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{{#Wiki_filter:Mark Richter     Additive Manufacturing for Reactor Materials & Components-NRC Meeting Rockville, MD November 28, 2017 Additive Manufacturing for Reactor Materials and Components:  Industry Perspective This is an explanation of the main idea Overview Industry Challenges and Current Landscape Industry Responds Sustain and Innovate Additive Manufacturing and Nuclear Energy Move Forward This is an explanation of the main idea Early Plant Shutdowns
{{#Wiki_filter:Mark Richter Additive Manufacturing for Reactor Materials and Additive Manufacturing for Reactor Materials & Components:
- 20,000 40,000 60,000 80,000 100,000 120,000OperatingSLRConcernDeclaredAnnouncedProfile of fleet in 2020s shaped by ability for marginal plants to remain viable NEED TO PRESERVE PLANTS AT RISK 
Components-NRC Meeting Rockville, MD                                 Industry Perspective November 28, 2017
- 20,000 40,000 60,000 80,000 100,000 120,000OperatingSLRConcernDeclaredAnnouncedProfile of fleet in 2020s shaped by ability for marginal plants to remain viable NEED TO PRESERVE PLANTS AT RISK 
 
- 20,000 40,000 60,000 80,000 100,000 120,000 140,000OperatingSLRConcernDeclaredAnnouncedLg LWRSMRAdvancedWith SLR, 20% market share requires adding ~90 GW SCALE OF NEW BUILD NATIONAL NUCLEAR ENERGY STRATEGY CREATE THE NUCLEAR IMPERATIVE 7 Appropriately value nuclear generation Create sustainability via improved regulatory framework and reduced burden Innovate, commercialize,  and deploy  new nuclear Compete globally PRESERVE SUSTAIN INNOVATE THRIVE NATIONAL IMPERATIVES 8 Additive Manufacturing Strengths   Build 3D objects by layering materials-plastics, metals, living tissues-endless potential Enable rapid prototyping Integrates sophisticated technologies Compliments materials removal processes in manufacturing to achieve final shape and dimensions Create Sustainability NOW Preserve reliability and support long term operation Sustain the viability of the operating fleet Re-create non-OEM parts or OEM parts where design drawings are unavailable, e.g. pump impeller Improve part performance by removing design limitations Reduce manufacturing lead times and costs Additive manufacturing has established a decade       long track record serving secondary side and BOP     component needs Innovate, Commercialize and Deploy New Nuclear   Demonstrate cost-benefit and establish regulatory acceptance with current applications through ASME and other codes and standards Strong collaboration between U.S. industry, national labs and universities Opportunities in new plant components, new products, and fuel components Production of 316 SS and Inconel demonstration parts Low risk fuel components in a reactor by 2018 This is an explanation of the main idea Moving Forward High equipment costs versus potential industry savings Part size limitations Lack of process standardization Process development ongoing Final products are near-net-shape Finishing steps required to meet dimensional and surface finish requirements Industry Challenge Develop innovative approaches to refine the manufacturing process and minimize investment and production costs, work collaboratively with regulatory and consensus standards bodies to achieve acceptance for broad use. Efficiency gained today supports a platform for future new nuclear deployment.}}
Overview
* Industry Challenges and Current Landscape
* Industry Responds
* Sustain and Innovate
* Additive Manufacturing and Nuclear Energy
* This Moveis anForward explanation of the main idea
 
Early Plant Shutdowns This is an explanation of the main idea
 
NEED TO PRESERVE PLANTS AT RISK Profile of fleet in 2020s shaped by ability for marginal plants to remain viable 120,000 100,000 80,000 60,000 40,000 20,000
        -
Operating      SLR      Concern        Declared      Announced
 
NEED TO PRESERVE PLANTS AT RISK Profile of fleet in 2020s shaped by ability for marginal plants to remain viable 120,000 100,000 80,000 60,000 40,000 20,000
        -
Operating      SLR      Concern        Declared      Announced
 
SCALE OF NEW BUILD With SLR, 20% market share requires adding ~90 GW 140,000 120,000 100,000 80,000 60,000 40,000 20,000
      -
Operating  SLR    Concern      Declared    Announced Lg LWR SMR Advanced
 
NATIONAL NUCLEAR ENERGY STRATEGY CREATE THE NUCLEAR IMPERATIVE PRESERVE              SUSTAIN            INNOVATE          THRIVE Appropriately value Create sustainability    Innovate,    Compete globally nuclear generation     via improved       commercialize, regulatory framework     and deploy and reduced burden     new nuclear 7
 
NATIONAL IMPERATIVES 8
 
Additive Manufacturing Strengths
* Build 3D objects by layering materials-plastics, metals, living tissues-endless potential
* Enable rapid prototyping
* Integrates sophisticated technologies
* Compliments materials removal processes in manufacturing to achieve final shape and dimensions
 
Create Sustainability NOW
* Preserve reliability and support long term operation
* Sustain the viability of the operating fleet
    - Re-create non-OEM parts or OEM parts where design drawings are unavailable, e.g. pump impeller
    - Improve part performance by removing design limitations
    - Reduce manufacturing lead times and costs
* Additive manufacturing has established a decade long track record serving secondary side and BOP component needs
 
Innovate, Commercialize and Deploy New Nuclear
* Demonstrate cost-benefit and establish regulatory acceptance with current applications through ASME and other codes and standards
* Strong collaboration between U.S. industry, national labs and universities
* Opportunities in new plant components, new products, and fuel components
* Production of 316 SS and Inconel demonstration parts
* Low risk fuel components in a reactor by 2018
 
Moving Forward
* High equipment costs versus potential industry savings
* Part size limitations
* Lack of process standardization
* Process development ongoing
* Final products are near-net-shape
* This Finishing is an steps required to meet dimensional and explanation of surface finish requirements the main idea
 
Industry Challenge Develop innovative approaches to refine the manufacturing process and minimize investment and production costs, work collaboratively with regulatory and consensus standards bodies to achieve acceptance for broad use. Efficiency gained today supports a platform for future new nuclear deployment.}}

Revision as of 11:39, 22 October 2019

1.1 Richter NRC Additive Manufacturing Conf 11.20.2017
ML17338A884
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Site: Nuclear Energy Institute
Issue date: 12/04/2017
From: Richter M
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Text

Mark Richter Additive Manufacturing for Reactor Materials and Additive Manufacturing for Reactor Materials & Components:

Components-NRC Meeting Rockville, MD Industry Perspective November 28, 2017

Overview

  • Industry Challenges and Current Landscape
  • Industry Responds
  • Sustain and Innovate
  • Additive Manufacturing and Nuclear Energy
  • This Moveis anForward explanation of the main idea

Early Plant Shutdowns This is an explanation of the main idea

NEED TO PRESERVE PLANTS AT RISK Profile of fleet in 2020s shaped by ability for marginal plants to remain viable 120,000 100,000 80,000 60,000 40,000 20,000

-

Operating SLR Concern Declared Announced

NEED TO PRESERVE PLANTS AT RISK Profile of fleet in 2020s shaped by ability for marginal plants to remain viable 120,000 100,000 80,000 60,000 40,000 20,000

-

Operating SLR Concern Declared Announced

SCALE OF NEW BUILD With SLR, 20% market share requires adding ~90 GW 140,000 120,000 100,000 80,000 60,000 40,000 20,000

-

Operating SLR Concern Declared Announced Lg LWR SMR Advanced

NATIONAL NUCLEAR ENERGY STRATEGY CREATE THE NUCLEAR IMPERATIVE PRESERVE SUSTAIN INNOVATE THRIVE Appropriately value Create sustainability Innovate, Compete globally nuclear generation via improved commercialize, regulatory framework and deploy and reduced burden new nuclear 7

NATIONAL IMPERATIVES 8

Additive Manufacturing Strengths

  • Build 3D objects by layering materials-plastics, metals, living tissues-endless potential
  • Enable rapid prototyping
  • Integrates sophisticated technologies
  • Compliments materials removal processes in manufacturing to achieve final shape and dimensions

Create Sustainability NOW

  • Preserve reliability and support long term operation
  • Sustain the viability of the operating fleet

- Re-create non-OEM parts or OEM parts where design drawings are unavailable, e.g. pump impeller

- Improve part performance by removing design limitations

- Reduce manufacturing lead times and costs

  • Additive manufacturing has established a decade long track record serving secondary side and BOP component needs

Innovate, Commercialize and Deploy New Nuclear

  • Demonstrate cost-benefit and establish regulatory acceptance with current applications through ASME and other codes and standards
  • Strong collaboration between U.S. industry, national labs and universities
  • Opportunities in new plant components, new products, and fuel components
  • Production of 316 SS and Inconel demonstration parts
  • Low risk fuel components in a reactor by 2018

Moving Forward

  • High equipment costs versus potential industry savings
  • Part size limitations
  • Lack of process standardization
  • Process development ongoing
  • Final products are near-net-shape
  • This Finishing is an steps required to meet dimensional and explanation of surface finish requirements the main idea

Industry Challenge Develop innovative approaches to refine the manufacturing process and minimize investment and production costs, work collaboratively with regulatory and consensus standards bodies to achieve acceptance for broad use. Efficiency gained today supports a platform for future new nuclear deployment.

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