ML20090H660

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Forwards Rev 4 to Pump & Valve Inservice Testing Program
ML20090H660
Person / Time
Site: Catawba Duke Energy icon.png
Issue date: 07/23/1984
From: Tucker H
DUKE POWER CO.
To: Adensam E, Harold Denton
Office of Nuclear Reactor Regulation
References
NUDOCS 8407270001
Download: ML20090H660 (8)
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DUKE POWER COMPANY

P.O. BOX 33180 GHAMLOTTE, N.C. 28242

. HALH. TUCKER TELEPHONE

- voom possiman (704) 373-4834

~ July 23, 1984 Mr. Harold R. Denton, Director..

Office of Nuclear Reactor Regulation U. S. Nuclear' Regulatory Commission

~ Washington, D. C. 20555-Attention: Ms. E. G. Adensam, Chief Licensing Branch.No. 4 Re: Catawba Nuclear Station-Docket Nos. 50-413 and-50-414

Dear Mr. Denton:

.4 Enclosed are six copies of Revision 4 to the Catawba Nuclear Station (Unit 1) Pump and Valve Inservice Testing Program.

Very truly yours, d Ys k Hal B. Tucker RWO/slb Enclosures cc: (w/o enclosures)

Mr. James P. O'Reilly, Regional Administrator Palmetto. Alliance-U. S.' Nuclear Regulatory Commission 21351s Devine Street Region II Columbia, South Carolina. 29205 101 Marietta Street, NW, Suite 2900 Atlanta, Georgia 30323

, Mr. P. K. Van Doorn 'Mr. Jesse L. Riley NRC Resident' Inspector Carolina Environmental Study Groupf Catawba Nuclear Station 854.Henley Place Charlotte, Narth Carolina 28207 Mr. Robert Guild, Esq.

Attorney-at-Law P.O. Box 12097-Charleston, South Carolina 29412 8407270001 840723'~ k -

PDR ADOCK 05000413 PDR ~

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. GENERAL RELIEF REQUEST 1

Test Requirement: Measure pump suction pressure (P 9

) before pump startup per Table ~ IWP-3100-1.

l Ba' sis for Relief: Purpose for measuring pump suction pressure prior to starting pump is to ensure adequate NPSH is available. Some pumps may already be running to support normal plant operation when the l pump test is run. Since pump may already be in service, NPSH requirements have been met. It is unnecessary to stop an operating pump only to measure static suction pressure.

Alternate Testing: Pump suction pressure, prior to and following startup, will be measured for pumps which are not currently in operation at time of test. Pump suction pressure with the pump run-ning will be measured for pumps which are currently in opera-tion at- time of test.

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'The following is'a list of abbreviations used to specify

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9_ . (Test-Reg"-

'the Code Test Requirements for each valve.

.Q Exercise Valve (Full Stroke) for operability .per IW-3410 every 3 months.

LT - Leak Test Valve per IW-3420 not less than once every 2 years. j

. MT - Stroke Time Valve (Full Stroke) per IW-3410 every 3 months. 4' CV - Exercise Check Valve (Full Stroke) to the position required to fulfill its function per IW-3520 every 3 months.

SRV '- Safety and Relief Valves are tested per IW-3510.

DT - Test Category D Valves per IW-3600 FS - Test Valve for Fail Safe-Actuation per IWV-3415 overy 3 months.

RP - Remote Position Indication Verification per IW-3300 not less

.than once every 2 years.

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10. Relf Regs - -If-the valve is being tested in accordance with the

. shortest Code-Required Test Frequency,=this column will be blank.' A reference number will be entered'in this.

column for: valves which the shortest-code-reqtiired test

~

i frequency _cannot be met. This reference number identifies.

a specific relief request in Section D.

11. -Test Alter -: ~Ifithe valve is being" tested"in accordance with the. -

shortest Code-Required Test Frequency, this. column will

- be blank. ~An alternate test abbreviation'will:be'_

.cntered in this column:for valves which the shortest Code-Required Test Frequency cannot be met. ;A. list'of; -

thu e abbreviations is as follows: '

~

CS -; Perform require'd. testing during. cold shutdown-m

-(mode'5). 'In~ case of frequent shutdowns testing.

'will not be performed more often'than once every"

=3 months.*

~RFi-: Perform required. testing during refueling.(mode 6).

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. $, Z.- Exercise. valve (partial stro'e) k for-operability

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every 3 monthsLduring~ power operation and exercise

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valve'(full stroke) for operability during cold

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. shutdown (mode'5).

CZ -- Exercise check valve (partiial stroke) toward _the' -

, position required to fulfill,its function during. m 7 _

operation and exercise valve.(full stroke) toward. 1 the' position: required to' fulfill its function'during.

~ cold shutdown (mode 5). J RR - Refer to hel'ief Request For Test' Frequency.

,. ,s BV - Pressure boundary valve: leak rate test. **-

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  • NOTE: The following condition applies for all testing;  !

, performed during cold shutdown:

Valve _ testing will. commence as soon as possible, but -

no later than 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br />, sfter reaching enld: shutdown i conditions.-_ Valve testing will, proceed'in'a_ normal manner until all. testing-is complete or the plant is ready to return to power. A completion of all valve testing is not a prerequisite to return to poweri

  • Any. testing not complete'd by the'end of one cold" (j- -shutdown'will-be performed during subsequent cold' shutdowns, starting from theJ1a'st test performed at the previous cold shutdown. ,.
    • NOTE: ' All _ leak rat'e tests are;peSformed, is accordance: witih I 10CFR50, Appendix JEType C: leak" rate. procedure with..

the exception of-Pressure boundary valvesT whose. test +

-is a diffarential pressure test ~.with. water asJai , ' '

me'dium. Test frequency ~will be-in1accordance with ,

TechiSpec Surveillance Requirement.4.4.6.2.2.

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12. Flow Diagram.- The Duke flow d'iagram number:on which dhe valve appearsi I~

Coordinates - -Location of the Duke low-dihgram.wheretheivEhe:is-a- 13.

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! 14. -: Valve Time' - This column provides1the;1imiting valve'of:fulltstrokei

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' time;(in's,econds) for power operated valves. 5%

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'Theffollowing*isa. list'ofabbreviations'used'tofspecify R whichtsafetyJsignalfcertain',valvesireceive:

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E S~~ - Receives:a'.~safetyJinjection_signall t

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3.TL- Receives"a iconta'iment- }solat[ ion si ai'from contain-

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', I mentihigh. pressut's . (llps~Ig)1 cf '

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  • Dt.EE PGIER COMPANY DATA S M TE0 SY VALVE N M CATASSA NUCLEAR STATIG4 VALVE INSERVICE TESTING C0;ttITNENTS VALVE-----ASMG CATE-PAS - VALVE NORM-TEST-REL& TEST-FLSt COCRD M ALVE RESP.

NM CLASS -GORY SIVE SIZE TYPE ACT POS. REQ. REQS ALTER DJACRAM - INATES T1HE ESF' PARTY IKC4298 '2- A 2.0 GL EL 6 RP CN-1573-15 H-02 T PRF 1KC4298----2 A 220 EL EL S G CN-1573-15 H-02 s rRr 1EC430A 2 A 2.0 GL EL 5 HT CH-1573-13 J-03 10 T PRF 1KC4304 2 A- 2.0 GL EL 6 RP CH-1573-13 H-02 '

T PRF

1RC430A ~ 2- A 2.0 GL EL 0' LT CH-1573-13 J-03 T PRF 1KC430A 2 A 2.0 GL EL 5 e CN-1573-13 H-02 T PRF IKD ' ". C 8;O CK M -

CV - K01 RR Cll*1609-16 J-10 Gr IKO 21 3 -C 8.0 CK SA -

CV K01 RR CN-1609-10 E-10 C/H 1KF1018 2 8 4.0 GA EL C RP CN-1570-10 H-13 S PRF 1KF1018 2 8 4.0 GA - EL C- Q CN-1570-10 H-13 S PRF 2KF1018' 2 5 4.0 GA EL C . HT CN-1570-10 H-13 10 S PRF 1EF1034 2 8 'so CA EL C RF CN-15 70-10-----tt =12 5 PRr IKF103A ~ 2, B~ 4.0 GA E L' C Q CN-1570-10 H-12 S PRF 1KF103A 2 B 4.0 ' GA EL C MT CH-1570-10 H-12 10 S PRF 122608 2- A' 1.0 GL EL C RP CN-1556-20 G-04 T PRF 1762608-' '2 A. 1.0 -GL EL C LT CN-1556-20 G-04 T PRF 1982608 2 A 1.0 SL EL C MT CN-1556-2C G-04 1G T PRr 1952605 '2 A 1.0 GL EL C Q CN-1556-20 G-04 T PRF b.

198262- 2 .AC .75 CK .SA - CV D01 RF CH-1556-20 G-06 PRF 198262 2 AC .75 CK SA -

LT CN-1556-20 G-06 PRF 1HC 1 1 C 6.0 RL SA -

SRV CN-1553-11 K-03 34NT INC-2 1 O LC RL SA SRV CH-1553-11 K-04 M4T INC 3 . 1. C 6.0 RL "SA -

SRV CN-1553-11. K-06 felt

.INC 328 '1 , B 4.0 GL" P C FS CN-1553-11 G-04 PRF INC 328 1 8 - 4.0 GL .P C- RP CN-1553-11 G-04 PRF INC 328 - 1- B 4.0 GL P C HT CN-1553-11 G-04 . '3 PRF 4 G w

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Dt.EE PctER CCIPA?T(

DATA SSRTE0 BY VALVE NAME CAT!J3A IJUCLEAR STATIQ4 VALVE IfCERVICE TESTItG CCratITME!1TS VALVE----- ASME CATE PAS VALVE Ncatt-TEST-RE LF TEST-fLCN Cd 13MALM RESr.

NAt1E CLASS GCRY SIVE SIZE TYPE ACT PCS. REQ. REQS ALTER DIAGRAN INATES TIttE ESF PARTY ltC 328 1 B 4.0 GL P C Q Cil-1553-11 G-04 PRF ltC-54A 1 8 4.C CL F C RP CN-1553-11 C-Os PRr Itc 34A 1 8 4.0 GL P C Q Cil-1553-11 G-03 PRF lfc 344 1 8 4.0 GL P C FS CN-1553-11 G-03 FRF I IfC 34A 1 B 4.0 GL P C MT CH-1553-11 G-03 PRF 3

IPC 368 1 B 4.0 GL P C MT CN-1553-11 G-02 3 PRF INC-36B 1 B '. : C CL F C RP Ct441553-11 G-0 rRr Itc 368 1 8 4.0 GL P C Q Cri-1553-11 G-02 PRF ltC 368 1 8 4.0 GL P C FS CN-1553-11 G-02 PRF llc SIB 2 A 1.0 GL EL C RP CN-1553-11 K-11 T PRF IFC 538 2 A 1.0 GL EL C LT CN-1553-11 K-11 T PRF 17C-53B 2 A 1.0 GL EL C MT CH-1553-11 K-11 is a err IPC 538 2 A 1.0 GL EL C Q CH-1553-11 K-11 T PRF IPC 54A 2 A 1.0 GL EL C LT CN-1553-11 K-09 T PRF ltC 54A 2 A 1.0 GL EL C RP CN-1553-11 K-C9 T PRF Itc 54A 2 A 1.0 GL EL C MT CH-1553-11 K-09 10 T PRF i1

- 1tC-54 A 2 A 1.0 GL EL C 0 CN-1553-11 K-03 i PaF INC 568 2 8 3.0 CA EL C RP CN-1553-11 I-13 T PRF IPC 56B 2 8 3.0 CA EL C MT CH-1553-11 I-13 10 T PRF lic 568 2 8 3.0 GA EL C Q Cri-1553-11 1-13 T PRF IfC 57 2 AC 3.0 CK SA -

CV E01 RF Cil-1553-11 I-12 PRF l1 ING-57 2 AC 5. 0- CK SA LT- CH-1553-11 1-12 PRF ltC141 2 A X 2.0 CA M LC LT Cil-1553-13 J-08 PRF 17C142 2 A X 2.0 GA M LC LT CH-1553-13 K-03 PRF IfC1958 2 A 2.0 GA EL C RP CH-1553 -13 E-07 T Fi!F IFC1958 2 A 2.0 GA EL C Q Cri-1553-13 E-07 T FRF

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DLFE PG4ER CG PANY DATA SORTED BY VALVE MANC CATA>3A tAJCLEAR STATION VALVE INSERVICE TESTING CG11ITHENTS VALVE ASM CATE PAS - VALVE NORM-TEST-RELF TES & FLCM CCORO- M ALW RESP.

MAM CLASS SIVE SIZE GORY TYPE ACT POS. REQ. REQS ALTER DIAGRAN 1 HATES TIME ESF PARTY.

'1RF4578 -

B' 6.0 GA EL C RP .CN-1599-22 C-02 T PRF 1RF4578- B Ge9 i

GA - EL C MT CN'1599-24 C-02 av i PRt- ~A 1RN 01A 3- B -48. BF. EL 6 RP CH-1574-10 J-08 P PRF

.,IRN 01A 3- B 48. SF EL. O Q CN-1574-10 J-08 P PRF

'1RN 01A 3 Bl 48. BF EL 0 MT CN-1574-10 J-08 60 P PRF 1RN 028' 3 8- 48. BF EL 0 MT CN-1574-10 J-08 60 P PRF 1RN 028 3 8 43. 3F - EL 6 RP CNa1574'10 J-06 P PRr 1RN 028 .. '3 B 48. BF EL 0 4 CN-1574-10 J-08: P PRF 1RN 03A 3 5 BF EL C CN-1574-12 K-11 70' 1RN 03A 3 8;

48. MT P PRr lZ
48. BF EL C Q CN-1574-12 K-11 P 'PRF 1RN 03A 3- B ~ 48. BF EL C RP CN-1574-12 K-11 P PRF 1RN-048 3 8 40. BT EL 0 HT Cibl574-12 K+04 10 P rRF N

-1RN 048 - C- CN-1574 -

'3- B 48. BF EL Q K-04 -

P PRF

.1RN 048 3 8 48. BF EL -C RP CN-1574-12 K-04 P- PRF' 1RN 05A. 3 5 48. BF EL 6 RP CH-1574-10 K-05 P PRF 1RN 05A 3 5 48. BF EL 8 9. CN-1574-10 K-05 P PRF 1RN-054 3 8 48. BT EL 6 MT Ctbl574-1G K-05 60 F PRr

- 1RN 068 . 3 5- 48. BF EL 5 MT CH-1574-10 K-05 60 P PRF 1RN 068 3 8 48. BF EL 6 RP CN-1574-10 K-05 P PRF 1RN 068 3 B 48. BF EL 6 Q CN-1574-10 K-05. P PRF liet 09 3 C 30. .CK. SA - CV - CN-2574-10 F-04 PRF lj' 1RN-114 3 S ~ 2. 0- -GL EL 6 4 CN-1574-10 F-05 3 PRF 8

~IRN 11A IRN 11A

'3 3 8 2.0 2.0 SL' GL-EL EL 5

6 MT-RP CN-1574-10 CN-1574-10 F-05 F-05 30 S S

PRF PRF l 1 l1- %

1RN 18 3 C 30. CK SA - ' CV CN-1574-12 F-04 PRF 1RN 208 3 .- :B 2.0 GL : -EL C HT CH-1574-12 E-06 30 S PRF l1 h

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DUKE PGIER CGtPAtW DATA SORTED BY VALVE NAff CATAl3A totJCLEAR STATIU!4 VALVE I!GERVICE TESTIrs CCt:1ITHENTS a VALVE' ASME CATE-PAS VALVE NORM-TEST- RE LF-TEST- FLCH CO3'to- VALVr. RESP.

NATIE . CLASS GORY S1VE SIZE TYPE ACT P03. REQ. REQS ALTER DIAGRAN INAlES TIME ESF PARTY 1RN 208 3- B 2.0 GL EL C Q CN-1574-12 E-06 S PRF 1RN-208 3 B- 2.0 GL EL C RP CH-1574-12' E-06 s PRr 1RN 28A 3 8 30. BF EL 0 Q CH-1574-10 F-04 S PRF 1RH 23A 3' B 30. BF - EL 0 RP CH-1574-20 F-04 S PRF_ (

1RN 28A 3' S 30. BF EL 0 HT CH-1574-10 F-04 60 S PRF l 7,

.IRN 364 3 8 4.0 GA EL 5 RP CN-1574-10 E-07 S PRF

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1RN-36A 3 8 40 GA - EL 0 Q Ci4+1574-10 E-07 a PRr 1RN 36A 3 8 4.0 GA EL 0 HT CH-1574-10 E-07 30 S PRF 1RN 378 3 8 4.0 GA EL 0 MT Ch-1574-10 E-08 30 S PRF l

1RN 378 3 8 4.0 GA EL d Q CN-1574-10 E-08 S PRF 1RN 378 3 8 4.0 GA EL 5 RP - CH-1574-10 E-08 S PRF 1RN-388 3 8 30. BT EL 6 -- Q CN-1574-12 E-04 5 PRr 1RN 388 ' 3 8 30 BF EL 6 HT CN-1574-12 E-04 60 S PRF 7h 1RN 388 3 8 30. BF EL 6 RP CH-1574-12 E-04 S PRF 1RN 47A 3 B- 20. BF EL 6 HT CH-1574-11 1-03 60 P PRF 1RN 47A 3 8 20. BF EL 5 RP CN-1574-11 I-03 P PRF 1RN -47A 3 8 20s BT EL 5 Q CH-1574-11 I-03 F PRF

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1RN 488 3 8 20. BF- EL 5 RP CN-1574-11 I-05 P PRF 1RN 488:- 3' B 20 BF ~ EL 6 Q CN-1574-11 1-05 P PRF l 1RN 488 3 8 20. BF EL 6 MT . CH-1574-11 I-05 60 P PRF

'1RN 49A 3 B 20. BF EL 6 HT H01 CS CN-1574-11 H-04 60 P 'PRF 1RN-49A 3 8 20. BF EL 6 Q -H01 CS--CN-1574-11 H-04 F PRF 1RN 99A 3 8 20. BF EL 6 RP CN-1574-11 H-04 P PRF 1RN 508 , 3 B 20. BF EL 0 MT H01 CS CN-1574-11 G-04 60 P PRF 1RN 50s 3 8 20. BF- EL 0 Q Hal CS CH-1574-11 G-04 P PEF IRN 50s 3 8 20. BF EL 6 RP CH-1574-11 G-04 P PRF 4z/g

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GENERAL RELIEF REQUESTS I. Test Requirement: Perform Trend Analyses on Category A and B valves as de-scribed in IWV-3417(a).

Basis for Relief: Fast-acting valve stroke times (those with stroke times of < 5 seconds) will not be trended. Since stroke times are only measured to the nearest second (per IWV-3413(b))

it is difficult to screen out variables which can influence stroke times of < 5 seconds.

Testing Alternative: Trend Analyses will not be performed on valves with stroke times of < 5 seconds. Corrective maintenance will be initiated if stroke time exceeds maximum specified time.

II. Test Requirement: Measure the full stroke time for power operated valves as speci fied in IWV-3413(a).

Basis for Relief: Catawba's Operator Aid Computer Response Time Testing Program measures response time between limit switch actuations, rather than from the initiation of the ac uating signal. The only way to time the valve using the actuating signal as the initiating point is through the use of some manual means, such as a stop watch. More consistent and repeatable results can be obtained by timing the valve from limit switch to limit switch.

Testing Alternative: Valves will normally be timed from limit switch to limit switch. In cases where this is not practical timing will be manually done from initiation of the actuating signal.

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