ML20092A742

From kanterella
Jump to navigation Jump to search
Forwards Const Implementation Overview,Weekly Rept 45 for 840416-20
ML20092A742
Person / Time
Site: Midland
Issue date: 04/26/1984
From: Karr J
STONE & WEBSTER, INC.
To: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20092A629 List:
References
SWM-098, SWM-98, NUDOCS 8406190336
Download: ML20092A742 (20)


Text

= .

STONE & WEBSTER MICHIGAN, INC.

P.O. Box 1963. MIDLAND, MI 48641 1963 Mr. J. G. Keppler, Administrator, Region III April 26, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-098 Docket No. 50-329/330 CIO Weekly Report No. 45 Construction Implementation Overview Midland Nuclear Power Plant The Construction Insplementation Overview (CIO) Weekly Report Number 45, for the period April 16, 1984 through April 20, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

bW _,

/

J. E. Karr CIO Program Manager Enclosures _

DHA:NL cc:

DLQuamme, CPCo Midland (site)

NIReichel, CPCo Midland (site)

. RAWells, CPCo Midland-(site)

JJHarrison, US NRC Glen Ellyst IL RJCook, US NRC Midland (site) "

.Public Document Room 9

1DkkDo O!0003$9 0 PDR i

j i

Stone & Webster Michigan, Inc.

CONSTRUCTION IMPLEMENTATION OVERVIEW l

- CIO -

WEEKLY REPORT NUMBER 45 PERIOD - April 16, 1984 through April 20, 1984 ,

Contents Page I. 0verview........................................ 1 II. Activity Summary................................ 1 I!!. Activity Details................................ 1 IV. Genera 1..........,............................... 3 V. Attachments..................................... 3 A. CIO ltem Summary B. Hold Point Summary C. Nonconformance Identification Report (NIR) Summary

1 D. Meeting Summary VI. Exhibits

. 1. CCP Phase I Activity e

~

7 CIO REPORT NUMBER 45 I. OVERVIEW Status Assessment (S/A), Quality Verification Program (QVP), Hanger Reinspection Program (HRP) and the Turbine Roll activities continued during this reporting period. Exhibit 1 indicates the Construction Completion Program (CCP) Phase I activities by discipline and module for S/A, QVP and

. HRP for this reporting period.

The ongoing assessment of Phase I CCP activities and the preparations for Turbine Roll and Auxiliary Flush continue to be the CIO principal effort.

Section II summarizes the CIO activities during this reporting period.

Section III provides the details of these activities.

II. ACTIVITY SUMARY -

A. CCP Activity Monitoring B. Document Control Assessment C. Diesel Generator Program Follow-Up D. NRC Commitment List Follow-up ,

E. Zack Program Evaluation F. CPCo 10CFR50 Appendix B Program Evaluation G. CIO Action to Close Out NIRs and Items as Responses are Received H.- Site Meetings Sumary III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)

A. CIO overviewed the CCP activity underway in each active module during this reporting period. This overview was conducted in accordance with our previously reported practice of reviewing planning efforts and working documents, witnessing work in progress, attending team and 400-003(NL)

~ '

Page 2 of 3 subcontractor schedul.ing meetings and monitoring activities for aeerence to procedures.

S/A of hangers in modules associated with the Auxiliary Flush was initiated during this reporting period.

CCP activities continued to be accomplished satisfactorily and within the requirements of procedures. -

The Executive Management Review Comittee met with representatives of CPCo. BPCo, WQAD, and CIO. The meeting examined the readiness of the Project to advance from Phase I to Phase II of the CCP for the Turbine Roll activities. Nine action items, which are to be . resolved by the next reporting period, resulted from this meeting. .

~B. A presentation was made. t'o CIO, WQAD and CPCo,by BPCo on the , plan for corrective action for ' document control concerns. Four short-tenn actions, six long-term actions, and a schedule to implement the corrective action plan were presented and discussed.

C. The removal of pisiing and, instrumentation on Diesel Generators 2 PEA and 1

2PEB has been started. This is being done to return the various ,'

couponent and diesel generator skids to their 'as received' condition as the first step in resolving CPCo NCR A-00132. Piping will be reinstalled at a later date under the BPCo ASE Program.;

D. The next milestone.on the NRC Comitment List is to have all of the identified open items in the Correspondence and Commitment Management System (CCMS)byJuly1, 1984. CIO will monitor this activity.

? ./ e E. CIO is evaluating Zack training records. The effort is half completed.

s .

400-003(NL)

Pag 2 3 of 3

.- i

.f No nonconformances have been identified to date. Work on the  ;

installation of duct work in the ontrol Ro

. by CIO.

~ conf (nues to be

, I. i)

F. CIO met with CPCo on the scopf, schedule / nd interface involvement 7,

requirements pertaining to'CIOk scheduled assessment of CPCo's program .

, I adherence to and implementation of the requirements of 10CiR50 Appendix B~

_/  ;

G. The activities related to CIO _ Items, Hold Points, and NIRs are-summarized in Attachments A, B, and C respectively.

i H. The sumary of meetings attended by CIO is in Attachment D. j IV. GENERAL.

A. CI0' staffing remained at'34 during this reporting period.

B. The bimonthly status meeting with NRC Site Resident Inspectors was held on April 18, 1984.

V. ATTACHMENTS '

Q A. CIO Item Summary B. CIO Hold Point Summary C. CIO NIR Sumary  ;

D. Meeting Stamary

?

e e

400.003(NL)

STONE & WEBSTER MICHIGAN, INC. NOTES: 1. ( identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW 2. Closed items will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting CIO ITEM Sulf!ARY Classifi- Open CPCo Response Closed Remarks Noo Description Document /Date Document /Date cation Document /Date 130 Tracked' Need to review Vendor Equipment Report No. 5 CPCo Transmit- Item Notifi- Response con-7 Action Verification Program - MPQAD/SMO 7/18/83 tal CSC-7573 cation Report sists of the

\

dated 4/2/84 4/16/84 synopsis of the Vendor Workmanship Verification

. Program.

037 Tracked CIO observed that two boards with Report No. 24 Partial respons(

Action protruding nails lying in Cable Tray 11/29/83 (CSC 7244 dated 1AKA019 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cab 1 The ed via CIO let-cable is Q-Channel A. 480V, MCC. ter SWMCP-024 NCR 000925 was issued by MPQAD on dated 2/3/84.

November 22, 1983. CIO will track Closure pending cable repair this item to assure that corrective during CCP action (repair) has been performed to approved procedures. Phase II.

043 Tracked CIO Phase III evaluation of archi- Item Notifi- Item Notifi- Further CPCo cation Report cation Report response (CSC-Action' techtural/ civil document control measures resulted in findings listed 1/6/84 1/17/84 7415 dated 3/5/

in the Item Notification (similar 84) details 2' # 5 conditions are identified in MPQAD BPCo corrective 'S C 9E MQAR-DAT-1). CIO requests CPCo's action plan for  %-~

plan for addressing the problems document contro! .o@x:

noted and for implementing and 70 verifying corrective action on both >

MQAR-DAT-1 and this item. [

P 300-001(NL)

CIO ITEM SlH1ARY - CONTINUATION SilEET Open CPCo Response Closed Classift- Document /Date Remarks No . . cation Description Document /Date Document /Date 046 Tracked CIO requests placement on distribu- Item Notifi-- Item Notifi- Partial CPCo Infor- tion for deaumentation and proce- cation Report cation Report response -

mation dures pert.. rot to the NRC. Project 1/18/84 2/8/84 Implementation Commitment 1 racking Program, advance to take 8 to notice of related meeting and a 12 months.

schedule which addresses completion of these events.

, /

051 Tracked CIO requests to be informed of meet- Item Notifi- As stated in Action ings regarding the proposed plan cation Report CPCo Transmit-of action to address deficiencies 2/3/84 , tal CSC-7583 identified in MPQAD Audit Report No. dated 4/4/84, MSA-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should implementation. be available i by 4/20/84.

j 053 Tracked As described in Section 4.2 of the Item Notifi- Item Notifi-Action CCP, CIO requests that CPCo provide cation Report cation Report i a listing of all status assessment 2/16/84 2/23/84 l teams, the respective team's scope and their working s'chedule.'

055 Tracked Clarification is required regarding Item Notifi- Item Notifi- Supplementary Infor- training requirements for area team cation Report cation Report information re- t mation #23/24 personnel performing status 2/17/84 3/15/84 quested by CIO assessment of raceway completion. (i.e., SA ggy training matri- g ;;T $ '

ces) provided m g.q by CPCo via og, CSC-7558 on *gg 3/28/84. mAa

/ z N .

400-001(NL) g-

-_ . . . _ _ . - .__ __ _._ _. 1 . _ . .

CIO ITEM SlH4ARY - CONTINtlATION SHEET Open'. CPCo Response Closed Classiff- Remarks Description Document /Date Document /Date DocJment/Date No. cation 059 Tracked CPCo should review audits performed Item Notifi- Item Notifi- -

Infor- prior to June 1983 to assure adequacy cation Report cation Report mation of auditing, proper. closeout, 10CFR50 2/18/84 3/13/84 Appendix B compliance, and objective evidence as to adequacy of the audits.

060 Tracked CIO provides a series of recommen - Item Notifi- Item Notifi-Recommen- dations in the following categories: cation Report cation Report dation 1) Management Involvement; 2) Track- 2/17/84 3/13/84 ing Audits / Audit Findings; and 3) .

Audit Personnel Training and Certif-ication Records.

CIO recommends that the receipt Item Notifi- Item Notifi- BPCo to include 061 Tracked a signature /

Recommen- acknowledgement copy of the Bechtel cation Report cation Report transmittal form be revised to pro- 3/2/84 4/10/84 date line on dation their transmit-vide for a signature /date by the tal. .

recipient.

Item Notifi- Transmittal BPCo response 062 Tracked CIO has determined that status evaluated by Action assessment is being performed on cation Report CSC-7580 3/6/84 4/4/84 CPCo and trans-pipe supports by personnel who have mitted to CIO >

i not completed required training. All for acceptance.

personnel performing hanger support status assessment should be checked g? ppgF to assure they are properly qualified. ja g gh Any previous supports that were co gcp assessed by unqualified personnel o g x, should be reassessed.

  • ?+ 0

>nn 400-001(NL) g.

9' CIO ITEM SUPNARY - CONTINUATION SHEET

_Open CPCo Response Closed Classifi- Remarks-Description Document /Date Document /Date Document /Date No. cation .

. 063 Tracked During a review of referenced drew- Item Notifi-l Action ings being used for status assess- cation Report ,

ment, CIO identified a numba af. 3/15/84 drawing identification and revision '

control discrepancies.

064 Tracked' CIO recommends implementation of Item Notiff- Item Notifi- See Attachment

Recommen- MPQAD plan to consolidate welding cation Report cation Report ,

A Page 5 of 8.

dation inspection requirements for electri- 3/16/84 3/30/84 cal / instrumentation equipment and -

supports into PQCI's CW-1.00 and EW-1.00.

s 065 ' Tracked CIO recommends that Zack Procedure Item Notifi- Item Notifi- M8-FP-7C revised Infor- MB-FP-7C be revised to reflect the cation Report cation Report and issued 4/16J l

mation BPCo requirement that notification 3/16/84 4/18/84 84.

l t

of addenda retirement information

! for BPCo documents is provided vja l

a subcontractor Change Notice (SCCN).

066 Tracked CIO recommends that Zack revise Item Notifi- Item Notifi- MB-FP-23 revised Infor- either Procedure MP-FP-18 or Pro- cation Report cation Report and issued 4/12J mation cedure MP-FP-23 in order that the 3/16/84 4/18/84 84.

l method used to update the welder j qualification matrix be properly 2 j?f l addressed.

%C#

JG o.,

-=na m, 03 0

'* ;l E

400-001(NL)

e

~

CIO' ITEM SUP91ARY - CONTINUATION SHEET No. Remarks
064 ' CIO 'has received a response to Item 064 and has determined that the response is acceptable. The response describes actions ~different- from those actions previously proposed by MPQAD and described in CIO Weekly -

-Report Numbe.r 36.

l Weekly Report Number 36 stated that MPQAD planned to have the requirements for inspection of welds on electrical equipment and supports in both CW-1.00 and EW-1.00. MPQAD has now stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-'1.00.

This item currently. remains open until verification by CIO that actions
described in the MPQAD response have been completed.
  1. -w 4

i 20%

- meg obm

'ae 5!

O 400-001(NL) w.

- - ,=g - , - - ,,3-wm a ,,-=t- w-. .e,-. + - , , . ,%- - - , - , -,a-----=y.--y-m--m----=m- - , - . ,-- ,.~ 3--.- --sr , y =,-4 , , e- ,+r, , , , - - - - , --wy,.-- y- , ,. - -

CIO ITEM SlM4ARY - CONT-INUATION SHEET -

Classiff- Open CPCo Response Closed Description Document /Date Document /Date Document /Date Remarks No. cation 067 Tracked CIO recommends that Zack Procedure Iteni Notifi- Item Notifi- MB-FP-5 revised /

Infor- MB-FP-5 be revised to address cation Report" cation Report- ,

and issued 4/16, N mation required actions for incomplete 3/20/84 4/18/84 84.

and damaged items.

068 Tracked The Midland Plant FSAR (Table 3.2-4). Item Notifi-Action specifies use of the 1974 Edition- cation Report -

(no addenda) of the ASME III, 3/23/84 Division 1 Code, Subsection NF (i.e.,

installation of hangers and supports -

for nuclear piping). A BPCo specifi-cation, as well as the B&W QA Program Manual, reference an earlier code edition in-violation of ASME III, Divisidn I, Article NA-1000 (1974 Edition). CIO requests the cause, resolution, and corrective / preven- _

tative action for this condition, l

j as well as any potential impacts on site installations. t

~

070 Tracked 10Ms have been issued by various- Item Notifi-Action BPCo personnel to clarify the cation Report.

status assessment process. These- 4/10/84

. 10M's are not being processed through any single point of ad- y,,

ministrative control. j; g g

  • 8 EE
  • E*.

oemi

'501 m,ae

.E g;-

400-001(NL)

( 3. .

,\ T .

l

/ i -4:

A

\ K '

\- CIO ITEM SumARY - CONTINUATION SHEET Open CPCo Response Closed

! Classifi- .

Document /Date . Remarks Description Document /Date Document /Date l No. cation 071 Tracked CIO requests information regarding Item Notifi-Infor- CPCo action resulting from NCR cation Report -

mation M01-9-9-075 which documented 4/11/84 seven inconsistencies between 4

the FSAR, a specification and _

AWS D1.1.

072 Tracked CIO should be informed of action Item Notiff-i Infor- being taken to. resolve administra-- cation Report j mation tive inconsistencies in B&W NDE 4/11/84 .

procedures (i.e.,!!DE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).

073 Tracked CIO requests B&W's documentation Item Notifi-3 3'

Infor- supporting required demonstration cation Report mation of Procedure NDE-PQ-MT-201, Rev. 0 4/11/84 to the ANI.

074 , Tracked During an evaluation of the site Item Notifi-

' Action document control program, CIO cation Report has addressed a number of general 4/13/84 l

I concerns which must be addressed ~~

by CPCo.

Tracked CIO requests inFormation regarding Item Notifi- ggg 075 Infor . BPCo methodolocy for the develop-ment of certificates of compliance cation Report 4/17/84

( g ;;T $

y g.q mation to meet ASME,Section III require- ogm

nents.
  • gg

% 5? <+

O.

M 400-001(NL)

N%Mm88e& g' NCo7b# >

N#CD O'

  • _

s _

k r

a m

e R

e t

a D "

d/

et sn _

oe .

l Cu m

  • c o

D ee st _

~n a oD .

p/

st _

en .

Re T m E

E ou Cc H Po .

S CD N

O e

I T

A D t

a io t

r _

U / fp .

N nt ie I

T en pe tR N

o 4 .

Om Nn8 O u o/

C c mi8 o et1

- ~ D ta/

I c4 Y

R A -

2 M

P f

o 1 U g S n ie .

M ds E rud T a l I g e _

b eri I roF C n f _

o n n i o is o

t ttd _

p ani i

r meu rml c oef s

e fr/ .

l D nies i u pt

- qas _

sete t r~

nq u

s _

e oe .

u iR . .

qtt ecce reeg _

~

jrn .

Oora I roh CPcC .

^

f fn i o d _

si st en )

kro L aa coi N .

l c aft (

C rna 1 TI m 0 0

0 o 6 0 _

N 7 4 .

- 0 .

,  ;  ;; I 1; ii 4 ,1!'

STONE & WEBSTER' MICHIGAN, INC. NOTES: 1. identifles changes-from previous report CONSTRUCTION IMPLEMENTATION OVERVI W 2. Closed ilold Points will be identified in the Report for .-

MIDLAND NUCLEAR COGEMERATION PLANT the week of closure and dropped from further reporting CIO HOLD POINT StHIARY Established CPCo Response.. Lifted Remads No. Description Document /Date Document /Date Document /Date 005 CPCo.has committed to develop a Vendor Report No. 18 CPCo Transmittal Hold Point CPCo response Equipment Verification Program. Program is required before implementation of ,

10/17/83 CSC-7573 dated 4/2/84 Notification Report 4/16/84 consists of the synopsis of the ( j Phasi II. Vendor Workman-  ;

Ship Verificatfor >

Program.

007 Evaluation of Management Review of . Report No.s19 f results of Phase I activities. Evalua- 10/26/83 9 tion is required before implementation g y

of Phase II.

U L

i.

i-8 ST LU

! act

~*

-ac c+ -

400-001(NL) u.:

u,,

r-_ v .m- 7.4.. . ..,w._. ,w, ,--. , w...,n... , , , , .

7 vrm, ,,, ,,,,-...,.__.-,.-,w., _

, ,.- - _ - , _ . _, ,_w_. .. ..-< . . . , y_. ,,,..,_,._...-_y,7. . -.,, _n ---- r

STONE & WEBSTER MICHIGAN, INC. NOTES: 1. (identifieschangesfromprevious-report CONSTRUCTION IMPLEMENTATION OVERVIEW 2. Closed NIRs will be identified in the report for the MIDLAND NUCLEAR COGENERATION PLANT week of closure and dropped from further reporting NONCONFORMANCE IDENTIFICATION REPORT

SUMMARY

No. Description Issue Date Response Date Closure Date Remarks 014 As documented on CIO Evaluation No. MP-MIS- 01/27/84 04/17/84 QAR RT-00026 issued 074-0001, FPD 1.000 requirement that a copy to track corrective of all transmittals for "Q" listed items be '

action.

transmitted to MPQAD and the Project Supplier Quality Representative was not being satisfied.

(

017 The recommended corrective action for Audit 02/17/84 04/16/84 04/17/84 Corrective action finding 01F, Audit No. M01-346-02 was not . performed via QAR implemented, yet the audit was closed out. RB-00005.

019 As documented on CIO Evaluation No. MP-MIS- 02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were identi- to track corrective fied on the FDDL. action.

~020 As documented on CIO Evaluation No. MP-MIS- 03/02/84 03/14/84 QAR RA-00135 issued 082-0001,. 4 out of 25 Distribution Change to track corrective Request Forms were not properly signed in action.

violation of FPZ-1.000. .

022 At work Print Station 219, CIO reviewed 80 03/23/84 out of 1116 documents. 20 documents were 2NEF!

found discrepant, as described in the NIR. E{$

-- p .

oaw 023 At Work Print Station 209, CIO reviewed 03/23/84 5 0 80 out of 1116 documents. 23 documents "o8! #'

contained discrepancies, as decribed in the NIR. [

100-001(NL)

CIO NONCONFORMANCE IDENTIFICATION REPORT

SUMMARY

- CONTINilATION SHEET-No . - Description - Issue Date Response Date Closure Date Remarks 024 At Document Control Station.501, CIC 03/23/84 reviewed 200 out of 5533 drawings. A total of 13 discrepancies were identified, as described in the NIR. -

025 At Work Print Station 219, CIO found four 04/03/84 additional discrepant areas at completion of evaluations.

026 At Work Print Station 309, four documents 04/03/84 were found by CIO to be discrepant. _ --

027 At Document Control Stations 59 and 501, 04/04/84 discrepancy found to exist between control drawings used by BPCo field engineers and those in BPCo Document Control Center.

028 Response to NIR 015 was not accepted by 04/09/84 04/19/84 Cor'ective r action /

CIO. Requirements for making corrections performed via QAR \

to QA records should be proceduralized. RT-00032.

029 A BPCo memorandum requests revisions to 04/11/84 seven Purchase Orders due to material / oe e;;;%

documentation discrepancies for received material in lieu of writing NCRs.

  • 8 f5

_ _ _ _ _ _ "P 9,8 a' w"E "3

t 400-001(NL) g.

9qe

?

O.3"

. Te S E n Ww'"

s k _

r ,

a m

e R .

e .

t .

a D -

e r

O T. u s

+

. . E E o H l S C N '"

O

~

I e ""

T t '

A a

. li D N

I e T s N n O o p

C s '

- e

-_ R Y

R -

A t9 t e S

.t # a 4 4 S D 8 8

/ /

T. e 1 0

- R u 1 2 O s / /

P s 4 4 E I 0 0 R

N O

I T

A 1d e

- C - e r

. I F .t e

. F Ey- vs nw I

T Al0ei . o

- Qn2Rl g is

- N Po2 n te E 7 ,ti ci D ed ) ot ec I

hesAns pn

- E tr0( i sa np C

uP7eL tc 8r ie

- N -

ao 4ar r

- A hr 4 e nc

- M n tps6hi os R

O o r cl ii i s e e Fi p tD -

F t errhp a -

N p tau 0wu c O i a t2 S a . -

C N r tsc2s i0 c sma7rn l O s ef eo r 4. s.

. N e ltudri e1R O D ainnut vI u aata C I

C ntm cu e e aa 2al nI n iCi Mhe I

. tl bvnE

.fa uv nQn P

I 'e a e a I rtRmE d

erl l

_ up Ese ,eS M woa ef Msc) cA i n SacAn vsi A

l a( 2rh ee et rrd )

on L ol m3et Opu N Cao8f (

Phr4en I eo 1 Bsf6ro Crf 0 0

0 1 o 3 3 0 N 0 0 0 4

li 1, l.I!l jl llIl

4 STONE & WEBSTER MICHIGAN, INC.

CONSTRUCTION IMPLEMENTATION OVERVIEW .

MIDLAND NUCLEAR C0 GENERATION PLANT ,

WEEKLY MEETIMG SUM 4ARY

~

Date ,"9 Attendees Discussion Topic CIO Comments April 16, CPCo Program CPCo 1) CIO scheduled-assessment of CPCo-Program - No CIO concerns identified.

1984 on 10CFR50 MPQAD to requirements of 10CFR50 Appendix'B. -

Appendix B - CIO - - - - - - --

April 17 HRP Meeting MPQAD 1) MPQAD awaiting response concerning No CIO concerns identified.

1984 CIO material traceability.

2) Change Request to MPQAD Procedure N-20 to allow destatusing of hangers.

3)-MPQAD-awaiting AWS Committee reply con- ~

,cerning structural fit-up inspection.

~

requirements.

I N .

~ h d April 17, Team Meeting CPCo ) IOMs to clarify procedures will no longer, No CIO concerns identified.

1984 MPQAD be used.

(g 'N. T BPCo CIO 2) S/A does not apply to items on hold.

Y -

, 3) Monitor NCRs for prompt disposition. \ -

4) Need to expedite S/A prints from the  ?#5 Document Control Center. $C$

AG April 20, HRP Meeting MPQAD 1) CIO to be informed daily by MPQAD on No CIO concerns identified. $

1984 CIO hangers to be inspected. N c, y 5

400-001(NL) $'

tDD

  • Db5
((

?.

c O* & . .

>+r+r$KDS a t

9 os " O "

aD ' '

d -

i e .

f .

i -

t n .

s e t

d i

n .

e s m n m r m o e C c O n _

I o -

C c -

O ,

I C .

o ,

N t _

s i

l m

T e -

E t m i

E H n S

i o .

N c t O i c  %

I p a ,

T A

o T R U C ,

N n N ,

I T i o , .

N s k O s c C u a Z

c _

- s n .

i Y D o ~

R n -

A o .

N i s

t S s ,

u .

G c- ,.

N s-i-

I -

T D E )

E .

M 1 '

Y ,

L K ,

E s E

W e e

d o k 4 n CWcO e P&aI .

t BBZC t

A t .

c "e a .

r tg nn .

oi .

ct .

be .

ue .

SM

)

L ,-

0 N -

e 2 (

1 t .

a l 0 D i4 0 .

r8 -

p9 0 A1 0 4

l

.) ,  ! t ; ,

l! ;i il

r-Weekly Report No. 45

  • l Exhibit 1 CCP PHASE I ACTIVITY Page 1 of 1 i April 16 - April 20, "984 l

MODULE S/A QVP HRP t

102 East Auxiliary Bldg Electrical Cable Terminations Hangers Pipeway to Eleva- Mechanical tion 630 Instrumentation 120

Auxiliary Building Electrical Hangers l Elevation 584 Mechanical ,

Instrumentation i 150 Auxiliary Building Hangers  ;

i Elevation 634  :

r l

l i 240 Control Room Electrical  ;

j Elevation 659  ;

320 N. Stm. Gen. Loop Hangers  :

- RCB -

r l

330 [

S. Stm. Gen. Loop Hangers i

- RCB I 340 I RCB except inside D Electrical Coatings Hangers  !

rings & reactor Instrumentation l l

cavity ,

i 800 .

Service Water Electrical i Pump House  !

820 Diesel Generator Electrical Conduit / Supports Building Mechanical Instrumentation l r

f

STONE & WEBSTER MICHIGAN, INC. ,

P. O. Box 1963. MIDLAND, MI 48641 1963 Mr. J. G. Keppler, Administrator, Region III May 4, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-104 Docket No. 50-329/330 CIO Weekly Report No. 46 Construction Implementation Overview Midlar.d Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Number 46, for the period April 23, 1984 through April 27, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

./ .

. E. Karr W

PJut:CIPAL STAFF CIO Program Manager g gqym '

J/RA l'E Enclosures f 4 , ,__

h?

DHA:NL $2  :/ $$

SiA l!.L o cc: rfF lFlle % rd DLQuamme, CPCo Midland (site)

NIReichel, CPCo Midland (site)

RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site) l Public Document Room l

fTC 1>

7

$ Y/ ~g Q, i

E

e Stone & Webster Michigan, Inc. -

CONSTRUCTION IWLEMENTATION OVERVIEW

- CIO -

WEEKLY REPORT NUPEER 46

PERIOD - April 23, 1984 through April 27, 1984 I

s Contents Page I. 0 ve rv i ew. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 II. Activity Summary.................................. 1 III. Activity Details......................'............ 1

IV. Genera 1........................................... 3 V. Attachments....................................... 3 j A. CIO Item Sumary B. Hold Point Stamary C. Nonconformance Identification Report (NIR) Sumary D. Meeting Summary VI. Exhibit t

[ .

1. CCP Phase I Activity I

it //> ' -

P5 <.n tW / g f

L

r CIO WEEKLY REPORT NUMBER 46 I. OVERVIEW During this reporting period, Status Assessment (S/A), Quality Verification Program (QVP), Hanger Reinspection Program (HRP), and Turbine Roll activities continued. Exhibit 1 indicates the Construction Completion Program (CCP) Phase I activities that were ongoing by discipline and module.

The principal effort by CIO during this reporting period was to monitor the prerequisites for the release of Hold Point 007 for Phase II Turbine Roll activities.

Section II summarizes activities during this reporting period.Section III provides details of these activities.

II. ACTIVITY SUPNARY

, A. CCP Activity Monitoring B. Emergency Diesel Generator Program Follow-up C. Zack Program Evaluation D. CPCo 10CFR50, Appendix B, Program Evaluation

, E. HRP Evaluation F. CIO Actions to Close Out NIRs and Items as Responses are Received G. Site Meetings Summary III. ACTIVITY DETAILS (Paragraphs Correspond to Items in Section II)

A. The CCP activity in all active modules was overviewed by CIO. This overview was conducted by witnessing work in progress, attending team and subcontractor scheduling meetings, reviewing working documents and 400-003(NL)

Weekly Report No. 46 i Page 2 of 3 l

.\

i

.  ?

monitoring activities for adherence to procedures.

Prerequisites for Turbine Roll were satisfactorily resolved by CPCo, f l

including those items addressed in CIO letter SWM-099; namely, 1) l address " Engineering Holds" on how S/A and QVP will be conducted going j i from Phase I to Phase II for these comodities, and 2) develop a total scope statement of integration for Phase I t.ctivities. CIO therefore [

released Hold Point 007 for Turbine Roll Phase II activities.

Activities related to CCP continue to be accomplished satisfactorily and l in accordance with the requirements of procedures. f f

B. Piping removal on Diesel Generators 2 PEA and 2PEB is complete. I Reinstallation is now scheduled _to start on May 14, 1984. i C. CIO follow-up on paperwork to complete the status of welder  ;

l .

l qualification is awaiting the criterion to be used to qualify welders.

Zack qualifies to AWS D1.3 requirements but they weld in the field to AWS D9.1. The three Zack Tracked Items 065, 066, and 067 were closed l

this week. These items pertain to the revision of three Zack r .

procedures, as indicated in the CIO Item Summary. t

! D. CIO evaluated the CPCo Jackson office this week to 10CFR50, Appendix B.

This evaluation covered Criteria I, II, III, IV, V, and XVIII and will i

continue until all 18 criteria are covered. j l

E. CIO is monitoring the HRP. MPQAD has reinspected 162 Auxiliary Building >

hangers to date. Our sampling of this group has not uncovered any l- '

l deficiencies to date.

i 400-003(NL)

. Weekly Report No. 46 Page 3 of 3 F. Activitie.e 9 lated to CIO Items, Hold Points....and NIRs are sumarized in Attachments A, B, and C respectively.

G. The sumary of meetings attended by CIO is in Attachment D.

IV. GENERAL A. CIO staffing remained at 34 during this reporting period.

B. Mr. R. G. Burns, SWEC QA Manager, was onsite April 24, 1984.

V. ATTACMENTS A. CIO Item Summary B. CIO Hold Point Summary C. CIO NIR Stsnmary D. Meeting Sumary i

l

=

l l

STONE & WEBSTER MICHIGAN, INC.. NOTES: 1. . ( Identifies changes from previous report -

CONSTRUCTION IMPLEMENTATION OVERVIEW 2. Closed items will be identified in the report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped fross further reporting CIO ITEM SIM4ARY Classifi- Open CPCo Response Closed No* Description Docurent/Date Remarks j cation Document /Date Document /Date 037' Tracked CIO observed that two boards with Report No. 24 Partial response <'

Action protruding nails lying in Cable Tray 11/29/83 (CSC-7244 dated 1AKA019 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable. The ed via CIO let--

cable is Q-Channel A. 480V, MCC. ter SWMCP-024 NCR 000925 was issued by MPQAD on dated 2/3/84.

November 22, 1983. CIO will track Closure pending this item to assure that corrective cable repair action (repair) has been perfomed during CCP

! to approved procedures. r Phase II.

l l

043 Tracked CIO Phase III evaluation of arch!- Item.Notifi- Item Notifi- Further CPCo Action techtural/ civil document control cation Report cation Report response (CSC-measures resulted in findings listed 1/6/84 1/17/84 7415 dated 3/5/

in the Item Notification (similar 84) details conditions are identified in MPQAD BPCo corrective

, MQAR-DAT-1). CIO requests CPCo's action plan for plan for addressing the problems document control .

noted and for implementing and verifying corrective action on both MQAR-DAT-1 and this item.

046 Tracked CIO requests placement on distribu- Item Notifi- Item Notifi- Partial CPCo 2M*

Infor- tion for documentation and proce- cation Report cation Report response -

Implementation Ek$

-p mation dures pertinent to the NRC Project 1/18/84 2/8/84 Commitment Tracking Program, advance to take 8 to gg y '

notice of related meeting and a 12 months. M schedule which addresses completion >g of these events. 2

?

400-001(NL) g;

CIO ITEM St# NARY - CONTINUATION SHEET Classift- Open CPCo Response Closed No. cation Description Document /Date Document /Date Document /Date Remarks 051 Tracked CIO requests to be informed of meet- Item Notifi- As stated in Action ings regarding the proposed plan cation Report '

CPCo Transmit-of action to address deficiencies 2/3/84 tal CSC-7583 identified in MPQAD Audit Report No. dated 4/4/84, MSA-83-7 as well as a copy of the the proposed proposed plan one week prior to its plan should implementation. be available by 4/20/84.

053 Tracked As described in Section 4.2 of the Item Notifi- Item Notifi-Action CCP, CIO requests that CPCo provide cation Report cation Report a listing of all status assessment 2/16/84 2/23/84 teams, the respective team's scope and their working schedule. r 055 Tracked Clarification is required regarding Item Notifi- Item Notifi- Supptementary Infor- training requirements for area team cation Report cation Report information re-mation #23/24 personnel performing status 2/17/84 3/15/84 quested by CIO assessment of raceway completion. (i.e.,SA training matri-ces) provided by CPCo via CSC-7558 on 3/28/84.

059 Tracked CPCo should review audits performed Item Notifi- Item Notiff- m>r Infor- prior to June 1983 to assure adequacy cation Report cation Report $N$

mation of auditing, proper closecut, 10CFR50 Appendix B compliance, and objective 2/18/84 3/13/84 %a evidence as to adequacy of the audits. Q>8

.O p00-001(NL) l

i

  • CIO ITEM StMtARY - CONTINUATION SHEET il Classifi- Open CPCo Response Closed  !

Mo. cation Description Document /Date Document /Date Document /Date Remarks 1 1

D60 Tracked CIO provides a series of recommen- Item Notifi- Item Notifi-Recommen- dations in the following categories: cation Report cation Report dation 1) Management Involvement; 2) Track- 2/17/84 3/13/84 ing Audits / Audit Findings; and 3) I Audit Personnel Training and Certif-ication Records. l f

061 Tracked CIO recommends that the receipt Item Notifi- Item Natifi- BPCo to include  !

R:commen- acknowledgement copy of the Bechtel cation Report cation Report a signature /

dation transmittal form be revised to pro- 3/2/84 4/10/84 date line on vide for a signature /date by .the their transmit-recipient. tal.

D62 Tracked CIO has detemined that status Item Notifi- Transmittal Item Notifi- BPCo response Action assessment is being performed on pipe supports by personnel who have cation Report 3/6/84 CSC-7580 4/4/84 cation Report 4/23/84 evaluated by CPCo and trans- (

not completed required training. All mitted to CIO personnel performing hanger support for. acceptance.

status assessment should be checked i to assure they are properly qualified.

Any previous supports that were assessed by unqualified personnel should be reassessed.

063 Tracked During a review of referenced draw- Item Notifi-m > :t Action ings being used for status assess- cation Report E N Po ment, CIO identified a number of 3/15/84 '" M E drawing identification and revision "I control discrepancies. yy

>8e

.O 00-001(NL) $

CIO ITEM St# MARY - CONTINUATION SHEET Classiff- Open CPCo Response Closed cation Description Document /Date Document /Date Document /Date Remarks No.

064 Tracked t,IO recommends implementation of Item Notifi- Item Notifi - See Attachment Recommen- MPQAD plan to consolidate welding cation Report cation Report '

A Page 5 of 8.

dation inspection requirements for electri- 3/16/84 3/30/84 cal / instrumentation equipment and supports into PQCI's CW-1.00 and EW-1.00.

065 Tracked CIO recommends that Zack Procedure Item Notifi- Item Notifi- Item Notifi- MB-FP-7C revisec Infor- MB-FP-7C be revised to reflect the cation Report cation Report cation Report and issued 4/16s mation BPCo requirement that notification 3/16/84 4/18/84 4/26/84 84.

of addenda retirement information for BPCo documents is provided via /

a Subcontractor Change Notice (SCCN). i N 066 Tracked CIO reconnends that Zack revise Item Notifi- Item Notifi- Item Notifi- MB-FP-23 revisec Infor- either Procedure MP-FP-18 or Pro- cation Report cation Report cation Report and issued 4/12; mation cedure MP-FP-23 in order that the 3/16/84 4/18/84 4/26/84 84.

method used to update the welder qualification matrix be properly

- addressed.

067 Tracked CIO recommends that Zack Procedure Item Notifi- Item Notifi- Item Notifi- MB-FP-5 revised /

Infor- MB-FP-5 be revised to address cation Report cation Report cation Report and issued 4/16s N mation required actions for incomplete 3/20/84 4/18/84 4/26/84 84. ,

and damaged items. gg Skb

> =r m

-b 3 (D n

" ?.

E 400-001(NL) $

CIO ITEM

SUMMARY

- CONTINUATION SHEET No. Remarks 064 CIO has received a response to Item 064 and has determined that the response is acceptable. The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.

Weekly Report Number 36 stated that MPQAD planned to have the requirements for inspection of welds on electrical equipment and sipports in both CW-1.00 and EW-1.00. MPQAD has now stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-1.00.

This item currently remains open until verification by CIO that actions described in the MPQAD response have been completed.

%C%

u,yG R,8 !?

w"E

>a 00-001(NL) $5

CIO ITEM SlH1ARY - CONTINUATION SilEET Classifi- Open CPCo Response Cicsed cation Description Document /Dite Document /Date Document /Date Remarks l No.

l068 Tracked The Midland Plant FSAR (Table 3.2-4) Item Notifi-I Action specifies use of the 1974 Edition cation Report (no addenda) of the ASME III, . 3/23/84 Division 1 Code Subsection NF (i.e.,

installation of hangers and supports for nuclear piping). A BPCo specifi-cation, as well as the B&W QA Program Manual, reference an earlier code edition in violation of ASME III, Division I, Article NA-1000 (1974 Edition). CIO requests the cause, resolution, and corrective / preven-tative action for tIiis condition, as well as any potential impacts on ..

site installations.

070 Tracked 10Ms have been issued by various BPCo Item Notifi-Action personnel to clarify the status as- cation Report sessment process. These IOMs are not 4/10/84 being processed through any single point of administrative control.

071 Tracked CIO requests information regarding Item Notifi-Infor- CPCo action resulting from NCR M01- cation Report mation 9-9-075 which documented seven in- 4/11/84 consistencies between the FSAR, a -

specification and AWS D1.1. j[f{ff mww 0%

9,a2' m"E

'" ?+

.E 400-001(NL) g;

~~

CIO ITEM SlettARY - CONTINUATION SilEET Classifi- Open CPCo Respcase Closed s No. cation Description Document /Date Docinent/flate Doctment/Date Remarks

>72' Tracked

~

CIO should be informed of action Item Notifi-Infcr- being taken to resolve administra- cation Report '

nation tive inconsistencies in B&W NDE 4/11/84 procedures (i.e., NDE-PQ-RT-200, NDE-PQ-RT-201, and NDE-PQ-RT-202).

)73 Tracked CIO requests B&W's documentation Item Notifi-Infer . " supporting required demonstration cation Report mation of Procedure NDE-PQ-MT-201, Rev. 0 4/11/84 to the ANI.

D74 Tracked During an evaluation of the site Item Notift-Action document control program, CIO has cation Report address'ed a number of general con- 4/13/84 cerns which must be addressed by CPCo.

D75 Tracked CIO requests information regarding Item Notifi-Infor- BPCo methodology for the develop- cation Report mation ment of certificates of compliance 4/17/84 to meet ASME,Section III require-ments.

076 Tracked CIO requests information regarding Item Notifi- ,3 3. c Infor- Project requirements for use of cation Report Js;;%

mation correction tape / fluid on Field Change 4/18/84

  • g CE Requests. ]fji]

'50

' 2. -8

.O 0

'0-001(NL) $;

1 - - -- -

CIO ITEM SlH4ARY - CONTINUATION SilEET Open CPCo Response Closed Classiff- Doctment/Date Remarks No. cation Description Document /Date Dociment/Date 077 iracked System Team 14 did not input CWPs Item Notifi- CPCo Trans- Item Notifi-Infor- into Punchlists as required by cation Report mittal CSC- cation Report mation FPG-9.900. 4/23/84 7675 - 4/25/84 4/26/84 I

078 Tracked Use of pencil on audit report was Item Notifi-Recommen-dation noted. CIO recommends establish-ment of policy of accepting only cation Report 4/23/84

(

BLACK INK on quality records.

079 Tracked Concrete surface repairs in- Module Item Notifi-Action 800 E, F, & G were not inspected cation Report during QVP inspections for three 4/25/84

concrete placements as required by PQCT C-1.40.

Y hD (

C maw W.

03 C[

R a

m"h

'" ?+

.E

$5 400-001(NL)

r..

STONE & WEBSTER MICHIGAN, INC - NOTES: 1. d identifies changes fra previous report

-CONSTRUCTION IWLEMENTATION OVERVIEW 2.' Closed HolJ Points will be identified in the Report for:

. MIDLAND NUCLEAR C0 GENERATION PLANT-

, the week of closure and dropped from further reporting 4

i CIO HOLD POINT St# MARY

' No Description Established CPCo Response. Lifted g,g ,

Document /Date Document /Date Document /Date m.

! 007 Evaluation of Management Review of re- Report No. 19 Hold Point 007 sults of Phase I activt?'es. Evaluation 10/26/83 , was partially 1

is required before 14 1--antation of released for i

Phase II. Turbine Roll only.

4 1

i l

i l

l l s#F u

maq aR=

^

  • ae l =$.

! e i

l 400-001(NL) $;

i L...._..____ . . . _ _ _ . - _ . . . _ . _ _ _ . . . . _ . . . _ . . . . _ _ _ . _ . _ . _ . _ _ . . . _ . . . . . . . . . . . . _ _ _ . _ . _ . _ _ _ _ , ~ . _ . _ . _ . . _ _ _ _ . - . . _ . _ - , _ . _ - . _ . . -

STONE & WEBSTER MICHIGAN, INC.

  • NOTES: 1. <(] identifies changes from previous report CONSTRUCTION IMPLEMENTATION OVERVIEW
2. Closed NIRs will be identified in the report for the MIDLAND NUCLEAR COGENERATION PLANT week of closure and dropped from further reporting NONCONFORMANCE IDENTIFICATION REPORT SlH4ARY No. Description Issue Date Response Date Closure Date Remarks 014 As documented on CIO Evaluation No. MP-MIS- 01/27/84 04/17/84 04/24/84 QAR RT-00026 issued 074-0001, FPD 1.000 requirement that a copy to track corrective of all transmittals for "Q" listed items be action.

transmitted to MPQAD and the Project SuppIler Quality Representative was not being satisfied.

(

019 As documented on CIO Evaluation No. MP-MIS- 02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were identi- .- to track corrective fled on the FDDL. action.

020 As documented on CIO Evaluation No. MP-MIS- 03/02/84 03/14/84 QAR RA-00135 issued 082-0001, 4 out of 25 Distribution Change to track corrective Request Forms were not properly signed in action.

. violation of FPZ-1.000.

022 At Work Print Station 219, CIO reviewed 80 03/23/84 out of 1116 documents. Twenty documents were found discrepant, as described in the NIR.

023 At Work Print Station 209, CIO reviewed 80 03/23/84 2? ?;af out of 1116 documents. Twenty-three documents "S C 9?

contained discrepancies, as described in the -. 9rCT NIR. gtjj gy n

" ?.

!?

100-001(HL) $;

9 CIO NONCONFORMANCE* IDENTIFICATION REPORT StMIARY - CONTINilATION SHEET No. Description - Issue Date Response Date Closure Date Remarks 024 At Document Control Station 501, CIO 03/23/84 reviewed 200 out of 5533 drawings. .A total of 13 discrepancies were identified, as described in the NIR.

025 At Work Print Station 219, CIO found four 04/03/84 additional discrepant areas at completion of evaluations.

026 At Work Print Station 309, four documents 04/03/84 were found by CIO to be discrepant.

i 027 At Document Control Stations 59 and 501, 04/04/84 4

discrepancy found to exist between control j drawings used by BPCo field engineers.and j those.In BPCo Document Control Center.

1

< 028 Ry ponse to NIR 015 was not accepted by 04/09/84 04/19/84 Cor'ective r action i CIO. Requirements for making corrections performed via QAR l to QA records should be proceduralized. RT-00032.

i

!029 A BPCo memorandum requests revisions to 04/11/84 ,

i seven Purchase Orders due to material / m2r

! documentation discrepancies for received $N%

material in lieu of writing NCRs.

[%

RbN n

" ?+

.I C00-001(NL) $;

CIO NONCONFORMANCE IDENTIFICATION REPORT StM4ARY - CONTINUATION SHEET No. Description - Issue Date Response Date Closure Date Remarks 030 BPCo ASME III Manual states that the PQAE 04/11/84 shall assure that items are procured only from acceptable manufacturers. P0s 7220-F-64832(A), Rev. 2 and 7220-F-64487(A), Rev. I reference manufacturers which are not listed on the ASME Evaluation Supplier Listing.

031 CIO reviewed nine verification inspection 04/20/84 reports for PQCI C-1.40. Discrepancies were fcund in all nine irs.

s

$N$

  • w 8=rm is

-h (D m

";1 E

400-001(NL) N

STONE & WEBSTER MICilIGAN, INC.,

CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND NUCLEAR C0 GENERATION PLANT ,

-WEEKLY MEETING

SUMMARY

Meet ng Discussion Topic Date Attendees CIO Comments April 24, Team Meeting CPCo 1) Necessity to expedite drawings No CIO concerns identified 1984 MPQAD BPCo 2) Support activities for Turbine Roll CIO

3) New inspection procedure for structural steel to be issued April 26, Team Meeting CPCo Mahagement review package to be prepared No CIO concerns identified 1984 MPQAD for Module 1200 for Phase II work.

BPCo CIO April 26, CIO CIO CIO activities at Midland Power Plant No CIO concerns identified 1984 Activities Continental Illinois Bank -

First Na-tional Bank of Chicago April 27 TDI Emergency CPCo Teardown and inspection by owner's group No CIO concerns identified 2? EE EE 1984 Diesel Gener- MPQAD of TDI Emergency Diesel Generators "S C 9E'

.ators BPCo - E}47 CIO c;l gy ru"E

1

!?

400-001(NL)

WEEKLY MEETING St# MARY - CONTINUATION SHEET Date Attendees Discussion Topic CIO Comments

[

.i April 27, Document BPCo 1) Discus:!on on long- and short-tern No CIO concerns identified i 1984 Control MPQAD corrective action for document control CIO 4

2) Resolution of CIO NIRs on document j control i

I' April 27, Subcontractor BPCo Contractors are to resubmit updated schedules No CIO concerns identified 1984 Meeting B&W to delete inconsistencies and legends that do j Zack not agree with charts.

Owens

! Corning Transco r Grinnell CIO i

1 l

l 8 ST %. ,

meE

< oRw

! 'ae "o r+

I O.

l400-001(NL) ,

I m

1 1

WeeklyReportNo.46!

_CCP PHASE I ACTIVITY Exhibit '  ;

Page 1 of 1  !

April 23 - April 27, 1984 '

MODULE S/A QVP HRP i 102 East Auxiliary Bldg Electrical  ;

Pipeway to Eleva- Mechanical Cable Terminations Hangers  ;

tion 630 Instrumentation -

120 Auxiliary Building Electrical r

Elevation 584 Electrical Mechanical Instrumentation -

140 Auxiliary Building +

Elevation 614 Hangers

. 130 Auxiliary Building Elevation 599 Hangers l i

120 i Auxiliary Building  !

l Elevation 568 ,

Hangers 240 $

Control Room Electrical I Elevation 659 Structural Steel  !

l t

' 340 ,

7 RCB except inside D Electrical  ;

rings & reactor Coatings cavity Instrumentation l Mechanical ,

, 800 Service Water.

Electrical Pump House l l

Concrete  !

820 h Diessl Generator Electrical Building Mechanical i Instrumentation  !

l l I

l f

patro UNITED STATES NUCLEAR REGULATORY COMMISSION b#

o REGION lli

[

"C E f 799 ROOSEVELT RO AD GLEN ELLYN, ILLINO15 60937

..../ -MAY 184984-

=

Dociet No. 50-329 Docket No. 50-300 Consumers Power Company #

ATTN: Mr. James W. Cook Vice President Midland Project 1945 West Parnall Road Jackson, MI 49201 -

Gentlemen:

This refers to the meeting conducted by Messrs. F 5?:: t h, R. Gardner,d. A d n M ^>

H. Livermore, B. Burgess, and P. Hiland of the NRC Region III staff win -

Messrs. S. Lucks, P. Amoruso, and others of Stone and Webster (S&W), and Messrs.D.Quamme,J.Mooney,R.Weyls,andothersofyourstaffonApu.12,Wg 10, 1984 with followup completed on May,M,1984, to discuss tha Remedial Soils and Construction Completion Program (CCP) independent third party assessment /

overview activities. This monthly meeting was conducted as required by and in accordance with the protocol established with Consumers Power Company for the Stone and Webster activities as related to the Midland Nuclear Project.

The enclosed copy of our report together with the attached Stor,e and Webster weekly reports and the meeting migut(s, identify topics discusted during the .

meeting. 1984) activities were specifically reviewed. The Thisprevious was month's accomplished (

by %a , Stone and Webster presentation of the Remedial Soils and Construction Implementatico Overview (CIO) areas which highlighted work and quality activities, problems enc uiltered, observation:

made, reporting of nonconformances, and resolutions for those nonconformances.

Following the presentations, there was a question and answer session between the NRC, Stone and Webster, and Consumers Power Company. This meeting was open to members of the public. .

l e

\ d

-Consumers Power Company 2 M/Q[ '3 [ jy We will gladly discuss any questions you have concerning this meeting.

Sincerely, Wel Elsacd l-,

. T. F. '.5rnicku R. F. Warnick, Chief i1 Projects Branch 1

Enclosure:

In pec on Reports No. 50-329/84-M(DPRP); -

No. 50-330/84-N(DPRP)-

cc w/encis: 'h DMB/ Document Control Desk (RIDS)

Resident Inspector, RIJI The Honorable Charles Bechhoefer, ASLB The Honorable Jerry Harbour, ASLB The Honorable Frederick P. Cowan, ASLB William Patont ELD Michael Miller Ronald Callen, Michigan Public Service Commission Myron M. Cherry Barbara Stamiris Mary Sinclair Wendell Marshall Colonel Steve J. Gadler (P.E.)

Howard Levin (TERA)

Billie P. Garde, Government Accountability Project Lynne Bernabei, Government Accountability Project Stone and Webster Michigan, Inc.

RIII RIII RIII RIII

~

M i Har @rison rnick' La\Wendinian/as Gardner 05/17/84

U. S. NUCLEAR REGULATORY. COMMISSION REGION III ,

ri A

Reports No. 50-329/84-M(DPRP); 50-330/84-N(DPRP)

^ A Docket Nos.- 50-329; 50-330 Licenses No. CPPR-81; CPPR-82 Licensee: Consumers Power Company 1945 West Parnall Road Jackson, MI 49201 Facility Name: Midland Plant, Units 1 and 2

' Meeting At: Consumers Power Service Center 1100 5. Washington, St.

Midland, MI lo s Meeting Conducted: Apri,310., 1984 y sl,

_ Inspection Followup: Ny e 1984 A

Report Prepared By:

EYNU R. N. Gardner cl,.J7ej"

~ > i r at o i Project Inspector Date v F # , l. / _

Approved By: J. J. Harrison, Chief of Section ID, Midland Date Meeting Summary la -

10 s . I'7 Meetingheld[onApri. 12, 1984, (Reports No. 50-329/84-M(DPRP);

.50-330/84-1T(DPRP)) A During the meeting between the NRC, Stone and Webster (S&W) and the licensee, Messrs. S. Lucks fis3ssM, P. Amoruso, and J. Karr of S&W presented a d.d*C / des EFTritT6fi aTdT, B.atus of the Remedial Soils Program activities and the Construction Implemcntation Overview (CIO) Program activities conducted durir.g the previous month.

In regards to the Remedial Soils Program, topics discussed during the meeting

. included resideni. engineering doc =:nt ::niif , tinriarpinning-construction r formenet field dscu;;nt contrel upgrading, and work activity packages. S&W also reviewed the status for action items and open items

- { QA including Nonconformance Identification Reports (NIRs). FeMewing-the-S&W pre;ent:thn, Consumers-Power-Company-(CPCobmade-a-presentation-en--the dnenmant control-inuye-

'fC.d~.'3 T . M { A g gu M ebnd uj leo.w dM Pamp MM bW

,a Q X ~A L esa g w h, a eAmy

,?nma- acms0 M'

f

^

'In the CIO, Stone and Webster overview efforts were focused on Construction Completion Program (CCP) activities, document control activities, trendT~-

analys15- and'trairnintreecords. Ar ge .. tfrevi w outside the CCP included diesel generator activities, HVAC hpecures,"(the ASSS ilA program, -and-the-Spatia l-Sy stem-In te raction-P rogram . The status of open items, nonconformance, and hold points was also discussed. This meeting involved a total of 24 inspector-hours by_five NRC inspectors.

Results:

N In-the-Remedial-Sei4s-Program _ areas-reviewed, S&Y reported-two findings-in-the-area-of-document-control-and-one-finding-in-the-area of cer.creta cylinder-strength testingt LS&W reported that the o% er activities assessed in the Remedial Soils areas were accomplished in accordance with project procedures and good practices. S&W reported that for the activities asgdA the CIO-areas-strfindings-have-been-identified-in-the-area-of document control _and-two-findings-in-the area of status assessmen&S&W l reported-that-the-other activities-assessed-in-the-CIO areas were-accomplished

/# in-seeord ece with project procedures and_ good practices Areas _ reviewed

[ o uts4 de-the-CC P-we re-accompM shea in accordance wi Ui project procedures--and

[ good-praet-ices. Findings identified by S&W are documented and tracked to

/

ensure proper resolution. These findings are pe iodically reviewed by the NRC.

m

--w XmCEG.m p m Mud L A *" "O1

+

.g aQ q ~ .

g4 5

. w w A, @A e tro W f" d^" W. 4 u. #rdt @*

twe. 4 in mL  ? oxt O h" f "'

r % tn &> T&, M%B$h\

S. p e e sss W _%. y~ew m k'"f j pugl nkW ' a a , A orA m.awmwm tw $gy ,3 a "

/

%_,_,,g, ma me me a.-. -e e e4-.=

2

DETAILS

.1, Persons in Attendance U. S. Nuclear Regulatory Commission m

. *B. L. Burgess, Senior Resident Inspector, Operations

< . T. tierr.i d , 07.ief, .".ej; d : 5:r.ch 1-

  • P. L. Hiland, Resident Inspector
  • R. N. Gardner, Project Inspector Y H. Livermore, Sit 5,u ervisor tl 6 hM, Stone & Webster T

L. 9"=gertwCIFProject-Superv-isor .

  • A. P. Amoruso, CIO Project Manager
  • J. E. Karr, CIO Program Manager R. S. Burns, Quality Assurance Manager
  • A. S. Lucks, Soils Project Manager
  • P. J. Majeski, Project Engineer, Soils Assessment-L.-T. Reve r SoiIs-Ser Quality-Assurance-Engineer i D. R. O' Nan, Quality Assurance Engineer i D. A. Benvil, Geotechnical Engineer i
  • D. H.-Armstrong, Duputy Program Manager - i D.-W. Zito, Structural Engineer WW. E. Kilker, Project Engineer R-BMe+1yrVice-President Consumers Power Company
  • D. Quamme, Site Manger
  • J. A. Mooney, Executive Manager, Soils
  • R. A. Wells, Executive Manager, MPQAD W. Kern, Licensing Staff B. H. Peck, Construction Superintendent J. Schaub, Assistant Project Manager, Soils J:-McMasterrMPQAD,-Soils N. J. SaeefrPublic-Affairs
  • D:-- A,- TaggentrQA-Assistant-Superi ntedent R _1_.ErhardtrExecutive-Manager R. Landon, Senior Licensing Analyst D,- Stephenson,- Licensing-Engineer L. Barbien, MPQAD Audit Supervisor R L OliverJPQAD-Soils N. I. Reichel, Assistant Superintedent DrBudzikr4f cens-ing-Manager-
- b er_oL inistration~

Bechtel D. H. Lavelle, field Soils Manager W. A. Brandes, Assistant Project Manager, Soils

3. Fu h et., cmucr.s ti Ad A 4 cA
  • Denotes. meeting participants.

3

e

2. Meeting The meeting between the NRC, Stone & Webster (S&W), and Consumers Power Company (CPCo) included a presentation by the'S&W staff on the third party assessment of Remedial Soils and the Construction Completion Program (CCP) activities. This meeting was the required monthly meeting, and was

, conducted in accordance with the protocol established for communications with S&W by the NRC in a letter to CPCo dated September 15, 1983. The licensee committed to the protocol by their response to the NRC dated September 30, 1983.

Subjects covered by the S&W presentation included:

a. Remedial Soils Program

. Description cf the major underpinning / remedial soils activities-during the previous month; Maceh 1984 (S&W Reports-7C 00'.

y Problems encountered regarding underpinning and remedial soils SI-8h work. Twn-- fiadings- were ident4f-ied-by-S&W-in-the-area-of-document control -The-findings concerned-discrepanciesMe pesting of-attachments-to-drawings.--An-additional-finding-was i de n t i f i e d_co nc e r ni ng-conc re te-cy l i nde rs t re ng th -te st i ng r--The fi-ding ennrernad the_ failure-i.u use -i.he-maximum-. load _ indicator

-needle.

O b. Construction Implementation Overview (CIO)

. Description of.the major CIO activities during the previous month; FM,ruary,1984 (S&W Reports 38-47).

p 43-4b Problems encountered regarding the Construction Completion togram r Sir findings were identified in-theate_a_of_Jiocument E6htrol-and-two-findings were-ident4fied-in-the area-of-status asse s s=nt, Following the presentation , the NRC staff presented questions and comments to the staffs of S&W and CPCo. The NRC staff's questions and I comments were based largely on g iled review of the Stone & Webster reports for the previous month, 1984. At the conclusion of the meeting,membersofthepublicwere/biventheopportunitytoprovide comments and ask questions.

Subsequent to this meeting, S&W, in accordance with the protocol, submitted meeting minutes to the NRC (copy attached). /These meeting minutes were reviewed and approved by the NRC on May 1+,1984.

3)

Attachments:

1.

%M/.

Letter from S&W to J. J. Harrison dated Apr" N,31984, with attached minutes of the meeting held on April 12, 1984. m MS I

2. Stone & Webster Engineering CorporatiDeekly~ Independent Assessment of Underpinning Reports M-89; "M- P -

-3. -Stone &WebsterEngineeringCorporatigb.Overview of the Construction Completion Program Reports 39-4893 - -

N qak M t, tlu u j pup M, 4

a g, A v, a WL1 ,

\%JMRdM+kM" f