ML20199G569

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Rev 4 to AP-604, Waterbox Tube Failure
ML20199G569
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 01/12/1999
From:
FLORIDA POWER CORP.
To:
Shared Package
ML20199G556 List:
References
AP-604, NUDOCS 9901220329
Download: ML20199G569 (25)


Text

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REV 04 (MC)

AP-604

O WATERB0X TUBE FAILURE 4

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1.0 ENTRY CONDITIONS I

IE in Mode 1 through 4

. AND cation conductivity at CDP discharge (CE-2. CE-3) is verified to be

> 10 pmho/cm.

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j THEN use this procedure.

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1 2.0 IMMEDIATE ACTIONS o

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NOTE There are no immediate actions for this procedure.

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Approved by MNP0

[v[Mho-Date k/J/N O'.

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AP-604-PAGE 1 of 25 WTF 9901220329 990113 PDR ADOCK 05000302 J

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e AP-604 REV 04 (MC)

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1 3.0 FOLLOW-UP ACTIONS

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ACTIONS DETAILS v

3.1 Notify Chemistry.

  • Notify Chemistry to perform the following:

Determine affected CWP.

Notify Control Room if Condensate Demin outlet (CE-5) cation conductivity is

>1 mho/cm.

3.2 Notify personnel of plant STA conditions.

Plant Operators NSM (evalcate plant conditions for entry into the Emergency Plan) o L)

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3.3 Isolate condensate

  • Notify SP0 to fail closed CDV-88 rejection flow to CDT-1

" Condensate Reject to CDT-1" (95 ft TB behind Atmospheric Drain Tank).

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l 3.0 FOLLOW UP ACTIONS (CONT *D)

ACTIONS DETAILS t

3.4 Verify Condensate Demins

  • Notify SPO to verify the following are not bypassed.

are closed (95 ft TB CXCP-1 Panel):

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CXV-5F " SYSTEM BYPASS VALVE B1" CXV-12F " SYSTEM BYPASS VALVE B2" J_FCondensateDeminsare E CXV-5F " SYSTEM BYPASS VALVE by)assed.

B1" is NOT closed.

THEN notify SP0 to attempt THEN notify the SP0 to perform j

to close all Condensate the following in order (95 ft TB 3

Demin bypass valves.

CXCP-1 Panel):

Adjust CX-15-DPI " SYSTEM D/P "B1"" knob until " LOADING BIAS" is "15" Depress " SYSTEM HI D/P ALARM CXV-5F BYPASS VALVE B1" l

" RESET" push button.

Adjust CX-15-DPI " SYSTEM D/P "B1"" knob until " LOADING BIAS" is "3" i

E CXV-12F " SYSTEM BYPASS VALVE B2" is NOT closed.

THEN notify the SP0 to perform the following in order (95 ft TB i

CXCP-1 Panel):

Adjust CX-16-DPI " SYSTEM D/P "B2"" knob until "VLV POS" i

is "15" j

Dehress"SYSTEMHID/PALARM CX -12F BYPASS VALVE B2"

" RESET" push button.

Adjust CX-16-DPI " SYSTEM D/P "B2"" knob until "VLV POS" is "3" O

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i 3.0 FOLLOW UP ACTIONS (CONT'D)

AC110NS DETAILS 3.5 Notify SP0 to ensure 1

Obtain most efficient Condensate proper Condensate Demins Demin alignment from Chemistry.

are in service.

2 Ensure proper number of condensate demins are in service for power level.

3.6 E at any time. Condensate _

1 Stop affected CWP:

Demin outlet (CE-5) cation conductivity is

>1 mho/cm.

CWP-1A THEN stop affected CWP and j

GO TO Step 3.12 in this CWD-1B procedure.

CWP-1C CWP-1D 2

GO TO Step 3.12 in this procedure.

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I 3.7 E power reduction is

  • CONCURRENTLY PERFORM AP-510. Rapid required.

Power Reduction, beginning with Step THEN start a rapid power 31 reduction at > 5%/ min.

See Table 1 i

3.8 E tube leak is in WHEN Rx power is < 45%.

hotwell with one inservice THEN tri) Turbine and waterbox.

CONCURRE RLY PERFORM AP-660.

i AND Turbine is operating.

Turbine Trip, beginning with THEN reduce Rx power < 45%

Step 2.1-and trip Turbine.

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Applicable carry-over steps:

i 3.6 IE Condensate Demin outlet cation conductivity is > 1 pmho/cm.

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1 3.0 FOLLOW-UP ACTIONS (CONT *DJ ACTIONS DETAILS 3.9

.lF at any time, affected 1

Ensure Rx power and Turbine are CWP can be stopped, operating within CWP operation THEN stop affected CWP.

guidelines.

See Table 1 2 Stop affected CWP:

CWP-1A CWP-1B CWP-1C CWP-1D 3 Notify SPO to close waterbox vacuum isolation valve for affected CWP:

ARV-47 "A Waterbox Vacuum Outlet

(--

Iso" (119 ft TB north of A Waterbox)

ARV J6 "B Waterbox Vacuum Outlet Iso" (119 ft TB rerth of B Waterbcx)

ARV-45 "C Waterbox Vacuum Outlet Iso" (119 ft TB north of C Waterbox)

ARV-44 "D Waterbox Vacuum Outlet Iso" (119 ft TB north of D Waterbox) 4 Notify Chemistry of CWP shutdown.

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Applicable carry-over steps:

3.6 E Condensate Demin outlet cation conductivity is > 1 pmho/cm.

h 3.9 E affected CWP can be stopped. THEN stop affected CWP.

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3.0 FOLLOW-UP ACTIONS (CONT'D)

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ACTIONS DETAILS

\\J E'?iE 0)ening waterbox vacuum breakers can potentially create a vacuum leak w1en CWP is stopped.

3.10 if at any time, affecte..

CWP is stopped.

ARV-57 THEN open associated CWP-1A waterbox vacuum breaker 4

ARV-56 valves.

ARV-55 CWP-1B ARV-54 ARV-53 CWP-1C ARV-52 ARV-51 CWP-1D i

ARV-50 i

3.11 WHEN all of the following conditions exist for affected CWP:

CWP is stopped Waterbox vacuum isolation valve is closed i

Waterbox vacuum breaker valves are open THEN GO TO OP-204. Power Operations. Section 4.3.

100% To 20% Power Decrease.

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3.0 FOLLOW-UP ACTIONS (CONT *D) llll ACTIONS DETAILS STATUS Condensate Demin outlet (CE 5) cation conductivity is > 1 mho/cm.

3.12 IE Rx is NOT trioped.

THEN manually trip Rx and CONCURRENTLY PERFORM E0P-02. Vital System Status Verification, beginning with Step 2.1 3.13 Initiate EFIC.

1 Depress "EFW INIT *TE" push buttons on EFIC channels A and B.

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2 Ensure at least one EFWP

-ts EFP-1 EFP-2 3

Ensure level in available OTSGs is at or trending toward required level.

[ Rule 3. EFW Control]

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3.0 FOLLOW UP ACTIONS (CONT *D)

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ACTIONS DETAILS 3.14 Initiate MFLI for both 1 Depress " MAIN FEED ISOLATION" OTSGs.

pushbuttons on EFIC Channels A and B for both OTSGs.

2 Select MBV to " MAN" and select FW isolation valves to "CLOSE" for both OTSGs:

FW Valve A OTSG B OTSG LLBV FWV-31 FWV-32 MBV toggle

" MAN"

' MAN" MBV FWV-30 FWV-29 SUBV FWV-36 FWV-33 Cro -Tie FWV-28 FWV-28 L.

Suution FWV-14 FWV-15

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3 Ensure both MFWPs are tripped:

A OTSG B OTSG FWP-2A FWP-2B i

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3.0 FOLLOW-UP ACTIONS (CONT'D) lllg ACTIONS DETAILS 3.15 ___ Stop both MFWBPs.

1 Start both MFWBP aux oil pumps:

FWP-6A FWP-6B 2 Stop both MFWBPs:

FWP-1A FWP-1B 3.16 Isolate waterbox vacuum 1 Notify SPO to close waterbox vacuum for affected CWP.

isolation valve for affected CWP:

ARV-47 "A Waterbox Vacuum Outlet Iso" (119 ft TB north of A Waterbox)

' '3 ARV-46 "B Waterbox Vacuum Outlet J

lso" (119 ft TB north of B

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Waterbox)

ARV-45 "C Waterbox Vacuum Outlet Iso" (119 ft TB north of C Waterbox)

ARV-44 "D Waterbox Vacuum Outlet Iso" (119 ft TB north of D Waterbox) 2 Notify Chemistry of CWP shutdown.

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3.0 FOLLOW-UP ACTIONS (CONT'D) m 7

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ACTIONS

_ DETAILS 3.17 Open affected waterbox vacuum breaker valves.

ARV-57 CWP-1A ARV-56 ARV-55 CWP-1B ARV-54 ARV-53 CWP-1C ARV-52 ARV-51 CWP-1D ARV-50 3.18 IE at any time. EFT-2 Unlock and open CDV-103 "CDT-1

+

- ~ ~.

level is s; 8.5 ft.

to EFP Suction" (119 ft Berm by

)

THEN notify SP0 to CDT-1).

cross-tie CDT-1 and EFT-2 Ensure CDV-290 "CDT-1 to EFP Suction" is open (119 ft Berm in covered valve box by FST-1A).

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Applicable carry-over steps:

3.18 IF EFT-2 level is s 8.5 ft THEN cross-tie CDT-1 and EFT-2.

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3.0 FOLLOW UP ACTIONS (CONT'D)

ACTIONS DETAILS 3.19 IE at any time, makeup to 1

Ensure CDV-102 "CDT-1 Lower Iso" CDT-1 is required, is closed (119 ft Berm by CDT-THEN notify SP0 to makeup 1).

to CDT-1 2

Ensure CDV-236 "CDT-1 Upper Iso" is open (119 ft Berm by CDT-1).

3 Isolate Condenser vacuum from DW loads downstream of DWV-346:

Close CDV-149 "DW Makeup to Hotwell Control Bypass" (95 ft TB by C inlet waterbox).

Close CDV-147 "DW Makeup to Hotwell Control Inlet Iso" (95 ft TB by C inlet waterbox).

4 Select DWV-346 "TB DW Header Iso" control switch to "CLOSE" (95 ft TB Demin Water Panel).

(3 5

Open DWV-377 "DWV-346 Bypass" V

(95 ft TB southwest stairwell) until pressure equalizes around DWV-346 6

Select DWV-346 "TB DW Header Iso" control switch to "0 PEN" and verify DWV-346 opens (95 ft TB Demin Water Panel).

7 Open CDV-147 "DW Makeup to Hotwell Control Inlet Iso" (95 ft TB by C inlet waterbox).

8 Close DWV-377 "DWV-346 Bypass" (95 ft TB southwest stairwell).

9 Select DWV-346 "TB DW Header I.so" control switch to "AUT0" (95 ft TB Demin Water Panel).

10 Throttle open CDV-112 "DW Makeup to CDT-1" (95 ft TB by MFWBPs).

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1 Applicable carry-over steps:

3.18 E EFT-2 level is s 8.5 ft. THEN cross-tie CDT-1 and EFT-2.

g 3.19 E makeup to CDT-1 is required. THEN makeup to CDT-1..

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3.0 FOLLOW UP ACTIONS (CONT'D)

ACTIONS DETAILS 3.20 Stop any hotwell fills.

  • Notify SP0 to perform the following:

i Fail closed CDV-87 "CDT-1 Makeup i

to Hotwell" (95 ft TB by C inlet waterbox)

Fail closed CDV-113 "DW Makeup i

to Hotwell' Control" (95 ft TB by C inlet waterbox)

Close CDV-149 "DW Makeup to

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Hotwell Control Bypass" (95 ft TB by C inlet waterbox) 1 3.21 Notify Chemistry to make preparations for-continuous condensate release.

3.22 EXIT this procedure.

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i CWP Combination 1

Power Level From 4 to 3 CWPs

<85%

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Table 1:

From 3 to 2 CWPs

<60%

CWP Operation (one in each hotwell)

Guidelines From 3 to 2 CWPs

<45%

(both in same hotwell)

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