ML20236R436

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Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Repts 50-498/87-27 & 50-499/87-27
ML20236R436
Person / Time
Site: South Texas  STP Nuclear Operating Company icon.png
Issue date: 11/19/1987
From: Callan L
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To: Goldberg J
HOUSTON LIGHTING & POWER CO.
References
NUDOCS 8711230279
Download: ML20236R436 (2)


See also: IR 05000498/1987027

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NDY 191987;

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In Reply Refer To:

Dockets:

50-498/87-27

50-499/87-27

Houston Lighting & Power Company

ATTN:

J. H. Goldberg, Group Vice

President, Nuclear

P. 0. Box 1700

Houston, Texas

77001

Gentlemen:

Thank you for your, letter of September'28.- 1987 . in' response to- our letter

and Notice of Violation dated August 28, 1987. We have reviewed your reply and

find it responsive to the concerns raised in our Notice of Violation. We will

review the implementation of your corrective actions during a' future inspection

to determine that full compliance.has been achieved and will be maintained.

Sincerely,_

Original Signed By

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A.D. Beach

L. J. Callan, Director

{DivisionofReactorProjects

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Houston Lighting & Power Company

ATTN:

M. Wisenberg, Manager,

Nuclear Licensing

P. O. Box 1700

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Houston, Texas

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Houston Lighting & Power Company

ATTN: Gerald E. Vaughn, Vice President

Nuclear Operations

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P. O. Box 1700

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Houston, Texas

77001

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September 28, 1987

ST-HL-AE-2337

File No.: G2.4

10CFR2.201

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U. S. Nuclear Regulatory Commission

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Attention:

Document Control Desk

Washington, DC

20555

South Texas Project

Units 1 and 2

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Docket Nos. STN 50-498, STN 50-499

Response to Notice of Violation 8727-01

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Houston Lighting & Power Company has reviewed Notice of Violation 8727-01

dated August 28, 1987, and submits the attached response pursuant to

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10CFR2.201.

If you should have any questions on this matter, please contact Mr.

J. S. Phelps at (512) 972-7071.

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J. H. Goldberg

Group Vice President, Nuclear

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Attachment:

Response to Notice of Violation 8727-01

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ST-HL-AE-2337

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File No.: G2.4

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11ouston Lighting & Power Company

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CC:

Regional A&ninistrator, Region IV

M.B. Lee /J.E. Malaski

Nuclear Regulatory Ccmmission

City of Austin

611 Ryan Plaza Drive, Suite 1000

P.O. Box 1088

Arlington, TX 76011

Austin, TX 78767-8814

N. Prasad Kadambi, Project Manager

A. von Rosenberg/M.T. Hardt

U.S. Nuclear Regulatory Commission

City Public Service Board

7920 Norfolk Avenue

P.O. Box 1771

Bethesda, MD 20814

San Antonio, TX 78296

Dan R. Carpenter

Advisory Committee on Reactor Safeguards

Senior Resident Inspector / Operations

U.S. Nuclear Regulatory Commission

c/o U.S. Nuclear Regulatory

1717 H Street

Commission

Washington, DC 20555

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P.O. Box 910

Bay City, TX 77414

Claude E. Johnson

Senior Resident Inspector / Construction

c/o U.S. Euclear Regulatory

Commission

P.O. Box 910

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Bay City, TX 77414

M.D. Schwarz, Jr., Esquire

Baker & Botts

One Shell Plaza

Houston, TX 77002

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J.R. Newman, Esquire

Newman & Holtzinger, P.C.

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1615 L Street, N.W.

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Washington, DC 20036

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R.L. Range /R.P. Verret

Central Power & Light Company

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P. O. Box 2121

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Corpus Christi, TX 78403

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Revised 07/16/87

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Attachment 1

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ST-HL-AE-2337

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File No.: G2.4

Page 1 of 2

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South Texas Project

Units 1 and 2

Docket Nos. STN 50-498, STN 50-499

Response to Notice of Violation 8727-01

I. Statement of Violation

" Criterion V, Appendix B of 10 CFR Part 50 requires that activities

affecting quality be prescribed by and accomplished in accordance with

appropriate instructions.

The specification for piping erection and

field fabrication, Specification 5A010PS0002, requires that external

surfaces of stainless steel shall be free of organic films and

cor,taminants such as oil, paint, and preservatives.

" Contrary to the above, the NRC inspectors observed that the external

surfaces of the discharge piping of the containment spray pumps, the high

head safety injection pumps, and the low head safety injection pumps were

spattered with paint, insulation glue, and lubricants."

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II. Reason for Violation

During coating and insulation activities, inadequate protection was

provided to surrounding equipment and piping.

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III. Corrective Action Taken and Results Achieved

Actions taken to correct the deficiencies are complete. The insulation

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contractor (PCI, Incorporated) conducted an inspection of insulated

equipment and components in areas where the potential existed for

adhesive spillage or splattering on stainless steel piping.

PCI found no

additional cases. The insulation adhesive (Rubatex) is known to be

unacceptable for coating stainless steel equipment.

Spilled and/or

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splattered Rubatex which was found on stainless steel piping was removed.

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PCI also retrained its personnel to ensure that the cleanliness and

protection requirements of site specification 5A010PS0002 are maintained

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during insulation installation.

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Ebasco Constructors, Incorporated (ECI) also performed a reinspection

program for piping in both units. The reinspection program identified

additional instances of foreign material on the exterior of stainless

steel pipe. These cases were documented on Nonconformance Reports

(NCRs). Apart from the Rubatex, the foreign material found on the piping

was determined to have acceptable levels of halogens and would not

adversely effect the stainless steel pipe. Therefore, the oil / grease,

paint, and tape residue identified on the pipe in the reinspection did

not need to be removed. As stated above, PCI removed the Rubatex.

L4/NRC/a/hg-0

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Attachment 1

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ST-HL-AE-2337

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File No.: G2.4

Page 2 of 2

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IV. Corrective Steps Taken to Prevent Recurrence

In addition to the retraining of PCI personnel, ECI coatings applicators,

foremen, and general foremen were reinstructed on the requirements for

protecting adjacent equipment and piping during coatings activities.

Site procedures which govern coatings activities were revised to clarify

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and enhance these requirements.

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STP will include an examination of the external cleanliness of stainless

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steel pipe in the normal housekeeping activities for Unit 2.

Discrepancies identified will be remedied in accordance with approved

site procedures.

Current site procedures require an inspection of stainless steel pipe

which is to be insulated prior to installation of the insulation.

In

addition to this requirement, uninsulated stainless steel pipe will be

inspected to insure adequate external cleanliness prior to fuel load

of Unit 2.

Discrepancies will be remedied in accordance with approved

site procedures.

V. Date of Full Compliance

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STP is in full compliance at this time.

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