Text

Final Deficiency Rept Re Barton Instrument Accuracy.Caused by Electrical Leakage Through Wiper Arm & Shaft of Zero & Span Calibr Potentiometers to Instrument Case.Insulating Washer Added to Eliminate Leakage
	ML20083D855
Person / Time
Site:	Byron, Braidwood, 05000000
Issue date:	12/15/1983
From:	Tramm T; COMMONWEALTH EDISON CO.
To:	James Keppler; NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
References
	10CFR-050.55E, 10CFR-50.55E, 7786N, NUDOCS 8312280316
	Download: ML20083D855 (31)
	v • d • e

. ,

N Commonwrith Edison Opf()

. & l , / One First Nat+onal Plaza Chicago Ilhnois

! ~J Addrecs Reply to Post Othce Box 76f

\ / ChtCago, lihnois 60690 December 15, 1983 Mr. J. G. Keppler, Regional Administrator U.S. Nuclear Regulatory Commission 799 Roosevelt Road - Region III Glen Ellyn, IL 60137

Subject:

Byron Generating Station Units 1 and 2 Braidwood Generating Station Units 1 and 2 Barton Instrument Accuracy NRC Docket Nos. 50-454, 50-455, 50 ^56, and 50-457 References (a): January 28, 1983 letter from T. R. Tramm to J. G. Keppler.

(b): March 28, 1983 letter from T. R. Tremm to J. G. Keppler.

(c): June 1, 1983 letter from T. R. Tr amm to J. G. Keppler.

(d): September 8, 1983 letter from T. R. Tramm to J. G. Keppler.

Dear Mr. Keppler:

This letter provides the final report on a deficiency reportable pursuant to 10 CFR 50.55(e) regarding the accuracy of Barton electronic instrument transmitters being installed at Byron and Braidwood stations.

For NRC tracking purposes, this deficiency is numbered 82-11 for Byron and 82-12 for Braidwood.

As indicated in the interim reports on this deficiency, Barton and Westinghouse have determined the causes of the thermal non-repeatabi-lity problem to be:

1. An electrical leakage path through the wiper arm and shaft of the zero and span calibration potentiometers to the instrument case, and

2. The Barton calibration technique for temperature compensation wherein the zero output of the transmitter was elevated, calibrated, and then not checked at the elevated temperatures after the original zero was restored.

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J. G. Keppler December 15, 1983 Based on a statistical reduction o' static calibration data received from Barton on 80 transmitters, Westinghouse calculated the expected error deviations contributed by the two causes of the thermal non-repeatability problem and evaluated the effect of any additional deviation on functions performed by these transmitters. As a result of this evaluation, and after incorporating all instrument errors, it has been determined that adequate margin exists in the setpoints of all our transmitters to absorb the additional errors from the thermal non-repeatability.

To correct the first cause of the thermal non-repeatability problem, an insulating washer will be added to eliminate the electrical leakage through the potentiometers. Attachment A to this letter is a list, for each unit, of all transmitters that will have an insulating washer added. The transmitters that are lined out already have an insulating washer added.

To correct the second cause of the thermal non-repeatability problera, Westinghouse is working with Barton to establish a representative model which may make it possible for the calibration technique error to be corrected in the field, if necessary.

Based on the margin inherent in the setpoints of all the 4 transmitters to absorb the additional thermal non-repeatability errors, adequate justification exists to defer any modifications or aajustments until all corrective actions can be implemented simultaneously. This approach is consistent with the position Westinghouse has taken for the operating plants.

Please address further questions regarding this matter to this office.

Very truly yours,

[ [b f M "

T. R. Tramm Nuclear Licensing Administrator 1m cc: Director of Inspection and Enforcement Byron Resident Inspector Braidwood Resident Inspector Attachment A e

7786N

.-_-___________-_-___j

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l ATTACHMENT A List of Barton Transmitters Requiring Installation of an Insulating Washer for Byron Station Units 1 and 2 and Braidwood Station Units 1 and 2 7786N

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g[gCj{ICATIONFORELECIDONIC,PRESSXMTRS(QUALGROUPA):

REFERENCES:

al.E-SPEC 953320 (XMIRS DUIET TO A W-PWR APPROVED QUALIFICATION GROUP A BASELINE)

' #2.XMTRS 70 DE OulL1 TO W;PWR DWG.8765D4G .

REV;. GENERAL SPECIFICATIONS REV .

GENFRAL SPECIFICATIONS

, of 01) XMTRS TO MEET QUAL GROUP A REOMNTS (REF #1) Of 02) REOO FOR SEISMIC 4 POST ACCIDENT APPLICATION Of O3) BODY MATERIAL - 316 STAINLESS STEEL 24 04) PRE S FLEMENT - 00UR00N TUDE

Of 05) CUTPUT -4 TO 20 MA (DIRECT ACTING) 24 OG) ELEMENT MAT'L: 31G STAINLESS STEEL

-04 07) MOUNTING: WALL MOONT (SEISMIC DRAckET) Of 08) CASE COLOR - MTR STANDARD Of 03).REF ACC +/- 0.5% OF CALIB SPAN (REF *t) OS 10) ELEC CONN: 8 F1 la AWG LEAD WIRES 01 ft) HVORO OR PRESSURE TEST TO 1.5 X DESIGN PRES 01 12) POWER SUPPLY - (BY'DTHERS) SEE REFERENCE al Of 13) CF

INSTRUMENT LOCATED IN CONTAINMENT FIELD Of 14) ITEMS WITH LOC =CF NO ALUMINUM OR HALOGENS Of 15) PAOCESS CONNECTION: 1/2 INCH NPT (FEMALE) Of 16) TRANSMITTER LOADING - SEE REFERENCE # 1 .

Of 17) IF LOC =CF PAINT NON ST ST PARTS PER PS597755 Ot 18) WETTED PARTS TO BE CLEANED PER PS292722 .

Of 19) PROCESS FLUID: DIL DORIC ACID UNLESS NOTED 01 20) CASE MATERIAL - MFR STANDARD UNLESS LOC =CF , .

7EV' NOTES: : (APPLICABLE ONLY AS REFERENCED.IN THE TABLE)" - .

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REFERENCES:

st.E-SPEC 953328 (XMTRS DUILT TO A W-PWR APPROVED QUALIFICATION GROUP' "A' DASELINE) ' '

! #2.XMTRS TO DE BUILT TO W-PWR DWC.8765045 REV .. CENERAL SPECIFICATIONS REV GENERAL SPECIFICATIONS .. ..

Of 01) XMTRS TO MEET QUAL GROUP A REOMNTS (REF. st) Of O2) Rf0D FOR SEISMIC & POST ACCIDENT APPLICATION Of 03) 000Y MATERIAL - 316 STAINLESS STEEL 27 04) PRES ELEMENT - BELLOWS Ot 05) DUTPUT -4 TO 20 MA (DIRECT ACTING) _27 OG) ELEMENT MAT *L - 31G STAINLESS TSTEEL4" ' ' ~ ' .;,'"

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SPECIFICATION FOR ELECTRONIC PRESS XMIRS (QUAL GROUP A): OAELPt SUPPLIER: BARTON
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WESTINGHOUSE NUCLEAR ENERGY. SYSTEMS 'PWR SYSTEMS DIVISION SilOP URDER C A E S 32'1 SPEC SHEET Noi 01410 .
PLANIt' COMMONWEALTH EDISDN CU. REV 28 DATED OR/09/03 .' . P AGE. ' :1-SPECIFICATION FOR ELECTRONIC DP XM1RS (QUAL GROUP A);"QAELOP SUPPLIER: BARTON
~~REFERENCES:~~
~~1.E-SPEC 953328 (XMTRS BUILT TO A W-PWR APPROVED QUALIFICATION GROUP A BASELINE) '~~
'*2.XHTRS TO DE'0UILT TO W-PWR DWG.8765D45 REV . CENERAI.' SPECIFICATIONS :REV' CENERAL SPECIFICATIONS ,. . .
Of 01) XMIRS TO MEET OUAL GROUP A REOMNTS (REF st) 01 02) RE00 FOR SEISMIC & POST ACCIDENT APPLICATION 01 03) BODY MATERIAL - 316 STAINLESS STEEL 27 04) PRES ELEMENT - BELLOWS Of 05) OUTPUT -.4.TO 20 MA (DIRECT ACTING) 27 OG . ELEMENT MAT *L - 31G STAINLESS STEEL 05 07) MOUNTING: WALL MOUNT (SCI $MIC BRACKET)' 01 08 LtSE COLOR - MFR STANDARD . . .. ,
Of 09) REF ACC +/- 0 5% OF CALIB SPAN'(REF at) OG ~ 10 ELEC CONN! 8 FT 18 AWG LEAD WIRES 01 11) HYDRO OR PRESSUR8 TEST TO 1.5 X DESIGN PRES 01 12) POWER SUPPLY - (BY DTHERS) SEE REFERENCE #1 Of 13) CF = INSTRUMENT LOCATED IN CONTAINMENT FIELD 01 14) ITEMS WITH LOC =CF NO ALUMINUM OR HALOGENS 01 15) PROCESS CONNECTION: 1/2 INCH NPT (FEMALE) 01 IG) TRANSMITTER LOADING - SEE REFERENCE # 1 .
01 17) IF LOC =CF PAINT NON ST ST PARTS PER PS597755 Of 18) WETTED PARTS TO BE CLEANED PER PS292722 '
01 19) PROCESS FLUID: DIL 00RIC ACID UNLESS NOTED 127 20) BELLOWS FILL: SILICONE DIL' , ..
Ot.21) CASE. MATERIAL,* MFG STANDARD UNLESS. LOC =CF , .
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01 A) PROCESS FLUID: WATER ,
01 8) REFERENCE. LEVEL. SYSTEM OWG,1684C85 SHEET 23 ,,. ., , , .
01 C) REFERENCE' LEVEL. SYSTEM DWG 1G84C85 SHEET 24
02 D) MAX RANGE:* 2GO-65;;1N WC-(FOR CAE & CCL);. 150-40 IN WC (FOR CHE A CDE) Ii 02 E).CALIB SPAN: 236-73 IN WC.(FOR CAE & CCE): 135-44.IN WC (FOR CBE & CDE) . . +1
12 F) SUPPLY PER W DWG.9552D11:EXCEPT.TO BE FACTORY FILLED.NOT FIELD FILLED PER DWG. ,
27 G) PROCESS FLUID: AIR '
27 H) SUPPI.Y PF.R CNT . PRESS.XMTR. INST ALL GWG.8765052 ; EXCEPT 15 FT.CAPLRY. EACH SIDE OF PENETRATION "
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27 d). SUPPLY W 351 SENSOR W-PART NO.87G5049G01 AND 30'FT. CAPILLARY.(FACTORY 3 ILLED)> ' ~
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- PWR SYSTEMS' DIVISION' WESTINGHOUSE NUCLEAD ENERGY SYSTEMS SHOP UnDER CAES 325 . SPEC SHEET NO. 01410 REV 28 DATED 08/09/03 PAGE il ,
Pt. Atst : COMMONWEAlitt EDISON CO. SUPPLIER: DARTON l SPECIFICATION FOR ELECTRONIC DP XMTRS (QUAL GROUP A): QAELDP REFEdENCES: st.E-SPEC 953328 (XMTRS DUILT TO A W-PWR APPROVED QUALIFICATION GROUP A BASELINE)"
I a2.*MTRS TO DE DUILT TO W-PWR DWG.87GSD45
. REV GENERAL. SPECIFICATIONS- , ,
REV GENERAL SPECIFICATIONS Of 01) XMTRS TO MEET QUAL GROUP A REOMNTS (REF #t)27 Of04)
O2) RE00 PRES FOR SEISMIC ELEMENT - BELLOWS & POST ACCIDENT APPLICATION Of O3) 00DY MATERIAL - 316 STAINLESS STEEL 27 OG) ELEMENT MAT'l - 316 STAINLESS STEEL O f 05 ) OUTPUT -4 TO 20 MA (DIRECT ACTING) 05 07) MOUNTING: WALL MOUNT (SEISMIC ORACKET) .01 00) CASE COLOR - MFR STANDARD '
Ot 09) REF ACC +/- 0.5% OF CALIB SPAN (REF *t) OG 10) ELEC CONN: 8 FT 18 AWG LEAD WIRES Of 11) HYORD OR PRESSURE TEST TO 1.5 X DESIGN PRES Of 12) POWER SUPPLY ' (BY UTHERS)' SEE REFERENCE #1 01 13) CF = INSTRUMENT LOCATED IN CONTAINMENT FIELD Of 14) ITEMS WITH LOC *CF NO ALUMINUM OR HALOGENS Of 15) PROCESS CONNECTION: t/2 INCH NPT (FEMALE) Of SG) TRANSMITTER LOADING - SEE REFERENCE # 1 ,
Of 17) IF LOC =CF PAINT NON ST ST PARTS PER PS597755 01 13) WETTED 27:2i)O BELLOWS PARTS TO ME CLEANED..PER PS292722 FILL: SIstCONE DIL ,' .; 4 01 19) PROCESS FLUIO: DIL DORIC ACID UNLESS NOTED s ,
01.21) CASE MATERIAL - MFG STANDARD UNLESS LOC =CF:
REV NOTES: (APPLICABLE ONLY AS REFERENCED IN THE TABLE) '
01 A) PROCESS FLUID: WATER
Of B) REFERENCE LEVEL SYSTEM DWG 1684CR5 SHEET 23 '
Of C) REFERENCE LEVEL SYSTEM DWG 1G8dC05 SHEET 24 02 D) MAX RANGE: 260-G5 IN WC (FOR CAE & CCE); .t50-40 In WC (FOR CRE & CDE). < .
O2 El CALIB SPAN: 236-73 IN WC (FOR CAE & CCE): , 135-44 IN WC (FOR CBE & CDE) ,
12 F) SUPPLY PER W DWG.95520tt:EXCEPT TO DE FACTORY FILLED.NOT FIELD FILLED PER OWG.
27 G) PROCESS FLUID: AIR "
27 H) SUPPLY PER CNT. PRESS.XMTR. INSTALL DWG.8765D52; EXCEPT 15 FT.CAPLRY. EACll SIDE OF PENETRATION "C '
~
27 I) RANGE"TD GE 5 PS!A -150 PSIG .
FILLED)' +
27 31) SUPPLY W 351 SENSOR W-PART NO.8765049G01 AND 30 FT.. CAPILLARY (FACTORY 27 K) MAX. AVAIL. RANGE /CALIBr SPAN: -5.-10 PSIG-9J
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SHOP ORDER CAES 32G' SPEC SHEET NO. 014.10 '
PLANT: COMMONWEALTH EDISON CO. .
REV.28 DATED Ort /09/a3 .PAGE 'l 3 i
SPECIFICATION FOR ELECTRONIC DP XMTRS (QUAL GROUP A): QAELDP SUPPLIER: DARTON
~~REFERENCES:~~
~~1.E-SPEC 053328 (XMTRS BUILT TO A W-PWR APPROVED QUALIFICATION. GROUP'A BASELINE)~~
2.kMTRS TO DE HulLT TO W-PWR DWG.87G5045 r .
REV GENERAL SPECIFICATION 5 .
. PEV CENERAL SPECIFICATI0t ,' . . .. .
Of 01) XMTRS TO MEET QUAL GROUP A REOMNTS (REF al) 01 02) R f.OD FOR SEISMIC & POST ACCIDENT APPLICATION 01 03 ) BODY MATERIAL - 316 STAINLESS STEEL 27 04) PRES ELEMENT - DELLOWS 01 05) OUTPUT -4 TO 20 MA (DIRECT ACTlHG) ELEMENT MAT *L - 316 STAINLESS STEEL '
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Of 13) CF = INSTRUMENT LOCATED IN CONTAINMENT FIELD Of 14) ITEMS WITH LOC =CF No ALUMINUM OR HALOGENS Of 15) PROCESS CONNECTION: t/2 INCH NPT (FEMALE) Of 16) TRANSMITTER LDADING - SEE REFERENCE # ( ,
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01 C) REFERENCE LEVEL SYSTEM DWG'1G84C85 SHEET.24 .
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ML20083D855

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Subject:

Dear Mr. Keppler:

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ML20083D855

Text

Subject:

Dear Mr. Keppler:

REFERENCES:

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