ML20215H969
| ML20215H969 | |
| Person / Time | |
|---|---|
| Site: | Diablo Canyon, 05000000 |
| Issue date: | 02/05/1984 |
| From: | Cooper J AFFILIATION NOT ASSIGNED |
| To: | Bishop T NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V) |
| Shared Package | |
| ML20213D283 | List: |
| References | |
| FOIA-84-21, RTR-NUREG-0675, RTR-NUREG-675 NUDOCS 8705070170 | |
| Download: ML20215H969 (201) | |
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hgg. hth,p( gl W_ e%.w6 T T: [ ~ ' 2-5-84 2191 Lariat Dr. Los Osos, CA 93402 Mr. T. W. D 2 s' sop, Resident y Reactor Projects and Engineering programs ?
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_ 1450 Maria Lane , 4 Walnut Creek, CA 94596 Dear Mr. Bishops On January 7, 1984, I received a copy of NUREG 0675, Supplement No. 21 - the Safety Evaluation Report related to the I operation of Diablo Canyon Nuclear Power Plant, Units 1 and 2. This document contains the official NRC responses to many of the
" allegations" which I made to Mr. Eugene Powers of the NRC Office of Inspection and Enforcement on August 20, 1981, almost two and one-half years ago.
One would think, given the amount of time available to the NRC to evaluate my concerns, that your engineers in NRR would have done a thorough job of evaluating them. From reading the appropriate portions of this supplement, however, it is apparent that this document has been hastily prepared during the last few months in an attempt to mollify the growing publ.ic concern over the large number of outst'anding pron 1 ems at Diablo Canyon. The ; number of typographical errors alone e ntained in this document gives some indication of the amount of time and analysis spent in it's preparation. But more serious, to me, is the lack of respon- ) siveness to my original questions, and the lack of Justifications supplied by NRR for for what I consider to be inadequate answers. NRR, in its " responses" to my concerns, continues to ignore the , facts of my case, the operating experiences at Diablo Canyon and i at other nuclear power plants, and continues to insist that, Code ; of Federal Regulations notwithstanding, repeated malfunctions in 1 a n.afety-related system are not considered to be a "significant safety concern" unless the system malfunctions when called upon to actually perform it'r, safety function during an accident. I am convinced - and I think most thinking individuals would agree - that the time to correct problems with a safety-related system is kf.f2rg 2t is actually needed to safely shut down the plant. Mr. Crews of your office told me that if the malfunctions
.which I am concerned about had happened when there was fuel in
~the reactor, or when the system was called upon to function, then
..they would be considered a significant safety concern. Since,
- however, the system failed'Riiiew) before fuel was loaded, there was no threat to the health and safety to the publi$, therefore no safety problem. This philosophy is legally, morstly, and i logically bankrupt, and is akin to saying that a high-speed automobile bearing down on a pedestrian is no threat to his health and safety until it actually hits him.
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The following paragraphs contain my analyses of, rebuttals . t o, and comments on my "ellegations" and the NRC's " resolution"
'of thema e-h
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qRLLEGATION No. 37 "The solid state protection system 4(SSPS)
- - relays that initiate closure of RHR letoown isolation valves 4 8791,and 8792 perform no safety function, reduce the relie-i , bility of the RHR system, and cause a potential for RHR pump
- damage. Therefore, these relays should be removed."
The NRR response to this concern is very disturbing, since it displays a total lack of understanding of how this system functions. To me, this~is especially disturbing since this response is from the NRC engineering staff in Washington, DC - the supposed " experts" on nuclear power plants. In the first place, the SSPS d221 D2t initiate the closure of valves 8701 and 8792. The automatic closure of these valves i is originated by the changing of state of one of several comparators in._the control and protection ("Hagan") racks in i response to either Reactor Coolant System temperature or pressure exceeding predetermined setpoints. From the Hagan Racks (on the 128' elevation), the' interlock circuitry passes through four input relays in the Solid State protection System (on the 140' elevation), and then back down again to the 128' elevation'to the Auxiliary Safeguards Racks. From there, the circuitry passes to the motor, centr centers for the valves, and finally on to i I valves 8791 and 8702 themselves. The SSPS 1D D2 !!$% amplifies or changes the signals, or performs any intended logic function with them - the signals merely pass through the SSPS. Why PGAE con-tinues to insist that "The solid state protection system com-pletes the logie function and generates a larger output signal (amps.) which in turn actuates relays in the auxiliary logie cabinet" and NRR continues to insist that "This automatie isola-tion function Cis3 performed by the Westinghouse designed SSPS" is truly amazing. Certainly both of these organizations have eccess to the circuit diagrams for this system and the expertise to understand them. One might almost conclude that this is a j deliberate attempt to make these cimuits appear to be a part of the engineered safety features of the SSPS when they really aren' t .
- Secondly, both PG4E and the NRC continue to insist that the RHR system has a temperature / pressure interlock system to snutomatically close valves 8791 and 8782 if the temperature or
-pressure in the reactor coolant system exceed predetermined balues, thua preventing an " inter-syatem LOCA". Botb % 4E and the NRC are aware that the Diablo Canyon Technical Speci/fications require that the power be removed from the actuators ~-lfor these valves during the period when the automatic closing action would be desired. If a person buys a burglar alarm system, installs it in his, house, but leaves it unplugged, is he protected? It is a mystery to me how both PG4E and the NRC continue to make this absurd claim when they know thet2the power is removed from thee
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valve actuators, preventing them from outomatically closing; i unless, again, thets is a deliberate attempt to mislead the
- I public.
i> NRR asserts that " diverse indications and alarms %vare pro-tided in the control room (including a RHR system lowlflow alarm bo be installed during the first refueling outage) tcr-allow the
<pperator(s) to assess RHR system status and to alert them to potential system degradation." Geor2e Orwell would be proud of the author of this sentence; it is such a fine example of "new-speak". In the same sentence, the presence of an alarm is claimed, and the schedule for installing it is given! Perhaps NRR would like to explain how it was possible, with all these
" diverse indications and alarms" for an RHR pump to be run I
without suction for 2_"I h2.VC, unknown to the centrol room
- operators until it was damaged, as happened at Diablo Canyon last October 27th.
Lastly, NRR states that "this allegation does not involve
- considerations that question plant readiness for power ascension ,
, testing or full power operation", and yet goes on to say, several
- pages later, that "during the first cycle of operation, plants operate more frequently on the RHR system, as a result of mainte-nance, testing and training requirements for a new plant. Thus, the period of vulnerability to a spurious RHR suction MOV closure i
may be greater than in subsequent cycles." Apparently, NRR sees no contradiction in these two statements. j ALLEGF, TION No. 38 pG4E is ignoring evidence that the spurious ] closure of a motor operated valve is not " impossible". ) NRR's posit ion, here, was very well timed. They states l "The staff has examined in depth the licensee's actions in j response to an event involving the spurious initiation of RHR motor operated valve closure as well as the concerns expressed by the alleger regarding the potential for such event CsicJ, and i concluded that timely evaluation and corrective measures were
- taken to preclude repetition of such conditions." This statement was obviously written prior to last October 27th, when another
" spurious initiation of RHR suetion valve closure" occurred at Diablo Canyon, causing damage to an RHR pump. pG4E and the NRC
, continue to contend thet this problem can be " resolved" by making l only changes on paper, while operating experience both at Diablo Canyon and at many other plants around the country continues to j -prove them wrong. j -' . . 1 Over three years ago, I gavepG4Ecopiesof16Ljeensee l j Event Reports documenting cases of " spurious initiati,on of RHR 1 suction valve closure" in various plants around the eeuntry. Many i more cases must have occurred since that time besides the 1,atest j one at Diablo. But PG4E still continues to contend that "A i failure, such as the spuri as closure of a motor operated valve...has not been considered credible." (FBAR, page 3.1-3), j and that " Westinghouse does not p ider spurious operation of t
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electrically controlled valves as a credible single active failure" (FSAR, page 15.4-8), and that "The probability of any spurious valve closure is therefore 2.54 x 10 to the minus 8th power per valve-hour." (FSAR, page 6.3-34a). In the face of the overwhelming evidence that spurious valve closures.heppen quite regularly, I can only interpret the failure of pG3E p the NRC to recognize this evidence (and act upon it) as anothler attempt Fo mislead the public as to the safety of the RHR sysYem. 1
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NRR states that "It does appear that the licensee is giving proper attention to the spurious closur.r of the valves in question". I would like to point out that mere 3112D112D is only the first step toward correct ing the deficiencies in the RHR system. Nii2D is necessary to actually correct the problem anc prevent it from happening again. Since NRR finds the existing RHR system acceptable, pGAE will certainly not rush to change it. How many more times will an RHR pump have to be damaged at Diablo Canyon before the necessary action - wiring the interlock circui-try directly from the "hagan racks" to the " Auxiliary Safeguard Racks", without it passing through the SSPS, and adding the low RHR flow alarm - will be taken? ALLEGATION No. 39 "There is no control room annunciation provided to alert the operator (s) when the RHR letdown line has been
, isolated during Modes 4, 5, and,6 (hot shutdown, cold shut-
'down, and refueling respectively).
pGAE was instructed, on April 2, 1981, to install a low RHR flow alarm in the control room, but was allowed to wait until after the first refueling outage to do so. Apparently pGAE intends to wait until the last permissable minute to install this alarm, even though its presence would have prevented the damage to the RHR pump which occurred last October. This "do as little as possible" attitude does not boost my confidence in pG4E's commitment to the safe, reliable operation of Diablo Canyon. The NRC intends to adhere to their original schedule for the installation of this alarm, even in the face of this second-incident, stating: "The staff has concluded that the existing control room indications and procedures are sufficient to assure adequate decay heat removal in the interim." ALLEGATION No. 49 "The question raised was with regard to whether or not the single RHR pump suetion line from the RCS hot leg
] meet s safety related standards. The newer pWRs are designed with redundant RHR pump suct ion lines from the RCS hot legs."
General Design Criteria #34 is very clear. The D4 cay Heat Removal System must tolerate a single failure. Regulatory Guide 1.139 emphasizes this position. Why then does the NRC excuse Diablo Canyon from this requirement? l 1 4
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My origi 1 contention was (en still is) that at a minimum, this system houfd be reanelyzed for adequacy in dealing with a small LOC 4 in the light of TMI. PG4E elaims that the sindle R suction line is not safety related and iseonly used
,daer ' Ihe normal cooldown of the plant. NRR states h at "the RHR W uetion line from the RCS hot leg is not required fo ECCS
[functionability." It is well known that the TMI RHR stem was hsed to mitigate the consequences of the now famous accident 1here. s Diablo Canyon also excused from considering the adeque of its systems in dealing with a TMI type accident? i still assert that this portion of the Diablo Canyon RHR sys is inadequate, since a single failure in this line would ent decay heat removal via this system. I offer these facts as evidences
- 1. The proven unreliability of the suction valves in this line, both at Diablo Canyon and at other plants.
- 2. That twgs agf31y rglgigg suction 1ines from the RCS to the RHR are provided in CE, B&W, and the newer Westinghouse designs. Why would these extra lines be provided i f t hey weren' t needed?
Apparently, NRR is' aware of the deficiencies in this and perhaps other areas in the design of Diablo Canyon, since Diablo Canyon is considered a " Class 2 Plant". It is stated that "A single RHR suction line from the RCS hot leg is considered accep-table for*a class 2 plant as long as a single failure could be corrected by manual actions inside or outside of containment, or the plant could be returned to hot standby until manual actions (or repairs) are accomplished." I would like to pose a question at this point. How, under radiological conditions such as were found in the containment at TMI, could valves 8791 or 8791 be opened manually or repaired? Both of these valves are inside the containment structures at Diablo Canyon. ALLEGATION No. 41 The power source of certain relays is not shown on certain drawings and this caused an operational problem, the failure (closure of RHR isolation valves)" As you know, 19CFR59 requires that the design of safety related systems be ESCCRE11X translated into drawings, procedures, and instructions: 7, 19CFR59 Appendix B, III Design Control , l Measures shall be established to assure that apphemble i regulatory requirements and the design basis, a s,.,de f i ned in paragraph 59.2 and as specified in the license application, j for those structures, systems, and components to which.this l appendix applies are correctly translated into l specifications, drawings, iw h ures, and instructions." 5 i i .
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i I l Other sections require that these drawings, procedures, and instructions be " controlled" to assure that only coriaeet and-up-I to-date information is used. During my interview with Mr. Crews j last December 21st,'he showed me a " bootleg" drawing ,of this j system made by one of the Technicians at Diablo, ancQstated that i ,it was not necessary to revise the existing contro11gd drawings. 4 -Uhe existing E2D.tP211Rg drawings of this system remeYn inade- ) quete, and the NRC is apparently content to a1 low a hand-drown j ?,4 boot leg ) drawing to substitute for the controlled drawings required by the regulations. j ALLEGATION No. 42 Licensee management was unresponsive to recom-i mendetions to prevent spurious closure of the isolation i valves on the residual heat removal (RHR) system. Closure of { the valves disables operation of the RHR system for decay j heat removal. f The chronology of events in.this case speaks for itself. At i no time did PG4E take action toward resolving any of my concerns
- without the intervent ion of the NRC. Most of the the original
! problems which I brought to PG4ESs, then the NRC's attention i remain uncorrected even today, after three years of trying. l j In the NRR assessment of the safety significance of this j problem, an attempt is being made to give the impression that i PG4E, Westinghouse, and the NRC have all been actively working to
- try and solve the problems I pointed out three years ago.,This is 1 Just wishful thinking on the part of the NRC. If you have evidence of any kind to support this claim, it has not been
. produced. l i ALLEGATION No. 43 The loss of the residual heat removal (RHR) 1 system on 9/29/81 due to unplanned closure of the RHR iso-letion valves was an event which should have been reported to
- the NRC in accordance with 10CFR50.72. The 1 ieensee' s fai1ure to make such a report was in violation of NRC regulations. i l 10CFR50.72 Notification of significant events 1
i (a) Each licensee of a nuclear power reactor licensed uncer t I paragraph 59.21 or 59.22 of this part shall notify the NRC Operations Center as soon as possible and in all cases within i i one hour by telephone of the occurrence of any of the i following significant events and shall identify that event as being reported pursuant to this sections t .:
"(E) Personnel error or F- h ural inadequacy whlich, during normal operations, anticipeted operational occurteenees, or ,
! aceidont conditions, prevents or ggglg gegvgni, By itself, ! the fulf111 ment of the safety function of those structures, 1 l systems, and components important to safety that are needed i i t o. . . ( i ) remove residual heat following reactor shutdown..." ; (my emphasis) ;
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l Mr. C'ews r claimed that "The loss of residual heat removal . j capacity during a time.when significant fission product decay heat is present in the core would have safety significance. In {. this particular instance, fuel had not been loaded ingo the Diablo Canyon Unit 1. Therefore, no fission product d9emy heat was present anc loss of RHR capability had no actual safety sii gni f icance. " If the NRC meant this regulation to ap$1y only to i actual events endangering the health and safety of the public, , Sten the words "could prevent" should be stricken from the above pihragraph. l Whether or not this incident was reportable under
- 10CFR50.72, it most certainly was reportable under 10CFR50.55e.
- Surely a design error which could lead to a "significant, event" i should have been reported to the NRC during the co'nstruction '
- phase under 10CFR50.55e. But in typical fashion, the NRC refuses i
to expand any investigation beyond the minimum requirements. I 4 ALLEGATION No. 44 The licensee failed to properly process a Nuclear Plant Problem Report. In my original complaint I stated that th'e Nuclear Plant l Problem Report documenting the first loss of'RHR suction at ! Diablo Canyon was " signed off as complete without any plant management review... classified as 'non-reportable' and without any follow-up action such as an RHR pump inspection ova j investigation into the cause of the event." Mr. Crews admitted { that my description of the events was accurate (although two j months after the event, a problem report was i'hitiated to perform j e pump test), he apparently just believes that this is an i acceptable way to run a power plant. In my discussions with Mr. j Crews, who interviewed the " principles" in the handling of tnis j problem report, he stated that "no-one denies that it could have happened Just the way you said it Cdid3, and I sort of concluded most likely it did happen [that way3". What action did,Mr. Cruse take? None. Mr. Cruse also stated that this was not ' report a ble' I i because there was no fuel in the reacter at the time. Again, it would seem to me that the NRC would wish to know of problems 1 ggf2Cg there was fuel in the core, but this is apparently not so. Mr. Crews also stated that since the plant was in no " mode",as defined by the Technical Specifications, that it was not I necessary to file a Licensee Event Report. Why then is the Diablo Canyon Docket at the local library full of Licensee Event' Reports which have been filed on other problems? If PG4E is not recuired t tb file LER's until fuel load, then why were they dozng it? As 1 for the analysis of the problem to prevent reoccurrence, this has
! riet been done by PGAE even to- th-i-s day, as evidenced by the l ht (October 1983) replay of the September 1981 in{ident. PGAE j and the NRC both claim that " strict procedural contro).s" are adequete to prevent reoccurrence, although this methad has been proved hggggggig twice before. .
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ALLEGATION No. 45 Section 5.5 of the Diablo Canyon FSAR describes the autoclosure intetalock for the RHR suction line isolation valves (8701 and 8702). Section 3.4.9.3.a of the.Diablo Canyon Technical Specifications requires power tes be removed from these isolation valve operators during moden 4 (Hot
, shutdown when RCS cold leg temperature is less t t 323 1 degree =,F), 5 (cold shutdown), and 6 (refueling)$.,Thisre-
.~ quirwnt defeats the function of autoclosure interlock for I
the valves. In NRR's lengthy analysis of this simple allegation, it is admitted that removing the po+ver from these valve operator =- defeats the autoclosure interlock to the RHR suction valves as described in the FSAR. I contend that either the FSAR should be corrected so it accurately describes the RHR system at Diablo Canyon, or the RHR system should be operated in conformance with the FSAR. The Code of Federal Regulations is clear in both cases: The NRC must be notified if the plant design does not conform to the criteria and bases in the FSAR, and the FSAR must be kept up to ~ date. *
'*.e 10CFR",0.55 Conditions of construction permits (e)(1) If the permit is for construction of a nuclear power plant, the holder of the permit shall notify the Commission of each deficiency found in design and construction, which, were it to have remained uncorrected, could have effected adversely the safety of operations of the nuclear power plant at any time throughout the expected lifetime of the plant, and which represents:
(ii) A significant deficiency in final design as approved and released for construction such that the design does not conform to the criteria and bases stated in the safety analy-sis report or construction permit 10CFR50.71 Maintenance of records, making of reports (e) each person licensed to operate a nuclear power reactor pursuant to the provisions of paragraph 50.21 or 50.23 of
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this part shall update periodically, as provided in paragraphs (e)(3) and (4) if this section, the final safety analysis report (FSAR) originally submitted as part of the
.. application for the operating license, to assure that the information included in the PSAR contains the latlest material
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developed. This submittal shall contain all the changes necessary to reflect information and analyses submitted to the Commission by the licensee or prepared by the licensee pursuant to Commission requirement since the submission- of the original FSAR or, as appropriate, the last updated FSAR. The updated FSAR shall be revised to include the effects of all changes made in the faci &ity or procedures as described
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O in the FSAR; all safety evaluations performed by the licensee either in support of conclusions that changes did not involve an unreviewed safety question; and all analyses of new safety issues performed by or on behalf of the licensee est Commission request. The updated information shalTP be
; appropriately located within the FSAR.
{ 7 (3)(1) A revision of the original FSAR containing those I original pages that are still applicable plus m'new replacement pages shall be filed within 24 months of either July 22, 1?GO, or the date of issuance of the operating license, whichever is later, and shall bring the FSAR up to date as of a maximum of 6 months prior to the date of filing
, the revision.
NRR, in its analysis curiously avoids any mention of the above two regulations, but goes on to say that operating the I plant with the power removed from these actuators is a violetion of their Branch Technical position RSB 5-1, position B.1.C. They also state that "There have been many occasions of spurious RHR suction valve closures on Csic3 operating plants. This has
, , resulted in not only a loss of decay heat removal, but also an overpressure event duw to the loss of the letdown flowpath." They continue that "During the first cycle of operation, plants operate more frequently on the RHR system as a result of maintenance, testing and training requirements for a new plant.
Thus, the period of vulnerability to a spurious RHR suction MOV closure may be greater than in subsequent eyeles. They basically ag m with everything I've been saying for all these years - and their " response" is to do D21D1DR to correct the situation until the first refueling outage. This is absu*d, and I will continue to say so until these problems are corrected. i Sincerely, 4. l John H. Cooper 1 yes Tom Devine, Legal Director gap /IPS Assemblywoman Gwen Moore 2 . _? 9
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{ This-document lists (or directly references) fach allegation or concern brosight to the attention of NRC personnel. The purpose of this statement cheet is to assure that all points raised by the alleger are covered. - -- - If the problem statement is not clear as to who, what, whereatrr, -- W - rpeardin= th= 4==n-l the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting i:: formation or if there is no or very little origina; fnformation available , which describes the concernis). (This can occur if, 2er example, a line centern was received in an interview). Problem Statehnts (use extra sheets as necessary) Allegationf Verbatum Statement or Reference 37 1. bb. . A J.s. c e r % T to h 6 y sat e s-t'/
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r [ DW Allegation or Concern No. 38 ~. Task: J e , ATS No: - RV-83-A-47 BN No: 83-169 (10/20/83) Jie j
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Characterization: . k-r PGE is ignoring evidence that the spurious closure of a motor operated valve l l is not " impossible." Action Required No further action required on this allegation - refere to SSER 21. 4 e 9 a. k G
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- ... k This document lists (or directly references) each allegation or concern bemught to the attention of'NRC personnel. The~ purpose of this statement shcet is to assure that all points raised by the alleger are covered. - --
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rerardine the f reu% the commentary section vill amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little original information. available . which describes the concern (s_). (This can occur if, for example, a line concern was received in an interview). Problem Statelsents (use extra sheets as necessary) Allegation # Verbatum Statement or Reference ' ALLEGATION No. 39 '"There is no control rw annur',ciat ion provided to alert the operator (s) ~ when the RHR letdown line has been isolated during Modes 4, 5, and 6 (hot, shutdown, cold shut-down, and rwfueling respectively).
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Task: Allegation No. 39 cila Copv l-ATS No.: RV 83A47 , BN No.: 83-169 (10/20/83
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4 k T ' T5ere is no control room annunciation provided to alert the operator (s) when ) the RHR letdown line has been isolated during Modes 4, 5, and 6 (hot shutdown, cold shutdown, and refueling respectively). Action Required No further action required on this allegation - refer to SSER 21 l l l l l l 1 l l a a 3
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Y 4 This document lists (or directly references) each allegation or, concern bsught to de attention of NRC personnel. The~ purpose of this statement sb&et is to assure that all points raised by the alleger are covered. - -- - If the problem statement is not clear as to who, what, whereJr:. ^ " ":' - rewardine the i==n% the coarsentary section will amplify the statement. Tae , commentary section will also be used if there is apparent conflicting ' information or if there is no or very little original icformation,available which describes the concern (s). (This can occur if, for example, a line concern vae received in an interview). Problem StateInents (use extra sheets as necessary) A11erationi Verbatus Statement or Reference ALLEGATION No. 49 "The question raised was with regard to whether or not the single RHR pump suction line from the RCS hot leg meets safety related standards. The newer pWRs are designed with redundant RHR pump suetion lines from the RCS hot legs." i l l Commentary W "Oeltte.G. $% h u. % 0675 Supp j ed
)I N 9%4 desy'~ U hat:4eq %pg h- % WEC et 1y Date This Statement was Completed b b' Technical Reviewer Eignature
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% 4 C5eracterization The question raised was with regard to whether or not the single RHR pump suction line from the RCS hot les meets safety related standards. The newer PWRs are designed with redundant R3R pump suction lines from the RCS hot legs.
Action Required No further action required on this allegation - refer to SSER 21 O e
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- A{S No.(s,): RV 83A0047 *
( sy(p): r, - 83-169 . 4
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Thig document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The" purpose of this statement sheet i's to assure that all points raised 'by the alleger are covered. - -- -
?f the problem r_egaydine th 4e===
statement is not clear as to who, what, vberegre, ~ W -
# the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little original information available ,
which describes the concern 6). (This can occur if, for example, a line concern was received in an interview). Problem Statehts (use extra sheets as necessary) i Allegationi Verbatum Statement or Reference 41 . 1. Letters dated 10/20/83 and 02/05/84 from J. B. Cooper to T. W. Bishop.
- 2. Allegation interview of August,1982, betw$en' ,
Mr. Powers and J. B. Cooper.
~
i l l l l l Commentary
.Our reply did not appear to address the " Document Control" requirements of part 50, VI. l
'The real problem appears to be the adequacy of design drawings and schematics f avatiable to operators or necessary individitals. Bootleg drawings, such as described
..in f.he SSER Supplement #21 for unders. tan (ing of systems, are not controlled or rev11wed as required by Part 50. M A g g-/q g @ f M fg Date This Statement was Completed _ %.-l b4 h k Technical Reviewer Sii8gnature e.g i - '.
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, Task: Allegation or Concern No. 41 r=
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-ATS No: RV-83-A-47 BN No: 83-169 (20/29/83) , . * +
g It I Characterization: ' Y-r The power source of certain relays is not shown on certain drawings and this l caused an operational problem, the failure (closure of RHR isolation valves). Action Required No further action required on this allegation - refer to SSER 21. 1
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Probles Statement Allegation'f(s): . h .- Ap Wo.(s): kk h3[hCM7
- g R$gs): hb fhh ksdocumentlists(ordirectlyreferences)eachallegation'orconcern brought to the attention of NRC personnel. Tne purpose of this statement sheet is to assure that all points raised by the alleger are covered.
If the problem statement is not clear as to who, what, where, when, or why regarding the issue, the commentary section will amplify the statement. The commentary section will alta be used if there is apparent conflicting information or if there is no_ or very little original information available which describes the concern (s). (This can occur if, for example, a line concern was received in an interview). Problem Statements (use extra sheets as necessary) l Allenstiond Verbatum Statement or Reference (R .i., Ye( lchwl N.0 y r h N SS > kbd 105Etes 2, ky:chage 19G ^ V - k aek lkM9ao4 di!f da$ed lll&l82. WW a w-se-2sie,
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3, dibM}l.bfVto & ' NM&Ydndam,lon b,0- Q lSc , dated M ,
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Cauc! 12.//0/60 R Date This Statement was Completed 1 /Is.1t/ Techni,calReviewerSig(ature
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4 ) i Task: Allegation or Concern No. 42 O 1 L ATS No: R-83-A-47 BN No: 83-169 (10/20/83) ',
+
4-
. Ir 4 CFaracterization:
s-7 Licensee management was unresponsive to recommendations to prevent spurious closure of the isolation valves on the residual removal (RHR) system. Closure of the valves disables operation of the RER system for decay heat removal. Action Required l No further action required on this allegation - refer to SSER 21. e "a i k 3 l l i l I i
., - .. - - - - -- - ~' ~
P a. y ,
- f J
- Preblem Stetament Allegation f(s): . If9, Ap No.(s):
, q , g, BS(s): ff 3 l q r k Thi-( doci.nent lists (or directly references) each allegation or concern broEght to the attentica of NRC personnel. H e" purpose of this statement sheet is to assure that all points raised.by the alleger are covered. - -- -
If the problem statement is not clear as to who what, vbereJe= , - 'A:' - rewardin. the i==n= 4 the coma.antary section v2 amplify the. statement. The commentary section will also be used if there is apparent conflictics information or if there is no or very little original information available . which describes the concern (s). (This can occur if, for example, a line concern was received in an interview). Problem StateEents (use extra sheets as necessary) A11egationi Verbatum Statement or Reference
%% \ %e&rS Su d. f.>. Ccow % % $6-r St.o.4<h Q(S/??~ txx) W/ 3D/W.
by$ I lW ' p,N, r 't < W 2, Q1/cl _ (gh cn M fo er> (N'CC.) a Q d' '5' %P'**
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Date This Statement was Completed 9 Ibd( d Technical Reviewer Signature
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J' . 2. _. , . ... -. .. . -- o- : J'# . Task: Allegation or Concern No. 43 O L L ATS No. RV83A47 BN No. 83-169 (10/20/83) . 4 Characterization + it I The loss of the residual heat removal (RHR) system on 9/29/81 due to unplanned closure of the RER isolation valves was an event which should have been reported to the NRC in accordance with 10 CFR 50.72. The licensee's failure to make such a report was in violation of NRC regulations. Action Required No further action required on this allegation - refer to SSER 21 s e a e f
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j Preblen Stateneet a .
-Allegation f(s): -14 ,.
^J8"*C'): R v ? 3 A. cts 4 ~2 ' '
a.i d(s): 3 2-ley ' '
. .. . 1 4
Thik document lists (or directly references) each allegation or,soncern brogght to the attentien of NRC personnel. The~ purpose of this statement sheet is to assure that all points raised by the alleger are covered. - --- " If the prc,blem statement is not clear as to who, what, where# :, ^* "Y-rewardine the funne; the. commentary section vill amplify the statement. The commentary section will also be used if there is apparent conflicting , information or if there is n_o or very little original information available which describes the concern (s). (This can occur if, for example, a line concern was received in an interview). Problem State $ents (use extra sheets as necessary) Allegationi Verbatum Statement or Reference t %%rs &n 3.6. Cww % % fas k-r W a(Sy,- a,J avw?S. 2 g 9y s ; w Le O ,s fpgs f 1992-(,elwe ,, me (bx (wec.) a4 J.B. C e r#~. I Commentary Data This Statement was Completed '-[h*h ' Technical Reviewer Signature
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p . . . .. , . . _ - . . . .- _. . . . . . Task: Allegation or Concern No. 44 m O i u ATS No.: RV83A47 BN No.: 83-169 (10/20/83) e-
' Characterization I
)N licensee failed to properly process a Nuclear Plant Problem Report. .
?
Action Required No further action required on this allegation - refar to SSER 21
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/ / ,. , , Prnblen Statement Allegation f(s): . 45 , ~ A'{S No.(s): h\] 3 ACO W . :- - y -- sj(s): % 3-- \ 69
.. I 1
Th'_is document lists (or directly references) each a11egation or concers bpusht to the attention of NRC personnel. The~ purpose of this statement sheet is to assure that all points raised by the alleger are covered. - -- - If the prob a statement is not clear as to who, what, where#:, "Y - rerardine the inun ; the commentary section vill amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little original information available .. s which describes the concern (s). (This can occur if, for example, a line concern was received in an interview). Problem Statements (use extra sheets as necessary) Allegationf Verbatum Statement or Reference ~
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(L.$u.d-b- J yne fw;o c _' (w et. k bec4 ,) 3 Oerly c69 sg 4- k.o ccc -GC -A.O ? ' Q& Q w 4-4. coe +,.a .\ '. ^ .X
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I Technica: Reviewer Signature
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.? V FILECO Task: Allegation or Concern No. 45 '"
ATS No': RV 83A47 BN No.: 83-169 (10/20/83) e if
- Characterization +
4 4 Ddeign inconsistency in FSAR RER valves. Action Required Information to be supplied by NRR. 9 4 l l l f a M
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. LbY g\Qk PACIFIC GAS AND E I.,E C T RI C C O M PANY n state starcv. san reancisco, cauroamia suas Trtrewoar assi rei.ui:
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i 4 February 15, 1984 PGandE Letter No.: DCL-84-057 Mr. George W. Knighton Licensing Branch No. 3 Division of Licensing o.
~~ J'.
' -d Office of Nuclear Reactor Regulation 'M U. S. Nuclear Regulatory Cosmiission . 'r Washington, D.C. 20555 -
Re: Docket Nc. 50-275, OL-DPR-76 o Diablo Canyon Unit 1
~
SSER 21 - Allegation 45 RHR System Low Flow Alarm 7
Dear Mr. Knighton:
The Diablo Canyon Safety Evaluation Report Supplement No. 13 (SSER 13), Paragraph 6.3 identified the requirement for installation of a residual heat removal (RHR) system low flow alarm during the first refueling outage. This installation was also addressed in Supplement No. 21 to the Safety Evaluation Report (SSER 21) in conjunction with the NRC Staff's assessment of allegation 45. Specifically, the staff requested a schedule for installation of this alarm and a description-of the procedures in effect during the interim. PGandE will install the RHR low flow alarm prior to entry into Mode 1 . operation. The following administrative ccntrols and procedures are now in effect.
- f. Operating Procedure 0P B-2: I, IV and V (RHR - system alignment
- verification for plant startup, RHR - remove from service during plant
." heatup and RHR - place in service during plant cooldown) preclude the inadvertent actuation of MOVs 870 Land 8702 by maintaining their breakers
- in the open position at all times, except when it is necessairy to stroke the valves.
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Mr;. G. W. Knighton February 15, ,984 j PqpadE Letter No. DCL-84-057 Page Two
- 2. ' Operating Procedure EP OP-1 (Loss of Coolant Accident) provides for verification of ECCS flow approximately every 15 minutes during the cold leg recirculation phase.
- 3. Surveillance Procedure STP I-1A (Modes 1, 2 and 3 shift checklist) is i used to ensure Technical Specification Surveillance Requirement 4.5.2 is '
met. This surveillance requirement requires that MOVs 8701 and 8702 be closed with power to the valve operators removed. STP I-1A (Modes 4 and 5 shift checklist) requires that MOVs 8701 and 8702 have the power to the i valve operators removed.
- 4. Surveillance Procedure STP V-3MS (Exercisin Reactor Coolant Loop 4 to RHR Pump. Suction)g STP V-7A (Relay Valves 8701 and 8702, Actuation i m Verification For RHR Valves 8701 and 8702) and STP V-7C (Leak Test of RHR Suction Yalves 8701 and 8702) contain the precaution that the breakers
; for MOVs 8701 and 8702 shall be maintained in the open position at all times, except when it is necessary to stroke the valves.
- 5. Administrative 1y, instructions are located on the control board next to the valve switches. These instructions state that the breakers for MOVs 8701 and 8702 shall be maintained in the open position at all times, except when it is necessary to stroke the valves.
Kindly acknowledge receipt of this material on the enclosed copy of this letter and return it in the enclosed addressed envelope. Sincerely, J. O. Schuyler by J. D. Shiffer
; Service List 4 .--
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O'33851 1 INTEROFFICE MEMORANDUM ' Diablo CanyonProject PACIFIC GAS AND EECTRIC COMPANY BECHTE POWER CORPORATION
- r. R.D. Etzler mgeh;@,$Lyr.=ut" m
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,, G.V. Cranston/G.H. Moore ,,, %, 930, 146.20, CA-2 l i
, SFPD/ Project Engineering Clarification of Pipe Support i Wald Symbols
" 221/15/81 45/10/C29
- 8-1658 8-2963 ATTENTION: 0.A. Rockwell
-l The attached infor: nation is being issued.to General Construction to clarify the intent of certain commonly used welding symbols which have been specified by Design Engineering on Pipe Support Orawings. Acceptable alternatives are also provided for certain cases to facilitate,, welding,constructiort.h. case
=.ny= _ __ ftpf+"*Li-fML3.g.Tdibtxistettpy;$symb_q,1, 4:ansAc6ktytcc... .
f M M od. M is attachement of clarification of welding symbols will be incorporarau mi.b the next revision of ESD-223. In the future, all weld symbols on pipe support drawings issued for Unit 2 after October 10, 1983 will strictly confor:n to the standards of AWS A2.4.
. N e_>
G.rt. Mqgre 4.V.'cranston Project Engineer Project Engineer e c / Unit 1 Unit 2 No Response Required in/SSaha/Tauan:mej- -
Attachment:
ListofWeldingSyeQ k[C{f/{D cc: PGAntiochos (w/a) JMiller(w/a) OCT 111c93
' PSrooks (w/a) M (w/a)
Schitnis (w/a) KAPalmer(w/a) DIAB!.0 CANYON DJCurtis (w/a) -SCSaha (w/a) EHJadeirab (w/a) LEShipley (w/a) CMagee (w/a) JWShryock (w/a) LMangoba (w/a) MRTresler (w/a) JRManning (w/a) GThomas (w/a) gN'g s . l I VPMercado (w/a) PWerts (w/a) - (17MEM0J1] 37.- --- F01 A -8 M / O- /
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15 SPE449@ To , JOIN AN hTTACH- I M*NT To A Psnocass puPn. cus owTsips wet o sue-+ce musT ss l AT l. EAST NwM WITH THE ct(TSIDF l sueFAca cf THE ATTENMENT. IF IT l$ CONVER NC 4RINOiMf.e IS F=4yIgr.Ep . AT TMEasmc. TION SEpWr# 1 gys paNETRATioM WELD A,NO 'tyg psocess PIPE, A gu rT ws4-0 AtWT i EXI6T. T4E $1H OF THE FILLET WELD I 14 NOT p.5dWl25p To SE MEASUM ; I l ff LONLa hdi ST t$ VISibrSLE . \ l
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. INTEROFRCEMEMORANDUM ,
031964 Diablo CanyonProject PACIRC GAS AND EECTRIC COMPANY BECHTE POWER CORPORATION G. Cranston 4& (M=- BSS
- t.. E. Shipiey "'
146.20 W M & NE PIPING soisi." Pipe Support Weids 'r
^ 45/9/037 85="' 8-3944 Jim Mitter calied me on August 9,1983 and requested one person from i
Project Plant Design to discuss same pipe support weiding problems. Tze Quan was sent to the job site twice for this task. A brief verbal report was given to you after Tze's first field trip. A report of the first meeting written by Paul Brooks of M & QS is enciosed for your reference. Ther'it;; ;d!-- : Ma=* *'td.e.. 1". -- s ... ;;w J. ;;.. h ; _.._ C.Ji, h Because of 'the difference in the stage of construction, Unit 2 wfil be benefitted much more than Unit 1. Therefore, recommendations are summarized herein for your consfderation. In order to . avoid confusion on some of the weiding syrbois used in the past, we recommend the enclosed "Ciar.if.tcationso1!Lifehtthg::Symbo,1_s" be y'*.in'c orporateseinto.5m--ES.323. Other related portfons of the ESD-223 cust "be revised to be consistant with this clarification. We also recommend the enclosed "Some Oo's and Don'ts for Pipe Support Weiding Design
- be issued to all pipe support design personnel including the agencies involved in pice support efferts. Westinghouse ap.cears to hava : ore prooieus in this area.
Jfm suggested Project Engineering set a date after which aTT newly issued drawings will have welding symbois straightly conforming to AWS A2.4 standards. Please consider the suggestfon and give hi:n a response.
, , . . . . - ~
Enciosed also..f s a set. of sixteen pipe support drawings presented by Jim
.% . i ,.. .'sQ %',, ^.,.Ms;rsbve%e,14,gand:1erTdr that:.*
Miller.. Woretf hiles;p., rftWestaUnnke. C. will not.'bef abTEt~olace~e'pt scue~o*f"tidriie3fpe ,
%suppo~rtfFPfpe Support Group should review these designs and make the necessary changes. If you need same more detaf fed information, please cali Tze quan or Jim M1 Tier. .j RECElVED 1 SEP 231c83 f
DIABLO CANYON
- . - _ _ - _ _ . - -._...._ ..-. = .-
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_,=. Page 2 of 2 AIT around weid specified to the cross-section of a unistrut is a rather caemon probias. It is probably happening in supparts for electrical cable' . tray or conduit. Please have a responsible engineer to contact Paul Brooks of M & qs to resolve this problem. Jim also raised the problem of UT examination. He strongly insists - Project Engineering not request UT exam for weids having questionable quality. We are stiTT in the process of investigation. Recommendations, if any, wif f be fomarded to you when available. a i < LES/TQuan/kb-Reply Requested: No s Response to Chron T6.: N/A ATTACHt1EttT: (1) IOM from P. 5. Brooks to D. A. Rockwell dated August 24, 1983 (2) Ciar dication of Weiding S p ois (draft) (3) Some Do's and Don'ts f::r Pipe Support Weiding Design (draft) (4) Copy of (16) pipe supports having weiding problems cc 6 , Schitnis -t V5aha DJCurtis TFQuan ' '
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Bechtel Group', $964 Fifty Seem Street . San Frenessco.Cantoma amedAspees:P Q. See 3906. San FrGRCMCo.CA 94119 To: D. A. Rockwell Dat m y =5
. . + n.s _. - _
Subject:
Pipe Support Welding Symbols From: P. S. Brooks l Diablo Canyon, Job 1S32D Of: REE/ Materials & Quality R.A.Manley/B.D. Hackney Services Department Copies: B.M.Macleod/P.C.Breismeister- At: WC-1-86 41S/930-2420 J. Mil.lar
.T. F. Quan v.D.varren L. E. Rosetta
'DCC 048174 On August 8,1983, the Diablo Canyon Proj ect requested the services of one individual each from Materials and Quality Services, and San Francisco Power Plant Design.
. q . g .g.t u .+ -
M-theitggo2reviin'N -aTmisbeifsf: piping support, drawings The s..., % zpurpos-.einEsWbanyfsisatiriicturr.teshaposiandepitresz.;..h.,Alsos. icon edfairgviescotWthe2 weIdfreipairements called for on the ~
- _,;structiott-g:drawi'ngr. ,g, Prior to reviewing the design drawings, a review was ande of the Engineering Standard Design document ESD-223 specification, which establishes the pro-cedures for.the. installation tion and asabaming =4WeM-.s wrf-whitMEdi{einfMWWE%g Les. , ication 8J.11.
x The following are concerns and recommendations presented to engineering and construction at the jobsite. l Concerns
- 1) Document ESD-223, Attachment I, indicates the method to be used to meas-ure partial penetration groove welds ande izr skewed members having di-hedral angles of 60 degrees or less, down to and including 1S degrees.
. The rH== anion placed to the left of the groove weld symbol "S", is read from left to right at the top of the table in attachment 1. The angle of the member is at the left side of the chart. The body of the chart lists the "W" dimension which is used to measure the required "S" di-( sensia shown to the l f f h ld. symbol. The desigfr1Wfh T
., Jakewed5Attachmentg. ,t e weof e t.oESU-23rarihi'ndicircedsthatt;thelprsper9-Mf%v' "1To~n's'hav'e ~ T been5iseddd:EtinFRirNil'E%esiEPsIf".'Eftei t thaiitg Use..of#h"N e w%: conf $35CtiWi~sa.acceptab},e.
tamme pe== casee m eewuss mese'wt Sac Gewum c=e&namoremenc N %osem caseenet as Seemseossim ug: # o
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- 2) Dimensioning of partial penetration groove welds. Attachment I, of
.; E5D-223 should only be used for skewed members which are not chamfered I or beveled for welding.
- 3) Engineering is designing to and the inspection departments are inspec-
) , ting to a "W" dimension placed to the left of fillet welds ande in i
skewed numbers.
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- d. ( A) Under welding.)
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- 5) Over welding ,
Craft personnel should be given the proper instructions / tools by field engin C;; *a determine weld size as d4==neioned on the design instal-lation drawings so that under or over welding any be kept to a minimum. , ,
- 4) Several drawings inrticated that attachment welds ande to pressure piping were excessive. The following is one example.
a) A % inch rolled plate, (2 halves) 12 inches in length, attached by two long seen welds requiring s, inch full penetration groove weld on sch. 10 stainless steel pipe, with a k inch fillet weld, all around, on the ends. Thors were other examples that were given to enginwring for review and consideration. Recommendations g) pgg_ _ m _ _ m__ _ WA tion w L ~ M ~m. p n . w as n , a
---]g G1 %__u__ w_gE y --y,50Z i- gngQ,-members _
~
- 2) Field engineering should assign one engineer from each engineering dis-cipline to review welding requirements. he' welding engineering depart-ment to coordinate this effort with field engineering.
- 3) Construction subcontractors should submit a welding sequence plan to the project Team wording department for review. Items for review should include other than normal psilisating operations or for welded joints that are highly restrained which any cause welding problems.
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~67 A. Rockweil P. S. Brooks Pg. 3 August 24, 1983 031964
., 4) Field engineering and field welding engineering should make every effort in notifying proj ect engineering of a more cost effective approach of .
the type of attachment welds to process piping or of welds used in pip-ing supports, anchors, etc.
- 5) For pipe-to-pipe connections, when the attaching pipe is % the diameter of the process pipe or greater, partial or full penetration groove welds should be used. Fillet welds any be made for pipe-to-pipe connections only den the attaching pipe diameter is less than the diameter of the process pipe. Project engineering is going to issue this recommendation to the jobsite in a. nemo or - -- *Ad == 5- *a 'ha " - * - " - ' - -
, '"'--*4ans.
- 6) Consideration should be given to use partial penetration groove welds on obtuse angles._ !.arge size fillet welds on obtuse angles are generally not cost effective. Field engineering should review the economic inpact of using either fillet or groove welds on obtuse angle welding. This effort should be coordinated with the field welding engineairing department.
Project engineering should provide field engineering with guidelines to use either fillet or groove welds for obtuse side welding.
- 7) ..
- 4. This alternate method not be used on design wangs after a specified date. After that date, all symbols should be used as specified by ANS A2.4 A aseting wcs held at the jobsite with seversi field engineering personnel.
All of the concerns addressed in this report along with the recommendations were discussed at this meeting. It was recommended and requested that if a team of engineering personnel at the jobsite were established to review installation drawing, a training ses-sion be held to discuss specific welding design acd installation do's and dont's. If you have any questions, contact me at 415/930-24:0. A
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( Argi,cAgt.E Toi RtctivlNG [ susc0NTRACTOR D O niu. 5 r . .- TT x. Rays O oTscas vtsoon 0 &F hed $0 !',W *.0.N0.7/77~J M 3 oAft Jdl3e> 3 uANurActunge N INSPECTED SY'_ Daft 7 d Iftu Nat t CVANTITY MattRI AL _ 33 O A llt"N 70/S /Yb w fo o a b . La e l $ $$22 Y/A D 14 o* t* soy $* W3 C-
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THE E. E . .
.......... If1LSEE CSEPARY r Na= incesepavEa .
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,.. m .....,..... FIE19 IES8IIITION - PERCERIE IIBER - RECElflEC REPIET J JC" ** - ***E 5*'
g 5 ' ' ' ' *G ^ ** ' 55 The H. W. Kellogg Company "j,- NO. F- 7177-1743 7177 10-30-73 1 of I c/o Pacific Gas and Electric Company a.a.. . siscr.e.=T Ytars see PPass TEsus Diablo Canyon Power Float Joe cosi coefs suaconiaAct l 7 M11gs Horth of Avila Beach. Calif. 93424 121 via 6 vtaccIn.fastrial cas-Division of Cheaetron Cg. ".hAst mE cop Es or invoicts To: 3 ***** *Y '
. Box 367, Avila Beach, Calif. !
North Hollywood, Calif. 91605 g , cry. . IT DATE 017. s teen ToTat qttrits] a:vo. OEsqsIPTfos . PgE rec'O. REC'D. V ( A 50005 1/5 "icl3 Atma-src red 1.320 00 SPECIAI. REfATIPr4E4TS :
- 1. Three copics of a notorired M_111 Test Report. b
- 2. Hill Test Reports shall be traceable to our Pierchase Order and Itesa No , 9
. 3. All reguired docussentation shall be sent ce the day of each shipment N,t "
to The.H. '.t. Kellogg Cecapny, P.O. Box 367, Avila Beach, Calif . 93424, [p Atte: 0. A. 11epartzacn t , a
. 4 .iny concor.fornance to the requirements of this Purchase Order will be L) considered just cause_. int _ Inturn of materials withondast to buyer. @-
- 5. Hill Test Reports shall indicate all the reqisirements of ASME Section Ytt evtL331.7 class YY- Test _resilts aball he_ actual: not tyntemi-All costed rod shs11 be furnished in hermetically seated containers.
-[/
l 6. '
- 7. Test reports and containers shall be identified by our purchase order .
nusher. c,ur item ==her, the size, and heat or lot number. C *
- 8. All the required tests of ASME Section III 1971 Hs-2400 shall be nas.d_ is p a basis for acceptance.
9 separare actual tests shall he vaade for each stre and beat or lot ==h r- 1 The no:.iber of heats or lots shall be kept to a minican gone O T A for each Ed$DE @ b! ..h'$ l sise}. t- PRICE M11~i $ifi 1 p'>n nn iEi M 'Trild$ < lmEteto Fos REMAREs RECEIVING oEPARTMENT 365/07 Oa1C mEEDED: Dalt c2DERED: oATE PaoutsED: CARRIER: Ship 12-15-73 De4 s) affaCHED: PARTIAL g couPLETE ai PRErato COLLECT' ,i Pste aty avs sv: PuaLHAstg d_ Jyb I fM ?. - - - @ < .v s/ ~ I sEcEnvto ov: I i s U +' # IEPOSTART- -Tass osoEn is sus;Ecr to att or TuE iEsus anc
- 'CO=D e t toms Pn e nT ED on THE SEVEast SIDE HEREOF. .
I , t , cue oteta muusEn uusY APPEma ou att invoices.stLts oF LADlhG,
- Y mPatss mECE S PIs alsD C C B e t s P O's O E ssC E . M a s s ALL SHIPPING TAGS '
D.O.lMBEUGO B000000 -
...........n.t = inecaPea: tea FIELO iEt5f tlil0m - FutCH_
T ,.,s.ie.....i..., CIDER - RECElflNE REPORT JC3 >~,. DATE SHEET EHIPPIhG -A00RE55: REQ.. no. P.O.. NO. F. 7177-1743 7177 10-30-73 2 of 2 The M. W. Kellogg Co:apany R.R.. . SdtPPlhG TERwS JOS COST CODES SUSCONTRACT Ct% Otaf TERuS No. m via vENoca: mal7 y COPits or INelCes 10: . Industrial Cas-Division of Chemetron Corp. Nn ~ ur ITEu CTY. UNIT DATC OTY. DESCRIPTION -
- PRICE y TOTAL REC'O. REC'O.
(LETita) REC /3.
- 10. Containers shall be c:arked in accordance with NB-2152 and SFA 5.1.
- 11. Tests reports shall include the following:
Radiography: In accordance with SFA 5.1 include results in 4u
- test report.
Chemistry: Actual chemical analysis from undiluted weld depo sit . or from undeposited electrode from each heat of s : eel. n Charpy Impacts (See Hote Below).Five (5) standard 10x10x55 H.M. V Lb-
~
"V" notch charpy impacts. Discard.the high and 1 )w specimen and report the average of the middle thr spfgimen.__Estform test at witnus _20'F.
te I
/
(see Hote Below) One (1) .505 specimen using all I Tension Tests * ' weld sieEal_pgr each set of charov impacts. I t:0TE: Two (2) sets of charpy inpact test and two (2) tension test are (,) - rcTliged.___Dne_QLact_of__gach_in_the_As velded Condition ~ and o ie (1) s" 9 ' set in the Stress Relieved Condition. Stress relieve at 1125*F
, plus or 0
esi me s 75'P. Hold fnr efeht (!O havers. furnace con 1 to 600 P. t' ten cor.1 in still air. er ASME M iM N $jN(($hY Heating Section III N3 4623.2 andrate unand cooling 4623.5. Copy rate to be p/hhsft % bMW*iE'i of stMd 3 WWWME _ _ _ _ __ _ _ _ _ _ _ - t neluded In doctu:entatien.
.EELEC soa: .
REMARK $ RECEIVING DEPARTMENT i O - DAIE NEEDEd: . DATE ORDERED: DATE PRoutSED:
- CARRIER:
$///p /.2./S-73 t>aO(5) ATTACHED:
CouPLETE PARTIAL n A -
/f* SY: PuRC ED 8 PREPAID: COLLECT:
s* =4 E Pf N E g R Y :R. 15 els a, A 'l hA4e$- L IMPORTitT: L/ f[ M iHis ORDER is,suRJtcT To Att or Tut TERus.AND RECEIVED BY: I'
~ C o N.D O T I O N S P R I N T E D OM THE REVERSC SIDE HEREOF. ,
Cuo ORDER MuuRER uuST APP [AR oN ALL,5NVOICES. BILLS, OF LADING, ' CAPkE55 RECEIPTS A r4 D CORkESPONDENCE. MARK ALL SHIPPING TAGS l ave P as's A e:S 5 W 8 I tt A ll 0V E Gills L N NUuts t it .
s
- 1 l.~.052.$
b ' PRODUCT ENGINEERING DEPARTMENT QUALITY ASSURANCE AND DOCUMENTATION REQUIREMENTS Approved Verified by R eq'd by Customer M. W. K. Q. C.
- 1. Vendor Quality Assurance Program -
ASME Section III w
.2 . Certified Drawings for Approval
- 3. Qualified Procedures for Approval
*A. Welding
- b. Weld Repairs
- c. Heat Treatment
- d. Ult ra sonic
. e. Radiograph
- f. Magnetic Particle
- g. Liquid Penetrant .
__ . h._ _ Eddy Current 9
- 4. Documentation
- a. Mill Reports 4/ N
- b. Impact Tests v w'
- c. Ultra sonic
, d. Radiog raph
- e. Magnetic Particle
- f. Liquid Penetrant
- g. Eddy Current Results
- h. Hydrostatic
- i. Partial Data Reports ASME Section i
). NDT Personnel Qualifications 3
- aHT *
.mM *Lm' g @'s) s w
- 5. Marking per M.W.K. Standard f ,
g nm-Ade<M W iD.u-w q cw . 1/77 - /1#4 . P R E P A R E D,B Y. v b... . N L /r DATE OF ISSUE NIMM) *
~n , o, ,
~
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CHEMETRON CORPORATION ff[ M. W. Kellogg Co. **'o'uc encouers omsion . ' Certificate of Analysis S..i . Chemetron Corporation customer order No. 754-111 c/o Los Angeles Warehouse 11711 S. Alameda Street Order No. 67125
. Los Angeles, California 90059 shipped
/
This material conforms to Specincotton AWS A 5.'l-69 & M. W. Kellogg Spec. p'st No. 719
/X-Ray Satisfactory Type E 7018 Trade Names dtomArc7018 Moisture @ 18000 F. O.2% -
Concentricity 3% otometer size: 1/8'/ . Type Steel A-285
~
4 00 5,CC: 1b. tot Number: '~J32 m1 an Test No. Full Split Volts Amps Heat 'Nombers 629299_ . Tensile & Impacts 1 5 23 110 Carbon .05
.95#
- Mongenese . Test AS Stress Chromium .02 / Results: Walded Relieved D , Nidel .02/ .
M hrs. 9 1150 F. d colombium s;rican .28/ Yield 65,100 ,900 Tensile A4,800 3,200 Tantoive Elongation A32% -32%. . Molybdenu* Tungsten
.06 / Red. of Area 78,7% 81.1%
CoPp*f * - Charpy V-Notch"Isipacts Tested dOF. Titanium . Phosphorus .009 Impacts 163- 132*' ' swiphv, .018 Impacts 180e 224-venodium 02 ' Impacts 184 ' 225-Ir*a Fi11ats: OK . Vertical 1 Overhead 1 Ferrite . APPROVED M. W. KF.LLoGG l
* ^-
Stol' of gpOW Penna. I The undereiened certines that this report is County of York 1 -
,,, ,,s. correc, ng ih., n ,;,n;#;can, chang, h ,
been mode In any of the elements described subscribed and sworn to before me - In the qualification opproval. thin 4th day of Jan. 19 74 jL _J CHEMETRON CORPORAT'lON . qq , fu *
, p watoine encoucts civision
- $gAw //horw J -
'NeeeryP.Ts4 My commis n espires 4-12-76 SY 2/ h
. R .' W. Boyer/ -
* ~ --
T HE t
,' N. W.1E lle tt COM P A N T i
........... vzN suConezuAsEo '.',. t 3.....n. ......
Joe No. DATE FIELD RE0015:Tl0ll - fit!CNA5E ORIER - RECElflRE REPORT - _i j .
$HEET
" SHIPPING ADDR[55: "
7177 5-29-75 3 of 3 '1he H.W. Kellogg Company NO.F- 7177 3417 Discount TERMS SHIPPING TERMS 71)f C05T CODES $USCONTRACT
- d. ** NO.
veA . #" \ VEN00R: b/ pyt. 4 COPIES Or Nv0 CEs T0u Chemetron e i - O ! It$n) R!ND. . DESCRIPTION p TOTAL [EC*D. Ec'O. cg i Tanainn Teatr One (1) .505 specimes usinst all weld metal. ' P o- t mea- 1- Arn (2) mitta of_charpy inipact test and two (2) tension Ua tests are required. One (1) set of each in the AS Welded Conditionand_one (1) set in the Stress Relieved Conditica Qgl. Stress relieve at 1125 F. plus or minus 25"F. Hold for afghtJ8) houre.,_furnance cool' to' 600*F. then cool in stl 11 L.
- 6 7. .
- air. I! eating rate and cooling rate to be per ASME Sectic a "
TTT MR A62L 2 and_HILle62'E S _ r'o py of streas chart to be ( Y, included in documentation. 3
'{
9 Charpy i=nace rent temperaturajper Section II ASME Code 1971). ' W F 701R \.
-20 F. (SFA-5.1) b i
$5!I!! Meli! Mif3d_QLIMM$
TOTAL PRICE Q 2_ $_ _M;$ fRf_ fd_f_5M__ Pn_ h g NEEDED rOR:
, REMARK $
RECElVING DEPARTMENT } DATE NEEDED: DATE ORDERED: l DATE PROMISEDt _ CARRIER: DWGl5) ATTACHED: k i i P R E P A f:ED BY APPROVED DY: n a,,/
//C PURCHASED Bit
' COMPLETE D PARTIAL O l.
cr, s PREPAID: COLLECT:
'V ' '. >
IMPORTANT: inns ORDER is sueJtCT To i.LL Or Td AND / RECEevfD sW !
' COMDI T I ONS PR INT ED ON THE REVER$[ SIDE H E R E 0 r .' ,l ,
ss , OUR ORDER NUMBER WUST APPEAR ON A l t. I N V O I C E S , 8 i s.' 0F' LADINGS l g 1
'{
,' EXPRESS RECE PTS AND CORRESPONDENCE.MARN ALL SHIPPING T A'G S
. . . - i 5
, - - - t 1 tlE M. W . IFitOgg C0NPANT '
t V ...........PQAnenc0xr0anstD y ,
~
..se.sa.... .....
FIELO REQUl!! TION - PURCNA!E ORRER - RECEIVING REPORT JOB NO. DATE Sl!E f f $ HIPPING ADDRf$$1 RIO.. NO. . P.o.- NO. F- 7177 3417
. 7112. s-79-75 2 of 3 The H.W. Kellogg Company R . R . .%
olScaust TrnuS SN PPlus TERuS J0s co(r ODE: Susc0aTRACT Net 30 _ FOB DC ' t il . m VIA VENDOR: Y g , Mall / j0 PIES OF INVOICES T0:
~
STEM QTV. J - -
'I (tETirR) nEO/D. OESCRIPfl0N UNIT PRICE ( ) TOTAL DATE OTY.
REC'D. REC'O. i
# l R _ Separata._ actual tests Rhall_he made far each aire and heat ar 1at M.
,o i
number. %e number of heats or lots shall ba kept to a minimum c-f"3 (one_for ameh =iva:1 ' &
! 9. Containers shall be marked in accordance with NB-2152 and
<WA - s _,1. ([.
/"\ ;
- 10. Test Reports shall include the following: '
4 Radiography: In accordance with SFA-5.1 include re-
=ule= in ra a t._repare - [*** '
j Chemistry: Actual chemical analysis from undiluted weld ; deposit or_from undepasitart alarerada Fra= ameh heat of ateel. - fd ' charpy Tmpace- vive _(5) crandar,1 in v in, ss w w_ avn notch charny O t 1 L. . i impacts. Discard-the high and low' specimen and r report the averaga af tha aiid<f1h three spect-an=- PerfonR test at temperature shown for electrode a <on.eenn (see note helav on next page). s
. ~
iT5f$dsi D H L~ W s:MW i T O T A1. PRICE M M Q. 95_s_{f_ M-Tf__fM_ .
}-
N(EDED FORS . REMARKS RECE1VING DEPARTMENT
. f, DATE NEEDED: DATE ORDERED: DATE PROMISED:
' , CARRIER: 4.. DsG(5) ATTACHED: '! p,,, COMPLETE PREPARED BY PARTIAL APPROVED RY: h PURCHASED BY: REPAID: OLLECT: I h [
.INPORTANT: RECEIVED sY: !
TulY ORDER IS Sus >ECT TO A l i. Or vnE TEy A D , . j CONDIT IONS PRINTED ON THE REVERSE SIDE HEREOF. l- , OUR ORDER NUMsER MUST APPEAR ON ALL INVOICES BILLS OF LA ING, I , l T XP AE S S, RECE I PT S AND CORRE SPONDEleCE .M ARl( A l t. SHIPPING TACs
- i
l-
, int u.0.DELLOG8 COMPANT .
'N
, .... ...... P m uaN INCORPORATED I . G i s . n e . n . . . . . . . .' . .
U FIELD REOlllt,ill0N - PURCHASE ORDER - RECEIVING REPORT l3A/:YM U' g ;.
. JoS NO. DATE ET SHIPPING ADDRESS' The H.W. Kellogg Company tj l
7177 DISCOUNT TERus 5-29-75 SNIPPlHo TERMS 1 of 3 c/o Pacifie Oas & Electric Company Diablo Canyon Power Plant Q NO. F 7177 -3d// 7 n.a.- Jos COST Cooti SusCoNTRACT _ Mgr 3d Fod - DC. 7 Miles North of. Avila Beach. CA 93424 D " YlA
. I, .
VENDoRI Chemetron J , ,; Mal @ COPIES or INVotCES To: ,
!!, 13343 Shennan Way ,
p No. Hollvvood. CA 91605 : 1 ITEu oTv.
- Rto/D.
DESCRIPfloN PRicg uni DATE oTv. i t (TETTER) j TOTAL REC'D. REC'o! l-L ' . g A 2000 5/32 Atom Arc 7018 7 42"
- 1484 00 i !
! ; Ff '
ll B 1000 3/16 Atom Arc 7018 7 12fi. 712 00 _ l j.
. L ., i J '. 1. Three copies of a Mill Test Report sinned'by manufacturer's repre- '
b' ! sentative. LA= !
- 2. Hill Test Reports shall be traceable to our Purchase Order and Item O '
, Niember. f
_L_All Required documentation shall be sent on 'the day of each shipment ..o *
, , to the H.W. Kellogg Company, P.O. Box 367, Avila Beach, CA 93424, ty , :
Attn:_ Q.A_ Department. ' i 4. Any nonconformance to the requirements of this Purchase Order will be l b considered lust _cause for return of materials without cost to buyer. n b -
- 5. Mill Test Reports ,shall indicate all the requirements of SFA 5.1 and V ]
, h11.7 Class II. Teat _Resulta_shall be actual not typical. O
; 6. All coated rod shall be. furnished in hermetically sealed containers.
[ 7_ Test renorra and rnntninern shall be identified by our P O. #_ l t em #_
~ ! the size, and heat or lot number.
NSi MENN8 Mil ! i,,'
, TOTAt. PRICE [h-MM 7;196 00_ N ETO EfST l i , NEEDED FOR: REMARKS RECE1VING DEPARTMCHT i p DATE HEEDED:
365/07 DATE ORDERED: DATE PROMISED: [h{] g] . CARRIER: I 6 //. 7f"~ This is Bal,ance of Rod Chemetro s Dwo(S) ATTACHED: has stockesi for M.W. Kellogg in
/', A1 Los Angeles.. Test Charges have COMPLETE PARTlAL f PREPARED BY: PP , fD BY:
( Vf\ PUR S ey been paid on P.O . 7177-2351. PREPA103 c0LLECT: j
'N l > .i ,,
~
Y ' __ l' IMPORTANT: G TuiS oRDE [g,(/ iS s n Eci To ,Lt r THE TER Ip
.r - .
RECElvED av: CDNDI T 10NS PR lNTED ON T E REVERSE SlD[ IERE0r. . . . OUR ORDER NUMBER MUST APPEAR ON ALL INVOICES.8 ILLS CF . AD I IG .
, EXPRESS RECElPTS AND CORRESPONDENCE. MARK ALL SHIPPING TAGS . , ,.
I
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( . P. o. SoK 3& AY:LA HACM, CAUPoRNIA 93424 - March I, 1974 Magnaflux 6800 E. Washington Los Angeles, California 90040 . Attn: Mr. Ron Hemerlin Re: Mechanical Testing of Sample- '
Dear Mr. Hemerlin:
9
.{nclosed is a test coupon for tensile and elonostion tests to the requirements of SFA-5.9, Appendix Table A-1 The deposited weld metal is Sandvik ER-309, 3/32" Diameter Heat Number 773097.
sible.Please perform these tests and send us the restelts as.soon as pos-Our Purchase Order Number to you will be F-7171-2089. h Sincerely, t The M.W. Kellogg Company g '- _e I
- Michael P. Wilhele Q A. Department MPW/bc i
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. AREA CODE (213) 685-6001 U
_P v 4 @[ y[ MAGNAPPLux TESTING LA80RA E LABORATORY NO. 63179-6-1 3 MM S1974
'"***"a' 3-7-74
( TO M. W. KELLOGG P.O. Box 367 M. W. KELLCGG CO. F-7177-2089 Avila Beach, Calif #tttA SGICH
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Attn: Michael P. $Q. 7177
== 's v = via Welded Pipe INVOICE W A TERI AL sp ECI PIC A TLO.de -==
TEST METMOOs --- CERTIFIED TEST REPORT YtELD STRENGTM: ULTIMATE STRENGTH: F.LONG ATION ' REDUCTIONOF AM BCE2TIFICATION STASSSED STRESSEO ACTUAL LOAO PouMOS PER ACTUAL LOAO PouMOS PER REDUCED FRACTURE DIMENSION APEA SQ. IM. PouMOS SQ. SN. I PERCENT DiMDtSIOes PERCE8fT CODE Nuwsta PouMOS e. ROOM TEMPERATURE TENSILE TEST Deposited Weld Meta l: Sancvik ER-309,:3/32" diameter - H::at Ntmber 773097 l 2 1 . 190/.504 .09576 --- --- 8300 86700 , .75- 38 - --
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MAXIMUM REQUIREMENTS
==- ---
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__ . ._ . .= _- . - _ - - . i. MA,GNAFLUX CORPORATION sa00 E.'NASHiNGTON BOULEVARD, LOS ANGELES, CALIFORNIA 90040 l AREA CODE (213) 685-6001 M U . uaw acLux vaeviwo LAmo=Avonies '^80RATORY No- - 63179-6.-1 D A T E .E...n o, 3-7-74 { ' To $ M. W. KELLOGG P.O. Box 367 vac A.E oaeE= =o.. F-7177-208 Avila Beach, California 93424
' " ' " * " " ~
, Attn: Michael P. Wilhelm INVOICE
" " ' " * " ' " ' ' O E' M A TERI AL 3 ECI FIC A 7 TONS -
TEST METHOCs -*= CERTIFIED TEST REPORT Y1ELO STRENGTN: ULTIMATE STRENGTN ELONGATION REDUCvlCN OP AREAL 10EXTIFICAT10m STRESSEO STRESSEO ACTUAL LOAO PouseOS PER ACTUAL LOAO PouwCS PER REcuCEO PRACTunt NuMeEm OtMEmsl0m AREA PounOS SC. Iss. PouseOS S0. I M. twCHES PEnCEu?
- DiMEmsi0m PERCENT g3gg i
ROOM TEMPEPATURE TENSILE TEST
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- Sandvik ER-309,3/32" diameter Heat Ntaber 7730971 _
1 .190/.504 .09576 - 8300 86700
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(*)Failedinweld ev, 4M[ M AGN AFLUX' TESTING LABORATORIES u unnson ru CHEMICAL . MECH ANIC AL . METALLURGICAL . FA3URE AN ALYSIS . NONDESTRUCTIVE TESTING .... FOR h FORM AT ON O'N _Y -
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... .. .....,..... FIELD REQUlslil0N - PIIRCHASE ORDER - RECEIVING REPORT W, .-
Joe No. DATE SHEET SHIPPlNG ADDRESS: ' Die H. W. Kellogg Company REO.- 3 5-22-74 "*- 1 of 3 NO. D M -2 M 7177 7. Pacific Cas and Electric Conipany h. U Discount YtRus SHIPPING TERus Diablo Catiyon Power Plant Jos cosi coo [: sueCoNTRACT Net 30 FOB - D. C. 7 Miles North of Avila Beach, California 93424 131 "*- VIA VENDOR Chemetron Corporation 6 Arc Products Division uAILy.X cortEs or sNvolcEs To:
, P. O. Box 517 P.O. Box 367, Avila Beach, Calif.
Hanover. Pa. 17331 - 93424 STEu oTy. Attn: Jim R1naman - uN T DATE ovv. (LETTER) RE0/D. DESCRIPTION PRICE TOTAL REC'O. REC'O. A 200# 3/32 E8018-C3 SFA-5.5 Atom-Arc Rod 805 161 00 TEST Cl!ARGE - 275 00 275 00
~SPECTAL REQ 1TIRDiENTS 1" Thhree copics of a notorized hill Test Report.
_2 till Test Reports shall bo traceabic to our Purchase Order & Item No.
- 3. I required documentation shall be sent on the day of each shipment The M. W. Kollogg Company, P. O. Box 367, Avila Beach, Calif. 9342< >,
,,,&4 tn : Q. A. Department.
- 4. -19fy nonconformance to the requirements of this Purchase Order will be -
, - sidered just cause for return of materials without cost to buyer.-
- 5. 1 Test Reports shall indicate all the' requirements of SFA-5.5 and 7 Class II. Test results shall be actual, not typical.
. 6. A @ oated rod shall be furnedshed in hermetically cealed containers. -
- 7. T - reports and containers shall be identified by our Purchase Order Ni r. our Item Number, the size, and heat or lot number.
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p ex4u-a NI$N 1st M TOTAL PRICE w a=. b w ama 436 00 Y SS' $. ddII2 a.ian31 J. RECEOVING DEPARTMENT NEEDED FOR8 REMARKS 365/07 ,,,., . DATE NEEDED: DAT M RDERED: DATE PROMISED: CARRIER: _m 10 Weeks EcG(5) ATTACHED: [' U f COMPLETE O PARTiAt POEPARED By: kPi BY PUR f3 e PREPAID: COLLECT: H. Yearick g g- _ S S V 2' ' RECEIVED BY: lMPORTANT: THI,5 ORDER 18 JEC'T TO ALL OF H TERMS AND , CONDITIONS PRINTED ON THE RE ERSE SIDE HEREo . , OUR ORDER NUMBER MUST APPEAR ON ALL INYOICE .BILLp 0F LADlHG. EXPRESS RECEIPTS AND CORRESPONDEhCE. MARK ALL SHIPPING TAGS
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- INE 5.5. ALLLuss svaraR i
' .. ....... ruafuAN INC0nro nitD ,. . .
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..n.n .... ..... FIELO RESUl5ITION - PURCRASE GROER - RECEIVING REPORT Joe NO. DATE SHEET SHIPPING ADDRESS: The M. W. Kellogg Company Rto.. ,
7177 5-22-74 "
- 2 of 3 Ri: NO. F- 7177-2373 SU9 CONTRACT i
JOB COST CODES ol5 COUNT TERuS SHfPPING TERett "*- FOB - D. C. 131 Net 30 VIA VENooR: 6 -
"" E **"S *' '""CES ***
Chemetron Corporation P. O., Box 367, Avila Beach, calif.
. 93424 UNIT DATE OTY. .
ITEM OTY. PRICE TOTAL gggeD. REC'D. RE0/0. DESCRIPfl0N (LETTER)
- 8. All the required tests of ASME Section III 1971 NB-2400 shall be used as a basis for acceptance.
- 9. Separate actual tests shall be made for each size and heat or lot No.
'Ihe number of heats or lots shall be kept to a minimum (one for escli size).
% 10. Containers shall be marked in accordance with NB-2152 and SFA-5.5.
- 11. Tests reports shall include the followtig:
A V Jtadiography: In accordance with SFA-5.5 include results in test rt port. 1 Chemistry: Actual chemical analysis from undiluted weld deposit _ or from undeposited electrode from each heat of steel . (See Note Below) Five (5) standard 10x10x55 M.M. "V"
- Charov Inomet:
4 " notch charpy impacts. Discard the high and low spect .na n . Perforin test at minus 200 F. (See Note Below) One (1) .505, specimen using all wel i O- -; Tension Test: metal per each set of charov impacts. _ NOTE: Two (2) sets of charpy impact test and two (2) tension test are requi red. Qd - One fi) act of each in the AS Welded Condition and one (1) net lp_the 2n-M n ef n K
/Q];dDaiQ
~~
TOT AL. PRICE Myi$@i REMARKS RECESVING DEPARTMENT NEEDED FOR:
'@/07 CARRIER:
DATE NEEDED: DATE ORDEREDI DATE PR0e415EDI . _ , 10 Weeks DWS(S) ATTACHE G [ [ , COMPLETE D PAR 1iAt O
.-.y f, Q , _ aff ,
PREPAlD COLLECT:
" !D sY: PU PURC l PREPARED sY: A Iy VV AI djuY ' I RECElvED BY:
% y '/ ' EllMS AND IM P O R T Alli: Tnis OiioER is BJECT TO ALL OF E CONDITIONS PRINTED ON THE REVERSE SIDE HEREOF OF LADING, OUR ORDER HUMDER MUST APPEAR'O ALL INYOICES,stLL
. EMPRESS RECEIPTS AND CORRESPONDENCE. MARK ALL SHIPPING TAGS ,,
- MW ALLLUGG C U M l' A N I
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l FIELD REQUISITION - FURCilAs ORDER - RECElVING REPORT -
. JOS No. DATE SHEET SHIPPING ADDRESS: REO.-
- 7177 5-22-74 "* 3 of 3 f30. F- 7177-2373
[i:$:: ' oi5 COUNT TERMS SHIPPING TERMS Ihe M. W. Kellogg Co. Joe Cosi cooE. SuncoNTRAct Net 30 FOB - D.C. ' 13I "0-Vja VENDOR: 6
- l M A I L XXXC O P I E S OF INVOICES To:
l Chemetron Corporation P.O. Box 367, Avila Beach, Calif. 93424
. ITEM OTV. UNIT DATE OTV. *
(LETTER) RE0/D. DESCRIPTION PRICE TOTAL REC'D. REC'D. Stress Relieved Condition. Stress relieve at 1125" F. plus or minus 2$0 F.~~11ofd for eight (8) hours, furnace cool to 600DF. . then cool in still air, lleating rate and . cooling rate to be per ASm Section 111 NB 4623.2 'and NB 4613.5. Copy of stress chart to _ be included in documentation. II b '
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NEEDED FORI . NEMARKS RECEIVING DEPARTMENT 365 , DATE NEEDED; MfATE DRDEREDI DATE PROMISED: CARRIER:
- n 10 Weeks DUS(S) ATTACHED: U Y []9
, }, M ,' COMPLETE PARTIAL POEPARED BY: =APPR VC V: lD'PUR ) '
PREPAID: COLLECT: 1
'j %)t / L2, ink 5 I
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THIS ORDER IS SU8MCT TO ALL 0 [' ' HE [ERMS AND . RECEIVED BY: CONDITIONS PRINTED ON THE RE, VERSE SIDE HER . I CUR . ORDER NUMBER MUST APPEAR ON ALL INVOI ES,81Lt OF LADING, EXPRESS RECEIPTS AND CORRESPONDENCE. NARK ALL SHIPPING TAGS AND PACKAGES WITH AD0VE ORDER HUM 8ER. _ _ -
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PRODUCT ENGINEERING DEPARTMENT QUALITY ASSURANCE AND DOCUMENTATION REQUIREMENTS
,_ ggN l
% [ Req'd Approved by Customer Ve rified by M. W. K. Q. C.
gng nv -
- 1. Vener Quality Assurance Program -
ASME Section III 2 Certified Drawings for Approval
- 3. Qualified Procedures for Approval
- a. Welding
- b. Weld Repairs __
- c. Heat Treatment ~
- d. Ult ra sonic
- e. Radiog raph
- f. Magnetic Particle -
- g. Liquid Penetraza
- h. Eddy Current D
- 4. Documentation 7 N
- a. Mill Reports
- b. Impact Tests
- c. Ultra sonic
- d. Radiog raph
- e. Magnetic Particle
- f. Liquid Penetrant _
- g. Eddy Current Results
- h. Hydro static
- i. Partial Data Reports ASME Section i
- j. NDT Personnel Qualifications _
l
- 5. Marking pe r M. W.K. Standard y y 8NEME7720Al 00dA 7/77-2373
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PREPARED BY [d_/~ DATE OF ISSUE 47 ## py , APPROVED BY p g ,., f, PAGE /_ _ QF j
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3 CHEMETRON CORPORATION wcLotNo PacouCTS olvisioN
@27 Certificate of Analysis M. W. Kellogg Co. Customer Order No. F 7177-2373 c/o Pacific Gas & Electric .
Diablo Canyon Power Plant Order No. 233.22 Mark: PO F7177-2373 J, Miles North of Shipped 2-20-75 Avila Beach, California This material conforms to specincotton AW.S._A 5.5-69 & M. W. Kellogg Spec. Test No. 558 B31.7 SFA 5.5 Class II X-Rav Satisfactory Type E 8018-C3 ! Trade Nome:
/
Atom Arc 8018 Moisture @ 1800CF. 0.2% Concentr'icity 4% 0;ometer size 3/32"' Type Steel A-285 200 lb.' Lot Numbers lL416F3ACj Test No. Full Split Volts Amps Heat Numberr 640912/ Tensiles & Carbon ,o4 / - Impacts 1 7 21 140 , ly Mongonese Chromium
.75j
.03 Test AS Stress y Results: Welded Relieved Nickel .
/ 8 hrs. @ ll25 0F.
siitcon Columbium Yield 72,100/ 68,500 Tontolum Tensile 84,500/ 82,100 / Molybdenum .04 / Elongation 30% / 32% / Tungsten Red. of Area 77.5% 79% C Pper .03 Charpy V-Notch Impacts Tested . Tita n.ium VP e n *
- Phosphorus .016 # Impacts 96-109'-110-113- 85-9910010[lC.
f Sulphur .015 / 117 vanadium a02 / Lat.Exp. 73-76-83-79-77 71-84-79-78-79 Iron % Shear 90-85-90-85-90 75-70-80-80-70 Ferrite Fillets: OK Vertical 1 Overhead 1 ATON OM_ . Co ry of .
,"8", *[,' gg ,
. ._ _ Q . A* been made in any of the elements described Subscribed and sworn to before me p easpa in the qualincotion opproval, th58 25th d'YCf Feb. M5 s-7)
CHEMETRON CORPORATION wcLo Ns naooucTs civisio4 s...,y raia My commission expires:8-21-78 8Y - R.W. Boyer I
**c3 E
THE W.W KELLOGG CON if QUALITT A$$URANCE O(PARI NT F 1 REPORTM/3Ih INSPECTION REPORL'{ gy7 HOL0 APPLICABLE TO: RECEIVING SUBCONTRACTOR MILL TEST REPORTS X. RAYS (CMCCE) C OTHERS vCNDOR W OM p,0, nn, 7/ 7 7" $h) 7 gggg / k f ff [ MANUFACTURER W6 INSPECTED SY DATE [=, !7 ITEM NAVE QUANTITY WATERIAL_ 7*f=$ - II
/? Y2 $low $s* c AoeO Y a*l70 / / Ao 3".50 Yhl/A f g__ 3)jt ' *t ss / o e o AS- e e S32 7J /A p SfA .r l O,D M __
IDENTIFICATION
$ ITEu CR C#G NO. QUANTITY MEAT No.
OR SYMBOL m v RtFtJD , DOCUutNTATION VERIFIED RADIOGRARMS APPROVED U*VOh5 REMA h ,[
.A 2aco* ofriff W YV75W /-12-H" U-nEnSS 1 4_. '/eooO?//K937) ll h i
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- NOTE . TMis REPORT 70 sE usED IN CONJUNCTION wlTM " OLA.!TV ASSUR A*.CE AND DOCUMENT ATION ,
.........e,e ... a . eerre nw or iretinu erseRTa .r RroutRED.
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M KELLOSS W , t' PRODUCT ENGINEERING DEPARTMENT
' QUALITY ASSURANCE AND DOCUMENTATION REQUIREMENTS s Approved Verified by
- Req'd by Customer M. W. K. Q. C.
- 1. Vendor Quality Assurance Program -
ASME Section III ~?kJ
- 2. Ce rtified Drawings for Approval
- 3. Qualified Procedures for Approval
- a. Welding
- b. Weld Repairs
- c. Heat Treatment
- d. Ult ra s onic
- e. Radiograph
- f. Magnetic Particle
- g. Liquid Penetrant .
- h. Eddy Current D
4 .' Documentation ,
- a. Mill Reports / Pus
- b. Impact Tests
- c. Ultra sonic
- d. Radiograph
- e. Magnetic Particle
- f. Liquid Penetrant
- g. Eddy Current Results
- h. Hydro static
- i. Partial Data Reports ASME Section ,, gi
- j. NDT Personnel Qualifications ., en qw n
,wt Cy;-Q W '
- 5. Marking per M.W.K. Standard [g*f- h \
w c_, _ --YU " " i l i 7- Mll
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PREPARED BY Mm d DATE OF ISSUE a mounvrn av MM PAGE OF -
$ 's -
CHEMETRON CORPORATION w Loiwo racovers civision
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M. W. Kellogg Co'. PO F-7177-1492 ste<,we * * ^* Certificate of Analysis j { oAos4ao m 7t77 - 34/7 tr. ,( Chemetron Corporation Customer Order No. 754-111 c/o Los Angeles Warehouse 11711 S. Alameda St. Order No. 67125 Los Angeles, California 90059 . . Shipped This material conforms to $pecincotion AWS A 5.1-69 & M. W. Kellogg Spec. Te t No. 720
-Ray Satisfactory Typ, E 7018 Trade Name: Atom Arc 7018 Moisture @ 18000 F. 0.2% -
Concentricity 3%
- Di meter size 5/32" .
Type Steel A-285 2,000 lb. tot Numbers jJ304HlAE - --
.H:ot f4 umbers . OlT656 -
Tensile & Impacts 1 8 22 160
. Carbo" .05
' 'Mongonese -
1.05// -
. . Test -- AS Stress. # 4 .-
Chromium .04 . Results: Welded Relieved . I N;d.I- .02 / 8 hrs. 9 11500F. O< - *" '3e' Yield
=
67,100' 63,500' Columb um Tensile 75,900'. 72,000 ' Tantotu"
/ Elongation 32M 33%/
Molybdenum .07 Red. of Area 76.8% 77.9% Tungsten -
/
Copper Charpy V-Notch Impacts Tested 9 -20 F. Titanium Phosphorus .009 Impacts 115' 133' Sulphur .018 Impacts 116' 135 " vanadium .02 / Impacts 116f 164 " I'*" Fillets: OK . Vertical 1 Overhead 1 Ferrite
~
g OML 381 of County of. York Penna. 3 I
$$ .Sq,,;per ed. W ghg,d O ertines that this tw is ond that no signincent change has 59; Subscribed and sworn to before me C
y g ((eip, mode in any of the elements described g#* q,,g;nca,;,n ,pp,,,,,, thin 4th d'Y 'I Jan. 19 74 j
/ ^
CHEMETRON CORPORATI'ON - h e- --A wasoima yaooucts civision SEAh VlM ~ J J G ley commission uni'** 4-12-76
~~r **4 , ,
W R. W. Boytfr ' _ -- 1 1
~~
CHEMETRON CORPORATION wei.co.o enoovers oivision f,[ M. W. Kellogg Co. PO F-7177-1492 -Q<*,,8,* W Certificate of Analysis {~ ,
- opouu *ma 1 17-53:2., o.y.p
- Chemetron Corporation Customer Order No. 754-111
- c/o Los Angeles Warehouse
~
11711 S. Alameda St. . Order No. 67125 Los Angeles, California ,90059 shipped This material conforms to $pecincotion .AWS_A_5.1-59 & M. W. Kellogg Spec.
~
Test No. 721 d-Ray Satisfactory yyp,E 7018 Moisture @ 18000P. O.2%
~
Trade Nome: Atom Arc 7018 ,. Concentricity 3% Typa Steel A-285 otometer size 3/isa . 1 000 lb lot Number: IS327J1AF Heat Number: M11K4371 _ Tensile & Impacts 2 6 23 2.20 Carbon .05 , Mongonese 1.13 # Test AS Stress ,K Chromium .04/ . Results: Welded ' Relieved Nickel .02/ 8 hrs. 9 1150 F. silicon .39/ ' 67,700'
-- - .qalumb.ivm-Yield 62,000 '
T* "'* l"" . Tensile 76,000r# 71,000 ' Elongation 31% 35 V Molybdenum .07 y Red. of Area 76.5% 79.4% Tungsten Copper - Charpy V-Notch Lapacts Tested 9 -2O OF.
/
Titanium - Phosphorus .007 Impacts 20 126 - sulphur . .019 Impacts 159 e venediun 01 / Impacts 117 " 170 - Iron ets: OK . Horizontal 1 Ferrite
' stole of Peba. ' *
(t-O M eng th-, n,-** County of ss - '
'h *' 'ar York ) ' i-
, , c.,,,,, ,1,n;ncon, ch n,. h.,
been enode in any of the elements described subscribed and sworn to before me in the quolincotion opprovol, this 4th day of "Jan. 19 74 CHEMETRON CORPORATION W
/,. , m wa6eina ,encoucvs civision sEM M /O*D*h -
W x m ee.( w Mriors.siwiiW. 4-12-76 ~ w~ * ~~ ~ R. w. sc fdr. :_ .
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PAGF- of -
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, ,ultliv iMeters Ct Dt er.w t.: T RECElY1NG REPORT 140 3/23
.t t!3 P ECT I ogj E P O R T
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~ Ap scag RICZl'VING SUSCor: TRACTOR. -
"*)tc To t C MILL TEST MEPCftTS O x nave D oTacas vtNbot M P.O.W0. 7/ 77- / 04 N Dart 3 *.2 3- P 1 MANurACTUnta iWSPECTED DV MI b anic 3 -> f - f 1_
PART * # ITCH As CUAWIlv MATERIAL. O YT2 E 7a i r- _ so o o &. A - 4,, , T 1. M.
~
' ITEM CR DiCAT NC. IDENTirtCATION 00CuvtNTAfl0N R A0 lor. aah45 .
On'G. No. QUANTITY On SYv90s. vtRirito vtairtto APPRovro R C M A fl F S A 9150 43191321 dtil Y-2 6-VL 12 C W V *.16 -h I & A /t es AmL "rlACY T LLMJJ I 6 M . l _ g g V ." . . mo%\f N". gg-u n-pg.s .- . . 9
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jr - yu __-G ve.ne.n ....,..,.. FIELD RE0ul51110N - P'JRCll ASE ORDER - RECEIVING REPORT Joe no. DATE SHEET SniPPino ADO:ESS: Pqilman P;wer Pr: ducts leo.- 7177-10481 7177 2/24/82 No. 1 Of 1 C/0 Pacific Gas .8 Electric Company l,f,: NO. F. olscouMT TERMS SHIPPING TERus Diablo Canyon Power Plant ;os cost CooEs 121 suecoNTRacT 7 Miles North of Avila Beach, CA 93424 No. } f y g viA vENoon: ABSCO . 570 Alaska Ave. 7,,s u^8L 4 cop 8ES of INV01cES TOS Torrance, CA ' 7.u. nox J61 CA 90503 fAvtal Beach, CA 93424 (tN!"R1 REE6. DEscalettoN ICE total R[C'O. rec' THIS CHANGE WRITTEN TO INCREASE QUANTITY OF ITEM "A" TO 5000 LBS.-- O s Y ri .
- I
- c. ,
1 2302 50 A 2500 3/32" E7018 Atom Arc Electrodes Jt t. _ g ef. T
't D ORIGINAL P.O. AMOUNT I )662 50 ALL SPECIAL REQUIREMENTS TO REMAIN Tile SAME iK-]=2 NIM &15?Of TOTAL. PRICE gygg 4964 00 y_ggg i
NEEDED FOR: RggAggs
- TO BE DELIVERED RECElVING DEPARTNEN ,
, WITil ORIGINAL PUFCilASE.
DATE NEEDED: DATE ORDERED: DATE PROMISED: CARRIER: DReis, A T i m,m D , I' EIMBURSABLE COMPLETE PARTIAL ' ff(( DY: 2'ItCHASEp Ya PREPAID: COLLECT: PIIEP AR E D OY: APPedf' q R. NOTT S1 _ y - 5 5 - h RECEIVED BY i t il P O R T A N T : THIS ORDER I - OF THE TERMS AND,
, , CONDIT IONS PRINTED ON TH VE S: SIDE HEREOF. .
t' 0 R ORDE' NUMBER MUST APPEAR ON ALL INVOICES. BILLS OF LADI853 2 EXPflFSS L FlPTS AND Coppf SPONpENCE'. MARK Afl. StilPl'lHG T AG ,
N ea e ty . O
..n . s. ..,..... FIELD REQUltiT10N - Pi!acilASE ORDER - RECEIVING REPORT -
i ~t s
;os No. oATE SNiPP:NG AoD:ESS:
gEET Puti Per Pmhu 90** i ! 7177 1/29/82 I of 4 C/0 Pacific Gas & Electric Company R.b
- 7177-10481 ' i oiScouNT TERMS SHIPPING TERMS Diablo Canyon Power Plant J08 COST CODC SuecoHTRaci 7 Miles _Harth of_ Avila Beach, CA 93424 - 121
"* 3/23l via vENooR: AbSCo % ! 1 570 Alaska Ave. " M 's 4 COPIES OF INVOICE 5 10 l Torrance. CA 90503
- P. ox 367 t t Avid -Beach. CA 93424 ! I ITEM QTY.
DESCRIPTION UNh TOTAL DATE '0 T VI. (LETTER) RE0/D. , PRICE, gggeD. AEC!l
'( I A 2500 E7018 3/32 Atom Arc Covered tiestrodes _ A21 2302 50 l L j
TESTING CHARGE P 360 00 , t
. c b . j !,
c . () 6 i i i Q w l 7.-- '
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rV w O . AAAAAAAA NOTE: PLEASE SEE SPEClAL REQUIREMENTS ATTACHED *********
= ===as minuais TOTAL PRICE E5lhM 2662 50 $$$E$$
NEEDED r0R: REMARKS RECESVING DEPARTMENT DATE NEEDED: D A T'E O RAE,R EJ : DATE PROMISED: CARRIER: 2 - 2r- E L 5 t/EEKS ! Dif G ( 5 ) ATTACHED: ,.
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, COMPLETE PARTIAL b PREPARED DY: h'U i n' D DY: q.JtQR C H A S E D : PREPAfDs COLLECid R. NOTT k J C- n M[W '
3 I' l l [l RECEIVED BY:
- 8 l
,lWPORTANT: iHIS ORDu/ R IS Sh;ECT TO ALL Or TnE TERuS AND , j i
. CONDITIONS PRINTED ON THE REVERSE SIDE IIE R E O F . . , OUR ORDER NUMDER MUST APPEAR ON ALL INV0lCES.8 ILLS OF.LADI i
" EXPRESS R .lPTS ano CopRESPONDENCE. MARK A l l. S H l f l- l NG TAGS '
..ie. n ... .,.., . FIEt3 REQUlstil0N - PURCHASE ORDER - RECEIVING REPORT SHEET SHIPPING ADDRESS: PULLHAN P0llER PRODUCTS REO.- . \
Joe NO. DATE .
""* 2 of la e/o Pacific Oss & Electric Company N NC. h 7177- 101 81 4
\
g 7i77 1/26/82 Olscount TERus SHIPPING TERMS Diablo Canyon Power Plant . Joe Cost CooE sustonTRACr
'7 Hiles North of Avila Beach, CA 93424 121 NO. 3 p y 3 ,
vi^ vEnooR: Absco 570 Alaska Ave. Mall @ PICS Of INV0lCES T0: Torrance, CA. 90503 P. O. s'p31367 Avila Besch. CA 93424 C
~
SPECIAL REQUIREME!TTS WELDING HATERIALS
... y t!I . Supplier shall furnish three copies of a Hill Test Report. . -
-M _
Hill Test Reports shall be traceable to our P.O. Item No. (J W2 W3. All reguhed documentation shall be sent on the day of each shipment _ to PULiliAN [ Poller PRODUCTS, P.O. Box 367, Avila Beach, CA 93424 Attn: Q.A. Dept. k W4. By nonconformance to the re luirements of the P. O. will be conaldered lust cause for return of materials without cost to buyer. ,g, Welding material shall be snanufactured in accordance with 1971. Sec. III. Para- M US. Actual Hill Test Reporta shall indicate all the W graph ND 2130 and NB 2400 _reguirements of 1971, Sec. III. Paragraph _ND 2130 and NB 2400 and_ ASME Sec. II. b l Part C, 1971 SFA 5.1. U-I W6. _&ll coated _ rod _shall_he_ furnished _in_ hermetically _ nestled _containern- NF , I, ~.~ reports and containers shall be identified by our P.O. Number, oiIr Item I . W7 Test W8 Number._the Sizr._and_Ilta t and Lot _Humber. Flag and tag both enda of all bare wires. [b - _1!L _ lie pa ra t e_ a c tua_1_te s t_sha 1Lhe_mnde_for_ea ch_ziza a nd heat _nr Int number- (b , The number of heata or lots shall be kept to a minimum (one for,each size). p W10 Containers shall be marked in accordance with NB 2152 and SFA 5'.1. FRM5s MEA Continued on Next Page ;5555?dN Q ?5 N A REMARKS RECERVING DEPARTMEN NEEDED FOR: p . CARRIER: DATE NEEDED: DATE ORDERED: DATE PROMISED: %- nwG(S) ATTACHED: REIMBURSABLE { ,,
- COMPLETE PARTIAL
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REPAlps OLLECT:
- PtfA{ll A, Yi ,
PREPA3ED BY: AP H) BY: , l W eF;
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'% RECEIVED BY:
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IMPORTANT: Tuls f ORDER is JECT io Att of THE YtRus AND ;
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- COHulil0HS PRINTED ON THE REVERSE SIDE HEREOF.
OUR ORDE : Unde f st tau S T APPEAR Ota ALL INVolCES.9 ILLS OF LAD , , , I
- . . . .* .e** *t s 4HlPPING T AG$ 'd ,
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. g Joe no. DATE SHEET FIEL3 REQUlslil0ll - PliacilASE ORDER - RECEIVING REPORT i SillPPlHc ADDRESS ' .,
PULI.HAN POWER PRODUCTS REQ,. " 7177 1/26/82 *
- 3 of 4 c/o Pacific Cas & Electric Company h,*: NO , F - 7177-10t81 Disc 00NT TERuS SHIPPING TERMS Dlablo Canyon Power Plant
- 4 Jos cost code: SuecoNiRacT -
viA VENDOR' AbSco
. 7 Hiles North of Avila Beach, CA 93424 > 121 "03/2.3
--I 570 Alaska Ave. uAll dyroPIES or InVotCES To:
Torrance, CA 90503 , P. O." Avila(Ygx 367 Be'ach CA 93424
~
s*, . W11 Test reports shall include the following: ( '*J l t m. __ RAD 10CRAPilY: CitEMISTRY: In accordance with SFA 5.1. Include results in test report. , Actual chemical analysis frou undiluted weld deposit or from undeposited electrode from each heat of steel. , Z ry' CilARP1 IMPACT: Five (5). standard 10 X 10 X 55 H.H "V" notch charpy impacts. ' ' " Discard the high and low spectinen and report the average of the middle three specimens. Perforia test at temperature O shown for electrode designation (see below). U
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TENSION TEST: One .505 specimen using all weld metal. _ NOTE: 1 Two sets of charpy impact test and two tension tests are L required. One set in the STRESS RELIEVED CONDITION. . LA. Stress relieve at 1125 degree F. plus or minus 25 degree F. O lloid for eight hours, furnace cool to 600 degree F; then g , cool in still air, lleating rate and cooling rate to be per ASME Sec. III,1971, NB 4623.2 and NB 2623.5 Copy of stress ' chart to be included in documentation. MisiifH h n inHEFindif HEEDED FoR:
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REMARKS RECElVlNG DEPARTMENT DATE NE(DED: DATE ORDERED: DATE P R OM I S E D's CARRIER:
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DeG(S) ATTACHED: [ g RE. IMBURSABPl* PREPARED Sy: APPRO
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,1 111V 0 R 11111: THiS ORDER YS Su CT TO ALL OF THE, TERMS AND RECElVED BY, cbHDI T l oNS PR INT E D ON THE REVERSE $1DE HEREOF. ,
i Oull O R l) E R NUMBER MUST APPEAR ON ALL INVOICES.slLLS OF LADINGc. ' Exrntss nri, Pin ann connraronprilCE. HARK AL.l. IlllPI'lHQ T AGS
,nn . . . . . . , . .
y gr s.~ QL. ea. e Q's i v.. .u .......,.. Fift.0 REQUlstil0N - PURCHASE ORDER - RECElVING REPORT Joe ND. DATE SHEET SHIPPING ADDRESS: PUL111AN POWER PRODUCTS rec.- [ 7177 1/26/82 ""* 4 o f 4 c/o Pacific Gas & Electric Company [*,U NO. F- 7177-10481 oiscount TERMS SHIPPING TERMS Diablo Canyon Power Plant Jos cost cooE susconTRact 7 Hiles North of Avila Beach, CA 93424 121 Hogggg via vtNDoR: Absco 570 Alaska Ave. Mall 4 COPlES OF INVOICES TO Torrance, CA 90503 P. O. Box 367 , Avila Beach, CA 93424 HOTEt (cont) .2 Cliarpy Impset test temperatura (per Bae. II, Part 0, ASHE @* Code 1971). E7018 -20 degree F (SFA - 5.1) E70S3 0 dearee F (SFA)5.18) b _, W12 Items set forth in this Purchase Order are for use in nuclear safety related components subject to reporting requirements pursuant to Section 206 of the Energy Reorganization Act of 1974, as implemented by 10 CFR 2 Notice of any ()# defects identified by Vendor pursuant to such law shall be inanediately made to P the Director of Quality Assurance. PULTJfAN POWER PRODUCTS. P.O. Box 3308 d Williamsport, PA 17701. *~ , WIL_ J h,leged direct from Allov Rods Divisloq. Alleahenv J ,idium Industries Inc.. 4 '. llanove r. PA. k -
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, , , - REMBURhABLE ,
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J A d 5 $ RECEIVED sy , , IMPORTINT: Tuts ORDER IS $UB U CT TO ALL OF THE. TERMS AND , I l , CONDITIONS PRINTED ON THE REVER SIDE HEREOF.
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O-3t.23 . ALLOY RODS DIVISION Catutinose Componatos g , Materials List Date f/ b Shipped To: cf'[ m ,, ([-yuw hybf Order Weight Stock Number No. No. Net g No. On Order of item Diam. Cans Cartons Weight / g73c .5 s a o M- 56 /2.7/ % 79 W30 .2. b
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1.t - L: D/L #IIO93502 - f ~ DEllVERY RECEIPT - 1 , Date 3[19[1982 ,- - Ol From ALLOY RODS DIVISIO!I, CriEM. CORP. , IIANOVER, PA . 17 3 31 S Y Your .
" P l To PULLf!AN POWER PRODUCTS C/O PACIFIC GAS & ELECTRIC CO. Order 200930-1
.j Address DIADLO CANYO!! POilER PIAtlT;7HI.NO.0F City AVILA DEACII,CA. 93424 PACKAGES DESCRIPTION WEIGitT
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ALLOY c, RO.DS
-- DI. VISION CERTIFICATE OF ANALYSIS P.O. BOX 517 HANOVER. PA 17331 717/637-8911 CERTIFIED MATERIALS TEST REPORT h3 Pu'llman Power Products
( c/o Jiablo Pacific Canyon GasPower
& Electric Plant Co.
' 7 Miles North of Avila Beach, CA 93424 Cu s t ome r Or d e r No . T8168 Order No. 208930-1 ,
Shipped: PULLMAN P.O. # F-7177-10481 This Material Conforms to Specification ITEM A ASME SFA 5.I SEC. II PART C & ASME SEC. Trade Name . III PARA. NB-2400 1971 ED 10 CFR PART or Trademark: Atom Arc.7018 21 APPLIES Diameter Size: 3/32" Type: E 7018 Weight: 4,950 lbs Test No. 7737 Lot Number: 2B217Z01 Control No. EE050 X-Rays Satisfactory Heat Numbers 431P2321[ Moisture @ 18000 F. .1% Concentricity 3% Type Steel A-285 Carbon .06
.99 Manganese Test No. Full Split Volts Amps' Chromium .03 Tensiles &
Nickel .03 Impacts 1 4 21 11S DC-Silicon .36 Columbium + Test As Stress Tantalum Results: Welded / Relieved Malybdenum .01 / 8 Hrs. at 1 00 F. TunFsten Yield 69 79,700 64 77,800V Copper .02 Tensile 500 Titantum Elon 28.,700 0% 30.,0% nshosphorus .012 Red.gation of Area 7 .ME 79 . Sulphur .017 vanaatum .02 Charpv V-Notch I ac Tes ed @ -20
- Cobalt Ft. Lbs. 131 90 07 110 81 Lat. Exp. 78-94-75 78-69 1 Forrites % Shear 80-100-70 50-20-30 Ok in lieu of .505 per Jim Anderson Tensile Specimen .252 Impact Specimen .394" x .394" Fillets: OK Vertical / Overhead Quallt Systems Certificate No. QSC-221 ExpiraftonDate: September 8, 1984 State of Pennsylvania i The undersi Cned. certifies that the Csunty of York h SS contents of this report are correct and accurate and that all operations Subscribed and sworn to before me performed by the undersigned or sub this 19 th day o f March, 1982 contractors are in com,1:ance with requirements of the malertal speci-fication and ASME Boiler and Pressure Vessel Code Section III D lifon I
= g Subsection NCA-380 Y
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ALLOY c, RODS DIVISION CERTIFICATE OF ANALYSIS
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P.C. Box $17 HANOVER. PA 17331 717/637-8911 gl/- )I A } CERTIFIED MATERIALS TEST REPORT Pullman Power Products c/o Pacific Gas & Electric Co. Jiablo canyon Power Plant 7 Miles North of Avila Beach, CA 93424 Customer Order No. 6 8 Order No. 208930-1 Shipped: , PULLMAN P.O. 4 F-7177-10481 This Material Conforms to Specification ITD4 A ASME SFA 5.1 SEC. II PART C & ASME SEC. Trade Name - III PARA. NB-2400 1971 ED 10 CFR PART or Trademark: Atom Arc 7018 21 APPLIES Diameter Size 3/32" Type: E 7018 Weight: 4,950 lbs. Test No. 7737 Lot Number: 2B217Z01 Control No. EE050 Heat Number 431P2321 Moisture @ 18000 F. .1% Concentricity 3% Type Steel A'285 - Manganese .99 Test No. Full Split Volts Amps' Chromium .03 Tenslies & Nickel Silicon .03
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, Expiration Date: September 8, 1984 State of Pennsylvania 1 The undersigned certifies that the Csunty of York ? SS contents of this report are correct and accurate and that all operations Subscribed and sworn to before me performed by the undersigned or sub this 19th day of March, 1982 contractors are in e g liance with re uirements of the material speci-fi ation and ASME Boiler and Pressure Vessel Code Section III Div:>sion I Subsection NCA-3800 SEAL . . . ..... s My Comni s s t on tress 11/22/82
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,3 g t CERTIFIED MATERIALS TEST REPORT Pullman Power Products c/o Pacific Gas & Electric Co.
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7 Miles North of Avila acach, CA 93424 Cus tome r Order' No. T8168 Order No. 208930-1 . Shipped: PULLMAN P.O. # F-7177.-10481 This Material Conforms to Specification ITEM A ASME SFA S.1 SEC. II PART C & ASME SEC. Trade Name - III PARA. NB-2400 1971 ED 10 CFR PART or Trademark: Atom Arc 7018 21 APPLIES Diameter Size: 3/32" 4,950 lbs. Type: E 7018 Weight: Test No. 7737 Lot Number 2B217Z01 Control No. EE050 Heat Number: 431P2321 Moisture @ 18000 F. .1% SFee$A2 Manganese .99 Test No. Full Split Volts Amps' Chromium .03 Tensiles & Nickel .03 Impacts 1 4 21 15 DC Silicon .36 Columbium + Teat As Stress Tantalum Results: Welded Relieve Molybdenum .01 8 Hrs. at 500 F. Tungsten Yield 69 700 64 800 Copper .02 Tensile 7 700 77 500 Titantum Elon 2 0% 0 0% hosphorus .012 Red.gation of Area 74.2% 9.0% Sulphur .017 - Vanadium .02 Charny V-Not ets Te - 2L . Cobalt Ft. Lbs. 1- 90-107 110-87-8 Lat. Exp. 94-74 .o-67 -61 Forrites % Shear 80-100-70 50-20-30
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.394" x .394" Fillets: OK Vertical / Overhead Quality Systems Certificate No. QSC-221
, Expiration Date: September 8, 1984 State of Pennsylvania 1 The undersigned certifies that the Ccunty of York ? SS contents of this report are correct and accurate and that all operations Subscribed and sworn to before me performed by the undersigned or sub this 19th day of March, 1982 contractors are in e g liance with re utrements of t he snat e r i a l speci-
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IMPORTANT P.o. sox toor . wnuamsroef. PA. Irros 5 HIP TO
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PART OF THIS PURCHASE ORDER. DIAsto CANYON - UNIT No. 2 Av iL A Bt AcH, CALiroRNIA 93424 SIGN AND RETURN ACKNOWLEDGMENT COPT IMME0lATELY.
'.' % .t r. -
I TO . SANDVIK STEEL, !!!CORPORATED POST CfflCE BOX 82 CLARKS St.NMIT, PENNSYLVANIA 18h11 -
' ATTENTION: >R. J. KAZANCHY ,
ENilt OUR ORD(R FOR THE FOLLOWING. 5UBJECT I0 INSTRUCTIONS HIRilN AND ALL i[RMS AND CON 0lil0NS PRINTED ON THE REVERSE 510E OF THl$ P 8Og it esing pat g ttoveintCPe Da13 DEL 8VERco }% 10 DATs NET 30 Days 8-22-75 QuANitty D(1CtIrfION Pf'Cl
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CutuscAL ANALYSIS ACTU AL CutNicAL ANALT383 RcQUtsto Fog C ACM Mc AT rnoM UNolLUTro WELo otPoS IT oR fro 00 UttetPos tTED ELECTRoDt. It$setow Test: Out (1) STANo ARo .h0) sPCCIMEN UslMS AU. wito utTAL, ron [ACM HEAT, IN ACCoito ANCE wlTu SFA 5.% Aaro lE I 2%00. (tfslue Tao WELotna Pnocess). CMARGE ron Tension Test 60.00 Fransic int renn:Tc cowTrut smALL st A 40mitsuM Amo is To at wCAsunto av PtoTTlas on Tut Sc. L D 8 Ana Ass. ( ' ELtcTacot To at uamato wtTu T o}h ts wlTu EAcu couTAlmte KtLLoco ConPANT PuncmAst Onotn Asso i
, ITru Nuieta : Aco Tson To toturerscArtos manuswas accusato av AS T SECTToM 11 (SFA 5 9 pan.II) Ano ASE SECT 4ou III N82150.
TOTAL PRICE STS:nLa , , , ,,,,, ,_ _ , , , , , , _ , , , , _ , ,,_,,_,,,,,7,__, av QA. I stSED Ott Ytty THE M.W. KELLOGG COMPANY, Powta. Pie:No stouitto Otuvity __ BY _ . . . .
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.. - ;v TO + 5ANDYIK STEEL,1NCORPORATED POST OFFICE BOX 82
- CLARKS St. Milt, PENNSYLVANIA 16311 4 ATTENTION: MR. J. KAZANCHY -
INTIR OUR ORDER FOR THE FOLLOWING.5UBJEG 10 INSTRUGIONS HER(IN AND Alli[RMS AND COND;TIONS FRIMifD ON THE RIVER 5E $1010F THIS PU
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ResutTs or ALL RcQUIRED Tests To St smoWe on TMatt (3) copsts or Tut cemitrico marcas AL Test ncrear To at scur AT Tilst or sulPtetNT Tot 2 . J. P. RunTan . Tat M. W. KctLoon CosepAsev Post Orricc Bos 367 AviLA BCACH, CALtroRN1A Scuo out (1) AnotTionAL corr To: m . T. DAustl.s
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' Post Orrice Box 1007 WILLI Amsroni, PcumsTLV ANI A 17701 ,
I Auf wow-couronMAnct To THE ntoulacMcNTs er Tetts Pintcmast Onota is suostcT To actuaN or MAftal AL AT eso cost To '
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CourtRNINa Geota,or Auoust 22, 1975 - Do Nov DUPLICATE { TOTAL PRICE ATS IKLR; , . , ,, ._. I 2310.OC apesovt u "O ' O witD OtuVt#7 b$ WCCRs
$ THE M.W. KELLOGG COMPANY, rowse.rienwo o n As Nas48L.c , Ruse _
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} {l MATERIAL CERTIFICATE sANOVIK, INC. SCRANTON WORKS P.O. BOX 1220, SCRANTON, PA.18501 PH: 717 587 5198 ) ))
a . PLANT LOCATION: INTit3 TATE 81, WAVERLY EXIT 59
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M.W. KELLOGG COMPANY L L sw.cAncW ANO MAh ASME SECTION III: 1974 PARA. NB-2400 ASME SECTION II: 1974 SFA 5.9 SANDVIK STAINLESS STEEL WELDING WIRE TYPE ER 308 1/8" x 36" 1095# Actual Wire Analysis, % ,,, Heat C Si Mn P S Cr Ni Mo 482584
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Ferrite percent as detennined from above Analysis by Schaeffler Diagram 8.5% i ! Tensile Str. Yield Str. Elong psi psi 2",% i l 82,100
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Received in Apparent Good Order By: Total Total .
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,. QUAL.lTY ASSURANCE CEPARTME VI REPORT NO./Mf2 A INSPECTION REPORT
,e JOB NO. 87// .
. H o t. o AP IC. LE TO: RECEIVING SUBCONTRACTOR O viti. Test nEPORTs. x. RAYS OTHERS vtN00R
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73 PURCHASE ORDER
'.'. 1. ....
. NO. 7177-$30 m
9 9 PAGE I OF 3
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( . POWE R PlPING PO. SOX 1007
- WWAMSPCef. PA.17F01 IMPORTANT Tat M. W. McLLoco Comeamy REFER TO PURCHASING SPECIFICATION c/o Pacaric gas & CLtcTasc ATTACHED WHICH IS AN INTEGRAL PART OF THis PURCHASE ORDER.
DIAaLo CANToM = UNIT No. 2 AvILA ScAcM, cat.troRNIA 93424 SIGN AND RETURN ACKNOWLEDGMENT COPY IMMEDIATELY. to . CE K TRON hEt. DING PRODUCTS Post OFF1CE BCE 87 l 801 THIRD AVENt1 i KING OF PRUSSI A, PENNSYl.VANIA 19406 ArrENTION: Mt. CD FAUSAK INTtI Out Of 0f t FOR THE FOLLOWING 5UBJf(f 70 IN5IIU(fl0N5 H(t[iN AND ALL f[tM5 AND CON 0lflCN5 PflNTED ON IME R(V(t$( 510(OF TMl1 PURO1A51 ORD
. , m . o. c. . .oe tie-i o.ie Suireluc Point T/A Ncf 10Tu Peas. 8 25 75 reict
,, ,' f ,,,, l ou m nry oisea Pfiom d 2$00d 3/16 " 0 A. ATon-Anc Tvet C-7018 .627#
Test Asova lism'Is To oc in Accome Amet w Tm 1974 AsiC Secreon 11, Paaf C, SFA 51 1 1974 Asac section ill, NS 236003 M. W. EtLLoos ES-650. Aeovt ITam is To sat rnose ont(1)Lof, ont (1) HEAT or STstL Amo oss (1) BLemo or Flux. CuculCat Amatystst AcTU AL CucMic At. Anat.vs ts race UNolLUTtg
, wcLO otPoSIT. i l
R Ao iosa anw e e Test t tw AcconoAsect wiTu STA $.1 Inctuot i utsuLTs IN TWC ccRTirito MATensAL Test REPoef. I I I l Temsson Tesvt ALL weLo ucTAL 50$ spcciseth. l
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j CmAmpy 1sPAc7I fivt ($) sTANoAeo 10u10mS5 m "V Nofcu' I
! i Cmaner lieract SPCCIMcNs. OlscAno Tat usam Amo a.ow I t i secclutw itsis Amo atPoaf Tut AvteAas or Tut neoott I Twatt(3)Tcsts. Ptarons Test AT -20*F. Repoet Test
; assui.Ts een ASE Section li t, NS-2321.2.
MeemamicAL Tests: Two (2) sti or CuAapy lispact TraTe 'Aslo i
! l two p) sci or TCNston Tests Ant scousat L.; Osef( i lN l l Tut As vetoco cowolTlow Awo out, (,11 W3 (IT)*
ntLitvto conoitioN. ST/JSS 11% (cVE\AT i tss ! MlNUs 2$'f. PdhS M'URs. NCATING aho &-~ " AT5:nta i O.,r.s ;g J.t.feth (h{f
.,e TOTAL PRICE !
um nitivm " * ~ ~ ~ ~ THE M.W. KELLOGG COMPANY, rowse emNo AP sic....,o mi,,le. x vy R O V E EV B Y;na ,, ., _ , .. ,,
73 PURCHASE ORDER
. .. ; .- 7177-530
.y ,.
s. NO. PAGE 2 OF 3
, . ......~u...,<o.,......
( .POWE R PIPINo P O.SOM 1007
- woul AMSPOef, P A.17701 IMPORTANT
$ HIP 70 .
REFER TO PURCHA$ LNG SPECIFICATION ATTACHED WHICH IS AN INTEGRAL Stt Pact.1 PART OF THIS PURCHASE ORDER. SIGN AND RETURN ACKNOWLEDGMENT COPY IMMEDIATELY. to , CIC E TRON WELDING PRODUCTS POST OFFICE BOX 87 , 801 THIRD AVENIX ' KING Of PRLSSIA, PENNSYLVANIA 1 19 K)6 ATTENTION: Mt. CD TAUSAK (Nfit Out Ot0(t FOR fME 70tt0wlNG. 5UBJt(I10 IN5fIU(fl0NS Hit [lN AND All fitM5 AND (CN0lfiONS PRIMIID ON THE t!Vittl 510t Of THl1 PURCH A51 Of 01R
., w ,$., e . . oe 'ie=s o.tr SuaresNoPolwrF/A Ntf 10tw Paox. 8 25 75
,, ",,, Qu.Nftty 0t1CeiPfIoN Po'Cl cooLINo RATE To sc Ptn ASK SecTeoM li l,18 4623 1 Copy or STRcss CHART To st INCLucco IN ooCUNCMT ATIQN.
tot AL Tcsf Casanots 355 00 ResuLTs or ALL ntouento itsis To et smown on Tuats (3) Co#tts of Tset Ctafirito MATERI ALs TEST REPORT Asso stMY AT TileC or sMIPteCNT Tot Ma. J. P. RumvAN TNC M. W. KELLoon CoueANY l Post Orrect Bos 367 i AveLA OCACH, CALiroMNIA 93%24 Stwo oNC (1) AcostaoNAL coPT Tot Mn. T. DANitLs l j TmC M. W. Kct aee Cow
- Amt
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Post Orrect Sax 1007 ; WILLIANspoat, PENNSYLVANIA 17701 , l , l ; - ALL ELtcTaoot To et IN $0i st Atto cans MAesto wofu l , TNC M. W. KtLLoca .Puncu Ast On-ce Amo litw Nuwestn,t ,,
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; aoo TeoN To loCNTir4C AT' lou HamppkamgN$QuietD avi ASW
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(te 2150). {., g'n t n '* 4 r- - - AIS!CLR , l
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'0wif 0 Ottivtet THE M.W, NELLOGO COMPANT, Powse.Pim s(Quiet 0 Ollivitt 8Y _ ..
7*3 PURCHASE ORDER
. ., .... g. NO. 7177-530 E . .. .. .. ~ u .. . ....... .
25,0 PAGE 3 OF 3 ( POWE R PIPING IMPORTANT P O. 8021007
- WiulAusPCst. PA.17700 SHIP 10
- REFER TO PURCHASING SPECIFICATION ATTACHED WHICH 15 AN INTEGRAL SCC PAGE I PART OF THIS PURCHASE ORDER.
SIGN AND RETURN ACXNOWLEDGMENT COPY IMMEDIATELY. to . CKETRON WELDING PRODUCTS POST OFFICE 801 87 801 THIRO AVENLK KING OF PRUSSIA, PENNSYLVANIA 19 d ATTENTION: PM. ED FAUSAK (NTIt 00t 0801t FOR THE F0tt0 WING.5U8JKT to INittu(flCN$ HilllN AND ALL fI AM5 AND CONDITIONS PetNffD ON THf R[VItS[ $10f Of T
..w.vem o.re eoe se... o re Sworesmo Posur Nc7 10Tu Peos. 8 25 75
** cua wftry O t lC e tPtioN l Cf Otufts on anonta cams w LL war et AcctPTED.
Any now-conroawanct to twc steuentwturn or runs Penicwast Omota is susaget To actuam or wAf tet AL af no cosv To Tot O- l M. W. KELLoes COMPANY. I i
! . Courinwone Onota or Auoust 22, 1975 - Do Not Duet.ac Art I
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- FOR,6 *m... -
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AT3:sta_.. 1932 50 i
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" G' cantoclu se, By Octosca 10,1975 f HE M.W. KELLOGO COMP ANY, Powte .PiPiNo I etQuis10 0tuvle, As Soom As PossisLt / .
[
CHANGE O'F PURC,HASE ORDER CHAN2E "A" m . . m ,_. _ .. _ , % % . Y NO .7177-530 PAGE 1 OF 1
. . . . . . . mi..n inco.,o..n.
( 5 Hip to P O SO O[ WA er.PA.IMO, DATE S*Ptember 15,'1975 IMPORTANT REFER TO PURCHA$ LNG SPECIFICATION ATTACHED TO ORIGIN AL ORDER. To . AnomI1mf WELDDIG PRODUCTS POST GrFICE E m 87 801 I'HHD AVENUE SIGN AND RETURN ACKNOWLEDGMENT g, g ggygg gg COPY IMMEDIATELY. AIENT3BI: HE. ED FAUSAK 1 [Nilt Out ORDit FOR THE F0tt0 WING,$U8JtCT T0 lN5f tuCil0N$ Hit [lN AND Att T[tMS AND CON 0lil0N$ PRINTEDON THE flVERif $1010F TH15 PURCHASE OR0f R. onno ' cus.uct ove ruecwase oeone so. 7177 530 8-25-75 ^~$t $v0us r5e!s u~caascio cuaarity ogsc:iereou reict
,,a ,,,,,
l THIS CHANG OF PUncnA4 GLDER IS ISSUED 50 REVISE
'_' QUANTITY FCE Im "A" AND ADD NEW IHM ""F4 Im "i" - qUmmr sn0Uro non EAD 300= EconED.
(was 2500f required) O .. ADD 11EM "B" AS FO!10lis: . B. 5000# 5/32" Atan Arc Type E-7018 Advise NOIES: All terms and cOnditices same as stated in decall ca original purchase emoder. l l l
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FOR R. P'"'pyswc5 ONV l PEEVIOUS TOTAL 1932.50 l RF Clw/T.")aniela REVISEdOTAL PRICE N .00
.cnove n
, pf HE M.W. KULOGG COMP ANY, powrs.ptrien APPROVED B : o, [// pm
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M.h, dMETRO.N CORPORATION
~
CERTIFICATE OF AN [ Si5E
' lf * * ' . '- wgome poovets omseoa . N '
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N..W. Kellogg Co. . acz: 2,
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-C/0 Pacific Gas & Electric-
$h,8Pp*d
~
Oiablo Canyon Unit #2 *
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%. . .l324.' '
Avila Beach, Calif . . s,
' 93424 This motoriel'confims to 5ppfication? * ,
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AWS _A5.1-69 SEC I t'!Pt".C
- s. ac iiins-zpo est 650 Trade Name TYP* s E' 7018
~
W' Atom Arc y -
,, 7,odemark, .
~r..
' ? Test No. 897 Diameter $ se 3/16i .'
. ' X-Ray Satisfactory [-
Control No.~FFF014 -L 2 . 48io 'i b . 3'4 . . .
~ tot Number: F502NIAFl Heat Number: {07L150 i Molsture dD 1800'0 N0.1%
Concentr'icity 3% }io ./ki.'bN.5
., y' j.b Type Steel A-285 -
.- ~ -
.. Carbon
.04 .
/ .
- .~.'.....
V =:
,' Full ,.SplI't
~
' Mongenise . 1.06 .. Test No. .
Vol ts}. .ps..
. , 04 f
.' chr' omfum -i . , - ..
. Nickel .03 g , - Tensiles & .
~
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.,\,,L.
Siliioa Impacts f 2 5 '24 '?k, '200; .. (,
~, Cofumbiani t
'.3V .
..,3 i .'. ' t, ,c ; ;
. Tontelvm
. Test . .
AS.' Stress ff g ;'.
'Results: ,' Welded ~.,, Relieve,d
- , Molybdenum ;05 7 "
8 h rs . 'O' 1'150* F ' Tungsten yleid 67,000 61.500 f , r C' P P .07 Tenslie 77,500 ' 72,500 p'-r'- ..- D * "I"* Elongation 30.0%/ 32.0% C' i' Phosphorus Red. of' Area ' 75.2% 77.7% -
.012 .
$wiphur .016 . . .
Charpy V'-N' otch impacts Tested @ -2.00_._ F; - 1' ~9 Yonadium . 02 [ q/ r /'/e <.. .1 Impacts 153 87-1 6-114-124 1 110-116-122-185' Lat.' Exp. ' M 7-74'-85-81 23',-89-80-89 . . -
% Shear ' " 2 70-50-80-80 g70-70-70-100' .
.t v a v'V.H x &- OmFf +/ 0%atah-1 * '
State of Penna. gPPMpgo .; 1 ^ ) york $$ G The undersigned certifles that this report is
- County of I M *. correct and that no significont change hoi; j Q ** been made in any of the elements described Subscribed and sworn to before me g g. ps* C'# ,,,,.a in the qualificaties opproval. '
this 22nd doy of October 19 7
~
CHEMETRON CORPORATION wnomo encovets omsion
- ~ , ...
. My commission emp;tes: 8 21-78 . sY >b - '
R. W. Boyer / e :6. -
. III [' . , .. Y. <..'
'4.;;./' ;.CHEMETRON wnoms pe, covers .omsson CORPORATION.'s.'
.J CERTIFICATE OF. A Mvm J
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