ML20137E687
| ML20137E687 | |
| Person / Time | |
|---|---|
| Site: | Comanche Peak  |
| Issue date: | 12/07/1984 |
| From: | Noonan V NRC - COMANCHE PEAK PROJECT (TECHNICAL REVIEW TEAM) |
| To: | Philleo R, Vietti A, Zudans J NRC |
| Shared Package | |
| ML20136F037 | List: |
| References | |
| FOIA-85-59 NUDOCS 8601170298 | |
| Download: ML20137E687 (62) | |
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DFC 7 1984 l oocket Nos.: 50-445/446 DO NOT DIS 10SE MEMORANDUM FOR: See Attached List FROM: Vincent S. Noonan, Project Director Comanche Peak Technical Review Team .
SUBJECT:
TilANSMITTAL' 0F ' ACTION ITEMS AS DELINEATED' IN TRANSCRIPT OF MEETING WITH MSN NOVEMBER 7,1984-On November 7,1984 members of the staff met with Enclosure .1 is a transcript of the meeting. Topics scusse y e sta f at the meeting were in the Civil / tructural Mi ell neous, Electrical and Test Programs areas. In addition, raised several concerns. Enclosure 2 delineates actions that the staff must take as a result of this meeting. Also provided are the transcript page numbers that focus on the particular action item and responsible persons. Please followup on these action items and. provide A. Vietti with your results no later than COB December 14, 1984.. , 1
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' Addressee List ,
J. Zudans . . A. Vietti R. Philleo - L. Shao.
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- .J. Calvo .
R. Keinig . W... Smith . : . D. Hunnicutt . R. .Bangart . H. Livemore . R. LaGrange t. D. Terao J. Gagliardo I
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[ Enclosure 2
. Transcript Responsibility Action Items Pages
- 1. Review for information discussions 9,90,106 H. Livennore -
on QA/QC failures in areas of: . Civil / Structural ' Miscellaneous - - Electrical 33-35 Test Programs 66
- 2. Look at the designed and installed 25,76-77 R. Bangart supports for HVAC system ducts irt '
containuent. (Sppcifically, vertical and laterals) ,
, 3. Determine the temperature equipment 28 R. LaGrange inside containment is qualified to withstand.
- 4. Investigate CSB procedure for reviewing 59-64 A. Vietti/CS8 containment integrated leak rate testing -
- s. 5. Investiga,te inspections and reports 78-79 A. Vietti/VIB issued by the VIB on CP vendor Bohnson Co.
- 6. NCR E-81-00088, dated 3/25/81 79 J. Calvo FA (AE-55) (document provided)
- 7. Case Exhibit 658 (AE-56) 81 A. Vietti/J. Calvo wdu/ ,-
(Locating through PDR) l
- 8. Check if when CP used 2500 psi concrete 87,91 L. Shao -
I strength mix did the analysis reflect - 2500 psi or 4000 psi
- 9. Visit plant site to see what actions 114' L. Shao l the applicant has in progress on the control room ceiling Action /Information
- 10. Check if Gibbs 1 Hill used a 115-119 -L. Shao/D. Terao 1.5 factor in all static load calculations (if not why didn't .p Cygna notice in their review.) ;
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o Do NOT DISCLost - l 1 1 f - 2-1 I
. Transcript Responsibility Action Items Pages Action /Information
- 11. Check if in containment allowable 119-122 L. Shao/D. Terao stresses go beyond yield for cable tray supports. (TU used.a generic
. design with al.lowable stresses for the auxiliary building contrary to FSAR comitments.) (Cygna did not address)
. Action /Infonnation
- 12. Check if when TU attached their cable 124 L. Shao/D. Terao trays to the support and structural steel, they drilled a hole through the flange of the channel which reduces the ;
section modules which has not been i accounted for in calculations. Check some of the cable tray supports in the field. (Cygna did not address)
- 13. Liner Plate 127 L. Shao L. Shar
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- 14. NCR on a 10 CFR 50.55(e) that 138 TU did not report. (Information ,
transmitted from Gagliardo to l L. Shao)
- 15. Crack in the basemat (AC-44) 148-166 L. Shao (documentation duringmeeting)provided -
- 16. Specific problems with concrete 167-169 L. Shao (documentation provided during meeting)
- 17. Minimum wall violation for piping 171 L. Shao (AP-29) (documentation provided at meeting)
- 18. ANI Reports 174 H. Livennore/
(documentation provided at meeting) L. Shao (if needed)
- 19. Package fro rece.ived L. Shao 12/4/84
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CONTR0ttiC COPY ** *
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. COMANCHE PEAK NUCl[AR POWER PLANT AtttCAT10N5 AND/05 INVE5TTEATIDW5IDtARY TASK ~
AllEGAll0N OR CONCERN $0URCE S [ ***7 CROSS REF./0R COMPLEilDN TRACKING CATEGORY 1-7 AlltGER-CATE RECEIVt0
. ACTION /$iATUS ANON CONFIO _""'a"L SY5itN NO, SCHEDULE SOURCE LEA 0 CPEN COMPLETE AQE-1 Instrutted not to write 1 DottmENT PAGE MCR Control Room of Unit X f* 1 1 ' electrical cables were ARI 4-83 013 11/3/83 A-38 being removed w/o proper . (QC Inspector)
,. documentation ,
P. 8. Par. 1 OQE2 Cable was being removed w/o X documentation from the
- 1 Safeguards Oullding. Was III 4 83-013 11/3/83 A-3tl not sure NCR was placed * (QC Insp. ) P. 8, in the system Par. 2 2,.
. 45-3 Asked to disposition en Ifas not compiled X - .* NCR where flex conduit as of date of 1
, , irr the Fuel Building was Report. . TRT 4 83 013 11/3/8 A-38 replaced but not repaired - (QC Insp.) P. 8 Par. 3 as described by an NCR . 2, [}E-4 ' forced to close out NCR later " kicked 4 not quallfled to close back" and corrected ('g 7/ 1 out - - 4 83-013; 11/J/83 A 38
+ 7 TRT
-(QC Insp.) P. 8. Par. 4
* - ' QE-5 Unit 1 Craft needed an
' NCR closed to proceed NCRIdehtification 0$
w/ pulling cable, I's were never 1 4-83 013; 11/3/83 A-30 obtained P. 9 TRT (QC Insp.) P.8-5 Par.5 Problems with the U-2 at 15 re-cable tray had not futed statements.
- been corrected. (Trash In cable tray; cuts in
- part of the cable cable was Interwoven). , Super-visor got another -
Inspector to close out. N .
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7// 4-- i ~ CONTR0llED COPY Electrical P. 2 k C0HANCHE PEAR NUCtIAR POWER PLANT
, AttECATT5R5 AND/OR INVESTICATI63 C 51 h RY IA5K ( g m CROS$ REF /OR COMPLETION j 1 ALLEGATION OR CONCERN SOURCE .ro TRACKING ALLEGER-DATE RECEIVED ACTION /$iATUS ANON CONFID CATEGORY 1-7 SCHE 0Utt 4
? 8MtBETT SYSTEM N0 SOURCE LEAD lQE E Electrical Inspectors g S OPIN COMPLETE DOCUMENT PAGE
- Inftlel dis- -
A$tB Pre-filed directed not to follow position IR,81-04 1 1 procedures 7 Lestloony (Taylor) TRT Unknown 3/82 Testimony. l' dtd 5/24/82. P. 80 IqE-7 Electrical inspectors A.51. IR 81 04 had not performed initial dis- 7 [# E' g posillen IR 81-04 I
- lit 4104 .
required Inspections IRT i q
' E-8 Electrical Inspectors
. ,i ' not quellfled Initl'a l ' dis-position IR 81-04 d# I 1 IR 81 04 I TRT
'qE-9 Electrical' drawings .
utillied for Inspections Initial' dis-position IR 81 04 1 were incomplete EJ A 1RT IR 81-04 T/CAufFC/EIL'O W
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- "QL-10 tack of Training for .f R',fo 19Mf).fl. R D .
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. TRT 44-83 0!! 8/29/83 A-39. P.lg Statement.
P. 2. Q4-83-023 1/20/83 4 .
)E-11 Electrical QC management Initial dis-
, A-40. P 1 were sympathetic to positlen IR 81-04 1
't '. production on management TRI Unknown 1/23/81 2
I C IR 81 04 5/5/81 P.3 f4
')E 12 Electrical- taralnations Initial dis- I i were being ende and position IR 81-04 1
" bought eff" by some 1RT Unknown 1/23/81 electrical QC personnel. .' lt 81-04 P. 3
#6 In nonconformance with drawings. .
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- COMANCllE PEAK NUCLEAR POWER PLANT e
- AttECATTON5 ANU/Oll THVE5TTCATIO m tARY TA5K (*n n e y CROSS REF./OR COMPLETION AttEGER-CATE lie (Elvtu
., & SOURCE > = - TRACulNG cal [ GORY 1-7 AtlECATION OR CONCERN ACTION /5TATUS ANON CONFIO ,8H/DATE SCllIDUI E 50ul:CE SYSTEM NO, LEAD OP(fl C0f tPt EIE UucuM[tif TIE AE-13 Improperly Installed Initial dis- 11 Electrical Components position IR 82-29 ' g RIV-82 A-55 2 4 82 012 Tai Cast letter to 82-29 & 50 446/82-15 Report of AE-51 RIV 0/4/c2 IN 84 29; A510 f....InJ j
- , II.elted ag.pc.i.n(e of 9/13/82 by (f.andstr 1 at P. 4871 {AE-14 . 5afeguards building {g g 3 6 f t,,, cable tray hangers ~2, I q4-03-023 9/20/83 (elev. 810) not TRT A-40 P. 1 Electrician constructed properly AE-15 separation criteria
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, . violated. l 84-006 3/7/04 A-7 TRT Testimony, P. 57
'Ai-16 Safeguards I panel on the Initial dis-790's level has loose bus position I 1
,a IR 80-16 bars,and ground wire IR 80-16 IRT P.3,5.M
- con.nections -
I AE-17 Control room area de- Inlital' dis-i
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- ficiencies (fleid run conduit, drywall, and position [ 1 IRT CASE Itr of 3/11/83 to IE and OEtD IE 83-24 m
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. AE-18 Cattles are beln " butt- Open X I f i , spilced" In vio allom of '
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, CONTR0LtED COPY C0HANCil PEAK HUCLIAR POWER PtANT AlltCATIUN CIRW5TICATI5R5 5UtlHAny *
; . TAst dort &fi'y CROSS REF./OR COMPLETION
,& AltEGATION 04 CONCERN SOURCE Nd* TRACKING CAffGORY 1 7 AlltGER CAIE RECElvED ACTION /$fATUS ANON CONFID $CllEDULE 100RCE
-SN/9 ATE. $Y51tM HO. LEAD OPEN COMPl(TE 00CUH[HT PAGE i
AE 20 . Violation of cable tray separation requirements open I d (inconsistent procedures 3 (( 1 IRT
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regarding cable tray A-47 Affidavit P. 10-11 su ca 7/16/84 A v n i g Am separation) AQE-21 Duel numerical dest nation O I 4 systeminelectrica$/mechanpen O i.
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Ical area has resaalted in 1
' 11
"-, TRT T/tet4 M M M
- massive confusion regarding p ,y p
. as-built. (Systee. numbers
' assigned for both components P4ccit ab s and not~ accurately reflected 4 st ota e in each systees package) l U 2:r'3:r!::d ";.,;.
AE-22 Open.CA6 t#
- 8 4re- I W M-16
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'( 9 -at Enos). stWft ft$ thatrsed ,v. 773f a:R. O d's D e carA4 t'uFW l* A(i-23 Entensive revisions in the W D#1*df'# M I [
electrical post-construction 1
#25 b r*/** Fif'4
\ verification inspections ' Tai 18' F 3
- ~ 'AE-24 i A cable tray held by a tes- V ^#d 'C# 088 parary hanger fell several I %
' 1' GAP witness anonymous #33 .
. levels and ripped out instru- ,
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- CONTR0ttED COPY
*,- /
i i C0HANC11E PEAK NUCLEAR POWER PLANT 4fC& N/ /
, TECilNICAL755DE5 5DFilARTTR005NFREFDRT DF 7/13/84
/ Z 7/[b -
TA5K. CR055 REF./DR COMPttil0N
...& SOURCE RESP. TRACKING CONCIRN ACTION /STAIUS ANON CONFID CROUP CAIEGORY 1-1 5til(DutE SOURCE
, SYSTlH HO. LEAD OPEN COMPLETE DOCUMENT PAGE
] '5RT 8 Olscrepancies in Instal- Open Mech / Piping i lation and documentation 1 SRT Report P. 45
. .t concerning RHR Heat 1R1
- , ; Exchangers *
* . 5RI-S Potential discrepancy con- Open Mech /Flping- ' cerninguseofjaanutson 1 5RT Report P. 48-49 certain anchor bolts for IRI Whlp Restraints gm 3
pc. i r-t '5RT 10 Evaluate effect of weight Open [ 1 Elect SRI Report P. 56 of thermot g on cable trays g 1
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. July 2701984
.j. .o , - CP ALLEGATIONS CilART, ADOLNDUM 2 , ;
i
.;! ,- No of No, of No, of No. of p[ '
Line Itees g[/ u[fh Line items Line Items Line Itees j Orlatnal Addendus 1
, , Addendue 2 Total
. AQ QA/QC(GENERAL) 84 25' 16
.Weldin 125 .
AW QA7Q 31 1
. AW Construction 3 3 35 3 g l Concrete /Rebar
' 4 AQC .QA/qc- 15 0 1 l . AC ' Construction 28 1 16 0 23 1
' Cost ain s '
j AQO QA7Qc 31 1 0
' A0 Construction 11.
l .}.. 0 0 f
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} i AGE Electrical I pst* / s A '
/ *3 7.-
QA70G ,/ ,W J o pg M j j AE Construction 5 5 .e pg 9 yg f{ AQP Pipe & Pipe Supports (Non W/0) / 4dlT p *gj
- / QA/Qc. 3 l' 0 AP. 4 i Construction 14 ,/ 5 5 24 Ita s !
* . NAll QA7 2
[ 2 2 6 fj , j Construction 11 g 3
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!. 3 CDMANCllE PEAK NUCLEAR POWER PLANT AttEcmourm7armtmemannumARr -
C o mW CR055'REF./OR COMPtETION l N' AttEGER-DATE REC [lVED
..f TA5K' ' ALLEGATION ORAtil0N/
NO. CONCERN SOURCE STATUS ' ANON CONFID E TRACKlHG CATEGORY 1-T SCllEDUtE SOURCE SYSTEM NO. LEAD OPEN COMPtETE 00CUMENT PAGE AQE-25 Electrical QA Supervisors 9 Initial dispost-only authorized to obteln tion IR 81 04 NCA member for draft. ( 1 1RT IR 8104 P. 16-18 i Also, this policy contradicated TUGC0 (CP5ES) site procedure. l . k . AE Wires of two different / i j, gages were terminated at 1 Comanche Peak Review
, . some lugs and many IRI (CPR) of Installation .
<j ,; terminations are loose. g report during 4/3-13/84 .. p [ Appendia A Inspector A 3 i . AE-27. Loose L8 f.Ittings at east , 1 ', 'I. l,
- and south ends of 09It IRI CPR of installation
' 'dlesel generators.,Wote report during 4/3-13/84 two NCRs. it.was accepted. Appendla A Inspector A 3 .
. as is.
, a ..> <. c s.; - rr .>
yyy p ..,, .AE-28 Cables not c d = -? In
.j , workmanlike manner in - 1 CPR er Installation
, 4) nit I cable spread roce
- TRI report during 4/3-13/84 end junction bones 1058 - Appendix A Inspector A-3
} and 1959. NRC said OK s- .
. because cable radius was I ~h '0K bel lt did not admit E
- workmanship probles.
p
' [ '
[ ,' AE-29 Added'hlgher side's to some
- cable trays to keep cables 1 CPR of Installation 1
In trays (Note for TRT: Con- TRT report during 4/J 13/84 i . sider the cable tray fill Ap,pendia A Inspector A 6 aspects of this allegation. i
. Address this under electrical Category 13.}
+
e 9 - d i* , ,
,__ _ = _ _ - - - - - - - --- - - -
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fic/69-CONIR0llt0 COPY COMANCHE PEAK NUCLEAR POWER PLANI AllECATl5NOllVETTIT.ATIUCUFhARY T AS K'- AlltCATION OR CONCERN
$ $g CROS$ REF./OR COMPLEil0N ALL(c(R-DAi[ R[C[lV[0 ACTION /$TATUS ANON C PFID -8H/OAIE _$Y ll0 OP(M ETE DOC AE-3i Density / Compaction Problems Y. l
.y 1 PACE CPR of Installation f IRI report during 4/3 13/84 g Appendix nspector A 5, A(-31 Problems with clearance of'ptpe and cables. Have to notch Insulation, place'
, g I IRI CPR of installation report during 4/3-13/04 metal between insulation
. ." .(-, and -troys. .
ApPendixA)InspectorA6
. AQE 32 Ql-QP (Quality Instruc-V tiens - quality Procedure) I CPR of installation 1: IRI report during 4/3-13/84 1114-12,{electricalrounting backfit, raft complained so Appendix A, laspector A-1 Procedure was. revised to -
reduce number of Inspections, 4 revisions made.to delete requirements. AQE-33 Concern with use-as-Is NCR ' (( .
- j. ' situations, particularly I CPR of Installation -
.. when using Es-100. . IEI report during 4/3-13/84,
,1, Appendix A, Inspector A-2 .
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Electrical F. 27 ff-j .t;. ,
- CONIROLLED COPY t ,
j - COMANCIIE PEAK NUCLEAR POWER PLAMI ' AtLECATTDRNCTHVt3TICATIUii3~51RNARY . CMW ! TASK CROSS REF./OR COMPLEil0N ALLEGER 0C I R*CElvtB
' la ' -
, . g AtttCATION OR CONCERN SOURCE Atil0N/5fATUS ANON CONFID BN/DAIE 1 RACKING SY51[N NO. CATEGORY 1-1 SCllEDULE SOURCE 'j LEAD OPEN COMPLETE DOCljHENT PACE '
^
! ' 'AQE-37 Pa'perwork confilet regard-Ing rework of terminate .f S 1 CPR of installation 1 blocks. Six page RFIC and g lI F" 1RT report during 4/3 I3/84 l J procedure SAP-6 involved. f- Appendix A, l.asptclur A-2
- . Wrote two NCRs. h49 '
- ,: -
.to,. r-- ' -g.home,
' awa:1 " .d - selved-feed-i i
i ( .t,
' Aseks AQE-38 Repaired solenold without ff '
paperwork. No inform'ation 1 CPR of installation i Q. . regarding salsty classift- TRI report during 4/3-13/84-
' tation of solenold. Good Appendix A, Insptetor A-2 job was done in repairing solenold.
.P
.AQE-39. Procedures were changed to ~
' . , match inspection (e.g.,- 1 CPR of.lnstallatlen' l? . , loose teralnations found . IRT report during 4/J-13/84 i .'
In lightleg). Appendia A, Inspector A-3
'AQE .40.NCRs are answered sleply-
, that the probles is not -
1 CPR of installation addressed in E5-100 IRT report during 4/3 13/84 Appendix A, Inspector A-3 AQE-41 ' NCR written because if p 1 restraint cable . CPR of installation - j.
. crisp gages were(worn andlighting) , 1RT report during 4/3 13/84
. . ' thus inspection was inade- - Appendix A Inspector A-3 quate. Still being
~ ,
. . evaluated.
- 1 l .
j , i t . ., .
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,-hlf' f*-f Electrical, P p z r u CONTR0tt(D COPY
. *e~, * ,
' COHANCitE PEAR HUttfAR POWER PLANT
.e .
AtttCATIDR5 ARU7DIFINVE5TitATIONY 30RtARY -
.T.
1A5K D 'CROS5 RIF./OR COMPLEll0H ALLEGER-DAIE RECEIVED SOURCE A IRACKING AttlGAfl0N OR CONCERN CATEGORY 1-7 5CitEDULE
.& . ACTION / STATUS ANON CONFIO Sil W 1E SYSTEM NO. LtAD OPEN COMPLE1E 5OURCE DOCUHtHi PAGE 3
AQE*42 llave more pressure during -
,.,],r turnover not to write NCR. ( 1 IRI CPR of Installation report during 4/3-13/84 Appendia A, inspector A 3
't 'AQE-43 irs were written falsely l .
(without reinspection) to 1 CPR of Installation clear llRNs on cable trays; tRr report durin 4 Information originated free Appendia A, fnsp/3-13/84 ' Individuals in PGC and doc-h ector A-3
.. . .umentvagit.(edC*f*FfM F s. w Aou / ) . l 3
- AQE-44 Unsomfortable with some '
1
-use-as-Is sltvations, e.g. . CPR of installation ~
reble separation problee IRT report durin 4 e found in fuel building AppendiaA,fnsp/313/84 ector A 4
~4 during waltdown. It did
,: not sieet procedure but was
.evalu&ted as use-as is. .
f
'Q'* . .AQE-45 NCR on 5 thread engagement and other NCR on the same I CPil of installation
{. }gi y, . for cable damage. It report durin 4/3 13/84
. ..seeme area.d to be looking for a Appendia A, nspector.A-4 ,
F way to buy this area off. l
- .- NCRs were poorly handled. f I S
} l 7 . L i e [ -4 . aI t * ? .
+.
P e I .' ,, . -
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.ff,/p CON! ROLLED COPY g- .
COMAftcitE PEAK HUCLEAR POWER PLAlli ALttCATIGT5 AH07001HVE5TICAT10fl5 5W1HARY -
. 04 4 CROSS flEF./04 COMPLEll0N All(GlH W.lf alfilil0
-TA5L SOURCE '
1RACKlHG CAlfGORY 1-7 SCHfuutt %Didt HO. Att[ Call 0N OR CONCERN. .Atil0N/51ATUS ANON CONFID -tMtDM E SY51[H NO. LEAD OPtH C0!!!'ll it 00t Ut;ts:f twk AQL-45. Problems with post' check. f' 5
'e:g., loose lighting termina- 1 CPR e,f inst.sil,etion. .
- tions and junction boxes 6 gI 1Ri repue t c.n in,j 4/J 13/84 i .,'[cokIlghtingoutofpro- Appet.dla 1., inspector A ,y cedure and made it store , ,
Ifficult to look at 7" "**^' /".
., , ,J(unctionboxes. Manage- 1 ment. was made aware of
' . , . these concerns.
; "AQE-47 Use-as-Is when pressure (
15 on (safety requirements 1 CPR of installetlun - I IRT g report dasIng 4/3 13/84 i, ' as being met)? - --
- Appendla A, inspector A-5 AQE-48 HCR evaluations are inaccu-rate or unclear, e.g.. '[ 1 TRI CPR of insta11stlun report during 4/J-13/84
, , statement that workmanship was not compromised when in Appendia A, inspector A 5 fact workmanship was poor.
;. . .but the item was techni-cally acceptable.
.' AQE-49 tot of rework to get 3 1 separation CPR of installation.'.
7 1RT report during 4/3 13/84 [ . Appendia A, inspector A 6 AE-50 Alleged slicing of safety-. Initial dispost-
- Not on ATS related or "q' electrical . Lion IR 83-03 1 9/16/82 limited cables, RIV-82-A-56 TRT bl appearance before' j, . .. % % j I -
6' 22. G 6,3 +.3 IAi rt t
- t. 3 83-83
[ 4 6-fl. 4.VD . sc w pg g to g a y a o g/ Interview. Coarsents of l j t .s A r> o u r n.,,,,,w ofMaa lat'"I'*- 1 ' G,w t.c roe.n-y T I P3I cm u ven sArn.: 4 - o
/u *rttf c.eurreet. GaJ f & D a/ so t T-te d.* r%* P
/
! , ~41- 84-48 tit.ev Aif w.. #
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l Cartkr1AT I or) s/t 0L*%Tt3*J* - P AaE-52.. Off e G iMG nt//a1totrg1"&rO mrnf Arts Owr - l ptaco perste' dLy & P/f,3 f$0 *
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CP ALLEGAil0N5 CllART, ADDENDUM 3 ifo. of No. of w)2 g 7(( b. l- No of No of flo. of Line items line items Line items line Items Original Addendum I Line items Addendum 2 Addendum 3 Total At) .qA/QC (GENERAL) 84 25 16
- 7 '132
- AQW . .
31
- AW I 3 3 Construction 35 1 38 1 0 31 '
< ' Concrete /Rebar
, AQC - QA70c .
15 0 AC 'Constructfon 1 0 16 28 I O O 29 a - Coatings AQ0 ' QA7F . 62 0 0 0 ' ~ 62
- Electrical s AQE #
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5 5 g "7 2e 19 l , ', Pipe & Pipe Supports (Non 13/0) /
- AQP AP DA/QL .3* 1 0 0
,gI Construction 14 5 5 4
. 0 24 4 -
, Hangers AQ11 - QA70 r *2
. All 2 2 0 i
.Construetion 11 1 3 6 .
'. 0 15 Bolts
.{ , AQD QAE 3
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n . r. . h*1 !.O'E~. ' l' + o, . UNITED STATES .
'8 NUCLEAR REGULATORY COMMISSION ,- k k S / ~
; *-- .c- p a WASHINGTON, D. C 20555 -
%.....y .
IlFC 7 1984
~
' Docket Nos.: 50-445/446 DO NOT DISCLOSE l
MEMORANDUM FOR: See Attached List FROM: Vincent S. Noonan, Project Director Comanche Peak Technical Review Team E
SUBJECT:
TRANSMITTAL OF ACTION.IT AS DEL TED IN - TRANSCRIPT OF MEETTNG WITH N NOVEMBER 7, 1984
'On November 7,1984 members of the staff met with Enclosure 1 is a transcript of the meeting. Topics scusse y e.s. aff at the meeting were in the Civil ructura Mis us, Electrical and Test Programs areas. In addition, raised several concerns.
Enclosure 2 delineates actions that the staf must take as a result of this l meeting. Also provided are the transcript page numbers that focus on the particular action item and responsible persons. Please followup on these action items and provide A. Vietti with your results no later than COB December 14, 1984. ,
)t
. on . Project Director omanche'P ak-Te hnical Review Team
. O d m. L % z_
- 7 .
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... . . .. .. _. ... .. _ _ _ _ . _.. .- _ _ , _.. . .. _ ... ._. . . 2 i
l Addressee List .
.J. Zudans A. Vietti R. Philleo L. Shao J. Calvo R. Keimig' W. Smith D. Hunnicutt R. Bangart H. Livermore.
R. LaGrange i D. Terao J. Gagliardo
+e,.e.,
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.$._\ . . .; . -. .. A---=-'-------:---- -
~
DO NOT DISCLOSE Enclosure 2 ! Transcript Responsibility Action Items - Pages
- 1. Review for information discussions 9,90,106 H. Livennore
,on QA/QC failures in areas of: '
Civil / Structural Miscellaneous . Electrical 33-35 Test Programs 66
- 2. Look at the designed and installed 25,76-77 R. Bangart supports for HVAC, system ducts in containment. (Sp cifically, vertical and laterals)
- 3. Determine the temperature equipment 28 R. LaGrange inside containment is qualified to withstand.
- 4. Investigate CSB' pro ~cedure for reviewing 59-64 A. Viett_i/CSB -
containment integrated leak rate testing . 5.. Investigate inspections and reports 78-79 - A. Vietti/VIB issued by the VIB on CP vendor . Bohnson Co.
- 6. NCR E-81-00088, dated 3/25/81 79 J. CaIvo (AE-55) (document provided)
) 7. Case Exhibit 658 (AE-56) 81 A. Vietti/J. Calvo ]
, (Locating through POR) #
- 8. Check if when CP used 2500 psi concrete 87,91 L. Shao strength mix did the analysis reflect 2500 psi or 4000 psi .
- 9. . Visit plant site to see what actions 11'4 .L. Shao-
~the applicant has in progress'on'* -
, the control room ceiling Action /Information
- 10. Check if Gibbs & Hill used a 115-119 L. Shao/D. Terao 1.5 facto'r in all static load '
calculations (if not why didn't Cygna notice in their review.) j P e as I & l 3 , I ,,.
A
- *?*.. b
- i. ,
~
Do NOT ofSCLOS2 Transcript Responsibility Action Items Pages-Action /Information
- 11. Check if in containment allowable. 119-122 L. Shao/D. Terao stresses go beyond yield for cable ~
tray supports.. (TU used a generic design with allowable stresses for
.the auxiliary building contrary to FSAR comitments.) (Cygna did not i
address) Action /Infomation
- 12. Check if when TU attached their cable 124 L. Shao/D. Terao
- trays to the support and structural steel, they drilled a hole through the ; flange of the channel which reduces the .
section modules which has not been
. accounted for in calculations. Check some of the cable tray supports in the .
, field.--(Cygna,did not address) .
4
- 13. Liner Plai:e 127 -
L. Shao
- 14. NCR on a 10 CFR 50.55(e) that 138 L. Shao TU did not report. (Information transmitted from Gagliardo to L. Shao)
- 15. Crack in the basemat (AC-44) 148-166 L. Shao (documentation 0 duringmeeting)provided l
i
- 16. Specific problems with concrete. 167-169 L. Shao
'(documentationprovidedduring- ,
; meeting) 17.' Minimum wall. violation for piping 171 L. Shao (AP-29) (documentation provided at meeting)
- 18. ANI Reports 174 H. Livermore/
(documentation provided at meeting) L. Shao (if i
. m needed) l 19. Nckage fromi i received L. Shao l '4/84 '. -
'
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TEXASu uinv.isv..UTILITIES GENERATING COMPA.'T u ... .u.. r o.. m o, QGH-85 Septee.ber 3.1980 Mr. Nabil Keddis Manager. Quality Assurance Gibbs & Hill, Inc. 393 Seventh Aven::e
. New York. New York 10001 CDMANCHE PEAX STEAM ELECTRIC STATION 7
E'/ALUATION OF AUDIT RESPCNSE
- GIB85 & HILL.'INC.
TGH-14 y QA AUDIT FILE: TGH-14
Dear Mr. Keddis:
i Your responses dated July 18 and August 25, 1980 to the open items identified during our audit TGH-14 have been. received and evalu by TUGC0 QA. response is required Pleaseatconsider this time.all items to be closed. No further 3 . Thank'you for your cooperation. Very truly yours.
- TEXAS UTILITIES "
GENERATfNG JC r .
.\ Cha 5
Manager. Quality Assurance bNC/ lb:dk
- cc: R. G. Tolson.
J. T. Merritt . H. R. Rock
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.ew*
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/ -
==.ineens ens..= ens ce=ar=uevens
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,I evee veo- 5450 j
GTN-48517 August 24, 1930 1 Mr. David N. Chapman . Manager, Odality Asisurance
- l. Texas Utilities Generating Company- ['>4,$*,,,e-{ "
y 2001 Br V g Dallas,yan Texas Tower 75201 t i
Dear Mr. Chapman:
g\$. N go
- TgCO D' f
Dh j TEXA5 UTILITIES GENERATING CCP!PANY CCMANCHE PEAR STEAM ELECTRIC STATION 1981 2300 MW INSTALIATION i i G&B PROJECT NO. 2323 - QUALITY ASSURANCE AUDIT TGM-14 SDPPLEMENTAL INFORMATION REF: QGR-81 DATED JUNE 24, 1980 I i. mation on TGH-12, Concern:No. 2, as evaluated r-
! Concern No. 2 stated:
]
4 ularly on drawings depicting electrical Instances cable tray.
, partic--
were some were noted not. where some DCA's were documented on the drawings All DCA's (or DECD's ' should be treated in the same manner.)" issued against drawings i
} '
i 1
' TUCCO Auditors reported in TGB-14 the following -
'TCH-14, Evaluations . -
- j *Areads draftas copy folicis.: of the prcposed change Jas reviewed.
The change i
' 'When design drawings are updated to incorporate Ct.H NY or change documents will be listed on the gn drawing. '
i We (GTN-45502)acknowledge.that in Gibbs & Hill's response t { ; o TGH-12 j June.20,*1980.the target date for revising your procedure w'as cf.the procedure."This item is being held open pending revision- ~ ' i * . aos sewaatn ave =ue =a vo==.
.v.iceo, e..w:as...,,,u,y.,...;
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G&B Response: . i l -d.e proceaure for controll~1ng the listing of design change docu:nen
! * .on Gi2iddrawings
- e. The procedure.is was completed and distributed ~to holders of the.Frojec
- located in Section#IX-1 of the Guide. Th new procedure may D. Chapmani R. Holloway, or R. Beim.
be examined in. Project Guides assigned to i In response to your request for a status report on the issuance of G&H proposed CMC program, we submit the following information: The procedure for processing CMC's was revised May 21, 1980. The procedure is contained in the Project Guide, starting on page V-29 The sirocedure covers a computerized listing of CMC's and includes-columns for approvals, . rejections, safety classification, and
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An initial CMC' computer listing is being debugged and verified.- After this, computer terminals. the CMC data base will be airectly accessible by -site - Very tr' uly yours,
- i GISBS'& HILL, Inc.
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- NNTryd Attachment Nabil N. Kaddis
< Manager, Quality Assurance
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BletCT O#4L Enf ema#cm ists veo. 54S0 ' GTN-47763 July le, 1980 i
. . .. .t l Mr. Dav!d N. Chapman .h '
) Manager, Quality Assurance t
Texas Utilities Generating Co:npany I 2001 Bryan Tcwer
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Dear Mr. Chapmans TEXAS UTILITIES GENERATING COMPANY COMANCHE PEAK STEAM ELECTRIC STATION 1981-83-2300 MW INSTALLATION GsH PROJECT No. 2323 QUALITY ASSURANCE AUDIT TGH REF: OGH-81 DATED JUNE 24, 1980 ! We of TGE-14.wish to thank' you for your letter transmitting the results Although there are no deficiencies or areas of j with our response (Attachment A) concern, we would like to take this o to the unresolved item. We greatly appreciate connection with the audit, your cooperation and assistance in satisfy your requirements. and we trust that our response will i Should there be an
. terms of response, content or interpretation, please y questions feel f in ree i
to contact us at once. l i
! very truly ycurs, i
GIBBS & HILL, Inc. NNKarl g"f f ?b .
} Attachment Nabi? N. Keddis
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ARMS (B&R Site) OL 1A Ma nage r, Quality Assurance l J. T. Merritt (TUSI Site) IL 1A - P e ses savewin Avenue aaw voan, w. v. teoot e ke: ei.e.ngt,,,,yo., 9 0 .. . 9
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,j AUDIT NO. TOR-14 I
l CORRECTIVE ACTION RESPONSE' i 4 0 4 6 J . 1 . i i 1 6 9 6 I4
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TGH-l'4 Unrasclved Item No. l i
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Thereviewed Alison Control contract for Fireraised Detection duringPanels a recent(ES-173I i was TUGC0 release as a result inspection. of- questions ' A discrepancy was identified with regard to the size of control wiring that Alison is allowed to use in their panels. ES-17B, paragraph be usede 3.6.4.3a stated that nothing less than 14 awg could larg'er than 18 awg. ' The specification was changed via N-661 to ' read "nothing less ' than 18 awg* could be used. In comparing these documents to. what our, inspector was given, and 14 awg. auditors noted that Alison stated their int'ent to use 22,18, The vendor was' subsequently contacted by G&H for clarification and indicated the panels that size 22 for Comanche Peak. awg control wire was being used in Corrective Actions
. As stated in the audit report tih'a vendor did 'not ccmplatel'y 1
i which was discovered during a ' shop inspection. The Vendor follow 'th which was received by GEM on10, Julywas 1980. contacted and subsequ of this request, Upon evaluation and has issued DE/CD N-661 Rev. I dated modifying the specification. 14,JulyG&H 1980 concluded O I j . - e r
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TEXASOekn LTILITIES GENERATING COMPANY liny s.4 Tleh 4'.D4 13.41.t gm TA* %we 74pt SH-81 June 24. 1980 i 1
- Hr. Nabil Reddis Manager, Quality Assurar.ca
.Gibbs & Hill. Inc.. '
393 Seventh ' Avenue New York. New York .10001 ^ CCMANCHE PEAK STEAM ELECTRIC STATION QUALITY ASSURANCE AUDIT TGH-14 GIBBS & HILL. INC. ,. QA AUDIT FILE: TGH-14 '
- Cear Mr. Keddis- -
I .. - Attached is TUGC0 QA Audit Report No.. TGH-14 describing the res i cur audit of.Gibbs &' Hill. Inc. perfomed on June 10-13, 1980 by BielfeldtAnderson Debra observer .(Team' Leader). Susan Spencer. Antonio Vega and Li of your cor(rective a)ctions to our audit T6H-12..The scope l ! Attach:nent identified in TGH-12. A contains an evaluation of each deficiency and concern - No new deficiencies sre identified. j ment B contains one unresolved item requiring actionAttach- by Gibbs .
& Hill Thank you for your cooperation during the audit.
Should you have any i questions, please contact Debra Anderson at . j 214-653-4882.
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l Very truly yours, TEXAS UTILITIES GENERATING CO. i lbitA - - i CNC/AV/DLA:dk . Manager Cuality Assurance
- I Attachment
; cc: R. G. Tolson
, t J. T. Merritt . \. - H. R. Rock I l i 1
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k 4 e 0 e b e e ATTACHMENT A . i AUDIT NO. TGH-14 EVALUATION OF CEFICIENCIES l IDENTIFIED IN TGH-I2 I
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Aucit flo. .TGH-12 , Deficiency flo. 3 !
; ?nuire:1ent; Precedures DC-7 and DC-10 defirie the require ents for -
preparation, approval, reviey, distributicn, and re-trieval of technical calculations. -* t
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- . Contrary to the requirements as stated in tne acove j precedures, calculations supporting seismic acceleration values transmitted to the. vendor under P.O. CP-C047 via ;
- GTM-20154 cculd not,be produced. In addition, Frchlem ;
No. 29 original calculationsJcould-not be prcduced by i
! the Applied Mechani. cal. Group. These calcula'tions' were -
d i done prior to implementation of a full Ocalf ty Assurance - ' j 5 program. i
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TGH-14 Evaluation: . i
; We wish to acknowledge the substantial effort that has gene into .
j upgrading the calculation books in Applied Mechanics. Althcugh,.a i large backlog existed and still does, a schedule has been ger.erated l to correct the' problems and has been adhered to. Fifty-one of 179 calculaticn bccks have been accepted by QA. Work completed was re- - ' viewed and no deficiencies were identified. It is evident that Applied Mechanics and QA have put a lot of effor.t in this area. Please censider this ite::t closed. Your continued progress will be reviewed during a ~ future audtt
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s (. ( .. i , Audi~t No. ,Ifdi-12 ' 4 Deficiency 30. *f.
. bouirem.ent: Prcject Control Precedure PC-6, "Vendos Drawing Follcw-up' Procedure" states its of:jective is "to insure that
! vendor drawings . . . are expediticusly processed . . . [ and returned to the vendor as soen as possible, preferably within a three week period."
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Fir. ding:
; Contrary to the above, Gibos~ & Hill has not consistently-met its stated objective. For example, Meddco Metals' a
i drawings submitted for approval were received oy Gibbs & , Hill on July 13, 1979. As of December 13, 1979 these drawings had been.inhouse approximately 18 weeks overdue. ' These have not been statused and returneo to the vendor. . Other ex'amples were also noted. - -
~~ In addition, the follow-up procedure is inadequat.e in that the procedure fails to identify positive management action to be taken when vendor documents are not processed.
. within the time objective.
1 i ; TGH-14 Evaluation:
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j The Weekly Overdue Reports for approximately the last acnth and a half were q. reviewed along with project meeting mitiutes. There appears to be marked i i improve 1ient in this area. The most overdue entry was.six (6) weeks,'and documented follow-up was observed. ' Discussions with responsible: personnel ' fndicate that the new fomat is more effective. Hewever, G&H Project j , Control Procedure PC-6, Rev. 2, dated March 1980,-requires.that a monthly ! l ' status report Le issued.. This report was not' issued- untti the Week of the V: i audit. We feel that the month'ly report is a~n-important management tool- -
- , in that-it shows the total time in4iouse,: whereas 'the weekly repor,ts' only "
address the amount of time overdue in a particular discipline. Due 40 the ' cverall progress seen in this area,.please consider this item closed. ' ~
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r . --_ 4 Audit No. TGH-12 , Ccncern tio. 1-Aucitors are concerned with tne lack of procedural controls regardin'g the Procurement Support Group. The Project Guida and Procedures make I no mention of this group with regard to Vendor Interface activities. - Auditors acknculedge tha fact that Quality Assurance has identified this as a problem and is working crith Project personnel in the prepa-ration of these crocedures and revisfons. However, thrcugh a revieu of } t
- the work presently being done by the Procurement Support Group. auditors' wculd e'xpect to see the folicwing . subjects addressed in these procedures:
l ) Cefinition of scoce 'and function. - 2) Folleu-up Except as activities i:oted of docu,ments returned to vendor " Approved l l 3) Folleu-up activities of vender documents subnitted for Gibbs a j Hill approval I a) Interface with Sita Procurement Management Group
! 5) ,- Interface with the Quality Assurance Start [-up/Turr:over Group on !
Vendor Document Package Veri'fications , j
- 6) Determination of priorities I
j We request-that'you provide us with a target date for completioit of i procedure preparation and incorporation into the Prcject Guide and i Procedures manual, tie trould also. like a ccmmitment from Quality j Assurance en preceduretoimplementation. be actively involved in this effort and in the monitoring l TGH-1_4_, Evatuation; The Vendor Document Closecut Procedure, Secticn V-7 of the Project Guide, t was issued May 21, 1980. Approximately seven Ven, dor Occument Incexes l (VDI's) and corresponding documents were reviewed for cegliance with j this procedure.
. Sev'eral breakdowns were identified in ihe transmittal of changes from the PSG:to the. Print cept. group.for. incorporation onto the VOI. . These.. items
. I have. been discussed with".Geoffry Reiner who has 'ini.tiated appropriate.
action. Since none' of the purchase . orders have j;one through' final close-out and these items would have been detected prior to.that time, we are i not presenting the:n as deficiencies. Mcuever, we do feel that some added emphasis rectly and needs to bemanner. placed on transferring information onto, tha VOI cor-o llh in a timely
' Overall there has been considerable progress in the work that the Procure -
; ment Support Group is doing, particularly in the area of folicw-up to AEi1 and RFC vendor documents. This concern has been adequately. addressed..
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' There are inconsistencias in noting DCA's on drawings, particularly en drawings depicting electrical cable tray. Instandas were noted where scme DCA's '.iere' documented on the drawings and some were not. All DCA's (or DECD's) issued against drawings should be treated in tne same i manner.
1 r i TGH-14 Evaluation:
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; A drift ccpy of the prcposed change was reviewed. The change reads as i l folicws: ,
.I "When design drawings are updated to' incorporate G1H '
i
! M or field initiated design changes, the appropriate ~ .
j ; design change documents wil.1 he listed on the drawing." ' I .
- We acknowledge that in Gibbs & Hill's response to TGH-12 (GTN-45502) the target date for revising your precedure was Jt:ne 20, 1980. This item is beir.g held open pending revision of the prc cdure. Additionally, 8
we request a status report on the issuance of your proposed Ce'C program. I i f .
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e . - C C. . Unresolved Item No. 1-The Alison Control centract for Fire Detection Panels (ES-178) was reviewed as a result of questions raised during a recent TUGC0 release inspection. The following docsments were reviewed: . (1) Documents given to release inspector by Alison;' (2) Deviation requests from Alison to G&H, and (3) DE/CD's issued by Gibbs & Hill. A discrepancy was identified with regard to the size of centrol
; wiring that Alison is allowed to use in their panels. ES-17B, paragraph 3.6.4.3a stated that nothing less than 14 awg could be used. Alison replied to G&H that they did not use anything larger than 18 awg. The spec was changed via DE/CD N-661 to read "nothing less than 18 awg" could be used. In comparing these documents to what our inspector was given, auditors noted that Alison stated their intent to use 22,18 and 14 awg.
The vendor was subsequently contacted by G8H for clarification and indicated that size 22 aws control wire was being used in the panels for Comanche Peak. This item will'be held cpen until 6isolved by Gibbs & Hill. s * # t
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I Ccament:
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Tcm C[ stabile met with the auditors to give a review of the Damage Study Frogram and answer questions with regard to precedural guide-lines, pregress to-date and CPSES site interfaces. This activity was not audited at this time. t I 6 e g . e 6 # y . t I, . e e 9 2., .<, .
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{. - TEXAS UTILITIES CEF G5G CO.'IP.A.NY w,wmniose,<.r.w w uxn nw QGH-76 !!ay 6,1980 Mr. ?!abil Reddis Manager. Quality Assurance Gibbs & Hill, Inc. 393 Seventh Avenue flew York, lidw York 10001 C0!!ANCHE PFAX STEAM ELECTRIC STATICN TUGC0 QA AUDIT NOTIFICATICM GIBBS & HILL. INC. TGH-14 ., QA AUDIT FILE: TGH-it,'
Dear Mr. Keddis:
This will confirm our intent to perfor:n an audtt of your facility on June 10-13, 1930.
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The audit scope will include procedural provisions for addressing' Damage Study questions as well as a follow-up of corrective action to TGH-12.
- The audit tean) will consist of
Debra Anderson . Teen Leader Antonio Vega Susan Spencer
e are pinnning fer cur ::re-eudit discussion to begin on Tuesday, June 10, l 1980 at 9:00 a.s. 3.9:9: y:u have any questions, please contact Debra i
Anderson at 21*-Sil a!I*. i Very truly yours, TEXAS UTILITIES GENERATI!!G CO. ' ' ~ d.ff. Chapman &!,nlh g{p
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Manager, Quhlity Assurance Duc/Av/cLA:1jj cc: R. G. Tolson J. T. flerritt H. R. Rock e G .
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TEXAS UTILITIES GENERATING CO31PANY 3004 BM1 AN TOW EA. D41.L.Mt.TEXA916. JOT QGH-76 May 6, 1980 Nr. Nabil Kaddis Manager Quality Assurance - Gibbs & Hill, Inc. 393 Seventh Avenue New York, f;ew York 10C01 COMANCHE PEAK STEAM ELECTRIC STATION TUGC0 QA AUDIT NOTIFICATION GIBBS & HILL. INC. TGH-14 QA AUDIT FILE: TGH-14t /. Gear Mr. Keddis: This will confirm our intent to perform an audit of your facility on , June 10-13, 1980. The audit scope will include procedural provisions for ' addressing' Damage study questions as well as a follow-up of corrective action to TGH-12. The audit' team will consist of: I Debra Anderson - Team Leader Antonio Vega . Susan Spencer We are planning for cur :re-audit discussion to begin on Tuesday, June 10, 1980 at 9:00 a.a. Sho::ld you have any questions, please contact Dabra Anderson at 214-653-49E2. Very truly yours. l TEXAS UTILITIES GENERATING CO'. 1
.'C n I
y Manager, Quhlity Assurance DNC/A#DLA:1jj l cc: R. G. Tolson J. T. Merritt H. R. Rock l l l l' '
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