher'S5prin9PACGapSprin9PACPreload~H~TClggq,Cod~o~tA~SFOUNCONF:NFORMHT-GH-gg-],

Rev.0,Pa9e1of2(fil~R7-I}

MANOVA1.VEIOdOISCTIONIVRATIOSEFFICIEHCIES ActuatorOverallRat1oPin1onGeartoMorashaft GearRatioMoretoMoriGearRatioMoratoMoraGearEfficiency Handwheel toSteoRatioHanchrheel toStemEtf1ciency NHotorPinionGearTeeth.NMormshaft GearTeethLTHTTOEASFOUNOASLEFT5.12.12ActuatoroPeratessatisfactorily.

Comments:

(mggg3gpg~347.s:p4klnyAWU4Nbr5.12.13Thiscorno'e:ed datasheethasbeenforwarded toNaihtehahce ch9iheel.

onirmeieates~NFOONT-GKOSO7,Rev.0,Pa9e2of2(FileRlI) eCAt0(~ACf"QAIClECQ$41f(VCVt0C~1tlU~04Anchor/Darling VaiUeCompany701I'IlQTITOtLTP,O.SCN~WILLJALNhOAT, fA1770144%P17)4gl~TLLSt:750ISS7170000~Ãf7'tl7830<-~<<-3"o,R.IQ9'IIPIHIP~y(8,.+y Dateazr~FAX:(?17)32?MOBo)o----oEax2i5-7v-7srsTO:SUBJ:lO~~i5MAPWr>okerzrSSigned:

0,jCI0

~~~6TITLE4'4-4~V-3L~CHANGEPACKAGECOVERSHEET P,gt=f$DDP~eOO~Vau'-2Cod+ecP.P~D.34.~4..(.eP2PADE~OP~9a.iaaaaaaaaa.~PllRNO.-oa.aaaaa.~7OIVISIONALIZE YNA)OSAFETYRELATEDggASMEIIItXIQgNONQUALITY~OTHERQUALITY12AFFECTEDSYS.NOS~llJgQQ~nIII5$8'SAFEGUARD INFOYSCIRCLEUNITPLICABILITY 012313ASSOCIATEDMODNOS~)4BRIEFDESCRIPTION nk~c.wmVv4)(-2WocuihfVC.~LtgAwg4c-Zer(CP0~ICP4~CONTROLLED DOC0tAENT)5NPECOMMENTSIIIIIIIIINI1 INIIIIIIIIINIIIIIIIIII1 8S303018GROPV17NPETRACKINGflLAPPROVALS:

)g.ESPSllENQINEEls-'e-8GATE20.21.A/EROYALOAECab.gMULU-344 gppC~yiP.e!nate".:

/(/QfIKfTSCloseStrolteTilt2$.617~~s'rslSmLera.l~a~a~lectNyebetTeslt)dteCpeInSt~iTh:SPATE%:~/'ll/91nxontis@passT~K195exurxis5eRunningForce-3%8SshrgRulttlillg Force"MSIbmtfaxRunningPorce893.+He,I'ft)gRullltiog ForceiM1'IeA>>sQ~wsV~-13775J5s!tiscPu1loutPorc3X?3Bsl4xwmTilrltsl-iboiSiI)sM'!s.To-StTL".st't".ST-1498!

les'Dae~ea~0IIrLIAIfdcsgallTor,ae%!teilSett!ng!n/C)2.88Maprlltgpdcllg4pIOrqueawitCnbettingupen/LLOSP...............

LLAILtbwltcnxotorHagustlxent lf/tt)............

I-low(gpAI)btart/I'nlsn........................

upstreaIA pressurelpsl)Sta'rt/tlnlsn...........

~'uownstreaAI vressurelpsl)btart/I-lnlsn.........

tC~ddt/2edddN/8/Itd/beneraLLOAIAIpnts lHuaublx.LI IbIuC.dVtkIILLEtttuwH krtbx.ILlbtarget</Ilb>>dd).Vretesttlrdnoteatlatcoverplate>>lotionofapprox.l/0"6tlqntened bolts.Luxxrrllvxuttt.tux(DL)MHbSIIUxh'tl LNbltILLtu (HI'xxttIIVt<uttttuxbutte,rLrluut.blHxl-bluv xEHuLNO(ie.

HttrlhEAhLuw)-(Probe onddtclAPtronc.'d).valveLntorxtation ValVeHCtuata'r HCt0at0'II0t0I'LdntbbtbUnltCCIdgrlu<>>DerHvr>>>>I-dd>>

I/PkuHIt,blzeIarpetIIIrustLarobLosu'rlentatlo>>

vb.xlLocationac//bd~~tPIArlaterlal HBL>>>>LdAILILaAIPter L.areLrlcnpseaasperln.J.ddastlcltpILdta)

JdodddpslVolssol'I'xatlod~cadLeaalc/ffWvufk.bbe'rialeH>>dtnrrR<W~y.//.'t/ValveI.allbration O.bl5E,-dddd pv/v/LDHctllatorIypeLLIBELblIPbrILI/UdIlaxInruStXate.Lffttdt)lasbe'rialtlcldaLLurapre>nlrb>>t;tlworeIIea'rleetndffuearxatloff'JIbprlnavackItLlcVoltaaelHV/III.)

uLVOLtSrffdHAIpratingV~VI)IIIIIl)Crlollllnal bpeeaLdud.vvrlbrarttorqlleLoeUdI0"Ixunloraue~.dnHorsevowerL.id>>.e.blgnalIonaltloner ballotationl)ueI)atea/a/'oLVotestorceuffsettlaarLos

~gevs-3aOQU'W,p,~q.q-gqPP&LREVISION1.90226DATED08-14-90-TODAYIS04-03-1991 15:36:01l~gAI5Ã0"1-<I(TABLE44'-FILE:244F004Page2of2Calculated by:A/DGATETag:HV244F004Checkedby:ValveSTEMFACTOR:STUFFINGBOXFRICTION:

THRUST:STEMTORQUE:STEMSPEED:UNITRPM:DesignSTROKETIME:OVERALLACTUATORRATIO:0.01402500Lbs11380.95158.850112.7051738.5005126.8001249.35LbsFt-LbsInches/Min.

RPMSeconds*SMB-00ACTUATORselectedhavinga43.6-109RatioRANGE(IACT=6)*SMB-0043.6-109UNITEfficiencies:

PULLOUT=40RUN=50STALL=50used1800Rpm'DC'otorAPPLICATION FACTOR:Calc.MOTORSTARTTORQUE:MIDSTROKE RUNTHRUST:Calc.MOTORRUNTORQUE:OPERATING at1900Rpm.98.94124Ft-Lbs4573.947Lbs2.587277Ft-Lbs(5XRUN=12.93639)11.17655Ft-Lbs407.1375Ft-Lbs29169.71Lbs(2.5XRated=35000)*SPRINGPACCurve:SMB-00OBSOLSelected(ISPG=23)**USERSelectedSPRINGPACCurveSPRINGPACNo:60-600-0022-1 BILLofMaterials No:NONEt~.5Ft-LbsSMB-00MOTORwith65MaximumRatioSelected(IMTR=6)RevisedMOTORSTARTTORQUE:STALLTORQUE:STALLTHRUST:*Calc.SPRINGPACSETTING:1.827842*SetSPRINGPACto:2Max.SPRINGPACSETTING:2.25NormalTORQUE:174Ft-LbsMax.TORQUE:195Ft-LbsMOTORSIZEChecks:15Ft-Lbsvs15Ft-Lbsvs15Ft-Lbsvs8.94124Ft-LbsCalc.StartTORQUE11.17655Ft-LbsRevisedStartTORQUE12.93639Ft-Lbs5XRUNTORQUEMOTORSTALLCheck:29169.71Lbsvs35000Lbs2.5XActuatorTHRUSTTORQUESWITCHChecks:195Ft-lbsvs250Ft-LbsActuatorRATING13970Lbsvs14000LbsMax.ActuatorTHRUST195Ft-Lbsvs407Ft-LbsStallTORQUE2.25SETTINGvs3.315Max.SPRINGPACSetting

~c,gVlV-~hog.uVlP~e.t5g><PP&LREVISION1.90226DATED08-14-90-TODAYIS04-03-1991 15:33:08c~.gAgAMf-I-'ll(TABLEg4)-FILE:244F004Page2of2Calculated by:A/DGATETag:HV244F004Checkedby:ValveSTEMFACTOR:STUFFINGBOXFRICTION:

THRUSTSTEMTORQUESTEMSPEED:UNITRPM:DesignSTROKETIME:OVERALLACTUATORRATIO:0.01402500Lbs11380.95158.850112.7051738.5005126.8001249.35LbsFt-LbsInches/Min.

RPMSeconds(INFObWL'j)*SMB-00ACTUATORselectedhavinga43.6-109RatioGE(IACT=6)*SMB-0043.6-109UNITEfficiencies:

PULLOUT=40R=50STALL=50used1800Rpm'DC'otorAPPLICATION FACTOR:Calc.MOTORSTARTTORQUE:MIDSTROKE RUNTHRUST:Calc.MOTORRUNTORQUE:OPERATING at1900Rpm.98.94124Ft-Lbs4573.947Lbs2.587277Ft-Lbs(5XRUN=12.93639)1".5Ft-LbsSMB-00MOTORwith65MaximumRat'oSelected(IMTR=6)RevisedMOTORSTARTTORQUE:11.17655Ft-sSTALLTORQUE:407.1375FtLbsSTALLTHRUST:29169.71s(2.5XRated=35000)SPRINGPACCurve:SMB-00MESelected(ISPG=7)SPRINGPACNo:60-600-00

-1BILLofMaterials No:0301-112*Calc.SPRINGPACSETTING:2.32122*,SetSPRINGPACto:2.5Max.SPRINGPACSETTING:3NormalTORQUE:166Ft-LbsMax.TORQUE:185Ft-LbsMOTORSIZEChecks:15Ft-Lbss8.94124Ft-LbsCalc.StartTORQUE15Ft-Lbss11.17655Ft-LbsRevisedStartTORQUE15Ft-Lbsvs12.93639Ft-Lbs5XRUNTORQUEMOTORSTALLCheck:29169.71Lbsvs35000Lbs2.5XActuatorTHRUSTTORQUESWITCHChecks:185Ft-lbsvs250Ft-LbsActuatorRATING13254Lbsvs14000LbsMax.ActuatorTHRUST185Ft-Lbsvs407Ft-LbsStallTORQUE3SETTINGvs3Max.SPRINGPACSetting*CAUTION-CheckMDS-01ifthisapplication operatesat340DEG.F G4c.08-vs-'5/0 P~~~Sg3$PP&LREVISION1.90226DATED08-14-90-TODAYIS04-03-1991 15:33:08~VEInfo(Xnput)(TABLEg1)-FXLE:244F004Page1of24y-I<ICalculated by:Checkedby:ValveValveValveValveValveValveValveValveValveValveMANUFACTURER:

TYPE(GATEorGLOBE):SIZE:TAGNumber:VENDORDRAWINGnumber:PP&LDrawingnumber:LOCATION:

SYSTEM:LINE(ie.PIPELINEI.D.):MAXIMUMDesignTHRUST:A/DGATE6HV244F00493-13956FF61772SH1OUTSIDEVALVEData(Input)(TABLE52)-FILE:244F0041.625~33.332.69.07394705.6750(0Min.)ldll3~eve-gyp'32500.15DC1800.8NNNNNNNA/DGATETag:HV244F004ValveSTEMDIAMETER(Inches):

ValveSTEMPITCH:ValveSTEMLEAD(Inches):

ValveSEATAREA(Sq-Inches):

ValveSTEMAREA(Default=0Sq-Inches):

Req'dSTEMSPEED(0or3-6=Globe or12-14=Gate):

ValveSTROKELENGTH(Inches):

-'dSTROKETIME(Seconds):

'eINLETPRESSURE(PSIG):ValvePRESSUREDROP(PSIG):ValveFactor(.2or.3=Gate1.1=Globe):

ValveSTUFFINGBOXFRICTION(Default=,0Lbs):ValveSTEM/NUTCoeff.FRICTION(0.15,or.2):MOTORData(Input)(TABLEg3);FILE:244F004A/DGATETag:HV244F094MotorTYPE(ACorDC):MotorRPM(9001800or3600):MotorREDUCEDVOLTAGEPercent(Default=0.8):

HIghTEMPerature application (YorN):COMPoundmotorGEARapplicaion(YorN):AIRMoToRs(YorN):MODULTRONIC MoToRs(YorN):HILOApplications (YorN):Non-Rising Stem-OPERatorthrust(YorN):Non-Rising Stem-VaLVethrust(YorN):

CA,Lt"8-veau-Qo pp.334q!33/g)lET)<'~Limitorque Corporation aN511445o'doHRoodPO,Ooxs13$8LyncWvfg.

YA2dr50b1318~.Telephone-804 528.4400~Telex-82.9448 MAYi2IonrAprP30,1987nR~nrr.c;.-.E'ar,s,'lI~yDuaneArnoldEnergyCenter3277DAECRoadPalo,IA52324(3ey~0r~J!Attention:

Mr.GeorgeLevy

Subject:

Limitorque TypeSHBActuatorThf'uARatings"-1-'4:4c:..'.-.

','-..'l~0~Limitorque's published thrustratinpsfortheTypeSHIIactuatorrequirethatthetorqueswitchtripatanoutputthrustvaluethatdoesnotexceedthe.published rating.Oncethetorqueswitchistripped,thefinalthrustvalue(thethrustcontinues toincreaseduetostarterdropouttimeandalve/actuator inertia)shouldnotexceed110percentofthethrustrating.'rtoftheIEEEqualifications forsafetyrelatedservice(bothinsid+decon-tainment),

theactuators werelife-cycle testedatthe.specified 40-yearliferequirements.

TheSMBdesignshavebeensatisfactoril,

,Erethrustover-loadcondition of250percentofrating.UsindanEngineering DesignReview,ourEngineering Department hasa,.lifecyclethrustrating.Thistemporary ratfngwillallow,ethetorqueswitchtrippointtoproduce110percentofthet.,andthefinalthrustvalueshouldnotexceed120percentofrati,!,telephone conver-sation,wediscussed theSMB-0actuatorwhichhasa-poundrating.Thetemporary ratingincreaseisgoodforamaximumofliaciesandwouldallowatorqueswitchtrfppointupto26,400pounds,andafinalthrustof28,800pounds.Oncethe100cyclelffehasbeencompleted, theactuatorshouldbereplacedwithalargersizeunitcapableofoperating fortheremainder ofplantlfftatthedesiredthrustloadInresponsetoyourtelephone request,wearealsoincluding acopyofourcurrentstandarddesigntorqueswitchcalibration charts.Wehaveaddedtothechartsspringpackpartnumberandspringpackpreloadvaluesforyourinformation.

Pleasecontactthisofficeshouldyourequireanyfurtherassistance.

Sincerely, LIMITORgUE CORPORATION lcAttachments 3~~~S.4/~DanielS.WarsfngTechnical Manager 00

6.0 ResuConclusions

Calc0M-VLU-340 geb1ofg$0,~-(-1lNyf-1-fl6.1Allavailable MOVDataDetailDrawinginputhasbeenresearched anddocumented herein.Whereitwasdetermined thatinformation wasunavailable fromexistingrecords,thefieldhasbeenleftblank.Thisinformation willbedetermined duringtheas-builtwalkdown.

6.2Theresultsoftheactuatorsizingcalculations, VOTESdiagnostic acceptance criteriacalculations andlimitswitchsettingdetermination areprovidedwithinthebodyofthecalculation.

6.3Thefollowing anomolies havebeenidentified throughtheperformance ofthiscalculation:

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QAgzg4ULtl-ggOaogeaPMinimumThrustRequired(lbs)VOTESThrustAcceptance CriteriaDataValueIISSUE.6'<

xl.ta'43OM9-gA-'r(dN'[-I-'llReference Vc,MaximumTotalThrustAllowable (Ibs)MaximumAllowable RunningThrust(lbs)25ooTorqueSwitchSetting1.0Acceptable ThrustRangeatTorqueSwitchTrip(lbs)OriginalDesignReplacement 1Replacement 2SpringPackSpringPackSpringPackinstalled installed Installed

)0-Acti0~2.2-l&0-40c-00~11.251.51.75~.oi7'Il3CFo+/f9/4'25i<a-)sr.~o~pygmy2.50IKt'ZoOIAW2.753.0IM~o4l~~f3t"Bo>)sY)7s~lS5'3.253.503.75~.o0au@~5EV.'ltusingINoo6e.<~c'I C~~~VVLV~4~.p~,M.gH4<<<lOllll'f'f<lReference VD.DataValueSpringPack/Torque SwitchSettingsMinimumRequiredTorque(ft-Ibs)MaximumAllowable Torque(ft-Ibs)l95~q(tSpringPackNumberOriginalDesignReplacement 1(040o0o22,~IQgbad-0/j4fi-/Replacement 2Limitorque B/MNumberohio//].~LowestAllowedTorqueSwitchSetting2..00f".orresponding Expected;tuatorOutputTorque(ft-Ibs)(7$HighestAllowedTorqueSwitchSetting0Z53.0Corresponding ExpectedActuatorOutputTorque(ft-Ibs)RIENumberoz&5