ML20236D087

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Generating Station Engineering Administrative Procedure A-11, Calculation Completion & Control
ML20236D087
Person / Time
Site: Fort Calhoun Omaha Public Power District icon.png
Issue date: 05/31/1988
From:
OMAHA PUBLIC POWER DISTRICT
To:
Shared Package
ML20236D071 List:
References
A-11, NUDOCS 8903220452
Download: ML20236D087 (15)


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ATTACHMENT 4 GSE Administrative Procedure A-11 Calculation Completion and Control

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'fl.. ADIIINISTRAT10fl PROCEDURE A-11 1 "q l Calculation Comoletion and Control

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1. 0 :- PURPOSE, This procedure provides :for she control of Generation Station. Engineer-ing (GSE). calculations by Engineering Services.

2.0 SCOPE

.This procedure applies' to 'all calculations that areLoriginated or revised:'-by GSE. contractors;and vendors. This procedure shall addressi their proper control and . retrieval. ':

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3.0- DEFINITIONS 3.1 ' Calculation

-A computation ta .uustantiate an engineering decision.

'3.2 Calculation Indov'

.. ; .A ' log,that contr:Is the numbering'and summarizes the calculation.. See

.j Form GSE-A-ll-3.

3.3 Calculation Covor Sheet '

The .first page 'that provides identification, information and distribu-tion for each calculatio See Form GSE-A-ll-1.

3.4 . Record of Revision Sheet (s) j A record of . changes that briefly describe why each revision was made to that calculation. See Appendix A-ll-2.

3.5 Comouter Aided Retrieval (CAR)

A computer data base, GSEl, that lists the. desired documents for re-trieval.

3.6 Short Term Calculation A calculation which is prepared to justify a temporary condition.

3.7 Interim Calculation Calculations prepared as part of the design process which do not yet represent the as-built conditions.

1 A-ll.1 Rev. 5/88 e .e _ _ . .

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4.0 REFERENCES

j a ;>r 1 4.1 GSE Procedure A-2, Modification Request Development 4.2 GSE Procedure A-4, Outside Engineering Services l 4.3 GSE Procedure'B-2, Production of Design Descriptions and Evaluation of Nuclear Modifications 4.4 GSE Procedure B-9, Technical Calculation Production. Checking and Approval 4.5 GSE Procedure B-ll, Design Verification 4.6 Standing Order No. G-21, Station Modification Control 5.0 PROCEDURE The indexing system assigns a unique retrieval number for each individ-ual calculation. This includes both the calculation number and the CAR number. The remainder of this procedure will address the indexing forms ~and the assignment-of these identifiers. )

5.1 - Calculation t The as-built calculation is the control document. The original calcu-  !

.s, 4 s lation is filed, maintained and revised to represent the.as-built '

condition.  !

Pages of the calculation will be consecutively numbered. Each sheet will also show the total number of pages for that calculation. An example appears as Page 1 of 10, Page 2 of 10, etc. .

Multiconnect/ tag calculations are undesirable in as-built form as they i cannot be indexed and filed. Any calculation that collectively ad-  !

dresses multiple components may exist only in an active MR or ES file. Once the calculation is as-buf.lt, it must be separated into a t single calculation for each component. If a calculation for the l component already exists then each calculation on file must be revised to show as-built condition.

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'l To reduce the volume of superfluous information retrieved by tag k i searches, tags not relating to the information-within are not indexed.

'# Clouded references with 'the -note ". tag (s) not indexed in this calc"  ;

indicate this information;is not' recognized.by the CAR system-for this calculation. Not recalling this information simplifies the combining ,

of all relevant information for one component under one calculation 1 number. i New calculations are indexed during t'he design. phase and'are keyworded "Z". They are ' active and are not as-built. They are,not available for reference or revision until as-built by the Design Engineer. t Revisions to existing calculations are.not indexed during the design phase. 1 Calculations that are prepared.to justify a temporary condition will be keyworded " CALC SHORT TERM". If.the temporary conditions become permanent, then the appro.priate calculations will be revised to as-built conditions. Even though conditions are temporary and no perma-nent changes are implemented, the new calculation or revision will be retained. The CAR entry description wil1 be prefaced with " Calc Short Term" then followed by the description. If the package is cancelled

-the calculations are voided.

If short term calculations are revisions of existing as-built calcula-  !

tions, they will be considered new.and assigned.new' calculation num- i bers. If short term calculations are revisions of existing short term (7 calculations, the existing calculation is revised and no new calcula-

%; tion is created.  ;

5.2 Calculation Index Sheet When revision of an existing calculation is not sufficient, a new calculation is created. Upon preparation, a new calculation will be given a calculation number and logged into the Calculation Index.

Contractor, vendor, or consultant calculations will be indexed upon receipt. The calculation number will be the next sequential number for that station's index. There ~ is a separate index for each station. The station coding and numbering is as follows:

a) Ft . C al houn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC00001, FC00002, e tc .

b) Nebraska City ....... .... .................NC00001, NC00002, etc.

c) Omaha Stations (all other stations)........ 0S00001, 0S00002, etc.

A-ll.3 I Rev. 5/88

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The? title will . be ~ the same 'as on' the Calculation- Cover Sheet. : The Q'ehA :

REVISION .0 ATE is'the latest date.that appears ~with the approval' signa-itures.ifor !that revision on the. Calculation Cover Sheet. This latest r signature! date will'be:placed.in the-Revision box showing the current

.revisionE number. :If more revision spaceLis required than the 9. spaces.

provided, .an additional Calculation Index?page-may 'be inserted :immedi-e ately.:following. the page containing the applicable. calculation num-

.- be r. CONFIRMATION- REQ'D-'is completed next. 'See section 5.7. .The -

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" SUPERSEDED / SUPPLEMENTED BY" . col umn references the calculation that.

c ' supersedes or supplements this- calculation.

.The.MR/ STUDY NUMBER ' identifies the package for which' the calcul.ation {

Lis.. developed.~ The GSE discipline or contractor / vendor code is entered under DEPARTMENT. Each completed revision-is microfilmed.

5.3 Calculation Cover Sheet The' Calculation ' Cover' Sheet ' is completed as the first page for each

written or-l computer generated- calculation.~ This will replace Form
GSE-B-2 . for calculations. 'It .is to' be. completed by the originator of' the calculation. It will be added'to consultant, contractor, or vendor calculations not- having. a Cover Sheet. The Cover Sheet. pro-N vides' a', summary forL the attached calculation. .The Cover Sheet is divided into three areas:

a)l CALCULATION' IDENTIFICATION area provides .for the calculation-

$n*$ number, modification / engineering study package, department,'.facili- ,

ty, ' area, system, component tag, calculation title, . safety catego-ry and contractor / vendor ' reference.

b) CALCULATION APPROVAL area provides for revision control and sta-tus. The PREPARER. and CHECKER columns must be signed and. dated along with the INDEPENDENT REVIEWER column when design verifica-tion is required (refer to' B-9 and B-ll). The current. sequential revision number is listed in the REV. NO. column. If this calcula-tion is superseded by or supersedes another calculation the associ-ated calculation numbers are listed in the NEW. CALC. N0. and the SUPERSEDES CALC. NO. columns. The CONFIRMATION REQUIRED columns indicate confirmation status. Signature requirements are indepen-dent 'of confirmation status. See Section 5.7 for guidance on CONFIRMATION REQUIRED.

The job I.D. will be included with signatures for computer calcula-tions.

Calculations received from consultants, contractors, or vendors will have a note placed in the PREPARER / REVIEWER area referencing the attached calculation 'for proper approval signatures and dates.

c)' DISTRIBUTION area provides control of distribution and assures the same distribution when revised.

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' Record Lof' Revision Sheet ~

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A~ description o'f eachL. revision is. noted on the Record ofl Revision

Sheet.: In-' addition'to the revision,:the MR number will be included.

A.; horizontal line. drawn, after each rev'ision separates the? entries.,

Thel Record 'of Revision. Sheet ,follows the ' Cover Sheet EforJ each-calculation. See Appendix A-11-2.

-. 5 . 5 Record RetrievaDCAR System s Calculations .can be - retrieved with theLaid of the, CARL system by com-pleting the following prompts:

a)' FILE NUMBER: -is the document address in the computer file. q b) DRAWING- NUMBER: the 'first entry'is. the Calculation ' Number as ' i

signed from the CalculationLIndex. The second entry is~the con- l sultant, . contractor or vendor calculation number. -The calculation

.cannot be ret'rieved_by this second entry.

c) VEND 0R NAME !or . NUMBER: the first entry indicates ~ thel originator -

of.the calculation The second entry pertains to'additio'al n sourc-es assisting in producing the calculation. The' calculation.cannot:

be. retrieved by this second entry, d) DESCRIPTION KEYWORD: use " CALCULATION" for all calcula' 'ans - that-represent as-built conditions.

" CALC. SHORT TERM is for calculations that a're releva'nt fors tempo-rary . conditions. 'The short term calculations do not permanently alter _as-built conditions.

The letter "Z" is used for- active calculations. .These calcula-:

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h tions are maintained in-the_MR or. Engineering Study file.

"0BSOLETE" is for calculations that. are no lo'nger valid or are voided.

e). SYSTEM CODE: is the system the component is identified with.

f) TAG NUMBER (S): component tags will'not be listed for active (Z) calculations.

Component tags will be added when the calculation becomes as-built.

Include within this field, a cartridge _and frame reference may ,.

appear. The reference is to microfilm historical documentation )

pertaining to this calculation. An entry may appear such as .

CT1310-0311 where CT1310 will be the cartridge number and 0311 j will be the frame number on the microfilm reel.

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. g) The remaining fields on the CAR system are non-searchable. These "y;,

't entries are for information only. They will provide the same-information -as they do for drawings with one exception. For.

calculations. the REVISION SHEET NUMBER will indicate the date of the calculation. .The format is year, month, day (yy,mm,dd). The revision date is the latest date that appears with the approval  !

signatures for that revision on the Calculation Cover Sheet.  !

1 The CAR system is updated by Engineering Services. The Design Engineer is responsible for notifying Engineering Services of tag assignment and keyword choice when the calculation is as-built. .

See Appendix A-11-4 and Section 6.0. Upon notification, Engineer-ing Services will make all entries and revisions to the CAR 1 system.

5.6 Revision Control During the design phase, calculations are developed by creating a new interim calculation or revising an existing calculation. Both will be controlled through the design process. The Design Engineer is 1 responsible for preparing and controlling all revisions.

If an existing calculation is revised, the revisions are made on a copy of the original. An interim revision sheet is attached and all revisions are noted on a copy of the calculation cover sheet below any

,_.. existing revisions that may appear. Interim revisions will start with F~ "

"A" and continue alphabetically. When the modification is updated, the Design Engineer will revise the original calculation. Only the as-built condition will be included. The original cover sheet and revision sheet will be signed and revised to the next revision number.

All interim revisions will remain in the MR file, and the completed  !

original will be returned to Engineering Services.  !

If a new calculation is required, an interim cover. sheet and revision i sheet will be. prepared. The interim revisions will start with "A" and continue alphabetically. The Design Engineer will complete the index-ing information and obtain a calculation. number when the calculation is initially prepared. Subsequent interim revisions need not be indexed. When the modification is updated the Design Engineer will .i complete a new calculation cover sheet and revision sheet. All  !

interim revisions will be deleted and the original calculation will become revision 0. All interim calculations will be left in the MR file and the original will be transmitted to Engineering Services.

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c- Each GSE woriginated; calculation ;willlbegin with revision '!0" and 'be ]

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sequentially 1._ numbered for, each revision.

vendor calchlationsrthat areJ-revisedL by GSE continue'with the next.

Consultant,. contractor, or a

L sequential' Fevision number. All . changes must clearly indicate. the revision number. ;For minor changes, a vertical:bar_and. revision'num-ber willJ. appear next the the-change. Fors extensive' changes, a verti-

- cal line is placed down the entire right' hand margin.'of that:page orLa.

3 new sheet is prepared. ,

, j The revisiod will appear _at the Ltop of the_ page. The' vertical bar(s) stay in place _until the next revision-, All Gilbert-Commonwealth seis-mic design ; computer calculations' for the Mechanical' Department. are considered . revision 0 regardless of the revision or run number. Due=

.to the nature of_ computer:calculationsLrevision numbers assigned.to each computer run for. contractor / vendors will not be. tracked. The [

first revision to-these calculations by OPPD will start with revision

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5.7 Confirmation 't a) CONFIRMATION REQUIRED-N0 will" be checked when the calculation' inputs / assumptions require no further confirmation, b) CONFIRMATION REQUIRED-YES' shall- be checked when the calculation must be issued to support the design ~ process and contains inputs /

assumptions _which need confirmation. For example, the weight of-a

  1. 4 valve NE :when ~aisspecificassumed.to valve'behas100been lbs. -selected This assumption will be modifica.-

for this piping confirmed -

. t i o n .' The~ preparer shall clearly identify the inputs / assumptions requiring confirmation within the. calculation body.. .l All calculations .wh'ich require confirmation must' be confirmed. j prior .to as-built status. Removal ~ of the CONFIRMATI0tl REQUIRED-YES status /is accomplished as follows:

1) If all inputs / assumptions are confirmed as originally stated, the calculation preparer need only change the Calculation Index and' Cover Sheet CONFIRMATION REQUIRED from "Yes" to "No" and initial and date. 4
2) If confirmation ' alters the original inputs / assumptions and impacts the calculation results, the calculation is revised.

The calculation will reflect the new CONFIRMATION REQUIRED  ;

status and the new revision. The preparer shall update the ]

Calculation Index and Cover Sheets CONFIRMATION REQUIRED sta- j tus as before. q l

Confirmation must occur prior to the calculation being as-built.

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n 6.0 FILING  ;

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  • When a modification is updated the calculations will be listed on the l

l Drawings / Calculations form, Appendix A-11-5, by the Design Engineer. J In addition, the column KEYWORD will be marked CALCULATION or CALC )

SHORT~ TERM 'for the' appropriate indexing of each listing. (See'Sec- l tions 5.1 and 5.5d & f.) The Design Engineer and applicable depart-ment manager will sign the- Drawings / Calculations form and forward it to Engineering Services. q i

If the calculation is a revision, Engineering Services will file the l revised -original received from the Design Engineer. Copies of the interim revisions will be destroyed by the Design Engineer. Calcula- '

tions that are keyworded "Z" remain with the MR or ES file until they are as-built by the Design Engineer or the modification is cancelled or closed. The keyword will be changed, tags added and _the original calculation transferred to the calculation files by Engineering Services at that time.

Calculations that are keyworded " CALCULATION" or " CALC SHORT TERM" are filed together by calculation number. 1 Superseded and voided calculations will be retained in the file sys-tem. The Calculation. Cover Sheet, Index and CAR system are revised to indicate the new condition. The File and Calculation Numbers are unchanged.

Calculations are filed in order by Calculation Number. A folder ex-ists for every calculation number regardless of its status. A folder l will contain a calculation or a notice indicating why not.

The calculation files will consist of two colors of folders: one yellow and one red. The yellow folders indicate calculations complet-ed prior to the fcrmation of GSE in 1975. These calculations may not  ;

have been reviewed and approved by GSE. The red folders indicate '

calculations completed after 1975. These calculations have been re-viewed and approved by GSE.

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A-ll.8 f Rev. 5/88 1

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t CALCULATION COVER SHEET GSE-A-ll-1

  • SEE INSTRUCTIONS ON REVERSE SIDE I CALCULATION IDENTIFICATION PAGE 1 OF
O ENGRG STUDY (f CURRENT MR NO' DEPARTMENT (S)

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CALC. NO. O EEAR NO. QA CATEGORY (V)

O COE STATION, FACILITY / AREA, SYSTEM NO., COMPONENT TAG NO. NO COE CALCULATION TITLE (Indicative of the Purpose) NTRAC OR VE R WORK PACKAGE NO.

  • APPROVALS - SIGNATURE & DATE REV. NO. . CONFIRMATION SUPERSEDES OR NEW .
  • REQUIRED ( y)

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  • PREPARER (S) / DATE(S) CHECKER (S)/ DATE(S) OR REV. O. YES NO REV EV/ER S / DATE(S) i c i

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  • l l COPY l l COPY NAME & LOCATION SENT GROUP NAME & LOCATION SENT GROUP I I (v) I l v) l I I I I l l l l l l I I I I I I I I

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Note: These instructions.will be printed on the back side of Form cSE-A-ll-1.

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CALCULATION COVER SHEET

' COMPLETION INSTRUCTIONS a

BLOCK l INSTRUCTIONS i ALL . Cross out or place NA for "Not applicable" when the information does not apply.

APPROVALS COE calculation, when the entire review is performed .p by the Independent Reviewer, his/her name and date appears in the separate independent Review block. j REV. NO. OR Indicate the number (s) of the current vendor / contractor NEW CALC NO. calculation revision, the current and any past revision (s) of GSE orig'inated calculations, and/or a new calculation number if this calculation is superseded by another calculation.

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.. SUPERSEDES The previous calculation number or revision number CALCULATION NO. which is superseded.

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OR REVISION NO.  ;

NOTE; Superseded calculations (whole or in part) filed in calculation historical working i!!es shall be marked " Voided / Superseded by Calculation _,

Rev._," when applicable.

CONFIRMATION CONFIRMATION REQUIRED "NO"-This status REQUIRED should be checked when all calculation inputs / assumptions are known and firm.

CONFIRMATION REOUIRED "YES"-This status shall be checked when the calculation must be issued to support the design process and contains inputs / assumptions which need verification at at later date.

See Administrative Procedure.A 11, Calculation Numbering and Control, para 5.7 for further guidance.

I DISTRIBUTION List of recipients ci copies of calculation and results.

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SPECIAL DISTRIBUTIDHs

>>b GSE-A-9-7 FORM m copygs REVISION SHEET No -FILE No.

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  • F0EV. 01/22/85 1 DESIGN DOCUMENT No. I PAGE -J CONTINUED DOCUMENT TITLE:

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NO.  : DESCRIPTION / PURPOSE (MR *) PREPARED APPROVEC BY

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CURRENT REVISION ' REVISION. SHEET 1 ,

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1 I l THE ADDITIONS / DELETIONS NOTED ABOVE HAVE BEEN REVIEWED AND APPROVED ~ FOR ENTRY IN THE GSE1 COMPUTER AIDED RETRIEVAL PROGRAM. ,

SIGNATURE / DATE l A-11.12 Rev 5/88

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' DRAWINGS / CALCULATIONS WHICH REQUIRE' REVISION-AS A-RESULTIOF's j MR- -

SAC ACCEPTED DATE: MCR RCVD DATE: 12 WEEK'DATE:

MARK-UP DWGS SUBMITTED BY: DATE:

MR FILE REVIEWED AND PURGED BY: DATE:

WO' CLOSED OUT BY DATE:

THE FOLLOWING IS A COMPLETE LISTING.0F ALL DRAWINGS / CALCULATIONS REQUIRING REVISION AS A RESULT OF THIS MODIFICATION. i DOCUMENTS REVIEWED AND APPROVED BY: -j

.. i CIVIL DEPARTMENT MGR ELEC DEPARTHENT MGR

( MECHDEPARTMENTMGRh.

1 MARK-UPS RECEIVED BY DOCUMENT CONTROL AND TRANSMITTED TO DESIGN: DRAFTING'BY:  : DATE:

{N.>CALCULATIONSASBUIL7AND DOCUMENT-CONTROL NOTIFIED BY: DATE:

I UPDATE ORIGINAL DWGS PER:

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FILE No. ATTACHED 'CONST PKG

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