ML20092A709

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Forwards Const Implementation Overview,Weekly Rept 43 for 840402-06
ML20092A709
Person / Time
Site: Midland
Issue date: 04/12/1984
From: Karr J
STONE & WEBSTER, INC.
To: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20092A629 List:
References
SWM-082, SWM-82, NUDOCS 8406190316
Download: ML20092A709 (18)
v • d • e


Text

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STONE & WEBSTER MICHIGAN, INC.

P.O. Box 2325. BOSTON. M ASSACHUSETTS O2107 Mr. J. G. Keppler, Administrator, Region III April 12, 1984 Nuclear Regulatory Commission 799 Roosevelt Road J.0. No. 14509 Glen Ellyn, Illinois 60137 SWM-082 Docket No. 50-329/330 CIO Weekly Report No. 43 Construction Implementation Overview Midland Nuclear Power Plant The Construction Implementation Overview (CIO) Weekly Report Numt,er 43, for the period April 2, 1984 through April 6, 1984, is enclosed.

This report includes a summary of CIO activities for the week and open Items, NIRs, and Hold Points.

. E. Karr CIO Program Manager Enclosures DHA:NL .

cc:

DLQuame, CPCo Midland (site)

NIReichel, CPCo Midland (site)

RAWells, CPCo Midland (site)

JJHarrison, US NRC Glen Ellyn, IL RJCook, US NRC Midland (site)

Public Document Room

' 8406190316 840614 DR ADOCK 05000329 PDR 7pp 9 '5 d m

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-Stone & Webster Michigan, Inc.

CONSTRUCTION IMPL?4ENTAT!GN OVERVIEW

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WEEKLY REPORT NUMBER 43 PERIOD - April 2, 1984 through April 6, 1984 Contents Page I. 0verview......................................... 1 II. Activity Summary................................. 1 III. Activity Details................................. 2

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I V .- General.......................................... 3 V. Attachments...................................... 4 A. CIO Item Summary B. Hold Point Summary C. Nonconformance Identification Report (NIR) Summary D. Meeting Sumniary

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i CIO REPORT NUMBER 43 j r

I. . OVERVIEW Status Assessment (S/A), Quality Verification Program (QVP), and the Hanger ,

Reinspection Program -(HRP) continued during this period. These activities are shown in Exhibit I by module and discipline.

, i Phase I activities for the Construction ~ Completion Program (CCP) and the 'Q' 4

activities leading to Turbine Roll continue to be the principle effort of

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CIO. There were six new modules released by the NRC for Phase I work during this period that are necessary for the " Auxiliary Flush to the Reactor l Coolant System" Mils! stone.

CIO is concerned 1. hat interoffice memoranda used to clarify the status ,

assessment process ire not being cleared from any single point for logging, tracking or review. An Item will be issued to outline this concern.  ;

l The following items were reviewed by CIO during this period and have been connented on in Section III of this report: Document Control Program and i Drawing Station Evaluation, Activities of Zack, B&W and HRP, and other CIO  ;

f activities of a lower level of effort.  !

I i l 'II. ACTIVITY SIM4ARY A. CCP Activity Monitoring .

.B.. Document Control Assessments C. Diesel Generator Program D. NRC Commitment List  !

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( E. Zack Program Evaluation [

F. B8W Program. Evaluation L {

G. HRP Program Evaluation  ;

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Page 2 of 4 ,

4  ;

H. Attendance at Various Site Meetings -

I. CIO Action to Close Out Items and NIR's as Responses are Received III. -ACTIVITY DETAILS A. CIO overviewed the CCP activity in all active modules by witnessing work in progress, reviewing planning efforts and personnel qualifications, i

attending team meetings, and evaluating PQCI's.

CIO continues to follow the program integration efforts of CPCo and BPCo for the transition of' activities from Phase I to Phase II of CCP.

Six additional modules were released by the NRC for CCP Phase I activity i ,this week. These modules contain the systems which must be completed to support the " Auxiliary Flush to the Reactor Coolant Sys. tem" Milestone.

i Craft activities are concentrated on the activities and in the modules' leading to , Turbine Roll. To date, these are principally in the Non 'Q' areas. However, come 'Q' work is ongoing in those areas outside the

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' scope of the CCP, such as Zack in the control room.

l CCP activity continued to be satisfactorily accomplished and within the requirements of procedures.

B. CIO completed their review of the Document Control Program and the five satellite document stations. Deficiencies identified during this reporting period are described in NIR's 025, 026 and 027. They include four additional discrepant areas at Work Print Station 219, four documents at Work Print Station 309 that were discrepant, and at Document Control Stations 59 and 501, a discrepancy between drawings used by BPCo Field Engineers and the BPCo Document Control Center.

- 400-003(NL)

Page 3 of 4 C. NIR's will be written on purchase orders for ASME III material ordered from non-ASME III suppliers and for memoranda sent to the Purchasing Department which documented nonconforming conditions on received items in lieu of using NCR's for this purpose. l D. CPCo Licensing continues to consolidate the NRC commitments into the Correspondence and Commitment Management System in a satisfactory ,

manner. .

E. CIO reviewed the Zack HVAC activities in the control room area. They are on schedule and progressing satisfactorily.  ;

F. CIO reviewed B&W's activities in the reinspection of 15 Unit 2 i hangers. B&W closed out nine NCR's during this reporting period.

G. MPQAD has 43 certified inspectors and they have reinspected 45 pipe hangers in the Auxiliary Building. CIO is researching the process of  !

"de"statusing hangers. Questions have been brought to the attention of  ;

WQAD and CPCo as to the methods, procedures and control of "de" status activities (removal of hanger from HRP into status assessment as a i .

l result.of redesign, deletion, etc.). CIO will continue to monitor this activity until a resolution is reached.

H. The summary of meetings attended by CIO is in Attachment D.

I. Activities related to CIO Items, Hold Points and NIR's are summarized in

< Attachments A, B and C respectively.  !

IV. GENERAL 1

A. CIO staffing increased to 34 during this reporting period. -

l B. The CIO Senior Overview Committee (Messrs. N. B. Cleveland, C. O.

I 400-003(NL)

. Page 4 of 4 I

Richardson, G. M. Schierberg, and A. J. Benecchi) were on site April 2 and 3, 1984. They were provided a review and update of ongoing CCP activities and conclusions, visited with CPCo management, and participated in a site tour to familiarize themselves with the plant and  ;

typical types of hardware discrepancies being identified through CCP activities.

1 C. Mr. R. G. Burns, S&W QA Manager, was on site April 4 and 5,1984. '-

l V. ATTACHMENTS -

A. CIO Item Summary B. .CIO Hold Point Summary C. CIO NIR Summary .

! i l D. Meeting Stsnmary l

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STONE & WE8 STER MICHIGAN, INC. NOTES: 1. <( identifies changes from previous ' report -

CONSTRUCTION IMPLEMENTATION OVERVIEW 2. Closed items will be identified in the. report for the MIDLAND NUCLEAR C0 GENERATION PLANT week of closure and dropped from further reporting CIO ITEM

SUMMARY

Open CPCo Response Closed No.

Classiff- Description Document /Date Document /Date Remarks cation Document /Date j 030 Tracked Need to review Vendor Equipment Report No. 5 a Action Verification Program - MPQAD/SM0 7/18/83 Report No. 24 Partial response 037 Tracked C10 observed that two boards with Action protruding nails lying in Cable Tray 11/29/83 (CSC 7244 dated 1AKA019 (Q Tray) had punctured the 1/27/84) accept-cable jacket of a "Q" cable. The ed via CIO let-cable is Q-Channel A. 480V, MCC. ter SWMCP-024 NCR 000925 was issued by MPQAD on dated 2/3/84.

l Closure pending

' November 22, 1983. CIO will track cable repair

this item to assure that corrective during CCP action (repair) has been performed
to approved procedures. Phase II.

i Item Notifi- Item Notifi- Further CPCo 043 Tracked CIO Phase III evaluation of archi- response (CSC-Action techtural/ civil document control cation Report cation Report l

measures resulted in findings listed 1/6/84 1/17/84 7415 dated 3/5/

j in the Item Notification (similar 84) details l BPCo corrective i conditions ar6 identified in MPQAD action plan for

! MQAR-DAT-1). CIO requests CPCo's document contro; plan for addressing the problems noted and for implementing and i

verifying corrective action on both , , , , ,

MQAR-DAT-1 and this item.

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CIO ITEM SIM4ARY. - CONTINilATION SHEET '

Open CPCo Response Closed .

Classifi- Document /Date Document /Date Remarks ,

No. cation Description Document /Date Item Notiff- Item Notiff- Partial CPCo 046 Tracked CIO requests placement on distribu- response -

l Infor- tion for documentation and proce- cation Report cation Report

,i 1/18/84 2/8/84 Implementation mation dures pertinent to the NRC Project to take 8 to 4 Commitment Tracking Program, advance 12 months. '!

notice of related meeting and a schedule which addresses completion of these events.

Item Notifi- Item Notifi- CIO awaiting 049 Tracked A CIO review of document control cation Report. completion of Infor- methods resulted in the following cation Report 1/26/84 2/3/84 CPCo correc-mation observations: (1) So.me uncontrolled tive action.

specs contained controlled copies of FCRs, FCNs and SCNs; (2) Controlled documents are being " decontrolled" via a line-out method which is not proceduralized; and (3) CPCo DCC personnel are unaware of.the Bechtel Ann Arbor method of identifying document transmittals as either controlled or uncontrolled.

Item Notiff- Partial responso 051 Tracked CIO requests to be informed of meet- provided via Action ings regarding the proposed plan cation Report 2/3/84 CSC-7423 dated of action to address deficiencies 3/6/84. CIO identified in MPQAD Audit Report No. awaiting further MSA-83-7 as well as a copy of the CPCo action.

proposed plan one week prior to its implementation. o> o m Item Notiff- Item Notiff- E$@

053 Tracked As described in Section 4.2 of the Action CCP, CIO requests that CPCo provide cation Report cation Report ruf ggg a listing of all status assessment 2/16/84 2/23/84 nu teams, the respective team's scope

  • I and their working schedule. >$

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CIO ITEM SUPMARY - CONTINUATION SHEET i

Open CPCo Response Closed i l Classifi- Document /Date Remarks c No. cation Description Document /Date Document /Date Tracked Clarification is required regarding Item Notifi- Item Notifi- Supplementary i 055 Infor- training requirements for area team cation Report cation Report information re- '

mation #23/24 personnel performing status 2/17/84 3/15/84 quested by CIO f l assessment of raceway completion. (i.e.,SA  :

training matri- l l

ces) provided '

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by CPCo via CSC-7558 on 3/28/84. i l

i 058 Tracked CPCo should review past audits to Item Notifi- Item Notifi-Infor- assure that applicable 10CFR50, cation Report cation Report i l

mation Appendix B criteria were adequately 2/18/84 1/13/84

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addressed.

059 Tracked CPCo should review audits performed Item Notifi- Item Notifi- *
  • Infor- prior to June 1983 to assure acequacy cation Report cation Report l
mation of auditing, proper closecut, 10CFR50 2/18/84 3/13/84 -

Appendix B compliance, and objective evidence as to adequacy of the audits.

060 Tracked CIO provides a series of recommen- Item Notifi- Item Notiff-Recommen- dations in the following categories: cation Report cation Report dation 1) Management Involvement; 2) Track- 2/17/84 3/13/84 i

ing Audits / Audit Findings; and 3) i Audit Personnel Training and Certifi-cation Records.

Tracked CIO recommends that the receipt Item Notifi- 2' M l 061 cation Report S C fe

Recommen- acknowledgement copy of the Bechtel transmittal form be revised to pro- 3/2/84 weCT

. dation 9,2:o I vide for a signature /date by the recipient. .Aj l '

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h CIO ITEM

SUMMARY

- CONTINUATION SHEET Open CPCo Respon'se Closed .  :

Classifi- Document /Date Document /Date Remarks No a cation Description Document /Date Item Notifi- Transmittal BPCo response  ;

062 Tracked CIO has determined that status evaluated by cation Report Action assessment is being performed on CSC-7580 4/4/84 pipe supports by personnel who have 3/6/84 CPCo and trans- <( '

not completed required training. All nitted to CIO l for acceptance.

personnel performing hanger support-status assessment should be checked to assure they are properly qualified.

) Any previous supports that were assessed by unqualified personnel i should be reassessed.

! 063 Tracked During a review of referenced draw- Item Notiff-Action ings being used for status assess- cation Report l

j ment, CIO identified a number of 3/15/84 drawing identification and revision control discrepancies.

i CIO recommends implementation of Item Notifi- Item Notifi- See Attachment 064 Tracked cation Report A, Sheet 5 of 6 Recommen- MPQAD plan to consolidate welding cation Report

dation inspection requirements for electri- 3/16/84 3/30/84

! cal / instrumentation equipment and supports into PQCI's CW-1.00 and EW-1.00.

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CIO ITEM SUP9tARY - CONTINUATION SHEET-No. Remarks 064~ CIO has received a response to Item 064 and has determined that the response is acceptable. The response describes actions different from those actions previously proposed by MPQAD and described in CIO Weekly Report Number 36.

Weekly Report Number 36 s-tated that MPQAD planned to have the reauirements f- .nspection of welds on electrical equipment and supports in both CW-1.00 and EW-1.00. MPQAD has now stated that the requirements for the inspection of welds on electrical equipment and supports has been deleted from CW-1.00.

This item currently remains open until verification by CIO that actions described in the MPQAD response have been completed.

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CIO ITEM

SUMMARY

- CONTINUATION SHEET Open CPCo Response Closed g Classifi- Document /Date Document /Date Remarks No. cation Description Document /Date Item Notifi- Partial re-065 Tracked Infor-CIO recommends that Zack Procedure MB-FP-7C be revised to reflect the cation Report sponse to Items j 3/16/84 065, 066 & 067 i mation BPCo requirement that notification provided in  :

of addenda retirement information i BPCo letter i for BPCo documents is provided via a Subcontractor Change Notice. (SCCN). i BCCC-9193  ;

- transmitted to Item Notifi- CIO on 3/30/84.

066 Tracked CIO recommends that Zack revise Revisions to Infor- either Procedure MP-FP-18 or Pro- cation Report 3/16/84 MB-FP-5 and MB-mation cedure MP-FP-23 in order that the FP-7C should be method used to update the welder approved by qualification matrix be properly 4/6/84.

addressed.

Revision to MB-Item Notifi- FP-23 should be 067 Tracked CIO recommends that Zack Procedure approved by Infor- MB-FP-5 be revised to address cation Report required actions for incomplete 3/20/84 4/20/84.

mation and damaged items.

068 Tracked The Midland Plant FSAR (Table 3.2-4) Item Notifi-Action specifies use of the 1974 Edition cation Report (no addenda) of the ASME III, 3/23/84 Division 1 Code, Subsection NF (i.e.,

installation of hangers and supports ,

for nuclear piping). A BPCo specifi-cation, as well as the B&W QA Program Manual, reference an earlier code edition in violation of ASME III, 2' Ef aF .

Division I, Article NA-1000 (1974

?! ST 9E Edition). CIO requests the cause, an EECT resolution, and corrective / preven-tative action for this condition, o #! 23

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as well as any potential impacts on *

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site installations. re .

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STONE & WEBSTER MICHIGAN, INC. NOTES: 1. d ' identifies changes from previous report S CONSTRUCTION IMPLEMENTATION OVERVIEW ~

2. Closed Hold Points will be identified in the Report for T MIDLAND NUCLEAR C0 GENERATION PLANT the week of closure and dropped from further reporting [

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CIO HOLD POINT St# MARY Description Established CPCo Response Lifted Remads  ;;

. Document /Date. Document /Date Document /Date 005 CPCo has committed to develop a Vendor Report No. 18 CPCo Transmittal CPCo response Equipment Verification Program. Program 10/17/83 CSC-7573 dated consists of :L

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synopsis of the

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! is required before implementation of 4/2/84 Phase II. Vendor Workman-  !

ship Verification i Program .i

007 Evaluation of Management Review of Report No. 19  ;
results of Phase I activities. Evalua- 10/26/83 '

l tion is required before implementation of Phase II.

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! 015 CIO has requested that the requirements Hold Point ' Hold Point Hold Point i for the exclusive use of chromel-alumel Notification Notification Notification

! thermocouples and extension wires for Report 2/1/84 Report 2/10/84 Report 4/2/84

! PWHT and certification of the accuracy ,

i of the thermocouples via a C of C be

! reinstated in PQCI PW-1.00. Release is contingent upon CIO review and acceptance  ;

of the calibration certification.

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  • 4s STONE & WEBSTER MICHIGAN, INC. NOTES: 1. (identifieschangesfrompreviousreport CONSTRUCTION IMPLEMENTATION OVERVIEW 2. Closed NIRs will be identified in the report for the [

MIDLAND NUCLEAR C0 GENERATION PLANT

  • week of closure and dropped from further reporting [

NONCONFORMANCE IDENTIFICATION REPORT StM4ARY

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No. Description Issue Date Response Date Closure Date Remarks

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L 014 As documented on CIO Evaluation No. MP-MIS- 01/27/84 i-074-0001, FPD 1.000 requirement that a ccpy of all transmittals for "Q" listed items be h transmitted to MPQAD and the Project Supplier

Quality Representative was not being satisfied.

015 In violation of PSP G-7.1, correction fluid 02/17/84 ,

was used on MPQAD Audit Report No. M01-346-02. -

016 Contrary to their MPQAD Procedure F-1M deft- 02/17/84 ['

nitions, "nonconformances" were documented as " observations" in Audit No. M01-346-02.

017 The recommended corrective action for' Audit 02/17/84 f.inding 01F, Audit No. M01-346-02 was not implemented, yet the audit was closed out.

019 As documented on CIO Evaluation No. MP-MIS- 02/29/84 03/14/84 QAR RA-00134 issued 082-0001, several discrepancies were identi- to track corrective fled on the FDDL. action. /

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020 As documented on CIO Evaluation No. MP-MIS- 03/02/84 03/14/84 QAR RA-00135 issued 082-0001, 4 out of 25 Distribution Change to track corrective o w z-Request Forms were not properly signed in action. a#%,

violation of FPZ-1.000. *g5t o @ :o

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CIO NONCONFORMANCE IDEN,TIFICATION REPORT Sut#1ARY--. CONTINUATION SliEET z

No. Description -

Issue Date. Response Date Closure Date Remarks .: i 021 During a resampling/ evaluation of the 03/12/84 04/04/84 04/06/84. Corrective action Const.ruction Training Matrix in conjunction taken via QAR 1 with the closure of NIR 008, two nonconfor- RT-00031 mances were identified regarding requirements j for training to BPCo field procedures.

022 At Work Print Station 219, CIO reviewed 80 03/23/84 out of 1116 documents. 20 documents were '

found discrepant, as described in the NIR.

023 At Work Print Station 209, CIO reviewed 03/23/84 80 out of 1116 documents. 23 documents -

contained discrepancies, as decribed in the NIR.

024 At Document Control Station 501, CIO 03/23/84 reviewed 200 out of 5533 drawings. A total of 13 discrepancies were identified, as described in the NIR.

025 At Work Print Station 219, CIO found four 04/03/84 ~

additional discrepant areas at completion -

of evaluations. ,

026 At Work Print Station 309, four documents 04/03/84 were found by CIO to be discrepant.

027 04/04/84 J R W ,,

At Document Control Stations 59 and 501, 1 discrepancy found to exist between contro. W [;T * -

drawings used by BPCo field engineers and .,39 6 those in BPCo Document Control Center.

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STONE & WEBSTER MICHIGAN, INC.

CONSTRUCTION IMPLEMENTATION OVERVIEW MIDLAND NUCLEAR C0 GENERATION PLANT ,

WEEKLY MEETING SUMARY ,

Date ,"9 Attendees Discussion Topic CIO Casuments April 2, MPQAD Audit MPQAD 1) Continued ongoing audit by MPQAD of CCP No CIO concerns identified.

1984 CIO activities April 2, CIO Senior S&W (Boston) 1) Overview of CIO ac'tivities at Midland site No CIO conce. s identified.

April 3, Overview CIO (S/A and QVP) 1984 Committee April 3 Team Meetings CPCo 1) Release of additional modules for S/A No CIO concerns identified. ~

through MPQAD (letter CSC 7574 4-3-84) l 6,

2) Completion of S/A in Modules 102 and 120 3} Continuation of S/A to support turbine roll
4) Non-Q and Q interface work packages
5) Support for Auxiliary Syst h Flush Milestone April 4, CCP Review NRC 1) Discussed training, NRC commitments, Phase No CIO concerns identified.

1984 CIO I & 2 integration, document control and subcontractors April 6, Open Items B&W 1) Discussion on open items referred to in No CIO concerns identified. 2'i? f 1984 CPCo CIO Report Number 40 $ g 9?.

BPCo - . 9.q .

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t CCP PHASE I ACTIVITY. Weekly Report No. 43 '-

,- Exhibit 1 April 2 - April 6,1984 Page 1 of 2  ;

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i MODULE S/A QVP HRP

(- 102  :

East Auxiliary Bldg Electr! cal Electrical Hangers Pipeway to Eleva- Piping & Hangers '

tion 630 l I

120 Auxiliary Building Electrical Electrical t Elevation'584 l

o 180 l Auxiliary Building l l Roof Elevation 704 l l

0 200 i Control Tower & i Electrical Electrical  !

Penetrations  !

RCB except inside D r rical rings, reactor cavi 9 r ty & fuel handling Instruments Piping .

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410 ,

TGB #2 '

Elevation 614 .

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. i o- 420 i TGB #2  !

Elevation 634 ,

4d0 TGB #2 ,

Elevation 659 l

0 620 TGD #1 -

Elevation 634  :

o 630  !

TGB #1 f Elevation 659 j

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800 l Service Water Electrical  !

Pump House Structural  ;

I "Heleased for partial systems only ,

400-001(NL) j

CCP PHASE I ACTIVITV Weekly Report No. 43 Exhibit 1

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l i MODULE S/A QVP HRP l i

l 101 i North Auxiliary Hangers  !

Building Pipeway l l

to Elevation 650  ;

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Auxiliary Building Hangers Elevation 568 l

130 l

Auxiliary Building Hangers  !

Elevation 599 l

140  !

Auxiliary Building Hangers  !

Elevation 614  ;

150 Auxiliary Building l Hangers  !

Elegation 634  !

240  ;

l Control Room Electrical i Elevation 659 l

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