ML20149M469
ML20149M469 | |
Person / Time | |
---|---|
Site: | Diablo Canyon |
Issue date: | 11/09/1983 |
From: | Kirsch D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION V) |
To: | NRC |
Shared Package | |
ML20149M453 | List: |
References | |
FOIA-84-21 NUDOCS 8802260066 | |
Download: ML20149M469 (208) | |
Text
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, UNITED STATES NUCLEAR REGULATORY COMMISSION REO40N V
(
- h* 14so neARIA LANE,surTE 210 g% . . . * / s*ALNUT CREEK,CAtlFORNIA s4ses H0V 9 1983 e
M~ Dea b
SUBJECT:
AI.I.EGATION TRACKING SYSTDI No. RV-83-A-0055 This refers to your telephone call on November 8,1983, in whch you expressed concerns related to PG&Es alleged negligence in providing an adequate response to flooding, tunnel identified at Diablo Canyonand reported Unit 1. by you and other guards, in the pipe An our enclosure to this letter documents your concern as I understand it based on conversation. We have initiated an inquiry regarding this matter, therefore, if the enclosure does not completely and accurately reflect all of your concerns, please contact sie collect as soon as possible at (415) 943-3700 so that we can assure that they are adequately addressed during our inquiry. If you should call and I sat not available, pivase leave a message so that I can return your call. I( Regarding your request for confidentiality, let me assure you that we will make every attempt to handle this matter in such a way as to maintain your
. anonymity.* In this respect, I would like to point out that licensees sosetimes to us. correctly guess the identity of the individual providing information their guess.In such cases our policy is to neither confirm or deny the accuracy of In closing, we appreciate your bringing your concerns to our attention. If you have additional questions, or If I can be of further assistance in this matter, please do not hesitate to contact me.
Sincerel ,
. . Kirsch, Chief Reactor Projects Section 3
Enclosure:
4tetement of concerns
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Information
" !!h in this record was deleted
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S ^' f Statement of Concern A guard with Pinkerton reported that the 55' level of the u auxiliary ng b ildi was reported, midnight by three on November different guards, to be flooding between 7, 1983. a 6:45 p.m. and reporting telephone. The guards made their reports to~en standard their response to the reports in that PG&E took no action tThe repo flooding, remove the water, or sample the wateroto sto) see theif the water c
, cEemicals which would be detrimental to piping materials c%eckforradioactivity. ontainedin the tunn r
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u s. wuctun nroutAtoar couurssa 9:'7 ALLEG ATION DATA FORM trairvoere on e,wa e. g,
.tECE!YlN3 CFFICE D eket Number lif applicable)
- 1. Facilitylles) Involved; (Neme)
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2' Functional Arests) Involved: sch.ca spprcoi.i. bosta) I operatione _ onsita health and safaty
, construction ._
offs 1te health and safety
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_._ safeguards _ emergency preparedness
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Description:
IVIair Ii lo lul51 lal/I/lelaIalt1/10InL51 IrlelektIrl
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- 4. Source of Allegation: .
j tcheck .pproprist. ten) _ contractor employee _._ security guard , _ ficensee employee _ news media _ NRC employ 6e _ private cittren , _ organization tspecityl I other tspecifys AM'/ld MAh * -
- y u U MM DD YY
- 5. Date Aftegation Received:
- 6. Name of Individual in, wo inic.t. .nd t. i rsemel Receiving Allegation:
- 7. Of fice:
. ACTION OFFICE
- 8. Action Office Contaet: In,. two kiust and i.it mmet 0* F. Xvhc.h S. FTS Telephone Number:
4 3 , 3
- 10. Status:
tcNch one) Open,if followup actions are pending or in progress ; _ Closed. if followup actions :.re completed MM DD YY - df " l l
- 11. Date Closed: } } ,'l Document Hos.. FF_ t_
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- Prables Statement Allegation f(s): .h\ .
A{S No.(s): Rsj g3 A OQ
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This. document lists (or directly references) each . allegation or concern , brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered. If the problem statement is not clear as to who, vbat, where, when, or wby i regarding the issue, the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little original information av'ailable which describes the concern (s). (This can occur if, for example, a line concern was received in an interview).
~
Problem State ents (use extra sheets as necessary) i A11egationf Verbatum Statement or Reference AA4 Commentary (
! s-Date This Statement was Completed D'f -
Technical Reviewer Signature
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en) cvoid a lesser job /N &N*
$ In July I'v'oluntcered 'for night quick fix work. I.was one of two such engineers working on Unit 2. Additionally, I was responsible for snubber substitutions at night in-both units, and the. intake structure which serves both Unit 1 and Unit 2.
One night, the Pullman hanger engineer at intake called for help.- When I arrived I learned that while drilling holes to install anchor bolts in the. concrete walls, the crews inexplicably had g4arder t*C two pieces of wood. The construction nicht shift mechanical fW sun +wtnlead reviewed the matter, as with me(c46)did the roley lead engineer and a Bechtel production superintendent. The concrete appeared to have lacked sufficient cement in tr2 mix, because.it was soft
. and powdery, as if it had too much sand. The wood was visible.
pap *sco (CM/ Foley was responsible for removing the wood. I prepcced to replace the anchor bolts with thru-bolts, which do not relv swg g To support this [W me-h on the' concrete for pullout restraint.
'( quick dix modification, as a precondition I required Pullman to write a De.ficiency Report (DR)- on the wood and concrete.
A Foley crew then removed only one of the two pieces of wood and crouted the hole. To.my knowledge, the second piece I am not sure of the DR's disposition, but' dis-5 is still there. cussions on-sit cgegytggg pf numerous de'ficiTnt concrets poursj I am not aware of the solutions, if any. - In August, 1983, I learned that coverups about defective Ge"s whic h$" h th hY'.VNof'+ &O ccid 0.d 1.-t: 11-d nina
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- ce.) told me of -"----'s, m
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- problemswithacrge[sepspringcanj -- the U-shaped member attach-ment bracket i on a 20 inch line. The springcan had to support -
an extremely h'eavy load, probably over 50,000 pounds.- The engineer told megtghere were some symptoms of excessive j ( punching on the r4,=rm, which had become deforn,ed and concave. fh W
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# M&n4uG 'y AftfC 70 .He A .had tive 4 coating removed, which revealed what appocred to be cracks of an unknown depth. As a result, the engineer
{ had this piece and,another ultrasonically and magn 4tically tested. Both pieces failed both tests. He then ordered two , l more pieces. On visual .inspec. tion they appengeggig to j the first pieces, so he had the new springcansg tested also. Out of the two new pieces, one f ailed for a net 75% failure rate on these random samples. G&E.) LGw'" Unfortunately, the engineer's supervisors Assa:ed what he was up to. They told him to stop, reassigned him to another job and replaced him with another engineer who followed instructions and limited himself to visual examinations on the subsequent Mc, replacements. Around the time of the transf er , the engineer showed me the hanger and the 'four pieces in question. The cracks were there, just as he had described, along with evidence of deformities and multiple punch *. U# My success in obtaining a Discrepancy Report for the intake concrete was somewhat of a coup. During initial OA training, we were told that any engineer could write Discrepancy Reports if we found something wrong after Oc had finished. DR's are snt tc.Nonconformance Reports. k Design the engineerin 'eg Change Notice is the formal docum'ent for engineers to
' initiate modificat' ion in response to OC inspections. To my know-CK ledge, however, no pipe stressisuppo,r t engineer besides myself ,
wrote a DR or a Design Change Notice during my employment.' In fact, we were not even 'f amiliar with the form to use. However, Foley and Pullman regularly. p.repared these documents. At'the end of the summer, I realized the necessity.to write DR's on several major problems which I had been raising to management without success. The flaws were generic'and applied . ( - 6&
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- i secoucus.newJersey oro94 4- 201865 6550 teier141435 .
3 August 24, 1983 NPSI-01-3505 V Pullman Power Products c/o Pacific Gas & Electric Company - Diablo Canyon Nuclear Power Plant l 7 Miles North of ' Avila Beach, California 93424 Attention: Mr. Pat Malloy
Subject:
BBD Hole Finishes . Gentlemen: This is to confinn the response gi r 11y to you relative to the reported condition of the hole finishes o 16, 18's. As a result of the punching used to make the holes in the BBD's, the 1.0. of the hole will nnt * >h e" ' ne erW .i.oy lieve = -er-mor44kcum 3 ferent42pidges.(This does not affect the functionability or load j fearrying capacity of and is cons _idered acceptable.
^
Please contact us i be of any further assistance. " ~ ~ ' - d Very truly yours, NPS IND TRIG,INC. R. 'P. Deubler Director of Engineering RPD:dmp - l 4 cc: T. Opet - Bechtel M. Michaels - PG&E J. Stapleton .. NPSI m
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- 3. Descriptiers: IVIair 11 to ItzLSI la.1/ I/It ,a la WI/ 10 In 151 Irleiglalfl idi) Init! Isliinli ininI i2InI/1 I M t IrluI & InIrIAl lll Leiblo slolr lfis f l I IIIIIIIIIIII IIIIiill l l l l l N M tN IIIl '
- 4. Source of Aftegation:
S '8 b " tchwi eporopriete bed _ contrector employee __ eseu guerd S4deg cd1 _ Econese employee - _ ne media (4MiduA) _ NRC employee private tiren ,g,
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_ orgen1retion tsp.cwyl h other tspeewys y/1Xnlid bed 1 A)..bCUA E @iGDA N U1I W
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- 5. Date Affegotion Received:
.L 1 IA s le s
- 6. Name of Iredividual tev.s wit.k.ns k.tnom.) Y ' b
- Receiving Allegation: -
- 7. On. ,e: .
ACTION OFFICE
- 8. Action Office
Contact:
Enr. sw. wsi. hens b.sn. ) IIOdl S. FTS Telephone Numb.r: ' g3 g 7g
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- 10. Status:
w Open. H followup ection, , e pending or in progrees _ Closed M fo!!owup actione are comp'leted hees De vy
~ ". Date Clwed: 11.1 Docuinent Mos. -
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s' . Prtbles Statement J. Allegation f(s):. 9 2. et.s A C\3 . Ap No.(s): R V e y,. A e g a E(s): g/4
'this documect lists (or directly references) each allegation or concern I brought to the attention of MRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered.
If the probles statement is not clear as to who, what, where, when, or why regarding tie issue, the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little o:iginal information available which describes the concern (s). (This can occur if, for example, a line concern was received in an interview).
~
Probles Statearants (use extra sheets as necessary) A11eastionf Verbatus Stat oent or Qference f \ arc %e\ w.nt J a. e a. a sch e r. s s.ed w 'd cl o tw e su pt g w.*. M e od c. eb he d. a.L 4 LL ff$ttocouab.,.
@ F \ a.re. bew=\ vo - t 4 s ua re. i .s es ci <<ga 4 c l .y W rmo i n e, ,
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" o Ni da.w i e was c. m f.4. a + . f.rw u cu d +e &h e NRL $ Dr. 4. M e ye rs e hj o 9 e m t.ec h 1963 See et th4 cl Wr.v eem.4,r-<ffr ms Hu. tes Slen,a s aff.ct.tn*
DateThisStatementhasCompleted 3//2./A(/ . 4 M t n w r L Tgninf1 Reviewer Sisq{fure
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Characterization: 4hph ggg g #g ,,g ag M M sotNC dt$ M $dd. Initial Assessment of Significance: , Source: g u k % $ $' y , Approach to Resolution: , '[Q 4g - ,, h , ,M Status:
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BN(s):
- This document lists (or directly references) ear;h , allegation sr concern brought to the attention of NRC personnel. Thre pu'rpose of this statement !
sheet is to assure that all points raised by the alleger are covered. l If the probles statement is not clear as to who, what, ubere, when, or why f regarding the issue, the commentary section will amplify the statement. The l commentary section will also be used if there is apparent conflicting ! iriformation or if there is no or very little original information available ' whichdescribesthecone'erals). (This can occur if, for example, a line i concera was received in an interview). .. Probles Statements (use extra sheets as necessary) l l Allegationf Verbatus Statement or Refe'rence i
- 76 .y.9
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W l H . Date This Statement was Complet ed 'h N " Tech.nical Reviewer signature
,r . s.. ' S.
M intemation in this recero was deteted
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. .e Pr?blen Statepeat Cantinuation Sheet . 77 S ter/ pfaf.a v. 1,v s ygai t ,& ,s.tuer , ;o j,w-t 1 , A W*'$ $ hfein bet Sylioff bfeeNef Is bo/ft/ to l * c J9 ar with aa,1y 2,,a asen < ba/e:
! 7'i Cp va % M A An M 4 W- , { ( I 1 1 l 1 i
\ .y Allegation Nos, 7 D '~19 1 of %
e 9
~
0 V 0 FILE CO
~
Task: Allegation or Concern No. 74 g ATS No.: RV83A062 gy yo, Characterization I$tfective pipe hangers. (See Task Allegation or Concern 91) Action Rt,.. tired No further action required on this allegation - refer to SSER 21
- 9 1
l l l t l I l 1 L _
Task: Allegation or Concern No. 75 O I L ATS No.: RV03A063 RN No.: J N Qaracterization 15e concern expressed was that the accumulator 1-2 discharge piping was routed too close to an adjacent operator valve support. Action Required No further action required on this allegation - refer to SSER 21 9 e 9 e l
~
l
Task: Allegation or Concern No. 76 ATS No: RV-83-A-0063 RN Wo: 'N/A Characterization: U-bolts have failed as evidenced by pho'.ographs of a deformed U-bolt supplied by the alleger. Action Required - No further action required on this allegation - refer to SSER 21. { . I i I
Task: Allegation or Concern No. 77 C _. e ,J ATS No.: RV83A063 RN No.: NJ Characterization
~
Steel plate valve support struture is bent, as evidenced by a photograph supplied by the alleger. Action Required No further action required on this allegation - refer to SSER 21 '4 e 1 . t e
Task: Allegation or Concern No. 78 F I L E P'8 O V-ATS No: RV-83-A-063 BN No: .N/A Characterization: Drain line support bracket bolted to the floor with only one anchor bolt in Unit 2 as evidenced by photograph supplied by the alleger. Action Required . No further action required on this allegation - refer to SSER 21. e 4 e e
Task: Allegation or Concern No. 79 Oy u ATS No.: RV 83A063 BN Wo.:
- Characteritation '
1 neers are calculating stresses in piping in a variety of ways. l Action Required Information to be supplied by NRR. O e 4 l l O e e
.00Cp ~ . . tr. u ser. .ne 4. . RECENING CFFICE Cock t Numberlif cppftcotte)
- 5. ucintyiie.n,,,oi. 4: w e.
Diabin Curwn Unik Iit A DD O O D A9 5 ap%sgh,a . 0 0 5 0 0 6 3 33 E No.iion.i Ar.st.nn,oiv.d: - lowsk appropose besteell operettone _ orsite health and safety
~
construction _ offsite health and safety
" safeguarde _ emergency preparedness ,
_ oth. is,4w
- 3. 0:seription: IVI(11r li lolf.LLSI lal/ l/It alaltl/10 ln l.51 Irlelektlfl
.""*" IdD Ini t i Iplilsli inini ' EinlA 16kirluididicin]
Ill LSlyto loloir l+1sr l 1.1 1 I IIIIIIIII1 IlIIllIIIIl 11IIII1IIIIIIII
- 4. Source of Allegetlon: .
to ch operopdes best _._ contrector employee _, security guerd , _ licensee employee - _ news medle , NRC employee private citizen _ orge nlastion ts:mityt Y b ether tsm% hhlidbsd1 bMUAD I b4 ' N'W uw op vv
- 4. D:te Aftegation Received:
I IA S 6 3 I
- 8. N:me of Individual enru tw. intit.w ow het n. I 7'
- I M:celving Allegation: -
7 " Ica: . g g . ACDON OFHCE
- 3. Aetion Office Contaet: tnrei wit.k .g sig , D. F. /(trsc.h
- 9. FTS Telephone Number:
- g 3 i ,
7
~
C3. Status: po g .n.: Open,if fotlowup actions are pending or in progters _ Closed H followup actions are completed Mu 00 yy M. Date Ched: 11.1 DocumentHos._1 - l l l
' t *,,' 7 a l I I 1. l i I I I I I I I I I I I I I I I I I I I I - . IIIIIIIIIIIII'lIIIIIIIIIIII d'An..iid%fu'2l3.t' - -
I R. v' - B a *, ooG_A e 4 w e we *
,9
s Task: Allegation #10 ATS. No. NRR 83-04 BN 83-48 (4/4/83) Characterization: Seismic tilting of containment. Initial Assessment of Significance: Significant if found valid. Source: Annonymous Approach to Resolution: a) Review concern, b Evaluate significance. c Prepare staff position. d Close out item. Status: a) Review complete. b) Draft SER prepared. Review l.ead: NRR-DE-SGEB i Support: Support: Estimated Resources Ect'r.ated Cer.pletion: 1 information in this record was deleted in accordance with the Frtfgjogtntormation ns h -
, e,eie FO!A- - ,k N' '!
W>, Yl L
, Task: Allegation #11 ATS. No. NRR 83-04 Bn 83-48 (4/4/83) Characterization: Classification of Platform (Cotegory I vs Category 11) Initial Assessment of Significance: Could have system - Interaction safety significance. Source: Anonymous Approach to Resolution: a Review concern against FSAR review, b Request additional infomation as necessary. c Develop staff position and actions to be taken, d) Close out issue. Status: a) Review complete. b) Draft SER prepared. Review t.ead: NRR-OSI-ASB Suppert: NRR-DE-SGEB Support: Estimated Resources Estinated Completion: Information in this record was deleted in acc rdance witgthe Free m of Informatloin Act, exertbr s arm 3 a F0IA-- [ 1l
s Task: Allegation #12 A*S. No. NRR 83-04 GN83-48(4/4/83) Characterization: HEL.BA did not meet FDAR, R. G.1.46. Initial Assessrnent of Significance: High energy line breaks are a concern normally reviewed under FSAR review. Source: Anonymou Aorroach to Resolution: a) Review concern against FSAR reviews. b) Get additional information and audit as required, c) Develop staff position and action required, d) Close out item. Status: a) Review complete. b) Draft SER prepared. Review t.ead: NRR-DSI-ASB Support: Support: s Estimated Resources Estimated Completion: It' formation in this record was deleted ir m: d).r! .1.P,t!.e Freeto.n of information i:t. i:: .: bs is47 f
n %=41 bd as-i _ >=
s Task: Allegation #14 ATS. No. NRR 83-04 Bn83-48(4/4/83) CNracterization: Loads on Annulus Structural Steel not calculated properly. Initial Assessment of Significance: Would be important however considerable review has been done in this area under Reverification program. Source: Anonymous
@proachtoResolution: a) Review concern against FSAR review and "Reverification program".
b) Request information/ audit as necessary, c) Develop staff position and actions required. d) Close issue. Status: a) Review complete. b) Draf t SER prepared. Review lead: NRR-DE-SGEB Support: 8
- Support:
E:.t'..sted Resources Estimated Completion: 1 It!3"tation i this re:c'd was de'eted in3:: Na ce a.tt,t.'.e FL*f%i of Information A:t, exe. - :nt _((V i L _ FOIA- _h- 14 i I q_ w v p
Task: Allegation #15 ATS. No. NRR 83-04 BN83-48(4/4/83) Characterization:_ inadequate Tornado load analysis of Turbine Building. Initial Assessment of Significance: Would be significant if safety system or components could be made ineffective. Source: Anonymou Approach to Resolution: a) Review concern against FSAR review. b) Request information or audit as necessary. c) Develop staff position and action required. d) Close item. Status: a) Review cortplete, b) Draft SER prepared. Review lead: NRR-SCEB Support: Support: 8 Estimated Resources Estimated Completion: l Information in th!: re:ord was deleted in ac:cres, ec .wth t.'.e Frgdc2 of Information Act. en.mpucns .f,44 I C_ _ f01A-Q 2l s
%-/0 t
Task: Allegations #16 ATS. No. NRR 83-04 BN 83-48 (4/4/83) Cberacterization: High energy pipe break restriants inadequate. Initial Assessment of Significance: Important if valid. Source: Anaonymou Aperoach to Resolution: a) Review concern against FSAR review. b) Review against Reverification Program and IDVP. c) Obtaining information as required. d) Develop staff position and action required. e) Close issue. Status: a) Review conplete. b) Draft SER prepared. Review lead: NRR-DST-ASB Support: Support: e Estimated Resources Estinated Completion: 4 4 t in m c > _ IdiA* hf,/, w
Task: Allegation #17 ATS. No. NRR 83-04 8N83-48(4/4/83) Cheracterization: NSSS SSE Loads inadequate. Initial Assessment of Significance: Would be important if valid however Reverification has spent considerable effort in this area. Source: Anonymous Approach to Resolution: a) Review concern against FSAR review, b) Review against "Reverification Program", c) Request additional information or audit as necessary. d) Develop staff positions and action required. e) Close issue. Status: a) Review complete, b) Draft SER prepared. Review lead: NRR-DE-SGEB Support: Support: 1 Estimated Resources Estimated Completion: l l l Information in this record was deleted n at W k[ m.1+, w bM M,
Task: Allegation #48 ATS No. RV 83A34 Characterization: Seismic Interaction Study Initial Assessment of Significance: Unlikely that concern is significant since study has been completed although final report has not been issued. Report was not a license requirement. Source: Approach to Resolution: a) Review concern, b Review interim report submitted. c Develop staff position on concern. d Close out item. # Status: a) Interim Report was received October 13, 1983 prior to fuel load l authorization. b) RRA8 has report to give general review. I Review t.ead: NRR-OST-RRAB Support:
- Support:
- Estimated Resources: 2 man week RRA8 i
I i Estimated Completion: !l l e i I Information in this record wn! deletid i !' in at:crdance w.th the Fre do of information Act, e:e.aption! _ aJ , _ - -- l FO A - k Y E- k- '3
.P -
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ALLEGATION DAT.A. FORM u.s. wcuAn atoutAtony couvesSeu nacevmo omca l
- 1. Facilitylles)InvoW: Docket Number (if applicable) a
- _e. wr_, y$ABw c Autov 50 ,p y 5 MPITS ) ALD p J .p 6 ;> 3 .- I
- a. runotion. A,0.r. invo>ved. p fCh.e . Anne.4.m
~
b.=t I I C opers tions . - onsite health and safety M conetruction _ offeite health end ..fety -- - E e.fegu.ree X eme,.ency ,,ep.,.anee. Other(S M ) -
- 3. oe cription: '
' " '" * *"*'" ' islFle l loir iritt l(l//lcial l(1/11171 I I I IIIll iff le Irl/dlE If IEM rlairl TlV161 IC le~I l/ l 01 (I N 4 l/ I- ' n'lt IEl/dl li'le W10IK 151. I M/loirIM fldla l Itic led I Fle I/71(161 It' loll lulN sl Ic l('Irl I/PT # l( Krl^t -1.
- 4. Source of Allegation: ~
~
(Cw .pp www bas) contraetor employee _ security guard _ licensee employee news media g _ NRC employee prives.e citizen orgentaation tspecMyl _ cther(SpecWy) um no vv
- 5. Date Allegation Received:
g g3 S. Name of Individual Rocelving Allegotion: erwt ew. ween end i . n n.1 f l - lllt[/: /C / ( w! b/S//t*f
- 7. Office:
g g/ ACTDON OFFICE l S. A: tion Office
Contact:
(tws e.. we.g. .no i.. ) b Inf -
- 9. FTS Telephone Number:
y f I - 3 7 22 t */t as deffled Xon y
* ~ F0lA.
- 10. Status: Information g% ,
Open,if followup actions are pending or in prog asQ Closed. If followup actione are completed Mu e W
- n. D:te closed: ;- "
l l 11.1 Document Nos. 2.n:m.,u: tm .o c, -sw [ i;iiil l l ; ; ;ijil l ; i;] l l l)1 - I 1IIIIIIIIIIIIIIIIIIIIIIIII
!bln.hiidE!@ -
It RV - 6 3 -A' O O 34 - t
Problem Statement Allegation f(s): , t.4 } p *2,, ;. ATS
> No.(s): $ 5h 4$h $
Bh(b:
- ~s i $11documentlists(ordirectlyreferences)eachallegationorcoocero broug'st to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered.
If the problem statement is not clear as to who, what, where, when, or why regarding the issue, the coe.:nentary section will amplify the statement. The coecentary section vill also be used if there is apparent conflicting information or if there is no or very little original information available which cescribes the concero(s). (This can occur if, for example, a line concero was received in so interview). Problem Statements (use extra sheets as necessary) Mejation0 Verbatum Statement or Reference M ~h W M A %Feti R% V , MR.R r e ; pe n , M s D E LD w JmM k U Mf&W c5bwd%c, s . Corrsaata ry. .
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+
i Date This Statement was Completed j L B M __ Technical Reviewer Signature W
Task: Allegation or Concern No. 47 ATS No: RV-83-A-34 RN No N/A
'e i
Characterization: -, 5* The licensee has not provided a plant voice paging / announcing system at the Diablo Canyon plant. Diablo Canyon is unique in this regard, since staff's experience is that other plants have such a system. The Joint Intervenor, in meeting with the staf f and PG62 on September 6,1983, expressed the view PG&E had placed this ites among othera "on the back burner." Action Required No further action required on this allegation - refer to SSER 21. O t s
Task: Allegation No. 48 ) . ATS. No.: RV 83A34 Characterization: t it 4
=. -.
Ststus of Seismic Systems Interaction Study Action Required No further action required on this allegation - refer to SSER 21 7 - O I s
Task: Allegation or Concern No. 49 (( n\/ "D V l l j / ATS No.: RV83A34 RN No. 3/A 4 _Cha racte ri zation + e I Th,. Mothers for Peace Representatives stated during an interview with NRC representatives that "Emergency Sirens are not seismic qualified." Action Required No further action required on this allegation - refer to SSER 21
~
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~
d 9
~ ~
F li... F.. # o 7w . Task: Allegation or Concern No. 50 ATS Mq.i RVg3A34 C1 : .cterisatigo g e i T5r Allegation states that the security plan should have been saintained and
-I that imposing security just thirty days prior to fuel load is inadequate when one considers that there were several thousand workers onsite, one actual sabotage event, and many bomb threats.
Action Required No further action required on this allegation - refer to SSER 21 e O 1 I
t r' c gg bJy Task: Allegation or Concern No. 51 N - ATS No.: RV-83-A-0034 RN Wo.: Characterization g it 4 15- a September 7,1983 eeeting among representatives of the staff and the t joint intervenors, the representative of the joint intervenors expressed concern that plant personnel are reluctant to come forward with safety concerns becuase their candor endangers their jobs and may subject thes to public ridicule even if their allegations are true. Action Required No further action required on this allegation - refer to SSF.R 21 \ :
~
\ g 2
C09 Task: Allegation or Concern No. 52 p " 6 c ~ - ATS No.: RV 830034 RN No:
*ir Characterization e g li~p September 7,1983 neeting among representatives of the NRC, Licensee, State of California and the Joint Intervenors, the representatives of the Joint Intervenors stated that she was concerned that loading of fuel night be permitted before construction is completed and that permitting fuel loading before holding hearings on the safety of the facility is inappropriate.
Action Required No further action required on this allegation - refer to SSER 21
~.
- L
- l
) ,.
optenfor 77 178T 4 1.bpeissioInteractionStudy
. The i safety of operations is not assured if fuel load and ,operatjon of the plant occur before the seismic interaction study and associated sodifications are complete.
- 2. Emergency Planning Energency drills are not valid in that people are not actually ,
evacuated and the 6xisting en n lens o not consider a j simultaneous seismic event. has not heard any i sirens during tests, even t ough she lives w thin ten miles of the plant.
- 3. Plant Security The security plan should have been maintained. Imposing security -
just thiry days prior to fuel load is inadequate when one considers that there were seven thousand workers on-site, one . actual sabotage event, and many bomb threats. *
- 4. Treatment of Allegers
'i Parsons critical of Diablo Canyon are fearful of expressing their concerns ir public or to the NRC because they may se their obs and because it puts them in the "hot-seat"(such as []L at the recent hearings for the ASLAB for Construction ual y ,
Assurance).
- 5. Construction completion Construction should be cor .ated prior to fuel loading to ensure safety of operations. Sin 11arly, the Design Quality Assurance hearings should be concluded prior to recinding the license suspension.
7 i
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- u.s.wcunniovdoevc:
ltte ALLEGAT13N m% DATA. FORM I . naca m omes I Docket Number (W epplic l
' (. L Peellityneelinvobod: %d I - wo.m m= ew; 6we D/4LO CANYOU S O '
2 i. l VWIT5 t kWe 2 S0 ) i:
~ ~
i 2. Punedenel Areele)Invehed: toisen wereen bedes i _ operstiens . - onsite heehh sad esfety I serwirwetion , effeite hesith and ufety l _ ufesuards emetsency prop *'*dnou etheris A i -
- 3. o cription: IP 11 I T IT Ii 1411& l I Ols l WIAIt lul ISP 1 Mimi 14 (Als lelo twH IrlEl el is liisIrisWI Pl/ Ip le I tu 101T I IElsl FW l / It W P l lo WI l#IEldillrl lM /
1I II IIIIIIIIII111IIIIII .
~
- 4. Source of Allegation:
tchecs eser.orow ben) _ contractor employee security guard _ lice
- wee employee news media l
,. , NRC employes en )
- k,
- f orgenlaatio l t
b ether i = _MM 00 8, oete Altogetlen Recahed: , y g 7g 3
- 6. Name of IndMduel garw two we e. end k i nomi l Receiving Allegation: , ;
g{ I
- 7. Office:
. AcnON ome ~ ,
- a. Action Omco Centact: en,,,tw. w e a. e,.e w m .:
- p. gi(25c//
- 3. FTS Telephone Number.
y g 3 ,, J ') p
~
A:l GICC;t:0A5 .f_M_7 O 10. _ open. H followup actione ste p -- n'g ob gress
,,,,, Closed. If followup actione are completed wu 00 vv '
j
- 11. Date closed: 11.1 Document Nos. o.
- n. R.merke: [ ll I IIII l l l Il l l 1 A-1Ik i11I tb \
tw = so v.www [(L 9 l l l l 1IIl l l 1IIIIIIIIIIII: 12.1 Man-h o*** w " *:
- 13. AllegationNu .
l l 1eir/l_RTGa lob 10 : !
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DOCLMEST TITLE AND Nt!MBER: Receiving , llencij ng r. Eterage. OCP-4,REV. (Including Cause) DESCRIPTION OF 50NCONTOR.'teCE: FIV.'7, Paragr aph 4.2.14.1 which states in part...* steel bars, sb P e r ^CP -4 riatos . pecif ying quality requirements on theOcP-5 m Purchase A, Paragr apt Or ability by a HeatNebers with the Pur chase Order Neber..." reference ' teat When coro than ene Heat , aMows uso of !{ eat Nmber or Purchase Order Number . is no* ref erenced on a Purchase Order for a given material confinuration, it lo*' to me Heat Mrnhe's ard Purchase Ordar Numbe rs interchanceably withqJt tra** bility. V Z.0 R ' $n lL:31TIATED Sf Q h W$r-s* DATE "'T) . C . 50R AC4f.I
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Do r3 X:01V A"LO X O N DATE QUALITY 4EVIEW DISPOSITION SY s P.C.. E. DISPOSITION OR CONCtTRRCICE: ".- I ti'h b c.$P. G .C! . ptY cu.Q.M,a Y f hP pr Ng s
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I dc' 7 Th~ 0- O/in Confl@tio! cQ:t DI Comp s idt I ( / / / . . _ _ . . . . ....\
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ffffER4FFICE COtfWUf00 CAT 1009
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- f Aas(C#CAN Nafl044 sT ANO%0 Aasasm e s.w g,y QuauYY usua Ance T1 mar. ANO oe piNmo4 ..
c.mst,werton these . A, period which commences . *
- Insection - A phans of selity t conteelwhich by 8 ,$th recept of nemiat the conairuction wie and ende means of tummation, cbtervation or messeneneet when the componenta and systeins are ready for tut >
determines the conformance of matartals, supplies, pret to opersdons personnel. . componenu, puu, appurienances, tysteau, pecesmes of strwcrum to predetenruned qudry requhemeots. Conten/nents - Foreign materisla such se mill f, , y g ,g , scale, dJrt, oil,chemicala, ud any matter that renden y y g a fkid, solid or surface impute sad uncien secordlag p, ,, g , ; to pmwt itandards of acceptable cleanneu. Me=/ecturer - One who constructs any class of Confisctor - Any cryonization under contract for component, part, or appurtMance to meet pmcribed furvidusg items et tervicts, it includes the terma design requittments. Vander, Supplier, Subconttactor, Fabncator and sub. M4:erut - A substance or combinauen of sub der levels of these where appropnate. Stanets forming components, parti, pieces, and equip-ment items. (Intended to indude mach as reachinery , Lar/ectfra Mettrial - A mitenal or component cuunp. hquidt, formed steel shapes, aggreptet, had wWh has one ot_ more characterutics that do not oornply with specine4 reewiremenu, c6 ment.) Modi /!cerfon - A planned chany in plant denir twfarfon - A aortconformance or departure of s or operation and secemplished in accordance with char acteristic from specined requerements. ' the requirtrnents and limitauons of applicable codes, Liocumenterian - Any wntien or pictorial infor. studards, specincations,11comes and prs 4stermined mat on demibing, dentsag specifying, reporting or ufety restrictlans. N sort fytng neuviues, requirements, procedures, or Non omformener - A danciency la charactartsus, \
"'" documentation, or procedure whkh renden the quhlk l'rarnimeston - An element ofinspection coraistinl ry of anitem unacceptab) of Indeurminata,Enamples of investigadon of materials. components, supplies or of nonconformance include: phydeal defects, test ser, ces to determine conformance to these specined
- fai}um, lncertset or inadequate documasta$os, et requiremenu which can be determined by such \ deviadon from pmcribed processing, inspetuos et '
investigadon. Eumtastion la usually nondestructrve '. test procedures. . and includes sunple phyucal myipulation', pging, g g , g g
*^d""""*" n mation, or record, either quantitadve or qualitattes.
Genererfag 3ratic- - A utility company complex, penairdrig to the quality of an item or service based cetructed and e;t ..td for the purpose of pro- on observauons, meuurtr wau, or testa .Nch cza duc ng electric powst, be venned. Guldtlines - Parecular prtmstons whleh er cen. Ner - The ;erien, group, company of corpo-diered good prsctics but wNch art not mandatory ranen who wdl havt or hu uus to the fadity (4 in programe intended to comply *1th this standard. installation under construct! ort. The urm "thould" denotes a pideline; the term Psckage - A wtipping or container Lachidlag its
* "sh.d!" denotes a mandatory requirement, contenu of materal or eqcipment. /fenduap - An act of phymenDy moving items by & M-M Mhdh Wpwu hed of mechardeal means, but not includtag trans- wa r 6 Newrebted without destroylns the y modes. - - '
integrity of the indmdual parts.
/aspector (Start er Code) - A quijlfled inspector Art - An iters wtdch haa *ork performed os it employed by a.kpuy cocautated agency of a an/ stuch is attached to and becomes part of a Murdcipality or state of the United States, or , ,3, g,, ,,,, pg , g g, , ,
I Camsdien Province, or reptarly employed by an Authortand lnipectson Agency and having authertred l'.ut - Tis eqwpment, piping itructures,buildfsp furisdiction at the ute of t*.anufacture or trutallation, and property that compnse an instanadon of factury. i
/r.acerror./Nar) pr,lausIler's). - A qualified frtmise - A doeurtwnt that spearies or descrbs Ir.arvctor employ +d by the Owner or instalkt whose """~how an activity is to be pe.fortned. It may include dvues include the venGestion of qvslity related rnethods to be employed, equipment oe materials to
' - actMuse of trutallations or both, be used and sequenc4 of opersuorsa.
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TME' S0WAA.3 P. T0 tty ;0MP v.7 NW3D: \J " OR!G:S '. :cowcoxr- 3.s: t ismT rm Lat i ccon. m 3tSCat?tNM:
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[ RIT. 2.P T !1 :.".SJI.X: . 3Y Daft t3IT I @ WIT !!@itC'.'A7:0N Ct. ASS 1 @ NON-C' A35 35 PEG 13M C11711'41 D M.1:i0 @ !?KELTICATICW C PRCCGETR10 00Ct"!G TT T;T1.1 ANO NLM3ER: i" /."I'Ill.: Dr.7A!!. $!3 e
;ISC2f 71CN 0F :30:iCCN TCP?.gcIt (Ir.clasias C.ause)
Above ret'erenced drawing spec. u.31 st rut cla es, or e'1ual,
- 3 be ased on Nss one supports. Super strut clav pruent on suryrtt: thro 315out l'31 s One and ?.t. Engineering is unable to pro'-
a its: or .3rrrovcd mut t a to : c used tr. itcu of ini strue eart nders. 00 NC* C, 'C' O*1.
- nt-:ni i.:*..ty >f Confid:nt: ! owrce '
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I b5/- shy.' * *. ? ? 1;T. AID af 3AT1 ** / hA//' f , f*h tit. SU'P 1501%f71TV ;A R.P. TCLET DI5?0$1;"ION: 3uptstrut and Powr Strut The owner has approved substitution of Unistrut, chart. in accordance with the Suprstrut comparative figure t
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lN57tCT:CN CRI IR:A: 3RAb*t:lc [ $PtetytcA;10N O PRCCCCRt 9 3CC;"M22:7 !!!!! A:fD lmtA e INIT!.\ TION Cr WORX QCP-17 Rev 1 tscR:PT :: i s t a t.a c. .n", wt:r
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*reendt.x t event!!:: rewerk shall la PanlieJ in at;*rl * =c gae st" for any sarrarr o rarsernrh 02.2 stites th.it"r.o.CT.. .'ill issue a "
ec : ete rorla:ement) a ti.d roverk (i.e. wJificatinns, i i verifica ica inspectien. " ie tations, anditions, er ch.v.;* to . .i t orefers are b'ina L:"tued to cover "evrport" work.Centrary in this, "Con *.iutt" - reference .iny wrk regacut and do not %c se renduit r5st.c.o or M-See t.ttached example. tonttui t Change Ortier No. 4119.f all within t?r recre of *.tfettir: n.
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resul ts in a product (item) ANst N45.2.9 Defines a noneonformance as a inde terminate . . Regaest $or Procedure This does Change not appear and process through to be QA the case here.,,, g",'.':,14 N '"9'; .'.7 .*';g .G C'!! *
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- 315PC51T10W St Daft QUALITT AATtEN Ihhd DAT1 7.C.4 E. 315PC5tT!CN OR CONCt"7.tDCE:
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- TE! 'WOVIJLD P. FOL'ET CMPANY **
- NtY.
NONCONFORMANCg REPORT P:g') Lcf _ 2 i* DESCRIPTION: ATTACMMENTS DAT: ClassoneSupportRegrk , g, C "?c.93 : f. I HOLD TAC f m
*'ileattaf ..'f '
Rot 0VED " 1 REP. RPP/IR Nt'MBER: N/A ST DA l
. .. WII I 3 WIT U X / LOCATION Various CI. ASS 1 F I$$PECTION CRITH IA:
DRAWING ] SPECITICATION O rnoctmenz O DOCUMDiT TITLE AND MUMBERt antstaston or worr. ,ysr . DESCRIPTION OP NONCONPOR%NCE: (IncludLng Cause) QCP-17. RIV,1, Paragraph id. (Scope) states: "Class One Electrical Ra-Sup;crt rework shall be handled in accordance with Appendi.x D." Append Paragraph D2.2 states t' hat: "P.G. 6 E. Vill issue a 'verk request' for support twork (i.e. modifications, deletions, additions or complete re nant) and veriflestion inspection." Contrary to this, "Conduit" Changa are being issued to ecuer "Support" work. These Conduit Change Orders refereace any work request and do not fall within the scope of Appendix (CONTINUID ON PAGE 2') X W*w INITIATED BY
" ' /Q - T 23 DATE Q.C. SUPERVISOR REVIEW H.P. TOLET DJSPOSITION: p \ yd$
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0.1 'l . "TX g s 51 ' y y# DISPOSITIyhY , DATE QUALITT REVIEW P.G.fET DISPOSITION OR CONCtTR.RDICE: l . 9 , 'NCY Dl'C'Osg
. '* yo: i.'cs?;ty og n , , }WINtnt.~ols:vegg og P.G.6 E. Co. ~ S DISPOSITION ACCOMPLISMC) i VERIPIED ST DATE Q.C. SUPERVISOR i
NONCONTOAMA!!CE F01.EY COMPAN REPORTTHE HOWARD P.
~
No.. CONTINUATION SMIET
') C6HTINUATION OF: ,,ns, f#f DESCRIPTION OF NONCONTolWANCE G PROPOSED DISPOSITION O PA GE,,2, , C DISPOSITION ACOCMPLISHID Q t DATE ._l,._ to.s.es --3... ...1 -- .- - --
DESCRIPTIO!( OP NONCONF0 p.ANCE: (Including Cause') (CONTINUED FROM PACE 1) This and NonceM is in violation orsances." of QCP-3, REV. 6 "Processing and Control ations of Devi Paresraph 3.F ef QCP-S states: Superintendent or Designaa. assigned by the Project "The Production Managershall b e respon-all verk in accordance with the specifications, d
- s ng utes."
Per ANSI N47.2.10:
"Quality Assurance Terms and Definitions":
a nonconformance the quality include: physical defects, test of an item unacceptable or indeterminateisenders "a Exa=ples of nonconformance or deviation from prescribed processing, inspection. or test pr
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; 8 " *' ALLEGATHNd % .DA.T.A P.OMI __ ! RecWVW$8 eM9CE / Decket Number lif appncable)
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[ ; 7 ~* j 2. Puneoenel Arestalinve6ved: i ses a espes*= weli ""_" opersWens . . onelte hee 6th and eefety X n..w. _ of,ei e hee and eefety . _ wfe or4. __ em ..en.y ,,e ,ednee. l _ ether me.*vt
- s. Descitpisen: IPil ITft il IWl61 1 #18: 1 PrIAIf l#1 IJF 1 AAlatl 1414441
' " "'" ***""" @ld 1810 W lt1ElfI 15 ItlaIr13W1 vli'ple 1otAI WJ l
10171 IElolFWillElflD I loMI IAl5141 tirl IM /Irl41 1IIIIIIIIIIIIIIIIIIIIIIIII )
; 4. Soutes of AllegeWen:
j schuse,p pt b.e , sentractet =f:,a neovetty guerd _ 5eensee 6mployee news medie ; ,e , NRC employee
- e,d . :
I b ether i hans _ to w ' E. Date ANepetion Msceived: gg 7 3 l S. Name of Ind>viduel pws one weses and test menet
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j 7. Offnee: g( ; 1 acnoneence .
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9, FTS Ts4ephone Number: y g 3 . J 7 4 1 t, g , # '
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'kJh O. stesa: Open. N followup ectione 6te ponene se in pee r j gw _ ,
_ C8eeed. N fenowup ectione ore completed ; ; i e. w .'. I I
- si. Dem csee.d
l 11.1 Document Nos. '* ,, i f - i \ st nenwet.: Ii111l 11l l l1l 1l l l 1l 1Il ir
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IIIIIIIIIIIIIIIIIIIIIII A ll/ l li.1^"***g Ma g g te oma va" --
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l [ouowtNc, JAE. CMAcSTS on D!sPdst T/op of ticR l b i) 7% stwaer n evopawf; visun. tusrecTic8 pan 6 A. To FtwAL sicport ts pp ny:isrtps ge& g enirtAtA, , l .TTaAs )i. *),9, f s) Het tu?MAeTreA h% sacy, por pcs/sstTron l parq f nova zc stPMArab f :ro Aserek, , XTest 3)- Is W6r 7Pva; Eloof t w h<.se pe&N tssuco - sae h/PS 4G Rev. 2., G.C? TA. ! tran t$ i0ocs q Yoric wxccit, k.ryoacH tr suo+ we gaaa, WM. NoT.tArer@so la extc. 8ktohJte. ..
.TTaM 6} Dots ob7"IAct. JOE lA ITs 37MREb ce/AKcTIVO Ac71 kNY D($cosscdA di' TVc . BOPS :ropt 7n p. eccl >t ENTEA THI3 oN .712 Nc/K COPY.'.IbecupEMTATco4 ?
a.. SNAc.q Q.C. grtA 'Tkan bhrh T* .Tr& /? Wilt?
- h. .StUu. Q.C. Rebwa (en coh TMts ANNorkrac "woM em "poco AENTA7cc A m sogar 4<s narruts (it' Ph6) oa RWZR.?
\ tren v) eau, n sus,, sur raa pocosear.s iswen AA6 A WIAs , { l l
' Y0TE: //o sra:ctFcc Atcarr-ks-Is "$rh7tMP07 ts tAlca. ope 0 (A) l p(3Poswtoe FcA. Wem pos 7ypt, a is moe pg pop sac (4) \ ~
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- RIC[lVING OrnCE meyn.si in,e.en: -
iu..a Docket Number lif OPP Desblel
<-a.-= .- .bu dk de)fod IM"I o .c o o o z 1 L, t,,l . .
p,.dc.+. c wtact
~
- 2. Functionel Areels) Involved: - ~
TP ID=goppop4iebort=)) operations c'nalle he(th end eefet/
~ , , _ construction , , offsite health end esfety
- 9
- _ safeguards ,
emergency properedness . b other ispecityt
- 3. De scription: l A ll lL l ElGlg.l > l lglglG4Ll3l(dglMl(.,14l lSl,M IE N
.' " '* " "* [El Is lel IRIElsI/le lels141 Irlol Ifle IoloIbliWlt ~ '
Elri 151st d 14 I61sJIEJt.1 toIFl lAlW.ltl, IDILM I I/ I d l I P Is 17161 171wldWlELLI I I I I I I I I I
~* . . .
- 4. Source of Allegation: * ~
d - *
, f tOxt ap;wep,'aie best contractor employee f ,, i,'
security guard , ; s . - ficenses employes - riews medie
* =*
_ NRC em'ployee ' - 'Ive te 'c son
- l or'genitation ispecity)
('.
, , _ ~'
8 other tsp'$cityi e . ,c. : .
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- 5. Dete A!!egation Beceived: YY { 1 .
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- 6. ?!eme of individuel : .'
in,. %. intit t. .a4 i. n.m.)
.)- *{8 yhd'h*. - *id
- Receiving Allegation: -
- 7. )f fice: -
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ACTION OFFICETI. *
- s. Action office contact:- in..i %. to it.i. . , i..i ..i M b h 0 E- -'
- s. ris Telephone number: -
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.lmmation in this record was delet ' ,in atcordance with s- e 4 F edam ofinformation G ..
- titmPl
- 10. Status: ..
_- FOIA. _@q v. 3,,l - t o.est o b ) s -
.}- ;. .. Open;l,f fonowup actions ais pending or 1grogress - , ] Closed, if fottowup actions are completed , ~,
MM DD YY E
- 11. Dei closed:
l l 11.1 Document Hof. A '8 l
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1 I II IIII IIIIIII I 13 IId-s at a io so <>.,.o. ,a I I I I I I I I I I I I I I l I 'I I I I I I I I I I I II.1
- u. Anegation Man-hogrgDate omca Ya' **
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j, a u e i t u. nLevns W: ALLEGAT 30N: FACILITY ft9 6 F E I 00.O M)G~ ' f6 HAT 6b g :
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TIME: .
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_L220Le&._ CONFIDENTIALITY REQUESTED NO W NO: SWJ4ARY INFORMATION: ' _AT ' %IMEJ O bdA/>'oN s h Yecl Y $a Y L S$' ' - _h25/YJA O , j t.% M MYf so YL A j p r' A's afz/r;i a 4 - wns Wsf 3d llLui,<> ' /, 4'f s. m a,dl n1 ' As Rh 23 th d- " 20AYht ~ 0 hlPb ' hY I " n/kL RP-8 G MJ/Y&A % A YN , Yd vL) w b
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A/h I OFFICIAL USE ONLY Do NOT DISCLOSE
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- nice felt that wrt(bractices la some areas could be performed in
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UNiito STATES 7/ i NUCLEAR REGULATORY COMMISSION RtaloN y cour10cAirin : ) e...e l. . tese n.cAutosunA soutavAno suns see.mauan suasa pi.Aa4 nausut.cassN.CAUPopWMA Mess StAMARY OF PpC1.E.IWSP. RELATED INF091%T10N yg5 N o C} W WA 4,t f3 , PATE TIIE INITI ATED TIME COMPLETED i
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l THE HOWARD P. FOLEY COMPANY DOCUMENT DEFCIENCY NOTICE l . ,. n e u m a urie c 41 o s: .Mae Adu-> e oo h//9< REVIEWER LOCATON/ UNIT ,_ i oencency oescnerm b-2 JAs hay m o a. J!a<.A<.6 .bDN>n' M .Ano. dor.un dh i r o A d e $ dj ' l \
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@ ATE) l DEPAFtThENT: _ b '
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- NONCONFORMANCE REPORT
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w.si 1 en [, j 2 < Q Precurement Control by Contractors 3 a=yy Policy Sect.lF Mit N45.2.13-14 Safety-related/Non-comercial grade material has beer. procured from
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T I suppliers who have not been evaluated or qualified in accordance with ANSI M45.2.13 I 1 T A f casciNAtso: k5 Buninv control '"a Ao / 83 J.R. Bratton $758$"*7 8 '"'* Misinterpretation of the term "connercial grade". 1 0 ' 8 T
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h7 H s N i [8 T "'*** *""* " * *""'** Re v i se cont ra c to r p rocedure s to prov ide a tse thod f o r A o assuring that suppliers of non-commercial grade items are approved prior to purchase. - 9 scutoutto cowLtvion 12/1/83 7o. 12/1/63 to arronTAsititv atviewto v=ota @$$ @ j*,c,"M ,,, %Q O CT"t* E N meromTAattP Ovts ONo O ino oscassose artri4 atview neraanIo ro Y R I c #Asta ron CatromTwo Os.ot atecatwo: Reportability has not been determined at this n time. An evaluation shall be performed upon completion of the supplier e review to determine reportability. o n i nw.no g n, G A . "- ouAtsry Assym Aktt C N/A t.e:TiAL mtpo84T: " Q , N I AcTvAt maeont: D'"
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j . gtwin adapacias atoummec worw v.A7 om on naronts: 11 ADDITIONAL REMARKS See Page 2. l ,-. . 12 ,I c"p.si,, , L d / ] f / M "" 07 / 28 / 83 QM Tf//, '"07 / 28 /83 _% Ls4 LWL w_t y
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14 VERIFICATION SY OUALITY ASSURANCE An twolvtnan. so.wcow action. netifkation and reporting are comchte l s, e / / . O - o misur o io , - . mi e- e. -%, si
... is. rr - m - w ie,4 i.e . ei.ot us ,.- e, ri s. O se ~
Mustuu rsuer Genersehen O W . O Mate, ids
-- 2 Egg >neer% 3 oseli Asesrence O a % fe occ . m H.P. Ec Q] .
_ Caseensselen O Sofety Heetah and Oak.m K Other QA S.F'. l _ _ .
s _. . ,. , 4*
- __ 4 J . . lWCMRNDWICE REPORT c _
- ! DC042-5C4007 k . I ,# y I Mitoll: ,, p
- 1 ' #
~ 'A 1005 review of Class One puc o initiated by ' contractors shall be . per/ormed to determine if a11~ pplier re qualified for those purchases
_ requiring a qualified supplier. A material identified as being purchased from an unqualified supplier shall require further inspections and/or testing as required by Engineering to provide assurance of the quality of that item. ADDITI0llAL RDERES: A preliminary TRG was convened on 7/7/83, at which it was deterstned that further investigation would be required to establish an adequate disposition. h i
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.T H E H o w A a o P. F o t e y O c .' n i -
INTE40FFICE COMMUNIC ATION Quality control Supervisors 2 ?, - t.. A.E. Moses / Project Manaoer . RE: Inspection Signatures Effective 3-10-83 all inspecticns will require a Level II Inspector's signature. A Level I Inspector will still sign inspections performed by him, but must have a Level II co-signature. Note: Acceptanca & Reject colu nns on all inspection forms may be initialed by a Level I. s f h / f ,fx W A.E. Moses Project Manager I
/
O e G 4 ge
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he , October 20, 1983 INTER-OFFICE MDIO TO: J. Thompson /Q.A. Manager FROM: L.R. Wilson / Quality Director RE: Level I signatures
- 1) This memorandum provides Document Review personnel with clarification regarding Level I signatures for inspections.
- 2) Prior to P.C.6 E. 's letter dated 6-8-83, it was acceptable for Level I personnel to perform and document inspections that could require interpretation in accordance with documented procedures. The letter requires this company to limit Level 1 inspectors to performing inspection dere no interpretation by the inspector was required. - -
THE 3) 'It is "acceptable for Level I rec'etViEs inspection HOWARD P. FOLEY personnel to documeut and sign receiving inspections. COMPANY The basis for this is that this type of inspection does
' p, g, gox gn, not require interpretation of inspection results by the e $.nSptetor.*
AW.A SEACH, CAUP. . .b-
~
ewe '
- st*4es.n n *
. Sinc,erely. ,
88*** gg.JA1 m L Wilson atipt?omt reessvam Quality Director SolrMO8tt.144Rn#C Osc 84fA e.Lics Ammrseumc. tcustoptTTEAS Lo$ A88CtL!S cAtFORNu AMS/A/#6 E.G 64AET %E Z. CAL 808Dva f i ut uNr$. TineNE154 E At W e4 t#vi LouuSL*AA I
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Q 'ARTICIPANTS Ntt' ouwW SD2 N E- vas.og sit ' .. NEE ING . ? he. l INT RVIEW Eo(4Mr ' i TELEPHO:tE CAU. C - lOTHERCOLLECT ( ),YES ( h10 i LOCATION I . CALLE0 rd0. CALLlHG NO. , i . . l 1 ' Wh ME L' HM > i %RY: A irt'd %U We.44 o c, IMf tiered. uwer,tucer Pratwrs A.S E You , 2 J j , Jew o ovonon To 'es Mwtc.s* ( L e, saevik,e. Sc(eg % meet schedule's ,ek) . '. s L-i .. U > i . w O Q,. mw 4, b 5, Decm M I N be" w d M j L W WerM' k b0 M' ke W% M/Avb b. R. ,
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- l. quALITt arrac f 10-20-83
. fica _
TRES m r: Shealy, Jon Fothstein, TOPIC: Purchase Order Ibcuret Deficiency Notices. ! i Pe $ Peage:
- 1. Analysts should only review Purchase Orders written l back to Septacber 1981.
- 2. All Purchase Order D[N's written on Inspector Certifications and Apprwed Vendors shmid be downgraded to Phase II - to be :
1 1 addressed at a later: date. ) ' 3,
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fth r1 ~ * / *U, g/t.e, to- --
- 4. Rick Wilson la pr a letter en Approved Van &rs that i should eliminate ucst 'gten g g g.
- 5. Only Ini's that directly affect hara. rare dbeclassiffsf as Priority '400' . , ;
G.h NOT b it T R E . F E . C E A I G E U M l t m R0. FIL ES -..y l
.lh). $ ,r.L / to .26 E ~- l .. Im saALY 0 not ! , Idement Ttirnover Supervisor l . r ? i t
t
. i e
l
macr - *n I v s CcMc7chda~v c'ovussse itie ALLEGATION wi,ws. DAT.A*
.a ,,. . FORM l CECEIVIN3 CFFICE Docket Number lif applicable) l
- 1. Facility (les) Involv*d: IN I 1 ist enere vea 3. en s N g
[2 /s2 8 / d C0 4 # & 7 [ genene. W GtNtRC) or of N2 e fu O 0 3 b S 1 I i
- ~
- 2. Functional Ateats) Involved:
scue oppro,,iew bestena l operatione _ onsite health and safety
- construction _., offsite health hnd safety
_ safeguerds _ emergency preparedness _ other tspecity) 3.
Description:
I7IPl IFl/l416 Wl 161516LSl lul AN71# L+l4 Il IN/ Elbl g
. ita p im ovem. , :- p y g gigjg;;gigj.lM Gl/IM IPMbBJ ~ ~
IElblulAIEJ 161/IEld /lA/lc.lalri/lo IMtI I I I 'l I IIIIIIIIIII!IIIIIIIIIIIIIl
~
- 4. Source of Allegation:
sched approp,wte beni contractor employee _ security guard , _ lleensee employee __ news media
, NRC employee _ private citizen , * . _ , , orgenlaation tspecity)
_ other tspecifyi MM DO YY
- 5. Date Allegation Received:
j g
- 6. Name of Individual in<st t- lamete eed tant nome Meceiving Allegation:
- 7. Of fice: ,
g i i ACTION OFFICE ' trirei,w. inm.te end is i ne.e3 ,h, C, , , /& C. Action Offlee
Contact:
l
- 9. FTS Telephone Number: pg y _
j 7 .
- 10. Status:
gew.4 .n. Open..P followup actions are pending or in progress j*' _ Closed,if followup actions are completed (
- l Mu 00 vy
- 11. Date Closed: 11.1 Document Hos. __
l l l
- 2. n.m.rks: iiiiii;ii; i ; i;iiiiii nw ,. so g ..co. iii]i IIIIIIIIIIIIIl_LLLIIIIIIIII '
N.*}ii.gMffuWS.t' l K Y - 7 3 'A' O 6 'f % X35
09-19-83 QUALITY WITDC ATIDODC: x Wilsen J. Thcupson G. bling, D. Shealy, J. Rothstein SUBJECI: Purchase Or Ibemurit Deficiawy Notices
- 1. Regarding Cacuercial grade itecs -
R. Wil 9- -8J will write a nuco regarding what is acceptable.
- 2. If scnething is d:ne wrong to W, (i.e. , no NCR condition), procedure, then we maybut beif able material to justify -
e.g., "does not effect integrity of plant."
- 3. 14tters of Ccepliance - do they have to ecce frm manufacturer or supplier? //hw /0-/785
. Wilsckwill write a mmo that it is N to accept 14tters of Cceplianc4 frcti manufacturer _or supplier.
4 Certification of Weld Rod.
'R. Wilsori 11 write mmo that 'Typicals" will be acceptable or all Id rod. ML m t.c 9.Es 63 5.
P.ackdating of quality dxunmtation is not to b_e done. An Le,
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,,e a . *.. ** * * ^ v.s wuctua atouwoav cowwss ow cia ALLEGATMHd me D,,A.TA F.ORM . \\ ,
I V *1t}rt pnJ/$/q' necameo omcs Docket Number (if oppficablei
, , M g [ a7 8 M 8 #/ [~
se a w e sea d [ w g // M /
- e. l.,.e.r.e c. , * $2 $ $ $ .$ 0 $ $ 3 1
- 2. Functional Ateels)Invekod:
ecs.asee,.orw. w i opersti m "_"""" mite h.elth end ufety k construction _ ettelte heetth and ufety e,ne,,ency ,, ,e,edeena i _ -re,ue,de _ l _ o.e, is ~, 3.
Description:
IP16 Elfl IbloIE.151 L*'lo 17-1 Irls 14 k l/ I le 10 IW141 L ?" * * **' Iyl IMi IrWI IAlWLs I lbl i1. Il I IP 16 k.le it. I: li IdlH I i If ihl Airls IAIJ.I 19lslNI IWI AAlbl Lsl/ IAI Idfell
- Ibl IPlflCl#161Alfl InlAJI Irl/l A/1 L5lal/trir151.1 ~ ~
- 4. Source of Allegation: ,
ICNet opproprisu beni _ contractor employee security guerd _ Reensee employee news media NRC employee _ private citizen orge 2 es.nlaation tsp <WIr ,,, ,, p.lM 64s 1Lau { i uu no vy
- 5. osto Allegetion Received:
- 6. Name of Individuel (nrei we wei.i..noi n.m. I NM JM N Receiving Allegation: D.'N*I8 fem /AJt.f /gm AVGd;t W
'. ht.I3/saft.s
- 7. Office: g y ACTION OFF)CE
- 8. Action Office
Contact:
(nrei me we.i. .no i , n. i - /
- 9. FTS Telephone Number: y g 3 ,, p 7 g g
- 10. Statve: Open W followup actione are pending or in progrees oc,, ,
_ Closed,if followup actione are completed uW co vy u , osie Cioned: 11.1 Document Nos. D( ' ll l <
" " (LW ' '"'.'n k90' showers)
- IIIIIIIIIIIIIIIIIIIIIIIIIl IIIIIl l1IIIIIIIIIIIIIIIIII N.' Art.hiidWu's@t' . RY $ 3 - ~A' b t f(
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1 Proble stat t 1 l26 > ! Allesation #(s):. , s AJsNo.(s): gy gg4+9q. f (s): y/A This document lists (or directly references) each allegation er concern brought to the attention of MRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered. If the probles statement is not clear as to who, what, where, when, or why regarding the issue, the commentary section will amplify the statement. The ' commentary section will also be used if there is apparent conflicting information or if taere is ao or very little original information available whichdescribestheconcernU). (This can occur if, for example, a line
- concern was received in an interview).
. Probles Statements (use extra sheets as necessary) j A11eastionf Verbatus Statement or Reference l i C O N S** C ' I' g P6 & E. hab not im ple.mc 6ted C3-
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A i . REGION V FORM: 113 U
THE HOWARD P. FOLEY COMPANY NUMBER: OR,1 GIN'AL) NONCONFORMANCE REPORT Page L of1 9802-883 REV. 2 l DESCRIPTION: S221 REV. 24 Support ATTACHMENTS DATE: REF. Support 2P-91-3-13 l 1 Yes@ No 8-24-83 HOLD TAG f C.O. 64376 REMOVED REF. HPF/IR NUMBER: N/A BY DATE UNIT.I .UNITII@/ LOCATION '
"~ " I' VARIOUS INSPECTION CRITERIA:
DRAWING { SPECIFICATION O raocrocaz O DOCUMENT TITLE AND NUMBER: DNG. 050030 QCP-9, QCP-5A " DESCRIPTION OF NONCONTORMANCE: (Including Cause) i
- 1. Current revision of bCo-GE-2593 specifies 'that' Note'~5 'shall' be used if beam' clamps
' are Otilized for support, Detail S221 REV. 24 (torque and tack weld) . Discrepancy exists in that there is so prequalified WPS procedure to use tack welds, at this , time.
- 2. The , current S221 support detail has deleted Note 5 without any revision phmge or revision date prior to the inspection of C.O. 84376.
NOTE: This is a , general proble:n for Detail S2,21. , , l
, ".1CouT5 / @) -r T2h[#3 b.u .m.&
th' ~ e r. Sov43 H.P. ' F0LtY DISPOSITION: - - ~ ~ ~ - ~ - ~ ~ ~ - - - - - - - '- - - - - - - ~' l DISPOSITION BY DATE QUALITY REVIEW DATE P.G.& E. DISPOSITION OR CONCURRDICE: n . 1i S d - 5 "' " ' "^ z E DISPOSITION ACCOMPLISHED ' P:
^
VERIFIED BY DATE Q.C. SUPERVISOR DATE 1
e u S' -6'
- l' I ' --
e 6A - P1000 MIN P 12 UNISTRUT L__ ____1_________Ca. em. A d COUAL G _ _ _GG A _ _ _ _ _ _ _ _ ..\ _ _ _ _ _ n _ _L L _ _ , l'l-IZ L. CONDUIT CLAMP ' 1
/3 ggg ggypg y (#/N 4 NElM)
NOTES: .
- 1. R.L CONNECTIONS WITH 1/2" 6 UNISTRUT ,
NUTS AND BOLTS EXCEPT RS NOTED. . ..., - [d d 2. SUPPORT SPAclNG02'0* MAX 1,0A0 LNG 4 4*$ CON 00lTS, td -
' 08 EQUAL W L TM 'P1000 MIN. - -M
- 3. SUPPORT SPACING @ S'.0" MA% LOAenHG 2 4'( con 00tTS, g
to Q OR EQOAl., wtw Ptooo MtH. M g*" 4. SUPPORT SPACIMG @ 8'.o* U MA% LOA 0 LNG 4.4 *4 CCHOOtTS, M i OR equal, WITH P55oo MIN. O A o__ V{
.[ h -~icdu.E ME M
_ ___ T ' ~_ . l.~ ' . . . _ . . . _ _ _ _ _ . - - -
- - - - - - - - - ~ ~ ~ ~ - ~ ~ ' " ' Rot. 's -
[ ' . Howev Co.
- - AVILA Ei - 1.
r 9 6 MEA F ELEUKTISM
\ \T 4 %9 !! ( FE /N llT f~'f \
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DETRIL sett - l TYPICAL ARRANCEMENT FROM OF RACEWRY SUPPORT STEEL BEAMS Om man PG & E CO 8'" ' ~
. ,,. , , - 050030 24;
~, ,- , . . - - = - ---
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, GQGG a . \
A1.T. MOONTlNG l
.. .. _ ._ .--CONDUIT CLRMP . . . .. __ '/a 'N/ " ( t '2 NElbSJ NOTES: 5EEDETR!Lh(TYP3' q l
- 1. R.I. CONNECTIONS f WITH 1/2* 8 UNISTRUT
- NUTS AND BOLTS ExetPT as NoTro btf N M
d 2. SUPPOP.T SPACANG06c" - b3 M AX.1.0AOlHG 4 4'$ CONDulT5 CF. EQUAL WtTH Ploco MIM. - cn D trj l
- 3. SUPPCRT SPAC.!NG @ 8'o*
MA% t.OActHG 1-4*( coHoutTS, - D #g O t CR EQUA% WtTH PtCCO MIM. 1 4. SurroRT SPAcMG'@ 8'o* RECE1 3] MA% LDADING 4.4*4 CONDotTS, DOCUMENT CONTR og equal, WITH P5500 MIN.- l -
.. ...._ .._________. _ . __. _. ._ .._._. .. _ __ __. i,.m.12 _ _ . , , - 8, Zf Scnm.t
- P1 ate 35"b i .*Toa'9"'
Nuts TO l0Nbb 3 WW*s M' YA*N Qg,e6D p, y l82 . raa wau xun r. aar.s. . nuw lx~,, . . n, l c& y r- A I- - . O r MEA t'LEVATISM re-p3 Q l . g { FE /FW ' ilT (O) 6\ \ \T,148 G
. DETRIL seat - - - ~ . TYPICRL RRRRNGEMENT OF RRCEWRY SUPPORT FROM STEEL BERMS q' .
PG & E CO a tuao n- -
,, 050030 g",4 l .
[
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th s THE HOWARD P. TOLEY COMPANY ac/<.OH.gina .v . .l; [h NUM3ER: 8802-/SJO INSPECTION RIPORT z i Page 1 of JREPARID BY: C. Herrmann/R.D. Risinger !' t.e g , j
/"*? * * ' - YES O so E . * ,ITDiS ,IMSPECTED: QCP-5 App. I 8-08-83 UNIT I X f;. 'y. c- -
LOCATION: g UNIT II X
,,INSPEC'EICH CRITERIA DRAWING:
f% grtE ,y, o,.3, [ SPECIFICATION: @ PROCEDURE: w -5 Am~~ r l
, RESULTS OF INSPECTION: ~1.
PCMqualification.) veld 7 deleted performance qualifications H-10 from QCP-5 App. I. (k" S.S. socket
:/ . . verify qualifications. Consequently there are no WP's in the procedurc books to . ,s . .
QW-303.5 fillet welds r,equire that ."welders who make fill'et velds on pipe or tube
- .2. .;
g'a., less than 2 7/8 in. 0.D. must pass the pipe fillet test per QW-452. 4 ... .. p Currently in. 0.D. there are no welders qualified to weld on pipe or tubing less than 2 7/8 (4.n StE FII,E. 8y . MAKE DrTO NCR OTHDL I.NITIATED BY: b /kAWM _ DATE: F//8/83 H- .
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DATE ~4 DATE
/d, h DATE / #3 v_
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RPF/IR g_28-33 l P!ase to File (date) it' Rlb3
THE HOWARD P. FOLEY COMPA'lY
'^ - NO. " 9 *'" INSPECTION REPORT - CONTINUATION SHEET ,.
uo02-1330 i ,, - mummme= l CONTINU/. TION OF: RESULTS OF INSPECTION PACE ') 0F ') l PROPOSED DISPOSITION - i ;- ~d . CORRECTIVE ACTION TAKEN O DATE 8/16/63 k(
~ } ,7With the deletion of WPS M-10 f rom Appendix I of QCP-5, two weld fFrocedura Specifications . remain which are ac ce p t a ble' f o r Welde r Pe r f o rriance kQuolifications. Specifically, in QCP-5D, WPS M-01 and M-03 qualify a .'Dwolder to make 1/4" @ tubing and larger socket velds. Additionally, i .' S'M-10 vill be included in the next PCN to QCP-5D. -
I 7{ ,, ', : N " I 2. / QW-303.5 no longer exists. (See Winter '82 addenda to ASME Sec. IX).
,QW-303.1 states, in part, ... welders who pass the required tests for ' groove velds shall also,be qualified to make fillet welds in all thicknes;es a pipe diameters of any size within the liuits of the welding variables .o f .QW- 3 5 0. "
included in QW-350 "Welding Variable s for Welders", under
,C"T AV Es s en tial Va riable s , QW-40 3.16 r e quir e s con orm to QW-452.
l
-QW-432. 6 "Fillet Qualification liy Plate O r -(-rtre dt' ' r o'/k%an ove Weld c e qualifies Tests" ' fillet welds of all sizes, material thicknesses and diameters. .~- .W4.
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W QW 402 $UGGESTED FORMAT FOR WELOING PROCEDURE $PECIFICATION (WPS)
., - (See OW 201.1, Section IX, ASME Boiler and Preswee Vessel Code)
The H.P. Foley Company k.,.t%.", .' *
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Aeww.on No. 1 M- l'O
. er 2 N db osie 4-18-83 Supportine POR No.lel M-1 I'//'/J_ .OR cete _,
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= ~ - = - = = ^ = * ,
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(Not .002 to .008 gap
.v. 4.*f C - D Shoschen, Proeweson Drewbge. Wold Symbols or Wemen De-RM-j@*b ' scripuce shooW ehow the general errengement of the parts to ~~
l re * -- - 1,,_mided Whers.sose.ohle_ma rooL.soecae w trw -deWe 7:
. .ca. .y.- W **id ero*** mer be se***Aed. .. q. . ...
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f *'Wy-kint deel08. weld layers and bend sequence,e gt for #40tch . sowghnees procedwree. for mwhiple process procedwres, etc.) 1/4"ktubing ,- . ! [v%h.,v.... .,.=,.,. *tASE METM (QW-40M .
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g, 6-13 - (, Theenson/0. V. i 1 A. RE: PERSOh3EL I I need two additional people for auditing, audit replies and external F.C.& E. audits. There vill be a lack of knowledgeable personnel to perform audits when the 90 day auditing f reeze la lif ted (Ref. 5-16-83 . letter). .
.y Sincerely,
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.w?a _ m ._a M 4:. ! 8) . ; 's ' 1 'Mr. R. D. Etaler l'roject Superintendent Pacific C.ts .ind Electric Company '
Post Office Box 117
! Avils Beach. CA 93424 t
RE: Interns 1 The Howard P. Foley Au)1ts - ~~ - Dear Mr. Ettlert i Due to an intensive internal training and certifiestion effort. the restructuring of several key procedures and revision of The *
, Howard P. Toley Company Quality Assurance manual; The Howard i P. Toley Company is foregoint its formal activity '. audit per- '.formance for a period c,f approximately ninety days.
This action will not adversely af fect our Quality Assurance ' l Programi will allow us to ef fect,1vely ut111:e all of et: ! personnel in the execution of the'se tasks, and will provide necessary time to implement the new procedures offectively.
^ **
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THE * 'I "E*"I HOWARD P. FOLEY perform a program audit to assure that the offort is success-fully completed. COMPANY , P. 0 80x 327 l Avit.A S(ACM, C AUF, Sincerely. ac5 MS. 77 - Rick Wilson ,
, Quality Director , ,
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T'1: nn. 0.A. Manager J. hio l TP.0M: 1. . Vilson. Quality Lirector i
SUBJECT:
prrection of Quality Docur ents' l DAT E: Octeter 6. 1983 This memorandum provides the docueent review personnel with the authority and responsibility for correcting ebvious discrepancies on Quality documentation within the following guidelines g, p,g Each individual who adds or, deleten infornation or
;g g oth,.rvise modifies Quality docueentation, has the ,
MM My* responsibility to assure that the changee are justified and in no way masks the accept reject status of the iten. If supplemental information cust be added it may be noted on document or, if required for clarity, it may be neted en
- a separate document. In either case the addition tust be
). initialed and dated.
When the reason for a change is net relf evident. a brief
]7 explanation vill be included. ~
If the docuwtatto . is of much q.:ality that .* r g r. 4 u t i e. THE vould be illecibic the pertinc-* pite cf the 9:n-e : - t. y
\ be darkered for legibility. A : t. t ' "Park e v' f t HO?/ A A C P. F Ot.E f , l.a gibti:ty" vill be adced te the J.c'. ent: init u. ' a-C C '.1# A N ) I da t c i.
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l This memorandum providee the document review personni.) sith thc authority and responsts*:21ty for correctinr, nbvious diecrepancies on fr ality documentation within the followins r,ialdelinest g Tg ** F.ach individual who adds or. deletes inf ormation or ! othervise eodifies Quality document at ten. has the ! g W *4 responsibility to anever that the changes are justified and in no way marks.'the accept reject statue of the item. vMg " rw If supplemental information ount be added it sisy be noted *l on document a separate document. or, if required for clarity, it may be noted on l In either case the addition must be ' initiated and dated.
- ,Y Vhen the reason for a change is not self evident, a brief y 3 ~- 1 explan.ition vill be includcJ.
i l l i t his d r.c ute n t a t i cie 14 os such ;a**.ty thSt a t .* p r .* o .a t t on v'u!J be ill egibli. f :..' port tr. :.e r ; t
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~ . 9-The Howard P. Foloy Company Audit Finding Report Yl Audit lhamber PA-12 !' Page 11 of 17 Audit Date: From 1-17-83 To 1-26-0 dompletion Due 3-a-B3 Audit Subj ect Work on containment I A g lus Steel Modifiestions Controlling Documents P.C.& E. W/R k-618.j HPF/ Travelers & Procedures . Audi.cor(s) P.F. Ratterman/P.W. Pre tch Quotation (s) from Controlling Documents HPF/QCP-17. Rev.1 4.6.1 ....Vhen Quality Inspection Hold Points t re identified by the Work Process Traveler, work shall not proceed until the Quality Department has been notified and such inspections ht.ve been completed and Production has been notified of the results of the inspection.
2 Audit Finding (s) During the course of this audit it was noted there are Bold Points established for F.G.6 E. Final Acceptance of welds. These appear on approximately 40% of the Work Process Travelers generated as a result of Work Request iC-6181. The P.G.6 E. Hold Points are in place as the
, result of a verbal agreement between P.G.& E. and The H.P. Foley Company to have Constructor approval of each veld on the Annulus Steel Modification Work. in each case where welds are completed and accept-ed by H.P. Foley pers*iInnel,' ~there b's~be'en no P.C.6 E. concurrencei Y thus, the To'sT 5f"double coverage". Although this is not consiiered to
% be an Open Item, it is a situation requiring clarification.(Continued) ( g Q. A. Reconsnendation(s) (optional) Item X- 1,2 & 3 Researth the Quality Control and Work files to identify all cases where work has progressed beyond Hold Points without the requir-f_ . . . ed sign-offs. A Nonconformance keport should then be initiated for dispositioning of this discrepancy. Included in the "Means to Prevent Recurrence", should be a commitment to inform th'ose involved, vith work and inspection, of the importance of not progressing past .-_ 3 un-signed Quality Hold Points. (Continued on Page 12) k Corrective Action (s) [ Item X- 1,2 & 3 - See attached Audit Reply to Item X, submitted by R. Wilson on 8-15-83. t s L f . m P . F . Ra t t erman .' P.W. French h p (T (q Prepared By Closed By ( Revies/ App . By 1-27 63 8-16-83 e,,,,, _ { Date Date Date I RPr/AFR 1-3-83
.
- t*
A',lDIT NUMBER PA-125 PAGE 20? n ALOIT FIN' DISC (s) (Continued from Page 11) Item X - Generally, HPF/ Quality Hold Points are being signed-off in accordance with the above quotation'; however. ;there were several
,frequired HoTPoTn't!DWfs.7ork packets examined where ~ ,
0 work had progress I
' 1) On Connections G-7, G-8, V, X-1 and more, bolts were .Tnstalled'and'fe'nsl~oned (n'o't yet checked with a' c'al'ibrated f .. wrench) wherefthe~ hold Points established for the bolts, i.e. , Material, Dimensions and Edge Prep. , had not been
- signed. .
e
- 2) Weld No.14 on Connection GG and wald No's.14 and 15 on tonnection' HH have been completed and accepted on the appropriate k* eld Inspection Sheets.
'?oints,for'these welds have not been,The Quality Hold signed-off.
- 3) Hold Points for piece No. EL C41.1 on Connection 41 have not
'been signed-of,f. , The plate has been installed and the welds which attach the plate have all been completed and. accepted 'with Hold Points signed-off.
Q. A. RECOMMENDATION (s) (Continued from Page 12) It was observed that earlier revisions of Travelers are not always kept with the current copy in the work packages. ~thatlity Bold Point sign-offs are not generally transferred to new Travelet 3rsvisions. It is a recommendation of this department that all l revisions of individual Travelers be maintained in the current l work packet. l l l l i l TOEM - A?R-2 10-10-75 _
1 1 The Howard P. Foloy Company j
-p;z6/
Audit Finding Report
. )
Audit Number PA-ns Page _ 13 of 13 Audit Date: From 9-27-83 To 10-4-8 3 Completion Due 1 Audit Subj ect Welding Electrode Control Controlling Documents HPF/QCP-4A Aud'itor(s) S. Ryan, R. Walcheski Quotation (s) from Controlling Documents QCP-4A, Para. 4.6, "Quality Control shall perform a daily and weekly inspection to assure that this procedure is being followed." Audit Finding (s) ITDi 12 - Contrary to the above requirement, daily and weekly inspections
, are not being performed by Q.C. for Unit I storage ovens. Quality Control is unable to gain access to Unit I due to Security Lockdown.
(See Exhibits 10611 attached). l Q. A. Recommendation (s) (optional) i 0 b N ' deaneld b2 - Corrective Action (s) l l l l l l l R.J. Walcheski M f/ Prepared By' Closed By Review / App.By l l 10-4-83 l i Date Date - Date ; \ 1 l F.PF / AFR-1 1-3 -03 i L ___ - - - - - - - - - - - - -
.' ~'
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/
7
. REPLY TO AUDIT NUMBER PA- 13 5 FAGE 1 0F 2 AUDIT ITEM (S)
FINDING XII: Access has been established to Unit U via ke , carded inspectors or escorted inspectors. With this required inspe:tions will be re- e s tablished. Mg
~
RECEIVED OUALP' ASS':S 2' ^6 ' l l DEC 011983 H0 nano e. ruu.. ,0. Avila Beach. CA FORM HPF/AR- 2 10 75
. QCP-3 REV.7 .
Page 1 ,
- 1. SCOPE l
l { This sroceaure estaolisnes :ne m...ods for reporting, docun.en t i ng , and processing materials; parts: compenents; or services wnien are not in conformance with design or procedural requirements.
- 2. REFERENCES 2.1 Title 10, U.S. Code of Federa; Regulations, Part 21 (10CTR21) 2.2 American National Standards Institute (ANSI)
N45.2 10-1973 "Quality Assurance Terms and Definitions" 2.3 Pacific Gas and E$ectric Company Specifications as asssigned to The Howard P. Foley Company 2.4 The Howard P. Foley Company Quality Assurance Manual sections XV, Control of Nonconformances,'and XVI, Corrective Action 2.5 The Howard P. Foley Company "Quality Control Procedure for Receiving, Handling, and Storage", QCP-4 I . 2.6 The Howard P. Foley Company "Quality Control Procedure for Corrective Action", QCP-33
- 3. RESPONSIBILITIES THE H3 WARD P. FOLEY 3.1 The Project Manager shall be responsible for COMPANY employing all measures necessary to accomplish the work in accordance with the requirements of the contract documents and this procedur6.
3.2 The Engineering Manager shall be responsible for recommending IR's. dispositions on NCR's and dispositioning 3.3 The Production Superintendent shall be responsible for accomplishing all work in accoraance with tne specifications, design drawings, and procedures. He is also responsible for immediately noti f ying Quali ty Control wnen nonconforming conditions exist. , 3.3.1 It shall be tne responsibility of tne ( individual Production Superintencent to ensure snat t{ Production forces under his supervision are traineo and working in accordance witn current rev:s;ons of ' , quality procedures. ' I
1 1 l l l l t December 13, 1983 INTER-OFFICE HDiO TO: Ted Canning /Q.C. Manager FROM: Bob Walcheski/Q.A. Auditor RE: H.P. Foley Audit PA-135, Item 12. Your response to Item 12 of Internal Audit PA-135, which was received by our clepartment on 12-1-83 is not sufficient in itself to close the ites. By re-establishing the required daily and weekly Storage Oven Inspections, the problem is partially resolved. However, for the period of time when these inspections ! vere not performed, there exists a documentation deficiency which renders the quality of welding electrodes indeterminate. Para. 4.7 of QCP-4A states, "Nonconforming items that are not possible to "Correct In-Process" shall be documented in accordance with QCP-3." According THE to QCP-3, Para. 4.4, a Nonconformance is defined in HOWARD P. FOLEY part as, "a deficiency in characteristic, documentation, COMPANY or procedure which renders the Quality of an item 80 unacceptable or indeterminate. Examples of gyu g,((p #* nonconformance include: .... incorrect or inadequate
.mp documentation, or deviation from..... inspection....."
sos ses.rari The method for documenting the nonconforming condition is as prescribed in QCP-3, Para. 5.1. Whichever way you choose to document this condition, it should be noted ome.: that the goal is to achieve a "Use As-Is" disposition. ma mgygg A suggested way to achieve this disposition would be to asu.Tsaong. uARnne review Weld Electrode Requisitions (HPF/WER) for caccAco. tLacks applicable storage oven locations for the time in which MARRIS8URG. Pt R the documentation / inspection discrept.ncy exists, as the Houston, TEXAS WER documents storage oven temperatures. If no Los ANGEtis.cAtweenu discrepancies are noted in this review, then significant '
$"'[ $
NEvs oftEANS. LoutSAN A basis for a "Use As-Is" disposition is established. PHLADELPHa, PENNSRVANIA PHOENIX AR2oNA PiTT$8vRGH. PENNSnVANM RC+AoNo. VIRGIN A SALT LAKE CITY. UTAH T AMPA. FloAto A TUCSON AR2oNA WASMrNGToN D O c:No.e hts oism i ED'tONTCN ALSERTA
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I
,'. T. Canning i Page 2 - Dscember 13, 1983 Audit Finding 012 for PA-135 will remain outstanding until such documentation is generated to identify, and satisf actorily resolve the problem. Your response to this Item, only provides a Means for Preventing Recurrence but does not offer any Corrective Action '
for the resulting documentation / inspection deficiency. Please provide Q.A. with a response for corrective l. action to this outstanding problem as soon as possible. Sincerely, , Af Wm R.J. Walcheski Q.A. Auditor RJWiev cc: L.R. Wilson Q.A. File THE H3 WARD P. FOLEY COMPANY i 1 i. i t m___ _ _ _ _ _ _ _ _ ___ _ _ _ _ _ _ _ _ . . . _
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i This document lists (or directly references) each allegation or concero brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered. If the problem statement is not clear as to who, what, where, vben, or why regarding the issue, the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is no or very little original information available which describes the concero'(s). (This can occur if, for example, a line concero was received in an interview). Problem Statements (use extra sheets as necessary) Allegation) Verbatum Statement or Reference docu vwe.a s, b M cmdo h H.I' Fc.de4a u >ci s ec k N c4. \ e pr45 . gs s tu ck [e i ns pectc< g 4. p. Fot e3 hcu:. sncorrera p r o c.e ctus.24. b< ueidig Nee e w fos inew cc Re pov S Consaeotary "Ihe s u \.aje c 4 of a.Llc a.4 s ow Mo . 7 '4 cLwd ik i e ( e v'e oud A t' *
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Probles Statement j l l Allegation f(s):. 24 l ATS .KV 6?., A ?_fS e$ ^ Or.4.h t es Q s No.(s): e i BM(s): This document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered. If the probles statement is not clear as to who, what, where, when, or why regarding the issue, the comentary section will amplify the statement. The comentary section will also be used if there is apparent conflicting information or if there is no or very little original information available which describes the concern (s). (This can occur if, for example, a line concern was received in an interview). Problem Statements (use extra sheets as necessary) A11egationf Verbatum Statement or Reference p, p, poi reje cA cel N N C&'b^'" 2 l w , h 4- ju:.bfsca+sm. g, a Ac.chect' cx.LL. d#*A ii& S i ~ 8 ' k ' ' ) skreA - e I Comenta ry 4 wi s is c.e,,4o s,,, t as stu Ati m for m a.&i m ~s 4 tha mafo< tomy<~ n e M 5 ""
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. Problem Statements (use extra sheets as necessary)
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PROBLEM STATEMENT
- % Allegation No(s): 101 A1S No(s): RV.83A.0073 BN(s):
This document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that ALL points raised by the alleger are covered. If the problem statement is not clear as to wh0, what, where, when, of why regarding the issue, the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information or if there is H0 or very little original information available which describes the concern (s). ( This can occur if, for example, a one line concern was received in an interview).
?ROBLEM STATEMENTS (use extra sheets as necessary)
ALLEGATION # VERBATIM STATEMENT OR REFERENCE 101 Reference Howard P. oley Com In rice Commu C. Also see blue binder of backup mater 1 provided by the same alleger. COMMENTARY The referenced communication itemises .he use, in procedure No. QCP-5A, of terms such as "maybe", "should be", "if necessary", etc., without comment as to why such use is objectionable. This aspect of the original problem statement has not been specifically addreesed although procedure SA was reviewed and found satisfactory. ' Date This Statement was dompleted 3/9/84 ist Technical Reviewer Signature PROBLEE STATEMENT
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weld"er t ra 'i n i n g . Two minor' deficiencies were identified by the staff during review of this issues (a) The welder qualification list indicated that welder "usa was qualified to limitation 1 whereas the welder qualification records indicated that he was qualifitd to the more restrictive limitation 2. (b) The qualification record for welder aM27" for limitation 5 does not indicate completion of an ! acceptable fracture test as required by the ASME Code Section IX, Subsection QW-452.4. correspondence. The following minor by d e fici encie's~ ' were identified qualifications for the procedures staff in the reviews of welding procedure (a) contained in other QCP'st
- The welding WP-RS-4 do not indicate performance of the procedure qualification records for QCP-50, macroetch test required by the .AWS DI.4-79 code.
(b) The welding procedure qualification record for QCP-5D, HOS does not list the actual prsheat used as required by the ASHE Code Section IX, Subsection OW.201. (c) Procedure QCP-SC does not place any restriction on the carbon equivalent of reinforcing steel welded in accordance with a qualified welding procedure as required by the AWS D1.4-79 code. . addressed by the licensee. An apparent minor deficiency wa's , identified by the staff during the procedure review regarding instructions from PG&E to the H.P. Ioley Company to weld thin sheet metal to the requirements of the AWS DI.1-75 Code which is not intended for this application.
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- j 3/12/84 Attachment No. 1 The attached sheet docuswnts a telephone conversation (on December 20, 1983) between an NRC Region III (Chicago, Illinois) Reactor Inspector (Mr. Isa Yin) and the NRC Region V (Walnut Creek, California) Director, Division of Reactor Safety and Projects (Mr. T. W. Bishop). In the attached sheet Mr. Bish)p summarizes the concerns of Mr. (the alleger) as relayed by Mr. Yin and as understood by Mr. Bishq.
On December 22, 1943, Mr. D. F. Kirsch (at the direction of Mr. Bishop) contacted,Mr. (the alleger) to clarify the concerns expressed. This telephone conversation is documented and is enclosed as Attachment No. 2. G.Ab w s+ s/MM U u G. Bernandez, MRC Region V Date
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The attached sheet documents a telephone conversation (on December 22,1983) between Mr. D. F.11rsch, Chief, Reactor Safety Branch, and Mr (the alleger) clarifying a number of issues originally erpressed to Mr. Isa Yin (NRC Region III, Resctor Inspector). v a Asw A s/* M v G. Bernandez, MRC Region V Date S e
_' y , f (o - Y Problem Statement Allegation f(s): 71, 73, 183 ATSMo.(s): RV-83-A-0058 RY-83-A-0061 RV-84-A-0004 BN(s): N/A : This document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered.
- If the problem statement is not clear as to who, what, where, when, or why regarding the issue, the comentary section will amplify the statement. The . comentary section will also be used if there is apparent conflicting information or if there is no or very little original inforation available which describes the concernTI). (This can occur if, for example, a line concern was received in an interview).
Problem Statement (use extra sheets as necessary) Allegation No. Verbatum Statement or Reference RV-83.-A-0058 Confidential source of .information which, by and large, was already Authorities (LLEAbeing) investigatedis by
. Investigation tocal Law Enforcemen continuing.
Arrests and terutnations of 58 individuals suspected of drug use or sale have occurred to date. Assessment is needed of pcssible effect on safety-related work. RV-83-A-0061 Ref: Letter, to'J. B. Martin received Noveaber 21, attached). RV-84-A-0004 Confidential source of inforsation regarding drug use in construction toilets. Comentary i Each of these three allegations deals with a drug problem which the licensee
' in cooperation with LLEA has been investigating since April,1983. Both confidential sources are cooperating with LLEA whose investigations are ,
continuing. ., i Date This Statement was Conpleted '3!/b/ny
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r . OO F1 [3 my DiabloCanyonProject . PACIFlC GAS AND ELECTRIC COM!'ANY BECHTEL POWER CORPORATIOli
.. February 7, 1984 7
L. Norderhaug NRC Region y Walnut Creek, CA . Mr. Norderhaug: The material enclosed has been prepared to address concerns related to work performed by individuals alleged to be involved in drug related activities. Although the material is believed to be accurate;PGE Management's review has not been completed. 1 Additionally, supporting records are available at Diablo Canyon Power Plant. R. D. E zler Field Construction Managar l-4 4 U a R e
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( . 1 February 7,1984 Investination of Quality Work Performed by Persons - Allenedly Involved in Drua Dealines or Use at Diablo Canyon Site Identifyina Work Recuirina Investination PG&E General Construction Quality Control Department has determined that 24 of 58 persons allegedly involved in drug related activities have perforned quality work. Personnel and work records for each person were reviewed and those that did not do quality work were not investigated. Interviews with appropiate supervisors were used to specifically identify some of the quality work each of the 24 remaining people worked on. Procedure for Investinatina Werk
, Construction Quality Control inspectors were. assigned specific individual's work to be investigated. Approximat'ely 10% of the work done by each of the individuals was visually checked, either physical work for craf tsment or documentation for inspectors. A Surveillance Inspection Report was prepared documenting the investigation of each person's work.
H. P. Foley examined the time records for each electrician involved to get the work package identifiation numbers. P6&E Construction Quality Control questioned the respective foremen to further identify the work done by these - men. Work examined included conduit, and support installation, wire and termination installation. 0040M/0001M
(, , , The work done by ironworkers and pipefitter welders could be specifically identified f rom process travelers. The work packages that iron workers and pipefitter fitters worked on could be identified from the time cards and supervisor interviews. In that case a sample of work f rom the work package was inspected. I Results of Investiaation All quality work in the sample investigated by Construction Quality Control was acceptable with one exception. Some Unit 1 HVAC supports inspected by a H. P. Foley Q. C. Inspector were apparently accepted with discrepancies. Ident'fication of additional work done by the person is in progress, and reinspection will be done to establish acceptability of work done by this person. All quality related work was subjected to th'e normal inspection and document review in accordance with the respective Contractor's quality p rog ram. With the exception of one H.P. Foley Q.,C. inspector, P6&E is confident that the quality related work done by the individuals being investigated is acceptable since there are several levels of inspection and review of quality work. 0040M/0001M
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Thij document lists (or directly references) each allegation or concern brought to the attention of NRC personnel. The purpose of this statement sheet is to assure that all points raised by the alleger are covered. If the probles statement is not clear as to vbo, what, vbere, when, or vby l regarding the issue, the commentary section will amplify the statement. The commentary section will also be used if there is apparent conflicting information er if there is no or very little original information av'ailable which describes the concernTs). (This can occur if, for example, a line concern was received in an inteniew). Problem Statements (use extra sheets as necessary) Alle=,ationi Verbatus Statement orJeference
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Task: Allegation or Concern No. 56 O ATS No.: RV-83-A-0033 BN No.: 43-02/14 i k l Cpraeterization: - 1-Pitting of Main Steam and Feedwater Piping Action Required No further action required on this allegation - refer to SSER 21. t l 1 I 5 ! k
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