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Rev 2 to Door Sealing Matls Qualification File for Watertight Doors Mfg by Mosler Safe Co for South Texas Project Electric Generating Station
	ML20206M358
Person / Time
Site:	South Texas
Issue date:	01/03/1986
From:	; FARWELL & HENDRICKS, INC.
To:	;
Shared Package
ML20206M077	List: ML20206M107; ML20206M129; ML20206M240; ML20206M284; ML20206M358; ML20206M421; ML20206M461; ML20206M528; ML20206M639; ML20206M984; ML20206N270; ML20266F530; ML20266F586; ML20266F592; ML20266F602; ST-HL-AE-2070, Forwards Documentation Excerpted from Plant Mechanical Equipment Qualification Program for Evaluation,Per H Walker Request.Brief Explanation & Instruction for Use of Excerpts Encl;
References
	NUDOCS 8704200093
	Download: ML20206M358 (51)
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20 0 61. 0 PG0 0 2 0- -

Projeet Number: 20061 File Number: 20061-01 File Revision: 2 Date: 01/03/86 DOOR SEALING MATERIALS .

QU'ALIFICATION FILE FOR ;

WATERTIGHT 000RS

- Manufact. red by MOSLER SAFE COMPANY l for

, HOUSTON LIGdTING A POWER COMPANY SOUTH TEXAS PROJECT ELECTRIC GENERATING STATION O*

8704200093 870415 PDR ADOCK 05000498 A PDR O FAH

.. 20 0 6 I .t0 PG0 0 2 O* RECORD OF REVISIONS REVISION ISSUE PREPARED APPROVED Q.A. PAGES REVISED NUMBER DATE BY BY BY & DESCRIPTION

, 0 10/21/85 CAF CRF RAW Original Issue 1 12/16/85 CRF CRF RAW As marked on pages: 5, 6, 8,

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9, 10, 11, 12, 14, 14.1, 14.2, 15, 16, 17, 18 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, t 45, 46, 47, 48 2 01/03/86 CRF CRF RAW As marked on i pages: 5, 7 9

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2 0 0 6 I . 0 PG0 0 4 cs .

FILE TABLE OF CONTENTS .

, " I. Summary Conclusion. . . . . . . . . . . . . . . . . . 5 II. Quali fica tion Sumary Review. . . . . . . . . . . . . 6 III. References. . . . . . . . . . . . . . . . . . . . . . 7

. IV. Maintenance and Surveillance. . . . . . . . . . . . . 8 Y. Qualification Review Worksheet. . . . . . . . . . . . 10 APPENDICES Appendix A - Service Conditions . . . . . . . . . . . 13 Appendix B - Expected Life Calculations . . . . . . . 20 Appendix C - Qualification Procedure. . . . . . . . . 50 Appendix D - Purchase Order . . . . . . . . . . . . . 61 4

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- Form No. 1 Page 1 of 1

. South Texas Project Elec. Generating Station File Number: 20061-01 Houston Lighting & Power Company' File Revision: 2 R2 Date: 01/03/86 R2 MECHANICAL EQUIPMENT QUALIFICATION SUMARY CONCLUSIONS -

Manufacturer: Mosler Safe Company Item (s): Gasket and Seal Materials for Water-Tight Doors (See Form No. 4 and Appendix B for listing of specific doors)

Qualification Restrictions: None. R1 R1 Justification for Interim Operation (if applicable): Not Applicable Qualification

Conclusion:

These gasket and seal materials are qualified for the service conditions defined herein in accordance R2 with Reference 9 without restriction or exception. l rwiby @ Appraal by:

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.. 2 0 0 61. 0 PG0 0 6 Form No. 2 Page 1 of I f

South Texas Project Elec. Generating Station File Number: 20061-01 Houston Lighting & Power Company File Revision: 1 R1 Date: 12/16/85 R1 MECHANICAL EQUIPMENT QUALIFICATION .

QUALIFICATION

SUMMARY

REVIEW j Manufacturer: Mosler Safe Company Item (s): Gasket and Seal Materials for Water-Tight Doors l Non-Metallic Materialsi (1) Neoprene (Gasket)

(2) Silastic 732 RTY (Adhesive)

(3) Silicone (0-Ring Seal)

ENVIRONMENTAL LIMITATIONS O.

PARAMETERS REQUIRED DEMONSTRATED QRW PAGE NUMBER j Radiation 1.0E07 Gamma 5.0E07 Ganna 1 i (2)(3)(4)

Temperature 335 F (1) 300 F 1 RI 1

l Notes: (1) Based on IVC Accident Profiles, where required. Above 203 F for less R1 than one hour. Next highest maximum service temperature is 145 F. l (2) Based on Mechanical Auxiliary Building Door No. 059, and Door No. l 263, 40 year Total Integrated Normal Dose. Accident dose not J

significant.

(3) Fuel Handling Building Door Nos. 006, 007, 008 require resistance to 8.0E06 Rads Gamma based on 6 month accident condition. Normal radiation dose not significant.

(4) All other doors, except those in notes (2) and (3) above, require

resistance to less than 1.3E04 Rads Gamma Total Integrated Dose (Normal and Accident). j 1

.l' , 200 6 I . 0 PG0 07 Form No. 3 Page 1 of 1 O South Texas Project Elec. Generating Station File Number: 20061-01 Houston Lighting a Power Company File Revision: 2 R2 Date: 01/03/86 R2 4

PECHANICAL EQUIPMENT QUALIFICATION ,

REFERENCES

1. "The Prediction of Shelf Storage Life in Rubber from Accelerated Heat Aging Tests, Part 2 - Stress Relaxation Tests." D.K. Thomas and B.B.

Moore, Royal Aircraf t Establishment Technical Report No. 68016

2. Fundamentals of Nuclear Hardening of Electronic Equipment.

L.M. Ricketts 311ey Interscience 157Z

3. " Comparative Heat Resistance of Hypalon and Neoprene," K.H. Whitlock, DuPont, 50-157 0 4. "The Effect of Nuclear Radiation on Elastomeric and Plastic Components and Materials," Radiation Effects Information Center, Battelle Memorial Institute, Columbus, Ohio, AD-267 890, REIC Report No. 21, September 1, <

1961 i

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5. " Underwriters Laboratories, Inc. File E40195," dated August 15, 1973

6. Parker Seal Company, Parker 0-Ring Handbook, ORD 5700, March 1982

7. Parker Seal Company, Laboratory Report, "An Investigation into the Rad-iation Resistance of Selected Compounds," Report No. K10.063A May 24, 1973

8. " Studies Identify Problems and Strengths of Collector Seals and Sealing Compounds " Solar Engineering, August 1981

9. BEC Specification No. 3A519550036, Rev. 5, SCN 10. " Specification for R2 l Special Doors for the Houston Lighting a Power Company South Texas Pro-ject Electreic Ge,nerating Station.

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20 0 6 I . 0PG0 0 Form No. 4 Page 1 of 2 South Texas Project Elec. Generating Station File Number: 20061-01 Houston Lighting & Power Company File Revision: 1 R1 Date: ,

12/16/85 R1 MECHANICAL EQUIPMENT QUALIFICATION ENVIRONMENTAL QUALIFICATION DOORS SCHEDULE BASIS IVC 002,003,004,005 20.3 years Neoprene-Calc No. 1 R1 Appendix B r

>40 years Silastic 732 RTV & Silicone

Calc. No.1, Appendix B IVC 002,003,004, 005 19.1 years Neoprene-Calc. No. 2 Appendix B l >40 years Silastic 732 RTV - Calc No.2 Appendix B FHB 006.007,008 >40 years All Materials - Calc No. 3 Appendix B FHB 013,109,207,208 >40 years All material - Calc No. 4, Appendix B MEAB 039 >40 years All Materials - Calc No. 5 Appendix B MEAB 114*

MEAB 133 >40 years All Materials - Calc No. 7 Appendix B MEAB 107*,113*,114*,

j 115*,128*

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,200SI.0?G009 Fcrm N3. 4 Page 2 of 2 South Texas Project Elec. Generating Station File Number: 20061-01 Houston Lighting & Power Company File Revision: 1 R1 Date: 12/16/85 Al MECHANICAL EQUIPMENT QUALIFICATION ENVIRONMENTAL-QUALIFICATION 1 M i

I DOORS SCHEDULE BASIS MEA 8 263*,030*,052*, 6.4 years. Silastic 732 RTY - Calc No.9 R1 134*,135*,059* Appendix 8 40 years Neoprene & Silicone - Calc No. 9, Appendix 8 MEA 8 331*

MEA 8 119*,220*,331*,

251*,525*

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! DGB 104.105,106 > 40 years All Materials-Calc No.12,

Appendix 8 DG8 101*,102*,103*,201*

202*,203*

l ECW 001.002,003,004,005, > 40 years All Materials - Calc No.14, 006.008*,019* Appendix 8 l

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These doors rio longer require qualification.

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Form No. 5 Page 1 of 3 South Texas Project Elec. Generating Station File Number: 20061-01 Houston Lighting a Power Company File Revision: 1 R1 Date: 12/16/85 R1 MECHANICAL EQUIPMENT QUALIFICATION , ,,

QUALIFICATION REVIEW WORKSHEET Item (s): Water-Tight Doors Part(s): Gaskets

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Non-Metallic Material: Neoprene ENVIRONMENTAL PARAMETERS REQUIRED DEMONSTRATED REFERENCE Temperature:

. Environmental 335 F (1) 300 F 1 R1 Process --

Radiation:

Environmental 1.0E07 Gamma 5.0E07 Gamma 2 (2)(3)(4)

Process --

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, , 20 0 6 f.. O PG0 I I Fcrm No. 5 Page 2 of 3 South Texas Project Elec. Generating Station File Number: 20061-01 Houston Lighting & Power Company File Revision: 1 R1 Date: 12/16/85 R1 MECHANICAL EQUIPMENT QUALIFICATION QUALIFICATION REVIEW WORKSHEET l Item (s): -

Water-Tight Doors !

Part(s): Adhesive ,

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i Non-Metallic Material: Silastic 732 RTV i

ENVIRONMENTAL PARAMETERS REQUIRED DEMONSTRATED REFERENCE i I I Temperature: l Environmental 335 F (1) 284 F 5 R1

. Process --

Radiation:

Environmental 1.0E07 Gamma 1.3E06 Gamma 4 (2)(3)(4)

Process ,

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- . . g . 1.s 20061.omiiTT fernNo,s page s of 3 South Texas Project Elec. Generating Station File Number: 20061-01 Housten Lighting a Power Company File Revision: 1 Al Date: 18/18/05 ;41 MCHANICAL E@!PMENT @ALIFICATION , ,,, , ,,,,

QUALIFICAT!0M MVIEW if0RK5NEET Item (s): Water-Tight Doors

! Part(s): 0-Ring Seals l

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Non-Metallic Material Silicone l

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! . ENVIRONMENTAL PARAMETERS RE@lMD DEMONSTRATED MFEMNCE 1

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Temperatures i Environmental 335 F (1) 450 F 6 R?.

Process Radiation

Environmental 1.0E07 essum 1.0E09 easma 7 (2)(3)(4)

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APPENDIX 8

! EXPECTED LIFE CALCULATIONS I

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2006 I . OPG02 I This appendix provides the calculations and the qualification maintenance and surveillance rationale for the materials used for gaskets and seals on watertight doors manufactured by the Mosler Safe Company for use in Units 1 and 2 of the South Texas Project Electric Generating Station of Houston Lighting a Power Company.

The environmental conditions for the doors are taken from Specification l Change Notice No.10 dated 11/22/85 to Specification 3A519550036, Rev. 5 dated R1 7/3/85 as supplied to F4H by Mosler on November 26, 1985. These conditions are l presented in Appendix A of this report.

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. It has been assumed for temperature calculations that maximum normal service conditions exist 905 of the time (315,360 hours0.00417 days 0.1 hours 5.952381e-4 weeks 1.3698e-4 months of 40 years), abnormal conditions exist 105 of the time (35,040 hours4.62963e-4 days 0.0111 hours 6.613757e-5 weeks 1.522e-5 months of 40 years) and accident l conditions exist for 30 days (720 hours0.00833 days 0.2 hours 0.00119 weeks 2.7396e-4 months ). When only abnormal or normal service conditions are designated, these conditions are assumed to exist for 350,400 hours0.00463 days 0.111 hours 6.613757e-4 weeks 1.522e-4 months (40 years).

The Arrhenius properties used for the calculations presented herein are Ma terial Slope Intercept Reference Neoprene 9843 - 18.0 3 Silastic 732 RTV 9000 - 11.5 5 Silicone 11541 - 21.9 8 O

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.. 20 0 61. 0 PG0 2 2

/ CALCULATION 1 Doors'- IVC 002, 003, 004, 005; Watertight Rooms 001, 002, 003, 004.

Environmental Conditions - 40 years plus Accident 2.0E02 Rads Gamma 129 F (327.1K) for 350,400 hours0.00463 days 0.111 hours 6.613757e-4 weeks 1.522e-4 months R1 See Next Page for calculations.

The silastic and silicone msket and seal materials for these doors are quali-fled for 40 years of norma , abnormal and accident service as defined above.

The neoprene gasket and seals material for these doors is qualified for:

178.388 hours0.00449 days 0.108 hours 6.415344e-4 weeks 1.47634e-4 months = 20.3 years of service 0129 F R1 Q

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i CALCULATION NO. 1 NEOPRENE: i LIFE 0129F=EXP((9443)*(1/327.1)-14.0)=

174347.7 NOURS = 20.3 YEARS SILASTIC 732 RTV! .

LIFE 0129F=EXP((9000)*(1/327.1)-11.5)=

9016079 HOURS >> 40 YEARS SILICONE:

LIFIW129F=EXP((11541)*(1/327.1)-21.9)=

644740.3 HOURS >> 40 YEARS t

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CALCULATION 2 Doors - IVC 002, 003, 004, 005; Aux Feedwater Pump Cubicles,

, Rooms 005, 006, 007, 008; Platforms, E1. 21'2",

Rooms 101, 102, 103, 104.

Environmental Conditions - 40 years plus Accident 1.31E04 Rads Gamma 335 F (441.SK) for 2 hours2.314815e-5 days 5.555556e-4 hours 3.306878e-6 weeks 7.61e-7 months R1 203 F (368.2K) for 166 hours0.00192 days 0.0461 hours 2.744709e-4 weeks 6.3163e-5 months 129 F ($27.1K) for 552 hours0.00639 days 0.153 hours 9.126984e-4 weeks 2.10036e-4 months .

129 F (327.1K) for 350,400 hours0.00463 days 0.111 hours 6.613757e-4 weeks 1.522e-4 months See Next Page for calculations.

The silastic and silicone gasket and seal materials for these doors are qualified for 40 years of normal, abnormal and accident service as defined above.

The neoprene gasket material for those doors is qualified for:

167,489 hours0.00566 days 0.136 hours 8.085317e-4 weeks 1.860645e-4 months = 19.1 years 9 129 F Normal a Abnormal Service plus Accident 4

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. 20061.0PG025 !

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CALCULATION NO. 2 NEOPRENE:

LIFES335F=EXP((9443)*(1/441.5)-18.0)=

' 73.29196 RESIDUAL LIFES335F=73-2=

71 LIFES203F=71*EXP((-9443)=((1/441.5)-(1/368.2)))=

6004.815 RESIDUAL LIFES203F=6009-166=

5443 LIFES129F=5443*EXP(C-9443)=((1/368.2)-(1/327.1)))=

164040.6 RESIDUAL LIFES129F=164041-552=

167449 HOURS = 19.1 YEARS SILASTIC 732 RTV LIFES335F=EXP((9000)*(1/441.5)-11.5)=

7223.171 .

RESIDUAL LIFE 8335=7223-2=

7221 LIFES203F=7221*EXP((-9000)*((1/441.5)-(1/368.2)))=

417474 HOURS > 40 YEARS 0 SILICONE:

LIFES335F=EXP((11541)*(1/441.5)-21.9)=

69.43777 RESIDUAL LIFE 8335F=69-2=

67 LIFES203F=67eEXP((-11541)=((1/441.5)-(1/364.2)))=

12193.24 RESIDUAL LIFES203=12193-166=

12027 LIFES129F=12027eEXP((-11541)=((1/364.2)-(1/327.1)))=

617429.1 RESIDUAL LIFE 8129F=617429-552=

616477 HOURS > 40 YEARS e

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CALCULATION 3 Doors - FH8 006, 007, 008; ECCS Cubicles, Rooms 004, 005, 006 i fH8 006, 007, 008; Recirculation Valve Rooms 007, 008, 009.

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Environmental Conditions - 40 years plus Accident i 8.0E06 (max) Rads Gamma 120 F (322.1K) for 720 hours0.00833 days 0.2 hours 0.00119 weeks 2.7396e-4 months 104 F (313.2K) for 350,400 hours0.00463 days 0.111 hours 6.613757e-4 weeks 1.522e-4 months R1 1 ,

See Next Page for calculations.

The gasket and seal materials for these doors are qualified for 40 years of j

normal, abnormal and accident service as defined above.

! Although the radiation threshold damage level for Silastic 732 RTV Adhesive is i only 1.3E06 Rads Genum, this adhesive is not required when the door is 1; performing its sealing function. Since the normal and abnormal service radiation dose is not significant the Silastic 732 RTV will hold the gasket in

! place prior to an accident so the door can be positioned to perform its sealing function.

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.. 20 0 6 I . 0PG027

! CALCULATION NO. 3

R1 NEOPRENE:

LIFES120F=EXPC(9443)=(1/322.1)-18.0)=

244597 RESIDUAL LIFE 0120F=284597-720=

' 243477 LIFES115F=283877eEXP(C-9443)=((A/322.1)-(1/319.3)))=

371118 NOURS > 40 YEARS SILASTIC 732 RTV:

LIFE 0120F=EXP((9000)=(1/322.1)-11.5)=

4 1.342004E*07 NOURS >> 40 YEARS '

i SILICONE: ,

LIFES120F=EXP((11541)=(1/322.1)-21.9)=

1121446 NOURS >> 40 YEARS

These calculations are for conditions more severe R1 than those on the preceeding page.

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2 0 0 6 I . 0 PG0 2 8 CALCULATION 4 Doors - FHB 013; Liquid Waste Pump Room 001A R1 FHB 109; Corridor, Room 108 FH8 207, 208; Spent Fuel Pump Rooms 206, 207.

I Environmental Conditions - 40 years plus Accident 6.1E03 (max) Rads Gamma 120 F (322.1X) fpr 720 hours0.00833 days 0.2 hours 0.00119 weeks 2.7396e-4 months 124 F (324.3K) for 35,040 hours4.62963e-4 days 0.0111 hours 6.613757e-5 weeks 1.522e-5 months 4

104 F (313.2X) for 315,360 hours0.00417 days 0.1 hours 5.952381e-4 weeks 1.3698e-4 months See Next Page for calculations.

The gasket, and seal materials for these doors are qualified for 40 years of - -

, normal, abnormal and accident service as defined above.

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---nn-,., ,., , - - - , , - , , - m.-_ _ . , .m-,

-- . _ _ - - , . -_ .,.-- ..,e.. , , ,,en,_

.. ~20061.0PG029 O !

l CALCULATION NO. 4 .

NEOPRENE:

LIFIS120F=EXP((9843)*(1/322.1)-18.0)=

244597 RESIDUAL LIFEG120F=284597-720=

243477 LIFES124F=283477eEXP((-9443)=C(1/322.1)-(1/324.3)))=

230727.7 RESIDUAL LIFEG124F=230728-35040=

195688 LIFEG104F=195688aEXP((-9843)=((1/324.3)-(1/313.2)))=

573750.3 HOURS >> 40 YEAR 5 SILASTIC 732 RTV:

LIFEG124F=EXP((9000)=C1/324.3)-11.5)=

1.143377E+07 HOUR 5 >> 40 YEAR 5 SILICONE:

LIFES124F=EXP((11541)=(1/324.3)-21.9)=

479774.8 HOURS >> 40 YEARS i

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2 0 0 6 I . 0 PG0 3 0 CALCULATION 5 Door - MEAB 039; ECW Sump Room 017 Environ $ ental Conditions - 40 years plus accident 1.13E03 Rads Gamma 125 F (324.9K) for 720 hours0.00833 days 0.2 hours 0.00119 weeks 2.7396e-4 months 109 F (316.0K) for 35,040 hours4.62963e-4 days 0.0111 hours 6.613757e-5 weeks 1.522e-5 months R1 104 F (313.2K) for 315,360 hours0.00417 days 0.1 hours 5.952381e-4 weeks 1.3698e-4 months See Next Page for calculations.

The gasket and seal materials for these doors are qualified for 40 years of R1 normal, abnormal and accident service as defined above.

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2 0 0 61. 0 PG0 31 l l

CALCULATION NO. 5* R1 NEOPRENE:

LIFES125F=EXPCC9843)=C1/324.9)-18.0)=

218704.4 RESIDUAL LIFE 0125F=218704-720=

217944 LIFES120F=217984=EXP((-9843)=((1/324.9)-(1/322.1)))=

283659.9 RESIDUAL LIFE 0120F=283660-35040=

248620 LIFES104F=248620=EXP((-9843)=CC1/322.1)-(1/313.2)))=

592467.3 HOURS > 40 YEARS SILASTIC 732 RTV:

LIFES125F=EXPC(9000)=(1/324.9)-11.5)=

1.086255E+07 HOURS >> 40 YEARS SILICONE:

LIFEG125F=EXPCC11541)=(1/324.9)-21.9)=

823812.5 HOURS >> 40 YEARS

These calculations are for conditions more severe than those R1 on the preceeding page. l O

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._ __ . - . = . . - - . . . - .

2006I.0PG05

?

CALCULATION 6 Door - MEAB 114; Corridor Room 067C Environmental Conditions - None specified. R1 l

See Next Page for calculations. i This door no longer requires qualification .

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. . 200 6 I . 0PG0 3 3 9

CALCULATION NO. 6 O NONE REQUIRED R1 4

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2 0 0 61,0 PG0 3 L Cf.LCULATION 7 Docr - MEAB 133; Boric Acid Tank Room 076 Environmental Conditions - 40 years plus Accident 2.1E03 Rads Gamma 140 F (333.2K) for 720 hours0.00833 days 0.2 hours 0.00119 weeks 2.7396e-4 months R1 104 F (313.2K) for 350,400 hours0.00463 days 0.111 hours 6.613757e-4 weeks 1.522e-4 months l See Next Page for calculations.

The gasket and seal materials for this door are qualified for 40 years of normal, abnormal and accident service as defined above.

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2006I.OPG035 CALCULATION NO. 7* . R1 i NEOPRENE: l LIFE 0140F=EXP((9843)*(1/333.2)-18.0)= l 102828 RESIDUAL LIFE 0140F=102828-720=

102108 LIFE 0120F=102108eEXP((-9843)*((1/333.2)-(1/322.1)))=

282604.4 RESIDUAL LIFE 0120F=282604-35040=

247564 LIFE 0104F=247564eEXP((-9843)+((1/322.1)-(1/313.2)))=

589950.8 HOURS > 40 YEARS SILASTIC 732 RTV: '

i LIFE 0140F=EXP((9000)*(1/333.2)-11.5)= .

5448235 HOURS >> 40 YEARS SILICONE:

LIFE 0140F=EXP((11541)+(1/333.2)-21.9)=

340051.3 RESIDUAL LIFE 0140F=340051-720=

339331 LIFE 0104F=339331*EXP((-11541)*((1/333.2)-(1/322.1)))=

1119469 HOURS >> 40 YEARS

These calculations are for conditions more severe than those Al on the preceeding page. l O 9 es e

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2 0 0 61. 0 PG0 3 6 CALCULATION 8 Doors - MEAB 107, 113, 114, 115, 128; Cooling Water Heat Exchanger Room 106 Environmental Conditions - None Specified R1 See Next Page for calculations.

These doors no longer require qualification.

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- - .-...__. = .-....-_ ._ - --, -..---- -... - -. - --__ ---_- .------ __ ..-. ... .- . --- ,-- .-

I 2006 I . 0PG037 6 CALCUATION NO. 8 ;;1 ,

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i NONE REQUIRED 9

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2 0 0 6 I . 0 PG0 3 8 CALCULATION 9 -

Doors - MEAB 263; Volume Control Tank Room 233

,(MEA 8 030, 052, 134, 135; Valve Rooms 022, 023, 077, 078)* R1 MEAB 059; LWPS Floor Drain Tank, Room 071 Environmental Conditions - 40 years plus Accident 1.0E07 Rads Gamma 125 F (324.9K) for 720 hours0.00833 days 0.2 hours 0.00119 weeks 2.7396e-4 months ;

145 F (336.0K) for 35,040 hours4.62963e-4 days 0.0111 hours 6.613757e-5 weeks 1.522e-5 months !

104 F (313.2K) for 315,360 Sours '

See Next Page for calculations.

The silastic material for these doors is qualified.for 40 years for normal, abnormal and accident service as defined above. Although the radiation threshold damage level for the Silastic 732 RTV Adhesive is only 1.3E06, this adhesive is not required when the door is performing its sealing function.

Routine maintenance and surveillance to determine that the door gasket is in place will assure its availability to perform its sealing function when required. This surveillance should take place at intervals not to exceed:

(1.6E06/1.0E07)40 = 6.4 years l

The neoprene and silicone materials for these doors are qualified for 40 R1 years of normal, abnorum1, and accident service as defined above.

These doors no longer require qualification. l 1b

2 0 0 61. 0 PS 0 3 CALCULATION NO. 9 NEOPRENE:

LIFE 0125F=EXP((9843)=(1/324.9)-18.0)=

218704.4 RESIDUAL LIFE 0125F=218704-720=

217984 LIFES145F=217984=EXPCC-9843)=C(1/324.9)-(1/336.0)))=

, 80125.04 RESIDUAL LIFES145F=80125-35040=

45085 LIFES104F=45085=EXPC(-9843)=CC1/336.0)-(1/313.2)))=

380356 HOURS > 40 YEARS

SILASTIC 732 RTV:

LIFEG125F=EXPC(9000)=(1/324.9)-11.5)=

1.086255E+07 RESIDUAL LIFE 0125F=1.086255E+07-720=

1.OS6183E+07 LIFES145F=1.086183E+07=EXPCC-9000)=CC1/324.9)-(1/336.0)))=

4349833 HOURS >> 40 YEARS SILICONE:

LIFE 0125F=EXP((11541)=C1/324.9)-21.9)=

0 823812.5 RESIDUAL LIFEG125F=823812-720=

823092 LIFEG145F=823092=EXP((-11541)=((1/324.9)-(1/336.0)))=

254571.7 RESIDUAL LIFEG145F=254572-35040=

219532 LIFES104F=219532=EXP(C-11541)=CC1/336.0)-(1/313.2)))=

2675629 HOURS >> 40 YEARS t

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2006I.OPG040 O CALCULATION 10 i l

Door - MEAB 331; Corridor Rooms 324A, 3248

Environmental Conditions - None specified R1 l l

See Next Page for calculations.

This door no longer requires qualification.

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A a 2006I.OPG04 O CALCULATION NO. 10 R1 NONE REQUIRED.

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2006l.0PG042 C CALCULATION 11 Doors - MEA 8 119, 220, 331, 251, 525; Exterior Doors g3 lp Environmental Conditions - None Specified See Next Page for calculations.

These doors no longer required qualificaition.

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2006l.0PG043 O

CALCULATION NO. 11 R1 None Required 9

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.. 2006l,orgogg CALCULATION 12 l

Doors DGB 104, 105, 106; Diesel Oil Storage Rooms 107, 108, 109 Environmental Conditions - 40 years plus Accident 2.0E02 Rads Gamma 120 F (322.1K) for 720 hours0.00833 days 0.2 hours 0.00119 weeks 2.7396e-4 months 113 F (318.2K) for 35,040 hours4.62963e-4 days 0.0111 hours 6.613757e-5 weeks 1.522e-5 months F1

.104 F (313.2K) for 315,360 hours0.00417 days 0.1 hours 5.952381e-4 weeks 1.3698e-4 months See Next Page for calculations.

The gasket and seal materials for these doors are qualified for 40 years of normal, abnormal and accident service as defined above.

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20 06 I . 0?G0 4 5 I l

CALCULATION NO. 12

R1 NEOPRENE:

See Calculation No. 9 R1

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SILASTIC 732 RTV:

LIFE 0120F=EXP((9000)e(1/322.1)-11.5)=

1.342OO4E+07 RESIDUAL LZFE0120F=1.342OO4E+07-720=

1.341932E+07 LIFE 0150F=1.341932E+07eEXP((-9000)*((1/322.1)-(1/338.8)))=

3446096 NOURS >> 40 YEARS SILICONE:

LIFE 0120F=EXP((11541).(1/322.1)-21.9)=

,. 1121846 RESIDUAL LIFE 0120F=1121846-720=

l 1121126 LIFE 0150F=1121125eEXP((-11541)*((1/322.1)-(1/338.S)))=

191703.6 RESIDUAL LIFE 0150F=191704-35040=

156664

' LIFE 0104F=156664eEXP((-11541)+((1/338.S)-(1/313.2)))=

2536177 NOURS >> 40 YEARS .

These calculations are for conditions more severe than those on R1 the proceeding page. R1 i .

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2 0 0 61,0 PG 0 4 6 CALCULATION 13 l Doors - 0GB 101, 102, 103, 201, 202, 203; General Areas Environmental Conditions - None Specified R1 See Next Page for calculations.

These doors no longer required qualification.

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- - 2006I.0PG04 CALCULATION NO. 13 R1 None Required O

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20 0 61. 0 PG0 4 8 4

l CALCULATION 14 Doors - ECW 001, 002, 003, 004, 005, 006, 008*, 019*; R1 Pump Rooms 101, 102, 103, 104, 105, 106, 107, 112.

Environmental Conditions - 40 years plus Accident 2.0E02 Rads Gamma 104 F (313.2K) for 351,120 hours0.00139 days 0.0333 hours 1.984127e-4 weeks 4.566e-5 months See Next Page for calculations.

The gasket and seal materials for these doors are qualified for 40' years for normal, abnormal and accident service as defined above.

These doors no longer require qualificaiton. R1 l0 I

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2 0 0 61. 0 PG0 4 9 i

CALCULATION NO. 14 4 NEOPRENE:

4 LIFE 0104F=EXP((9443)*(1/313.2)-la.O)=

878201.8 HOURS >> 40 YEARS SILASTIC 732 RTV:

LIFE 0104F=EXP((9000)*(1/313.2)-11.5)=

3.057305E+07 HOURS >> 40 YEARS

SILICONE:

LIFE 0104F=EXP((11541)*(1/313.2)-21.9)=

31'05407 HOURS >> 40 YEARS i

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_ 2 ._ _ A m n.,_-. u m ma.---am. -_----- . . .____ --__ _m-- a an.__- w. y -a- _ _.c_am- --.__a._m.

200 61. 0 PG0 5 0 e

e 4

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APPENDIX C

QUALIFICATION PROCEDURE O

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ML20206M358

Text

Conclusion:

SUMMARY

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