ML20279A799

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WO 01337683-51, Tk 12 Closure Construction Perform Equipment
ML20279A799
Person / Time
Site: PROJ0734
Issue date: 03/17/2015
From: Lloyd Desotell
Division of Decommissioning, Uranium Recovery and Waste Programs
To:
Lloyd Desotell/NMSS/DUWP
Shared Package
ML20279A780 List:
References
WO 01337683-51
Download: ML20279A799 (140)


Text

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Passport Information Date Created 03/17/2015 Planner Name Patton, Gary W Planner Telephone 208-2324 Equipment Name Equipment Fill Grouting Facility HTF CLI Number 241912H Functional Class PS 1.0 Scope of Work:

Construction to perform Grouting of Equipment for Tank 12 at:

Riser 1 Spray Chamber Riser 3 Spray Chamber Riser 5 Spray Chamber Riser 8 Spray Chamber Riser 2 Steam Jet (core)

Riser 2 Steam Jet (jacket)

Riser 2 Transfer Line North Annulus Conductivity Probe #1 AND #2 South Annulus Conductivity Probe #1 AND #2 Riser 7 STP, Caisson Lance, Thermowell Riser 4 Reel Tape, HLLCP, TW Insert Plug, Spray Lance H&V Riser Drain AHA Number TF-23775 Drawing: See document tab Pre Job Briefing Checklist S4-OPS-SO-LWO.01. MSR N/A SRWP NA Job Specific RWP 15-HTF-230 Procedure N/A P-Code: N/A ASME B31.3: Yes X No Fluid Service Category: N/A

  • Additional Attachments: USQ -HTF -2015-00383
  • Tank 12-H Closure Assurance Plan #SRR-LWE-2015-00032 Rev. 0".

Template R0.V15 - 12/03/2014 Page 1 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 2.0 Precautions and Limitations:

2.1 Workers shall perform Individual Hazard Analysis (IHA) for this task, which includes continual self-analysis of work scope, hazards and controls (reference Savannah River Site General Employee Basic Hazard Control Handbook).

2.2 A Time Out shall be initiated, FLM shall be notified and/or the work package returned to planning for problems or conditions encountered that are not anticipated or covered under the AHA or associated permits, or the boundaries/scope of work change as the job progresses. Workers shall perform Individual Hazard Analysis (IHA) for this task, which includes continual self-analysis of work scope, hazards and controls (reference Savannah River Site General Employee Basic Hazard Control Handbook).

2.3 Warning barricades are required for work areas to control unauthorized access to the work area, identify hazards associated with work, and prevent personnel contact with falling objects and moving parts of equipment.

Note: Achievement of equipment grouting may include the use of any of the following approved applications:

  • Hand Pump As long as it is approved by CDE or LWGS, there is not a specified application for any one piece of equipment.

Note: If a piece of equipment/pipe or something is encountered that is unidentified in the work package, STOP WORK, and contact CDE for resolution.

Nominal Pipe Diameter (inches) Schedule 40 Gallons In One Lineal Foot 1/2 inch 0.0158 3/4 inch 0.0277 1 inch 0.0449 1 1/2 inch 0.1058 2 inch 0.1743 2 1/2 inch 0.2487 3 inch 0.3840 4 inch 0.6613 Template R0.V15 - 12/03/2014 Page 2 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 2.0 continued: Initials Personal Protective Equipment (PPE) - 8Q Procedure 61 Description Used @ Section(s)/Step(s)

Safety glasses with side At all times except when wearing respirator or goggles.

shields.

Sturdy work shoes At all times.

At All Times. This may be waived by Construction Supt. & Safety Dept.

Hard hat.

Rep. for heat stress related purposes.

When handling material or materials with rough or sharp surfaces/edges, Leather gloves. and may be used as outer pair within a radiological area with RPD approval.

Required for workers directly involved with grout pumping/pouring or Chemical resistant apron slick line cleaning activities. May be waived by IH personnel for heat stress related purposes.

Hearing protection is required when using or when near power tools or Foam inserts for noise.

loud equipment, and as established by IH Noise Surveys & area postings.

Safety Harness w/Relief When unprotected fall of 6 or more exists.

Step Device Face Shield w/Safety UVEX Bionic face shield and safety glasses w/side shields when engaged glasses. in grout pumping/pouring, cleaning, or pressure washing activities.

Face shield &chemical May be utilized in lieu of UVEX Bionic face shield and safety glasses.

goggles.

Resp. protection: FF respirator w/HEPA cartridge (H or N code for dust) -

Negative Pressure cartridges must be marked N/C As required by IH when mixing granulated w/HEPA materials that create dust.

PVC / Nitrile gauntlet Required by workers directly involved with grout pumping/pouring gloves. activities or handling of slick line.

Coveralls, disposable type Required for cleanup and pressure washing activities.

Or disposable sleeves, required for workers directly involved with grout Long sleeve clothing.

pumping/pouring or slick line cleaning activities.

May be used as an option when working for extended periods in the Knee protection.

kneeling position.

Chemicals (MSDS) - Per AHA CLASS F FLY ASH FROM BITUMINOUS COAL (identified as a carcinogen) 37526-1 SLICK WILLIE 2 : NEW AND IMPROVED (identified as a carcinogen) 43554-1 (BFS) OR GRANULATED BLAST-FURNACE SLAG (GBFS) (identified as a carcinogen) 45599-1 MASTERFLOW 816 CABLE GROUT (identified as a carcinogen) 47086-1 MERCURY VAPORS N/A WASTELOCK 770 31051-1 Template R0.V15 - 12/03/2014 Page 3 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 2.0 continued: Initial/Date Note: Below are limits of material to be mixed in one five gallon bucket DO NOT EXCEED THESE AMOUNTS; These amounts control the repetitive lifting limits.

UNIT ENTER CU/FT GROUT REQD 0.28 FT/3 GALLONS Water 8.7 lbs 1.0 H20 MasterFlow 7.4 lbs Slag 2.0 lbs Fly Ash 12.4 lbs Total Dry Component Weight 21.8 lbs Total Weight (Dry weight +

Water weight) 30.49 lbs

  1. of Dry Buckets (@39lbs per dry bucket Makes .5 ft3) 0.6 Buckets 2.4 Use HEPA-vacuum to clean tools, materials, and reusable PPE contaminated with silica-bearing dusts.

2.5 Portable eyewash units with rinse wands shall be positioned, readily available, in the immediate work area, with an unobstructed travel path, for each potentially exposed employee, where potential exposure to chemicals exists. Number of employees exposed at any given time should be limited. Readily available safety shower shall be positioned in close proximity to work area. In case of exposure to eyes, eyewash for required immediate 15 minute flush. In case of exposure to skin or body, rinse wand for immediate flush of affected area then safety shower as required for 15 minute flush.

Contaminated clothing to be removed immediately and exposed person to seek immediate medical attention.

Template R0.V15 - 12/03/2014 Page 4 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0

3.0 Prerequisites

3.1 Construction

PERFORM a pre-job briefing per S4-OPS-SO-LWO.01.

3.2 Construction

ENSURE the Shift Manager evaluates entry into any and all appropriate LCO(s) prior to starting work:

Shift Manager Signature _________________________________Date __________ /

3.3 Construction

SUBMIT a container request for containment box(s) to the GCO at least 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br /> prior to start of job.

3.4 Construction

ENSURE USQ-HTF-2015-00383 REV. 0 is approved Print Name Signature Date 3.5 Housekeeping shall be performed before, during and after work activities.

  • Take only what you need into an RBA/CA.
  • Use launderable tarps instead of plastic when possible.
  • Remove all packaging material before placing material in the RBA/CA.
  • Control material.
  • Secure hoses, cords, lines, and portable equipment.

Template R0.V15 - 12/03/2014 Page 5 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 4.0 Task Performance: Initial/Date

4.1 Construction

ENSURE that Engineering (DA) has approved construction to grout the spray chamber at riser 1, 3, 5 and 8. /

Engineering (DA) Signature _____________________________Date __________

DIXON BOSS CAP RISER 1

4.2 Construction

ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers), drawings, or photos.
  • Dixon Boss Cap RISER 1 SPRAY CHAMBER

/

Template R0.V15 - 12/03/2014 Page 6 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 1 SPRAY CHAMBER Initial/Date NOTE: RPD will perform step 4.3. concurrently with 4.4. - 4.16.

      • RADCON ACTION STEP***

4.3 Construction

ENSURE RPD performs a contamination survey during Line Break activities @ Dixon Boss Cap Riser 1 /

4.3.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location (Dixon Boss Cap Riser 1)

THEN DECON to less than levels above. /

4.3.2. IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.3.3. IF the above whole body dose rate level is exceeded, THEN CONTACT the RPD FLM and LWGS to continue. /

4.3.4. DOCUMENT Action Taken (N/A if levels are not exceeded):

PIC/LWGS ________________RPD_________________

/

Template R0.V15 - 12/03/2014 Page 7 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 1 SPRAY CHAMBER Initial/Date 4.4 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing Dixon Boss Cap Riser 1 line break activities. /

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.5 Construction

ENSURE IH/IH qualified RCI PERFORMS mercury survey during Dixon Boss Cap Riser 1 line break activities to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³,

STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.6 Construction

INSTALL plastic and/or rad. bag @ line break location. /

4.7 Construction

PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.8 Construction

PERFORM Initial Line Break at Dixon Boss Cap Riser 1.

/

4.9 Construction

Connect Funnel to Dixon Boss Cap Riser 1. /

Template R0.V15 - 12/03/2014 Page 8 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 1 SPRAY CHAMBER Initial/Date 4.10 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.11 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 1 SPRAY CHAMBER Initial/Date Note: Steps 4.12 thru 4.14 will be repeated until void in spray chamber is full.

4.12 Construction: Mix Equipment Grout; the quantity of grout to fill the spray chamber void is approximately: 325 Gallons /

4.13 Construction: ENSURE Valve on poly bottle is OPEN. /

Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill: CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response.

See package 1337683-71 for spill response instructions. /

4.14 Construction: POUR grout into funnel @ Dixon Boss Cap Riser 1 until spray chamber void is full.

. /

4.15 Construction: RECORD amount of grout placed in spray chamber void, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.16 Construction: ENSURE Valve on poly bottle is CLOSED. /

Template R0.V15 - 12/03/2014 Page 10 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 1 SPRAY CHAMBER Initial/date NOTE: RPD will perform step 4.17. Concurrently with 4.18- 4.19

      • RADCON ACTION STEP***

4.17 Construction: ENSURE RPD performs a contamination survey prior to and during Disconnection of funnel to Dixon Boss Cap Riser 1. /

4.17.1 IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ Dixon Boss Cap Riser 1 THEN DECON to less than levels above. /

4.17.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.17.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.17.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 11 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 1 SPRAY CHAMBER Initial/date 4.18 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.19 Construction: DISCONECT funnel from Dixon Boss Cap Riser 1 per the following 4.19.1. If no other equipment to be grouted, Construction THEN clean funnel and stage for re-use. /

4.19.2. If further grout placement will be performed immediately, THEN bag funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 12 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 3 SPRAY CHAMBER Initial/date DIXON BOSS CAP RISER 3 4.20 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers), drawings, or photos.
  • Dixon Boss Cap RISER 3 SPRAY CHAMBER

/

Template R0.V15 - 12/03/2014 Page 13 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 3 SPRAY CHAMBER Initials/date NOTE: RPD will perform step 4.21. Concurrently with 4.22-4.35

      • RADCON ACTION STEP***

4.21 Construction: ENSURE RPD performs a contamination survey during Line Break activities @ Dixon Boss Cap Riser 3. /

4.21.1 IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location (Dixon Boss Cap Riser 3)

THEN DECON to less than levels above. /

4.21.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.21.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.21.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 14 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 3 SPRAY CHAMBER Initial/date 4.22 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing Dixon Boss Cap Riser 3 line break activities. /

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.23 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during Dixon Boss Cap Riser 3 line break activities to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.24 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.25 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

4.26 Construction: PERFORM Initial Line Break at Dixon Boss Cap Riser 3.

/

4.27 Construction: Connect Grout Funnel to Dixon Boss Cap Riser 3. /

Template R0.V15 - 12/03/2014 Page 15 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 3 SPRAY CHAMBER Initial/date 4.28 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.29 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 3 SPRAY CHAMBER Initial/date Note: Steps 4.30 thru 4.33 will be repeated until void in spray chamber is full.

4.30 Construction: Mix Equipment Grout; the quantity of grout to fill void in the spray chamber is is approximately: 325 Gallons. /

4.30 Construction: ENSURE Valve to poly bottle is OPEN. /

4.31 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill: CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.33 Construction: POUR grout into hopper of funnel @ Dixon Boss Cap Riser 3 until void in spray chamber is full. /

4.34 Construction: RECORD amount of grout placed in spray chamber void, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.35 Construction: ENSURE poly bottle Valve is CLOSED. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 3 SPRAY CHAMBER Initial/date NOTE: RPD will perform step 4.36. Concurrently with 4.37- 4.38

      • RADCON ACTION STEP***

4.36 Construction: ENSURE RPD performs a contamination survey prior to and during Disconnection of funnel to Dixon Boss Cap Riser 3. /

4.36.1 IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ Dixon Boss Cap Riser 3 THEN DECON to less than levels above. /

4.36.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.36.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.36.4 DOCUMENT Action Taken (N/A if levels are not exceeded):

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 18 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 3 SPRAY CHAMBER Initial/date 4.37 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.38 Construction: DISCONNECT funnel from Dixon Boss Cap Riser 3 per the following 4.37.1. If no other equipment to be grouted, Construction THEN clean funnel and stage for re-use. /

4.37.2. If further grout placement will be performed immediately, THEN bag funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 19 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Step 4.0 continued: RISER 5 SPRAY CHAMBER Initial/date RISER 5 DIXON BOSS CAP 4.39 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers), drawings, or photos.
  • Dixon Boss Cap RISER 5 SPRAY CHAMBER /

Template R0.V15 - 12/03/2014 Page 20 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Step 4.0 continued: RISER 5 SPRAY CHAMBER Initial/date NOTE: RPD will perform step 4.40. Concurrently with 4.41 - 4.54

      • RADCON ACTION STEP***

4.40 Construction: ENSURE RPD performs a contamination survey during Line Break activities

@ Dixon Boss Cap Riser 5. /

4.40.1 IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location (Dixon Boss Cap Riser 5)

THEN DECON to less than levels above. /

4.40.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.40.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.40.4 DOCUMENT Action Taken (N/A if levels are not exceeded):

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 21 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 5 SPRAY CHAMBER Initial/Date 4.41 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing Dixon Boss Cap Riser 5 line break activities. /

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.42 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during Dixon Boss Cap Riser 5 line break activities.to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.43 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.44 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.45 Construction: PERFORM Initial Line Break at Dixon Boss Cap Riser 5. /

4.46 Construction: CONNECT funnel to Dixon Boss Cap Riser 5. /

Template R0.V15 - 12/03/2014 Page 22 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 5 SPRAY CHAMBER Initials/date 4.47 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.48 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout.

/

Template R0.V15 - 12/03/2014 Page 23 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 5 SPRAY CHAMBER Initial/date Note: Steps 4.49 thru 4.52 will be repeated until void in spray chamber is full.

4.49 Construction: Mix Equipment Grout ;the quantity of grout to fill void in spray chamber is approximately 325 Gallons /

4.50 Construction: ENSURE Valve to poly bottle is OPEN. /

4.51 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill: CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.52 Construction: POUR grout into Funnel @ Dixon Boss Cap Riser 5 until void in spray chamber is full. /

4.53 Construction: RECORD amount of grout placed in spray chamber. /

AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date 4.54 Construction: ENSURE poly bottle Valve is CLOSED. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 5 SPRAY CHAMBER Initial/date NOTE: RPD will perform step 4.55. Concurrently with 4.56 - 4.57

      • RADCON ACTION STEP***

4.55 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel @ Dixon Boss Cap Riser 5.

/

4.55.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ Dixon Boss Cap Riser 5 THEN DECON to less than levels above. /

4.55.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.55.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.55.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 25 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 5 SPRAY CHAMBER Initial/date 4.56 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.57 Construction: DISCONNECT funnel from Dixon Boss Cap Riser 5 per the following 4.57.1. If no other equipment to be grouted, Construction THEN clean funnel and stage for re-use. /

4.57.2. If further grout placement will be performed immediately, THEN bag funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 26 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 8 SPRAY CHAMBER Initial/date RISER 8 DIXON BOSS CAP 4.58 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • Dixon Boss Cap Riser 8 SPRAY CHAMBER /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 8 SPRAY CHAMBER Initial/date NOTE: RPD will perform step 4.59 Concurrently with 4.60 - 4.73

      • RADCON ACTION STEP***

4.59 Construction: ENSURE RPD performs a contamination survey during Line Break activities @ Dixon Boss Cap Riser 8. /

4.59.1 IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location (Dixon Boss Cap Riser 8)

THEN DECON to less than levels above. /

4.59.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.59.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.59.4 DOCUMENT Action Taken (N/A if levels are not exceeded):

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 28 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 8 SPRAY CHAMBER Initial/Date 4.60 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing Dixon Boss Cap Riser 8 line break activities. /

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.61 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during Dixon Boss Cap Riser 8 line break activities.to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.62 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.63 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

4.64 Construction: PERFORM Initial Line Break at Dixon Boss Cap Riser 8.

/

4.65 Construction: Connect Grout funnel to Dixon Boss Cap Riser 8. /

Template R0.V15 - 12/03/2014 Page 29 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 8 SPRAY CHAMBER Initial/date 4.66 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.67 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 8 SPRAY CHAMBER Initial/date Note: Steps 4.68 thru 4.71 will be repeated until void in spray chamber is full.

4.68 Construction: Mix Equipment Grout; the quantity of grout to fill the void in spray chamber is approximately 325 Gallons. /

4.69 Construction: ENSURE valve to poly bottle is OPEN. /

4.70 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.71 Construction: POUR grout into funnel @ Dixon Boss Cap Riser 8 until spray chamber void is full. /

4.72 Construction: RECORD amount of grout placed in spray chamber. /

AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date 4.73 Construction: ENSURE Valve on poly bottle is CLOSED. /

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 8 SPRAY CHAMBER Initial/date NOTE: RPD will perform step 4.74. Concurrently with 4.75 - 4.76

      • RADCON ACTION STEP***

4.74 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel

@ Dixon Boss Cap Riser 8.

/

4.74.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ Dixon Boss Cap Riser 8 THEN DECON to less than levels above. /

4.74.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.74.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.74.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 32 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 8 SPRAY CHAMBER Initial/date 4.75 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.76 Construction: DISCONNECT funnel from Dixon Boss Cap Riser 8 per the following:

4.76.1. If no other equipment to be grouted, Construction THEN clean funnel and stage for re-use. /

4.76.2. If further grout placement will be performed immediately, THEN bag funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 33 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (CORE) Initial/date North Annulus 2 Steam jet (core) 1 Dixon Boss and 1 ball valve 4.77 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers), drawings, or photos.

Template R0.V15 - 12/03/2014 Page 34 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (CORE) Initial/date 4.78 Construction: ENSURE Valve on 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core) is in the CLOSED position. /

4.79 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core) line break activities. /

NOTE: RPD will perform step 4.80 Concurrently with 4.81 - 4.93

      • RADCON ACTION STEP***

4.80 Construction: ENSURE RPD performs a contamination survey during Line Break activities @

1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core). /

4.80.1 IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate

@1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core)

THEN DECON to less than levels above. /

4.80.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.80.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.80.4 DOCUMENT Action Taken (N/A if levels are not exceeded)

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 35 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (CORE) Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.81 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury (Hg) survey during 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core) line break activities.to ensure Hg concentrations do not exceed 0.008 mg/m³. IF breathing zone Hg concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.82 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.83 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.84 Construction: PERFORM Initial Line Break at 11 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core)

/

4.85 Construction: Connect Grout FUNNEL to 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core) /

Template R0.V15 - 12/03/2014 Page 36 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (CORE) Initial/date 4.86 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.87 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (CORE) Initial/date Note: Steps 4.88 and 4.91 will be repeated until pipe IS FULL.

4.88 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; 8.5 gallons. /

4.89 Construction: ENSURE Valve to poly bottle is OPEN. /

4.90 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.91 Construction: POUR grout into 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core) funnel until pipe is full. /

4.92 Construction: RECORD amount of grout placed in pipe. /

AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date 4.93 Construction: ENSURE poly bottle valve is CLOSED. /

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (CORE) Initial/date NOTE: RPD will perform step 4.94. Concurrently with 4.95 - 4.96

      • RADCON ACTION STEP***

4.94 Construction: ENSURE RPD performs a contamination survey during Disconnection of Funnel @ Level detection. /

4.94.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core)

THEN DECON to less than levels above. /

4.94.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.94.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.94.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 39 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (CORE) Initial/date 4.95 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.96 Construction: DISCONNECT Funnel from 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Core) per the following:

4.96.1 If no other equipment to be grouted, THEN clean Funnel and stage for re-use. /

4.96.2 If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 40 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (JACKET) Initial/date North Annulus Steam jet (jacket) 1 Dixon Boss 4.97 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • 1 DIXON BOSS CAP @ NORTH ANNULUS STEAM JET (JACKET) /

Template R0.V15 - 12/03/2014 Page 41 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (JACKET) Initial/date 4.98 Construction: ENSURE Valve on 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) is in the CLOSED position. /

4.99 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) line break activities. /

NOTE: RPD will perform step 4.100. Concurrently with 4.101 - 4.114

      • RADCON ACTION STEP***

4.100 Construction: ENSURE RPD performs a contamination survey during Line Break activities @1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) location /

4.100.1IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket)

THEN DECON to less than levels above. /

4.100.2IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.100.3IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.100.4DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD________________

/

Template R0.V15 - 12/03/2014 Page 42 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (JACKET) Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.101 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.102 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.103 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

4.104 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.105 Construction: PERFORM Initial Line Break 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) /

4.106 Construction: CONNECT Grout FUNNEL 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) /

Template R0.V15 - 12/03/2014 Page 43 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (JACKET) Initial/date 4.107 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.108 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (JACKET) Initial/date Note: Steps 4.109 thru 4.112 will be repeated until pipe IS FULL.

4.109 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; 8.5 gallons to fill. /

4.110 Construction: ENSURE Valve to poly bottle is OPEN. /

4.111 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.112 Construction: POUR grout into funnel @1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) until pipe is full. /

4.113 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.114 Construction: ENSURE Valve to poly bottle is CLOSED. /

Template R0.V15 - 12/03/2014 Page 45 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (JACKET) Initial/date NOTE: RPD will perform step 4.115 Concurrently with 4.116 - 4.117

      • RADCON ACTION STEP***

4.115 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel @ 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) /

4.115.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Working Dose Rate (mrem/hr) Airborne 200 N/A NA Extremity NA 1000 N/A NA Skin Disconnection 5 Whole Body of funnel @

1 Dixon Boss Cap @

North Annulus on 2 Steam Jet (Jacket)

THEN DECON to less than levels above. /

4.115.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.115.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.115.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 46 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS STEAM JET (JACKET) Initial/date 4.116 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.117 Construction: DISCONNECT Funnel from 1 Dixon Boss Cap @ North Annulus on 2 Steam Jet (Jacket) per the following.

4.117.1. If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.117.2. If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 47 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: NORTH ANNULUS TRANSFER LINE Initial/date North Annulus 1Dixon Boss

@ Transfer line 4.118 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

Template R0.V15 - 12/03/2014 Page 48 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: NORTH ANNULUS TRANSFER LINE Initial/date 4.119 Construction: ENSURE Valve below 1 Dixon Boss Cap @North Annulus Transfer line is in the CLOSED position. /

4.120 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing 1 Dixon Boss Cap @North Annulus Transfer line line break activities. /

NOTE: RPD will perform step 4.121 Concurrently with 4.122 - 4.134

      • RADCON ACTION STEP***

4.121 Construction: ENSURE RPD performs a contamination survey during Line Break activities @ 1 Dixon Boss Cap @North Annulus Transfer line. /

4.121.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location 1 Dixon Boss Cap @North Annulus Transfer line THEN DECON to less than levels above. /

4.121.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.121.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.121.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________

/

Template R0.V15 - 12/03/2014 Page 49 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: NORTH ANNULUS TRANSFER LINE Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.122 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during 1 Dixon Boss Cap @North Annulus Transfer line break activities.to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.123 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.124 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

4.125 Construction: PERFORM Initial Line Break at 1 Dixon Boss Cap @North Annulus Transfer line /

4.126 Construction: Connect Grout FUNNEL to 1 Dixon Boss Cap @North Annulus Transfer line. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: NORTH ANNULUS TRANSFER LINE Initial/date 4.127 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.128 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

Template R0.V15 - 12/03/2014 Page 51 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: NORTH ANNULUS TRANSFER LINE Initial/date Note: Steps 4.129 thru 4.132 will be repeated until pipe IS FULL.

4.129 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; 13.5 gallons to fill. /

4.130 Construction: ENSURE Valve to poly bottle is OPEN. /

4.131 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.132 Construction: POUR grout into 1 Dixon Boss Cap @North Annulus Transfer line funnel grout until pipe is full. /

4.133 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.134 Construction: ENSURE poly bottle Valve is CLOSED. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: NORTH ANNULUS TRANSFER LINE Initial/date NOTE: RPD will perform step 4.135. Concurrently with 4.136-4.137

      • RADCON ACTION STEP***

4.135 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel @ 1 Dixon Boss Cap @North Annulus Transfer line /

4.135.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Working Dose Rate (mrem/hr) Airborne 200 N/A NA Extremity NA 1000 N/A NA Skin Disconnection 5 Whole Body of funnel

@1 Dixon Boss Cap

@North Annulus Transfer line THEN DECON to less than levels above. /

4.135.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.135.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.135.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 53 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: NORTH ANNULUS TRANSFER LINE Initial/date 4.136 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.137 Construction: DISCONNECT Funnel from 1 Dixon Boss Cap @North Annulus Transfer line per the following.

4.137.1. If no other equipment to be grouted, THEN clean Funnel and stage for re-use. /

4.137.2. If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 54 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE # 1 Initial/Date North Annulus Conductivity Probe #1 4.138 Construction: ENSURE point of access is identified by at least one of the following methods.

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • NORTH ANNULUS CONDUCTIVITY PROBE #1 /

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE # 1 Initial/Date 4.139 Construction: ENSURE Valve @North Annulus Conductivity Probe #1 is in the CLOSED position. /

4.140 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing North Annulus Conductivity Probe #1 line break activities.. /

NOTE: RPD will perform step 4.141. Concurrently with 4.142 - 4.154

      • RADCON ACTION STEP***

4.141 Construction: ENSURE RPD performs a contamination survey during Line Break activities @North Annulus Conductivity probe #1. /

4.141.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location @North Annulus Conductivity Probe #1 THEN DECON to less than levels above. /

4.141.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.141.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.141.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________

Template R0.V15 - 12/03/2014 Page 56 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE # 1 Initial/Date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.142 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ North Annulus Conductivity Probe #1 to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.143 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.144 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.145 Construction: PERFORM Initial Line Break at @ North Annulus Conductivity Probe #1 /

4.146 Construction: CONNECT Grout Funnel to @ North Annulus Conductivity Probe

  1. 1 /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE # 1 Initial/Date 4.147 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.148 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE # 1 Initial/Date Note: Steps 4.149 and 4.152 will be repeated until pipe IS FULL.

4.149 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; .3 gallons to fill. /

4.150 Construction: ENSURE Valve to poly bottle is OPEN. /

4.151 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.152 Construction: POUR grout into @ North Annulus Conductivity Probe #1 funnel grout until pipe is full. /

4.153 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.154 Construction: ENSURE Valve to poly bottle is CLOSED. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE # 1 Initial/Date NOTE: RPD will perform step 4.155 Concurrently with 4.156 - 4.157

      • RADCON ACTION STEP***

4.155 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel @ North Annulus Conductivity Probe #1. /

4.155.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Working Dose Rate (mrem/hr) Airborne 200 N/A NA Extremity NA 1000 N/A NA Skin Disconnection 5 Whole Body of funnel @

North Annulus Conductivity Probe #1 THEN DECON to less than levels above. /

4.155.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.155.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.155.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE # 1 Initial/Date 4.156 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.157 Construction: DISCONNECT funnel from North Annulus Conductivity Probe #1 per the following.

4.157.1. If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.157.2. If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date North Annulus Conductivity Probe #2 4.158 Construction: ENSURE point of access is identified by at least one of the following methods.

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • NORTH ANNULUS CONDUCTIVITY PROBE #2 /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date 4.159 Construction: ENSURE valve @ North Annulus Conductivity Probe #2 is in the CLOSED position. /

4.160 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing @ North Annulus Conductivity Probe #2 line break activities.. /

NOTE: RPD will perform step 4.161 Concurrently with 4.162 - 4.174

      • RADCON ACTION STEP***

4.161 Construction: ENSURE RPD performs a contamination survey during Line Break activities @ North Annulus Conductivity Probe #2. /

4.161.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location @ North Annulus Conductivity Probe #2 THEN DECON to less than levels above. /

4.161.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.161.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.161.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 63 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.162 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ North Annulus Conductivity Probe #2 to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.163 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.164 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.165 Construction: PERFORM Initial Line Break at North Annulus Conductivity Probe

  1. 2 /

4.166 Construction: Connect Grout funnel to North Annulus Conductivity Probe #2. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date 4.167 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.168 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date Note: Steps 4.169 and 4.172 will be repeated until pipe IS FULL.

4.169 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; .3 gallons to fill. /

4.170 Construction: ENSURE Valve to poly bottle is OPEN. /

4.171 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.172 Construction: POUR grout into North Annulus Conductivity Probe #2 funnel grout until pipe is full. /

4.173 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.174 Construction: ENSURE Valve to poly bottle is CLOSED. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date NOTE: RPD will perform step 4.175 Concurrently with 4.176 - 4.177

      • RADCON ACTION STEP***

4.175 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel @ North Annulus Conductivity Probe #2. /

4.175.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Working Dose Rate (mrem/hr) Airborne 200 N/A NA Extremity NA 1000 N/A NA Skin Disconnection 5 Whole Body of funnel @

North Annulus Conductivity Probe #2 THEN DECON to less than levels above. /

4.175.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.175.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.175.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: NORTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date 4.176 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.177 Construction: DISCONNECT Funnel from North Annulus Conductivity Probe #2 per the following:

4.177.1 If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.177.2 If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #1 Initial/date South Annulus Conductivity Probe #1 4.178 Construction: ENSURE point of access is identified by at least one of the following methods.

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • SOUTH ANNULUS CONDUCTIVITY PROBE #1 /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #1 Initial/date 4.179 Construction: ENSURE Valve @ South Annulus Conductivity Probe #1 is in the CLOSED position. /

4.180 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing South Annulus Conductivity Probe #1 line break activities. /

NOTE: RPD will perform step 4.181. Concurrently with 4.182-4.194

      • RADCON ACTION STEP***

Construction: ENSURE RPD performs a contamination survey during 4.181 Line Break activities @ South Annulus Conductivity Probe #1 /

4.181.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location South Annulus Conductivity Probe #1 THEN DECON to less than levels above. /

4.181.2IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.181.3IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.181.4DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 70 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #1 Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.182 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ South Annulus Conductivity Probe #1 break activities.to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.183 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.184 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.185 Construction: PERFORM Initial Line Break at South Annulus Conductivity Probe

  1. 1 /

4.186 Construction: Connect Grout FUNNEL to South Annulus Conductivity Probe #1 /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #1 Initial/date 4.187 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.188 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout.

/

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #1 Initial/date Note: Steps 4.189 thru 4.192 will be repeated until pipe IS FULL.

4.189 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; .2 gallons to fill. /

4.190 Construction: ENSURE Valve to poly bottle is OPEN. /

4.191 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.192 Construction: POUR grout into South Annulus Conductivity Probe #1 funnel grout until pipe is full. /

4.193 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.194 Construction: ENSURE Valve to poly bottle is CLOSED. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #1 Initial/date NOTE: RPD will perform step 4.195 Concurrently with 4.196 - 4.197

      • RADCON ACTION STEP***

4.195 Construction: ENSURE RPD performs a contamination survey prior to and during Disconnection of funnel to South Annulus Conductivity Probe #1. /

4.195.1IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ South Annulus Conductivity Probe #1 THEN DECON to less than levels above. /

4.195.2IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.195.3IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.195.4DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #1 Initial/date 4.196 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.197 Construction: DISCONECT funnel from South Annulus Conductivity Probe #1 per the following 4.197.1 If no other equipment to be grouted, Construction THEN clean funnel and stage for re-use. /

4.197.2 If further grout placement will be performed immediately, THEN bag funnel end for transport to next grout placement location. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE # 2 Initial/date South Annulus Conductivity Probe #2 4.198 Construction: ENSURE point of access is identified by at least one of the following methods.

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • SOUTH ANNULUS CONDUCTIVITY PROBE # 2 /

Template R0.V15 - 12/03/2014 Page 76 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE # 2 Initial/date 4.199 Construction: ENSURE valve @ South Annulus Conductivity Probe #2 is in the CLOSED position. /

4.200 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing South Annulus Conductivity Probe #2 line break activities. /

NOTE: RPD will perform step 4.201 Concurrently with 4.202-4.214

      • RADCON ACTION STEP***

4.201 Construction: ENSURE RPD performs a contamination survey during Line Break activities @ South Annulus Conductivity Probe #2 /

4.201.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate location South Annulus Conductivity Probe #2 THEN DECON to less than levels above. /

4.201.2 IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.201.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.201.4 DOCUMENT Action Taken (N/A if levels are not exceeded):

PIC/LWGS ________________RPD_________________

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE # 2 Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.202 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ South Annulus Conductivity Probe #2 to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.203 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.204 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.205 Construction: PERFORM Initial Line Break at South Annulus Conductivity Probe

  1. 2 /

4.206 Construction: Connect Grout FUNNEL to South Annulus Conductivity Probe #2 /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE # 2 Initial/date 4.207 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.208 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout.

/

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE # 2 Initial/date Note: Steps 4.209 thru 4.212 will be repeated until pipe IS FULL.

4.209 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; .2 gallons to fill. /

4.210 Construction: ENSURE Valve to poly bottle is OPEN. /

4.211 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.212 Construction: POUR grout into South Annulus Conductivity Probe #2 funnel grout until pipe is full. /

4.213 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.214 Construction: ENSURE Valve to poly bottle is CLOSED. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE # 2 Initial/date NOTE: RPD will perform step 4.215 Concurrently with 4.216- 4.217

      • RADCON ACTION STEP***

4.215 Construction: ENSURE RPD performs a contamination survey prior to and during Disconnection of funnel to South Annulus Conductivity Probe #2 . /

4.215.1IF contamination levels above are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ South Annulus Conductivity Probe #2 THEN DECON to less than levels above. /

4.215.2IF these levels cannot be achieved, THEN DECON to ALARA, AND CONTACT the RPD FLM and LWGS for a path forward. /

4.215.3IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.215.4DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section4.0 continued: SOUTH ANNULUS CONDUCTIVITY PROBE #2 Initial/date 4.216 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.217 Construction: DISCONECT funnel from South Annulus Conductivity Probe #2 per the following 4.217.1 If no other equipment to be grouted, Construction THEN clean funnel and stage for re-use. /

4.217.2 If further grout placement will be performed immediately, THEN bag funnel end for transport to next grout placement location. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 STP Initial/date RISER 7 STP 4.218 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

Template R0.V15 - 12/03/2014 Page 83 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 STP Initial/date REMOVE PORT PLUG AND INSTALL GROUT CONNECTION Template R0.V15 - 12/03/2014 Page 84 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 STP Initial/date 4.219 Construction: ENSURE Work package 1337683-16 is completed. /

4.220 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing Riser 7 STP Flush Valve #1 Dixon Boss Cap /

NOTE: RPD will perform step 4.221 Concurrently with 4.222- 4.232

      • RADCON ACTION STEP***

4.221 Construction: ENSURE RPD performs a contamination survey during Line Breaks of Riser 7 STP Flush Valve #1 Dixon Boss Cap . /

4.221.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Riser 7 STP Flush 5 WB Working Rate Valve #1 Dixon Boss Cap THEN DECON to less than levels above. /

4.221.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.221.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.221.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 85 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 STP Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.222 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @Riser 7 STP Flush Valve #1 Dixon Boss to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.223 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.224 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

4.225 Construction: PERFORM Initial Line Break at Riser 7 STP Flush Valve #1 Dixon Boss Cap. /

4.226 Construction: Connect Grout FUNNEL to Riser 7 STP Flush Valve #1 Dixon Boss Cap /

4.227 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

Template R0.V15 - 12/03/2014 Page 86 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 STP Initial/date Note: Steps 4.228 thru 4.231 will be repeated until pipe IS FULL.

4.228 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately 22 Gallons. /

4.229 Construction: ENSURE Flush water @ Valve # 1 is OPEN /

4.230 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.231 Construction: POUR grout into Flush water Valve # 1 funnel grout until STP pipe is full. /

4.232 Construction: RECORD amount of grout placed in STP, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date Template R0.V15 - 12/03/2014 Page 87 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 STP Initial/date NOTE: RPD will perform step 4.233 Concurrently with 4.234 - 4.235

      • RADCON ACTION STEP***

4.233Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel Riser 7 STP Flush Valve #1 Dixon Boss Cap /

4.233.1IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel@ Riser 7 STP Flush Valve

  1. 1 Dixon Boss Cap THEN DECON to less than levels above. /

4.233.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.233.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.233.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 88 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 STP Initial/date 4.234 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.235 Construction: Disconnect funnel from Riser 7 STP Flush Valve #1 Dixon Boss Cap per the following 4.235.1. If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.235.2. If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 89 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date Riser 7 Remove Dixon Boss Cap 4.236 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • RISER 7 1 CAISSON LANCE Template R0.V15 - 12/03/2014 Page 90 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date Riser 7 Location of Dixon Boss Cap for 1 Caisson Lance Template R0.V15 - 12/03/2014 Page 91 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date 4.237 Construction: ENSURE Work package 1337683-16 is completed. /

4.238 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing Riser 7 1 Caisson Lance Dixon Boss Cap /

NOTE: RPD will perform step 4.239. Concurrently with 4.240 - 4.245

      • RADCON ACTION STEP***

4.239 Construction: ENSURE RPD performs a contamination survey during Line Breaks of Riser 7 1 CAISSON LANCE Dixon Boss Cap. /

4.239.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Riser 7 1 5 WB Working Rate CAISSON LANCE Dixon Boss Cap THEN DECON to less than levels above. /

4.239.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.239.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.239.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 92 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.240 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ Riser 7 1 CAISSON LANCE Dixon Boss Cap to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.241 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.242 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

4.243 Construction: PERFORM Initial Line Break at Caisson Lance Dixon Boss Connection. /______

4.244 Construction: Connect Grout funnel @ Riser 7 1 CAISSON LANCE Dixon Boss Cap. /______

Template R0.V15 - 12/03/2014 Page 93 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date 4.245 Construction: ENSURE valve poly bottle is OPEN. /

4.246 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

Template R0.V15 - 12/03/2014 Page 94 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date Note: Steps 4.247 and 4.250 will be repeated until pipe IS FULL.

4.247 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; 4.75 Gallons /

4.248 Construction: ENSURE Valve on poly bottle is OPEN. /

4.249 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.250 Construction: POUR grout into Riser 7 1 CAISSON LANCE Dixon Boss Cap until pipe is full. /

4.251 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.252 Construction: ENSURE Valve on poly bottle is CLOSED. /

Template R0.V15 - 12/03/2014 Page 95 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date NOTE: RPD will perform step 4.253. Concurrently with 4.254 - 4.255

      • RADCON ACTION STEP***

4.253 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel@ Riser 7 1 CAISSON LANCE Dixon Boss Cap on STP /

4.253.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ Riser 7 1 CAISSON LANCE Dixon Boss Cap on STP THEN DECON to less than levels above. /

4.253.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.253.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.253.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 96 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: RISER 7 CAISSON LANCE Initial/date 4.254 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.255 Construction: DISCONNECT Funnel from Riser 7 1 CAISSON LANCE Dixon Boss Cap on STP per the following 4.255.1 If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.255.2 If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 97 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL (CAISSON ON STP RISER 7) Initial/date Riser 7 Location of Thermowell Dixon Boss connection 4.256 Construction: ENSURE point of access is identified by at least one of the following methods:

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • 1 THERMOWELL ON CAISSON STP RISER 7 /

Template R0.V15 - 12/03/2014 Page 98 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL (CAISSON ON STP RISER 7) Initial/date 4.257 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing line break @1 Thermowell (Caisson on STP Riser 7) Dixon Boss Cap. /

NOTE: RPD will perform step 4.258 Concurrently with 4.259- 4.274

      • RADCON ACTION STEP***

4.258 Construction: ENSURE RPD performs a contamination survey during Line Breaks of 1 Thermowell (Caisson on STP Riser 7) Dixon Boss Cap.. /

4.258.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin 1 Thermowell 5 WB Working Rate (Caisson on STP Riser 7) Dixon Boss Cap THEN DECON to less than levels above. /

4.258.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.258.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.258.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 99 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL (CAISSON ON STP RISER 7) Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.259 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @1 Thermowell (Caisson on STP Riser 7) Dixon Boss Cap to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.260 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.261 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

4.262 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.263 Construction: PERFORM Initial Line Break 1 Thermowell (Caisson on STP Riser

7) Dixon Boss Cap. /

4.264 Construction: Connect Grout FUNNEL to 1 Thermowell (Caisson on STP Riser

7) Dixon Boss Cap. /

Template R0.V15 - 12/03/2014 Page 100 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL (CAISSON ON STP RISER 7) Initial/date 4.265 Construction: ENSURE Work package 1337683-16 is completed. /

4.266 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package.

4.267 Construction: ENSURE valve on the poly bottle is OPEN. /

4.268 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout.

/

Template R0.V15 - 12/03/2014 Page 101 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL (CAISSON ON STP RISER 7) Initial/date Note: Steps 4.269 thru 4.272 will be repeated until pipe IS FULL.

4.269 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately. 2 Gallon may only require 1.5 gallons to fill. /

4.270 Construction: ENSURE Valve on poly bottle is OPEN. /

4.271 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.272 Construction: POUR grout into 1 Thermowell (Caisson on STP Riser 7) Dixon Boss Cap funnel grout until pipe is full. /

4.273 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.274 Construction: ENSURE Valve on poly bottle is CLOSED. /

Template R0.V15 - 12/03/2014 Page 102 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL (CAISSON ON STP RISER 7) Initial/date NOTE: RPD will perform step 4.275 Concurrently with 4.276 - 4.277

      • RADCON ACTION STEP***

4.275 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel@ 1 Thermowell (Caisson on STP Riser 7) Dixon Boss Cap. /

4.275.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ 1 Thermowell (Caisson on STP Riser 7) Dixon Boss Cap.

THEN DECON to less than levels above. /

4.275.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.274.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.274.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 103 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL (CAISSON ON STP RISER 7) Initial/date 4.276 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.277 Construction: DISCONNECT Funnel from 1 Thermowell (Caisson on STP Riser

7) Dixon Boss Cap per the following /

4.264.1 If no other equipment to be grouted, THEN clean Funnel and stage for re-use. /

4.264.2 If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 104 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: REEL TAPE AT RISER 4 Initial/date Riser 4 Line Break Location on Reel Tape 4.278 Construction: ENSURE point of access is identified by at least one of the following methods: /

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • REEL TAPE AT RISER 4 Template R0.V15 - 12/03/2014 Page 105 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: REEL TAPE AT RISER 4 Initial/date 4.279 Construction: ENSURE Valve on Real Tape at Riser 4 is in the CLOSED position. /

4.280 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing removal of Reel Tape at Riser 4 Dixon Boss Cap. /

NOTE: RPD will perform step 4.281 Concurrently with 4.282 - 4.294

      • RADCON ACTION STEP***

4.281 Construction: ENSURE RPD performs a contamination survey during Line Breaks on Reel Tape at Riser 4 Dixon Boss Cap. /

4.281.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line Break 5 WB Working Rate on Reel Tape at Riser 4 Dixon Boss Cap THEN DECON to less than levels above. /

4.281.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.281.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.281.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 106 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: REEL TAPE AT RISER 4 Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.282 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ Reel Tape at Riser 4 Dixon Boss Cap to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.283 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.284 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source. ENSURE the exhauster is directed away from personnel. /

4.285 Construction: PERFORM Initial Line break Reel Tape at Riser 4 Dixon Boss Cap. /

4.286 Construction: Connect Grout funnel to Reel Tape at Riser 4 Dixon Boss Cap /

Template R0.V15 - 12/03/2014 Page 107 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: REEL TAPE AT RISER 4 Initial/date 4.287 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.288 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

Template R0.V15 - 12/03/2014 Page 108 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: REEL TAPE AT RISER 4 Initial/date Note: Steps 4.289 thru 4.292 will be repeated until pipe IS FULL.

4.289 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately.1.6 Gallons. /

4.290 Construction: ENSURE Reel Tape Valve and poly bottle valve are OPEN /

4.291Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.292 Construction: POUR grout into Reel Tape grout funnel until pipe is full. /

4.293 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.294 Construction: ENSURE Reel Tape Valve and poly bottle valve are CLOSED. /

Template R0.V15 - 12/03/2014 Page 109 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: REEL TAPE AT RISER 4 Initial/date NOTE: RPD will perform step 4.295 Concurrently with 4.296 - 4.297

      • RADCON ACTION STEP***

4.295 Construction: ENSURE RPD performs a contamination survey during DISCONNECTION OF FUNNEL FROM Reel Tape at Riser 4 Dixon Boss Cap. /

4.295.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin DISCONNECTION 5 WB Working Rate OF FUNNEL FROM Reel Tape at Riser 4 Dixon Boss Cap THEN DECON to less than levels above. /

4.295.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.295.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.295.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 110 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: REEL TAPE AT RISER 4 Initial/date 4.296 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.297 Construction: DISCONNECT Funnel from Reel Tape at Riser 4 Dixon Boss Cap per the following:

4.297.1. If no other equipment to be grouted, THEN clean Funnel and stage for re-use. /

4.297.2. If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 111 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 -1/2 HLLCP AT RISER 4 Initial/date Riser 4 Remove Dixon Boss Cap and Grout in this Location 4.298 Construction: ENSURE point of access is identified by at least one of the following methods: /

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • HLLCP 1-1/2 AT RISER 4 Template R0.V15 - 12/03/2014 Page 112 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 -1/2 HLLCP AT RISER 4 Initial/date 4.299 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap removal. /

NOTE: RPD will perform step 4.300 Concurrently with 4.301 - 4.313

      • RADCON ACTION STEP***

4.300 Construction: ENSURE RPD performs a contamination survey during Line Breaks of HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap. /

4.300. 1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line break 5 WB Working Rate HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap THEN DECON to less than levels above. /

4.300.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.300.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.300.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 113 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 -1/2 HLLCP AT RISER 4 Initial/date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.301. Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.302. Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.303 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. / _____

4.304 Construction: PERFORM Initial Line Break at HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap. /

4.305 Construction: CONNECT Grout funnel to HLLCP 1-1/2 AT RISER 4 Dip Tube Valve. /

Template R0.V15 - 12/03/2014 Page 114 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 -1/2 HLLCP AT RISER 4 Initial/date 4.306 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.307 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 -1/2 HLLCP AT RISER 4 Initial/date Note: Steps 4.308 thru 4.311 will be repeated until pipe IS FULL.

4.308 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately 1.7 Gallons. /

4.309 Construction: ENSURE Valve to poly bottle is OPEN. /

4.310 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.311 Construction: POUR grout into HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap funnel grout until pipe is full. /

4.312 Construction: RECORD amount of grout placed in pipe. /

AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date 4.313 Construction: ENSURE Valve to poly bottle is CLOSED. /

Template R0.V15 - 12/03/2014 Page 116 of 140

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 -1/2 HLLCP AT RISER 4 Initial/date NOTE: RPD will perform step 4.314 Concurrently with 4.315 - 4.316

      • RADCON ACTION STEP***

4.314 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel@ HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap /

4.314.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel@ HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap THEN DECON to less than levels above. /

4.314.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.314.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.314.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 117 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 -1/2 HLLCP AT RISER 4 Initial/date 4.315 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.316 Construction: DISCONNECT Funnel from HLLCP 1-1/2 AT RISER 4 Dixon Boss Cap per the following 4.316.1. If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.316.2. If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 118 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0: H&V DRAIN Initial/date East of Tk 12 West Riser H&V Drain - Remove Blind Flange and Install Grout Connection 4.317 Construction: ENSURE point of access is identified by at least one of the following methods: /

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • H&V DRAIN (East of Tk 12 West Riser).

Template R0.V15 - 12/03/2014 Page 119 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0: H&V DRAIN Initial/date 4.318 Construction: ENSURE Valve on H&V Drain is in the CLOSED position. /

4.319 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing removal of H&V Drain flange. /

NOTE: RPD will perform step 4.320 Concurrently with 4.321 - 4.333

      • RADCON ACTION STEP***

4.320 Construction: ENSURE RPD performs a contamination survey during Line Breaks on H&V Drain Flange. /

4.320.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Initial Line Break 5 WB Working Rate on H&V Drain Flange THEN DECON to less than levels above. /

4.320.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.320.3 IF the above whole body dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.320.4 DOCUMENT Action Taken (N/A if levels are not exceeded):_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 120 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0

    • IH ACTION STEP**

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.321 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ H&V DRAIN Flange Removal to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.322 Construction: INSTALL plastic and/or rad. bag @ line break location. /

LINE BREAK LOCATION H&V DRAIN 4.323 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should be, at a minimum, within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

Template R0.V15 - 12/03/2014 Page 121 of 140

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: H&V DRAIN Initial/date 4.324 Construction: PERFORM Initial Line Break at H&V DRAIN. /

4.325 Construction: Connect Grout FUNNEL to H&V DRAIN. /

4.326 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

4.327 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: H&V DRAIN Initial/date Note: Steps 4.328 and 4.331 will be repeated until pipe IS FULL.

4.328 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately 1 Gallon /

4.329 Construction: ENSURE Valve to poly bottle is OPEN. /

4.330 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.331 Construction: POUR grout into Grout FUNNEL to H& V DRAIN until pipe is full. /

4.332 Construction: RECORD amount of grout placed in pipe, AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date

/

4.333 Construction: ENSURE Valve to poly bottle is CLOSED. /

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: H&V DRAIN Initial/date NOTE: RPD will perform step 4.334 Concurrently with 4.335 - 4.336

      • RADCON ACTION STEP***

4.334 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel @ H&V DRAIN: /

4.334.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ H&V DRAIN THEN DECON to less than levels above. /

4.334.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.334.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.334.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 124 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: H&V DRAIN Initial/date 4.335 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.336 Construction: DISCONNECT Funnel from H&V DRAIN per the following 4.320.1 If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.320.2 If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 125 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL RISER 4 Initial/Date Riser 4 1 THERMOWELL Grout Connection Location 4.337. Construction: ENSURE point of access is identified by at least one of the following methods: /

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • 1 THERMOWELL RISER 4 Template R0.V15 - 12/03/2014 Page 126 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL RISER 4 Initial/Date 4.338 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing 1 Thermowell Riser 4 Dixon Boss line break. /

NOTE: RPD will perform step 4.339 Concurrently with 4.340 - 4.352

      • RADCON ACTION STEP***

4.339 Construction: ENSURE RPD performs a contamination survey during Line Breaks of 1 Thermowell Riser 4 Dixon Boss. /

4.339.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin 1 Thermowell 5 WB Working Rate Riser 4 Dixon Boss THEN DECON to less than levels above. /

4.339.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.339.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.339.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 127 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL RISER 4 Initial/Date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.340 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during 1 line break activities @ 1 Thermowell Riser 4 Dixon Boss fitting to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward.

Survey Results: _______________ mg/m³Hg RCO/IH /

4.341 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.342 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

4.343 Construction: PERFORM Initial Line Break 1 Thermowell Riser 4 Dixon Boss. /

4.344 Construction: Connect Grout FUNNEL to 1 Thermowell Riser 4 Dixon Boss. /

Template R0.V15 - 12/03/2014 Page 128 of 140

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TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL RISER 4 Initial/Date 2.345 Construction: ENSURE RPD complete leak collection device checklist (OSR 4-864) and retain form in the work package. /

2.346 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

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Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 THERMOWELL RISER 4 Initial/Date Note: Steps 4.347 and 4.350 will be repeated until pipe IS FULL.

2.347 Construction: Mix Equipment Grout; the quantity of grout to fill the section pipe is approximately; 1.8 Gallon /

2.348 Construction: ENSURE Valve at 1 Thermowell Riser 4 Is OPEN. /

4.349 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

2.350 Construction: POUR grout into 1 Thermowell Riser 4 funnel until pipe is full. /

2.351 Construction: RECORD amount of grout placed in pipe, /

AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date 2.352 Construction: ENSURE Valve at 1 Thermowell Riser 4 Is CLOSED. /

Template R0.V15 - 12/03/2014 Page 130 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 INCH THERMOWELL RISER 4 Initial/Date NOTE: RPD will perform step 4.353 Concurrently with 4.354 - 4.355

      • RADCON ACTION STEP***

4.353 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel@ 1 Thermowell Riser 4 /

4.353.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ 1 Thermowell Riser 4

THEN DECON to less than levels above. /

4.353.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.353.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.353.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 131 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: 1 INCH THERMOWELL RISER 4 Initial/Date 4.354 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.355. Construction. DISCONECT Funnel from 1 Thermowell Riser 4 per the following.

4.355.1. If no other equipment to be grouted, Construction THEN clean Funnel and stage for re-use. /

4.355.2. If further grout placement will be performed immediately, THEN bag Funnel end for transport to next grout placement location. /

Template R0.V15 - 12/03/2014 Page 132 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SPRAY LANCE RISER 4 Initial/Date SPRAY LANCE FOR THERMOWELL 4.356 Construction: ENSURE point of access is identified by at least one of the following methods: /

  • OSR 20-180, Access Point of Identification tag(s) has been installed.
  • Operations Representative (or designee) present at initial access to identify the "point of access" for line break.
  • Access location identified by Component Location Identifier (e.g., CLI tag numbers),

drawings, or photos.

  • SPRAY LANCE ON THERMOWELL RISER 4 Template R0.V15 - 12/03/2014 Page 133 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SPRAY LANCE RISER 4 Initial/Date 4.357 Construction CDE & Superintendent: COMPLETE Process Line Break Checklist prior to performing Spray Lance on Thermowell Riser 4 line break. /

NOTE: RPD will perform step 4.358 Concurrently with 4.359 - 4.369

      • RADCON ACTION STEP***

4.358 Construction: ENSURE RPD performs a contamination survey during Line Breaks of Spray Lance on Thermowell Riser 4 /

4.358.1 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Spray Lance on 5 WB Working Rate Thermowell Riser 4

THEN DECON to less than levels above. /

4.358.2 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.358.3 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.358.4 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 134 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SPRAY LANCE RISER 4 Initial/Date

  • IH ACTION STEP*

Note 1: Additional surveys may be required, as IH/RPD deems necessary.

Note 2: Mercury monitoring may be repeated as necessary to complete the task or as directed by Industrial Hygiene.

4.359 Construction: ENSURE IH/IH qualified RCI PERFORMS mercury survey during line break activities @ Spray Lance on Thermowell Riser 4 to ensure mercury concentrations do not exceed 0.008 mg/m³. IF breathing zone mercury concentrations exceed 0.008 mg/m³, STOP work, and CONTACT PIC and IH professional for path forward. /

Survey Results: _______________ mg/m³Hg RCO/IH /

4.360 Construction: INSTALL plastic and/or rad. bag @ line break location. /

4.361 Construction: PLACE Mac-21 exhauster at the source during line break. The circular duct should, at a minimum, be within one ducts diameter from the source.

ENSURE the exhauster is directed away from personnel. /

4.362 Construction: PERFORM Initial Line Break at Spray Lance on Thermowell Riser 4; by removing the connection at the spray lance valve and replace with LL6T30. /

Template R0.V15 - 12/03/2014 Page 135 of 140

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Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SPRAY LANCE RISER 4 Initial/Date 4.363 Construction: Connect Hand Grout pump to Spray Lance on Thermowell Riser 4. /

CONNECT GROUT HAND PUMP TO THIS LOCATION Template R0.V15 - 12/03/2014 Page 136 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SPRAY LANCE RISER 4 Initial/Date 4.364 Construction: ENSURE OPERATIONAL Portable eye washes are at the job site ONE per person that may be exposed to hazard i.e. pouring, mixing or pumping grout. /

Note: Steps 4.365 and 4.368 will be repeated until pipe IS FULL.

4.365 Construction: Mix Equipment Grout; the quantity of grout to fill the section of pipe is approximately; 1.2 Gallon. /

4.366 Construction: ENSURE Spray Lance valve and on Thermowell Riser 4 is OPEN. /

4.367 Construction: ENSURE a Spill Kit has been staged in Valve House, and in proximity to any/all work locations where hose or funnel will be manipulated (disconnected/reconnected) on a regular basis. In the event of grout material spill:

CONTACT the control room, STABILIZE the work area and NOTIFY the LWGS of the event and that a time-out has been taken. A dedicated individual shall be identified for spill response. See package 1337683-71 for spill response instructions. /

4.368 Construction: PUMP grout into Spray Lance on Thermowell Riser 4 until pipe is full. /

4.369 Construction: RECORD amount of grout placed in pipe, /

AND Have DA CONCUR with amount of grout.

AMOUNT OF GROUT DA Signature Date Template R0.V15 - 12/03/2014 Page 137 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SPRAY LANCE RISER 4 Initial/Date NOTE: RPD will perform step 4.370. Concurrently with 4.371 - 4.372

      • RADCON ACTION STEP***

4.370 Construction: ENSURE RPD performs a contamination survey during Disconnection of funnel@ Spray Lance on Thermowell Riser 4 /

4.370.2 IF contamination levels below are exceeded, Contamination (dpm/100cm2) Probe Dose Rate (mrem/hr) Airborne 200 NA NA Extremity N/A 1000 NA NA Skin Disconnection of 5 WB Working Rate funnel @ Spray Lance on Thermowell Riser 4

THEN DECON to less than levels above. /

4.370.3 IF these levels cannot be achieved, THEN DECON to ALARA AND CONTACT the RPD FLM and LWGS to continue. /

4.370.4 IF any working dose rate level is exceeded, THEN CONTACT RPD FLM and LWGS to continue. /

4.370.5 DOCUMENT Action Taken_______________________________

PIC/LWGS ________________RPD_________________ /

Template R0.V15 - 12/03/2014 Page 138 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 Section 4.0 continued: SPRAY LANCE RISER 4 Initial/Date 4.371 Construction: INSTALL plastic and/or rad. bag @ disconnection of hose location. /

4.372 Construction. DISCONNECT HAND PUMP FROM Spray Lance on Thermowell Riser 4. /

4.264.1. If no other equipment to be grouted, Construction THEN clean PUMP and stage for re-use. /

4.264.2. If further grout placement will be performed immediately, THEN bag PUMP/HOSE end for transport to next grout placement location. /

4.373 Construction: PERFORM housekeeping activities as follows:

  • REMOVE any waste /excess material generated from the work activities.
  • CLEAN any tools used, AND PLACE tools into their proper storage area. /

Template R0.V15 - 12/03/2014 Page 139 of 140

Work Order No: 01337683 - 51 Work Order

Title:

TK 12 CLOSURE CONSTR PERFORM EQUIPMENT GROUTING Rev: 0 5.0 Post Maintenance Testing & Return to Service:

N/A Not required 6.0 Post Work & Feedback:

6.1 Construction CDE: NOTIFY Operations of new riser configuration for evaluation against required HRA Control procedures.

Person Notified: ______________________________ /

6.2 Construction CDE: CHECK the work package for completeness and ensure all documents used during the job are identified on the P211 Work Package Print Report in section Print Report - Work Order Record Documents (M102 / M104) or, if added during work execution, identified in Documents added to work package in field. /

7.0 Attachments/Reference

  • REF: S5-2-3512
  • REF: S5-2-6654
  • REF: W149522
  • REF: D182616
  • REF: M-M6-H-9329
  • REF: D182318 Template R0.V15 - 12/03/2014 Page 140 of 140