ML17261A594
ML17261A594 | |
Person / Time | |
---|---|
Site: | Ginna |
Issue date: | 09/16/1966 |
From: | GILBERT/COMMONWEALTH, INC. (FORMERLY GILBERT ASSOCIAT |
To: | |
References | |
NUDOCS 8709090349 | |
Download: ML17261A594 (400) | |
Text
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1 00 GENERAL REQUIREMENTS .1: Ol General 1:01.1 This Requirement Outline includes the essential information required by the manufacturers of power plant equipment to submit a proposal for urn'shin" the eauipme.. cove ed by the DETAIL REQUIREMENTS, section 2:00. The equipment w'll be part of a nuclear-electric generating station having a nominal capacity of 450 MWe. 1:01.2 This equipment will be insta1led as part of the No. 1 Unit as the Ginna Project, Rochester Gas and Electric Corporation, located in Wayne Coun y, approximately 18 miles east of Rochester, New York. 1:01.3 This electric generating unit is scheduled for commercial operation on June 1, 1969. 1:02 PROPOSALS 1:02.1 Proposals shall be drawn in the name of Gilbert Associates, Inc. as Consulting Engineers and Agent for the Westinghouse Electric Corporation, Atomic Power Division, the Prime Contractor. 1:02.2 Proposals shall be submitted as follows: Original and five (5) copies to: GILBERT ASSOCIATES, INC. 525 Lancaster Avenue Reading, Pennsylvanie 19603 Attention: Mr. H. F. Ulmer Chief Purchasing Agent 1:03 DEFiNITIONS 1:03.1 OWNER shall mean the Rochester Gas and Electric Corporation. 1:03.2 PRIME CONTRACTOR shall mean the'estinghouse Electric Corporation, Atomic Power Division. 1:03.3 ENGINEER shall mean Gilbert Associates, Inc., an Agent for the PRIME CONTRACTOR. 1:03.4 MANUFACTUPER shall mean the successful Bidder for all equipment covered by this Requirement Outline. 1:04 EQUIPMENT QUALITY All equipment and services offered by the Bidder shall be of such quality as to make the equipment safe with high availability. To this end, all items offered, including all accessories, shall be of proven reliabili y.
1'05 CODES Ah% STANDARDS 1:05.1 All equipment offered shall be designed and manufactured in accordance with accepted current standards of the electric utility industry and sha sa isfy all applicable codes, including state and local ordin-ances pertaining to the design and operation of such eauipment. 1:05.2 Where required, the MANUFACTURERS shall have,all pressure parts stamped by a certified insurance inspec or and three (3) copies of the certified inspection report forwarded to the ENGINEER. 1:06 INSPECTION 1:06.1 inspection Shop fabrication and iield erection shall be subject to inspection and approval by the PRIME CONTRACTOR and/or ENGINEER. Any inspection by the PRIbK CONTRACTOR and/or ENGINEER shall no be considered as a waiver of any warranty or other rights. The PRIME CONTRACTOR and/or ENGINEER shall have free access to the MAIHJFACTURER'S shops for inspection of construction and for observing shop tests. All tests required for certification of equipment shall be made at the expense of the MAIKFACTURER; 1:06.2 Factory inspection and Tests Prior to start of manufacture, the ENGINEER is to be notified in writing at least fifteen (15) days in advance of those tests and inspections that he and/or the OWNER wish to observe. Four (4) certified copies of all factory test data are to be furnished to the ENGINEER for all tests normally supplied 'or as'equired to satisfy codes and regulatory bodies. 1:06. 3 Field Tests After installation, the PRIME CONTRACTOR reserves the right to make tests at his expense to demonstrate the ability of the equipment furnisned by the MANUFACTURER to operate under the conditions speci-fied and to meet the guaranteed performance. These tests will be conducted in accordance with the latest applicable Test Code in effect at the time of the test with such modifications as may be mutually agreed upon between the PRiME CONTRACTOR and the MANUFAC-TURER. If the results of the tests conducted indicate that the equipment does not meet its guaranteed performance, the MANUFACTURER shall, at his expense, make all necessary adjustments or changes to improve the performance to meet the guaranteed performance. All subsequent tests until acceptance by the PRIME CONTRACTOR shall be made at the KQHJFACTt~R'S expense; 1:06.4 The Bidder shal'urnish a list of any field tests of the equipment which must be made during installation and initial start-up.
1:07 DRAWINGS AND INSTRUCTION BOOKS 1:07.1 Quo ed price shall include the cost of furnishing three (3) reprodu-cibles and two (2) copies of certified drawings to be submitted for approval and three (3) reproducibles of final approved drawings for record. if reproducibles are no available, quoted price shall in-clude cost of fourteen (14) prints for approval and fourteen (14) prints of approved drawings for record. 1:07.2 Quoted price shall include the cost of thirty (30) copies of instruc-tion books covering all equipment being furnished. 1:08 CLEANING PAINTING AND PROTECTION 1:08.1 Every effort shall be made in the design and fabrication of the equip-ment to avoid dirt traps. Internal surfaces shall be free of dirt and scple prio to shipment. 1:08.2 All exposed metal surfaces, unless otherwise finished in a manner standard to a particular manufac urer, shall be painted by the KMJFACTURER in a manner approved by the ENGINEER. 1:08.3 All machined surfaces shall be adequately protected against corrosion and damage during shipment and storage. 1:08.4 All equipment shall be shipped with adequate packing and protection provided to permit outside storage at the plant site with no addi-tional protection. 1:09 PIECE MARKING The separate pieces of equipment shall have matching marks to faci-litate assembly during erection. To facilitate unloading and erection, the, weight of each ma)or component shall be marked in a conspicuous location thereon with painted numerals at, least three (3) inches high. 1:10 MOTORS AND MOTOR CONTROLS 1:10.1 Motors All electric motors, where specified as being furnished by the bidder, shall be in accordance with the latest revision of the ENGINEER'S Specification No. SP-5201. .Bidder shall supply Thomas flexible couplings and coupling guards between the motor and driven equipment. 1:10.2 Motor Controls All motor control equipment will be furnished by others except as specified.
t t RO-2204 9-16-66 2:00 DETAIL REQUIREMENTS 2:01 Eau.pm nt to be Supplied The eauipm nt to be supplied shall 'nclude, but is not limited to "he following items. 2:01.1 Four (4z!!otor Driven Vertical Station Servic Mater Bmps. 2:01.2 !Counting of drive motors and any required couplings. 2:02 Equipment Supplied by Others The following items will be furnishea by others: 2:02.1 Foundations, anchor bolts and shins. 2:02.2 Four {4 ) Mes'.inghouse A.C. driv motors for mounting by manuf cture. 2:03 Desi n Data 2:03.1 General Pumps shall. be o the vertical centrif gal type arranged for discha"ge above the mounting plate and shall be equipped with a suction strainer designed for protection of the pump internals with not less than 3jo" openings. 2:03.2 Kunps Pumps shall be of the vertical turbine type with open line shaft type construction, enclosed type impellers, wate lubricated metal shaft bearings, a structurally rigid discharge head and a packed type shaft seal. Pump ."hall be designed for high reliability and long bearing life. 2:03. 3 Pump Materials Discharge Head Cast Iron or Fabricated Steel Column Pipe Steel Shaft Stainless Steel Impellers Bronze Bowl Cast Iron
$ fearing Ring Bronze Bearings Bronze Strainer Stainless Steel or Non Ferrous 2:03.4 Service Conditions Each pump shall be designea for the following service conditions:
Capacity, GFi4 5300 Pump Discnarg Pressure 75 Psig Temperature SooF Punp B-se Elevation 253 I 6ll Minimun: Mater Level 229'-0" Mater Sou ce L~ke Ontario Pu'p Mell 2Kottom Elevation 212'-6" Each pump must be c-pa'ole of op rating in parallel with oil other pumps.
RO-2204 9-l6-66 5 1Q:bema.t as 3TDri~R is raauasuuued uo sub@i-u a3.ternate bid" for any diferent desi gn fe"-'uuras vhich ~ri il ~:zrova 'uha rc'llabiliuy'z'hese su'QQs KQ. x'uce Fi 'intonsnca P zt~ oui c~~t"cKpuion '-'s ccrc'eQ. ' K~GGhods of 0'Quand le Sei- I"'c 0"- xgn: aou'ra" ants
"'ra Stetion Service ~2ater P~ms shall be cap&la o" xr'uhstanding seismic onas eouivalent 'co .p2 g:'Ixl Na veruic~~ and. horizon~al directions ~arith bo+'c raotions occurrin~ swml <tenaous~l. There shhil oe no loss of unction of une pumps ".hen subjected uo these accelarauions.
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Outline zl" sac'uuion~Z dravi.ngs shrug principal Zizensions, oyer ting PNQ Eaintck KQca cle~wzLLcns and ";;ai~'Qts o." cC1 comUonenus ~ Statweenc of @mern'uee ba"cd, on c:asign conditions. Tabular i on ox ~~ components sho-:I'ng mo.uarials of construction and thiclms~ or slsa. Performmxca curves sho>ring ".QlH, I>TSH eff" ciancy and. bre3<e horsepotrar for vari >us capaciuias. tIaighu o::" heaviest oieea io ba handled. for ~ntenance. Minimum flow. PllIQD snead. Descript:;on of uascs xrhich are specified or racomended.. Tine racgrireQ, co submii cartix~cd d""things eftar as~a- d, of con"'ract. Time reyIirad o" daliva y w~ter a;;rard of contract L" . t of ..'aco~mendad. spa'a pe~us Hllmber oi." Qhaf'u" beaux'~ lg- end 'I'~Q ~ Claaranc~'aou'a~~ '0 Pcziova pUIBQ fo~ lPcint~ lance Sl Qta2~ali';.
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IENT SPECIFICATION COVER SHEET
'GNOUSE FORM 54064 A IIPMENT SPECIFICATION DATED REVISION NO DATED ORIGINAL ISSUE SUPERSEDES PREVIOUS 676228 o /"I /g6 0 REVISIONS ATTACHMENTS Westinghossse Dvg. II983932 Westinghouse ZDSK 329359 Wesoinghnuse PS-2o2722 Westinghouse Prelim naxg Outline Sketches:
ROBZRT i~iMETT GiiTNA NUCLEAR POWER STATIOI'I UiIZT NO, 1 MC-1257 SHOP ORDER: RGP 210 MiC-1258 SYSTEM: MC-1259 ALL SYSTM~S MC-1260 EOUIPMENTi MC-1261 AUXILIARY HL<T ~~CHAI+ RS MC-1262 MC-1263 FOR SUPPLIER'S CONVENIENCE REV ~ REVISION ENTERED NO ~ BY It DATE WESTINGHOUSE ELECTRIC CORPORATION Atomic Power Division P.O, Box 355 Pittsburgh, Pennsylvania, 15230 APPROVAL ORIGINAL ISSUE REVe I REV. REV. 3 REV 4 AUTHOR SHOP ORDER HOLDER Z~ /r/b w F/7"~ PROJECT MANAGER W~~all P i ja CG'Vr R SHPI'". Page 1 of 'l Pages~
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EQ'XPMENT SPECXFXCATXON 'his document contains proprietary information of Westinghouse Electric Corporation (Atomic Power Divisions) and is to be re-turned upon request. Its con ents may not be disclosed to others or used for other than the expressed purpose for which loaned with-out the written consent of Westinghouse (Atomic Power Divisions). 1.0 SCOPE The intent of this specification is to set forth the general and specific requirements of design,. fabrication, inspection; testing, cleaning, and packaging for tubular heat exchangers intended for use in the auxiliary systems of a nuclear power plant. 2.0 CODES AND STANDARDS REFERENCED The heat exchangers shall be in accordance with the referenced codes and standards which are applicable to the design, fabrication, in-spection, testing, cleaning, and packaging of the equipment. All references shall refer to the latest revisions, addenda, code cases, and, interpretations in force as of the date of this Equipment Speci-fication; 2.1 References No Attached 2.1.1 Standards of Tubular Exchanger Manufacturers'ssociation (TEMA).
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2.1.2 ASME Boiler and Pressure I Vessel Code, Section II - Material Specifications', e 2.1.3 ASME Boiler and. Pressure Vessel Code, Section XII Nuclear Vessels 2.1.4 ASME Boiler and Pressure Vessel Code, - Section VIXX Unfired Pressure Vessels - plus addenda 2.1.5 'American Standard for Pipe Threads, ASA.,B2.1 2.1.6 American Standard for Steel Pipe Flanges and Flanged. Fittings, ASA B16.5 2.1.7 American Standard for Steel Butt Welding Fittings, ASA B16e9
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2.1.9 American Standard. for Steel Weld. Fittings, ASA B16.11 C WESTINGHOUSE ELECTRIC CORPORATXON AT(MC PO'sKR DIVISXON Hevieioo No., 0 to ESpec 676228 Page 1 of 23 Pages WAPD FORM 412
i e e g EQJXPMENT SPECIFICATION 2.2 References Attached 2.2. 1 Westinghouse Drawing 498 B 932, "Weld Preparation for Stainless Steel Pipe" 2.2.2 Westinghouse Specification PS-292722, Cleaning and Packaging Requirements" 22 ~ 3 ~APD EDSK .329359, "Tube Seal Weld Requirements" 2.2.4 Westinghouse Preliminary Outline Sketches: Number Eeuinmenb MC-1257 Regenerative Heat Exchanger MC-1258 Non-regenerative Heat Exchanger MC-1259 Excess Letdown Heat Exchanger MC-1260 Seal Water Heat Exchanger MC-1261 Residual Heat Exchanger MC-1262 Component Cooling Heat Exchanger MC-1263 Spent Fuel Pit Heat Exchanger MC-1264 Sample Heat Exchanger 3.0 GiZERAL DESIGN RZQUIREZNTS AND CONSTRUCTION DATA The design and construction of the heat exchangers shall be based on the requirements given in pages 1 thru 7 of this equipment specification except's-modified by specific requirements for the individual heat exchangers. Any exceptions are descri'bed on the Exchanger Specification Sheets (pages 8 thru 23) and shall apply only to the particular heat ex'changer. Three (3) extra sets of main flange gaskets shall be furnished for each heat exchanger and shall be tagged "Westinghouse Erection Spares"- 3.1 ASME Boiler and Pressure Vessel Code Com liance The design, material, fabrication, inspection, and testing of the heat exchangers shall comply with the ASME Code. The applicable section of the Code and the classification of each of. the heat exchangers are indicated by the Specification Sheets. All units shall be Code stamped and shall be assigned a National Board Number. WESTXNGHOUSE ELECTRIC CORPORATION ATTIC PO'rKR DIVISION Revision No. 0 to WAPD.PORN 412 E-Spec. ~66228 Page 2 of 2g Pages
r ( ~ I. Eg'IPWNT SPECIFICATION TEMA Standards as Basis of Desi n and Construction The heat exchangers shall be designed and constructed to the requirements of the Standards for Tubular Exchanger for Cl ss "R" heat exchangers with the following Manufacturers'ssociation quali ications: 0.2.1 The heat exchangers and any of their component parts shall be designed to resist earthquake forces esulting from accelerations in the horizontal and vertical directions equal to 0.52g and 0.52g respectively, applied simultaneously at the center of gravity and to receive and transmit such forces through the supports to the foundations. The seismic stresses shall be interpreted as a primary stress and the sum of the primary stresses shall not exceed. those permitted in Section XII of the ASME Code. 322 Heat exchangers with removable shells or bundles shall have hub type shell flanges which are butt-welded to the shell. The shell flanges shall be designed. for confined gaskets. Flanged Joints shall be designed for through bolts using stud. bolts and shall have two nuts on eacn side. A partial wrapper shall be attached to the tube support baffles opposite the shell inlet nozzle to prevent direct impingement of the inlet flow on the tube bundle. In U-tube heat exchangers the shell shall be long enough so that. flow entering the shell through the nozzle near the U-bend shall not impinge upon the tubes. 325 All tubes (except in the Component Cooling Heat Exchanger) shall be seal welded. to the tube-'sheet in accordance with WAPD EDSK 329359. 3 2 0
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All noz les and. shells shall be designed to w'thstand any load that the adJacent piping could impose upon them when the piping is at its yield point.
~ 2r7 The units shall be capable of withstanding full shell design pressure and temperature with atmospher'ic pressure on the tube side, and full tube design pressure and temperature with atmospheric pressure on the shell side.
VESTINQHCUSZ EIZCTRXC CORPORATION A"CMC P~sWr.R DXVXSION Revision Na. a to E-Spec. 676228 Page 3 of 23 Pages MAPD FORM 412
t s E~<'11%",NT SPECXPICA'"IGb Carbon teel butt-weld nozzles .""na13 h ve erds prepared for
.:elding ir cco d ..ce with ASA 916.5. "-"-"" 9 Soc!~et-weld nozzles shall be in accordance with ASA 816.11.
Flanr'ed nozzles shall be of t!!c reined-face type cor..or~inrr to ASA ~>16.2.
~ - "11 Screwed connections shall be in ccordance with A."'A 32.1.
i'AT"TRIALS OF CO:lSTHUCTIOI) All !!aterials used in the construction o the heat exchs~p;crs .".hal" cor"< "~ond to .". specifi.cation in ec+io~ II of 'he AS!~i". Cod" an".
- h<;3.1 '.>> ".s specified on t!!e =xchangcr Specification Sheet.
5 pi I"..;::-C'.:~0.') Z)..",.".I.';0 A rD In~ GATI":ICATIOn 5.1 In.";;... c. ion 5.3..1 ! !atcrial Iran<.r?~ion T:-;c r.".ater'al inspections reouircd ov the AS ~ Code for the Class of vessel .,hall oe perfor"..eP.. In a<'.dition. thc followinr. in.pections
..".cll be perforncd:
50& '! 1 1 A31 tub n., shall be ultrasonically exenined in accoraance with Psra-III
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ph s'sv-32)'.3 of Section of the AS!P. Code before bending. The su:;plier nav, at his option, use he eddy cu rent proce<'.ure in acco':.'.":.nce with P;!ra:"!ragh ?1-32)<.4 of Section III of the A.".i.'"Pr Code.
- ot or co3.; for.".<ed parts such .". hea<<s, shells, etc. shal'e pere-5.1.1..".
.r"!!t. insnccted on all surfaces followin.; finrl for!zinc and clearing, 3":t >" ior to i.;:nun:>3,qs ir. accordance with Paragraph ~l-627 of Section III of t:.c A'":;< Co', '~)eld Inspo<.t ion 5 Th. vlc3 < i no-,o<:t P.,'n re<)lg red ov ~ thc AS) Code fo~ the Class 0 i~~
sha3.1 be performs d. Ir. addition the followina inspec.iona s"..all o.. D~ ~ c'~'"e< C r C 4 A3.1 ferro!..a:;n<.tic welds hall be !aagnetic partic'<! ins'!cc cd ir III
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acccr<l.'nce with Paragraph: -626 of Section of thc f.R'" Co'lc. Defective wel<!s di"clo e<1 by this inspec ior. shall bc chi".sued out.
.. c-wcl".e<3 . <<n<'c-insacctcd. '~i.STINGHOU - .-IZCTREC COBPOHATIGN J TONIC PG'~ER DIVISION Revision No. 0 to 6 (6r"c.! 8 Pape "I, of s-'3 Pa<;es MA 3 FOW 41"
s s EQ!XPWNT SPECIFICATION 5.1. 3.2 All paramagnetic or non-magnetic welds including tube seal welds shall be liquid penetrant inspected with penetrant according to Paragraph N-627 of Section III of the AS)K Code. Defective welds disclosed by this inspection shall be ground out, re-welded, and. re-inspected. Final Testin And Inspection
~ Westinghouse or its designated agent shall have free access to he .supplie 's shop at all times during the design, fabrication, and testing of the equipment.
5.2.1 Each heat exchanger shall be subjected to a shell side gas leak test to demonstrate the integrity of the tube to tube sheet joints. This test shall be performed before any hydrotest. Any leakage shall be grounds for rejection of the weld(s). The supplier shall submit his procedure for this test for WAPD approval. '.2 5.2.2 Each heat exchange shall be hydrostatically tested on the shell and tube sides in accordance with the applicable paragraph of the ASYZ Code except that the pressure shall be maintained a minimum of thirty (30) minutes. There shall be no detectable leakage. The test water shall have a chloride content of less than 10 ppm. 5.2.3 The following shop tests and inspections will be witnessed by WAPD or its designated agent. This list may be expanded at some later date and WAPD may elect to waive witnessing of any of these tests.
- a. Shell side gas test
- b. Shell side hydrostatic test
- c. Tube side hydrostatic test Xnspection of major repairs to pressure containing members
- e. Final cleaning and inspection prior to shipment
- f. Dimensional check of vessel The supplier shall notify WAPD of each of the tests at least ten (10) days prior to the test.
5.3'dentification The supplier's nameplate shall be of stainless steel or brass and shall b'e permanently attached to the heat exchanger shell. If the unit is to be insulated, the plate shall be mounted so that it will be flush with the outer surface of the insulation. The nameplate shall bear the following information:
- a. WAPD Equipment Item Number
- b. Supplier's Name and Serial Number c, Design Pressure WESTINGHOUSE ELECTRIC CORPORATXON ATOHXC POWER DIVISION Revision No. <>
to 76228 Page 5 of 23 Pages WAPD HHR 412
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( e EQGPMEhT SPECI&CATION
- d. Design Temp rature
- e. Hydrostatic Test Pressure and,Temperature
- f. Year Built ASIDE Code Stamp and National Board. Number 6.0 CLEANING A"l internal stainless s eel surfaces shall be cleaned in accordance with QP PS 292722 All carbon steel surfaces shall be cleaned. to the intent of Paragraph 2.8 of Q~" PS 292722-1.
7.0 PAINTING The external carbon steel portions of the heat exchangers shall be given a coat of primer. Stainless steel portions of the heat ex-changers shall not be painted. 8.0 PACKAGING 8el Following cleaning and drying, all nozzles shall be covered, and. sea3.ed to prevent the entry of dirt or other foreign matter during transit or storage. 8.2 The heat exchangers shall be adequately skid mounted to assure delivery to the plant site in an undamaged and clean condition. 9.0 XNFOZLHXON TO BE SUBMITTED BY SUPPLZER 9.1 >H.th Quotation The supplier's quotation shall inc3.ude the following detailed. information-
- a. Preliminary outline'drawing showing overall dimensions, nozzle locations and dimensions, support details, and. specification of all material.
- b. A completed exchanger data sheet giving surface area, tube and shell pressure drops at design flow rates, dry and. flooded weights, tube diameter and wall thickness, and hydrostatic test pressures..
- c. List of specific exceptions to the specification with a written Justification for each exception.
- d. Recanmended list of spare parts with price.
WESTINGHOUSE ELECTRIC CORPORATION ATOMIC PO~ DZVXSION Bevieion No. 0 , MAPD POHM 412 1 to 676228 Page of 23 Pages
EIPHENT SPECIFXCATION 9.2 Followinz Order Placement 9.2.1 After receiving a firm order for the specified equipment the supplier shall submit two (2) reproducible copies of certified outline and general assembly drawings for MAPD approval. The following information shall be 'ncluded on the drewings:
- a. Overall dimensions and. general assembly details of unit
- b. Location and size of all connections
- c. Loca ion and size of all foundation bolts
- d. Weights (dry and flooded)
- e. Design pressure and temperature
- f. Test pressure and temperature
- g. Surface area
- h. Identification of equipment (VAPD's purchase order number, supplier's order number, equipment name and equipment item number.
9.2.2 The supplier shall submit a stress report as required by Paragraph N-142 of Section III of the ASIA Code. The report shall be submitted when the outline drawings are sent for MAPD approval. 9.2.3 The supplier shall submit one (1) reproducible copy or five (5) copies o all weld'ng and. non-destructive test procedures for MAPD. approval. This submittal shall include evidence of welding procedure qualification in accordance with Paragraph N-541 of Section III of the ASME Code. 9.2.4 The supplier's shall furnish one (1) complete set of detail design drawings for WAPD's information and use. 9.3 Prior To Shinment Of Eauiument Prior to shipment of the equipment the supplier shall furnish the following:
- a. Two (2) reproducible copies of the drawing described in Section 9.2.1 showing certified as-built dimensions,
- b. Five (5) copies of the ASME Code data form (N-1)
- c. Two (2) copies of chemical and. physical test reports for all materials used for the heat exchangers.
- d. Two (2) reproducible copies of maintenance instructions indicating recommended torque valves for flange bolts (if used) and describing the recommended tube plugging material and procedure.
WESTINGHOUSE EIZCTRIC CORPORATION ATOMIC PO'~ DIVISION Revision No. to E-Spec. 676228 Page 7 of 23 Pages WAPD'OR4 412
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~ >3 STEAM HaiV COHDEHSAELES FLUID YAPOiRIZED OR CONDcEN>SKD STEAN CONDENSKD GRAVITY LIOUID VISCOSITY LIOUID /halECULAR WclGHT VAPORS SPKCIFIC HEAT l!OVIDS G.T.V./<<
L*TKNT HEAT VAPORS 8.T.U./<< 8.-.V./'.T.U./
) =O.O ~
TEMPERATURE tN .'>D - ~ i F TEMPERATURE OUT >i)P,Q ~ F /I,(/(', 7 'F OPERATING PRESSURE 22:0 <</sa. 22."-,C o/Sa. IN. i NU/h3ER OF PASSFS VELOCITY FT./SEC. FT./SEC. PRESSURE DROP Vi/<A ALLObtK(<<)= 25 0/Sa. w. 2D . <<<</Sa. W. FQU't)(i FAC.'I'Q 6 C>.aaC > Ct. C>C3~ >i HEAT EXCHAhGKD 3.T.V./HR. S. Cn!j H I O~ )5 >O/I-'. >L hL.T.D. (Corrodod) TiTAHSFER RATE~ERYICE C'L<<LH CCi"S~ri.V~iQN DESIGN PRESSURE ."/sa. w '. <</sa. w. TEST PRESSV>TE <</SQ. IN. ."/sa. w. Dc5IGN Tfh)P RATU+ L350 ~ F ('>Q 'F TU3'5 S!h ~ i F. 0/y c 3)aNo. O.D. SHELL Q - 0 I
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'?g>>, - 9(1A crc 5)Ci FLOATING HEAD COVER CHAVVEL COVER 5/,-24CI Ml F 304 OIT 3)C TVEE SHEET>3 I '/Io>c ."C>4 O~~ 3LG FLOATING 8AFFLK~ROSS S>i- 2!yO 7>/PG ":>0/> +2 ~>>)GTYPE THICXHESS i AFrLE LatlG TYPE TH!CXNESS THICXNcss TU E SUPPORTS G'5)::.Ts j"'Cr 1= - /ALl. 1qL!L.))g Q COI 'i 8!
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coNHEc loN~HKLL w >/" Beth, )Sg~ CUT (t'ight, IC.Q ScRI 5 Sc;ctcC i w)cI.L3 CHAtiHEL IH >/ ~yCh) ~ IC:Q OUT 0" C>CII. 16& SERI-S SCCI:C, i Wi'.l) CORROSIOtr ALLOY/ANCE~~IIKLL5>D. CODE RKOUIRENKNTis - V/EIGHTS EACH SHELL QIEX' . I i /~a>>.('KNA CUNDLE TUSE SIDE FUll OF WATc2 CLASS V NOTE') WDICATK AFTKl EACH PART WHETHER <<TRESS RELIEVcD ls. R.) AND WHETiHKR RADIOGRAPHED lX.R) REMA XS! '" /suan<<1 lych)fsL i 'A Uli;I'.Yil'II~i) <>I'" 1 />>(')c () ~ GUPPL'f ldr.hJ i 7C 7'>r.<.ht>~th> ~~~! 5)=>'r ti:tC',~gtC.!1 Gl.ll".r I <<>P n,i::> hr.>.~
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SERVICE OF UilllT ~ ~
" 'w L'r aPi w i I!/L (> C'>> ITEM NO.
SIZE TYPE CONNECTED LH SURF(r(CK PER UNIT SHcLLS PER UiNIT SVRFACE PER SHELL PE"rOPJ! "NCE O."- ONE UNIT SHEI.L SIDE -'gAiU, TUEL SICK !hr r i ~ .. ~ .. POP:=IC"-,lohL I I.=;LT- UP PURIFIC>r I )0 H ..I>> i L(( TOTAL FLUID ENTERING I "1!clr 2CI I~:.C( 2 .!'!'.3 (oo I(. -Q VAPOR LIQUID I P'/I<<g 29,C 40 Zq. I~~O (?4 .1 00 I/.r 2a STEAM NON CONDENSASLES FLUID YAPORIZKD OR CONDENSED STEAM COHDEHScD GRAVITY LIQUID VISCOSITY LIQUID MO:KCULAR V/EIGHT VAPORS 5? KCIF IC HEAT LIQU/DS LT.V./ ~ R.T.V./." B.T.U./S P>>T.V./S LATENT HEAT TcMPcr,ATVRE IN VAPORS I Ir" /'F I ~~O.O IZ Q.Q 'F
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~ ~ ~ r )rr TEhbPKRATURK OVT F OPERATING PRcscsVRE 2(.r L) (? (.. 0 <</SQ. IN/ l 2""0 NUh!B R OF ?*SSKS Y -LOCITY FT./SEC., FT./ScC.
PRcSSURE DROP
~ (
9/SQ. IN. I
~ i 25 <</SQ. IN.
HFAT EXCHANGED 7 U /HR. 5 I L'PIF ~ 5((~5$ 'IO ( H c('>>7-Qp: g.(srcwlO M T D. !Car(oclo(I) Ti",ANSFER RATE SERVICE CLOWN CQa~~4isi Jwlr>>((IJ S ~ PriiCc 8 ( DESIGH PPESSURc <</SQ. IN. /SQ.-IH. TEST PLESSURc /SQ. IH. ~~I<<Q. IN.
~ F DESIGN TEMPERATURE F TUSKS NO. O.D. ~ DVIG. LENGTH PITCH SHELL I.D. O.D. TH I CiiHESS SHcLL COYEiR FLOATING HEAD COVER CHANiH L CHANNEL COVER ~
TUS. SHK (5 STATIONARY 'LOATIHG RAFFLES CROSS TY?c THICRHcss CAFFLE LONG 'Y?- W THIC (NESS TUSK SUPPORTS HICXNESS GASXKTS CONNECTIONS 4HKLLIH OUT S.RIES CHANNEL IN ~ OVT Sic RIcKS CORROSION ALLOV/ANC ~HELL SIDE TUSE <<elDK CODE REQUIREMENTS TKMA CLASS WEIGHTS EACH SH.LL SVNDLE FULL Oi WATER hO IN()ICATc AFiiR EACH PA" V/Hcr HKR Ress E'LIEYED Is. R.l AND VIHKTHLR RADIOG'P. KD IX R) r EMARXsr I" ":., > .Ly! I !! ' wr F L '. '.'I'i-'. I~'rL: r I I 'a cL; . ! h6. j 'SOP>Lr 'r .! r .! ~ r
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EQQPWNT SPECIFICATION SUPPHÃWg TO HHCHAHCHR SPZC1F;:CAVZOH SHooeS - A e-o .e (e) SA.l The Regenerative Heat Exchanger shell meet all the reauirements of Section ZZX of the ASME Code for a Class A Nuclear Vessel and shall be so stamped. SA.2 The heat exchanger shall be designed to withstand the therma3. stresses resulting rom, 24.000 step changes of shell side fluid temperature from 130oF to 552.2oF. SA.3 Insulation clips shall be provided on the shell for 3 inches of insulation. SA,4 The attached Westinghouse sketch. MC-1257 snows the gereral size and arrangement. of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall 'be in accordance with this sketch. However, should some othe" size or arrangement be more economical, the supplier shall submit his alternate design and price with his duo ation-SA.5 The supplier shall size the Regenerative Heat Exchsrger based on the data presented on Page 8. He shall then indicate the outlet temperatures and pressure drops which his unit will yield when operating under the two alternate conditions set; forth on page Ba. SA.6 The three shel3.s of the Regenerative Heat Ex"hanger sha3.1 be stacked vertically on saddles or brackets 'n tne shop. All interconnecting piping shan. be installed in the supplier's shop. WESTINGHOUSE EIZCTHIC CORPORATION ATOMIC PONZB DIVISION Revieioo Ro. 0 to E-Spec . 676 8 Page 9 of 3 Pages MAPD FORM 412
r. >> ~ SERVICE OF UNIT ITEM NO.
..'3 I L'40 Rt=C',UlP.E.D TYP 5)-'l t4 U- 70 CONNECTED IN SVRFACE PER UN)T SHELlS PER UNIT SURFACE PER P"-.R.&Pa'.'L),NC". Cr" GNH UNIT SHcL'V"c SHcLL SIDc S)D=
f'VID CtRCVLATED WA,t P... WAY"=t. TOTAL flVID ENTERING l 3~F5 OC)O LB/HP. (63.GOO L iw~- VAPOR LIQUID I,i15 Odo ~~ox@ IGB OQO L /~~ STEAM NON.COND HSABLES flVID VAPORIZED OR COhDENSED STEAM CONDENSED GRAVITY LIQUID VISCOSITY LIQUID
/AOLECULAR WEIGHT VAPORS SPKCIFIC HEAT LIQUIDS B.T.U./>> C.T.U./>>
LATENT HEAT VAPORS C.T.V./ C.T.V./>> TEM?ERATVRE IN ~ F l <~r) . 0 TEMPet'ATVRE OUT ~ F (2R. OPERATING PRESSURE
/-'0G 0/SQ. IN. 5/ Q. IH.=
ttUMRER OF PAsscs VELOCITY FT./SEC. FT./SEC. PRES>>URE DROP P/I/i:< ALLOL'o<<3 .. 9/sa. w. 0/SQ. IH.
~ '
PG<,a t<<) Pe r QP I'IH t'/<<<<t) O. G: 'J:"t5 HEAT EXCHANGED S.T.UJHR. 2/I..)q X )Q ~ '~/)-IP. ~ /S.T.D. IConoctod) TRAhsfER RATE~ERVICE CLOWN CQiXSRUQ"s~'A DESIGN PRESSURE >>/SQ. IN.Lo "./sQ. w~ TEST PRESSURE
>>/SQ. IN. /so. w.
DKSIGN TEMPERATURE ~ F 4L>A ~ F TV ES w/'q,'I j TP Vi /" .I(>NO. O.D. CWG. LENGTH PITCH SHKLL S Pi - l 0 C~ Q Cs ~ ~ I.D. O.D. THICXNESS SHELL COVER oi 4-234 C.S FLOATING HEAD COVER CHANHEL ~pi ~:Ytg t Yi to 404 CHA'HHEL COV R &A.. R<3 0 7 .r a ~G c +~--I<'USE SHKET~TATIONARY EA. ~4Q t P:.. %Oh OR.! to FLOATING
I 'IJY CAFFLE~ROS 9/' z r.t TYPE TH) CXh'ESS CAFFLE LONG TYPE THICXNESS TUCK SUPPORTS THICXNESS GASXETS SHE:-L'.'. ! '.o JM.'KC:7. 'I> ~
6, '.rC.. t 0- P IT'.LLIC OP, CA'./ .L coNNEcT)QN~HELL IH )G>> Sc I-I . <<lQ QUT I 0" Jc t I . IQ 5 RIEs I Srt L. J o PiP <<t L ++i CHANNEL W Q" .".J~ I~. g') ~ . OV'T .. " oC.g. /'9: 5 RIES Pj()T 7 'l/ IF CORROSION ALLOY/ANCE~HELL SIDE TUCc SIDE CODE REQUIREMENTS ~L"" Q ~i l t ~rc ll TEM* CLASS V/EIGHTS EACH SHELL BVHDLE FUL'L OF V/AT-R NOTEs Ihb)CATE AFT R L'ACH PART V/H eHER 5TRKSS REllEVcD (S. R,) AND V/HiTH R RADIOGRAPH D IX R) REMARXSi l=C.T. /J,~Q I, I-.:t .'. << . L'I'"."..~,'wt.)T" -r K: Ph. -, I I l "Sa)-.~PI !
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~ ~ EQ'IPNENT SPECIFICATION SU PM+Z14~T EXCHANGER SPECIFICATION SHEEP - B SB.1 The tube side of the Residual Heat Exchanger shall meet all the requirements of Section III of the ASME Boiler and Pressure Vessel Code for e Class A Nuclear Vessel and shell be so stamped. The shell side of the Residual Heat Exchanger shall meet all the reauiremen s of Section III of the ASME Boiler and Pressure Vessel Code for a Class C Nuclear Vessel end shall be so stamped. SB.2 The heat exchanger shall be designed to withstand the thermal stresses resulting from 200 step changes of tube s'de fluid temperature from 85 F to 350oF, SB.3 The attached Nestinghouse sketch MC 1261 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes'ne supplier's base proposal shall 'be in accordance with this sketch. However, should some other size or arrangement 'be more economical, the supplier shall submit his alternate design and price with his quotation-WESTINGHOUSE ELECTRIC CORPORATION ATCHIC POMER DIVISION Revis1on No. 0 to Spec 676228 Page of 23 Pages mPD FORM 412
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E.HACH+ SERVICE OF UNIT .LIth WA I aP. H~til ->C t P'. ITEhL IIO. Qu=. P.-=nu)~.<D TYPE ~+)-I ~LL i% U 7QSQ CONNcCTED IN SURFACE PER UNIT SHELLS PcR UNIT SURFACE PER SHELL PEPFORA'ANC"o 0;". GNL'NIT SHELL SIDE TUi c SIDE FLUID CI2CUlATED WAiF- Wfi; >> TOTal FLUID ENtKRING 92 OOO "o/HIP r'c'i.7QC'B/SP. VAPOR LI OVID 32 OOO 24. IOO I-~l~='-. STK*hL NON COND.NSADlKS FLUID VAPORIZED OR CONDENSED i EAM CONDKNSED GRAVITY LIOUID VISCOSITY ll VID MOLECULAR WBGHT VAPORS SPECIFIC HEAT LIQUIDS B,T V,/>> LATKNT HcAT VAPORS B.T.VJ>> B.-.V./'.T.V./>> TKMPKRATVRc IN I 5'Z.g
~ ~
F F TEMPERATVRc OUT I )5. 0 )>7.0 ~ F OPER*TlhG PRcssVRE "/so. w. "./so. w. NVMDcR OF PASSES YKlOCITY FT./SKC. Ft JSEC. PPKSSURE DROP )>>IhvC. ALLOVJABL>> 0/so. IN. )5 /SO. IN.
)-OL)LII.I(i F~TC:i - '~I""~'j>V'> O. OOOO d i'OOOO HKAT EXCHANGED TU./HR.
B 6 +iO X IO+ hL.T.D. IConoclod) TRANSFLR RAtc ScRYICE CLEAN CO"~"-HU~sl N DcsIGN P2ESSVRE l50 :/so. w.c) )50 <</SO. IN& TEST PRESSURE <</SO. IN. <</SO. IN. DESIGN TKMf'ERATURE ~ F
~
F TVS.S S -/I J~ 7P 3Oi'-e 2"6 NO. O.D. LWG. lENGTH ~ PITCH sHal. SA- )0(> L.B, I.D. O.D. THICKNESS sral coYKR SA- 2PA C.S ~ FLOATING HEAD COVER CH ANNcl 5 A 7'c 0 Pi= 304 or.'I@ CHANNEL COVER SA- 240 YYI E 304 cled ~'8 TViDE SHEET~STATIONARY FLOATING DAPPLE~ROSS gA. 2,<<.5 C. S. THICKNESS BAFFLE LONG TYPE THICKNESS TUBE SUPPORTS THICKNESS GASKETS - c.:~ or.,COL---EE AGL-'KSTQS CONNECTION~HELL IN 7" SCI-I. ')0 OUT iP 'CHi ' C'i SERI 5 )IaQ L)J P.i.. c.. LAfw>FS CHANNEL W P QCQ, QQ5 OVT ", QCI I, Sfy'ERIES PJV4 CORROSION ALLOY/ANC ~HELL SIDE TUDK SIDE CODE RKOUIREMENTS ~pc I SCi I Pk~lr l~ TEMA CLASS WEIGHTS EACH SHcll BUNDLE FULL OF WATER hOTKi INDICATK AFTcP EACH PARt WHETir."2 STRESS RELIEVED ls, 2.) AND WHciHcR RADIOGFAPHKD IX.R) REhhARKsi )'l AEIOlrichiriL r>Lc;II IPf:P>>\:I'TS Si ~ PAL=-.=. IS; "SuPI LiFJIEW< tiol E.'8C I 'Ah)C-ZP +P>>ply)CP.,ICN coHI:.';7- C" 8-:- -C Cc WAPD 8314 RcV)')0< HO. TO
EQJXPMENT SPECIFICATION SUPPU26ÃT EXCFANGW SPECIFICATION S~ - C '<<SC.3. The Seal Water Heat Exchanger shall meet all the requirements of h Section IXX of the ASME Code for a Class C Nuclear Vessel and shall 'be so stamped.. SC.2 The attached Westinghouse sketch MC-1260 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall be in accordance with this sketch. However, should some other size or arrangement be more economical, the supplier shall submit his alternate design and price with his quotation. ATCKEC ~ WESTINGHOUSE ELECTRIC CORPORATION DIVXSION Revision No. 0 to E-Spec. '76228 Page ~1 of ~2Pages WAPD FORM 412
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"V.l I <>UL~ TYr E I i.'>>r>> L ) '.Y> ~4j) '>> CONNECi>>P lil SVRfaCE IER UNIT SHcLLS P .>> UNIT 'URFACE PeR SHEL) , P) 2&2<)I)nNC Oe Cshs UiiiIT TU rs~ IJ r SHElL SIDE FLVID CIRCULATEP Yfb.>" ",
I TOTAl ftVsp ENTE ING ~ !.F75 X la~ I-=/~ Z.+) e )c 'Q " lt'!-. VAPOR t!QUID I.475 X IO~ ~ H~ Z O- /IQC 5 ~ EAAL t4ON COND ?45AIILES flVID VAPORIZED OR CONDENSED e ~ eAvl COqpe45ep ~-/P-'.T.V./<< GRAVITY LIQUID VISCOSITY LIQUID As'aOLECU:AR iVEIGIIT VAPORS SP-CIFIC HeAT LIQVIDS D.T.V./>> tATENT HEIT VAPORS G.T.V./>> ~ ~ /.'
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a.. Ivs D $ ~ I<<is )>>>> ~ DESIGN PRES U>>c >>/ ri >>/SQ. IN: TEST P>>.SSURE "/ C. Iti. 5/SQ. IN. 5IGN <r)'IIPc A g r>> G D. I DIG LEiNGTIII Pl aCH SHELL .;,- I,":. I.D. O.D. THIC':ts SS Ssrett COiseii t,a r). ) ~ LOATLNG H rip COYa.R CHAN)l'.L ('y'sp)s,'i. !.',:.."; / CHANNEL COV:.R )h.TDi~t I Lr.g~./ F CATING DAFFLEW C 5 c').">><< ~ir'.) C.c). TM I Is'I Ca\IN 5<< RAFFLE lONG )aPE THICRN=SS s USE 5"PPQ>>TS aHICnNESS.
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'JI>>tl raJei ~ ) <<Uia)DLE FUtt O. KYAT>>en>> .,CH n "< ',y'I,';ll ." 55 RELIEY D (5 g I;N Y'H e lJ.;!R ' ICGiLAPHL)P (" RI <<E)A A IL>>
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Eg'XPHENT S. ECXFXCATXON
'UP LE~T TO EXCHANGER SPECXFXCATXON SHEET - D SD. 1 The Component Cooling Heat Exchanger shall meet all the rectuirements of Section XXX of the ASME Code for a Class C Nuclear Vessel md shall be so stamped.
SD.2 The attached Vestinghouse sketch MC-1262 shows the general size and arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall be in accordance with this sketch. However, should some other size or arrangement be more economical, the supplier shall submit his alternate design and price with his quotation. WESTINGHOUSE ELECTRIC CORPORATXON ATQKC POMER DXVXSXON Revision Ho. to E-Spec, 676228 Page l5 of 23 Pages MAPD FOEM 412
SKRVICK OF UNI ~~>CD.S"= LETDO rkl'H < I Cl.C i-FARCI E.Q ITEM NO. 0<" P.= Qu) I".i.D TYPE 5H)=) r g u- >13+~ CONNECTED IH SURFACc PER UNIT SHELLS PER UNIT 5URFACK PcR SHELL going pr..";M:",Ip "X~r. C;"- Oit"" UNIT SHcLL Sibi TV C c' f LVID CIRCUlATED A1- P Wh, I e.P TOTAl FIUID ENTERING 53700 i H ggd C i /Hp YA?OR LIQUID 5~7C)O ~/ FF I Q/Hp STEAM NON.CONDENSABLES FLUID Y'ORIZFD OR CONDENSED STEAM CONDENSED GRAVITY LIQUID VISCOSITY llQVID MOLrCUIAR WEIGHT VAPORS SPcCIF IC HcAT LIQUIDS B.T.V./4 B.T.V./5 L*TKNT HK*T VAPORS B.T.V./ci TKMPERATVRK !N t5.0 rF 5~7. 7 ~ F Ti>MPKRATURi OVT l~ O.O i%5. 0 ~ F OPrRA ING PRKSSVRc "/sa. IH. Z 2.-0 S/SQ. IH.~ NUMBER OF PASSES YKLOCITY FT /SEC FT./Sic. PRKSSUR DROP- M AIL. ALLOY>lhpiLK 5 v~/SQ. IN. ~/SQ. IN.
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HEAT iXCHAHG D 5 TU /HR, I G>rig I 'il ) 0~ 5TIJ/HP M.T.D. (Corroctod) TRANSFER RAT . SEPYICE CLEAh'/SQ. CC'C~~rrcu Ci ION DCSIGN PR SSUR Ih' 24.G = ."/so. INQ TEST PRESSV"E 8/sa. IH. 5/SQ. IH. Dcs)GH TEM>>ERATU>".E 650 F TV 5 o>r~- 2)p i)';c A ca,')G NO. O.D. BY/G. L .NGTH PITCH SHK.L SIA - IC,rp C.%. I.D. O.D. THICkhcss SHELL COYER GA" 7.~rg C>5 ~ FLOATIHG HFAD COYER CHANNEL SA -,?/IQ gyp-,, ~oacL OFE ~ CHANHEL COYiR mA.- 2AQ T'/P'r= SG4 On O)G TUBE SHEETS STATIONARY. SA,-2~Q yyl C. ~Cg oci <<LC FI.OATIHG BAFFLE~Ra 5 SA 2).. i C. S ~ TYPE THICKNESS BAFFLE LOHG TYPE THICKHESS V"c UPPOr> 5 THICKNESS GASKETS SI-I>..I-~ '> 55 J>K .ICI= i C.,) /> ~t Ew70'.> TUB r I Fl ILL'CALCIC C'rP. Ki3U>'~L COHNECTIOHS SH LL IN 2" SC I I ~ 40 OVT 2" 5+I.I. 40 SERI 5,)SCO <<) P )-. r \ l' IN ~/4" r gg. IC~> OUT >/4'-'Clg. IQO SERICS )'iiAI i'T'%HANHEl CORROSION ALLOY/ANCE 5'HClL SID TUBi SIDE CODE REOU>R MEHTS,>CL 5E, ~ ) p'>r (JL TEMA CLASS I Y/EIGHTS 'EACH 5'HFLL UNDLc FUlL OF WA'TFR HOT>:i IhDICATE AFTcR EACH PART WHET>HER STRESS RELIEVED (S. R.) AND WHETHK>R RADIOGRAPH D IX 2) RKMARKSi PO": "i iJ rig't L." Pr QILirirlcil'ir. r i ~ g-..-: P.":=r: 17 I " SL 'P) LCh~E I LT I j
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EQJXPMENT SPECIPICATION SUPPT~T TO iZCRZlG"R SP" CI."ICATION S~~ - E SE. 1 Tne tuoe side of the Excess Letdown Heat Exchanger shall meet all the reauiremerts of Section III of the ASNE Boiler and Pressure Vessel Code for' Class A Nuclear Vessel and shall be so stamped. The shell side of the Excess Letdown Heat Exchange shall meet all the requirements o Section III of the ASIA Boiler and Pressure Vessel Code for a Class C Nuclear Vessel and shall be so stamped SE.2 The heat exchanger shall be designed to withstand the thermal stresses resulting fran 12,000 step changes of tube side fluid temperature from 85~ to 555o SEe3 The attached Westinghouse sketch MC 1259 shows the general size and arrangement of the subject heat exchanger assumed'for plant layout, purposes. The supplier's base proposal shall 'be in accordance with this sketch. However, should some other size or arrangement 'be more economical, the supplier shall submit his alternate design and ~ p ice w'th his quotation. WESTINGHOUSE EIZCTHIC COHPOHATION ATGlGC PO'rKH DIVISION Revision No. 0 to 412 E-Spec 676228 Page 17 of 23 Pages WAPD FORM
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5E VIC Of UNIT SFC 4l r V<( 7'lT HC IX I C hCI-loki<:I R IZKM NO. Oh)c. )i--QueE.D 0"VOc < CQHNcCZcD IN SURFACE PER UNIZ SHELLS PKR VNIZ SURFACE PER SHELL PE' OiU'/SiHC'F ONE U'(T SHELL SIDE ID flVID CIRCULAZcD 'Ydt 7)'. i~ WAX)= TOTAL fLVID ENTERING o '6 roti.- Lap AA +/HR
"'277 YAPOR LIOVID 272 COO L-) /~r STEAM NON.CONDENSABLES FIUID VAPORIZED OR CONDEh'SED STEAM CONDENSED GRAVITY I)QUID VISCOSITY 'LIQUID MO'LECVLAR WEIGHT VAPORS SPECIfIC HEAT LIQUIDS B.T.U./r" B.T.U./."
LATENT ?IEAT VAPORS B.T.V./ii B.T.U./S
~
TEMPKR*ZVRK IN BO,O F liMPERAiVRE OUZ )OQ.5 'F OPERATING PRESSVRc 5/SO. IH. ~/so. w. NUIhBKR OF PASScs VELOCITY FT/5 C. FT./SEC. PRESSVRE DROP iv)/~X r AI LOMAP L.l 0/so w. 5/SO. IN. Foie< I?)< ~ l:AC C'C-'<'~T'/i'l o.oo) O. OOQ5 HEAT EXCHANGED B.T.U./H . <.~ v. )QC? fh.T.D. (Corroclod) TRANSFER RAZKMERYICE CLEAN CGeiSst<UCT)ON DESIGN Pi.isSURE (BO /So. W.G )50 5/SO. IN. TEST PRESSURE v/So. IH. 5/so. w. DESIGN TEMPcRATI'RE 900 ~ F '2OO TUSis SA,- 8~r I'P .C'-'i oo 31(s NO. O.D. BWG. LEHGTH PITCH 5A0 V.;~ SHiLL Sik )Ci;; C. <<. ~ I.D. O.D. THICKNrss SHFLL COYL'R .c'> jy'? -/ C '? FLOATING HEAD COVE'R . CHANNEL ~,'i.- /-'C./(".-. ops). ioP CHANNcl COVER SQ- cr':O YYP-. +()4 O~ -l6 TUBE SHEETS STATIONARY '" 0, g ",0 FLOATING BAFFLc~e'Qss 6 J cia C.F ~ TYPE THICKNKSS BAFFLE LONG TYPE 'THICKNESS TUBE SUPPORTS THICKNESS GAsK..s- ~)I('LA.'. 6" 3PC."5;I"L',(i lx '."(-"YQG TI I:,> (: t L("-.y' g 6,;,I.\C. OF, (=Bi'<<I/i IN l'" <<.,:.:.H. ((II OUZ 4 " SCH 4 O ~ SERIES )'>0 L5 0 .. F(-I"kC-'C.. 'QNNKCTIQH~+rHELL CHAI'N l I?l g '-C.I"(. 4 C;" OUT r~" wc I-I 4(' SERIES SW CORROSION ALLO'YANCE~HELL SIDE TUBE SIDE TEMA ClASS WEIGHTS EAC'rl SHELL BVhDLE FULL OF WATER NOT ) REMARKS>;:. v' c ". ~ INDICATE AFTER EACH PAPZ WHETHER siRES5 REL)EYED (5. R.) AND WHETHCR RADIQGRAPHED (X.R) I'.;i,',':"' ~
'( ... r'L' Z/;. h)t I 'i PI. Il 'L- Pr C )~ ~ r' C. ')>~~ ~: +L'C- ); ' ilrC' ) . )r'ii Rc,v'(~(0~ H0. 0 WAPD ff'314 TO Tf'~(=g ))D CI 23 PgW L-c,r=g. 6762?6
EQJIPbKNT SPECIFICATION SUPPLEMENT EXCHAi<GW SPECIFICATION SH~ - F SF.1 The Spent Fuel Pit Heat Exchanger shall meet all the requirements of Section IIX of the ASME Code for a Class C Nuclear Vessel and shall be so stamped. SF. 2 The attached >lestinghouse sketch NC 126$ shows the general size and arrangement, of the subject heat exchanger assumed for plant layout purposes'he supplier's base proposal shall be in accord-ance with this sketch. However, should some other size or arrange-ment be more economical, the supplier shall submit his alternate design and price with his quotation. WESTINGHOUSE ZIZCTHIC COHPOHATION ATCRXC POWER DIVISION Bevf81on No. 0 to E-Spec . 676228 page 19 of ~ Pages, WAPD FOHN 412
QA 0
' w
( ~ e $ JI>ÃQZ~ht, GP- ~A AQQ k 7O'tTT, S Tww ~T
~r.OP>BP t E'MPrtB t t 6 tl4lwb MUCL'ERR r>OIIJL~r PLt~Q I SERVICE OF UNIT O'I= R~,QUI rit=LI -A+>t '. } '" tA I E /i.CHANC".8 ITElh NO.
TYPE ONc. SL~ '.; $ COlLt-LI II Ltc& coNNEc>cD IN pittK(Df L' SVRFACE PER UNIT SHELLS PER UNIT SURFACE PER SHEU PERFO2A'A.NCH OF OI'!E U>NIT SHiELL SIDE TUSE IDE flUID CIRCVIAT D WA t(=P ,V<<"/" I VVSE, -8 I-,tt .= "C." TOTAl FIUID EHI'ERING ~ L+/HP 20 000 VAPOR LICUID t, UA >Or ) /H~~ ~ ~ 'Z GOO 5'TEAM: r A'> } ~ L5 ~o) I HOH CONDEHSABLES FLUID VAPORIZED OR CONDEN5ED STEAM CONDENSED 2o I GRAVITY IIOVID VISCOSITY I OVID I IhOLECUL*R WEIGHT VAPORS SPEClflC HEAT 'LIOVIDS B.T.U./>> I B.T.V./" LA ENT HEAT
~ VAPORS S.T.V./" S.T.V./
TeMPeRATURc IN I'-~~. h (C>> 0 TEMPERATURE OVT 12"( ~ 0 I "(:I. 0 lt/.",.0 'F OPERATING PRESSURE 7~ >>/SQ. IN.~ 2/~t0 2.'-.0 ."/Ea. w ' HVIhSER OF PASSES VELGOTY FT./SEC rT./S.C. PRESSURE DROP-. I>>I(k'/.- ALLO"~A.>>L'F 25 ~ 5/SQ. IN W. 5't ..'/ c. w FOULI SI=.( FA(7OR- Nt' T ""'/ttTJ g.00t)3 ( 0.0009 IOi000:.'. I I HEAT EXCHANGED B.T.V./IIL (t/>YI t. IUut.:"- @ST C) ." Co> x 10'l.T.D. ICo(roctod) TRANSrss PATE~>>ERYICE GACH (Q>L( i 2 IC '8 IQS <T+/et',ter. ) CLEA>il CO>t!5II>UCIIO'A DESIGN PRESSVRc "/so. w<- , pnp~r- ."/so. w~. TEST PRESSURE >>/SO. IN. "./so. w. DESIGN TEMPERATURE 350 ~ F tr 80 ~ F TUBES &It. i?6 (P G>l lP. h!L> HO. 3 O.D. ~!g'WG, I() LENGTH PITCH sHELL 5A - l ct>> C.S. I.D. O.D. THIC"NESS SHill COVER SA- 2g4 Ci& FLOATliNG HEAD COVER CHI NHEL Id I'> t.! CHANNEL COVER TVBE SHEET~TATIOHARY N C~ C. FLOATING BAFFLE~ROSS THICXNESS BAFFLE LONG TYPE THICXNESS TVuc SUPPORTS Z'UT THICXNess
~
WG! I = - At-t- X<K.CORD COht=YI"..nC.I IGI.) CONNECTIONS IN SHELL SERIES Soct-.t=-T- wt:-LD C'IAHHiL IN -'/, '.D. I \) 8 G. OUT /(." O.D. t VBT. 5:"IES 5 O(ICI-T ttt - I-L> CORROSION ALLOLYANCE SHill SIDE TUSE SIDe CODE REOUI>REMENTS SL>E SQ ~ I PAC(I 2) TEMA CLASS WEIGHT~>>eACH SHELL BUNDLE FULL OF YIATER NOTE> INDICA REMA'RXS ~
- AFT R EACH PART WHETHER STRcss RELIEVED ~r T. t, IC'.;I L I'p OUI t(t Is.
hit p lh
'R.) AND WHETHER RADIOGRAPHED IX RI t'" <<C' ted/ i".": 2I ~ " ~.L>~rent.I. hit. I 'i I ~ ~ L-.p;(.'iht IC-.>.i . c')P(t=CII=(C(iTICh! ~HF.( . i - (./"
WAPD i)314 R~VlS I 0'8 HO,
'TO p- 5p(- g, cn7c 2~6
'. 'qUXHKHT SPECXZKCATXOH SUPPXZ.ANT TO EXCi9QIGi2 SPECIFICATION S~T - G SG.3. The tube side of the Sample Heat Exchanger shall meet all the reauire-ments of Section III of the AZZ Boiler and Pressure Vessel Code for a Class A Nucleer Vessel end shall be so stamped.. The shell side of the Sample Heat Exchanger shall meet all the requirements of Section III of the ARK Boiler and Pressure Vessel Code for a Class C Nuclear Vessel and shell be so stamped.
SG.2 The heat exchanger shall oe designed to withstand the thermal stresses resulting from 36,000 cycles of step changes of tube side fluid temperature from 85- P to 665 F. SG. 3 The heat exchanger shall have three separate tube side flow paths coiled within a single shell. Each tube shall be suitable for the heat transfer duty specified on page 20. SG.4 The tubes shall be seel welded at the tube-to-shell joints. SG.5 The attached Vestinghouse sketch NC 1264 shows the general size and i arrangement of the subject heat exchanger assumed for plant layout purposes. The supplier's base proposal shall be in accordance with F this sketch. However, should some other size or arrangement be more economica3., the supplier shall submit his alternate design and price with his quotation. VESTXHQHOUSE EL CTREC COBPOMTXOB ATRGC HNER DZVISIGii Bev is i on No. O to VAPD FOES 412 E&pec . 676228 Page 21 of 23 Pages
fggjiL ~ id F % -'! +\ ' (
eee'>><>>v>>'" lte'u)a xesecr<c>>y ee, gr>>rem4>>) Prs>>vers,rc,r~v e>>g e<<e>>u1: reTTy>>ero e)'c<<e'ee*
POB",.P t =I 'Mi,'TT C I<ibk I'UCI.Ps,~. WVJt:.>
5 CIVIC[ O UNIT, qc) ~ ~ reLVe + e)ht s e I />>) I'X(: s>>e V I ITEth NO.
TYPc Sl IVI L- i~ Lj-VI'~ CO HNEC i "D IN SURFACE PER UNIT SHELLS PER UNIT SUPFACE Pc2 SHcls-PcP.rO, thANCr. CIF QP UNIT (y-:I , ~P SHELL SIDE TU 5 SsDE FIUID CIRCVLAeED Yet tel" i:
TOTAl FIUID ENTERING a's Ci.~.)0 qg r scG I >>>/g;.
VAPOR LIQUID :):.6 5OO LKS/VD. 2,> E:-"O ~~/HF'.
STEAM NON,CONDEHSABLES FLUID VAPORIZED OR CONDEHSED STEAM CONDENSKi)
GRAVITY LIQUID YISCOSITY LIQUID MOLcCVLAR WEIGHT VAPORS SPECIFIC HcAT 'LIQUIDS B.T.V./<< B.T.V./>>
IATENT HEAT VAPORS B.T.V./" B.T.U./>>'F TEthPcRATURE liN
~
F 7 I T AsPckATVRc OUT P7 ~ F 'F OFK2ATING PRESSURE <</SQ. IN. /SQ. IH. NUMBER OF PASSES VELOCITY FT./SEC. FT./SEC. PRESSURE DROP r:.:Jl ..'I.'r. ( I.Ie','A, r-b.C,O'-.- "'e'" AI.LGerl.'eI>>'Lc. ) C). OCO5
<</SQ. IH.
G. OQ G'3
<</SQ. IN.
HEAT EXCHANGED B.TV,/HR, I /t >'GFc M.T.D. ICocroctodl TRAeeSFER RATE~ RVtCE CLAN CG'ASTPUC".IQ."3 DErlGH PRESSURE I ".")O "/SQ. IN:- e~ >>/SQ. IH.- TEST PRESSU28 >>/SQ. IN. >>/SQ. IH. DESIGH TEMPERATURE F
'F TU>>KS 5/ss.ct'<<r il "Ge's aS'LC> NO. O.D. CWG. LENGeH PITCH sHKLL 5h,- IO.,". C 5. I.D. O.D. THICXNKSS SHELL COVER e.ass...~e", g.s=>. FLOATING HEAD COVER CHANNEL .c~/. - .K" 0 7$ Ps.. >em'r r>>e. 3ito ~
cHANNEL coYER w 4- ~dl 0 t'/PC . 04 ao.:I) TUBE SHEET<< rTATIONARY r>g 2ZQ +'e/PI sQ/e Ge. 3I6 FLOATING cAFF<<~Ross .c,t,,- 2DE~ TYPE THICKNKSS BAFFLE LOHG TYPE THICKHESS TUBE SUPPORTS THICKNESS GASKETS SHE IJ: SS Jle CI<'Eir D Ps".IDU ~ ~ 05 7's"..'=: r I..E.'/.I s kL..L.I(; Z'. E(iLIr'- COIRNKCTIONS SHELL IH .
" .. I I. O OVT 4 -oc. I~ ~ s -C> SE IES I SO LR i" .'2 . I >X'-I i' CHAHeNEL IN ee.' '<,CTR. /IG5 OVT r') c;;.g ~ C<< ~ 5 2l 5 > e'et CORROSION ALLOY/ANCE TUBE SIDc CODc REOUIRElhseNTS -
WEIGHTS..ACH SHELL 5-I SHELL SIDE
&De I 2;i3 BUNDLE TEMA ClASS FULL OF WATcR T
HOTKI INDICAT AFT. EACH PART WH HER TRK S RELIEYcD (5. R.I AND WH TH'R 2ADIOGRAPHED IX. I Rc)hARKse: />>'s ') e".'I(;.'.I ' <<H"r'e '; r' t )> e ale t',:.:.".. r>>ir~:.' g " 'scapi>>L.C Iel":.0 )'I Te.. I24C.I LtikG':. '=i C.C I, i Ce"es te))'Li('."'
- - sos(. <OV lSI GN YO.
WAPD ~314 TO PAG~ 2 C; 2a'
~ + I 'I yvp+cp>>pwgpww rj>>?>pj~<T>>j qmygrg jjj>>g>>j>>>in> (T'<. ',))CI(gg.. Ih)par )/il.,IIQQ,D, p( r)' Q )g 9'/ 5'Ji?8 )c P..). SK XVI E QF Ujjj)T >> i
~ ji- Pjj" . I'I':r.j I iv C. j~ i<<L- li j ) >~ ."'~ .. l ITEM NO.
SI?K TYPc CONNcCTED IN SURFACE PKR UNIT SHELLS PER UNIT 'URFACE PER SHEU PERMPSVNCE OF ONE UNIT SHELL SIDE - V.jti"j L: TU>>K SID POo -Irf;.r,i h)Oa.l-nr.L. I?Vair IC/ I C?j'j fJC'r IAlil TOTAL F'LVID ENTERING L-.I~!, I C) 7rcjO YAPGR LIQUID 2~). r =l0 i C)."iY~Q STEAM NOH.CGNDcHSAaLES FLUID VAPORI?cD OR CONDcHSED STEAM CONDENSED GRAVITY LIQUID VISCOSITY LIQUID MOLECULAR WEIGHT VAPORS SPECIFIC HEAT LIQUIDS B.T.V./: L/..j.,. B.T.V./ B.T.V./>> SL'- NC'6 L' B.T.U./<<
'LATcNT HKAT VAPORS TEMPERATV?c IN ~ i I't~.A 'F p C)>>l.c'j. 'F >EMPKRATVRE OVT. <<j )Z~.< ~ <<j l )>>F OPERATING PRESSURE iCr'SQ. gO 3 /SQ.
iNVMSER OF PASSES IH,'T./SEC. INr'T./SEC. VELOCITY PR'55UR DRQP '/SQ. IN. "/SQ. IN. HEAT EXCHANGED 3.T.U./HR. PUR)r: /j gg~} )lj,',.; 3.+~>ljlo~ M.T.D. )conoctod) TRANSFER RATE SE2YICE ClEcAH Qo< j~f ~ I ~QQ P ~+',t). DESIGN PRESSURE <<r/SQ. IH. 9/SO IH. TESTi PL'cssURE jl/5Q ~<</SQ. IH.
~ ~
F DESIGN TEMPERATURE F U" 5 O.D. BV/G. LENGTH PITCH SHELL, I.D. O.D. THICXHESS SHELL COVER FLOATING HEAD COVLR CHANHKL CHAhHEL COVER TUBE SHEc j STATIONARY FLOATING BAFFLES CROSS TYPE THICXNKSS BAFFLE LONG TYPE,W THICXhFSS TUCK SUPPORTS THICXNESS. G 'XETS CONN EC i I GiNS 'HELLIH OUT SE2IES CHANN L IH<< OUT SEiTIKS CGRROSIOH ALLO'.VANC SHELL ID TUS SIDE CGDE REQUIREMENTS TKIjiA CLASS ,V/EIGHTS EACH SHELL BUNDLE FULL OF WATER NQi Kl liN?HCATK AP?iER EACH PPiRT WH j Hi? 2 STR Ss RELIEVED Is 2,) AND WHc HSR 2ADIOG <<~jPHED )XiR)
~
RLMARXsj Ll C W:.'l j::)P .'IG}l ~lqLL~, ~ Fjj 'r; I i'
~ .. I L)'. CL-I PP '.'. 5}I'.'~ "-':i'.".>'l: <'<'/. T>"c::I'-'Cllif co j II C)c jj'<<i. I ~ '".. a Cj ) )L '<<.i'Cij .
C:C';. V,) r=)C~> l:C. 0 WAPD 8314 Phl=- 2(. (4~ G C
~ I
~ ~ ~ EQJXPMENT SPECIFICATION SiH'P ~~MT EXCHANGER SPECIrICATION SHEET - J end J(a) SJ.l The tube side of the Non-Rege..erative Hest Exchanger shall meet all the requirements of Section XXI of the ASl'K Boiler and Pressure Vessel Code for s Class A Nuclear Vessel and shall 'be so stamped. The shell side of the Non-Regenerative Heat Exchanger shall meet all the requirements of Section III of the ASHE Boiler and Pressure Vessel Code for a Class C Nuclea Vessel and shall be so tamped. SJ.2 The Non-Regenerative Hest Exchanger shel'be designed to withstand the thermal stresses resulting from 24,000 step changes in tube step changes in tube side fluid temperature from 8~~oF to 300F. SJ.3 Tne supplier shall size the Non-Regenerative Heat Exchanger based on the data presented on Page 22. He shall then indicate the outlet temperatures and pressure drops vhich his unit vill yield when operating under the two altern te conditions set forth on page 22e. SJ.4 The attached Westinghouse sketch IIC 12p8 shows the general size snd arrangement of the subject heat exchanger assumed for plant layout purposes'ne "upplier's base proposal shell be in accordance with this sketch. However, should some other size or arrangement be more economical, the supplier shell submit hi.s alternate design and price with his quotation, WESTINGHOUSE EIZCTHIC CO%'ORATION ATGMIC PO~ DIVISION Bevisica:lo. to E Spec. 676228 Page 23 of 23 Pages MAPD FORM 412
rWESTIHGHOUSE ELECTRIC CORPORATIOH ATOMIC POWER DIVISIOH PRELIMIHARY OUTLIHE SKETCH DU Y RE(UIREMENTS 'E)UIPMENT SAMPLE HEAT EXCHANI'I'R SYSTEM SAMPLING PROSPECT 9 I td'4 W ITEM NO. SPECIAL RE(UIREMENTS) 4 FEATURES Q>,
~ TUBE 3/ 1)
IhlLC. IS Sw p~. MELLgy( dUTl ET r) II Qi, I
)
I o~ I r 0 ' I I I Ib" = BRACKET I FOR V/ALL TOP VIE.H INUlITI N G I A.~ TUBE ODTLBT5 g $ )I/LL INLil 3/p "sw ps~ $h
)
HOTE: DIMEHSIOHS SHOWN ARE APPROXI)lATE AHD ARE GI YEN FOR REFERENCE ONLY SKETCH IS HOT TO SCALE. APPROX. DRY I)'IT. GOO L~".- SKETCH NO. MC
"~
DATE P-24 -CC l264'KETCH
/ 4~-
ENGINEER JP.P> REFERENCE WESTINGN)OUSE FORM 5II3I9 A
WESTINGHOUSE ELECTRIC CORPORATION ATOMIC POWER DIVISION PRE L lhll NARY OUTL I HE SKETCH OUTY RE(UIREIIEHTS EqUIPWEHT goiiI- Pi "C,< I(E PETI'i'. 8 Xi 70,Soo /.,r.. q SYSTEM QQ ~&llgp5, i JQL L Ii' CQ~ i 4 PROJECT ITEII HO. SPECIAL REgUIREI4EHTS, 6 FEATURES I> -o IGLOO;7 SHELL TUBE OUTLi,i 4 - ISO" i-LI" 2" sv( SCHWA'HELI. 4~La g I5 gg~lL PEt lOVA,L TUBE lH'-"-'7 OU lLe l lc~o~r FL& 2"Ssv ScH 4o~
~g(J. LO ~p~SITC SIDE Qi @~i.- =u-. IHSTALLED VERT I CALLY PKHOR-;IZOII'TALLY.
APPROX. DRY NT. l lOO NOTE: 0 I IIEN S I ONS SHO>IN ARE APP ROX I MATE SKETCH NO. gC l2 ~S ANO ARE GIVEN FOR REFERENCE ONLY fj"a( ~ SKETCH IS NOT TO SCALE DATE B- Z4-6& e-.--~ i SKETCHT REFERENCE F ENGINEER 4'EST INGHOUSE FORII SiI316
WESTINGHOUSE ELECTRIC CORPORATION
. ATOMIC POACHER,DIVISION OUTLIHE SKETCH 'RELIMINARY I
DUTY RE(UIREMEHTS .E(UIPMEHT E.XC"-5S Lc DO'ilH Wi "T E+<<+ LlA= 8<o< '/HZ. W. SYSTEM CHEMICAL VOLOiVc. Cgg < L. PROJECT C. IklhlA, ITEM HO. SPECIAL RE(UIREMEHTS. b FEATURES 5 -0 SHELL TlJ BE OUTLET g 2" lhlLt= 7 I"-0+FLY 2~gVI
~~g ~ AO PL,L,OvJ 4 F'T ~
FOR.
~@AU P,i=MOUS'L .
V SHELl TUBE IW~CT Our'Lc. T P l~~i+ F.1Q .~> "sw ~ Ao
'cH ~
APPROX. ORY MT. 20O lvlc - 1259 NOTE: DIMEHSIOHS SHO'iN ARE APPROX IMATE AHD ARE GIVEH FOR REFEREHCE OHLY SKETCH IS HOT TO SCALE SKETCH HO DATE
~p,i v. Lk C~
- SKETCH REFEREHCE EHGIHEER MESTIHGHOVSE FORM 593I6
M/ESTINGHOUSE ELECTRIC CORPORATION ATOMlC POWER DIVISION PRELIMINARY OUTLIHE SKETCH DUTY REPUIREHEHTS fpUIPMEHT 5pE+7 I UaL Pi ( WE~ 7 5YC (>i%= 2 li 000 SYSTEH IVY.(( lb.P.y'OOL>~ i PROJECT . G INKING, ITEN HO. SPECIAL REPUIREHEHTS, l FEATURES IB- Co" SHELL p, TUBE OUTLET iNLEV 4"- (5O SFLC, ~ A" Pvl so~. XO 'CH.405 ALLOW I I. 5 FT (-OR SHELL REMOVbL SHELL TUBE II ILST OOTLE.T 4"-150 LS.A.c(, ~ 4" K~M see 40 scH. 405 "8= IIISTALLEO VM@XXUi~VKHOR I ZOHTALLY AFpppy,. ppy ~yy. '7CnOO LDS. (FLOODED: l2,500 L'65.) ..HOTE: D II(EH SIOHS SHONH ARE APPROXIMATE SKETCH HO fV! C - l 2C 3 AHD ARE GIVEH FOR REFEREHCE OHLY QE.V SKETCH IS HOT TO SCALE DATE 3-Z4-GC c s c~ SKFTCH REFEREKCE EHGIHEER (y'ESTIHGHOUSE FORM 5((3IG
0/ESTINGHOUSE ELECTRIC COR PORATION ~ ~ ATOMIC POWER DIVISION
? REL I H I lIARY OUTL I H E S KETCH OUTY REQJ IREHEXTS E(UIPHEXT CO)a~OWe.l.)-: COO) l))~ H>
UA = l0.7<- " I< SYSTEM IVY~II I /iR"v CC1LN)-.~"i PROJECT 6 )~IN ITCH NO. SPECIAL RE(UIREHEHTS, 4 FEATURES I 2"- -0 ZZ
'LEARAIICE TO ROD -0'HELL REQUIRED BUHDLE fWLFT'c~.-do I I .I I I I I I )I/'i I
I TUBE TUBE
'Ilia% th OWLET (6 - BW" ScH. clo IS -BH-sew. 40 UNIT t<<M-" MOUtiTED MiKHORIZOHTALLY QMRTfCc"'f93.
APPROX. DRY NT. ~ 7 Ot-)< HOTE: Oli'lEXS IOHS SHO'XH ARE APPROXIMATE SKETCH HO. HC - l2(~2 AHO ARE GIVEN FOR R EFERFHCE OHLY )'UAi Q, SKETCH IS HOT TO SCALE 3- g4 - C t~ a-(a-.'('ATE SKETCH RiFEREHCE 2 A ~C EHGIHEER WESTINGHOUSE FORH 5'%3IS
0
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S WESTINGHOUSE ELECTRIC CORPORATION
. ATOMIC POWER DIVISION PRELIIIINARY OUTLINE SKETCH DUTY RE(UIREMEXTS E(UIPHEHT S AL W~E~R HEAE E<<<<R ~
IJA = lR 2so /Hp. F SYsTEH CHE=bilcal VcEt un= CoQTL ~ PROSECT Ca I 4< I~ ITEH HO. SPECIAL RE(UIREHEHTS, 6 FEATURES 10-0 SHE LI TUBE QUTLK E Idled,T 2 -ISO" F%, 3" BW SO sea 4os I
~ AGE OW I F7. FOR Aj SHilL RKQOVAL SHELL TUBE INLAW OUTLFT 2"- I~O"-- ViC. SC~. 40 3" ENW SCH. 4OS (OP,PCSL YC SIDE.
Ql INSTALLED YERTICALLY APPROX. PRY iVT. 800 LES. NOTE: OIIIEIISIONS SIIONN ARE APPROXIIIATE SKETCH HO. klC -12&0 AIIO IRE GIYEN FOR REFEIIEIIGE ONLY g-v SKETCH IS HOT TO SCALE DATE 3 @& 8-5-E'O6 SKETCH REFEREFICE XA EHGIHEER QR S IStEST IHGHOUSE FORM 5EI3 I6
I WESTINGHOUSE ELECTRIC CORPORATION
'ATOMIC PO"IER DIVISlON PRELlhI I NARY OUTL I NE SKETCH
, DUTY Ri(UIREHEHTS E(UIPHEHT REGEEEIIETIVE EX 5TQI G ~ET G IjgEjj 78,EroD /HR P (TGTIhj.) SYSTEH CHEHICAL E VOLUVE COlITROL PROJECT E=luHA ITEH NO.. SPECIAL RE(IUIREHEHTS. 4 FEATURES ASiQE 5EC'V!OH W CLASS A SHELL TUBE
~OU LRT IIILR 2" sN Zl'W I I /g I
I t'5hQP h', E:e' SHiELI. TUBE IGjLET OVILP T 2" SW 2'sw, 15-O /
~~sec p I. UNITS RE(UIRED. Y.E:LDS TO BE PIPED Itl SERIES.
- 2. UNITS HOR I Z~i ZONTALLY hIOUNTED ~t9 GHKcBHMEZ';
OWI ES fo BE STKCY~CQ VERIDIC/ LLg A<I& IAVKPCoOAE.CVIO>'ccordance following.
- 1. For Class A heat exchangers: per Paragraph N-540 of Section III of the AS~Z Code.'
- 2. For Class C heat exchangers: per Paragraphs N-541. 1; N-541.1a(1), (2) and (3); 5-541>>le(1), (2), (3),. (5), (6), and (7); N-541.2; N-541.3; and N-541.4 of Section III of the ASi~K Code.
ns ection: The root and final pass of .each seal weld shall be liquid "enetrant inspected in, accordance-with-Paragraph N-627 of'Section III of the AS'ode. Any'defects disclosed shall be ground out re-welded and re-inspected. Defects are defined as any slag or porosity. WA,PC BOSK. 329559 PAC;E, 2, OF 3
4>> WCdTIHOHOUSC FORM 2444D I ~ I': WESTlNGHOUSE ELECTRlC CORPORATlON V
~rest In : Both a Bas leak test and a h>drostatit pressure test shall he performed to demonstrate leak tightness of the seal welds;
- 1. A gas leak test procedu.e shall be proposed by the supplier and sub...'tted for 'nAPD'pproval. The gas leak test shall 'oe performed prior to any hydrotest.
- 2. The hydrostat" c test pressure required by the applicable section of the AS>R Code shall be maintained for not less than th'rty (30) minutes.
There shall be no leakage.
~ ~
Q APO E.DSK. 329 559 PAQE, 3 oF 3
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Enclosure II Status of Seismic Review of Electrical and Instrumentation and Control S stems The Seismic Review being performed on the R. E. Ginna Nuclear Plant electrical systems is intended to establish a technically justifiable level of confidence in the seismic capability (with respect to the integrated functional capability) of these systems. In particular, emphasis is being placed on the identification, and modification or repair of any components with low seismic fragility. The attached table shows the status of the information retrieval phase of this review, which is essentially complete.
TABLE OF CONTENTS FOR TABLE I SYSTEM Emergency Power Systems ~ ~ ~ I ~ Control Room Main Control Board II(a). Control Room Reactor Trip Racks ZI(b). Relay Room Relay Logic and Test Racks ZII (a) . Relay Room Miscellaneous Racks . III(b). Relay Room Auxiliary .Relay Racks ZII(c). Relay Room Safeguards Racks III(d). Relay Room Reactor Coolant System Racks III(e) . Relay Room Chemical and Volume Control Sys tern Racks III(f) . Relay Roomi Feedwater Control Rack III(g).. Relay Room Safety Injection Sequence Rack III(h) . Referenced Documents
- 1. Worthington Corp. letter from R.R. Zeferjahn to R.E. Smith
- 2. G.A.I. Requirement Outline RO-2239 (Diesel Generators)
- 3. G.A.I. Preliminary Spec. (Battery Chargers)
- 4. G.A.I. Tech. Spec. SP-5375 (Cable Trays)
- 5. G.A.I. Requirement Outline RO-2612 (Aux. Relay Racks)
- 6. Foxboro Test Report Tl-1070A
- 7. Foxboro Test Report T4-1030 '.
Westinghouse Seismic Report on Type N-2 Control Switch
- 9. Seismic Certification for Motor Control Centers 1L and 1M
- 10. G.A.I. Tech. Spec. SP-5466 (Instrument Bus Dist. Panels)
- 11. G.A.I. Requirement Outline RO-2400 (Batteries and Racks)
- 12. tfyle Laboratories Report No. 49343-1
- 13. Limitorque Valve Actuators Seismic Qualification (Report on file)
- 14. Letter from H.G. Saddock to D.L. Ziemann (Enclosure on file) f
TABLE I CLASS 1E ELECTRICAL SYSTEMS I. EMERGENCY POWER SYSTEMS ITEM MANUF ACTURER TYPE SPECIFICATION REtlARKS f ow -Voltage Switchgear Westinghouse DB-15 p 25 g 50 g 75 W CAP 7821 (600 V) Electric Corp. Supp. 4 (1 ) I ! ~lotor Control Center Westinghouse Type "W" w/HFA Tested to IEEE 344-1975 Electric Corp. & HFB units (1). Ref. 9.
>10V Motor Operators Limitorque SHB Seismic Qualification (AC/DC) per IEEE 344-75 Limitorque Corp.
(4/1/75). Ref. 13.
'D.C. Motor Starter Westinghouse A200 Series Cat. No. A210527 (4)
Electric Corp. Style No. 43E4985
'Inst. Dist. Panel Westinghouse Type WEB GAI SP-5466 West. NCAP-7821 1A & 1C Electric Corp. 2 EB-100 Ref. 10. Supp. 2, Add. 1 (3 )
18 EB-15 Ckt. Breakers Inverter/CVT Solidstate SV 12075/TSNB/TSMB/ HYLE Report No. Tested to IEEE Controls Inc. RLR 12075 43 943-1 344-1975 (1). Ref. 12. Batteries Gould National FTA-19 GAI RO-2400 (2) Batteries, Inc. Ref. 11. Battery Racks Gould National S-44372 GAI RO-2400 Low Seismic Batteries, Inc. Ref. 11. Design Rack (1) Battery Charger 150A Westinghouse 150 AMP Rectomatic GAI Tech. Spec. (1) Electric Corp. Ref. 3. Battery Charger 75A Gould GRF 120T75 GAI Tech. Spec. (1). Ref. 3. Diesel Generators Alco Products Inc. Model 16-251-E GAI RO-2239 Worthington Corp. Ref. 2. Letter. Ref. l. Reactor Bldg. Crouse-Hinds Ref. Penetration Cable Penetrations Fault Study. Ref. 14.
TABLE Cont,'d) CLASS 1E ELECTRICAL SYSTEMS I. EMERGENCY POWER SYSTEMS ITEbl MANUFACTURER TYPE SPECIFICATION REHARKS Conduit and Tray GAI SP-5375 Ref. Fukushima Earth-Supports Ref. 4. quake Report & ANCO Report 11053-21; 1-4 l Electrical Equipment (See individual item for anchoring details) nchors Notes: (1) Equipment anchored to floor four places with <" expansion bolts (2) Jars strapped to rack (3) Anchored to wall (4) Unistrut supports
g ll4t TABLE (Cont'd) XI(a). CONTROL ROOM MAIN CONTROL BOARD ITEM MANVFACTVRER TYPE SPECIFICATION REMARKS Switch Westinghouse W-2 West. Astronuclear Lab Test Report (2/9/70). Ref. 8. Switch (P.B. ) Westinghouse OT2 Not Seismic Cat. I Ind. Light Westinghouse Minilite Not Seismic Cat. I Ind. Light Micro-Switch 2F203 Not Seismic Cat. I Ind. Light Micro-Switch 2F207/2B4/2A70 Not Seismic Cat. I Ind. Light Haster Specialties 800 SERIES TELLITE Not Seismic Cat. I Company Indicator Foxboro 65-PX-W252-V Not Seismic Cat. I Voltmeter Westinghouse KA-241 Not Seismic Cat. I Ammeter Westinghouse KA-241 Not Seismic Cat. I Wattmeter Westinghouse KP-241 Not Seismic Cat. I Freq. Meter Westinghouse KX-241 Not Seismic Cat. I Synchroscope Westinghouse KX-241 Not Seismic Cat. I. Switch Basler Elec. Not Seismic Cat. I Variable Transformer Basler Elec. Not Seismic Cat. I Rheostat Basler Elec. Not Seismic Cat. I Switch (P.B.) Basler Elec. Not Seismic Cat. I Electronic Controller Foxboro H/67 HTG Foxboro Test Ref ~ 7 0 Report T4-1030 Electronic Controller Foxboro H/62H-5E Foxboro Test Ref ~ 7 ~ Report T4-1030 Indicator Westinghouse VX-252 Foxboro Test Pef 6. Report T1-1070A
,0 TABLE I (Cont'd) II(b). CONTROL ROOM REACTOR TRIP RACKS STRUCTURAL: The Reactor Trip Racks in the Control Room consist of 2 four cabinet assemblies, with dimensions of each cabinet being 90 11/16" X 22 1/16" X 30". The cabinets are bolted to each other at the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by HCAP-7817, (12/71) . INTERNAL MODULES: MANUFACTURER TYPE SPECIFICATION REMARKS Foxboro M/66G LUCAP-7817 Foxboro T/66 NCAP-7817 Foxboro 2860 NCAP-7817 Foxboro Hi-Low UCAP-7817 Current Selector Foxboro M/63 NCAP-7 817 Foxboro Impulse NCAP-7817 Foxboro Summing Amp UCAP-7817 Foxboro Lead-Lag $ 7CAP-7817 Foxboro M/610A WCAP-7817 Foxboro M/66B MCAP-7817 Foxboro 610 NCAP-7817 Foxboro M/63U Foxboro Test Report TI-1070A. Ref. 6. Foxboro M/66 Foxboro Test Report TI-1070A. Ref. 6. Foxboro T/66A $ 7CAP-7817 Foxboro Delta T/Lag NCAP-7 817 Foxboro Controller WCAP-7817
TABLE I (Cont'd) IIX(a). RELAY ROOM RELAY LOGXC AND TEST RACKS FUNCTIONAL: The Relay Logic and Test Racks are associated with steam flow and pressure, feedwat.er flow, primary coolant flow, pressurizer level and pressure, and turbine first stage pressure. STRUCTURAL: The Relay Logic and Test Racks in the Relay Room consist of 2 five cabinet assemblies, each cabinet measuring approximately 90" x 24" x 30". The cabinets are bolted to each other along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. INTERNAL COMPONENTS: ITEM MANUFACTURER TYPE SPECXFICATION REMARKS Relay Westinghouse BF66F NCAP-7817(2) Relay Westinghouse BFD66 WCAP-7817(2) Relay Westinghouse BFD66S GAI-R0-2612(1).Ref.5. Relay Westinghouse BF22F GAI-R0-2612(1).Ref.5. Relay W estinghouse 5072A49G12 Ind. Light Dialco WCAP-7817(2) Switch (P.B.) Rees UCAP-7817 (2) Recorder Rustrak Inst. Model 92 Note (1): In reference to Auxiliary Relay Racks Note (2): Xn reference to Safeguards Racks
(0 i. ' TABLE I (Cont,') III(b) . RELAY ROOM MISCELLANEOUS RACKS FUNCTIONAL: The Miscellaneous Racks are associated with motor operated valves, boric acid blending, and nuclear instrumentation. STRUCTURAL: The Miscellaneous Racks in the Relay Room consist of a two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other along the sides and anchored to tlie floor in each of four corners with 3/8" expansion bolts. INTERNAL COMPONENTS: ITEM MANUFACTURER TYPE SPECIFICATION REMARKS Relay Westinghouse BF66F WCAP-7817(2) Relay Westinghouse BFD66 WCAP-7817(2) Relay Westinghouse BF44F Relay Westinghouse BFD120 Latch W estinghouse BFLF Relay Agastat 2400 sexies GAI RO-2612(1) WCAP-7817(2) Ref. 5. NOTE (1): In reference to Auxiliary Relay Racks NOTE (2): In reference to Safeguards Racks
TABLE I (Cont d) III(c). RELAY ROOM AUXILIARYRELAY RACKS STRUCTURAL: The Auxiliary Relay Racks in the Relay Room consist. of one single cabinet assembly and one two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other, and to adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. INTERNAL COMPONENTS: ITEM MANUFACTURER TYPE SPECIFICATION REMARKS Relay Westinghouse BFD-44 GAI-R0-2612. Ref. 5. Relay Westinghouse BFD-44S GAI-RO-2612. Ref. 5. Relay Westinghouse BF-22F GAI-RO-2612. Ref. 5. Relay Westinghouse HG-6 GAI-R0-2612. Ref. 5. Relay Westinghouse BFD-84 GAI-RO-2612. Ref. 5. Relay Westinghouse 44E4919 GAI-RO-2612. Ref. 5. Relay C. P. Clare HG2A GAI-R0-2612. Ref. 5. Relay Agastat 2400 Series GAI-RO-2 61 2. Ref. 5. WCAP-7817 (1) Latch Westinghouse BFDLS GAI-RO-2612. Ref. 5. Relay $ lestinghouse BFD66S GAI-R0-2612. Ref. 5. I Note (1): Ref. Safeguards Racks
TABLE I (Cont'd) III(d). RELAY ROOM SAFEGUARDS RACKS STRUCTURAL: The Safeguards Racks in the Relay Room consist of (2) two cabinet assemblies, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other, and to adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by WCAP-7817. INTERNAL COMPONENTS: ITEM MANUFACTURER TYPE SPECIFICATION REMARKS Relay Westinghouse BF66F WCAP-7817 Relay Westinghouse BFD66 VCAP-7817 Relay Westinghouse 766A253G12 W CAP-7817 Relay Westinghouse MG-6 WCAP-7 817 Latch Westinghouse SEP-1971 WCAP-7817 Ind. Light Dialco 820-2701-01-502 HCAP-7817 Switch(P.B.) Rees WCAP-7817 Transformer UTC SC-5 WCAP-7817 Relay Agastat 2400 Series GAI-R0-2612(1) WCAP-7.817 Ref. 5. Note (1): Ref. Auxiliary Relay Racks
Cr a< i TABLE I (Cont'd) III(e). RELAY ROOM REACTOR COOLANT SYSTEM RACKS STRUCTURAL: The Reactor Coolant System Racks in the Relay Room consist of a two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30". The cabinets are bolted to each other, and to adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic
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qualification by WCAP-7817. INTERNAL COMPONENTS: MANUFACTURER TYPE SPECIFICATION REMARKS Foxboro M/63 WCAP-7 817 Foxboro M/610A WCAP-7817 Foxboro M/694A WCAP-7 817 Foxboro 610 WCAP-7817 Foxboro. M/63U Foxboro Test Report TI-1070A. Ref. 6. Foxboro T/66A WCAP-7817
TABLE I (Cont'd) III(f). RELAY ROOM - CHEMICAL AND VOLUME CONTROL SYSTEM RACKS STRUCTURAL: The Chemical and Volume Control System Racks in the Relay Room consist of a two cabinet assembly, each cabinet measuring approximately 90" X 24" X 30". The cabinets are. bolted to each other, and to .adjoining units, along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by HCAP-7817. INTERNAL COMPONENTS: MANUFACTURER TYPE SPECIFICATION REMARKS Foxhoro M/63 HCAP-7817 Foxboro M/610 HCAP-7817 Foxboro T/66A WCAP-7817 Foxboro M/610A NCAP-7817 Foxboro. M/694A NCAP-7817 Rochester Inst. ET-215 JlJCAP-7817 Systems Temp. AlarJJJ
TABLE I (Cont'd) III(g). RELAY ROOM FEEDWATER CONTROL RACK STRUCTURAL: The Feedvater Control Back in the Relay Room consists of a single cabinet measuring approximately 90" X 24" X 30". The cabinet is bolted to adjoining units along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by WCAP-7817. INTERNAL COMPONENTS: MANUFACTURER TYPE SPECIFICATION REMARKS Foxboro M/66B WCAP-7817 Foxboro Hi-Low WCAP-7817 Current Converter Foxboro Dynamic WCAP-7817 Compensator Foxboro M/63 WCAP-7817 Foxboro M/610A WCAP-7 817 Foxboro 610 WCAP-7 817 Foxboro M/66C WCAP-7817 Foxboro Ratio Unit WCAP-7817 Westinghouse BF44F Relay WCAP-7817 Pot ter-Brumf iel d KR-1483-1 Relay WCAP-7817
TABLE I (Cont'd) III(h) ~ RELAY R0051 - SAFETY INJk:CTION SEQUENCE HACK STRUCTURAL: The Safety Injection Sequence Rack in the Relay Room consists of a single cabinet measuring approximately 90" X 24" X 30". The cabinet is bolted to adjoining units along the sides and anchored to the floor in each of four corners with 3/8" expansion bolts. Seismic qualification by WCAP-7817. INTERNAL COMPONENTS: MANUFACTURER TYPE S PE CIF ICATION REMARKS Foxboro W/63 WCAP-7817 Foxboro t4/610A WCAP-7817 Foxboro 610 WCAP-7817 Foxboro r4/694A WCAP-7817 Foxboro M/66B WCAP-7817 Foxboro M/66A WCAP-7817 Foxboro T/66A WCAP-7817
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MfORTH I NOTION CORPORATION 205 Watbridge Bultdittg, 43 Court Street, Buffalo, New York 14202 Tele: 853 5150 Arcs 716 February 8, 1EIGV Poci ster Gas ana. Electl'ic Corp. 89 East Avenue Rochester, Jtcevr york lg604 Attention: -"--" ~ H. E. Smith En-ineering Dept.
Reference:
Diesel Generator Units Ginna Station
';iestingl ouse A.P.D.
RO-222~9 Gen olemen: There Lvere several items vrhich were not fully anstvered during our recent meeting. This I amshov,enclosing First,4'i3.1 several cop'es of The Alco School Schedule for the type of courses offerred, length of course", eoc. anc ol o67 1 ..67. vrill, IT- sure, be of interest to yo '.
'o Secon,d tl~e proposeed. uni s vrill mo. than comply vQ.tl thc Seismic design are of the same d in paragraph 8':05.2 of the specific.".tions. Similar units in normal loconotive service, vrill ezaerience aoout o g ", d design. c +'t The loading of'he generator diod s is appro.:zmately 19 amps per anode.
Each ddxoae a.s a"ed rave VO amps and therefore is loaaed to only 27'~ of t .. s rating. fthl so, eac h diode is rated 1000 P.I.U. peak inverse voltsae, vrhich is five (S) t normal ezcit r voltage. b detected b loss of'oltage or failure to build up voltage. If a diooe shou .d fail, This data applies to the Electric Machinery generator vries.ch is offer ea as an alter-nate. The instruction manuals vrill, of course, cover the proper proco ure to follovr to test and. replace any oesfective diodes. Hovrever, the very conservative diode ratings assure reliability, l.e exsect to .have similar un ts to tthose ose oropnro osed. on test at the Alco. Plant
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pecific d~t~s i n the near future, ana I ope ~ v you and ale~-one else interested,, visit our plant o sec If'ou have any ouestxons, pleaasee let me know. Yours very truly, Vt'ORT.".I)iGTON CORP. I cg~t~ R. R. "cfcrjahn EOVIPMENT FOR LIOUIO Atro GAS KANDLING ANO FOR TKE CONVERSION OF ENERGY INTO USEFUL WORK AIR CONOITIONING COL'IPANY ~ MACMINERY GROUP ~ ELEC1RIC ANO CON1ROI. GROUP oc .coai ncc<r'cc ucoQiartht I;Fw,IFRRcY
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1:00 GENERAL REQU1REMENTS > 1 01 General This Reouirement Outline includes the essential information required by the manufacturers of power plant equipment to submit a proposal for ~ furnish'n" the equipment covered by the D"TAIL REQUIREPSI<TS, section 2:00. The equipment will be part of a nuclear-electr'c gene ating station having a nominal capacity of 450 ISe. 1:01.2 This equipment will be insta1led as part of the No. 1 Unit as the Ginna. Project, Rochester Gas and Electric Corporation, located in Wayne County, approximately 18 miles east of Rochester, New York. 1:01.3 This electric gengrating unit is scheduled for commercial operation on June 1, 1969. 1:02 PROPOSALS 1:02.1 Proposals shall be drawn in the name of Gilbert Associates, Inc. as Consulting Engineers and Agent for the Westinghouse Electric Corporation, Atomic Power Division, the P ime Contractor. 1:02.2 Proposals shall be submitted as follows: Original and five (5) copies to: GILBERT ASSOCIATES, INC. 525 Lancaster Avenue Reading, Pennsylvania 19603 Attention: Mr. H. F. Ulmer Chief Purchasing Agent 1:03 DEFINITIONS 1:03.1 OWNER shall mean the Rochester Gas and Electric Corporation. 1:03.2 PRIIK CONTRACTOR shall mean the Westinghouse Electric Corporation, Atomic Power Division. 1:03. 3 ENGINEER shall mean Gilbert Associates, Inc., an Agent for the PRIIÃ CONTRACTOR. 1:03.4 IL~NJFACTURER shall mean the successful Bidder for all equipment covered by this Requirement Outline. 1:04 EQUIPIKNT QUALITY All eauip...ent and services offered by the Bidder shall be of such ouality as to make the eouipment safe with high availability. To this end, all items offered, including all accessories, shall be of proven reliabili y.
1:05 CODES AND STANDARDS J 1:05.1 All equipment offered sha11 be designed and manufactured in accordance with accep ed current standards of the electric utility industry and shall satisfy all applicable codes, including state and local ordin-ances pertaining to the design and operation of such eau'pment. 1:05.2 Where required> the MANUFACTURERS shall have all pressure parts stamped by a certified insurance inspector and three (3) copies of the certified inspection report forwarded to the ENGINEER. 1:06 INSP"CTION 1:06.1 Inspection Shop fabrication and field erection she11 be subject to inspection and approval by the PRIE CONTRACTOR and/or ENGiNEER. Any inspection by the PRihZ CONTRACTOR and/or ENGINEER shall not be considered as a waiver of any warranty or other rights. The PRihK CONTRACTOR and/or ENGINEER shall have free access to the MANUFACTURER'S shops for inspection of construction and for observing shop tests. All tests required for certification of equipment shall be made at the expense of the liAhVrFACTURER. Factory Inspection and Tests Prior to start of manufacture, the ENGINEER is to be notified in writing at least fifteen (15) days in advance of those tests end inspections that he and/or the OWNER wish to observe. Four (4) certified copies of all factory test data are to be furnished to the ENGINEER, for all tests normally supplied or as required to sa isfy codes and regulatory bodies. 1:06. 3 Field Tests
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After installation, the PRIhK CONTRACTOR reserves the right to make tests at his expense to demonstrate the ability of the equipment furnished by the h~ACTURER to operate under the conditions speci-fied and to meet the guaranteed performance, These tests will be conducted in accordance with the latest applicable Test Code in effect at the time of the test with such modifications as may be mutually agreed upon between the PRIME CONTRACTOR and the hfANUFAC-TURER. If the results of theguaranteed tests conducted indicate that the equipment does not meet its performance, the hhQlUFACTURER shall, at his expense> make all necessary adjustmcnts or changes to improve the performance to meet the guaranteed perfo) mance. All suoseouen tes.s until acceptance by the PRIME CONTRACTOR shall be made at the "hQJHJFACTURER'S expense: 1:06.4 The Bidcer shall furnish a list of any field tests of the eouipment which mus: be mace during installation and initial start-up.
~~ 1:07 DRAWiNGS AND INSTRUCTION BOOKS 1:07.1 Quoted price shall include the cost of furnishing three (3) reprodu-cibles and two (2) copies of certified drawings to be submitteo for approval and three (3) reproducibles of final approved drawin"s for record. I reproducibles are not available, auoted price shall in-clude cost of fourteen (14) prints for approval and fourteen (14 ) prints of epproved drawings for record. 1:07.2 Quoted price shall include the cost of thirty {30) copies of instruc-tion books covering all equipment being furnished. 1'08 CLEANING, PRINTING -AND PROTECTION 1:08.1 Every effort shall be made in the design and fabrication of the equip-ment to avoid dirt traps. Internal surfaces shall be free of dirt
- and scale prior to shipment.
1:08.2 All exposed metal surfaces, unless otherwise finished in a manner standard to a particular manufacturer, shall be painted by the MMSJFACTURER in a manner approved by the ENGINEER. 1:08.3 All machined surfaces shall be adequately protected against corrosion and damage during shipment and storage. 1:08.4 All equipment shall be shipped with adequate packing and protection provided to permit outside storage at the plant site with no addi-tional protection. 1:09 PIECE MARKING The separate pieces of eouipment shall have matching marks to faci-litate assembly during erection. To facilitate unloading and erection, the weight of each major component shall be marked in a conspicuous location thereon with painted numerals at least three (3) inches high. 1:10 h10TORS JXD hlOTOR CONTROLS 1:10.1 Motors Rll electric motors; where specified as being furnished by the bidder, snail be in accordance with the 1atest revision of the ENGINEER'S Specification No. SP-$ 201. Bidder shall supply Thomas flexible couplings and coupling guards between the motor and driven equipment. 1:10.2 h!otor Controls Rll motor control eouipment will be furnished by others except as specified.
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//// );:: "(':.. ////gj ';eric) o;:.' j..;1 ul . l.))oui. 1D)1 Di:) c."::. .PHAGO 2050 )~ for a ti;o hoLu p rio(1, end, lc)50 )m continuoLlo for n c&t.wu oi'AO hour?) 33-r yc"r. i
The ~everaror un'~ ang al 1 ox it: gprurten .nces confro)'hall be d si-.ned,::ii'.. nori:ally ac".(3:tcc, -tl Qs." to 1'" s'v c tjxcuaj e fox'cc rpsL tillQ from Bn (!(.'c 'eon'5 on us .. 1 in ~h verjiic".1 a(!d i!Or".";Gntal d'i cth ">s ~ 0<!c'l'1!l.,'ulj:Qne cc...r" n"=a+is Q(3K'. " i;o 0. 19'p,'li Qd a'v. '~he cenXQ} ()f . v:.j'i(. 1'ene ve and ~ran( mit such xor .Qs ghx o'h the su;s )rrt.,! (run're s (he 1 oundat:.ons Th g nerc ter uni 'nc( 0 cofl'.c Den'~3 sha3. desi(;red '~o ensuxe no loss of f~zilctipn (i.e. 'c; ai;l Aj.crab
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(.-hen svbjec"Qd io earthauake xorces xesultin." fxo.-,: an acceleraticn occvrrinv simu'.Ltaneously in 'V!e ver';ical anc. hc.i"Grtal d: 'i.ion.-.
@i"h bc'ch components ecual 'co 0.>:.7 P:> Q eel ~Ti'npine The en~i!:e shall be =.ssembled l!i h '~he ~enerator n(ce;;sories comm n skid ';-ype bed@late xv form a self-contained unit l"i'"..
suitable guards for pro'Qc~ioa xrom rotating p"rts. '",:,Q "uecd cx this Qcui~..en~ 3!all not bc less ~h: n 720 r m. The en~inc uni(, j.all include '.he following f etur s: Lu rica" in@ s> s cern including zn cn.-.:, ne driven 3ub pi 1 pump i o 1 filters, 'mmersion oil hea'cer and;!ater cooled oil coolexs. Cc=-pie'ie cruel oil system iricludin(- day-tanjc, pun!ps and. s(',rni>>Q(s. 3'i= day tanl'ay be incor=o!ateo. in th bnse or nor@lied as a se 'Rx'ate 'Ca!lk, The dang tan'ic sha3.1 h* ve a capacity fo a mirixlum cf 3 hcurs of opera~ion at rated load. Th fue3. level in '-he "'cy-
";an':~ "j:all be automaiically maini;aincd. ~x'!.e o~ fue ~ !~ill be Ho. 2 fuel oil.
f;ir filters and silenc rs for air int"'::e. (2idder h 11 sl.ecify 3 mii !mum cem3!ex 3'Bure is required of the cool"'na air to mai'!tain xapic( s"art.. j L ibr"%ion 6 ml. ners.
~;i'.=u"'c:manifold.
st-.n-i"- h(!&~sing sy'em "hall b'e in" t,"lieu 'utili=.in...".n im(" s(on he I"oi e'ld electric l!Otor dri'ice! ~ump to nu-om".i('..ll'g'iain
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n"'in~ "ate" 'c('~'D x'" jur~ i "Qacxi'1"~s 1 o xa .t .-,t. 1' w'-'n . hu~. 0 lo Qd 1Giap 'vy)ie of cool" n~~ ystem shall be 1)re 3d d fo- each en in usin<; c" rcula~ing ru p moun~ed on the en.;i,v.c and se>>nrxtc.ly
- ~-.c~a'cs(j;:Qa~ Q~chan~~er. hea'~ erchanZQr ~hall be designeci 'i:o OOQ"a-'e
- iv) '!C"'nd loi.'er cooling u="~er ai' :.a-."mum prcssure of 1.".5
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=03.5.4 (,'anne. T,ion J+>'.>3 c,'L ~ ':03.5.5 Sauced - Sama a." L.,ie.">>C3. -;".'.-.inc =:o3.5.6 /i'i'I!i'i'll>!I!II! I Ill!/>'!8IIIIIII/!/II>>>I "II
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'":o ~ .6 a:03 6.1 A free-~to@din~ control cL>biclc, iPÃiVL tY Q 3A cl)clcaul(l '.(iih . 1 .'.1>)((
3.up>> 'p)'Ovi>.(J 'l f on )3ot>t>o(A ))Lll 3 }, Lrni hQ(t . ())(1,'l)'Lll co '." in 'i . 1 folio)!i):."., Co)ltro3. feutllrc):
.:03.6.1.1 Volt L",Q ra~~>l)lator L!it]);1 n:;~'.i).>vil>) "cl)siti>Y5.I..Y o~ 3llua or '.Lnu: ~
Pl)Q, '4:i}th vn3 ta."c rcg)33~t>or rh" on c~. >> co)')t ol. 'J'h() );c!..;; 'a'c)lt
."houM provi(lc field forri).J, of the J<cn()r,"to)! fol'ani(). )tnr'~.:.;J".
of the 3argc )mocor". 2:03.6.l.c. Vol~)lee cdju"iinrr rheo.".iwh 'or re);>o'~Q )))ountin" 2:03.6...
~(0.").6. 1.3 Field -"1;it,ch and (Linchnrcc rc.".i.;,to'. ."::o3.6.1.4 Gene:aior or exciter fic3.d rh o 'cat ())io"..nr n>>crai:c(l).
2:03.6.1.5 S))L)nt for c;:citer':m)) ter. 2)03.6.3..6 >".cYQr..e 14 Ql 1 cla7/'. P:03.6.3..7 HL;nnir~ mme a. cer. ~c)03. t3~9 All currant. an(l 'otc)L"i(13. "ran" Cor).".Qr'ccc:::a) / fol ihc )'c():)irc'L i)ln>'Ll 11'cont a t io 11 > 7
T.!e f olio:Ilng 'Ill" Qa px'ovlce'-',': o'Gears 011 (...nal 1 1!l ~ Y ..Q w
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'I s!I .t h> au' K +n 't i;i6:Iatex'"ith p'Iase sel ector II(!itch "i;(It.c i~r <,':((:i'" II.-eter (e:Ier:-:i: d f::o=" shunt 2;03.,1.1. I)
('vua~cy R synch oni tax'r'annal zinf'!(itch ! ith Sync(lx'oscop Ce>> rotor bxcaker cnnitrol SU.tch> for use in rIanual sirnci ro '( zi I
~I.OI(rtin(- "or volt(:. ad;<ust '- iten 2;03 COIItrol svii:ch for xl.oostai. item 2:03 Governor Ixoi;or control s-.!itcI!
Aui'ca'."-::;i(..'ngine Startinr( Cnntx'ol P.I! aui;orxatic en~m.ne siarbing cox!i;:.-ol shall ba prov! I.".ed I'.o Ixuto- 'ratic.l..p stax"'!. st,op th nit. T.!3.
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t 'y co!Itx'01 s ii'.- J 1 '~-'e shel 1 1 0' i:ed in '~ha enix!e-~('en I a':;or coni;.;Il cubicle. T,'>a a..(I.:+tie envine si;ar'ling c"n" "ol si'all ba I.anuZnc".ured by
'ulcc;,"..tic.S".itch Co.".:pany> 'P~ullet~n 1025-13(> or ncprov"(1 eau@i.
I" shall op 1'"-'-e frc~ an en,"in s-artin(," contact (urnist'ed by ' 0 'xhers . Uhen en' ne 1 ire s, start: ng cox!tro 1 sha' aui orati cal disccx!!r!Ct cran!;in~<<con-:rois. The c'"anI=izg disconrIect II:cans sh! 11 be eloci;rically calf regulating to prevent reel~!:!(ing for a definite tiix!e a'i'1:Gr soui ce volcQ-.a has 1'ed!xced to a 10!( %~i.1L'e ~ S'xartin<<contxol circuits siiall be azrar,.':ed sn i;hei cranI(in~; >>ill c(xrzence im.:ediat. ly af(;er the re!..ote safari'in@ contact cloaca on f;lx.lux'c o. x)ox'." +1 Do-'e and/cx' c" osuxe. I'iva cxani(in<<cycles shall be provided by n a:otor driven safety injection .,1.anal conta i i!x.":in..';ancous res t type ti'r. ir. int..rvalo of cranI:ing shall bc in Q(.'x'dance ((ith the en<<lne 1<znufacturer s 1 a(I'c l:I'e <c'~ 'oils ~ Fault i;Idicati!xg liqhts shall be proviced for th" folio!;ing together 1" I'l:h od.;I .u ~ contncus fro I each fo:." a coKon 1',.ota al . (;! ) 'Ii(!'.Or Hi~ h Te!;-,perature li yu I Lulls Oil Ixich Tarp 1'store ( ) Fuel Oil ."..o!I 'Pressure (8) .1"u:!1 Oi':o:I T vel (ej r~~iluxc to st=rt
~ ~ BO- -3o lz:".:-66 If) LIIbe 0'1 L<I. Fr "-or ~
~~4 I 0'i Qz'Speed
('-, h Bav rse PG17er and 'c'ill'. Jho contro alarm only, item 'f'ill 1 Qe a raaP;ed so th' Gto the CQ ine at a 1G:. er pz'es ure vh le item
" tems '0 a3.al'G! at lo~; p"e..ul'c and 'I" nil alarm;.nd also scop the engine, loci>in'ut t>>c "ostrols and.
recuirinp remote -anual resettint;. Contact fro:n thc sssoci"ted
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(; and locj'out and resettinc relays sha3.1 be vired to terminal "g", "h" "11d bloc':.G foz use in safeguard. logic cizcuits. 2:03.7.6 Provisions shall be incorporated fo" periodic tc.-t.ing of the comp3.ete sequence of starting and loadint;. of th vn.ts "rem the plant nein control room. A th"ee position selec';or svitch in Vile contr:1 room Irill proYide for (1'top(2) autom."..tic, nnd (3) ev.-;!.."e test p."Giticns. 3:n the test position of the Gvi'~ch, thc Gtartin,-; con'trol ciz'cuiis shall siEQlc te vn hut matic st:,t si~ n.".1, bring the unit vp to rated sp=ed and voltage. A Cover:Io: control Gvitch in ~:.e contro.. room vi3.1 permit the op r tor to Sync'.1:oni:.e to the i180 Yolt sy"t m and, load the unit. 2:Og.7.7 A11 C~=~I:onents of the automatic engine starting control and <<lazm system shall function on 125 volts d.-c aYailabl>> from customer'G Station ba"teiy. Op rating limits vill be from gO to 1 >0 Yolt".. indicating lamps, push buttons ar.d selector s:riti:h shall be nc "cs-sIble xr:ll the front Mi'vh enclosoz'e dooz'losed. FcatIlre "G" (SH =clay) "-i0. Feature "D'FR relay) shall b. included vitn "Ge cont olG ~
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2:03.8 Za,"i:Ic. inst m.-ient Panel 2:0~.8.1 Hle r Qi"Ie in trl'e'nt panel snal3.
"v>>d instrv-ents o furni hed,.nd eouippcd vi h gang~ = as zollovs:
2:03.8.1.1 LY. ~us'as pic" eter for e ch cy3.inder. 2103.8.1.2 I.uc oil prcssure gaI e. 2:Og. 3..j Air =".Gnifold pressure @au-":e. I'u 1 ." 1 7'ri sure gauge ~ c ..0"-.9.1. j acj'et v..te" pressure gauge.
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oui'line I:e: e i)rev a"e an~lie.".olr> <<n" s st,i;>ulrr'~er! in>>" ra.a"..; h 1:P."-.1. Diesel I ngirre Kan~iac'u 'e "s 'ssn "idion {DI"1A~ Stan<I::r0 ~ ciices fo" S-~~~io=',,~ Diesel i!re.ines A. enticer! Society zo Tes vin"':atec "ls (ASTlI, F>t"uc$ n ral Steel Plates Die" .:..uel Cils A.eerie;.rr Stand'.res Associa'~ion (ASA'i T= 1 'r zlT)2 n~P Gal!el'Ato ~s
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(l) hotan."1 Of 'S'a.<util<" ii)Clu,"ai)larr ) C('u5.i'cia<.o'll(.O )11)(l C'<7il v! a)3. R:Olinb) VV Ci.i:;)Cn)5()D"..l (1-.l "..;: O" Sl(C'.CD ." OZ p"O)<OSC(! C( V~;.::.')
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."".:0" . 5 1'Ue !:!!U x.;,.ent" for en,:.ne -'u 50, 75, 100: 13C'., >l.l'. ~ .~ (1 1'-...: '..."U'.
xatin':01.6 Ll'.=ric:.Yion oix xate ~ o
"-:01. 7 Co"1>>... ~uter required i;ith BO cooling i)uter 'uelq:crauure.
3:01.8 Govern:x sy-.ei~ regulation rang"-. 3:01.9 C"."..Dl te ch r cterisuics for senex uor and c:;cit r, including dssc) 'y)'uuion of insulation system for stator nnd '"otor. 3.01.10 3:01.11 Ti:ne r'- u~ <ndation concex'vine. fuel 'l rcnuix d xor engine 'o reach ODerating speed xroz standstill. suDDlp piling. ~ 3: 01.12 Heco'.ua.t;n . tions x awarding ':.'eel'.1) 'urial x'un ol un t lU11 onded ~ The u-.a-;.Ufacturcr shall clearly state in his pronoscl i<hat effects D ri dic unlc"-ded test runs vill have on his en~-.'.ne an include l'cc )"llFndauions rewarding loading e:;c. if necessar)~~ l))ainuen..ncc Uor)'nvol:ed, 3:01.13 >wD rience 'ecord ox di sel en~ nes ox the t~:e ~aoposed in o ier tn all".1 evalu:xtion of raDid s'uar'u, loading "nd relicbilitv. Zvalu ticn of v"o'=osals ";ill conside histoxg of uni~s nd cc:"d)o>>cnts. 3:01.14 Boise level o" the uniu CDexatinv Rt xa md lv'utput in dD at
..eeified Qis'uuance unenclo ed.
3:01.15 Bid er oz tuhe hal.' cecil' coolin" Qix'o Ellni 'l)1 te.>:Dera uure 1)la3.>>t. in rapid start if a>>y that is rcquiz cd
~
3:01.16 Bi!Mer shal" specifv ~;hether air ilters and silcllccrs 2:0".3." "nd~ e::h=~s.uu '.vz"..'ler 2:03,3.7 vill adversely <<f Beet the rn lid starting 0'ne Univ i gi 00 D:)!JI='.';Cwx T':STD L:iox uo sh r~."ent, uhe en-ine>>enerator and exciter shall be given t)l~e.'1 . ahull x CQ,J);Qrcial ups'us at uhei'lace ox L'lanux Qctux c ~ The tcsvs sh.'.1 1 incluce 'uhe olio <L'lc za'.'..er"t. On at raued load for 8 Hini-u-.l period of 2 hours (b) u-erst on at "eac( Qr ove 1'd x'Ruing fcx 0 IPLn)Pxi) ox 1/2 -loux'c) 8:."rtin"., tin:e chec'd)
'i C.".", bi:.i~@ ox staxtinc. ";rstem, to provide thc required nu:..ber
(~.':.Otor:t"x'tin~' ~ v".~i=)). r" 1'~ ca,""bi~i:z,
~~ il ut::.liz=:;xg -: rr 8 rotor o::::otorc of .:r rntkn~ ~ ~ ~ q n c'<
no less t'.Cn "une uing isted un"cr 2.0'-.l0.]
3.1 2"" j<)lua 3 l cc ver) !ipo!'! 3TiD3icauion ox mouor .'" mi. 0';e) cl)P'?c.
,"iovernor s'ili'uv and ca'oo',", for test (a~ <<bov" T!:Csc:.'actcry tc" ts are::)!b-'act tc:?itncss in "cco; d" nce !?ith para(;'r;.ph 1:01.1. Any o: 'uh.= o-:oove 'uesis 'uhat c !!no'u be;. rfcrmed in -'he factory shall be demonstrated in the field is i !rt of th uesi." <<fter inst,"llation.
Afte):.nsta113'u on of the eau)p)r; nt is made) th contracto l?ith 0!e:-:s, istance of the en>>ne m"=.nu'".act@" er's repre: cnuat-ve shell operat>> he equipment, incluc.in@ auxiliaries, at partial load foz such period as necessary to determine it i" functioning propcrlv. Such adjustments as are rece::sary shali. be made to plac the enuip-mi>nui i!! fi "st-c ass operatin~; condition. Before f::.nal ap-..roval> t he Lln:;ts shall shot? t net uuhfQK 5?ill star u automatically wi'ir.s-uii S3!ecif::.ed time, picnic u- and carry load.. and oe cap blc of sau ~ f<<cuor:i.ly starting the mo'uor:. '.ader 2:03.10.1. They shel al..o be manually si;-nchronized. Voltage and freauency vari"'b~ons durir.c both s;eady-stauue and tr"nsienu operation shall be 'casured, by sirit!!o.~.e ins urumPlts as agreed upon ~ $ :GO FH):C.', ?C~'!D )'Zj~'T)l~PY
!Ol Prices 5:01.1 iluouations shall be sucmitte0 on a, lump sum oasis, comp)cue ):Jth ti e de:ailed price m:".Xeup used in arriving at the lump sum p"ices.
p:01.2 Tl:e o; ic xropos .1 shall cove" t¹ s =-.".c"fied cccessories and scecial .uools, includin" m in engine-rcnerator all et -.nd stetioKQr) 3! ci '! ovacle vier s 'i'het!ler Jzecified he ei!l or not p t 0 p ov c.c a co>>pleuiely op "able instal:.ation, an<'. Shall include deliveri to p.".ani;;>>~ "i'e. The oasic proposa shall also in lade -" list of recc:;=!ndec; suare parts a!ld a sepa"ate price tnexc'.Or. 5 02 Zieli t !iearesentative The :):. diem 'ate for furnis3!in" "- qualified field rep"escntative s.i;.l. b quoted. "". 03 A1ter!)a uives
"')~ 'Q c "'!:..=.:."io ed alte natip ii!s b~~ V Uhi O'Qui',.2snt ox 3 function<<) 'h the bidde! '3,ievcs he li cour~ Able ecui'! e!!t >! 'l mai'ffcr b
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.-,0-2239 ll-25-GG li Tlgsà i >DQIa't Decerbcr 5, 19GG DiMe's requested to adv'se on the possibility of his unit, as ouoted to start a~ 1 oi th~ load" (~) through (G~~ as detailed in 2:03.10.1, imultaneously in 1'eu oz in scoucnce as called zor in 2:03.10.1. If the reouired capabllit)'or sir.".ult; neous starting o" the loads can'be p-ovidcd tarough modifications or acaiticnal e ~uipirent, the bidder is rcoucstcd to list the modifications and price addition rcouircd.
))0-2239 ll-2>-66 ADOE')Did'. B Deec-;>oer 7, lgc6 Section 2:Qg.l 2 'ggr~e ->. last line j delete tne ttor"-
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" weak inve." Q volt ge of three times rorl<.al c'.-c ogera'ting voltage.
3:01.2 C';rgers GL)~Z1 conulstaP)tl1< O'Qn+ )i . <<1Ie c' o!l pUt Vol.< I~e coPGtant
'n nllI<< I r << inQ. 'Ii'- .'7.':<r <.Q j.ca;I tn;~<<< ln q)'I 1' c Qr L'<<PQ 10:,I .-c li:-.c voltage -.'trtio""-ncl 11lh n ti!e 1'~s of th 'r CI"r ent .; a'<<1'Aft 3:01 3 QI)tp!r ! ),r. en' j-.G+1 oe n!to!))-tI cal ty 11 <<cI<)< Io ~ ~ fe L~D G A ~
ci rc!<.'t across t. e cL-c QI'tl:I)t "hall not rcG!)) t in an instant""n- '"Ort QOI)G tI i j'. nor CRQ e (i '"-.r1'e ):0 't < C'. Grgc' 3:01 .!> ). Gntrols ~;-)cll 'ba I; .Qvp. )e lt. QI I 1 ox<t oI ec.!<eli:in."Q..loro) ' l. Jiv ~ / Cj)CI) ga' Gl,p'l 1 OC>>!>>'i QO'< )lj I] r) ) a . 01 j ~ <<Pt: v!in'1 I!)< Co~1 e. 01 Qc eGK 0"'s:
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(lri c',y ufo>g el<ei11Stc i rls c,ell Q'j; J oe JJ~Q1'cccgen 3:Ol.l0 p,~ger< c,.runners s,sl1 oe fu>Jll s'l1 w ip JcJ1cJJ y gene1 ol yl'v'arose os-.i'. r.;",~ec ~~,- e1 n l pm ws f or1c2tio..l~ Pl i"olio;.;e(( ipzec~ sc>> hnhr
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'I I'1'.C 'C'.JO m,2) C!1 "gerS CQVC1'eu k j c .." 5 "l eci"" C'. tao'1 Oh 1 l 08 tctle PCC'iOc!2'iic ';.ez- "11..11 Qe;/.E. Co. JJQ~el Jto. l-G."i0150, Qcsi".:1 6 for -':(JO volt, 3 ph"-se, QO cycl a-c irru'c ave l)0;-v~))er(-. lgO -"olt (:.-c ".o. irZ Cutout.
702 ROCti'"F>TGi! GAS 2: Pr.~(."HKC CO"".OBA't'TOH E'PJ J':r" ('O'T!'a"aCI'0!'l
- .'r.gyre;r:;<01ra;. pr,r';,ZBX(,', CO:;,~OVVZ rur!
E!.'O.:(TC PO!! B 33:V;r.SION! PIT J!Sr,"UR(JH, r."i."PHBZTsVP3Jr J'375
Sp-53(5 3-17-67 T w$P ~ g}1 POe gPag 3:t ~:.< '1'i'~3. o ~'or. I.: 00 SCO~.". OP UO":'i 1:O.i. G. norq.l 2:00 RP;~ Ji li~~'i r.'ti'1$ 2:01. go0;7 l 2:03 1 3;00 iiJi3'$5J PZ A'cD c E"XSH 4:ou 5:00
SF-5375 3-17-67 1 SCOP:.". OF HOiK Gene:. al This specification covers cable trays for indoor use, and for use in a caolc tunnel. The 'tray" are 'co be instal'ed. in connection trith the installation of Unit Eo. 1 of the Robert Enmett Ginn, Station, Rochester G s end. Elec-tric Corp., located in l!ayn County, appr!x<imatcly 3.8 miles e.". t of Rochester, He;r Yorl:. Tho trays are to be procured. and insta3led by the Hecntel Corporstion, hereafter referred to as the COI1THACTOR'he t'rays shall be scheduleQ for delivery as required. by the COIl'I'BACTOB.. The cable tray" will be us<<Q to support single layers of 4 kv triplexed power cabl s; multiple 1 yers of 480 volt po0er, 120/208 volt poorer, 120 volt a-c and 125 volt d-c multiconQucCor control and instrumentation cabl s intermingled; or mu3tiple layers of'our level analog signal instrumentation cables. The 41'v po:rcr ca'ol s are not to be run in the same tray with any other voltage. Lo~r voltage analog circuits are not to be in trays with any poorer circuits or Os<<!-OlrF control circuits. The COiVBACTOB will install a3.1 cables in trays designated, by the EHGXt!EEH. Th csble trays specified herein ar to be furnished in strict accorlsnce vi'Ch tnese sp"cifications. RBWZBEi~~~;<<!TS Codes and Standards
~
equirment furnished. shall bc desi~ned and manufactured 'n accorQence
'he uith accepted el ctric utility staniards and the standards of AS!(E IEEE (AXEHj y 1'!E~ JA, ASA, AS! and ~'rith particular attention 'co <<lE<B. Ho. VEl-i/65.
!!enrlnr !!sz menses The ma'Cerial supplied under this specification "hall be fully warranted by the venQor against faulty material an(1 factory ~roric!manship. The ~rarrantv period shall be for a period, of on(l) year aft r plant acceptance; and the ~warranty on any repaire2 or rep3.aced item shall bc extenQed.for onc (1} year from date of repair or replacement. 'Desi@~( Data .md 33ra":rinf~s Bra~rings submitted by the vendor shall provide all information required to erect the compleCe troy system" and shall include the following:
SP-5375 i<<l f -67
. f C IOJ'1 Physical. (lrfufin s l'LG:liIli'(tli))esa"d s!'))siting d".tai1" of all the various tr.!I(r sections, Zittin:ra fn)(1 ac".esscrica arith piece mar)" ngs, gag frQPno) t 1 o( at'J.t)us af) rcnuiq c(1 io facilltave Qrcctionr 2! 03.2 )h'ceri(1 s<)".cification". I'or each item P )03-.3 )iocessary dna";rue+iona for field ccs=-m'oly,",zc:. sp~ze parts lists c )03.)t Installation d sigx infor!ration (defle "tior: snd. loc;1 data)'(03.
S In adu~'.tion to approvals reouired by thc COHq'BAC'COB the Vendor ah~ furnish thc forcSoing; drzfinp3 for Glypt'oval by the'PRI)O COH'ZRA(VOR tu)d/or thc H)iQI))EER, 3:00 3)01 3 02
'll Steel t;.'.);
u"=c(t Ar)D FX))IS)3 1;"o for to be g~lvcuiscd cable "'.rays shall s eel,
!~let)t th" I:)ini)mun rechanic(Q. pro'parties I'.LGYK:A'.
{hot dipp.d galvanized after fobrication) of AX.'>I 'Stein=..r) S "c;3 . C-1008:., listed in thc Steel Products
)lanu>'L co';ring Cm'bou Steel Sheets.
9 I03 Cab1e tI "ys for, col se~vicc shall be protected t)gainst corrosion by b in(; hct-Zip GslvanizeD. after fabrication in accorder)ce vith the PSV)1 "Spe<!ific tiof)s for Pine Coatinc (Iiot Dip) on Assembled Steel Produc tr.", .P.-30S,. );:00 4 r <<r a<<yr 3331'AI.".i E)FQ(JI!(F)ii~,le"S OF CAr.XZi 'ERA'LS
<<<< ~~ ~ <<<< ~ vi<<<<<<va t:."uva shall be o" the Ventilated bottor) trour:.h typ (not la<Mer w'13.
1((03 t3we) - Vcn ilation 33.ots shel3. c~tend <<eros:; thc bott()n of tihe tr(y. at a su~".fic'ent nui)bcr of intervals to @rod).dc adenuate vcrrtilation.. rl'he slots ah~U. be po 1fider than 3 inch"s. );:02 b(! ()laan 1 for 6 n>><'. 9 ti.etc'.i).i Cltuls IXX for 2') 30 aud
'f'i)O rra~~ri .<<f Or CO()))
I '.gl~".e ririll be acccptiRblc. I )) !04 Ciablp t',"air a shall be nopol11)le('I:.th'thc hip~.)uat at~qdard(t of )rorl~g~~ ship: ' ()cf: '~ <<nd cons t!1(t ..it))x of the t: vie tr.- ra shi,.l.l be such that tL i t infr i o 0 1 Q.) poj(ntlu pcr l).n(J. 1. ).oot for "nv Qf tfle Guec).fl('.d
~ <),1)l>> 1.),- ~ ~ ~ ~ ~
I C(1)J+)<<g.. lt)la Canby;<!,".. "r). I!tl ~'" tll'; t'-'.".y "ituongr:Ore t}an 1/4 i t)(:$ ()tt it t i i 'p i: ".i) i) 1fben cillt:u1, 1 cd on Q sf ) t))3.e beep bcsini:
~ 'Chc c::.)rr.c t':",'r an<'l sz':i'.w!: "u sh .1 b)! ()coif(sad) tc su))pol.':I c:iblc loa"ta ni u:::.'. ?lit) "'ol~ I(1 I'. l. st.~.'.I j. !Ilr ~.v ni).r 3)ouition in t)ic tr~,-, '1');c pro.
3)os, ~ (la 1 3 ri nr' i,1 l, )tn!!:!(), $ ())T<r) 1 3 oct)r)nn 3)!rruo> il O'"Itt()r 1 I Ir,.r'. ". 3 <)ri t . to ' ~, It )in t)!( 3) ci! i jr(,ge 'Ini On . t 'ty <<3 CC( f, eid 1 o;i '.,) 'I<( 1 )3 Qiio )oi (il i):) l1 in(sic. 'vr) '<ih' "oui )'I nu!" )er i)). aupgort
/
S>-5375 3-17-67 3 center).ines for. the entire cable tray insta) no e terat the <ridtlLs and depths lat'h of all cab).<,.: tl ~. ~ are li"
'r..y 7
t, Q a" inside sted di.mensions. Side bar mcmbe s shall not exceed 1 'n. i.n Mi t'>. C All 4 )<v po <rer rer cablc trays "hall be provi.<lod <rith covers. ers. All ca~bl e tra y.s used forf oCO voh, ecole service and for control cable" shall be provided with covers on all vertical runs, on all sections under platfo!m grating cnd in areas consideredd )<=,~ !-,zaI'u rd ", a!'!dd 0 th
~ 'her areas as specified on the dra<rings. The covers "?~11 is a otal of iour in. or si:< in. c3.ear a: required under tho cover to t)>e trav cable.e supportsu i Cover fasteners slrall be a~pp rovede<< by t rio.
'the )'HGZHEEB, The;)oint closu! e bet<reen section of cable tra- shall b y a reliab e, fast. method using self-aligning bolts and. nuts or ot er mean:; approved by thc ENG)1)EEB. This Joint, closure shall be capable of c'.rryi.ng the specified load <rithout ex<:eedin~ thee speci s f'ie<< maximum Foui )<v pa<<or trays sliall. be 4" nominal t<rtal depth <rith standard 18" raQii unless other<rise noteQ on the dra<ri>>gs. Trays for lo<r volta'o~;.er and control c b).~ h'll .6" o a. depth <; it)! standard 8" radii unless other:;isasanonoteQ e on th>e dr<<<rings. Fittings shall be provided for hori.zontal bends for all c ossos, ver~ical inside and outside bends: box connectors and dropouts (end type, bottom frame type and side type) slrall be provided as required. Hex nut,s, <rashers, bolts, sp3.ice plates and all necessary hard<rare ha13. he included for tray sp).i.ces aAQ a).l of the a>sv>> fittings, tees, etc. All )>ard<rare <<nd devices e shalla bee hot 10 Qii pp ed l)angers and all nece" ary materials for sup)!orting the cable trays <rill be furnished by the CO))1'RACXOR ~ Cabl>> tray <ridths shall be as noted on th>> Qra!rings. SFECXFICA VIGM DRA':)XUGS The o).lo<ring preliminary dra<rings are hereby made a part of this Specification and servo as a basis for the ouotation: D-214-011 Turbine Area - Mezz. Floor, )lest 8: Cable Tunnel D-214-012 . Turbine Area - Nezz. Floor, East L Cable Tunnel
sP-5375 3-17-67 D-21~}-021 Bcactor Containr>cnt - gi
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D-. 1~'-022 T<cactor Ai~~:. Building - i'.ezz. Floor D-214-031 Turbine Area - Oger.. Floor - Hest 0-214-032 Turbi<>e Area - Oper, Floor - East D-21!)-0(1 He<'ctor Cont,iinm nt - Gpe:., Floor, Int, Building Hlev. 270'-~'" and Cable T<innel D- 21~'-042 Bc..ctor Aux, ~r,uil<ling - Oy r. 'Floor D-214-043 Interricdiote Bvi,ldinp - Ulcer Plevations D-21li 0 3 Control ana. Delay H<iom These clranings are not final and quantities may vary in final installation. Bidders shall include unit prices for items quoted as a basis for adgusting final order or adding additional items.
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3D'ISIOi~ PZTTSBlPiiGF PZFi'iSYLVAiic~ PZQUXFu. m~~>7 Ob~<LXii: BROOZ400D PROJECT R0-2612 ii3M'ARE 1, 1/68 CI~<l! ASSOCZA~x. S, XLF", ENGIa~~S 525 ~~cQGSc~ AYGQl>G RCPCLRQg) Pg~~~g 'Ml?
R0-2612 2-21-oa f0$7l ~(~>i
~ OTP CP.qTP:ssuPS 1+.t~ a 1:00 ~~".'PA 3KQUL? 'i~PS 1:Ol Cener 1 1 1:02 ooosals 1:03 Eefini+S.ons 1 le Ply Eadem nt Olla'l"'0<< 1 1:0) Codes md Q~~ dards 2 1:Oo Tesis Gnd. Xnspect3on 2 1:07 Dralrin~ GncL <Qstructlon Boo!'.s 2 2:00 DBZAii ~QUZF~iK'.ITS 2 2:01 EQU2.Quent To ..3e SQDp~~ Bd 2'02 L s'~ bangs Reou'rem.~Os 3 2:03 Se'Bi c Best.~ 3 2:04 FXQJ. Sk 3 2:Oy Hir].ng 2:06 LPGQl enlat es 2:07 Relays 5 2:OB Drag 7o ~e po %lied,gg ~Ysrllfactl trer 5.
2:OP Refer Qces Attached, 5
RO-2612 2 21 68 1
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1:00 General 1:01.3. This Baouiremant Ou'cL'Qe includes ".'!a es"ent-c3. info~~ation re"-uiraa. b cha menufactuxex's 0'o'Jar iclant apl 'QK'ant 'co suomit a pro) os 1 t xor fu Q" sh" Qg 1 acu'/Bent covered, by tha BYL'LiGL nE(iUXHZRKHS section 2:03. T!1a eal 'zzanc vigil be ~~c of e nuclear-electric genera ing st-tion bw>ving a nomi~ml ca~ity of 4'0 ¹Je. 1:01. 2 This eouipm t .:~~~ 'oa ins'~riled, as Pox~ of vha Ho. 1 Unit., t'~he Bocnas.cer G~s enc, Elect;.ic Corno~Sion, locatacL in Knna Pro)act Hapma, County, approxim<tely 18 m" es e st ox Rochester, I~Tee 'lord's. 1:01.3 ~l~" s elec"zic generating ~~t is schadulait for ccmerci!31 opexwtion on Dune 1, lcIo9. 1:02 Pro~ ale"-=.. 3.:02. 1 Proposals shall oe d'.ann in the n".me of Cilbc+~ Associstas, inc. as Consulting Engineers vm= Agent for vhe iIestingl1ousa Zlactxic Co~goration, ACCIBic PCUa Mvisionp the - -'"-'m Contx ctol' 1:02 2 Proposes s¹11 be submitted. as follo1rs: Original and: five (g) copies to: Gild~~~~ ASSOCXATES e"
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HC 52> L"=Qcas Avenue EeecLag, Pennsylvania 1)603 Atvention: Yu ~ H. F. Ulm r Chief PLlrchasing Agent 1,0% DaliQ1 cions 1:03.1 OHiTar shall mannthe Bochestax Ces end Electric Cozporation. 1:03.2 PM: COiERCZOB shaU. maen the Hestinghouse Electric Coxromtion, Atomic Poorer Division. 1:03.3 EHGL>'% all mean Cilbart Asso" ates, Inc., en Agent for the PPDK COI. REACTOR. 1:03.4 IK~IUiACTK&ishall maen che successful Bidder for all e!3uipmant covcraR by ciTj.s Piaguirazant OUU;Lvei 1:04 Ecuil:~ant Qua>> t. All cauiwz. ant and. Sax~r c"s offered. b r the Pddar shs11 be of such anality "s 'co me!;a cha anui",mant " xe arith high avai3 bility. To
'f this eQG, 11 items ofxaroi, includina all accassor'cs, shall be proven ra3.2.eb "" vye
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~ I RO-2612 2-21-6S 2 ~ ~
1:Og Co(..es end Standards 1:0$ . 1 1~ eaui m"n' leroG. shall be des ~mad and manufactured in accordance 4 "t 1 Gccepved. curren'v 's>>uanderd3 ol the e" ect '" c u'v" ' c indvst ~j j>> s i 3 -'uisfy Gl" GAL(cQble codesp including state and local ordin ences x uaining to uv dcsigl and operat" Gn 0 such e'luipzYn 1:06 Test ~ and Xnsaection 1'Go. 1 inspection Shop fabrication shall be sub ject to inspection and approval by the Mh7 COiK~TiACTOH and/or i7lGLR'B. 'ny inspection by'me PRES CO't~; <CZOR and/or ZZ~CL'~ shall not be considered as a ~~iver of any <v~manty or'tner ights. The Pii~~~ COHTRiCTOR and/or HICZi.~B alms. have f" ce "ccess o the IMi~~~AC~xW~'S shops for inspec'OQ O 'OQStrua'uviOn end fOr Observing ShOp teSts All tests r-au. cd for corti ice" ion o>>". eauipmont she~~ be made'at the e>>. .ense oz the s"Q~iE~CT'vr"9. 1:OS.2 Factory '7>>" p - ction cad Test 1:06. 2. 1. x'ae M~ACQPZH shaL~. Conduct tests to ver'fy the inte~~ity of the design and, consinmtion.. Fnose shaL~ include production tes'ring, v'w~~g checl>>~g and electrical tesi'in~s o relays, 1:06.2.2 Potential tests shall be conducted by the suml~er on ell equipment in acco "cence w 'uh i&A Simdard ZC 1-2.><2, lg6$
.':07 Bra.lings and Znstl'ucuion Boo~s 1:07- 1 Quoted price shall include the cost of furnishing three (3) reprodu-cibles and t,";o (2) cop'es of cestui 'ed dl-~rings to be submitted. for, ~
approval and th oe {3) reproduciblos ox final approved dravings for. roco de 1:07.2 Quoted p~ice sha13. include -uhe cost o". thirty (30) copies of inst uc-tion booits covering all e.",uipment being fur~~shed. 2:00 3" A PK43'REZ.". " 2:01 ~ValX'.7if0CQt TO He SQTYalied 2:01.1 The ea~>>~pment to be Qrcnished consio'us of. th~e:zelay racers,'complete
>>r th remj>>s and all reel; vir>>in'or miscellaneous'am>>liery reL.ys xcauircd for conturolp inta loc.iing and computer input circuitso
~ ~ a RO 4012
~s 2-21-t!8' 2:Ol. 2 The s1JVLi44:.~AC'jD~iR sbLs I 1 be res consible for procurement of S
all relays as n~ I 1nd vg<< in t4> o ]>eci<<iremenb Outl>see anQ r hn )/~+igni~)Q~+I,+i) shel" be "esponsible for the msc'aanical des. ~ of the <<acLrs an" enclosurep physical a val>clement ois "clays ma. the desi@ of .Inter-CO'neo'ii'Qg l~ <<'ng bet"'Ieen relayn a "Cs/Or "G;d r la'!'S tO Out- C'i g c 'ci" b be Pin '~c '.s) 'cestii gp c 8KQiQgp > ~cLBging EQG, shipping 2:02 desi cu.Beau.reser:"s 2:02. 1 J:Qe racers sha '" consist of ver b" cal %'~ fabricate" enclosure series l~~-78-19-2$ mansifactux'ed. by Ai!CO L'n~ri> eering Company lrLth the relays a.-..anceQ. on inta'~1 sumo;-is (desired g .ouping is sho~ on referonce 2:09.1) u~d >red in accordmce arith Qrasrings as tabulated "n refercKLcos 2:09.2 and 2:09 ge 2a02 2 ch base. r c'h.ll 8 pro idee% u'th a ".ab '.ate 4-i .Ch cha "el iron 2:02. 3 H ngc8. Qcors "~~>> be =roe 'ded f: on" and rear and each dcor "hall be
~. ovideQ neith a Loess lcced handle, One lrey shnll open a~l rac~
ClOOrs ~ 2;02, li One c~lÃrQQ:; convenience Gutl 8'b (l.20 Voltp 6-cp 15 amp) shan. be instaU.ed in each racsc module 2:02. A 1-inch by 1/4-inch cower ground bus sha>> be vm lengthy..se of each raciz moQule at a convenient location Just above the mounbing base 5':03 Seismic Desi+ The racers shall be assembleQ. and bhe mount. ng sad w3.kg of U. relays anQ. CCUI'conents she'll be Qesi~~ed so that the functions of the relcsys anQ, ipiring iiiMl perfom +hen subjected to seismic accelerations of 0.21 g in the horizontal direction and in the vert cal Qirection simultaneousl.y. Zn aQQitionp'he mounting and lpiring of a3Z re&~ys shall not Q'slodge a resul"; in any loss o'" changes of function of circiits or releys >shen s&sjected to seismic accealrations of 0.$ 2 g acting in thc vertical and ho"izontal planes simul+mcously-reflectance 2:04 I'"iu!.r.h All Gteel paWS shall be tho "oughly cleaned, after fab ication and priI="ed;i."h clc~~ontÃo. Gj-30$ $ huLuz Oc-:y r im r-surface . banish to be dip=on Zo. 207 Li~'c'u 6reenp Semi-glbssp 53~p valve paint reduc88. to ~roper ccnsistency lath du~ont 1'. T-31GO ZuL"Ls'c t'r '.~acr
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B0-261 ~ AI 2-21-68 2'04 2 L.terior surfaces aM~11 oe free from Ue~', buckles, sagsp d nts and blemishes ~ 2:Op 2'O~.l AL1 triring sha? l. have a minimum ox 600 vo't insulat'on ';arith flame-resistant insuL'tion {C-': "~iuLkene" t~me SXS o approved equivalent) and s>~ll be adeauate y sized based on current carrying capaciti s as se 'orth by che K!ational Zlectric Code. "'n no c" e shell Mre smaller tlk+2 Zo ~ 1"r AoW~ Go p stl~&QGQ be used 2:05. 2 All ~riring for e:Cornel circuits shall terminate on'terminal blocks for field connections. of 10"",~ s~are terminals, evenly distributed throughout t¹A minimum board shell be p ovided. 2:05.3 Terminal blocks shall be so arranged as to allov in erconnections to t o entez'he control enclosure from both the to'p end bottom of each cab'n t. One side of each f9.eld. connection terminal block shall be reserved ezclusively for field use. Terminal b3ocks shall be located in a conveniently accessible arco. for ease in m intenance or testing. They sh ll not impair the accessibili y to the rear ox any reck mounted z'clays 2:05.4 Terminal blocks for icM ccnnections shall be States t3me
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17Z or Stenvick Electric P oducts s~ding link xrith marker strip. 2:Og. y Wires sr'~~ be identif9.ed by indi@ Qual irire numbers or letters at a" 1 terminal points. ignis shall be accomp~&shed by painted or printed, lett z'ng on oz adjacent to terminals or by individual eire markers on the end of each eire at each bermination. Sleeves used, shall be fm~" e-resistant> non-conducting, a min mum of on {1) if inch in en jhh and. let"'eQ lengthvise. As an eltenate continuous x6.re .arking m"y be used. Whichever m thod is se3.ected than be used. throughout> -'ire it identification she3~ correspond to shall that sho'in on the e" em+a a ~j di g ems suDl)lied 2:Og.6 Wiri~g shall be 9.nstalled, 9.n a neet and. orderly m ~~er. Lacing of sri~ing or the u"e o w" re-ueys such as "Peel Channel" or equivalent shall be used. 2:Oj.7 Alarm contac'ires '.r~th t¹ same ui e marks shell be connected together intornally ~<nd a sin >le u re for each eire m~k shall then be 'brought to the outgoing terminal block. 2:Oo H m late 2:OS. 1 Pam~ylates of ~wain>ted micart<<rith rnite lettering on a black background shall be provided fo: each relay end each uair of fuses. They are to bc:astcned securely to the pmcls in e manner so they ceno bcco'e dislodged. Qur'ng sh'"'ent or inst llation.
~ / Pi0 CQ J.>> 2-21-{oB C 2:06. 2 T>arne>lae and 3.e>>eri;,g size shall be s iw ~u olo to adec:ately c'" sp~~~y the engraved information ~ 2:07 P~lzvs 2:07.1 ';lestinghouse relays sh"ll b. used e::cep where o h r relays have been specified in the 'e~~y tabu~~"tion or have been specifically approved. 2:G7. 2 D-C contxol power ~'i13. be funr~shed from either of tvo 125 volt d-c batter'es. All &c relay co ls must be sui't.able fo 129 volt noxml operating voltage xr th operating limits from,90 to 140 volts. Periodically the vo3.tage vill oe ma. nt"-inecl at 140 vo3.ts xor approximately 8 hours to canalize the charge on the oatteries. 2:07.3 All t'i~eGtin@ ouse 3PD iype xelays shal~ be 4 pole minimum ~ 2:07.4 All tim'ng relays, e:cc pt uh re specified, in the tabul ti.on, sha>>
'oe "Agastat'400 series elect "icall" actu ted pneumatically timed re~'ys irith front tare:inals and. f:ont mounting bracket.
2:08 Dravings to be furnished oy the manufacturer shall include the folio>ring'. 2:08.1 iii~ing d'agrams ox all panels, inclucLing grouping of outgoing leads and. identification by circ&" number in accordance ~rith cable schedule vhich ~rill be xhcmished. to the 7K!U.AC~ oy the EiQBKR. 2:08.2 Complete panel arrangement d~~~rings sho"ring front and. r ar vievs. 2:08.3. Outline dn.ring shoving ~reight, location of electrical connec ions prorisions for entry of electrical cab3.cs, and. methods of securing the eou pment to the floor. 2:08.4 pamenlate en~ving est p r attach-d x'e" y taoulation. Pameplate and, lettering to conform to 2:06.2. 2:09 References Attached 2:09. 1 Desired re3ay arrancement, s'r'etch SS-JS-22068. 2:09.2 Hlem nt" p Qagr ms 4993>>25, she ts 315,316,317, 318, 320, 321, 266, 267, 269, 32~ 33, 34> 114, 116, 155'.56'65, 166'38~ 299 p 269 2:09.3 Auxili ry Hel"y Table ".retch SS<<S!i-EG-003 Sheets 1 to o
DEPT. 383 TEST REPORT NO. T1-1070A Test Report of Seismic Vibration Testing of Specific Foxboro Instruments This report is an excerpt from Test Report No. Tl-1070. It is a more detailed report than the original and will be submitted.to Bechtel as qualification of the included H-line instruments. gd
DEPT. 383 TEST REPORT NO. Tl-1070A (Supplement to Test Report T1-1070) Test Report of Sei smi c Vibration Testing of Specific Foxboro Instrumentation June 25, 1974 Test Conducted By: L. W. Hewey Senior -Test & Evaluation Engineer The Foxboro Company Approved By: /g g, %1 r. K. G. McCasland, Supervisor Test 8 Evaluation Laboratory Department 383
INDEX 1.0 Test Items Page 1 2.0 Test Objective Page 2 3.0 Conclusions Page 3 4.0 Comments Page 4 5.0 Test Results Page 5 6.0 Test Procedure Page 9 7.0 Drawings Pages 10 thru 15 8.0 Diagram Page 16 9.0 Acton Environmental Testing Corporation Page 17 Laboratory Test Report
r.'.Q 1.0
~ Test Items Page 1 e
1.1
~ Manufacturer: FOXBORO CO.
Serial, Model Mo.
- a. M/62HF-5E-OH-L, Style C, Controller 2532962
- b. M/62HB-4E-OH, Style C, Batch Controller 2423454 C. M/6420HF-O, Style A, Recorder 2462637
- d. M/63U-AC-OHAA, Style B, Alarm- 2532963
- e. M/66DC-OH-4, Style B, l/ultiplier/Divider 2533089
- f. M/66, Special Low Selector 2407569 M/66AC-OH-XP, Style E, Sq. Rt. Converter 2532960 g~
- h. M/693AT-OA-6, Style C, Converter 2532961 1 ~ M/610AC-OH, Style C, Power Supply 2533160 N0140AB, Power Supply
- k. N0140MA, Distribution Panel
- l. EH4-D, Consotrol Shelf
- m. 2075-E, Thermocouple Assembly
1.2 Manufacturer
WESTINGHOUSE Model
- a. YX-252, Vertical Indicator 1, 3 Manufacturer: GENERAL ELECTRIC Model
- a. SBM Type Switch
2.0 ~T Page 2 To determine the ability of the instrumentation specified within to function during and after subjection to the following Seismic environ-ments: Tests were conducted in the vertical and two orthogonal horizontal planes at frequencies from 1 to 30 Hz with accelerations of lg at 1 Hz, ramped to 2g's at 1.5 Hz and constant at 2g's to 30 Hz. Sweep rate was 1 octave/min. Refer to Diagram No. l.
'V ~< 3.0 Conclusions Page 3 The outputs of all electronic rack or shelf mounted instruments, with the exception of the H/6420HF-0 Recorder and VX-252 Vertical Indicator, changed less than 0. 1 percent during vibration tests in all three planes. See Section 5-H and 5-L for results on the recorder and indi-cator. With the exception of the H/6420H Recorder, H/66D-OH-4 Hulti-plier/Divider and VX-252 Vertical Indicator the maximum calibration changes noted on all other electronic instruments after tests were com-pleted were less than O.l percent. The maximum calibration changes noted on those instruments were -0.90, -0.45, and +1.7 percent, re-spectively. No permanent electrical or physical damage was noted on any of the instrumentation after tests were completed. Where the function of the unit under test provided analog inputs and/or output signals which could be monitored continuously, these were moni-tored by oscillographi c recorders with span settings of +54 of full signal span. Due to the length of these recorder charts, they are not included in this report. Rather, the data are summarized under Section 5.0 Test Results. Copies of the recordings are on file in Dept. 383
~~
4.0 Comments Page 4 4.1 The she'If-mounted units (62HF Contro/ler, 62HB Controller, 6420 Recorder) were restrained at, their front faces by a special r etain-ing bar used on other seismic applications. (See Drawing No. 1.) The use o this retaining method along with another hold-down assembly at the rear of the units is recommended.
5.0 Test Results Page 5
'a ~ H/62HF-5E-QHL Controller The controller was tested per Drawing No. 2. The local set point, remote set point, (derived from a d/p transmitter powered from the controller's Force Balance Power Supply) and controller output were set a4 100/, 50ll and 50Ã respectively. These signals were monitored on strip chart recorders during all tests and were calibrated for spans of 10Ã (i.e. 100 +5%, 50 +5'/ and 50 +5Ã for the three signals).
All monitored signals changed less than 0.1% during seismic tests in any of the three planes. The maximum calibration change of the local set point and controller outputs after testing was less than 0.1%. H/62HB-4E-OH Controller The controller was tested per Drawing No. 2. The local set point, remote set (derived from a d/p transmitter powered from the control-ler's Force Balance Power Supply) and controller output were set at 100-, 507 and 505 respectively. These signals were monitored on strip chart recorders during all tests and were calibrated for spans of 5X (i.e. 100 +5/, 50 +5% and 50 +5K for the three signals). All monitored signals changed less than 0.1% during tests in any of the three planes. The maximum calibration change of the local set point and controller outputs after testing was less than 0.1C. C. H/66D-OH-4 tlulti lier/Divider The multiplier/divider was tested per Drawing No. 3. Both inputs (one input was derived from a d/p transmitter powered from the
'ultiplier/divider's Force Balance Power Supply) and the output were set at 80Ã, 25K and 504 respectively.. These signals were moni-tored on strip chart recorders calibrated for spans of 104. All monitored signals changed less than 0.1% during seismic test in any of the three planes. The maximum calibration change noted after testing was completed was -0.454.
H/66 Low Selector The low selector was tested per .Drawing No. 3. Input Nos. 1 and 2 and the output were set at 52/, 50% and 50/ respectively. All three signals were monitored on strip chart recorders with spans of 10/. The output of the selector changed less than 0.15 during seismic tests in any of the three planes. The maximum calibration change noted after'ompletion of'all tests was less'han 0.1%.
5.0 Test Res ul ts (Cont. ) Page 6 e. The sq. rt. converter was tested per Drawing No. 4. The input (derived from a d/p transmitter powered from the converter's internal Force Balance Power Supply) and the output was set at 55,. and 75% respectively. Both signals were monitored on a strip chart recorder calibrated for spans of 10%. Neither signal changed more than 0. 1% during any seismic test in any of the three planes. The maximum calibration change noted after testing was completed was less than 0. 1%. M/693AT-OH-6 Converter The converter was tested per Drawing No. 4. The input and output were both set at 50%. The input was supplied by an Electronic Development Corporation Millivolt Standard and the output was moni-tored on a strip chart recorder calibrated to 50 +5% of span. The output changed less than 0. 1/ during seismic tests in any of the three planes. 'he maximum calibration change noted after all tests were completed was less than 0.1%. M/63U-AC-OHAA Alarm The alarm was tested per Drawing No. 5. The set point and input were set at 50% and 48% respectively, and the alarm was deenergized. The input and output were monitored on strip chart recorders. The input. recorder was calibrated to 48 +5% while the output recorder monitored any alarm firing. The alarm did not fire during any seismic test in any of the three planes. The maximum firing point calibration change noted after testing was completed was less than 0.1%.
- h. M/610AC-OH Power Suo 1 The Power Supply was tested per Drawing No. 5. During tests, the power supply was loaded with one d/p transmitter. The transmitter output current was monitored on a strip chart recorder calibrated for 50 +5% of span. The output current changed less than O.l percent during vibration test in any of the three planes. The unit functioned properly after all tests were completed.
N0140AB Multi le Power Suo 1 tested per Drawing No. 6. During tests, the The Power Supply was The"transmitter '. power supply was'oaded with one d/p transmitter. output current changed less than O.l percent during vibration test in any of the three planes. The unit functioned properly after all tests were completed.
5.0 Test Results {Cont.) Page 7 H0140t1A Distribution Panel The distribution panel functioned properly before and after vibration tests in all three planes. The panel was no. monitored during tests.
- k. 2075-E Thermocouole Assembl The thermocouple assembly functioned properly before and after vi-bration tests in all three planes. The thermocouple was not monitored during tests.
- l. VS-252 Vertical Indicator Calibrations were made before and after vibration tests in all three planes. The results are as indicated below:
Before Tests After Tests Zero Error, X +0.2 +0. 8 Span Error, '/. -0.9 -0 ' Maximum Error, X -0.9 +0.8
- m. G.E. T e SBM Switch Contacts 1, 3, 5, 5 6 were wired in series and monitored in the closed position during testing. The contacts did not break during vibration tests in any 'of the three planes.
- n. H/6420Hf Recorder
- 1. Vertical Plane During vibration in this plane the fo11owing happened:
a.) The pen lifter and bracket assembly lifted causing the whole chart drive assembly to vibrate against the front face plate. b) The retaining clip on the right side plate assembly (P/N G103TK) released the chart guide bar causing the chart paper to lift off the sprocket assembly. The pens there-fore inked in only one spot leaving large blotches. One pen, the red, actually wore a hole in the paper. c) The red and green pens shifted a maximum of +4.2 and -3.2 percent, respectively during vibration tests. d) After testing was completed in this plane the chart drive assembly was opened for inspection. Numerous screws were found loose, notably those on the right side plate. No visual physical damage was noted. The screws were tight-ened and tests were resumed.
5.0 Test Res ul ts (Cont. ) Page 8 n; H/6420HF Recorder (Cont.)
- 2. Horizontal Plane (Notion Parallel to Instrument Face)
The red and green pens oscillated during vibration in this plane. The maximum oscillation bandwidths were +3.2 per-cent for the red pen and +2.8 percent for the green pen. The maximum pen shift for either pen was less than 0.5 per-cent during the vibration tests. 3'. Horizontal Plane (Notion Perpendicular to the Instrument Face) The red and green pens oscillated during vibration in this plane. The maximum oscillation bandwidths were +2.6 percent for the red pen and +2.8 percent for the green pen. The maxi-mum pen shift for either pen was less than 0.5 percent during the vibration tests.
- 4. After Tests The maximum calibration changes noted after tests were com-pleted were -0.9 percent on the green pen and less than 0. 1 percent on the red pen.
6.0 Test Procedure Page 9 Calibration or function of the test Gems were checked prior to start of vibration tests and repeated at the completion of testing in all planes. Inputs and outputs were monitored per enclosed drawings during the vibration tests in each plane. All the test items were subjected to the following tests in the vertical and two orthogonal horizontal planes: Frequency Range: 1 to 30 Hz Sweep Rate: . 1 octave/min. Acceleration: lg at 1 Hz ramped to 2g's at 1.5 Hz and constant at 2g's to 30 Hz The H/62HF Controller, H/62HB Contr'oiler and H/6420HF Recorder were mounted in a EH4-D Consotrol Shelf which was placed in a fixture made by Acton Environmental Testing Corporation. The fixture had a trans-missibility ratio of l. All other instruments were mounted in test fixtures made by Acton Environmental Testing Corporation such that the fixture had a transmissibility of l.
~ g Page 10 ORAHIM HO. t RETA INIHG BAR 0
iO PLATE A (Attached to Shelf and Panel Face) (Attached to Plate A and Panel Face) RETAIHIHG BAR
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No. of Pages Report o': Test an SEISi4iIC YI BRAT ION of SELECTED FOXBORO COflPANY COMPONENTS for FOXBORO COMPANY under PURCHASE ORDER NO. 681841A EN VIRONMENTAt ~ COP?HO~ATION Dat Februar 23 1972 Pfhpat'ed Checked . Ap,..owed 1 Jl R, G -'. 1 foy A. G'roux i~l.L.Tol< Signed
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(}ualification Seismic Vibration o, seieoted Foxboro Company instruments. ZOO FOX BORO, INAS S .
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Foxboro Co. Test Procedure for
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. specific Foxboro instruments for Gulf General Atomic Co.
Test Ho. T1-1070, dated Dec. 1971. See list in paragraph 2.0 below. NONE February 4, 1972 t n Ct ~ A.Giroux/ReGi',foy Returned to Foxboro Company.
"'d d 9 tion to any o, the Foxboro Company componen.s as a resulI. of the 'Se'.smic Vibration Test specified in paragraph 2.0 bel.ow.
9154 1 RePOrt NO. Page s ENVIRONMENTAL o g)notom 'jl CORPORATION
- 1. 0 TEST Rcg U I Rc 'lE!ITS The Foxboro Company instruments specified in para. 2.0 below are required to pass the Seismic Vibration Test specified in paragraph 2.0 below without evidence of damaqe or deteriorat'.on.
The Foxboro Comoany instruments must be capable of operatina within their specified parameters before and after the speci,ied vibration test. 2.0 TEST PROCEDURES For the purpose of the subsequent Seismic Vibration Test, the Foxboro Company instruments were separated into the following groups. Each group was tested as a single unit on special vibration test fixtures manu-factured by Acton Environmental Testing Corporation under this purchase order. GROUP 1 MODEL HU'ABER SERIAL NUMBER a) lI/62HF-5E-OH-L,Stvl e C,Controller 2532962 b) H/62HU-4E-OH,Style C,Ba"ch Control".er 2423<54 c) N/6420HF-O,Style A, Recorder 246265? d) EH4-D,Consotrol She e) 20?5-El"OVO.Thermo Coup'e Assembly Report No. 9154
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~ ~ ~ GROUP 1 (continued) SERIAL MODEL NUVBER NUMBER f) h/57SRG2-H,Style B,Consotrol Subpanel a) fl/58P4-FMC-SCC,Style F,Con roller 2533161 h) YX-252,Yertical Indicator GROUP 2 a) M/13HAl-HK2,Style C,d/p Transmitter 2532964 GROUP 3 a) E11GH GROUP 4 a) M/63U-AC-OHAA,Style B,Alarm 2532963 b) M/66,Special Low Selector 2407569 c) M/693AT-OA-6,Style C,Converter 2532361 d) M/610AC-OH,Sty'.e C,Power Supply 2533160 e) N0140YA,Distribution Panel GROUP 5 a)-M/66DC-OH-4, Style B,Multiplier/Divider 2533089 b) M/66AC-OH-XP,Style E,Sq.Rt.Converter 2532960 c) N)14CAB,Power Supply d) General Electric SBM Tvpe Switcn v GPOUP 6 a) B114YL,Selector Relay Report No. 9154 3 = Pape
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'ach test group was ind'.vidually mounted to its specific test .ixture and the test fixture/test item assembly was moun .ed on the mov'.ng element of the AE C YTS Yodel 204-63 Hydraulic Actuator. Prior to Se start of the vibration test,'he test items were operated by Foxboro Company personnel present at the time of test. Following the initial operation, the following test was per,ormed: 4 FREQUENCY TEST LEYEL to 1.5 Hz 20" DA 1.5 Hz to 30 Hz 2g's peak One (1) accelerometer was mounted on the test fix-ture and monitored the applied vibration. The above specified test was performed in each of three (3) mutually perpend'ocular axes. r All the vibration or.. all units was completed in one axis before switching to the next axis. Following completion of the vibration tes in each 91 54 Raport Ho.
~ ~ axis, the test items 0 were opera .ed by Foxboro Comoany personnel present at the time of test. 3.0 TEST RESULTS There was no ev'.dence of damage or deterioration to any of the Foxboro Company instruments as a result of the vibration test specified in paragraph 2.0 above. During the course of Group 4 testing in the first axis, a catastrophic failure of a hydraulic coupling occurred. The test was aborted at this point while the area was cleaned up and the line was repaired. Following completion of the clean-up and repair, the first run on Group < test items was re-performed. All operational data on the Foxboro Company instru-ments subiected to +he above speci.ied tes . were mon';tored by Foxbo.o Company personnel on Foxboro Company instrumentation. r,r ~ 9154 Roport No. KNVlRONMZNTA1
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TEST E(}U I PHENT LI ST CAL. I)RHE HFGR. HQDEL SER.HO. RANGE ACCURACY INV.I) FREQ. Accelerometer BKK 4335 1.35036 2 )Iz to 6 K)lz AC326 yr
'1 1
ator .005 llz to 50 K))z 'G315 S'.veep Osci Oscilloscope 1 1 Tektronix '64 Spec. Dynamics SD104-5 9027 DC to 10HC )Iz
+2% OS311 3 mont Amplifier Charge Unh-Dickie QllHGSV 1-12 1-1000g 2 )lz 20 K)lz +5% AH333 6 mont:
Ilydraulic 2X Freq. Actuator HTS 204.63 DC to 300 Hz 25,000 5$ Ampl. force pounds 25" OA max. )lydraul ic Actuator Control 1 er HTS 443.115 DC to 2000 llz 1% llydraulic Porkier I 120 GPH to 170 GPH Supply Vickers PVA120 Hax. 3000 to 5000 psi H/A max. 250 IIP ITVH I Oallintine 310A '500 1.0 Ilz to 2 I')Hz 0-100 volts +5 HV305 3 month
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. C. Childs, Staff Engineer L. Heuey < C~ W N clear Power Products Senior Te.t 5 Evaluation Engineer Test ard,Ev'aluation Laboratoly and Approved bp': I
(/ NCCaslan , Supervisor yd'.G. K. Prior Tes. Technician Test and Evaluation Laboratory Test and Evaluation Laboratory
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INDEX 1.0 Test Items Page 1 2,0 Test Objective Page 2 3.0 Observations 5 Conclusions Page 3 4.0 Summary of Test Results Page 4 5.0 Test Procedures Page 17 6.0 Test Equipment Page 19 7.0 Test Sequence Page 2" 8.0 Test Report from Acton Environmental Testing Corporation Attached LIST OF ILLUSTRATIONS Photographs of Test Instruments and Test Fixture Photographs 1 5 2 Seismic Acceleration Test Levels Figure No. 1 Instrument Test Setups Drawing Nos. 1 thru 7
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Test Items The test items were as follows: Item Instrument Stv 1 e Serial No. I.'ei eht M/62H-4E-OJ C 2943024 Controller 10 lbs. 2 M/67HTG-OJ C 2943031 Auxiliary Station 9 lbs. 3 M/610AT-OI C 3086130 Power Supply 6 lbs. Note: This was a specially modified unit, manufactured per ECEP 8262 M/6403HF-OJ A 3091846 Recorder 30 lbs. Note: This was a specially modified unit, manufactured per ECEP 8847 5 M/66AT-OJ E 2943008 Sq. Root Converter 9 lbs. 6 M/63V-BT-OJER 3103851 Alarm 8 lbs. 7 M/66BT-2J D 3005446 Current Repeater . 3 1 bs. 8 M/EH4-D NA NA Shelf 1.1 Instrument Wei ht Center of Gravit 8 Center of Gravi t In. ) Wei ht lbs. ~Hei ht Ih dth Leneth 1 10 2 5/8" 1 1/8" 12" 2 9 3 1/8" 1 1/4" 12" 3 6 2 5/8" 1 1/4" 5 1/2" 30 2 1/8" 2 3/4" 10 7/8" 5 '9 2 1/2" 1" 10 5/8" 6 8 2 3/4" 1 1/8" 7 5/8" 1" II 7 3 2 5/8" 8 8 NA Note: Height measured from base of instrument, Width measured from left side when facing front of instrument and Length measured from front plate. Cv
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(2) To determine if the instruments listed under Test Items perform per Acceptance Criteria of Bechtel Specification 0000-J820, Rev. 0, dated 9/74 when tested in accordance with Foxboro Test Program for a Seismic 'Jibration Qualification Test of Specific "H" Line Instrumentation, Rev. 2, dated Apri 7, 9 5 and approved by Bechtel Corporation under Ho. 6600 H 2204-AC-027-5C. h
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- 3. 0 Chservati ons 5 Concl us i one Mi:h th eiception of H/6403K-F-OJ, Style C, Recorder, all of the instru-ments listed in Section 1.0 1'est I+c-,:s oper +ed within their rated accuracy both dur-Irig arid after all resonance search and random tests arjd performed within the cc ptance crit ria stated in Test Obiectiv;-.
The largest calibration shifts af.er each test or outpu. shift curing each test for the H/668 Current Repeat r, H/67KTG Auxiliary Station ard H/62K Controller were les than 0.2.. Also, the output current of d/p trans-mitter supplied by .he H/610 Power Supply changed <0.2% during any test. Th H/66A Sq. Root Convert r and H/63U Alarm calibration shifts after each test were less than 1.0%. The output shifts during each test also w re less than 1. 0<. The H/64H Record.r had calibration shifts after each test .of greater than its rated accuracy of -'0.5l with maximum shifts of 2.0%, 2.5% and ].Qg for the green, red and blue pens, respectively during any one test. However, the majori tv of the calibration shifts were less than 0.5% (see Section 4.7). The pen tension on all three pens changed during each test causing the pe..s to lift from the paper, The tension was readjusted after each test before calibration data could. be taken. Two screws (P/N X0116CH) which hold the char". drive motor assembly to th= motor mounting plate were found loose during the tests. This caused tt e chart drive to become inop rative. Neither screw had locking hardware.
4.0 Summar of Test Results Note: All calibration shifts after each particular'test are referenced to data taken before each test and all data are listed in order of testing. 4.1 M/62H-4E-OJ Control 1 er Baled Accuracy: 0. 8% 4.1.1 Resonance Search Ca 1 i bra ti on
, 50% Point Shift Shi fts After Test Plane During Test, 5 0% 50%%d 100%
Vertical <0.1 +0.1 <0.1 <0. 1 Si de- to-Si de <0. 1 -0.1 <0.1 <0.1 Front-to-Back <0. 1" +O. 1 -0. 2 +0. 1 4.1. 2 Random Tests Cal i bra ti on OI 50/ Point Shift Shifts After Test, X Plane Durin Test 0% 50% 100% Five 1/2 SSE's Verti cal/Hori zontal (Back-to-Front) -0. 2 -0.2 -0.2 -0.2 Five 1/2 SSE Yerti cal/Hori zontal (Front-to-Back) +0.1 <0.1 <0.1 <0.1 A Fi ve 1/2 SSE' . Vertical/Horizontal (Right-to-Left) <0. 1 <0. 1 <0.1 <0.1 Five 1/2 SSE's V i iiH (Le ft- to- Ri ght) <0. 1 <0. 1 <0.1 <0. 1 One SSE Vertical/ Horizontal (Back-to-Front) <0.1 <0.1 <0.1 <0.1
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a ~ (5) 4.0 Summar of Test Results (Cont.) 4.I tl/62H-4E-OJ Controller (Cont.)
- 4. 1,2 Random Tests (Cont.)
Cal i brati on 50% Point Shift Shifts After Tests, / Plane Durin Test, X 50% 100i: One SSE Vertical/ Horizontal (Front-to-Back) +0. 1 +0.1 <0.1 <0.1 One SSE Vertical/ Horizontal (Right-to-Left) +0.1 <0.1 <0.1 <0. 1 One SSE Vertical/ Horizontal (Left-to-Right) -0.1 <0 ~ 1 +0.1 <0.1
- 4. 1. 3 Comment During all resonant search and random tests the internal force balance power supply of the H/62H Controller was supplying a E13 d/p transmitter. The transmitter current changed less than
- 0. 1/ during any one test.
oP 4.2 tI 66AT-OJ S . Root Converter Bated Accuz acy: above 50% output +0. 5% 25 to 50% output +0. 75% lO to 25% output +l. 0% belov l0% output +3.0Fo 4.2. 1 Resonance Search Plane
.70Ã-Point:Shift-Durina Test, /.
Shi 0! Calibration fts -After -Tes ts;":, 5 Oil 0 0l, Verti cal <0. 1 +0. 5 <0.1 -0.1 Si de- to-Si de <0. 1 -0. 2 <0. 1 +0. 2 Front-to-Back <0. 1 -1. 0 <0. 1 <0. 1
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(6) 4.0 Summar of Test Results (Cont.) oP 4.2 H 66AT-OJ S . Root Converter (Cont.) 4,2.2 Random Tests Cal i bra ti on 70,. Point Shift Shifts After Test / Plane i<< 505 100" Five 1/2 SSE's Verti cal/Hori zontal <0.1 <0.1 (Back- to- Front) <0.1 +0. 5 Five 1/2 SSE's Ver ti ca 1/Hori zontal
<0.1 -0.3 <0.1 <0.1 (Front-to-Back)
Five 1/2 SSE's Vertical/Horizontal -0. 3 <0. (Ri ght- to-Le ft) <0. 1 <0.1 1 Five 1/2 SSE's Vertical/Horizontal <0.1 <0.1 (Left- to-Ri ght) <0.1 +0. 5 One SSE Vertical/ Horizontal (Back-to-Front) <0. 1 +0. 3 '0.1 <0.1 One SSE Vertical/ Horizontal -0.8 <0.1, ' <0.1 (Front-to-Back) <0. 1 One SSE Yerti cal/ Horizontal <0.1 <0. 1 (Right-to-Left) <0. 1 +0. 7 One SSE Vertical/ Horizontal -0.7 <0.1 <0. (Le ft- to- Ri gh t) 1
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. Vertical/Horizontal (Front-to-Back) <0. 1 <0.1 <0.1 <0.1 Five 1/2 SSE's Verti cal/Hori zontal (Ri'ght-t0-Left) <O. 1 <0.1 <0.1 <0.1 Five 1/2 SSE's Verti cal /Hori zontal (Left-to-Right ) <0.1 <0. 1 <0, 1 '<0. 1 One SSE Horizontal Vertical/
(Back:to=Front) '0;1 <0.1 <0-.1 <0:1 One SSE Vertical/ Horizontal (Front<eto-Back ) <0. 1 <0,1 <0. 1 <0. 1
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- 4. 3 H/66 BT - 2J Current Reoeate r ( Cont . )
- 4. 3. 2 Random Tes ts ( Con t . )
Cal ibra ti on 50/ Point Shift Shifts After Test / Plane Durin Test, X 0% 50% 100" One SSE Vertical/ Horizontal (Right-to-Left) <0.1 <0.1 <0.1 <0.1 One SSE Vertical/ Horizontal (Left-to-Right) <0.1 <0 ~ 1 <0.1 <0.1 4.4 H 67HTG-OJ Auxillar Station Rated Accuracy: 0. 5'. 4.1 Resonance Search Pl ane Verti cal 50% Point,
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<0 05 ~ 1 Calibration Shifts After Test <O. 1 100% <0,1 Side-to-Side <0. 1 <0.1 <0.1 <0.1 <0. +0. 2 <0. 1 ." <0.1 Front-to-Back 1
- 4. 4. 2 Random Tests Ca 1 i bra ti on 50% Point Shift Shifts After Test Plane i II 0 50% 100%
Five 1/2 SSE's Verti cal/Hori zontal <0.1 (Back-to-Front) +0.1 <0.1 <0.1 Five 1/2 SSE's Vertical/Horizontal <Oel (Front-to-Back) +0.1 <0.1 <0.1
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4.4 H/67HTG-OJ Auxillar Station (Cont. } 4.4.2 Random Tests (Cont.) Cal ibrati on 50Ã Point Shift Shifts After Test, % OX 50 100."0 Plane POLYOT Five 1/2 SSE's Vertical/Horizontal (Right-to-Left) '0.1 <0. 1 <0.1 <0.1 Five 1/2 SSE's Vertical/Horizontal (Left-to-Right) +0. 2 <0. 1 <0.1 <0.1 One SSE Vertical/ Horizontal (Back-to-Front) +0.1 <0.1 <0.1 One SSE Ver ti cal/ Horizontal (Front-io-Back) +0. 1 <0.1 <0.1 <0.1 One SSE Vertical/ Horizontal (Right-to-Left) +0. 1 <0.1 <0. 1 One SSE Vertical/ Horizontal. (Left-to-Right) +O. 1 <0.1 <0.1 g T.-GHAT 4.6 m3346 4T--66346E A3E1 Babed Accuracy: 2S 4.5.1 Resonance Search Calibration Shift After Test Low Alarm Green l(igh Alarm (Red) 505 100". Plane 0. 50% TODO
+0.6 <0. <0.1 <0:1 <0.1 <0.1 Vertical 1 -0. 3 -0.8 Side-to-Side <0. 1 -0.2 <0. 1 -0.3 -0. 1 +0.5 <0. 1 +0. 4 +0. 2 <0. = .Front-to-Back 1
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(10) Summary of Test Results (Cont.) 4.5 N63U-BT-OJER Alarm (Cont. ) 4.5. 1 Resonance Search (Cont.) During all tests the low and high set points were set at 49 and 51%, rspectively. The input was at 50% and both outputs were monitored with equipment capable of detecting 100 us openings or closures, No closure, opening or chattering of ei ther alarm occurred during any resonance search test. 4,5.2 Random Tests Calibration Shift After Test ow arm Hi h Alarm Plane 50". 100% Oil 50ll 10il'. Five 1/2 S E's Yerti cal/Hori zontal (Back-to-Front) +0. 3 +O. 1 -0. 6 -0. 3 +0. 3 +0. 3 Five 1/2 SSE's Vertical/Horizontal (Front-to-Back) -0. 3 -0. 4 +0. 5 -0.2 -0.3 <0.1 Five 1/2 SSE's Verti cal/Hori zontal (Right-to-Left) <0.1 +0.4 -0.2 +0. 4 <0.1 +0.1 Five 1/2 SSE's Vertical/Horizontal (Left-to-Right) +0. 2 <0. 1 <0.1 +0.5 +0.4 -0.1 One SSE Vertical/ Horizontal (Back-to-Front) < 0.'I -0. 1 -0.3 -0.3 +0.2 +0.2 One SSE Vertical/ Horizontal (Front-to-Back) +0. 2 -0. 3 +0. 3 -0. 4 -0. 3 +Q One SSE Vertical/ Horizontal (Right-to-Left) -0.3 <0.1 -0.1 +0.6 <0.1 -0.6
.. One SSE Vertical/
Iorizontal (Left-to-Right) <0.1 <0.1 -0.6 +0.3 +0.4 +Q.3 I'
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4.0 Summary o, Test Results (Cont.) 4,5 M/63U-BT-OJER Alarm (Cont.) 4.5.2 Random Tests (Cont.) During a>> tests the low and hi gh set points were se. at 49 and 51%, respectively. The input was at 50% and both outputs were monitored with equipment capable of detecting 100 us openings or closures. No closure, opening or chattering either alarm occurred during any random test. Q 4 6 M/610AT-OI Power Supply Rated decuma"y: Not Appiicable Note: The M/610 was supplying a d/p transmitter (to simulate normal use) during a>> tests. The current output was monitored throughout all tests. (See Figure No. 4) 4.6.1 Resonance Search OI 12 mA Output Shift Plane Durin Test Vertical <0. 2 Side-to-Side <0.2 Front-to-Back <0.2 4.6.2 Random Tests 12 mA Output Shift Plane Durin Test, % Five 1/2 SSE's Vertical/ Horizontal <0. 2 (Back-to-Front) Five 1/2 SSE's Vertical/Horizontal <0,2 (Front-to-Back) Five 1/2 SSE's Verti ca 1/Hori zontal <0. 2 (Right-to-Le ft) Five 1/2 SSE's Yerti ca 1/Hori zontal <0. 2 (Left-to-Right) e
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(12) 4.0 Summary of Test Results (Cont.) o 4.6 N/610A>-OI Power Suool (Cont. ) 4.6.2 Random Tests (Cont.) 12 mA Output Shift Durin Test One SSE Vertical/ Horizontal (Back-to-Front) <0.2 One SSE Vertical/ Horizontal (Front-to-Back) <0. 2 One SSE Vertical/ Horizontal (Right-to-Left) <0.2 One SSE Vertical/ Horizontal (Left-to-Right) <0. 2 I 4.7 H/6403H-F-OJ Recorder Rated Accuracy: 0. 8$
- 4. 7. 1 Resonance Search 4.7.1.1 Green Pen Calibration Shifts After Test, X Plane 0% 50% 100e Vertical +0. 3 +0.1 -0.9 Side-to-Side -0. 2 -0. 5 +0.7
. Front-to-Back <0. 1 <0.1 <0.1 4.7.1.2 Red Pen Verti cal -1.0 -0.4 -1.0 Si de-to-Si de +0. 7 -0.2 +0.7 Front-to-Back +0.1 <0.1 -0.5 ~ I I e. ~ ~ ~ ~ ~
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- 4. 7 M/6403H-F-OJ Recorder (Cont. )
4,7. 1 Resonance Search (Cont.) Cal ibrati on Shift After Test, I 4.7.1.3 Blue Pen 0/ SO~ I ~ Vertical -0. 2 -0.3 -0.9 Side-to-Side +0. 1 <O.l +0.4 Front-.o-Back -0. 2 <0.1 -0.3 4.7.2 Random Tests 4.7.2. 1 Green Pen Calibration Shifts After Test / Plane 0% 50% 100% Five 1/2 SSE's Vertical/Horizontal (Back-to-Front) +2. 7 +1.4 +2.0 Five 1/2 SSE's Verti ca 1/Hori zontal (Front-to-Back) -2. 8 -1 . 3 -1. 2 Five 1/2 SSE's Vertical/Horizontal
.(Right-to-Left) <0.1 +0.3 +0.2 Five 1/2 SSE's Verti cal/Horizontal (Left-to-Right) <O.l -O. 1 +0.4 One SSE Vertical/
Horizontal (Sack-to-Front) -0. 1 +0. 2 -0. 2 One SSE Vertical/ Horizontal (Front-to-Back) +0. 2 40.2 -0.1 One SSE Verti cal/ Horizontal Right-to-Left) -0. 2 +0.1 +0.1 One SSE Vertical/ Horizontal (Left-to-Right) -0. 3 0.4 -0.2
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(14) '.0 Summar of Test Results (Cont.) 4.7 f1/6403H-F-OJ Recorder (Coht.) 4.7.2 Random Tests (Cont.) 4.7.2.2 Red Pen Calibration Plane 50'00% Shifts After Test, 'A Five 1/2 SSE's Vertical/Horizontal (Back-to-Front) -0. 1 +0. 2 +1.0 Five 1/2 SSE's Vertical/Horizontal (Front-to-Back) +1. 6 +1.2 G. 1 Five 1/2 SSE's Vertical/Horizontal (Right-to-Left) +l. 9 +2.1 +2.1 Five 1/2 SSE's Vertical/Horizontal (Le ft- to- Ri ght) +0.4 +1.0 +0.5 One SSE Vertical/ Horizontal (Back-to-Front) +0.1 +0.6 +0. 3 One SSE Vertical/ Horizontal (Front-to-Back) +0. 5 +0.2
+0.1'2.5 One SSE Vertical/
Horizontal (Right-to-Left) +2.2 +2.5 One SSE Vertical/ Horizontal (Left-to-Right) +0.2 +0.4 -0.1
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- 4. 7. 2 Random Tests (Cont. )
4.7.2.3 Blue Pen Calibration Shifts After Test, 'A Plane Oll 505 100'1. Five 1/2 SSE's Vertical/Horizontal (Back-to-Front) +1. 5 +1. 3 8 Fi ve 1/2 SSE' Yerti cal/Hori zontal (Front-to-Back) +0.1 <0. 1 <0.1 Five 1/2 SSE's Vertical/Horizontal . (Right-to-Left) -0. 3 -0. 2 <0.1 Five 1/2 SSE's Verti cal/Hori zontal (Left-to-Ri ght) +0. 2 +0.2 +O.l One SSE Verti ca 1 / Horizontal (Back-to-Front) -0.2 -0.3 -0.1 One SSE Vertical/ Horizontal (Front-to-Back) +0. 5 +0.3 +0. 3 One SSE Vertical/ Horizontal (Right-to-Left) -0. 3 +0.1 +0. 2
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Horizontal. (Left-to-Right) -0.1 -0.2 -0. 1 h '
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Summar of Test Results (Cont.) 4.7 M/6403H-F-OJ Recorder (Cont.)
- 4. 7. 3 Comments
- 1. After each random test it was necessary to readjust the pen tension on all three pens ~
- 2. After Test No. 4 (five 1/2 SSE's in the horizontal back-to- ront plane) two screws (P/H X0116CM) which hold the chart drive motor assembly to the motor mounting plate were found loose and rattling near the front door and caused the chart drive to become inoperative.
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( 5.0 Test Procedure 5.1.1 Rack-t'.punted Uni ts The units were mounted in a test fixture which simulates normal rack installation (see Photograph No. 1). The front terminal plates of the units were secured to the test fixture by screws through the holes provided. At a point approximately three quarters of the distance from the front terminal plate to the rear of each instrument, supports above and below the units were installed to limit vertical movement. This rear retentiop simulates the use of Unistrut in present rack installation. 5.1.2 Shel f-i<punted Units The four-unit shelf was mounted in a test fixture secured front and rear by normal installation means. Three additional seismic modifications were made to the standard EH shelf for this test. The fi rst modification was the addition of a retention bar with spring loaded clips mounted towards the rear of the shelf to minimize verti-cal movement of the installed units (see Photograph Nos. 1 5 2). The second modification was the addition of spring loaded clips to the primary top horizontal member of the shelf, again to limit the vertical motion of the instruments. The third modification was the addition of pawl mechanisms (see Photograph No. 2) which are actuated by screws below the front plate of each instrument. Each screw rotates a pawl which engages a slot in the bottom of each instrument housing to assure that the instruments will remain in the shelf during a seismic event. 5.2 Test Honitorin I The instruments were operational during all tests. Calibrations were made before and after each test and each output was monitored during all tests.
'he test setups were as in Drawing Nos. 1 through 7.
5.3 Resonance Surve A resonance search at one octave per minute using a ,nusoidal input of 0.3g at frequencies of 1 through 40 Hz was run in each of the three major perpendicular axes. 5.4 Random Test The random input was simultaneous biaxial, performed in the horizontal A and vertical directions and in the horizontal B and vertical directions. I The test fixture was then rotated 180'rom the original direction and both horizontal/vertical components were equal and resulted in a TRS which enveloped the curves of Figure No. l.
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~ ~ ~ ~ ~ S4 Random ?est (Cont.) The test duration was 30 seconds for each biaxial test. The frequency range was from l to 40 Hz. Five 1/2 SSE tests in each of the four planes preceeded one SSE in each of the four planes. I~ 4 4
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(19) fi 5.0 ~E Next Seri al Date Calibration Calibrated Date llodel No. Description EDC Current 2/21'/75 8/21/75 CR-100 4777 Source Brush Recorder 779 7/26/74 7/26/75 Hark 280 15-6327-10 Brush Recorder 110 6/15/75 3/76 Hark II RD-2521-00 Hewlett Packard 1135A00104 2/17/75 8/17/75 Channel Recorder 7754A 4 Fairchild Digital 1122 ."./75 8/75 Hultimeter 7000A EDC Voltage 5118 !i/23/75 12/23/75 Source MY-105 EDC Voltage 4785 4/7/75 4/7/76 Source HY-105
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'.0 Test Seouence Test Ho P1 ane 1 Resonance Search Vertical 2 Resonance Search Side-to-Side 3 Resonance Search Front-to-Back 4 Random Test (Five 1/2 SSE's) Horizontal, Back-to-Front 5 Random Test (Five 1/2 SSE's) Horizontal, Front-to-Back 6 Random Test Five 1/2 SSE's) Horizontal, Right-to-Left 7 Random Test (Five 1/2 SSE's) Horizontal, Le t-to-Right 8 Random Test (One Full SSE) Horizontal, Back-to-Front 9 Random Test (One Full SSE) -Horizontal, Front-to-Back 10 Random Test (One Full SSE) Horizontal, Right-to-Left ll Random Test (One Full SSE), Horizontal, Left-to-Right
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Drawing No. 1 H/66BT-2J f EDC STYLE D OUTPUT CURRENT SOURCE INPUT CURRENT 250n RECORDER 4-20 mA REPEATER 4 ~ ~
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Drawing Ho. 2 I 100 us ALARM 1 EDC 63U-BT OJER CURRENT RELAY INPUT STYLE B SOURCE 4-20 mA CHATTER IHG ALARM ALARM 2 MOHITOR
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Drawing No. 5 s' 66AT-OJ STYLE E EDC SQUARE CURRENT OUTPUT INPUT 250 SOURCE ROOT 4-20 mA RECORDER CONVERTER . 4
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" The Foxboro Company Addendum to Test Report Ho. T4-1030 9 SEPT 75 Seismic Yibration Test of
. M/64H Re rder an <~/63U Alarm 8T - Tested at-Acton Environmental Testing Corporation, Acton, Mass.
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eviewed by: J. C. Chi 1 ds Staff Engineer Test Co cted b : Nuclear Power Products A p'0 ed y:-~ L. W. e Senior-Test Evaluation-Engineer Test E Evaluation Laboratory K. G. McCasland, Supervisor Test & Evaluation L'aboratory OCT g
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INDEX 1.0 Test Items Page 2.0 Test Objective Pago 2 3.0 Test Results and Conclusions Page 3 4.0 Test Procedure Page 4 5.0 Test Equipment Page 5 6.0 Test Level Fiqure No. 1
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C O' r 1.0 Test Items Instrument ~St le ~Toe Seri al No. t (/6430HF-OJ Style A Recorder 3091846 M/6420HF-OJ Style B Recorder 2943033 H/63U-BT-OJER Style 8 Recorder 3103851
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I ~ " 2.0 ~0b'ective Determine if the modified M/64 Recorder chart drive functions properly and remains attached to ihe motor mounting plate during four full SSE's as noted on Figure No. l. Initial tests T4-1030, dated 26 AUG 75, indicated that the chart drive assembly became inoperative because two screws holding the motor assembly to the motor mounting plate became loose. t'lodificatiors to the chart drive assemblies of the two H/64H Recorders were as follows:
- l. Unit Serial Numbered 3091846 had Loctite@242 applied to the two screws attaching the chart drive assembly to the motor mounting plate.
- 2. Unit Serial Numbered 2943033 had lockwashers added to the two screws attaching the chart drive assembly to the motor mounting plate.
Also, step the input of the H/63U Alarm and monitor the outputs to assure proper operation during seismic tests.
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3 ~ " 3.0 Test Results and Conclusions The chart drives of both N/64H Recorders remained operational during all tests. The H/63U Alarm operated properly when stepped during all tests. Both the N.O. and N.C. contacts of each alarm output were monitored and operated properLy during each test. l ~ 1 C
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- 4. 1 M/64H Recorders The two recorders were mounted in a four-unit shelf which, in tu.:
was mounted in a test fixture secured front and rear by normal installation means. Three additional seismic modifications were made to the standard EH shelf for this test. The fi rst modifi cation was the addition of a retention bar with ficationn spring-loaded clips mounted towards the rear of the shelf to mini-mize vertical movement of the installed uni ts. The second modi-was the addition of spring-loaded clips to the primary top horizontal member of the shelf, again to limit the vertical motion of the instruments. The thi rd modification was the addi tion of pawl mechanisms whi ch are actuated by screws below the front plate of each instrument. Each screw rotates a pawl which engages a slot in the bottom of each instrument housing to assure that the instruments will remain in the shelf during a seismic event. 4.2 M 63U Alarm This unit was mounted in a test fixture which simulates normal rack installation. The front terminal plate of the unit was secured to 8i the test fixture by screws through the holes provided. At a point approximately three quarters of the distance from the front terminal plate to the rear of each instrument, supports'bove and below the units were installed to limit vertical movement. This rear retention simulates the use of UnistruP in present rack installation.
, 4.3 Test Monitorin The M/64H Recorder chart drive wa's operational during a11 tests.
Checks were made to determine before, during and after each test. if the chart drive was operational The M/63U Alarm was stepped during all tests. The output was moni-tored with equipment capable of detecting 100 us openings or closings. 4.4 Random Test The random input was simultaneous biaxial, performed in the horizontal and vertical di rections and in the horizontal 8 and vertical di rections. The test fixture was then rotated 180'rom the original di rection and both horizontal/vertical directions run again. The magnitude of the horizonta1 and vertical components were equal and resulted in a TRS which enveloped the full SSE curve of Figure Ho. l. The test duration was 30 seconds for each biaxial test. The frequency range was from 1 to 40 Hz. One SSE in each of the four planes was tested. A l e I I '
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Seri al Date Cal i,'.;,.", i on Descriotion Model Number Calibrated EDC Current CR100 4717 8/19//5 Hewlett Packard 4-Channel Record r 7754A 1135A00104 8/75 2/1-Matrix, False Contact Monitor 202D 310 Cal. Interval 6::;o;,. 5
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'Pcs):')~) ~ of ':: 2> ."w."Ltc)) was done on l)cvelop)>lent l)lo(le.G tl))(I L.I))a.L re" lilt: icl c:;: laio inci; elv. Uieiiw;.try 07 t iu: c le;,t" 0 .Ow-.
Cont CI iII.Gi( I;:Lnc<< - I'lany rea .))!,s o cone::.Ilt 'cr'aJnc. ", i c,avercf,'c rea 2nf flowi n' Tl) i.s 1'esL)lt;G .'Ln approxl'lla e y
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wc arop were .a<en acro"" p om>)G conl;ac u, U Ill})e '0" rests
'I'he GLri. Cn sa.xsLac)'o y w~ ".Ooo y, a)lee,')iclect;rlc'- ~
bet;ween ooen contact;s be ween a gacen . con ac G, anc con .ac . t'erminals and haroun(). Contact Xnterrun son zeae e'tc ware con uc coon "tanocrc VOltaPe COneaC~G nO ZaV~n!o e Wnee " On eaCn ena O rO er contact;. A su"I)-iary o e resu. I;G are as o. ows; o zap.e. zn( uc xvc urren "~ on- n uc)," ve L,urri)IV gV 30A 0 15>) 9A 2gV 1.$ jL 12A 2 V OOV h>ot Test;ed Hot; Test;e UG~ n. 2'cont:acts in '-cries 12 V 2" OV XCoil AT)nrox..2 henry of arc arc was e..t;: n.;uishcd bcfo1'c a(1;jaccn cont;ac
'a(ie.
used e and whet;her fi.i. (her rat;in.,s could i)e used if adacen cont;acts were not; 1nterrL)nt;.Ion l..i.fe varic - w.i.t;h t;))e cur)(.nt; an(i volt;a(.c: the I.(;Ltcr t;hc c>>rrent; an(l volta "e I:))c GhI>> i;c1';he
'ic'l; lifo. At 1A illy v()1 I'-C I:hc l..i f'c t:cst;c(i 2 II)i 3.11()n. 2A 11') V A-C t;he 1:i.fc c:)n l)c e.(I>e>.t,ed> I,>> l>e less aha)) a ).)13.1io)).
Viechanica3. Oncral .I)n: The ."I:arwhecl )I)ech(L)):i: m was SLLt'I.G fact:or.i.l t;esi;e(l f'r I )n.i.:I.l.i.o)) nI)erat::i.onG.'lca1'n t;cz i.n wi)c(.l reduce(i 'na i Qc tLo)l bUC st:Ll1 rct a.l.)lcd ')os eLt)ion act Loll. Ala)GS Do3.vest;er molded iart;s si)owed no .rcat; wear after milli.ons of o erai;fons and a near brood for ion, life. IK ABOVE IS A TAVE AND CORRECT RCCOAD OF DATA OBTAINED FROM TESTS AT THE )East; Pitt;sL)L)rph WORKS OF WCSTINCHOUSE EEECTAIC COAPORATION.
,GE 1 or 1 I AGES SICNED :!. P ..'.:: v.i.u" 1 'ENGIN EEA
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WCQTINOHOUOC ( PUACHA5CR OFNCRhl ORDER NO, APPARATUS CHOP OR'DCR NO. v l OI')1".Qnt I. o c' '1't +rt 1 &nc-) ~ l i-t. I 1 t)U T. 1 {' T 1{'r) ) l I
) c g r) >..g>L,~
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*ill N u \'I r 'n ood condition ~ddt on of teflon tubinr: und'er snrin mechanical life l.as I r at e>:nanded T,ife of 0 million operations was com eted on a heavy load sorin that is much stron 'er than used in nr sent nroduction '" c 00 0 1 r."
IIl m v n- lo"'rut':f un T );gas 1 h o>tcs'f n {1' f curr t fo 6ml 1 't '
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1 A TRUC AND COAACCT ACCORD OF OATh OBTAINtD FAOl4 TSCTS AT THK CHPUSC CCCCTRIC COAPORAT(ON. eats IF
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t) I.lv i.uS WOAXS OF tNCINCCA
J t ~ t r.l t1 t' Westinghouse . Relay Instrument Divisio
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WESTINGHOUSE RELAY-INSTRUMENT DIVISION PROTECTIVE RELAY SEISMIIC EVALUATIONTEST PROGRAM Thc '5'cstinghousc Relay-Instrument Division Protcctivc Relay Seismic Evaluation Test Program, follows for thc most part,
~ ~
the guidclincs sct I'orth in the IEEE STD-344, "Guide for Seismic Qualification of Class I Electrical Equipment for Yuclcar Power Generating Stations." Each test is basically conducted in two parts. Part A of the test consists of a resonance search of the test relay and Part B, the determination of its maximum seismic operating I'ragility level under seismic vibration. Thc rcsonancc search of a relay under test is accomplished by a onc octave per minute sinusoidal wave sweep of not less than 0.2g input lcvcl over a frequency span of I.5 to 35 hertz..hny observed resonance of the test relay is noted by o(f frcqucncy stroboscopic inspection. Thc maximum seismic operating accelcrqtion level test consists of applying sine beat inputs at discrete frcqucncics in three mutually pcrpcndicular axes simultaneously (east-west, north-south. and vertical). These discrete frequencies are dctcrmincd by computer analysis such that any relay test simple resonance is excited to at least I/2 peak amplitude. For a sine beat excitation of IO cycles/beat thc discrctc frcqucncies of I.25, 1.7, 2.25, 3.2, 4.25, 5.9, 8.0. I I.I, ISA, 2I.25, 29.4, nnd 35 arc applied for assurance that any natural resonance of thc test specimen which would affect its functional capability would bc dctccted. At each frequency thc sine beat input level in accclcration (g) is increased until there is a change in state of any of thc monitored relay contacts. The test consists of a minimum of 5 sine beats each ol'O cycles/beat with at least a 2-second interval bctwccn beats as shown in Exhibit I. Thc input accclcration is applied at a 45<cgrcc angle to the relay major horizontal axis and at a 56.3 degree angle to the vertical'axis. This provides a vertical force which is 2/3 ol'he horizontal forces. A vector diagram of thc resultant forces is shown on thc seismic capability curve for each type relay. After thc testing of thc spccimcn has bccn completed with thc above orientation, thc rehy is rotated ISO'n the horizontal plane and thc fragility tests arc repeated. This additional paramctcr is based on the IEEE STD. 344-l973 which recommends that if thc test inputs in thc tsvo axes arc identical and in phase that the test bc rcpcatcd with thc inputs ISO'ut of phase. The purpose of this ncw test is to insure that all modes ol'oupling will bc cxcitcd since relays arc assymctrical due to their structural characteristics. Thc resultant vectors will thus cxcitc any test relay rcsonancc in thc I.O to 35 Ilz. range in any of the 3 test planes. A minimuni nf 3 rcl;iys of each particul:ir type mcchani>>m>>elected at random from calibrated production relays i>> u>>cd to establish thc scisniic withstand cap;ibility curve of thc protective relay. Thc capaliility curve for each type relay is established by thc lowest ((g) Icvcl points o( anv of thc relays tc>>tcd. A Anal test rcport capability curve is made at a slightly lower lcvcl than thc above'cstablishcd curve to allow for thc normal manufacturing contingencies. Thc state of the protective relay under test is in accordance with its normal application. For a normally encrgizcd relay. thc
- current circuit~ arc energircd at 75re of their rating and potential circuits arc energized at IOOPe. As an example. a type CO.S overcurrcnt relay with a tap setting of S amps will be encrgircd with 6 amps AC in its current circuit. All critical contacts including auxiliary elements normally furnished in thc lest relay (ICS, IIT) are monitored by a timing circuit to dctcct and measure changes in status of such contacts.
~ ~ Thc loss nf function criterion for thc relay test program is a chhngc of status of any critical rchy contact for a duration of two milliseconds or grcatcr and 10 milliseconds or greater. In order to establish positive documentation as to the capability of each relay type under seismic vibration testing.. it is necessary to test the relay under at least two of the following three modes of operation: (I) its normal non-operating mode encrgizcd at a current and or voltage level which docs not cause its operation (quicsccnt) (2) thc relay functional change to an operate mode during the sine beat test where the cu'rrcnt, voltage or diffcrcntial change is applied, depcndcnt on the relay under test, for ascertainment of the proper functional operation of thc I relay in a seismic cnvironmcnt and (3) the operate mode, if applicable. such as a latching auxiliary relay. Exhibit II is a coinprchensivc list of thc t<<st equipment used in thc protective relay seismic test program. Figure I is a closeup view of thc relay mounting test fixture attached to the Vnholtz-Dickie Model 6 Shaker. The horizontal and vertical accclcromcters arc shown rigidly mounted to the test fixture adjacent to the test relay so as to accurately dctcrmine and record the type and amplitude of thc vibration app'lied to the relay mounting surface. Figure 2 shows the test control and monitoring cquipmcnt. A special lightweight. yet rugced relay mounting fixture was designed to obtain the minimum distortion of any vibration scqucncc applied by thc shaker shaft and to accommodate testing of the many sizes and types of, relay cases. Thc relay mounting fixture wiII permit, with the use of adapter plates, the application of vibration in at least (7) directions with rcspcct to thc test relay. I Thc sine beat method lends itself to the seismic fragility testing of protective relays. The protective relay is a relatively small complex mechanical assembly where there arc no apparent marked peak resonances so that thc loss of function is a morc critical design problem than an obvious strength failure. It should be apparent from the above test procedure that each type of relay mechanism is subjected to a great many tests in order to document its capability under all modes ol'operation over the critical frequency range. The sine beat method limits thc quasi-rcsonancc build-up and avoids excessive fatigue in the equipmcnt. This test program, thcrcforc, should be accurate and adequate for the satishction of the requirement for seismic capability documentation. This program is particularly significant because thc tested relays simulate the actual electrical conditions for its normal environment including all complementary devices such as indicating contactor switch and indicating instantaneous trip units over the complctc frequency span of I to 35 Hz. Thc testing of individual relay basic mechanisms without their normal complements would present inconclusive cvidcnce of the seismic capability of a piotectivc relay. Exhibit IV is'a copy of Dr. E. G. Fisher's trcatisc on thc Sine 13cat Method for seismic qualilication of electrical test equipmcnt. This rcport should clarify any questions which may arise r'egarding our sine beat method of testing. This test program description Part 1. covers that portion of the test program which is common to all relay seismic testing. Separate capability curves. Part 11 attached, are issued for each type of relay. TIME BETWEEN BEATS IO CYCLES PER BEAT PEAK ACCELERATION
'L J'.
ONE BEAT 5 BEATS TOTAL EXHIBIT I SINE BEAT INPUT FOR TESTING
~ e t
MAXIMUM SEISMIC . OPERATING ACCELERATION. 10 Zl NwM~f I Z I-5 UJ o o
-Relay fragility exceed." the test equipment limit.
f1G-6 Relay 6 "HO<< 5 "gC" contacts G 5 Frea. at which. contacts which are normally (Closed) with the. coil (Energized), change state for '(10) mill'seconds. 0 0 2 4 6 8 .'0 12 14. 16 18 20 .22 24 26 28 30 32 34 FORCE APPLIED AT 'REQUENCY-.HERTZ 45 TO RFLAY MAJOR 0 HORIZ. AXES AND AT 56.3~ TO THE MAJOR WESTINGHOUSE RE/AY INSTRUMENT VERTICAL AXIS. DIVISION EN G. ~~- DATE: '-'- "'
=
MAXIMUM SEISMIC OPERATING ACCELERATION 10 C9 1 o l-5 Ld le ItG-6 Relay II ."l<0" 5 2. "HC" contacts G 5 Preq. at i~hich contac'ts <<hich are normally (Closed) ~rith the coil (Energized) change state for (2) milliseconds'.
=Relay fragilitv exceeds the test equipment limit.
0 0 2 4 6 . 8 10 12 14 16 18 '0 22 24 26 28 30 32 34 FORCE APPLIED AT FREQUENCY-HERTZ 45'O RELAY MAJOR 630 HORIZ. AXES AND AT 56.3~ TO THE MAJOR WESTINGHOUSE RELAY INSTRUMENT VERTICAL AXIS. DIVlSlDN ENG.~< DATE:
1'ULL SEISMIC CFRTIl'ICATION FOR THE GINNA STATION MOTOR CONTROL CENTERS DESIGNATED 1L and 1M INTRODUCTION .~%) SEXED A computer-aided analys'is 'nas been made of a Type "M" motor control center which was originally tested 'at Hyle Laboratories, Huntsville AL, in October-1972 to meet tne se'ismic reouirements recommended by IEEE Std 344-1971. These calculations determined the acceleration g-levels and type or" motion response that was excited in the equipment by a simultaneous horizontal and vertical sine beat type of motion input (5 cyc/beat, 4% damping). Subsequently, a similar dynamic analysis was made of the equipment as modified for the Ginna Station, with attention focused on the new panelboard and distribution transformers. Hence, a comparison can be made of the original test response spectrum and the required response 'spectrum (4% damping) for this new equipment application. The well-known "normal mode" method was .used to evaluate both ,multi-direction and multi-frequency effects as recommended by the latest (1975) revision of IEEE Std 344. The comparison of input response. I spectra, as well as corresponding g-levels sustained in the equipment, ~ shows that the original fragility-level tests performed at 'tlyle Laboratories were quite 'severe (1.49g rms) and can now be used to fully qualify the Ginna Station equipment for the specified seismic environment. COMPUTER MODEL OF HOTOR CONTROL CEhTER Figure 1 shows a cutaway photograph of the type of motor control center that was tested with a variety of typical control devices accord'ng to the 1971 seismic standard. The computer model was based upon simple static load and "snap-back" vibration tests of a single cabinet
tl ~. l I unit, which was built up out of actual structural members (cnannel and angle beams, flat pj.ates) using tne finite element method. The'inal four-cabinet mode', as tested, was assembled us"'ng 4 single-cabinet substructures (so called "super elements" ). The oase spring attachment was subsequently adjusted so that the computer model had natural frequencies in agreement ieith the 1972 prototype test values. Figure 2 shows a schematic diagram of the original Type 9 equipment as modified for the Ginna Station. Special attention was paid to the modeling of the panelboard and the three'75 lb each) distribution transformers. En general, the new assembly was made up of a combination of different substructures based upon the original single cabinet as fo1 1ows: X, Original cabinet, except increased to 20 in. deep. EX. Original cabinet, except reduced to 14.5 in. wide. (Use twice) XXE. Original cabinet, except added weight for top panelboard and for transformers in the bottom th'ree drawers. 1 Tne base spring attachments for both the original and the new assemblies remained the same, and were not part of the.substructuring. The natural frequencies and modal effective weights determined from the normal mode analysis are shown in Table X. The original equipment assembly as modified for the Ginna Station had similar modal frequencies and modal effective weights so that the seismic test results on the original Type 1< motor control center can safely be applied to 'the modified equipment by means of the computer-aided dynamic analysis. Xn general, only the first three normal modes were in the seismic frequency range (1 to 33 Hz) and in addition could be effectively excited by the base motion input. The vertical (14th) normal mode of vibration was introduced by the base spring attachment in the computer model, but is well-above the seismic frequency range. and has little influence on the final seism'c response of the equipment.
I
~ ~
~ 4 ~
~ ~ ~ 4 4 ~ I ~ ~ ~ ~ ~ ~ ~ ~- ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ I ~ ~ 4 ~ ~ ~ ~ ~ ~ ~ ~
4 ~ ~ ~ ~
~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 4 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
X.-dir (front to rear) = .707 (,56) ~ 0,40g Y-,dir (side to side) .707 (.56) = 0.40g Z-dir (vertical) 1.000 (,56) = 0.568 2 Z A (rms) = . 56 (. 7Q7)" + (, 707) + (1.0) = 0.79g In the 3-dimensional computer-aided analysis, the SSE spectrum is applied 'I in each coordinate direction, except that the ordinate values are pro-
'portioned as shown above.
F'gure 3'also shows the response spectrum for the 5 cyc/beat horizontal direction input at Wyle Lab during tne quasi-resonance sine beat test at the 8,5 Hz measured natural frequericy in the equipment assembly. Xn addition, the simultaneous veitical direction input was equal to two-thirds of the single horizontal component giving a total vector input as follows: X-dir ('front to rear) ~ .:707 (1.35). ~ 0.95g Y-dir (side to.side) ~ '.707 (1.35) I 0.95g.
~
Z-dir.(vertical)
~ .667 (0.95) ~ 0.64g ZPA (rms) 0. 95 (1) 2 + (1) + (2/3) 2.. 49g ~
The resonance search specified by IEEE Std 344-1971 indicated ~ a major, resonance at 8.5 Hz and,as much as 5-10% damping measured in the
. equipment at the maximum 1.49g sine beat acceleration input. However, the subsequent comparison of equipment response values has been made at only 4/ damping, the largest value appearing in the required response spectra supplied for the'inna Station.
Xn addition to the test at 8.5 Hz, similar quasi-resonance dwell tests (5 beats at 5 cyc/beat) were performed at the six most signi-
.ficant resonant frequencies in the seismic range from 1 to 33 Hz.
Corresponding g-level input and SDF (single degree of freedom) response are shown in Table II. 4
C, Table II RfS Input and SDF Response g-Level Input g-Level Response Frequency Horizontal ~ Ver tical RHS I lj 4X Y 2 0,72 0.34 '
- 0. 80 6.9 4.9 5 1.35 ,0.64 1.49 12.9 9.1 8.5 1.35 0.64 ~
1.49 12.9 9.1 17 0.82 0.40 0.91 7;9 5.6 20 0.68 0.37 ' 0.77 .. 6.7 4.7 33 0.45 0.21 0.50 4.3' 3.1 In general, the calculated SDF g-level test response values are well-above 1.5 times the required SSE response spectrum values for
. ehe Ginna Station .(see Figure 3}. The latter factor accounts for possible multi-frequency effects of a typical, broadband seismic morion input compared to the original, single-frequency tests at 'Wyle Lab in 'c tober-1972. 4 CO~PARISON OF E UIPlKNT RESPONSE -LEVELS The normal mode analysis provides a summation of ehe g-level response at any location in the equipment corresponding to the 3-direceion input spectra illustrated by Figure 3. A comparison of the over-I'eismic all severity of the ldyle Lab rest versus ehe Ginna Station design specificati.on has been made'n terms of the g-level response calculated at the top-lef t-front corner of the cabinee assemblies shown by Figures 1 ~
and 2. Table III shows that for X-dir response only th'e first two 'modes are important, while for Y-dir response only the first mode is important.
.(Note: The Z-dir summation has been arbitrarily increased to the ZPA value as a maximum representing the contributions of the many modes above 33 Hz whi.ch were not tabulated.)
In general, as also shown by Tables IV and V, the g-levels throughout the equipment were at least 2 times greater when calculated for 5 cyclbeat test at 8.5 Hz compared ro the Ginna Station specrrum,
t ~~ C I Table IIT. Equipment Response at Top-Left-Front-Corner
,Equipment Response g-level iEode Ho. ~
Frequency X Y Z (Elz) (Vertical) (Front to Rear) (Side to Side) Wyle Lab Test Xnput . 1 8.5 1. 66 5. 19 .02 2 3 9.9 24.0 4.98
.02 ~ ll .29 .01 30.5 .02 33.8 .01 '. 20 Summation: 1-dir (rms) 5.25 5.20 ZPA .64 3-dir (rms) 7. 42*
Ginna Station Design Input 1 2 3 4 5 8.4 10.3 22.7 30.1 31.5
~ .98 2.07 .01 .Ol 2.26 .14 ~ 17 ..07 'Ol .01 .Ol Summation: 1-dir (rms) 2.29 .2.27 ZPA ;56 .3-dir (rms) 3,27* \ 'he calculated equipment response for the seismic test of the original Type W motor 'control center was 2.3 (~7.42/3.27)'imes greater than specified for the modified Ginna Station equipment at the top-left-front-corner of the cabinet assembly.
6
Table IV - Equipment Response at Panelboard Location Equipment Response g-level Node No. Frequency (Hz) X Y Z (Front to Rear) (Side to Side) (Ver tical) Wyle Lab Test'Input,
'1 8.5 .71 "4. 87 .01 2 9.9 4. 21 :11 .01 3 24.0 ,. 01 .63 4 30.5 * '.08 5 '33. 8 .05 Summation: 1-dir (rms) 4.27
- 4.91 ZPA .64 3-dir (rms) 6.54*
Cinna Station Design input 1 8.4 ~ 42 2."12 ..Ol 2 10.3 1.86 ~ 13 .01 3 '227; .11 30.1 '. ;03 5 31.5 Summation: l-di.r (rms) ~ 1. 90 2. 13 ZPA, 56 3-dir (rms) 2. 91* The calcula'ted equipment response for the seismic test of the original Type W motor control center was 2.2 (6.54/2.91) times greater than specified for the modified Ginna Station equipment at the panelboard location.
~ ~ t ~ ~ ~ ~ ~ ~ ~
0 ~
~ ~ ~ 1- ~ ~
t ~ ~ ~ ~
both at 4/ damping. In addition, the original sine beat tests were performed at other significant frequencies as shown in Table II. CO.'lCLUSIONS The forego'ng dynam'c analyses have been used to show that the Ginna station equipment as modified according to Figure 2 would be able to perform satisfactorily in a'eismic environment like the Type 'iP equip-ment tested at tiyle Lab according to .IEEE Std 344-1971. In other words, the more drastic g-levels and fatigue effects applied to similar structures and devices on the seismic shaking table means that strength failures or malfunctions will not occur in the Ginna Station seismic environment as specified. In particular, the HFB breaker units, the panelboard NQP breakers and the 5 KVA distribution transformers can withstand 2 times the g-levels anticipated for the Ginna Station on the basis of the original successful Hyle Lab tests in October-'1972. Edward G; Fischer Consulting Engineer Hechanics Department 403.-2A2 Research Laboratories
O3
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',o]1I )Pr r4"p+>SI]'~i',y; >f'I ~ Ld vh ~ '+~i& .i I. Cover Plates 9. Bottom Conduit and Miring Space 2, Structural Upright IIembers (Front ) 10, Horizontal Bus Barrier and Rear of
- 3. End Coverpiate . Horizontal Miring Trough
- 4. Horizontal Bus ..II. Unit Door
- 5. Incoming Line Lugs (350 HCM IIax) ., 12. Bra~ Out Unit i
6, Horizontal Bus Barriers . Upper Divider l3. Starter ComPonents Pans, and Shelf of Horizontal
~
- 15. Unit Latch 7 ~ Vertica) Bus l6. Disconnect Operating Hechanism 8~ Vertical Mire~ay Covered by Hinged Doors IB. Haster Terminal Blocks (Bottom)
Figure i Cutaway of motor control center.
omputer /Nodel S ubstructures Panel-Board r
/
r r
/ - .
r L 32.5 in. 32.5 tn. tg. Z-AiCC codified for pinna St t'
0 Curv<<685458-A 8.,24 g
~ Wyle 5
Lk Test (Oct-1972) cyc/beat at 8.5 Hz. (Use for H.direction, only)
- Ginna Station
.. SSE-Required Response 3.4g Sp.ctrum . .J ,(Use for both H end V directions) l I 1.35 g /
0.5e g 12 16- ~ 20 Frequency, Hz Fig,3-Seismic response spectra at 4% critical damping
~ ~ 0 ~ ~ ~ ~
MAXIMUM. SEISMIC OPERATING ACCELERATION 10 7 6 I-5 NG-6 Relay 6 "I'IO" 5 "NC" conthcts G 5 Freq. at which contacts .which are normally (Open) with the coil (De-energized) change state for (2) milliseconds.
=Holey fragility exceeds the test .
equi~ment limit. 0 0 2 4 6, 8 10, 12 14 '6 18 20 22 24 26 28 30 32 34
. FORCE APPLIED AT FREQUENCY-HERTZ 45'O RFLAY MAJOR 30 HORIZ. AXES AND AT 56.3~ TO THE MAJOR WESTINGHOUSE RELAY INSTRUMENT VERTICAL AXIS. DIVISION ENG.~< DATE: ~~~ RZZ
0 ~ i
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NS-107-A-2 PQQII (.7~i" I'Iit, CONTRACT I'0 D~iG4-167-gl1G o 2140 ~~ NESTIKGIIOtJS" GEIPFbiL 0~(JLR 18.-l,410O-ZY'EST COISUGTED QH." TIE LC'1 VOL AG": lETAL E>CLOSED PRJ"r;R CEI'i'ER FfZZC!IQ~KR FOR KALB AFB S. Xh1"nCO I(t;rC".th;Or ~, 196
'. Assembled Swit,chgear and Devices Deyartnont h,
t Nestinghouse Elec..ric 'Gcrpcrzt9.cn Pitt burgh, Penusylv~e
ast, SL'ate of Pew. v~=,('n',a, )
County cf Alle-hathi-, )
~ 11hl\ r,' (I ~~ (
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~-".~. bR,- j'- " Svo;.n to a"..d sub.-cribed before a.e this 3 day of llovcmbcr, 1960.
r' k'i ~'I so r ~ r (gJL I,'ot,ary I'ubl jo I ~ ~ Hv Co"1(Al.fusion e>.g. Tes t ~~
~ t< ~ ttlt Fcb uaxy 1, 1961 ~ ~ 1 t ' ~
OHltl'3'r'XCJ'.TTON Oi'il0('K TLST li'OR 4'$-1G! -li-2 Eo'3'.J'hl'Hz '. l'anuf:.:."..tdurerr s nr Treat So".ial No. rrab So'-ial Tostinp Labc=atcryr's No, 16-86494-5 2, Fe~rk.yr..erst Tested J
- a. l,anufeactur r:." - Liest>>nr.hcuse Electr c CorTyo."ation.
. East P- t-':se-zgh, Ponnsylvania ~
- b. Tip:e of Equi.pr;.rdtrt Thre = nit Lcw Vo'":age Het.al Enc'osed S:ii"..chgcar
lis~emb'y cove=.-.-',ing c'r'tvf"p'f - (Seo D.".a~Iings 16D008 to 011) I (1) Three'teel hc'using . (2) Dra >out and fixed type DB-50 ar circuit brothers. (3) Ten mc'ded-ca e the;.rLal magrot'c air brenlcers (+wo typo JKL, four . type JF;, fo~ type imRZ 75>>').
'4)
Three Hav7-'approved round ground indicating lamp assembliejs with built.-in potential transformer s. (5) One type NSP th".ee-phase reactor, 480 V, 1000 A, 0.011 ohm. (6) Necessary silver-plated ale-.d.num main bus and P connections. S".~o - 70-1/8 wide x 90-3/0 high x 54 d op.
- d. 3'le'..pht -'825, pcusnds.
- e. hodel No. - None.
Type tlo. Knave T
..el Pre.ee1 constr ct ion.
g.'er'al Nc . --Shcp Order 2375799. e
\
- h. Rcnarjrs - Th. ~'n nt tested is tho ~w5t"hroar:in "t.ion cf th cqu.'pmcnt t:on~final 1000 kva pcw=r center that vill be installed in a Zone "C" shocI'rea.
- 3. Hothod of Tost Perfc".mcd a, Descldption of Test Apph atl s The tests wore ccnductod cn a trope";c tester. Tho complete explanation of the tc.'Mnr, T."..".Ilit"..: is given 'i.n tl o doocsnnt of Sopl.cnhc. 12 1~)60 entitled otlcstindhouso Shock Test.'.n Fscilitics cnd Procedures".
-, '~
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~ This -assembly was tested as a typical 3ow voltago switchccar asscrably.suppliod on this contract.
'>" b. Test. Proccc)urii Thc Z'rite)igcar 'assembly >iao bolted.
.;aces.
spectra,) to al)pl7 a shoe)c to the platform in o~ diffcro>>t -ooc tost 00ual to a 3 ('r> 0 lg'cc hag'(nc fj input pulse (+ 10,".) "n both di ectiono paral" cl to caen of throe
~
For each of oi-. nositiono an acccloro"'tcr of t)>c unbondcd .".--='- Qage typo Alas used to dc'~c. ro..; iJ. Yhc %est ';!as O.Lu 72
'hoc!~ rcouirc.""nt, Tho oui e oL'tain d frow the accclo .o-..icter-v~'ic-.--::.r co.nbination uao analyzed by thc digital cc:-.:outcr. Tho data obta(>> .';-.-
plot "d on a shoe)c spectra cute. (Refe). to Append~a f'jl for data ar" o!>c-'.<
~ - I' The brea!cero i]ore tooted in open position.to chock contact clc-ing and in clos d position '!ith single phase cur ont tc checic contact ~
2 (i . lv 'Mith t!'e 4
'o'>>o ~
openings An. oscillograph reco:d ><as usod in ordc.r to dotes'Ln
- 'contact closing or. contact opening, 1
(2) The ri>oldod ca"o brc,Jeer tost vas madn s!ith 80~~ rated current and the DB-~'0 brc"~cer test with 10K',"'ated cu"rent, W (3) Thc reactor was energized ~sith 400 volt, 60 cyclo voltage. 1
- c. 'f'cot Data: '....
Refer to Pppen6ix 'jjl, A total of 16 tests stere conducted. L Location ~rhei'c. Tost s ao Cond'ted ~ ~
)lest inghou.ie Electric Corporation Hast Pittsbur,",h'lor)cs East Pittsburgh, Pa.
5o
- a. 'XncU.vidual< s
- b. Registration Name'I P
Xndividual Laboratory or Ar4:ncv Witnessing Test
))o. 'and St,ato L ~ ~ x ~
- c. hgencv or'aboratory - Westinghouse Hig)> PoMer t Laboratory
- d. Dato of Tost;s - Ootobox 19, 20, 21, 2I., 2$ , 26 e, Mere Shoe!c )iounts used in this Test't '-, No Apparen Results of.'ost (1) .Result.". of Te"ts (a) Tho steel housings passed all tests,
. (b).. The nolded-caoo brea)cero passod all tests.. %h%'4 1%1>>lt HW'E ~ ~-
(c) Tho DP-"0 brea!'.crs passed all te;"..t:". LJJAh,'.lt,cl g--r st:,n..-., in >vr t,.l.c "1 positio>> with rear facin,, the .,"-.n" ngs;here -.)- a onc-cyclo contact bounc6 on open I'f3-'iO bre~J..ers. Th<s;;;..; tho only position when contact bounce was detected on o~e>> brea.':<.'l's ~
.d) The r,,'round ird" cating lamp ."ssembl-:es, thc rain b'"-'nd rc"..-
nections, an'.hc r'eactur passed all 'ests. (2) H e'. own"..nd- .:i.nns E leone. Data merely sulked.tted.
- g. Post Shcck Ezamination Results (1) There was no cracking of v>olds, (2) All brewer mechanism operated.nox;ally on clos~:~~ and tr'o"in.,
(3) The gxound indicating 1amp assemblies ard. the x'actor we".e intz:-.. 0 (4) There was no movement or dcflectioi of bi sscs and conn c inns. (5) All nut and bolt as'scmblies reniained 1,ight.
- h. Post Shock Tes>. Results i'he ss;itchgeco'as tested and. satisfactoril:- operated in ace:.".dance with the manufacturer's .pocifications for electrical perfor-.;an o..
The.+nell suring arid the hus"es, breakers and reactors passed V.: standard high polontial tests. Is Item of Equipment Acceptable?." E This three-unit switchgchr assembly is acceptable for Sho k Zone "C".
'It passed all tests without malfunction or disabling distort'on. "1
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'i'l>n i ached pulse. from build."ii ."poets>>,'as'obtained, is <'q)ical of horizon.al, . cortical nod transverse horizontal tests perfo'.i'..(i'n belie three-unit lo;i vo'.,ai;o s<!U,chgenr, C.-,d thc toot spcctriun io. above the zcouircd spectrum 1'oi the """ .zcn . Thc folio:iing list irclud<<s dat'cs tost nu:ayers and tiie. concU.tion" .-...ce-..
arp- to produce the required response spectrum,
.. Plus Direction iiorizont al Tcsi 1!o. '. Bat;c Conditions 10-19<<60 6-5/8>> Drop. 30 Sprin.".s 10-20-60 5>> . Drop 25 Springs 10-20-60 . Drop 28 Springs - 10-20-60 5-1/4>> Drop )0 Sprinf s 1H.nus Mrection llorizontal 10-21-60 \ 5-1/2>>'rop 30 Springs 10-21-60 5-1/2>> Drop 30 Sprii: "
10-26-60 5 1/2<< Drop 30 Springs
.16 10-26-60 6-1/2>> Drop 30 Springs .Plus Direction ' ',Transvorse Horizontal h
10-24-60 5>> Drop 30 Springs .
8 1
10-24-60. 5 1/4>> Drop 30 Springs
.11inus Direction . Transverse liorizontal
- 10-24-60 5-1/2<<Drop 30'prings'-1/2>>
lo 10-2li-60 . Drop 30 Springs
~
Plus Direction Vortical
~ ~
10-25-60 5-1/2>> Drop 30 Spriiics 12 10-25-60 5-1/2>> Drop 30 Springs
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Date ConQiM one
" 1o-26-.6o 5-1/2" Drop 30 3-iz j.n~~
10-96-60, 5 1/2" Drop 30 $ p.-.in~@ ~ ~
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H e 1'll(' FULL SEISNIC CERTIFICATION FOR THE GINNA STATION HOTOR CONTROL CENTERS DESIGNATED 1L and 1M INTPODUCTION A%) SU."L'~Y A computer-aided analysis has been made of a Type "'l4'otor control center which was originally tested at Hyle Laboratories, Huntsville . AL, in October-1972 to meet the seismic reouirements recommended by IEEE Std 344-1971. These calculations determined the acceleration g-levels and type of motion response that was excited in the equipment by a simultaneous horizontal and vertical sine beat type of mot" on input (5 cyc/beat, 4% damping). Subsequently, a similar dynamic analysis was made of the equipment as modified for the Ginna Station, with attention focused on the new panelboard and distribution transformers. Hence, a comparison can be',made of the original test response spectrum and the required response spectrum (4% damping) for this new equipment application. The well-known "normal mode" method was used to evaluate both multi-direction and multi-frequency effects as recommended by the latest (1975) revision of IEEE Std 344. The comparison of input response spectra, as well as corresponding g-levels sustained in the equipment, shows that the original. fragility-level tests performed at Hyle Laboratories were quite severe (1.49g rms) and can now be used to full> qualify the Ginna Station equipment for the specified seismic environment. CO';PUTER sfODEL OP HOTOR CONTROL CENTER Figure 1 shows a cutaway photograph of the type of motor control center that was tested with a variety of typical control devices according to the 1971 seismic standard. The computer model was based upon simple static load and "snap-back" vibration tests of a single cabinet
~ ~ unit, which was built up out of actual structural members (channel and angle beams, flat plates) using the finite element method. The'inal four-cabinet ...odel, as tested, was assembled using 4 single-cabinet substructures (so called "super elements" ). The base spring attachment was subsequently ad)usted so that the computer model had natural frequencies in agreement with the 1972 prototype test values. Figure 2 shows a schematic diagram of the original Type W equipment as modified for the Ginna Station. Special attention was paid to the modeling of the panelboard and the three (75 lb each) distribution transformers. In general, the new assembly was made up of a combination of different substructures based upon the original single cabinet as follows: I. Original cabinet, except increased to 20 in. deep. XX. Original cabinet, except reduced to 14.5 in. wide. (Use twice) III. Original cabinet, except added weight for top panelboard and for transformers in the bottom three drawers. The base spring attachments for both the original and'the new assemblies remained the same, and were not part of the substructuring. The natural frequencies and modal efrective weights determined from the normal mode analysis are shown in Table I.. The original equipment assembly as modified for the Ginna Station had similar modal frequencies and modal effective weights so that the seismic test results on the original Type W motor control center can safely be applied to the modified equipment by means of the computer-aided dynamic analysis. Xn general, only the first three normal modes were in the seismic frequency range (1 to 33 Hz) and in addition could be effectively excited by the base motion input. The vertical (14th) normal mode of vibration was introduced by the base spring attachment in the computer model, but is well-above the seismic frequency range and has little influence on the final seismic response of the equipment.
~ ~
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~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~- ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ I ~ ~ ~ ~ ~ ~ ~ ~ ~ I ~ ~ ~ ~ ~ ~ ~ ~
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~ ~
I~ X-dir (f ront to rear) = . 707 (. 56) 0.40g Y-dir (side to side) = . 707 (. 56) m 0, 40g Z-dir (vertical) 1 ~ 000 (.56) 0.56g ZPA (rms) = . 56 (. 707) + ( 707)
~
2,+ (l. 0) 2 ~ 0. 79g En the 3-dimensional computer-aided analysis, the SSE spectrum is applied in each coordinate direction, except that the ordinate values are pro-portioned as shown abov~ Figure 3 also shows the response spectrum for the 5 cyc/beat horizontal direction input at Myle Lab ouring t'ne quasi-resonance sine beat test at the 8.5 Hz measured natural frequency in the equipment assembly. Xn addition, the simultaneous vertical direction input was equal to two-thirds of the single horizontal component giving a total vector input as follows: X-dir (front to rear) ~ .707 (1.35) ~ 0.95g Y-dir (side to side) ~ .707 (1.35) 0.95g Z-dir"'(vertical) .667 (0.95) ~ 0.64g ZPA (rms) = 0.95 (1) 2
+ (1)"2 + (2/3) 2 ~ 1.49g The resonance search specified by IEEE Std 344-1971 indicated a major resonance at 8,5 Hz and as much as 5-10% damping measured in the equipment at the maximum 1.49g sine beat acceleration input. However, the subsequent comparison of equipment response values has been made at only 4% damping, the largest value appearing in the required response spectra supplied for the Ginna Station.
Xn addition to the test at 8.5 Hz, similar quasi-resonance dwell tests (5 beats at 5 cyc/beat) were performed at the six most signi-ficant resonant frequencies in the sei.smic range from 1 to 33 Hz. Corresponding g-level input and SDF (single degree of freedom) response are shown in Table Il.
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both at 4Z damping. In addition, the original sine beat tests were performed at other significant frequencies as shown in Table II. CONC LUS 1 0':l S The foregoing dynamic analyses have been used to show that the Ginna station equipment as modified according to Figure 2 would be able to perform satisfactor'ly in a seismic environment like the Type W equip-ment tested at Hyle Lab according to IEEE Std 344-1973.. In other words, the more drastic g-levels and fatigue effects applied to similar structures anG dev.'ces on the seismic shaking table means that strength failures or malfunctions will not occur in the Ginna Station seismic environment as specified. In particular, the HFB breaker units, the panelboard NQP breakers and the 5 KVA distribution transformers can withstand 2 times the g-levels aniicipated for the Ginna Station on the basis of the original successful Hyle Lab tests in October-1972. Edward G. Fischer Consulting Engineer Hechanics Department 401-2A2 Research Laboratories
10 55 f f 13 14 15 16 18
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li I, Cover Plates 9. Bottoi4 Conduit and Wiring Space
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- 2. Structural Upright Henbers {Front) 10. Horizontal Bus Barrier and Rear of 3 ~ End Coverplate Horizontal Wiring Trough 4 ~ Horizontal Bus II. Unit Door
- 6. lncoising Line Lugs {350 HCH Hax)- l2. Draw Out Unit 6, Horizonta I Bus Barriers, Upper Divider l3. Starter Coaponents Pans, and Shelf of Horizontal l4. Guide Rail Wiring Trough IS Unit Latch
~
- 7. Vertical Bus l6. Disconnect Operatiny Hechanism B. Vertica I Wireway Covered by Hinged Doors I7. Control Devices IB. Haster Tcrisinal Blocks {Bottori)
Figure 1 Cutatvay of motor coatrol ccntcr.
Corn pUte y ~odel S Ugst/-Uc'ures Dti9,638240~ Panel-Board 90 tq. P2.5 in. $ p.5 In. CC Rodlfled foI Qjgg
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I' Curv<<685458-A I
~ Wy(e Ld) Test (Oct-1972}
5 cyc/beat at 8.5 Hz (Use for H direction, only) l I 1 I I I Ginna Station SSE-Required Response 3.4g I S pectrum (Use for both H and V directions) I
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1.35 g 0.56g
'0 12 16 20 Frequency, Hz Fig,3-Seismic response sp ctra at 4% critical damping
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3 The distribution >)anelboards a" describid in the Panelboard Details silall be as rtanuxactu'erd 'o t ';<'estinghollse Hl. c r).c Cornoratx' Tpe I'4') .nd sha3>>1 De 'Llrn<< .i"Od and>> ta13 Qd o< 'in CO!".OZ!'<JPiv(l>> 2>> OO DRY<3 4':"!iY. DQ3.i'v<)ry to )ob s i e of co!'"u)le<'e UanelDO'<rQs includin. f)o . cn }.osur-s nd brn Kei'e " ""., s+ial L be schedul 'd Qs r:(<'lired bi/ po COs<S'f'R<utCTO<'). t 3! OO g,Ol Co 1QA a!id StaPd" ds Thc }><al!elboa:..da shf>ll be of rodern desi@a in all resuects and shall bc 3 ann<<'"c+ured x;ith materials and BIO'~~~noh'f first gualitJt end in acc"=d-ance with ccen<;Qd electric util.ity standards. All panelboards sha" 1 be at "Q'!b ed and tf!sted x>ith tne 3.atest applicable ISA) AX:<) and i<Et]:". stand~ada, and sh~>1 chariot <<)eder""~ Sa;:cificauion V-}>-115a, <<or Pane}boards and !.'Qderal Snecif catios! ~
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Tne n!aterivl su!>}:lied under this specification sha3.1 be fu>>~ !farranted t le vcndo!. ariai!>~ v fiu<< tij J>><atcrial Gild 'ctor/ 4'or>ri1"anshij) The warranty nericr} shall be for a >)c: ic<) of one (1) year afi;er alan" aces"tance anr the 3!a)/rantir cn m":J .Q3>aire or replaced itf>~ shall be extended for one (1) 're"'r.".s dace o.; ren fr or reolaccLC>> . D\'i <<...< '> a<i P<<f toon cc}>ice of cc:r!Os<< te 7)=ne) t)o<ar<} d. cL'<Ii<A,".s sho:!i<%'i Q and i rrange
!;ant o" !:rea!'.Qrs;:nr3 >sain <res Qcuicu" and f<<.ont elei/ations o" t~~, ical nclbo rd s<'. 1 be su<b'.a<i' Q J uo ihc <':."Q>iZ jf );or GQ;) 'cvhl before release for s!Qnu:actll Q.
5'00 )l" ~<>tp< <i r<<<,<r.< ios;.Q'<';o;,d:i, 3 1 t n .; <<r";..'<:nd,pi .'i n -<Q )3 aics o 1 .m g <<Qd con, ~ic<<', jcn
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3 vf.sed. lo-1)-6o~ 6;00 ".a:I" f . t."ASS 6;01 '4 i ~ 'I 6: 0"." , ~ ()! I I WI << . I 0 f t \I1, I ' h << ~ <<API <<V I l<<( AlQ WC v i "a! D <"cs o P 1 PDPv si o'ne !<<."-1<<1 sn(( e neu'7)'pl bus 'i S:.Ciion 9:CO 6 0'> u=ii!: b 2 'sf '."- ' i.'e iiIG .Ccf -.Il'l.c;3Z j in erloc.(' iflsin bres,!. "s ~ 6:o~ Panelbo'x'(.s sn~ " De ( e-.c.-:.J'oI.'J ~ ~' vs s~g IJC<< 7:03 CI'Zt;J.if". 3PZ'KPa3 7+01 Pll br='nch cix'cuit bresker8 shell De ihe Col"ed CQ"'e> th<?c7aol-l~egneiic iiire, cuicfi-:~ace. Ouic'.(-bre" i:, iris'res. cc;'!Cn tris "nd <-ctc!".) o~~s2'iii e c.i i "ie r~~iing sf)eci.z1e(! ~ sea'e='o
<<:ll D ec,fie "8 s:l!! ' be igge .'I;"i single o.!.Q << in re i. !!Q es st!c(!n on 1'M~Nlb'2r(<<. Get'- iled (fesc2'i<<) 1 0!! The'j sl!&1 be ~Ibient Co.'J+ensc ed I( ~ 0 % be the<<bolied conr.iciion iyae) and they sh=.ll indi. cate c!car3.J;)hei"..er tl.'~ x>> in ihe "0-'." or "0'" positiox T"-rmincls 'hail be so"der'ess o~essure i~ Dec ~I ~
8 00 Ak ~440el !J'( JvMCt'v '4'v SIJJ)<<'!ZJJ7 8:01 Z~.nel bo2( enclosu"es shnll be constructed of gclv"-nis(!c. (!Ode Cue."c sheei steel, miih tri!a counting i'i n~es beni to insi,de al3. Crourd, CPG of suf-ficieri s1ze to prc-r'Qe a z!in':".izi! reciter space of fou" inches on all
<<1 ~n<<l s sfic 3 !! or su1 5,' 'aou !t ~g fQ! Ci(OX!is r 4 8:02 Panel bo:( en losurcs Gnd Zx'oil ir1a s ssÃiblJ sh~1 be of 1;i 'A-1 co'.!s ruc-.
t1on. 8:03 3. ".~-.elcocra inicrio'rea'(er =cciioPs s'P~ll be facinrv assemble(f cc1>- piete;fith circuii breakers. Interiors ch(f13. be desi~rcA and esse)r~ble('f j o t !Cli Gn iF 'XIYXQU<<al breo~(e ccn b'e'QIQccd Jfithoui (lisiu!'bing dqacc!i or:)iihcut r,; Iol/irQ )/~in 'QQQ -r br,uch 'cu: i ( onne 8:of' 4i e ') Lclbou'is sh'QU <> 'ip".Cd (jco! s, QQQ Qha13. be 3) 'op<i(3QQ 'J!iih c 1 n..'ticn cJ<<3.;.nd?1 ~ . ( Cia?Q . nich -,!i ( h nl 3 o ](s eye(! n' e, @$ 2 cciv2 ar 1 car".(<<Car<<f )!I)ll:cr s>!n.f.l b(i-provide! "n ihe inside o1 (!ach door. Jill cards: h.;11 .2.".v<<? '.;, ancf! circu i info!.. CiioG 'c!Sreol! Cn<<i d"V atl
~ '<<','i ~ slla31 no 1 e > t'.!Q' in i c .,'i've j' inc: as 1 oar c ll 1rcni tr;(f". s<<!all CQ I'. do oL code (~LIC~~
(.'.i.f ..'.i=(..iiti! f.-o j'ul:<<ani CQ sh(!ei steel !'tf! r(.q (.n.J" m
sp-54C'l-g., 3
~ ~
Re r< se "< 3.0 G'. o:GG " - -':-"'-':-:( .."n!.no:.-ru.=.cn; 0 C9 'our 9:Gl v i ",( 9:02 7 '%}a,v<<on+ + iN < T ( y)g ++ ii ~ i . ~ ~ ~
\e G 03 Br<<ach c'i c Iit 0<< ~.zs ÃQ}+r ~ y of Br;.noh ( <<4,'<< $}4 ~ ~ <<c 20 >4 ) - J(q TI-2 cG 9 Ga <ssxgnst .Gns sh>ll bo Rene fl >> TT)~Q3 Q jl~(/pe~ I peal~+ ') p ~ (~
Oi- 10:00 4~LLR(NBD ~J~ },pg Tg (TTQ+t' } nge(E fn Ar ~I~n}, ( upoly encl~ 10.03. Biz,ysnelbcar(Es shall bc furnishecl- each vi. one aca v3.th singe pole nein bras~'er 10: 02 p.. r>>.a'}" Each pano'. >h~.ll h.}>= one } uin en(E neuhI'al bus an(E Tti13. be u a single ph".,se 11$ volt rc~wl c('w e t~- ..}Ig acnsfor .r source. 3.0:0$ Brcach circui~ brea}'ers si~~ll b v~e>~ PA sin ~~
. * <..-}!...., "yh !(l~ (}no lo vK..ch p'mlboar(E she?3. have ten (1.0) ~
lG:04 uc .sn . 'r '" 'ce..=r co l.QLQ vgp3p t+)8 HA13-L~i vit,h L". ch punelbo'!r(E sizzll bc <<umishe(E TT(tP %1 'bh 8 ns'EeplB1'e '1'l QccorQQnce v th n g: ~ .~hc c. siprntions t .11 be (}s folio-!s:
'0:0$ "ne3. }I1 - K';HEl00 DXSZHT2a'.'XGif P"-HEL
( 7",n 1 T.'d ~.;XET.,"0 I P}I}lcl;;-.3
~ - ~D o~
Tif"0 DiX
<<L i~ Ls ZVSl;-GT} .!2 D-,=TL ."iXDUT.O" 7;,-Pr f P.":if'3 - lf3. - lZ'.
I'~I}<Jl 7",4 - I!'Xif"0 OX'~.'Z~'J ".!.Osi PADS - lE2
~~
Panel;."6>> 'l'll'"l!"0 Di; i'; "s'TKf PA'i ~
6:oo 2".:";ZG:ZDS 6:ol Gclln (n3. 6:o2 .a )Puck () ce'. () s snc.." ba for su(ir'."-Qa Eou".It .n.'." 5:C3 A::'): ol>> pane'.!b"":de) shell consist of o:.le r(~in 2" d u nautr!.") bus for {} (ro"( t si n~('1 Q t)h((!)Q sou'. Qc Mld 0- nnc') ci: Quits ~ All .')Qnelboerds shP '.3. h=79 t(io I"O'"Q( ni (13 "y inta "lcc?(ed EB n braes ar!I ~ Pano..boards sh(n:.1 be daed f ont !afe'ty ~ j )Q 7:co CTZCl "I ~ K '<':;03i(.0 7! ol typ . cui '; !".B.. ) Quic'.(-bra -!() Gr)p fr- e) co!L)on t i() Gn'clct 1 j s Sled 7:G2 All (:re-.(!ers pen ..bo"-:d si ('.1 'e dct=iled description. t~ pa ~!(.'~ s).n~l- po.') ill ret
>.hey shell be n~s Ps s<<c';:n o."1 Jtnc ur!bicnt co anseted. ~
7'o3 Pll hre"hers s<<all ba the bolted connac.ion type) und they she"1 ind-.;c"=ta cine)Q" I;hather ~hey eze 'n thc 'O)t" or "CIP'osi ion. Terzicr..ls s?)all b s(l('.Qr3.ass, p assure t:yp . 8:co PA!'II"IZiVi: ..':iY'BF>FS PK'I) A!P)."!:tNZ 8:ol P"na'. bo: enc o!:ures shell ba constructed of galvanized coda go~.qa sheet stae.".) (!ith ~riII m unting flan;-'Qs ocnt to inside all around, "~c. o" .':uf-fici;:nt size to provide a mini~>n gutter space of four inches on ~~1 s das. Pena.'. bo((as she3.1 a for surface m()u:!ting. I~mac':(cuts in top 2nd bott(:m of bo el!clcsures I',.ill not ba required. 8:oz Pc.>>121 borx tion. ( enclosures Bnd:-". "G t riD s- snI('bl j she 11 ba of HE."1X "- cons(iruc-8 o3 e All -a~el'"oard i ntarior brc."-.'.(Qr sccticns shall ba factory esse!@bled cca-plate (lith c'(cuit b>>aa!(ers. Xntariors shQU. be dcsir~naQ and assaab.ed so t?.Plt sn(~ in!:ifiducl b (In?(Qx c".n ba r(.)gscad I(ithout disturbing Rd;isccnt brcnl'.ers or iith()u'!'"'o'/:.n)( 1 i!'! bus or bran !1 clrcu co . Qc's ~ 8!o?! >jan (~ Q "'"gl.l ha I" hi!)(-Q . ('oars cnd shy 1 oc provided 'r.".(.t!g ccp-
~
bi!In i 3.on c"lin(.":: lo .", Qn!'. cute.",) ()it<<c3.1 ! o:?(s .'(e'a'- a i; a
'(!'nelboards ~ 33.rectory
('d c ..:( ', h 3 da!. 'ln3; ba .nI otic'.Cd n tha inside of Q" ch dc"r. All CF:. si.sll ha~>a br nch c:.rcuit i!)fo;.".":.tian tjpad '(:hereon. Cr ds sh:". le"s t).:. '.nches:.'i(;c by o in"?:Os ion .. 8:cj rant tr:;s! . (lail "(.Qc o" co'.c p" L!(."Q >;cl(f -.ni.:Qd shee i - tca3. 1(i (h t- 'nhibi'.(? I 0 .. ~ .tin"> c ~ 'rinis?lc'i 1!it!1 '"()rl &1 ~>>ay Q "I"al p lnt.
sP-"466 11-14-67 3 o 00 P:.I""20'":iI. Y"r S 900 a 'Acsl na I elDcsr!~ .""~ I L. L~G nr'~i~naQ gl'>1 g Io ~ 1" ain Oa'eaters
, ~ i~o 'sgra er ec i \ ISr,I ~ ~
a ' ~ ~~
n I c=n e clc sec: ~
o:02 cn 'QQ el I ~ ~a a ye one i!;in an! nen+ "a 'ns sian', Uill\$oo sue.">lie!i ja cz a Single 1;f a e r I 5 err I,v ta Gnsx'~ZKier or fryer. a ng c pn e llrh g'ola~
1" rh'"ir-1 Ski C~
Qr03 Bran<.h cizcni-'reai:ers si';a 1 hc ';J"..c ZE>, s.ng.'Le y:Ile in n~".'oe nQ ra'~in'S a( 11O)IS:
Lfn~-.der C'irenics 0l.'ranch I~>>nore a
Bp.tinej V %re N
2'0 J! II)
J,) J;Ir2 15 50 n.0~q Zac; q~aneloo,":r!I.,".'nell be:.'uz.'xi=".nec) c!itn a nax'.Splatc in accord-ncc t;ii:ll ection 5 00 .Jr Je 4~eS i>>an:!pion S'] w I 1 Oe <>iF..'w,rrgppUq~>, E'D 1D PW l1el Jt grS <<ij>> - 1C Panel;;> J! I - XPSX"'UlPI"J. 'n'I 0 lhw~
Ql
FOR 0,"C. POrZR P" COnTROL 3A~ "ERIES RQ'RA Eir'"Z".T GXIli<A HU LMR P'X'O'R P'il GiXT 'iQ R "Cw~SYZR GAS kiD ELECTRIC CORPGcNZXOi:
R~Zi;:ESTER. FZii'ORK PRX.'Z COFITMCTOR
".1HSTXIlGElCUSE ELECTRIC CORPQRATX,1 AT~~.'iIC POWr'R DIVXSICH PXH'SFJRGH, PEiiiiS'CL~/MiXA RO-ZhCO GILD. RT .tSSMI.KT. S, I!i".
525 La.'> '. "er,'~re..ue
...'GCl" DP~p ':1Q':,'/IVGQ'i- 1/603 g 'v Q7 TAS
FOR D,C. P<7i"H P= CO&THOL BÃ~xr.RIES HOKE EPF.'I GXFi~A i'NCLBAH PO'P~H PL~lT Q~ JTT ~~/ 1 BXiw"ST-H GAS PilD ZI':CTHXC COHPGHATIOi'l H~Zi!EST'"R, Kii YORK PRX? Z COi~lTRACTQR iTZSTIHGiKUSE ELZCTBIC CORPOHATIO'i ATQ!i'OivrR DIVISIOI'i PITTSBURGH: PL'aliiSYLVAl'iXA HO-24CO GILD.";li" .KSKL'.T S, Ill". 52'm'.1""." et'veau H .aQ': ng~ 0:no"1vani.a 1/603 p,g, Q7 TAS
1.00 SCOPE or" 'tiOlK 1;01 GM nh M'5 2 00 BEE,'.JIBZl@ifTS 2:01 CcQas and, Stand res 2:02 Inspaction anc. Tasting 2:03 'l1arranty F 04 Drn~rings 2:05 Instruction Looks an~1 S "..ra r:arts List 2:06 Proposals 3 oo DATA BZ<UXBHD 'KITS PROPOSAL 4 oo . DESIGi'. A~>.'D 0:~BATI".'rG COIIDXTIOi~lS 4:o" Qanarn1 4:o2 Datai1 Baal.ram nts
~ r~ j 1:0 0 {2) 12')",QJ. c '0 ca ' 0 ca b '11
+!'" c s p 'Po -
This e" ectric ~inar8tilP'nit is schecLulBQ, foz'oD'Drcisl cpa nti. i. c . June 1, lgSQ, Tha b3.'er es s'pacified hBZ' sh" U. be Qlrnishe(~ in stz".Ct 8ccorDDn 1Iith '".:Bse specifications.;-io substiCutions ~illl ba 8110';I" d. C,"'I~.;V".'a' Coc;cs and Stan'pro.s Q.l Ilaterial "urnishec. shell 'ca o=" nod rn desi~ in 83.1 rear:acts "nd sh83.1 ba ranufact " C. 11ith r:~tez'ia3.S end xiorhr.~nship of firsb Qualit.: nd. in accoidnnce ilith acc p'BL e ectr'c ut 3.ity .'.. rldnr"0 and. th SCsndnz'ds Qf IZCZP., I<A, IE" (AIZZ) and I-"bi<K. In 0 ctior. 8nd Tescing Th IQterial covareo. by this Requirement Outline sb"3" be cci..oleo assembled, in the factory sncl thoroughl;; tes'ceci in accor&~nce 1Iith 3 j tha latest applicable standard.s of IR~A, I~~H (AI"") and, .~l!A. Cez"cifie6, .c st " ports sh.l3. ba su'c." tt .l to "na HHGIii R prior to shill!alt ~ The E~G<I~x~sa reserves che right 'co inspect this BQui'ozent BC i oint of MLnufscturc and co 17itness routine fncto2'y tssCS sncl such Qthez' tests 8S a "y b reauired to p Qve th correctness of'peration..<any xnsuection oy che Ei:CIA"R scull not ba considered ns a vsiver 1mrzsnt~r or other rights. o"'n>-
'tt-rr=sr~
Th Cat ri83. Sl,',oplicd, u!2d x'chi 3 0 '.2'. v&.'ic Out."" n- -hnl '. c lu13 y I!grrgY eel. a~).not faulty ~ipt~rial nrd factory 1IQr '.lion n". 0 Tha 'I..z'ncy zlari00. shell !1a f or 8 peY'iod Qz (3 ) jasr after Plant Accap ance p 3rd che rvai xan jeer Qn 0 9y 3 n7.8$ r>d, Qr Pep <g md it@pl shna i.l ba Qi ccrdeci ] )r (1 I J'Ie>! i zro 1 dnte 0 'al".ii oz'~d~lacel~nt ~
This '..conic =: nt Gutli'e covers hi o (2) 12> Ko t.:;" cell ot~tion "i+'."as i" h race+'~+ rac~is enck aces') oixas
~ ~
Tha o ':attcrias are to Qa ' staid.el, as 'Qsr ox G l- lto " <, st GIi~iiA St<~tion Rochester Gas and. Electric Corpox'ation, 3O "-eau in 't;a-.-.a Cou". y aggro:cinataly lo r iles east of Rochester, >'Llr Yor!' This electric ganerat~ ng un>> t is scha@~lad, for co;:m!~rcial cparation cn June 3.. lg@'. The batterias snccifiaQ h r 'n sh=U. 'Oa furnishec": in strict accor9+nca lilith '".".asa specifications. iio suhstitu~ions 'lliU. be allo<-:eQ. RZCUTH .iH )TS Col-'as .:.n~ Stan~ -LX'iRS i'll~1 Eziiaria. fuxnishac. Sh."-.13 ba ox no0arn assign 'n all rasp cts a '~J. t b mnu act " o riith r~taria3.s anG ~-or~znship o -'ix st cu..l t; ni in ccox'dane uith ecc"-peal e3actx" c uti3.icy st~~v.'~rdo anh th st ndarDS of IFCZP., P~A IF'i'AIEZ) and I-'i~l<K ~ lnonactlon c. n't Tes'cing J.h ate 'ial coverao. oy this BeouH'aPzllt Our 1 ina skzU. Da covo3.c'3y assama).cl3. in tha factory an". thoroughly testa<~ in acco K~nca arith tha latest applicable steno'~res of IRZA, IP~E (AIR} anc. Kl@. Car't;ifiaG, "hipnmnt.
ox'ts sh .1'a sub"otters to the HHGIF. 8 prior o Tha LHQ>> R, ~
P, reserves tha right to inspect this aq io nt at 'Doint of Rsnuf .ctura Gna to llitnass routine factory tests anQ. Such other tests as 7- y oe x'aollix'. 0 to prcYa tha co ractncsB of opa chic oil Any znspaction oy tha L'i!CIDER sinll not ba consicaraG as a. waiver of an~> warranty or oth x right P~rx- 1'" Th ~r~~c. x"'a',pplic6. '.naar 4~is Beouiravant Gutlira shall c 1ully llnrra?.".'.aQ c.winot ~"'unity .l'materi". Qnl xilctory ';.'Orhl,"unship- Tha '; ".x'r.".nty p rioi'. shall be for e pax'io6. of (1,'ear sftcr Plcm Acceptance; an6 4 ha "..i.nt Qn i> .,~ 1. pairs% o1 rev.'4c tR
~
i ' shul be o; ten(!Q(~. Xo ' y3. Jo>!.r xroil (~ta J c r. p'xir or x'aplncnliant.
ls3 I l)C0 g-24" 07 2 2 0-' 7'" 't<>g conies of bp (j eg L+ i~Q encl s ': fl 13 oa sub".;i -': - 1 $ ;0 ti'e
~c.G'jtZ.iH .0 'lpprc'r lo 210~ Tri tr1'Ii'~ ji on ~oo';s >nQ. S'Qn>> a < .~rts L~ sip 2:0>.3. Quot D. ~r'ce r&a'll ircluc'"- tha cost of fifte~!l (15'i copja: of ills'i:ruction bool s co Bring QGuip--nl; b in+ xurnlsheG. ~
2:0"-,2 i'ifta>> cop's of racom. an'ed. sps a parts li"t she .3. be furnisnea. 2:06 P'"ovii.".".le 2:06.3. ~o-los@is shL13. be dz'aim in t'na nazi.. of G.:1" rt Associates> inc. as ConsL>>tine ngjnaars ang, .Qznt for tha <iastin~qhousa ~lcctric Cor,o:.;~tion, i>Comic Polrar Division, th P"ju Con'~~c'cor, 2:06.2 prouo . sls s}.all be sL bmi 'tcLL as ~ o3 1 ol;s Gri~'-'""L3. Gutj (5 copies to: Gilbert Associ."-.t s, Xnc. 52> Linc:.star AvenLle Hesii lg, P. nns~3.>v.nia if~0".
'1'"~".n'~ionl K. H'. F. Ulcer Ci." f Purcnssing Agnt 3 00 DA>.ch Rr.QUL~BD VXTH PROPOSAL q.'01 PiRQcr shn31 sub~t ~o.th his propos."-.1 complete dn.a for ti1a eeuip~nt offer Q.. hi oats sb..ll include, but not necessarily ba 1Smitcc'o, the fo LloErin<j: \
):Ol.l Descriptive data inc3.ucirp diD. nsions an8. nat lreif:hts, construction cf positive ance ncg~~C'ive plates, ei;c. 01,2 Discinr<e curras, in a@pares per posit"va plate, for battories cuotaLL. ".:01. 3 IL":lD ant tomasLtura 3.imit- lions on batt r "i '~ n ~ clpsc t~'c. Zis ci.sr@ c'nrnct.:.risti.co of batteries quotah upon. ".:01.'-t A 'c"~1 ~lisc".lcr::;a rates. to 3..75 Lml':s "'or onc minL~.'o, one hour, thr ilou" s, anc. oipilt, t:ours. Cl Rr s 4+n '~. g"eront a'oQlp'incog to nQLli ?Hnci cov ra6 j.n GLis Paguircmcnt C"tlina ~
) ~~ .'.ip-c 'f 00 g-2!3-0 3' 0' 0 =.>>'1 I'~:.C.. 0:. -Ou l.~" '.. )),>> .h )>> M ~
3101.7 . 'O~o~al Rur b~ 'n ilcco h ~nc" "5.t!u t!1' ELG(cuir P'e)"ht 4i!'u'rc nnd ru !Q cuoruiYuicn a?aust ce Lp(!e . QGinst t>>l;). G 'xc(33!i QF~nt Oz . xlle I"LTac r 4LCQ -,".SX.:";I .~.'3}3 O~=}}:L."Xr~a. CO }OJ: Z03}S
'utah>>e) l,. pj Gall< pn l 4:01.3 Za'uiteri Shall b stptioner~ ) seeled as-'>>10 <eQ. 'n heft xesis'u'lnt>>
silocil-h>>bsorbin~n~ G cleihr Dl=.s u" c coILiail:"ero .3" }jh cove s eel)ntQQ, i p.l cs c-tO fOrm a p rl anent, leal;-prcof Seal. COVerS Shall Ge fitted L)x'uh spi.'ay--roof veau plu;;s and s~all oe of tosh, iLPQ:hvxous p:..";stxc-
), rn t r-h.nal s s}.ell of alloy, r".inforcerl L(it- copper 00:;= ~ \.r+ ~ c .l."
s ~ Cej 'e
}I"Lving Bcio. x'e siotinp( nu'i's . )r ra ~
- b. 3epA.
Dos(ps shQ~Q oe ng Lipped Lri 'lh ccnnec'g ox
~
bol us 4 Ql... ,0" '\ )he eSr~v i/ Con..ec nr +Oj;us a cJ ) eo(} Q) I ee(1 CODnpr .1 Lhtnl",Cr '3 '3 irt suep and iILter-"ac!I cor)nectors shall be furr'Shed lr) uh 'uhe ba'ute: ies.
- 4. 01. l, Cejl posus shaU bu"n d ring <Or Qau"'Ve3ent
¹ sea>>led ei~inst crecpap of ej.ctrolhJ'. e't!xer by j Sealo Or by CCGLnreSS'!O'll fiutingo, LlhiCh Gi"-11 be d scribea iIL uh proposal.
4 Ql, 4
~
Ce ) ).s shall have 6 noL) . -)1 snecific GraP'y of 3. 200 c 1 220 Gu f L>>~ ~ h Lrh-n fully cimr~~e(A. and shaU. h"VQ suf."icienu electrolyte to pro'"i(le f&L. capacity au LL11 ri34iILQG ~
}3 01,6 Sufficiellt sedi:.r~rlt space shs13. be.provi(led so the birui');cry xri3'3 nou ilav'o be c" el) ne('uu c~u) 'n)" i s Lloruial lixe ~
4:01>>7 Electr~;j~= level linea shaU. bc (liar!(e8. on all four sic}as of eac}1 CGllo- incr>> 4 01.8 ries sha l.; be sh:.'O'/ed f0~,y c}la ~ f(.(>> all3, Qllcd>>.li"uh ej.Qc'uro3iyte Ql g .'O.l noc JGS y }'auuex",; x'eczs G.lail be furl~~ Gile0. Lliruh the b:Lutcrics) co;,pie..;e Lli.'-'z:311 re(;)ired bo3.ta an(i .(astcner(3. T!!Qy sha3 l a3.1 be OX u510 Step deo'3.('3>> ~ luu' n>> r xa) h).i>>) I ~
~J )>>)h 3 l 0 Q~ 0'h>>h ~ )>>Tc h)uh \ 3 I)s ~
u>> 1>>) n>>I h hhhh'>> h cxhL h 54 '3 n) ',',118 rh ~ ) du'>>>>3 ~" h4)') d)l h ') ~ 4:01.10 )a') 'i',0:;;QG '3').).. be Ox staLLh ')Lrd )~si "n in a13. I'pe(:t>>s ill 'a'ny paxht Lxa) b" xee Jil= ."eplsce>>0. '.."..iil r, LLLu.".ac), Lrer's Lltoci( phr)rto ~
).g ~ 01, 11 'u )Dli-'r ~4." 1 ))). r..nru"ie 10~') 0:. Ouo'tcc'. canac-"uy oi b ttc:."h'hcn (~81) vhe.rc(L ~ ~one in!ltallcd b",t~cries and supportiLLg racks rulst be capable of resistin';
- 4 'O'3 12 cart}lc.la!( '"Gr!:es reou" ting frog an acceleration ocurriil~ Gi Lultareo')sly eo'Gl to in ':he vs'uica') ar('. i'.Oxizo:\t;)i (iirecVio-.,)LnUitn 'ooth cozp031ellu 0.21'pp ie(L at th ccntcr of rc'},."."ive ~~ av'ty. addition the battcriesr and rac.(s Gn"~l ro': dislodre, cause eover~LLt n). result in arv loss or chanae or" ~) n.":u" on Of th batter'cs Llhen subjected to "eis-'c accel-.
erations of 0.$ 2(,'ctin~ ir. thc verticQ and }:or'"ontsl planes siL"ultan-eously>>
~ I ~
'iO-FARGO 5-24-67 I
0 . *
'w Ct I -'a....'" 0-~~tte1'-'cs cQi".~~c: 0J v~H.s RQQ'-'-"ezQiYs Oxh ')l. ~ s~Q'Q. Calc. '.4's Sa~o ?~)~~ '..oi' 2103t cve2~v~ozls Q> h 'v QA ~N gw vc 8 ' "3.QJ.lg QJ.scllKX'g~E~ ~ Ds 'Jo 1 (~ vo3:Gs l)ex. c.~
8 iQC is 1P a ~v'- es - 1050 Pr>p. 'Hrs. hoa1. s Z f0 Riage'es Q&%$ p 52~~ St~pe I'GS 1 wu'a.ate 116/ pngeres
)AAA > LABQRAifQRtEB SCIENTIFIC SERVICES AND SYSTEMS GROUP I ~ D D D g
SEISMIC SIMULATION TEST PROGKQ4 ON A kVA STATIC XNV"y~R FOR SOLZDSTAT CONTROLS g ZNC 600 OAKLAND PAiK AVENUE COLUM3US g OHIO 43214 Wyle shall have no liabi1ity or damages of any kind to person or
~
property, including special or consequential damaoes, resu'.ting from Wyle's providing the services covered by this report.
SEISbA IC SINU LATIOH
'g aisle I' <Irs ~
I 0 II,ed
~ Test Report f '4. REPORT NO, ee 4".rrr')
WYLE JOB NO. CUSTOMER 13919 P. 0. NO. GIisf Q r >+ifv i s PAGE 1 OF PAGE REPORT
~wE KpPP~>> March 23, 1978 DATE SPECIFICATION (S) in Section 7.0 1.0 'USTOMER Solidstate. Controls, Inc.
ADDRESS 600 Oakland Park Avenue, Columbus, 'Ohio 43214 7.5 kVA Static Inverter 2.0 TEST SPECIMiEN MANUFACTURER Solidstate Controls, Inc. 3.0 4.0
SUMMARY
A 7.5 kVA Static Inverter, hereinafter called the specimen, was subjected to a Seismic Simulation Test Program as recIuired by the Solidstate Controls, Inc.r Purchase Order Number 13919, and Wyle Laboratories'eismic Test Plan 541/0075/GH,
'dated February 28, 1978, Revision A.
The test program consisted of biaxial random multifrequency testing and resonant search testing in each of two test orientations. The specimen was instrumented with accelerometers and monitored for functional operation during the test program. It was demonstrated that the specimen possessed sufficient integrity to withstand, without compromise of structure or electrical function, the prescribed simulated seismic environment. Ala. Professional Eng. PREPARED BY sTATE QF ALABAMA COUNTY OF MAOISON 1 License No. 7112 R. T orn erry William W. Holbrook APPROVED BY deposes and says: The information contained in this report is the result of complete and carefully conducted tests and is to the best ot his knowledge true WYLE Q. A. L. M. Davxes SUBS itlB 0 Snd Sr rn bef re me thiS . day Of . t828 Notary Pu ic in snd for the County of Madison, State ol Alabama. %VI.E fLAEKRKIZKRHEB My Commission espires 19~ SCIENTIFIC SERVICES AND SYSTEMS GROUP HUNTSVILLE, ALABAMA
PAGE NO. QA(LE 'LAEQRPVDI@ES SCIENTIF IC SERVICES AND SYSTEMS GROUP REPORT NO. 4.0
SUMMARY
(Continued) Table Z contains a description of the tests. Figures 1 and 2 show the horizontal and vertical Safe Shutdown Earth-quake Required Response Spectra. Photograph 1 shows the specimen installed in the side-to-side/ve "ical orientation for testing on the Hyle Multiaxis Seismic Simulator. Photographs 2 through 6 show the specimen response accelerometer locations. Appendix Z contains the transmissibility plots of the specimen response accelerometers divided by tne control accelerometers rom the resonant sea ch tests. Appendix ZZ contains Test Response Spectra plots of the control and specimen response accele ometers rom the Safe Shutdown Zarthc ake tes in each orientation. Appendix ZZZ contains the Zns" umentation Log Sheets and the Znstrumen-tation Eauipment Sheets. Appendix ZV contains the Hyle Seismic Test Plan 541/0075/GH, dated February 28, 1978, Revision A.
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3 PAGE NO. WYI~~ IABQRPVD$5EB SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. T" ST RZQUIR~~ZNTS 5.1 Specimen Mountin and Orientation he specimen shall be placed on the Wyle Multiax's Seismi.c Simulator Table such that the base of the specimen is flush with the top of the able. he mounting base of the specimen shall be bolted to the te t table in each test orientation. The mounting of the specimen shall simulate the in-service mounting configuration as closely as practical. The specimen shall be installed such that its lateral axis shall be co-linear with the longitudinal axis of the test table. For the second axis of tests, the specimen shall be rotated 90 degrees in the horizontal plane. 5.2 Resonance Search A low-3.evel (approximately 0.2 g horizontally and vertically) biaxial sine sweep shall be per ormed to determine major resonances in both the side-to-side/ve tical and the front-to-back/vertical orientations. The sweep rate shall be one octave per minute over he frequency range of 1 Hz to 35 H 5.3 Ranaom Multifreauen Tests The specimen shall be subjected to 30-second duration simultaneous horizontal and ve tical inputs of phase-incoherent rancom waveform motion consisting of frequency bandwidths spaced one-third octave apart over the frequency range of 1 Hz to 40 Hz. The amplitude of each one-third octave bandwidth shall be independently adjusted in each axis until the Test Response Spectra (TRS) envelop the Reauired Response Spectra (RRS). The hori ontal and vertical control accelerometers shall be recorded on oscillograph and FM tape recorders. The resulting table motion shall be analyzed at five percent (5%) damping, and plotted at one-third octave frequency intervals over the frequency ange of interest. The specimen shall be subjected to five (5) Operating Basis Zarthquake (OBE} tests, followed by one (1) Safe Shutdown Za thquake (SSE) test, in each test orientation. The SSE RRS are shown in Figures 1 and'. The OBE level Reauired Response Spectrum is 80 percent of the SSE level Reauired Response Spec"~.
PAGE NO. VBKE"I.ABORA1PQ$5EB SCIENTIF IC SERVICES ANO SYSTEMS GROUP REPORT NO. . 5.4 TEST REQUXREMENTS Specimen Response (Continued) A total of six (6) uniaxial piezo-electric accelerometers shall be located on the specimen to monitor the response of the spec'men to the seismic excitaton. The placement of these accelerometers shall be at the discretion of the Solidstate Controls Technical Representative and the Wyle Test Engineer. PM tape and osci.llograph recorders shall provide a record of each accelerometer esponse during the test program. Trans-missibi.lity plots of the specimen response acceleromete s divided by the control accelerometers from the resonance search tests shall be provided. TRS plots of the specimen response accelerometers from the SSE test in each test. orientation analyzed at five percent (5a) damping shall be included in the test eport. 5.5 Elec" ical power Electrical power of 480 VAC, single-phase, 60 Hz at approximately 80 arlperes o" less, and 105-140 VDC at 80 amperes or less, shall be pro-v'ded for operation of the specimen du ing the test program.. 5.6 Electrical Monitor' Three (3) electrical monitoring channe's shall be urnished to monitor operation of the specimen. The electrical monitoring channels can be used to ascertain electrical continuitv, cur ent/voltage levels, spurious operation, contact chat er, etc. before, du ing and after the seismic excitation. 5.7 Electr'cal Load'n A Solidstate-furni.shed elect ical load shalk be connected to the Inverter 120 VAC output during the seismic tests.
l' PAGE NO. 1NYlLE 'LPBQRNU$ BEB 0 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 43943 1 6.0 T=ST PROC"DUR=S AND R=SULTS 6.1 Specimen tfountin and 0 ientation Procedures Tne specimen was placed on the Wyle >Iultiaxis Seismic Simulator Table such that the base of the specimen was flush w'h the top of the table. he moun 'ng base of the spec'men was bolted to the test table, using four (4) 1/2"-13 Grade 5 bolts, in each test orientation. The mounting of the specimen simulated the in-service mounting configuration as closely as practical. The specimen was initially installed 'n the side-to-side/vertical orientation as shown in Photograph 1. =or the second axis of tests, the specimen was rotated 90 degrees in the hori-zontal plane to the front-to-back/vertical orientation. 6.2 Resonance Search Procedures A low-level (approximately 0.2 g hori ontally and vertically) biaxial sine sweep was performed to determine major resonances in both the side-to-side/vertica'nd the f ont-to-back/vertical orientations. The sweep ate was one octave per minute over the freauency range o 1 Hz to 35 Hz. 6.2.1 Resonance Search Results A descr'ption of the resonance search tests, including test numbers, axes, and input accelerations is contained in Table I. Transmissibility plots of the specimen response accelerometers divided by the control accelerometers rom the resonance search tests are presented in Appendix X. 6.3 Random Hultifreauenc Test Proceaures The specimen was subjected to 30-second du"ation simultaneous horizontal and vertical inputs of phase-incoherent random waveform motion consisting of freauency bandwidths spaced one-third octave apart over t..e frequency ange of 1 Hz to 40 Hz. The arIplitude of each one-thi a octave bandwidth was independently adjusted in each axis until the TPS envelcped the MS. The horizontal and ve tical control accelerometers were recorded on oscillograph and FM tape recorders. The resulting table motion was analyzed at five percent (5%) damping, and plotted at one-third octave frequency intervals over the freauency range of interest. Five (5) OSF tests, followed by one (1) SSE test, were performed 'n test orientation. The SSZ RRS are shown in Figures 1 and 2. The OMeach level Required Response Spect~ was 80 percent of the SSF. level Required Response Spectrum.
Al PAGE NO. max meammeam SCIENTIFIC SERVICES ANO SYSTEMS GROUP REPORT NO. 43943 '. 3.1 TEST PROCEDURES AND RESULTS Random Multifrecuenc (Continued) Test Results
'y Zt was demonstrated tha" the specimen possessed suffic'nt 'nteg to withstand, without comprom'se of structure, the prescribed simulated seismic environment.
Table Z contains a description of the tests. The TRS plots of the control accelerometers from the SSE test in each test orientation analyzed at 5% damping are presented in Appendix ZZ. 6.4 Specimen Res onse Procedures A total of six (6) uniaxial piezo-electric accelerometers were located on the specimen to moni"or the response of the specimen to the seismic excitation. The placement of these accelerometers was at the discret'on o the Solidstate Controls Techn'cal Rep esentative and the Wyle Test Engineer, and is shown in Photographs 2 through 6. The horizontal accelerometers were oriented in the side-to-side direction dur'ng the side-to-side/vertical testing and were e-oriented to the front-to-back di. ection during the front-to-back/vertical testing. 6.4.1 S ecimen Response Results Transmissibility plots of the specimen response accelerometers divided by the control accelerometers from the resonance search tests are presented in Appendix Z. TRS plots of the spec'men response accelerometers from tne SSE test in each test orientation (Test Nos. 7 and 14), analyzed at 5% damping, a e presented in Appendix ZZ. 6.5 Electrical Powerin Procedures Electri.cal power of 106 VDC at aporoximately 80 amperes o less was connected to the input terminals, and 480 VAC, 60 Hz, single-phase at. approximately 80 ampe es or less, was connected to the alternate input terminals, for operation of the specimen.
PAGE NO. VPifLE'PBGr@UfQRfES SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. TEST PROCEDURES AND RESULTS (Continued) 6.6 Electrical Monitorinc Procedures Tnree (3) electrical monitoring channels, as described below, were furnished to monitor operation of the specimen. The electrical monitoring channels were used to ascertain electrical conzinuity, voltage levels, spurious operation, contact chatter, etc. before, during and after the seismic excitation. At approximately 20 seconds into each test run, the DC input voltage was removed. Channel Function Monitored DC Voltage Input AC Voltage Output Normally Closed (NC) Alarm Contact 6.6.1 Electrical Monitorin Resu3.ts It was demo..strated that the specimen possessed suf icient integrity to withstand, without compromise of electrical function, the simulated seismic environment No spurious operation, contact chatter, etc. was noted during the test Qrog>>BIll~ 6.7 Electrical Load n Procedures A Solidstate-furnished electrical load (approximately 33 amperes) was connected to the Znverter 120 VAC output during the seismic tests.
PAGE NO. 8 VtARE LABCRPimRIEB 43943-1 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 7O REFERENCES 7.1 The Soliastate Controls, Inc., Purchase Order Number 13919. 7.2 Nyle Laboratories'eismic Test Plan 541/0075/GH, datea February 28, 1978, Revision A. 7.3 IEEE Standard 344-1975 entitled "Recommended Practices for Seismic Qualification of Class 1 Electrical EauiPment for Nuclear Power Generating Stations".
~ ~ PAGE NO.
%AIRE'UtBQRATUiiiES 43943-1 SCIENTIFIC SERVICES ANO SYSTEMS GROUP REPORT NO.
TABLE I
'EST RUN DESCRIPTIONS xhaUT ACCc,ir.RA ~ON ( )
TEST RUN NO. TvPE TEST ORIENTATION LEVEL HZPA VZPA Sine Sweep ss/v 0.2 0.2 ss/v OBE 1.4 0.69 SS/V OBE 1.35 0.61 SS/V 1.4 0.58 SS/V 1.4 0.54 Ss/V OBE 1.4 0.55 SS/V Ss" 0.68 Sine Sweep FB/V 0.2 0.2 FB/V OBE 1.45 0.55 10 FB/V OBE 1.45 0.58 I 11 FB/V OBE 1.5 0.57 12 FB/V OBE 1.45 0.57 13 FB/V OBE 1.45 0.57 FB/V SSE 2.2 0.66 LFG" ÃD: HZPA = Horizontal Zero Period Acce'ration VZPA Vertical Zero Period Acceleration SS/V Side-to-Side and Vertical FB/V = Front-to-Back and Vertical RPX = Random Multifrequency OBE ~ Operating Basis Earthcuake SSE = Safe Shutdown Earthquake
*120 VAC output load was inadve tently left off during un.
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PAGE NO. QPifLE MBQRAZZ55EB SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO, APPENDIX I TRAiNSi4XSSXBILITY PLOTS TEST NO. AXES Side-to-Side/Vert'cal Front-to-Back/Vertical
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Page No. 28 Report No. 43943-1 FULL SCALE TRANSMISSIBILITY 0.1 CI 1.0 CI 10 CI 1005( 1000 CI
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page No. 29 Report No. 43943-1 FULL SCALE TRAKSML3SIBELITY 0.1 CI 1.0 0 10 CI 1005( 1000 Cl 10 ss I I
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J IE '<AGE NO 31 KYLE LA~NKSBEB 4>~43 SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. APPEND:X IE TEST RESPONSE SPECTRA PLOTS'EST NO. AXES Side-to-Side/Vertical 14 Front-to-Back/Vertical
t'~ill 1%'I 4 tate 1 P( P A
Page No. 32 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 0 10 0 100 E 1000 0 DA!ITPENG ~jo 10 5 8 7 3 C7 II I I l 'I I I I ~ I I
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page No. 33 Report No. 43943"1 4
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Page No. 34 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 Cl 10 0 100 (g 1000 D DAItIPIiNG ~% 10 9 8
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Page No. 35 Report No. 43943-1. FULL SCA,LZ SHOCK SPECTRUM (g Peak) 1.0 0 10 0 100 K 1000 CI DAMPING ~/o 10 9 8 7 10
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Page No. 36 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 0 10 0 100 5 1000 0 DAMPTITG ~% IO 9 8 C7 Ii I ~ ~ ~ I
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Page No. 37 Report No. 43943-1
,FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 Cl 10 0 100 g 1000 0 A
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~ ~ ?age No. 38 Report No. 43943-1 r ULL SCALE SHOCK SPECTRUM (g Peak) 1.0 C3 )0 0 >00 C0 l000 Cl DAMPING ~go 10 9
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Page No. 39 Report No. 43943-1 FULL SCAI ~ SHOCK SPECTRUM (g Peak) 1,0 0 10 0 100 EI 1000 0 DAhfPING ~/o
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I Page No. 40 L<t ~ Report, No. 43943-1 FULL SCALE SHOCK SP" CTRUM (g Peak) 1.0 0 10 0 100 Kl 1000 C3 DAMPING ~/o 10 9 c) I I I ' I
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Page No. 41 Report No. 43943-1
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Page No. 42 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 Cl 10 0 100 E 1000 0 + ~ . DA1vfPING ~% 10 9 8 I' I ~ ' ' I I I I ' I I ~ I
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Page No. 43 Report, No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 C3 10 Q 100 EL 1000 0 DAMPING 7o 10 9 5 I1I i II ' ' I
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Page Ho. 44 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 0 10 0 100 8 1000 0 DAMPING ~/o IO 0
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Page No. 45 Report No. 43943-1 FULL SCALE SHOCK SPECTRUM (g Peak) 1.0 Cl 10 0 100 69 1000 0 DAMPING ~% 10 9 8 7 Cf7 c)
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page No. 46 Report No- 43943 1 FULL SCALE SHOCK,SPECTRUIvf (g Peak) 1.0 Cl 10 Q 100 jul 1000 0 DAMFTNG ~% 10 4
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PAGE NO. VMZ'PJBQRATÃ5ES SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. APPKNDXX XXX XNSTRUYXNTATEON LOG SP~ZTS AtZ) XNSTRUN"NTATXON EQJXPMENT SHEETS
W 322 WYLE LABORATORIES INSTRUMENTATION LOG SHEET JOB NO. ~9~ LOG PAGE NO. OF TEST ENGINEER ~ {Include Run Nutnber, Part Changes, Shift Changes 'ATE TIME REMARKS and.all other pertinent data) CO x 'u (D
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J~ W 322 SVYLE LABORATORIES INSTRUMENTATION LOG SHEET JOS NO. 4%5Wi B LOG PAGE NO..Z . OF CUSTOMER MnuaSTTOTR CPuIF~a TEST ENGINEER'~ (Include Rvn Number, Part Changes, Shift Changes DATE TIME REMARKS and all other pertinent data) v TTI Ta ul 0 Q lg TT 0 0
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W 322 WYLE LABORATORIES INSTRUMENTATION LOG SHEET JOB NO. ~<K+8 I.OG PAGE NO. OF~ CUSTOMER Mac tlLS7~~c88ÃdL TEST ENGINEER (Include Run Number, Part Changes, Shift Changes DATE TIME REMARKS and all other pertinent data) A u Q P
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INSTRUMENTATION EQUIPIVIENT SHEET pate ~ ~~ I& Job No. Test Area + t~ Technician Customer Type Test Model Serial Wyfe or Calibration Instrument Manufacturer No. No. Gov't No. flange Accuracy On Due A = o ~ l QoO ~ ~. lP 0 docs 3 a.t 4 ~ .t Eh) 0 Cc) e crOG 5 n.ag 4 1. ~
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PAGE NO. V'A'KE LAEKKRAtQREB SCIENTIFIC SERVICES AND SYSTEMS GROUP REPORT NO. 4-'>43-> APPENDXX XV SEXSMXC TEST PLM
0 V
Page No. 56 Report No. 43943-1 TEST PROCEDURE 541/0075/GE TEST PROCEDURE NO. SCIENTlFlC SERVICES AND SYSTEMS GROUP February 28, 1978 DATE: P,O. BOX 1008 ~ HUNTSVILLE.ALABAMA25807 Revision A TWX l81 01 'ii&2225 ~ TELE PHONE l2051 827~11 S" XSHZC TEST PLAN FOR A 7.5 kVA STATIC ZNVERTZR N10506 0 FOR SOLTDSTA~ CONTROLS XNC. COLUh<<BUS, OHXO APPROVED BY: APPROVED BY FOR: PROJECT MANAGE APPROVED BY: APPROVED BY FOR: QUALITYENGINEER APPROVED BV: PREPARED BY FOR: PROJECT ENGINEER: REVISIONS FORM 1084 1 Rev. 4'74 REV. MO. DAT E PAGKS AFFKCTED APP'L. DESCRIPTION OF CHANGES 3-20-78 3 and Figures 1 and. 2 RT Para. 2.3 - Revised RES 3 and F'gure 3 RT Para. 2. 4 - Deleted hi gher level multifreauency test option RT Para. 3.3 - Revised power recuirement from 120 VAC, s'ngle-phase to 480 VAC, single-phase COPYRIGHT BY WYLE I.ABORATORIES. THE RIGHT TO REPRODUCE, COPY, EXHIBIT, OR OTHFRWISE UTILIZE ANY OF THE hi*TER!Al. CONT'IMEO HEREIN WITHOUT THE EXPRESS PRIOR PERh'IISSIOM OF WYLE LABORATORIES IS PROHIBITED. THE ACCEPTANCE OF A PURCHASE ORDER IM CONNECTION 1VITH THE MATERIAL CONTAINED HEREIN SHALL BE EQUIVALENT TO EXPRESS PRIOR PERiVIISSION.
L Page No. 57 Report No. 43943-1 541/0075/GH TEST PROCEDURE NO. PAGE NO. 1.0 QIQQQ+fp ) gtQ Spec'men Or'..tation A 7.5 kVA Static converter, 36 inches deep by 29 inches wide by 83 inches high, weighing approximately 1500 pounds, hereinafter ca'lea the specimenv will be installed on the Wyle Hultiaxis Seismic Simula or Table such that its front-to-back direction will be colinear with the longitudinal axis of the table. For the second axis of tests, the specimen will be rotated 90 degrees in the horizontal plane. 1.2 Specimen Tie-Down The mounting hole pattern of the specimen's mountirg base will be trans-fe red to tne test table. The mounting holes will then be d illed in the table, and the spec'men attached using available bolts, nuts and washe s. The specimen will be attached in a manner that simulates the actual in-service mounting condition as closely as. practical. Lifting angles or hanaling the specimen with an overhead crane w'll be provided by Soliastate. 2.0 EXCETATEON 2.1 Simultaneous Biaxial Excitation Each horizontal axis will be excited separately, but each one will be excited simultaneously with the vertical axis (longitudinal simultaneously with vertical, then lateral simultaneously w'th vertical) . The ho izontal and vertical input acceleration levels will be phase inconerent du ing the multi reguency tests. 2.2 Resonant Search A low-level (approx'mately 0.2 g) biaxial sine sweep will be pe" ormed in both the front-to-back/vertical and the side-to-s'de/vertical or'enta-tions. The frequency range of the sine sweep will be from 1 Hz to 33 Hz at a sweep rate of one octave pe" minute. 2.3 Multi recuenc Tests The specimen will be subjected to 30-second duration simultareous hor'- zontal ana ve tical -'nputs of phase>>incoherent random wave orm motion consisting'of freauency bandwidths spaced one-third octave apart ove the recpency range of 1.0 Hz to 40 Hz as necessary to envelop the Recuired Response Spectra (RRS). The amp'tude of each one-th'ra octave ecuency'ill be 'ndepenaently adjusted in each axis until ti:e Test Response Spectra (TRS) ehvelop the RRS within the lim'tat'ons machire. The resulting table motion will be analyzed b a sp oft the test ze at five pe cent (5b) damping, urless otherwise anal yzer ana Solidstatee, an spec'ea spec'fiea by and plotted at one-third octave frequency intervals frequency "ange o inte est. ove the FOrm 1054.2 1 ev. 4/74
Page No. 58 Report No. 43943-1 TEST PROCEDURE NO. 541/0075/GH PAGE NO. -==-
&LE LABQRAK$5B *=IENTIFIC SERVICES ANO SYSTEMS GROUP Revision A "-'ve (5) Operat'ng Basis Earthquake (OBE) tests will be aDDlied to the specimen prior to the aDDlicat'n o f ' Saf e Shutdown Ea thquake (SSE) test in each test axis. The Zero Period Acceleration (ZPA) as well as other areas of the RRS could be exceeded in order to meet the peak responses of the curves. The SSE Reauired Response Spectrum is shown in Figures 1 and 2. The OBE level Required Response Spectrum will be 80 percent (80IL) of the SSE level Reauired Response Spectrum. The approximate test machine capabilities are shown in Figure 3.
3.0 INSTRUhKNTATION 3.1 Excitat'on Control The horizontal and vertical control accelerometers will be located on the test table as near the base of the specimen as practical. 3.2 Specimen Response Six (6) uniaxial Diezo-electric accelerometers will be located on the specimen under test. The placement of the accelerometersll discretion of the Solidstate Controls Technical Representative. be PHat tape the and oscillograph recorders will provide a record of each accelerometer response. TRS plots of the specimen five percent (5%) damping for an SSE response accelerometers analyzed at test, in each test orientation wi'1 e provided in the test report. Transmissibility mounted accelerometers will be provided from the plots of the specimen-resonart searcn tests. 3.3 Electr'cal Power Electrical power of 480 VAC, single-phase, 60 Hz at aDproximately 80 amperes or less, and 125 VDC at 80 amperes or less, ope ation of the specimen during the test proqram. will be provided for t Form 1054 2 Rev. 4I74
Page No. 59 Report No. 43943-1 541/0075/GH TEST PROCEDURE NO. PAGE NO. i'I~RA(LE LAKKRATQF5EB
)/ ':.: QENTIFIC SERVICES AND SYSTEMS GROUP 4 Z'ec "'ca'onitor'n Three (3) channels of electr'cal monitoring will be furnished for determining operational conditions of the specimen during the seismic testing. These channels will be monitored by an osci'lograph ecorce to ascertain electrical continuity, current/voltage levels, spurious operation, contact chatter, etc. before, during and after the seismic excitation. Additional channels can be provided and are quoted as an option.
3.5 Elect ical Load A Solidstate-furnished electrical load will be connected to the Inverter 120 VAC output during the seismic tests. 4.0 IN-PROCESS INSPECTION The records will be checked for equality of performance a te each test. The specimens will be examined for possible damage fol'owing all vio'ent l tests such as at a severe structural resonance. All important vibration effects will be logged. r Photographs will be taken of any noticeable physical damage that may occu 5.0 pc'DQ+rt Ten (10) copies of a cert'ication-type report will be issued subsecuent to completion of testing. This report will be signed by a Registered Professional Engineer and w'll summarize the response spectrum plots of the table motion, results and conclusions, details and recommendations conce ring deficienc'es and repai s, pnotographs of test setups, failures, etc. The eport will also contain a list of test eauipment used, calib ations, and Instrumentation Log Sheets. Form I0542Rev 4/74
SZZSiMZC QUAL'CATZON Limitorgue Valve Actuators Tests per ZZEE 344-75 Tests performed starting April 1, 1975 Prepared by Limitorgue Corporation
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HARRY C. SA DDDDK irirr -nor vrcc &IIC51Dcrrr a~i a r {'~t rr 546 c.700 April 12, 1979 Director of Nuclear Reactor Regulation ATT¹ Mr. Dennis L. Ziemann, Chief Operating Reactors Branch No. 2 U. S. Nuclear Regulatory Commission Washington, D. C. 20555
Subject:
Systematic Evaluation Program Topic VIH-4, "Electrical Penetrations of Reactor Containment" R. E. Ginna Nuclear Power Plant, Unit No. 1 Docket No. 50-244
Dear Mr. Ziemann:
.Enclosed is the information regarding electrical penetrations of the reactor containment at the R. E. Ginna Station, as requested in your December 8, 1978 letter.
Very truly yours, vvy,, ~
~ ~w e r r' r'arry G. Saddock Enclosure
~aL~aill /Ig<%79 isa I"~i'"~
gl" lP' ROCHESTER GAS AHD ELECTRIC CORPORATIOH 89 EAST AVEHUE, ROCHESTER, H.Y. 14649 LEON O. WHITE. JII. TELCtNONC C.'ICE FltCSIOENT Ance cooc 7ie 546 2700 July 3, 1979 Director of Nuclear Reactor Regulation Attention: Nr. Dennis L. Ziemann, Chief Operating Reactors Branch No. 2 U.S. Nuclear Regulatory Commission Washington, DC 20555
Subject:
Systematic Evaluation Program - Seismic Review R. E. Ginna Nuclear Power Plant Docket No. 50-244
Dear Nr. Ziemann:
During the April 10-11, 1979 site visit by the NRC Seismic Review Team, members of the team requested that. we supply addi-tional information relating to the seismic qualification of mechanical and electrical equipment; and fluid and electric distri-bution systems. A subsequent meeting was held in Pittsburgh, Pennsylvania on June 12, 1979 between the NRC, RGB'nd their respective con-sultants. It was agreed at the June 12 meeting that RG&E would submit additional information and expected submittal dates for mechanical and electrical equipment and systems by about June 29, 1979. Accordingly, Enclosure I lists attached material and submittal dates for the mechanical equipment and systems and Enclosure II lists attached material and submittal dates for electrical equip-ment and systems. As requested by your Staff, eight copies of this letter and enclosures are being supplied for your use. questions regarding this material, please contact us. If there are any Very truly yours, L. D. Whit , Jr. Enclosures
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