ML20203N193

Final Deficiency Repts 84-05 & 84-15 Re Inconsistencies in Documentation of Gk Newberg Structural Steel Installations & Welding Program,Respectively.Initially Reported on 840417. Installation Travelers Reviewed.Deficiencies Resolved

ML20203N193
Person / Time
Site:	Braidwood
Issue date:	09/16/1986
From:	Miosi A COMMONWEALTH EDISON CO.
To:	James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
84-05, 84-15, 84-5, NUDOCS 8609230195
Download: ML20203N193 (2)

Text

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. CONHnORWGelth Edloon

_ _ _ - - . One Fwst Nabonel Plaza, CNeago, IEnois

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/ Address Reply to: Post Omco Box 767 CNca00. IEnois 60690 - 0767 Septcmber 16, 1986 Mr. James G. Keppler Regional Administrator Region III U.S. Nuclear Regulatory Commission 799 Roosevelt Road Glen Ellyn, IL 60137

Subject:

Braidwood Station Units 1 and 2 10 CFR 50.55(e) No. 84-05 Final Report G.K. Newberg Inconslstencies in the Documentation of Structural Steel Installations and 10 CFR 50.55(e) No. 84-15 Final Report G.K. Newberg Welding Program Deficiencies NRC Docket Nos. 50-456 and 50-457 Referepees: (a) E.D. Swartz letter to J.G. Keppler dated April 17, 1984 (b) D.H. Smith letter to J.G. Keppler dated October 24, 1984 (c) D.H. Smith letter to J.G. Keppler dated March 6, 1985 (d) D.H. Smith letter to J.G. Keppler dated September 10, 1984 i

(e) D.H. Smith letter to J.G. Keppler dated October 22, 1984 (f) D.H. Smith letter to J.G. Keppler dated March 6, 1985 (g) A.D. Miosi letter to J.G. Keppler dated May 3, 1985

Dear Mr. Keppler:

l References (a) through (f) provided information relative to the

! resolution of two previously reported 50.55(e) reports. Deficiencies in the I G.K. Newberg (GKN) Welding program are documented in 50.55(e) Report 84-15 and inconsistencies found in certain document.ation of structural steel installed by G.K. Newberg are documented in 50.55(e) Report 84-05. Since the corrective action identified for both deficiencies included a review of Structural Steel Installation Traveler (SSIT) packages, reference (g) stated that future reports would address the status of both deficiencies. The purpose of this letter is to inform you that this review is now complete for both concerns and this is considered to be a final report.

8609230195 860916 SEP 1g g i E

PDR ADOCK 05000456 l S , PDR

In order to address the conditions identified in the 50.55(e) report.

84-15, which involve deficiencies in the Flux Core Arc Welding and Shield Metal Arc Welding documentation packages, Cosunonwealth Edison (CECO) reviewed the affected packages to determine the scope of the problem and evaluate Whether the documentation deficiencies indicated the existence of underlying hardware problems. This CECO /GKN engineering evaluation determined the concerns were limited to documentation only. The other 50.55(e) report, 84-05, also identified inconsistencies in the SSIT documentation.

To provide a more comprehensive review of the documentation deficiencies identified, Ceco directed GKN to perform a final document review program. The program consisted of developing specific and generic procedures for documentation review. GKN developed generic procedures QCP Section 29 and 29-1 for this purpose. These procedures defined the methods, responsibilities and controls for the completion, receipt, review, filing, storage, maintenance and retrieval of quality-related records. GKN developed specific procedure 29-1-1 for the review of SSIT packages. This procedure provided specific checklists that gave a uniform basis for verifying the completeness and correctness of SSIT packages.

The SSIT Final Document Review identified a total population of approximately (7800) SSIT Travelers which required a review. This review is now complete. All identified documentation deficiencies concerning the SSIT Traveler packages have been resolved. Should any SSITs be initiated by GKN Engineering in the future, the current ongoing and approved document review program will assure that all SSIT's will be reviewed and that any deficiencies identified will be resolved.

Please address any questions that you or your staff may have concerning this matter to this office.

Very truly yours, k

Anthony D. Miosi Nuclear Licensing Administrator ADM/ pay ec: NRC Resident Inspector - Braidwood 2064K