NL-04-0813, Third 10-Year Interval Inservice Inspection Program Owners Activity Report
| ML041610225 | |
| Person / Time | |
|---|---|
| Site: | Hatch  |
| Issue date: | 06/07/2004 |
| From: | Sumner H Southern Nuclear Operating Co |
| To: | Document Control Desk, Office of Nuclear Reactor Regulation |
| References | |
| NL-04-0813 1-3-3-1 | |
| Download: ML041610225 (12) | |
Text
H. L Sumner, Jr.
Vice President Hatch Project Southern Nuclear Operating Company, Inc.
Post Office Box 1295 Birmingham, Alabama 35201 Tel 205.992.7279 June 7, 2004 SOUTHERNEM COMPANY Energy to Serve Your World' NL-04-0813 Docket No.:
50-321 U. S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington, D. C. 20555-0001 Edwin 1. Hatch Nuclear Plant Unit I Third 10-Year Interval Inservice Inspection Program Owner's Activity Report Ladies and Gentlemen:
Enclosed is the ASME Section XI Code Case N-532-1 Owner's Activity Report for the Hatch IR21 Refueling Outage (3rd ISI Interval, 3rd Period, 1st Outage). Third Interval examinations are scheduled to be completed during the Hatch 1R22 Refueling Outage.
This letter contains no NRC commitments. If you have any questions, please advise.
Sincerely, H. L. Sumner, Jr.
HLS/lFLIsdl
Enclosure:
Owner's Activity Report 1-3-3-1 cc:
Southern Nuclear Operating Company Mr. J. B. Beasley, Jr., Executive Vice President Mr. G. R. Frederick, General Manager - Plant Hatch RTYPE: CHAO2.004 U. S. Nuclear Regulatory Commission Dr. W. D. Travers, Regional Administrator Mr. C. Gratton, NRR Project Manager-Hatch Mr. D. S. Simpkins, Senior Resident Inspector - Hatch Vogl
Enclosure FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, IR21 OUTAGE Report No. 1-3-3-1
PLANT HATCH UNIT 1,11R21 OUTAGE FORM OAR-1 OWNER'S ACTIViTY REPORT Report Number 1-3-3-1(Unit 1. 3d Interval, 3d Period. 1st Report)
Owner Southern Nudlear Operating Co. (as agent for Georgia Power Company), 40 Inverness Center Parkway. Birmingham, AL 35242 (Name and Address of Owner)
Plant Edwin I. Hatch Nuclear Plant, P. O. Box 2010. Baxley, Georgia 31515 (Name and Address of Plant)
Unit No.
I Commerdal service date 12/31175 Refueling outage no.
1R21 (if applicable)
Current Inspection Interval 3rd (1st. 2nd, 3rd, 4th, other) 3nd (11st, 2nd, 3rd)
Current Inspection period Edition and Addenda of Section Xl applicable to the Inspection plan 1989 Edition/No Addenda 10/31103. Revision 7 Date and revision of Inspection plan Edition and Addenda of Section XI applicable to repairs and replacements. If different than the Inspection plan Same CERTIFICATE OF CONFORMANCE I certify that the statements made In the Owneres Activity Report are correct, and that the exams, tests, repairs, replacements, evaluations, and corrective measures represented by this report conform to the requirements of Section Xl.
Certificate of Authorization No.
NIA Expiration Date N/A (if applicable)
Sign Ine ldk
&a s
g/aZ!?
/
/
Owne r Owubr's Designee, Title
('
CERTIFICATE OF INSERVICE INSPECTION
- 1. the undersigned, holding a valid commission Issued by the National Board of Bloier and Pressure Vessel Inspectors and the State or Province of Gemia and employed by Hartford Steam Boiler Insoection & Insurance Comoanv of Hartford. CT have Inspected the Items described In this Owner's Activity Report, for Refuelina Outaae 1R21 and state that to the best of my knowledge and belief, the Owner has performed all activities represented by this report In accordance with the requirements of Section X1.
By signing this nate neither the Inspector nor his employer makes any warranty, expressed or Implied. concerning the exams, repairs, repla nts, evaluations and corrective measures described In this reporL Furthermore, neither the Inspector nor his p mX Ia be lb e h
any anner for any personal InJury or property damage or a loss of any kind arising
_____________Commissions (tA oc:
Signature National Board. State. Province, and Endorsements Date This form (E00127) may be obtained from the Order Dept, ASME, 22 Law Drive, Box 2300. Fairfield, NJ 07007-2300. (Modified for an outage frequency versus a period frequency)
I Page 1 of 10
,I FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE I ABSTRACT OF EXAMINATIONS AND TESTS Total Exams Total Total Total Credited (%) To Exam Exams Exams Exams Date for Remarks (See Note 1)
Categorylltem Required Credited Credited Interval 3 Number for for
(%)
(See Note 2)
(See Note 3)
Interval 3 Period 3 for Period 3 B-A/B1.11 0
0 0%
0%
RR-38 submitted to the NRC to delete exams per BWRVIP-05.
B-A/B13.12 11 0
0%
100%
Third Interval exams were completed in the 1 g Period as allowed by 10 CFR 50.55a (g)(6)(ii) (A). 100% of all the accessible welds have been examined. Weld C-4-B was Inaccessible due to a tie rod obstruction, for which NRC approved relief was received.
B-AB1.21 2
0 0%
50%
Exams are deferrable until the end of the 3"U interval. Weld C-8 Is completely Inaccessible, and NRC relIef will be requested. One of the two accessible welds has been examined. Code Case N-532-1 percentages not applicable for two welds. See NRC approved Relief Request RR-28.
B-A/B1.22 22 0
0%
36%
Exams are deferrable until the end of the 3" interval. Exams will be performed by manual UT with automated UT available onsite for more accurate flaw characterization during final refueling outage of 3 RD Interval I R22 Refuelina Outage In 2006).
B-A/B1.30 1
0 0%
100%
Code Case N-532-1 percentages not applicable for one weld. See NRC approved Relief Request RR-28.
B-A/B1.40 1
0 0%
100%
Code Case N-532-1 percentages not applicable for one weld. See Relief Request RR-28.
Z'IV4>1'-;1+1-r)>.M'-i'A,.i'7:72g:,71'
'55^<<2$t G^i
=.4N.. b^ ;2t.,
t'S*'
B-D/B3.90 28 0
0 75%
The N15 RPV drain nozzle Is located inside the support skirt and is not accessible. NRC approved RR-3 allows deletion of the N1 5 examination. Therefore, 28 exams were scheduled.
B-DIB3.100 28 0
0 75%
The N15 RPV drain nozzle Is located Inside the support skirt and is not accessible. NRC approved RR-3 allows deletion of the NI5 examination. Therefore, 28 exams were scheduled.
Page 2 of 10
FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE I ABSTRACT OF EXAMINATIONS AND TESTS Total Exams Total Total Total Credited (%) To Exam Exams Exams Exams Date for Remarks (See Note 1)
Categorylitem Required Credited Credited Interval 3 Number for for
(%)
(See Note 2)
Interval 3 Period 3 for Period 3 B-EIB4.11 NA NA NA NA Performed as part of the Category B-P pressure tests.
B-EIB4.12 B-E/B4.13 B-F/B35.10 NA NA NA NA Relief Request RR-39 requests relief from Code exam percentage B-FIB5.20 requirements of dissimilar and stainless steel welds. In lieu of the B-F/B5.130 Code requirements, the number of welds to be examined and the frequency of the exam will be as specified in BWRVIP-075.
B-G-1/1B6.10 52 18 35%
100%
Per NRC approved relief request RR-1, a VT-1 exam was performed in lieu of the surface exam.
B-G-1/B6.20 52 52 100%
100%
NRC approved Relief Request RR-35 Implements Code Case N-B-G-1/B6.30 307-3 and allows the deferral of these exams until the end of the interval as long as there is no more than 10 years between nspections.
B-G-1/B6.40 52 52 100%
100%
NRC approved Relief Request RR-35 allows the deferral of these exams until the end of the Interval as long as there are no more than 10 years between Inspections.
B-G-1/B6.50 52 18 35%
100%
NRC approved Relief Request RR-35 allows the deferral of these exams until the end of the interval as long as there are no more than 10 years between inspections.
Page 3 of 10
.1 I
FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE I ABSTRACT OF EXAMINATIONS AND TESTS Total Exams Total Total Total Credited (%) To Exam Exams Exams Exams Date for Remarks (See Note 1)
Categorylitem Required Credited Credited Interval 3 Number for for
(%)
(See Note 2)
Interval 3 Period 3 for Period 3 B-G-1116.180 NA NA NA 100%
These exams are not deferrable; however, they are required only B-G-1/86.200 when the B-L-2 visual exam of the internal surfaces of a pump are performed. During the 2nd period, the B-L-2 visual exam was performed on RC Pump B and the Item 86.180 pump studs, Item B6.190 flange surface, and Item B6.170 nuts were examined. Only one pump Is required to be examined per B-L-2 requirements, thus, B-G-1 requirements were satisfied.
B-G-2/B7.50 8
0 0
75%
Piping Flange Bolting examinations are required for flange bolting
_located on piping subject to examination.
B-G-2/17.70 NA NA NA NA Examination of pressure-retaining valve bolting Is required only when Category B-M-2 visual exams are performed. Category B-M-2 exams have been performed on 11 valves with I valve not having B-G-21B7.70 bolting (due to its pressure seal configuration).
B-G-2/B7.80 NA NA NA NA CRD bolting Is required to be examined when disassembled. A Vr-1 is performed of existing bolting (for CRD's getting swapped out) prior to any bolting being replaced following removal of the bolting. A final VT-1 is performed for replacement bolting (for CRD's getting swapped out) prior to the bolting being installed.
B-H NA NA NA NA Code Case N-509 used for selection. Re-named as Category B-K by the Code Case.
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.1 FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE I ABSTRACT OF EXAMINATIONS AND TESTS Total Exams Total Total Total Credited (%) To Exam Exams Exams Exams Date for Remarks (See Note 1)
Categorylitem Required Credited Credited Interval 3 Number for for
(%)
(See Note 2)
Interval 3 Period 3 for Period 3 B-J/B9.12 NA NA NA NA Code Case N-524 provides alternate examination criteria for B-JIB9.22 longitudinal welds.
B-J/B9.11 88 24 27%
77%
Relief Request RR-39 requests relief from Code examination B-JIB9.21 percentage requirements for stainless steel Category B-J piping.
B-J/B9.31 (See Category B-F). Therefore, only carbon steel welds are shown.
B-J/B9.32 B-K/B10.10 5
0 0%
40%
Selected per Code Case N-509. Also, Relief Request 24 implements Code Case N-323-1 for the RPV skirt weld. By Safety Evaluation dated February 11, 2000 the NRC granted the request, provided SNC also performs a best-effort UT examination.
B-K/B10.20 9
I 11%
100%
Selected per Code Case N-509.
B-KI/B10.30 1
0 0%
100%
Code Case N-509 was used; therefore, one Integral attachment on one RC pump was examined durin the 1st riod.
B-L-2 NA NA NA 100%
Category B-L-2 applies only to the 2 RC pumps. During the 2 period, the B-L-2 visual exam was performed on RC Pump B. Only one pump In a group Is required to be examined per B-L-2 requirements, thus, B-L-2 requirements were satisfied.
3
.s -
l.4
.g B-M-2 NA NA Category B-M-2 applies to 17 groups of valves. Examination of the valve internal surface is limited to one valve in a group and is required only when a valve is disassembled for maintenance or repair. To-date examinations have been performed In 11 of the valve groups.
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.1 FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE I ABSTRACT OF EXAMINATIONS AND TESTS Total Exams Total Total Total Credited (%) To Exam Exams Exams Exams Date for Remarks (See Note 1)
Category/item Required Credited Credited Interval 3 Number for for
(%)
(See Note 2)
Interval 3 Period 3 for Period 3 B-N-1/B13.10 3
0 0%
67%
Examination of vessel interior performed once per period.
B-N-2/ B13.20 36 5
14%
81%
Exams are deferrable until the end of the 3Mu Interval. Item B-N-2/ B13.30 numbers are combined because a VT-1 Is performed on all attachment welds.
B-N-2/B1 3.40 NA NA NA NA Exams are deferrable until the end of the 3'" interval; therefore, N-532-1 percentages do not apply. The accessible surfaces of the Top Guide, Core Plate and Hold-Down Bolts, Shroud, Shroud Support Ledge, Shroud Tie Rods, Control Rod Guide Tubes, Control Rod Housing & Stub Tubes, and Fuel Support Pieces are examined during the 10-year interval.
B-P(B135.10 NA NA NA NA A system leakage test Is performed each refueling outage.
B-P/B1 5.50 B-P/B1 5.60 B-P/IB15.70 B-P/B15.11 NA NA NA NA ASME Xi Code Case N-498-1 allows pressure testing at nominal B-P/S1I5.51 system operating pressure to meet hydrostatic test requirements.
B-P/S1I5.61 Therefore, the system leakage test with extended boundary (to 2'd B-P/IB15.71 Isolation valve) and 4-hour hold time satisfies the hydrostatic test requirement at the end of the Interval.
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,'i#l 0-ti§^v;o. <ta "I-vbs,,s Page 6 of 10
wl 0
FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE I ABSTRACT OF EXAMINATIONS AND TESTS Total Exams Total Total Total Credited (%) To Exam Exams Exams Exams Date for Remarks (See Note 1)
Categorylltem Required Credited Credited Interval 3 Number for for
(%)
(See Note 2)
Interval 3 Period 3 for Period 3 C-ANCl.10 3
0 0%
67%
C-AJC1.20 C-B/C2.21 4
0 0%
50%
There are two nozzles on each of the two RHR Heat Exchangers.
C-B/C2.22 The Code requires that the equivalent of one RHR Heat Exchanger be examined in the 10-year interval. This equates to 2 C-B/C2.21 exams and 2 C-B/C2.22 exams for the noted total of 4 exams.
C-C/C3.10 I.
0%
100%
Code Case N-509 was used; therefore, one Integral attachment on one RHR Heat Exchanger was examined during the 2^ period.
C-C/C3.20 28 7
25%
100%
Code Case N-509 was used. 10% of the non-exempt piping inteIral attachments are reuired to be examined.
- t ) S, o i>
0
^'-
A i - A h
o
- g M
O K
r
- i t
~.t.t+,st C-F-2/C5.52 NA NA i
NA Code Case N-524 provides alternate examination criteria for C-F-21C5.62 longitudinal welds.
C-F-21C5.82 C-F-21C5.51 93 1
1%
76%
C-F-2/C5.81 7~4^t
^
- ~'-A J
apv:'
.f1
- 2 ri>;V.^<
ZCre LKQ &2 J
~T4-
- ~
rl~
A'L C-H/C7.10 NA NA NA NA These operating pressure tests are performed each inspection C-H/C7.30 period; therefore they are performed three times per inspection C-H/C7.50 Interval. Therefore, reporting percentage completion for these C-H/C7.70 pressure tests Is not appropriate.
Page 7 of 10
.1 l
FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE I ABSTRACT OF EXAMINATIONS AND TESTS Total Exams Total Total Total Credited (%) To Exam Exams Exams Exams Date for Remarks (See Note 1)
Categorylftem Required Credited Credited Interval 3 Number for for
(%)
(See Note 2)
Interval 3 Period 3 for Period 3 C-H/C7.20 NA NA NA NA Code Case N-498-1 allows pressure testing at nominal system C-HIC7.40 operating pressure to meet hydrostatic test requirements.
C-H/C7.60 Therefore, pressure testing of virtually all Class 2 piping and C-H/C7.80 components Is performed In conjunction with system operating or surveillance procedures. Piping and components that are not pressurized In conjunction with any system operating procedure or system surveillance procedure require a N-498-1 pressure test once per interval. There are only two Class 2 tests that are not performed using either system or surveillance procedures. These two tests are performed once each Interval and the ASME Xl Code allow deferral until the end of the Interval; therefore, reporting percentage completion for these pressure tests Is not approp ate.
F-ANFI.10 39 3
8%
59%
Class I piping supports selected per Code Case N-491-1 (25% of non-exempt supports required to be examined).
F-A/F1.20 102 10 10%
66%
Class 2 piping supports selected per Code Case N-491-1 (15% of non-exempt supports required to be examined).
F-A/F1.40 11 10 91%
91%
Class 1 and 2 supports other than piping supports selected per Code Case N-491-1.
Note 1: Interval 3 requirements to be completed during I R22.
Note 2: NRC approved Code Case N-598 Is used to determine the required percentage of exams, except In cases where there are less than three items or welds to be examined in an Exam Category. In this case the item or welds may be examined In any two periods or in any one period If there is only one item or weld. (See NRC approved Relief Request RR-28).
Note 3: Those Category/Items not shown are not applicable for Plant Hatch.
Page 8 of 10
FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE 2 ITEMS WITH FLAWS OR RELEVANT CONDITIONS THAT REQUIRED EVALUATION FOR CONTINUED SERVICE None reported for the I R21 outage.
Page 9 of 10
FORM OAR-1 OWNER'S ACTIVITY REPORT PLANT HATCH UNIT 1, 1R21 OUTAGE TABLE 3 ABSTRACT OF REPAIRS, REPLACEMENTS, OR CORRECTIVE MEASURES REQUIRED FOR CONTINUED SERVICE None reported for the 1R21 outage.
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