ML20236X638
ML20236X638 | |
Person / Time | |
---|---|
Site: | Point Beach ![]() |
Issue date: | 09/15/1978 |
From: | Foreman J WYLE LABORATORIES |
To: | |
Shared Package | |
ML20236X346 | List: |
References | |
44114, 44114-R, 44114-R00, NUDOCS 8712090358 | |
Download: ML20236X638 (116) | |
Text
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l: Test Report
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a SPECIFICATION (S) See 8:raeraer 5.0 h w* %
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northe-n Sta es power Cersea m 1.0 CUSTOMER L 4 Nice 1e: Ma 1, Minnea 1 s. Minnes ca 55401 C RESS Cable Solice Assemblies ( e be used at Monticello Nucisa- 8 wer M TEST SPEC'MM Generating Plant, Monticello, Minnescta) 1:ers are fabricated bv Northern States Power Cc cany S.0 MANUFACTUR..n 4.0
SUMMARY
Fcur (4) Cahie Splice Asse-blies were subjected to a C,ualifica:!cn *est Program to verify their electrical integelty to perform their intended func:icn curir; cr after tre si ula:ec Less of Ceolant Accident (LC.CA) tests specified herein. The Cable Spilce Asse clies tes:ec are :: be used inside containmen at the Monticelle Nuc'ese l Geners:1.; Power Diant. A descripilon of each Cable Splice Assembly is shown in Para-
. grapn 6.0 of thic report.
The test progra was perferned as specified in Reference 51 and in accordance wi -
Peference 5 2, which satisfied the requirements for qualifying Class IE electrical equiprnent for r=r at the Monticelle Nuclear Genera:Ing Power Plan . Table i lists :ne tests, testing reque.mee, and test results the comprise the qualification Tes P rog ra m.
B712090356 87112'5E DR ADOCK 05000M6
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STATE oF ALABAMA 1 Encince Rec. No. 6363 S.,ecial Projee:s coWNTY oF MAcisoN I" TcST SY , V Ja-es a. rore-an " *
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- HUNTSVILLE, ALAB AMA FORM 1112
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ecort':en: stas.:he following'Secticas. See:lon r.ummers,
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'This' frogram final tes: was performed In the sequence indica:ed by the 12 .
- Pratest. Inspection t
Sec:fon f Ac:Ident Test.
~ 5ec: ten. I t' Pos -Test' Inspection -
, . . . ,See:fon ill Resu'f:s
) .{ ene Tes:s, Tes: Sequence and Test ] .
, TABLE;l -I r- -
Testl ?:s: Tes:l'I C w/mRec.:s.-
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! h-sp. _ L2C VAC Opera:!ng S:! ices ices No:e' Tes:
Tes:
Specimer.s.I and 2 areSpecimens 3'anc'4 are 3,0 3E~ERENCES. 5:stes Power Company J'
Purchase Order Num:er F-86383; Na:icnal
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Wyie Qual'ifica: ion Flan 4L11k-3,2 t
.M TEST ITEM DESCR!$ TION _
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Items.are desertbed as follows. Leads (GE ~y;e
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6.! Sample (Test item 1) of 3.#10 AWG Penetration (CE #
-.. 1 Tes: spliced :o 1 #8 AWG Field Wire SIS #51-57275) (3E 'y:e Iten 2) of 3 #10 AVG Penetration Lea
'I 'l Tes: Sample (Testspil:ed to 1 #8 AVG Fiele Wire
$15:!S1-57275) 2 Tes: Sam f es (Tes:
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a fluVire AVG (GE :!:- *ene:ra sci?ced to 4
'(GE Tvse S!! 51-572751
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SUMMARY
REPORT OF LQiilft'.EhT QUALIFICATION ANALYSES NORTHERN STATES POWER COMPANY 04-0910-40 MONTICELLO. NUCLEAR GENERATING PLANT Revision-0 NEQ CENTRAL FILE l-Part 0.12A.lB Wyle Test Report Number 44114-1
G QUALIFICATION TEST REPORT (SHORT TERM)
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CUR CABLE 3PLiCE ASSEMELIE5
- FOR NORTHERN STATES POWER' COMPANY '
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The :ss: sslices'were bu:: splices covered with Raychem WCSF=N Hea:
-- Shrinkable'Slesving.
~ Fur:her cascription Is shown.In Table !I below.
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'- TABLE il i
.Tes: Conductor
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Item Wire Insulation Amee*es- Resistance Colcr-Nc. $1 ce. 'Voltece #
< 25- <500K Ohms. Black .;
1, S'AWG 480 VAC- .
<300K Chr s Whl:e- t
- 2 S AWG 480 VAO- < 25-l-
4500K Chrns Rec 3- ik-AVG .115 VAC s'1OJ 6, -
d5coK ohes Green i 4 .it AWG 115 VAC $ 10 s E- The cables were removed from .Monticelic Nuclear Plan and were fabr!catec The
'anc.soliced into tes: asse .clies by Northern 5:a:es Power Comoany.
caeles had.been Installed for accreximately 10 years prior to removal frem the fac111:y.
- ' 6.2 Test Eculemen: Descriotten
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Tes: eculpmer.: .frem senser.:o final'r~eadout device, as selec:ec :f =re-
-vide tne accuracles specifiec below:
s Chammer tempera:ure + 5'F
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. Chamber pressure + 3 ps1g Voltage . + 3%
. Current + 3%
7 Tes: ec;ulpment used for these tests is shown on Instrumentation Eculpeen:
. Sheets located in the apoendices of the appreoria:e sec: ions 6f this e repor:.
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M 'LABORA M S s:;ENT.HC sEnvicEs AN: Svs Evs 300P ggsw:RT NC. UCIL-I .1 l
l' S ECT I0tJ l PRETEST INSPECTICt1 l
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1.0- - ' REQUIREMENTS A visual inspection will ' ec performed on each tes: item upon 1:s delivery
~ to Wyle Laboratories to. insure that the test item has ne been canaged due.:o sniscing or handling sinch manufacture.
2.0 880CEDURES
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Each tes: article was-subjected to a visual Inspection ucon. delivery :o Wyle Lacora:=rles as'ou:1!ned in Paragragn 1.0.
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No azoarent' damage was in evidence wher the tes at:!cles were i spec;ed.
- Photographs and data sheets showing results of inis.inscectier are snown in Accencices 1-and 2 ef this section.
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s::Ecs::ssavi:ss AN:svs?Ivs :acue .
SECTTCN :t ACCIDENT TEST
- 1. G. REOL' t REMENT!
The tes: cham 5er stall Se ca able of simulating a LOCA steam and wa:er cavtrencen: of 6; esig maximut pressure and 3400 .aximum :em.aerature.
Provisions shall be mace for men!:oring the LOCA environmental pr: file L and for electrical leading anc mont:ce!ng of the tes splices. The i
test condt: Tens shall be monitored using equipment tha. provices res-olutten for dete::ing meaningful changes in the variables. Tes: ecuir.en:
shall be calibrated using stancares traceable to the NES, and documentation snail be provicec to support such calibration. The tes; parameters :: he measured and ac:uracies shall be as follows:
! Tempe-sture: Accuracy
- 5'F, maximum O
Temseratu7e 3kO F Pressure: Accuracy - 3 esig, maxinum pressure I2 psig Humidt:y: From Steam Tables Voltage: Accuracy ' 15 volts at kSO vol:s AC AccuracyE5voltsa: 115 velts AC Frequency: Accuracy ,3 Hz, nominal 60 H:
Current: Accuracy - 3 amps, maximum current 35 anps AC Insbla ier. Accuracy
- 3% FS en enen rance, ~
Resistance: 1000 VOC Fegger Time: Accuracy ,5 min on an hourly casis.
The Cable Solice Assemblies will be subjected to the Acciden: Tes: 3ref*1e as shewn in Ftgure 1, Appendix 1 of this Section. Ali Cable Soilce Asse-blies will be energized throughout the Accicent Tec:, exce:: !Or these times wher. voltage crop and insulatio9 resistance enecks are mace.
The splice samples shall be consicered as acceptable if their insulati:n ,
resistance readings == net fall below 500 K ones or if their vettage =re:s ce not exceed 10% ef the coera ing voltage.
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The te:::s were per#crme: as cuttined in ?aragrapn 2.0.
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Tabular tes: resul:s =f recuired electrical measureme.:s.are'.shown'is .
Appenclx til. i
~The' instrumentation and h ulpment sheets located'tn Appendix 17 of this .
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. section show the e=ulpment used for this test and calibration dates.
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APPENDlX l .
TEMPERATURE PROFILE REQUIREMENTS AND RECORDINGS e
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-5ECTION lli - POST TEST INSPECTION .l.0 REQUIRE."ENTS Insoec: each tes: 1:em as detailed below.. Record resui:s of any degraca:!:*,
- nat may cc ur.
2.0 P80CEDURES
*- The Insula:fon was insce::ed for surface tex:ure, discoloration, cracks, or soli :ing.
The tes; 1:e.es were examined :o determine if the insulation nad-rea. aire: cliable. This incluced the shrinkable sleeving, and in :ne case of : e k80 VAC Catie Assee:lles, the sheath encompassing :ne :hree 'ncivi:;.a1 caeles.
'3 0 RESULT 5 The four tes: 1: ems were inspecWd and showee no evicence of cracktrg or narcening. Tne re: mater ta'i contained in the '.'CSF-200-10? and '!OSF 100-10!: s:1':es shewed evidence o' becoming soft encugh to de'er- ~~
and run en 0 the field :encu : Ors and penetra:lon leads. She::graons are shewn In Aeeenclx ! and cata sheets are shown in Aspencix !! cf this section. e 6@
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ggpCpi NC, kk11k.' SC;ENTIFnC SERVICES ANO $YSTEMS GACUP l j 1. 1 r 2 R
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SUMMARY
REPORT OF EQUIPhENT QUALIFICATION ANALYSES NORTHERN STATES POWER COMPANY 04-0910-40 MONTICELLO NUCLEAR GEhERATlhG PLANT Revision 0 NEO CENTRAL FILE-Part D.12A.1C Wyle Test Report Number 44114-2 1 l
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I l C. QUALIFICATION TEST REPORT ON l FOUS CABLE SPLlCE ASSEMBLIES (e.M) LONG TEP For. NCRTHERN STATES PCWE?. COMPAhY MONTICELLO, M!NNESCTA e I
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- DAGE NO. 3 REPORT NO. LLL-50:ENTiFiC SEA n/10EE ANO sYsTEYs GROUP l 5.3- - 8 E~ E8. ENC E S l
5.1 Pur: nase orcer Number M-86383, Nor:ne n Sta:es Power Ocesar.y 5.2 Wyle Qualifica:lon Plan 4411h-1 6.0 TEST ITEM / EQUIPMENT DESCRIPTION 6.1 The four (4) tes: items are described as follows: 2 Test Samples . (Tes 'I tems I A and IA) c' 3 ' #10 AVG Pene: ration Leads (GE, Type . SIS #51-57275)' spliced to
- 1. #3 AWG Field Wi re'(GE # 51-58136TT~
2 Test Samples (Test items 3A.and 4A) of a #1h AWG Pene: ration Lead (GE Type $15 #51-57275) spliced to a fik AWG Fiele Wire (GE #$1-53109). The tes: splices were but: splices covered with Raychem WCSF-N hee:- Shrinkaole Sleeving. . Farther description is shown in Table 11 belew.
' Table il 3
Test l Item Wire insula: ion l Oendue: r l No. Size Voltace Amperes P.esistance : C: lor j l _ _ _ _ i 450 VAC < 25 >Se0K Ohms Rec 1A E AwG ; i Black I 2A E AWG 480 VAC < 25 >500K Ones , 14 AWG 115 VAC < 10 >500K chms crance 3A 4A 14 AWG 115 VAC < 10 o 500K 05ms whl:e ! The cables were removed from Menticello Nuclear Plant and were fa:rica:ec and spliced into test assemblies by Nor bern States Power Company. The cables had been installed for approximately 10 years prior to remeval f.c-the facility.
-.n-w,,--,--,--- , . , - - - - - - - - - - - . - - - - , - - - - - - - - - - . , - - - - - - - - - - , - - , - - - . - - , , - - - - - - - , - - - - - - - - - - , - - - - - - - - - - - - - , - - - - - - - - - - - - - - - , - - - - - - - - - - - - - - , - - - - - - , - - - - - , - - - - - - - - , , - - - - - - - - -
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. 19.
- PAGE NO.
g REPORT NC. N*2
.- s0tENM10 SEMv1015 AC SYSTEf.'S GAOUP e &NEO p8 men APPENDIX l FIGURES' M-e O @ ma O '
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REPORT NO. EEIIL-1'
'sc1ENTIFIO SE*vlCES A.NO SYETEYS GROUP .
? APPEN0lX 11 1 PHOTOGRAPH O L 1
PAGE NC. I!~I gg. EbIIb"2
' ggpCRT 'NC. 's0 ENTIFIC serv!:Es AND sYsT!Ms GRcVP ~ SECTICN !!
SA$ELINE FL'NCTICNAL TESTS l 1.0 REQUIREMENTS-Each tes: 1:em shall be subjected to functional tests tha: Incluce the fellowing: Insulation resistance r Cen:Inuity check Visual. inspection The splice samples shall be' considered as acceptable If : heir insu-latic. resistance readings do not fall below 500K ones, or if :de!- voltage drops do no: exceed 10% of the opera:Ing voltage. l ! . 2.0 PROCEDURES
~
The tes: 1: ems were subjected to the tests described in Fa.agra:5 The con:inui:y
!.0 above. The insula:lon resistance was measured at 500 VOC.
checks were measured wl:5 a digital multimeter. . 30 RESULT 5 The tes: i: ems were subjec:ed to All the test parameters described in tes: ltems met the requirements Of Paragraphs 1.0 anc 2.0 above. the functional :ests. Ca:a sheets are loca:ed in 'opendix i of :his section and 1. s:rumer.:a-tion Eculpment Sheets are located in Appendix 11. 4 ee
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PAGE NC. II*1 50;ENTis.O SERytCES ANO SYSTEMS GROUP REPCRT NC. L'ti-2 6 APPENDIX ~l DATA SHEET e 9 e g -e W. 5
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j .- i I" l l !,;; PAGE NO. E d' M N O' t,;, j j L. REPCRT NC. 5:1ENTIF.: sEstvi E5 ANO SYSTEMS GROUP !.1 i
- APPENDIX 11' INSTRUMENTATION.EQUlPMENT SHEET <3 e
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III"I P AGE No._ Il *2 M IdMdMS se:EN~17.C sEAviCss ANO sYs7sMs GROLP REPOR: N C, __ SECTION Ii1 THEP. MAL AGING 1.0- REQUIREMENTS _ ill be sub-Two each of the two types of Cable Splice Assernbiles wThe aging ti Jectec to a simulated aging test. shown in the table belcw. Acing Atrosokers_* AcInc Time _ Test iteq AcInc Temperature Air 18 Days 1A 268 ; 3'F Air
$h Days 2A 268 3 3*r Air 18 Days 268 ; 3*F 3A Ale SL' Days LA 268 1 3*F The humidity during aging will be uncontrolled.
Data will be recorded as applicable. 2.0 PROCEDURES LA) were placed in fa268'F ther. ally , 3*r The four :est items (! A throughcen: Test rolled cha-ber fer and sub lly are for :he speelfled tlee periods. h aged for 18 days and test items 2A and 4A were t erma Sh days. l 10 years The cable solices had been installed for acercximate h 5L-day yThe 18-day agi prior :o this Qualification Program. simula:ed an additional 10 yeers of cualifteelife. life, and t e period simulatec an additional 30 years of qualified RESULTS 30 items (IA through 4A) were subjected to the speel-The fledfour test environments as described inf Anomaly Paragraphs No. 1). 1.0 Thisand 2.0 a f iencee for with one anomaly noted The test (reference No: The tes: Ice oanom , I approxima:ely 1 1/2 hours.the full aging time :o be accomplished.The red sol amoun: to allow items showed no evidence of hardening d :he fiele concuc:or. or cracking. ite tr.aterial in tes: enough to run onto the pene: ration teacs an l Pretes: and Notice of Ano.aly No. 1 is presentec in Acpendix 1.d instrumer.:e:icn i
%' pcs:-test pheteg-achs are shown In Apcendix l l
1
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- NOTICE OF ANOM ALY I!I"3 NOTICE NO: I P. O.' NUMB ER t "-!6?$3' WYLE JOB NO. Lklik PAGE NO RE*CRT NO. "IIL-I CONTRACT NUMBER:
~ C SPECIMEN O PROCEDURE D TEST EOUIPMENT OATEi 0/9/73 CATEGORY:
Northe n States' Dewe- Cer cenv ATTN: W. A. Sharrul a TO. Cacle Solices- 2A anc LA PART NAM.c: . PART NO. Thermal Aging (Leng Term) 1. D. NO. IkAWG *nd 8 AWG TEST: Wyle Qual. Plan Lk11k-1 4.0
~ SPECIFICATION: PARA.NO. ' 'i i on-'= DATE: 3/903 NOTIFICATION MADE TO:
E. Camebell VIAi I*I*DhC"' NOTIFICATION MADE BY:
- R REQUIREMENTS:
Two each of.:he two types of Cable Splice Assembifes will be subjected te a
$1mula:ed Aging Tes:. The aging time and condltions are shown in the table belcw.
Test item Aging Te cerature Aging Time Aging Atmos:bere lA- 268 - 3*F 18 days Air
- 2A 266 7 3'F Sk days Air 3A 266 7 3*F 18 days Air-
- hA 2'.* 7_ 3*F- 54 cays Air
. .The humidt:y'during aging will be uncontrolled. Data will be re: creed as appll:able.
(* Solices affected)' DESCRIPTION OF ANOMA*.Y: Facility pcwer failure due to electrical s: rm a: 15:30 rcurs. The outage lasted un:11 20:00 nours anc the tes; was res:ar:-:. DISPOSITION - COMMENTS - RECOMMENDATIONS: Continue testing per customer's recuest. Test time to be ex: ended for the perice of f power. Interruption. { oistaitu 80N; h g ".(M' " - origmer Deet. TES* WITNESS ENGINEtt l 7 fs - 1 t i Copies: Latomer '"/(#' j QUALITY CONTROL 2 Coo es: C. c.
- PROJECT Mt.NAGE
- c [, REPRESENTING _
; 1 Coor coerosior:s Director l
i WYLE LAaCRATORIEs - SCIENTIFIC SERVICES ANO SYSTEMS CRCUP - HUNTsVILLE, ALABAMA CC'5437 4411 scam 6N .f
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. WW" APPENDIX 111 INSTP.UMENTATION EQUIPMENT SHEET i 9
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PAGE NC. g g,gg - MIIL*- REPORT NC, s0iENTIFIC SERVICES ANO sYs7 ems GROUP SECTICN IV POST-THERMAL AGING FUNCTIONAL TESTS 1 1.0' REQUIREMENTS Functional' tests will . be performed on tes: Items 1A and 3A as described in Paragraph 3.0, af ter 18 days. . Functional tests will ~ ., be performed on tes items 2A and 4A after 54 cays. Data wit: be recorded as appilcable.
~
2.0 PRCCEDURES The :est items were subjected to the tests described in Paragra:h 1.0 above. The insulation resistance was measured at 500 VDC and :5e continuity checks were measured with a d!5 1tal mul:imeter. A visual inspection was performed. 4 30 RESULTS The tes: 1: ems were. subjected to the test parameters described In Paragraphs 1.0 and 2.0 above. All four test items met the recuire-ments of the fune:lonal tests.
~~ Data sheets are presented In Apcendix I of this sec:icn and Instru-menta:lon and Equipmen: Sheets are presented in Appendix.II.
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PAGE NCI W"2 REPORT NO. LAI11-2 50 TENT!F10 SERVICES AND SYSTEMS 3RCUP 1 . L r .
. r-2 APPENDIX l ~ DATA SHEETS 4 10 se 9 sp =
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- SECTION V
?A)lATION EXPOSURE l.0 REQUIRE.MENTS Two each of two types of Cable Splice Assemblies (test items IA throughLA)shallbeexposedtoascecifiedradiationc'esgof rads Cobalt 60 to 4 x 107 rads. The cose rate shall be 1 x 10 ~'
per hour max 1 mum. 2.0 PROCEDURES The four test items (IA through LA) were olaced in a " hot cell" and exposee to the recuired cose of gamma radiation. 30 RESULTS l The four test Items were subjected to the tests described in Pare-grachs 1.0 and 2.0 above. TF' 'otal cose of gamma raciation was 4.0001 x 107 rads, at a dese ce of S.33 x 105 raes per hour.
- A letter of certification from Georgia institute of Technolcgy Is shown in Appendix i.
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- M MMO s:iguripic stavi:Es ANO sysTEvs CROUP REPORT NC.
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PAGE NO. g. I 2 REPORT NO. st 1NTIFic sEPVtCES AND SYSTEMS GAour l l l SE TION VI POST-AADIATION FUNCTIONAL TESTS 1 -
- 1. 0 - REQUIREMENTS The four test items shall be subjected to functional tests as described in Section ll, Paragraph 1.0.
2.0 PRO EDURES The test items were subjected to the test parameters described in
~
Paragraph 1.0 above. 3.0 RESULTS The test items showed no electrica*. evidence of degradation, althcLg-ltems IA anc 1A showed visual evidence'of the insulation on ne flet: concuctors becoming soft and pliable. Data-sheets are presented in Appendix 1 of this section and Instrumer:n-tion Equipment Sheets are presented In Appenelx !!. 9
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Part-D.12A.1C is continued in Volume 5 9
1 .
." as3rr e m L.. ,; A.4wtgidd GENERAL ELECTRIC BUSINESS N. E. FILE COPY CENERAL ELE CTRIC COMPANY 1285 BOSTON AVENUE DEPARTMENT BRIDGEPORT. CONNECTICUT 06602. Phone (203) 334 1012 5 /z. A v 6 // // N / .
May 16, 1980 R1ECm : VFr) Bechtel Power Corporation P. O. Box 60860 BECHTEL Cokrv,wisoN-Terminal Annex los Anceles Office Los Angeles, California 90060 Attention: Mr. R. L. Rogers
Subject:
Southern California Edison Company San Onofre Nuclear Generating Station Units #2 6 3 Bechtel Power Corporation Job #10079 600 Volt Power & Control Cable File S 023-304-11
Dear Sir:
gg Please find enclosed Franklin Research Center's final report #F-C5265-1 covering tests of factory reworked electrical cables in a simulated loss-of-coolant accident environment. At the request of Bechtel Corporation, the following is an expanded description of the test specimens as noted in Table 1 of Franklin Research Center's Report #F-C5285-1. SAMPLE DESCRIPTION The following specimen numbers are those shown in FRC Report F-C5285-1. C5285-4A 1. Insulation was removed from both ends of the cable to be reworked (joined).
- 2. Individual strands of the conductors to be reworked (joined) were cut in a stagger formation and individually silver brazed together in accordance with BMI #6 Section 8-0.
- 3. Uncured insulation, in tape form, was wrapped over the brazed strands and cured in a hot mold in accordance with BMI #13 Section 7-0.
- 4. Overall length of the reworked crea was approximately three inches.
- 5. Samples were selected so that the conductor reworked area was located in the middle of the sample length.
-- - - .~~-~-
'i g ;p y . >
g g h/ ... ( . Mr. R. . L; Regers May 16,' 1980 Page 2-CS 285-5 A 1. Conductor was factory butt welded at' prescribed intervals 2. in accordance with BMI f 6 Section 8-0. ,
- 3. Reworked conductor was insulated in normal manner.
Samples were selected so that the conductor reworked area was located in the middle of the sample length. CS285-6A This sample was prepared in an identical manner as Specimen C5285-4A. CS2BS-7A This sample contained no factory rework conditions. C5285-8A 1. Insulation was removed from both ends of the cable to be joined. 2. The conductor ends were mechanically crimped into a commercially available, Burndy Corp., metal splice.
- 3. The metal splice was covered using a commercially available, Raycham, heat shrink insulation sleeve.
- 4. Samples were selected so that the conductor reworked area was located in.the middle.of the sample length.
Please acknowledge your acceptance of this report by return letter. 9 Very truly yours, GENERAL ELECTRIC COMPANY
. M"+ W . Galloway, Manager ndustrial & Utility Sa .s /jh enclosure cc: Bechtel Southern California Edison E G_E H E. Amon C. C. Coppin J. E. Geiger W. B. Brooks J. C. Cohon B. L. Cahan E. Hatzler C. O. Hoppes J. Hosmer A. C. Bruhin D. E. Nunn D. Connelly J. Kitchens H. W. Poole F. Garrison J. Woo L. Seyler S. B. Hamilton R. W. Mathewson
_ _ _ _ _ . -}}