ML20133P190

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Second Interim Deficiency & Part 21 Rept Re Cracked Welds on Tdi Diesel Generator Turbochargers.Initially Reported on 850318.Repair Procedure Implemented.Next Rept Will Be Submitted by 860110
ML20133P190
Person / Time
Site: Bellefonte  Tennessee Valley Authority icon.png
Issue date: 07/09/1985
From: Hufham J
TENNESSEE VALLEY AUTHORITY
To: Grace J
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
References
REF-PT21-85, REF-PT21-85-412-000 PT21-85-412, PT21-85-412-000, NUDOCS 8508140201
Download: ML20133P190 (2)


Text

r ts TENNESSEE VALLEY AUTHORITY CHATTANOOGA. TENNESSEE 374o1 1630 Chestnut Street Tower II co July 9, 1985 BLRD-50-438/85-10 cI--

r BLRD-50-439/85-10 O

U.S. Nuclear Regulatory Commission Region II co Attn:

Dr. J. Nelson Grace, Regional Administrator 101 Marietta Street, NW, Suite 2900 Atlanta, Georgia 30323

Dear Dr. Grace:

BELLEFONTE NUCLEAR PLANT UNITS 1 AND 2 - CRACKED WELDS ON TDI DIESEL GENERATOR TURBOCHARGERS - BLRD-50-438/85-10 AND BLRD-50-439/85 SECOND INTERIM REPORT The subject deficiency was initially reported to NRC-0IE Inspector Al Ignatonis on March 18, 1985 in accordance with 10 CFR 50.55(e) as NCR 4028. This was followed by our first interim report dated April 12, 1985. Enclosed is our second interim report. We expect to submit our next report on or about January 10, 1986. We consider 10 CFR Part 21 applicable to this deficiency.

If you have any questions, please get in touch with R. H. Shell at FTS 858-2688.

Very truly yours, TENNESSEE VALLEY AUTHORITY s.

4. W. Hufham, Manager Licensing and Risk Protection Enclosure cc (Enclosure):

Mr. James Taylor, Director Office of Inspection and Enforcement U.S. Nuclear Regulatory Cormnission Washington, D.C.

20555 Records Center Institute of Nuclear Power Operations 1100 Circle 75 Parkway, Suite 1500 Atlanta, Georgia 30339 l

8508140201 850709 PDR ADOCK 0500043C S

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[My An Equal Opportunity Employer

ENCLOSURE BELLEFONTE NUCLEAR PLANT UNITS 1 AND 2 CRACKED WELDS ON TDI DIESEL GENERATOR TURBOCHARGERS BLRD-50-438/85-10 AND BLRD-50-439/85-10 NCR 4028 10 CFR 50.55(e)

SECOND INTERIM REPORT Description of Deficiency Upon the recommendation of the TDI Diesel Generator Owners Group, TVA implemented an extensive inspection and maintenance program that revealed cracks in components that would not ordinarily require inspection. The four turbochargers installed on standby diesel generators 1 A and 1B had cracks in the four 3/4-inch-long tack welds which attached the core plug to the turbine inlet nose piece which is a part of the turbocharger casing.

Interim Progress A repair procedure has been implemented by TVA's Office of Construction (OC).

This procedure was the recommended method of repair issued by Elliot Support Services and TVA's Office of Engineering (OE). The repair procedure entailed the removal of the defective tack welds by grinding, liquid penetrant testing of the weld removal area, and installation of a set screw between the core plug and turbine inlet nose piece. The set screw was staked to prevent it from backing out. This repair appears to have completed all required corrective action for the deficiency on three of the turbochargers.

During liquid penetrant testing of the fourth turbocharger, cracks were found to extend into the turbocharger casing. TVA has returned this turbocharger to Elliott Support services for inspection. Preliminary inspection has not revealed the cause of the cracks and further inspections will be required.

Destructive testing of the turbocharger casing is now being accomplished by Elliott Support Services to discover the cause of the cracks. We anticipate providing our next report on or about January 10, 1986.

J