ML20133C262

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Insp Rept 50-285/85-09 on 850429-0503.No Noncompliance or Deviation Noted.Major Areas Inspected:Implementation of Program for Establishing & Maintaining Qualification of Electric Equipment Per 10CFR50.49
ML20133C262
Person / Time
Site: Fort Calhoun Omaha Public Power District icon.png
Issue date: 07/17/1985
From: Wilson R, Zech G
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV), NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
To:
Shared Package
ML20133C248 List:
References
50-285-85-09, 50-285-85-9, NUDOCS 8508060420
Download: ML20133C262 (14)


See also: IR 05000285/1985009

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U.S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

Report No.:

50-285/85-09

Docket No.:

50-285

License No.:

DPR-40

Licensee:

Omaha.Public Power District

1623 Harney Street Omaha, Nebraska 68102

Facility Name:

Fort Calhoun Station, Unit 1

Inspection At:

Omaha and Fort Calhoun, Nebraska

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Inspection Conducted:

April 29 to May 3,1985

Inspector:

1h

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R. C. Wilson

Date

Equipment Qualification & Test Engineer

Also participating in the inspection and contributing to the report were:

U. Potapovs, Chief Equipment Qualification Inspection Section, I&E

H. Walker, Engineer, NRR

R. O. Karsch, Reactor Engineer, NRR

E. H. Richards, Member of Technical Staff, Sandia National Laboratories

M. W. Yost, Consultant Engineer, Idaho National Engineering Laboratory

A. R. Johnson, Reactor Inspector, RIV

D. E. Norman, Reactor Inspector, RIV

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Approvedby:[uv

Gary 7. Zech, Chief

Date'

Vendor Program Branch

Office of Inspection and Enforcement

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0508060420 050726

PDR

ADOCK 05000285

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INSPECTION SUMMARY:

Inspection on April 29 to May 3,1985 (Inspection Report No. 50-285/85-09)

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Areas Inspected: Special, announced inspection to review the licensee's

implementation of a program per the requirements of 10 CFR 50.49 for

establishing and maintaining the qualification of electric equipment within the

scope of 10 CFR 50.49. The inspection also included evaluations of the

implementation of equipment qualification (EQ) corrective action commitments

made as a result of deficiencies identified in the January 11, 1983, Safety

Evaluation Report (SER) and the November 10, 1982, Franklin Research Center

(FRC) Technical Evaluation Report (TER).

The inspection involved 226 inspector

hours onsite.

Results: The inspection determined that the licensee has implemented a program

to meet the requirements of 10 CFR 50.49, except for certain deficiencies

listed below. No deficiencies were found in the licensee's implementation of

corrective action commitments made as a result of SER/TER identified

deficiencies.

Name

Report Paragraph

Item Number

Potential Enforcement / Unresolved Items:

1.

Allis-Chalmers Pump Motors

4.D.(4)

50-285/85-09-01

2.

PAM Instrument Accuracy

4.A.(1).(b)

50-285/85-09-02

3.

Conax Electrical Penetration

Assemblies

4.D.(1)

50-285/85-09-03

4.

States Company Terminal Blocks

4.D.(2)

50-285/85-09-04

5.

Rockbestos Pyrotrol III Cable

4.0.(3)

50-285/85-09-05

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6.

Definition of Harsh Radiation

Environment

4.A.(1).(a)

50-285/85-09-06

Open Items:

1.

Completion of Procedures

4.A.(2).(a)

50-285/85-09-07

2.

Containment Ambient Temperature

4.D.(5)

50-285/85-09-08

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DETAILS

1.

Persons Contacted:

1.1 Dmaha Public Power District (0 PPD)

  • R. L. Andrews, Division Manager, Nuclear Production

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  • R. F. Mehaffey, Supervisor, I&C and Electrical, Technical Services
  • J. J. Fisicaro, Supervisor, Nuclear Reg. and Industry Affairs
  • D. J. Munderloh, Licensing Engineer
  • A. W. Richard, Supervisor Corporate QA
  • J. K. Gasper, Manager, Administrative Services
  • K. J. Morris, Manager, QA
  • P. M. Surber, Section Manager, Gen. Station Engrg.
  • S. K. Gambhir, Manager, GSE Electrical and Nuclear
  • R. J. Mueller, Supv. I&C/ Electrical Maintenance, Station
  • M. R. Core, Supervisor, Maintenance, Station

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  • W. G. Gates, Plant Manager, Fort Calhoun Station
  • R. L. Jaworski, Section Manager, Technical Services
  • M. K. Prawl, Engineer, Electrical, Technical Services

1.2 OPPD Consultant

  • R. K. Ho, EPM, Consultant to Nuclear Utility Group on

Equipment Qualification

1.3 Nuclear Regulatory Commission

  • L. A. Yandell, Senior Resident Inspector, Fort Calhoun
  • E. G. Tourigny, NRR, Project Manager for Fort Calhoun
  • G. G. Zech, Chief, Vendor, Program Branch, I&E

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______________________

  • Denotes those present at exit interview at Fort Calhoun

on May 3, 1985

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2.

PURPOSE:

The purpose of this inspection was to review the licensee's implementation

of the requirements of 10 CFR 50.49 and the implementation of committed

corrective actions for SER/TER identified deficiencies.

3.

BACKGROUND:

On March 23, 1984, the NRC held a meeting with OPPD officia s to discuss

OPPD's proposed methods to resolve the EQ deficiencies ide .tified in the

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January 11, 1983, SER and November 10, 1982, FRC TER. D'scussions also

included OPPD's general methodology for compliance with '.0 CFR 50.49 and

justification for continued operation for those equipmert items for which

environmental qualification was not completed. The minures of the meeting

and proposed method of resolution for each of the EQ deficiencies were

documented in a May 31, 1984, submittal from the licensee. The TER and

May 31 submittal were reviewed by the inspection team memb3rs and were

used to establish a status baseline for the inspection.

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4.

FINDINGS:

A.

EQ Program Compliance with 10 CFR 50.49

The NRC inspectors examined the licensee's program for establishing

the qualification of electric equipment within the scope of 10 CFR 50.49. The program was evaluated by examination of the licensee's

qualification documentation files, review of procedures for

controlling the licensee's EQ efforts, verification of the adequacy

and accuracy of the licensee's 10 CFR 50.49 equipment list, and

examination of the licensee's program for maintaining the qualified

status of the covered electrical equipment.

Based on the inspection findings, which are discussed in more detail

below, the inspection team determined that the licensee has

implemented a program to meet the requirements of 10 CFR 50.49,

although some deficiencies were identified. The identified

deficiencies relate to the implementation of specific aspects of the

program.

(1) Qualification Files, General

The licensee addresses the requirements of 10 CFR 50.49 through

an overall effort called the Qualified Life Program. This

program covers the following:

qualified equipment tracing

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qualification documents

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maintenance / refurbishment schedule

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breakdown maintenance

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future modification control

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Qualification documentation is arranged in the form of an

Electrical Equipment Qualification Manual (EEQ Manual) and a

Central File consisting primarily of binders for specific

component types. The EEQ Manual covers the following:

Users Guide

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Environmental Sumary

o

Master List

o

System Component Evaluation Worksheets

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Instrument Accuracy

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Operating Time

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Qualified Life Program Implementing Procedures

o

The component binders contain component specific qualification

documentation including test reports, analyses, walkdown sheets,

etc. An Equipment Qualification Documentation Form (EQDF) is

included for each individual component.

The EQDF identifies the

maintenance and surveillance activities necessary to preserve

qualification of the component, and the schedule for these

activities.

The NRC inspectors reviewed the EEQ Manual and the component

binders for 14 equipment types.

Each equipment type

orresponded to one of the " Items" in the FRC TER. The types

were selected in advance by the inspection team and identified

to the licensee during the entrance meeting. With a few

exceptions described later, the EEQ Manual and files were

well-arranged, complete, accurate, and error-free. -No generic

documentation deficiencies were found. Two deficiencies in the

EEQ Manual contents are described in this section of the

inspection report, and specific component-related concerns are

discussed in paragraph 4.D below.

(a) When OPPD began preparing its response to IEB 79-01B it

selected a borderline between harsh and mild radiation as

10E5 Rads total integrated dose. OPPD stated that this

selection was based largely on Appendix C of the D0R

Guidelines and discussions with various test laboratories.

OPPD's subsequent experience with component test results

and with actual in-plant experience with some electrical

equipment (such as solenoid valves) receiving doses of 10E5

Rads did not change their selection. OPPD stated that only

one component possibly subject to 10 CFR 50.49 and

containing active electronic parts is located where the

total dose is between 10E3 (clearly a conservative limit)

and 10E5 Rads; an OPPD letter dated April 29, 1985,

documents the qualification of this component, FT-238, for

more than 10E5 Rads.

The D0R Guidelines document does not, and is not intended

to, provide blanket endorsement of any specific threshold

value for harsh radiation environment. Appendix C states

that it contains a partial list of materials which may be

found in a nuclear power plant; the list is not intended to

be complete and it cannot be used to justify any particular

dose below which radiation effects can be ignored. The

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burden remains with the licensee to demonstrate that

equipment subject to 10 CFR 50.49 paragraph (b) is suffi-

ciently radiation-resistant. Recent guidance concerning a

threshhold value is included in R.G. 1.89 Rev. 1 dated June

1984, which suggests 10E4 as a threshold dose. Definition

of Harsh Radiation Environment is a Potential Enforcement /

Unresolved Item, 50-285/85-09-06.

(b) For several types of post-accident monitoring (PAM)

instruments, the EEQ Manual reports the High Energy Line

Break errors determined during qualification type tests

and states,that these errors are acceptable for the plant

service based on undocumented judgements. However, para-

graph (d)(1) of 10 CFR 50.49 and section 5.2.5 of the 00R

Guidelines require definition of performance specifications

or accuracy requirements based on plant safety analyses,

which then are to be compared with test results. This

concern does not apply to protection instrument functions,

which were properly treated in the EEQ Manual. PAM Instrument

Accuracy is a Potential Enforcement / Unresolved Item,

50-285/85-09-02.

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(2) EQ Program Procedures

The NRC inspectors reviewed the EEQ Manual, Rev. O, undated,

which describes the OPPD program for meeting 10 CFR 50.49 at .

Fort Calhoun.

It covers the bases for defining harsh environ-

ments, identifying equipment requiring qualification, and

selecting required qualification levels. The EEQ Manual also

describes the Qualified Life Program (QLP) and defines the

implementing procedures.

The QLP is implemented primarily by Standing Orders (50s), most

of which constitute revisions of existing 50s rather than new

procedures created specifically for EQ purposes. The NRC

inspectors reviewed the following procedures (each listed

procedure or the preceding revision also was provided for review

in advance of the inspection):

S0 C-2 Rev. 17, January 11, 1985, Fort Calhoun Station

Quality Assurance Records

S0 M-2 Rev. 8, April 16,1985, Preventive Maintenance

Program

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SO G-17 Rev. 33, April 16, 1985, Maintenance Order

S0 G-17A Rev. 1 April 16, 1985, Electrical Equipment

in a Harsh Environment

SO G-21 Rev. 21, April 16, 1985, Station Modification

Control

S0 M-26 Rev. 7, April 16, 1985, Calibration Procedures

S0 G-56 Rev. 4, January 31, 1985, Qualified Life Program

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The licensee's program was reviewed to verify that adequate

procedures and controls had been established to implement

the requirements of 10 CFR 50.49.

Subject to the Open Item

described at the end of this section, the NRC inspectors

concluded that the procedures listed above, which were in effect

at the time of the inspection, s.e adequate for maintaining

qualification in accordance with the requirements of 10 CFR 50.49.

As part of the program review, the inspector conducted

discussions with the licensee's QA Manager to determine the QA

interface with the EQ program. QA for plant specific items was

determined to be implemented through the existing QA/QC program

by routine inspections, audits, and similar activities. QA

involvement at the program level had not been defined, but the

licensee indicated that QA overview would be made through audits

in accordance with the QA manual.

Training of plant personnel relative to the EQ program was

discussed by the inspector with an I&C and Electrical

supervisor. He stated that training had been accomplished by an

I&C and Electrical supervisor, and documented in lecture

records, for the following personnel:

I&C and Electrical Craft

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Mechanical craft (general, pipe fitters, and machinists)

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Station test engineers

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QA/QC personnel

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Selected CHAMPS maintenance clerks

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To aid the plant operators in identifying qualified equipment,

OPPD has placed an orange dot on the control board near the

indicators and controls for qualified equipment. This is an

example of the manner in which this licensee has integrated EQ

concerns and features into plant operation and maintenance.

The licensee stated that the EQ files were being re-baselined to

Rev. O, and their control will pass from Technical Services to

Generation Station Engineering by June 1.

Similarly, the major

procedures affecting EQ will pass from Technical Services to

Generation Station Engineering control at the same time. The

transition appeared to be well planned, and the Generation

Station Engineering personnel contacted during the inspection

were knowledgeable of the documentation as well as maintenance

aspects of EQ.

(a) Three deficiencies were identified during review of the

licensee's procedures. Although they constitute isolated

concerns within an otherwise acceptable program, they are

grouped into a single Open Item for ease of tracking. (1)

The top-tier administrative procedure for implementing the

SC'. sisted above was in draft form and was not provided

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for review during the inspection.

(2) In S0 G-21 the

provision for a design engineer to add equipment to the

Master List where appropriate is covered only in the

" definitions" section, and then only indirectly (as part of

the EEQ Manual) since the Master List is not specifically

mentioned.

(3) A provision to monitor all plant

modifications for EQ impact was lacking. Licensee action on

these concerns will be monitored in a future inspection as

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an Open Item, Completion of Procedures, 50-285/85-09-07.

(3)

10 CFR 50.49 List (EQ Master List)

The licensee is' required to maintain an up-to-date list of the

equipment that must be qualified under 10 CFR 50.49. This list

is documented as "0SAR #85-32 Electrical Equipment Qualifi-

cation Master List" dated April 29, 1985.

Considered in the

preparation of this list are technical specification limiting

conditions of operation, emergency procedures, and locations

within the plant subject to a harsh post-accident environment.

At present, formal procedures to maintain the accuracy and

completeness of the master list are only partially in place.

Six procedures will govern maintenance of the E.Q. Master List.

Four procedures are now in final form and were reviewed. Two

procedures are in draft form, one of which was available for

review and was to be implemented by May 6, 1985. The other is

addressed in paragraph 4.A.(2) above, and its completion is

being carried as an Open Item. The efficacy of the procedures

was discussed in detail with the Fort Calhoun personnel.

Included in these discussions were observations about delegation

of authority and departmental responsibility. The procedures

were determined to contain adequate administrative controls of

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the E.Q. Master List.

Twelve items were used as an audit sample to verify the

completeness of the current E.Q. Master List.

In order to

compile this audit sample, an extensive review was conducted of

the following Emergency Procedures and Piping and

Instrumentation Drawings (P& ids).

Emergency Procedures

EP-1

Reactor trip Rev. 14, 2/12/85

EP-5

Loss of Coolant Accident Rev. 27, 5/15/84

EP-5A Loss of Coolant Accident Rev. 23, 5/15/84

EP-6

Uncontrolled Heat Extraction Rev. 22,5/15/84

EP-15 Waste Gas Incident Rev. 5, 6/30/83

EP-19 Loss of Instrument Bus Power Rev. 2, 6/9/83

EP-28 Reactor Cooling Leak Rev. 8, 12/7/82

EP-29 Steam Line Rupture with a Complete Loss of Off-Site

AC Power Rev. 22,5/15/84

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P& ids

E 23866-210-130 Rev. 32, SI & Containment Spray System

11405-M-7 Rev. 8, Waste Disposal System Flow Diagram

11405-M-6 Rev. 9, Waste Disposal System Flow Diagram

E23866-210-110 Rev. 30. Reactor Coolant System

The audit sample was selected to verify that those items

required to be on the list are in fact on the list. A check was

also made to determine that items which may be required for

implementation of R.G. 1.97, and are not on the list now, will

be added to the list as required consistent with the R.G. 1.97

review. All sample items required to be on the E.Q. Master List

were in fact on the list. Sample items not required to be on

the Master List were not on the list. The sample item for the

R.G.1.97 program, core exit thennocouples, was not yet on the

list but will be added to the list upon implementation of R.G.

1.97.

The licensee's methodology for defining the auxiliary

feedwater pump room as a mild environment was reviewed in detail

and found acceptable.

(4) EQ Maintenance Program

The Fort Calhoun EQ maintenance program is an integral part of

the Qualified Life Program for meeting the requirements of 10 CFR 50.49. The procedures addressed in paragraph 4.A.(2) of this

inspection report provide programmatic direction. Required

maintenance, surveillance, and replacement activities for specific

equipment by plant ID number are defined in the Equipment

Qualification Documentation Forms addressed in paragraph 4.A.(1)

of this report.

Additional reviews were performed of maintenance-related

procedures for several selected equipment types, in conjunction

with the file review and plant walkdown inspection. These

reviews addressed the licensee's implementation of EQ-related

maintenance and surveillance requirements. For the Allis-

Chalmers component cooling water pump motors addressed in

paragraph 4.D.(4) below, the applicable. component-specific

maintenance procedure did not specify that maintenance was to

be performed, and appropriate vendor-recommended maintenance was

not performed. Based on the inspection team's review of other

components, these deficiencies appear to be isolated to the

Allis-Chalmers motors. With the exception of the deficiencies

related to the Allis-Chalmers motors, the licensee's EQ mainte-

nance prcgram and its implementation are considered adequate.

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B.

SER/TER Commitments

The NRC inspectors evaluated the implementation of EQ corrective

action commitments made as a result of SER/TER-identified deficien-

cies as stated in a licensee submittal dated May 31, 1984. This

submittal states that all equipment on the 10 CFR 50.49 Master List

is qualified except for certain equipment for which Justifications

for Continued Operation were submitted. The final SER, transmitted

February 15, 1985, identified that the only equipment still under JC0

was certain electrical penetration assemblies for which the JC0s are

acceptable pending completion of action by November 30, 1985, as

accepted by NRC letter of March 29, 1985.

In addition, the licensee

stated that the schedule to meet paragraph (b)(3) of 10 CFR 50.49 and

R.G. 1.97 is identified in a separate program.

Based on review of files and o' the 10 CFR 50.49 Master List, the NRC

inspectors identified no deficiencies in the implementation of

SER/TER commitments. Action on electrical penetration assemblies

need not be completed until November 30, 1985 as discussed above.

Review of selected instruments shown on the May 20, 1983 Master List

which perform post-accident monitoring functions showed that none has

been subsequently removed from the list; however, ongoing review of

R.G.1.97 implementation may re-alt in additional equipment being

added to the Master List.

C.

Plant Physical Inspection

The NRC inspectors, with component accessibility input from licensee

personnel, established a list of seven types of components for

physical inspection. All were accessible at the time of inspection,

during plant operation. The inspectors examined characteristics such

as mounting configuration, orientation, interfaces, model number,

ambient environment, and physical condition. No concerns were

identified during the physical inspection except for maintenance

deficiencies for the Allis-Chalmers motors described in paragraph

4.D.(4) below.

D.

Detailed Review of Oualification Files

The NRC inspectors examined files for 14 selected equipment types to

verify the qualified status of equipment within the scope of 10 CFR 50.49.

In addition to comparing plant service canditions with

qualification test conditions and verifying the bases for these

conditions, the inspectors selectively reviewed areas such as

required post-accident operating time compared to the duration of

time the equipment has been demonstrated to be qualified, similarity

of tested equipment to that installed in the plant (e.g., insulation

class, materials of components of the equipment, tested configuration

compared to installed configuration, and documentation of both),

evaluation of adequacy of test conditions, aging calculations for

qualified life and replacement interval determination, effects of

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decreases in insulation resistance on equipment performance,

adequacy of demonstrated accuracy, evaluation of test anomalies,

and applicability of EQ problems reported in IE ins / Bulletins and

. their r.esolution.

During its review of the component files the inspection team

identified four Potential Enforcement / Unresolved Items and one Open

Item, all described below. Each of these deficiencies involves a

specific concern. Generally, the files were found to be readily

auditable and they documented qualification of the plant equipment.

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(1) Conax electrical penetration assemblies, TER Item 99 - These

containment pen'etration assemblies have TFE Teflon seals and FEP

Teflon lead wire insulation; these materials have relatively low

radiation tolerance. The FRC TER did not accept OPPD's initial

efforts to qualify the penetrations because section 5.2.3 of the

D0R Guidelines requires that radiation testing precede or

accompany the HELB test for components containing materials

known to be susceptible to significant radiation damage at the

service condition levels; this was not done in the original type

tests. OPPD then proceeded to conduct additional testing.

OPPD's letter of July 3,1984, reported that failure occurred

during the post-radiation MSLB/LOCA test, which was attributed

to embrittlement and cracking of the teflon insulation on the

lead wires. OPPD then identified and initiated a program to

modify the penetration assemblies by sleeving the teflon wire

insulation with heat shrinkable tubing and sealing the joints

between the sleeves and the penetration body with room temperature

vulcanizing (RTV) silicone rubber. JC0s were submitted, and

OPPD's letter of February 14, 1985 requested a schedule extension

for completion of modification of the last penetrations until

Novembe 30, 1985 which was granted by NRC letter dated

March c9, 1985.

The inspectors conclude that insufficient basis exists for

establishing qualification of the modified penetration

assemblies. Specifically, section 5.1 of the D0R Guidelines

states that "As a minimum, the qualification for severe

temperature, pressure, and steam service conditions for Class 1E

equipment should be based on type testing."_ The RTV seals have

not been appropriately type tested in the actual configuration

to establish that the RTV will remain bonded through the

differential expansions and severe environment of the LOCA test.

Also, there is a possibility that the teflon laad wire deterio-

ration in the 1984 tests may have masked degradation of the

teflon seals. Alternatively, the penetration assemblies could be

replaced or further equivalent justification regarding the quali-

fication status of the actual configuration provided. All of

the electrical circuits for in-containment Master List equipment

must pass through penetration assemblies, and containment

boundary integrity may also be involved. Conax Electrical Pene-

-tration Assemblies is a Potential Enforcement / Unresolved Item,

50-285/85-09-03.

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(2) States Company terminal blocks (not addressed in TER) - The

concern with respect to these terminal blocks relates to small

leakage currents as addressed in IE Information Notices 82-03

and 84-47. The file contains a GE letter, G-EJ-9-17 dated

February 21, 1979, showing that insulation resistances for

uncoated blocks dropped from 10E10 to 10E4 ohms during LOCA

testing. The file also contains OPPD documentation addressing

the concern and defining a modification that has been

implemented, namely, sealing the electrical conductor paths

through the blocks with RTV silicone rubber. Analysis of

leakage current acceptability for specific circuits was not

presented. The. terminal block qualification deficiency is very

similar to the Conax penetration problem: analysis alone is not

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considered sufficient, and no type test has been performed on

the modified design. States Company Terminal Blocks is a

Potential Enforcement / Unresolved Item, 50-285/85-09-04.

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(3) Rockbestos (Cerro) Pyrotrol III cable, TER Item 85 et al.- The

licensee based qualification on 1969-1970 test reports for

Pyrotrol III cable and on testing of Rockbestos Firewall III

cable. The Pyrotrol III test reports were identified by IE IN 84-44 and NUREG-0040 as deficient because they lack supporting

test data and because no formal quality assurance procedures

were used for the tests.

Regarding the Firewall III tests, the

licensee had two letters from Rockbestos claiming similarity of

the two types of cable but had not obtained supporting

evidence such as material analyses or electrical properties. If

similarity could be established, then a plant-specific

evaluation of the Firewall III test results would be necessary.

Although there is no reason to believe that Pyrotrol III cable

would fail during a LOCA, the basis contained in the files is

not considered sufficient to document qualification.

It was

further noted that the files did not clearly show the relevancy

of the Firewall III testing, This was the only instance observed

by the inspectors of deficient file organization. Rockbestos

Pyrotrol III cable is a Potential Enforcement / Unresolved Item,

50-285/85-09-05.

(4) Allis-Chalmers component cooling water pump motors' TER Item 48 -

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Deficiencies were identified in both the qualified life deter-

mination and the maintenance of these motors. Qualification was

initially based on winding replacement at 18 years, based on

thermal aging analysis.

In 1983 after approximately 12 years

operation, the windings of motor AC-3B failed and were replaced;

Fiberglas Polyester Resin (thermoset, thermal H) insulation

replaced the original glass fiber fabric, H. R. insulating

varnish winding insulation. Although the claimed motor life

was extended to 40 years, based on the replacement insulation

properties, no analysis was performed to verify the extended

life.

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The qualification test report states that a six month check of

motor bearing lubricant quality and quantity is necessary to

maintain qualification. The Allis-Chalmers instruction manual

recommends regular cleaning of the motors, including removing

dirt and dust from the air intake and cleaning the windings; it

also stated that the motors are shipped containing a six month

supply of bearing grease; and recommended a replacement grease

type.

However, no licensee procedures required lubrication or

cleaning, and the EQDF does not address the lubricant. The

walkdown inspection revealed lack of maintenance in that intake

grills on all three motors were dirty, loose, and/cr lying on

the floor.

In addition to the premature winding failu e noted

above, bearings'in all three motors had been replaced because of

excessive vibration (April 30, 1979, April 15, 1983, and June

20,1983). The inspectors conclude that necessary maintenance

is not specified in procedures and has not been performed.

This

may have contributed to the premature need for corrective

maintenance. Allis-Chalmers Pump Motors is a Potential

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Enforcement / Unresolved Item, 50-285/85-09-01.

(5) Containment ambient temperature - During review of the qualifi-

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cation files for a replacement transmitter the inspector

discovered that a containment ambient temperature of 85 F was

used in the thermal aging calculation. Documentation in support

of this value was requested, but the item remained open at the.

close of the inspection. Containment Ambient Temperature is an

Open Item, 50-285/85-09-08.

E.

IE Information Notices and Bulletins

The NRC inspectors reviewed and evaluated OPPD's activities related

to the review of EQ-related IE ins / Bulletins. The inspector's review

included examination of OPPD's procedures and EQ documentation

packages relative to 12 ins and one Bulletin. The procedures review

determined that OPPD does have a system for distributing, reviewing,

and evaluating ins / Bulletins relative to equipment within the scope

of 10 CFR 50.49. During the review of individual component

qualification files the NRC inspectors evaluated OPPD's actions with

respect to ins / Bulletins. No concerns were identified during this

,

review except relative to Rockbestos cable as described in paragraph

4.D.(3) of this report.

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Omaha Public Power District

July 26, 1985

DISTRIBUTION:

VPB Reading

DQAVT Reading

JTaylor

RVollmer

BKGrimes

UPotapovs

GHubbard

RWilson

GHolahan,ORAB/NRR

RKarsch, ORAB/NRR

RLaGrange,EQB/NRR

HWalker, EQB/NRR

ETourigny,DL/NRR

MYost, Idaho National Engineering Laboratory

ERichards, Sandia National Laboratories

DHunter, RIV

AJohnson, RIV

DNorman, RIV

JThomas, Duke Power Company

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RLaGrange

DHunter

7/16/85

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