ML20141C951

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Nuclear Safety Review Staff Investigation Rept I-86-130-SQN on 860212-20 Re Employee Concerns XX-85-116-003 & XX-85-116-006 on Disregard of Audit Findings in Chemistry Area.Concerns Substantiated
ML20141C951
Person / Time
Site: Browns Ferry, Sequoyah, 05000000
Issue date: 03/18/1986
From: Brantley G, Breeding C, Stevens W
TENNESSEE VALLEY AUTHORITY
To:
Shared Package
ML082340290 List:
References
I-86-130-SQN, NUDOCS 8604070355
Download: ML20141C951 (7)


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NUCLEAR SAFETY REVIEW STAFF NSRS INVESTIGATION REPORT NO. I-86-130-SQN EMPLOYEE CONCERN: XX-8S-116-003 XX-8S-116-006

SUBJECT:

DISREGARD OF AUDIT FINDINGS IN THE CHEMISTRY AREA DATES OF INVESTIGATION:

FEBRUARY 12-20, 1986 ud' C. L. BREEDIM

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INVESTIGATOR:

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BACKGROUND A Nuclear Safety Review Staff (NSRS) investigation was conducted to determine the validity of two expressed employee concerns received by Quality Technology Compte.y (QTC)/ Employee Response Team (ERT). The concern of record, as summarized on the Employee Concern Assignment Request Form from QTC and identified as XX-85-11;-003 stated:

Sequoyah - TVA has exhibited a lengthy disregard toward fulfilling commitments made to various regulatory and vendor organizations with respect to chemical and radiocher.ical data used to monitor and control operations e,i the Sequoyah plant.

At the bottom of t'.se foem was a note that states, " Findings issued by QA, NSRS, and NRC have not adequately addressed M&T control."

The second concern was identified as IX-85-116-006 and stated:

Sequoyah - Recommendations made by internal TVA organizations such as NSRS have produced little results regarding correcting practices which lead to chemical and radiochemical data of poor quality.

These two concerns were similar.

Therefore, a single investigation was conducted. The ERT informed the NSRS investigation team that the Concerned Individual (CI) had contacted them after submitting these concerns and expressed the desire to withdraw them. The NSRS believes that' these concerns should be investigated because of their potential safety significance.

II. ' SCOPE The scope of this investigation was determined from the' stated concern of record to be.two issues requiring investigation:

1.

TVA has disregarded commitments made in the chemical and radiochemical data area.

2.

Recommendations made by internal TVA organizations have had little effect on poor quality chemical and radiochemic,a1 data.

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SUMMARY

OF FINDINGS A.

Requirements and Commitments 1.

10 CFR 20 provides " Standards for Protection Against Radiation" 2.

10 CFR 50, Appendix A, provides " General Design Criteria for Nuclear Power Plants" I

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3.

10 CFR 50, Appendix B defines " Quality Assurance Celteria for Nuclear Powar Plants" 4

10 CFR 50, Appendix I, sets " Numerical Guides for... ALARA..."

5.

10 CFR 51 defines " Licensing and Regulatory Policy and Procedures for Environmental Protection" 6.

Regulatory Guide 1.21 on the subject "Heasur!.ng, Evaluating, and Reporting Radioactivity in Solid Waste aid Release of Radioactivity in Liquid and Gaseous Effluents from Light-Water I

Cooled Nuclear Power Plants" 7.

Regulatory Guide 1.112 on the subject, " Calculation of Release of Radioactivity Materials in Gaseous and Liquid Effluents from Light-Water Cooled Power Reactors" 8.

Regulatory Guide 4.15 on the subject, " Quality Assurance' fce Radiological Monitoring Programs (Normal Operations) -

Effluent Streams and the Environment" To comply with these and other regulations, a water quality program is required to assure maintenance of high water quality at all times, through all phases of plant evolution; to reduce those impurities present which induce corrosion, fouling, and plant 4

radiation to the lowest level acceptable through state-of-the-art treatment practices; and to ensure. plant effluents meet i

environmental and regulatory requirements.

B.

Findings; A number of audits and investigations by organizations outside of the sequoyah Nuclear Plant (SQN) site have been made in the area of chemistry at SQN. The reports of these audits are contained in:

1.

NSRS Report No. R-82-08-NPS, " Review of the Office of Power Water Quality Program," dated February 22, 1983, and a follow-up review, R-83-26-NPS, approved on February 9,1984,

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reviewed the entire TVA nuclear power chemistry program (Refs.

l 1 and 2).

These reports contained SQN specific findings. The initial report was 149'pages long..This report had its findings summarized into ten general. findings that had generic application to all TVA nuclear plants and the Central Office organization. The NSRS intended for. the generic findings to rectify programmatic deficiencies in the water quality program. Thus the specific findings contained in the body of the report would be rectified. as better programs were put in place. The follow-up report issued a year later found that only one of the ten findings could be closed. A response to the NSRS follow-up report was written by the Nuclear Central Office (Ref. 3).

This memo addressed programs that were to be in place in 1984 to resolve the generic issues raised in the NSRS report. Neither Chemistry personnel nor Compliance 2

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s personnel at SQN were aware of any commitments due to the findings in these reports. As proper corrective action had not been taken by the NCO to address each of the ten identified generic findings, those specific findings at SQN remain in a deficient condition.

2.

INPO 1984 and 1985 audits (Refs. 4 and 5) of SQN had a number of findings in the chemistry area. The Chemistry Section and Compliance Section were aware of the findings and had implemented action on some of the findings.

I 3.

NRC has issued violations in reports 50-327/85-20, 50-328/85-20, and 50-327/85-15-02 (Refs. 6 and 7) in the area of chemistry at SQW. These violations are being addressed with changes in procedures.

4.

The Office of Quality Assurance has open findings as a result of report SQ-8400-14 (Ref. 8) in the chemistry area.

The Chemistry Section at SQN is aware of most of the deficiencies that outside organizations (INPO and NRC) have found to be problems in the implementation of the chemistry program at SQN.

The organization within TVA that has made a review of the program at the plant and has had no action taken on their recommendations l

by the same SQN staff is the NSRS. The NSRS Report No.

R-82-08-NPS has a number of SQN specific deficiencies included in its 149 pages. These deficiencies are not' clearly identified and are not reflected in the ten generic deficiencies contained in the summary, " Conclusions and NSRS Positions" section found on page i

6.

The specific findings contained in the NSRS reports were l

discussed with the Chemistry Section manage-aent during both exit j

reviews and a marked-up copy of the original report (with SQN l

deficiencies highlighted) was provided to the Chemistry Section j

management prior to its follow-up review. No SQN items from this report were contained in the list of outstanding NSRS items to be resolved before startup of the SQN units (Ref. 10).- These deficiencies, include the following:

1.

Pages 34 and 35 "TI-27 specification conflicts with FSAR commitments."

l 2.

Pages 52 and 53, " Laboratory Quality control Program has not been established to include all of the requirement of RG 4.15 l

and section III of DPM N79E2."

3.

Page 65, "Not all of the analyses req'uired for acceptance in section IV of DPM N79E2 are included in the implementing document at SQN."

4.

Page 68, "NSRS recommended to station management that the SQN staff do an internal review to determine the status of programs implementation (procurement and receipt program for QA level III bulk chemicals) and take corrective actions."

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DOCUMENTS REVIEWED IN INVESTIGATION I-86-130-SQd AND REFERENCES 1.

Memo from H. N. Culver to H. G. Parris, "Special Program Management Review of the Office of Power Water Quality Program - Nuclear Safety Review Staff Report No. R-82-08-NPS," dated February 25, 1983 (GNS 830225 050) 2.

Memo from H. N. Culver to H. G. Parris, " Follow-up Review of the Nuclear Safety Review Staff Special Program Review of the Office of Power Water Quality Program - Nuclear Safety Review Staff Report No. R-83-26-NPS " dated February 9,1984 (GNS 840209 050) 3.

Memo from H. G. Parris to H. N. Culver, " Follow-up Review of the Nuclear Safety Review Staff (NSRS) Special Program Review of the Office of Power Water Quality Program - Nuclear Safety Review Staff Report No. R-84-26-NPS," dated March 15, 1984 4.

INPO, "Evaluatien of Sequoyah Nuclear Plant," dated February 1984.

5.

INPO, " Evaluation of Sequoyah Nuclear Plant," dated April 1985 6.

Letter from David M. Varrelli (NRC) to H. G. Parris, " Report Nos.

50-327/85-15 and 50-328/85-15 " dated April 30, 1985 (A02 850506 013) 7.

Letter from Rodger D. Walker (NRC) to H. G. Parris, " Report Nos.

50-327/85-20 and 50-328/85-20," dated April 30, 1985 s

(A02 850624 003) 8.

Memo from G. W. Killian to T. G. Campbell, "Divisicn of Quality Assurance Audit Report, SQ-8400-14, - Sequoyah Chemistry Program,"

dated November 2, 1984 (L17 841102 801) 9.

Letter from S. A.. White to P. M. Beard (INPO) dated February 11, 1986 (S00 860205 802) 10.

Memo from K. W. Whitt to H. L. Abercrombie, "Sequoyah Nuclear Plant (SQN) - Nuclear Safety Review Staff (NSRS) Followup Review of NSRS Open Items - Review No. R-86-01-SQN," dated January 30, 1986 s.

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V T V4 0) tr+S 6.ett UNITED STATES GOVERN 31ENT Mem orand tttn TENNESSEE VALLEY AUTHORITY l

H. L. Abercrombie, Site Director, Sequoyah Nuclear Plant To FRO 3t K. W. Whitt, Director of Nuclear Safety Review Staff, E3A8 C-K DATE March 17, 1986

SUBJECT:

NUCLEAR SAFETY REVIEW STAFF INVESTIGATION REPORT TRANSMITTAL Transmitted herein is NSRS Report No. I-85-218-SQN

Subject:

USE OF NONCONFORMING ELECTRICAL CABLE - PJJ AND PNJ TYPES Concern No.: XX-85-027-X03 and associated prioritized reco==endations for your action / disposition.

This report contains one Priority 1 [P1] recommendation which must be addressed before startup.

Should you have any questions, please contact W. D. Stevens at extension 6231-K.

Recommend Reportability Determination: Yes X No

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' rector, NSRS/ Designee' WDS:BRP

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,W. C. Bibb, BFN W. T. Cottle. WBN d'Q, J. P. Darling, BLN 5"E McTon ener R. P. Denise, LP6N40A-C kAR 19*86 G. B. Kirk, SQN gpp j M. L. Martin, WBN p

D. R. Nichols, E10A14 C-K QTC/ERT, WBN

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UNITED STATES GOVERN 3 TENT Memorandum TENNESSEE VALLEY AUTHORITY H. L. Abercrombie, Site Director, Sequoyah Nuclear Plant To FRO 31 K. W. Whitt, Director of Nucicar Safety Review Staff, L3A8 C-K DATE March 17, 1986

SUBJECT:

NUCLEAR SAFETY REVIEW STAFF INVESTIGATION REPORT TRANSMITTAL Transmitted herein is NSRS Report No. I-85-218-SQN

Subject:

USE OF NONCONFORMING ELECTRICAL CABLE - PJJ AND PNJ TYPES Concern No.: XX-85-027-X03 and associated prioritized recor=nendations for your action / disposition.

This report contains one Priority 1 [Pl] recor=endation which t::ust be addressed before startup.

Should you have any questions, please contact W. D. Stevens at extension 6231-K.

Recommend Reportability Determination: Yes X No

  1. ' rector, NSRS/DesigneF WDS:BRP Attachment cc (Attachment):

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,W. C. Bibb, BFN W. T. Cottle. WBN d','S ",

J. P. Darling, BLN sit twicreas onct R. P. Denise LP6N40A-C G. B. Kirk, SQN N3R 19'06 p

j M. L. Martin, WBN 1

D. R. Nichols, E10A14 C-K QTC/ERT, WBN

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