ML20235W595

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Rev 1 to Interdepartmental Procedures QA Program for Radwaste Mgt
ML20235W595
Person / Time
Site: South Texas, 07100645  STP Nuclear Operating Company icon.png
Issue date: 06/03/1987
From:
HOUSTON LIGHTING & POWER CO.
To:
Shared Package
ML20235W569 List:
References
IP-4.5Q, NUDOCS 8710160326
Download: ML20235W595 (14)


Text

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1 1 i t HLAP 6689 (584) NUMBER REV. I SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N C. ' INTERDEPARTMENTAL PROCEDURES IP-4.5Q 1 i QUALITY ASSURANCE PROGRAM FOR PAGE 1 OF 9_ j' RADIOACTIVE WASTE MANAGEMENT EFFECTIVE , ~ ' DATE C6-03-87 Sponsoring Department Approval:' fM Date S '4 'I 7 Gen ral Mhnager, NA Date Concurrence: f-Gduafal Manager, South Texas Project l bhk, Date $~1947 Concurrence: Plant Manager, STPEGS \\\\ i PORC Meeting No.: 87-039 Date 05-12-87 ISUO.U2 M;Vi[ Gp; gg;g,.g $y h:MatCont'ralCa.nu Confrc.:ledCopyNo,_ 'Yk > f - 1 y s

't ' HL& P eu9 584) NUMBER REV. j SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. E ' INTERDEPARTMENTAL' PROCEDURE IP-4.5Q 1. QUALITY ASSURANCE PROGRAM FOR . )# RADI0 ACTIVE WASTE MANAGEMENT PAGE 2 OF 9 I EFFECTIVE ATE 06-03-87 i 1.0-Purpose j The purpose of this procedure is to define'the quality assurance requirements and responsibilities'for design, operation, testing, maintenance, and modification of radwaste management systems (including steam generator-blowdown systems) at the South Texas Project. Electric Generating Station (STPEGS). 2.0 Scope 2.1 This procedure is applicable to the processing, transfer, packaging, site storage, and preparation for transport of radioactive waste material to an offsite burial facility including operation and maintenance of radwaste processing systems. I 2.2 This procedure applies to Non-Nuclear Safety (NNS) radwaste-systems identified in FSAR 3.2 as having quality requirements (i.e. Reference 4.1 or FSAR 17.2 is applicable), and to portable systems if utilized. 2.3 This procedure is applicable only to the specific equipment identified in FSAR 3.2 Tables 3.2.A-1, 3.2.B-1, and 3.2.B-2 as having quality requirements. The intent of this procedure is that the safety-related quality requirements for design, operation testing, maintenance and modification be' applied to the extent required by Reference 4.2 and 4.7. 2.4 The intent of this procedure is to assure that radwaste systems are leaktight and function properly to prevent the inadvertent release of radioactive material to the environment. 3.0 Definitions 3.1 Radwaste Systems - Those systems which begin at the interface valve (s) in each line from other systems provided for collecting p. wastes that may contain radioactive materials and to include related instrument and control systems. The radwaste system terminates at the point of controlled discharge to the environment at the point of recycle to the primary or secondary rater system storage tanks, or at the point of storage or packaged solid wastes prior to shipment off site to a licensed burial ground. 3.2 Steam Generator Blowdown System - That system beginning at, but not including the outermost containment isolation valve on the blowdown line and terminating at the point of controlled discharge to the environment, at the point of interface with other liquid systems, or at the point of recycle back to the secondary systems.

-? 4 E 'HLiP8689(544) NUMBER R EV. SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. . INTERDEPARTMENTAL PROCEDURE TP-4.50 1 V, QUALITY ASSURANCE PROGRAM FOR '#O 0 I RADIOACTIVE WASTE MANAGEMENT 3 9 -{ ' EFFECTIVE 1 DATE 06-03-87 4.0 References 4.1 Branch Technical Position ETSB 11-1, Revision 1, Design Guidance for Radioactive Waste Management Systems Installed in Light-Water-Cooled Nuclear, Power Reactor Plants 4.2 Specification for Quality Program Requirements for Quality Class 7 . Systems, Structures,'and Components, 7A050GS1006 4.3 10CFR61, Licensing Requirements for Land Disposal of Radioactive Waste 4.4 10CFR71, Packaging and Transportation of Radioactive Material 4.5 10CFR20,311, Standards for Protection Against Radiation l 4.6 Operations Quality Assurance Plan i 4.7 Regulatory Guide 1.33, Revision 1, Quality Assurance Program ~ Requirements (Operations) 5.0 Responsibilities 5.1 The Manager, Engineering is responsible for identifying structures, systems, and components subject to the requirements of this program and incorporating radwaste management considerations into design, modification, and procurement documents. 5.2 The Plant Manager is responsible for operation, testing and i maintenance of applicable structures, equipment and components, and the preparation of radioactive waste for shipment off site. 5.3 The General Manager, Nuclear Assurance is responsible for verifying that the requirements of this procedure are properly implemented through quality assurance audits, inspections, and surveillance. i 6.0 Requirements The Quality Assurance Program for Radwaste Systems is based on the following pertinent sections of the Optration QA Plan. 6.1 Organization The requirements of OQAP Section 1.0, Organization, apply to radwaste management. i

a, J1 'HL&P e689(5-84) -s NUMBER REV. I-SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. ' INTERDEPARTMENTAL PROCEDURE IP-4.5Q 1-QUALITY ASSURANCE PROGRAM FOR RADIOACTIVE WASTE MANAGEMENT. PAGE: 4 OF 9 l g: EFFECTIVE DATE 06-03-87 6.2 iconduct of Operations The requirements of 0QAP Section 3.0, Conduct of Plant Operations, concerning procedures, equipment control and review committees apply to radwaste management. 6.3 . Qualification, Training and Certification of Personne1' The requirements of OQAP Section 4.0, Qualification, Training and Certification of Personnel, apply to radwaste management. 6.4 Maintenance, Installation of Modifications, and Related Activities Maintenance, modification installation, and related activities associated with'radwaste systems shall be accomplished in accordance with the requirements of OQAP Section 5.0.

- l 6.5 Design and Modification Control Design and' modification activities within the scope of this j

procedure shall be accomplished in accordance with the requirements of OQAP Section 6.0, Design and Modification Control, such that the critaria contained in Reference 4.1 and 4.4 are addressed. In addition these requirements shall be applied to any vendor or subcontractor supplying packaging for off site shipments of radwastes, except for commercial grade purchases. 6.6 Procurement Procurement of i ems and services and procurement of radwaste packaging ef 't 2;4" cervices shall be accomplished in I accordance with the requirements of 0QAP Section 7.0 and Reference 4.4. 6.7 Control and Issuance of Documents Documents applicable to activities within the scope of this procedure shall be controlled and issued in accordance with OQAP Section 8.0, Control and Issuance of Documents. 6.8 Control of Material Control of purchased material, equipment, and packaging shall be accomplished in accordance with OQAP Section 9.0, Control of Material. 3 I l e i

I: ~F [. ,, - HL&P 6689 (5-84) NUMBER R EY. av SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION N O. . INTERDEPARTMENTAL PROCEDURE -IP-4.5Q 1 QUALITY ASSURANCE PROGRAM FOR f RADIOACTIVE WASTE MANAGEMENT PAGE 5 OF g EFFECTIVE DATE L 06-03-87 [ 6.9 Inspection Inspection of maintenance, modification of radwaste systems, and radwaste processing and packaging within the scope of this . procedure shall be accomplished in accordance with the requirements of OQAP 10.0,. Inspection. 6.10 Inspection, Test, and Operating Status The inspection, test and operating status of radwaste systems shall be identified in accordance with the requirements of OQAP 10.0, Inspection, and OQAP 11.0, Test Control. 6.11 Instrument and Calibration Control The requirements of OQAP Section 12.0, Instrument and Calibration Control, apply to radioactive waste management. ~ 6.12 Deficiency Control The control of conditions adverse to quality such as failures, malfunctions, deficiencies, deviations, defective material and equipment; and subsequent corrective action shall be accomplished in accordance with the requirements of 0QAP 13.0, Deficiency Control 6.13 Records Control Quality assurance records generated through the implementation of this procedure shall be controlled, maintained, and stored in accordance with the requirements of OQAP 14.0, Records Control. 6.14 Quality Assurance Audit and Surveillance 4 Verification of conformance to quality requirements shall be accomplished in accordance with the requirements of OQAP 15.0, Quality Assurance Audit and Surveillance. 7.0 Documentation None 8.0 Attachments l 8.1 IP-4.5Q-1, Radioactive Waste Management QA Program Matrix .\\I~'

J ;k : '. a ni. HU&P8680'(544) i NUMBER G E V. SOUTH TEXAS PROJECTTLECTRIC GENERATING STATION No. INTERDEPARTMENTAL PROCEDURE TP-4.50 1 QUALITY' ASSURANCE PROGRAM FOR PAGE OF. RADIOACTIVE WASTE MANAGEMENT 6 9 EFFECTIVE - DATE 06-03-87 ATTACHMENT IP-4.5Q-01 RADI0 ACTIVE WASTE MANAGEMENT QA PROGRAM MATRIX (Page 1 of 4) ~ OQAP Section 3.0, Conduct of Plant Operatioas 1. Procedures 2. Equipment Control .3.- Review Committees 0QAP Section 4.0, qualification, Training and Certification.of Personnel 1. , Qualification Requirements and Training Programs 2. General Employee Training-3.' ' Specialized Training Programs 4. Qualification, Training and Certification Waivers 5. Job Performance Evaluation 6. Decertification 7. Training and Certification Prior to Performing Work OQAP Section 5.0, Maintenance, Installation of Modifications and Related ) Activities i 1. General Requirements for Maintenance and Installation of Modifications 2. Planning and Scheduling Maintenance 3. Maintenance and Installation of Modifications Program l j 4 Preventive Maintenance 5. Corrective Maintenance 6. Emergency Maintenance 7. Performance of Maintenance and Installation of Modifications 8. Equipment Restoration 9. Tests 10. Control of Special Processes 11. Housekeeping and Cleanness Control 12. Documents Associated with Maintenance OQAP Section 6.0, Design and Modification Control i i 1. Design inputs 2. Design Process Control 3. Design Interfaces 4. Design Verification 5. Computer code Control 6. Design Document and Change Control f

p. A, Q 'b \\ .j g .! HLaP asso <584) ,2 S '. ' SOUTH TEXAS PROJECT ELECTRidGENERATING STATION "N " ' t.u "E' t ,o . INTERDEPARTt3piTAI/ PROCEDURE IP-d.e$0 f'- s C QUALITY ASSURiNCE' PROGRAM POR-y,'gCF I PAGE gy j ]'J ' RADIOACTIVE WASTE MANAGEMENT EF FEC'(WE y DATE' 06-05-87 J l ATTACHMENT.IP-4.5Q-01 RADIOACTIVE WASTE MANAGEMENT QA' PROGRAM MATRIX l (Page 2 of 4) . 3, 4 y OQAP Section ' ^,, Design and Modification Control (continued) T >J ) 7. Design Document Change Review /, <,'4 8. Error and Deficiency Control y 9. Deviations from Quality Requirements H [ 10.- Modification Control 1. n y '11. Structure,-System and Component Lists

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,4 12. Modifications-(Review, Installat.icn and Completion) 4 [W a 4 s \\ 3, t 4 OQAP. Section 7.0, Procurement by q. 1. Procurement Document Preparation, Review and Control 2. Bid Evaluation ~ [ ,/ ~ -3. Purchase Award g, 4. ~ Receiving Inspection 5. Service Organization Exemption .OQAP Section 8.0, Control and Issuance of Documents j 1. Governing Procedures 2. Review and' Approval ), ' f' 4 y 3. Document Review 4. Distribution j 5. Document Availability. '6. Revisions 7. Periodic Reviews I 8. Vendor Documents i-9. Design Documents OQAP Section 9.0, Control of Material l 1. Identification and Traceability Requirements /' q 2. Receiving Inspection i, 3. Material Storage 4. Material Handling i i 5. Shipping +' 6. Housekeeping 7. Pernonnel Training and Qualification s I j )e 4

5 {ft ~ A{. *$ t [f s es.4 ?, (g ' HL&Pecco0644) i A 3 NUSBER-R EV. SOUTH 7EXAS PROJECT ELECTRIC GENERATING STATION N O. w '0 <3"; C \\ t P-a An 1 5 INTERDEPARTMENTAL PROCEDURE [" 'p QUALITY l ASSURANCE PROGRAM TOR PAGE OF-Q RADIOACTIVE WASTE MANAGEMENT A 9 EFFECTIVE - ,/ [7 DATE U l/ 06-03-87 j y 4 f ATTAtmMENT IP-4.5Q-01 l' 1i l' %(,g' j' ;< AtDI0 ACTIVE WASTE MANAGEMENT QA PROGRAM MATRIX %k (Page 3 of 4) ? + c OQAP Stceton 10.0, Inspection 4 0

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Inspection ' 2. Nondestructive Examination (NDE) 3. . Inspection. Status OQAP Section 11.0,' Test Control 1. Preoperational Testing 2. Post Maintenance / Modification Tests 3. Surveillance /t%riodic Operability Tests 4. Test Proceddres ~ 5. Measuring and Test Equipmen't 6. Test Results Review n 7. Test Personnel Qualification 8. Test Status 7 identification h 9. Test Records y OQAP Section 12.0, Instrument and Calibration Control i, n / ? 1.- Oaf,1bration Procedures (Installed Instrument and Control Devices) 2. Calibration Procedures (Measuring and Test Equipment) 3. . Reference Standards. 4., Equipment Identification ). '" 5. Usage Traceability 6. Defective Instrument Control 7. Deficient Instrument Evaluation I Jt 8.

  1. Instrument Handling and Storage 9.,

Lost Instruments ) 1", ,,L 4 Personnel Qualification J / 'l f. Vendor Requirements j 3' 12. Instrument Exemption j 13. Procedure Requirements r 14. Alternate Program Requirements j OQAP Section 13.0, Deficiency Control 1. Deficiency Control Procedures 2. Administrative Controls 3. Deficiency Review 4. Deportability Review ( 5. Stop Work Authority 6. Deficiency Trending 1f ( \\ ^ ___________.____________o

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% su, SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION NO. . INTERDEPARTMENTAL PROCEDURE. IP-4.5Q 1. 4 -- ~ QUALITY ASSURANCE' PROGRAM F0F. ., ( ' RADIOACTIVE WASTE MANAGEMENT. PAGE 9 OF 9 \\ EFFECTIVE - DATE 06-03-87 i ATTACHMENT IP-4.5Q-01 l RADIOACTIVE WASTE MANAGEMENT QA PROGRAM MATRIX . A -, - (Page 4 of 4) OQAP Section 14.0, Records Control 1. Records Processing, Maintenance and Storage 'y 2. Storage Facilities 3. Record Type / Classification List 4. Records Index i 5. Index Cross-Reference 6. Records Review 7. Khquired Procedures 8. Records Verification Criteria 9. Records Retrievability 10. Records Access 11. Correcting /Supplet:fenting Records J OQAP Section 15.0, Quality Assurance Audit and Surveillance -( 1. Audit Program s 2.- Audit Personnel-Qualifications '1 3. ' 'Aslit Schedule-4) 4. Infernal Audit Frequency '5. Vendor Audit Frequency 6. Supplemental Audits 7. Audit Process y 8. Operations.QA'Progr m ; Assessment 9. Site Surveillance 10. Vendor Surveillance 11. Surveillance Schedules 12. . Site Surveillance Checklists 13. Site Surveillance Reporting 14. Site Surveillance Discrepancy Control 15.j Surveillance Personnel Qualifications ( 4 k

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,y , Matrix'for.10CFR71 Subpart H Requirements and STPEGS Radioactive Waste Management Ouality Assurance Program IlOCFR71.103; Quality Assurance Organization 4 a -Operations Quality' Assurance Plan 1(OQAP) Section 1 0, " Organization," describes the structure of the HL&P quality- . assurance organization at STPEGS. 10CFR71.105

Ouality Assurance Program 1

t T 'wni'ea)fr5IP 4.5Q,1" Quality-Assurance Program-for Radioactive Waste Management," defines the. quality assurance requirements and responsibilities for design, operation, testing, - maintenance, and modification of radweste management y . systems at-STPEGS. b) OQAP Section 2.0, "ProFrams Description," defines . criteria and establishes administrative controls for - implementation of the QA program, c)' - Design and modification activities shall.be accomplished An accordance with OOAP Section 6.0, " Design'and Modification Control." 1d). The' requirements of OOAP Section 4.0, " Qualification, , 1.,-Training *and Certification of Personnel," apply to u radwaste management.. 10CFR71.107 Packare Desian Control Design and modification activities shall be accomplished in accordance with the requirements of OOAP Section 6.0, " Design and Modification Control." These requirements shall be applied to any. vendor or subcontractor supplying packaging for offsite shipments of radwastes, except for commercial grade purchases. The requirements of 10CFR21 shall be addressed. Testing shall be accomplished in accordance with OQAP Section 11.0, " Test Control." NL.STHL.AE.2336 _____._-m_____.m__

{. k h ST-HL-AE-2336 .g Pege 2'of 4 10CFR71.109 Procurement Document Control

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-Procurement of radwaste packaging material,: equipment, and services shall,be accomplished in accordance with OQAP Section "7.0, " Procurement," and=10CFR71. 10CFR71.111L

Instructions. Procedures. and Drawings Use of instructions, procedures, and drawings in radwaste management activities shall be accomplished in accordance with OQAP Section 3.0, " Conduct of Plant Operations," and OQAP Section.8.0,'" Control and Issuance of Documents."

10CFR71.113i @ sument control Control and issuance of documents concerning radwaste management shall be accomplished in accordance with OQAP Section 8.0, " Control and Issuance of Documents." 10CFR71.115 Control of Purchased Material. Equipment, and Services 'a) Control of purchased material, equipment, and packaging shall be accomplished in accordance with OQAP Section 9.0, " Control of Material." Quality assurance evaluation of vendors and verification of vendor activities are addressed in OQAP Section 7.0, " Procurement." b) Availability of documentary evidence of specification conformance shall be accomplished in accordance with OQAP Section 7.0, " Procurement," and OQAP Section 9.0, " Control of Material." Retention and availability of documentary evidence shall be accomplished in accordance with OQAP Section 14.0, " Records Control." c) Assessment of the effectiveness of the control of quality by contractors and subcontractors shall be accomplished in accordance with OQAP Section 15.0, " Quality Assurance Audit and Surveillance." I 10CFR71.117 Identification and Control of Materials. Parts. and Components Control of purchased material, equipment, and packaging shall be accomplished in accordance with DOAP Section 9.0, " Control of Material." NL.STHL.AE.2336

f ST-HL-AE-2336 Page 3 of 4 10CFR71.119 ' Control of Special Processes Measures to assure that special processes are controlled and

accomplished by qualified personnel are addressed in OQAP
Section 4.0,1" Qualification, Training, and Certification ofi Personnel." Availability of procedures is addressed in OQAP Section 8.0, " Control and Issuance of Documents."

-70CFR71.121 Internal Inspection Inspection of maintenance, modification of radwaste systems, and radwaste processing and packaging shall be accomplished in accordance with the requirements of OQAP Section 10.0, " Inspection." .10CFR71.123 .Igst control Development of procedures to control testing of radwaste packaging components is addressed in OQAP Section 11.0, " Test Control." 10CFR71.125 Control of Measuring and Test Euuipment Control-of measuring and test equipment for radwaste management is addressed by OQAP Section 12.0, " Instrument and Calibration Control." 10CFR71.127 Handline. Storace. and Shippine Control Control of' handling, storage, shipping, cleaning, and preservation shall be accomplished in accordance with OQAP Section 9.0, " Control of Material." ,10CFR71.179 Inspection. Test. and Operatinc Status a) The inspection and test status of radwaste systems shall be identified in accordance with the requirements of OQAP 1 1 Section 10.0, " Inspection." b) Administrative procedures shall provide for identification of structure, system, and component test status through the use of status indicators to assure only items that have passed required tests are used or operated. See OQAP Section 11.0, " Test Control." I 4 NL.STHL.AE.2336 LA

Of 7,,; 0, ST-HL-AE-2336 Pagef4 of 4-Ik' f. -10CFR71.131' Nonconforming Materials.' Parts. or Components i ' Control of conditions adverse ^to quality such as' failures, l '3 4 ~y-

malfunctions,.' deficiencies, deviations,'.and defective material -
tand equipment,
shall be accomplished in accordance.with<the, requirements of OQAP Section 13.0, " Deficiency Control."

10CFR71.133 'Correciive Action-Control of' corrective actions for deficiencies, deviations, defective material and equipment, and nonconformancesishall be a- . accomplished in accordance with the requirements-of 00AP 'Section 13.0,'" Deficiency Control."- 4 10CFR71.135 Ouality Assurance Records ' Quality assurance records generated'through'the, program for radwaste management.shall be controlled, maintained, and stored in accordance with the' requirements of OQAP.Section 14.0, " Records Control." , 10CFR71.137-Audits Verification of conformance-to quality requirements shall be accomplished'in accordance with the requirements of OQAP Section 15.0, " Quality Assurance Audit and Surveillance." i NL.STHL.AE.2336 i a-__--__--_-_---- !}}