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{{#Wiki_filter:ATTACHMENT 2 VALVE THRUST CALCULATION FOR 6"x4" x6" ANCHOR DARLING GATE VALVE MOV's 867A, B 5.C and 860A, B, C 6 D Calculation No.91187-C-06 Revision 1 Volume 1 of 1 prepared for: Rochester Gas and Electric Corporation Ginna Station Apr>l, 1993 eeAA'wAA&h~~
{{#Wiki_filter:ATTACHMENT2 VALVE THRUST CALCULATIONFOR 6"x4"x6" ANCHOR DARLING GATE VALVE MOV's 867A, B 5. C and 860A, B, C         6 D Calculation No. 91187-C-06 Revision 1 Volume 1 of 1 prepared for:
HA at~w%1%t'vANhl~
Rochester Gas and Electric Corporation Ginna Station
~.~,">i'=\I~0~~~~2'r."..)C C~r";P~oY f: f4 4 Altran Corporation 200 High Stroot Boston, MA 02110 9609270300 960924 PDR ADOCK 05000244 P PDR (617)330-1130 FAX: (617)330-1055 fl Report Record Document No.: 1187--0 Rev.No.: 1 No.of Sheets~2  
                                                                                        ~ .    ~,"
eeAA'wAA&h~~ HA at~w%1%t'vANhl~
                                                                                                                  >i' Apr>l, 1993
                                                                                    = \     I
                                                                    ~   0   ~ ~ ~   ~
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                                                                                              ~ oY f: f4 4 Altran Corporation 200 High Stroot Boston, MA 02110             (617) 330-1130 FAX: (617) 330-1055 9609270300 960924 PDR  ADOCK 05000244 P                    PDR
 
fl Report Record Document No.:         1187- -0                                 Rev. No.:   1 No. of Sheets ~2


==SUBJECT:==
==SUBJECT:==
Valve Thrust Calculation for 6"x4"x6" Class 300 Anchor Darlin Gate Valve 857A B&C and 860A B C&D REV.DESCRIPTION:
Valve Thrust Calculation for 6"x4"x6" Class 300 Anchor Darlin Gate Valve 857A B & C and 860A   B   C & D REV. DESCRIPTION:             evision 1:     Incor orate Valves           860A B   C & D     Sheets   1-5   7   8   9   11   14 24   and 40 COMPUTER RUNS (identified on Computer File Index):                       Yes       N/A X Error reports evaluated by:                             Date:
evision 1: Incor orate Valves 860A B C&D Sheets 1-5 7 8 9 11 14 24 and 40 COMPUTER RUNS (identified on Computer File Index): Yes N/A X Error reports evaluated by: Impacted by error reports: Date: No X Yes (if yes, attach explanation)
Impacted by error reports:               No X Yes           (if yes, attach explanation)
Or')~R Pce R.Stuart+~a DESIGN VERIFICATION:
Or'         )
~Performed by: P.Br k Required X Not quired D.t'.4 0 Method of design verification:
                                                                        +~a
X Comments resolved by: N A Design verifier concurrence:
~
Design Review Qualification Test (Data/Results Attd.)Date: Date: e ate Calculations (Attached)
R   Pce                                 R. Stuart DESIGN VERIFICATION: ~                           Required X        Not      quired Performed by: P. Br     k                                     D.t'.4       0 Method of design verification:     X   Design Review                  e  ate Calculations (Attached)
APPROVED FOR R A PROJECT MANAGER: P.M Bru k Dsto: ENGINEERING MANAG R: issa./Q z'3 Document No.: 11 7--Report Record Rev.No.: 0 No.of Sheets  
Qualification Test (Data/Results Attd.)
Comments resolved by:        N A                  Date:
Design verifier concurrence:                            Date:
APPROVED FOR R         A PROJECT MANAGER:                                       Dsto:
P. M Bru k ENGINEERING MANAG R:                                   . /Q z'3 issa
 
Report Record Document No.:       11 7--                                     Rev. No.:     0 No. of Sheets


==SUBJECT:==
==SUBJECT:==
Valve Thrust Calculation for MOV 857A B&C REV.DESCRIPTION:
Valve Thrust Calculation           for MOV   857A     B & C REV. DESCRIPTION:           Revision 0:       Ori   'l     Issue COMPUTER RUNS (identified on Computer File Index):                       Yes         N/A X Error reports evaluated by:                             Date:
Revision 0: Ori'l Issue COMPUTER RUNS (identified on Computer File Index): Yes N/A X Error reports evaluated by: Impacted by error reports: Date: No X Yes (if yes, attach explanation)
Impacted by error reports:               No X Yes           (if yes, attach explanation)
Originator(s)
Originator(s)             Date           Checker(s)                   Date 3l~/9 w                                   3/~Iez A.  . Oster                              P. Clement
A..Oster Date Checker(s) 3l~/9 w P.Clement Date 3/~Iez'ESIGN VERIFICATION:
                                                                                'ESIGN VERIFICATION:                             Required   X     Not Required Performed by: P. Diemen           4i   irt Chai~~               Date:
Required X Not Required Performed by: P.Diemen 4i irt Chai~~Date: Method of design verification:
Method of design verification:     X     Design Review               Alternate Calculations (Attached)
X Design Review Qualification Test (Data/Results Attd.)Alternate Calculations (Attached)
Qualification Test (Data/Results Attd.)
Comments resolved by: N A Design verifier concurrence:
Comments resolved by:         N A                   Date:
Date: Date: APPROVED FOR RELE PROJECT MANAGER: P.M.ru ENGINEERING MANAGE M.A.~issa Date:~orb
Design verifier concurrence:                             Date:
APPROVED FOR RELE PROJECT MANAGER:
P. M. ru ENGINEERING MANAGE                                     Date:~ orb M. A. ~issa
 
CALCULATION SHEET                        Sheet:    1
: c. No.: 91187-C-06
            ~                              By:    R; Pace                      Date: 4/30/93 Rev.:
    ~   1                                  Chk:    R. Stuart                  Date: 4/30/93 TABLE OF CONTENTS Table of Contents                                                                    1 List of Figures List of Tables                                                                        3 Analysis      Summary Sheet                                                      ~  4 1+0            Introduction 2 '            S ummary  ~ ~ ~  ~  ~  ~  0  ~ 0  ~ ~  ~  ~  ~  ~  ~  ~  ~
3 '            Valve Description 3 '  General                                                              8 3.2  Valve Geometry                                                        8 3 '  Valve Materials                                                      8 4~0            Valve Loading                                                            10 4.1  Seismic Loading                                                    10 4.2  Design Conditions                                                  11 4.3  Operator Torque                                                    11 5 '            Valve Component Evaluation                                                12 5.1  Methodology                                                        12 5.2  Criteria                                                            12 5.3  Results                                                            14 5.3. 1      Stem                  ~  ~  ~                          15 5.3.2      Disc Trunnion Pin              ~  ~  ~  ~  ~            22 5.3.3      Stem    to  Upper Wedge Threads                        23 5.3.4      Yoke                                                    24 5.3.5      Bolting                                                  28 5.3.6      Flanges                                                  34 6~0            References                                                                38 7 0            Appendices                                                                41 7~1  Appendix I: Valve Drawing                                            42 7.2  Appendix II: Field Walkdown Data                                    44 7.3  Appendix  III:
IV:
Limitorque Data Spreadsheet      Data 49 56 7.4  Appendix 91187. C06


c.No.: 91187-C-06
CALCULATION SHEET  Sheet:  2
~~Rev.: 1 By: R;Pace Chk: R.Stuart CALCULATION SHEET Sheet: 1 Date: 4/30/93 Date: 4/30/93 1+0 Table of Contents List of Figures List of Tables Analysis Summary Sheet Introduction TABLE OF CONTENTS 1 3~4 2'3'S ummary~~~~~~0~0~~~~~~~~~Valve Description 3'3.2 3'General Valve Geometry Valve Materials 8 8 8 4~05'Valve Loading 4.1 Seismic Loading 4.2 Design Conditions 4.3 Operator Torque Valve Component Evaluation 5.1 Methodology 5.2 Criteria 5.3 Results 10 10 1 1 11 12 12 12 14 6~0 7 0 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 References Appendices Stem Disc Trunnion Stem to Upper Yoke Bolting Flanges~~~Pin Wedge~~~~~Threads 15 22 23 24 28 34 38 41 7~1 7.2 7.3 7.4 Appendix Appendix Appendix Appendix I: Valve Drawing II: Field Walkdown Data III: Limitorque Data IV: Spreadsheet Data 42 44 49 56 91187.C06  
: c. No.: 91187-C-06         By:   R. Pace   Date: 4/30/93 ev,:  1                      Chk:  R. Stuart Date: 4/30/93 List of Figures Figure 1. Stem Parameters                    16 Figure 2. Yoke/Operator Assembly              25 Figure 3. Operator Bolt Pattern        ~   . 29 Figure 4. Yoke Bolt Pattern            ~   ~ 31 Figure 5. Bonnet Bolt Pattexn                32 Figuxe 6. Yoke Flange Pattern                35 91187.C06


c.No.: 91187-C-06 ev,: 1 CALCULATION SHEET By: R.Pace Chk: R.Stuart Sheet: 2 Date: 4/30/93 Date: 4/30/93 List of Figures Figure 1.Figure 2.Figure 3.Figure 4.Figure 5.Figuxe 6.Stem Parameters Yoke/Operator Assembly Operator Bolt Pattern Yoke Bolt Pattern Bonnet Bolt Pattexn Yoke Flange Pattern 16 25~.29~~3 1 32 3591187.C06  
CALCULATXON SHEET                Sheet:    3 lc. No.: 91187-C-06           By:   R. Pace                 Date: 4/30/93 eve ~  1                        Chk:  R. Stuart                Date: 4/30/93 List of   Tables Table 1.       Summary  of Valve Operating Limits  . . .  . .  . . 7 Table 2.       Valve Components and Materials . .  . . .  . .  . . 9 Table .3.       Component, Thrust  Summary  . . .  . . . . . .   . 14 J
91187.C06


lc.No.: 91187-C-06 eve~1 CALCULATXON SHEET By: R.Pace Chk: R.Stuart Sheet: 3 Date: 4/30/93 Date: 4/30/93 List of Tables Table 1.Table 2.Table.3.Summary of Valve Operating Limits.......7 Valve Components and Materials.........9 Component, Thrust Summary..........14 J91187.C06 Analysis Summary Sheet Caic.No.911 7--0 Rev.No.1 By: R.Pace Dete:~40 93 Sheet 4 Date:~4~09~
Analysis Summary Sheet Caic. No. 911 7- -0                     By: R. Pace           Dete:~40 93   Sheet 4 Rev. No. 1                                                  Date:~4~09~
Calculation Subject Valve thrust calculation for MOV 857A, B and C and 860A, B, C, and D.These are 6"x4"x6", 300 lb.Class, gate valves produced by Anchor/Darling Valve Co.with Limitorque SMB-00-7.5 Actuator, and installed in the Residual Heat Removal System of RGGE's Ginna Station.Objective of Calculation The objective of this calculation is to determine the structural weak link of the valve components and to determine the limiting thrust values based on these components.
Calculation Subject Valve thrust calculation for MOV 857A, B and C and 860A, B, C, and D.     These are 6"x4"x6", 300 lb. Class, gate valves produced by Anchor/Darling Valve Co. with Limitorque SMB-00-7.5 Actuator, and installed in the Residual Heat Removal System of RGGE's Ginna Station.
This calculation is performed to comply with the requirements of NRC Generic Letter 89-10 (GL 89-10)[7].Calculation Methods and Assumptions The evaluation consists of equating stresses for critical components caused by thrust and torque to the appropriate allowable stress and then solving for the resulting allowable thrust.The valve thrust limits are the minimum of the evaluated thrust for the various components and operating modes.Design Basis 6 References Stress limits for all valve components are as specified in the appropriate edition of ASME Section III, Subsection NC[5]as specified by the Ginna Station UFSAR[1].Non pressure boundary components are qualified to the requirements of ASME Code Case N-62[6]~Brackets,"[]", indicate references identified in Section~of this document.Conclusions The resulting valve thrust limits are: 9,027 lbs.closing 9,027 lbs.opening 23,794 lbs.backseating 91187.C06  
Objective of Calculation The objective           of this calculation is to determine the structural weak link of           the valve components and to determine the limiting thrust values based on these components.                                 This calculation is performed to comply with the requirements of NRC Generic Letter 89-10 (GL 89-10)             [7].
Calculation Methods and Assumptions The evaluation consists                     of equating stresses for critical components caused by thrust and torque to the appropriate allowable stress and then solving for the resulting allowable thrust. The valve thrust limits are the minimum of the evaluated thrust for the various components and operating modes.
Design Basis   6 References Stress limits for all valve components are as specified in the appropriate edition of ASME Section III, Subsection NC [5] as specified by the Ginna Station UFSAR [1]. Non pressure boundary components are qualified to the requirements of ASME Code Case N-62
[6] ~
Brackets, "[ ]", indicate references identified in Section ~   of this document.
Conclusions The     resulting valve thrust limits are:                       9,027     lbs. closing 9,027     lbs. opening 23,794     lbs. backseating 91187. C06


ALTRAN lc.No.: 91187-C-06 ev e 1 CALCULATION SHEET By: R.Pace Chk: R.Stuart Sheet: 5 Date: 4/30/93 Date: 4/30/93 1.0 Introduction The purpose of the NRC Generic Letter 89-10 (GL 89-10)[7]'rogram is to ensure that the switch settings of safety related motor operated valves are selected, set, and maintained correctly to accommodate the maximum differential pressure expected across the valves during normal and abnormal design basis events throughout the life of the plant.In order to comply with the requirements of GL 89-10, the thrust limit for the weak link valve components must be known for each safety related motor operated valve.As part of the Ginna Station motor operated valve refurbishment effort, each valve in the GL 89-10 program must have its weak link components identified and the corresponding thrust limits calculated.
ALTRAN                             CALCULATION SHEET                    Sheet:            5 lc. No.:       91187-C-06           By:   R. Pace                   Date: 4/30/93 ev e  1                              Chk:  R. Stuart                  Date: 4/30/93 1.0     Introduction The purpose   of the NRC   Generic Letter 89-10   (GL 89-10) is to   ensure that the switch settings of safety related   [7]'rogram motor operated valves are selected, set, and maintained correctly to accommodate the maximum differential pressure expected across the valves during normal and abnormal                 design   basis   events throughout the life of the plant.
A minimum thrust is required to operate the valve under design conditions.
In order to comply with the requirements of GL 89-10, the thrust limit for the weak link valve components must be known for each safety related motor operated valve.             As part of the Ginna Station motor operated valve refurbishment effort, each valve in the   GL   89-10 program must have   its   weak link components identified and   the corresponding thrust limits calculated. A minimum thrust is required to operate the valve under design conditions. A maximum thrust limit must be specified based on the structural capacity of the valve components.               This thrust, along with the minimum required thrust, will provide a working range for the valve. Appropriate torque, switch settings and periodic testing will ensure that the valve thrust does not drift outside of this working range.
A maximum thrust limit must be specified based on the structural capacity of the valve components.
The thrust limits for valves 857A, B and       C and 860A, B, C, and D   have been determined by Altran as follows:
This thrust, along with the minimum required thrust, will provide a working range for the valve.Appropriate torque, switch settings and periodic testing will ensure that the valve thrust does not drift outside of this working range.The thrust limits for valves 857A, B and C and 860A, B, C, and D have been determined by Altran as follows: 1: Data Collection 4 In order to obtain critical dimensions, material identification, and stress data the following steps were performed:
1: Data Collection In   order   to   obtain   critical 4
[g]denotes reference number found in Section 6.0 91187.C06 I  
dimensions,     material identification, and stress       data the following steps       were performed:
[g] denotes reference number found in Section 6.0 91187.C06 I


AL TRAN alc.No.: 91187-C-06 ev.: 0 CALCULATXON SHEET By: A.J.Oster Chk: P.Clement Sheet: 6 Date: 3/02/92 Date: 3/02/92 Review of vendor drawings Review of other RGGE records and existing valve calculations as available.
ALTRAN                        CALCULATXON SHEET                  Sheet:  6 alc. No.: 91187-C-06           By:   A.J. Oster               Date: 3/02/92 ev.: 0                        Chk:  P. Clement                Date: 3/02/92 Review of vendor drawings Review   of other RGGE records     and   existing   valve calculations as available.
2.Identify Structural Weak Link Calculations were performed to identify the structural weak link among components which are exposed to thrust loadings.These included the valve stem, bolts, disk, yoke, and other components which may or may not be part of the pressure boundary, but are affected by thrust loads.As appropriate, pressure, seismic, and deadweight stresses were included in the evaluation of valve components.
: 2. Identify Structural   Weak Link Calculations were performed to identify the structural weak link among components which are exposed to thrust loadings.
3.Calculate Thrust Limit A maximum thrust load limit for the valve was calculated.
These included the valve stem, bolts, disk, yoke, and other components which may or may not be part of the pressure boundary, but are affected by thrust loads. As appropriate, pressure, seismic, and deadweight stresses were included in the evaluation of valve components.
: 3. Calculate Thrust   Limit A maximum   thrust load limit for the valve was calculated.
Details for the above tasks are summarized in the following sections of this calculation.
Details for the above tasks are summarized in the following sections of this calculation.
ALT RAN lc.No.: 91187-C-06 ev 1 CALCULATION SHEET By: R.Pace Chk: R.Stuart Sheet: 7 Date: 4/30/93 Date: 4/30/93 2..0 Summary The stresses calculated for valves 857A, B and C and 860A, B, C, and D have been compared to the criteria of ASME Section IIX, Subsection NC[5]for Class 2 valves.The items which are not part of the pressure boundary are not covered by ASME Section IIX.These items are compared to the criteria of ASME Code Case N-62[6)~Based on the above evaluation, the location and magnitude of the limiting thrusts are identified below.Although a limit is specified for backseating, this is not considered a normal event.Backseating of the valve is not recommended.
Table 1.Summary of Valve Operating Limits DIRECTION CLOSING (CLOSING)OPENING (OPENING)BACKSEATING LIMITING COMPONENT DXSC TRUNNION PIN DISC TRUNNION PIN BONNET BUSHING ALLOWABLE THRUST (LBS)9,027 9,027 23,794 Valve: 6"x4"x6" 3001 Class Anchor Darling Gate Valve Tag: MOV-857A, B&C and 860A, B, C&D Actuator: Limitoruqe SMB-00-7.5 91187.C06


ALTRAN lc.No.: 91187-C-06
ALTRAN                           CALCULATION SHEET                      Sheet:  7 lc. No.: 91187-C-06             By:   R. Pace                       Date: 4/30/93 ev    1                          Chk:   R. Stuart                   Date: 4/30/93 2.. 0  Summary The stresses calculated    for valves  857A,  B and  C and 860A, B, C, and D have been compared      to the criteria of      ASME  Section IIX, Subsection NC [5] for Class 2 valves. The items which are not part of the pressure boundary are not covered by ASME Section IIX.
'ev 1 CALCULATION SHEET By: R.Pace Chk: R.Stuart Sheet: 8 Date: 4/30/93 Date: 4/30/93 3.0 Valve Description 3.1 General The valve presented in this calculation is a 6"x4"x6", 300 lb.Class, gate valve produced by Anchor Darling Valve and Manufacturing Company.The valve field tag numbers are 857A and 860A, B, C, and D.3.2 Valve Geometry The valve is shown on Darling drawing number 11497, Rev.C.This drawing is presented in Appendix 7.1.3.3 Valve Materials The valve components affected by the thrust, seismicf deadweight, and pressure loads are dealt with individually in Section 5.The materials, allowable stress values, and the sources for these values for each component are listed below in Table 2.911ST.C06  
These items are compared to the criteria of ASME Code Case N-62
[6)  ~
Based on the above evaluation, the location and magnitude of the limiting thrusts are identified below. Although a limit is specified for backseating, this is not considered a normal event.
Backseating of the valve is not recommended.
Table 1.
Summary of Valve Operating Limits DIRECTION                LIMITING COMPONENT        ALLOWABLE THRUST (LBS)
CLOSING (CLOSING)        DXSC TRUNNION    PIN          9,027 OPENING (OPENING)        DISC TRUNNION PIN              9,027 BACKSEATING                BONNET BUSHING              23,794 Valve:    6"x4"x6" 3001 Class Anchor Darling Gate Valve Tag:      MOV-857A, B  & C  and 860A, B,    C & D Actuator: Limitoruqe  SMB-00-7.5 91187.C06
 
ALTRAN                            CALCULATION SHEET                Sheet: 8 lc. No.: 91187-C-06              By:  R. Pace                Date: 4/30/93
'ev    1                            Chk:  R. Stuart              Date: 4/30/93 3.0     Valve Description 3.1   General The valve presented in this calculation is a 6"x4"x6",
300 lb. Class, gate valve produced by Anchor Darling Valve and Manufacturing Company. The valve field tag numbers are 857A and 860A, B, C, and D.
3.2   Valve Geometry The valve is shown on Darling drawing number 11497, Rev.
C. This drawing is presented in Appendix 7.1.
3.3   Valve Materials The valve components affected by the thrust, seismicf deadweight, and pressure loads are dealt with individually in Section 5. The materials, allowable stress values, and the sources for these values for each component are listed below in Table 2.
911ST.C06
 
CALCULATION SHEET                      Sheet:    9 lc. No.: 91187-C-06              By:    R. Pace                        Date: 4/30/93 Rev    1                            Chk:  R. Stuart                      Date: 4/30/93 Table 2.
Valve Components and Materials VALVE                                              857A, B,    C 860A, B, C      & D MANUFACTURER                                        ANCHOR/DARLING DRAWING NO.                                            11497, Rev.      C ITEM                                          S    Sy        E      NOTES (KSI)  (KSI)    (10 ps i)
BODY/BONNET          A351  GR CF8M        16.95  21.4 YOKE                A216-WCB              17.5  30.8 DISC                A182-F316            16.95 UPPER WEDGE          A351-CF8M            16.95  21.4 STEM                17-4-PH              56.9  106.9      28. 0    1i3i4    (
(SA564-630-1100)
OPERATOR BOLTS      A193 GR B7            25 '
YOKE AND            A193 GR B7          25.0 BONNET BOLTS BACKSEAT            A276 TP316          35. 15  84.3                  1f3 (STELLITE)
NOTES:
Components'SME Section    III [5] Class    2 allowable stress (S), and yield strength (Sy), and modulus of elasticity (E) corresponding to operating temperature, T= 350 F.
: 2. Allowable corresponding to T b, = 104'F, same as for T =
350 F.
: 3. Stem allowable  stresses derived from    ASME Code    Case N-62 (6) .
4 ~ Above values taken from Anchor/Darling valve        calculation
[20].
91187.006
 
ALTRAN                            CALCULATXON SHEET                Sheet:    10 alc. No.: 91187-C-06
          ~                        By:  A.J. Oster                Date: 3/02/92 Rev.:
  ~  0                            Chk:  P. Clement                Date: 3/02/92 4.0  Valve Loading 4.1  Seismic Loading As  required by the Ginna  UFSAR  [1], safety related valves must, be  qualified for seismic loading. As it is likely that these valves may be operated during such an event, the seismic loads on the affected external structural components of the valves are added to the loads produced from the valve thrust loads from operation. Therefore deadweight and seismic loads are included in the evaluation of structural components such as the yoke, operator, bolts, etc. The weight of the operator is significantly greater than the weight of the valve parts affected by this calculation and therefore, only the weight of the operator is included.
Conversely, the magnitude of the deadweight and seismic loads on the valve internals is negligible in relation to the thrust and pressure loads, and therefore are not considered in the evaluation of internal components such as the disk, seat, stem,  etc.
Under the Ginna Station Seismic Upgrade Program          (EWR-2515)  12], all valves  require a seismic qualification at 2.1g horizontal and vertical loading unless otherwise specified in the pipe stress evaluation.        The valve included in this calculation was reviewed and determined to be bounded by these accelerations. Therefore, a uniform seismic acceleration of 2.1 g s in all directions was conservatively applied.
For these calculations the valve stem was conservatively assumed  to be  oriented in the horizontal direction, therefore
 
CALCULATION SHEET                  Sheet:  11 lc. No.: 91187-C-06
            ~                          By:  R. Pace                    Date: 4/30/93
'ev '
  ~                                  Chk:  R. Stuart                  Date: 4/30/93 producing maximum bending moments      for deadweight and seismic loads.
4.2  Design Conditions The design  conditions for this valve were derived from a review of isometric Drawing Number C-381-354, Sheet 10, Rev.
2 and    C-381-359, Sheet 9, Rev. 2 [4].            The operating conditions were derived form a review of Seismic Upgrading Program Operating Transients Document for Residual Heat Removal Fluid Line No. 4 [2].      The operating conditions are derived from the maximum of all operating conditions and include normal, upset, emergency and faulted events.          The design and operating conditions are as follows:
DESIGN            OPERATING Temperature ('F)    400              350 Pressure (psig)      600              600 4.3  Operator Torque The maximum  torque produced by the Limitorque 5MB-00-7.5 operator installed on valves 857A, B & C and 860A, B, C & D is 250  ft-lbs. [11]. The shear and bending    stress produced in the yoke and body by this torque load is negligible, and      will therefore not be included in this calculation.
9'1187.C06
 
e CALCULATION SHEET                Sheet:  12 lc. No.: 91187-C-06          By:  A.J. Oster              Date: 3/02/92
.ev.:  0                        Chk:  P. Clement              Date: 3/02/92 5.0  Valve Component Evaluation 5.1  Methodology The evaluation consists of equating stresses for critical components caused by thrust and torque to the appropriate allowable stress and then solving for the resulting allowable thrust.
This evaluation was initially performed in a vendor calculation [20] using yield strength as a criteria and including pressure loads only. This calculation was then modified to use ASME section      III  criteria and to include seismic loading.
The yoke, bonnet bolts,  and operator hold down bolts are recalculated to include    seismic loads. The calculation for these components were performed using simplifying assumptions.
As these calculations were similar for corresponding parts of different valves, the calculations were automated using the spreadsheet program QUATTRO PRO [16]. The spreadsheets are designed to present important input variables, and calculate stresses    and allowable thrusts.        A printout of each spreadsheet is included in Appendix IV.
The remaining  components'alculations    were modified to include the appropriate ASME Section III allowable stress by factoring the results from the yield strength analysis.
5.2  Criteria Stress limits for all valve components are as specified in the appropriate edition of ASME Section III, Subsection NC
 
ALTRAN                            CALCULATION SHEET                    Sheet:        13 lc. No.: 91187-C-06              By:    A.J. Oster                  Date: 3/02/92
.<ev.: 0                            Chk:  P. Clement,                Date: 3/02/92 as  specified    by the Ginna Station UFSAR [1]. Non-pressure boundary components are not explicitly addressed in the code and  will  be qualified to the requirements of ASME Code Case N-62  [6] for applicable materials.
Comparison of    ASME Code  Case N-62  [6]  criteria with ASME Section III, Table NC-3521-1 [5] criteria indicates that          it      is appropriate to use Table NC-3521-1 criteria for both pressure retaining and non-pressure retaining components.
The Level A    service limits of Table NC-3521-2-1 are        used'o evaluate non-seismic loading conditions for the components evaluated. The Level D limits are used to evaluate loading conditions which include seismic loads.
The  resulting criteria to      be  satisfied are:
Non-Seismic      Seismic Membrane Stress                    1. OS      2.0S Membrane + Bending    Stress        1.5S      2.4S Shear Stress    will be limited to 0.6S.
Bearing  Stress will be limited to Sy.
The  thrust limit for the valve will be the      minimum thrust for all  components    as determined from the above criteria.
The  thrust limit for backseating of the stem with the, bonnet backseat (stellite region) is limited to the stem yield stress assuming      a  1/16" wide    strip at the    stem  outside diameter.


lc.No.: 91187-C-06 Rev 1 CALCULATION SHEET By: R.Pace Chk: R.Stuart Sheet: 9 Date: 4/30/93 Date: 4/30/93 VALVE MANUFACTURER DRAWING NO.Table 2.Valve Components and Materials 857A, B, C 860A, B, C&D ANCHOR/DARLING 11497, Rev.C ITEM BODY/BONNET YOKE DISC UPPER WEDGE STEM OPERATOR BOLTS YOKE AND BONNET BOLTS BACKSEAT A351 GR CF8M A216-WCB A182-F316 A351-CF8M 17-4-PH (SA564-630-1100)
J ALTRAN                              CALCULATION SHEET                      Sheet:  14 lc. No.: 91187-C-06               By:   R. Pace                       Date: 4/30/93 Cev. '                                Chk:  R. Stuart                  Date: 4/30/93 5.3  Results The equations    and thrust limits for the critical components are shown in the following sections.           The general development of the equations is shown, and the application of the equations in the QUATTRO PRO program is in Appendix IV.
A193 GR B7 A193 GR B7 A276 TP316 (STELLITE)
The results of the individual component, loads are summarized in Table 3 below.
S (KSI)16.95 17.5 16.95 16.95 56.9 25'25.0 35.15 Sy (KSI)21.4 30.8 21.4 106.9 84.3 E (10 ps i)28.0 NOTES 1i3i4 (1 f 3NOTES: 2.3.4~Components'SME Section III[5]Class 2 allowable stress (S), and yield strength (Sy), and modulus of elasticity (E)corresponding to operating temperature, T=350 F.Allowable corresponding to T b,=104'F, same as for T=350 F.Stem allowable stresses derived from ASME Code Case N-62 (6).Above values taken from Anchor/Darling valve calculation
Table 3.
[20].91187.006
Component  Thrust    Summary COMPONENT              THRUST (LBS)      THRUST (LBS)
CLOSING            OPENING STEM STRESS                  48,522            48,522 STEM BUCKLING              101,764 BACKSEAT                                      23,794 STEM TO UPPER WEDGE                           34,164 DISC TRUNNION PIN            9.i 027            9,027 YOKE (0
( QQOO YOKE BOLTS                  10,297 YOKE FLANGE                  17,798 OPERATOR BOLTS              21i 678 BONNET BOLTS                32,533 Valve:     6"x4"x6" 300/ Class Anchor Darling Gate Valve Tag:      MOV-857A, B,   & C  and 860A, B,     C 6  D Actuator: Limitorque  SMB-00-7.5 91187.C06


AL TRAN alc.No.: 91187-C-06
ALTRAN                          CALCULATION SHEET              Sheet:  15 alc. No.:
~~Rev.: 0 CALCULATXON SHEET By: A.J.Oster Chk: P.Clement Sheet: 10 Date: 3/02/92 Date: 3/02/92 4.0 Valve Loading 4.1 Seismic Loading As required by the Ginna UFSAR[1], safety related valves must, be qualified for seismic loading.As it is likely that these valves may be operated during such an event, the seismic loads on the affected external structural components of the valves are added to the loads produced from the valve thrust loads from operation.
        ~    91187-C-06           By:   A.J. Oster             Date: 3/02/92 Rev.:
Therefore deadweight and seismic loads are included in the evaluation of structural components such as the yoke, operator, bolts, etc.The weight of the operator is significantly greater than the weight of the valve parts affected by this calculation and therefore, only the weight of the operator is included.Conversely, the magnitude of the deadweight and seismic loads on the valve internals is negligible in relation to the thrust and pressure loads, and therefore are not considered in the evaluation of internal components such as the disk, seat, stem, etc.Under the Ginna Station Seismic Upgrade Program (EWR-2515)12], all valves require a seismic qualification at 2.1g horizontal and vertical loading unless otherwise specified in the pipe stress evaluation.
  ~  0                            Chk:  P. Clement              Date: 3/02/92 5.3.1       Stem The stem  allowable thrust values are based on the thrust required to produce stresses that exceed the allowables by several different mechanisms; buckling, tensile/compressive stress, and stress intensity or'rincipal stress. The axial and principal stress modes are based on the axial load and a combination of the axial and torsional loads acting over the minimum stem. stress area located at the minor diameter of the stem drive threads.     Buckling is based on instability of the stem and is a function of the length of the stem and the radius of gyration derived from the full stem diameter.
The valve included in this calculation was reviewed and determined to be bounded by these accelerations.
The stem evaluation considers the maximum allowed thrust based on stem stress (opening and closing) and stem buckling (closing). Stem backseating thrust is also calculated as part of the stem evaluation.
Therefore, a uniform seismic acceleration of 2.1 g s in all directions was conservatively applied.For these calculations the valve stem was conservatively assumed to be oriented in the horizontal direction, therefore lc.No.: 91187-C-06
5.3.1.1    Stem  Stress Thrust Limit The maximum allowed stem thrust. is determined by equating the stem maximum axial stress to the ASME allowable stress of 1.0S for membrane stress, and equating the maximum principal stress to the ASME allowable stress of 1.5S for membrane and bending stress.     The maximum principal stress is composed of an axial stress term and torsional shear produced by the operator torque. The stem stress thrust        limit will be the minimum .of the thrust limits calculated for axial and principal stresses.
~~'ev'CALCULATION SHEET By: R.Pace Chk: R.Stuart Sheet: 11 Date: 4/30/93 Date: 4/30/93 producing maximum bending moments for deadweight and seismic loads.4.2 Design Conditions The design conditions for this valve were derived from a review of isometric Drawing Number C-381-354, Sheet 10, Rev.2 and C-381-359, Sheet 9, Rev.2[4].The operating conditions were derived form a review of Seismic Upgrading Program Operating Transients Document for Residual Heat Removal Fluid Line No.4[2].The operating conditions are derived from the maximum of all operating conditions and include normal, upset, emergency and faulted events.The design and operating conditions are as follows: DESIGN Temperature
('F)400 Pressure (psig)600 OPERATING 350 600 4.3 Operator Torque The maximum torque produced by the Limitorque 5MB-00-7.5 operator installed on valves 857A, B&C and 860A, B, C&D is 250 ft-lbs.[11].The shear and bending stress produced in the yoke and body by this torque load is negligible, and will therefore not be included in this calculation.
9'1187.C06 e
lc.No.: 91187-C-06.ev.: 0 By: A.J.Oster Chk: P.Clement CALCULATION SHEET Sheet: 12 Date: 3/02/92 Date: 3/02/92 5.0 Valve Component Evaluation 5.1 Methodology The evaluation consists of equating stresses for critical components caused by thrust and torque to the appropriate allowable stress and then solving for the resulting allowable thrust.This evaluation was initially performed in a vendor calculation
[20]using yield strength as a criteria and including pressure loads only.This calculation was then modified to use ASME section III criteria and to include seismic loading.The yoke, bonnet bolts, and operator hold down bolts are recalculated to include seismic loads.The calculation for these components were performed using simplifying assumptions.
As these calculations were similar for corresponding parts of different valves, the calculations were automated using the spreadsheet program QUATTRO PRO[16].The spreadsheets are designed to present important input variables, and calculate stresses and allowable thrusts.A printout of each spreadsheet is included in Appendix IV.The remaining components'alculations were modified to include the appropriate ASME Section III allowable stress by factoring the results from the yield strength analysis.5.2 Criteria Stress limits for all valve components are as specified in the appropriate edition of ASME Section III, Subsection NC


AL TRAN lc.No.: 91187-C-06
CALCULATION SHEET              Sheet:  16 alc. No.: 91187-C-06         By:   A.J. Oster             Date: 3/02/92 ev.: 0                      Chk:  P. Clement            Date: 3/02/92 D~a D MiNoa
.<ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement, Sheet: 13 Date: 3/02/92 Date: 3/02/92 as specified by the Ginna Station UFSAR[1].Non-pressure boundary components are not explicitly addressed in the code and will be qualified to the requirements of ASME Code Case N-62[6]for applicable materials.
                                                = Total length of st.em Dsrm  = Stem Diameter  at packing gland DmsoR = Maximum Diameter of stem thread DumoR = Minimum Diameter D arm, of stem thread WB
Comparison of ASME Code Case N-62[6]criteria with ASME Section III, Table NC-3521-1[5]criteria indicates that it is appropriate to use Table NC-3521-1 criteria for both pressure retaining and non-pressure retaining components.
                                                = Stem Thread Pitch
The Level A service limits of Table NC-3521-2-1 are used'o evaluate non-seismic loading conditions for the components evaluated.
                                                  = 1/(Number of Stem  threads per inch)
The Level D limits are used to evaluate loading conditions which include seismic loads.Membrane Stress 1.OS Membrane+Bending Stress 1.5S Shear Stress will be limited to 0.6S.Bearing Stress will be limited to Sy.The resulting criteria to be satisfied are: Non-Seismic Seismic 2.0S 2.4S The thrust limit for the valve will be the minimum thrust for all components as determined from the above criteria.The thrust limit for backseating of the stem with the, bonnet backseat (stellite region)is limited to the stem yield stress assuming a 1/16" wide strip at the stem outside diameter.
                                                = Width  of Backseat VALVE STEM                          Lead  = Stem Thread Lead=
J ALTRAN lc.No.: 91187-C-06 Cev.'CALCULATION SHEET By: R.Pace Chk: R.Stuart Sheet: 14 Date: 4/30/93 Date: 4/30/93 5.3 Results The equations and thrust limits for the critical components are shown in the following sections.The general development of the equations is shown, and the application ofthe equations in the QUATTRO PRO program is in Appendix IV.The results of the individual component, loads are summarized in Table 3 below.Table 3.Component Thrust Summary COMPONENT THRUST (LBS)CLOSING THRUST (LBS)OPENING STEM STRESS 48,522 48,522 STEM BUCKLING BACKSEAT STEM TO UPPER WEDGE DISC TRUNNION PIN YOKE YOKE BOLTS YOKE FLANGE 101,764 9.i 027 (0 (QQOO 10,297 17,798 23,794 34,164 9,027 OPERATOR BOLTS BONNET BOLTS 21i 678 32,533 Valve: Tag: Actuator: 6"x4"x6" 300/Class Anchor Darling Gate Valve MOV-857A, B,&C and 860A, B, C 6 D Limitorque SMB-00-7.5 91187.C06
p* (number of thread starts)
(Appendix  III)
Figure 1.
Stem Parameters


ALTRAN alc.No.: 91187-C-06
ALTRAN                         CALCULATION SHEET                          Sheet:  17 alc. No.: 91187-C-06               By:     A.Z. Oster                     Date: 3/02/92 ev.: 0                            Chk:    P. Clement                    Date: 3/02/92 Stem Axial Stress      S  g Where:    T                    Stem Thrust      (lbs)
~~Rev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 15 Date: 3/02/92 Date: 3/02/92 5.3.1 Stem The stem allowable thrust values are based on the thrust required to produce stresses that exceed the allowables by several different mechanisms; buckling, tensile/compressive stress, and stress intensity or'rincipal stress.The axial and principal stress modes are based on the axial load and a combination of the axial and torsional loads acting over the minimum stem.stress area located at the minor diameter of the stem drive threads.Buckling is based on instability of the stem and is a function of the length of the stem and the radius of gyration derived from the full stem diameter.The stem evaluation considers the maximum allowed thrust based on stem stress (opening and closing)and stem buckling (closing).
AiRPAD            Stem Thread      Stress Area  =
Stem backseating thrust is also calculated as part of the stem evaluation.
(DhoNoR)  (in )
5.3.1.1 Stem Stress Thrust Limit The maximum allowed stem thrust.is determined by equating the stem maximum axial stress to the ASME allowable stress of 1.0S for membrane stress, and equating the maximum principal stress to the ASME allowable stress of 1.5S for membrane and bending stress.an axial stress operator torque.minimum.of the The maximum principal stress is composed of term and torsional shear produced by the The stem stress thrust limit will be the thrust limits calculated for axial and principal stresses.
4 DumoR                Stem Thread Minor Diameter =
DuraoR    p ( in)
(29'cme General Purpose, Table          11, Page 8-18) [19]
DmvoR                Stem Thread Major Diameter        (in)
P                    Stem Thread Pitch (in)
The maximum allowed stem         thrust, based on axial stress is found by equating the axial stress to the ASME allowable stress of 1.0S and solving for t:
                                              =  1.0S Terna.sos      1 ~ 0S
* Anent Stem Shear  Stress    SJ QDezmR v        2J Where:    Q                    Torque Required      to Produce Thrust.
12 FS*T      (in-lb)
FS                  Stem Factor (in-lb/lb)
(Refer to Appendix III [14])
Stem Polar Moment of Inertia =
(DhGNOR)
                                                        ' in' 32


alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 16 Date: 3/02/92 Date: 3/02/92 D~a D MiNoa Dsrm DmsoR=Total length of st.em=Stem Diameter at packing gland=Maximum Diameter of stem thread D arm, VALVE STEM WB DumoR Lead=Minimum Diameter of stem thread=Stem Thread Pitch=1/(Number of Stem threads per inch)=Width of Backseat=Stem Thread Lead=p*(number of thread starts)(Appendix III)Figure 1.Stem Parameters AL TRAN alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.Z.Oster Chk: P.Clement Sheet: 17 Date: 3/02/92 Date: 3/02/92 Stem Axial Stress S g Where: T AiRPAD DumoR DmvoR P Stem Thrust (lbs)Stem Thread Stress Area=(DhoNoR)(in)4 Stem Thread Minor Diameter=DuraoR p (in)(29'cme General Purpose, Table 11, Page 8-18)[19]Stem Thread Major Diameter (in)Stem Thread Pitch (in)The maximum allowed stem thrust, based on axial stress is found by equating the axial stress to the ASME allowable stress of 1.0S and solving for t:=1.0S Terna.sos 1~0S*Anent Stem Shear Stress SJ QDezmR v 2J Where: Q FS Torque Required to Produce Thrust.12 FS*T (in-lb)Stem Factor (in-lb/lb)(Refer to Appendix III[14])Stem Polar Moment of Inertia=(DhGNOR)'in'32
ALTRAN                              CALCULATION SHEET                Sheet:  18 alc. No.: 91187-C-06                 By:     A.J. Oster             Date: 3/02/92 ev.: 0                               Chk:   P. Clement             Date: 3/02/92 Stem   Princi al Stress         PS 2
SS=  2
                                          "+ "  2
                                                    + (S)2 V
Substituting      S and S   from above:
12FS T DrazoR PS=             +
2~27amu The maximum allowed stem thrust based on principal stress is found by equating the principal stress to the ASME allowable of 1.5S and solving for T:
T      +      T      +            enroR 2>natu
: 1. SS PRZNCZPAL STRZSS 5.3.1.2      Stem     Buckling Thrust Limit The stem      buckling thrust is determined by equating the stem axial stress to the critical buckling stress given by the Johnson Equation for short columns (Table 13, Page 5-43 [19]).
This equation considers the stem as a free standing bar and results in loads which are less than would be predicted by the Euler Equation for long columns.


AL TRAN alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 18 Date: 3/02/92 Date: 3/02/92 Stem Princi al Stress PS 2 SS=-"+-"+(S)2 2 2 V Substituting Sand Sfrom above: PS=+2~27amu 12FS T DrazoR The maximum allowed stem thrust based on principal stress is found by equating the principal stress to the ASME allowable of 1.5S and solving for T: T+2>natu T+enroR PRZNCZPAL STRZSS 1.SS 5.3.1.2 Stem Buckling Thrust Limit The stem buckling thrust is determined by equating the stem axial stress to the critical buckling stress given by the Johnson Equation for short columns (Table 13, Page 5-43[19]).This equation considers the stem as a free standing bar and results in loads which are less than would be predicted by the Euler Equation for long columns.
l' CALCULATXON SHEET                  Sheet:  19 lc. No.: 91187-C-06             By:   A.J. Oster               Date: 3/02/92 ev.: 0                           Chk:   P. Clement               Date: 3/02/92
l' lc.No.: 91187-C-06 ev.: 0 CALCULATXON SHEET By: A.J.Oster Chk: P.Clement Sheet: 19 Date: 3/02/92 Date: 3/02/92'The Johnson Equation applies to short columns where: Where: Sy C Minimum yield strength (lb/in~)Radius of Gyration=D~/4 (in)Stem End Condition Constant=1.2 (Table C1.8.1, Page 5-124)[17)
        'The Johnson   Equation applies to short columns where:
Modulus of Elasticity (lb/in~)The maximum allowed stem thrust based on buckling is found by equating the stem axial stress to the critical buckling stress and solving for T: A~=Stem Stress Area=(D~~)'in~)
Where:     Sy               Minimum yield strength (lb/in~)
4 ALTRAN lc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 20 Date: 3/02/92 Date: 3/02/92 L=Sy 1-T K A~4Crt2E'4j'irvatxrmr S As'V 4 Cn'Z For stem lengths where: 2CR Z S The critical load calculated in the Anchor/Darling calculation
Radius of Gyration =
[20], based on the Rankine formula and on the ultimate strength of the stem is 118,200 lbs.The Johnson Equation indicates a lower and more conservative buckling load of 101,764 lbs.5.3.1.3 Stem Backseating Thrust Limit The stem backseat is assumed to be a small strip at the outside diameter of the stem.The stem backseating thrust limit is defined as the stem thrust at which the bonnet (or bonnet bushing)and/or the stem backseat surfaces will exceed an allowable stress.The maximum allowed stem thrust is determined by equating the bearing stress in the backseat surfaces to the ASME allowable stress of Sfor bearing stress.
D~/4 (in)
lc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.Z.Oster Chk: P.Clement Sheet: 21 Date: 3/02/92 Date: 3/02/92=T BACKSEAT Where: T A WB Dsrm Stem Thrust (lbs)Annulus Area of Backseat=n (D~+WB)WB (in~)Width of Backseat, (in)Stem Diameter (in)The maximum stem thrust based on bearing stress is found by equating the backseat bearing stress to the allowable limit of Sand solving for T: BhcKSEATNO
C                Stem End Condition Constant =
=y+(DstuM+WB)WB AL TRAN'Calc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster.Chk: P.Clement.Sheet.: 22 Date: 3/02/92 Date: 3/02/92 5.3.2 Disc Trunnion Pin The maximum allowed thrust for the disc trunnion pin is determined from previous calculations
1.2 (Table C1.8.1, Page 5-124)[17)
[20]by factoring the allowable thrust based on 0.577, x yield strength by the ratio of 0.60 x ASME Section III allowable stress to 0.577 x yield strength.This produces a lower and more conservative allowable thrust.thrust based on 0.577 yield stress=10,960 lbs yield strength='1.4 ksi Sect III allowable stress 16'5 ksi (10,960 Ebs)x (')=9,027 lbs i 0.577>C 21~4I lc.No.: 91187-C-06.ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 23 Date: 3/02/92 Date: 3/02/92 5.3.3 Stem to Upper Wedge Threads The maximum allowed thrust for the stem to upper wedge threads is determined from previous calculations
Modulus of Elasticity (lb/in~)
[20]by factoring the allowable thrust based on 0.577 x yield strength by the ratio of 0.60 x ASME Section III allowable stress to 0,577 x yield strength.This produces a lower and more conservative allowable thrust.thrust based on 0.577 yield stress=41,480 lbs yield strength 21.4 ksi Sect III allowable stress 16.95 ksi (41, 480 1bs)x (''=34, 1642bs i 0.577 x 21.4I 0
The maximum   allowed stem thrust based on buckling is found by equating the stem axial stress to the critical buckling stress and solving for T:
lc.No.: 9 1187-C-0 6~~:ev.: CALCULATION SHEET By: P.~Po.cc.caw: I SfuaA Sheet: 24 Date: Date: 5.3.4 Yoke (ge.-esse,ssg lv'kg.~~).The maximum allowed thrust for the yoke legs is determined by equating the maximum principal stress with the allowable stresses of Section A-A as shown in Figure 2 below.For this calculation the valve yoke is assumed to be horizontal and consequently bending moments due to deadweight and seismic accelerations of the Limitorque operator are maximized.
A~   =     Stem Stress Area =
The moment arm is the distance from the minimum cross section at the base of the yoke to the operator center of gravity.The total operator weight is assumed to be at the stem center line and concentrated at a distance from the flange of one-half the unit height.One inch is added to this value to account for the flange thickness.
4 (D~~)'in~)
alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 25 Date: 3/02/92 Date: 3/02/92 12 I I I 2 R X SECT I ON A-A Figure 2.Yoke/Operator Assembly A=Cross Sectional Area of one Yoke Leg (in~)R=Distance from valve centerline to yoke leg centerline (in)I,,=Moment of Inertia about 1-1 axis (in4)T=Yoke Thrust (lbs)W=Operator Weight (lbs)S=Yoke Allowable Stress (psi)L=.Moment Arm (in)X=Distance from valve Centerline to Yoke Leg (in)The moment about 1-1 axis produces a linear stress distribution across section and will be considered a bending stress (S~)per paragraph NC-3522[5].The moment about 2-2


ALTRAN alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement 4 Sheet: 26 Date: 3/02/92 Date: 3/02/92 axis will be treated as a force couple with stress considered a membrane stress (S,)per paragraph NC-3522[5].1.Normal Condition:
ALTRAN                         CALCULATION SHEET                              Sheet:    20 lc. No.: 91187-C-06           By:     A.J. Oster                           Date: 3/02/92 ev.: 0                          Chk:    P. Clement                            Date: 3/02/92 L
Thrust+Deadweight Membrane (T~)-s 1.0S BV 2A T~=2A(1.0S)Membrane G Bending (T~)-+-c 1.5S SLC 2A 7 2~Faulted Condition:
A~ =Sy 1-T                 K 4Crt2E SV As'        '4j'irvatxrmr 4 Cn'Z For stem lengths where:
Thrust+Deadweight
2CR Z S
+Seismic G>, G2, and G3 are seismic accelerations along the 1, 2, and 3 axes respectively.
The  critical    load    calculated in the Anchor/Darling calculation [20], based on the Rankine formula and on the ultimate strength of the stem is 118,200 lbs.
Axis 2 is in the vertical direction.
The  Johnson  Equation indicates a                    lower  and  more conservative buckling load of 101,764 lbs.
Membrane (T~)T~Gq&#xc3;Z G~V FK+1+3~2 0S 2A 2RA 2A G~NL G3 V T~=2A 2.0S--2RA 2A ALTRAN lc.No.: 91187-C-06 ev.: 0 CALCULATXON SHEET By: A.J.Oster Chk: P.Clement Sheet: 27 Date: 3/02/92 Date: 3/02/92 Membrane&Bending (T~)T~GqNL GqV (Gq+1.0)VIC+++s 2.4S 2A 2RA 2A 1-1 T=2A 2.4S---(G+1 0)-G VI VLC G~V
5.3.1.3    Stem  Backseating Thrust Limit The stem backseat    is  assumed  to            be a small strip  at the outside diameter of the stem.         The stem backseating              thrust limit is defined as the stem thrust at which the bonnet (or bonnet bushing) and/or the stem backseat surfaces will exceed an allowable stress.       The maximum allowed stem thrust is determined by equating the bearing stress in the backseat surfaces to the ASME allowable stress of S for bearing stress.


alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 28 Date: 3/02/92 Date: 3/02/92 5.3.5 Bolting The studs used to connect the operator to yoke (operator bolts), yoke to bonnet (yoke bolts), and bonnet to body (bonnet bolts)are analyzed in the following sub-sections.
CALCULATION SHEET                      Sheet:    21 lc. No.: 91187-C-06             By:     A.Z. Oster                 Date: 3/02/92 ev.: 0                          Chk:    P. Clement                Date: 3/02/92
I The total operator weight is assumed to be at the stem center line and concentrated at a distance from the flange of one-half the, unit height.5.3.5.1 Operator Bolts 4 The maximum allowed thrust for bolts which attach the operator to the yoke mounting flange is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and bending moments due to deadweight and seismic accelerations of the Limitorque operator.
                                              =  T BACKSEAT Where:    T                  Stem    Thrust (lbs)
A                  Annulus Area of Backseat =
(D~    + WB) WB  (in~)
WB                  Width of Backseat, (in)
Dsrm                Stem Diameter (in)
The maximum stem     thrust   based on bearing stress  is   found by equating the backseat bearing stress         to the allowable limit of S and solving for T:
BhcKSEATNO
                                    =  y  + (DstuM + WB) WB


AL TRAN alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 29 Date: 3/02/92 Date: 3/02/92 2 I I I L2 Figure 3.Operator Bolt Pattern L L1, L2 Operator Weight (lbs)Moment Arm (in)Bolt Stress Area (in~)Bolt Spacing (in)1.Normal Condition:
ALTRAN                        CALCULATION SHEET                      Sheet.: 22
Thrust+Deadweight
'Calc. No.: 91187-C-06             By:     A.J. Oster                 Date: 3/02/92 ev.: 0                        . Chk:    P. Clement.                Date: 3/02/92 5.3.2       Disc Trunnion Pin The maximum allowed      thrust for the disc trunnion pin is determined from previous calculations [20] by factoring the allowable thrust based on 0.577, x yield strength by the ratio of 0.60 x ASME Section III allowable stress to 0.577 x yield strength.      This produces      a  lower and more conservative allowable thrust.
+-~1.0S>ay AK 4'A~T~=4A 1.0S--j AK 2A~L~  
thrust based on    0.577    yield stress    = 10,960  lbs yield strength                              ='1.4 ksi Sect  III allowable    stress                16 '5  ksi (10,960 Ebs) x (
                                        '           ) = 9,027 lbs i 0.577  >C 21 4I
                                                    ~


AL TRAN alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 30 Date: 3/02/92 Date: 3/02/92 2.Faulted Condition:
CALCULATION SHEET                        Sheet:  23 lc. No.: 91187-C-06             By:     A.J. Oster                   Date: 3/02/92
Thrust+Deadweight
.ev.: 0                           Chk:     P. Clement                   Date: 3/02/92 5.3.3        Stem  to Upper Wedge Threads The maximum allowed       thrust for the stem to upper wedge threads is determined from previous calculations [20] by factoring the allowable thrust based on 0.577 x yield strength by the ratio of 0.60 x ASME Section III allowable stress to 0,577 x yield strength.             This produces a lower and more conservative allowable thrust.
+Seismic GGz, and G3 are seismic accelerations along the 1, 2, and 3 axes respectively.
thrust based on 0.577 yield stress          = 41,480  lbs yield strength                                21. 4 ksi Sect  III allowable    stress                16.95 ksi (41, 480 1bs) x (
Axis 2 is in the vertical direction.
                                        '        '    = 34, 1642bs i 0.577 x 21.4I
T~G~WL (G2+1.0)WL G3W+++3 42 OS 4'A+~2Ag,L~4Ag T~=4A~2~OS--(G2+1.0)G~VL ppZ, G3 V 2A+~2AgL2 4')
AL TRAN alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.Z.Oster Chk: P.Clement Sheet;: 31 Date: 3/02/92 Date: 3/02/92 5.3.5.2 Yoke Bolts The maximum allowed thrust for bolts which attach the yoke to the valve body is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and bending.moments due to deadweight and seismic accelerations of the Limitorque operator.The loads and reaction equations are the same as those developed above in Section 5.3.5.1.L2 Figure 4.Yoke Bolt Pattern W L Ab L1, L2 Operator Weight (lbs)Moment Arm (in)Bolt Stress Area (in~)Bolt Spacing (in)


alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 32 Date: 3/02/92 Date: 3/02/92 5.3.5.3 Bonnet Bolts The maximum allowed thrust for bolts which attach the bonnet to the valve body is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and'bending moments due to deadweight and seismic accelerations of the Limitorque operator.The loads and reaction equations are: 2 Fi I I 3 Fi 1 0 BOLT PATTERN SHOWN~TYP I GAL FOR OTHER QUANT IT I ES OF BOLTS~Figure 5.Bonnet Bolt Pattern L d N F P D()Operator Weight (lbs)Moment Arm (in)Bolt Stress Area (in)Bolt Circle Diameter Number of Bolts Constant based on the Number of Bolts Maximum Operating Pressure (psi)Bonnet to Body Gasket Mean Diameter (in)
0 CALCULATION SHEET                Sheet:  24 lc . No ~. : 9 1187-C-0 6          By:   P. ~ Po.cc.             Date:
ALTRAN lc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 33 Date: 3/02/92 Date: 3/02/92 (1-COS 8)1 (1-COSe)2 ZF;xY;M=Fb dFg 1.Normal Condition:
:ev.:
Pressure+Thrust+Deadweight 2 P+-+<Dc>zg AK 5 1.0S 4 NAb NAb dFbAb T~=NAb 1.OS---PDg dFbAb 4 2.Faulted Condition:
  ~                                  caw: I    SfuaA              Date:
Pressure+Thrust+Deadweight
5.3.4      Yoke  ( ge.-esse,ssg      lv 'kg. ~ ~) .
+Seismic G<<Gz, and G3 are seismic accelerations along the 1, 2, and 3 axes respectively.
The   maximum   allowed thrust for the yoke legs is determined by equating the maximum principal stress with the allowable stresses of Section A-A as shown in Figure 2 below.
Axis 2 is in the vertical direction.
For this calculation the valve yoke is assumed to be horizontal and consequently bending moments due to deadweight and seismic accelerations         of the Limitorque operator are maximized. The moment arm is the distance from the minimum cross section at the base of the yoke to the operator center of gravity.
mDg T~G~AK~G3V P-+&#x17d;+~+(G2+1.0)-+-42.0S 4NAb NAb dFbAb dF+b NAb T~=&#xc3;Ap 2.0S--(82+1.0)----PDg dFjjl~de>>NAy 4
The  total operator weight is assumed to be at the stem center line and concentrated at a distance from the flange of one-half the unit height. One inch is added to this value to account for the flange thickness.


ALTRAN lc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P..Clement Sheet: 34 Date: 3/02/92 Date: 3/02/92 5.3.6 Flanges The vendor calculation
CALCULATION SHEET              Sheet:  25 alc. No.: 91187-C-06            By:    A.J. Oster            Date: 3/02/92 ev.: 0                          Chk:    P. Clement            Date: 3/02/92 12 I
[20]evaluates the yoke flange and the operator mounting flange for normal operating conditions.
I I
The yoke flange is a double slab flange type with four bolts compared to a circular flange with four bolts for the operator mounting flange.The moment arm to the operator center line is larger and the width of action smaller for the yoke flange.Therefore, the yoke flange is limiting, as confirmed by the vendor calculation, so that the operator mounting flange need not be evaluated further.The combined bending and shear stress is calculated for the yoke mounting flange and equated to 1.5S for normal conditions and to 2.4S for faulted conditions.
2 R    X SECT I ON  A- A Figure 2.
5.3.6.1 Yoke Flange Analysis The following stress equations apply to a quadrant of the double slab yoke flange, shown Figure 6, and are based on the analysis and parameters from the Anchor/Darling valve calculation
Yoke/Operator Assembly A = Cross Sectional Area of one Yoke Leg (in~)
[20].
R = Distance from valve centerline to yoke leg centerline (in)
lc.No.: 91187-C-06 ev.: 0 CALCULATXON SHEET By: A.J.Oster Chk: P.Clement Sheet: 35 Date: 3/02/92 Date: 3/02/92 2 I I I I I L2.0 w I W 3 Figure 6.Yoke Flange Pattern Bolt tension due to applied loads-lbs.Moment arm-bolt to yoke leg, (as shown in Figure 6)=0.625 in.Width of flange=2.75 in.Flange thickness=0.625 in.Weight of Operator=305 lbs.L=Moment Arm-Operator Center Line to Flange=9.5 in.L2=Bolt Spacing in Axis 2 Direction=2.0 in.L,=Bolt Spacing in Axis 1 Direction=7.25 in.  
I,, Moment of Inertia about 1-1 axis (in4)
                  =
T = Yoke Thrust (lbs)
W = Operator Weight (lbs)
S = Yoke Allowable Stress      (psi)
L =. Moment Arm (in)
X = Distance from valve Centerline  to Yoke Leg (in)
The  moment  about 1-1 axis produces a linear stress distribution across section and will be considered a bending stress (S~) per paragraph NC-3522 [5]. The moment about 2-2
 
ALTRAN                          CALCULATION SHEET                          Sheet:  26 alc. No.: 91187-C-06                By:        A.J. Oster                Date: 3/02/92 ev.: 0                              Chk:      P. Clement                Date: 3/02/92 4
axis  will be  treated as a force couple with stress considered a membrane  stress (S,) per paragraph NC-3522 [5].
: 1. Normal Condition:      Thrust        + Deadweight Membrane  (T~)
1.0S BV 2A s
T~    =  2A(1.0S)
Membrane  G Bending        (T~)
 
2A
                                            +  SLC 7
c  1.5S 2 ~  Faulted Condition:        Thrust      + Deadweight +    Seismic G>, G2, and G3  are seismic accelerations along the 1, 2, and            3 axes respectively.        Axis 2 is in the vertical direction.
Membrane  (T~)
T~
FK  +
Gq&#xc3;Z 1      + G~3 V
2A
                                                          ~ 2  0S 2RA        2A T~  =  2A 2.0S      G~NL 2RA G3 V 2A
 
ALTRAN                       CALCULATXON SHEET                    Sheet:  27 lc. No.: 91187-C-06           By:    A.J. Oster                  Date: 3/02/92 ev.: 0                        Chk:    P. Clement                  Date: 3/02/92 Membrane  & Bending    (T~)
T~  +
GqNL
                                +
GqV +    (Gq + 1.0) VIC s 2.4S 2A    2RA      2A            1-1 T    =2A 2.4S G  VI    (G  +1  0)
VLC    G~ V
 
CALCULATION SHEET              Sheet:  28 alc. No.: 91187-C-06            By:  A.J. Oster              Date: 3/02/92 ev.: 0                          Chk: P. Clement              Date: 3/02/92 5.3.5      Bolting The studs used  to connect the operator to yoke (operator bolts), yoke to bonnet (yoke bolts), and bonnet to body (bonnet bolts) are analyzed in the following sub-sections.
I The total operator weight is assumed to be at the stem center line and concentrated at a distance from the flange of one-half the, unit height.
5.3.5.1    Operator Bolts 4
The maximum allowed    thrust for bolts which attach the operator to the yoke mounting flange is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and bending moments due to deadweight and seismic accelerations of the Limitorque operator.
 
ALTRAN                      CALCULATION SHEET        Sheet:  29 alc. No.: 91187-C-06          By:    A.J. Oster      Date: 3/02/92 ev.: 0                        Chk:    P. Clement      Date: 3/02/92 2
I    I I
L2 Figure 3.
Operator Bolt Pattern Operator Weight (lbs)
L        Moment Arm    (in)
Bolt Stress Area (in~)
L1, L2    Bolt Spacing (in)
: 1. Normal Condition: Thrust + Deadweight
                              >ay +
4'      AK A~    ~ 1.0S T~=4A 1.0S        AK 2A~L~ j
 
ALTRAN                        CALCULATION SHEET                          Sheet:  30 alc. No.:  91187-C-06            By:      A.J. Oster                      Date: 3/02/92 ev.: 0                          Chk:    P. Clement                      Date: 3/02/92
: 2. Faulted Condition: Thrust      + Deadweight +        Seismic G Gz, and G3 are seismic      accelerations along the 1, 2, and        3 axes respectively. Axis  2 is in the vertical direction.
T~    G~WL      (G2 +  1.0) WL      G3W 42 4'A+~
                          +        +
2Ag,L~
                                                      +    3 4Ag OS
                                -  G~VL                    ppZ,    G3 V T~ = 4A~ 2 OS
                            ~                  (G2 + 1. 0) 2A+~                    2AgL2    4')
 
ALTRAN                        CALCULATION SHEET                Sheet;: 31 alc. No.:  91187-C-06            By:    A.Z. Oster            Date: 3/02/92 ev.: 0                           Chk:  P. Clement            Date: 3/02/92 5.3.5.2    Yoke Bolts The maximum allowed    thrust for bolts which attach the yoke  to the valve body is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and bending. moments due to deadweight and seismic accelerations of the Limitorque operator.        The loads and reaction equations are the same as those developed above in Section 5.3.5.1.
L2 Figure 4.
Yoke Bolt Pattern W          Operator Weight (lbs)
L          Moment Arm    (in)
Ab        Bolt Stress Area (in~)
L1, L2    Bolt Spacing (in)
 
CALCULATION SHEET                 Sheet:  32 alc. No.: 91187-C-06            By:     A.J. Oster             Date: 3/02/92 ev.: 0                          Chk:     P. Clement            Date: 3/02/92 5.3.5.3      Bonnet Bolts The maximum allowed      thrust for bolts which attach the bonnet to the valve body is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and'bending moments due to deadweight and seismic accelerations of the Limitorque operator. The loads and reaction equations are:
2 Fi I I    3 Fi 1 0 BOLT PATTERN SHOWN        ~
TYP I GAL FOR OTHER QUANT IT I ES OF BOLTS  ~
Figure 5.
Bonnet Bolt Pattern Operator Weight (lbs)
L            Moment Arm    (in)
Bolt Stress Area (in) d            Bolt Circle Diameter N            Number of Bolts F            Constant based on the Number of Bolts P           Maximum Operating Pressure (psi)
D()          Bonnet to Body Gasket Mean Diameter (in)
 
ALTRAN                            CALCULATION SHEET                        Sheet:  33 lc. No.: 91187-C-06              By:      A.J. Oster                    Date: 3/02/92 ev.:  0                            Chk:    P. Clement                     Date: 3/02/92 (1  COS  8) 1 (1  COSe) 2
 
ZF;xY; M    =      Fb dFg
: 1. Normal Condition: Pressure          +  Thrust  + Deadweight P
                                  <Dc2 4 NAb
                                        +  >zg +
NAb AK 5 dFbAb 1.0S T~  = NAb  1. OS 4
PDg dFbAb
: 2. Faulted Condition:        Pressure + Thrust + Deadweight + Seismic G<< Gz, and    G3 are seismic accelerations along the 1, 2, and            3 axes respectively.        Axis 2 is in the vertical direction.
P  mDg 4NAb
                        +  T~'+
NAb G~AK
                                      ~
dFbAb
                                          +  (G2+1.0)      ~
dF+b
                                                                  + G3V NAb 42.0S T~  = &#xc3;Ap  2.0S dFjjl~
(82 +  1.0) de>>
 
NAy
 
4 PDg
 
ALTRAN                        CALCULATION SHEET                Sheet:   34 lc. No.: 91187-C-06            By:  A.J. Oster              Date: 3/02/92 ev.: 0                          Chk:  P.. Clement              Date: 3/02/92 5.3. 6     Flanges The vendor calculation [20] evaluates the yoke flange and the operator mounting flange for normal operating conditions.
The yoke flange is a double slab flange type with four bolts compared to a circular flange with four bolts for the operator mounting flange. The moment arm to the operator center line is larger and the width of action smaller for the yoke flange.
Therefore, the yoke flange is limiting, as confirmed by the vendor calculation, so that the operator mounting flange need not be evaluated further.
The combined bending and shear stress is calculated for the yoke mounting flange and equated to 1.5S for normal conditions and to 2.4S for faulted conditions.
5.3.6.1     Yoke Flange Analysis The following stress equations apply to a quadrant of the double slab yoke flange, shown Figure 6, and are based on the analysis   and parameters   from the Anchor/Darling   valve calculation [20].
 
CALCULATXON SHEET                Sheet:  35 lc. No.: 91187-C-06         By:   A.J. Oster             Date: 3/02/92 ev.: 0                      Chk:  P. Clement              Date: 3/02/92 2
I I
I I
I           L2 w I W
3
                      .0 Figure 6.
Yoke Flange Pattern Bolt tension   due to applied loads lbs.
Moment arm bolt to yoke leg, (as shown in Figure 6) = 0.625 in.
Width of flange = 2.75 in.
Flange thickness = 0.625 in.
Weight of Operator = 305 lbs.
L = Moment Arm Operator Center Line to Flange
                      = 9.5 in.
L2 = Bolt Spacing in Axis 2 Direction = 2.0 in.
L, = Bolt Spacing in Axis 1 Direction = 7.25 in.
 
ALTRAN                      CALCULATION SHEET        Sheet:  36 lc. No.: 91187-C-06          By:      A.Z. Oster  Date: 3/02/92 ev.: 0                        Chk:      P. Clement. Date: 3/02/92
: 1. Bending Stress    (S~)
SB    4M
 
Where M = 22 T~
w S~ =  81 wt~  Tg
: 2. Shear Stress  (S3) 2 Ss          T~
wt
                                        =
41 S~
3 ~ Combined Stress    (S~)
S~ = (Sg + 3Sgj
                                      = ZjS~
 
CALCULATION SHEET                                Sheet:    37 alc. No.: 91187-C-06                  By:    A.J. Oster                            Date: 3/02/92 ev.: 0                                Chk:    P. Clement                            Date: 3/02/92
: 4. Allowable Thrust for Normal Conditions                      (TNP)
Sc    1'5S  = KiSa S      1. 5S      8l      Tm  +    AE K      ~t2      4      2L2
: 1. 5wt~S        28K 2K  l 1.5 x 2.75 x 0.6252 x 17,500                  2  x 305 x 9.5 2  x 1.090 x 0.625                          2.0 T~ =  17,798    lbs.
: 5. Allowable Thrust for Faulted Conditions (T~)
S,  = 2.4S =  KqS~
2.4S        8l    T>>      G~WL        (1 +  G2) WL      GqV Ki      ~t~    4        2L,            2L,            4 For seismic accelerations,              G,  =  G> =  G3  = 2.1 g 2.4wt S                    6.28K 2Kil, 4.2NZ Li          L 2  ~ 4M o75~ 625      %17 < 500    4 ~ 2%305~ '5  ~        6 ~ 2MOSM    5 2  1~305 2 x'.09x0.625                      7.25                    2.0 T>> = 21,812 lbs.
 
ALTRAN                          CALCULATION SHEET                  Sheet:  38 alc. No.: 91187-C-06              By:    A.J. Oster                Date: 3/02/92 ev.: 0                            Chk:  P. Clement                Date: 3/02/92 6.0  References
: 1. Rochester    Gas  and  Electric Corporation,  Ginna  Station Updated  Final Safety Analysis Report.
: 2. Rochester Gas and Electric Corporation, Engineering Work Request    (EWR)    2512, "Design Criteria Ginna Station Seismic Upgrade Program", Revision 5, April 11, 1989.
: 3. Altran Corporation, Project No. 90170, Project Instruction No. 2, "Motor Operated Valve Thrust Limits (Weak Link Analysis) ", Rev. 1, May 17, 1991.
: 4. Rochester  Gas and    Electric Corporation, Seismic  Upgrade (EWR-2512)  Isometric Drawing    No. C-381-354,    Sheet 10, Rev. 2 and C-381-359,    Sheet 9, Rev. 2.
: 5. American Society of Mechanical        Engineers, Boiler and Pressure Vessel Code, Section      III, Subsection NC, Class 2 Components, and Appendices, 1977.
: 6. American Society of Mechanical Engineers, Cases of ASME Boiler and Pressure Vessel Code, Case N-62-5, "Internal and External Valve Items Section    III, Division 1, Classes 1, 2, and 3" Approval Date July 24, 1989.
: 7. Nuclear Regulatory Commission, Generic Letter 89-10.
: 8. American Society of Mechanical Engineers, ANSI B16.34-1981, "Valves  Flanged and Buttwelding End", Date of Issuance: December 31, 1981.
: 9. Limitorque Corporation, Limitorgue Selection Guidelines, SEL-1, "Gate and Globe Valve Selection Procedure", May 21/ 1979.
 
ALTRAN                        CALCULATION SHEET                    Sheet:  39
'Calc. No.: 91187-C-06
        ~
By:    A.J. Oster                  Date: 3/02/92 Rev.:
    ~  0                        Chk:  P. Clement                  Date: 3/02/92
: 10. Limitorque Corporation, Limitorque Selection Guidelines, SEL-3,  "Gate and Globe Valve Operator Selection Procedure", May 21, 1979.
: 11. Limitorque Corporation, Limitorque Selection Guidelines, SEL-9, "Limitorque Rating Sheet SMB/HMB Design", June 25, 1975.
: 12. Limitorque Corporation, Limitorque Selection Guidelines, SEL-10, "Stem Factor (FS)", May 21, 1979.
: 13. Limitorque Corporation, Limitorque Selection Guidelines, SEL-16, "Approximate Weights", October 17, 1977.
: 14. Limitorque Corporation, Limitorque Selection Guidelines, SC-9000, SC-9001, SC-9002, "Valve Stem Factors (FS) ",
1/84.
: 15. Limitorque Corporation, Bulletin 871, "Type          SMB Valve Controls", August 1983.
: 16. Borland International,    Inc., Quattro Pro, Version 2.0, 1990.
: 17. American Institute of Steel Construction, Inc.,        "Manual of Steel Construction", Eighth Edition, 1980.
: 18. R. Roark and W. Young, "Formulas      for Stress and  Strain",
Fifth Edition, McGraw-Hill,    1975.
: 19. T. Baumeister,  E. Avallone,    and  T. Baumeister III, "Marks'tandard      Handbook  for  Mechanical Engineers",
Eighth Edition, McGraw-Hill, 1978.
 
lc. No.:  91187-C-06          ay:  R. Pa~trna'heet:
CALCULATION SHEET Date:
40 ev.:                                  R. S                  Date: 4-3O 't>
: 20. Anchor/Darling Valve Company, "Maximum Allowed Thrust Analysis Report" Log No. R92.031, Rev.,0, 1/23/92.
                                                        "
L\0rae, La(c. JJD. q4~~-Zg. oS  k~. o    ~(o4
              @au~(igu<i~",        g~,  ) qq p
 
ALTRAN                CALCULATXON SHEET  Sheet:  41 ale. No.: 91187-C-06  By:  A.Z. Oster  Date: 3/02/92 ev.: 0                Chk:  P. Clement, Date: 3/02/92 7.0  Appendices
 
ALTRAN                      CALCULATION SHEET  Sheet: gZ
: c. No.: 91187-C-06          By:  A.J. Oster Date: 3/02/92 ev.:. 0                      Chk:  P. Clement Date: 3/02/92 7.1 Appendix  I: Valve Drawing
 
SEP    248$
                                                                                                                                          ~  0  0  S  $      L  I    $
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CALCULATION SHEET  Sheet:
ale. No.: 91187-C-06          By:  A.J. Oster Date: 3/02/92 ev.: 0                        Chk:  P. Clement Date: 3/02/92 7.2  Appendix  II: Field  Walkdown Data
 
ALTRAN            $ HEET.
CAI.C q I Ig 7                              O rIO Oy CKO
                                                                  ~~            OATE OATE REV MOTOR OI'ERATOR                                                                      YOKE. LEG                    CROSS-SECTION 1
L I MI TORQUE .MODEL NO.                                                                            SECTION A-A TEE SECT ION            B  I-                OIMENSIQNS VALVE RECTANGVi AR                                OIMENSrONS G                      UPPER 80LTJNG                                g AI-
                  .-. z/s        19'Q Olb: ~/+g OTY:                                                                        0 VALVE STEM THREAD YOKE LEG HEJGHI DIA:      1.375''            OTHER                                      OIMENS IOr 6 (DRAW SKETCH)
                                                    "A  PITCH:          3 LEAD:          1/3 C
v=zl                                LOGIER BOLTJNG VALVE lid'i7 otic pgb:
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VALVE TAG NO.
NOTE:
Mod- BsvA                                            I. THIS IS      A    GENERIC MOV DATA MET.      Mi
                                                                                                      -    F'IGURE DOES NOT DEPICT ANY SPECIF IC MOV.
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OATE'IELO OIMENSIONS REVJEWEO BY:                                                                            OATE 0      OF?1G I NAL IN I T I AL A Jv~      2/22z90                                                                    2/22r90 0*TE                                      JEB        2Z22Z90                        JCM NUMQLR              RCVISIOA                      ARAWN SY                      Rr.:SP. CNG                                ENG.VGR ROcHLRTI=R Gas 6 cLE-:cTRtc coRP.            G t NNA    ST A                    E WR    '5      I    I
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ALTRAN        SHEET CALC II0 IIY Cy0
                                                                        ~
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                                                                        ~          OATE OATE MOTOR OPCRATOR                                                                  YOKE LEG CROSS-SECTION LIMITORQUE MODEL NO.        ~
SEC T I ON      A-A TEE                        DIMENSIONS SECT I ON    B I 0
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OTY:                                                      0 VALVC STEM TKREAO YOKE LCG HEIGH1                                                                OTHER AIA: I e3                                              DIMENSIONS (ORAY( SKETCH) rA  PJTcH:        J/3 LEAO:
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                                                                                  ~
ET.        IGURE OOPS NOT OEF I CT ANY SPECIFIC MOV.
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ROCHLSTER GAS 6 CLI=.CTR IC CORP            G I NN A S T A          "
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                                                                .                          I SCA~        NON/
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                                                                                                        ) )4                                    ssa wsa          stsstc 7  11 Es              I        o)sWFERl                                            sss                  U isa wsl) iplcc ~ I O'I    )                                ll W                      lit
                                                                                    )S      CS rCC) tCII C                                                  Lla >))4        11)C )SS ll              )1 ~  sr    1    1 1                  11              1 I      '            st)ra      QCI IS                                                    I          ll ~      Llbt SIC)I II OSCS.
                                                                    ~
11 SsttCC IO)s  )OIOt)
                                                                                                                                                                    ~
        )r          s)j                                                                                                                                          1 cst faQ clc5 sscscc0                                                                                                        1  sa Cta trL)C OrC)ss)Css                                                          11                                    ~ its) 1st                ~ 7                    1 1
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                                                            ~ 70 l).l~                                  ssa).04            tol )ts 14 10ttss                                              Sts)CC IOtS IC)ssOstsC
                ~s                                        V IrO CC))15101)      ~
rr V                                                                              SftSO) )CIOCI      ~ CIO )C)05 r    S  t.                l 70 s)  t 0,7              +~1'),
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: 5. tsCstsQ        15 I 58 1.0,      II  I)I tfJt,  I Vl IrlCC I I )CCCS      ICIQI L)stit)S CtttO OO 7        ~ SCCS tttttsC.
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                                          ~ tet      OPQA                                                                                            I toto LssotcrctL,IKK cot)tQL)ta 7 I/I tl77                                                                                                                                          ICC) )CtlO SORO tl C)OS CO COK CltC IKK t 'W                                                                                                            ls  10 5CC)05 SC)t tQI XO          tll 0llC 00)UOt) tA ref                                                    clots)tso cttrot)          15 ) ttts)C,  10  cscc, 40 fLOrl                                                                                                                                                  4~4)            5 IC)ipctcLLC ciciIK Crtstslsos llOOC tOC) Ctll)101,
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s)sss so    I 7) II)0 Cs SC)t CO  CS 5IC'r, IsfccCtsr                                                                                )C)s)C Oa. CmttC )C)01 00 )ICC S)a"iS IsLCe                                                                                      C)% )LK aa Ill 554 I )ttco tCO O                                                                .LCQ.&L                                                            5110        'I IS'0) 50% MA. MKCOO)CL, tss 4) Sr rrs                                lrrrsr4 ss) tt) ts) r'l 0  <5XOSt'A>Css, CCS Cttra.
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0 CALCULATION SHEET    Sheet: +f lc. No.: 91187-C-06          By:    A.J. Oster Date: 3/02/92 ev.:  0                        Chk:    P. Clement Date: 3/02/92 7.3  Appendix  III: Limitorque I Data
 
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ALTRAN lc.No.: 91187-C-06 ev.: 0 By: A.Z.Oster Chk: P.Clement.CALCULATION SHEET Sheet: 36 Date: 3/02/92 Date: 3/02/92 1.Bending Stress (S~)4M S B Where M=-T~22 w 81 S~=-Tg wt~2.Shear Stress (S3)2 Ss T~wt=-S~41 3~Combined Stress (S~)S~=(Sg+3Sgj=ZjS~
ALTRA  STREET 5'S LIMXTORQUE CORPORATION Lynchburg,    Virginia CALC o  QI(87-C-oc        Rm o BY          DATE CKD          OATE AP P ROXXMATE*
WEXGHTS WEIGHT        w/                                     WEIGHT      w/
SIZE                      1800 RPM                  SIZE                      1800    RPM SMBOOO-2 & 5      (2T)**      1150                    SMB3-40                          9354 SMBOOO-2 g 5      (4T)**      135N      .           SMB3-60                          9604 SMB3-'80                      10Ooe SMBOO-10***                    1854'900 SMB3-100                      11000 SMBOO-15*+*                                          SMB3-150                      12005 SMBOO-25>+*                    2005 SiMBO-10                      2904                  SMB4T-100                      12850 SMBO>> 15                      3005                  SMB 4T- 15 0                    1325 N SMBO-25                      3200                  SMB4T-200                      '1400 0 SMBO-40                      350    a~              SMB4T-250                      14700 (For  SMB4, add 440$  to      above)
SMB1-15                      3904 SMBl-25                        4005 SMB1-40                        4304                  SMBST-100                      27600 SMB1-60                        4604                  SMBST-150                      28350 SMBST-200                      29100 2-25                      5104                  SMB5T-250                      30000 2-40                      5350                  SMBST-300                      31104
~MB2-60                        5650                  SMB5T-350                      32300 SMB2-80                        5804                  SMB5T-400                      33754 (For SMB5, add 8505 to above)
(For SMBSTX, add 25004 to above)
  **Add 400    for integral (biased) cover
**~Add 250    for side mounted handwheel
***Add 804    for integral cover (min.-max.+30)
HBC  -  MANUAL OPERATOR WEIGHTS HOBC                            654 HlBC                          1200 H2BC                          1500 H3BC                          2300 H4BC                          4200 HSBC                          5600                *CAUTION:
H6BC                        13004 H7BC                      21000                    Unit weights on this chart are approximate for standard unit with 86 '  Spur                    35N                standard motor. Addition of 12:1 Spur                    755                  optional equipment can increase
    .9:1 Spur                    2800                  standard unit weight considerably.
  'AWWA  Input                    304 SEL- 16


alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 37 Date: 3/02/92 Date: 3/02/92 4.Allowable Thrust for Normal Conditions (TNP)Sc 1'5S=KiSa 1.5S 8l Tm AE S+K~t2 4 2L2 1.5wt~S 28K 2K l 1.5 x 2.75 x 0.6252 x 17,500 2 x 305 x 9.5 2 x 1.090 x 0.625 T~=17,798 lbs.2.0 5.Allowable Thrust for Faulted Conditions (T~)S,=2.4S=KqS~2.4S 8l T>>G~WL (1+G2)WL GqV Ki~t~4 2L, 2L, 4 For seismic accelerations, G,=G>=G3=2.1 g 2.4wt S 4.2NZ 6.28K 2Kil, Li L 2~4M o75~625%17<500 4~2%305~~'5 6~2MOSM 5 2 1~305 2 x'.09x0.625 7.25 2.0 T>>=21,812 lbs.
ALTRAN                        CALCULATION SHEET   Sheet: 5'6 ale. No.: 91187-C-06
ALTRAN alc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 38 Date: 3/02/92 Date: 3/02/92 6.0 References 1.Rochester Gas and Electric Corporation, Ginna Station Updated Final Safety Analysis Report.2.Rochester Gas and Electric Corporation, Engineering Work Request (EWR)2512,"Design Criteria Ginna Station Seismic Upgrade Program", Revision 5, April 11, 1989.3.Altran Corporation, Project No.90170, Project Instruction No.2,"Motor Operated Valve Thrust Limits (Weak Link Analysis)", Rev.1, May 17, 1991.4.Rochester Gas and Electric Corporation, Seismic Upgrade (EWR-2512)
          ~
Isometric Drawing No.C-381-354, Sheet 10, Rev.2 and C-381-359, Sheet 9, Rev.2.5.American Society of Mechanical Engineers, Boiler and Pressure Vessel Code, Section III, Subsection NC, Class 2 Components, and Appendices, 1977.6.American Society of Mechanical Engineers, Cases of ASME Boiler and Pressure Vessel Code, Case N-62-5,"Internal and External Valve Items Section III, Division 1, Classes 1, 2, and 3" Approval Date July 24, 1989.7.Nuclear Regulatory Commission, Generic Letter 89-10.8.American Society of Mechanical Engineers, ANSI B16.34-1981,"Valves-Flanged and Buttwelding End", Date of Issuance: December 31, 1981.9.Limitorque Corporation, Limitorgue Selection Guidelines, SEL-1,"Gate and Globe Valve Selection Procedure", May 21/1979.
By:   A.J. Oster Date: 3/02/92 Rev.:
AL TRAN'Calc.No.: 91187-C-06
    ~ 0                         Chk: P. Clement Date: 3/02/92 7.4   Appendix IV: Spreadsheet  Data
~~Rev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 39 Date: 3/02/92 Date: 3/02/92 10.Limitorque Corporation, Limitorque Selection Guidelines, SEL-3,"Gate and Globe Valve Operator Selection Procedure", May 21, 1979.11.Limitorque Corporation, Limitorque Selection Guidelines, SEL-9,"Limitorque Rating Sheet SMB/HMB Design", June 25, 1975.12.Limitorque Corporation, Limitorque Selection Guidelines, SEL-10,"Stem Factor (FS)", May 21, 1979.13.Limitorque Corporation, Limitorque Selection Guidelines, SEL-16,"Approximate Weights", October 17, 1977.14.Limitorque Corporation, Limitorque Selection Guidelines, SC-9000, SC-9001, SC-9002,"Valve Stem Factors (FS)", 1/84.15.Limitorque Corporation, Bulletin 871,"Type SMB Valve Controls", August 1983.16.Borland International, Inc., Quattro Pro, Version 2.0, 1990.17.American Institute of Steel Construction, Inc.,"Manual of Steel Construction", Eighth Edition, 1980.18.R.Roark and W.Young,"Formulas for Stress and Strain", Fifth Edition, McGraw-Hill, 1975.19.T.Baumeister, E.Avallone, and T.Baumeister III,"Marks'tandard Handbook for Mechanical Engineers", Eighth Edition, McGraw-Hill, 1978.
lc.No.: 91187-C-06 ev.: CALCULATION SHEET ay: R.Pa~R.S trna'heet:
40 Date: Date: 4-3O't>20.Anchor/Darling Valve Company,"Maximum Allowed Thrust Analysis Report" Log No.R92.031, Rev.,0, 1/23/92.L\0rae, La(c.JJD.q4~~-Zg.oS k~.o"~(o4@au~(igu<i~", g~,)qq p ALTRAN ale.No.: 91187-C-06 ev.: 0 CALCULATXON SHEET By: A.Z.Oster Chk: P.Clement, Sheet: 41 Date: 3/02/92 Date: 3/02/92 7.0 Appendices


AL TRAN c.No.: 91187-C-06 ev.:.0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: gZ Date: 3/02/92 Date: 3/02/92 7.1 Appendix I: Valve Drawing SEP 248$~0 0 S$L I$tV.I IO IO'0 ICVC tilt 140 0)RP I IOICI I ii%7~~I OrtlfDRW SU I ARRQ~4 Ii 4 I 4)rl 4 hl ChOC Cl~It OCL Qg P)1 SSSITKTI hl Ll I IlSt)~ILI)ISDI 0 Itt IIIV.)0~'IW I 4)tt 4'Ill lACC~1st/CCLCII IC~stwcc Icrt L 0 l LtftC CVCSI441CCD Oh'wLVC c)0 HAICrt~I I 10'~'ll~I 4?4 ts&#xc3;CSCIi CC.S trCC IO+IC)IOH tCIO+L r~4?II I 1KB I LPITI)lt CLPO t&40f4M4$~Sll 4 Ih llrC hl ll)hi tt I I)I 414 I 4 ht Lt 4 Il llw Slosllt Otss li I II)~r IO400 I till I IOI I)It ill$4 klttr ISShl lll till hl hl neo-n x 4 O>io ICLft~l~..,:)-0 r tlPC f LOW I.3'e[04 OC W~l')p*F 044 O'W h A'if r hhh~jtLC MAC r~~~t v i SOICC ffft OCt401)IC JIh y~0 sa]t 00 r)OL-)tl)OS--~,~I'%PCS g)w''~,+g,.Qi SIC ht)ISO&IS)ilail 4CIO~.LCrC.C)CIC):
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~$0 IttlOS, ICIOO~Ct)IOIOS ICSI OCICLK CSSCIIIC COOOOSI OI SIOOC tOCS 41111101,~vCwiil 4 h>WIC INC CO'+'hl~a O)4 LIOL IO S 10 lf SO Lil SSSIIS gQ IILSIIC Ou.OIIS<<C SCIOI OO f)Z CIIC ILK sl sl tlt SCIL 4 SoO)Lot havoc)O.tc co00x.c stloo 0~is.or O SOXOQACth C.tt'Or r:-'rfi-r CVC IW rrh Or~NO'rlC IO r rt 0'll II ll 44 4.IOIOI Cttt)00 IILiC OCIL SC 0$)OCC 10~~~Ctl)OOIL tltC MOI OC$101 KSIICIL OOIC M COOCrLIK Ct OC tlIC.).WC IOC IS I$0 1.0.I)LO OZ.0 SO OOCC$IKCLS KLOI I)thkc CLPO NO$tIOCS SIWC g: SO IC IIOOICLa OLI tl Cion.tf IC)ug.1.OOCO LOOIOCLC,MK COOIOLIIOI 7 IIS IV I tOIO IOCO 10%CO IO OOK CSIC IILIC If 10)COOS ICIIIOS gO t)l OIX OIISZIOISIO Ctl)SIIIC OWOO IS 0 Itt)C, 10 CIOC, 40 OLSL 0~$
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ale.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: Date: 3/02/92 Date: 3/02/92 7.2 Appendix II: Field Walkdown Data ALTRAN$HEET.CAI.C q I Ig 7 rIO Oy~OATE CKO~OATE REV O MOTOR OI'ERATOR 1 L I MI TORQUE.MODEL NO.TEE SECT ION B I-OIMENSIQNS YOKE.LEG CROSS-SECTION SECTION A-A VALVE.-.z/s YOKE LEG HEJGHI G 19'Q UPPER 80LTJNG Olb:~/+g OTY: STEM THREAD DIA: 1.375''RECTANGVi AR g AI-VALVE OTHER (DRAW SKETCH)OIMENSrONS 0 OIMENS IOr 6"A PITCH: 3 LEAD: 1/3 C v=zl LOGIER BOLTJNG VALVE lid'i 7 pgb: la'4~VALVE TAG NO.Mod-BsvA F'rELO OIMENS ION TAKEN BY:.NOTE: I.THIS IS A GENERIC MOV DATA MET.Mi-F'IGURE DOES NOT DEPICT ANY SPECIF IC MOV.G=C>>r~~in hL MAfcl2 of$gQ To~SiC=DrS~4~i~urete-~m Vc-w 0-'aid 4 h o F otic Aea c.t7 nc ALL.K=A dW O.-u Ae~ar uW<4 OATE'IELO OIMENSIONS REVJEWEO BY: OATE 0 OF?1G I NAL 0*TE IN I T I AL RCVISIOA NUMQLR A Jv~2/22z90 JEB 2Z22Z90 JCM 2/22r90 ARAWN SY Rr.:SP.CNG ENG.VGR ROcHLRTI=R Gas 6 cLE-:cTRtc coRP.G t NNA ST A.E WR'5 I I I SCA~NQI<E tyne iWC err: ii v<<nii r r c.r n n r itaMS I ANC
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MOTOR OPCRATOR LIMI TORQUE MODEL NO.~ALTRAN SHEET CALC q((8y II 0 IIY~OATE Cy0~OATE YOKE LEG CROSS-SECTION SEC T I ON A-A TEE SECT I ON B I-DIMENSIONS YALVE 0 UPPER BOLTING Olh: le g(OTY: STEM TKREAO RECTANGU'R VALVC OI 0 MENSIONS YOKE LCG HEIGH1 rA AIA: I e3 PJTcH: J/3 LEAO: OTHER (ORAY(SKETCH)DIMENSIONS C v=zl8 LOIER BOLT JNG VALYE, 0 OTY.VALVC TAG.NO.Nod-si7c F IELO DIMENSION TAKEN BY:.NOTE: THIS IS A GCNERIC MQV OATA~ET.'i'IGURE OOPS NOT OEF I CT ANY SPECIFIC MOV.6=Dl>T~Cc P'Row Cc.taR aF 5-~Tc7~Ski=biS PR~F'aerek-~~7c 0-QJadSh oF oi<c ARa o7-ncACl.ed K=4lld 4 o.~AP.e a 7//IW cM DATE FIELD 0 I MENS TONS REV IEWEO BY: OA TE: 0 ORIGINAL OATS INITIAL NUMBER RL'V I S I QN nRASN BY RESP.LNG yNG.VGR.A Jv3 2/22/90 JEB 2/22/90 JCM 2/22/90 ROCHLSTER GAS 6 CLI=.CTR IC CORP~G I NN A S T A." EV/R 5 I I I SCA~NON/i'll 4C'C YC 0<I V vnv r=l r:i n n I uf=NR i AN<,  
ALTRAN                           CALCULATiONSHEET                              Sheet:
Calo No: 91187-C-06                    By:                                      Date:~S~/VX.
Rev:   C>                            Chk:                                     Date:   3 (i/<Z Stem Thrust Calculations Valve Number(s): 857A,857B,857C
                                      >
860  4 -3l Stem Buckling Thrust        Limit- Johnson Equation Stem Radius of Gyration, Inches K = Dstem/4                                    K=                 0.3438 Stem Area, Square Inches Astcm = pi(Dstcm) 2/4                                 Astern=            1.4849 Maximum Length for Johnson Equation, Inches                                    Max L=            27.076 Max L = K SQRT(2Cpi 2E/Sys)
Stem Thrust Limited by Stem Buckling, Pounds                                    Tbuck=            101,764 Tbuckling = Sys Astern(1-Sys(L/K) 2)/(4Cpi 2E))
Stem Buckling Thrust        Limit- Euler Equation Stem Thrust Limited by Stem Buckling, Pounds                                    Tbuck=          110,569 Tbuckling = Cpi 2EAstem/(L/K) 2 This stem is 4.136 inches shorter than the maximum length specified for use with the Johnson Equation. A comparison indicates that the Johnson Equation yields a more conservative thrust limit than the Euler Equation. The Johnson Equation thrust limitwillbe used for this calculation.
Stem Backseat Thrust        Limit Area of Stem Backseat, Square Inches Abs = pi(Dstem + WB)WB                    Abs=              0.2823 Stem Thrust Limited by Stem Backseat Yielding, Pounds                          Tback=             23,794 Tbackseat = Symin(Sys, Syb) Abs


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ALTRAN                        CALCULATIONSHEET                    Sheet:
~SftSO))CIOCI~CIO)C)05 t.SQIOt C)C)SCO Ill.tC 5tCL OC CkttC SC 5 SS)S)004 tl)C Lllll I)C 5)01 Kt)SC4)10K LC.COt)OLOC Cf OC fkC~r 5.tsCstsQ 15 I 58 1.0, I I I)I tfJt, I Vl IrlCC I I)CCCS ICIQI L)stit)S CtttO OO 7~SCCS tttttsC.7:)0 lc nc0 sect QLI a notLcf Lcttrcc.I toto LssotcrctL,IKK cot)tQL)ta 7 I/I ICC))CtlO SORO tl C)OS CO COK CltC IKK ls 10 5CC)05 SC)t tQI XO tll 0llC 00)UOt)tA clots)tso cttrot)15)ttts)C, 10 cscc, 40 SILICA 4~4)5 IC)ipctcLLC ciciIK Crtstslsos llOOC tOC)Ctll)101, tCO O tt)ts)5IC'r, IsfccCtsr S)a"iS IsLCe.LCQ.&L~r4 srS\I 4 TrklrC SstarC 40 gssrrsrstr ra st 1~s)sss so I 7)II)0 Cs SC)t CS CO)C)s)C Oa.CmttC)C)01 00)ICC C)%)LK aa Ill 554 I)ttco 50%MA.MK COO)CL, 5110'I IS'0)0<5XOSt'A>Css, tss 4)CCS Cttra.~)S.4)r'l r iY.Sr rrs lr rrsr4 ss)11497';.'
Calc No: 91187-C-06                By:                            Date:~3~/5~
0 lc.No.: 91187-C-06 ev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet:+f Date: 3/02/92 Date: 3/02/92 7.3 Appendix III: Limitorque Data I  
Rev:                                Chit:
Yoke Leg Calculations Input Parameters for Valve Number(s): 857A, 857B, 857C i  840 Yoke Leg Width, Inches                                            B=          2.250 Yoke Leg Thickness, Inches                                        H=          0.510 Yoke Leg Rib Width, Inches                                        E=          0.000 Yoke Lcg Rib Thickness, Inches                                    D=          0.000 Yoke Leg Minimum Distance from Stem Centerline, Inches            X=          3.844 Height of Yoke Legs, Inches                                                  '.875 Yoke Material Allowable Stress, psi                                            17,500 Size of Limitorque Operator                                                SMB-00 Weight of Limitorque Operator, Pounds                              W=            305 Height of Limitorque Operator, Inches                              Height=    10.000 Thickness of Operator Mounting Faang, Inches                      Thick=      0.625 Seismic Acceleration Along Axis 1                                 G1=          2.10 Seismic Acceleration Along Axis 2                                  G2=            2.10 Seismic Acceleration Along Axis 3                                  G3=            2.10 Geometric Properties Moment Arm, Inches L = Leg Height + Operator Height/2 + Thickness              9.500 Area of Yoke Leg, Sqinches A = B'H+ E'D                            A=          1.1475 Yoke Leg Moment of Inertia, in 4 I = H'(B 3/6) + E'(D 3/6)         I=          0.9682 Yoke Extreme Fiber, Inches C = B/2                                C=          1.125 Valve Centerline to Yoke Leg Centerline, Inches R = X + H/2        R=          4.099 Normal Condition: Thrust + Deadweight Membrane: Tnm = 2A(1.0S)                                                       40,163 Membrane + Bending: Tnmb = 2A(1,5S - (WLC/I))                                52,517 Faulted Condition: Thrust + Deadweight + Seismic Membrane: Tfm = 2A(2.0S - G1WL/2RA - G3W/2A)                                  78,200 Membrane + Bending: Tfmb = 2A(2.4S - GlWL/2RA- (G2+1.0)WLC/I - G3W/2A)        70,312


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ALTRAN                          CALCVLATIONSHEET              Sheet:  C O Calo No: 91187-C-06                By:                        Data:~8a. p a Rev:                                Chk:                      Date:  3(z(<z Operator Bolt Calculations - 4 Bolt IupurparamerersforValveNumber(s):    857A,857B,857C  r SQ> A Bolt Size, Inches                                              Size=        0.6250 Number of Bolts                                                N=                  4 Bolt Stress Area, Square Inches                                Ab=          0.2256 Axis 1 Bolt Spacing, Inches                                    Ll=            3.890 Axis 2 Bolt Spacing, Inches                                    L2=            3.890 Bolt Material Allowable Stress, psi                            S=            25,000 Size of Limitorque Operator                                              SMB-00 Weight of Limitorque Operator, Pounds                          W=                305 Height of Limitorque Operator, Inches                          Height=        10.000 Thickness of Operator Mounting Hange, Inches                  Thick=          0.625 Seismic Acceleration Along Axis 1                              Gl=              2.10 Seismic Acceleration Along Axis 2                              G2=              2.10 Seismic Acceleration Along Axis 3                              G3=              2.10 Geometric Properties Moment Arm, Inches L = Operator Height/2 + Flange Thickness                                      5.625 Normal Condition: Thrust + Deadweight Normal Thrust Tnm = 4Ab(1.0S - (WL/2AbL2))                                                21,678 Faulted Condition: Thrust + Deadweight        + Seismic Faulted Thrust Tfm = 4Ab(2.0S - G1WL/2AbL1- (G2+1.0)WL/2AbL2- G3W/4Ab)                      39,893


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ALTRAN                          CALCULATiONSHEET                Sheet:
II~;Ilo I~~I I a I~I~I~I~a I I I','I~I I a I~a I'I o I~I~I o I o a o I'I I~I~I o a I o I I'I I~I~I o I I I~~I I o I~I a I, o I a o I~I al I I~I a I o I
Gale No: 91187-C-06                By:
Rev:                                Chk:
Yoke Bolt Calculations - 4 Bolt IaputparametersfurVatveNumber(s):    857A,857B,857C    86r>> tA Bolt Size, Inches                                                Size=    0.5000 Number of Bolts                                                  N=              4 Bolt Stress Area, Square Inches                                  Ab=      0.1416 Axis 1 Bolt Spacing, Inches                                      L1=        9.450 Axis 2 Bolt Spacing, Inches                                      L2=        1.500 Bolt Material Allowable Stress, psi                              S=        25,000 Height of Yoke Legs, Inches                                                3.875 Size of Limitorque Operator                                              SMB-00 Weight of Limitorque Operator, Pounds                            W=          305 Height of Limitorque Operator, Inches                            Height=  10.000 Thickness of Operator Mounting Range, Inches                    Thick=    0.625 Seismic Acceleration Along Axis 1                                G1=          2.10 Seismic Acceleration Along Axis 2                                G2=          2.10 Seismic Acceleration Along Axis 3                                G3=          2.10 Geometric Properties Moment Arm, Inches L = Leg Height + Operator Height/2+ Flange Thickness                        9.500 Normal Condition: Thrust + Deadweight Normal Thrust Tnm = 4Ab(l.OS - (WLQAbL2))                                                10,297 Faulted Condition: Thrust + Deadweight + Seismic Faulted Thrust Tfm = 4Ab(2.0S - G1WL/2AbL1 - (G2+1.0)WU2AbL2- G3Wl4Ab)                    14,415


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Gale No: 91187-C-06                 By:                                 Date:~gus~
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.~rwrranrrrrrrrg Pp Jr rrrrrrru'~i~i~I~i~I i~~i',ii);@pe" I LIMXTORQUE CORPORATION Lynchburg, Virginia ALTRA STREET 5'S CALC o QI(87-C-oc Rm o BY DATE CKD OATE SIZE WEIGHT w/1800 RPM AP P ROXXMATE*WEXGHTS SIZE WEIGHT w/1800 RPM SMBOOO-2&5 (2T)**SMBOOO-2 g 5 (4T)**SMBOO-10***
Rev:                                                                     Oate:
SMBOO-15*+*
Bonnet Bolt Calculations - Bolt Circle Analysis Input Parameters for Valve Number(s): 857A,857B, 857C >
SMBOO-25>+*
860 k Bolt Size, Inches                                                       Size=    5/8"-11 UNC Number of Bolts                                                         N=                  10 Bolt Circle Diameter, Inches                                             d=              9.188 Bolt Stress Area, Square Inches                                         Ab=            0.2256 Bolt Material Allowable Stress, psi                                     S=            25,000 Distance Body/Bonnet Flange to Yoke Flange, Inches                       HT=              8.500 Maximum Operating Prcssure, psi                                         p=                600 Mean Gasket Diameter, Inches                                             DG=              6.875 Height of Yoke Legs, Inches                                                               3.875 Size of Limitorque Operator                                                         SMB-00 Weight of Limitorque Operator, Pounds                                   W=                305 Height of Limitorque Operator, Inches                                   Height=        10.000 Thickness of Operator Mounting Flange, Inches                           Thick=          0.625 Seismic Acceleration Along Axis 1                                       G1=              2.10 Seismic Acceleration Along Axis 2                                       G2=              2.10 Seismic Acceleration Along Axis 3                                       G3=               2.10 Geometric Properties Moment Arm, Inches L = Leg Height + Operator Height/2 + Flange Thickness + HT                               18.000 Constant Based on Number of Bolts                                                         3.750 Normal Condition: Thrust + Deadweight + Pressure Normal Thrust Tnm = NAb(1.0S - (WL/dFbAb)) - piPDG 2/4                                               32/33 Faulted Condition: Thrust + Deadweight + Seismic + Pressure Faulted Thrust Tfm = NAb(2.0S - G1WL/dFbAb - (G2+1.0)WL/dFbAb - G3W/NAb) - piPDG         2/4           81,601}}
SiMBO-10 SMBO>>15 SMBO-25 SMBO-40 SMB1-15 SMBl-25 SMB1-40 SMB1-60 2-25 2-40~MB2-60 SMB2-80 1150 135N.1854'900 2005 2904 3005 3200 350 a~3904 4005 4304 4604 5104 5350 5650 5804 SMB3-40 SMB3-60 SMB3-'80 SMB3-100 SMB3-150 SMB4T-100 SMB 4T-15 0 SMB4T-200 SMB4T-250 (For SMB4, add 440$to SMBST-100 SMBST-150 SMBST-200 SMB5T-250 SMBST-300 SMB5T-350 SMB5T-400 9354 9604 10Ooe 11000 12005 12850 1325 N'1400 0 14700 above)27600 28350 29100 30000 31104 32300 33754 (For SMB5, add 8505 to above)(For SMBSTX, add 25004 to above)**Add 400 for integral (biased)cover**~Add 250 for side mounted handwheel***Add 804 for integral cover (min.-max.+30)
HBC-MANUAL OPERATOR WEIGHTS HOBC HlBC H2BC H3BC H4BC HSBC H6BC H7BC 86'Spur 12:1 Spur.9:1 Spur'AWWA Input 654 1200 1500 2300 4200 5600 13004 21000 35N 755 2800 304*CAUTION: Unit weights on this chart are approximate for standard unit with standard motor.Addition of optional equipment can increase standard unit weight considerably.
SEL-16 AL TRAN ale.No.: 91187-C-06
~~Rev.: 0 CALCULATION SHEET By: A.J.Oster Chk: P.Clement Sheet: 5'6 Date: 3/02/92 Date: 3/02/92 7.4 Appendix IV: Spreadsheet Data 0~~1~~I~~~~II I~'l l I III III II~~~~~~~I I I le~1~~~~~I'~~~o~.s o~~~o I I I~~~~~I s s~~~I I~~~.~~'~e~~~~
ALTRAN Calo No: 91187-C-06 Rev: C>CALCULATiON SHEET By: Chk: Sheet: Date:~S~/VX.
Date: 3 (i/<Z Stem Thrust Calculations Valve Number(s):
857A,857B,857C
>860 4-3l Stem Buckling Thrust Limit-Johnson Equation Stem Radius of Gyration, Inches K=Dstem/4 Stem Area, Square Inches Astcm=pi(Dstcm)2/4 Maximum Length for Johnson Equation, Inches Max L=K SQRT(2Cpi 2E/Sys)Stem Thrust Limited by Stem Buckling, Pounds Tbuckling=Sys Astern(1-Sys(L/K) 2)/(4Cpi 2E))K=Astern=Max L=Tbuck=0.3438 1.4849 27.076 101,764 Stem Buckling Thrust Limit-Euler Equation Stem Thrust Limited by Stem Buckling, Pounds Tbuckling=Cpi 2EAstem/(L/K) 2 Tbuck=110,569 This stem is 4.136 inches shorter than the maximum length specified for use with the Johnson Equation.A comparison indicates that the Johnson Equation yields a more conservative thrust limit than the Euler Equation.The Johnson Equation thrust limit will be used for this calculation.
Stem Backseat Thrust Limit Area of Stem Backseat, Square Inches Abs=pi(Dstem+WB)WB Stem Thrust Limited by Stem Backseat Yielding, Pounds Tbackseat=Symin(Sys, Syb)Abs Abs=Tback=0.2823 23,794 ALTRAN Calc No: 91187-C-06 Rev: CALCULATION SHEET By: Chit: Sheet: Date:~3~/5~
Yoke Leg Calculations Input Parameters for Valve Number(s):
857A, 857B, 857C i 840 Yoke Leg Width, Inches Yoke Leg Thickness, Inches Yoke Leg Rib Width, Inches Yoke Lcg Rib Thickness, Inches Yoke Leg Minimum Distance from Stem Centerline, Inches Height of Yoke Legs, Inches Yoke Material Allowable Stress, psi Size of Limitorque Operator Weight of Limitorque Operator, Pounds Height of Limitorque Operator, Inches Thickness of Operator Mounting Faang, Inches Seismic Acceleration Along Axis 1 Seismic Acceleration Along Axis 2 Seismic Acceleration Along Axis 3 Geometric Properties Moment Arm, Inches L=Leg Height+Operator Height/2+Thickness Area of Yoke Leg, Sqinches A=B'H+E'D Yoke Leg Moment of Inertia, in 4 I=H'(B 3/6)+E'(D 3/6)Yoke Extreme Fiber, Inches C=B/2 Valve Centerline to Yoke Leg Centerline, Inches R=X+H/2 Normal Condition:
Thrust+Deadweight Membrane: Tnm=2A(1.0S)Membrane+Bending: Tnmb=2A(1,5S-(WLC/I))B=H=E=D=X=W=Height=Thick=G1=G2=G3=A=I=C=R=2.250 0.510 0.000 0.000 3.844'.875 17,500 SMB-00 305 10.000 0.625 2.10 2.10 2.10 9.500 1.1475 0.9682 1.125 4.099 40,163 52,517 Faulted Condition:
Thrust+Deadweight
+Seismic Membrane: Tfm=2A(2.0S-G1WL/2RA-G3W/2A)Membrane+Bending: Tfmb=2A(2.4S-GlWL/2RA-(G2+1.0)WLC/I
-G3W/2A)78,200 70,312 ALTRAN Calo No: 91187-C-06 Rev: CALCVLATION SHEET By: Chk: Sheet: C O Data:~8a.p a Date: 3(z(<z Operator Bolt Calculations
-4 Bolt IupurparamerersforValveNumber(s):
857A,857B,857C r SQ>A Bolt Size, Inches Number of Bolts Bolt Stress Area, Square Inches Axis 1 Bolt Spacing, Inches Axis 2 Bolt Spacing, Inches Bolt Material Allowable Stress, psi Size of Limitorque Operator Weight of Limitorque Operator, Pounds Height of Limitorque Operator, Inches Thickness of Operator Mounting Hange, Inches Seismic Acceleration Along Axis 1 Seismic Acceleration Along Axis 2 Seismic Acceleration Along Axis 3 Geometric Properties Moment Arm, Inches L=Operator Height/2+Flange Thickness Normal Condition:
Thrust+Deadweight Normal Thrust Tnm=4Ab(1.0S-(WL/2AbL2))
Size=N=Ab=Ll=L2=S=W=Height=Thick=Gl=G2=G3=0.6250 4 0.2256 3.890 3.890 25,000 SMB-00 305 10.000 0.625 2.10 2.10 2.10 5.625 21,678 Faulted Condition:
Thrust+Deadweight
+Seismic Faulted Thrust Tfm=4Ab(2.0S-G1WL/2AbL1-(G2+1.0)WL/2AbL2-G3W/4Ab)39,893 ALTRAN Gale No: 91187-C-06 Rev: CALCULATiON SHEET By: Chk: Sheet: Yoke Bolt Calculations
-4 Bolt IaputparametersfurVatveNumber(s):
857A,857B,857C 86r>>tA Bolt Size, Inches Number of Bolts Bolt Stress Area, Square Inches Axis 1 Bolt Spacing, Inches Axis 2 Bolt Spacing, Inches Bolt Material Allowable Stress, psi Height of Yoke Legs, Inches Size of Limitorque Operator Weight of Limitorque Operator, Pounds Height of Limitorque Operator, Inches Thickness of Operator Mounting Range, Inches Seismic Acceleration Along Axis 1 Seismic Acceleration Along Axis 2 Seismic Acceleration Along Axis 3 Geometric Properties Moment Arm, Inches L=Leg Height+Operator Height/2+Flange Thickness Normal Condition:
Thrust+Deadweight Normal Thrust Tnm=4Ab(l.OS-(WLQAbL2))
Size=N=Ab=L1=L2=S=W=Height=Thick=G1=G2=G3=0.5000 4 0.1416 9.450 1.500 25,000 3.875 SMB-00 305 10.000 0.625 2.10 2.10 2.10 9.500 10,297 Faulted Condition:
Thrust+Deadweight
+Seismic Faulted Thrust Tfm=4Ab(2.0S-G1WL/2AbL1
-(G2+1.0)WU2AbL2-G3Wl4Ab)14,415 ALTRAN Gale No: 91187-C-06 Rev: CALCULATlON SHEET By: d'hk: Sheet: Date:~gus~
Oate: s(z(<<Bonnet Bolt Calculations
-Bolt Circle Analysis Input Parameters for Valve Number(s):
857A,857B, 857C>860 k Bolt Size, Inches Number of Bolts Bolt Circle Diameter, Inches Bolt Stress Area, Square Inches Bolt Material Allowable Stress, psi Distance Body/Bonnet Flange to Yoke Flange, Inches Maximum Operating Prcssure, psi Mean Gasket Diameter, Inches Height of Yoke Legs, Inches Size of Limitorque Operator Weight of Limitorque Operator, Pounds Height of Limitorque Operator, Inches Thickness of Operator Mounting Flange, Inches Seismic Acceleration Along Axis 1 Seismic Acceleration Along Axis 2 Seismic Acceleration Along Axis 3 Size=N=d=Ab=S=HT=p=DG=W=Height=Thick=G1=G2=G3=5/8"-11 UNC 10 9.188 0.2256 25,000 8.500 600 6.875 3.875 SMB-00 305 10.000 0.625 2.10 2.10 2.10 Geometric Properties Moment Arm, Inches L=Leg Height+Operator Height/2+Flange Thickness+HT Constant Based on Number of Bolts 18.000 3.750 Normal Condition:
Thrust+Deadweight
+Pressure Normal Thrust Tnm=NAb(1.0S-(WL/dFbAb))
-piPDG 2/4 32/33 Faulted Condition:
Thrust+Deadweight
+Seismic+Pressure Faulted Thrust Tfm=NAb(2.0S-G1WL/dFbAb
-(G2+1.0)WL/dFbAb
-G3W/NAb)-piPDG 2/4 81,601}}

Revision as of 18:04, 29 October 2019

Rev 1 to Valve Thrust Calculation for 6x4x6 Class 300# Anchor Darling Gate Valve,857A,B & C & 860A,B,C & D.
ML17264A611
Person / Time
Site: Ginna Constellation icon.png
Issue date: 12/23/1993
From: Bruck P, Pace R, Stuart R
ROCHESTER GAS & ELECTRIC CORP.
To:
Shared Package
ML17264A608 List:
References
91187-C-06, 91187-C-06-R01, 91187-C-6, 91187-C-6-R1, NUDOCS 9609270300
Download: ML17264A611 (97)


Text

ATTACHMENT2 VALVE THRUST CALCULATIONFOR 6"x4"x6" ANCHOR DARLING GATE VALVE MOV's 867A, B 5. C and 860A, B, C 6 D Calculation No. 91187-C-06 Revision 1 Volume 1 of 1 prepared for:

Rochester Gas and Electric Corporation Ginna Station

~ . ~,"

eeAA'wAA&h~~ HA at~w%1%t'vANhl~

>i' Apr>l, 1993

= \ I

~ 0 ~ ~ ~ ~

'

2 r ."..) C C ~r";P

~ oY f: f4 4 Altran Corporation 200 High Stroot Boston, MA 02110 (617) 330-1130 FAX: (617) 330-1055 9609270300 960924 PDR ADOCK 05000244 P PDR

fl Report Record Document No.: 1187- -0 Rev. No.: 1 No. of Sheets ~2

SUBJECT:

Valve Thrust Calculation for 6"x4"x6" Class 300 Anchor Darlin Gate Valve 857A B & C and 860A B C & D REV. DESCRIPTION: evision 1: Incor orate Valves 860A B C & D Sheets 1-5 7 8 9 11 14 24 and 40 COMPUTER RUNS (identified on Computer File Index): Yes N/A X Error reports evaluated by: Date:

Impacted by error reports: No X Yes (if yes, attach explanation)

Or' )

+~a

~

R Pce R. Stuart DESIGN VERIFICATION: ~ Required X Not quired Performed by: P. Br k D.t'.4 0 Method of design verification: X Design Review e ate Calculations (Attached)

Qualification Test (Data/Results Attd.)

Comments resolved by: N A Date:

Design verifier concurrence: Date:

APPROVED FOR R A PROJECT MANAGER: Dsto:

P. M Bru k ENGINEERING MANAG R: . /Q z'3 issa

Report Record Document No.: 11 7-- Rev. No.: 0 No. of Sheets

SUBJECT:

Valve Thrust Calculation for MOV 857A B & C REV. DESCRIPTION: Revision 0: Ori 'l Issue COMPUTER RUNS (identified on Computer File Index): Yes N/A X Error reports evaluated by: Date:

Impacted by error reports: No X Yes (if yes, attach explanation)

Originator(s) Date Checker(s) Date 3l~/9 w 3/~Iez A. . Oster P. Clement

'ESIGN VERIFICATION: Required X Not Required Performed by: P. Diemen 4i irt Chai~~ Date:

Method of design verification: X Design Review Alternate Calculations (Attached)

Qualification Test (Data/Results Attd.)

Comments resolved by: N A Date:

Design verifier concurrence: Date:

APPROVED FOR RELE PROJECT MANAGER:

P. M. ru ENGINEERING MANAGE Date:~ orb M. A. ~issa

CALCULATION SHEET Sheet: 1

c. No.: 91187-C-06

~ By: R; Pace Date: 4/30/93 Rev.:

~ 1 Chk: R. Stuart Date: 4/30/93 TABLE OF CONTENTS Table of Contents 1 List of Figures List of Tables 3 Analysis Summary Sheet ~ 4 1+0 Introduction 2 ' S ummary ~ ~ ~ ~ ~ ~ 0 ~ 0 ~ ~ ~ ~ ~ ~ ~ ~ ~

3 ' Valve Description 3 ' General 8 3.2 Valve Geometry 8 3 ' Valve Materials 8 4~0 Valve Loading 10 4.1 Seismic Loading 10 4.2 Design Conditions 11 4.3 Operator Torque 11 5 ' Valve Component Evaluation 12 5.1 Methodology 12 5.2 Criteria 12 5.3 Results 14 5.3. 1 Stem ~ ~ ~ 15 5.3.2 Disc Trunnion Pin ~ ~ ~ ~ ~ 22 5.3.3 Stem to Upper Wedge Threads 23 5.3.4 Yoke 24 5.3.5 Bolting 28 5.3.6 Flanges 34 6~0 References 38 7 0 Appendices 41 7~1 Appendix I: Valve Drawing 42 7.2 Appendix II: Field Walkdown Data 44 7.3 Appendix III:

IV:

Limitorque Data Spreadsheet Data 49 56 7.4 Appendix 91187. C06

CALCULATION SHEET Sheet: 2

c. No.: 91187-C-06 By: R. Pace Date: 4/30/93 ev,: 1 Chk: R. Stuart Date: 4/30/93 List of Figures Figure 1. Stem Parameters 16 Figure 2. Yoke/Operator Assembly 25 Figure 3. Operator Bolt Pattern ~ . 29 Figure 4. Yoke Bolt Pattern ~ ~ 31 Figure 5. Bonnet Bolt Pattexn 32 Figuxe 6. Yoke Flange Pattern 35 91187.C06

CALCULATXON SHEET Sheet: 3 lc. No.: 91187-C-06 By: R. Pace Date: 4/30/93 eve ~ 1 Chk: R. Stuart Date: 4/30/93 List of Tables Table 1. Summary of Valve Operating Limits . . . . . . . 7 Table 2. Valve Components and Materials . . . . . . . . . 9 Table .3. Component, Thrust Summary . . . . . . . . . . 14 J

91187.C06

Analysis Summary Sheet Caic. No. 911 7- -0 By: R. Pace Dete:~40 93 Sheet 4 Rev. No. 1 Date:~4~09~

Calculation Subject Valve thrust calculation for MOV 857A, B and C and 860A, B, C, and D. These are 6"x4"x6", 300 lb. Class, gate valves produced by Anchor/Darling Valve Co. with Limitorque SMB-00-7.5 Actuator, and installed in the Residual Heat Removal System of RGGE's Ginna Station.

Objective of Calculation The objective of this calculation is to determine the structural weak link of the valve components and to determine the limiting thrust values based on these components. This calculation is performed to comply with the requirements of NRC Generic Letter 89-10 (GL 89-10) [7].

Calculation Methods and Assumptions The evaluation consists of equating stresses for critical components caused by thrust and torque to the appropriate allowable stress and then solving for the resulting allowable thrust. The valve thrust limits are the minimum of the evaluated thrust for the various components and operating modes.

Design Basis 6 References Stress limits for all valve components are as specified in the appropriate edition of ASME Section III, Subsection NC [5] as specified by the Ginna Station UFSAR [1]. Non pressure boundary components are qualified to the requirements of ASME Code Case N-62

[6] ~

Brackets, "[ ]", indicate references identified in Section ~ of this document.

Conclusions The resulting valve thrust limits are: 9,027 lbs. closing 9,027 lbs. opening 23,794 lbs. backseating 91187. C06

ALTRAN CALCULATION SHEET Sheet: 5 lc. No.: 91187-C-06 By: R. Pace Date: 4/30/93 ev e 1 Chk: R. Stuart Date: 4/30/93 1.0 Introduction The purpose of the NRC Generic Letter 89-10 (GL 89-10) is to ensure that the switch settings of safety related [7]'rogram motor operated valves are selected, set, and maintained correctly to accommodate the maximum differential pressure expected across the valves during normal and abnormal design basis events throughout the life of the plant.

In order to comply with the requirements of GL 89-10, the thrust limit for the weak link valve components must be known for each safety related motor operated valve. As part of the Ginna Station motor operated valve refurbishment effort, each valve in the GL 89-10 program must have its weak link components identified and the corresponding thrust limits calculated. A minimum thrust is required to operate the valve under design conditions. A maximum thrust limit must be specified based on the structural capacity of the valve components. This thrust, along with the minimum required thrust, will provide a working range for the valve. Appropriate torque, switch settings and periodic testing will ensure that the valve thrust does not drift outside of this working range.

The thrust limits for valves 857A, B and C and 860A, B, C, and D have been determined by Altran as follows:

1: Data Collection In order to obtain critical 4

dimensions, material identification, and stress data the following steps were performed:

[g] denotes reference number found in Section 6.0 91187.C06 I

ALTRAN CALCULATXON SHEET Sheet: 6 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 Review of vendor drawings Review of other RGGE records and existing valve calculations as available.

2. Identify Structural Weak Link Calculations were performed to identify the structural weak link among components which are exposed to thrust loadings.

These included the valve stem, bolts, disk, yoke, and other components which may or may not be part of the pressure boundary, but are affected by thrust loads. As appropriate, pressure, seismic, and deadweight stresses were included in the evaluation of valve components.

3. Calculate Thrust Limit A maximum thrust load limit for the valve was calculated.

Details for the above tasks are summarized in the following sections of this calculation.

ALTRAN CALCULATION SHEET Sheet: 7 lc. No.: 91187-C-06 By: R. Pace Date: 4/30/93 ev 1 Chk: R. Stuart Date: 4/30/93 2.. 0 Summary The stresses calculated for valves 857A, B and C and 860A, B, C, and D have been compared to the criteria of ASME Section IIX, Subsection NC [5] for Class 2 valves. The items which are not part of the pressure boundary are not covered by ASME Section IIX.

These items are compared to the criteria of ASME Code Case N-62

[6) ~

Based on the above evaluation, the location and magnitude of the limiting thrusts are identified below. Although a limit is specified for backseating, this is not considered a normal event.

Backseating of the valve is not recommended.

Table 1.

Summary of Valve Operating Limits DIRECTION LIMITING COMPONENT ALLOWABLE THRUST (LBS)

CLOSING (CLOSING) DXSC TRUNNION PIN 9,027 OPENING (OPENING) DISC TRUNNION PIN 9,027 BACKSEATING BONNET BUSHING 23,794 Valve: 6"x4"x6" 3001 Class Anchor Darling Gate Valve Tag: MOV-857A, B & C and 860A, B, C & D Actuator: Limitoruqe SMB-00-7.5 91187.C06

ALTRAN CALCULATION SHEET Sheet: 8 lc. No.: 91187-C-06 By: R. Pace Date: 4/30/93

'ev 1 Chk: R. Stuart Date: 4/30/93 3.0 Valve Description 3.1 General The valve presented in this calculation is a 6"x4"x6",

300 lb. Class, gate valve produced by Anchor Darling Valve and Manufacturing Company. The valve field tag numbers are 857A and 860A, B, C, and D.

3.2 Valve Geometry The valve is shown on Darling drawing number 11497, Rev.

C. This drawing is presented in Appendix 7.1.

3.3 Valve Materials The valve components affected by the thrust, seismicf deadweight, and pressure loads are dealt with individually in Section 5. The materials, allowable stress values, and the sources for these values for each component are listed below in Table 2.

911ST.C06

CALCULATION SHEET Sheet: 9 lc. No.: 91187-C-06 By: R. Pace Date: 4/30/93 Rev 1 Chk: R. Stuart Date: 4/30/93 Table 2.

Valve Components and Materials VALVE 857A, B, C 860A, B, C & D MANUFACTURER ANCHOR/DARLING DRAWING NO. 11497, Rev. C ITEM S Sy E NOTES (KSI) (KSI) (10 ps i)

BODY/BONNET A351 GR CF8M 16.95 21.4 YOKE A216-WCB 17.5 30.8 DISC A182-F316 16.95 UPPER WEDGE A351-CF8M 16.95 21.4 STEM 17-4-PH 56.9 106.9 28. 0 1i3i4 (

(SA564-630-1100)

OPERATOR BOLTS A193 GR B7 25 '

YOKE AND A193 GR B7 25.0 BONNET BOLTS BACKSEAT A276 TP316 35. 15 84.3 1f3 (STELLITE)

NOTES:

Components'SME Section III [5] Class 2 allowable stress (S), and yield strength (Sy), and modulus of elasticity (E) corresponding to operating temperature, T= 350 F.

2. Allowable corresponding to T b, = 104'F, same as for T =

350 F.

3. Stem allowable stresses derived from ASME Code Case N-62 (6) .

4 ~ Above values taken from Anchor/Darling valve calculation

[20].

91187.006

ALTRAN CALCULATXON SHEET Sheet: 10 alc. No.: 91187-C-06

~ By: A.J. Oster Date: 3/02/92 Rev.:

~ 0 Chk: P. Clement Date: 3/02/92 4.0 Valve Loading 4.1 Seismic Loading As required by the Ginna UFSAR [1], safety related valves must, be qualified for seismic loading. As it is likely that these valves may be operated during such an event, the seismic loads on the affected external structural components of the valves are added to the loads produced from the valve thrust loads from operation. Therefore deadweight and seismic loads are included in the evaluation of structural components such as the yoke, operator, bolts, etc. The weight of the operator is significantly greater than the weight of the valve parts affected by this calculation and therefore, only the weight of the operator is included.

Conversely, the magnitude of the deadweight and seismic loads on the valve internals is negligible in relation to the thrust and pressure loads, and therefore are not considered in the evaluation of internal components such as the disk, seat, stem, etc.

Under the Ginna Station Seismic Upgrade Program (EWR-2515) 12], all valves require a seismic qualification at 2.1g horizontal and vertical loading unless otherwise specified in the pipe stress evaluation. The valve included in this calculation was reviewed and determined to be bounded by these accelerations. Therefore, a uniform seismic acceleration of 2.1 g s in all directions was conservatively applied.

For these calculations the valve stem was conservatively assumed to be oriented in the horizontal direction, therefore

CALCULATION SHEET Sheet: 11 lc. No.: 91187-C-06

~ By: R. Pace Date: 4/30/93

'ev '

~ Chk: R. Stuart Date: 4/30/93 producing maximum bending moments for deadweight and seismic loads.

4.2 Design Conditions The design conditions for this valve were derived from a review of isometric Drawing Number C-381-354, Sheet 10, Rev.

2 and C-381-359, Sheet 9, Rev. 2 [4]. The operating conditions were derived form a review of Seismic Upgrading Program Operating Transients Document for Residual Heat Removal Fluid Line No. 4 [2]. The operating conditions are derived from the maximum of all operating conditions and include normal, upset, emergency and faulted events. The design and operating conditions are as follows:

DESIGN OPERATING Temperature ('F) 400 350 Pressure (psig) 600 600 4.3 Operator Torque The maximum torque produced by the Limitorque 5MB-00-7.5 operator installed on valves 857A, B & C and 860A, B, C & D is 250 ft-lbs. [11]. The shear and bending stress produced in the yoke and body by this torque load is negligible, and will therefore not be included in this calculation.

9'1187.C06

e CALCULATION SHEET Sheet: 12 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92

.ev.: 0 Chk: P. Clement Date: 3/02/92 5.0 Valve Component Evaluation 5.1 Methodology The evaluation consists of equating stresses for critical components caused by thrust and torque to the appropriate allowable stress and then solving for the resulting allowable thrust.

This evaluation was initially performed in a vendor calculation [20] using yield strength as a criteria and including pressure loads only. This calculation was then modified to use ASME section III criteria and to include seismic loading.

The yoke, bonnet bolts, and operator hold down bolts are recalculated to include seismic loads. The calculation for these components were performed using simplifying assumptions.

As these calculations were similar for corresponding parts of different valves, the calculations were automated using the spreadsheet program QUATTRO PRO [16]. The spreadsheets are designed to present important input variables, and calculate stresses and allowable thrusts. A printout of each spreadsheet is included in Appendix IV.

The remaining components'alculations were modified to include the appropriate ASME Section III allowable stress by factoring the results from the yield strength analysis.

5.2 Criteria Stress limits for all valve components are as specified in the appropriate edition of ASME Section III, Subsection NC

ALTRAN CALCULATION SHEET Sheet: 13 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92

.<ev.: 0 Chk: P. Clement, Date: 3/02/92 as specified by the Ginna Station UFSAR [1]. Non-pressure boundary components are not explicitly addressed in the code and will be qualified to the requirements of ASME Code Case N-62 [6] for applicable materials.

Comparison of ASME Code Case N-62 [6] criteria with ASME Section III, Table NC-3521-1 [5] criteria indicates that it is appropriate to use Table NC-3521-1 criteria for both pressure retaining and non-pressure retaining components.

The Level A service limits of Table NC-3521-2-1 are used'o evaluate non-seismic loading conditions for the components evaluated. The Level D limits are used to evaluate loading conditions which include seismic loads.

The resulting criteria to be satisfied are:

Non-Seismic Seismic Membrane Stress 1. OS 2.0S Membrane + Bending Stress 1.5S 2.4S Shear Stress will be limited to 0.6S.

Bearing Stress will be limited to Sy.

The thrust limit for the valve will be the minimum thrust for all components as determined from the above criteria.

The thrust limit for backseating of the stem with the, bonnet backseat (stellite region) is limited to the stem yield stress assuming a 1/16" wide strip at the stem outside diameter.

J ALTRAN CALCULATION SHEET Sheet: 14 lc. No.: 91187-C-06 By: R. Pace Date: 4/30/93 Cev. ' Chk: R. Stuart Date: 4/30/93 5.3 Results The equations and thrust limits for the critical components are shown in the following sections. The general development of the equations is shown, and the application of the equations in the QUATTRO PRO program is in Appendix IV.

The results of the individual component, loads are summarized in Table 3 below.

Table 3.

Component Thrust Summary COMPONENT THRUST (LBS) THRUST (LBS)

CLOSING OPENING STEM STRESS 48,522 48,522 STEM BUCKLING 101,764 BACKSEAT 23,794 STEM TO UPPER WEDGE 34,164 DISC TRUNNION PIN 9.i 027 9,027 YOKE (0

( QQOO YOKE BOLTS 10,297 YOKE FLANGE 17,798 OPERATOR BOLTS 21i 678 BONNET BOLTS 32,533 Valve: 6"x4"x6" 300/ Class Anchor Darling Gate Valve Tag: MOV-857A, B, & C and 860A, B, C 6 D Actuator: Limitorque SMB-00-7.5 91187.C06

ALTRAN CALCULATION SHEET Sheet: 15 alc. No.:

~ 91187-C-06 By: A.J. Oster Date: 3/02/92 Rev.:

~ 0 Chk: P. Clement Date: 3/02/92 5.3.1 Stem The stem allowable thrust values are based on the thrust required to produce stresses that exceed the allowables by several different mechanisms; buckling, tensile/compressive stress, and stress intensity or'rincipal stress. The axial and principal stress modes are based on the axial load and a combination of the axial and torsional loads acting over the minimum stem. stress area located at the minor diameter of the stem drive threads. Buckling is based on instability of the stem and is a function of the length of the stem and the radius of gyration derived from the full stem diameter.

The stem evaluation considers the maximum allowed thrust based on stem stress (opening and closing) and stem buckling (closing). Stem backseating thrust is also calculated as part of the stem evaluation.

5.3.1.1 Stem Stress Thrust Limit The maximum allowed stem thrust. is determined by equating the stem maximum axial stress to the ASME allowable stress of 1.0S for membrane stress, and equating the maximum principal stress to the ASME allowable stress of 1.5S for membrane and bending stress. The maximum principal stress is composed of an axial stress term and torsional shear produced by the operator torque. The stem stress thrust limit will be the minimum .of the thrust limits calculated for axial and principal stresses.

CALCULATION SHEET Sheet: 16 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 D~a D MiNoa

= Total length of st.em Dsrm = Stem Diameter at packing gland DmsoR = Maximum Diameter of stem thread DumoR = Minimum Diameter D arm, of stem thread WB

= Stem Thread Pitch

= 1/(Number of Stem threads per inch)

Width of Backseat VALVE STEM Lead = Stem Thread Lead

p* (number of thread starts)

(Appendix III)

Figure 1.

Stem Parameters

ALTRAN CALCULATION SHEET Sheet: 17 alc. No.: 91187-C-06 By: A.Z. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 Stem Axial Stress S g Where: T Stem Thrust (lbs)

AiRPAD Stem Thread Stress Area =

(DhoNoR) (in )

4 DumoR Stem Thread Minor Diameter =

DuraoR p ( in)

(29'cme General Purpose, Table 11, Page 8-18) [19]

DmvoR Stem Thread Major Diameter (in)

P Stem Thread Pitch (in)

The maximum allowed stem thrust, based on axial stress is found by equating the axial stress to the ASME allowable stress of 1.0S and solving for t:

= 1.0S Terna.sos 1 ~ 0S

  • Anent Stem Shear Stress SJ QDezmR v 2J Where: Q Torque Required to Produce Thrust.

12 FS*T (in-lb)

FS Stem Factor (in-lb/lb)

(Refer to Appendix III [14])

Stem Polar Moment of Inertia =

(DhGNOR)

' in' 32

ALTRAN CALCULATION SHEET Sheet: 18 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 Stem Princi al Stress PS 2

SS= 2

"+ " 2

+ (S)2 V

Substituting S and S from above:

12FS T DrazoR PS= +

2~27amu The maximum allowed stem thrust based on principal stress is found by equating the principal stress to the ASME allowable of 1.5S and solving for T:

T + T + enroR 2>natu

1. SS PRZNCZPAL STRZSS 5.3.1.2 Stem Buckling Thrust Limit The stem buckling thrust is determined by equating the stem axial stress to the critical buckling stress given by the Johnson Equation for short columns (Table 13, Page 5-43 [19]).

This equation considers the stem as a free standing bar and results in loads which are less than would be predicted by the Euler Equation for long columns.

l' CALCULATXON SHEET Sheet: 19 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92

'The Johnson Equation applies to short columns where:

Where: Sy Minimum yield strength (lb/in~)

Radius of Gyration =

D~/4 (in)

C Stem End Condition Constant =

1.2 (Table C1.8.1, Page 5-124)[17)

Modulus of Elasticity (lb/in~)

The maximum allowed stem thrust based on buckling is found by equating the stem axial stress to the critical buckling stress and solving for T:

A~ = Stem Stress Area =

4 (D~~)'in~)

ALTRAN CALCULATION SHEET Sheet: 20 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 L

A~ =Sy 1-T K 4Crt2E SV As' '4j'irvatxrmr 4 Cn'Z For stem lengths where:

2CR Z S

The critical load calculated in the Anchor/Darling calculation [20], based on the Rankine formula and on the ultimate strength of the stem is 118,200 lbs.

The Johnson Equation indicates a lower and more conservative buckling load of 101,764 lbs.

5.3.1.3 Stem Backseating Thrust Limit The stem backseat is assumed to be a small strip at the outside diameter of the stem. The stem backseating thrust limit is defined as the stem thrust at which the bonnet (or bonnet bushing) and/or the stem backseat surfaces will exceed an allowable stress. The maximum allowed stem thrust is determined by equating the bearing stress in the backseat surfaces to the ASME allowable stress of S for bearing stress.

CALCULATION SHEET Sheet: 21 lc. No.: 91187-C-06 By: A.Z. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92

= T BACKSEAT Where: T Stem Thrust (lbs)

A Annulus Area of Backseat =

n (D~ + WB) WB (in~)

WB Width of Backseat, (in)

Dsrm Stem Diameter (in)

The maximum stem thrust based on bearing stress is found by equating the backseat bearing stress to the allowable limit of S and solving for T:

BhcKSEATNO

= y + (DstuM + WB) WB

ALTRAN CALCULATION SHEET Sheet.: 22

'Calc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 . Chk: P. Clement. Date: 3/02/92 5.3.2 Disc Trunnion Pin The maximum allowed thrust for the disc trunnion pin is determined from previous calculations [20] by factoring the allowable thrust based on 0.577, x yield strength by the ratio of 0.60 x ASME Section III allowable stress to 0.577 x yield strength. This produces a lower and more conservative allowable thrust.

thrust based on 0.577 yield stress = 10,960 lbs yield strength ='1.4 ksi Sect III allowable stress 16 '5 ksi (10,960 Ebs) x (

' ) = 9,027 lbs i 0.577 >C 21 4I

~

CALCULATION SHEET Sheet: 23 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92

.ev.: 0 Chk: P. Clement Date: 3/02/92 5.3.3 Stem to Upper Wedge Threads The maximum allowed thrust for the stem to upper wedge threads is determined from previous calculations [20] by factoring the allowable thrust based on 0.577 x yield strength by the ratio of 0.60 x ASME Section III allowable stress to 0,577 x yield strength. This produces a lower and more conservative allowable thrust.

thrust based on 0.577 yield stress = 41,480 lbs yield strength 21. 4 ksi Sect III allowable stress 16.95 ksi (41, 480 1bs) x (

' ' = 34, 1642bs i 0.577 x 21.4I

0 CALCULATION SHEET Sheet: 24 lc . No ~. : 9 1187-C-0 6 By: P. ~ Po.cc. Date:

ev.:

~ caw: I SfuaA Date:

5.3.4 Yoke ( ge.-esse,ssg lv 'kg. ~ ~) .

The maximum allowed thrust for the yoke legs is determined by equating the maximum principal stress with the allowable stresses of Section A-A as shown in Figure 2 below.

For this calculation the valve yoke is assumed to be horizontal and consequently bending moments due to deadweight and seismic accelerations of the Limitorque operator are maximized. The moment arm is the distance from the minimum cross section at the base of the yoke to the operator center of gravity.

The total operator weight is assumed to be at the stem center line and concentrated at a distance from the flange of one-half the unit height. One inch is added to this value to account for the flange thickness.

CALCULATION SHEET Sheet: 25 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 12 I

I I

2 R X SECT I ON A- A Figure 2.

Yoke/Operator Assembly A = Cross Sectional Area of one Yoke Leg (in~)

R = Distance from valve centerline to yoke leg centerline (in)

I,, Moment of Inertia about 1-1 axis (in4)

=

T = Yoke Thrust (lbs)

W = Operator Weight (lbs)

S = Yoke Allowable Stress (psi)

L =. Moment Arm (in)

X = Distance from valve Centerline to Yoke Leg (in)

The moment about 1-1 axis produces a linear stress distribution across section and will be considered a bending stress (S~) per paragraph NC-3522 [5]. The moment about 2-2

ALTRAN CALCULATION SHEET Sheet: 26 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 4

axis will be treated as a force couple with stress considered a membrane stress (S,) per paragraph NC-3522 [5].

1. Normal Condition: Thrust + Deadweight Membrane (T~)

1.0S BV 2A s

T~ = 2A(1.0S)

Membrane G Bending (T~)

2A

+ SLC 7

c 1.5S 2 ~ Faulted Condition: Thrust + Deadweight + Seismic G>, G2, and G3 are seismic accelerations along the 1, 2, and 3 axes respectively. Axis 2 is in the vertical direction.

Membrane (T~)

T~

FK +

GqÃZ 1 + G~3 V

2A

~ 2 0S 2RA 2A T~ = 2A 2.0S G~NL 2RA G3 V 2A

ALTRAN CALCULATXON SHEET Sheet: 27 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 Membrane & Bending (T~)

T~ +

GqNL

+

GqV + (Gq + 1.0) VIC s 2.4S 2A 2RA 2A 1-1 T =2A 2.4S G VI (G +1 0)

VLC G~ V

CALCULATION SHEET Sheet: 28 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 5.3.5 Bolting The studs used to connect the operator to yoke (operator bolts), yoke to bonnet (yoke bolts), and bonnet to body (bonnet bolts) are analyzed in the following sub-sections.

I The total operator weight is assumed to be at the stem center line and concentrated at a distance from the flange of one-half the, unit height.

5.3.5.1 Operator Bolts 4

The maximum allowed thrust for bolts which attach the operator to the yoke mounting flange is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and bending moments due to deadweight and seismic accelerations of the Limitorque operator.

ALTRAN CALCULATION SHEET Sheet: 29 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 2

I I I

L2 Figure 3.

Operator Bolt Pattern Operator Weight (lbs)

L Moment Arm (in)

Bolt Stress Area (in~)

L1, L2 Bolt Spacing (in)

1. Normal Condition: Thrust + Deadweight

>ay +

4' AK A~ ~ 1.0S T~=4A 1.0S AK 2A~L~ j

ALTRAN CALCULATION SHEET Sheet: 30 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92

2. Faulted Condition: Thrust + Deadweight + Seismic G Gz, and G3 are seismic accelerations along the 1, 2, and 3 axes respectively. Axis 2 is in the vertical direction.

T~ G~WL (G2 + 1.0) WL G3W 42 4'A+~

+ +

2Ag,L~

+ 3 4Ag OS

- G~VL ppZ, G3 V T~ = 4A~ 2 OS

~ (G2 + 1. 0) 2A+~ 2AgL2 4')

ALTRAN CALCULATION SHEET Sheet;: 31 alc. No.: 91187-C-06 By: A.Z. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 5.3.5.2 Yoke Bolts The maximum allowed thrust for bolts which attach the yoke to the valve body is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and bending. moments due to deadweight and seismic accelerations of the Limitorque operator. The loads and reaction equations are the same as those developed above in Section 5.3.5.1.

L2 Figure 4.

Yoke Bolt Pattern W Operator Weight (lbs)

L Moment Arm (in)

Ab Bolt Stress Area (in~)

L1, L2 Bolt Spacing (in)

CALCULATION SHEET Sheet: 32 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 5.3.5.3 Bonnet Bolts The maximum allowed thrust for bolts which attach the bonnet to the valve body is determined by equating the allowable stress to the maximum membrane tensile stress produced by thrust and'bending moments due to deadweight and seismic accelerations of the Limitorque operator. The loads and reaction equations are:

2 Fi I I 3 Fi 1 0 BOLT PATTERN SHOWN ~

TYP I GAL FOR OTHER QUANT IT I ES OF BOLTS ~

Figure 5.

Bonnet Bolt Pattern Operator Weight (lbs)

L Moment Arm (in)

Bolt Stress Area (in) d Bolt Circle Diameter N Number of Bolts F Constant based on the Number of Bolts P Maximum Operating Pressure (psi)

D() Bonnet to Body Gasket Mean Diameter (in)

ALTRAN CALCULATION SHEET Sheet: 33 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 (1 COS 8) 1 (1 COSe) 2

ZF;xY; M = Fb dFg

1. Normal Condition: Pressure + Thrust + Deadweight P

<Dc2 4 NAb

+ >zg +

NAb AK 5 dFbAb 1.0S T~ = NAb 1. OS 4

PDg dFbAb

2. Faulted Condition: Pressure + Thrust + Deadweight + Seismic G<< Gz, and G3 are seismic accelerations along the 1, 2, and 3 axes respectively. Axis 2 is in the vertical direction.

P mDg 4NAb

+ T~'+

NAb G~AK

~

dFbAb

+ (G2+1.0) ~

dF+b

+ G3V NAb 42.0S T~ = ÃAp 2.0S dFjjl~

(82 + 1.0) de>>

NAy

4 PDg

ALTRAN CALCULATION SHEET Sheet: 34 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P.. Clement Date: 3/02/92 5.3. 6 Flanges The vendor calculation [20] evaluates the yoke flange and the operator mounting flange for normal operating conditions.

The yoke flange is a double slab flange type with four bolts compared to a circular flange with four bolts for the operator mounting flange. The moment arm to the operator center line is larger and the width of action smaller for the yoke flange.

Therefore, the yoke flange is limiting, as confirmed by the vendor calculation, so that the operator mounting flange need not be evaluated further.

The combined bending and shear stress is calculated for the yoke mounting flange and equated to 1.5S for normal conditions and to 2.4S for faulted conditions.

5.3.6.1 Yoke Flange Analysis The following stress equations apply to a quadrant of the double slab yoke flange, shown Figure 6, and are based on the analysis and parameters from the Anchor/Darling valve calculation [20].

CALCULATXON SHEET Sheet: 35 lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 2

I I

I I

I L2 w I W

3

.0 Figure 6.

Yoke Flange Pattern Bolt tension due to applied loads lbs.

Moment arm bolt to yoke leg, (as shown in Figure 6) = 0.625 in.

Width of flange = 2.75 in.

Flange thickness = 0.625 in.

Weight of Operator = 305 lbs.

L = Moment Arm Operator Center Line to Flange

= 9.5 in.

L2 = Bolt Spacing in Axis 2 Direction = 2.0 in.

L, = Bolt Spacing in Axis 1 Direction = 7.25 in.

ALTRAN CALCULATION SHEET Sheet: 36 lc. No.: 91187-C-06 By: A.Z. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement. Date: 3/02/92

1. Bending Stress (S~)

SB 4M

Where M = 22 T~

w S~ = 81 wt~ Tg

2. Shear Stress (S3) 2 Ss T~

wt

=

41 S~

3 ~ Combined Stress (S~)

S~ = (Sg + 3Sgj

= ZjS~

CALCULATION SHEET Sheet: 37 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92

4. Allowable Thrust for Normal Conditions (TNP)

Sc 1'5S = KiSa S 1. 5S 8l Tm + AE K ~t2 4 2L2

1. 5wt~S 28K 2K l 1.5 x 2.75 x 0.6252 x 17,500 2 x 305 x 9.5 2 x 1.090 x 0.625 2.0 T~ = 17,798 lbs.
5. Allowable Thrust for Faulted Conditions (T~)

S, = 2.4S = KqS~

2.4S 8l T>> G~WL (1 + G2) WL GqV Ki ~t~ 4 2L, 2L, 4 For seismic accelerations, G, = G> = G3 = 2.1 g 2.4wt S 6.28K 2Kil, 4.2NZ Li L 2 ~ 4M o75~ 625 %17 < 500 4 ~ 2%305~ '5 ~ 6 ~ 2MOSM 5 2 1~305 2 x'.09x0.625 7.25 2.0 T>> = 21,812 lbs.

ALTRAN CALCULATION SHEET Sheet: 38 alc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 6.0 References

1. Rochester Gas and Electric Corporation, Ginna Station Updated Final Safety Analysis Report.
2. Rochester Gas and Electric Corporation, Engineering Work Request (EWR) 2512, "Design Criteria Ginna Station Seismic Upgrade Program", Revision 5, April 11, 1989.
3. Altran Corporation, Project No. 90170, Project Instruction No. 2, "Motor Operated Valve Thrust Limits (Weak Link Analysis) ", Rev. 1, May 17, 1991.
4. Rochester Gas and Electric Corporation, Seismic Upgrade (EWR-2512) Isometric Drawing No. C-381-354, Sheet 10, Rev. 2 and C-381-359, Sheet 9, Rev. 2.
5. American Society of Mechanical Engineers, Boiler and Pressure Vessel Code, Section III, Subsection NC, Class 2 Components, and Appendices, 1977.
6. American Society of Mechanical Engineers, Cases of ASME Boiler and Pressure Vessel Code, Case N-62-5, "Internal and External Valve Items Section III, Division 1, Classes 1, 2, and 3" Approval Date July 24, 1989.
7. Nuclear Regulatory Commission, Generic Letter 89-10.
8. American Society of Mechanical Engineers, ANSI B16.34-1981, "Valves Flanged and Buttwelding End", Date of Issuance: December 31, 1981.
9. Limitorque Corporation, Limitorgue Selection Guidelines, SEL-1, "Gate and Globe Valve Selection Procedure", May 21/ 1979.

ALTRAN CALCULATION SHEET Sheet: 39

'Calc. No.: 91187-C-06

~

By: A.J. Oster Date: 3/02/92 Rev.:

~ 0 Chk: P. Clement Date: 3/02/92

10. Limitorque Corporation, Limitorque Selection Guidelines, SEL-3, "Gate and Globe Valve Operator Selection Procedure", May 21, 1979.
11. Limitorque Corporation, Limitorque Selection Guidelines, SEL-9, "Limitorque Rating Sheet SMB/HMB Design", June 25, 1975.
12. Limitorque Corporation, Limitorque Selection Guidelines, SEL-10, "Stem Factor (FS)", May 21, 1979.
13. Limitorque Corporation, Limitorque Selection Guidelines, SEL-16, "Approximate Weights", October 17, 1977.
14. Limitorque Corporation, Limitorque Selection Guidelines, SC-9000, SC-9001, SC-9002, "Valve Stem Factors (FS) ",

1/84.

15. Limitorque Corporation, Bulletin 871, "Type SMB Valve Controls", August 1983.
16. Borland International, Inc., Quattro Pro, Version 2.0, 1990.
17. American Institute of Steel Construction, Inc., "Manual of Steel Construction", Eighth Edition, 1980.
18. R. Roark and W. Young, "Formulas for Stress and Strain",

Fifth Edition, McGraw-Hill, 1975.

19. T. Baumeister, E. Avallone, and T. Baumeister III, "Marks'tandard Handbook for Mechanical Engineers",

Eighth Edition, McGraw-Hill, 1978.

lc. No.: 91187-C-06 ay: R. Pa~trna'heet:

CALCULATION SHEET Date:

40 ev.: R. S Date: 4-3O 't>

20. Anchor/Darling Valve Company, "Maximum Allowed Thrust Analysis Report" Log No. R92.031, Rev.,0, 1/23/92.

"

L\0rae, La(c. JJD. q4~~-Zg. oS k~. o ~(o4

@au~(igu<i~", g~, ) qq p

ALTRAN CALCULATXON SHEET Sheet: 41 ale. No.: 91187-C-06 By: A.Z. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement, Date: 3/02/92 7.0 Appendices

ALTRAN CALCULATION SHEET Sheet: gZ

c. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.:. 0 Chk: P. Clement Date: 3/02/92 7.1 Appendix I: Valve Drawing

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CALCULATION SHEET Sheet:

ale. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 7.2 Appendix II: Field Walkdown Data

ALTRAN $ HEET.

CAI.C q I Ig 7 O rIO Oy CKO

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L I MI TORQUE .MODEL NO. SECTION A-A TEE SECT ION B I- OIMENSIQNS VALVE RECTANGVi AR OIMENSrONS G UPPER 80LTJNG g AI-

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0 CALCULATION SHEET Sheet: +f lc. No.: 91187-C-06 By: A.J. Oster Date: 3/02/92 ev.: 0 Chk: P. Clement Date: 3/02/92 7.3 Appendix III: Limitorque I Data

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ALTRA STREET 5'S LIMXTORQUE CORPORATION Lynchburg, Virginia CALC o QI(87-C-oc Rm o BY DATE CKD OATE AP P ROXXMATE*

WEXGHTS WEIGHT w/ WEIGHT w/

SIZE 1800 RPM SIZE 1800 RPM SMBOOO-2 & 5 (2T)** 1150 SMB3-40 9354 SMBOOO-2 g 5 (4T)** 135N . SMB3-60 9604 SMB3-'80 10Ooe SMBOO-10*** 1854'900 SMB3-100 11000 SMBOO-15*+* SMB3-150 12005 SMBOO-25>+* 2005 SiMBO-10 2904 SMB4T-100 12850 SMBO>> 15 3005 SMB 4T- 15 0 1325 N SMBO-25 3200 SMB4T-200 '1400 0 SMBO-40 350 a~ SMB4T-250 14700 (For SMB4, add 440$ to above)

SMB1-15 3904 SMBl-25 4005 SMB1-40 4304 SMBST-100 27600 SMB1-60 4604 SMBST-150 28350 SMBST-200 29100 2-25 5104 SMB5T-250 30000 2-40 5350 SMBST-300 31104

~MB2-60 5650 SMB5T-350 32300 SMB2-80 5804 SMB5T-400 33754 (For SMB5, add 8505 to above)

(For SMBSTX, add 25004 to above)

    • Add 400 for integral (biased) cover
    • ~Add 250 for side mounted handwheel
      • Add 804 for integral cover (min.-max.+30)

HBC - MANUAL OPERATOR WEIGHTS HOBC 654 HlBC 1200 H2BC 1500 H3BC 2300 H4BC 4200 HSBC 5600 *CAUTION:

H6BC 13004 H7BC 21000 Unit weights on this chart are approximate for standard unit with 86 ' Spur 35N standard motor. Addition of 12:1 Spur 755 optional equipment can increase

.9:1 Spur 2800 standard unit weight considerably.

'AWWA Input 304 SEL- 16

ALTRAN CALCULATION SHEET Sheet: 5'6 ale. No.: 91187-C-06

~

By: A.J. Oster Date: 3/02/92 Rev.:

~ 0 Chk: P. Clement Date: 3/02/92 7.4 Appendix IV: Spreadsheet Data

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ALTRAN CALCULATiONSHEET Sheet:

Calo No: 91187-C-06 By: Date:~S~/VX.

Rev: C> Chk: Date: 3 (i/<Z Stem Thrust Calculations Valve Number(s): 857A,857B,857C

>

860 4 -3l Stem Buckling Thrust Limit- Johnson Equation Stem Radius of Gyration, Inches K = Dstem/4 K= 0.3438 Stem Area, Square Inches Astcm = pi(Dstcm) 2/4 Astern= 1.4849 Maximum Length for Johnson Equation, Inches Max L= 27.076 Max L = K SQRT(2Cpi 2E/Sys)

Stem Thrust Limited by Stem Buckling, Pounds Tbuck= 101,764 Tbuckling = Sys Astern(1-Sys(L/K) 2)/(4Cpi 2E))

Stem Buckling Thrust Limit- Euler Equation Stem Thrust Limited by Stem Buckling, Pounds Tbuck= 110,569 Tbuckling = Cpi 2EAstem/(L/K) 2 This stem is 4.136 inches shorter than the maximum length specified for use with the Johnson Equation. A comparison indicates that the Johnson Equation yields a more conservative thrust limit than the Euler Equation. The Johnson Equation thrust limitwillbe used for this calculation.

Stem Backseat Thrust Limit Area of Stem Backseat, Square Inches Abs = pi(Dstem + WB)WB Abs= 0.2823 Stem Thrust Limited by Stem Backseat Yielding, Pounds Tback= 23,794 Tbackseat = Symin(Sys, Syb) Abs

ALTRAN CALCULATIONSHEET Sheet:

Calc No: 91187-C-06 By: Date:~3~/5~

Rev: Chit:

Yoke Leg Calculations Input Parameters for Valve Number(s): 857A, 857B, 857C i 840 Yoke Leg Width, Inches B= 2.250 Yoke Leg Thickness, Inches H= 0.510 Yoke Leg Rib Width, Inches E= 0.000 Yoke Lcg Rib Thickness, Inches D= 0.000 Yoke Leg Minimum Distance from Stem Centerline, Inches X= 3.844 Height of Yoke Legs, Inches '.875 Yoke Material Allowable Stress, psi 17,500 Size of Limitorque Operator SMB-00 Weight of Limitorque Operator, Pounds W= 305 Height of Limitorque Operator, Inches Height= 10.000 Thickness of Operator Mounting Faang, Inches Thick= 0.625 Seismic Acceleration Along Axis 1 G1= 2.10 Seismic Acceleration Along Axis 2 G2= 2.10 Seismic Acceleration Along Axis 3 G3= 2.10 Geometric Properties Moment Arm, Inches L = Leg Height + Operator Height/2 + Thickness 9.500 Area of Yoke Leg, Sqinches A = B'H+ E'D A= 1.1475 Yoke Leg Moment of Inertia, in 4 I = H'(B 3/6) + E'(D 3/6) I= 0.9682 Yoke Extreme Fiber, Inches C = B/2 C= 1.125 Valve Centerline to Yoke Leg Centerline, Inches R = X + H/2 R= 4.099 Normal Condition: Thrust + Deadweight Membrane: Tnm = 2A(1.0S) 40,163 Membrane + Bending: Tnmb = 2A(1,5S - (WLC/I)) 52,517 Faulted Condition: Thrust + Deadweight + Seismic Membrane: Tfm = 2A(2.0S - G1WL/2RA - G3W/2A) 78,200 Membrane + Bending: Tfmb = 2A(2.4S - GlWL/2RA- (G2+1.0)WLC/I - G3W/2A) 70,312

ALTRAN CALCVLATIONSHEET Sheet: C O Calo No: 91187-C-06 By: Data:~8a. p a Rev: Chk: Date: 3(z(<z Operator Bolt Calculations - 4 Bolt IupurparamerersforValveNumber(s): 857A,857B,857C r SQ> A Bolt Size, Inches Size= 0.6250 Number of Bolts N= 4 Bolt Stress Area, Square Inches Ab= 0.2256 Axis 1 Bolt Spacing, Inches Ll= 3.890 Axis 2 Bolt Spacing, Inches L2= 3.890 Bolt Material Allowable Stress, psi S= 25,000 Size of Limitorque Operator SMB-00 Weight of Limitorque Operator, Pounds W= 305 Height of Limitorque Operator, Inches Height= 10.000 Thickness of Operator Mounting Hange, Inches Thick= 0.625 Seismic Acceleration Along Axis 1 Gl= 2.10 Seismic Acceleration Along Axis 2 G2= 2.10 Seismic Acceleration Along Axis 3 G3= 2.10 Geometric Properties Moment Arm, Inches L = Operator Height/2 + Flange Thickness 5.625 Normal Condition: Thrust + Deadweight Normal Thrust Tnm = 4Ab(1.0S - (WL/2AbL2)) 21,678 Faulted Condition: Thrust + Deadweight + Seismic Faulted Thrust Tfm = 4Ab(2.0S - G1WL/2AbL1- (G2+1.0)WL/2AbL2- G3W/4Ab) 39,893

ALTRAN CALCULATiONSHEET Sheet:

Gale No: 91187-C-06 By:

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Yoke Bolt Calculations - 4 Bolt IaputparametersfurVatveNumber(s): 857A,857B,857C 86r>> tA Bolt Size, Inches Size= 0.5000 Number of Bolts N= 4 Bolt Stress Area, Square Inches Ab= 0.1416 Axis 1 Bolt Spacing, Inches L1= 9.450 Axis 2 Bolt Spacing, Inches L2= 1.500 Bolt Material Allowable Stress, psi S= 25,000 Height of Yoke Legs, Inches 3.875 Size of Limitorque Operator SMB-00 Weight of Limitorque Operator, Pounds W= 305 Height of Limitorque Operator, Inches Height= 10.000 Thickness of Operator Mounting Range, Inches Thick= 0.625 Seismic Acceleration Along Axis 1 G1= 2.10 Seismic Acceleration Along Axis 2 G2= 2.10 Seismic Acceleration Along Axis 3 G3= 2.10 Geometric Properties Moment Arm, Inches L = Leg Height + Operator Height/2+ Flange Thickness 9.500 Normal Condition: Thrust + Deadweight Normal Thrust Tnm = 4Ab(l.OS - (WLQAbL2)) 10,297 Faulted Condition: Thrust + Deadweight + Seismic Faulted Thrust Tfm = 4Ab(2.0S - G1WL/2AbL1 - (G2+1.0)WU2AbL2- G3Wl4Ab) 14,415

ALTRAN CALCULATlONSHEET Sheet:

Gale No: 91187-C-06 By: Date:~gus~

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Bonnet Bolt Calculations - Bolt Circle Analysis Input Parameters for Valve Number(s): 857A,857B, 857C >

860 k Bolt Size, Inches Size= 5/8"-11 UNC Number of Bolts N= 10 Bolt Circle Diameter, Inches d= 9.188 Bolt Stress Area, Square Inches Ab= 0.2256 Bolt Material Allowable Stress, psi S= 25,000 Distance Body/Bonnet Flange to Yoke Flange, Inches HT= 8.500 Maximum Operating Prcssure, psi p= 600 Mean Gasket Diameter, Inches DG= 6.875 Height of Yoke Legs, Inches 3.875 Size of Limitorque Operator SMB-00 Weight of Limitorque Operator, Pounds W= 305 Height of Limitorque Operator, Inches Height= 10.000 Thickness of Operator Mounting Flange, Inches Thick= 0.625 Seismic Acceleration Along Axis 1 G1= 2.10 Seismic Acceleration Along Axis 2 G2= 2.10 Seismic Acceleration Along Axis 3 G3= 2.10 Geometric Properties Moment Arm, Inches L = Leg Height + Operator Height/2 + Flange Thickness + HT 18.000 Constant Based on Number of Bolts 3.750 Normal Condition: Thrust + Deadweight + Pressure Normal Thrust Tnm = NAb(1.0S - (WL/dFbAb)) - piPDG 2/4 32/33 Faulted Condition: Thrust + Deadweight + Seismic + Pressure Faulted Thrust Tfm = NAb(2.0S - G1WL/dFbAb - (G2+1.0)WL/dFbAb - G3W/NAb) - piPDG 2/4 81,601