ML20215M890

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Rev 0 to Training Lesson Plan GE-LP-020.C, Industrial Safety Orientation
ML20215M890
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 07/02/1986
From: Green L
GEORGIA POWER CO.
To:
Shared Package
ML20215M870 List:
References
GE-LP-020.C, GE-LP-20.C, NUDOCS 8611030416
Download: ML20215M890 (14)


Text

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9 Georgia Power g.

POWEQ GENE AATION DEPARTMENT VOGTLE ELECTRIC GENERATING PLANT TRAINING LESSON PLAN TITLE:

INDUSTRIAL SAFETY ORIENTATION NUMBER.

GE-LP-020.C PROGRAM:

GENERAL EMPLOYEE TRAINING REVISION:

0 AUTHOR:

LEATRICE G. GREEN DATE:

7/2/85 APPROVED:

](l DATE:

7/22/70 u

REFERENCES:

O O

VEGP PROCEDURE NOS. 00251-C 00262-C 00254-C 00304-C 00256-C 00258-C 00259-C a...u. 4 R. c,. i. 3 4 Ib INSTRUCTOR GUIDELINES:

1.

LESSON PRESENTATION - 90 MINUTE LECTURE 2.

MATERIALS REQUIRED: OVERHEAD PROJECTOR, TRANSPARENCIES, SLIDES, SLIDE PROJECTOR, AND STUDENT HANDOUTS.

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PURPOSE STATEMENT:

TO PROVIDE PERSONNEL WITH THE POLICIES AND GUIDELINES OF THE INDUSTRIAL SAFETY PROGRAM.

11.

LIST OF OBJECTIVES:

This lesson is designed to enable the trainee to:

1.

Identify the following policies as they relate to individual responsibilities in support of the Safety Program:

a.

Ear Protection b.

Hard Hat c.

Safety Glasses d.

Respiratory Protection (Dust Masks) e.

Chemical Handling f.

Spill g.

Safety Harness 2.

, Identify the Safety Program requirements regarding the following:

a.

Report injuries b.

Medical assistance available c.

Clothing and jewelry hazards d.

Housekeeping e.

Protective tagging f.

Closed vessel entry g.

Smoking, eating and drinking policy 3.

Identify the primary responsibilities of the Safety Department and individual workers in the enforcement of Safety Rules and Policies.

v 2

GE-LP-020 111.

LESSON OUTLINE:

NOTES I.

INTRODUCTION Georgia Power Company is committed to providing all employees with a safe place to work. This commitment is met only through the combined efforts of all employees and the Company.

The information provided in this lesson will instruct employees in the activities that are necessary to maintain an effective safety program, thereby enhancing the quality of the work environment and the safe operations of VEGP.

A.

Personal Protective Equipment (Eye, Ear, Head and Feet Safety glasses are Protection) provided by the company.

1.

All individuals within the fenced-in security area of the plant shall wear safety glasses, proper They must be working shoes, and hard hats while traveling from either prescription place to place or working except in the following glasses or meet OSHA places:

standards for impact and shatter a.

Control Room resistance.

b.

Office areas Ear protection c.

Warehouse (designated areas only) provided by the d.

Maintenance Building (designated areas require company in the form protection) of ear plugs or ear e.

Service Building muffs.

f.

Simulator / Training Building Proper working shoes g.

Ardministration Building

- leather working h.

Travel to and from plant entry and security type shoe (excludes building tennis and/or jogging 1.

Areas requiring a RWP type shoes).

j.

Fuel Handling Areas 2.

Individuals shall wear ear protection in areas so designated.

(High noise areas) 3.

Dust masks may be necessary and will be provided in areas where necessary to protect against inhalation of dust and other particles.

4.

Evaluate work to be done to determine if safety belts, harnesses, face shields, etc., are needed.

If so obtain them from supervisiony ool rooms or t

warehouses and use them properly.

5.

Proper Dress a.

Shirts with buttons must be buttoned b.

Tank tops, mesh shirts and short pants are prohibited 3

GE-LP-020 lil.

LESSON OUTLINE:

NOTES 6.

It is the responsibility of the Plant Manager and all supervisory personnel to enforce the use of prescribed personnel safety equipment and the responsibility of all personnel to adhere to safety procedures and practices.

B.

Reporting Injuries 1.

All injuries that occur on plant site shall be All supervisors reported immediately to the immediate supervisor, should have copies of each type of form and a.

All reported injuries (minor, major) will be should be able to documented on Form 907.

assist employees in b.

If medical attention is required a WC1 completing the form (Worker's Compensation Form 1) will be completed or forms, whenever an in addition to Form 007.

injury is reported.

The forms are available in the Health and Safety office. Upon completion of the forms, they should be returned to the Health-Safety supervisor.

2.

For proper treatment, all injuries should be reported to First Aid for proper treatment.

Emergency phone numbers: First aid - ext. 7300 or 3595.

C.

Medical Assistance Available 1.

Individuals trained in administering first aid to treat minor injuries, mishaps or ailments that are incurred by employees while on plant site are available.

2.

Major injuries, mishaps or ailments incurred by individuals requiring treatment beyond first aid will be transported to the nearest medical facility for treatment once the injury has been checked by First Aid.

D.

Housekeeping 1.

Activities that are required of all employees to maintain plant areas and environments to prescribed cleanliness, fire protection, and safety requirements to prevent degradation of a quality work atmosphere and the enhancement of the safe operations of the plant.

4

GE-LP-020 lil.

LESSON OUTLINE:

NOTES a.

Clean-up - Proper discarding of trash, debris, spills, litter and tools generated by perform-Work Task Maintenance ing a work task are the responsibility of the testing or operations individuals performing the task. The task is which require 46 extra not complete until the work area is clean, materials to be Walkways and work areas are to be k tfree carried into an area of tripping hazards with materials r yerl such that trash place.ddout of the way and scraps dis' posed of debris or litter is properly.

generated.

b.

Decontamination - Those tasks performed to reduce the levels of contamination of personnel, equipment, and specific areas.

E.

Smoking, Eating, and Drinking Policy 1.

In all cafeterias, breakrooms, office spaces, and Areas Permitting other areas specially identified for these purposes smoking, eating and by posted notices, SM0 KING, EATING and DRINKING are drinking:

ALLOWED.

Admin. Bldg.

Service Bldg.

2.

In the following areas, smoking, eating, and Maint. Bldg.

drinking are prohibited except as specifically Training Bldg.

posted:

except no eating in Simulator room a.

Any posted radiation area, high rad area,

- Turbine Bldg.

airborne radioactivity area, contaminated except no smoking on area or radioactive material storage area.

turbine gen. floor b.

Battery Rooms

- Main Control Rm.

c.

Building equipment /HVAC rooms away from control d.

Security Badge Islands panels e.

Labs, sample stations, counting / instrument room

- Radwaste Control f.

Cable spreading rooms and immediate vicinity of room away from cable trays control panels g.

Diesel generator, AFW, H 0 treatment plant

- Warehouse office 9

h.

Auxiliary, Containment, Fuel Handling, Radwaste

- Plant entrance and Control Bldg.

Security Building (excluding search areas) 1.

Document Control records storage area and vault j.

Micrographic/ reproduction work areas k.

Designated clean areas 1.

Any other area, room and building specifically designated by management The absence of containers for the disposal of waste generated as a result of smoking or other uses of tobacco, eating and drinking shall indicate the prohibition of such activities in the area.

5

GE-LP-020 Ill.

LESSON OUTLINE:

NOTES F.

Closed Vessel Entry 1.

Definitions

Reference:

Procedure No. 00258-C Safe work procedures describe proper work actions /

Confined space practices to ensure that a safe working environment (vessel, sump, shaft, is established for personnel required to work in pipe, enclosed duct-closed vessels, confined spaces, or wet locatiens, work, etc.)

Enclosed Volume - Any space large enough for Atmosphere hazardous personnel entry with the potential of containing to LIFE - atmospheres atmosphere hazardous to life (e.g., hazardous gases that do not meet that could poison or suffocate, potentially explosive acceptable air mixtures, and/or radioactive contamination.

quality criteria; namely that 0 must 2

be greater than 19.5%

Closed Vessel - Any enclosed volume / space that and combustibles must can be closed off from the normal atmosphere.

be less than 20% of the lower explosive Confined Space - A partially enclosed volume / space limit and toxic gases that has a greatly reduced ability for air to are within OSHA circulate (normally not vented) or low lying areas /

guidelines.

levels where inert gases may be present or the potential for accumulation exists.

Closed Vessels:

Steam Generators Examples: Dead Air Space, Circulating Water Pipe, Feedwater Heaters Valve Pits Condensers, Storage Tanks, Pressurizers, Wet Locations: Places with accumulations of moisture Drain Tanks, capable of providing a continuous path for electric Generator, Turbine current.

Casings, Transformers, Oil Circuit breakers, Rooms that are normally sealed shut.

L.E.L. (Lower 2.

General Precautions Explosive Limit) The minimum conc. of a a.

All closed vessels containing any gas except flammable gas or normal air atmospheric pressure shall be vapor in air (in marked with a " DANGER" sign at each possible percent by volume) in point of personnel entry and the type of gas, which combustion or pressure, or other hazard shall be identified explosion can occur.

on the sign.

b.

Each enclosed volume shall be marked with an Signs shall conform

" ENTRY CAUTION" sign affixed near all entry to ANSI 235.1 - 1972 openings. A signed and dated sign indicates and 253.1 - 1971.

that the volume air has been tested by qualified personnel and is safe for entry to perform a Responsibilities j

specific task.

Job Supervisor Ensures that proper l

l 6

GE-LP-020 Ill.

LESSON OUTLINE:

NOTES 3.

Instructions for Vessels work practices are j

followed when Ensure that non-breathable or co heres opening, making j

arepurgedfromenclosedvolume,bygtfyfeonotehdanger initial entry, and personnel in the venting aN a.

~ ~ ~

performing work in vessels, confined i

The job supervisor shall ensure that a RWP is spaces or work obtained before a vessel is opened, if the interior locations, of the vessel could be a radiation or contaminated area.

When opening any enclosed volume known to contain NOTE: HP personnel a possible explosive, only non-sparking soft metal will be present tools and explosive proof flashlights will be used.

during the opening The foreman shall ensure that the volume has been and shall monitor purged and that the area is roped-off and that radiation levels of "NO SM0 KING" signs are posted in the area of the the vessel outside opening. On SS (OSS) shall be informed when opening prior to opening, and any vessel.

inside, prior to personnel entry. RWP 4.

After opening vessel and before allowing wort.

shall be revised to reflect internal a.

Air displacement is required in all enclosed radiation levels as vessels that are not normally vented to air appropriate.

or drained under air, prior to initial entry.

b.

Employee (s) will be posted outside a vessel when CAUTION: An employee initial entry of a vessel is being made.

shall be posted Persons performing initial entry will wear outside a vessel, if approved safety harnesses, wristlets, or vests working conditions with lifelines anytime the employee (s) posted are such that a outside cannot safely reach them. The hazardous atmosphere employee (s) posted outside the vessel shall:

could develop.

1)

Man the lifelines and be trained in the use of and have available, self-contained breathing apparatus.

2)

Be able to communicate with personnel entering the vessel either by voice, air horn, telephone, or other means.

3)

Be briefed on what rescue actions should be taken if an emergency develops, c.

Names of personnel, equipment, tools, etc. that are to enter a vessel (or other areas) should be listed on the Enclosed Volume Entry Checklist. Upon entering the vessel personnel shall initial and dnte the EVEC adjacent to his/her name upon initial entry to an enclosed volume.

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GE-LP-020 lil.

LESSON OUTLINE:

NOTES 5.

During Work Inside Vessels A ventilation system shall be required if adequate ventilation is not provided by natural draft means:

a.

If strange odors are noticed or if unusual sensations such as headaches, dizziness or breathing difficulties are experiencea, personnel should leave the enclosed area immediately.

b.

No smoking is allowed in vessels.

c.

Adequate lighting must be provided to permit safe passage on all stairways, ladders, and scaffolding while work is in progress, hbe

i got, tast

.fERFORMING EMERGENCY WORK IN VESSELS CONTAINING ATMOSPHERES IMMEDIATELY HAZARDOUS TO LIFE. *-

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s No emergency work is Only self-contained breathing apparatus can be used to be undertaken in when performing emergengy work in gsaiuchagospherest gas atmospheres

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l' containing G.

Vessel Restoration combustibles greater than LEL.

1.

After work is complete in,g vess'el, it should be inspected to ensure that sneequipment is removed, all personnel have exited and the vessel is clean to appropriate standards.

It may then be reclosed.

H.

Protective Tagging Reference Procedure No. 00304-C Procedure which provides instructions for requesting, issuing, and releasing clearances on plant equipment or systems to ensure safety of personnel and protection of equipment during maintenance, testing or inspection.

1.

Clearance - An authorization / permit to work on Green Tags are placed plant equipment that has been safely isolated by:

on permanent plant

1) disconnecting all sources of power, 2) positioning equipment as it is all necessary valves, dampers, etc. to a safe completed and turned position, 3) venting or draining the appropriate over to Nuclear Ops, fluids and/or gases and placing the appropriate Green tags indicate HOLD TAGS on the equipment or system.

that equipment belongs to N.O. and a.

Hold Tags designate plant equipment which has may be energized ar been placed in a specific position for start-up at anytime.

personnel or equipment safety.

Unless equipment is verified as de-ener-b.

Switchyard Hold Tags designate switchyard gized by a clearance equipment which has been placed in a specific issued, it is to be position for personnel or equipment safety.

assumed the equipment is energized.

8

GE-LP-020 i

Ill.

LESSON OUTLINE:

NOTES c.

Temporary Modification Tag identifies equipment that has been temporarily modified for test

purposes, d.

Jurisdiction ))yt identifies equipment that has beul DO NOT TAMPER with turned over from construction to nuclear tags or the equipment operations for testing and acceptance.

that tags are attached upon without e.

Caution High Voltage Tape identifies areas in proper authorization which high voltage equipment is being used.

and special pre-

cautions, f.

Temporary Release Tag designates permanent plant valves that have been leak tested and temporarily released to Nuclear Operations for maintenance.

2.

Removal of any of these tags or operation of equipment upon which these tags are attached without approval from Nuclear Operations is STRICTLY PROHIBITED.

3.

Look for signs placed throughout the jobsite explaining Nuclear Operation's tags.

I.

Safety Harness Policy A.

Safety harnesses, wristlets or vests are providd for personnel if procedure requires or if it is determined by supervisory personnel that this equipment is needed for safety of personnel.

B.

Safety Belts, Scaffolds, Fall Protection - Safety belts are required when working 6 feet or higher off the ground or floor, and near open-sided floors and platforms.

J.

Spill Policy Procedures that outline personnel actions relating to spill prevention control and countermeasures for oil, hazardous substances, and hazardous waste to minimize the potential for discharges of these materials into navigable U.S. waters.

1.

Condition Detection of hazardous waste or hazardous waste substances spills is limited to the visible loss of integrity of the container which is known to contain such materials or the accumulation of such materials outside their containers.

An oil spill may be indicated by:

9

GE-LP-020 Ill.

LESSON OUTLINE:

NOTES a.

Oil slicks or suspected oil slicks at the discharge structure, in the yard drain effluents, or in the circulating H O flumes, 2

b.

Oil in the D/G day tank room fioor or the D/G room floor, c.

Decreasing tank level in the underground fuel oil storage tanks not accounted for by use.

d.

Visual observation.

2.

Individual Action All persons employed at Vogtle are responsible for reporting spills, leaks, or suspected leaks of oil, hazardous substances, or hazardous waste. The person finding such an event is to notify their immediate supervisoi, iiis Erargency Coordinator and/or the shif t supervisor giving the following information.

a.

Time, place, type of iecident (spill, leak, fire, release, etc.), and your name and present location.

b.

Name and quantity of materials involved.

c.

Appropriate actions taken to contain the spill, leak, fire, and/or release, d.

Type cleanup in progress.

e.

Bodily injuries, extent of injuries, and hospital where injured person (s) is(are) taken if applicable.

f.

Potential hazards to human health or the environment outside plant boundaries and direction of flow of the potential hazard.

g.

Natural disaster associated with incident, if applicable, i.e.,

tornado, earthquake, flood, or lightning.

h.

Indivi5ual notified by name and title.

3.

In the event of a fire or explosion, the person finding the situation should undertake the following possible actions:

a.

Check that fire doors are closed to isolate the affected area.

10

GE-LP-020 111.

LESSON OUTLINE:

NOTES b.

Evacuate all personnel in the immediate area.

c.

Attempt to isolate flammable or combustible

gases, d.

Call the Safety and Fire Protection Supervisor (S& FPS) 1)

At extension 300. The S& FPS will sound the fire alarm, or 2)

Call the control room at extension 3432 4311 to sound the fire alarm.

e.

Call the Emergency Coordinator at extension 455.

f.

Removed injured personnel, as possible, g.

Administer first aid, as qualified.

h.

Monitor the situation for response personnel, i.

Wait there until relieved by the Emergency Coordinator or his designee:

NOTE!! Action should be taken with personnel safety being the most important considerations.

In the event of a chemical spill, the Emergency Coordinator should take appropriate actions depending on the chemical properties.

K.

Heavy Equipment, Cranes, and Hoists Stay clear of work operations involving heavy equipment unless you are directly associated with the work.

In areas where cranes and hoists are in use, be cautious of overhead loads and stay beneath them. Personnel using hoisting equipment (such as tuggers, spyder, baskets, etc.) are to be properly trained and authorized.

L.

Glass Containers No glass containers are allowed on the construction project.

M.

Barricade Policy Signs have been placed throughout the power block and each access gate with examples of the different barricade materiale and reasons for each.

i l

11 l

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1

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GE-LP-020 ill.

LESSON OUTLINE:

NOTES 1.

The barricade policy must be followed to ensure l

overall consistency and prevent possible injuries.

This is particularly vital with the stages of equipment testing for turnover and startup.

2.

Yellow Ban-Gard Tape, 3" wide with black lettering continuously repeating the message is used to prevent access for specific reasons.

3.

The following are a list of the barricade signs:

a.

"Do Not Enter" - used when hazardous areas forbid any entry into the area.

b.

" Men Working Overhead" - used when working, welding, cutting, rigging, etc., poses a hazard to anyone below.

c.

"High Voltage" - used when the danger of Whac is hi-podding?

access into areas where high voltage, testing of energized equipment, hi-podding, etc. exists.

d.

"Fadiation Area" - used for areas where radiographic testing is in progress. The

magenta (purple) and yellow stranded ropex
  • tith radiation signs attached, along with flashing red lights are to be placed at every accessible point of entry.

4.

Yellow Tape, 2" wide with a black strip along the center is used to identify and designate storage areas when required in the power block.

5.

Barricades are to always be at least double stranded, at levels chest and below the waist high, at all points of entry or access into areas of exposure.

6.

Barricades are to be taken down and removed immediately when the hazard is corrected or resolved and the area is safe.

7.

Employees entering or directing others to enter a barricaded area unauthorized is a serious matter and will be handled accordingly.

8.

By following the barricade procedure, we will prevent any employee from being exposed to a potentialhazardunkpowfng}yduetothearea not being properly M or posted.

12

GE-LP-020 Q

lil.

LESSON OUTLINE:

NOTES N.

Dr.lling into Walls or Columns Activities that can create severe personnel hazards due to cutting, drilling, or digging into high energy fluid or electrical systems.

1.

To prevent accidental contact with embedded electrical circuits or reduce the risk associated with contact always follow the directions given below:

a.

Plan work to avoid embedded circuits. Where circuits are known to exist in an area of intrusion and cannot be precisely located verify that they are de-energized before work begins.

c (4

b.

If cutting or drilling 4 unavoidable 4 areas of high uncertainty, special tooh-or technique 5 designed for the application can be used that will isolate the worker from the circuit (insulating gloves and platform, remote control tools, etc.).

2.

Any structure that contains embedded circuits will be marked or posted with warning signs. Take g ecg_

necessary precautions to prevent electrical sdort.

O.

Explosive Fire Hazards of Hydrogen Hydrogen is a basic chemical element that has an 4% - 75% H # ""'

2 extremely wide flammable range and the highest burning could lead to an velocity of any gas.

Its ignition temperature is explosion. Hydrogen reasonably high, but its ignition energy is very low.

is used in welding Hydrogen contains no carbon, so it burns with a non-and cutting, (as a luminous flame which is often invisible in daylight. When metal heat-treating released from containment, hydrogen presents both special atmosphere, combustion explosion and fire hazards.

and as a coolant in large electrical l

1.

Gaseous hydrogen has a low ignition energy when it generators.

In areas is ;cicased at high pressure, normally small heat where hydrogen and producing scurce, e.g.,

friction and static other flammable gases generation result in prompt ignition releases in are containt3, high pressure applications usually result in fires smoking and handling rather than combustion explosions, flames of any kind are strictly a.

Hydrogen combustion explosions occur by prohibited.

l very rapid pressure rises which are extremely difficult to vent effectively.

b.

Open air or space explosions will occur from very large releases of gaseous hydrogen.

13

1 GE-LP-020 i

s Ill.

LESSON OUTLINE:

NOTES 2.

Liquid hydrogen and air can result in condensation of air and its oxygen and nitrogen components.

l a.

A mixture of hydrogen and liquid oxygen is potentially explosive even when the quantities are very small, b.

At ordinary temperatures, hydrogen is very light, weighing about 1/15 as much as air.

Hydrogen's high diffusion rate makes it difficult for hydrogen to accummulate in conventional structures unless its escape Dissociation of H O 2

rate is high. This tends to reduce its in the steam combustion explosion hazard, generation cycle results in the 3.

Areas in the Plant where hazardous gas mixtures release of hydrogen may exist:gtpg a.

Turbine generator exciter b.

Hydrogen cooling gas in generator building c.

Hydrogen or oxygen by radiolysis in the core and hydrogen for improved recombustion d.

Off gases'from vents 4.

Areas in the plant where hydrogen or other hazardous gas mixtures may exist will be posted with warning signs to make personnel aware of the potential hazards of the location.

P.

Reporting Hazards and Unsafe Conditions b

sa Whenever hazards 4 unsafe conditions are found, they should be reported immediately to supervision and/or the Sefety Department.

It is the responsibility of all employees to adhere to safety policies and procedures and to report any hazardous or unsafe conditions so that the necessary actions can be taken to correct the condition.

II.

SUMMARY

Emphasize the importance or safety and that safety is the responsibility of all employees.

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