ML20248L810

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Forwards Insp Repts 50-454/98-05 & 50-455/98-05 on 980113-0223 & Notice of Violation Re Failure to Adequately Control Design of safety-related Equipment
ML20248L810
Person / Time
Site: Byron  Constellation icon.png
Issue date: 03/16/1998
From: Grant G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To: Kingsley O
COMMONWEALTH EDISON CO.
Shared Package
ML20248L812 List:
References
50-454-98-05, 50-454-98-5, 50-455-98-05, 50-455-98-5, EA-98-095, EA-98-95, NUDOCS 9803240240
Download: ML20248L810 (6)


See also: IR 05000454/1998005

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UNITED STATES

NUCLEAR RE@ULATORY COMMISSION

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March ?.6, 1998

EA 98-95

Mr. Oliver D. Kingsley

President, Nuclear Generation Group

Commonwealth Edison Company

ATTN: Regulatory Services

Executive Towers West lli

1400 Opus Place, Suite 500

Downers Grove, IL 60515

SUBJECT:

NRC NOTICE OF VIOLATION AND INSPECTION REPORT

NO. 50-454/98005(DRP); 50-455/98005(DRP)

Dear Mr. Kingsley:

On February 23,1998, the NRC completed an inspection at the Byron 1 and 2 reactor facilities.

The enclosed report presents the inspection results.

During the inspection period, we found that activities at the Byron station were carried out in a

safety-conscious manner. However, based on results of this inspection, the NRC has

determined that a number of violations of NRC requirements occurred. These violations are

cited in the enclosed Notice of Violation (Notice), and the circumstances surrounding them are

described in detail in the subject inspection report.

The first violation involves a failure to retum equipment to service in accordance with the

out-of-service program. This violation is being cited due to the repetitive nature of the issue.

Over the last six months, you have identified numerous out-of-service deficiencies and at least

four examples of equipment not being properly retumed to service. We are concemed that you

have been unable, to date, to correct this trenci.

The second violation involves a failure to adequately control the design of safety-related

equipment. We identified visible oscillations on the 1B essential service water purnp shaft. Your

investigation discovered an inappropriately installed gasket. You also discovered the same

situation on the 28 essential service water pump. Although the first example can be traced to

1996, your staff has not identified when the second example occurred, and we are not certain

that controls in place today will prevent a recurrence.

The third violation involves inadequate controls to prevent foreign material (a brush) from

entering the containment spray system. We previously cited you for poor foreign material

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exclusion controls. This violation is cited because corrective actions to previously identified and

cited events failed to prevent the brush from entering the system.

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The fourth violation involves a failure to perform a safety evaluation prior to venting air into the

volume control tank and eventually into the gaseous waste processing system. The issue was

identified by one of your operators; however, the decision was made that a safety evaluation was

not required based on verbal conversations between operators, system engineers, and chemists.

The problem identification form was also closed without any corrective action taken by your staff.

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After our identification that no corrective actions had been taken, the root cause investigation

was repeated and identified potentialissues in your safety evaluation program. We are

concerned that appropriate corrective actions should have been taken when the initial problem

identification form was written to ensure proper application of the safety evaluation process.

The remaining violations involve failures to implement the transient combustible material

program. We concluded, after noting several examples, that the program performance was

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declining due to various verbalinterpretations of the procedure. Three different violations were

identified, two with multiple examples. We understand you have started a significant program

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review; however, our identification of these violations and the cumulative number resulted in the

citations.

You are required to respond to this letter and should follow the instructions specified in the

enclosed Notice when preparing your response. The NRC will use your response, in part, to

determine whether further enforcement action is necessary to ensure compliance with regulatory

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requirements.

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In accordance with 10 CFR 2.790 of the NRC's " Rules of Practice " a copy of this letter, its

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enclosures, and your response will be placed in the NRC Public Document Room.

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Sincerely,

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Ge

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Div

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Docket Nos.: 50-454;50-455

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License Nos.: NPF-37; NPF-66

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Enclosures:

1.

Notice of Violation

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2.

Inspection Report

No. 50-454/98005(DRP);

50-455/98005(DRP)

See Attached Distribution

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cc w/encis:

M. Wallace, Senior Vice President

D. Helwig, Senior Vice President

G. Stanley, PWR Vice President

J. Perry, BWR Vice President

D. Farrar, Regulatory

Services Manager

1. Johnson, Licensing Director

DCD - Licensing

K. Graesser, Site Vice President

K. Kofron, Station Manager

D. Brindle, Regulatory Assurance

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Supervisor

Richard Hubbard

Nathan Schloss, Economist

Office of the Attomey General

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State Liaison Officer

State Liaison Officer, Wisconsin

Chairman, Illinois Commerce

Commission

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After our identification that no corrective actions had been taken, the root cause investigation

was repeated and identified potentialissues in your safety evaluation program, We are

concerned that appropriate corrective actions should have been taken when the initial problem

identification form was written to ensure proper application of the safety evaluation process.

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The remaining violations involve failures to implement the transient combustible material

program. We concluded, after noting several examples, that the program performance was

declining due to various verbalinterpretations of the procedure. Three different violations were

identified, two with multiple examples. We understand you have started a significant program

review; however, our identification of these violations and the cumulative number resulted in the

citations.

You are required to respond to this letter and should follow the instructions speedfied in the

enclosed Notice when preparing your response. The NRC will use your response, in part, to

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determine whether further enforcement action is necessary to ensure compliance with regulatory

requirements.

In accordance with 10 CFR 2.790 of the NRC's " Rules of Practice," a copy of this letter, its

enclosures, and your response will be placed in the NRC Public Document Room.

Sincerely,

/s Geoffrey E. Grant

Geoffrey E. Grant, Director

Division of Reactor Projects

Docket Nos.: 50-454;50-455

License Nos.: NPF-37; NPF-66

Enclosures:

1.

Nctice of Violation

2.

Inspection Report

No. 50-454/98005(DRP);

50-455/98005(DRP)

See Attached Distribution

See Previous Concurrence

DOCUMENT NAME: R:\\lhSPRPTS\\BYRO\\BYR98005.DRP

To receive a copy of this document,Iru4cate in the box *C* = Copy without attachment / enclosure "E" = Copy with attachmentrenclosure

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O. Kingsley

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After our identification that no corrective actions had been taken, the root cause investigation

was repeated and identified potential issues in your safety evaluation program. We are

concemed that appropriate corrective actions should have been taken when the initial problem

identification form was written to ensure proper application of the safety evaluation process.

The remaining violations involve failures to implement the transient combustible material

program. We concluded, after noting several examples, that the program performance was

declining due to various verbalinterpretations to the procedure. Three different violations were

identified, two with multiple examples. We understand you have started a significant program

review; however, our identification of these violations and the cumulative number resulted in the

citations.

You are required to respond to this letter and should follow the instructions specified in the

enclosed Notice when preparing your response. The NRC will use your response, in part, to

determine whether further enforcement action is necessary to ensure compliance with regulatory

requirements.

In accordance with 10 CFR 2.790 of the NRC's " Rules of Practice," a copy of this letter, its

enclosures, and your response will be placed in the NRC Public Document Room.

Gincerely,

Geoffrey E. Grant, Director

Division of Reactor Projects

Docket Nos.: 50-454; 50-455

License Nos.: NPF-37; NPF 66

Enclosures:

1.

Notice of Violation

2.

Inspection Report

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No. 50-454/98005(DRP);

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50-455/98005(DRP)

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See Attached Distribution

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OFFICIAL RECORD COPY

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cc w/encts:

M. Wallace, Senior Vice President

D. Helwig, Senior Vice President

G. Stanley, PWR Vice President

J. Perry, BWR Vice President

,

'

D. Farrar, Regulatory

Services Manager

1. Johnson, Licensing Director

DCD - Licensing

K. Graesser, Site Vice President

K. Kofron, Station Manager

D. Brindle, Regulatory Assurance

Supervisor

Richard Hubbard

Nathan Schloss, Economist

Office of the Attorney General

State Liaison Officer

State Liaison Officer, Wisconsin

Chairman, Illinois Commerce

Commission

Distribution:

Docket File w/encls

DRP w/encls

PUBLIC IE-01 w/encls

TSS w/encls

A. Beach w/encls

DRS (2) w/encls

Deputy RA w/encls

Rlli PRR w/encls

Rlll Enf. Coord. w/encls

RAC1 (E-Mail)

SRI Byron w/encls

IEO (E-Mail)

Project Mgr., NRR w/encls

DOCDESK (E-Mail)

GREENS

J. Lieberman, OE w/encls

J. Goldberg, OGC w/encls

B. Boger, NRR w/encls