ML20136F558

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Insp Rept 50-482/85-37 on 851005-1130.Violation Noted: Failure to Isolate Nonseismic Sight Glass Level Gauge
ML20136F558
Person / Time
Site: Wolf Creek Wolf Creek Nuclear Operating Corporation icon.png
Issue date: 12/31/1985
From: Bruce Bartlett, Cummins J, Hunnicutt D
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20136F533 List:
References
50-482-85-37, NUDOCS 8601070428
Download: ML20136F558 (10)


See also: IR 05000482/1985037

Text

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APPENDIX B

US NUCLEAR REGULATORY C0FDilSSION

REGION IV

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NRC Inspection Report: 50-482/85-37 LP: NPF-42

Docket: 50-482

Licensee: Kansas Gas and Electric Company (KG&E)

Post Office Box 208

Wichita, Kansas 67201

Facility Name: Wolf Creek Generating Station (WCGS)

Inspection At: Wolf Creek Site, Coffey County, Burlington, Kansas

Inspection Conducted: _0ctober 5 to November 30, 1965

I pectors: M +

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~ . E. Cummins, Senior Resident Inspector, Date

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B. L. Bartlett, Resident Reactor Inspector, Date

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Approved: [ mEd / 3/ b

D. M. Hunn'icutt, Acting Chief, Project Da(e #

Section B, Reactor Projects Branch

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C.W#5 '? Inspection Condiicted October 51t o'NovembeW30,1985 (Report 50-482/85-37) . .

Wei . Areas Inspected: ~Routin, e, unannounced inspection including plant status,

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on previously1 identified items, operational safety verification,. ','

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engineered safety features system'walkdown, onsite followup of events,

t;;/ monthly surveillance observation,0 security," emergency drill, enforcement~

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.k.._.. . ( conference,, cold weather preparations.. and' plant tours.

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LThe~ inspection; involved 271. inspector-hours onsite by.two NRC inspectors ~

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including'41Linspector-hours onsite during~offshifts.

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(Results:: .Within the 11 areas.? inspected, one violation was identifie'd

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.E,. Inonseismic sight: glass.leve.l gage not isolated, paragraph 5). . - -

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DETAILS-

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/Persoris Contacted

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l Principal- Licensee Personnel - -

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(M_,4 Ja ig G; L/Koeiter,$1ce' President-Nuclear -

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J.; Bailey, Interim Site Director m , ,

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M *F. T.ERhode_s, Plant Superintendent'

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, *J. AF Zell., Operations. Superintendent- ',

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. ,H. K. Chernoff,, Licensing-

  • G.CJ. Pendergrass, Licensing

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4. . *K.Peterson, Licensing , . . _ .

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' *M. G.1 Williams, Superintendent of Regulatory, Quality, and

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(*R.fii.: Grant, Director-Quality ,

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J__ , -*W. J..Rudolph,' Site QA Manager-

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- " . - J.; J. Johnson.. Chief of. Security

, . - . *C.fJ.- Hoch,.QA Technologist '

~ W. M. Lindsay, Quality Systems Supervisor.

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  • R. .. Hoyt, Emergency' Plan . Supervisor

d *R.1D.- Flannigan," Kansas City Power & Light' Site Representative

t*C.KM. Herbst, Assistant Pro, ject Manager, Bechtel

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1*A. A .Freitag, Manager NPE

V The NRC irispectors also contacted other members of the licensee's staff

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f ;,.. } . *Denoteslthose personnel:in attendance at the exit meeting held on

December. 5,1985.

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a2. Plant Status

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iT O plant' operated in Mode 1 during this inspection period except for -

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oneishutdown and one reactorJtrip, when the. reactor was shut down due to

%J~ Jmoss in the~ circulating water at the circulating ~ water intake str:.cture.

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x'; :The. plant was shut down on October 7,~1985, due. to moss clogging the

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' circulating water intake' traveling screens. Then-during the subsequent ~

if  :-startup on October 10, 1985, a reactor trip ~ occurred due. to a 10-10

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ist,eam generator level. The total shutdown time from these two events

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. was approximately 3.5' days.

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3 .J Licensee Actions on Previously Identified Items-

(Closed): Violation.(50-482/8519-01): Failure to Properly Update

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. Procedure Manuals.'

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iThis Yiolation concerned outdated procedures which were found in-

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procedure manuals located.in the Technical Support Center,(TSC) and~

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Emergency Operations Facility (E0F). The NRC inspector reviewed the

- licensee's written response to this violation and verified that a

full-time document control clerk has been assigned to the TSC/E0F. In

addition, on October 22, 1985, the NRC inspector audited the procedure

- manuals and drawings located in the TSC and E0F using the KG&E master

. drawing file index and the master procedure index. This item is closed.

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(Closed) Open Item (50-482/8455-07) Fan Mechanical Interlocks

,TE53564-K128.

This open item documented periodic failures of the contact assembly

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-' .which causes the shift of containment cooling fans from high to low

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- speed on~ the receiptiof a safety injection signal. Yhe failures were

caused by excessive length of the extender arm on the interlock

assembly. The~ extender arms, with vendor approval, have been shortened

by 4811nches to . resolve this problem. This item is closed.

4. Operatiional Safety Verification

The NRC inspectors verified that the facility is being operated safely

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and'in conformance with regulatory requirements by direct observation of

licensee facilities, tours of the facility, interviews and discussions

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with licensee personnel, independent verification of safety system

status and 1imiting conditions for operations, and reviewing facility

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records. The NRC inspectors, by observation and direct interview,

verified the physical security plan was being implemented in accordance

with the security plan.

The NRC inspectors confirmed the operability of the emergency diesel

generators, Class 1E in volt AC systems, the safety injection system,

the residual heat removal system, and the coolant charging system by

observing valve positions, electrical breaker positions, and control

room indications. The NRC inspectors also visually inspected safety

components for leakage, physical damage, and any other impairment that

could prevent them from performing their designed function.

No violations or deviations were identified.

5. Engineered Safety Features (ESF) System Walkdown

The NRC inspectors verified the cperability of ESF systems by walking

down selected accessible portions of the systems. The NRC inspectors

verified valves and electrical circuit breakers were in the required

position, power was available, and valves were locked where required.

The NRC inspectors also inspected system components for damage or other

conditions that might degrade system performance. The ESF systems

listed below were walked down during this inspection report period:

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- Containment Spray System

- . Component Cooling Water System

- Auxiliary Feedwater System

. The NRC inspector findings are discussed below:

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During the walkdown of the component cooling water (CCW) system, the NRC

inspectors noted that Piping and Instrumentation Diagram M-12EG01,

Revision 1,'showed Valves EG-V 100, 161, 171, and 172 to CCW Surge Tanks 3

TEG01A and TEG01B to be closed while Checklist EG-120, Revision 5,

called for the valves to be opened. Further review of the drawing

showed that the level gage between the valves is nonseismic and the

valves should have been closed in order to isolate the seismic portion

of the system from the nonseismic portion. This failure to have

appropriate procedures is an apparent violation (50-482/85L7-01).

6. Onsite Followup of Events

The NRC-inspectors performed onsite followup of nonemergency events

that occurred during this report period. The NRC inspectors (when

available) observed control room personnel response, observed

instrumentation indicators of reactor plant parameters, reviewed logs

and compute; prit.%uts, and discussed the event with cognizant

personnel. The NRC inspectors verified the licensee had responded to

the event in accordance with procedures and had made required

netifications to the NRC and other agencies in a timely fashion.

ESF actuations that occurred during the report period are listed in the

table below. The'NRC inspector will review the licensee eveat report (LER)

for each of these events and will report any findings in NRC inspection

. reports.

Date Event * Plant Status Cause

10-07-85 Rx Trip Mode 1 Blocked CWSH Intake

Screens

10-03-85 CRVIS Mode 1 Broken Tape

l 10-10-85 Rx Trip Mode 1 Lo-Lo S/G Level

10-31-85 TDAFP Start flode 1 18C Surveillance

11-26-85 CRVIS flode 1 Broken Tape

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CRVIS - Control Room Ventilation Isolation Signal

Rx Trip - Reactor Trip

CWSH - Circulating Water Screen House

TDAFP - Turbine Driven Auxiliary Feedwater Pump

S/G - Steam Gei.erator

I&C - Instrumentation and Control

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. -"85-125 - Unplanned Mar.ual' Reactor Trip

85-126 - CRVIS-Lightning Strike

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.,85-127. - Reactor Trip Lo-Lo $/G Level

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1 ,85-128 -l5 Disabled Transmitters / Receivers on Panel KC008

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>85-129 - Venting RHUT "B" with 2H and 02 Monitors Out-of-Service .,

w .- 85-130 - Potential, Backflow Thru Intake Plenum While Venting

! / Containment

rf ,- 85-131 - MSIV/MFIV 4-Way Valves Pctential Cracking '

q ,. '85-132. .TDAFP Start

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The-fdllowing Wolf Creek. event reports were reviewed:

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'85-122 - Valve Diaphragm and Support Sheet Stacked In Wrong' Order

- 85-126 ' Replacement of Temporary Non-1E Voltmeter and Ammeter '- 85-127 - Hourly Fire Watch Late

- - 85-128 - Actuation of Control Room Halon System

. . .- 85-129 - Load Reject 100% to 20%

- 85-130 - Failure To Recognize Technical Specifications Action ,

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qNo.v'olations'ofaeiiationswereidentified. .

' 7.4 -Monthly Surveillance Observation

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The-NRC inspectors observed selected portions of the performance of ,

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surve'.llance testing and/or reviewed completed surveillance test

procedures to verify that surveillance activities were performed in

y. .accordance with Technical Specifications (TS) requirements and

p- . administrative procedures. The NRC inspectors cor,sidered the following

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items while inspectir.g surveillance activities:

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- .Testingwasb51ngaccomplishedbyqualifiedpersonnelinaccordance

e with an approved procedure.

., - The surveillance procedure conforms ta TS requirements.

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Required test instrumentation was calibrateo.

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Technical Specification limiting conditions for operation were

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- Test data was accurate and complete. The NRC inspectors performed

kt independent calculations of' selected test data to verify thef r

accuracy.

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The performance of the' surveillance procedure conformed to

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applicable administrative procedures.

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The surveillance was performed within'the required 'requency ~and '

the test results met the required limits.

Surveillances witnessed and/or reviewed by the NRC inspectors are listed

below:

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- STS NB-005, Reyision 3 - Breaker Alignment Verification

- STS BG-002, Revision 3 - Emergency Core Cooling System Valve Check

and System Vent

- STS KJ-005B, Revision 4 - Manual / Auto Start, Synchronization, and

Loading of Emergency Diesel Generator NE02

- STS EF-100, Revision 3 - Essential Service Water Inservice Pump

Test (ESWP-A')

- STS RE-013, Revision 1 - Incore-Excore Detector Calibration

No violations or deviations were identified.

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8. Security

The ilRC inspectors verified the physical security plan was being

implemented by selected observation of the following items:

. The security organization is properly manned and the security

personnel are capable of performing their assigned functions.

. Persons within the protected area (PA) display their identification

badges, when in vital areas are properly authorized and when

1 required are properly escorted.

. Vehicles are properly authorized, searched, and escorted or

controlled within the PA.

. Persons and packages are properly cleared and checked before entry

'into the PA is permitted.

.. . The effectiveness of the security program is maintained when

security equipment failure or impairment requires compensatory

measures to be employed.

. Response to threats or alarms, or discovery of a condition that

appears to require additional precautions is consistent with

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procedures and the physical security plan.

No violatioils or deviations were identified.

9. Emergency Drills

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During this reporting period, the NRC inspectors participated in three

emergency preparedness field exercises conducted at WCGS. The WCGS

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, training simulator was used to simulate reactor plant conditions during

the' accident scenarios. Players in the drills performed the tasks they

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would perform durir.g an actual event.

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( - a. Drills held on October 23 and November 6,1985:

The pu'rpose of these drills was to train appropriate personnel to

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) respond to a~ radiological emergency at WCGS. These drills were

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_ also used to test emergency equipment, emergency facilities,

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emergency procedures, and emergency communications.

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b. DhillheldonNovember 20, 1985:

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The purpose of:this drill was to perform the annual NRC and Federal

Emergency Management Agency (FEMA) evaluation of the capability of

the licensee, the county, and the state to respond during a

radiological emergency at WCGS. Onsite activities were evaluated

by the NRC and offsite (county and state) activities were evaluated

by FEMA.

NRC observations and findings of the licensee's activities will be

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reported in NRC~ Inspection Report 50-482/85-40. The drill was also

used to perform the annual evaluation of the NRC Region IV staff's

capability to respond to a radiological emergency at one of the

commercial reactor plants that is regulated by Region IV.

Some of the related activities that took place during the drill

were:

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Emergency response facilities were activated at Ramson

Memorial Hospital, Ottawa, Kansas, to treat a simulated

contaminated worker.

- Coffey County Response Center was activated.

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State emergency response faci 3ities were activated.

- The NRC Headquarters Operations Center (Bethesda, MD) was

activated and all emergency response team functions were

staffed. The Operations Center staff provided support to the

. licensee and the regional response team during the drill.

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The Region IV Incident Response Center was activated and a

Region IV site emergency response team reported to the sit,

and participated in the drill.

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Evacuation of affected areas around WCGS was si"Jlated

v including the evacuation of the public schools in Burlington,

- Xansas.

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-10.s Enforcement Conference

On November 25, 1985, en enforcement conferencc with KG&E managenent was

held in the NRC Regio. .IV offices to discuss NRC concerns in the area of

security at WCGS. The event that generated the NRC concerns had been

identified by;the licensee and reported to the NRC. Details of the NRC

e concern will-be~ reported in NRC Inspection Report 50-482/85-44.

Licensee representatives at the enforcement conference described

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corrective actions'that were being taken in the area of concern.

11. Cold Weather-Preptrations

.

.The NRC inspector verified by reviewing a completed copy of the

licensee's Procedure STN GP-001, Revision 0, " Plant Winterization," that

the licensee had taken action to protect vital areas and equipment that'

could be subject to freezing conditions. The procedure verified valve

lineup for steam heat to these areas and also verif_ied electrical

-breaker lineups to ensure equipment in these areas such as space heaters

and_ heat tracing was energized. The NRC, inspector walked down areas

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adjacent to the Vefueling water storage tank and the condensate storage

z tank and verified that lines = (heating and instrument) were insulated

Ewhere they could be subjected to freezing conditions, and that steam was

being supplied to the area:for heat..

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No violations er deviations.were identified. ,

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.12. Plant Tours

At various times during' the course of,the inspection period the NRC

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-inspectors conducted general tours of the reactor bui saing, auxiliary

building, radwaste building, fuel handling building, control building,

turbine ~ building, essential service water b 1L1 4ng .and the secured area

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surrounding tl'e buildings. During the tcurs, the NRC inspectors

observed housekeeping practices, fire protecticn barriers and equipment,.

end maintenance on equipment. The NRC irspcctors also discussed various

subjects with licensee personnel.

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Selected NRC inspector findings are discussed in appropriate paragraphs

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of this' inspection report.

13. Exit Meeting

The NRC inspectors met with licensee personnel to discuss the scope and

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findings of this inspection on December 5,1985. The NRC inspectors

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                                 ,1 _                                                     ' 7'10/21-25/851, , ^ , R.~.P. Mullikin                                                                                                                                           Fire Protection                                           85-41                                      '
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