ML20235W619

From kanterella
Jump to navigation Jump to search
Rev 5 to QA Plan for Operations
ML20235W619
Person / Time
Site: South Texas, 07100645  STP Nuclear Operating Company icon.png
Issue date: 06/05/1987
From: Goldberg J, Vaughn G, Westermeier J
HOUSTON LIGHTING & POWER CO.
To:
Shared Package
ML20235W569 List:
References
NUDOCS 8710160334
Download: ML20235W619 (82)


Text

-

HL&P 6689 f544)

]

SOUT' TEXAS PROJECT ELECTRIC GENERATING STATION NO[

H i

OPERATIONS QUALITY ASSURANCE PLAN-5 T~I PAGE 1

OF l'

EFFECTIVE

' 6/5/87 Revision No.

5 Effective Date 6/5/87 G 'M N 5

Approved by:

V

f. H. Goldb' erg I

Date Group Vice Pre ide t,, Nuclear

/d[

Endorsed by*

/[h w

~

G. E. Vaughn/

.Date Vice President, Nuclear Plant Operations h

Endorsed by:

r LA'. Westermeier Date Managr, South Texas Project 4

N7 Approved by:

(J.

. Geiger Date 14 a er, Nuclear Assurance Approved by l[)A A

[8892 J '. D."6r eh5'

'T Date p rations QA Manager dId/ M 6'26 87 Prepared by:

Date l

h, k [t f)'hh" NUCLEAR PLANT OPE rearf 1.

Document Control Center Sy f

1 b

Controlled Copy No.

a'*

ONLY.-

e

,i.......,

8710160334 071009 PDR ADOCK 05000490

~

G PDR a-_____-___

- HL&P6689(544)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Table of N O.

+

OPERATIONS QUALITY ASSURANCE PLAN Contents 5

[

TABLE OF. CONTENTS PAGE 1

O'F 2

T EFFECTIVE 6/5/87' Section

. Title of

Effective Effective Number Section Revision No.

Date Definitions 2

06/05/87 1.0 Organization 2

01/30/87 2.0

-Program Description 3

06/05/87 3.0 Conduct of Plant Operations 2

02/28/86 4.0 Qualification, Training, and 1

12/02/85 Certification of Personnel

'5.0 Maintenance, 7, Ins ta11atiort of.

1 12/02/85 Modifications, and Related e

Activities 7

f 6.0 Design and Modification Contro]

2 01/30/87 6

7.0-Procurement 2

01/30/87 8.0 Control and Issuance of Documents 1

12/02/85

.9.0 Control of Material 1

12/02/85 10.0 Inspection 3

06/05/87 11.0 Test Control 2

12/02/85 11.1 Prerequisite and Preoperational Deleted Test. Program 12.0 Instrument and Calibration 2

01/30/87 Control 13.0 Deficiency Control 1

12/02/85 j

14.0 Records Control 1

12/02/85 15.0 Quality Assurance Audit 2

01/30/87 and Surveillance g(JitPAAJyp%%}

'4.X4 ONLY 9.G;..

HL&P 6689 584)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Tabla o'r NO.

OPERATIONS. QUALITY ASSURANCE PLAN' Contents 5

TABLE OF CONTENTS PAGE' O'F -

2 E'

2 r.

EFFECTIVE 6/5/87' Section Title of Effective Effective Number' Section Revision No.

Date-16.0 Nuclear Fuel Management 1

12/02/85 17.0 ASME.Section'XI.- Repairs 1

12/02/85 and Replacements 18.0 ASME Section XI - Examination 1

12/02/85-and Testing Z

d..

. 4% ' ih u

, cfQ,Qj L.,"

np l

L'9'}, G &-

gfu#".. <h(%gnfe e

'9 Q

,l O

m__.__

' HL&P 6689 Hi 84) '

~

NUMBER R EV.

i SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O..

Def.

2-l OPERATIONS QUALITY ASSURANCE PLAN PAGE-1 OF-7 Ij

~

DEFINITIONS EFFECTIVE ATE 6/5/87 This section is provided.to' define terminology used in various sections of the OQAP, and.they are derived from standard definitions where possible. Program procedures and' documents which implement the OQAP may provide variations.of-these definitions providing the intent of the.0QAP definition and requirements y

are: satisfied.

DEFINITIONS Abnormal Condition.- Any of the following:

a.

Exc'eeding of a limiting condition.for a power plant operation established in the applicable technical specifications.

b.

Observed inadequacies in the implementation of administrative or procedural. controls such that the inadequacy causes or threatens to cause.the existence or development of an unsafe condition in

~

2 connection with the operation of a nuclear power plant.

c.

Conditions arising from natural or off-site man-made events that i

affect or threaten to affect the safe operation of a power plant.

Administrative Controls - Rules, orders, instructions, procedures, policies, practices, and designations of authority and responsibility written by management to obtain assurance of safety and high quality operation.

j Approval * - An act of endorsing or adding positive authorization or both.

Approved Vendors List - A listing of Vendors who have been evaluated to specific criteria and have been found to be qualified to provide specific items and/or services.

As-Built Data * - Documented data that describe the condition actually achieved in a product.

A dit - A documented activity performed in accordance with written procedures 3

or checklists to verify, by examination and evaluation c,f objective evidence, that applicable elements of the quality assurance program have been developed, documented, and effectively implemented in accordance with specified requirements. An audit does not include surveillance or inspection for the purpose of process control or product acceptance.

f& Y

~ ~

M D

i k

~

CMw j

l

.e' i

HL&P 6M9 (5-84)

~

NUMBER-

REV, J

N O.

' SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION

~

Def.

2 OPERATIONSQUALIT[ASSURANCEPLAN

'7 f

PAGE-2 op j

. DEFINITIONS EFFECTIVE -

DATE j

6/5/87 Authorized Nuclear InspectorL(ANI)

Inspectors performing inspections required by Section III of the ASME Code who have been qualified'by

! written examination'under the rules of any state of the United States or Province of Canada which has adopted the Code. The inspector shall;be an-

_ employee of an authorized inspection agency and shall not bc an employee of.the Certificate of Authorization holder. The ANI shall meet the requirements ~of ANSI N626.

Calibration - The' process'by which standards or working equipment are checked against standards of known higher accuracy and adjusted as necessary to ensure-their comp 2.iance with designated. specific.ations.

Certification * - The' action of determining, verifying, and attesting in writing to the qualifications of personnel or material.

2

~

Cleanness * - A state of being clean in accordance with predetermined standards, and usually implies freedom from dirt, scale, heavy rust, oil, j

or other contaminating impurities.

j Commercial Grade Item - A commercial grade item (as defined in 10CFR21) is one which:

a.

Is not' subject to design or specification requirements that are unique to the rouclear puwer industry.

b.

Is used in applications other than in the nuclear power industry, Is to be procured from a manufacturer or supplier on the basis of c.

specifications set forth in the manufacturer's published product description (i.e., catalog).

'd.

Is relatively simple in design and'is mass produced to a widely recognized standard.

Is produced in-competitive markets in which commercial pressures e.

ensure that the quality of the product does not vary sufficiently to.

affect its critical characteristics.

Component * - A piece of equipment such as a vessel, piping, pump, valve, or core support structure, which will be combined with other components to form an assembly.

Contaminants * - Foreign materials such as mill scale, dirt, oil, chemicals, and any matter that renders a fluid, solid, or surface impure and unclean according to present standards of acceptable cleanness.

Contractor - Any organization under contract for furnishing equipment, material, or services. It includes the terms vendor, supplier, subcontractor, fabricator, and subtier levels of these, where appropriate. Prime contractor is used to indicate either the architect engineer, NSSS supplier, constructor, or nuclear fuel supplier.

1 e

0

HL&P 6689(584 NUMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N D.

Def.

2

)

OPERATIONS QUALITY ASSURANCE PLAN PAGE 3 OF

'7 DEFINITIONS EFFECTIVE

^

6/5/87 Corrective Action - Any appropriate measure applied for the purpose of making unlikely the possibility of a recurrence of the initial discrepancy.

-Examples,are:

Revision of procedures, practices, and/or design documents a.

b.

Increased surveillance of procedures and practices.

Work stoppage until problem situation is alleviated.

c.

d.-

Special training of personnel.

e.

Reassignment of-personnel.

Deficiency - The characteristic of an item orJdocument that makes it

~

nonconforming with the original criteria and is reported as audit findings, supplier deviations, event reports,:significant defects, nonconformance reports, corrective action reports, or other procedurally j

controlled mechanisms.

l

' Design - Technical and management processes which commence with identification 2

~

of aesign input and which lead to and include the issuance of. design I1 output documents.

~

Design Control - Design control is the procecs used to verify that the design

. drawings, design calculations and specifications, including fabrication i

and inspection procedures for both shop and field, meet the project requirements.

Design' input - Those criteria, parameters, bases, or other design requirements upon which detailed final design is based.

Design Output - Documents such as drawings, specifications, and other documents defining technical requirements of structures, systems, and components.

Document Review - The process of appraisal of documentation to determine the adequacy of the document with respect to quality / technical requirements.

Drawing - A document which depicts the geometric configuration of an item, or the function of an item.

Examination * - An element of inspection consisting of investigation of materials, components, supplies, or services, to determine conformance to those specified requirements which can be determined by such 1

investigation. Examination is usually nondestructive and includes simple physical manipulation, gaging, and measurement.

r i

.j

' HL&P NM9 544) '

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

.Def.

2 OPERATIONSQUALIT[ASSURANCEPLAN PAGE 4-op 7

).

DEFINITIONS EFFECTIVE DATE 6/5/87 Handling * - An act of physically moving items by hand'or mechanical means, but not. including transport modes.

Hold Point - A preselected step in any procedure or. work process that-identifies a portion or portions ~of the procedure or work process which.

' requires QA/QC inspection due to the complexity,_ safety considerations, and/or inaccessibility of the activity and beyond which work may not progress until the required inspection is performed.

Initial Startup Testing - Those test activities scheduled to be performed during and following initial fuel loading and ending with completion of full power testing.

In-Service Inspection - The inspection performed generally during a reactor refueling-outage or plant shutdown which assures that the nuclear equipment, vessels,:and materials are of sufficient integrity to provide protection of public health and safety.-

Inspection * - A phase of quality control by which means of examination, observation, or measurement determines the conformance of materials, cupplies, components, parts, appurtenances, systems, processes, or structures to ' predetermined quality requirements.

i Item * - Any level of unit assembly,. including structures, system, subsystem, subassembly, component, part, or material.

Material * -.A substance or combination of substances forming components, parts,. pieces, and equipment items (intended to include such as machinery, castings, liquids, formed steel shapes, aggregates, and cement, etc.)

Modification * - A planned change in plant design or operation and accomplished in accordance with the requirements and limitations of applicable codes, standards, specifications, licenses and predetermined safety restrictions.

Nonconformance* - A deficiency in characteristic, documentation, or procedure which renders the quality of an item unacceptable or indeterminate.

Examples of nonconformance include: physical defects, test failures, incorrect or inadequate documentation, or deviation f rom prescribed processing, inspection, or test procedures. Deficiency and nonconformance are synonymous.

Notification Point - A preselected step established by Quality Control in any procedure or work' process which identifies a discretionary inspection point which may be waived based on the availability of Quality Control I

personnel and other activities of a more critical nature.

1

- HL&P6689(5 84)

NUMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Def.

2

)

OPERATIONS QUALITY ASSURANCE PLAN PAGE

.5 OF 7

DEFINITIONS EFFECTIVE DATE 6/5/87 Nuclear Fuel - Uranium ore, converted uranium, enriched uranium, fabricated

. fuel, pins and. assemblies.

Package * - A wrapping or concainer including-its contents of material or equipment.

Part* - An item'which has work performed on it and which is attached.to and becomes part of a component before completion of:the component.

Preoperational Testing - Testing conducted to verify the capability of subsystems (or systems to meet performance requirements and satisfy design

~

criteria prior to fuel load.

Prerequisite Testing - Testing conducted using approved test procedures to verify that components have been installed, calibrated, function properly, and the necessary clea611 ness is _ established prior to the start of preoperational testing.

~,.

Procedure * - A document that specifies or describes how an activity is to be i

~

perf ormed.

It may include methods to be employed, equipment, or materials to be used and sequence of operations.

I Procurement - Interdisciplinary function by which equipment, materials, or services are acquired.

Procurement Documents * - Contractually binding documents that identify and define the requirements which items or services must meet in order to be considered acceptable by the purchaser.

Proposal - A document which describes the equipment, material, or services which the vendor propcses to furnish. The proposal should include commercial information and a statement of any exceptions to the provisions of the Inquiry.

I Purchase Order (or Contract) - A document authorizing a vendor to provide equipment, material or services in accordance with the terms and conditions established in the Purchase Order contract.

I 1

Qualification (Personnel)* - The characteristics or abilities gained through

]

training or experience or both that enable an individual to perform a j

required function.

l Qualified Procedure * - A procedure which incorporates all applicable codes and standards, manufacturer's parameters, and engineering specifications and has been proven adequate for its intended purpose.

l J

HL&P 6689 (5 84) -

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

^

Daf.

2

[

OPERATIONS' QUALITY [ ASSURANCE PLAN PAGE 6 OF 7

I e'

DEFINITIONS EFFECTIVE 1

DATE

)

6/5/87 q

g i

Quality Assurance * - All those. planned or-systematic actions necessary to 1

. provide adequate. confidence that an. item or f acility will perform l

satisfactorily in service.

l' Quality Contro1* - Those quality assurance actions which provide a means to control and measure the characteristics of an item, process, or facility.

to established.. requirements.

Receiving * - Taking' delivery of an item at a designated location.

Records - Those records which furnish documentary evidence of the quality of

- l items and of activities affecting quality. A document is considered a quality assurance record when the document has been completed.

Reference' Standard - Standards (that is, primary, secondary and working I

standards,'where appropriate) used _in a calibration program. These standards establish the basic accuracy limits for that program.

E;

^

i 7 i Repair * - The process of restoring a nonconforming' characteristic to a i

condition such that the capability of an item to function reliably and 6

safely is unimpaired even though the item still may not conform to the original requirement.

J Replacements - Spare and renewal components, appurtenances and subassemblies or parts of a component or system. Replacements also include the addition of components but do not include the addition of complete systems.

Report - A document that gives information for record purposes.

It may summarize the work of one technical discipline or of an entire I

multi-discipline proj ect.

Review - The process of appraisal of documentation to determine the adequacy with respect to qua3ity requirements.

Rework * - The process of by which a nonconforming item is made to conform to a prior specified requirement by completion, remachining, reassembling, or other corrective means.

Safety Related - Those plant features necessary to assure the integrity of the reactor coolant pressure boundary, the capability to shut down the reactor and maintain it in a safely shutdown condition, or the capability to prevent or mitigate the consequences of accidents which could result in off-site exposures comparable to the guideline exposures of NRC Regulations 10CFR100.

l i

e

4 HL&P 6689 484)

NUMBER

REV, SOUTH TEXAS ~ PROJECT ELECTRIC GENERATING STATION N O.

Def.

.2'

~

j.

OPERATIONS QUALITY ASSURANCE PLAN PAGE 7

OF 7

I DEFINITIONS EFFECTIVE

^

6/5/87

Specifications *.- A concise statement of a set of requirements to be satisfied, by a product,' a material, or process indicating, whenever appropriate,

. the procedure by means of which it may be determined whether the requirements given.are satisfied.

(Specifications may also be used to describe technical services to be provided.)

Standard

  • The' result of a particular standardization effort approved by a recognized authority.

'Stop Work - The suspension of an activity of-(a) particular technical discipline (s).

Storage * - The act of holding items at the construction site or in an area other than its. permanent location in the plant.

Surveillance - A review, observation,,or inspection for the purpose of verifying that an action has been accomplished as specified.

Surveillance Testing - Periodic testing to verify that safety-related

}:

and components continue to function or are in a structures, systems-,

state of readiness to perf orm their function.

Survey - An activity performed in a vendor's. facility to determine the adequacy and implementation of a vendor's quality assurance program.

This activity is normally done prior to award of a purchase order.

System * - A group of subsystems united by some interaction or interpendence, performing many duties but functioning as a single unit.

Testing * - The determination or verification of the capability of an item to meet specified requirements by subjecting the item to a set of physical, chemical, environmental, or operating conditions.

i Use-as-is* - A disposition which may be imposed for a nonconformance when it j

can be established that the discrepancy will result in no adverse conditions and that the item under consideration will continue to meet all engineering functional requirements including performance, 4

maintainability, fit, and safety.

Verification * - An act of confirming, substantiating, and assuring that an activity or condition has been implemented in conformance uitb the specified requirements.

l

< ^

l W-A-_-_-_-_______.__

F.=

i HL&P 6689 (544)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

r Sec.1.0 2

i OPERATIONS QUALITY ASSURANCE PLAN PAGE1 OF 4

ORGANIZATION EFFECTIVE il' DATE 1/30/87 1.0 PURPOSE T

The purpose of this section is to describe the organizational structure of the Houston Lighting & Power' Company as related to quality assurance and to establish the' responsibilities of each organization for the

~

preoperational. and operational phases of the South Texas Project Electric Generating Station (STPEGS).-

2.0 SCOPE This section applies 'to organizations within Houston Lighting 6' Power Company that perform safety-related activities.. These activities include both the attainment of quality objectives and the verification of conformance to established quality requirements.

' 3.0 DEFINITIONS None

4.0 REFERENCES

None 5.0 RESPONSIBILITIES 5.1 Group Vice President, Nuclear is responsible for the management of all nuclear activities including those responsibilities assigned to Vice-President, Nuclear Engineering _and Construction, for monitoring tha effectiveness of the Nuclear Quality Assurance Program and for approving the Operations Quality Assurance Plan and revisions thereto.

5.2 Vice President, Nuclear Plant Operations is responsible for the management of operation, maintenance, testing activities control, i

emergency preparedness, and radiological environmental monitoring of the nuclear power plant.

5.3 Vice President, Nuclear Engineering and Construction is responsible for the design, engineering, construction, prerequisite testing, preoperational testing, licensing, records management, and nuclear fuel management.

5.4 Vice President, Purchasing and Materials Management is responsible for procurement of equipment, material, and services; for receipt, handling and storage of material and equipment; and for coordination of procurement document review.

n-w r%3 *:

r e u. ~ o -v 4s

i HL&P 6689 (584)

NUMBER R EV.

i SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N D.

Sec.1,0 2

I 0PERATIONS QUALITY ASSURANCE PLAN PAGE2 OF'

-4 ORGANIZATION-

' EFFECTIVE DATE j

-1/30/87 5.5 Vice President, Human Resources is responsible' for verifyirig education and work experience, and. supporting the Site Access Authorization Program in the screening cf Houston Lighting & Power employees.

' 5.6 General Manager, South Texas Project is responsible for the management', coordination, scheduling : cost control, engineering, construction and startup of the South Texas Proj ect.

l 5.7 General Manager,' Nuclear Assurance is respon?ible for quality

' assurance audits, surveillance and incpection and for review of documents for_ compliance with quality assurance requirements..

5.8 Manager, Nuclear Security is responsible for the' development and

. implementation-of the. security program, for providing security services, and for administration of the Site Access Authorization Program.

5.9 Plant Manager is responsible for operation, maintenance, testing, modification, radiological and environmental monitoring activities l

at STPEGS.

5.10-Manager,- Nuclear Training is responsible for developing and implementing training programs and curriculum to support the training and certification of STPEGS personnel.

6.0 REQUIREMENTS 6.1 Houston Lighting & Power Organization Attachment I depicts the organizational structure of the Houston Lighting & Power Company as it relates to the implementation of the Operations Quality Assurance Plan. The structure reflects the reporting alignment for key positions.

6.2 Nuclear Assurance Organization The Nuclear Assurance organization reports directly to the Group Vice President, Nuclear. This reporting system provides sufficient i

authority and organizational freedom to identify problems; to j

initiate or recommend solutions; and to verify implementation of solutions. These activities are not encumbered with cost and schedule considerations.

1 I

I i

HL&P 6689 (5-84)

NUMBER

REV, SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

{

Sec.1.0 2

-)

}.

OPERATIONS QUALITY ASSURANCE PLAN PAGE3 OF 4

ORGANIZATION f

EFFECTIVE ATE 1j3gjg7

'7.0' DOCUMENTATION

)

7 None 8.0 ATTACH 11EB'TS i - Organizational Chart i

l 1

.i HL&P 6689 (3 84)

N UM BER REV*

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sze.l.0 2

\\

t l

OPERATIONS OUALITY ASSURANCE PLAN PAGE 4 OF 4

ORGANIZATION EFFECTIVE 1/30/87 ATTACHMENT I ORGANIZATIONAL CHART i

CliAIRhiAN OF THE l

BOARD & CHIEF EXECUTIVE OFFICER PRESIDENT &

CHIEF OPERATING OFFICER I

I GROUP GROUP VICE VICE PRESIDENT PRESIDENT ADMINISTRATION NUCLEAR

& SUPPORT f

I I

I I

ViCE FRESIDENT VICE PRESIDENT VICE PRESIDENT VICE PRESIDENT NUCLEAR NUCLEAR PLANT HUMAN PURCHASING &

ENGINEERING &

OPERATIONS RESOULCES MATERIALS CONSTRUCTION MANAGE.E NT l

l GENERAL GENERAL MANAGER MANAGER SOUTH TEXAS NUCLEAR PROJECT ASSURANCE PWT MANAGER MANAGER

% NAGER NUCI. EAR NUCLEAR TRAINING SECURITY

t el HL&P &M9 (544) :

l NUMBER REV.

O SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.2.0

'3 J

-].

OPERATIONS QUALITY ASSURANCE PLAN PAGE 1 OF 9

PROGRAM DESCRIPTION-

, EFFECTIVE I

^

( '.

6/5/87-

' 1. 0 PURPOSE

'The purpose of this section'is to define criteria and establish

- i administrative controls for implementation of.the Operations-Quality o

Assurance Program for the preoperational testing.and operational phases of the South Texas Project Electric Generating, Station (STPEGS)'

i 2.0 SCOPE The Operations Quality Assurance Program is applicable to safety-related' material, equipment, services and activities described in 10CFR50 Appendix B; ~ 10CFR71 Subpart H,~ ASME Boiler and Pressure Vessel' Code :

Sections III and XI;-and other areas as defined by HL&P; management in the-OQAP or other program documents, including implementation of the Fire

' Protection Program,> Emergency Plan,-Radiological-Environmental Monitoring Program, Radwaste Management Program, Computer Program Verification, Physical Security Program, and Seismic and Environmental Equipment

~-

Qualification. Programs.

J.

's 3.0 DEFINITIONS None-

4.0 REFERENCES

4.1 OQAP Section 14.0, Records Control 5.0 RESPONSIBILITIES 5.1 - Group Vice President, Nuclear has overall responsibility for the implementation of the Operations Quality Assurance Program and app'rovin.g the Operations Quality Assurance Plan (0QAP) and revisions thereto. This responsibility is exercised by requiring program compliance and receiving written reports on the status and adequacy of the program.

1 5.2 Vice President, Nuclear Plant Operations ensures that activities 1

associated with plant operatien are conducted in accordance with the requirements of the Operations Quality Assurance Program.

5.3 Vice President, Nuclear Engineering and Construction ensures initial startup testing and related engineering design and modification activities comply with the Operations Quality Assurance Program.

. I

HL&P 6M9 (5 84)

)

L NUMBER

REV, SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

'I Sec.2.0 3

OPERATIONS QUALITY' ASSURANCE PLAN PAGE 2 OF 9

PROGRAM DESCRIPTION EFFECTIVE -

DATE - 6/5/87

]

5.4 Vice President, Human Resources is responsible for verifying:

educat1on.and work experience, and supporting the Site Access Authorization Program in the screening of Houston Lighting and Power i

employees.

.5.5 General Manager, South Texas Project is' responsible for the management, coordination, scheduling, cost. control, engineering, construction and preoperational testing of the South Texas Project.

5.6 General Manager, Nuclear Assurance is responsible for assessing the overall implementation of the Operations Quality Assurance Program, making periodic reports on its effectiveness, review of documents which control activities within its scope and approval of the Operations Quality Assurance Plan and revisions thereto.

5.7. Manager, Nuclear Security is responsible for the development and 5

. implementation of the security program, for-providing security

?

services, and for administration of the Site Access Authorization i

Program.

G 5.8 Plant Manager is responsible for the development and implementation of programs. acsociated with plant operation in accordance with the requirements.of the Operations Quality Assurance Program.

5.9 Manager, Nuclear Training is responsible for developing and implementing training programs and curriculum to support the training and certification of STPEGS personnel.

5.10 Operations QA' Manager is responsible for the preparation and control of rhe 0perations QA Plan.

6.0 REQUIREMENTS The' Operations Quality Assurance Program consists of various documents which identify and provide the mechanism for verifying implementation of commitments, requirements, and actions necessary to attain quality assurance obj ectives.

The following documents are prepared to implement the HL&P Operations Quality Assurance Program.

L i

4

~

]

HL&P $29 ($44)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.2.0 3

)

OPERATIONS QUALITY' ASSURANCE PLAN PAGE 3 OF-9

'i PROGRAM DESCRIPTION EFFECTIVE 6/5/87 6.1 Operations-Quality Assurance Plan 6.1.1 The Operations Quality Assurance Plan provides. corporate polices to be. implemented for the STPEGS. The Operations Quality. Assurance Plan also assigns responsibilities necessary for the attainment of quality assurance objectives and the

]

verification.of conformance to established requirements.

I 6.1.2 Attachment I provides a matrix of 10CFR50 Appendix B criteria l

to the Operations Quality Assurance Plan sections.

6.1.3 The preparation, review, approval,Eand issuance of the Operations Quality Assurance Plan is described in Attachment II of-this section.

6.2 Interdepartmental Procedures-

[

6.2.1 Interdepartmental procedures shall be established to implement j

and control activities covered by the Operations Quality Assurance Plan when more than one department or organization is involved. These procedures provide for integration of responsibilities and activities, and help to ensure continuity of activity between departments / organizations.

6.2.2 Specific departments / organizations shall be designated for the preparation and approval of each procedure. Since these procedures contain requirements for more than one department /

organization, a designated procedure coordinator is responsible for initiating review with affected departments / organizations and resolution of comments.

6.3 Departmental Procedures 6.3.1 Departmental procedures shall be established to implement the Operations Quality Assurance Plan, Interdepartmental Procedures, and other operating, licensing and code j

requirements. The procedures shall detail the specific methods for implementation not covered by the referenced documents.

6.3.2 Departmental procedures shall be approved by the management of the issuing department. The approval assures awareness of content and concurrence with the identified responsibilities.

L 1

l

<. HL&P6689($84)

L NUMIER R EY.

L SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

l Sec.2.0 3

I' OPERATIONS QUALITY ASSURANCE PLAN PAGE 4 OF 9

PROGRAM DESCRIPTION EFFECTIVE DATE 6.3.3. Selected Departmental procedures and revisions are reviewed by Quality Assurance prior to their issuance. The review attests that these procedures have been reviewed for compliance with-the operations Quality Assurance Program.

7.0 DOCUMENTATION Procedures which are generated as required by this section shall identify the records which are required'to implement and document.those activities. The records shall be controlled.in accordance with Reference 4.1.

.8.0 ATTACHMENTS

'8.1 Attachment I OQAP - 10 CFR.50 App. B= Matrix l

h t

'8.2 -Attachment II.0QAP - Development Guidelines

}5, 8.3 Attachment III OQAP - Transmittal and Acknowledgement Form l

l l

)

)

4 l

4

HL&P 6689 (544)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.2.0 3

PAGE OF OPERATIONS QUALITY ASSURANCE PLAN 5

g.

. PROGRAM DESCRIPTION EFFECTIVE DATE 6/5/87 ATTACHMENT I OPERATIONS QUALITY. ASSURANCE PLAN SECTIONS 10CFR50 APPENDIX B CRITERIA l '. 0 Organization I

2.0 Program Description II

.3.0 Conduct.of Plent Operations V, XIV 4.0 Qualification, Training and II, IX Certification of Personnel 5.0 Ma'intenance, Installation of III, V, VIII, IX Modifications, -and Related Activities t

6.0 Design and Modification Control III II 7.0 Procurement IV, VIII, X, XIII, XIV, VII 6

18. 0 Control and Issuance of Documents V, VI 9.0 Control of Material VIII, XIII, XIV, VII 10.0 Inspection X

11.0 Test Control XI 12.0 Instrument and Calibration Control XII 13.0 Deficiency Control

.XV, XVI l

14.0 Records Control XVII 15.0' QA Audit and Surveillance XVIII 16.0 Nuclear Fuel Management III, IV, VII, VIII, X, XIII, XIV 17.0 ASME-Section XI Repairs and Replacements l

'18.0 ASME Section XI Examination and Testing

  • These sections do not address 10CFR50 Appendix B criteria, but are included in the Operations Quality Assurance Plan to identify other HL&P management commitments.

O Y

HL&P6689(5 84) v NUMBER.

R EY.

SOUTH' TEXAS PR'OJECT ELECTRIC GEN'ERATING STATION N O.

u n-i,.

)

OPERATIONS QUALITY ASSURANCE PLAN A

4' a

CTIVE

.j PROGRAM DESCRIPTION

[F

.6/5/87'

']

ATTACHMENT II J

'i 1.0. PURPOSE l

4 The purpose to this appendix is to. describe the preparation, review,-

approval and issuance of the Operations Quality Assurance Plan and' subsequent revisions.

2.0 REQUIREMENTS The Operations Quality Assurance Plan provides corporate policies to be ivolemented for the STPECS. The Operations Quality Assurance Plan also a> signs responsibilities at the level necessary for attainment of. quality.

assurance objectives and the verification of conformance to established g{

requirements.

3.0 PLAN FORMAT AND CONTROL i*i 3.1 The Operations Quality Assurance Plan is composed of the following major divisions:

- -Approval Sheet and Table of Contents Program Definitions

)

1 Sections addressing requirements of 10CFR50, Appendix B; and I

other management commitments.

3.2 Each plan section is controlled and uniquely identified by a j

sequential' numbering system beginning with the number one. Each page in the plan has the following heading:

South Texas Project Electric Generating Station, Operations Quality Assurance Plan, and the section title.

3.3 The Table of Contents contains the number, title, revision and effective date of each section.

l 1

3.4 The Definition portion of the Plan contains commonly used programmatic terms.

Terms that are unique to one section may be defined in that section and not the Definitions portion of the Plan.

J 4.0 SECTION FORMAT AND CONTROL l

4.1 Each section is identified by a number consisting of the section number followed by a decimal and a sequential number corresponding l

to any subsections within the section.

l L __-___- _

=l

' HL&P6689(584)

I NUMBER REV.

' SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

e

)

'Sec.2.0 3

PAGE OF-7 9

OPERATIONS QUALITY-ASSURANCE'P1)W _

EFFECTIVE PROGRAM DESCRIPTION DATE 6/5/87 4.2 'Each section'will utilize the following format:

1.0 Purpose - A' description of the objectives and activities concerned with the section 2.0 Scope A description of the applicabilitylof the section 3.0 Definitions - A listing of words or terms' unique to the section 1

4.0 References - A listing of specific documents which are' referenced in the section 5.0 Responsibilities - Assigns responsibilities at the corporate j

level for requirements contained in the section 4

6.0 Requirements - Contains a listing of requirements to be 5

implemented for the activity addressed in the section

[

7.0 Documentation - Establishes need for the retention of records 6

generated during implementation of the section 8.0 Attachments - Contains a listing of Tables, Appendices and Addenda addressed in the section 5.0 REVISION LEVEL AND PAGE NUMBER SYSTEM 5.1 Each page contained in the Plan is identified by a page number and revision level in the upper right corner.

5.2 Revisions are noted by a vertical line in the right margin of.the page corresponding to the location of the revision on that page.

Lines from previous revisions are removed. General revisions do not require the vertical lines. Individual pages cannot be revised and issued. Each revision shall result in a complete reissuance of that section or subsection, appropriate Table of Contents change and a new approval sheet.

6.0 PLAN CONTROL 6.1 Each controlled copy of the Plan shall be maintained current. If a controlled copy is no longer needed by the assignee, it shall be returned to the NPOD Document Control Center.

6.2 Attachment III is used to transmit revisions of the Plan and for acknowledgement that revisions are inserted in the Plan by the manual holder.

t 1

t

1. -

s

. j

'9'

d&P6689(584 N

REV.

-L SOOTH TEXAS PROJECT ELECTRIC GENERATING STA. ' DON., UMBER N O.

o. t c

Sec'.2.0 3

'l i

OPERATIONS QUALITY ASSURANCE PLAN PAGEh OF 9

j, ~

- PROGRAM DESCRIPTION EFFECTIVE C

DATE (L

6/5/87-s..,q, 7.0 REVIEW AND APPROVAL 7.1L' Sections and subsequent revisions are-reviewed by/ esponsible

[

' management to ensure compliance with requirements' of 10CFR5f

. N ' S

-Appendig B and the operating license.

Of j, /p

)

r 7.2 'Eachisection 1s individually numbered and controlled by revision.

. level. Revision approval is maintained by an approval ~ sheet which is transmitted to each manual holder with the Table of Contents 533 any icevised e.ection(s) for insertion in the controlled manual. The revision level and effective date on the approval sheet and the Tabletcf Contents coincide to reflect approval of the entire manual.

3 c

8.0 REVISION REQUEST i

7.-

i 8.1 Request -for revision to thd lan shall be' transmitted in writing to -

^

theOperat1onsQAManager.}

q

.qQ

^

t If the change request is valid, appropriate sections are revised E

'accordingly; J

p)

I-If the requested change isin3t/ the-reason for,not incorporating the -

request will be noted and a copy returned to the initiator.

/

N 9.0 PERIODIC REVIEW g

e i

- Each section in the Plan is required to bq) reviewed by the Operations QA

. Manager for adequacy and compliance with 10CFR50 Appendix.E and the operating license at least every two years; A revision of a.section within that period constitutes compliance with this requirements

\\

4g s

.c

',5 '

l'

,r t

'}

e e

~/

~!

./

/

J

_a g

,.j bf

HL& Pesos (584) -

t F NUMBER R EY.

p'c'{

... SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION

~r N O.

/

Sec.2.0 3

i' j (.,

u 1' Lj g,

)'

4 ?ERATIONS QUALITY ASSURANCE. PLAN PAGE 9 OF 9

  • f a.,.'

PROGRAM DESCRIPTION EFFECTIVE -

'6/5/87'

^

ifV d;, (,

ATTACHMENT III j'

5'. )y

't, D

. y,-

('

' DISTRIBUTION ACKNOWLEDCEMEhT.

NUCLEAR PLAhT OPERATIONS DOCUMENT C0hTROL CEh7ER

.,,t, p

.q.

f i.

u p~

Ca, RECIPIENT' s

I

. e; ISSUE DATE 5

f g., /

5,.*

N:

//

,1 DOCUMEhT NO.

P2V '

COPIES CONTROL INSTRUCTION v.i '.

LEVEL r

js

.e

,gd

/'

l

': Q N t '(

$,b, l,N.

hef p To acknowledge-receipt of the documents listed above and to certify removal of PI deleted documents, plaase sig,n and return this form (with the recalled-documents listed abov'e) to e,E Operations Dedument Control Center, STP-Plant,-

(,g, M

within five 'borkdays f rom issue date.

If any questions, call STP site ext.

f

.\\

5

, ;q n

f' w' '

r LL_

c',

M(AP 66%(3 84

> +

h.

i' s H_

NUMBEQ R E V. ' -

b Q"OUTH TEXAS PROJECT ELECTRIC GENERATING STATI

', 'S N O.-

_Sec.3.0.

2 c;.a y

'I:

'YfY ;OP% RATIONS QUALITY.' ASSURANCE PLAN PAGE 1 -

'CF 5

l--

(

4

CONDUCT OF1 PLANT OPERATIONS EFFECTIVE -

DATE- '2/28/86' u,6 3

' dY 1 ~.0 ' PURPOSE 3

r h-Thefpurpose of this section is to prescribe ~the requirements.and l

responsibilities for.the' conduct of plant operations attthe. South Texas Project Electric Generating Station (STPECS).

'2.'0 SCOPE This-section applies.to all personnel engaged in safety-related activities associated with the operation of'the STPEGS..

n 3.0 D_EfINITIONS None-4.0. JEFERENCES -

4.1, STPEGS Technical Specifications 4.2' Regulatory Guide 1.33, Quality Assurance Program Requirements (Operations) 4.3 NUREG0737,,R/4,quirementsforEmergencyResponse 4.4.0QAP Section:14.0, Records Control 4.5 10CFR100 Reactor Site Criteria 5.0 RESPONSIBILITIES 5.1 Vice President, Nuclear Plant Operations ensuresi the operation.cof STPEGS is conducted'in accordance with requirements of this

document, s

-)

5.2 i Vice President, Nuclear Engineering and Construction ic responsible

'q for providing engineeri g and construction support for STPEGS in 3

9 accordance with requirements of this document.

1 5.3'T Manager, Nuclear Assurante is responsible for verifying that the l

requirements of this document are properly implemented through the I

review, audit, surveillance,.and inspection processes.

5.4. Plant Manager, South Texas Project Electric Generating Station is

)

respon'sible for the operations of STPEGS in accordance with requirements of this document, approves and ensures compliance with plant procedures, and authorizes restart of a unit.

I i

I s

_-_=_

HL&P 6689 6841 1

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Sec.3 X "3'

~

LOPERATIONS QUALITY' ASSURANCE PLAN 2

5 PAGE OF CONDUCT OF PLANT OPERATIONS EFFECTIVE DATE' 2/28/86-o 6.0 : REQUIREMENTS 6.II Activities.affecting safety-related structures,' systems, and 1

components'shalllbe conducted.in accordance with written, approved procedures, as defined in Reference 4.2.

6.1.1 Procedural compliance and requirements for procedure use-shall be prescribed.in writing. Measures shall be established by which temporary changes to. approved procedures can be made, including the designation.of a person (s)

. authorized to approve such changes. Temporary changes which

. clearly do not change the intent.of the approved procedure' shall~be made in.accordance with Reference 4.1.. Such changes shall be' documented and, if appropriate, incorporated in the next revision.of the affected procedure.

Guidance shall be provided to identify the manner in which procedures are to be implemented. Examples'of such guidance i

include identification of those tasks that require:

(1) The written procedure to be present and followed step by step while the task is being performed, (2).The operator to have committed the procedural steps to

memory, (3) Verification of completion of.significant steps, by initials or signatures on checkoff lists.

The types of procedures that shall be present and referred to directly are those developed for extensive or complex tasks where reliance on memory cennot be trusted, e.g.,

reactor startup, tasks whien are infrequently performed, and tasks in which operations must be performed in a specified sequence.

Procedural steps for which actions should be committed to l

memory include, for example, immediate actions in emergency procedures.

Routine procedural actions that are frequently

' repeated may not require the procedure to be present.

If documentation of an action is required tne procedure should be present and followed step by step and necessary data should be recorded as the task is nerformed.

l 6

sapw9ts461 NUMBER:

R Elf.

h SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O, s

h Sec.3.0 2:

p

.' OF.

~5

.0PERAT10NS' QUALITY, ASSURANCE PLAN.

PAGE 3 CONDUCT OF PLANT, OPERATIONS gFF CTIVE 2/28/86 a

6.1.2 Temporary Procedures may.be issued to direct operations during testing, refueling, maintenance, and modifications; to L

provide guidance in~ unusual situations not within the scope--

I

,of the normal. procedures; and to ensure orderly'and uniform

operations:for short periods when the-plant, a system,. or a component'is performing in a manner not covered by existing detailed procedures or has been modified or extended'in such 1a manner that portions of existing procedures do not apply.

L, Temporary. procedures shall include designation of: the period of timeLduring which the procedures are.to be used and shall

[

L be subject to the-sameLreview and approval-process as L

. permanent procedures.

'6.1.3' Emergency Operating Procedures shall.be prepared in-l' L

'accordance with Reference 4.3.

6.2 Operating Orders 6.2.1 A mechanism shall be provided for. issuing management' instructions.which hav'e short-term applicability'and which require dissemination. ~Such instructions,.sometimes. referred.

to as special orders, operating orders, or standing' orders should encompass special operations, job-turnover and relief, data taking, publications and their distribution, plotting'

= '

process parameters, personnel actions, or other similar matters.

6.2.2-A mechanism shall be provided for management to issue information and direction to the oncoming evening and night shifts. These night orders'shall be signed and dated by a l

responsible supervisor.

6.2.3 Provisions shall be made for periodic review, updating,.and cancellation of operating orders cnd night orders.

j 6.3 Shift Operations 6.3.1 The responsibilities and authorities of Licensed Operations Personnel shall be specified in' plant procedures.. These procedures shall include responsibilities and authorities for startup, shutdown, and operation of the reactor and i

associated equipment, for observance of instrumentation and.

for implementation of the Emergency Plan. (Refer to Reference 4.1).

p,

') 'r..

..<g

=--- - -

,tm

. HL&P ME915 84) -

NUMBER REV.

~ *.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Sec.3."0 "f-N OPEPATIONS QUALITY' ASSURANCE' PLAN 4L 5

PAGE.

=OF i-CONDUCT OF PLANT.0PERATIONS EFFECTIVE DATE

?D 2/28/86 16.3.2. Reporting' requirements: prescribed in Title-10 Code of Federal J>

' Regulations and the STPEGS, Technical Specifications shall be-complied with.by persons who.are involved in identifying.

. reportable items and in reporting.

,u 6.3.3 When operating'during abnormal or emergency conditions.the operator shall rely on plant instrumentation, unless proven to be incorrect.. When operating parameters areinot as expected, the unit-shall be placed in a known safe condition.

If conditions warrant,.the power level shall be reduced as stequired until the cause of the condition has'been. determined-and the status of the reactor.is known t'o be in a safe.

~

condition. A manual reactor trip or safety system actuation shall be initiated'if system parameters for reactor trip or

' safety systems exceed their actuation ~setpoint and-automatic actuation does.not occur.

".7_-

6.3.4 -In the event of an emergency not covered by an approved procedure, operations personnel shall take action to minimize personnel injury, damage to the facility, and malatain-offsite exposures within the. requirements of;10CFR100.

6.4 Equipment Control 6.4.1 Procedures shall provide for control of equipment as necessary to' maintain personnel and reactor safety and to avoid unauthorized operation of equipment. These' procedures shall require control measures such.as. locking or tagging to secure and identify the control status of equipment. These' procedures shall require independent verifications where j

appropriate to ensure these measures have been correctly

{

implemented.

q

,1 6.4.2 Temporary alterations such as temporary bypass lines, electrical jumpers, and temporary trip point settings shall

q be controlled by approved procedures which include requirements for independent verification of installation and removal.

-6.4.3 Procedures shall provide for the identification of required i

tests and inspections and provide documentary evidence that i

g the' tests and inspections have been performed prior to considering the affected system operable.

1 l

f, -

l

g>

HL & P 6689 !$4tr NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.3.0' 2

N 5'

5 OPERATIONS' QUALITY ASSURANCE PLAN PAGE op CONDUCT OF PLANT OPERATIONS EFFECTIVE DATE 2/28/86' L

a; l

'6.4.'4.-Permission to release equipment or. systems for maf,ntenance -

.shall be granted'by designated operations personnel. These operations personnel shall verify before: release, that based'

'on'a review of the.. plant technical specifications the system

-or. component can be released for the time period that it may be out-of. service. The requirements for equipment operability stated in Reference 4.1 shall be met.

6.5 Review' Committees 6.5.1 'A Nuclear Safety Review Board (NSRB) shall be established as J.

an' independent offsite review committee to meet the requirements specified in Reference 4.1.

, 6.5.2

.A Plant Operations Review Committee (PORC) shall be established to meet the requirements specified in.

Reference 4.1..

6.5.3 An Independent Safety Engineering Group (ISEG) shall.be established to meet the, requirements'of Reference ~4.1.

7.0 DOCUMENTATION Procedures which are ger.erated as required ~by this section shall identify

'the records which are required to implement and document-those activities. The records shall be controlled in accordance with Reference 4.4.

8.0 ATTACHMENTS

'None l

I

HL&P 6689 (5 84 NUMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

OPERATIONS QUALITY ASSURANCE PLAN Sec.4.0 1

QUALIFICATION, TRAINING AND CERTIFICATION OF PERSONNEL PAGE1 OF' 4

EFFECTIVE.

"I" 12/02/851 1.0 PURPOSE The purpose of'the section is to establish requirements for

' qualification, training,and certification of Fersonne1Lwhose activities may! affect the quality of safety-related structures,_pystems and components at the South Texas Project Electric Generating-Station-(STPEGS).

2.0 SCOPE'

'i This section provides for the' qualification, training and-certification-of personnel performing activities related to the structures, systems an,'d i

components under the jurisdiction of the Operations Quality Assurance l

Plan (0QAP).

3.0 DEFINITIONS

.None

4.0 REFERENCES

4.1 Regulatory Guide 1.8, Personnel Selection and Training 4.2 Regulatory Guide 1.58, Qualification of. Nuclear Power Plants Inspection, Examination and Testing Personnel.

4.3 Regulatory Guide 1.146, Qualification of Quality Assurance Program Audit Personnel for Nuclear Power Plants.

4.4 SNT-TC-1A, Recommended Practice for Nondestructive Personnel

-Qualification and Certification 4.5 10CFR55 Operator's Licenses l

4.6 ASME Section XI, Rules for Inservice Inspection of_ Nuclear Power Plant Components 4.7 0QAP Section 14.0, Records Control 5.0 RESPONSIBILITIES 5.1 The Vice President, Nuclear' Plant Operations is responsible for assuring that Nuclear Plant Operations personnel assigned to STPEGS meet the requirements established in 6.0 of this section.

I l

m__ _ _

L HL& P 6680 G44) -

NUMBER

REV, t

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

OPERATIONS QUALITY ASSURANCE PLAN Sec.4.0 1

-QUALIFICATION, TRAINING

-AND CERTIFICATION OF PERSONNEL PAGE 2 OF 4

EFFECTIVE

^

12/02/85 5'.2 :The Vice President, Nuclear Engineering and Construction is responsible for assuring that engineering and: construction personnel assigned to STPEGS meet the requirements established in 6.0 of this section.

5.3 The Vice President, Purchasing and Materials Management is responsible for assuring that procurement and stores personnel assigned to the STPEGS meet the requirements established in 6.0 of this section.

l 5.4 The Manager, Nuclear Assurance is responsible for assuring that Quality Assurance, Quality Control, and NDE personnel assigned to

'STPEGS meet the requirements established in 6.0 of this section.

L 5.5 Manager, Nuclear Training is responsible for developing and I

implementing training = programs and curriculum in accordance with this section to support the training and certification of STPEGS.

personnel.

6.0 REQUIREMENTS 6.1 General 6.1.1 Position qualification requirements shall be established for

-personnel performing activities within the scope of this document in accordance with Reference 4.1, 4. 2, 4. 3, 4. 4 and '

4.5.

6.1.2 Programs shall be developed for qualification training and certification of personnel. The programs shall provide for:

6.1.2.1 Establishing individual training files 6.1.2.2 Documented certification, when required (ie: NRC licensed personnel, NDE personnel) 6.1.2.3 Periodic evaluations of personnel. job proficiency

)

l 6.1.2.4 Continuing training and retraining i

6.2 Ceneral Employee Training I

6.2.1 A general employee training program shall be developed and administered to all personnel regularly employed at the STPEGS.

This program shall include but not be limited to the following:

HL&P 6M9 f544 NUMBER

REV, SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

OPERATIONS QUALITY ASSURANCE. PLAN Sec.4.0 1

QUALIFICATION,. TRAINING.

AND' CERTIFICATION OF PERSONNEL PAGE 3 OF 4

EFFECTIVE DATE 12/02/85 6.2.1.1 Job related procedures and instructions 6.2.1.2 QA program indoctrination 7,,

6.2.1.3 Radiological health and safety 6.2.1.4 Industrial safety and fire protection 6.2.1.5 Emergency plan 6.2.1.6 Security program

(

1 6.'2.1.7 General description of the plant and facilities-6.2.2 Temporary personnel employed at tbs STPECS shall be trained in the above areas to the extent necessary to assure safe-performance of their duties.

6.3 Specialized Training Programs.

6.3.1 NRC licensed operators shall be qualified,. trained and certified in accordance with Reference 4.1 and 4.5.

6.3.2 Inspection, testing and examination personnel shall be qualified, trained and certified in accordance with Reference 4.2.

6.3.3 Nondestructive examination personnel shall. receive training which meets the requirements of Reference 4.4 and 4.6.

6.3.4 Audit personnel shall be qualified, trained and certified to the requirements of Reference 4.3.

6.3.5 other personnel shall be qualified and trained commensurate with the functions they perform (e.g., welding, coating, chemical clean 1ng, maintenance, etc.).

6.4 Qualification, Training and Certification Waivers 6.4.1 Waivers to approved qualification, training or certification programs established by the requirements of this document shall be approved by the cognizant vice president.

l l

i- _

-I

\\"

i

)

' NL& P M89 G 841 -

NUMBER REV.

SO'UTH TEXAS PROJECT ELECTRIC GENbRATING STATION' N O.

1 OPERATIONS QUALITY ASSURANCE PLAN Sec.4.0 1

QUALIFICATION,. TRAINING j

AND CERTIFICATION OF PERSONNEL PAGE4 OF 4

j EFFECTIVE

^

12/02/85

,6.4.2 Alternate or equivalent training may-be substituted for required' training courses based upon an individual's educational background, previous. experience or other extenuating factors.

Such substitutions are not waivers of training requirements and shall be approved by the ccanizant department manager.

6.5 -Procedures shall provide for the evaluation of job performance of-employees to determine the capabilities of the individual to meet 9

established qualification requirements.

If it is' determined the individual does not meet requirements, the individual shall receive the training necessary to meet the qualification requirements or be disqualified for that function. Performance evaluation shall be performed at regular intervals not to exceed that specified in applicable standards.

6. 6 l Procedures shall provide for the decertification of appropriate 1

personnel in accordance with applicable standards.

j 6.7-Training and certification of. personnel, to. the degree necessary. for the activity, shall be completed prior to assignment of work on safety-related items or activities.

7.0 DOCUMENTATION Procedures'which are generated as required'by.this section shall identify the records which are required to implement and document those activities. The records shall be controlled in accordance with Reference

4. 7..

8.0 ATTACHMENTS None L

l

_m_-_--m_-

.m

HL&P 8689(5-84)

NUMBER'

REV, SOUTH TEXAS PROJECT ELECTRIC' GENERATING STATION

~

NO.

OPERATIONS QUALITY ASSURANCE PLAN Sec.5.0 1

MAINTENANCE,. INSTALLATION OF MODIFICATIONS, AND RELATED ACTIVITIES PAGE fl OF:

8 EFFECTIVE '

"I" 12/02/85 1.0 PURPOSE i

The purpose of this section is to establish requirements for the conduct of maintenance and installation controls for modifications on

-safety-related structures, systems, and' components n't the South Texas Project Electric Generating Station (STPEGS).

2.0 SCOPE q

i This section is applicable to maintenance; the installation of modifications; and includes related activities such as special processes (e.g., welding, cleaning)'and housekeeping.

I 3.0 DEFINITIONS l

3.1 Corrective Maintenance --- The process of restoring an item by rework, repair,. replacement of parts and/or materials or a'djustment such that it meets the required condition.

E 3.2 Preventive Maintenance The process of providin routine.

maintenance, examination, calibration, and lubrication _to an item on a scheduled frequency to meintain required. condition and operability.

4.0 REFERENCES

4.1 Regulatory Guide 1.33, Quality Assurance Program Requirements.

(Operations) 4.2 OQAP Section 3.0, Conduct of Plant Operations I

4.3 OQAP Section *.0, Qualification, Training, and Certification of.

Personnel 4.4 0QAP Section 8.0, Control and Issuance of Documents 4.5 OQAP Section 12.0, Instrument and Calibration Control 4.6 OQAP Section 14.0, Records Control 5.0 RESPONSIBILITIES 5.1 Vice President, Nuclear Plant Operations is responsible for ensuring that maintenance, installation of modifications, and related activities are properly implemented and documented.

HLG P 6689 f3 84)

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION ~l NUMBER ~ ~

REV[

NO OPERATIONS QUALITY. ASSURANCE PLAN -

Sec.5.0 1

. MAINTENANCE, INSTALLATION OF-MODIFICATIONS, AND RELATED ACTIVITIES PAGE 2-OF 8-EFFECTIVE i

DATE 12/02/85

'j 5.2 Vice President, Nuclear Engineering and Construction is responsible for providing engineering and construction support for activities related to maintenance and the installation of modifications.

5.3 Manager,' Nuclear Assurance is responsible for verifying that the l

requirements of this document are properly impicmented through the review, audit,. surveillance and inspection processes.

6.0 REQUIREMENTS

~6.1 Maintenance, the installation of modifications, and related activities which may affect the' functioning of structures, systems, or components shall:

6.1.1 Be performed.in a manner to. ensure quality equivalent to that specified in original design bases and requirements, materials specifications, and inspection requirements, or a documented engineering approved alternative.

6.1.2 ' Ensure that a suitable level of confidence in structures, systems, and components is attained after maintenance and modification by appropriate inspection and performance testing.

6.1.3 Be preplanned and performed in accordance with written procedures, documented instructions, or drawings appropriate, to the circumstances which conform to applicable codes, standards, specifications, and criteria.

6.1.4 Be performed by or under the supervision of qualified personnel and in such a manner that the activity.can be safely performed under the existing plant operating conditions.

6.1.5 Address controls which assure quality of maintenance and modification installation activities (for example:

inspections, measurements,. tests, welding, heat treatment, cleaning, nondestructive examination, and personnel qualifications) and contain provisions to document the performance thereof.

6.1.6 Contain measures which identify the. inspection and test l

status of material, equipment, and components used in maintenance and modification installation activities.

j l

l I

HL&P 0689 (6-84)

NUMBER-REV.

SOUTH TEXAS PROJECTELECTRIC GENERATING STATION N O.

OPERATIONS QUALITY ASSURANCE PLAN Sec.5.0 1

MAINTENANCE,-INSTALLATION OF MODIFICATIONS, AND RELATED ACTIVITIES PAGE.3 OF g

EFFECTIVE -

DATE 12/02/85 0 1./

ne perIormea only aicer auchorized telease vi equipmeuw in accordance with procedures that meet the requirements of-Reference 4.2.

i 6.1.8 Assure that the equipment has been returned to normal operating status at the completion of the work which includes verification of functional acceptability.

6.1.9 Provide measures for requesting and documenting maintenance and permit anyone identifying a need for maintenance to 1

initiate a maintenance work request for submittal through appropriate supervision.

6.1.10 Require the use of Measuring and Test Equipment (M&TE)~to be-

)

controlled-in accordance with Reference 4.5.

i

-1 6.2. Planning and-Scheduling Maintenance 6.2.1 Activities shall be preplanned and scheduled in a manner that will not ecmpromise the safety of the plant.

Towards this end, the following shall be considered:

l 6.2.1.1 The possible safety consequences of concurrent or sequential maintenance, installation of modifications or testing.

l 6.2.1.2 Equipment required to be operable for the prevailing mode shall be available, and the work activity shall be performed such that the STPEGS technical specifications and license requirements are not violated.

6.2.1.3 Evaluation of special processes, equipment, and materials needed for the performance of the task, including assessment of potential hazards to personnel and equipment.

6.3 Maintenance and Installation of Modifications Program 6.3.1 General administrative procedures for the control of maintenance, repair, replacement, and modification work shall be prepared before fuel load activities commence.

6.3.2 Approved procedures shall be available for repair of j

structures, systems, or components prior to the performance l

of such repairs.

I l

Ht.& P 6689 (5 84)

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION

^

NO OPERATIONS QUALITY ASSURANCE PLAN Sec.5.0 1

a; MAINTENANCE,' INSTALLATION OF PAGE 4 OF-8 MODIFICATIONS,'AND RELATED ACTIVITIES EFFECTIVE DATE 12/02/85 6.3.3 Part 9 of Appendix A to Reference 4.1 shall be used as a

. guide to assure procedural coverage for maintenance A

activities. The procedures listed in this document are typical and additional procedures may be required.

6.3.4 Procedures, and changes thereto, shall.be reviewed and-approved in accordance with Reference 4.4.

6.4 Preventive Maintenance 6.4.1 A preventive maintenance program shall be est.ablished and maintained which prescribes the frequency and type of maintenance to be performed.

6.4.2.A preliminary program-based on service conditions, manufacturer's recommendations, and experience with comparable equipment should be developed prior to fuel loading and, as appropriate, be revised and updated as operating experience is gained.

6.5 Corrective Maintenance 6.5.1 The causes of malfunctions shall be promptly determined, evaluated, and. recorded considering the following:

6.5.1.1. Experiencewithmalfunctioningeduipmentor components shall be evaluated to determine whether a replacement component of the same type can be expected to perform its function reliably.

If evidence indicates that common components have performed unsatisfactorily in safety-related systems, corrective measures shall be planned prior to replacement or repair of all such components.

6.5.2 Replacement components of a new type shall have received adequate testing or be of a design for which experience indicates a high probability of satisfactory performance.

Consideration shall be given to phased replacement to permit inservice performance of the new component to be evaluated and'thereby minimize the possibility of a hidden deficiency producing a systematic failure.

6.5.3 Where the reliability of a new component or common mode l

failure which could affect nuclear safety exists following L-component replacement (or repair), consideration should be given to an augmented testing and inspection program until such time as a suitable level of performance has been l

demonstrated.

l Y__-_-__-.__

HL8 P 6689 G 84)'

llUMBER

REV, t

SOUTHTEXAS PROJECT ELECTRIC GENERATING STATION '

N O.

OPERATIONS QUALITY ASSURANCE PLAN Sec.5.0

'l

' MAINTENANCE, INSTALLATION OF MODIFICATIONS, AND RELATED' ACTIVITIES PAGE 5 OF 8'

EFFECTIVE

^I' 12/02/85 6.6 ' Emergency Maintenance l

Should operating conditions occur which warrant immediate corrective maintenance in order to prevent or mitigate the release of k

radioactive material, hazards-to personnel, or extensive equipment damage, then the following-shall apply:

i 6J6.1; Direct corrective action shall be taken to stabilize the

~

condition. Procedures shall designate those operating s

individuals responsible for authorizing this initial corrective action for various structures, systems, or.

j components.

6.6.2 Once the condition has stabilized, the initial corrective action taken shall be documented and reviewed in accordance cwith approved procedures. If the initial action taken is l

judged to be' incorrect or inadequate, alternative corrective action shall be taken.

l 6.7 Performance of Maintenance and Installation.of Modifications Procedures shall be established to ensure that the following items j

are considered and incorporated into procedures as necessary prior to' performance:

6.7.1 Measures for the protection of workers and equipment, including personnel entry into enclosed spaces such as tanks, and voids.

6.7.2 Means of preventing unauthorized operatiod of equipment, (e.g. locking or tagging).

6.7.3 Control of temporary modifications, (e.g. blank flanges or temporary electrical jumpers).

6.7.4 Method of ensuring that all required tests and inspections are complete prior to return to service of the item on which the vork was performed.

6.8 Equipment Restoration (following maintenance or the installation of modifications).

When equipment is ready to be returned to service, the equipment shall be placed in operation and its functional acceptability verified and documented in accordance with approved operating procedures.

f'

' ~

]

4 w esass w

- j SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION REV[

NUMBER i

NO OPERATIONS QUALITT ASSURANCE PLAN Sec.5.0 1

= MAINTENANCE, INSTALLATION OF.

PAGE 6 OF g

MODIFICATIONS, AND RELATED ACTIVITIES i

EFFECTIVE DATE 12/02/85 l

g.

j 6.8.1 Procedures shall describe restoration'to normal. conditions, I

such as removal of jumpers or signals used in maintenance or l

testing or such as returning valves, breakers or switches to 7-l-

proper start-up or. operating positions-from " test" or-

)

I

" manual positions.

6.9 Tests (associated with maintenance and the installation ~of i

modifications).

6.9.1. Tests shall-be performed followfag plant modifications to.

confirm that the modifications produce expected results.-

]

Test results shall be evaluated against required criteria to l

assure that the modification does not reduce safety of operations.-

6.10. Control of Special Processes

'1 Special processes,.(e.g., welding, hest treating, chemical cleaning 1

j and nondestructive examination) shall'be performed in accoidance l

with applicable codes, standards, specifications,. criteria and other special requirements.

6.10.1 Written procedures shall be established and utilized to assure these activities are accomplished in a controlled manner.

6.10.2 Special processes shall be performed by qualified personnel using cy lified procedures. Personnel shall be qualified in -

accordance with Reference 4.3.

Procedures and equipment j

shall be qualified.in accordance with applicable codes and i

standards.

l 6.10.3 The necessary qualification of personnel,' procedures or equipment shall be uniquely defined:

6.10.3.1 For special processes not covered by existing codes or standards, or 6.10.3.2 Where an item's quality requirements exceed the requirements of established codes and standards.

l 6.11 Housekeeping and Cleanness Control 6.11.1 Housekeeping and cleanness control involves:

6.11.1.1 The control of cleanness of facilities, materials i

and equipment; p

I lL

HL& P 6689 6-84)

NUMBER.

REV, SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

OPERATIONS QUALITY ASSURANCE PLAN Sec.5.0 1

I I

MAINTENANCE, INSTALLATION OF MODIFICATIONS, AND RELATED ACTIVITIES PAGE 7

0F 8

EFFECTIVE 12/02/85 l

^

I i

f l

d 6.11.1.2 Disposal of combustible material and debris to d

support fire protection; I

1 6.11.1.3 Control of access to areas, systems and equipment to preclude introduction or spread of contaminants; I'

6.11.1.4 Protection of equipment and reestablishing cleanness f

of system following maintenance, modification, or i

repair; and 6.11.1.5 Radioactive contamination control and storage of radioactive waste.

l l

6.11.2 Housekeeping and cleanness control practices shall be established which assure that:

6.11.2.1 The nature of work activities, conditions, and environments that can affect the quality of structures, systems and components is controlled.

j Control measures shall be established to prevent the entry of extraneous material into a clos'ed system and to ensure that foreign material is removed before the area is closed.

6.11.2.2 Appropriate cleaning materials, equipment processes, and procedures are used to assure that the quality of an item is not degraded as a result of housekeeping or cleaning practices or techniques.

I 6.11.2.3 Access is controlled to prevent foreign material i

introduction during the maintenance or modification of systems.

i 6.11.2.3.1 Cleaning following maintenance or modification of radioactively contaminated systems or equipment in l

radiation fields shall require special j

consideration.

l 6.11.2.3.2 Prior to closure of designated systems or components, an inspection shall be

)

conducted to assure cleanness. The l

results..f the inspection shall be l

l documented.

l l

l l

l l

> HL&P &M9 G44 NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION s

N O.'

OPERATIONSLQUALITY ASSURANCE PLAN Sec.5.0

.1 MAINTENANCE, INSTALLATION OF:

MODIFICATIONS,'AND RELATED ACTIVITIES' PAGE ~ 8 l -. OF

'8 EFFECTIVE.

DATE -

12/02/85 6.11.2.4 Where necessary, special cleaning requirements

associate d utth certain equipment shall be addressed in appropriate procedures.

6.12 DOCUMENTS ASSOCIATED WITH MAINTENANCE 6.12.1-Documents, such as maintenance and installation procedures, maintenance request,' drawings,. specifications and:others shall be issued, reviewed and controlled in accordance with

' Reference 4.4.

6.12.2 Maintenance and installation documents shal'1 be traceable'to the structure, system.or component repaired, replaced, or maintained and shall.as a minimum contain'the following:

6.12.2.-1 Description of components.

6.12.2.2 Description of work done including parts used 6.12.2.3. Names of responsible persons doing wo~rk'

~

6.12.2.4 Traceability of parts used 6.12.2.5 Reference to measuring'and test equipment used 6.12.2.6 Inspection and test status r

6.12.2.7 Verification of functional acceptability 7.0 DOCUMENTATION Procedures'which are generated as required by.this section shall identify the records which are required to implement and document those activities. The records shall be controlled in accordance with Reference 4.6.

8.0

' ATTACHMENTS None f

i f '.,

a.

j:

l HL&P 6689 (5-84$ -

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Sec.6.6

~

"29 i

OPERATIONS QUALITY ASSURANCE PLAN DESIGN.AND MODIFICATION CONTROL.

PAGE OF EFFECTIVE DATE 1/30/87 I

1.0 PURPOSE.

The purpose of the'section is to establish the requirements and responsibilities for design control of.new systems, components, and modification control of existing structures, systems, and components at the South Texas Project Electric Generating Station (STPEGS).

2.0 SCOPE This section applies to the design and modification activities associated with the preparation and review of design documents including the translation of applicable Code of Federal Regulation requirements and design bases into design documents beginning when the system, area or structure has been turned over to Nuclear Plant Operations and the

' associated design documents have been accepted by HL&P Engineering.

3.0 DEFINITIONS None

4.0 REFERENCES

4.1 STPEGS Technical Specifications 4.2 OQAP Section 5.0, Maintenance, Installation of Modifications, and Related Activities 4.3 OQAP Section 14.0, Records Control l

4.4 10CFR50.59, Changes, Tests and Experiments 5.0 RESPONSIBILITIES s

5.1 The Vice President, Nuclear Plant Operations is responsible for ensuring programs are in place for modification, modification installation, and post modification testing.

i

HLp 66805 80 -

ci-N' UMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC CENERATING STATION -

N D.

^

Sec.6.0 2

OPERATIONS QUALITY ASSURANCE PLAN DESIGN AND MODIFICATION CONTROL 2

op' 4

PAGE EFFECTIVE 1/30/87 5.2 The Vice. President, Nuclear Engineering and Construction is responsible for developing design inputs; preparing design documents; establishing design control and verification requirements;. coordinating review and-approval of design documents; and controlling' issuance of design dor 2ments; providing corrective p

. action for design errors and deficiencies; ensuring lists of-safety-related structures, systems, and components are accurate after' modifications are made and providing drawings to reflect as-built configuration of structures, systems, and components when required; preparing procedures for installation of complex and/or quality sensitive modifications performed by the Nuclear Engineering and Construction Department;. coordinating proposed modifications

-with the Nuclear Plant 0perations Department and providing qualified personnel to perform design activities.

-5.31 The General > Manager, Nuclear' Assurance is responsible for performing l

. audits and surveillance of the design control and modification program, inspection of modification installation, and review of' l

design, documents.

6.0 REQUIREMENTS 6.1 Measures shall be established to document selection of design inputs. Changes to specified design inputs, including identification of their source, shall be identified and documented.

As the design evolves, any unreviewed safety' question shall be reviewed as required by 10CFR50.59.

6.2 Measures shall be established to control design activities to assure

. design inputs,are translated into design documents such as specifications, drawings, procedures, or instructions.

6.2.1 Design documents shall include appropriate quality standards.

If an alternate quality requirement is used (e.g., other than the specified quality standard) the change shall be documented and approved.

6.2.2 Design analyses shall be sufficiently detailed as to purpose, method, assumptions, design input, references, units, and status (preliminary or final) such that a technically qualified person can review and understand the analyses and verify the adequacy of the results without recourse to the originator.

6.3 Measures shall be established-to identify and control design interface among participating organizations.

)

-_____-___-__-___ _ w

- HL&P 6689 (584)

NU"BER' R EV.

L

~y "

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Ir Sec.6.0-2 f

. OPERATIONS QUALITY ASSURANCE PLAN L

DESIGN AND MODIFICATION CONTROL PAGE 3 op 4

.y EFFECTIVE

^

1/30/87 1

6.4 Measures ^shall be established to verify adequacy'of design.

6.4.1 Design verification shall be identified and documented and may' be accomplished by design reviews, alternate -

calculations, or qualification testing.-

6.4.2 Design verification.shall be performed by competent.

individuals or groups other than those.who performed the.

original design.

j i

6.4.3 Design verification should not be performed by individuals i

I that have immediate supervisory responsibility for the individual performing the design, have specified a singular design approach, have ruled out certain design considerations or have established the' design inputs for the particular.

design aspect being verified.: However, the supervisor may perform the verification if the supervisor is the only technically qualified individual and the need for the supervisor to perform the review is approved and documented its savance by the supervisor's managment.

6.4.4 Design verification shall be performed.for design changes.

6.5 Measures shall be established to assure that only verified and qualified computer codes are authorized for use.

t 6.6 Measures shall be established to control the approval and issuance of design documents and changes thereto. Design documents include design drawings and specifications, vendor documents,.setpoints with tolerances and design limits.

6.7 Changes made to design documents are reviewed and approved by the same groups or organization which reviewed and approved original design documents.

If the organization which originally approved a i

particular design document is no longer responsible, another organization may be designated if competent in the specific design area, has access to pertinent background information and has an adequate understanding of the requirements and intent of the original design.

6.8 Errors and deficiencies found in approved design documents, including design methods, that could adversely affect safety-related structures, systems, or components shall be documented and action taken to correct the errors or deficiencies and prevent recurrence.

6.9 Measures shall be established for he identification and control of deviations from specified quality standards.

i

HL&? $29 544)

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N

Sec.6.0-OPERATIONS QUALITY ASSURANCE PLAN-0 DESIGN AND MODIFICATION CONTROL PAGE OF j

EFFECTIVE DATE 1/30/87 6.10 Measures shall be established which assure that maintenance and modifications associated with design changes which may affect the functioning of safety-related structures, systems, or components are 1

to that

]

performed in a manner to encure quality at least equivalent

{

specified in the FSAR or other original design bases and requirements.

I 6.11 Measures shall-be established to maintain the. list of-safety-related structures, systems, and components current after modifications are made.

6.12 Modifications 6.12.1 Modifications to safety-related structures, systems, and c'omponents shall be controlled, reviewed, and approved.

6.12.2 Modifications to safety-related structures, systems, and i

components shall be reviewed by the Plant Operations Review Committee and the Nuclear Safety Review Board in accordance with Reference 4.1.

l 6.12.3 Installation and testing of modifications shall be performed in accordance with Reference 4.2 and approved procedures.

These procedures shall contain provisions as appropriate to ensure quality of installation and appropriate post modification testing.

6.12.4 Safety-related structures, systems, and components shall not be declared operable after a modification until the following provisions are satisfied:

6.12.4.1 Affected procedures revised and distributed to f

appropriate users.

6.12.4.2 Selected drawings revised to reflect the modification and distributed to appropriate users.

i 6.12.4.3 Appropriate personnel trained.

7.0 DOCUMENTATION Procedures which are generated as required by this section shall identify the records which are required to implement and document those activities. The records shall be controlled in accordance with Reference 4.3.

8.0 ATTACHMENTS None

.I

' HL&P 6689 684)

NUMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

'Sec.7.0 2

OPERATIONS. QUALITY ASSURANCE PLAN PROCUREMENT PAGE 1 OF 6'

g EFFECTIVE 1/30/87

'1.0 PURPOSE

'The purpose of.this section is to establish requirements for procurement of itemsland services for the South Texas Project Electric Generating Station (STPEGS).

1

.2.0ESCOPE The section applies to the procurement of safety-related items and services. These activities include procurement document-control, bid evaluation, vendor evaluation, verification of vendor activities and receiving inspection.

3.0 DEFINITIONS None

4.0 REFERENCES

4.1 Regulatory Guide 1.144, Auditing of Quality Assurance Programs for i

Nuclear Power Plants 4.2 ANSI N45.2.13, Quality Asaurance Requirements for Control of i

Procurement of Items and Services for Nuclear Power Plants 4.3 ANSI N45.2.2, Packaging, Shipping, Receiving, Storage and Handling of Items for Water-Cooled Nuclear Power Plants 1

4.4 10CFR21 Reporting of Defects and Noncompliance i

4.5 OQAP Section 4.0, Qualification, Training and Certification of Personnel 4.6 OQAP Section 14.0, Records Control 5.0 RESPONSIBILITIES 5.1 The Vice President. Nuclear Plant Operations is responsible for preparation and review of procurement documents as required to support operations and providing technical assistance for receiving inspection, as necessary.

t L

_ _ _ _ _ _ _ _ _ _ - _ _ = - - _ _ _ _ _ _

e; HL& P GM9 ($44)

]

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Sec.7.0

-2

' OPERATIONS QUALITY ASSURANCE PLAN j

. PROCUREMENT PAGE 2 OF' 6

EFFECTIVE DATE 1/30/87 5.2 The Vice President, Nuclear Engineering and Construction is responsible for developing technical specifications for items or i

services, performing technical reviews of procurement documents and l

coordinating the preparation of procurement documents,. bid proposal reviews, and Approved Vendors List for Nuclear Fuel' unique procurement.

l 5.3' The Vice President, Purchasing and Material Management is l

responsible for preparing procurement documents, coordinating. bid proposal reviews, and maintaining the Approved Vendors List except

)

for Nuclear Fuel unique procurement.

5.4 The General Manager,' Nuclear Assurance is responsible for reviewing procurement documents, evaluating vendor quality assurance programs, implementing vendor: audit / survey-programs and performing receiving inspection of.rafety-related items.

5.5 HL&P organizations responsible for the purchase of safety-related items or services shall specify the scope of work and~obtain the appropriate quality and technical reviews of the purchase' requisition.

6.0 REQUIREMENTS

^

6.1 Procurement Document Preparation, Review and Control 6.1.1 Procedures shall be developed for the preparation, processing, review, and approval of procurement documents and changes thereto.

6.1.2 For the procurement of spare or replacement parts, equipment, materials, and services the quality and technical requirements shall be equal to or greater than the design basis requirements for the original part, equipment, materials or services; except whera less stringent quality or technical requirements may be established based on specific evaluations and justification.

The cognizant technical group j

shall document such justification.

]

l 6.1.2.1 Quality Assurance shall review and concur with the l

specified requirements.

J l

l l

J r

l l

J

HL&P 6689 (544)

NUMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N D.

Sec.7.0 2

OPERATIONS QUALITY ASSURANCE PLAN y

PAGE 3 or 6

l PROCUREMENT EFFECTIVE DATE 1/30/87-6.1.3 Procurement documents shall include provisions to ensure the requirements of. ANSI N45.2.13 Section 3.2 and Reference 4.4 are incorporated.

6.1.3.1 -Provisions for the control of handling, storage, shipping,' cleaning, and preservation of material and equipment in accordance.with ANSI N45.2.2 shall be included.

6.2 Bid Evaluation 6.2.1 Bid evaluations shall be performed to evaluate the following, as applicable:

6.2.1.1. Adherence to technical and quality assurance requirements-6.2.1.2 Personnel qualifications 6.2.1.3 Alternate submittals 6.2.1.4 Exceptions 6.3 Quality Assurance Vendor Evaluation 6.3.1 A documented quality assurance evaluation of a vendor's qualit.y program shall be performed to assure it meets the requirements of 10CFR50 appendix B, ANSI N45.2, the ASME Code and other purchaser specified requirements, as applicable.

6.3.2 vendors may be placed on the Approved Vendors List after passing this evaluation.

6.3.3 A vendor shall not be issued a purchase order or contract unless they have been accepted for placement on the Approved Vendors List or an exception has been approved by the Manager, Nuclear Assurance.

1

' Hl.&P'6689 6-84) '

I NUMBER-

REV, L..

SOUTH TEXAS PROJECT ELECTRICCENERATING STATION N 3.

Sec.7.0 2

I OPERATIONS QUALITY ASSURANCE PLAN

~' } :

PROCUREMENT 4

6 l

PAGE op EFFECTIVE DAM 1/30/87 i

~

6.3.4 Each vendor on the Approved Vendors List shall be evaluated-by Quality Assurance at least once each twelve months as provided by Reference 4.1.

i 6.3.5 The frequency of vendor audits'shall be in accordance with

{

Reference 4.1.

)

I 6.3.6 A vendor may be. removed from the Approved Vendors List if.

evaluation determines the vendor is unacceptable, the vendor i

requests removal or by direction of the Manager, Nuclear Assurance.

6.4 Purchase Award 6.4.1.

Resolution'or a commitment to resolve unacceptable technical or quality requirements. identified by the bid evaluation or vendo'r evaluation shall be obtained prior to the award of a I

purchase order or contract.

6.5 Verification of Vendor Activities 6.5.1 Vendor activities shall be verified by vendor surveillance, audit, receipt inspection, or a combination thereof.

6.5.2 Vendor surveillance activities shall be performed by personnel trained and qualified in accordance with Reference 4.5.

6.5.3 Vendor surveillance shall be performed using surveillance

. plans. The surveillance plans will identify the activities to be monitored or witnessed based upon the items relative importance and complexity and the vendor's quality performance.

6.5.4 Vendor surveillance inspections may be waived by the Manager, Nuclear Assurance.

6.5.5 Vendor related reports shall be evaluated to determine the effectiveness of the vendor's quality assurance program, i

6.6 Receiving Inspection 6.6.1 Received purchased items shall be inspected for shipping damage and the requirements of ANSI ti45.2.2 Section 5.2.1.

HL&P 6689 (5-84)

^

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION REV[

NUMBER NO Sec.8.0 1

OPERATIONS QUALITY ASSURANCE PLAN CONTROL'AND: ISSUANCE OF DOCUMENTS PAGE I OF 3

n EFFECTIVE DATE 12/02/85.

1.V YUKfV36.

The purpose of the section'is to establish the requirements for review, approval,. distribution and use of safety-related documents such as instructions, procedures and drawings, including' changes thereto for the South Texas Project Electric Generating Station (STPEGS).

2.0. SCOPE y

.This section is applicable to those documents which_ control quality activities for the licensing, operation, testing, maintenance, and design modification of the STPEGS during prerequisite, preopgrational and operational phases.

These documents include, but arelnot limited to,-

instructions; procedures; specifications; drawings; vendor manuals; status registers (such as. drawing lists, equipment list,); Final Safety Analysis Report and program manualsL(such as OQAP, Emergency Plan, Inservice Inspection Plan, etc.).

3.0 ' DEFINITIONS None 4 '. 0 REFERENCES l

4.1 OQAP Section 6.0, Design and Modification Control 4.2 OQAP Section 14.0, Records Control 5.0 RESPONSIBILITIES 5.1 The Vice President, Nuclear Plant Operations is responsible for the review of documents for operation and maintenance requirements.

5.2 The Vice President, Nuclear Engineering and Construction is responsible for the review of applicable documents for technical requirements.

5.3 The Manager, Nuclear Assurance is responsible for the review of documents for quality requirements and performs audits and surveillance of document control activities for compliance to this section.

5.4 The department managers of organizations producing documents to be l

controlled are responsible for identifying individuals or organizations responsible for review and approval of the documents and changes thereto, coordinating the review and approval of the

' generated documents, establishing distribution lists and approving changes thereto.

I Liii__ __ ___ ___ ___ _ _ ___ _

j

~

(

,jc HL&P 6689 (5 84 g

NUMBER.

REV.

SOUTH TEXAS PROJECT ELEC TRIC GENERATING STATION N O.

7 Sec.8.0-1 M

n-OPEnnu0NS QUALITY. ASSURANCE PLAN-CONTROL AND ISSUANCE OF DOCUMENTS PAGE 2 OF 3

EFFECTIVE 12/02/85 j

5.5' Personnel using aJdocument to perform safety-related activities are responsible,for assuring the documents being used are the correct hevision prior to performing safety-related activities.

6.0 REQUIREMENTS

(

. ' u, s

e, 6.1 ' Procedures shall be established to control the preparation, review, i'

approval, and issuance of documents, including revisions or changes, '

which prescribe safety-related activities. The procedures shall

' identify. the organizations or iridividuals responsible for the.

i' preparation, review, approval, an(g sspance of documents and changes thereto.

s 6.2 Documents shall b:e reviewed and approved prior to use.

ll-6.3.' Document reviews shall be performed by appropriately qualified 1

personnel with. access to pertinentL ackground information to b

establish-a basis for an adequate. review.

6.4 Procedures shall esta911sh controlled distribution of documents and-changes thereto including:

b,f 1

-6.4.1

' Establishing. current and; updated distribution lists.

6.4.2 Personnel'or organizations acknowledging recefpt of controlled documents and changes thereto.

}

g,

6.4.3 Controlling documents to' avoid the use of outdated or j

inappropriate documents.

A.

1 q

6.4.4 Establishing and maintaining master document lists

,. I identifying the current revisio:i of documents.

6.5 Documents shall be available and us$ at v6 k locations by individuals or organizations performing sdfety-relatediactivities.

i 6.6 Revisions'or changes to documents 1hhall be reviewed and approved by thd same organizations that performed the drigdnal review and approval unless other organizations are designated and have knowledge of the requirements and intent of the,outginal document.

l 6.7 Procedures shall be periodically reviewed.

Subsequent procedure l

reviews shall be performed:

j i

f.

1 g

g.

.p,

l

(

4 J

, i

qs!,.

q.v q;

. j

%_1(P 6689 (584 C

r SOUTH TEXAS ~ PROJECT ELECTNIC GENERATING STATION

" '[

1

, $,1 NO Sec.8,0 1

(

d? L 's OPERATIONS QUALITYJASSURANCE PLAN O F.

3

~

CONTROL AND ISSUANCE 0F. DOCUMENTS PAGE3.

y s

I EFFECTIVE -

K-

,.c DATE 12/02/85 g 'i a /o M[h'.

6.7'.1 Following an unusual incident such as an accident, unexpected 1

s'

.~

. transient,,significant operator error, or unusual equipment-l 4

1

. malfunction.

u A-N.

, j.

e l

i "6,7.2 VFc110 wing a modification to;a system to which a specific

['

procedure is applicable.

, g J

o

'a' 6.7.3' No less frequently than every tso years unless the document

- 1 has had.a revision which rer.ulted in a complete review of

.l that document.

l jl, 130 l

. b. 8 Procedures'shall be developed for the control and distribution of

\\

vendor / contractor documents such as~ approved drawings,

' specifications, technical' manuals and instructions..

6.9 ' Control of' design documents is addressed in Reference 4.1.

I k-

.{ -

y 7.0 DOCUMENTATION'

. Procedures which'are generated as required by this section shall identify.

the' records which are required to impicment and. document those activities. The records shall be controlled in accordance with Reference 4.2.

l t

6 8.0 ~ ATTACHMENTS

.q' 1

,uone

!k ie l b

.[

7 s

i l

1 4

i

'lQ 1

4 l:

l'

.i I

ki r.

s

l-i ;> -

' HL&P C68N5 64i '

/'b-r *}.y [d SOUTH TEXAS PROJECT ELECTFOC'dENERATING STATION REV[

NUMBER-i..

NO

. M .

Sec.9.0:

1 OPERATIONS Q11ALITY ASSURANCE PLAN a

~ CONTROL 0F $ATERIAL PAGE 1L 4

OFL 3

(

EFFECTIVE -

DATE-

~

12/02/85.-

- 1.0 : PURPOSE The pu'rpose of the section is to describe requirements;and assign I

responsibilities.for. control of material at the South; Texas Project.

< Electric Generating Station (STPEGS).

p, h "

2.0 SCOPE lThis section applies,to identification, control and, traceability of'.

material, parts'and components during receipt, storage, handling, isiuance, installation and shipping activities.

!(

3.0 Dr{fNITIONS-No r.a -

4.0 REFERENCES

..4.1 Regulatory Guide 1.38, Packaging,' Shipping, Receiving, Storage and Handling of.. Items for Nuclear Power Plants 4.2 Regulatory Guide 1.39, Housekeeping During the Construction Phase of

' Nuclear. Power Plants 71

4. 3' 0QAh3pction4.0, Qualification,'Trainingandcertificationof Personnel 4.4I OQAP Section 7.0, procurement

-.lj,

/4.5',OQAPSr/ption14.0/RecordsControl 5.0 RESPONSIBILITY,E,S, [

5.1 The Vice President,(Nuclear Plant., Operations is responsible'for control of special nuclear material and nuclear by product material, control of other material during maintenance activities, and coordination and develop *ent of STPEGS material control program.

p av s

5.2 The Vice President, Nuclear Engineering and Construction is d # lI responsible fo controlling the storage and handling requirements for material,' parts, and components during modifications and

' developing criteria for material control at STPEGS.

5.3 The Vice President, Purchasing and Materials Management is 7f) responsible for the control and identification of material, parts, and components in the warehouse and for housekeeping of the

> 3,,

warehouse ca.

i j

.t i

i a $

t

' HL&P M89 G44)

NUMBER R EV.

SOUTH; TEXAS PROJECT. ELECTRIC GENERATING STATION '

N O.

+

OPERATIONS QUALITY. ASSURANCE PLAN

-[

CONTROL OF MATERIAL PAGE 2 OF 3

EFFECTIVE

^'"

12/02/85

,e 5.4 luus Manager, Nucicar Assurance is responsible for. verifying the implementation of control and identification requirements for material, parts, and components through inspection, surveillance,

,and audit.

6.0 - REQUIREMENTS L 6.1 Identification and' Traceability Requirements 6.1.1 Physical identification of material,' parts and components shall be used where possible and identification shall be traceable to necessary documentation.

6.1.2 Identification marking shall include:

6.1.2.1 Where-physicalnidentification marking is used, the marking shall be clear, unambiguous and indelible and shall be applied in such a manner as not to affect the function of the item.

6.1.2.2 Markings shall be transferred to each part of an item when subdivided'and shall not be hidden or obliterated by surface. treatment or coatings unless othermeansofidentificationarpsubstituted(e.g.,

color coding).

6.2 Receiving Inspection 6.2.1 The receiving inspection shall ensure that the materials, parts and equipment are identified in accordance with the

. purchasing requirements.

Receiving inspection shall be performed.in accordance with Reference 4.4.

6.2.2 Measures shall be established for identifying the status of receipt inspected items that shows the acceptability or non-acceptability of an item for installation or use.

6.3 Material Storage 6.3.1 Measures shall be established for the control of items in storage which include:

storage location; storage levels, inspection results; item care and protective measures; and l

personnel access to storage areas.

Control of items in storage shall comply with the requirements of Reference 4.1.

4

-__--..-...]

HL&P 6M9 G 84)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

l Se c. 9'. 0 1

41 0PERATIONS-QUALITY ASSURANCE PLAN 1

CONTROL OF MATERIAL PAGE. 3 OF 3

EFFECTIVE

^

J 12/02/85 6.4 Material Handling

]

6.4.1. Procedures shall be developed'for handling of items which, because of weight, size,' susceptibility to shock damage or other conditions, require special handling.

'I 6.4.2 Measures shall be established to rate and inspect hoisting and handling equipment in accordance with Reference 4.1.

6.5 Shipping 6.5.1 Measures shall be established for the packaging, loading and transportation of items off-site in accordance with Reference 4.1.

6.6 Housekeeping 6.6.1 Measures shall be established for housekeeping activities in the warehouse areas which include:

zone designation, environment control, work area cleanliness,ffire protection, inspection, and surveillance.

These measures shall meet the requirements of Reference 4.2.

6.7 Personnel' performing storage, housekeeping and inspection to the requirements of this section shall be trained and qualified in accordance with Reference 4.3.

7. 0. DOCUMENTATION Procedures which are generated as required by this section shall identify' the records which are required to-implement and document those activities. The records shall be controlled in accordance with Reference 4.5.

8.0, ATTACHMENTS None i

HL&P 6089($-84)

~

NUMBER R EU.

' SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Sec.10.0 3

OPERATIONS QUALITY, ASSURANCE PLAN,.

INSPECTION PAGE 1 OF 4

T EFFECTIVE DATE 6/5/87 1.0 PlTRPOSE The purpose of this section is to prescribe the requirements and the responsibilities for inspection.

4}

2.0 SCOPE This section is applicable to all inspection activities associated with safety-related systems, structures and components at the South Texas Project Electric Generating Station (STPEGS).

3.0 DEFINITIONS None l

l

4.0 REFERENCES

t 4.1 OQAP 4.0, Qualification, Training and Certification of Personnel 1

4.2 OQAP 12.0, Instrument and Calibration Control 5

4.3 OQAP 14.0, Records Control 5.0 RESPONSIBILITIES 5.1 Vice President, Nuclear Plant Operations is responsible for establishing a mechanism for insertion of hold points in maintenance and modification procedures.

l 5.2 Vice President, Nuclear Engineering and Construction is responsible for determining inspection criteria in appropriate engineered equipment specifications, drawings, procedures, or other related documents prepared by Nuclear Engineering and Construction.

5.3 General Manager, Nuclear Assurance is responsible for review of maintenance, modification and test procedures for inclusion of hold points and compliance with quality requirements, assignment of personnel to perform inspection and nondestructive examination and review of completed documentation.

9

HL&P C689 584)

NUMBER R EU.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O, Sec.10.0 3

OPERATIONS QUALITY ASSURANCE PLAN

INSPECTION PAGE 2 OF 4

T EFFECTIVE DATE 6/5/87 6.0 REQUIREMENTS 6.1 Inspection 6.1.1 Inspections shall be perf ormed in accordance with written and approved procedures. The inspection criteria established for performing inspections and the detail of the inspection process shall be determined by the complexity of the activity and the safety of the plant. Inspection requirements may be included as a part of the document controlling the activity, or a separate inspection procedure prepared to specify the inspection perf ormance requirements and documentation of results. Personnel performing inspections shall be qualified in accordance with the requirements established by Reference 4.1.

Personnel performing inspection shall be other than those who. performed or directly supervised the activity being inspected. Examples of the activities subject to inspection include che following:

7 1

E a) Special processes b) Modifications c) Receipt of materials, parts and components d) Maintenance e) Packaging, shipping and handling of radioactive vaste material.

6.1.2 Inspections shall be performed to verify that activities are being or have been performed in accordance with the criteria specified in the procedure. These inspections may include items such as:

a) Verification of physical properties, dimensions, tolerances, clearances, torque values, voltage / amperage readings, operating times, and the absence of leakage, b) Cleanness and housekeeping l

S e


.___.a_

HL&P hm9 ($44) '

NUMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Sec.10.0 3-

~ OPERATIONS QUALT.TY.' ASSURANCE PLAN,,

~

OF.

4 I

INSPECTION PAGE 3 EFFECTIVE DATE 6/5/87 6.1.3 If inspection of an activity is impossible or disadvantageous,. indirect control by monitoring or testing' y

upon completion of the activity shall be used to verify the quality of the activity.

6.1.4 Hold points are established in appropriate documents to. alert personnel performing the task of a mandatory QC inspection requirement.

I QC also establishes notification points for the purpose of being informed of upcoming activities (e.g. prior to the

- i start of a test) where a mandatory hold point may not be appropriate, but QC involvement is deemed necessary.

6.1.5. Inspection results are: reviewed by qualified personnel to verify that the' inspection-requirements were satisfied.

6.1.6 Inspection activities shall be documented and as a minimum, shall identify the following:

a) Item inspected.

b) Date of inspection.

c) Inspector.

d) Type of observation / inspection.

Re'ults and acceptability.

e) s f). Reference to'information on action taken in connection 1A with nonconformances.

g) Signatures of person evaluating inspection results.

h) Test equipment used.

6.1.7 Inspection requirements for modifications, repairs, and replacements shall-be equivalent to the inspection requirements of the original design or approved alternatives.

6.1.8 Procedures shall be reviewed by personnel sufficiently knowledgeable in the requirements for the activity to ensure f

that the necessary hold points are included.

1

=

a

' HL&P 6689 ($-84)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Sec.10.0 3

OPERATIONS QUALITY ASSURANCE PLAN INSPECTION PAGE 4 OF 4

r EFFECTIVE DATE 6/5/87 6.1.9 Measuring and test equipment utilized as part of the inspection process shall be controlled in accordance with the requirements of Reference 4.2.

6.2 Nondestructive Examination (NDE) 6.2.1 NDE shall be performed in accordance with procedures which address the applicable requirements of ASME, ASTM, or other appropriate codes and standards.

6.2.2 The applicable requirements of paragraph 6.1, Inspection, shall apply to the performance, evaluation, and documentation of NDE results.

6.3 Inspection Status 6.3.1 The status of inspections performed upon individual items 5

shall be identifiable through the use of stamps, tags, labels, routing cards or documentation traceable to the item.

j 6

7.0 DOCUMENTATION Procedures which are generated as required by this section shall identify the records which are required to implement and document those activities. The records shall be controlled in accordance with Reference 4.3.

8.0 ATTACRKENTS None W

9

HL&P M49 f584) i NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.11.0 2

OPERATIONS QUALITY ASSURANCE PLAN PAGE OF 4

TEST CONTROL 1

EFFECTIVE DATE 12/02/85 i

1.0 PURPOSE I

The purpose of this section is to establish requirements for testing of safety-related structures, systems, and components.

2.0 SCOPE This section is appliccble to the testing of safety-related structures,

~

systems, and components during the prerequisite, preoperational, initial startup, and operational phases to demonstrate compliance with design and operational requirements.

3.0 DEFINITIONS None

4.0 REFERENCES

4.1 Regulatory Guide 1.68, Initial Test Programs for Water-Cooled Nuclear Power Plants 4.2 South Texas Project Electric Generating Station (STPEGS)' Technical Specifications 4.3 South Texas Project Electric Generating Station (STPEGS) Final Safety Analysis Report (FSAR) Chapter 14.2 4.4 OQAP Section 4.0, Qualification, Training and Certification'of Personnel 4.5 OQAP Section 12.0, Instrument and Calibration Control 4.6 OQAP Section 14.0, Records Control 5.0 RESPONSIBILITIES 5.1 The Vice President, Nuclear Plant Operations is responsible for development and implementation of test procedures for initial startup, plant surveillance, post modification, and maintenance activities.

1 l

..HLAP 6M9 S841

[-f[

1-NUMBER R E V.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.11.0 2

p j

OPERATIONS QUALITY ASSURANCE PLAN-l TEST CONTROL PAGE: 2 OF-4 EFFECTIVE DATE 12/02/85 i

)

$.2 The Vice President, Nuclear Engineering and Construction is.

i responsible for the development and implementation of the prerequisite'and preoperational1 test program;.and.for determining testing requirements and providing acceptance criteria and setpoints-for test activities in appropriate engineered. equipment specifications, drawings, procedures or other related documents prepared by-Nuclear Engineering and Construction.

5.3 The Manager, Nuclear Assurance is responsible for the review of' maintenance, modification and test procedures ist imelusion of hold points and compliance with quality requirements; msignment of personnel to perform inspection and surveillance of testing

. activities; and review of completed test documentation.

6.0 REQUIREMENTS 6.1 The prerequisite, preoperational. and initial.startup test programs shall be developed in accordance with the applicable requirements of References 4.1 and 4.3 to demonstrate.that plant structures, systems,-and components will-perform in accordance with design requirements.

6.2 Procedures shall be developed to control tests of safety-related structures, systems, and components to assure satisfactory service upon completion of maintenance or modifications.

6.3 Procedures shall'be developed to schedule and control surveillance testing of those items and systems required by Reference 4.2.

6.4 Test procedures shall provide, as necessary, for the following:

6.4.1 The requirements and acceptance limits contained in applicable design and procurement requirements.

6.4.2 Instructions for performing the test, including prerequisites, test sequence, and caution or safety notes.

6.4.3 Calibrated test equipment with the accuracy required for performing the activity.

6.4.4 Provisions for documenting or recording test data and results.

l

" HL&P 6589 f4841 '

NUMBER REV.

$iOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Sec.11.0 2

OPERATIONS QUALITY' ASSURANCE PLAN:

TEST CONTROL-7 AGE -3 OF 4

~

EFFECTIVE DATE 12/02/85

'6.4.5.-Acceptance-criteria 6.4.6 ' Inspection holdpoints for witness by Quality Assurance..

6.4.7, Provisions for assuring the test prerequisites have been met.

^

6.4.8 Provisions'for control of. jumpers, lifted leads, blank.-

flanges, strainers or safety tags, etc.

6.4.9~ Provisions for returning a system to normal configuration upon completion of the test.

-6.5. Feasuring and Test Equipment (M&TE) used during test activities shall be controlled:in accordance with Reference 4.5.

6.6 Procedures shall be developed to ensure that test data and results are reviewed by a qualified individual (s) and are evaluated for compliance with applicable test acceptance criteria.

6.7 Personnel conducting tests shall be qualified.in accordance with Reference 4.4.

6.8 Administrative procedures shall provide for' identification of structure, system, and component test status through the use-of

-status indicators (i.e., clearance tags, markings, inspections records) to assure only items that have passed required tests are used or operated.

6.9 : Test-records where-applicable shall, as a minimum, include:

6.9.1 Identification of items or systems tested.

  • 6.9.2 'Date of test.

i 6.9.3 Tester and data recorder identification.

6.9.4 Type of observation / test.

6.9.5 Test results and acceptability.

\\.9.6 References to nonconformances and action taken.

6 6.9.7 Signature of person reviewing and evaluating test results.

6.9.8 Test equipment used.

u________

. HL&P 6689 (9-8b NUMBER REV' SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.11.0 2

OPERATIONS' QUALITY ASSURANCE PLAN TEST CONTROL PAGE, 4 OF 4

EFFECTIVE.

DATE 12/02/85 7.0 DOCUMENTATION Procedures which are generated as required by this section'shall' identify

-the records which are required to implement and-document those j'

activities.. The records shall be controlled in accordanc'e'with' Reference 4.6.

8.0 ~ ATTACHMENTS None 4

f e

9

6 i

. HL&P 6689 (5 84)

NUMBER REV.

1 SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION Sec.12.0 2

OPERATIONS QUALITY ASSURANCE PLAN L

-1NSTRUMENT AND CALIBRATION CONTROL I

OF, 3 -

PAGE EFFECTIVE DATE 1/30/87

- 1. 0 PURPOSE The purpose of-this section is to establish requirements to. ensure measuring and test equipment, and installed instrument and control devices used in safety-related activities or systems are properly controlled,-maintained, and calibrated at the South Texas Project Electric Genercting Station (STPEGS).

2.0 SCOPE This section is applicable to measuring and test equipment (such as tools, gages,' instruments, testing equipment and measuring equipment)-

used-to measure, test, evaluate, and inspect safety-related items and systems during prerequisite, preoperational, and operational phases.

.Also, this neccian is applicable to installed instrument and control devices'used to measure, record, and control safety-related plant operations.

3.0 DEFINITIONS None 4.0 - REFERENCES 4.1 0QAP Section 4.0, Qualification, Training and Certification of

]

Personnel

,.2 OQAP Section 14.0, Records Control I

5.0 - RESPONSIBILITIES 5.1 The Vice President, Nuclear Plant Operations is responsible for the control, maintenance and calibration of measuring and test equipment and installed instrument and control devices.

5.2 The General Manager, Nuclear Assurance is responsible for the l

verification of calibration control activities by performing audit and surveillance of those activities.

.k _

S HL&P M89 644) '

L=

NUMBER REV.P SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Sec.12.0 2

OPERATIONS QUALITY ASSURANCE PLAN.

' INSTRUMENT ' AND CALIBRATION ' CONTROL PAGE 2 OF 3 EFFECTIVE DATE 1/30/87 6.0 -. REQUIREMENTS q

6.1 Procedures shall be developed to establish the method and interval

~

of calibration for installed instrument and control devices. The calibration method and interval shall be based on the type of equipment, stability, and reliability characteristics, required

-accuracies and'other conditions affecting calibration.

'6.2 Procedures shall be developed for the control, calibration, adjustment and maintenance of measuring and test equipment at prescribed intervals or prior to use against reference standards having known-valid relationships to national standards.

6.3 Reference standards shall have an uncertainty (error) requirement of L

no more.than 1/4 of the tolerance of the equipment or device..being calibrated. When commercial standards with the required uncertainty error are not available, a reference standard may be used if the standard error tolerance is equal to or less than tL error tolerance of the equipment being calibrated; the basis of acceptance is documented; and authorized by responsible management.

In those cases where a reference standard is not traceable to a national standard because a national standard does not exist, the basis for calibration shall be documented.

6.4 Measuring and test equipment shall be uniquely identified. The equipment or records directly traceable to the equipment shall indicate the date of calibration, the initials of the person who calibrated the equipment and the next calibration due date.

o 6.5 Measures snall be established to trace the use of each item of measuring and test equipment. When measuring and test equipment is found out of calibration, an evaluation shall be made and documented for the validity of previous inspection and test results and for the acceptability of items previously inspected or tested.

o.6 Measuring and test equipment, and installed instrument and control i

devices suspected or known to be in error or defective shall be immediately removed from service or properly tagged to indicate the error or defect.

6.7 Measuring and test equipment, and installed instrument and control devices consistently found to be out of calibration shall be repaired or replaced.

t

=

6 NunsenoA NUMBER R EV.

N O.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION

'Sec.12.0 2

'O

.0PERATIONS QUALITY ASSURANCE PLAN-

.INSTRUMENTLAND. CALIBRATION CONTROL PAGE 3 OF-3 1'

EFFECTIVE -

ATE 1/30/87 6.8.; Measuring'and test equipment shall be handled and stored

. commensurate with their environmental and sensitivity requirements.

6.9 Measuring and test equipment which become lost shall be considered' out-of calibration and upon its recovery, it shall be recalibrates.

6.10' Personnel calibrating measuring and test equipment and installed instrument and control devices shall be qualified inLaccordance with Reference 4.1.

6.11 Contractors and vendo'rs, who provide their own measuring and test equipment, shall have a program that meets the requirements of this section.

4

6.12.This,section does not rcquire the calibration and control of rulers, tape measures, levels and other such devices if normal commercial practices provide adequate accuracy.

6.13 Inspectica, test, maintenance, repair, and other procedures shall include provisions.to assure.that M&TE used in activities affecting

. quality are the proper range, type, and accuracy.

6.14 Measuring and test equipment,rutilized-for chemical and-radiological control purposes are not required to meet the-requirements of this section, provided laboratory control practices are implemented to ensure accuracy of analyses.

l!

7.0 DOCUMENTATION

. Procedures which are generated as required by this section shall identify

.the records which are required to implement and document those activities. The records shall be controlled in accordance with Reference 4.2.

8.0 ATTACHMENTS None 1

l' I

I

-.._..--_._..-_____.___.a

HI,& P 6689 684)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

Sec.13.0 1

OPERATIONS QUALITY ASSURANCE PLAN DEFICIENCY CONTROL PAGE 1 OF 3

EFFECTIVE DATE 12/02/85 1.0 PURPOSE The' purpose of this section is to establish the requirements and responsibliities for the identification, documentati n, evaluation, f

resolution, control and reporting of deficiencies.

2.0 SCOPE This section applies to deficiencies discovered in items, services and activities under the scope of the Operations Quality Assurance Plan and includes audit findings, supplier deviation requests and the reporting of

~

items to the Nuclear Regulatory Commission (NRC) in accordance with Title 10 Code of Federal Regulations.

3.0 DEFINITIONS None

4.0 REFERENCES

4.1 10CFR21, Reporting of Defects and Noncompliance 4.2 10CFR50.55 (e), Conditions.of Construction Permits 4.3 10CFR50.72, Immediate Notification Requirements for Operating Nuclear Power Reactors 4.4 10CFR50.73, Licensee Event Report System 4.5 South Texas Project Electric Generating Station (STPEGS) Technical Specifications 4.6 OQAP Section 14.0, Records Control 5.0 RESPONSIBILITIES k

5.1 The Group Vice President, Nuclear has the overall responsibility for reporting of and providing resolution for significant deficiencies found during construction pursuant to 10CFR50.55(e) to the NRC.

5.2 The Vice President (s), Nuclaar Plant Operations, Nuclear Engineering and Construction, Purchasing and Materials Management, and the Manager Nuclear Assurance are responsible for assuring that the NRC has been informed of substantial safety hazards pursuant to 10CFR21 and for:

HL&P 6689 G84) r NUMBER,

REV.

SOUTH TEXAS PROJECT ELECTRIC' GENERATING STATION N O,

~Sec.13.0 1'

OPERATIONS: QUALITY ASSURANCE' PLAN DEFICIENCY CONTROL ~

PAGE-2 OF' 3

-)

EFFECTIVE

~ i DATE 12/02/85 I

1 l

' 5. 2.1-Establishing and implementing procedures that fulfill the

.]

1 requirements of this section

'5.2.2 The evaluation,'d'isposition, and' correction of' deficiencies' within their area of responsibility

-j 5.3 All personnel working under the jurisdiction of the Operations

.l Quality Assurance Plan are responsible for reporting' deficiencies

-l which they identify'to appropriate management'for resolution in

. j accordance with approved procedures.

6.0 REQUIREMENTS 6.1: Procedures shall be developed for the control of items, services or.

-activities which.do not conform to established requirements. These procedures # hall provide for the following:

6.1.1 Identification and documentation of the deficient condition.

6.1.2 Identification of the requirements,. source, or reference information being violated.

6.1'3 Notification of responsible management.

l 6.1.4 Control:of the deficient item or activity by tagging, segregation, administrative controls, or other appropriate means to prevent inadvertent installation, use, or 4

j-continuation of the deficient activity.

L 6.1.5 Resolution and/or disposition approved by authorized l

personnel.

6.1.~ 6 Documentation of the corrective action taken.

k 6.1.7 Verification of the corrective action by. Quality Assurance.

6.2. Procedures shall provide the following administrative controls of

)

deficiencies:

6.2.1 Unique identification and numbering of deficiencies.

6.2.2 Preparing and maintaining status of deficiencies.

6.2.3 Actions to be taken to assure timely corrective action on deficiencies.

j

HL& P 6689 G84)

SOUTH TEXAS PROJECT ELECTRIC GENERATING ~ STATION NO Sec.13.0 1

OPERATIONS. QUALITY ASSURANCE PLAN.,

PAGE 3

-OF 3

DEFICIENCY CONTROL EFFECTlYE l

ATE 12/02/85 6.3 Measures shall be. developed to ensure significant conditions adverse j

to: quality.are reviewed to determine the cause of the condition and'

.take corrective action to prevent recurrence.

6.4 Measures shall be established for review and evaluation of

~

deficiencies for deportability'to the NRC as required by.

Reference 4.1, 4.2, 4.3, 4.4, and 4.5 as appropriate.

]

6.5__The authority to stop work has been assigned to the Manager, Nuclear Assurance for.any activity being performed'by company personnel-or contractors which do not conform to established requirements.

6.6 Measures shall be established for the evaluation and trending of deficiencies to detect conditions adverse to quality. The results of the trend analysis shall be submitted to responsible m'nagement a

for assessment.

7.0 DOCUMENTATION Procedures which are generated as required by this section shall identify the records which are required to-implement and document those activities. The records shall be controlled in accordance:with.

Reference 4.6.

i 8.0 ATTACHMENTS None' l

5:-

L i

i i

t

__.__A

HL&P &M9 ($ 84 -

3 NUMBER REV.

)

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

Sec.14.0 1

OPERATIONS QUALITY ASSURANCE PLAN-PAGE 1 OF 77 RECORDS' CONTROL i'I

. EFFECTIVE.

DATE, 12/02/85-l t

1.0 L PURPOSE The p'urpose of this secAion is to describe the requirements and the responsibilities for the collection, storage, retrieval, and maintenance of. safety-related records.

1

'2.0 SCOPE

. c This section is applicable to those safety-related records acquired and developed as a result of, or in support of' testing and operation of the South Texas Project Electric Generating Station (STPEGS).

3.0 DEFINITIONS None

4.0 REFERENCES

4 4.1 Regulatory Guide 1.88, Requirements for the Collection, Storage, and Maintenance of Nuclear Power Plant Quality Assurance Records.

5.0 RESPONSIBILITIES-5.1 The Vice President, Nuclear Engineering and Construction is responsible for the Records Management System including processing, storage, preservation, and retrievability.

5.2 The Manager, Nuclear Assurance is responsible for performance of audits to assure the effectiveness of.the records storage system, and review of designated documents for legibility, completeness, and traceability to the item or activity involved.

5.3-Organizations generating records are responsible for ensuring activities are documented accurately, legibly, and with sufficient traceability; and submitting designated documents for independent review prf,r to entering into the records system in accordance with appropriate procedures.

6.0 R[QUIREMENTS 6.1 Records shall be collected, filed, stored, maintained, and dispositionedinaccordancewithReference4.1.l 6.2 Record storage facilities shall meet the requirements of Reference 4.1.

l I

i HL&P 6689 f$.84)

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO[

Sec.14.0 1

"0PERATIONS QUALITY ASSURANCE PLAN RECORDS CONTROL PAGE 2 OF 2-EFFECTIVE ATE -

12/02/85 6.3-LA list of record types and the classification of these record types as to retention period shall be maintained.

6.4 f An index of stored records -ohall be maintained. The index shall-include retention period and location of the records within the storage area.

.}

6.5 Records' indexing systems'shall provide for sufficient cross-reference between the record and items or activities-to which the record applies.

6.6 Records shall be-reviewed by Quality Assurance or other cognizant technical organizations prior to submittal for storage.

6.7 The receipt,, processing,.and handlingoof records shall be controlled by' procedures.

6.8 Documents which are designated as records shall be legible, accurate,'and complete to provide traceability to the item or activity being documented.

6.9 Records shall be readily retrievable from the record storage facility.

6.10 Controlled access to the record storage facility shall be

)

established.

6.11 Records may be corrected / supplemented in accordance with procedures which provide for appropriate review or approval by the originating or other authorized organization. Corrections / supplements shall' include the date and identification of the person making the correction / supplement, shall be in ink and be entered in a manner that'the original information is not obliterated.

7.0 DOCUMENTATION Procedures which are generated as required by this section shall identify the records which are required to implement and document those activities. The records shall be controlled in accordance with the requirements of this section.

8.0 ATTACHMENTS None

'HL8 P 6689 (5 84)

NUMBER REV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

OPERATIONS-QUALITY ASSURANCE PLAN Sec.15.0 2

QUALITY ASSURANCE AUDIT AND SURVEILLANCE PAGE 2 OF EFFECTIVE DATE 1/30/87 5.3 The General Manager, Nuclear Assurance is responsible for l

administering the quality assurance. audit program' including.the approval of' audit plans and providing audit reports to responsible management, administering the quality assurance surveillance program and providing 'a summary of surveillance results' to l

appropriate levels of management.

5.4 Audited organizations are responsible for-providing timely corrective action including action to prevent recurrence'for programmatic problems identified by an audit or surveillance.-

6.0. REQUIREMENTS

.n audit program shall be developed which provides for planned, and 6.1 A

. periodic audits to verify compliance with the Operations Quality Assurance Plan.

6.2 Personnel assigned auditing responsibilities shall be independent of any direct responsibility for the performance of the activities which they will audit; shall be experienced or trained commensurate with the scope and complexity of the activities to be audited; and shall be qualified in.accordance with the requirements-of References 4.2 and 4.3.

6.3 An audit plan shall be issued annually to include:

6.3.1 Organizations to be audited 6.3.2 Activities to be audited 6.3.3 Month in which the audit will be conducted 6.3.4 Frequency of auditing the activity 6.4 The frequency of internal audits shall be responsive to the requirement of the Technical Specifications and other requirements of the Operating License.

6.5 The frequency of vendor audits shall be in accordance with Reference 4.1.

6.6 Supplemental audits shall be conducted when:

6.6.1 Significant changes are made to the quality assurance program.

L.

~ -.

iJ

.f HL & P 6689 (,> 84)

NUMBER REV.

i SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O, OPERATIONS QUALITY ASSURANCE PLAN Sec.15.0 2

QUALITY ASSURANCE AUDIT AND SURVEILLANCE PAGE 3 OF 5

EFFECTIVE DATE 1/30/87 l

F l

6.6.2.It:is'necessary to verify implementation'of required-corrective actions.

6.6.3 It is necessary to determine the root cause of problem areas which may. impact the effectiveness of the quality assurance l

program.

l l

6.6.4 A systematic, independent assessment of. program effectiveness l

is necessary.

I 6.6.5 Requested by appropriate management.-

6.7 Audit. implementation shall include the following:

6.7.1. Written notification to the. audited organization of the scheduled audit, if an announced audit.

6.7.2 Development of an individual audit plan.

6.7.3 A preaudit and postaudit conference with responsible organizational management.

6.7.4 Use of a checklist or procedure as a guide during the performance of the audit.

6.7.5 Identifying and documenting audit deficiencies.

6.7.6 Providing a written report of the audit.within 30 days after completion of the audit to responsible management. The audit report shall' address thoseritems required by Reference 4.1.

6.7.7 Audited-organizations provide timely and thorough corrective action and recurrence control to discrepancies identified during the audit within 30 days of issuance-of the deficiency notification.

6.7.8 Evaluation of corrective action for deficiencies and follow-up verification as appropriate.

I i

HL& P Me9 (5 84)'

NUMBER R EV.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO.

OPERATIONS QUALITY ASSURANCE PLAN Sec.15.0 2

QUALITY ASSURANCE AUDIT AND' SURVEILLANCE PAGE 4 OF 5

EFFECTIVE DATE 1/30/87 6.8 Management assessments are conducted annually to assess HL&Ps implementation of the Operations Quality Assurance Program. These assessments will be c.onducted by organizations independent of the activities performed to assure the HL&P 0QAP is being properly l

implemented. The Group Vice President, Nuclear shall define the scope of the assessment and determine the schedule.

The results of these assessments will be transmitted to the Group Vice President, Nuclear.

i 6.9 Procedures shall be developed to control quality assurance site surveillance activities.

Site surveillance shall be used to observe and verify safety-related activities are accomplished in

]

accordance with prescribed procedures.

6.10 Vendor surveillance shall.be. conducted in accordance with Reference 4.4.

6.11 A surveillance schedule shall be developed to ensure adequate coverage of safety-related activities.

6.11.1 A frequency of site surveillance is based upon the complexity of the activity, importance of the activity, and magnitude of discrepancies noted during previous audits or surveillance.

6.11.2 Unscheduled site surveillance may be performed to accommodate changes in plant conditions or systems.

6.12 Site surveillance are performed using a surveillance checklist.

The surveillance checklist shall be prepared using applicable procedures, specifications, codes, and regulatory requirements for source requirements.

l 6.13 Site surveillance results are documented, and a summary of l

surveillance and evaluation of surveillance findings shall be prepared and transmitted to responsible management.

6.14 Nonconforming equipment, components, parts, materials, activities or documentation identified during a site surveillance shall be documented in accordance with Reference 4.5.

6.15 Personnel performing surveillance shall be trained and qualified in accordance with Ref erences 4.3.

g.

HLkP 6689 t5 NUMBER

REV, f'.

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

OPERATIONS QUALITY ASSURANCE PLAN Sec.15.0 2

-QUALITY ASSURANCE AUDIT AND SURVEILLANCE PAGE 5 OF EFFECTIVE

^

1/30/87 7.0 DOCUMENTATION i

' Procedures which are generated as required by this section.shall identify the records which are required to implemeat and-document those l

activities. The records shall be controlled in accordance with l

Referencel4.6.

8.0 ATTACHMENTS None i

t

7

~

' HL& P 6689 6-84)

NUM8ER

REV, SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O.

i-Sec.16.0 1-

. OPERATIONS QUALITY' ASSURANCE' PLAN' NUCLEAR FUEL MANAGEMENT PAGE 1 OF~

3 EFFECTIVE -

s ATE 12/02/85

)

'1.0 ' PURPOSE :

The-pu'rposeofthesectionistodescribethe.requiremhntsand responsibilities.for the design,-procurement, control and physical accounting'of nuclear' fuel for the South Texas Project Electric.

)

Cenerating Station (STPEGS).

I

2.0 SCOPE This section describes the nuclear fuel activities within the scope of 3

the. Operations QA Plan.

3.0 DEFINITIONS.

\\

None 4.0 - REFERENCES s

4.1 OQAP Section, 6.0 Design and Modification Control

~4.2 OQAP Section 7.0, Procurement 4.3 OQAP Section 9.0, Control of. Material 4.4 OQAP Section 13.0, Deficiency Control 4.5 OQAP Section 14.0, Records Control 4.6 OQAP Section 15.0, Quality Assurance Audit and Surveillance

! 5.0 ' RESPONSIBILITIES 5.1 The Vice President, Nuclear Plant Operations is responsible for the on-site storage, handling, and physical accountability of nuclear fuel assemblies, monitoring, and use of nuclear fuel within core performance guidelines and safety analyses.'providing for the receipt inspection of nuclear fuel assemblies, and preparation of spent fuel for shipment.

l i

(

supomus4c 1

SOUTH TEXAS' PROJECT ELECTRIC GENERATING STATION HEV[

NUMBER' NO

.Sec.16.0 11 OPERATIONS, QUALITY ASSURANCE PLAN

. NUCLEAR FUEL MANAGEMENT PAGE 2 OF 3

EFFECTIVE -

^

12/02/85 j

5.2 The Vice President, Nuclear Engineering and Construction is l

responsible for assuring that nuclear. fuel management activities;.

which include procurement, off-site material accountability, fuel

' design and analyses, reactor core performance guidelines and safety I

analyses in support of core operations, and licensing new and reload j

g fuel vith the. Nuclear _ Regulatory Commission areLconducted in i

accordance with this section.

j l

.5. 3 The Manager, Nuclear Assurance is responsible for providing quality assurance. support for fuel procurement, receipt and installation of fuel assemblies and verification that requirements are.being implemented through quality assurance surveillance and audits.

I 6.0 REQUIREMENTS 6.1 Application of quality' assurance requirements to nuclear fuel management activities shall be accomplished in acco. dance with approved procedures that. implement the following elements of the H

Operational Quality Assurance Plan.

-6.1.1 Deficiency control Nonconforming items related to the receipt'of nuclear fuel

[

assemblies shall be documented and controlled in accordance with the Reference 4.4.

6.1.2 Auditing and Surveillance Activities The activities identified in this section shal. he audited in' accordance'with the Reference 4.6.

6.1.3 The Collection, Storage, and Maintenance of Quality Assurance Records-The appropriate quality' assurance records applicable to nuclear fuel shall be identified,. administered, and stored in accordance with the applicable requirements of Reference 4.5.

6.1.4 Control of Modification and Design Activities Fuel and core design and design verification activities shall be accomplished in accordance with the applicable requirements described in Reference 4.1.

L

[

l m

l l-

. - _Li ____ _ _ _ _. _

l

]

~

n i

HLAP 6680 644[

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION, NUMBER REV.

NO.

'l Sec.16.0 1

)

OPERATIONS; QUALITY ASSURANCE PLAN NUCLEAR FUEL MANAGEMENT PAGE 3 0F 3

)

EFFECTIVE f

"I' 12/02/85.

6.1.5 Procurement Control

\\-

Procurement activities related to fabricated: nuclear fuel-assemblies shall be accomplished in accordance with the requirements of Reference 4.2.

6.1.6 Material Control

( '.

a The handling and storage of nuclear fuel assemblies and associated equipment received at the STPEGS shallbe performed in accordance with the applicable' requirements of-Reference 4.3.

Technical assistance, including necessary

' instructions:for handling, preservation, storage and other special controls, shall be provided by the supplier of nuclear-fuel assemblies in accordance with the-fuel' contract.

.6.2. Engineering Support. Activities The following fuel management activities shall be accomplished in accordance with approved procedures which provide the necessary interface controls:

6.2.1 Fuel Design and Analysis 6.2.2 Core-related Safety and Transient Analysis 6.2.3 Fuel Performance Analysis 7.0 DOCUMENTATION Procedu'res'which are generated astrequired by this section shall identify

'the records which are required to implement and document those activities. The records shall be controlled in accordance with Reference 4.5.

8.0 ATTACHMENTS None l

fu

z-

%a _fg V ;'r

- HL&P 6680 684) '

t,

SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION. NUMSliR {Jzp REV.

Sec)17.0]

NO.

1 e

s p

. OPERATIONS QUALITY ASSURANCE PLAN ASME SECTION.'XI - REPAIRS AND REPLACEMENTS PAGE 1

'OF

-2 1

EFFECTIVE DATE 12/02/85'

-1.0 PURPOSE The purpose of this section is to prescribe requirements and p

-respon'sibilities for repair and replacement' activities goverund by ASME Boiler.and Pressure Vessel Code,'Section XI,' Rules for Inseir #cW InspectionofNuclearPowerPlantsComponhnts.

[ /

s; s,

2.0 ' SCOPE.

[

Thksectionisapplicabletoexamination,repairand{ replacement activities performed on ASME Class, 1, 2, and 3 componento.

gp

.i

'3.0 DEFINITIONS 7I A

,i

f None.

g

,,j k, e -

(.

7 p /,/

4.0 REFERENCES

p.

t 4.1 ASME.Section XI, Rules,for In Q rvice InspectionLof Nuclear Pow d a

~

Plant Components

' (

i

~4.2 0QAP Section 14.0, Records' Cr)6' trol v{

b}\\

hi

~

j 4

5.0 RESPONSIBILITIES

\\

.i 7

5.1 Vice President, Nuclear Plant Operations is responsible for the

. planning,, management, and control of the performance of repairs, replacements'and tests.

Vice. President,'NuclearEngineeringankConstructionisresponsible-

5. 2 '

for developing the repair and replacement program including specifications for design, fabrication, testing, and examination.

a.

c:1 5.3 Manager, Nuclear Assurance is responsible for providing qualified f

personnel to perform examinations of component repairs and replacements and verifying the requirements of this section are implemented.~

I 6.0 REQUIREMENTS I

4b 6.1 Repair and replacement activities required by Ieference 4.1 shall be \\

conducted in accordanc2 with written and approved procedures or

{

\\

instructions. Areas to be addressed include:

/'

7' w

l i

I 1

i i

I I

Y-l

a,,._

l k.&P 66e9 G84)

~

7-SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION REV[

NUMBER E

NO r

,q.

g Sec.17.0 1

,!/ '

3' j

d i y j. OPERATIONS QUALITY ASSURANCE PLAN.

i ASME SECTION XI.- REPAIRS'AND REPLACEMENTS PAGE 2~

op.

2.

j e

'3'-

EFFECTIVE DATE 12/02/85 s

j '-

F

..,y ft M.

i 6.lyl, Accessibility for. component examination, repair or

=

f.:

< l s replacement.

. [g^

\\

p 6.1.2, Identification of system boundaries and code class for each

},?

' component.

\\.

.6.1.3 The method for. interfacing with the authorized nuclear-

~

ityspection :ngency.

<r 6.1.4 Qualifica> tion of' nondestructive examination methods.

6.1.5 Qualification ~requirementsfornondestructfveexamination l'

personnel.

a 6.1.6 Qualificationrequirementsforweldersandwbidingoperators.

,\\7 Quailfication of. welding procedures.

b 6.1.7 3-

/

6.1.8 Conduct of examinations and inspections.

6.1.9 A corr;,or;ent repa'1h program including installation and test procedures and r,uality assurance requirements.

M i.

6.1.10 Conduct of system ressure and' functional tests.

f' 6.1.11 A component replacentxt program including specifications for I, ', ":

design, fabrication'and examination as applicable for.the replacements.

O 6.1.12 Preparation, submittal and retention of required records and g(

. reports.

f. j( :

4 s

7.0 DOCUMENTATION-

//M f

Procedures which are' generated as required by this section shall identify 764 the records which are required to implement and dcicument those 4

activities. The records shall be controlled in accordance with Reference

' g._

4.2.

,_t

~

8.0 ATTACHMENTS None yr 4 : ',. r,... o f 4g :-..f

- 3 b

k r I'[f d'. i. <

/

f f

a

. - ~)

'N g 1 HL&P 6689(644 h

"(I SOUTH TEXAS P'ROJECT ELECTRIC GENERATING STATION -

NUMBER REV'

'l NO,

%~

>F

. L$

Sec.18.0-1

' OPERATIONS - Qr;/l.ITY ASSURANCE ' EAN ASME SFCTION XI - EXAMINATION-AND TESTING PAGE 11 OF' 3.

EFFECTIVE -

NE 12/02/85 4e h

,m

1. 0: 10RPOSE r

,f f

. The pigtpose of this 'section in to prescribe requirements and responsibilities for the preservice and inservice examination.and testing program (s) at the South. Texas Project Electric.Gourrating StationJ (STPEGS).

f 0

2.0 SCOPE j

This_section applies to the preservice and" inservice examination and

>3 testing of class 1, 2 and 3 pressure retaining components,' component supports and the inservice testing of pumps,'. valves and snubbers as specified in Section XI of the-ASHE'Bo11er and Pressure Vessel Code.

'3 3.0 DEFINITIONS None t,

4.0 REFERENCES

4.1 ASME Saction'XI, Rules for Inservice Inspection of Nuclear Power Plant Components

.4. 2 10CFR50.55a Codes and Standards

.4.3 OQAP 4.0, Qualification, Training and Certification of Personnel 8

,4.4 OQAP 14.0, Records Control l

1 5.0 RESPONSIBILITIES 5.1 Vice President, Nuclear Plant Operations is responsible for

.I developing and implementing the pump, valve, support, and snubber o

testing program and the procedures to perform pressure testing required by ASME Section XI.

l 5.2 Vice President, Nuclear. Engineering and Construction is responsible for developing the preservice and inservice examination and testing program (s) applicable to ASME class 1, 2 and 3 pressure retaining components.

l:

5.3 Manager, Nuclear Assurance is responsible for ve(ifying the implementation of the preservice and inservice examination and testing program (s) through audits and surveillance and interfacing with the authorized nuclear inspection agency.

=

2 HL&d O89($84 J

l

'~

NUMBER

REV, SOUTH TEXAS PROJECT ELECTRIC GENERATING' STATION N O.

Sec.18.0 1

OPERATIONS QUALITY ASSURANCE PLAN h

j'

~

'ASME'SECTIONlXI.- EXAMINATION AND TESTING PAGE '2 OF.

3 EFFECTIVE

^

zl2/02/85 6.0- REQUIREMENTS The p'reservice and inservice examination'and testing program (s) consists-of a plan (s) and implementing procedures for the inspection of class 1, 2, and 3 pressure retaining components and their supports and the inservice testing of pumps, valves and snubbers.

6.1 Pressure

Retaining Component Inspection 6.1.1 Nuclear Engineering and Construction shall develop a plan for

' inspection of class 1, 2 and 3 components and their supports.

The plan shall' prescribe the requirements for nondestructive examination, the-requirements for pressure testing and the intervals for examinations, inspections and tests to be

.. perf ormed. -

6.1.2 Specifications shall be developed which identify the nature and extent of inspection, examination and testing activities including the acceptance criteria which must be met.

6.1.3 Procedures shall be developed which provide measures for the performance of activities identified in the plan.

6.1.4 Results'of data obtained from activities implemen'ted by the plan shall be evaluated by specified personnel and the authorized nuclear, inspector.

6.1.5 Coordination of involved HL&P departments, including'the use of contractors / subcontractors / agents, for the performance, '

documentation and evaluation of inservice inspection'

. activities shall be controlled by. approved procedures.

6.1.6 When contractors / subcontractors / agents are used to perform activities within the scope of this so.ction their quality assurance program shall be approved by HL&P Quality Assurance.

6.2 Pump, Valve and Snubbr/r Testing-6.2.1 Nuclear Plant Operations shall develop the Inservice Testing Program for pumps, valves, hangers, and snubber testing. The program will include scheduling, procedures and provisions for manpower support.

H L

L I

m__.._.

t a

HL&P 6689 f3 84) p SOUTH TEXAS PROJECT ELECTRIC GENERATING STATIO'N.

NUMBER 3EV wol

)

[?

Sec.18.0 1

OPERATIONS QUALITY ASSURANCEL7LAN

)

ASKE SECTION XI - EXAMINATION AND TESTING PAGE 3 OF 3

1 EFFECTIVE DATE 12/02/85

-i

')

6.3. Exceptions to code inspection and testing ~ requirements shall be j

- documented in accordance with Reference 4.2.

i 6.4 Personnel performing examinations, tests and inspections shall be qualified as required by Reference'4.1 and Reference 4.3.

6.5 Reports'of preservice and.irservice examination and test results shall be submitted to the appropriate regulatory authorities.

7.0. DOCUMENTATION Procedures which are generated as. required by.this section shall identify the records which are required'to implemet and document those activities.

The records'shall be-controlled in accordance with Reference 4.4.

8.0 ATTACHMENTS None l

i i.

r

_ _ _ _ _ _