ML20082M585

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Forwards Const Implementation Overview,Rept 19 for Period 831017-21.One Mgt Review Committee Meeting Held During Reporting Period.Const Completion Program Activity Evaluations Open Item Matrix & Hold Point Log Summary Encl
ML20082M585
Person / Time
Site: Midland
Issue date: 10/26/1983
From: Baranow S
STONE & WEBSTER, INC.
To: James Keppler
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
Shared Package
ML20082M450 List:
References
83-10-26, NUDOCS 8312060194
Download: ML20082M585 (10)
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/RIHG1 PAL STAFF STONE & WEBSTER MICHIGAN, INC. W

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'5M1 Fha /& 13 Mr. J. G. Keppler, Administrator, Region III October 26, 1983 Nuclear Regulatory Commission J C. No. 14509 799 Roosevelt Road NRC File #83-10-26 Glen Ellyn, IL 60137 RE: DOCKET NO. 50-329/330 MIDLAND PLANT - UNITS 1 AND 2 OVERVIEW OF THE CONSTRUCTION COMPLETION PROGRAM REPORT NO. 19 A copy of the Construction Implementation Overview Report No.19 for the period October 17, 1983 through October 21, 1983 is enclosed with this report. One Management Review Committee meeting was held during this reporting period.

Evaluations of CCP activities, as appropriate are attached.

In addition, matrices of Open Items, Hold Points, and NIRs are attached.

Very ruly yours, S. W. Baranow Program Manager SWB/ka l

cc: JJHarrison, US NRC, Glen Ellyn, IL RCook, US NRC, Midland (Site)

DLQuamme, CPCo', Midland (Site)

RBKelly, S&W APAmbruso, S&W e

Y 8312060194 831130 PDR ADOCK 05000329 G

pyg OCT 311983

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Report No. 19 October 17, 1983 through October 21, 1983 Personnel on Site St.one & Webster Michigan, Inc.

A. Amoruso J. Chawla J. Seely S. Baranow D. Cooke W. Sienkiewicz F. Bearham J. Langston A. Smith J. Barr T. Parker J. Thompson R.Carpeggiani R. Scallan' -

C. Larsen (temporary)

Meetings Atten'ded Date

-Attendees Purpose October 19, 1983 Consumers Power Company Readiness for Status Management Review Comittee Assessment Stone & Webster CIO Bechtel Power Company MPQAD October 17, 1983 Consumers Power Company Daily Staff Management through Bechtel Power Company Meetings

-October 21 r1983 Stone & Webster CIO---

MPQAD October 17, 1983 Consumers Power Company Bi-Weekly Staff and Bechtel Power Company Meetings with Team i

and October 20, 1983 Stone & Webster CIO Supervisors MPQAD October 20, 1983 Consumers Power Company Welding Evaluation

~Bechtel Power Company Program (HVAC Welds)

Zack MPQAD Stone and Webster CIO

, October 21, 1983 Consumers Power Company Weekly Sub-Contractor i

Bechtel Meeting

,Zack Stone & Webster CIO Dctober 21, 1983 Consumers Power Company Development of a Bechtel Ugified Commitment MPQAD Tracking System Stone and Webster CIO e

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I JOB NO. 14509 l

MIDLAND NUCLEAR POWER PLANT REPORT N0. 19 PAGE 2 Meetings October 19, 1983 - Management Review Committee Meeting. Agenda items discussed were:

  • Identification of civil commodit.ies

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  • MPQAD inspection / construction interface
  • Raceway proposal status

, CIO is providing details of agenda items under separate cover.

October 17, 1983 through October 21, 1983 - during this period, CIO attended dally staff management meetings and bi-weeklymeetings with staff and team supervisors.

October 20, 1983-HVAC Welding Evaluation Program Meeting. Revision I of g

the. Photon procedures were distributed to and reviewed by the attendees.

Testing parameters, responsibilities'and traceability of assigned project numbers to test pieces were discussed. There are approximately 90 welds which were removed from structural supports which were removed from i

structural supports which will be tensile tested at CPCo (Jackson) Laboratory in Jackson, Michigan. CIO has been requested by CPCo to provide surveillance inspection of this testing. To accomplish this tas_k, CIO has developed attribute checklist MP-MIS-Z-039 " Program to Evaluate Past Welding to Photon i

Procedures:

Subjects discussed at the daily staff management meetings were:

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  • NCR Dispositions
  • Delays in dispositioning/ closing NCRs
  • Audit Findings e
  • Starting Q work
  • NRC Concerns
  • Document Control
  • Stop work orders
  • Training Progress

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JOB NO.

14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 19 PAGE 3

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  • Progress with procedure issuance
  • Major meetings
  • Status of System 38

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  • Other~ administrative activities
  • Manpower loading Subjects discussed at the bi-weekly meetings with staff, team supervisors and support personnel were:
  • Training
  • Need for " Hands on" experience with procedures -

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  • Staffing to support Module 340, activities
  • Delays in document control drawing issue
  • Other administrative activities such as overtime October 21, 1983 - Weekly subcontract status meeting. Subjects discussed were:

f Bechtel Power Company

  • Numberof NCRs related to Plant Unit 2 which are to be cleared befor.e the end of 1983.
  • Traveler status
  • Status of Zacks weld tensile testing program l
  • Cause of increase of Field Change. Requests (FCR)

Zack HVAC

  • Piping Stystem, 20LC system
  • Increase of NCRs related to installation drawings f
  • MB-FP-16 Training Procedure

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  • Backup data for restraints noted on punch lists
  • Punch List for Plant Unit 2

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JOB N0.

14509 MIDLAND NUCLEAR POWER PLANT REPORT NO. 19 PAGE 4 CTIVITIES Training Records The CIO evaluation of sampling inspections performed on approximately 1993 individual training records has been completed and documented on l

Checklist No. MP-MIS-001E. Records of Teams 5,6,8,9.12,17,20,25,26, (27/28),29,30,31,(32/33 and the HBO Team 32/33 Staff were covered.

NIR.006 will be issued describing'the discrepancies identified.

GENERAL The US NRC, Consumers Power Company, and Stone and Webster met on October 13, 1983 to discuss CIO activities. The monthly meeting was open to the public. Minutes of the meeting have been sent to the Region'III, NRC and Consumers Power Company, s

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STONEANDWEBSTERENGINEERINGCORPORkTION QCI 15.01 n 4.1 fttac NONCONFORMANCE IDENTIFICATION REPORT oAGE 1 0F 1 DATE OF NONCONFORMANCE:

SEPTEMBER 27, 1983 NIR NUMBER 005 IDENTIFICATION / LOCATION OF ITEMS:

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-MP0AD - RECORDS FILE SECTION DESCRIPTION OF NONCONFORMANCE:

A sample inspection of 6 of 45 MPQAD Personnel Training Records revealed that the Personnel Certification Focn QA-116-1, Attachment D is not available in the record file as required by Procedure B-3M-1.

j PERSONNEL

1) B. E. FREIMARK - 365-64-4818
4) D. W. GASKILL

- 278-54-0575

2) T. G. NELSON

- 276-56-6857

5) B. D. HINES

- 365-52-6895

3) S. REVICH

- 379-84-0876

6) J. R. AD0M0WSKI - 368-46-9164

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PROGRAMiGR

[hM INITIATOR q)

DATE S,o 4,,,L e

2 7 /9 F_3 DATE O -.#, /f B U

CORRECTIVE ACTION BY:

MP0AD

. IDENTIFY ORGANIZATION TAKING CORRECTIVE ACTION CIO has verified that the correct foms for Level II certification are on file for the 6 MPQAD personnel noted above. This NIR can be considered closed.

i iERIFICATION SAT VUNSAT NEW NIR#

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3 CONCjlRRENCE INITIATOR h J[ M. d..*,

PROGRAM MGR d M N/A DATE

/o-3o-93 N

DATE DATE/*/ #.5 REMARKS

2 STONE & WEllSTER MICllIGAN, INC.

i CONSTRUCTION IMPl.EMENIATinN UVERVIEW 1

NIR LUG SUM 4ARY i

DATE

' DATE DATE I

NIH MPQAD NO.

NCR HO.

SUBJECT OF DISP. BY CLOSED REMARKS ISSUE MPQAD i

0AR NO.

NIRTssued us closed-no cor-

l N/A Training Records 8/15/83 8/15/83 8/17/83

' r'dc'tive action 001 required l

002 QAR Foms from both procedures C-3M and RT 00005 B-3M-1-are intemixed in training 10/4/83 10/12/83 records 4

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i 003 OAR Yearly vision examination was exceeded 10/4/83 10/12/83 RT 00006 OAR 0JT training records not available in RT 00007 training records. Revision number not 10/4/83 10/12/83 I

004 listed on DJT Record l

Memo to CPCo ad-Personnel Certification Fora QA-116-1, vising th.it NIR-005 i

0AR RT 00011 Attachment D is unavailable in record 10/4/83 10/12/83 10/20/83 can be closed out.

l 005 Records.for Level 11 files -

certifications have been verified by CIO-

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STONE & WEBSTER MICHIGAN, INC.

CONSTRUCTION IMPLEMENTATION OVERVIEW HOLD POINT LOG StM4ARY 4

ORIGINATING CPCo RESPONSE STATUS CLOSE-00T SUBJECT DOC /DATE DOC /DATE OPEN/ CLOSED DOC /DATE i

NO.

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001 Adequacy of drawings A8 - large bore pipe

. Report No. 6 Letter Closed Report No. 9 t

8/15/83 hangers. CIO established Hold Point when MPQAD 7/25/83 8/9/83

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issued 2 NCRs against the use of red-lined drawings which were voided by Project Engineering.

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l 002 Material traceability of installed hangers (E3).

Report ha. 6 Letter Closed Report No. 9 CPCo response dated 7/1/83 indicated report on

-7/25/83 8/9/83 8/15/83 i

material traceability was to be issued in a timely manner. Due to uncertainty of when the report would be issued, a Hold Point was e,stablished by C,IO.

s Report No. 6 Letter Closed Report No. 9

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003 Has a program been developed and responsibilitie established for personnel assigned to process 7/25/83 8/9/83 8/15/83 nonconformances?

Has a meeting been held with Project Engineering to discuss methodology of processing non-i conformhnces?

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STONE & WEBSTER MICHIGAN, INC.

CONSTRUCTION IMPLEMENTATION OVERVIEW HOLD F0 INT LOG

SUMMARY

i ORIGINATING CPCo RESPONSE STATUS CLOSE-00T SUBJECT DOC /DATE DOC /DATE OPEN/ CLOSED DOC /DATE NO.

Report No. 18 Open CPCo'h5dcommittedtodeve'IopaVendor Equipment Verification Program. Program is 10/17/83 004 l

required before implementation of Phase II.

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NIRs 002, 003, 004 and 005 issued as a result Report No. 18 Open 005 10/17/83' of sampling inspections of 45 MPQAD Training Records. Corrective action must be completed before any inspections can be performed by the 45 personnel in question.

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Open Evaluation of Management Review of results of Report No. 19 l

006 10/24/83 Phase I activities. Evaluation of Management Review Committee plans and procedures for Phase 11 implementstion.

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