ML20235N652

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Forwards Insp Rept 50-425/89-04 on 890109-12.No Violations or Deviations Noted.Summary of 890117 Meeting to Discuss Findings Noted in Insp Rept 50-425/88-59 Also Encl
ML20235N652
Person / Time
Site: Vogtle Southern Nuclear icon.png
Issue date: 02/18/1989
From: Julian C
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
To: Hairston W
GEORGIA POWER CO.
Shared Package
ML20235N653 List:
References
NUDOCS 8903010320
Download: ML20235N652 (9)


See also: IR 05000425/1989004

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FEB 181888

Docket No. 50-425

License No. CPPR-109

Georgia Power Company

ATTN: Mr. W. G. Hairston, III ,

Senior Vice President -

Nuclear Operations

P. O. Box 1295

Birmingham, AL 35201

Gentlemen:

SUBJECT: NRC INSPECTION REPORT NO. 50-425/89-04

This refers to the Nuclear Regulatory Commission (NRC) inspection conducted by

D. Ward on January 9-12, 1989.

The inspection included a review of activities

authorized for your Vogtle facility.

At the conclusion of the inspection, the

findings were discussed with those members of your staff identified in the

enclosed Inspection R port.

A meeting with members of your staff held a

January 17, 1989, to discuss a previous v identified inspection finding

88-59-06 is documented in Enclosure 1 to t. is letter.

Areas examined during zhe inspection are identified in the report.

Within

these areas, the inspection consisted of selective examinations of procedures

and representative records, interviews with personnel, and observation of

activities in progress.

Within the scope of the inspection, no violations or deviations were

identified.

In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2,

Title 10, Code of Federal Regulations, a copy of this letter and its enclosure

will be placed in the NRC Public Document Room.

Should you have any questions concerning this letter, please contact us.

Sincerely,

Caudie A. Julian, Chief

Operations Branch

Division of Reactor Safety

Enclosures:

1.

Meeting Sunmary and Handout

2.

NRC Inspection Report

cc w/encls:

(See page 2)

8903010320 890218

PDR

ADOCK 05000425_

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PDC

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FEB 1819R

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Georgia * Power Company

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cc w/encls:

R. P. Mcdonald, Executive Vice

President, Nuclear Operations

P. D. Rice, Vice President, Project

Director

C. W. Hayes, Vogtle Quality

Assurance Manager

G. Bockhold, Jr. , General Manager,

k

Nuclear Operations

J. P. Kane, Manager Licensing

and Engineering

J. A. Bailey, Project Licensing

Manager

B. W. Churchill, Esq., Shaw,

Pittman, Potts and Trowbridge

{

D. Kirkland, III, Counsel,

i

Office of the Consumer's Utility

Council

D. Feig, Georgians Against

Nuclear Energy

State of Georgia

bec w/encis:

E. Reis, 0GC

J. Hopkins, NRR

M. Sinkule, RII

DRS Technical Assistant

NRC Resident Inspector

Document Control Desk

A. Krasopolis, RI

J. Olie, RIII

J. Singh, RIV

C. Ramsey, RV

D. Kubicki, NRR

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RII

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RII

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DWard:er

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02/[p/89

02/6 /89

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ENCLOSURE 1

Meeting Summary

Working Meeting with GPC, Vogtle Unit 2, Fuse Verification:

On January 17, 1989 a working meeting was held at the NRC Region II

office.

The purpose of the meeting was to discuss the status and

results to date of the GPC's Fuse Verification program for safety

related circuit.

GPC provided " hand-outs" to the Regional staff and a copy is attached to

this letter .

The Fuse Verification Program is broken down into 5 major areas.

- Fire event safe shutdown fuses

- Electrical Penetration Fuses

- Westinghouse Q-Class Equipment Fuses

- Card Fuses in Westinghouse 7300 Racks

- 80P Q-Class Equipment Fuses

As of January 15, 1989 approximately 5100 fuses have been reviewed and

4.5% have been unacceptable because of size and or type. As of the date

of this meeting, the licensee is of the opir.ios that the fuse errors

could have affected safety-related equipment ir

ne event of a fire or

design base accident.

The following people participated in the meeting.

GPC

Charles Hayes, Vogtle QA Manager

James Mintz, Vogtle General Office

Steve Owen, Vogtle Project Engineering Manager

Roger W. Smith, Vogtle Project Engineering, I/C Engineer

NRC

Marvin V. Sinkule, Chief, Project Section

Charles R. Patterson, Project Engineer, Project Section

Thomas E. Conlon, Chief, PSS

Milton D. Hunt, Electrical Engineer, PSS

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Meeting Handout

REMAINING ACTIONS:

1.

Startup/ Maintenance to provide complete results for SSD, penetration,

and 100% Q-panel walkdowns (excludes card fuses)

(1-20-89F)

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2.

Engineering Reviews:

A.

Complete review of walkdown results from Item 1.

(1-25-89F)

B.

Westinghouse complete review of walkdown results from Item 1.

(1-25-89F)

C.

EQ Group complete review of discrepancies provided by.

Engineering IOM on 1-9-89.

(1-19-89F)

-3.

Identify any-Additional Scope:

A.

Inspection of Q-panel card fuses (non-7300 rack).

B.

Develope check program for selected 80P equipment.

C.

Inspection of 7300 rack spare card fuses in the warehouse.

(1-16-89A)

D.

Develope procedural controls for non-Q 7300 rack card fuses,

due to interchangeability with Q-class 7300 rack cards.

4.

Procedure Revisions to Prevent Recurrence (1-23-89F)

5.

DER-203: Final Report to GPC.

(1-20-89F)

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ENCLOSORE 1

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UNIT 2 FUSE VERIFICATION

WALKDOWN PROGRAM

FIRE EVENT SAFE SHUTDOWN FUSES

-TYPE AND SIZE

- ELECTRICAL PENETRATION FUSES

-TYPE AND SIZE

-Q AND NON-Q CIRCUITS

REMAINING Q-CLASS EQUIPMENT

L(excluding card fuses)

-SAMPLE WALKDOWN INITIALLY

-EXPANDED WALKDOWN TO INCLUDE

ALL B0P Q-CLASS EQUIPMENT FOR

FUSE SIZE.

-EXPANDED WALKDOWN TO INCLUDE ALL

WESTINGHOUSE Q-CLASS EQUIPMENT

FOR FUSE TYPE AND SIZE

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ENCLOSQRE-1

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UNIT 2 FUSE VERIFICATION

WALKDOWN PROGRAM RESULTS

APPROXIMATELY 5100 FUSES REVIEWED AS OF 1-15-89'

-2% SIZE UNACCEPTABLE

-2.5% TYPE UNACCEPTABLE

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FIRE EVENT SAFE SHUTDOWN FUSES

-80 FUSES THAT ARE DIFFEERENT THAN

ENGINEERING / VENDOR REQUIREMENTS.

-64 FUSES REQUIRE REPLACEMENT.

-WALKDOWN AND ANALYSIS 95% COMPLETE

(APPR0X. 530 FUSES)

ELECTRICAL PENETRATION FUSES

-16 FUSES THAT ARE DIFFERENT THAN

ENGINEERING / VEND 0R REQUIREMENTS.

-8 FUSES REQUIRE REPLACEMENT.

-WALKDOWN AND ANALYSIS 95% COMPLETE

(APPR0X. 230 FUSES)

Q-CLASS FUSES - SAMPLE

-60 FUSES THAT ARE DIFFERENT THAN

ENGINEERING / VEND 0R REQUIREMENTS.

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-47 FUSES REQUIRE REPLACEMENT.

-WALKDOWN AND ANALYSIS 95% COMPLETE

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(APPR0X. 980 FUSES)

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ENCLOSURE 1

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UNIT 2 FUSE VERIFICATION

EXPANDED PROGRAM

  • 100% B0P Q-CLASS EQUIPMENT FUSES

(INCLUDES SAMPLE PROGRAM RESULTS)~

-86 FUSES THAT ARE DIFFERENT THAN

ENGINEERING / VENDOR REQUIREMENTS.

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-69 FUSES REQUIRE REPLACEMENT.

-WALKDOWN AND ANALYSIS 65% COMPLETE

(APPROX. 1405 FUSES)

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100% WESTINGHOUSE Q-CLASS EQUIPMENT FUSES

-19 FUSES THAT ARE DIFFERENT THAN WESTINGHOUSE

REQUIREMENTS AND REQUIREMENT REPLACEMENT.

-WALKDOWN AND ANALYSIS 65% COMPLETE

(APPROX. 160 FUSES)

CARD FUSES IN WESTINGHOUSE 7300 RACKS (Q-CLASS)

-65 FUSES THAT ARE DIFFERENT THAN WESTINGHOUSE

REQUIREMENTS,'AND REQUIRE REPLACEMENT.

-WALKDOWN AND ANALYSIS 100% COMPLETE.

(2722 FUSES)

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ENCLOSORE1

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UNIT 2 FUSE VERIFICATION

ROOT CAUSES

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  • POSSIBLE FAILURE TO FOLLOW FUSE REPLACEMENT PROCEDURES

- LIKE FOR LIKE"

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-ENGINEERING APPROVAL OF SUBSTITUTIONS

POSSIBILITY OF WRONG FUSES SHIPPED FROM

ORIGINAL EQUIPMENT MANUFACTURER.

SAME SIZE BUT DIFFENENT TYPE FUSES STOCKED IN WAREHOUSE AND

ISSUED AS EQUIVALENT.

REMOVAL OF FUSE DURING DESIGN CHANGE IMPLEMENTATION, AND

SUBSEQUENT REINSTALLATION IN THE WRONG FUSE BLOCK.

  • PROCEDURES DO NOT REQUIRE FUSES TO BE INDIVIDUALLY BAGGED AND

IDENTIFIED WHEN REMOVED DURING MAINTENANCE. COULD REUSLT IN

REINSTALLATION IN THE WRONG FUSE BLOCK.

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ENCLOSQRE 1

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UNIT 2 FUSE VERIFICATION

ACTIONS TO PREVENT RECURRENCE

REVIEW AND REVISE STARTUP/ MAINTENANCE / NUCLEAR OPERATION

PROCEDURES

-REVISE PROCEDURE 00304C, EQUIPMENT CLEARANCE AND

TAGGING

-REVISE PROCEDURE 00306C, TEMPORARY JUMPER AND LIFTED

WIRE CONTROL.

REVISE PROCEDURE REGARDING USE OF NON-Q 7300 RACK CARDS

STOCKED IN WAREHOUSE.

  • TRAIN PERSONNEL IN REVISED FUSE PROCEDURES.

INTERM CONTROL

-STANDING ORDER C-88-19, DATED 12-29-88

-10M DATED 11-30-88, FROM C. L. COURSEY TO

UNIT 00 MAINTENANCE PERSONNEL

-REVIEW 0F WORK CLEARANCES ISSUED AGAINST

FUSES SINCE START OF INSPECTION PROGRAM.

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