ML20199G569

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Rev 4 to AP-604, Waterbox Tube Failure
ML20199G569
Person / Time
Site: Crystal River Duke Energy icon.png
Issue date: 01/12/1999
From:
FLORIDA POWER CORP.
To:
Shared Package
ML20199G556 List:
References
AP-604, NUDOCS 9901220329
Download: ML20199G569 (25)


Text

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REV 04 (MC) AP-604

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4 WATERB0X TUBE FAILURE $

i l~ 1.0 ENTRY CONDITIONS I IE in Mode 1 through 4

. AND cation conductivity at CDP discharge (CE-2. CE-3) is verified to be
> 10 pmho/cm. j i
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j THEN use this procedure. t i ,

1 o 2.0 IMMEDIATE ACTIONS  !

) NOTE  !

! There are no immediate actions for this procedure.  !

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Approved by MNP0 [v[Mho-Date k/J/N / /

" (~ SIGNATURE ON FILE)

AP-604- PAGE 1 of 25 WTF 9901220329 990113 PDR ADOCK 05000302 J

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e AP-604 REV 04 (MC) PAGE 2 of 25 WTF

1 3.0 FOLLOW-UP ACTIONS

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v ACTIONS DETAILS 3.1 Notify Chemistry.

  • Notify Chemistry to perform the following:

Determine affected CWP.

Notify Control Room if Condensate Demin outlet (CE-5) cation conductivity is .,

>1 mho/cm.

3.2 Notify personnel of plant

  • STA conditions.
  • Plant Operators
  • NSM (evalcate plant conditions for entry into the Emergency Plan) o L) ~'

3.3 Isolate condensate

  • Notify SP0 to fail closed CDV-88 rejection flow to CDT-1 " Condensate Reject to CDT-1" (95 ft TB behind Atmospheric Drain Tank).

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. i e l 3.0 FOLLOW UP ACTIONS (CONT *D)  !

ACTIONS DETAILS t

3.4 Verify Condensate Demins

  • Notify SPO to verify the following are not bypassed.  !

are closed (95 ft TB CXCP-1 Panel): i i

CXV-5F " SYSTEM BYPASS VALVE B1" CXV-12F " SYSTEM BYPASS VALVE B2" J_FCondensateDeminsare

  • E CXV-5F " SYSTEM BYPASS VALVE by)assed. B1" is NOT closed.

THEN notify SP0 to attempt THEN notify the SP0 to perform j to close all Condensate the following in order (95 ft TB Demin bypass valves. CXCP-1 Panel):

3 Adjust CX-15-DPI " SYSTEM D/P  !

"B1"" knob until " LOADING BIAS" is "15" Depress " SYSTEM HI D/P ALARM CXV-5F BYPASS VALVE B1" l

" RESET" push button.

Adjust CX-15-DPI " SYSTEM D/P !

"B1"" knob until " LOADING  !

BIAS" is "3" i E CXV-12F " SYSTEM BYPASS VALVE B2" is NOT closed.  !

THEN notify the SP0 to perform the following in order (95 ft TB i CXCP-1 Panel):  :

Adjust CX-16-DPI " SYSTEM D/P "B2"" knob until "VLV POS" i is "15" j Dehress"SYSTEMHID/PALARM CX -12F BYPASS VALVE B2"

" RESET" push button.

Adjust CX-16-DPI " SYSTEM D/P "B2"" knob until "VLV POS" is "3" O

AP-604 REV 04 (MC) PAGE 5 of 25 WTF

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AP-604 REV 04 (MC) PAGE 6 of 25 WTF

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3.0 FOLLOW UP ACTIONS (CONT'D) l AC110NS DETAILS 3.5 Notify SP0 to ensure 1 Obtain most efficient Condensate  !

proper Condensate Demins Demin alignment from Chemistry.  ;

are in service.

2 Ensure proper number of  !

condensate demins are in service  !

for power level.

3.6 E at any time. Condensate _ 1 Stop affected CWP:  !

Demin outlet (CE-5) cation  !

conductivity is ,

>1 mho/cm. CWP-1A THEN stop affected CWP and j GO TO Step 3.12 in this CWD-1B  !

procedure.  :

CWP-1C CWP-1D 2 GO TO Step 3.12 in this ,

procedure. l b

I 3.7 E power reduction is

  • CONCURRENTLY PERFORM AP-510. Rapid required.
  • Power Reduction, beginning with Step THEN start a rapid power 31  !

reduction at > 5%/ min.  !

See Table 1 i

3.8 E tube leak is in

  • WHEN Rx power is < 45%.  !'

hotwell with one inservice THEN tri) Turbine and waterbox. CONCURRE RLY PERFORM AP-660. i AND Turbine is operating. Turbine Trip, beginning with  !

THEN reduce Rx power < 45% Step 2.1-and trip Turbine. l O '

AP-604 REV 04 (MC) PAGE 7 of 25 WTF l h

Applicable carry-over steps: i 3.6 IE Condensate Demin outlet cation conductivity is > 1 pmho/cm. g O

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1 3.0 FOLLOW-UP ACTIONS (CONT *DJ

ACTIONS DETAILS 3.9 .lF at any time, affected 1 Ensure Rx power and Turbine are CWP can be stopped, operating within CWP operation THEN stop affected CWP. guidelines.

See Table 1 2 Stop affected CWP:

CWP-1A CWP-1B CWP-1C CWP-1D 3 Notify SPO to close waterbox vacuum isolation valve for affected CWP:

ARV-47 "A Waterbox Vacuum Outlet

(-- Iso" (119 ft TB north of A Waterbox)

ARV J6 "B Waterbox Vacuum Outlet Iso" (119 ft TB rerth of B Waterbcx)

ARV-45 "C Waterbox Vacuum Outlet Iso" (119 ft TB north of C Waterbox)

ARV-44 "D Waterbox Vacuum Outlet Iso" (119 ft TB north of D Waterbox) 4 Notify Chemistry of CWP shutdown.

l (D 1 V l AP-604 REV 04 (MC) PAGE 9 of 25 WIT

Applicable carry-over steps:

3.6 E Condensate Demin outlet cation conductivity is > 1 pmho/cm.

3.9 E affected CWP can be stopped. THEN stop affected CWP.

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3.0 FOLLOW-UP ACTIONS (CONT'D)

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\J ACTIONS DETAILS E'?iE  !

0)ening waterbox vacuum breakers can potentially create a vacuum leak w1en CWP is stopped.

l 3.10 if at any time, affecte..

CWP is stopped. ARV-57 THEN open associated CWP-1A 4 waterbox vacuum breaker ARV-56 I valves. '

ARV-55  !

CWP-1B ARV-54 ARV-53 CWP-1C ARV-52 ARV-51 l CWP-1D i ARV-50 l i

3.11 WHEN all of the following conditions exist for  :

affected CWP: l CWP is stopped Waterbox vacuum isolation valve is closed i Waterbox vacuum i breaker valves are open l

THEN GO TO OP-204. Power Operations. Section 4.3.

100% To 20% Power Decrease.

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3.0 FOLLOW-UP ACTIONS (CONT *D) llll ACTIONS DETAILS STATUS Condensate Demin outlet (CE 5) cation conductivity is > 1 mho/cm.

3.12 IE Rx is NOT trioped.

THEN manually trip Rx and CONCURRENTLY PERFORM E0P-02. Vital System Status Verification, beginning with Step 2.1 3.13 Initiate EFIC. 1 Depress "EFW INIT *TE" push buttons on EFIC channels A and B.

~, 2 Ensure at least one EFWP -ts EFP-1 EFP-2 3 Ensure level in available OTSGs is at or trending toward required level.

[ Rule 3. EFW Control]

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3.0 FOLLOW UP ACTIONS (CONT *D)

'_) ACTIONS DETAILS 3.14 Initiate MFLI for both 1 Depress " MAIN FEED ISOLATION" OTSGs. pushbuttons on EFIC Channels A and B for both OTSGs.

2 Select MBV to " MAN" and select FW isolation valves to "CLOSE" for both OTSGs:

FW Valve A OTSG B OTSG LLBV FWV-31 FWV-32 MBV toggle " MAN" _

' MAN" MBV FWV-30 FWV-29 SUBV FWV-36 FWV-33 Cro -Tie FWV-28 FWV-28 L. Suution FWV-14 FWV-15

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3 Ensure both MFWPs are tripped:

A OTSG B OTSG FWP-2A FWP-2B i

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3.0 FOLLOW-UP ACTIONS (CONT'D) lllg ACTIONS DETAILS 3.15 ___ Stop both MFWBPs. 1 Start both MFWBP aux oil pumps:

FWP-6A FWP-6B 2 Stop both MFWBPs:

FWP-1A FWP-1B 3.16 Isolate waterbox vacuum 1 Notify SPO to close waterbox vacuum for affected CWP. isolation valve for affected CWP:

ARV-47 "A Waterbox Vacuum Outlet Iso" (119 ft TB north of A Waterbox)

' '3 ARV-46 "B Waterbox Vacuum Outlet

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J lso" (119 ft TB north of B Waterbox)

ARV-45 "C Waterbox Vacuum Outlet Iso" (119 ft TB north of C Waterbox)

ARV-44 "D Waterbox Vacuum Outlet Iso" (119 ft TB north of D Waterbox) 2 Notify Chemistry of CWP shutdown.

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3.0 FOLLOW-UP ACTIONS (CONT'D) 7m s

) ACTIONS

_ DETAILS 3.17 Open affected waterbox vacuum breaker valves. ARV-57 CWP-1A ARV-56 ARV-55 CWP-1B ARV-54 ARV-53 CWP-1C ARV-52 ARV-51 CWP-1D ARV-50 3.18 IE at any time. EFT-2 + Unlock and open CDV-103 "CDT-1

-~~. level is s; 8.5 ft. to EFP Suction" (119 ft Berm by

) THEN notify SP0 to CDT-1).

cross-tie CDT-1 and EFT-2

  • - Ensure CDV-290 "CDT-1 to EFP Suction" is open (119 ft Berm in covered valve box by FST-1A).

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Applicable carry-over steps:

3.18 IF EFT-2 level is s 8.5 ft THEN cross-tie CDT-1 and EFT-2.

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3.0 FOLLOW UP ACTIONS (CONT'D)

ACTIONS DETAILS 3.19 IE at any time, makeup to 1 Ensure CDV-102 "CDT-1 Lower Iso" CDT-1 is required, is closed (119 ft Berm by CDT-THEN notify SP0 to makeup 1).

to CDT-1 2 Ensure CDV-236 "CDT-1 Upper Iso" is open (119 ft Berm by CDT-1).

3 Isolate Condenser vacuum from DW loads downstream of DWV-346:

Close CDV-149 "DW Makeup to .

Hotwell Control Bypass" (95 ft '

TB by C inlet waterbox).

Close CDV-147 "DW Makeup to Hotwell Control Inlet Iso" (95 ft TB by C inlet waterbox).

4 Select DWV-346 "TB DW Header Iso" control switch to "CLOSE" (95 ft TB Demin Water Panel).

(3 5 Open DWV-377 "DWV-346 Bypass" V (95 ft TB southwest stairwell) until pressure equalizes around DWV-346 6 Select DWV-346 "TB DW Header Iso" control switch to "0 PEN" and verify DWV-346 opens (95 ft TB Demin Water Panel).

7 Open CDV-147 "DW Makeup to Hotwell Control Inlet Iso" (95 ft TB by C inlet waterbox).

! 8 Close DWV-377 "DWV-346 Bypass" (95 ft TB southwest stairwell). -

9 Select DWV-346 "TB DW Header I.so" control switch to "AUT0" (95 ft TB Demin Water Panel).

10 Throttle open CDV-112 "DW Makeup to CDT-1" (95 ft TB by MFWBPs).

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Applicable carry-over steps:

3.18 E EFT-2 level is s 8.5 ft. THEN cross-tie CDT-1 and EFT-2. g 3.19 E makeup to CDT-1 is required. THEN makeup to CDT-1. .

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! 3.0 FOLLOW UP ACTIONS (CONT'D) <

ACTIONS DETAILS 3.20 Stop any hotwell fills.

  • Notify SP0 to perform the following: l i I Fail closed CDV-87 "CDT-1 Makeup i

to Hotwell" (95 ft TB by C inlet ,

waterbox)

' Fail closed CDV-113 "DW Makeup i

' to Hotwell' Control" (95 ft TB by C inlet waterbox) l Close CDV-149 "DW Makeup to Hotwell Control Bypass" (95 ft )

TB by C inlet waterbox) l l

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1 3.21 Notify Chemistry to make preparations for-continuous condensate release.

l 3.22 EXIT this procedure.

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! CWP Combination 1 Power Level From 4 to 3 CWPs <85% i

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Table 1
From 3 to 2 CWPs <60%

CWP Operation (one in each hotwell)

Guidelines -

From 3 to 2 CWPs <45%

(both in same hotwell)  :

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