ML20129A593

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Summary of 850613-14 Meetings W/Util in Arlington,Tx Re Development of Program Plan.Program Activities Identified, Including Changes in Util Mgt within Nuclear Organization & Planned S&W Reevaluation of ASME Pipe Supports
ML20129A593
Person / Time
Site: Comanche Peak  Luminant icon.png
Issue date: 07/03/1985
From: Vietti A
Office of Nuclear Reactor Regulation
To:
Office of Nuclear Reactor Regulation
Shared Package
ML20128G622 List:
References
NUDOCS 8507150349
Download: ML20129A593 (185)


Text

h merg$ UNITED STATES y g NUCLEAR REGULATORY COMMISSION 5 j WASHINGTON, D. C. 20555

+ . . . . .o# JUL. 0 3 1985 Docket Nos.: 50-445 and 50-446 FACILITY: Comanche Peak Steam Electric Station, Units 1 and 2 APPLICANT: Texas Utilities Electric Company

SUBJECT:

MEETING HELD ON JUNE 13 AND 14, 1985 IN ARLINGTON, TEXAS TO DISCUSS THE DEVELOPMENT OF THE APPLICANT'S PROGRAM PLAN On June 13 and 14, 1985, a meeting was held with Texas Utilities Electric Company and the NRC staff to discuss the development of the Applicant's Program Plan. The meeting was held at the Arlington-Sheraton hotel and was transcribed. Participants are identified in the transcript. A copy of Applicant's viewgraphs are enclosed, as is a copy of the transcript.

The meeting was requested by the NRC staff to get a status on the develop-ment of the Applicant's Program Plan which is to address all issues needed in order for NRC to reach a licensing decision on Comanche Peak. The Pro-gram Plan will address all concerns expressed to date from all sources and do sampling in other areas as well in order to provide reasonable assurance that the plant has been both designed and constructed in accordance with regulatory requirements.

As part of the program, Texas Utilities identified some of the following activities:

1. Changes are being made in Texas Utilities management within the nuclear organization.
2. Stone and Webster will be reevaluating all ASME Class 2 and 3 pipe supports larger than 2" (and all Class 1 supports not designed by West-inghouse). This involves about 9000 supports, with a scheduled completion date of December 20, 1985.
3. Ebasco will be reevaluating electrical cable tray and conduit supports.

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JUL 0 31985

4. The Comanche Peak Response Team (CPRT) will be responding to the NRC Technical Review Team findings identified in SSER's 7 through 11 in the areas of QA/QC, protective coatings, test programs, electrical /instru-mentation, mechanical / piping, civil / structural and miscellaneous.

The formal program plan will 'be submitted to NRC for approval in early July 1985.

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Annette L. Vietti, Project Manager Licensing Branch No. 1 Division of Licensing

Enclosures:

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TUGC0 PRESENTATION TO NRC JUNE 13, 1985 MORNING SESSION

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MNAGEMENT OVERVIEW OF SAFETY

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  • 10 CFR
  • UNDERSTANDING OF ALL APPLICABLE CODES / CRITERIA l
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  • TRAINING IN PROCEDURES CONSTRUCTION / OPERATION TO THESE STRICT PROCEDURES
  • INSPECTION TO ENSURE PROPER IMPLEMENTATION i

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" SAFETY-FIRST" ATTITUDE

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REQUIR'ES MANAGEMENT TO BE TOTALLY INVOLVED TO LEAD TO TRAIN TO DEVELOP ORGANIZATIONAL SAFETY ETHIC

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  • WHEN SAFETY,SIGNIFICANT DEFICIENCIES ARE FOUND, CORRECTLY ENGINEER THE FIX FOLLOW UP TO ENSURE THAT PROPER IMPLEMENTATION AND CO,RRECTIVE ACTIONS REMOVE THE ROOT CAUSE OF THE PROBLEM

MANAGEMENT MEETING WITH NRC

,s JUNE 13 - 14, 1985 PROGRAM PLANS

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COMPREHENSIVE OVERVIEW OF PROGRAM

  • DEALS WITH IMPLEMENTATION PLANS
  • DEALS WITH ALL CONCERNS, REGARDLESS OF ORIGIN D

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PROGRAM GOES BEYOND CONCERNS EXPRESSED TO DATE PROGRAM IS DESIGNED TO PROVIDE TUGCO MANAGEMENT WITH ASSURANCE THAT PLANT IS PROPERLY CONSTRUCTED AND CAN BE OPERATED SAFELY TUGCO MANAGEMENT WILL NOT ASK NRC FOR OPERATING LICENSE UNTIL WE ARE SATISFIED

, THAT THESE OBJECTIVES HAVE BEEN MET TUGCO WANTS NRC CLOSELY INVOLVED WITH IMPLEMENTATION OF ALL STEPS

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JU::E 13, 1935

SER OUTSTANDING ISSUES

-(NRC ACTION)

INSPECTION PROGRAM FOR, PUMPS SUBMITTED 10/12/83 AND VALVES

, REMOTE SAFE SHUTDOWN SUBMITTED 7/27/84 HEAVY LOADS SUBMITTED 1/22/85 INTEGRATED LEAK RATE TEST SUBMITTED 12/21/84 SAFETY PARAMETER DISPLAY SUBMITTED 5/1/85 JUNE 13, 1985

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  • SER OUTSTANDINC ISSUES
  • SER CONFIRMATORY ISSUES
  • SER UCENSING CONDITIONS
  • SER OPEN CORRESPONDENCE SIGNIFICANT ENGINEERING AND CONSTRUCTION ITEMS

' SIGNIFICANT DEFICIENCY ANALYSIS REPORTS

  • NRC INSPECTION REPORTS PREOPERATIONAL TESTS
  • TECHNICAL SPECIFICATIONS
  • MISCELLANEOLS JU."E 13, 1933

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SER OUTSTANDING ISSUES (TUGCO ACTION)

CONTAINMENT ISOLATION 9/30/85 DEPENDABILITY CONTAINMENT SUMP PERFORMANCE '8/1/85 CONTROL ROOM DESIGN REVIEW DEFERRED UP TO 5% POWER PRESERVICE AND INSERVICE PRESERVICE COhtPLETE

  • INSPECTION PROGRAM INSERVICE FL + 6 MONTHS JUNE 13, 1985 tz.am_

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TURBINE DRIVEN AUXILIARY COMPLETED 7/29/84 FEEDWATER PUMP TEST & 8/31/84 REllEF AND SAFETY VALVE TESTING SUBMITTED 5/10/83 ENVIRONMENTAL QUALIFICATION SUBMITTED 2/~1S/85 NATURAL CIRCULATION TESTING SU8MITTED 't!21/85 I

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SECURITY PLAN PRIOR TO FUEL LOAD

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. DIESEL CENERATORS OWNERS CROUP SCHEDULE REGULATORY CUIDE 1.97 REV. 2 1 SUBMITTED 1/28/85 E

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LICENSED OPERATOR O.L. TO O.L + ONE YEAR MINERAL EXPLORATION CONTROL ACTION WHEN REQUIRED INSTRUMENTATION FOR INADEQUATE REMAIN'AS LICENSE CONDITION CORE COOLINC 4

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JUNE 13, 1985

p ENGINEERING AND CONSTRUCTION ITEMS APPENDIX R - FIRE PROTECTION 9/28/85

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, EQUIPMENT QUAllFICATION (7 ITEMS) 11/15/85 VENTILATION SYSTEM COMPLETION 10/1/85 (3 ITEMS)

DIESEL CENERATOR EXCITATION 6/30/85 MSIV BYPASS VALVES 6/15/85 HOT SHUT DOWN PANEL BOLTS 7//31/85 CONTAINMENT SPRAY VALVES TIMING 10/14/85 T

4 SPDS ISOLATORS ANALYSIS 1ST REFUELING-FIRE PROTECTION PANELS 3/31/86 JUNE 13, 1935

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-VENTILATION EXHAUST DAMPERS 10/1/85 l- (84-27)

CONTAINMENT SPRAY HEADER VALVES 7/31/85-(85-04)

CONTROL BOARD MODEllNC (85-10) 7/12/85 ACTIVE VALVES (85-22) 7/11/85

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JUTE 1L 1985

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INSPECTION REPORTS COMPLETE CHANC5 TO VARIOUS 8/1/85 PROCEDURES COMPLETE HARDWARE AND 10/1/85 PROCEDURAL CHANCES ASSOCIATED WITH FIRE PROTECTION i

SECURITY COMMUNICATIONS 7/30/85 PERMANENT SECURITY LOCKS ONE WEEK PRIOR TO FUEL LOAD SOLID RADIOACTIVE WASTE SYSTEM AFTER FUEL LOAD FIRE ALARM PANELS 1ST REFLEL JUNE 13, 1935

PREOPERATIONAL TESTS VENTILATION SYSTEMS RETESTS 10/1/35 ,

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SAFETY-SIGNIFICANCE EVALUATIONS ALL CONFIRMED DEVIATIONS WILL BE EVALUATED FOR REPORTA8ILITY AND SAFETY-SIGNIFICANCE SAFETY-SIGNIFICANCE EVALUATIONS WILL BE PERFORMED IN ACCORDANCE WITH CPRT GUIDELINES ALL EVALUATIONS WILL BE DOCUMENTED AND RETAINED IN THE CPRT PROJECT FILES REPORTA81LITY EVALUATIONS WILL dE PERFORMED IN ACCORDANCE WITH 10CFR55(E) i JUNE 13, 1983

-SAMPLING SAMPLING TECHNIQUES ARE USED IN MANY OF THE CPRT ISSUE-SPECIFIC ACTION PLANS SAMPLING PROGRAMS WILL BE CONDUCTED IN ACCORDANCE WITH CPRT GUIDELINES CAPPENDIX 0 TO CPRT PROGRAM PLAN)

CPRT SAMPLING GUIDELINES REQUIR$ THAT ISAP-SPECIFIC SAMFLING PROGRAMS UTILIZE RANDOM SELECTION METH005 FOR SAMPLES OF DEFINED POPULATIONS UTI'LIZE SAMPLE SIZE 5 inaT MEET A 95% CONFIDENCE /

95% PR06A81LITY 5TATISTICAL STANDARD UTILIZE PRE-GEFINE0 ACCEPT /Rd]ECT. CRITERIA IDENTIFY DECISION CRITERIA FOR SAMPLE RESULTS ACCEPTANCE AND SAMPLi EXPANSION JUNE 13, 1983

CPRT I$5UE-RESPONSIVE EFFORTS WILL LEAD TO CONCLUSION THAT THERE IS REASONA8LE ASSURANCE THAT NO SAFETY SIGNIFICANT DEFICIENCIES, DESIGN OR CONSTRUCTION, RELATED TO ISSUES RAISED BY OTHERS, EXIST AT CPSES.

~

JUNE 13, 1983

._ 3 -

CPRT'$ ELF-INITIATE 0 EFFORTS PERMITS CONCLUSIONS RE: ISSUE-RESPONSIVE EFFORTS TO BE EXTENDED TO BALANCE OF. SAFETY'SIGNIFICANT PLANT.

ENHANCES CONFIDENCE IN CONCLUSIONS.

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PRINCIPAL AREAS TUGCO ORGANIZATION 4

4 NON-CPRT LICENSING ISSUES CPRT ORGANIZATION CPRT ISSUES

  • ~

OVERALL SCHEDULE AND RESOURCE LOADING

~

TUGC0 PRESENTATION TO NRC JUNE'13, 1985 AFTERN0ON SESSION

QUALITY OF CONSTRUCTION AND QA/QC ADEQUACY PROGRAM INTRODUCTION - OBJECTIVES ELEMENTS OF THE PLAN QA/QC ISAPS CATEGORY I - EXTERNAL SOURC'ES CATEGORY II - SELF-INITIATED PROGRAM INTER-RELATIONSHIPS OF ELEMENTS RELATIONSHIPS TO OTHER ACTIVITIES C01'.ECTIVE EVALUATIONS

. UC AEVIEw TEAM SCHEDULE Eno PRODUCTS l

JUNE 13, 1985 l

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0BJECTIVE: PROVIDE REASONABLE ASSURANCE THAT THERE ARE NO UNDETECTED AND UNCORRECTED SAFETY SIGNIFICANT DEFICIEh IES AT CPSES.

SPECIFIC EXTERNAL ISSUES

~

ROOT CAUSE/ GENERIC IMPLICATIONS FOR EXTERNAL ISSUES 4 SELF-INITIATED PROGRAM i

JUNt 13, 1985

l OBJECTIVE: PROVIDE REASONABLE ASSURANCE THAT THERE ARE NO UNDETECTED AND UNCORRECTED SAFETY SIGNIFICANT DEFICIENCIES AT CPSES.

SPECIFIC EXTERNAL ISSUES ROOT CAUSE/ GENERIC IMPLICATIONS F0,R EXTERNAL ISSUES SELF-INITIATED PROGRAM JUNE 13, 1965 o

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CATEGORY'I ISAP METHODOLOGY'IS:

ASSURE ISSUE FULLY DEFINED SELECT EVALUATION APPROAC'H AND IMPLEMENT EVALUATE Rt _TS PROVI6E DATA TO COLLECTIVE EVALUATION PROCESS JUNd 13, 1965

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ISSUE IDENTIFICATION FROM EXTERNAL SOURCES SSER's 7, 8, 9, 10, AND 11 NRC SIT REPORT, FEBRUARY 1983 NRC CAf REPORT, APRIL 1983 NRC SPECIAL REVIEW TEAM REPORT, APRIL 1984

'CY'GNA INDEPENDENT ASSESSMENT PROGRAM CONCERNS IN CONTENTION BEFORE ASL6 OTHER APPLICABLE REPORTS JUNE 13, L985

CATEGORY I PROGRAMMATIC ISAP'S I.0.1 QA INSPECTOR QUALIFICATION I.0.2 GUIDELINES FOR ADMINISTRATION OF QA INSPECTOR TESTS VII.A.1 MATERIAL TRACEA8ILITY VII.A.2 NONCONFORMANCE AND CORRECTIVE ACTION SYSTEMS VII.A.3 DOCUMENT CONTROL VII.A.4 AUDIT PROGRAM AND AUDITOR QUALIFICATION VII.A.5 MANAGEMENT ASSESSMENT

,VII.A.6 EXIT INTERVIEWS VII.A.7- HOUSEKEEPING AND SYSTEM CLEANLINESS VII.A.8 FUEL POOL LINER DOCUMENTATION Jund 13, 1965

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'VII.8.1 ONSITE FABRICATION ,

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VII.8.5 ELECTRICAL RACE' DAY SUPPORT INSPECTIONS JUNE 13, 19o5 4

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EVALUATION ALTERNATIVES REINSPECTION OF HARDWARE a

DOCUMENTATION REVIEW DATA FROM OTHER CPRT ISAPS REVIEW / VERIFY OTHER TUGC0 ACTIONS CORRECTIVE ACTION PROGRAMS SPECIAL INSPECTIONS /WALKDOWNS IESTING PROGRAMS

' ENGINEERING ANALYSIS AND EVALUATION TO DETERMINE SIMILARITY PROCESSES -

INSPECTORS CRAFT -

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DETERMINE SAFETY SIGNIFICANCE OR PROGRAMMATIC OEFICIENCY

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DETERMINE ROOT CAUSES

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DETERMINE GENERIC IMPLICATIONS PROVIDE INPUT TO COLLECTIVE EVALUATION PROCESS JUNE 13, 1985

I ROOT CA~USE EVALUATION l

1. CONDITION INITIATING ROOT CAUSE EVALUATION l- SAFETY SIGNIFICANT HARDWARE DEFICIENCIES

' PROGRAMMATIC DEFICIENCIES

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ADVERSE TRENDS (REINSPECTION)

2. POTENTIAL ROOT CAUSE REVIEW DESIGN INSPECTION 00CUMENTATION CORRECTIVE ACTION WORKMANSHIP RECOR05
3. IDENTIFY ROOT CAUSES l
4. INITIATE GENERIC IMPLICATION EVALUATION JUNE 13, 1905

-CATEGORY I ISAP'S WILL HAVE:

IDENTIFIED SAFETY SIGNIFICANT HARDWARE DEFICIENCIES AND PROGRAMMATIC DEFICIENCIES c-ANALYZED ROOT CAUSE AND GENERIC IMPLICATION FOR SAFETY SIGNIFICANT HARDWARE DEFICIENCIES AND PROVIDED REASONABLE ASSURANCE THAT THERE ARE No UNDETECTED AND UNCORRECTED SAFETY SIGNIFICANT HARDWARE DEFICIENCIES RELATED TO ISSUES FROM EXTERNAL SOURCES.

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l 1 CATEGORY.II ISAP-IS SELF-INITIATED: i ,. .PROVIDES ADDITIONAL CONFIDENCE IN'RESULTS._OF CATEGORY'I ISAP'S. EXTENDS CONCLUSIONS TO THE ENTIRE POPULATION OF SAFETY j RELATED HARDWARE. i i f.' a ! JUNd 13, 1965 1, - ' '} . - t' ? r j- CATEGORY II.ISAP. METHODOLOGY INCLUDES: ESTABLISHING HARDWARE POPULATIONS' , SELECTING SAMPLES U INSPECTING / EVALUATING HARDWARE / DOCUMENTATION

  • i: '*

EVALUhTING RESULTS 1-i } t 4 ? i h I I7 , .

Juisi 13,1965

) i I e 7 i 3 -. ..__ .._.-....,..,._,,,_.,._,_,._._,_...____..r,_.. , , , _ _ _ _ . _ _ , _ . _ _ _ _ , _ _ . _ _ _ _ _ _ . _ _ _ . . . _ _ . - ~ , . . _ , , . _ _ . . . - , . REINSPECTION PROGRAM ESTABLISfl' . INSPECTOR POPULATIONS; CERTIFICATION v ir DEVELOP p+ CHECKLISTS & SAMPLES - INSPECTION PROCEDllRES i i I

  • PREPARE  ! -

VERIFICATION l PACKAGES I , I PERFORM I REINSPECTIOfU DOCUMENTATION REVIEW I EVALUATE _ _ _ ,) SITE NCR FOR PROCESS 4 SAFETY SIGNIFICANCE DEVIATION REPORTS PROCESS I I s i l 2 L ._. _ __ _ _ _ _ _ EVALUATE RESULTS + FlflAL REPORT PRELIMINARY MASTER POPULATION LIST DISCIPLINE POPULATION STRUCTURAL CONCRETE PLACEMENT STRUCTURAL STEEL MASONRY WALLS LINERS CA0 WELDS (DOCUMENTATION ONLY) FILL AND BACKFILL PLACEMENT (DOCUMENTATION ONLY) LARGE 80RE PIPE SUPPORTS (RIGID) . LARGE BORE PIPE SUPPORTS (NON-RIGID) SMALL 60RE PIPE SUPPORTS ' .LARGE BORE PIPE WHIP RESTRAINTS INSTRUMENT PIPE /TU6E SUPPORTS CAT.'I CON 0UIT HANGERS CAT. I CABLE TRAY HANGERS HVAC DUCT HANGERS AND AUXILIARY STEEL 4 ELECTRICAL CONDUIT CABLES CABLE TRAY ELECTRICAL EQUIPMENT INSTALLATION MECHANICAL HVAC QUCTS/ PLENUMS AND HOUSINGS HVAC EQUIPMENT INSTALLATION MdCHANICAL 60UIPMENT FIELD FAeRICATION (TANAS) MECHANICAL EQUIPMENT INSTALLATION (INCLUDES NSS$ dQUIPMEnT) LARGE eddd PIPd - CONFIGURATION SMALL 60RE PIPd - CONFIGURATIuN LAHGd cudd - adLOS/NATidIAL SMALL Bund P1PE a INSTRUMENT PIPd/ fuod wELOS/MAiddIAL PIPING SYSTEM e0LTE0 JUINTS/MATidIALS INSTRUMENT PIPE /TueE JUINTS PIPING SYSidM 6 ENDS , JUNE 13, 1965 - SELECT SAMPLES DEVELOP LIST OF ALL 5AFETY RELATED CONSTRUCTION WORK THAT . HAS BEEN COMPLETED AND INSPECTED FOR BOTH UNITS FOR EACH POPULATION. I SELECT RANDOM SAMPLE. VERIFY ACCESSIBILITY OF RANDOM SAMPLE. J RAN00RLY SELECT ENGINEERING SAMPLE FROM SYSTEMS REQUIRE 0 FOR SAFE SHUT 00WN. VERIFY ACCESSI61LITY OF ENGINEERING SAMPLE. k ( JUNE 13, 1965 - ~ . - - - - e - ,... ,__.---.,-_.,.r_-- _~r_, - , _ . - _- ,,,, e , ---_mm_,y-_-,, , ,. , , . - --- , , , - ,,,,,_-1.~.m-.w-, .~ .w - - - - . - - ~ DEVELOP CHECKLTSTS AND INSPECTION PROCEDURES DEFINE SAFETY SIGNIFICANT ATTRIBUTES AND ACCEPT / REJECT CRITERIA BASED ON REVIEW OF DESIGN AND CONSTRUCTION SPECIFICATIONS, ORAWINGS, REFERENCED CODES AND STANDARDS, PROCEDURES, ETC. CHECKLISTS AND INSPECTION PROCEDURES DEVELOPED TO PROVIDE DETAILED INSTRUCTIONS TO THE~ INSPECTORS FOR PERFORMING THE INSPECTIONS. Jund 13, 1985 A i PROCESS DEVIATION REPORTS VALIDATE DEVIATIONS DEVIATIONS MAY BE INVALIO IF: A. THE CONDITION DESCRIBE 0 IS, IN FACT, IN ACCORDANCE w1TH THE APPROVE 0 0ESIGN

8. THE CONDITION DESCRIBED IS DOCUMENTED UN A CONTRULLED DEFICIENCY DOCUMENT (I.E., NCR) i C. THE CONDITION DESCRIBE 0 IN ACCORDANCE WITH OESIGN APPLICABLE AT THE TIME UF CONSidUCTION, DOCUMENTATION AUST EXIST EXEMPIING THE SPECIFIC ITEM FROM SUBSEQUENT DESIGN CHANGE REQUIREMENTS

'T

0. IF TH'E CONDITION DESCRISED IS HIGHLY SUBJECTIVE IN NATURE, A LEVEL III INSPECTOR MAY BE REQUESTED TO DETERMINE THE ACCEPTABILITY OF THE ITEM 1

ENTER VALIO DEVIATIONS INTO SITE NCR SYSTEM EVALUATE FOR SAFETY SIGNIFICANCi JUNE 13, 19c5 i [ . EVALUATE FOR SAFETY SIGNIFICANCE REVIEW OEVIATION REPORTS TO DETERMINE IF SUFFICIENT 'INFORMATION IS PROVIDED. PERFORM ENGINEERING EVALUATION OR ANALYSIS TO DETERMINE IF ITEM AS CONSTRUCTED CAN PERFORM INTENDE0 SAFETY FUNCTION UUCUMENT EVALUATION RESULTS JUNE 13, 1905 1

  • l 1

i I EVALUATE RESULTS a e SAFETY SIGNIFICANT DEFICIENCIES l l IF SAFETY SIGNIFICANT DEFICIENCY EXISTS - EXPAND SAMPLE l DETERMINE ROOT CAUSE/ GENERIC IMDLICATIONS OF SAFETY j SIGNIFICANT DEFICIENCIES'- EXPAND APPROPRIATELY l I

  • ~

TREN0 ALL DEVIATIONS PERFORM ADDITIONAL EVALUATIONS AS NEEDED e { 4 JUNd 13, ih5  ! I Y i 1 , i ,.,--.m.- - . -- , . _ , , . . -.ny4ne.,---...--,._ m._,,,, .~. __--.-.m._,,y-_,,.m._,,,,..---_p.,_, m__--- . o , POTENTIAL ROOT CAUSE DETAIL DESIGN UNCLEAR / CONFLICTING DESIGN DIRECTION TO FIELO a CBSERVED CONSTRUCTION DEVIATION CAUSED BY A DESIGN ERROR CONSTRUCIABILITY PR08LEMS Juud 13, 1955 A--_. e ( POTENTIAL ROOT CAUSE DETAIL DOCUMENTATION INCOMPLETE ORAWING i l INCOMPLETE PROCEDURE (FA8RICATION, INSPECTION, l A0MINISTRATIVE CONTROL) CONFLICT 8ETWdsN ORAWINGS OR PROCdOURES (FA8 vs. INSPECTION) . INCORRdCT ORAWING 0R PROCdOURES USED (AOMINISTRATIVE CONIROL) " INACCESSIBLE" uxA,ilaGS OR PROCdOUREs l 9 Juki 13, 19e3 , l POTENTIAL ROOT CAUSE DETAIL WORKMANSHIP INADEQUATE WORKMANSHIP STANDARDS UNQUALIFIED CRAFT PERSONNEL UNTRAINED CHAFT PERSONNEL (SPECIFIC PROCEUURES) SUPERVISION /MANAGEM5NTDIRECTION PLANNED MANAGEMENT RISA INSUFFICIENI TIME KNOWING VIOLATION OF PdOCE0uRES InCuRRECI MAIERIAL Ju.NE 13. t965 w_-___ . 0 POTENTIAL ROOT CAUSE DETAIL INSPECTIGN ~ INA0E0uATE INSPECTION $IANDARDS UNQUALIFIE0 INSPECf0R$ UNTRAINED INSPECTORS (SPECIFIC PROCEDURES) INA0E0uaTE INSPECTION CHECKL:IST l INA0 EQUATE SURVEILLANCE $UPERV1510N/ MANAGEMENT

  • ERROR I;1 JuvGEndaT l

Juni 13, 19e5 l I i l l l l POTENTIAL ROOT CAUSE DETAIL l CORRECTIVE ACTION i RECURRING OEFICIENCY l iNA0600 Aid ATTENT10t4 TO TRENOS 1 l l l l l l l l l l Judd 13, th5 1 L POTENTIAL ROOT CAUSE DETAIL RECOR05 ~ INCOMPLETE RECOR05 ' INC0RRECT RECORDS . ILLEGIBLE RECOR05 UMUTHORIZE0 SIGNATURE . $ 9# s I . o. . i l l l l QA/0C TREND PROGRAM OBJECTIVE ,, TO IDENTIFY DEVIATIONS WHICH IN THEMSELVES ARE NOT SAFETY SIGNIFICANT SUI WHEN TAKEN COLLECTIVELY MAY HAVE SAFET.Y IMPLICATIONS G l Y Elements of the Plan rnos.nauuur essue "*"'***"'"#"C'"* staarmant essams , , o rn o v i A . Imiaanat soun(ts euaanuat souncts tMELAslNI A 8 ed af VEW I# ' """ " $ t COLLECTIVE EVALUATION COLLECilVE EVAt UAllOt1 REPORT ON HEPORT Of1 "OUALITY OF ~ "ADEOUACY OF GA/OC CONSTRUCilON AT CPSES- PROGRAM AT CPSES"

SUMMARY

REPORT

, JUNE 13, 1985 A

l INTERACTION WITH OTHER GROUPS i

INTERFACES SENIOR REVIEW TEAM CPRI REVIEW TEAM LEADERS AND ISSUE COORDINATORS DESIGN ADEQUACY GROUP AUTHORIZED NUCLEAR INSPECTOR IUGC0/6&R MANAGEMENT l SRT STATISTICIAN I ACTIVITIES l

  • EXCHANGE INFORMATION ON QA/0C ISSUES ASSIST IN PLANNING INSPECTION / DOCUMENT REVIEW ACTIVITIES l

l CONOUCT/0VERVIEW REINSPECTIONS/00CUMENTATION REVIEWS POPULATION DEFINITIQi.. INSPECTION ATTRIduTES. SAMPLE 5ELECTIUN UETERMINE SAFETY SIC,'.IFIC ANCE OF DEVI A TIONS l

Jund 13. 19e5 l

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i COLLECTIVE EVALUATIONS PdRMIT THE ASSESSMENT OF THE AGGREGATE OF THE DATA SO AS TO PERCEIVE IREN05 AND RELATIONSHIPS NOT APPARENT l

WHEN DATA IS VIEWED FROM AN ISAP PERSPECTIVE.

ADEOUACY OF QA/QC PROGRAM 1

l ADEOUACY OF INSTALLED HARDWARE l

l 4

9h A _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

l l

COLLECTIVE' EVALUATION OF CONSTRUCTION ADEQUACY l

CONOUCT COLLECTIVE EVALUATION OF THi FOLLOWING ITEMS USING SOURCE INPUTS:

ROOT CAUSES AND GENERIC IMPLICATION..dVALUATIONS TO 10iNTIFY ADDITIONAL HARDWARE ISSUES NOT APPARENT IN

, INDIVIOUAL EVALUATIONS RESULTS AS THEY RELATE TO EACH .

HARDWARd POPULATION 6ASED ON THE RESULTS OF THE COLLECTIVE EVALUATION DETERMINE THi FOLLOWING:

NECisSITY F0R THE CON 0UCT OF ADDITIONAL PROGRAMMAIIC CR '

HAR0 WARS EVALUATIONS TO RESOLVE NinLY 10iNTIFliu ISSuis A0600ACY OF INSTALLED HARDWARE INCLUDING IHi 10inTIFICATION OF CORRECTIVE ACTIONS NECESSARY TO Rd30Lyd ANY SAFiTY SIGNIFICANT HAR0wAdd DEFICIENCIES I

l i

COLLECTIVE EVALUATION OF CONSTRUCTION QA/0C PROGRAM ADE00ACY CON 00CT COLLECTIVE EVALUTION OF THE FCLLOWING ITEMS USING SOURCE

) INPUTS:

ROOT CAUSES AND GENERIC IMPLICATION (, VALUATIONS T0 IDENTIFY I ADDITIONAL QA/QC PROGRAM ISSUES NOT APPARENT IN INDIVIOUAL 4

EVALUATIONS RESULTS AS IndY RELATE T0 dACH 10CFR50 APPENDIX 8 CRITERION 8AS60 ON THE RdSULTS OF THE COLLECTIVs EVALUATION DEidRMINi THi FOLLOWING:

NECESSITY FOR THE C0n0VCT OF ADDITIONAL PROGRAMMATIC OR i

HAR0 WARS EVALUATION 5 TO RdiOLVE NEWLY 10dNf1FId0 ISSud5 ADEQUACY OF 0A/0C PROGRAM INCLUDING THE IDENTIFICATION UF LESS0NS LdARn60 APPLICA6Li f0 UNIT 2 CONSIRUCTIun A60 OPERATIONS.

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.8 85- - l-11.:. ..:. - R. Jianne I a.s. . si:e n a I M.s ninger J. Wells j

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I JUNE 13, 1985 4

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CPRT CHARTER THE CHARTER OF THE CPRT IS TO DEVELOP AND IMPLEMENT A COMPREHENSIVE. REVIEW PROGRAM WHICH WILL ADDRESS POTENTIAL SAFETY CONCERNS RELATED TO THE DESIGN AND CONSTRUCTION OF CPSES UNITS 1 AND 2.

l JUNE 13, 1935

l r

SOURCES OE ISSUES NRC-TECHNICAL REVIEW TEAM (TRT)

CYGNA INDEPENDENT ASSESSMENT PROGRAM (IAP)

ASLB PROCEEDINGS ,

~0THER NRC ACTIVITIES (E.G. SIT, CAT, REGIort IV)

SELF-INITIATED TOP

(

JUtlE 13, 1985

- - . , _ , - _ . _ _ v - ----.-

CPRT OBJECTIVES IDENTIFY ROOT CAUSE AND EVALUATE GENERIC IMPLICATIONS OF CONFIRMED DEFICIENCIES.

DEFINE ACTIONS TO PRECLUDE SIMILAR OCCURENCES IN THE FUTURE.

EVALUATE COLLECTIVE SIGNIFICANCE OF CONFIRMED DEFICENCIES AND CORRECTIVE ACTIONS TO ASSURE THE CONCERNS HAVE BEEN SUFFICIENTLY ADDRESSED.

PROVIDE REASONABLE ASSURANCE THAT CPSES CAN BE OPERATED WITHOUT UNDUE RISK T0 THE PUBLIC HEALTH AND SAFETY.

- CPRT PROGRAM PLAtl JUtlE 13, 1985

CPRT OBJECTIVITY KNOWLEGE AND EXPERIENCE 4

PERSONAL AND ORGANIZATIONAL INTEGRITY

. . NO PREVIOUS INVOLVEMENT IN CPSES ACTIVITIES IN~ QUESTION l

4

- CPRT PROGRAM PLAri Jur:E 13, 1985

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6 CPRT PRINCIPLES .

CPRT HAS FULL AND COMPLETE ACCESS Rr.'/IEW TEAM LEADERS, SUBJECT TO SRT GUIDANCE, HAVE FULL RESPONSIBILITY FOR THEIR TECHNICAL AREAS ANALYSES AND CALCULATIONS EITHER TO BE PERFORMED BY THOSE PREVIOUSLY UNINVOLVED OR REVIEWED BY THIRD PARTY INSPECTIONS EITHER BY THOSE PREVIOUSLY UNINVOLVED OR BY THIRD PARTY VALIDATION ON A SAMPLING BASIS RECORD REVIEWS BY THIRD PARTY OR VALIDATlD ON A SAMPLING BASIS BY THIRD PARTY

. TESTING AND NDE ACTIVITIES (OTHER THAN PRE-OPS)

TO BE CONDUCTED AND CERTIFIED BY THIRD PARTY CPRT WILL NOT PERFORM INSPECTIONS, CALCULATIONS OR DESIGNS OR RECORD. WHERE APPROPRIATE THIRD PARTY WILL OVERVIEW.

1

- CPRT ?ROGRAM PLAT' JUtlE 13, 1985 L

4 i

CPRT DESIGN ADEQUACY PROGRAM PRESENTATION TO NRC JUNE 14, 1985 l

l

MEETING OUTLINE DESIGN ADEQUACY PROGRAM PUBLIC MEETING l

.I JUNE 14,1985 INTRODUCTION  !

BACKGROUND PROGRAM STRUCTURE AND ORGANIZATION

, METHODOLOGY GENERAL METHODOLOGY EXTERNAL SOURCE ISSUE EVALUATIONS SELF-INITIATED EVALUATIONS ROOT CAUSE AND GENERIC IMPLICATIONS DISCIPLINE REVIEW DESCRIPTIONS MECHANICAL SYSTEMS ELECTRICAL /l&C SYSTEMS PIPING & SUPPORTS CIVIL / STRUCTURAL l

- - - .,, . . - . , , --n.. . - , , - - - ,.,.....n. . - - - - -,

l l

l CPRT DESIGN ADEQUACY PROGRAM INTRODUCTION BACKGROUND

- ISSUES

- CPRT RESPONSIBILITIES

- PROGRAM GOAL

- PROGRAM OBJECTIVES PROGRAM STRUCTURE AND ORGANIZATION

- FUNCTIONAL ELEMENTS

- ORGANIZATION

- PERSONNEL

- ROLES i

k JUNE 14,1985 +

- - , - - , , , - - - ,,.y,, n , _.-__

CPRT DESIGN ADEQUACY PROGRAM BACKGROUND

-lSSUES RELATED TO DESIGN AND DESIGN CONTROL HAVE BEEN IDENTIFIED BY EXTERNAL SOURCES SUCH AS:

-lNDEPENDENT ASSESSMENT PROGRAM

-NRC ASLB PROCEEDINGS

-NRC LICENSING REVIEW - TRT, SIT, SSERs .

-NRC INSPECTION PROGRAM - R IV, CAT

-TUGCO HAS CHARGED THE CPRT WITH RESPONSIBILITY FOR DEVELOPMENT AND IMPLEMENTATION OF A PROGRAM THAT WILL

' ADDRESS AND RESOLVE ALL IDENTIFIED ISSUES

-FOR ENHANCED CONFIDENCE, TUGCO HAS EXPANDED THE CPRT RESPONSIBILITY TO ENSURE NO UNDETECTED SAFETY ISSUES a

JUNE 14,1985

COMANCHE PEAK RESPONSE TEAM DESIGN ADEQUACY PROGRAM GOAL PROVIDE REASONABLE ASSURANCE THAT SAFETY SIGNIFICANT DESIGN DEFICIENCIES HAVE BEEN DETECTED AND RESOLVED.

f JUNE 14,1935 t

l l

COMANCHE PEAK RESPONSE TEAM DESIGN ADEQUACY PROGRAM i u

. \

OBJECTIVES .

l

-DEVELOP COMPREHENSIVE PROGRAM THAT:

-ADDRESSES ALL EXTERNAL SOURCE IDENTIFIED ISSUES  !

-PROVIDES REASONABLE ASSURANCE OF DETECTING SIGNIFICANT ISSUES THAT ARE PRESENTLY UNIDENTIFIED

- INVESTIGATE ROOT CAUSE OF SAFETY SIGNIFICANT DEFICIENCIES

- CONSIDER GENERIC IMPLICATIONS OF KNOWN ISSUES

- ASSESS DEGREE OF COMPLIANCE WITH LICENSING COMMITMENTS

+

- ASSESS SAFETY SIGNIFICANCE I.E. ABILITY TO MEET i

FUNCTIONAL PERFORMANCE RE IREMENTS) OF ALL DEVIATIONS FROM COMMITMENTS AND DEVIATIONS THAT MAY BE IDENTIFIED DURING EXECUTION OF DESIGN ADEQUACY PROGRAM

- CORRECT ANY SAFETY SIGNIFICANT DEFICIENCIES

- TREND NON-SAFETY SIGNIFICANT DEVIATIONS FROM LICENSING COMMITMENTS

- ADDRESS ISSUES IN AN INTEGRATED MANNER JUNE 14,1985

CPRT DESIGN ADEQUACY PROGRAM PROGRAM DEVELOPMENT THREE FUNCTIONAL ELEMENTS ARE REQUIRED:-

-EXTERNAL SOURCE ISSUES EVALUATION AND RESOLUTION

-SELF-INITIATED EVALUATION

-ROOT CAUSE AND GENERIC IMPLICATIONS EVALUATIONS 9

JUNE 14,1985

0 CPRT DESIGN ADEQUACY PROGRAM ORGANIZATION CPRT -

SENIOR REVIEW TEAM DESIGN ADEQUACY RE I N TEAM ----

C I LEADER

( E H. Levin I

CONSTRUCTION QUALITY DESIGN ADEQUACY THIRO PARTY DEDO = TING INTERFACE MANAGER --- INTEDIACES wfTw coOJECT A :0 MANAGER F. Dougherty 0*E" "EE* E *"E

  • UE S J. Honekamp .

I i . l l PROCRAMMATIC/

CIVIL / STRUCTURAL PIPINC/ SUPPORTS CENERIC COORDINATOR COORDINATOR IMPLICATIONS COORDWATOP, C. Mortgot T. Snyder E. Blackwood TUCCO SUPPORT STONE & WEBSTER TUCCO SUPPORT COORDINATOR PIPINC/ SUPPORTS COORDINATOR R. Hooton PROGRAM MANAGER J. Redding MECHANICAL ELECTRICAL l&C SYSTEMS SYSTEMS COORDINATOR COORDINATOR F. Schofer M. Jones TUCCO SUPPORT TUCCO SUPPORT COORDINATOR COCRDINATOR F. Mcdden I. Vogelsena JUNE 14, 1985

ORGANIZATIONAL ROLES WITHIN CPRT j DESIGN ADEQUACY PROGRAM THIRD PARTY

- DEFINE OVERALL PROGRAM PLAN

- IN-PROCESS OVERVIEW AND GUIDANCE TO PROJECT DURING EXECUTION OF PROJECT TASKS DEFINED WITHIN THE DESIGN ADEQUACY PROGRAM PLAN

- CONCURRENCE WITH PROJECT QUALITY PROGRAMS, DESIGN PROCEDURES AND SPECIFICATIONS GOVERNING CURRENT CPRT WORK

- SELECTIVE VERIFICATION OF PROJECT IMPLEMENTATION OF DESIGN BASIS ACTIVITIES

-DESIGN CRITERIA ' '

-DESIGN ANALYSES

, -DRAWINGS AND SPECIFICATIONS

- EVALUATION OF ROOT CAUSE, GENERIC IMPLICATIONS AND SAFETY SIGNIFICANCE PROJECT

- EXECUTION OF DESIGN BASIS ANALYSES AND DESIGNS

- COLLECTION OF HISTORICAL INFORMATION FOR USE BY THE THIRD PARTY

- IMPLEMENTATION OF CORRECTIVE ACTION JUNE 14,1985 l

_..m.2 -,.,# e.

. CPRT DESIGN ADEQUACY PROGRAM

. METHODOLOGY OVERVIEW

- ACTION PLAN INITIATIVES

- ISSUE CLASSIFICATION

- DOCUMENTATION EXTERNAL SOURCE ISSUES EVALUATION

- DESCRIPTION OF APPROACH

- IDENTIFICATION OF ACTION PLANS SELF-INITIATED EVALUATIONS

- DETERMINATION OF SCOPE -

- DESCRIPTION OF APPROACH

-IDENTIFICATION OF ACTION PLANS ,

- ROOT CAUSE AND GENERIC IMPLICATIONS EVALUATION

- PURPOSE

- SCOPE / INPUTS

- DESCRIPTION OF APPROACH

- CONCLUSIONS CLOSURE i

JUNE 14,1985 i

ISSUE CLASSIFICATION TYPES / DEFINITIONS DISCREPANCY .

f INCONSISTENCIES IN CRITERIA OR DOCUMENTATION (E.G., TYPO, MATH ERROR)

DEVIATION FAILURE TO MEET CRITERIA (E.G., FSAR COMMITMENT NOT MET)

DEFICIENCY

A DEVIATION WITH SAFETY SIGNIFICANCE (E.G., SINGLE FAIL,URE CRITERION NOT MET) 4 i I f

JUN E 14,1935 i

DOCUMENTATION OF REVIEW PROCESS AND CONCLUSIONS

- CHECKLISTS ENSURE COMPLETENESS OF REVIEW PROCESS AND TRACEABILITY OF ITEMS REVIEWED.

- ENGINEERING EVALUATIONS DOCUMENTATION OF REVIEW OF ACTION PLAN SEGMENT

- RE5ULTS REPORTS -

DOCUMENTATION OF RESULTS OF ACTION PLAN

- QEslGa AviQuACY Ri?6Ri 00CUMEsTATI0ri CF OvidALL COnCLUSIJNS :<EG An0!t4G DES IGN

' ADEQUACY 6F C?id0 v wi5 $ 9 1e )

M

f

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CPRT DESIGN ADEQUACY PROGRAM SELF-INITIATED EVALUATION PURPUSE VERIFICATION THAT DESIGN-RELATED ISSUES AS IDENTIFIED BY VARIOUS EXTERNAL SOURCES 00 NOT EXIST IN THE SAME OR dIMILAR FORM a

COMPLEMENT SCOPE OF EXTERNAL SOURCE ISSUES EVALUATION SUCH THAT THE COMBINED SCOPE ADDRESSES

- DESIGN DISCIPLINES

- OESIGN AREAS

- DESIGN ACTIVITIES /PROCES$25 l

l S d.e d 1 -. . [N3 i


s, - - - ~ , , , + . - - -,- - - , . ,,,-.r,, - - - -- , - - - ---~--.-~~s- ~-~.n.n.- . , - - - -w--

CPRT DESIGN ADEQUACY PROGRAM ,

DETERMINATION OF SCOPE .

INITIAL DETERMINATION: PHASE 1 EVALUATION OF INDUSTRY /NRC DESIGN VERIFICATION PROGRAMS (i.e. IDVPs, IDI, etc.)

- IDENTIFICATION OF DESIGN AREAS ADDRESSED:

- PROFILE PAST CPSES EFFORTS (e.g. IAP, NRC-TRT) AGAINST THESE DESIGN AREAS AREAS, ADDRESSING:

BREADTH DEPTH FINDINGS

- COMPARISON WITH INITIAL DAP SCOPE PRODUCT: GENERAL SPECIFICATION OF DESIGN AREAS WITHIN SCOPE AND DEPTH OF REVIEW 1

JUNE 14,1985 i

. _ _ _ _ . . _ _ _ ~._ _-__. _ _ _ _ _ - _ _ _ _ - - _ _ _ _ . - _ _ _ _ . _ _ _ _ ._

1 i

I l CPRT DESIGN ADEQUACY PROGRAM DETERMINATION OF SCOPE INITIAL DETERMINATION: PHASE 2 l

l EVALUATION OF SELECTED DAP SYSTEMS i

- IDENTIFICATION OF GENERAL ATTRIBUTES FOR SAFETY-1 RELATED SYSTEMS (e.g. DESIGN CRITERIA, HARDWARE

, TYPES, 1

ORGANIZATIONS, INTERFACES, etc.)

I

- IDENTIFICATION OF SAFETY-RELATED MECHANICAL AND  !

j ELECTRICAL SYSTEMS 1 i

PRODUCT: CONFIRMATION THAT DAP SYSTEMS ARE l REPRESENTATIVE OF SAFETY-RELATED SYSTEMS 4

4 l

a JUNE 14,1985 j

1

CPRT DESIGN ADEQUACY PROGRAM DETERMINATION OF SCOPE FINAL DETERMINITION: PHASE 3 l EVALUATION OF A-E DESIGN SCOPE AND DESIGN PROCESS

- IDENTIFICATION OF ALL PRINCIPAL DESIGN ACTIVITIES

- ASSOCIATION OF DESIGN CRITERIA, METHODS OF IMPLEMENTATION AND DESIGN PRODUCT ATTRIBUTES i WITH EACH IDENTIFIED DESIGN ACTIVITY

- CORRELATION OF INITIAL DAP SCOPE WITH A-E DESIGN i ACTIVITIES

DEVELOPMENT OF CHECKLISTS l SUPPLEMENTATION OF DAP SCOPE, AS REQUIRED l PRODUCT
CONFIRMATION OF COVERAGE (BREADTH)

AND MINIMUM DEPTH OF FINAL DAP SCOPE 2

AND ABILITY TO EXTRAPOLATE RESULTS TO OTHER SAFETY-RELATED SYSTEMS ,

i i

I i

i i

i 1

JUNE 14,1985 ,

! l l

l

CPRT DESIGN ADEQUACY PROGRAM DETERMINATION OF SCOPE FINAL DETERMINATION: PHASE 4 L

g OF DAP FINDINGS (i.e. DEVIATIONS AND

- CONFIRMATION OF BASES FOR SAMPLE SELECTION / EXPANSION ggF ROOT CAUSE/ GENERIC IMPLICATIONS

- DETERNIINATION OF COLLECTIVE SIGNIFICANCE SUPPLEMENTATION OF DAP SCOPE AS REQUIRED PRODUCT: CONFIRMATION OF DEPTH OF FINAL DAP SCOPE AND REASONABLE ASSURANCE THAT SAFETY SIGNIFICANT DEFICIENCIES COULD NOT REMAIN UNDETECTED JUNE 14,1985

- - . - - + - ~ . ~. __ .- _ .- .

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JUNE 14,1985

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CROSS REFERENCE DESIGN INPUTS TO DOCUMENTS IDENTIFY DESIGN INPUTS AND ASSUMPTIONS

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. REVIEW OF CALCULATIONS, ALTERNATE CALCULATIONS, 1

JUNE 14,1985

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JUNE 14,1985 ,

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4 f

Jutid 14, 1985

's GENERIC IMPLICATIONS PROGRAM PURPOSE SCOPE / INPUTS DESCRIPTION OF APPROACH CGNCL.uhION

. . . ~ . .-. . '::

GENERIC IMPLICATIONS PROGRAM PURP0dE IO ESTABLISH A FRhMEWORK FOR SYSTEMATIC IDENTIFICATION AND EVALUATION OF GENERIC IMPLICATIONS RELATED TO CPSES DESIGN PROGRAMS, PROCESSES, OR CONTROLS TO DEVELOP ACTIONS PLANS OR EXPAND SELF-INITIATED ACTION PLANS IO EVALUATE POTENTIAL GENERIC IMPLICATIONS OF DESIGN-RELATED DEVIATIONS, DEFICIENCIES AND THEIR POTENTIAL ROOT CAUSES TO DETERMINE THE EXTENT OF APPLICABILITY OF DESIGN-RELATED DEFICIENCIES AND POTENTIAL ROOT CAUSES.

TO ENSURE THAT ANY RESULTING ADVERSE EFFECTS ON HARDWARE ARE EVALUATED AND RESOLVED IO IDENTIFY NECESSARY CORRECTIVE ACTIONS TO PRECLUDE RECURRENCE.

IO PROVIDE REASONASLE ASSURANCE THAT GENERIC d??ECTS OF : TOOT CAUSES AtiD OESIGN DEFICIENCIES HAVE 3EEN IDENTIFIs0 NO i d 5 0 L'/ E 3

..C .+. .f00

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l CPRT DESIGN ADEQUACY PROGRAM GENERIC IMPUCATIONS PROGRAM SOURCES OF INPUT EXTERNAL SOURCE 155UES' ACTION PLANS t

DESIGN RELAlLD DEVIATION 5. DEFICENCIES, ROOT CAU$Es

  • CENERIC TRT RELATED , ,

ACTION PLANS '

CENERIC EFFECT5 7 IMPUCATION5 i

~

e ON HARDWARE PROCRAM DESIGN a

SELF INITIATED DESICN y EVALUATION $

DESIGN RfLAlfD ROOT CAUSES DEFICIENCIES: -

CONSTRUCTION DESIGN OA bile 5 QUALITY & OkQC j ACTION 181 AN5

( ANtkil Ibbl3 IN CON 3fRLCTION OR QA.QC b; 14 US

9 GENERIC IMPLICATIONS PROGRAM DEFIN.ITION OF ISSUES OBJECTIVE: IDENTIFY COMMON ATTRIBUTES AMONG IDENTIFIED

, OEVIATIONS. 0EFICIENCIES, AND POTENTIAL' ROOT CAUSES ATTRIBUTES:

SOURCES SYMPTOMS BOUNDS

- AFFECTE0 ORGANIZATIONS, DISCIPLINES, PROCESSES OR PROGRAMS INTERRELATIONSHIP WITH OTH2R ISSUES POTENTIAL SAFETY SIGNIFICANCE ROOT CAUS.E WHAT COMMON ATTRIBUTES EXIST AMONG THE INPUTS?

aHERE ILSi navd OdyIATIONS OR OEFICIENClis SURFACis?

andadi.SiCouLuOdtiATIUrdadu$FtCId.scida2xi:T?

J U.'id 14, 1965 i

e

GENERIC iMPUCATIONS COMMON ATTRIBUTES MATRICES (CONCEPTUAL DESIGN)

ROOT CAUSE, DEVIATION, ) ATTRIBUTES DEFICIENCY DESIGN ACTIVITY LEVELI DESIGN DISCIPLINE DE51CN ORGANIZATION DESIGN PROCEDURE V

DESIGN PROGRAM TUCCO DESIGN INPUTS DESIGN PROCESS ,

A-E DESIGN VERIFICATION CONTRACTORS LEVEL 11 DESIGN CHANCE

  • CONTROL V

CIVIL / STRUCTURAL MECHANICAL ELECTRICAL INSTRUMENTATION AND CONTROL 1

LEVEL 111 DESIGN REVIEWS

^ ^

CONDUlT SUPPORTS ALTERNATE STRUCTURAL CALCULATIONS STEEL l QUALIFICATION CONCRETE TESTINC o 14 s

GENERIC IMPLICATIONS PROGRAM EVALUATION OF ISSUES OBJECTIVE: DETERMINATION UF AFFECTED DESIGNS l

ALTERNATIVES FOR MANAGING TECHNICAL EVALUATIONS:

ISSUE SPECIFIC ACTION PLANS SELF-INITIATED DESIGN EVALUATIONS ,

EVALUATION TECHNIQUES MAY INCLUDE:

SAMPLING EXPANSION OF OEPTH UR 6REA0TH OF 'dEvida GUTPUTS:

600NOARIES UF 155e5 (EXTENT)

IMPACT Un HAd0 wand visIGas w $ W69 lh

$ 5 0 m o ) 6 p 4 e a $ I g

tw OR CONTROL Jur4E 14, 1985

s GENERIC IMPLICATIONS PROGRAM RESOLUTION AND CLOSURE OF ISSUES GENERIC ISSUES ARE RESOLVED AND CLOSED WHEN:

8OUNDARIES OF ISSUES (EXTENT) ARE DETERMINE 0, CORRECTIVE ACTION IS DEVELOPED, CLEARLY DEFINED AND EVALUATED ACCEPTABLE 8Y THIRD PARTY CORRECTIVE ACTION

'COULO APPLY TO DESIGN PROCESS, PROGRAM, OR UESIGN CONTROL HAR0 WARE DEFICIENCIES ARE REFERRED TO AFFECTED DISCIPLINES Ia EITdER-CASE, RESuLTS OF GENERIC IMPLICAflanS ?ROGRAM ARE FE0 6ACK TO SELF-INITIATE 0 DESIGN EVALuATIONd REbOLIS REPOKI is ISSUE 0 l

Jil 14, .yd5 i

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CPRT DESIGN ADEQUACY PROGRAM SCOPE EXPANSION REASONS IO INVESTIGATE TRENDS OF DEVIATIONS

  • ~ IO INVESTIGATE ROOT CAUSE IO IDENTIFY THE RANDOM OR PROGRAMMATIC NATURE OF OEF.ICIENCIES -

TO PROVIDE REASONABLE ASSURANCE THAT ALL DEFICIENCIES ARE IDENTIFIED AND CORREC'TED (I.E., AREAS REVIEWED BOUND THE PROBLEM)

CONOITIONS REQUIRING EXPANSION DEFICIENCIES OEVIATION($) THAT .10ULD BE A DEFICIENCY (IES) IF OCCURRING ELSEwHERE IDENTIFIED ROOT CAUSE3 THAT CAN AFFECT DESIGN ACTIVITIES OUTSIDE OR INSIDE THE SCC?E OF REVIE.1

??25~ii3 JC?ULAfi.N dC"?E .0ULD 3E.EXTEh0EJ -) SI:<;IL AR DESI3NS ;R F 'CCE5dE:

5ASEv 04 THE NAT.RE JF Tms POTENTIAL 800T CAU5d JUNE 14, 1985 u

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CPRT DESIGN ADEQUACY PROGRAM 8 ASIS'FOR CLOSURE

CLOSURE OCCURS WHEN THIR0-PARTY ACTIVITIES ASSOCIATED WITH A SPECIFIC ISSUE OR GROUP OF ISSUES PROVIDES REASONABLE ASSURANCE THAT NO SIGNIFICANT DESIGN DEFICIENCIES REMAIN UNDETECTED l

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. .. .i . , . . : a l

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CPRT DESIGN ADEQUACY PROGRAM CONDITIONS FOR CLOSURE  :

ISSUE' CLOSURE:

J WHEN

' - SAFETY SIGNIFICANT DEFICIENCIES (AND TRENDS OF NON-SAFETY SYSTEM DEVIATIONS) IDENTIFIED a

CONCLUSIONS REGARDING ROOT CAUSE(S) AND GENERIC IMPLICATION (S) REACHED.

DETERMINATIONS FOR CORRECTIVE ACTIONS MADE.

PROGRAM CLOSURE:

i WHEN i

ALL ISSUED CLOSED INTEGRATED ASSESSMENT COMPLE'TED SY THE THIRD-PARTY ENASLING RECOMMENDATIONS .:OR IMPROVEMENT OF

, CONSTRUCTION AND C?ERATIONAL HANAGEMENT AsiD SUALITY PR0GRANS 4

JUNE 14, 1985

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l CPRT DESIGN ADEQUACY PROGRAM l

DISCIPLINE REVIEW DESCRIPTIONS

- MECHANICAL SYSTEMS

- ORGANIZATION

- EXTERNAL SOURCE ISSUES EVALUATION

- SELF-INITIATED EVALUATION

- ELECTRICAL, l&C SYSTEMS

- ORGANIZATION

- EXTERNAL SOURCE ISSUES EVALUATION

- SELF-INITIATED EVALUATION

- PIPING / SUPPORTS

- PROJECT ACTIVITIES

- THIRD'- PARTY VERIFICATION

- CIVIL / STRUCTURAL

- ORGANIZATION

- EXTERNAL SOURCE ISSUES EVALUATION

, - SELF-INITIATED EVALUATION l

l l

JUNE 14,1935

CPRI DESIGN ADEQUACY PROGRAM STRUCTURE AND INITIAL SCOPE DISCIPLINES TYPE 0F--- ~

~

CIVIL / PIPING / MECHANICAL ELECIRICAL/

EVAL.UAll0N SIRUCTURAL SUPPORTS SYSTEMS I&C SYSTEMS ExlEltNat SuuuCE CABLE IRAYS LARGE 80RE CLASS S PIPING

  • INSTRUMENTATION 1551)ES SilPPOR T S PIPING / SUPPORTS lHP, Ahl.H 15 S 01. S P/I RATINGS" CCW SYSTEM MAX.

CutlDulI/ SUPPORTS SMALL UORE TEMPERATURE

  • PIPING / SUPPORTS RADITION MONITOR FUNCTION CHANGES SINGLE FAILURE
  • lit I DE S 1 t;ti-l(i.t 'n i L1) hIEAH GENElfATOR PIPING ISOLATION COMPONENT lSSUES 1 t>l:il l i f i t D HESIltAINTS (1 TEM V.C) FUNCTIONAL-10 Unit ( l it-il V . 0 ) REQUIltEMENTS Ot- S II;ti UF SEISHIC (ITEMS l.A.3.

l.B.l. l.B.2)

CAI. 11 lIEMS (litM ll.D)

SELF-Idllinito liVAC SupeuRTS NONE. AUXILIARY FEEDWATER l&C DESIGN AND SCOPE ALREADY SYSTEM COMPONENT COMPONENT Lisin:in. IE 1)ESIGN ADDRESSED AS FUNCTIONAL FUNCTIONAL PART OF EXTERNAL REQUIREMENTS AND (AUX. FEEDWATER bill.I, 11E51Gt1 SOURCE ISSUES DESIGN SYSTEM AND E V ALtl A T 10N POWER SUPPLIES)

ONSITE EMERGENCY POWER SYSTEM & DC POWER SYSTEM DESIGN AND FUNCTIONAL HEQUIREMENTS

~

ADDRESSED WITilIN SELF-[NITI ATED REVIEW

I MECHANICAL SYSTEMS DESIGN ADEQUACY PROGRAM ORGANIZATION i

MECHANICAL l SYSTEMS

, COORDINATOR F. Schofer j I

! E i TUCCO  ! CRITERIA l DESIGN SUPPORT VERIFICATION  !  ! VERIFICATION COORDINATOR ENCINEER5 l  ! E.NCINEERS F. Madden l E  ! l N l

TUCCO TECHNICAL SUPPORT JutlE 14, 1985

MECHANICAL SYSTEMS -

ACTION PLANS FOR CYGNA-IDENTIFIED ISSUES SYSTEM TEMPERATURES THIRD-PARTY ACTIONS: . REVIEW OF-AFW SYSTEM

~*

REVIEW OF 0/G AUXILIARY SYSTEMS.

CCW SORGE TANK ISOLATION PROJECT ACTIONS:

  • REVIEW OF RAD MONITOR FUNCTION CHANGES ,

THIRD PARTY ACTIONS:

  • VERIFICATION OF PdUJdCT ACTIONS AFw dEVId'W INCLbOES adSIINGHuuSE

.CdITERIA AS INPUT CLASS 5 PIPING ThIR0 PARTY ACTIans: 2 VALUATE FUNCTI0nAL R20ulai.winTS FOR CLASS $ PIPING IN sFa 5YdTE:.i 51NGLE FAILvRi Inid0 .2 4dif ,: i ; ...: : '

Iai_i 3,...hd ,.; :i, ,d..iad

[ '.CL.J d; [es mPa Med s a d.T

  • 5 / A 5 '. 3 JUflE 14, 1985

CPRT SELF-IflITIATED EVALUATION MECHANICAL SYSTEMS OBJECTIVES:

o EVALUATION OF WHETHER CYGNA-IDENTIFIED ISSUES OCCUR IN ANOTHER SYSTEM o

DETE .MINE WHETHER OTHER ISSUES MANIFEST THEMSELVES IN AFW SCO3E: REVIEW OF AFW SYSTEv JUNE 14, 1985 1

AFW SYSTEM BASES FOR SELECTION o IM20RTANCE TO SAFETY o INTERFACES:

. WESTINCHOUSE EO3 o DIVE =.StTY:

MOTOR / STEAM ORIVES AC/DC POWER REQUIREME*JTS o COvoOt:EtJTS !NS:0E!OUT5iDE CCNTAlt ME';T JUtlE 14, 1985-

TYPICAL SOURCES OF AFW CRITERIA /REQUIREMENIS FSAR OTHER REGULATORY COMMITMENTS (REG. GUIDES, BTPS, ETC.)

wdSTInGHOUSE-SUPPLIE0 INTERFACE CRITERIA REGULATIONS SSERs C00ES/STAN0Ah0S Ju:iE te, .965

TYPICAL AFW IMPLEMENTING .

DOCUMENTS

.t CALCULATIONS o FLOW REQUIREMENTS

. o CONDENSATE STORACE REQUIREMENTS

~

PRESSURE DROPS /NPSH o SYSTEM PRESSURES /TEvoERATURES FLOW DIAGRAM INSTRUMENT AND CONTROL DIACRAM SINGLE FAILURE / FAILURE MODE 5 AND E. FECTS EVALUATIONS PicE E:EAX/ LOOO!NC ITUO E5 FIRE c=OTECTION EVALUA7!T:

JUf1E 14, 1985

T i

1 .

( .

t TYPICAL 1 AFW DESIGN OUTPUTS l SPECIFICATIONS i o AFW PUMPS AND DRIVERS l .

l o ISOLATION VALVES t

l o POWER-OPERATED VALVES ORAwlNCS i

o PIPING .

o VENDOR 0RAWINGS l o VENDOR MANUALS ANO INS? RUCTIONS r

4

j. JutlE 14, 1985 f

i

I

. . i 1

PRELIMINARY AFW SYSEM REVIEW MATRIX Criteria Imolementing Design Identification Document Output

Review Topic enc Review Review Review SYSTEM GPERATING MODES o Starruo/ Shutdown X X e Accioent Conditions X X c System Alignment /Switenove- X X OPC3NONG LIMITS

= NPSH X X X o Maximum Conditions X X X e Minimum Conditions X X X e Over::ressure Protection X X X o Stec . sow Recuirements I' X X HEAT REMOVAL CAPABILITY

, o Heer Removos Ecses X X o .=\cw P=cuirements X X WATER SUPDL.'E5 o $ources ':

  • o 3forec */olum?

COMPONENT FUNCTl0.* AL.

REGUIRE. VENTS o Pumos cna Crivers .: -'

o Volves cna Coercrors X '< X o  !&C Comoonents X X x JUNE 14, 1985

PRELIMINARY AFW SYSTEM REVIEW MATRIX (Cantinued)

Criteric Implementing Design

, fdentification Document Output R'eview Topic and Review Review Review SINGLE FAILURE /FMEA X X ELECTRICAL ASPECTS (See Seif-initiated Electrical /l&C Matrix)

INSTRUMENTATION APO CCN.TRCL (See Self-initiated Electrical /l&C Matrix)

SUPPORT SYSTEMS ,

o HVAC X X o Cooling Water X X MULTI-OISCIPLINE CONSIDERATIONS o High Energy Line Breaks X X o Internal Flooding X X o Fire Protection X X o Misslie Protection X X o Environmental Gualification X X JutlE 14, 1985

e ELECTRICAUl&C SYSTEMS DESIGN ADEQUACY PROGRAM ORGANIZATION b

ELECTRICAL l&C COORDINATOR M.B. Jones p == == == men == am == aus -

I TUCCO SUPPORT ELECTRICAL SYSTEMS l&C SYSTEMS COORDINATOR . LEADER , RADER W.I. Vogelsang C.R. Setka - LD. Bates TUCCO CRITERIA CRITERIA TECHNICAL = VERIFICATION , VERIFICATION SUPPORT ENCINEERS ENCINEERS (2) (2)

I DESIGN DESICN VERIFICATION .ERFICATION ENGINEERS ENCINEERS (3) (3) 6/14/35 i.

6 e

ELECTRICAL / INSTRUMENTATION AND CONTROL (l&C)

EXTERNAL S.OURCES

- TRT-IDENTIFIED ISSUES

- CYGNA-IDENTIFIED ISSUES SELF-INITIATED PLANS 4

6 6

JUNE 14,1985

+

TRT-IDENTIFIED ISSUE ELECTRICAL COMPONENT FUNCTIONAL

. REQUIREMENTS PROGRAM OVERVIEW / BACKGROUND TWO NRC ACTION ITEMS QUESTIONED COMPONENT 4 QUALIFICATION:

-QUALIFICATION OF AMP BUTT SPLICES -

- USE OF SERVICAIR FLEXIBLE METALLIC CONDUlT FOR SEPARATION USE OF THESE TWO COMPONENTS WAS APPROVED PRIOR TO CONFIRMATION OF THEIR FUNCTIONAL QUAllFICATION QUALIFICATION OF BUTT SPLICE NOT REVIEWED QUALIFICATION OF CONDUlT FOR PANEL SEPARATION NOT ADEQUATELY ADDRESSED JUNE 14,1985

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ELECTRICAL COMPONENT FUNCTIONAL REQUIREMENTS PROGRAM

, (CONTINUED) l TECHNICAL DESCRIPTION OF KEY ISSUE THE ISSUE IS THAT THE SITE ENGINEERING ORGANIZATION INITIATED THE USE OF OTHER SAFETY-RELATED COMPONENTS WHICH DO NOT HAVE A DOCUMENTED ENGINEERING REVIEW PROGRAM OBJECTIVE PROVIDE ASSURANCE THAT COMPONENTS WHICH WERE SELECTED BY SITE DURING CONSTRUCTION MEET THE APPROPRIATE FUNCTIONAL REQUIREMENTS JUNE 14,1985

l l

ELECTRICAL COMPONENT FUNCTIONAL REQUIREMENTS PROGRAM l

. (CONTINUED)  !

~

DESCRIPTION OF ACTION PLAN IDENTIFY COMPONENTS SELECTED BY SITE DURING CONSTRUCTION IDENTIFY SET OF ABOVE THAT DID NOT HAVE FORMAL QUALIFICATION REVIEW AT TIME OF SELECTION '

IDENTIFY FUNCTIONAL CRITERIA FOR COMPONENTS THAT.DID NOT HAVE QUALIFICATION REVIEW .

EVALUATE COMPONENT AGAINST CRITERIA DEVELOP CORRECTIVE ACTION FOR IDENTIFIED DEFICIENCIES INPUT RESULTS TO GENERIC IMPLICATIONS AND ROOT CAUSE -

PROCESS.

JUNE 14,1985

- - . , , _ _ _ . .._.._y.._.__...._..,.w , ,, , ,, _ _ _ . - _ . _ , - . _ , . - . . _ , . , , . _ , - , , - ,

ELECTRICAL  !

CYGNA-IDENTIFIED DESIGN ISSUE TEMPERATURE / PRESSURE RATINGS OF INSTRUMENTS THIRD PARTY ACTIONS: DEVELOP ACTION PLANS TO ADDRESS CYGNA CONCERNS THAT SIMILIAR SITUATIONS MAY ALSO HAVE OCCURRED IN OTHER SYSTEMS O

O e

e JUNE 14,1985

_m 9

e ELECTRICAL /l&C REVIEW SELF-INITIATED EVALUATION

, BASES FOR SYSTEM SELECTION ELECTRICAL POWER SUPPLIES IMPORTANCE TO SAFETY DESIGN INTERFACES DIVERSITY OF SYSTEMS AND EQUIPMENT .

AFW SYSTEM IMPORTANCE TO SAFETY REPRESENTATIVE MULTI-DlSCIPLINE SYSTEM INTERFACES CONSISTENCY WITH MECHANICAL SYSTEM REVIEW l

i l

J U N E 14,1985

i CPRT SELF-INITIATED EVALUATION l ELECTRICAL / INSTRUMENTATION l AND CONTROL SYSTEMS  !

l OBJECTIVES:

- DETERMINE WHETHER DESIGN DEVIATIONS EXIST IN l THE ELECTRICAL / INSTRUMENTATION AND CONTROL AREAS l 1

INITIAL SCOPE:

- REVIEW OF INSTRUMENTATION AND CONTROLS FOR

- AFW SYSTEM

- ELECTRICAL POWER SUPPLIES

- REVIEW OF ELECTRICAL POWER SUPPLIES

- OFFSITE POWER FROM STARTUP TRANSFORMER TO 6.9 KV BUS TO 480 VOLT MOTOR CONTROL CENTERS .

- BOP 118 VAC UNINTERRUPTIBLE POWER SUPPLIES FROM INVERTERS TO DISTRIBUTION PANELS-l

- 125 VDC POWER SUPPLIES FROM BATTERIES TO DISTRIBUTION PANELS l '

- ALL INTERCONNECTIONS BETWEEN AFW, OFFSITE, STANDBY,118 VAC AND 125 VDC POWER SYSTEMS l

,m, ,, _ - . - - , - - - --, - ---- -

..----i.w.

TYPICAL SOURCES OF ELECTRICAL /l&C 1

DESIGN CRITERIA

'NRC REQUIREMENTS (10CFR50) 1 FSAR OTHER REGULATORY COMMITMENTS REG GUIDES, BTP'S, l&E BULLETINS, SSERs, etc.

VENDOR INTERFACES

- WESTINGHOUSE NSSS

- SIEMENS (TURBINE-GENERATOR)

- OTHERS INDUSTRY CODES AND STANDARDS PLANT UNIQUE

- SYSTEM ELECTRICAL PARAMETERS

- SITE ENVIRONMENTAL CONDITIONS JU NE 14,1985 L

l

a--a 6

ELECTRICAL /l&C TYPICAL IMPLEMENTING DOCUMENTS EVALUATIONS

- SINGLE FAILURE / FAILURE MODES AND EFFECTS

- HELBA

- FLOODING

- MISSLES FIRE HAZARDS ANALYSIS CALCULATIONS

- LOAD CAPACITY

- VOLTAGE PROFILE

- SHORT CIRCUlT

- INSTRUMENT SETPOINTS

- CABLE SIZING DRAWINGS

- ONE LINE DIAGRAMS

- INSTRUMENTATION AND CONTROL DRAWINGS (LOGIC)

- FLOW DIAGRAMS JUNE 14,1985

ELECTRICAL /l&C TYPICAL DESIGN OUTPUTS

~

SPECIFICATIONS

- DGs (ELECTRICAL /l&C PORTION)

- SWITCHGEAR, MCCs, RELAYS, ETC.

- ELECTRICAL ELECTION SPECIFICATION VENDOR DOCUMENTATION -

DRAWINGS

- MANUALS.

- CERTIFICATIONS

- DESIGN DATA CONSTRUCTION DRAWINGS LINE DIAGRAMS

- SCHEMATICS

- WIRING DIAGRAMS

- INTERCONNECTION DIAGRAMS

- INSTRUMENT DATA SHEETS

- PHYSICAL LAYOUT DRAWINGS

- CABLE ROUTING SHEETS JUNE 14,1985

-~ - - - - - - r- - , - - - , , , , - . - . - , .-

ELECTRICAL /l&C REVIEW MAJOR ELEMENTS OF CALCULATION REVIEWS APPROPRIATENESS OF CALCULATION REFERENCES CALCULATION ASSUMPTIONS CALCULATION INPUTS CALCULATION METHODOLOGY - MATH CONFORMANCE WITH CRITERIA - FSAR, STANDARDS & CODES, ETC.

REASONABLENESS OF RESULTS APPLICATION OF RESULTS ADHERENCE TO DESIGN CONTROL REQUIREMENTS l

JUNE 14,1985 t

caiunstw POWER SUPPLIES

'- PRELIMINARY REVEW MATRIX Criteria implementing Design Identification Document Output Review Topic and Review Review Review SYSTEM OPERATING LIMITS

  • Voltage X , X

~

  • Tme X X Current X X
  • Frequency X X SYSTEM OPERATING MODES
  • . Normal /Startup-Shutdown ,

X X

  • LOCA/ Loss of Offsite Power X X
  • Station Blackout X X ELECTRICAL CHARACTERISTICS
  • Voltage Profiles X X
  • Short Circuit Cdrrents X X
  • Terminal Voltages X X X
  • Cable Sizing X X X ELECTRICAL LOAD CAPACITY
  • Offsite Power X X
  • Standby Power Supplies (DCs) X X X-
  • Inverters X X X
  • Batteries / Chargers X X X
  • Transformers X X LOAD SQUENCING, SHEDDING AND TRANSFERS X X X PROTECTIVE RELAYINC X X X CONTROL
  • System Interlocks X X X
  • Automatic Initiation / Operation X X X
  • Manual Operation X X X
  • Process Control X X sturas )

i b

9

+

AFW AND POWER SUPPLIES PREUMINARY REVIEW MATRIX ,

(Continued)

Criteria implementing Design Identification Document Output Review Topic and Review Review Review 4

INSTRUMENTATION

  • Status indication
  • Operational Surveillance X X X
  • Alarm X , X X Protective Devices / Settings X X X COMPONENT FUNCTIONAL REQUIREMENTS- X X X SINCLE FAILURE /FMEA
  • Redundancy ~ X X
  • Independence X X
  • Separation / Cable Routing X X X 4

SUPPORT SYSTEMS - I&C DC Fuel Oil Transfer X X DG Cooling Water Requirements X X HVAC X X X MULTI-DISCIPLINE CONSIDERATIONS High & Moderate Energy Line Break X Environmental Qualification X X X

  • Fire Protection X X
  • Missile Protection X Seismic Qualification X X X 6/14/85

PROJECT PIPING AND SUPPORTS PROGRAM PRESENTATION

- E. SISKEN JUNE 14, 1985

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SCOPE THE SCOPE OF w <. PIPING AND SUPPORT PROGRAM WIIL. INCLUDE :  :

.e 100% OF AI.L ASHE fmS 2 & 3 PIPING 1 IaBGER FW 2" '

o 100% OF ALL IJ3G2 30R3 PIP 3 SU' PORTS INCLUDEIG SUPPORT DESIGNS FOR CLASS 1 SYdu.:IS 3 0.3 ANALYSIS OF SWT.T. 3033 (2" & UND33)

IPEIG AND SU?_:OETS ON .1 F W'I.2TG 3 ASIS TO

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PIPING AND SUPPORTS WIEE.BE ANALYZED '

USING EXISTING ces PECIVEN STANDAES.

~ THESE STANDART1M YIEL EE REEi!!TED TO ENSURE THEY ENCOMPASS BEATURES AND ISSUES i RELATED TO Pet.aG AND sue SETS AT

. COMANCHE PEAK. .,

/ ,:.

. . .,. _ .a

  • PROCEDURES ARE BEING~ DEVELOPED TO :

O e DEFINE TECMCAL DESIGN AND ANALYSIS CRrrmRIA CONsa.sTmNT arr.a NRC AND ?SAE REQUIREMENTS AND S7EC STANDASDS o VERIFY AS-3UILT PIPING & sUMOETS CONFIGURATION e CONT 3OL DOCUMENTATION REQiJumMTS e VERI 7Y SYcr 52 DESIGN C3IT33Il L e 3.sy.ts;7/Dri s.LGP TsUID 2Ri32._eIT 3EQLeTi'@ITS

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ORGANIZATION f. -

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o )HTEdn1TED ORGANIZATION- FOR PIPING > .

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! C01Jt'WTR CORPORATE ENGINEERING ASSURANCE 'i

m. QvI AY.iTY . ASSURANCE IIIPLElfENTATION-
v 0Fn0HS llEVIEY/ ColftflTTEE l

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0FFICE OF THE '

I CHIEF EXECUTIVE' B ERY VP - GUALITY ASSURANCE

[

I

! E.J. SISKIH C.E. WATTERS MANAGER OF lilGC0 PROJECT 0.A. PROJECTS MANAGER .

l

_ . _ 1 I

i OPTIONS ~R.P. KLAljSE P. lillNI .lil' REVIEW PROJECT ENGINEERING G M 11 j COMMITTEE MANAGER SPONSOR ,

i I

i K.Y. Cllli i PE/TECil DIRECTOR i

,  ; 11. MOSCOW UTilFil . R. WilllCKE A.S. IlullilICK PROJECT SITE LOCATIONS LIC/ SYSTEMS PROJECT i

SERVICES ~AS RE0*D ENGINEER COST G SCHED i

i U UUIAU A. BEllilETT Y. CllIll U.S. PATEL ^ AL j LEAD - PSAS LEAD - PSAS LEAD - PSAS N S

FICURE. A 8 CIVIL /STRUCTURNL DESIGN ADEGUACY PROGRAM ORCANIZATION CivlL/

STRUCTURAL COORDINATOR C. Mortgat -

l TUCCO CABLE TRAY CONDUIT CPRT SUPPORT SUPPORTS SUPPORTS CONSULTANTS COORDINATOR - - LEADER LEADER -

W. Hall C. Mortqat M. Holley R. Hooton C. Kircher J. Biggs E. Kausel P.Ibonez W. Munse TUCCO SYSTEMS SYSTEMS CONSULTANTS . ANALYSIS AND ANALYSIS AND _

VERIFICATION VERIFICATION R. Yow ENCINEERS (6) ENCINEERS (3)

R.lotti

- INITIATED AND TRT DESIGN RELATED ISSUE 3 SYSTM . LEADER ANALYSIS "

AND DESIGN J.'Arros CIBBS & HILL TESTING SUPERVISOR C. Howcrd ENCINEERS (4)

SYSTEM ANALYS15 DESlCN AND -

AS-BUILTING ANCO' EBASCO ENGINEERS (8)

SITE ACTivlTIES SUPERVISOR R. White 6i l 4; tl5 ENCINEERS (4) w -

- - . - - . . . , , - , - - - - , . . . - . - . . . , , , , , . - ~ - - . - .-- - ---

I i

AREAS OF REVIEW AREAS WITH IDENTIFIED ISSUES CABLE TRAYS SUPPORTS CONDUIT SUPPORTS

  • - ~

4 STEAM CENERATOR RESTRAINTS (TRT ISSUE V.b) , ,

DESIGN OF SEISMIC CATECORY ll ITEMS (TRT ISSUE II.d)

SELF-INITIATED EVALUATIONS 4

3

+-

  • CONCRETE DESIGN STEEL DESIGN HVAC 5LPPORT5 i

6/14185 i

- ._ - - _ . . . . _ , , . . . . . _ . . . - , . _ . . . . - - - _ = _ . . , . . , - - , _ . _--.___----w. - _ . _ . . _ . - - . . - - . - - . _ - - - . . . _ .

APPROACH -

EMPHASIS DIFFERENT FROM AREA TO AREA I CABLE TRAY /CONDUlT SUPPORTS

  • EXTENSIVE REVIEW
  • CENERIC ISSUES HAVE BEEN IDENTIFIED LOW PROBABILITY OF UNIDENTIFIED ISSUES EMPHASIS PLACED ON ANSWERING CONCERNS IN COMPREHENSIVE MANNER 11 TRT-RELATED AREAS
  • SPECIFIC AREA
  • FOCUSED ISSUS IDENTIFIED

~

ADDRESS SPECIFIC ISSUES CONSIDER ISSUES IN AN INTECRATED MANNER WITH RELATED AREAS 111 SELF-INITIATED EVALUATIONS

  • NO ISSUES IDENTIFIED

~

ORGANIZE REVIEW TO DETECT ANY SICNIFICANT/CENERIC ISSUES SAMPLE - RANDOM

- ENGINEERING BASl5 td 14. 85 1

CABLE TRAY / CONDUIT SUPPORT BACKGROUND DESIGN PHILOSOPHY a

SUPPORTS DESIGNED AS ACTING INDEPENDENTLY OF EACH OTHER (NO SYSTEM-APPROACH)

LONGITUDINAL (LONGITUDINAL LOAO) 9 TRANSVERSE (TRANSVERSE & VERTICAL LOA 0)

MULTIDlRECTIONAL (LOADS IN THREE DIRECTIONS)

GENERIC SUPPORTS ENVELOFIN.G SPECTRUM ALL BUILDINGS, ALL ELEVATIONS MAXIMUM DEA 0 WEIGHT -

SPECIAL SUPPORTS SPECTRuri USE0 '! ARIES, AT TIMES ENVELOP, AT TIMES

, SPECIFIC Eti/sTIJN ACTUAL 0EA0 tiEI3ni JUNE 14, 1985 e

~ , - - v-, -ew g,.-n-+ -~-, , - ,a -,,n. ,-- , --- - , - , . , . , , - ,

CABLE TRAY / CONDUIT SUPPORTS.

BACKGROUND THE DESIGN PHILOSOPHY SHOULD PROVIDE CONSERVATIVE DESIGN l

l HOWEVER A NUMBER OF ISSUES HAVE BEEN RAISED'THAT DECREASE THE L MARCIN f

I PROGRAM DEVELOPED l -

TO CONFIRM THAT EXISTING SUPPORTS HAVE SUFFICIENT MARCIN OR l

TO MODIFY SPECIFIC SUPPORT TYPES I

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CABLE TRAY / CONDUIT SUPPORT IDENTIFICATION OF CRITICAL PARAMETERS AND DIRECT NHYSICAL MODIFICATIONS SAMPLE AS BUILT IN UNIT 1 100% AS BUILT IN UNIT 2  ;,

ON COING TESTiNC PROGRAM -

d .h

' ~

ISSUES RAISED BY REVIEWERS _

J ANALYSl5 INITIATED TO ANSWER SOME F THE ISSUES M yw 4..

4 N'*. sA Ml e

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{ 6.14115 n

. . . . ., - . , _ _ _ - . , , _ , . _ _ - -._., -.,,,_..--.,.,,-r,..-. . , , - . , , - -

. i TRT RELATED ISSUE '

STEAM GENERATOR RESTRAINTS l SCOPE OF REVIEW 1

UPPER AND LOWER LATERAL RESTRAINTS BEAMS

- ANCHORAGE

- WALLS I 4 6

JUNE 14,1985 I

i

STEAM GENERATOR RESTRAlftTS 1

DEPTH OF REVIEW

  • LOADS DEVELOPMENT OF STEAM CENERATOR TO BEAM FORCES (PIPE-RUPTURE, SEISMIC, THERMAL)

LOAD COMBINATION (PIPE-BREAK, SEISMIC, D!FFERENTIAL ,

COMPARTMENT PRESSURES) FOR WORST CASE ANALYSIS OF ANCHORACE

  • FORCES AND MOMENTS RESULTANT ON BEAM, WALL AND ANCHORACE
  • REVIEW OF CONCRETE WALL DESICN
  • REVIEW OF BEAM DESICN ADEQUACY OF ' BOLT AND PLATE CONNECTION (REQUIRED THREAD ENCACEMENT, MINOR PLATE THREAD DAMACE)

ADEQUACY OF REBARS AND CADWELDS ANCHORING THE EMBEDMENT 6/14/85 m ,- - - - +

AREAS OF REVIEW AREAS WITH IDENTIFIED ISSUES CABLE TRAYS SUPPORTS CONDUlT SUPPORTS STEAM CENERATOR RESTRAINTS (TRT ISSUE V.b)'

DE51CN F SEISMIC CATECORY 11 ITEMS (TRT ISSUE II.d) -

SELF-INITIATED EVALUATIONS CONCRETE DESIGN iTEEL DESIGN WAC iLPPORT.:

5 ita;

REASONS FOR SELF INITIATED EVALUATIONS l

EXPAND SCOPE TO PROVIDE MORE COMPLE E COVERACE OF THE CIVIL

, STRUCTURAL DESIGN SCOPE FOCUS ON OTHER AREAS IMPORTANT TO SAFETY THAT HAVE NOT BEEN REVIEWED .

l l

l

, 6/1485 l

l i

~

9 0 %~

1 i

SELF-INITIATED EVALUATIONS I

TYPICAL REVIEWS AREAS l

- LOADS AND LOAD COMBINATIONS

- MODEL AND BOUNDARY CONDITIONS l

- COMPUTER CODES USED FOR ANALYSIS AND DESIGN

- DESIGN PROCEDURES

- ACCEPTANCE CRITERIA I

l l

JUNE 14,1985

- - - - - _ , . ,,,-,,,--,-n.--,_-.- - _ . - - - -

CONCRETE DESIGN INITIAL SCOPE OF REVIEW CONTAINMENT

- SHELL WALL

- THREE AREAS WITH DISCONTINUITIES

- PENETRATION AREA

- WALL / DOME INTERFACE

- WALL / FOUNDATION INTERFACE

- AUXILIdRY r ,.:LDING AND FUEL BUILDING

- FIVE SLAB AND FIVE WALL CALCULATION PACKAGES RANDOMLY SELECTED

- TEN ADDITIONAL CALCULATION PACKAGES SELECTED EITHER RANDOMLY

- OR BASED ON FINDINGS (IF ANY) OF

, PREVIOUS REVIEW JUNE 14,1985 J-- -.--n. .-,,,,-y ,a ,,-- - - - -- - . - , --- ,-...- , .---- - - -,,a

D S

e I

=

. STRUCTURAL STEEL DESIGN INITIAL. SCOPE OF' REVIEW TWO SECTIONS OF STRUCTURAL STEEL FRAME OF CABLE SPREADING ROOM APPROXIMATELY TEN STRUCTURAL. STEEL COMPONENTS 6

JUNE 14,1985 1

\

l

\ ,

l HVAC SUPPORTS l lNITIAL SCOPE OF REVIEW

.i - TWO HVAC SYSTEMS SELECTED RANDOMLY

- ONE IN CONTROL ROOM

- ONE ELSEWHERE SUPPORTS INCLUDED IN THESE SYST5MS WILL BE REVIEWED j

J JUNE 14,1985 W

. . - , - - ,,,,,4,--- ,-,,.. - - . . - - - y ----- ---r--- --- , -------