ML20081M294
| ML20081M294 | |
| Person / Time | |
|---|---|
| Site: | Grand Gulf |
| Issue date: | 11/13/1973 |
| From: | BECHTEL GROUP, INC. |
| To: | |
| Shared Package | |
| ML20081M273 | List: |
| References | |
| 9645-M-018.0, 9645-M-018.0-R01, 9645-M-18.0, 9645-M-18.0-R1, NUDOCS 8311170202 | |
| Download: ML20081M294 (169) | |
Text
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l to AECM-83/0724 Specification No. 9645-M418.0
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TECHNICAL SPECIFICATION MR STANDBY DIESELGENERATORS
.POR MISSISSIPPI POWER & UGHT COMPANY GRAND GULF NUCLEAR STATION UNITS I AND 2 GRAND GULF. MISSISSIPPI l
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l SECHTEL POWER CORPORATION CAITHER58URG, MARYLAND No.
Date Revisions By G.L C.E P.E.
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Specification No.
9645-M 018.0 LATEST SPECIFICATION REVISION NO.1 INDIVIDUAL PAGE REVISION INDEX SHEET Iatest Individual latest Page Page No.
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Specification N2. 9645-M418.0 TABLE OF CONTENTS TECHNICAL SPECIFICATION FOR STANDBY DIESEL GENERATORS MR MISSISSIPPI POWER & UGHT COMPANY GRAND GULF NUCLEAR STATION UNITS 1 AND 2 GRAND GULF, MISSISSIPPI f
1.0 SCOPE 2.0 ITEMS NOT INCLUDED 3.0 ABBREVIATIONS 4.0 CODES AND STANDARDS 5.0 RA11NGS AND CONDITIONS OF SERVICE 6.0 DESIGN, MATERIAI.S, AND CONSTRUCTION 7.0 1ESTS AND EXAMINATIONS 8.0 PREPARATION FOR SHIPMENT 9.0 MARKING ANDIDENTIFICATION 10.0 DRAWINGS AND DATA 11.0 GUARANTEE 12.0 PROPOSAL DATA REQUIREMENIS QUAI [TY ASSURANCE / QUALITY CONTROL REQUIREMENTS 13.0 1
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l Specification No.
W5-M 018.0 i
i TABLE OF CONTENTS (Cont'd)
TECHNICAL SPECIFICATION APPENDICES A
GENERAL PROJECTINFORMATION AND REQUIREMENTS, REVISION 2 B
DRAWING AND DATA REQUIREMENTS:
ENGINEERING AND QUALITY VERIFICATION DOCUMENTATION REQUIREME d
(G-321-C, CG-10), REVISION 1 DOCUMENTATION REQUIREMENT DEFINITIONS AND CODE NUMBERS (GG-SUPPLIER'S ENGINEERING DOCUMENTATION LIST (GG-12)
C GENERAL REQUIREMENTS FOR SELLER QUALITY ASSURANCE PROGRAMS d
(WS-G-QA 1), REVISION 3 N
d SPECIFICATION FOR GENERAL REQUIREMENTS FOR ELECTRICAL WIRING AND CONTROLS FURNISHED WITH MECHANICAL EQUIPMENT, REVISION O O
TECHNICAL SPECIFICATION FOR INTEGRAL AND FRACTIONAL HORSEPOWER INDUCTION MOTORS,(W5-E-013.0) REVISION 1 P
GENERAL REQUIREMENTS FOR SHOP PAINTING OF MECHANICAL AND ELECTRIC EQUIPMENT, REVISION 1 R
TECHNICAL SPECIFICATION FOR CRITERIA FOR SEISMIC QUALIFICATION OF CATEGORY I EQUIPMENT, (WS-C-I %.0) REVISION 0 S
EQUIPMENT DATA SHEETS, REVISION 1
'd U
TABLE OF SEQUENTIAL LOADING, REVISION 1 V
TYPICAL TERMINAL BOX @ DIESEL GENERATOR, (%45-SK-E-107) d REVISION B W
ONE LINE METER AND RELAY DIAGRAM 4.16 KV E.S.F. SYSTEM, d
(MS E-1008 SH.1) REVISION O s-e fy Rev. 1 www.
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Specificath,.. Ms. 964544418.0 TECHNICAL SPECIFICATION FOR e
STANDBY DIESEL GENERATORS 1.0 SCOPE 1.1 This Specification is intended to supplement the General Project Information and Requirements (Appendix A) and describe the specific design conditions associated with the furnished equipment or work included for purchase in the attached material mquisition. It also defines the work not included in order to clarify the division of responsibility between Buyer and Seller.
Ii l
1.2 l'
'Ihe Bidder shall base his quotation on the material and design requirements stated herein and is forewarned that all items in doubt should be discussed l,
and an agreement nached with the Buyer before submittal of bid or drawings for Buyer approval.
l 1.3 The Seller shall furnish the following items for each unit of Grand Gulf Nuclear Station Units I and 2 (Unit 2 items subject to Buyer's option):
l'*
1.
d Two Nuclear Safety Class 2 diesel generator sets, complete with fast start system, piping, connections, motor starters, and mounted equipment considered as standard accessories 2.
Two completejacket waterheaters 3.
Two complete turbocharger aftercoolers 4.
Two completejacket water coolers 5.
Two complete thermostatically controlled tube oil heaters 6.
Two complete lube oil coolers 7.
Two complete diesel-driven, rotary sear type fuel oil pumps 8.
Two compiete motor driven, horizontal centrifugal jacket water pumps 9.
Two complete diesel driven, horizontal centrifugal Jacket water pumps Page 1 of 75 Rev.1
5pecificatio..fio. 9645-M418.0 10.
Two complete motor driven horizontal centrifugal Jacket water heaterpumps 11.
Two complete motor driven, rotary sear-type lube oE pumps 12.
Two complete diesel driven, rotary-sear type lube os pumps 13.
Two complete motor driven, rotary-sear-type habe oil heater pumps 14.
Two complete turbodiarsers 15.
Two complete motor driven crankcase blowers 16.
Two complete sets of expansion joints
.t 17.
Two complete sets ofrequired full flow filters and strainers 18.
Two complete sets of snuses, instruments, instrument panek, annunciator package and metal enclosed cubicles 19.
Four complete starting air tanks (2 per diesel)
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20.
Two complete dirty fuel oil drain tanks with supply piping from
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drain tank to diesel 21.
Two complete control air volume tanks 3
y 22.
Two complete diesel driven, starting air compressors 23.
Two complete motor driven, starting air compressors i
i 24.
Two complete in-line, residential type air intake silencers 25.
Two complete critical residential type, multicompartment construction exhaust silencers 26.
Two complete oil-bath-type air intake filters 27.
One lot of special tools and accessories for installation or maintenance of the equipment for Units 1 and 2 it.
Page 2 of 75 Rev.0
Specification h3. 9645-M418.0 28.
One lot of Sellerrecommended spam parts for oneyear of operation 29.
One lot of drawings and data as required by Drawing and Data Requirements (Appendix B) 30.
The services of qualified advisory personnel during erection and startup 2.0 ITEMS NOTINCLUDED The Buyer will provide the following:
Material unloading and storage at jobsite a.
b.
Installation labor and supervision c.
Foundations and anchor bolt sleeves 1
d.
Mange bolting material and gaskets at Seller / Buyer interface Switchgear for connection of generator output to the distribution s> stem e.
r f.
Fuel oil storage tanks and fuel supply piping 3
Inlet and exhaust piping and supports h.
Two auxiliary power feeders, 480 V,3 phase,60 Hz solidly grounded, and 120/208 V, 3 phase, 60 H: solidly grounded for heaters, receptac.tes, and battery chargers. Supplier shall state his auxiliary power requirements.
i.
A single 105 to 140 V de ungrounded supply for each diesel generator unit (nominal 125 V de)
J.
Anchor bolts for auxiliary equipment (except engine and generator) k.
Diesel generator automatic starting signal 1.
Diesel generator fuel oil day tanks and supply piping from the day tmks to the diesel engine fuel oil system Page 3 or 75
.Rev.O
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Specification N;. 9645-M418.0 Diesel generator fuel oil transfer pumps m.
Drain and vent piping after rust isolation valve (induding pressure alief a.
valves) 3.0 ABBREVIATIONS AEC Atomic Energy Commission ANSI American National Standards Institute API American htroleum Institute ASME American Society of Mechanical Ens'neers ASDI American Society for Testing and Materials AWS American Welding Society DEMA Diesel Engine Manufacturers Association HEI Heat Exchange Institute IEEE Institute of Electrical and Electronics Engineers IPCEA Insulated Power Cable Engineers Association ISA Instrument Society of America NEMA National Electric 6 Manufacturers Association OSHA Occupational Safety and Health Act
- IEMA Tubular Exchanger Manufacturers Association 4.0 CODES AND STANDARDS 4.1 Design, materials, manufacture, examination, testing, inspection, stamping, i
certification, and documentation shall conform to applicable portions of the latest issue of the following adopted or tentative specifications, standards, codes, and addenda, as applicable:
a.
ASME Boiler and Pressure Vessel Codes:
Section II Material Specification Section VIII, Division 1 Pressure VesselsSection IX Welding Qualifications b.
ANSI standards, including but not limited to the following:
B31.1 Power Piping C50.5-1955 Rotating Exciters for Synchronous Machmes C50.101965 General Requirements for Synchronous Machines Page 4 of 75 Rev. 0
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Specification No. 9645-M 018.0 C50.12-1965 Requirements for Salient Pole Generators and Condensers C50.2 Test Code for Altemating Current Motors, Induction Machinesin General, and UniversalMotors C57.13 i
N 45.2.2 Instrument Transformers Packaging, Shipping, Receiving, Storage, and Handling ofItems for NuclearPower Plants c.
ASTM standard specifications 3
l d.
DEMA standard practices NEMA - MG-1-1972 Motors and Generators e.
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f.
TEMA standards-Class R g.
IEEE standards including, but not limited to the following:
l 115 !%5 - Test Procedures for Synchronous Machines 308 - Criteria for Class IE Electric Systems for Nuclear Power Generating Stations
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323 - General Guide for Qualifying Class I Electrical Equipment
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for Nuclear Power Generating Stations 344 - Seismic qualifications of Class I Electrical Equipment for NuclearPower Generating Stations 387 - Criteria for Diesel Generator Units applied as Standby Power Supplier for Nuclear Power Generating Stations l
1 h.
OSHA regulations i.
AWS standard specification J.
ASME Performance Test Codes PTC-171957 and PTC-2 i
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Specification No. 9645 M418.0 k.
API Standard 650, Welded Steel Tanks for All Fuel and Lubrication Oil Storage 1.
AEC Safety Guides 1.6, I.9, and 1.30 4.2 Without limiting the provisions of Paragraph !1.1 of the General Project Information and Requirements (Appendix A), the following shall also apply:
l The adoption of any subsequent issue or case ruling shall be exercised by the Seller only after written approval of the Buyer.
4.3 When specific requirements are stated in this Specification that exceed those required by the codes and standards listed herein, this Specification shall govern. Conversely, when the requirements of this Specification are interpreted by the Seller to be less stringent than code requirements, the most stringent requirements shall apply.
5.0 RATINGS AND CONDITIONS OF SERVICE 5.1 The equipment will be installed indoors and will be exposed to the following environmental conditions:
Temperature, F 65 to 120 Pressure, psig Atmospheric Relative humidity, %
10 to 90 5.2 The guaranteed performance of the diesel generators shall be based on the operating conditions shown in Section 6.0.
5.3 The diesel generators shall comply with the design data requirements of Section 6.0.
5.4 The diesel generators will operate without vibration or other such evidence of poor performance under the following condition:
At any engine speed within a range from 5 percent above to a.
5 percent below the rated speed.
5.5 The dicsel generators will be used intermittently as the source of emergency ac power and will normally be on standby condition except for periodic operation, as follows:
Operating but unloaded during periodic testing s.
o Page 6 or 75 l
Rev.0
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specmcatic,.. Ns.
9645 4 018.0 i
l b.
Supplying emergency loads during loss of power to an engineered safety features bus Operating in parallel with plant auxiliary power distribution c.
system during penodic testing 5.6 The Jacket water used in the cooling system will be demineralized water treated with a corrosion inhibitor.
The raw water will be supplied from the standby service water system.
Following is a chemical analysis of the makeup water to the standby service water system. The amount of concentration of the standby service water system coolant may reach a maximum of 4.0 during the life of the plant, but the system will normally operate at a concentration of 1.0 to 3.0.
Mean Maximum Conductivity, micromhos 375 455 pH 7.6 8.5-7.2
- Total alkalinity, ppm as CACO 3 105 145 Dissolved solids, ppm 254 350 Suspended solids, ppm 304 928 Total hardness, ppm as CACO 3 138 203 Sodium, ppm as CACO 3 43.6 61 Potassium, ppm as CACO 3 4.6 5.6 Chloride, ppm as CACO 3 32.4 75 Sulfate, ppm as CACO 3 55.5 119
- Minimum The pH of the standby service water system coolant will be maintained at 7.0 by the addition of sulfuric acid. Biological fouling will be controlled by the addition of copper sulfate at a residual rate of 1.5 ppm when the system is not operating and by chlorine addition at a residual of 0.2 ppm during operation.
6.0 DESIGN, MATERIALS, AND CONSTRUCTION 6.1 General 6.1.1 Each diesel generator unit, with its associated equipment, shall be completely independent of the other diese! senerator units as well as of any outside source of power for startup and 1
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Rev.0
Specificatk,n N2.
9645-N 018.0 operation, except for the 125 V de power supply from station battery for control and field flashing. For each system, the engine / generator and exciter shall be mornted and aligned on a concrete foundation. Alternate bids for a unit mounted on a b
fabricated steel base for bolting to a concrete foundation will be required.
A separate freestanding control panel shall be supplied to contain exciter, engine, and generator controls.
6.1.2 The omission of description of any parts or accessories essential to the operation of the equipment specified, other than that specified in Section 2.0, Items Not Included, shall not relieve the SeBer of his responsibility to supply well designed, complete, and workable equipment in accordance with the best commercial practice and suitable for the intended service.
6.1.3 The Specification suggestion of an auxiliary equipment manufacturer or particular device in this Specification shall not
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be construed as relieving the Seller of ensuring that the
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l particular auxiliary equipment conforms completely to this l
Specification, including the seismic and quality assurance provisions herein.
i 6.1.4 Automatic starting of the diesel by remote signal must be independent of a power supply outside the unit enclosure other than the de control power supply. No cooling will be available for the time required to bring such cooling equipment into service with energy from its own diesel generator (i.e., for at least 3 minutes at fullload).
i 6.1.5 The engine shall be capable of starting cold solely from the heat of compression. The starting system furnished shall be capable of storing sufficient air to make at least five consecutive starts (one automatic and fourmanual) without external support or assistance before the automatic start feature is blocked, requiring manual attention. It shall be a design requirement that the unit shall start and be at rated frequency and voltagein no more then 10 seconds.
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Page 8 of 75 Rev.1
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Specification Ns.
9645-M 018.0 6.1.6 De Styer will furnish a lood-sequencing system that will automatically load the engine after it has been started. De loading is currently planned to be applied in sequenced steps at intervals as per the attached tables (Appendix U).
6.1.7 The diesel generator shall be capable of maintaining voltage and frequency within 75 percent and 95 percent respectively throughout the duration of transients caused by load application orload removal.
6.1.8 he Seller shall furnish comprehensive information on voltage dips, frequency drops, and voltage recovery for the conditions described in Section 6.1.6.
6.1.9 The unit shall be free from harmful critical speeds within the normal operating range, up to and including I10 percent of the maximum operating speed, and at automatic trip shutdown speed of I15 percent of maximum operating speed.
6.1.10 Final products supplied by the Seller shall meet OSHA requirements applicable to the design of these products.
l 6.1.11 he Seller shall state the length of time the unit can operate at no load. This operation shall not result in abnormal deterioration of the diesel engine, generator, or its auxiliaries.
6.1.12 The unit shall be capable of starting and loading in the required time immediately after being shut down following an 8-hour run at rated temperature and load.
6.1.13 De unit shall be capable of mnning in parallel with the plant 4.16-kV auxiliary power-distribution system without danger of unit damage during utility system fluctuation.The unit shall be designed to have a minimum subtransient reactance of 12.8 percent on a 10MVA base. The unit will be protected with a I
350 MVA, 60 Hz circuit breaker having an interrupting time of about 5 cycles on a 60 cycle base.
6.1.14 For crankshafts, connecting rods, flanges, or coupling components, torsional vibratory conditions shall be considered acceptable when they induce a superimposed stress ofless than 5000 psi, created by a single order of vibration, or a l
superimposed stress of less than 7000 psi, created by the summation of the maior orders of vibration which might come l
Into phase periodically.
Page 9 of 75 Rev. l
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Specificatio.. N2.
9645-M 018.0 6.1.15 Based on the Buyer's diesel generator structure and proposed equipment arrangement, the Seller shall provide complete sound pressure level data for the diesel intake, the diesel exhaust, and the diesel generator itself. The data shall be in accordance with the following:
a.
Sound pressure levels (SPLs) shall be in decibels re 0.0002 microbar.
b.
SPLs are to be given for nine octave bands. The center frequency of the lower and upper octave bands shall be 31.5 Hz and 8000 Hz, respectively.
i c.
He Seller shall clearly state his method and any assumptions made in determining SPLs.
6.1.16 Unless otherwise noted on the piping and instrument diagram, Seller piping for drains and vents shall terminate after the first isolation valve (including pressure relief valves).
6.2 Design Life The equipment and appurtenances, if any, shall have a minimum design life of 40 years at the specified conditions, excluding items of software such as packings, seals, and gaskets.
6.3 Seismic Requirements 6.3.1 He top of the standby diesel generator foundation will be located at El.133 ft.
6.3.2 Certification is required from the Seller that his equipment is designed in accordance with the seismic requirements of the attached Appendix R. Certification may consist of either:
a.
Calculation checked and sealed by a registered professional engineer knowledgeable in the design of such equipment, or b.
Written certification tis.1 equipment has successfully passed the seismic tests perfo.v.ed in accordance with the attached Appendix R.
Page 10 of 75 Rev.O
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Specification No.
9645-M.018.0 6.3.3 Instrumentation and electrical devices which are skid mounted, especially those that trip the diesel generator, shall be qualified for the seismic conditions at the mounting location.
6'.3.4 The Bidder shall take into consideration amplification of the seismic input by the equipment support.
6.3.5 The Seller shall cooperate and be responsible in providing adequate seismic qualification as required in subsequent AEC design reviews. Seismic calculations shall be submitted to Buyer fer approval.
6.4 Nameplates Each component shall be fitted with a permanent nameplate bearing its rating and, if applicable, a stamp specified by the ASME Code. The plate shall be located to be completely visible afterinstallation of the equipment.
For the nameplates of the freestanding panels, the provisions under Section 12.0 of Appendix Nwill apply.
6.5 Materials i-a.
All material used in the fabrication of the diesel generator, including all valves, piping, pumps and heat exchangers, shall be fabricated from materials that conform to ASME Section VIII, Division 1, and ASTM standard specifications.
b.
Cylinder liners shall be chrome plated.
6.6 Repairs 6.6.1 No repairs may be made to components during manufacture without approval of the Buyer.
6.6.2 All repairs shall be adequately documented and approved by the Buyer.
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Puc 11 of 75 Rev.0
Specificatio..ha.
9645 M418.0 6.7 Welding 6.7.1 A!! fabrication and repair welding shall be in accordance with the requirements of local and national jurisdictional agencies which apply to that particular equipment. For example, pressure vessels shall be welded in accordance with ASME Section: Vill, Division h and IX, or AP1650; pressure piping in accordance with ANSI B31.1; and structural welding in accordance with ANSI DI.1-72. The Buyer's representatives shall have access to the Seller's and Subcontractors' plants to witness welding and testing.
6.7.2 In the absence of a governing code or legal requirement, all welding and brazing shall be adequate for theirintended service conditions and service life.
6.7.3 Each weld shall be uniform in width and size throughout its full length. Each weld layer shall be smooth and free of slag, inclusions, cracks, porosity, lack of fusion, and undercut except to the extent permitted in the applicable code. In addition, the cover pass (rmal weld layer) shall be free of coarse ripples, irregular surface, nonuniform bead patterns, high crown, and deep ridges or valleys between beads.
6.7.4 Butt welds shall be slightly convex, of unifonn height, and have fbil penetration unless otherwise specified and permitted in the applicable codes. For piping, limitations on weld reinforcement shall apply to the internal surface as well as to the external.
6.7.5 Fillet welds shall be of the specified size with full throat and legs of uniform size.
6.7.6 Repair of welds by chipping, grinding, or gouging shall be done in such manner as not to gouge, groove, or reduce the adjacent base material thickness below the specified minimum.
6.8 Equipment Details 6.8.1 Mechanical Design Equipment Requirements 6.8.1.1 The diesel engine shall be of the vertical-frame, full-diesel, four-cycle, stationary type and of the manufacturer's qualified design for emergency standby operation required for nuclearpower plant service. Maximum speed shall be 514 rpm.
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i Specification No.
9645-M.018.0 6.8.1.2 De horsepower rating of the engine shall be stated by the Seller for both the continuous and extended rated output of the unit. This shall be not Ira than the kWrating of the pnerator divided by the factor 0.746 and the full load net overall efficiency of the pnerator. This net overall pnerator efficiency shall Gw for friction and windage losses of the generator and the exciter losses. It shall be determined in accordance with applicable IEEE standards.
6.8.1.3 Each diesel engine generator set shall have an IEEE continuous rated output of 5000 kW, 5600 kW, or 6250 kW; 0.8 pf; 3 phase; 60 Hz; 4160 V; with an availability equal to or greater than 95 percent. The diesel generator unit shall be capable of maintaining this output in the service ervironment for 8760 hours0.101 days <br />2.433 hours <br />0.0145 weeks <br />0.00333 months <br /> per year with only scheduled outages for maintenance.
6.8.1.4 He engines shall be 44troke cycle, turbocharged, multicylinder, V type, of manufacturer's current
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design for stationary service. De engine shall be directly connected to either an engine-type or single-bearing bracket-type generator of electrical characteristics required to meet conditions of motor loads. The rated speed of the engine shall not exceed that of the manufacturer's engines of the same configuration already in operation for base load or emergency electrical power generation for a period of three years. It shall be of the design and type in regular production in the manufacturer's plant for a period of three years without major modification. Tandem or twin units driving a common generator will not be acceptable.
6.8.1.5 Basic Engine Accessory Equipment a.
Airinlet manifold
^
b.
Turbocharger aftercooler 4
c.
Turbocharger and related auxiliary equipment i
Page 13 of 75 Rev.1
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Specification Nr.
9645 M-018.0 d.
Engine fivwheel Extension shaft and e.:tboard bearing e.
f.
On engine piping, including inlet and outlet connections as required for jacket water, lubricating oli, fuel, starting air, combustion air and -
exliaust, including all nonstandard t
companion flanges 3
Exhaust manifold h.
Lubricating oil sump, including l
remote reading levelindicator i
f.
Attached pump for lubricating oil circulation and motordriven standby i
Pump j.
Indicator pressure connection and shutoff cock for each cylinder k.
Electric load and speed-sensing and mechanical governors (Woodward EDG or equal), including control box, resistor box, and potentiometer
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l.
Overspeed shutdown device at i15 percent normal rpm m.
Crankcase pressure-relief device for each crankcase inspection cover n.
Engine-mounted fuel-oil pump and motor driven standby pump Engine platform and stairs,if required o.
p.
Flywheel turning device, air operated Page 14 of 75 Rev.0
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Specific: tion No.
9645-M-018.0 6.5.1.6 AirIntake System Air intake f11ter, oil bath type, with a.
weather louvers, American Cycoil Model 72 POI or approved eque:
b.
Air intake silencer, in-line residential type, Burgess Manning Model ACA or approved equal c.
Expansion joint, neoprene with retaining ring i
6.8.1.7 Exhaust System a.
Exhaust silencer, critical residential type, multicompartment constmetion, Burgess Manning Model BMA or equal b.
Expansion joint, stainless steel bellows with carbon steel plates (Solar or equal) 6.8.1.8 Lubricating Oil System Lube oil cooler, shell and tube type, a.
oil in shell, water in tubes 125lb design pressure, to maintain tube oil temperature at not over 170 F and to be in accordance with ASME,Section VIII, Division I, and TEMA Class R.
Materials of construction:
Shell - steel Baffles - brass t
l Channel - C.I. ASTM 48 CL 30
- aluminum / bronze Tube sheets - Muntz i
meta!
l b.
Full-flow lube oil filter with cellulose r
disc-type cartridges, 10-micron 4ize Page 15 of 75
-- - Rev.0
Specification h:. 9645-M.018.0 filtration, inlet and outlet pressure i
indicator gauges, with no relief valves c.
Strainer, duplex type, full-flow removable basket type, 100 mesh, inlet and outlet pressure indicator gauges d.
Thermostatic bypass valve c.
Lube oil pump, motor driven, rotary gear type with mechanical seal, baseplate, and flexible coupling with F#
f.
Lube oil heater with 7.5 kW heater and thermostat controller to maintain a temperature from 80 F to 85 F g.
Lube oil heater pump, motor driven, i
centrifugal type, with mechanical seal.
baseplate, and flexible coupling with guard I
h.
Lube oil temperature indi:stors on inlet and outlet of tube oil of fler 6.8.1.9 Cooling Water System i
The turbocharger aftercooler and the lube. oil cooler are to be installed in series in the jacket-water system. The jacket-water cooler shall have sufficient capacity to handle all cooling requirements. By means of a 3-way thermostatic control valve, a portion of the jacket water from the engine is to be bypassed around the heat exchanger. The balance is to be cooled in the cooler and then circulated through the turbocharger aftercooler and tubeoil cooler and blended with tne bypassed portion, the entire quantity then being returned to the engine. Raw water at 90 F maximum is to be circulated through b
the tube side of the jacket water heat exchanger.
Page 16 of 75 Rev.0
( )
Specification No. 9645 M 018.0 The quantity circulated shall be sufficient to maintain a discharge temperature 20 F higher than the inlet temperature. Basic equipment required:
a.
Jacket water pump, engine driven, centrifugal type b.
Jacket water cooler, shell and tube type, Jacket water in shell, raw water in tubes, design pressure of 125 psig The design of the heat exchangers i
shall be in accordance with ASME, Seetion VIII, Division 1, a nd TEMA R. Construction materials:
Tubes Aluminum brass Shell Carbon steel Tube sheets Muntz metal Channels Cast iron ASTM 48, Class 30 c.
Thermostatic,3 way bypass valve d.
Jacket water expansion tank and gauge glass, capacity 100 gallons e.
Turbocharger aftercooler temperature-regulating valve f.
Auxiliary Jacket water pump, motor driven, centrifugal type, minimum capacity 10 spm @ 20 feet TDH g.
Jacket water heater with thermostatic control (to maintain engine jacket water at 125 F minimum when engine is not in operation), minimum capacity 10 spm i.
Page 17 of 75 Rev.0
Specification NA 9645-W418.0 6.8.1.10 5 tarting Air System Two complete systems per engine, a.
including tats and compressors, are to be provided so that the engine can be started from either one. Each system shall have:
(1)
Two starting air tanks, ASME
- Code,Section VIII, Division 1, minimum working
'I pressure of 250psis, complete with trim. Each tank to provide a
~
minimum of five engine starts without recharging (2)
Two starting air compressors, air cooled; one unit motor driven,
't the other unit diesel l,
driven. Both units shall be supplied with an automatic start-stop pressure-control switch.
The diesel <friven air I'
compresser is to be supplied with a battery and battery charger. Each compressor is to have sufficient capacity to recharge one air receiver from minimum to maximum starting air pressure in not more than 30 minutes.
b.
The signal which initiates automatic l
starting will be provided by the Buyer.
This signal will be a contact clesing with the contact having 125-V, 0.5-amp de inductive rating, and the i.
Page 18 of 75 w
i Specificatioli No. 9645-M.018.0 starting circuitry fhrnished by the Seller must be arranged to accommodate this contact.
c.
Each tank in the starting air system shall be supplied with a drain trap and a relief valve.
6.8.1.11 Crankcase Breather System a.
Centrifugal crankcase blower, motor driven with explosion-proof motor.
Unit will be arranged for wall mounting with minimum capacity of,
300 cfm @ 1/2-inch of water.
6.8.1.12 Instruments and Panels a.
Each engine / generator shall be provided with a separate freestanding, floor-mounted gauge and instrument panel with devices indicating the following:
(1)
Annunciator package for the f o lio win g
'I annunciations:
')
(a)
Fuel oil pressure low (b)
Fuel oH level low in day tank (c)
Fuel oillevel high in day tank (d)
Starting air pressure low (e)
Lube oil pressure low I.
Page 19 of 75 Rev.0
5,.
Specification No.
9645 # 418.4 (f)
Lube oil temperature high or low (g)
Jacket water pressure low (h)
Jacket water temperature high or low (i)
Jacket water level low in ex pa n sion tank,
0)
Air manifold pressure a
(k)
Crankcase p ressure high (1)
DieseI generator undervoltage (m)
Start failure (n)
DieseI generator underfrequer:cy (o)
Engine overspeed (p)
Any switch not in auto position (q)
Generator fault trip
(.
Page 20 of 75 Rev.0
g Specification No. 9645-M-018.0 (r)
Generator b e a ring temperature high (s)
Lube oil j
p ressu re h I g h differential pressure (t)
Diese1 generator
. bearing high vibration p
(u)
Generator a
differential trip (v) loss of field e
(w)
Generator ground overcurrent (x)
Die:eI en Ine shutdown (y)
Control circuit fuse failure (z)
DieseI generator overvoltage (aa)
Diese1 generator phase overcurrent
- (.
Page 21 of 75 Rev. 0
s.
Specification Nr. 9645 M 018.0 (bb)
Die:eI generator yoltage re s t rain t overcurrent (cc)
Si1 icon co n trolled rectifier or diode failure (dd)
At least six spare e
- e points (2)
Fuel oillevel gauge (3)
Lube oillevel gauge
't (4)
Intake crankcase t
manometer (5)
Pyrometer with switch for selecting each cylinder's exhaust b.
Each auxiliary system supplied by the Sr.Iler shali be complete with sufficient pressure, temperature, level, flow, and differential pressure instruments for complete control and monitoring of the system.
The Seller dall be responsible for designing the control scheme and for providing, complete for approval, elementary and/or schematic and piping / tubing diagrams. This information should be made available to the Buyer at the earliest practical Page 22 of 75 Rev.0
l..
Specification No. 9645-M41s.0 date so that provision can be made by the Buyer to furnish suitable supporting facilities. 'The successful Seller shall review the entire centrol system, as designed, and recommend revisions required to meet equipment compatibility and system performance. The Seller shall be responsible for satisfactory performance of all equipment and system control loops involving devices supplied by him under this Specification.
c.
The process instruments and associated system equipment shall be capable of operating 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> a day, 7 days a week.
d.
Instruments shall be capable of withstanding sustained inputs of 1.5 times maximum rated valu e.
Indicators should not experience a zero shift greater than 0.1 percent of span.
e.
The accuracy of instruments in percentage of full-scale value shall be as indicated below:
(1)
Transmitters, recorders, and pressure gauges,1/2 percent (2)
Temperature indicators, Ipercent (3)
Electric indicators, 2 percent
- (-
Page 23 of 75 Rev.0
(.,
.~
Specification No. 9645 M418.0 f.
Each instrument and control valve will i
be identified on all drawings and by a metal tag bearmg the Buyer's instrument number, permanently affixed to the component.
3 Engraved lamicoid nameplates, black face to white core, shall be provided for each device. Nameplates shall be mounted with adhesive (Plasmount or equal) below instruments, above
- 4 switch escutcheons, and below indicating ligh ts. Lettering on 3
nameplates shall be as specified or
- y approved by the Buyer.
h.
The Seller shall supply the manufacturer, model, range, set point (where a p pli c a ble), and manufacturer's drawing for each instrument and control valve type.
i.
Exhaust thermocouples shall be copper-constantan, chromel constantan (or other i
approved equal). Chromel-constantan thermocouples shall be provided for bearings.
J.
Temperature Instruments (1)
Temperature elements shall be located so as to be accessible for servicing, calibration, or replacement without blocking working spaces or aisles.
(2)
Lines 2 inches and i
smaller shall not be
(-
Page 24 of 75 Rev. 0
\\_'
Specification No. 9645-M 018.0 swaged up to the 3-inch section unlem it is impractical to use a tee or elbow connection. For 2-inch lines, the preferred location shall be an elbow, with the well s
against direction of flow.
(3)
Elements shall be located downstream of heat 3
exchanger nozzles, if approved by the heat
)
exchanger manufacturer, p
to monitor the temperature after good mixing of the fluid.
(4)
Where pressure and temperature connections i
occur together, the pressure connection shall be upstream of temperature.
(5)
Elements shall not be installed in the minimum straight run of pipe upstream or downstream of a flow element.
(6)
Dial thermometers shall be bimetallic, with an approximately 5-inch diameter dial, any angle.
M e re u ry-fille d thermometers shall not be used.
(7)
Temperature switches shall be DPDT or SPDT
(.
with adjustable set point Page 25 of 75 Rev.0
s, Specification Ns. 9645 4 018.0 i
and differential. The temperature switches shall be bimetallic or i
thermocouple type with snap acting switches.
Fluid-filled mercury i
switches shall not be used.
(8)
Thermocouple elements shall be hermetically sealed.
- ?
(9)
Elements shall not be
.9 located where vibration or shock is expected.
(10)
Adequate space shall be provided for the removal of thermocouples, RTDs,
- s thermal b ulbs, or indicators from their protecting wells.
k.
- I Each cooler will be provided with local temperature indicators in the t
inlet and outlet of both the shell and tube sides.
1.
Pressure Instruments (1)
Side connections shall be preferred in all cases for steam and liquids; top connections shall be preferred in all cases for gases and air.
(2)
Pressure gauges shall be with a 6 inch-diameter dial, phenol turret case, white dials with black Page 26 of 75 Rev.0
i Specification: Ns.
9645 M 018.0 graduations. Zero span and linearity adjustment, if required, shall be possible without removing the pointer and dial. Blowout protection shall also be provided.
(3)
Dial inscriptions shall not be used; if required, the service shall be indicated by means of a pennanent i
label attached to the gauge supports.
(4)
Pressure switches shall be DPDT or SPDT with adjustable set point and differential.
(5)
Pressure leads to pressure instruments shall slop:
(up or down) a minimum of 1/4-inch per foot.
I (6)
Snubbers, when required,
- a shall be installed close to the instrument, downstream of the instrument shutoff valve.
(7)
Pressure test points should be accessible. If the root valve is not accessible, tubing and an instrument valve should be in s t alled at a convenient remote location.
m.
Each pump will be provided with local pressure indicators in the suction and discharge.
Page 27 of 75 Rev.0
c i ;
i Specification i43. 9645-M-018.0
\\
n.
Local ino.'cators will have white faces with black marking and adjustable pointers and will be 6-inch diameter minimum.
o.
Switches shall be snap action, double throw, rated at 0.5 amp,125 V dc.
p.
Mercury-filled switches are not permitted; snap-acting type only shall
{
be used.
i 4
8 (1)
Solenoideperated valves i
shall be rated for 125 V de or, where approved, 120 V ac and shall be designed to operate satisfactorily.
(2)
The coil insulation shall be Class H, an all silicone, glass, and mica insulation system, ar.d suitable for i
operating temperatures of 180 C. The coil bends shall also be insulated in accordance with these requirements.
(3)
Solenoid valve enclosure shall be NEMA Type 4, w a t e rtight, with a 3 /4-in ch threaded conduit hub (1/2-inch hubs are acceptable if 3/4-inch hubs are not commercially available for the selected solenoid type).
Pase 28 of 75 i
Rev.0
i Specification No. 9645-M 018.0 (4)
The solenoid coil leads shall be run in flexible conduits to a mitably mounted terminal box.
(5)
The solenoid valves shall be mounted so that the conduit and cable connections can be controlled easily without causing misalignment or incorrect operation.
3 (6)
The Seller shallinstall the solenoid valves on the equipment prior to shipment, and they shall be suitably protected.to a v oid damage in shipment.
(7)
Limit switches shall be DPDT, rated 5 amperes at 120 V ac and I ampere at 125 V dc and shall have NEMA Type 4 enclosures. The wiring shall be run in flexible conduits.
r.
Electronic transmitters and receivers shall have a signal range of 4 to 20 or 10 to 50 milliamperes dc. Test Jacks shall be provided to measure a 4 to 20 to 10 to 50 mV de signal directly proportional to the transmitter output current without opening the circuit.
Generally, when signals to the compuur are used for performing calculations, separate transmitters shall be used.
6-Page 29 of 75 Rev.0
4 Specificatio. No. 9645 M 018.0 i
s.
Pneumatic Equipment (1)
Pneumatic transmitters and receivers shall be 3 to l
15 psis for transmission and control.
(2)
Air pressures, as required, f
shall be used for actuating final control elements. Individual air sets shall be supplied.
')
(3)
Pneumatic transmitters shall not have an 8
indicating pointer unless It is supplied as standard equipment. A plugged tee on the output side shall be provided for calibration purposes.
(4)
Instruments will be hooked up and supported
=
in accordance with Bechtel standard
- )
installation details for nuclear power plants.
Pressure and flow taps shall be 1 inch.
I (5)
Unless welded fittings are required, they will be of compression type.
Compression-type fittings shall be Swagelok.
(6)
Transmitters are to 4
incorporate a valve or valves in the signal line and a shutoff valve in the air supply to allow i.
removal.during system operation.
Page 30 of 75 Rev.0
L i
Specification 142, 9645-M 018.0 (7)
A 11 pneumatic transmitters and controllers shall incorporate pilot relay action to ensure high capacity for quick response with minimum air consumption.
(8)
Pneumatic controlvalves, provided by the Seller, shall utilize the starting air system for penumatic 3
air supply, t.
Piping / Tubing (1)
Air headers shall be 2-inch brass pipe and shall terminate in a brass plugged tee and a a
150-pound brass gate valve, Crane 431 or equal, for blowdown.
The header shall be securely clamped to the panel structure.
(2)
All instrument air tubing shall be 1/4-inch OD copper tubing of 0.035-inch wall thickness except where control manufacturer specirms Iarger. Tubing fittings shall be brass, Swagelok or approved equal. All tubing shall be made with an approved tube bender and grouped in an Page 31 of 75 Rev.0
Specificatio. Ns. 9645-M 018.0 orderly manner with tubing and brass valves property supported. Care shall be taken to make sure tubing does not interfere with future instrument access or amoval.
(3)
All valves used in conjunction with pneumatic tubing shall be
)
1/ 4-i n c h brass packless type Fisher (Y501) or equal.
l 3
(4)
If all air consumption to a panel air header is less than 10 cfm, individual instrument air filters, Stanew APH or equal, are to be used. If air 4
- consumption is greater than 10 cfm, dual parallel air filters in the air header supply are
- I sufficient.
(5)
The Seller shall provide a dual instrument air agulator station, Fisher 630 or equal, to reduce the nominal 80 psig i
instrument air supply to 20 psig.
(6)
Valving and manifold shall permit removing or servicing one dual air filter and pressure regulator without disturbing the other.
Page 32 of 75 Rev.0
Specification No. 9645-M-018.0 (7)
A 41/2-inchdiameter O.
to 30-psi pressure gauge shall be provided downstream of each air reducing regulator before manifold valves.
(8)
All transmitter lines which serve devices other than the primary receiver shall have an isolating valve in each branch.
Where pressure switches for alarms are secondary l,
devices, a plugged tee shall be installed between the isolating valve and the switches. Where two 1
or more controlling instruments are served by a single transmitter, each instrument shall have its own isolating valve.
(9)
All control piping and tubing shall be blown out with clean, dry air before c o n n e c tin g to instruments.
(10)
All piping and tubing shall conform to the latest revision of ANSI B 31.1, American S t andard Code for Pressure Piping.
(11)
To minimize pneumatic l ag, tubing lengths between instruments shall be limited to 125 g.
feet.
Page 33 of 75 Rev.0
('.
=
Specificatio..Nr.
9645-M-018.0 (12)
Minimum coil diameters of 16 inches for 1/4 inch copper tubing shall be adhered to.
(13)
All tubing shall be 3/8-inch minimum OD 304 stainles steel, 316 stainless steel, or soft annealed copper. Steel tubing should not be 4
used.
u.
Control valves in throttling service 8
shall be provided with isolation valves and a throttling bypass valve.
v.
Instruments, except temperature elements and local temperature indicators, shall not be pipe mounted and shall be provided with isolation valves and provision for on-line testing. Removal of any instrument shall not necessitate depressurization or draining of the associated system.
'8 w.
Instruments installed on the fronts of l
the panels or cabinets shall be semiflush mounted.
l x.
Indicator faces shall be antislare and antistatic glass.
i l
y.
Electrical instruments shall comply with the latest edition of ANSI Standard C39.1.
z.
Position effects of instruments shall be limited to a 2 percent maximum zero shift for a 90 degree tilt of jg.
instruments in any planc.
l l
Page 34 of 75 l
Rev.0
., _,.... - _ _. _ _ _ - - -,. _. _ _, ~... _.., _ _,., _... _ _. _ _ _. _., = _, _
Specification Nr. 9645-M 018.0 an.
Cutout dimensions shall be within the tolerances specified by the various instrument manufacturers. All cutout edges shall be square and smooth.
bb.
Equipment, other than control switches, indicators, recorders, and control stations, shall be rigidly mounted within the panel or control board on the supporting structures.
Rear support shall be provided on all instruments 16 inches and longer.
)
ec.
No device shall be located where it will interfere with service access to itself or other devices.
dd.
Housing of all panel-mounted instruments shall be general-purpose housing, NEMA TypeI unless otherwise s p e cified.
All
,s panel-mounted instruments shall be of matching appearance.
ee.
Indicating lights shall have telephone-type, slide-base bulbs rated 24 volts, with suitable series resistors and with color caps as specified.
larnps and lenses shall be replaceable from the fronts of the control boards.
Red light shall indicate CIRCUlT CLOSED; green, CIRCUIT OPEN.
Light shall be located above the corresponding control switch. Control valve position indicator on the control panel shall be red for valve fully open and green for valve fully closed. Both red and green lights shall be on when valve is in intermediate position.
t.
1 Page 35 of 75 Rev.0
Specification N3. 9645-M 018.0 ff.
Control Panels, Cabinets, and Instrument Racks (1)
All enclosed panels and/or cabinets shall be NEMA Type 12 for Wen ud Typ4 for outdoors and shad be freestanding equipment unless they are mounted on the equipment package. Freestanding panels or cabinets shall be 90 inches high and not Jess than 18 inches deep.
(2)
The panels, cabinets, and instrument racks shall be built and reinforced in such a manner that no discernible deflection will occur due to the weight of the equipment.
(3)
Each enclosed panel or cabinet shall be provided with a suitably location
't incandescent lamp to be energized when the rear access door is opened.
The lamp shall be provided with a guard.
(4)
Each panel, cabinet, or i
instrument rack shall be provided with one duplex grounded-type, 120 volt, 20 ampere, single-phase receptacle.
The receptacle shall be mounted inside the panel or cabinet on the side wall near the access door t-Page 36 of 75 Rev.0
5pecification No. 9645 M 018.0 In a readily accessible position. For instrument racks, a receptacle is to be mounted on the side of the instrument rack.
(5)
Instrument racks shall be freestanding equipment, mani. m 84 inches high with a minimum depth of 24 inches. Base shall be provided for rigid bolting to the floor. Racks shall
)
be made of adequate strong steel shapes such as angles, unistrut-type p
channels, bars, etc.
(6)
Long instrument racks shall be fabricated in separate sections with provision for bolting together in field.
Maximum length of a section is to be 10 feet.
(7)
Unless otherwise spe cified, minimum i
termination points should be provided so that common instrument lines going to different instruments shall be branched inside the rack.
(8)
Conduit shall be used for wiring between each device and the terminal box in instrument racks.
(9)
Connections for differential-pressure-type instruments shall be t-Page 37 of 75 Rev.0
Specification Ns. 9645-M 018.0 indicated by "H" for high presure and "L" for low pressure.
(10)
All valves, manifolds, and instruments within racks are to be attached to rack to prevent rotation or any other movement.
(11)
Instrument piping, tubing, fittings, valves, and manifolds within l0 racks shall be of the same base material as the instrument piping and
'l>
shall conform to the instrument piping class specification.
(12J The Seller shall be responsible, subject to i)
Buyer's approval, for the complete panel, cabinet, or instrument rack arransernent.
)
(13)
Where panels are not
.I provided, alllocal devices shall be installed in one or more terminal boxes.
Terminal boxes shall be NEMA Type 4 forindoor and Type 6 for outdoor applications with threaded watertight conduits and fittings.
sg.
The Seller shall provide process temperature (1 inch NPT) and pressure connections (3/4 inch NPT) for connection of the Buyer's monitoring instruments.
L Page 38 of 75 Rev. 0
^
^
Specification No. 9645 M-018.0 hh.
Piping, tubing, fittings, and wiring i
shall be arranged so that instruments or delvces may be removed and/or serviced without disturbing piping, tubing, or wiring. No pipes, tubes, or wires shall be routed across the face or star of an instrument, Junction box, or other device in such manner as to prevent the opening of covers or to obstruct access to leads, terminals, and/or instruments.
ii.
Pipe unions and tube connections shall be used to allow removal of instruments with a minimum disturbance of connectinglines.
l
- 11.
- Instruments with all accessories mounted within racks shall be designed to allow appropriate filling, venting, draining, flushing, initial cleaning, and testing.
- i kk.
Permanently connected manifolds for backflushing or draining are not permitted.
! I 11.
An instrument shutoff valve shall be L8 provided within the rack for each instrument line terminating at instrument connection.
mm.
It sn' all be possible to calibrate instruments without removing them from the rack or panel.
nn.
Annunciators (1)
Annunciators shall have backlighted nameplates.
Separate pushbuttons shall be provided for RESET, SILENCE, and OPERATIONAL TEST.
L Page 39 of 75 Rev.0
= - - -
i i
Specification N:. 9645-M 018.0
- Ihe annunciator shaB be solid state and shall operate from a 94 to 144 volt ungrounded de source supplied by i
Buyer. Controls for testing all local annunciator points shall be supplied, t
(2)
The annunciator is to be capable of accepting permanent, momentary, ie or time-dependent momentary alarms of a i
n o rm ally open or normally closed contact 8Ype.
(3)
Each alarm function shall be provided witb two isolated contacts, either (1) SPDT or (2) one normally open and one normally closed. Each contact shall be rated 125 V ac, 2 amperes minimum, to be used for i
B u y e r's remote i
annunciation. Remote l
annunciators will be fbrnished by the Buyer.
Provision shall be made to negate local audible and remote indication of r
nuisance alarms; that is, alarms occurring when the equipment has no malfunction but, because of its mode of operation (OFF for example), an alarm is generated.
i 3 b Page 40 of 75 Rev.0
t Specirmation N:. 9645-4 018.0 (4)
The logic for the annuncistors shall be toepted separate from the
/
Eghts.
(5)
Any-operation on the loca) annunciator will oper.=te a control room an n'u n cia t or which Wentifies the particular local a n n u n ciator.
Acimowledging the local alarn). will clear the c o n t' r o l room annunciator.
(6)
All annunciators shall have the follow;pg sequence of operation:
Condition Visual Audible Normal Off Off Offnormal Flashing On Return to normal before silence Flashing On Return to normalOff Off 6.8.1.13 Mircellaneous Equipment a.
Foundation Bolts A complete set of foundation bolts, nuts, plates, and washers for the engine / generator unit (except related j
auxiliaries), where required, shall be supplied by the Seller to anchor the engine generator to the foundations.
P Page 41 of 75 Rev.O
I... -
Specification Na.
9645-M418.0 b.
Rails Alignment ra" are to be provided to mount the eng. 4, along with chocks and leveling screws.
c.
Auxiliary Motors Auxiliary motors supplied with the diesel generators chall be in accordance with the attached Technical Specification for Integral and Fractional Horsepower Induction g
M o t o rs, Appendix 0.
The characteristics of any motors supplied 3
with the unit shall be defined by completing and returning copies of the attached Electrical Motor Data Sheets, Appendix S.
d.
Diesels and generators are to be supplied with lifting eyes, located at a
balance points to facilitate installation.
6.8.2 Electrical Design Requirements
- )
He diesel generators are a part of the ClassIE system as
!)
defined in IEEE 308 and function to provide standby power for the operation of emergency systems and engineered safety features during and following the shutdown of the reactor when the preferred power supply is not available. The ClassIE electrical auxiliary system for each main generating unit is divided into 3 redundant load groups. One diesel generator is provided for each load group or each 4.16 kV engineered safety features bus. No provision will exist for automatically connecting together redundant load sioups or diesel generators.
De diesel generators will be electrically isolated from each other. Physical separation will be maintained as the diesel generators will be housed in separate Seismic CategoryI structures. Power and control cables for the diesel generatois will be routed to maintain physical separation.
t' Page 42 of 75 Rev.0
Specification. Ns.
9645-M-018.0 6.8.2.1.
Performance Requirements a.
Each diesel-generator unit shall be capable of picking up and accelerating all essential power station auxiliaries for a nuclear power plant and shall be of a suitable capacity to carry this load continuously.
b.
The Seller shall guarantee each diesel-generator unit to be capable of i
attaining rated frequency and voltage within ten seconds of receipt of the i
starting signal.
c.
Ioad pickup, after generator has attained rated frequency and voltage, shall be in accordance with Appendix U, Table of Sequential Loading.
l d.
The Seller shall guarantee the starting l.
and loading ability herein specified to be licensable under current AECcriteria at the time of purchase i-contract.
e.
Starting shall be automatic upon i
receipt of a starting signal. The diesel engines will normally be shut down l
manually. For test purposes, local and l
remote manual starting and stopping capability shall be furnished.
f.
The diesel generator loading shall be accomplished automatically after l
being started if there is an operational requirement; also for test purposes.
'this function will be carried out by the Buyer. furnished load sequencing system. The loading shall commence as soon as the generator rated frequency and voltage are reached following engine start. The rust block l..
i
- Page 43 of 75 Rev. 0
Specification No.
9645-M418.0 i
of load will be applied by closing the generater breaker a maximum of g
10 seconds after the diesel engine start signal is given. The remaining essential loads will be applied in not mere than three sequenced steps so that allloads shall be energized not more than 24 seconds after the engine start signal is received. The initial loading of each step or block of load will consist of the locked rotor current of the various induction motors being started. Also inrush current will occur on energization of the load center transformers on sequential loading (Appendix U). The generator, exciter, and regulator shall provide adequate voltage to accelerate the applied loads in accordance with the following requirements:
1.
At no time during the l'
load sequence shall the frequency and voltage decrease to less than 95 and 75 percent of nominal, respectively.
I J
2.
Voltage shall be restored l
to within 10 r :rcent of nominal in less than 40 percent of each load sequence time interval.
3.
Frequency shall be restored to within 2 percent of nominal in less than 40 percent of each load-sequence time interval.
4.
Prior to proceeding with the purchase order, the Seller will be supplied it l
Page 44 of 75 Rev.0
i 5pecification No.
9645 M 018.0 b.
The pnerator shall be of the engine-driven, synchronous, selfventilating me. The pnerators g
shall be designed, constructed, and.
a tested in accordance with the latest applicable standards of IEEE, j
NEMA Standard MG l 1972, and ANSI Standards C50.101965 and C50.12-1965 except that the higher design requirements necessary to obtain specified pnerating unit and system performance requirements shall be met. Each puerator shall be designed for single unit operation and also for parallel running and shall be neutral grounded through a grounding resistor. The pnerator pole pieces shall be equipped with amortisseur windings.
c.
The pnerator shall be rated as l
follows:
b 1.
Continuous 5000kw,5600kw, u
or 6250kw;0.8 power factor 2.
Voltage 4160 V I.
3.
Frequency 60 hertz 4.
Connection 3-phase, wye, all six leads brought out for external wir: connections.
The Seller shall make the neutral-end star-point connections.
Page 45 of 75 Rev.I i
^ ~ - ~ '-~ ~ ~ ~ ~~ ~ ~ ~ ' ~
~
Specificatio2 N2.
9645-M 018.0 with the characteristics of the ele c t ric f.
motordriven equipment, as required, to provide the design basis for his guarantee that the diese!
generator supplied wDl meet the a b ove requirements.
6.8.2.2 he attached Appendix U, Table of Sequential Imading, is considered to be the most severe duty requirement that the diesel generator will be expected to handle.
6.8.2.3 StartingInitiating Circuits The diesel generators wD1 be automatically started on the following:
Imssof-coolant accident (LOCA) a.
b.
Loss of voltage to the respective 4.16-kV engineered afety features bus to which each generator will be connected The Buyer will provide those signals which initiate starting. The signal will be a maintained contact closure.
6.8.2.4 Generator Each diesel generator unit will operate a.
on a separate bus system. An electric intertie will not be utilized among the two generator units. Each unit shall, nonetheless, be capable of synchronization and able to carry load in parallel with the station auxiliary 4.16 kV power system without danger or damage to the unit during utility system fluctuation. He unit is protected by a 350-mVa, 60 Hz circuit breaker of about 5 cycle interrupting time.
Page 46 'of 75 Rev. 0
i., !
+
5pecification No.
9645-M 018.0 5.
Insulation Class B or F, provided the maximum total c
temperature does not exceed 40 C plus the temperature rise given in Table 1 of ANSI C50-12.
6.
Enclosure Open, dripproof 7.
The Seller shall state in his proposal the c o n tinu ous and short time ratings of the units as defined in IEEE 387.
d.
The generator shall have the following characteristics:
1.
Deviation factor 10 percent maximum; i
open circuit,line to line 2.
Adjustable 58 to 62 Hz for frequency range synchronizing 3.
Overspeed To withstand an overspeed of 25 percent without mechanicalinjury 4.
Overload To withstand a 10 percent cverload for a 2-hour period without raising rated full-load stator temperature by more than 10 C, as determined by resistance method i
Page 47 of 75 Rev.0
Specification No.
9645-M 018.0 5.
Short circuit To withstand, aquirements without injury, the stresses of a
,E 30 second, three-phase short circuit at its terminals when Operating at rated kV and power factor at 10 percent overvoltage and undervoltage regulator excitation control
>e 6.
Dielectric To withstand, for strength a period of one minute, a 60 Hz test voltage of twice the highest peak value of the terminalvoltage plus 1000 V, except that the test voltage for field windings shall be 10 times the excitation voltage but not
- e less than 1500 V.
7.
Temperature The observable rise temperature rise of the synchronous generator shall be in accordance with ANSI C50.12-1965 (Method of Temperature Determination:
Armature by Embedded Detectors; Field by Resistance Method).
l:-
l l
Page 48 of 75 Rev.0
-. - - -. -. ~
q Specification N2.
9645-M 018.0 Six assistance-type, 10 ohm et-25 C e.
temperature detectors, embedded in the stator windings with leads brought
)
g out to a conveniently located terminal l
block, shall be provided.
1 f.
The generator bearings shall be insulated to prevent shaft currents.
. g.
Each generator shall be provided with space heaters. A 120.V, 1-phase, 60Hz grounded ac supply will be provided. Space heaters of 4 kW and above shall be rated for 480 V, 3 phase, 60 Hz. Space heaters shall be wired to a separate terminal box.
h.
Terminal connections, including those for neutral grounding, space heaters, RTD, etc., shall be made in terminal boxes to be provided by the Seller.
b 1.
A cubicle adjacent to the generator shall be provided for housing the current transformers, potential trans-b formers, and control power trans-formers. This cubicle shall be suitable for terminating the Buyer's 2-1000-kemil per phase,15-kV shielded con-ductors which will enter from the top.
The cubicle shall be large enough to contain all this equipment, to allow sufficient access to the transformers, and to provide space for the makeup of stress cones on the Buyer's cables.
J.
A u t om a tically and manually controlled field flashing shall be provided for each unit. Field-flashing power will be supplied by the 125-V de station battery.
Page 49 of 75 Rev.I
- 1. i g,,gg5,,gg,,ja.
9645-M 018.0 p
k.
Each diesel generator shall be furnished with a stainless steel neutral grounding resistor rated 6 ohms, f
2400 volts, 400 amperes for 60 seconds without exceeding 750C rise above 40 C ambient. De grounding resistor shall be acunted in a screened enclosure and shall be fitted with compression-type connectors of Burndy lang Barrel Hydent type or equal for connection to Buyer's No. 4/0 AWG copper grounding cables. He standoff insulators required to support the resistors shall be rated 15 kV and b
110 kV BIL. Standoff bushings shall be furnished and located where the cables enter the screened enclosure to ensure that ground currents will not pass through any part of the screened enclosure. He grounding resistor shall be designed and rated as per IEEE Standard 32.
1.
The diesel-generator frame shall be provided with four grounding copper faced pads located on the four corners of the generator frame.
The pads shall be furnished with solderless connectors for 4/0 copper ground cables.
m.
Each diesel generator shall be furnished with three separate encased single-phase surge protection capacitors (one per phase) connected to the generator line terminals through a bare silver copper disconnecting link in each phase (with insulators and link gap rated for insulation class one step higher than the generator kV rating). The surge capacitor should be located as near the generator terminals as possible (within 3 feet) and should be I
complete with ground connection. A typical arrangement of the surge capa-citor connection is shown on Sketch Sk E-107 (Appendix V).
Page 50 of 75 renJ1
Specificatk,..N.
9645-N-018.0
~6.8.2.5 Exciter and Voltage Regulator a.
A solid state excitation and
,E voltage-regulating system shall be provided for each diesel-generator unit, of the series boost or naturable current potential transformer type, complete with all viring and accessories.
b.
A metal-enclosed cubicle of approved and pleasing appearance shall be furnished to house the excitation and voltage-regulator equipment. The,
cubicle shall consist of rigid, self-supporting, enclosed panels with full-length door located to provide easy access to the equipment. Louvers necessary for adequate ventilation shall be provided where required.
Louvers shall be designed or screened to prevent the entrance of rodents and insects. Floor sills shall be furnished with the cubicle and provided with grouting holes and anchor bolts.
t j
c.
The following equipment shall be l
furnished, mounted, and wired in the excitation cubicle:
1.
Voltage regulating equipment 2.
Excitation equipment 3.
The field leads shall be provided with 100 MV de shunt with leads brought i
out to outgoing terminals to the Buyer's remote dc ammeter. The field current de ammeter on the local panel shall be fed through a separate shunt.
N' 51 of 75 Rev.0
i i
Specificatio..N2.
9645 N 018.0 Note: One set of all indicating and monitoring instruments which are sequired for checking and/or local adjustment of the excitation and l
[
voltage regulator shall be mounted on the local control panel. Another set shall be furnished loose, to be mounted by others in the Buyer's amote control panels.
- d..
The nominal generator voltage shall be adjustable from both the local control panel furnished by the Seller and the remote control panel furnished by others through the range of plus/rn'inus five percent by a voltage adjusting, motoreperated rheostat installed in the excitation cubicle.
The exciter shall be of the static type, e.
having fast asponse characteristics and miiability to aBow for the startup of heavy load parallel with running 4
load. De ceiling voltage of the exciter shall be selected to fulfill the voltage drop requirement when starting large motors.
f.
Complete redundancy shaB be provided on all silicon-controlled actifiers or power diodes. Any failed silicon-controlled actifier c7 diode shall cause a visual and audible alarm indication. Provision shall be made for easy replacement of failed silicon-controlled actifier or power diodes.
3 He exciter shall have field alarm contacts for abnormally low values of excitation, with leads brought out to the outgoing terminal blocks.
- t i
Page 52 of 75 Rev. 0
t i SpeciScatkr.: N:.
9645-M 018.0 h.
De voltr.;;.;;slator system shan be solid-state type in which no electronic tubes c,r electrolytic capacitors am f.
used. The agulator may be either separate or combined with the exciter.
The actifiers shall be of the sGicon type, su bject to the same requirements specified above for actifiers of the exciter.
i.
The voltage agulator shall provide necessary excitation control to maintain the adjusted generator voltage with the generator operating 8
at loads ranging from zero up to and including its overload capacity at rated power factor and frequency.
The regulator response time, excitaQn system, and generator reactances shall be such that adequate voltage is provided to meet the automaticloading requirements.
J.
Thermostatically controlled electric I
space heaters shall be supplied for the excitation cubicle. Refer to Section 8.1.C of Appendix N.
I k.
The equipment within the cubicle shall be completely wired, and any wiring extending beyond the cubicle shall be terminated on terminal i
t blocks.
l i
1.
The excitation cubicles shall be equipped with a 1/4-inch by 1 inch (minimum) copper ground bus. This bus shall effectively ground the steel enclosure as well as serve as the i
grounding point for any circuit grounds required at the excitation cubicles.
j Each end of the ground bus shall be l
provided with a compression-type, long-barrel lug (Burndy Hylus Page 53 of 75 Rev.0
Specifkatio. ha 9645 M 018.0 TypeYA) bolted to the bus, which will connect to the station grounding system by a No.4/0 AWG bare, g
stranded copper grounding cable provided by others. The conductive frame and cases of all devices shall be effectively grounded through the steel of excitation cubicles.
6.8.2.6 Wiring Methods and Components Refer to Appendix N, Specification for General Requirements for Electrical Wining and Controls Furnished with Mechanical Equipment, for requirements regarding wiring methods and associated components.
6.8.2.7 Analyses The Seller shall provide analyses to demonstrate compliance with applicable sections of AECSafety Guide 1.9, IEEE-308, 387, 344, and 323. 'Ihe analyses to be provided in the proposal shall discuss the diesel-generator design as it is applicable to each of the above standards. The discussion shall identify all aspects o' f the dieselgenerator design that do not conform to the above standards.
l 6.8.2.8 Reliability i
i she diesel generator shall start and accept a minimum of 50 percent of rated load within 30 seconds with 99 percent reliability and 95 percent confidence level. The Seller shall provide reliability documentation in the proposal. The dcamentation shall include the unit reliability, associated confidence level, and a discussion of the method used in determining unit reliabili*y.
6.8.2.9 Dnvers a.
Seller shall provide electric motors for the auxiliary equipment in accordance with Appendix 0, Technical Specification for Integral and Fractional Horsepower Induction Motors.
Page 54 of 75 Rev.0
-r--
r.
,e.-,,m--..--
---y
,r-.,,-,. _ -. - -. - - - - -
-.--p.--.,,,,--,,,we-,-.-,---m,
- - - - =, -,, - -, - -, -. - -
,--.-,-------w-=
5,~
Specification No.
9645-M.018.0 b.
Motors shall be provided by one of the following approved integral and fractional horsepower induction motor manufm:turers:
E (1)
General E l e c tric Company (2)
Westinghouse Electric Corporation (3)
Reliance Electric Company d
(4)
A lli s-C h alm e rs Corporation He Bidder shall state in his proposal the name of the supplier he proposes to subcontract for the electric motor drivers.
c.
When equipment is directly connected, an all metal flexible coupling shall be used with a guard which meets the requirements of OSHA.
d.
When equipment is V-belt driven, the drive shall be enclosed to conform to the requirements of OSHA.
c.
Motor rated horsepower shall not be exceeded at the equipment rating. For momentary (several minutes maximum) operation, at infrequent intervals (less than once a week average), the service factor may be used, but it shall not be exceeded.
6.8.3 Control Systems 6.8.3.1 Buyer's Drawing 9645-E-1008 (Appendix W) indicates the protective relays, instruments, meters, and transducers associated with the diesel generators. The required relay types are indicated.
A similar drawing,9645-E-2008, for Unit 2 diesel generators will be fumished later. The protective and auxiliary relays and the transducers shall be Page 55 of 75 Rev. I
e Spe::ificatkENo.
9645-M 018.0 located on the relay panel (Item 6.8.3.9.2); the instruments and meters shall be located on the engine control panel (Item 6.8.3.3). This drawing f
indicates the various loads connected to each 4,16 kV engineered safety features bus. Three alternative offsite feeds will be provided to each ESF bus.
6.8.3.2
'Ihe Buyer will provide the following remote control features in the controt room:
a.
Manual start b.
Manual stop c.
Manual synchronization d.
Manual frequency and voltage regulation (125 V de control)
Manual governor and voltage droop e.
selection f.
Automatic or manual regulator selection 3
Remote and automatic or local manual control selection 6.8.3.3 An engine control panel with equipment and necessary panels and wiring shall be supplied by the Seller at each diesel generator to provide the following local control features. This panel shall be suitable for mounting adjacent to the gauge panel specified under 6.8.1.12.
a.
Emergency Start Functions to start the dieselgenerator regardless of remote and automatic or local manual control switch position in the control room.
b.
Manual start t-Page 56of 75 Rev.0
Specificatn...ka.
9645-M 018.0 c.
Manual stop d.
Manual frequency and voltage segulation e.
Automatic or manual regulator ulukn f.
Manual exciter field removal and reset 3
Governor and voltage regulator manually actuated droop and reset h.
I.ocal remote manual control seleetion i.
Engine standby local maintenance selector switch j.
Indicating instruments and meters as follows:
3 Ammeters (I perphase) 1 Voltmeter with voltmeter switch 1 Frequency meter
! DCvoltmeter(field) 1 DCammeter(field) 1 Running-time meter (elapsed time meter) 1 Speed indicator i Kilowatt meter I Kilovar meter with phase shifting transformer 2 Test switches, Westinghouse Flexitest type FT-1, or 10 Role (4 potential and 6 current shorting).
6.8.3.4 Operation of local functions b through f shall be made in parallel with operation from the main control room when the local remote switch is in the local manual position.
6.8.3.5 The local panel shall include a master " station in control" selector switch which will disable all remote control features.
b Page 57 of 75 Rev. 0
I.
SpecificathdN3.
9645-M 018.0 6.8.3.6 The Seller shall make provision so that governor and voltage regulator manually actuated droop modes are automatically reset to the isochronous t
f.
modes in case of 4.l M V Class IE bus undervoltage.
6.8.3.7 The Buyer will supply one contact (contact opening or closing) for the bus undervoltage signal.
6.8.3.8
. Surveillance System 6.8.3.8.1 The Seller shall combine signals appropriately to initiate remote alarms as follows:
s.
Diesel engine or exciter shutdown b.
Diesel generator fault trip c.
Contro! circuit fuse failure d.
Common alarm for any local annunciation with reflash feature e.
Die sel-g e n e ra t o r underfrequency l
f.
Die s el-g e n e r a t o r l
l 3
Start failure i
h.
Die s el-g e n e ra t o r overvoltage i.
Die s el-g e n e ra t o r overcurrent J.
Diesel in local maintenance
\\-
Page 58 Of 75 Rev.0
SpecificatL'.fN2.
9645-M-018.0 6'.8.3.9
' Protective Functions and Devices 6.8.3.9.1 A twoeut of three type of tripping
~ f_ -
shall be incorporated in each dieselenerator set.
6.8.3.9.2 A relay panel with equipment and neceasary wiring for the following protective functions shall be provided by the Seller for each diesel generator:
a.
Reverse power and loss of field protection shall be provided but shall be permitted to trip only upon diesel generator synchronization with the preferred power supply.
b.
The protective devices which function to shut down the diesel and which will also be retained during a LOCA or loss of power to an engineered safety fe a t u re s bus shall comprise the following:
1.
Ensine overspeed 1
2.
Cran k case p re ssure high 3.
Lube oil pressure low 4.
Generator differential overcurrent 5.
Generator 3round i-overcurrent Page 59 of 75 Rev. O
k.
Specificatx.. ins.
9645-M 018.0 c.
De Seller shall provide the logic, components, and wiring to effect the
,E blocking of tripping devices not retained during a LOCA loss of power to an engineered safety features bus. De Buyer will supply a single
~
contact (contact closing or opening) for the Seller's circuitry to perform the block.
d.
Special underfrequency protection shall be provided by the Seller for safely separatir.g the diesel generators from the preferred source (when previously synchronized to it) without damage to or shutdown of the diesel generator.
c.
He Buyer will provide a or b circuit breaker auxiliary contacts to signal when diesel generator is synchronized i
to the preferred power system. The output contact of the u n d e r f requency protection scheme will be used to trip the diesel generator circuit breaker.
f.
Undervoltage, phase overcurrent, overvoltage, and underfrequency conditions shall bring up alarms at the local control panel and the remote control room panel.
Page 60 of 75 Rev.0
Specification Na.
9645 M 018.0 6.8.3.10 Rated Voltage and Frequency Permissive The Seller shall provide devices to signal that the diesel pnerator has reached rated voltage and g
Requency and is ready to accept load. The output of these devices will be used to initiate closure of the diesel pnerator circuit breaker. These devices must be shown to be operable during frequent manual start and load tests. The Seller sha!!
therefore provide test provisions to assure their
~
operability.
d 6.8.3.11 All timers used in the control circuits shall be solid state (AGASTAT 3700 Series or approved equivalent).
8 6.8.3.12 Instrument Transformers I.
i 1
6.8.3.12.1 Current and potential transformers shall be fumished and installed and their leads terminated at terminal blocks.
d i
6.8.3.12.2 The quantity and service of the i
current transformers (CT) to be supplied for each generator are as follows:
a.
One CT in the pnerator neutral end to the neutral grounding resistor con-nection for ground fault relaying. The CT sha!!
have a ratio of 200/5 amps and a relayingaccur-acy of 10C 100.
b.
Three cts in the pnera-tor neutral end connec-tions for differential cur-rent relaying. *Ihe cts
~
shall be 1200/5 ratio and shall have a relaying accur-acy of 10C 200.
b c.
Three cts in the pnern-tor neutral end connec-tions for metering, with a Page 61 of 75 Rev.1
8 Specificatk b.
9645-M-018 0 d
minimum accuracy class
-0.3B-2. The Gs shall be 1200/5 ratio.
y d.
Power current transformers as required for sensing and neld forcing by the specirnd series boost of saturable current potential transformer exciter.
g e.
Three cts in the genera-tor output leads for exci-tation control. The cts shall have a ratio of d
1200/5 and an accuracy of 0.3B-2.
f.
Three cts in the generator output leads for protective relaying.
The cts shall have a ratio of 1200/5 amps and a relaying accuracy of 10C 200.
d 3
All CT leads shall be connected to sh o r t-circuiting-type terminal blocks in the ge n e rator terminals cubicle. These terminal blocks shall be separete from any other wiring and protected from accidental contact by removable terminal block covers. Terminal blocks shall have all points permanently marked to agree with the wiring diagrams. Secondary circuits of current transformers shall be complete and separate in
- f-themselves. Complete isolation shall be provided between kads Page 62 of 75 RW.l
\\
Specificatium No.
9645-M 018.0
\\
tom each set of current transformers. Current transformer secondaries f
shall be grounded at the local control or the miay p a n e l s. Ali c u r r e n t transformers shall be mounted and spaced by nonmagnetic material within the flux circuit.
Current transforrners shall comply with ANSI Standard C57.13 in a
respect to ratio, accuracy I
classification, thermal I
and mechanical limits, polarity markings, and tests.
d h.
Each generator unit shall A
be supplied with two sets of potential transformers (PT) of ratio 4.2 kV/120V, each set c o m prising two single-phase transformers.
1.
One set is to be used with the excitation-y o i t age regulator systems and shall have an accuracy of 0.3 for W,X,Y, and Z and 1.2 for ZZ.
Page 63 Of 75 Rev.1
i s
Specification No.
9645-M 018.0 s '.
e 2.
The second set will. be
,E used for m e te ring and relaying and shall have a
relaying accuracy of 0.3 for W,X,Y, and Z and 1.2 for ZZ.
I.
Each p o t e n tial transformer high-voltage.
winding shall be protected by two current-limiting fuses, one on each lead.
Fuses sized to prevent harmful overload to the FTs shall be installed in the low-voltage side and shall be located to permit easy replacement.
b 6.8.3.13 Seller of the instruments for the diesel generators shall be subject to the approval of the Buyer.
7.0 TESTS AND EXAMINATIONS 7.1 Shop Tests 7.1.1 Buyer shall have access to Seller's shop to observe progress and to inspect work and observe tests.
7.1.2 Prior to start of manufacture, Buyer is to be given a list, with scheduled dates, of all proposed tests and inspections. Buyer is to be notified at least one week in advance of those tests and inspections that he wishes to observe.
l Page 64 of 75 l
Rey,1
k.
Specificatic Ma.
9645-N 018.0 7.1.3 Shop fabrication shall be subject to inspection and approval by the Buyer. Any inspection by Buyer shall not be considered as a waiver of any warranty or other rights. The Buyer shau have hoe access to the Seder's shops for inspection of fsbrication and
- y for observing shop tests. All tests required for certification of equipment shall be made at the expense of the Seller.
7.1.4 The Seller shall maintain records and reports of all tests and inspections required by this Specification and its applicable references. These records and sports shall be prepared promptly after completion of each test or inspection and in all cases shau be made available to the Buyer prior to shipment of the equipment.
7.1.5 Each diesel engine shall be given a complete commercial shop l'
performance test to confirm the figures given in the Seller's proposal and the requirements of performance set forth in this Specification. Each generator shall be given a standard commercial shop test. These tests shall include the foHowing as a minimum.
7.1.6 Ultrasonic examinations, magnetic particle examinations, and liquid penetrant examinations shall be performed on the diesel-generator system as required by ASME Section VIII, Division 1.
7.1.7 Electrical Tests
- I -
a.
Each assembled diesel-generator unit and its excitation and voltage-regulation system shall be tested in accordance with the Seller's customary practice in addition to the additional tests required below.
b.
All tests shall be performed in accordance with, and as required by, the latest issue of ANSI Standards C50.10 and C50.12; NEMA Publication MGl;lEEE Publication 115,and IEEE 387, Criteria for Diesel Generator Units Applied as Standby Power Supplies for Nuclear Power Generating Systems.
c.
Test data to be furnished shall include, but shau not be limited to, the following:
b Page 65 of 75 Rev.0
i Specificath. #2.
9645 M-018-0 1.
GeneratorImsses The following yncrator losses, in g
kilowatts, at 0.8,0.9 lassing and unit power factors and at 25,50,75,and 100 percent of the kVa rating.
2 (a)
Armature 1 R (b)
Stray (c)
Core 2
(d)
Field 1 R (e)
Friction and windage 2.
Reactances (a)
Direct axis synchronous (b)
Direct axis transient (c)
Direct axis subtransient (d)
Negative sequence (e)
Zero sequence 3.
Resistance (a)
Armature winding st 75 C (b)
Field winding at 75 C 4.
Characteristics Curve (a)
Open circuit saturation (b)
Zero power factor saturation l
l (c)
Synchronous impedance l'
Page 66 of 75 Rev. 0
F i
Specificatio. 2.
9645-M 018,0 5.
Field Curants (a)
Generator at sted and t
maximum kVa and rated power factor and voltage (b)
Generator at maximum kVa and unity power factor 6.
Other ElectricalTest Data (a)
B ala n ced voltage telephone influence factor (b)
Voltage waveform (c)
Phase balance (cunent)
(d)
Phase balance (line-toneutral voltages)
(e)
Overspeed:
Run generator at 25 percent overspeed for 5 minutes with a constant 4 peed prime mover (f)
Phase sequence (rotation): A B C (g)
Residual component telephone influence factor 7.
Generator Dielectric Tests (a)
Armature windings high-potential test Page 67 of 75 Rev.0
a m
a m
Specificatkn[No.
9645-M Ol8.0 (b)
Field windings high potential test (c)
Insulation resistance measurements 8.
Starting tests shall confirm the capability to attain and stabilize frequency and voltage as described in Paragraph 6.8.2.1.f.
9.
Loading tests shall demonstrate the capability for accepting total load as
[
per Paragraph 6.8.2.1.f. Insofar as practical, the testing shall duplicate the sequence of loading of Appendix U.
10.
'Ihe load rejection test shall confirm i
the requirements described in Paragraph 6.1.9.
I1.
Engines The engine test procedure shall be in accordance with DEMA standard practices. It shall include but not be limited to:
(a)
A speed buildup to rated speed at no load with compression cards taken at 100 percent of rated speed.
(b)
A load buildup at 100 percent of rated speed with log readings taken at rated full load and speed and combustion pressures and temperature:. balanced within manufacturer's prescribed limits.
t*
Page 68 of 75 1
Rev.0
I Specificatic. Nr.
9645 M418.0 After a antisfactory balance is obtained, the engine shall be operated for approximately onehour nach at j-loads of 100, 75, and 50 percent of rated load and 100 percent rated speed.
1 12.
Operating tests shall demonstrate the capability for carrying the following loads for the items indicated without exceeding the manufacturer's design limits:
(a)
A load equal to the continuous rating for a time required to nach a temperature equilibrium, plus one hour (b)
A Ioad equal to the overload rating -for two hours (c)
A load equal to the extended rating for a time nquired to reach a temperature equilibrium, plus one hour 13.
'Ihe Seller shall demonstrate that the diesel generators will start and accept load with 99 percent reliability and 95 percent confidence level by submittal of documentary evidence that the necessary starting tests have been or will be performed.
7.1.8 Qualification Testing 7.1.8.1 The diesel generator sets supplied shall be similar to units that have been proven suitable fornuclear emergency service by exhaustive testing, for example:
l' Page 69 of 75 Rev.0
k-Specificatk,..Ns.
9645-M 018.0 s.
As a minimum, 298 start and load tests shall be performed with no failures. All the tests shall be f_
performed in the shop. An acceptable start and load test is defm' ed as being a start from design cold ambient condition; with loading to at least 50 percent of the continuous rating within 30 seconds and running at this condition for a sufficient length of time to permit a normal shutdown of the unit.
b.
Automatic sequence loading tests using actual motors or artificial reactive loads that demoe. strate the unit's ability to support the starting
~'
sequence shown in Appendix U.
Endurance tests of sufficient length to c.
demonstrate clearly the unit's ability to operate at a rated or lesser load continuously and to operate unloaded for at least 6 hours6.944444e-5 days <br />0.00167 hours <br />9.920635e-6 weeks <br />2.283e-6 months <br />.
d.
Load rejection tests that clearly demonstrate the unit's abGity to experience full load rejection without loss of speed control and to meet requirements descsibed in Paragraph 6.1.9.
e.
Functional test to demonstrate the capability of control, surveillance, and protection systems.
I f.
Operational tests to demonstrate the capability of the qualified diesel generator and its systems as defined in Paragraph 7.1.7.
3 Electrical test to demonstrate that the q u alified generator electrical properties, e x ci tation, and voltage regulation systems are adequate for the intended application.
Page 70 of 75 Rev.0
=..
I.
i Specification No.
9645-M 018.0 7.1.8.2 The Seller shall provide, as part of his proposal, details of prototype testing or operational experience to support a claim of suitability for i
c standby nuclear service. Variations beteren the unit to be supplied and the unit qualified by such testing shall be explicitly stated and related to the tested prototype by appropriate testing or analysis.
It should be understood that these details of qualification testing will be used by the Buyer before various regulatory bodies to substantiate the Buyer's claims as to the safety and reliability of his nuclear plant emergency systems.
7.1.8.3 Hydrostatic tests shall be performed as required by the applicable codes. The reports of these tests shall be submitted as required by Drawing and Data Requirements (Appendix B).
7.1.8.4
'Ihe Seller is responsible for protecting the equipment from damage before, during, and subsequent to the specified tests. Extensions in schedule will r.ot be allowed due to delays caused by the tests or failure of equipment being tested.
7.2 Field Tests l
7.2.1 l
The equipment specified herein shall be subject to field testing I
after installation at the discretion and disposition of the Buyer.
In event field tests are performed, the requirements of the General Project Information and Requirements (Appendix A) and General Conditions shall apply.
7.2.2 The following performance tests shall be performed at the jobsite by Seller; l
Sequential start, loading, and load rejection of th:
a.
diesel-generator set per Paragraphs 6.8.2.1.f and 6.1.10. The pumps and their associated piping and valves shall be connected to simulate the conditions during various modes of operation such as design basis accident, emergency shutdown, etc.
b.
Eight-hour continuous operation at the sated continuous load without exceeding specified temperatures at the specified ambient and cooling water temperature conditions.
1 Fase 71 of 75
~
- -...-.-----N
- - ' " - " ~ ~
~
i Specification'No.
9645 4 018.0 7.2.2.1 FIsrformance tests shall be in accordance with,and shall include, all measurements spedfled in Standard Practices for Stationary Diesel and Gas g
Engines (latest issue, DEMA), and in Performance Test Codes of ASME PTC-171957 and FTC-261962. Failure to meet specified and/or proposed performance shall be remedied in accordance with the Guarantee section' of this Specification.
8.0 PREPARATION FOR SHIPMENT i
The Seller shall submit his complete cleaning, preservation, and packaging procedures
- l approval prior to proceeding with the work. Seller's procedures shall be in conformr.ce with the General Requirements for Shop Painting of Mechanical and Electrical Equipment (Appendix P) and the following:
8.1 Cleaning 8.1.1 Prior to hydrostatic tests and,in any case, prior to siJpment, all 1
internal and external surfaces shall be thoroughly cleaned of all scale, rust, chips, weld spatter, oil, grease, organic matter, loose particles, and all other potentially harmful foreign matter.
8.1.2 Final cleaning processes shall be controlled to assure effective cleaning without injuring the surface finishes, material
. properties, or metallurgical structure of the materials.
8.1.3 Oeaning agents and demineralized rinse waterin contact with mustenitic stainless steel shall contain less than 10 ppm of i
chlorides. No residual halogen bearing materials shall be used in cleaning austenitic stainless steel components.
8.2 Preservation 8.2.1 After cleaning and drying, all openings shall be closed with suitable nonmetallic covers or pluss. 'Ihe covers shall be tightly sealed with pressure sensitive tape. Special provisions shall be knplemented to protect weld <nd preparations during shipment and storage.
8.2.2 After all exterior surfaces have been cleaned and dried and the openings sealed, Seller's (standard) primer shall be applied.
Page 72 of 75 Rev.0
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8.2.3 For interior surfhces requiring grit blasting per MSS procedwes, antirust compounds shall not be used and interiors wlO remain unconted. Immediately aner successful completion of hydrostatic testing and drying, I lb/100 cu ft volume of silica f
.get shau be added at convenient openings. Sdica set shaU be in begs and shall be wired to the noule plus so that removing the plus wDI simultaneously remove the bas. Tags indicating the presence and number of bass and that they are se be removed before field welding shall be attached to the outside of each connection.containing silica gel.
8.3 Packaging and Shipping The packaging and shipping shall meet the requirements for level B items as 3
described in ANSI Standard N45.2.2.
8.4 Preparation for Storage All e,quipment shall be adequately prepared for shipment and for a period of Indoor storage as described in the General Project Information and Requirements (Appendix A).
9.0 MARKING AND IDENTIFICATION
,I 9.1 Each component shall be provided with impressed, stamped, or etched stainless steel tass;The tags shall be secured to the component by means of corrosion-resistant screws tapped into u nonpressure-retaining part of the component so as not to impair the structural integrity or functional capability of the component. The following information shall be shown on sach tas:
a.
Purchase order number b.
Equipment identification number as indicated in the Material Requisition. (The same number shall appear on any loose or accessory package shipped with the equipment) and any code ideritifications applicable.
10.0 DRAWINGS AND DATA i
10.3.
Seder shall submit drawings and data in accordance with the following:
a.
Appendix A:
General Project Information and Requirements, Article 9.0 r
Page 73of 75 Rev. 0
Specification N3.
9645 M-018.0 b.
Appendix B:
Drawing and Data Requirements Partial lots of drawings may be submitted for print approvat in c.
i order to expedite the release of equipment for start of fabrication in the manufacturer's factory.
10.2' Seller shall submit instruction books as required by Appendix B, Drawing and Data Requirements. Instruction books sha!! be prepared for the specific equipment furnished. General instruction books are not acceptable.
Instruction books shallinclude a complete list of all clearances, tolerances, and types of fits to which the diesel-generators were actually manufactured.
The Seller shall also state the maximum deviations from these shop standards, due to wear, which shall be permitted for satisfactory operation.
11.0 GUARANTEE In addition to other warranties which apply to this equipment, the Seller warrants that the performance and design of the equipment is in strict accordance with this Specification and that the conditions of Article 10.0, Appendix A, have been met. The Seller's warranty shall be maintained in force for the period required by the General Conditions applicable to the sale of this equipment.
12.0 PROPOSAL DATA REQUIREMENTS Without limiting the provisions of Article 1.0, Instructions and Information to Bidders, the Bidder shall include the following, as a minimum, with his proposal:
y a.
Form of Proposal which is attached to this Specification, completed in full for a 5000 kW,5600 kW, and 6250 kW diesel generator b.
Complete Buyer's data sheets (Appendix S) where information by Seller is required for a 5000 kW,5600 kW, and 6250 kW diesel generator A complete description of the equipment, including outline dimensions, sizes c.
and locations of connections, model or catalog numbers if applicable, ASTM material references, and catalog data or brochures d.
The diesel generator overload rating defined as the maximum allowable load for 2 hours2.314815e-5 days <br />5.555556e-4 hours <br />3.306878e-6 weeks <br />7.61e-7 months <br /> of operation in any 24 hour2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> period without exceeding safe temperatures and pressures and without reducing the availability of the diesel generator below 95 percent The diesel generator extended rating defined as the maximum allowable load e.
for 2000 hours0.0231 days <br />0.556 hours <br />0.00331 weeks <br />7.61e-4 months <br /> of operation per year without exceeding manufacturer's design limits em O/
f Page 74 of 75 Rev. I
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Specification'No.
9645-M 018.0 f.
A sketch of the proposed room arrangement should be furnished by the Seller. The diesel generators will be installed in separate rooms, each of f
which is approximately 34 feet wide,71 feet long, and 22 feet high 3
The Bidder shall provide noise-level data in accordance with Section 6.1.15 d
h.
Hnt load generated by each of the diesel generators for each mode of operation.
i.
An alternate bid for skid mounted units 13.0 QUALITY ASSURANCE / QUALITY CONTROL REQUIREMENTS 1
13.1 All equipment, materials, and services specified in this requisition perform a 3
safety related function in a nuclear power station to be licensed under regulations of the U.S. Atomic Energy Commission. To ensure licensability of the station and equipment integrity for the life of the station, the Seller shall comply with quality assurance provisions specified in Appendix C, General Requirements for Seller Quality Assurance Programs.
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l r
Page 75 of 75 Rev. I
Aa.2NDIX "A" Job No.
9645 GENERAL PROJECT INFORMATION AND REQUIREMENTS f
FOR MISSISSIPPI POWER & LIGHT COMPANY l
GRAND GULF NUCLEAR STATION UNITS 1 AND 2 GRAND GULF, MISSISSIPPI CONTENTS 1.0 Site Information and location 2.0 Climatic Conditions 3.0 Seismic Information 4.0 Rail Service 5.0 Highways and Roads 6.0 River Port Service 7.0 Air Freight Service 8.0 Jobsite Storage Facilities 9.0 Drawings and Data Requirements 10.0 Materials, Workmanship, and Trade Names 11.0 Standards, Codes, and State Requirements 12.0 Inspection and Shop Testa 13.0 Field Tests 14.0 Shipping Requirements Attachments:
Attachment ! - Site and Vicinity Maps
[
BECHTEL POWER CORPORATION PROJECT ENGR.:
GAITHERSBURG, MARYLAND REV 2
DATE
- 11-13-73 G
m,3 1
MISSISSIPPI POWER & LIGHTCOMPANY GRAND GULF NUCIEAR STATION, UNITS I AND 2 a
GENERAL PROJECT INFORMA110N AND REQUIREMENTS 1.0 Sitilnformation and Location 1.1,
Grand Gulf Nuclear Station, Units I and 2,is to be built for tha Massissippi Power
& l.ight Company of Jackson, Mississippi by Bechtel Power Corporation. The two units have e nominal rating of 1300 MWe each. Each unit includes an 1800 rpm tandem compound, six flow, turbine generator supplied with steam from a Boiling Water Reactor (BWR), rated at approximately 3833 MWt.
1.2 Each unit will use a natural draft cooling tower as the primary heat sink.
1.3 Anticipated commercial operation of the first unit is scheduled for July 1979 and the second unit for January 1981. Construction for the first of the two units is scheduled to begin in April 1974.
1.4 Grand Gulf Nuclear Station will be located in Claiborne County in Southwestern Mississippi. The plant site is on the east side of the Mississippi River about 25 miles south of Vicksburg and 37 miles northeast of Natchez. The Grand Gulf Military Park borders a portion of the north side of the site property, and the community of Grand Gulf is about 11/2 miles to the north. The town of Port Gibsonisabout 5 miles southeast of the site.
1.5 Plant grade will be elevation 132.5 feet above mean sea level.
2.0 Climatic Conditions 2.1 The climate of the general area is highly humid throughout the year with mild winters and hot summers. Average daily temperatures range from 45 to 65 F in l
winter to 75 to 85 Fin summer. The annual average relative humidity ranges from I
70 to 90 percent. Extreme low temperatures of 0 F have been recorded and this temperature (O F) must be used as a basis for design.
(
2.2 Average monthly precipitation follows a seasonal trend, reaching a maximum in March (7.10 inches) and a minimum in October (2.04 inches). The maximum annual precipitation has been 63.65 inches; the maximum daily amount has been 9.97 inches.
2.3 Snowfall is minimal, averaging only 1.6 inches annually.
1
.(.
i Sob N2. 9645 2.4 Where outdoor storage is called for in the Technical Specifications, the preparation and packaging for shipment shall include suitable and durable protection for outdoor storage for a maimum period of 6 months from the date of delivery under the most severe clirnatic conditions to be expected in the area r
without rusting, weathering, entry of foreign material or other damage which could : render the material unfit for its intended purpose without recleaning or repairing.
3.0 Seismic Information and Requirements The site is located in an area designated as Zone I as dermed in the current Uniform Building Code (UBC) of the International Conference of Building Officials. Except as otherwise specified in the Technical Specification, all work shall be designed in accordance with the applicable requirements for this zone.
4.0 Rail Service 4.1 Freight service is provided by the Illinois Central Railroad. The Yazoo and Mississippi Valley Branch of the Illinois Central connects Port Gibson with Vicksburg to the north and Natchez to the south and passes approximately 3 miles east of the site.
4.2 A rail spur will be constructed to the plant site with completion scheduled for October 1974.
4.3 Seller / Subcontractor shall check clearance and capacity limitations with the Illinois Central Railroad. Seller / Subcontractor shall have sole responsibility for proper shipment of materials and equipment to thejobsite.
5.0 Highways and Roads 5.1 Highway access to the plant site is available from the north, east and south by several state maintained roads. See the plant site and vicinity map which is attached.
5.2 Improved county roads with limited capacity connect Port Gibson with the plant site vicinity. Several roads are seascoally impassable.
5.3 Access roads within the plant site will be constructed with completion scheduled for October 1974. The Seller / Subcontractor is responsible for determining the locations and requirements of all road restrictions and limitations which may affect the shipment of his equipment or material to the site.
f.
2 l
1 i
Job'Ns. 9645 i
6.0 IUver Port Service Dere will be no barge unloading facilities available at the plant site. The nearest such
, fpty is at Vicksburg. Ferry boat service with limited freight capacity at Bruinsburg, Miss.
- connects the county with Tensas Parish, louisiana on the west side of the Mississippi River.
7.0 Air Freight Service Airport facilities are available at Jackson, Natchez, and Vicksburg. The Jackson airport is served by Delta Air Lines, Southern Airways, and Texas International Airways. The Natchez airport is served by Southern Airways. The Vicksburg airport has only limited air carrier service.
8.0 Jobsite Storage Facilities Unless specified otherwise in the Technical Specifications, the types of storage areas available for storage of Seller's/ Subcontractor's material are as follows:
8.1 Outdoor Storage: Graded and drained outdoor areas.
8.2 Outdoor (Weatherproof) Storage: Flame resistant, weatherproof covering provided with stored material not in contact with ground.
8.3 Indoor Storage: Ushted, weathertight, ventilated buildings with poured concrete or asphalt paved floors.
8.4 Indoor Heated Storage: Same facilities as indoor storage except that unit heaters or space heaters are added.
8.5 Temperature Controlled Environment: Same facilities as indoor storage except that :,' temperature is controlled (Range: 50 F to 110 F) and relative humidity and dust control are maintained.
9.0 Drawings and Data Requirements 9.1 Where drawings are required for manufacturing and/or installing equipment, and when so required by Appendix B, these drawings shall be submitted by and at the expense of the Seller / Subcontractor to the Buyer / Contractor before fabrication is commenced, allowing the specified time for review by the Buyer / Contractor.
They shall include matchmarks, erection diagrams and other details, such as field connections, for proper installation and erection in the field. The sequence of submission of all drawings shall be such that all information is available for checking each drawing when it is received.
I.
3
e Job No. 9645 9.2 Drawing submittals shall be in accordance with Appendix B appended to the Technical Specifications (Drawing and Data Requirement). The drawings must be submitted for review in accordance with the drawing delivery schedule. Within 25
, g working days after receipt of such drawings, the Buyer / Contractor will sturn 1 copy of the drawings marked with one of the following Engineering / Contractor approval notations:
1.
Approved manufacturing may proceed 2.
Approved - submit final drawings; manufacturing may proceed 3.
Approved except as noted - make changes and submit final drawing; l
manufacturing may proceed as approved 4.
Not approved - correct and resubmit S.
Approval not required - manufacturing may proceed b
9.3 Retumed copies of drawings marked with either notation 1,2 cn 3 shall authorize i
the Seller / Subcontractor to proceed with the fabrication covered by such returned copies, provided that such fabrication shall be subject to the comments, if any, shown thereon. Immediately upon approval, final copies of each drawing shall be fumished to the Buyer / Contractor, as required by Appendix B. All final drawings shall be certified to be correct.
9.4 Shipments to the jobsite shall not be made until all specification requirements have been met and Engineering Approval Action I has been affixed to the Seller's/ Subcontractor's drawings by the Buyer / Contractor.
9.5 Returned copies of drawings marked with either notation 2, 3 or 4 shall be resubmitted not later than 25 calendar days after date of their transmittal by the Buyer / Contractor.
9.6
' All drawings submitted by the Seller / Subcontractor shall be clear, legible white prints and must bear the following identification in or near the title block:
Grand Gulf Nuclear Station Mississippi Power & Light Company 9.7 On Seller's/ Subcontractor's drawings certified to be correct, all delineations and
~
lettering shall be of adequate size, arrar3ement, and type to ensure legibility when 18-x24-inch prints are made from 35 mm microfilm produced under Department of Defense (DOD) Specifications.
9.8 Titles of the detail drawings and erection diagrams shall,.where applicable, cornspond with those of the Buyer's/ Contractor's design drawings, and the l
Buyer's/ Contractor's Purchase Order / Subcontract Referenc~e Number and l
ahall be shown on each sheet.
9.9 The Seller / Subcontractor shall certify that dimensions and weights shown on foundations and outline drawings are correct. This information will be used by l~
the Buyer / Contractor to construct foundations, establish clearances, preset anchor bolts and fabricate other attached work.
4
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9.10 Seuer/ Contractor shall provide, prior to shipment of equipment, ourtified
- y drawings and manuals clearly indicating components of a specific piece of equipment with the manufacturer's part number or nference drawing amnber (including revision date), clearly indicated. Drawings shall indicate design dimensions, maximum and minimum aDowable operation tolerances on au maior wear fits, i.e., rotating, reciprocating or intermittent sliding fits between shafts or stems and seals, guides, pivot pins, etc.
9.11 All final certified drawings shall be guaranteed to show the actual as manufactured condition of the equipment as shipped from the factory. Control wiring diagrams, panel and control board tubing and wiring diagrams, and similar drawings are particularly critical in this requirement. Any correction made in the field shall be shown on revised as-built drawings made by and issued.at the expense of the Seller / Subcontractor.
9.12 Approval of the Seller's/ Subcontractor's drawings by the Buyer / Contractor shall not be held to relieve the SeHer/ Subcontractor of any of his obligations to meet all the requirements of the Purchase Order / Subcontract or relieve the i
l Seder / Subcontractor of the responsibility for correcting of such drawings. The Sener/ Subcontractor shall, at his sole expense, make any changes in the design which are necessary to make the work conform to the provisions and intent of the Purchase Order / Subcontract.
10.0 Trade Names / Alternate Material and Equipment Alternate material and equipment cannot be substituted for equipment and material designated in the specification by trade name, manufacturer's catalog number or other similar designation unless fonowed by the words "or equal". In the latter case, the Seller / Subcontractor may make written request to the Buyer / Contractor for approval of the use of alternative equipment or materials. Such requests shall contain complete data intended to show that such alternative items are of a quality equal to or better than that specified and has the required characteristics for the intended use. Buyer / Contractor will then determine whether the proposed alternative meets the requirements of the Purchase Order / Subcontract, and will inform the Seder / Subcontractor in writing of his determmation.
I1.0 Standards, Codes and State of Mississippi Requirements 11.1 Wherever references are made in the Technical Specifications to the respective codes and standards in accordance with whicli work is to be performed or tested, it is to be understood that the edition or revision of the codes and standards in effect on the date of the Seder's/ Subcontractor's Proposal shall apply, sniess otherwise expressly set forth in the Purchase Order / Subcontract.
lok No. 9645 11.2 All work performed and structures, equipment and materials, including foreign supply, to be furnished hereunder shall be designed and constructed to comply with an applicable laws r.nd regulations of all regulatory bodies havmgjurisdiction thereof, in order that the equipment furnished can be lawfuny used by the Owner in the State of manianippi. Any costs related to obtaining approvals thereof shall c
be included in the bid and Purchase Order / Subcontract price.
12.0 Inspection and Shop Tests 12.1 Without limiting the provisions of Section 6 of the General Conditions (Purchase Orders) or Article 17 or Exhibit A (Subcontracts), the following shdi also apply:
Should material tests in addition to those required by the Specifications be required by the Buyer / Contractor, the Seller / Subcontractor will be advised in ample time to permit the preparation of test specimens during the shop manufacture. Unless otherwise provided, such additional tests shall be in accordance with the requirements of the American Society for Testing and Materials, and other applicable codes, and shall be at the Buyer's/ Contractor's expense. Buyer / Contractor has the right to reject any materials shown to be defective by such tests and Seller / Subcontractor shall replace such rejected material at his own expense.
12.2 All of the conditions contained in Section 6 of the General Conditions shall be extended to cover Suppliers / Subcontractors employed by the Seller /Subcon-tractor. The Seller / Subcontractor shall be responsible for informing of these requirements.
13.0 Field Tests Without limiting the provisions of Section 6, General Conditions, the following shall also apply: the conditions of field tests, if any, shall be as agreed upon by the Buyer / Contractor and the Seller / Subcontractor. The Seller / Subcontractor shall be notiGed of, and may be represented at, all field tests that may be made. Such field tests will be made at the expense of the Buyer / Contractor unless otherwise specified, except that the expense of the Seller's/ Subcontractor *s representative, if any, shall be borne by the Seller / Subcontractor.
Retests to meet guarantees shall be at the Seller's/ Subcontractor's expense.
14.0 Shipping Requirements I
l 14.1 In addition to the requirements of Article 14.0, Instructions and Information to l
Bidders, (applies to Purchase Order only), equipment not palletized shall be furnished for shipment in the maximum size and the least number of pieces i
consistent with delivery restrictions.
14.2 Seller / Subcontractor shah prepare aU articles for shipment in such manner that they will be protected from any damage in handling and transit.
6
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i Job No. 9645 Seder / Subcontractor shall be responsible for an'y damaged equipment due to improper preparation for shipment. All openings shall be capped or covered to prevent the entry of foreign material and moisture. No threaded ends or finished-machine surfaces shah be left unprotected. Special care shall be taken to
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prevent entry of moisture.
14.3,
Bill of Material or packing slip shall be included with each shipment.
14.4 Small tools or parts of components or assemblies shipped separately shall be adequately boxed or crated and clearly identified with the name and equipment number of component (s) they arr intended to be used with.
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seassed yeense e essarem espy of she ammoisend term sad em 9
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31.e enf 1.1 Ouehae Osmoseaans,8evemme asuf El, AfeO VEnsFICAft08e REPORTE E R AGAIN AT10sf PROCEDURES (El.
Pennienneestemunisig Osenen M
Ape 0 VE Rt FICAf tced RE POR75 tVI Lloulo PENETR A88T SJ Amamefy 144 REPAIR PROCEDURES IEl. Asso 32A PT 1J Duo Osme Dremsay BBAJOR REPAlR V E AlF1CAfloss ER A18iN A780ss PROCEDURtS (El.
1A Weses thayame NPORTS M Ase0 vt RIF6 CATS 0es MooRT$ IV) 1.5 ComoedLepeDayama SSt CLE ANING Ate D CO ATING RSA EDDY CURRENT EXAasessAT10es 1.4 P ales P it O C E D U R E S (El. AND PROCEDURES f f l. AND 18 PERT 5. LISTS Aa8 PARTS COSTS lEl Vent FICATless RE PORTS M WERlFICAftces plEPORTS EVI 18 COeIPLETED SECMTEL D AT A ES 80E AT TREAfaAElff PROCEDURLs 344 PRESSURE TEsf - stvDRO. AtR.
980875158 El. AteD VERIFICAft0st REPORT 5 LEAK SUteLE Ost WACQUh8 TEST 48 IISTRUCTscsIS 181 M
P ft 0 C E D U R E i E l. A Is O 41 Esmousedhmesammen 17A CEfiTIFIED RAATElWAL PROPERTY WE RIFICAta0es REPOstTs M,
&8 M.*
MPOftTS M 53 InsePECTIces PROCEDURE SEl. 4000 43 SInhumemme 17.1 aIT A IcarteRes temesnd Tess VERIFICATeose nerORTs M A4 SIIe Sommer and femedles Rupertal SSS PERFooissaaeCE TEST PROCEDURES S4 Ste8EDULES. WeesmEEmispG Afs0 17J tuonut Tesa Dase Ill. Af0D WERIF6CAftess PSPORTS PA848CATIOnerERECTtoes (El 1?J Pesem Does M
SS SUALITV A 8 8 U R A Is C E 17A SIsteeles Ceet6fesete of 35 1 Giustemenal Truss an6asuALJpROCESURSS El Sometasese M.T Etnewend Tese SA messeC DATA REPOft? IE) 17 3 StaseinalPressevy Amenee 274 PROTOTYPE TEST REpostTS (El te assan yggs AgfD Dataes REPORTIEl 1&S SODE CERAPLIAasCE M 384 SUPPLIER SeePPIse4 PREPARAflose la ACOUSTIC DATA IIEP0ft? IEl 184 tR - ULTRA 80esec EMAmeseAftces PR0CEOURE (EI. A et p MS SeasPLes Isa PROCEDURE 8 t E I. ANO VEmFICAfsost alt #0stT5 M tla senTEm AL DEgCIhPficed 181 VERIPtCATI08 REPOflTS M 303 CERTIFIED PEP.FORahafeCE DATA R A DIOG R APMit El 118 WELDies PROCEDUnf 8 AleD 20 RT SU ALIFIC ATIONS (El. A8B D EEApessATsose PROCEDURES tEl VERIPICATIO8e REPOstTS M N.1 Redse.Eesnessen Wesseousen espees M NJ Audimpus s M e
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dhesses a DOCUMENT CATEGORY DEFINITIONS f
C) - Esqlasering Desoamma This are comptes reseduses, ensimp, spessfluseless, GA pham, pototyp gesehssties met repare,and sche denoms== est re,*e paisn ensimewhg appast pier a terkson. e pier to me of as daaraset m en desga e khmet.e pumm.no era h sem epphed to phs imes, and inuesseisest dessasses for homent seersy, asssensass, set, that se of inforestseest interest only a poiset asyns (v) - tusesy WuNissiles De'esamme. Thh term comprises amourist tut moore, hast essanat ehre, unidag aussedt 59E rumes, perf superg set,ubish dessessee er eartNy seskemesse se de ashneet er kupettee repeemese of as paesraemet dessema.
U BRdWW88lE) esens timandoms. Sevins and F- -1 A 1. Damas - Drumia, paidag mereef esselop, moinding Imp, esser timeW,lemese end 1
1.1 I
adus for shsessi sehh, esedsit, Road, and oder swves senaeresas, imaweiss, and dnsih reisted to fusedsties and messengs.
l 12 Amonkey - OstBed dresnap indeseng offissest aformasse a Insames omsehey of the sempeasst para of a essipomat lema.
1J See Beat Drusings - Bremny seith peride adfisiset duet e Insertue the tubrustee er enestenure of es ogsgeant imm.The insiede het b est Esmeed m, spoor dressup, heet easteeger intrast eneih, internal piping end wirust erse>astmo dreils sad Arehrenneral duesiis, lA Whing Dimymme - Brasimp whish sheer the whomets asiring sad essassess hierestee for sketrimiines.
1,8 Cassel Lepis Daynes - Dreusses assisk deur the poths which input eigends must follow to ensempauh the regoired empeaums.
34 P a fes - Piping and fasenessetin payens what een piping syme dreik and me his esseet essmen u pants Luf Ano Cost (El - Empiedes vism akt idestWind pero and renamended seses peu for one yew's spaveen ude emit een.
3A 80IrLETED BECNTEL DATA WlEETI (El - luformation posided by a nopeur as duas esse toreished by $sshal which esas arist emmbers, epseems roups, ou, of essapmest that the mopier intends as dehser to es meshetsee si the spesifimese ogssemestL U lesTasCTiess(E) est Essemee/Issensties - Semihd unhas pendures,immesetieas, and dremia, reesired to most e imme asumist w equipment.
u ap,seng - aseand,num insesseem dusreeg hour se iam er eyens semid he spesed.
u uhiseman - semand urime huswtom regshd a emusabb,namsehh and maisen immu a symes in a spareams sommmen.
u We ses,ap and Mendhes - Osmaed wrinse imewtiwu seish dWes the requesesse end dem paried, khnamse, rotten, hnhq, Weisq m i
ede haang regneuses a posset dems, w dnsriersties ewing mamp sad headeg et jehim. The insiedes reste egping meaniemL l
u 3CmEputEs: EnsiaEERWG A110 FABRICATies/EltECTIO8f (E) - Amrsharearialmipse methods,es,seist air..., demil sin ogsmes ee --
sA seALffY ABURANCE IRAEUAUPROCEDURES lEl - The documsstW uhist demelbrW to phemed and eyeenses munum est se and a emme est suurenet syenes, and unpesene um meet me requiremese of es penweesse esamesa.
7A EWilt SATA REPORT (E) - The enfressi er est die selsh posides phyelest respose leformaties se as itse,metenet,sempement er eyese is sahaise to es assenen impsed by the ened summa storie.
18 ASALTWS AND MWsa REPORT 5) - The smalytmel dem, (seen. slustrumi lesens, fisid dysseus, se J, which sawes est en hem mahdus temfiledsagshemsse,
(
u AC00571C BATA REPORT (El - The asim, maad and other versties does regseed by spesifisosos ubish k in es suddhh rasgo and ehose the missis hogsamsy Sta SARIPLES (E) - A supressentise example of es meerini e he and er e repammatius des puesp seish as he ehmened for es imme perehmed as seguimd in the tysedisseen.
11A MATEfuAL DESCRIPTISII (E) - The assheisst dem demribus e amerist seist e uppEs popees a um for a sysslR seder.Thh sesBy applim to muhkesemel imme, e4, meet sidise, enninn, doors, poise, seuslagt 18A WELSMS Plt 0CEDUIW'S Age agALIFICATite$ El, AND VERIFICATION REPORTS (V) - The Weld.as Prseedste syssfestisms and appenius Weltag Pteenkse GusNfeselos Test femords requesd for smieng, hard heint essrisy, horise sad sidenag. A esdisshoe apart of useds pertermed Indede the idsmedianies of es gushfed solderW, the premstweW and and serefed est the mider(s) were gusaded ISA WELO 1000 COWTROL PROCEDURES lt), ABO VERIFICAftee REPORTS M - The posedwas fw seasoning hamame,headhas, mange sad essabaty Wenissene apenW for used red am defend a unwed enmisi met apus mish insende es ragseemese defiest by es sede sad i
moersi essNisemen imposed by me preseemset dessassa c.
Su AEPAsh PnecteuREs IE) As0 asA#0R ltEPAIR VERIFICAT1001 REPORTS M - Rupsir sparetiens may indsde asesrial semessi,reyhemsat taidat husmE suL), theremt ensemana, assoasses sad appenhg dessnese. The smeisties of utsest sepair is eager er est is e essbest empeenh8hv es n seer a
- 8 y
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1EJ CLEasif#C AND 80ATING PROCEDURE 8 Cl, ABO V!~KFICAfl0N flEPORT5 M - The posedere ist amosef of ert ese and essung shie sem dem a rogsked br es posmos at dessansa.enemmestee and instede appausten IEJ IIE AT TRE AtaENT PROCEDURES E), ABS VERIFI'JTION REPORTS M - Pleasdora huisde time et empereene a emperecem, sessor metode, seeing rete er eseeds est eeneuphere (a uppleable). Verifesten repera shit hatede a setsmest of esoterma{
poundsee, formese seset er eissiist records shousag the he of westment and penedore end, and pommt to dse is ansvatise er ekshs Isra l
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- 11J CERTIFIES IRATEMAL PROPE RTY REPORTE M WTR (Certered densisi Tat Repers) - Then repara luulede as stamisst, physset, and meshomet poparty an dets segm6sd by sh 17.1 sysseReese med appaushes sedet Ten sertefied af7R shes sectede a esteset of esaformeene Get the meterief met to specifetas res i
4 applushes, het est fieresd, se essant, senerves, motsk sud embh jeshet maamais.
17J leyest Test ten - Ramte of as Charpy or dre, usight sua basisdag spesamme esafiguration, test emperente and haremo dess.
17J Pavie Osa - Rupert of to temte paresense fu seeinium risul meerish and,insiedag enmings & notdies Nasr meesk a espesad 17.4 tasseret Certifase of r
- - Venfestes dessnese ahich sesfy esafonesase se es requiremment of es appiesbie asesriel lysuIEmmen.
IfJ Ekstrual Pregorty Rupers - Report of Electreet theresenroess,et deisctnc,impedemme,rammess, tems set, ses.
18J CODE C0asPLIANCE M - Vertfying desemeses (meh as dem Forms U 1. N E, See, etc.), which me propered by the mansinsemer er ins surefied by me estberwed sede inesseer 13.8 NT - WLTRASONIC EIAaffNAT101: PROCEDURES (E), AND VENFICAT1081 REPORTS M - hested of dimeties and memassen seats of puunsa sad sortis eherarensues of dasseetmortes and inclusions in menemis by the em of Ingh frequeary seems ammyy.
MS RT - IIAOIDCRAPHIC EXAMINATI0le PROCEDURES (E), AIID VERIFICATION REPORT 5 M - IArthed of dessetion sad enemimeties suurts o pusess and surmis sternetenrecs of demostmuram med imulesees in meermis by a4ey or pens <sy espesure of pheteyephs flim.
Et RT - RA0l0 GRAPHIC EIAMillATI0li VENFICATION REPORT 5 M - Radreyephic resusw and schnique fense insiedag inerpemeen ad dupemeen asute, R2 RT - RA010GRAPtts - feesser esentity of No.
ItJ NT - MAGNETIC PARTICLE EXAMlIIATION PROCEDURES (E). AND VERIFICAT300f REPORT 5 M - tested of demeten a sende of artese (or meer erfase) desomeneises is mayats asemeis by deterbes of a appled mageres Reid.
IE.8 PT - LIOUID PENETRANT EXAMINATION PROCEDURES (E), AltD VERIFICATl0N REPORTS M - te thod of detection and enemmetion e
semda of stfue desentinuiess in meurels by apphasten of a penetreting hevid in ses(emeten enth mim6te deselsping surhasques.
23J ED0Y CURRElfT EIAhIIIIATION PROCEDURES (E), AND VERIFICATI0el REPORTS M - termed for dructen and menueces seats of dhsesammans is arenal by deserties of se appled.: i. _ heed.
34J PRESSURE TEST - IIVORD, AIR, LEAX, BUBBLE OR VACUUM TEST PROCEDURE El, AND VERIFICATION REPORT 5 (V) - Ideeed for esehntag the areemrel and mechanol edsspecy or isteytty by appiestee of dvWerentief preamtes, and sport of es est samts.
MS IN5'ECTI0tt PROCEDURE (E), AND VERIFICATION REPORT 5 M - Orpaired poems fellessed for se purpose of doesrmineas est specifed eagskesens (dimoamens, propates, perforuses reedts, set.) are met. Dessesend fedags restens from en mapecten are insieded is se surrhasten espert.
BJ PERFORhlANCE TEST PROCEDURES (E), AND VERIFICATION REPORTS M - Tess performed a dueenstrem est fueruensi denen and opersbeesi parameurs are met and the report of the est sendtL R1 Mustammed Tess, so pump awess, selse seeking, lead, ses.
52 Elurtrani Tasa, so lead, impeln, esortead, sesammley, ses.
27J PROTOTYPE TEST REPORT (E)
- Rupert of a tout ishish is perfenued es e smedad or typiset memple of equipment, usemet er team, sed is set sessired for such les produesd in order a enhemstem the ausspubihty of egest itemL This merunity maledes use which moy, or emeld he espened te, semit in dummy to se inume(al amed.
D.O SUPPLIER SellPPING PREPARATI0ft PROCEDURE (E). AND VERIFICAfl04 REPORT 5 M - The prosedere med by a upp'er to papers Ilmeed esensh or agesyneet for sherment from ha lashty to te johne and senfesten soport er dem shese documentrag spesifud mapectees and tue.
MS CERTIFIED PERF0lutANCE DATA (E) - Bets sed /or esnes industieg denen er set pertenmense parameurs applashes a se systdieseien less, l
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$g SUPPLIER'S ENGINEERING DOCUMENTATION LIST m ro m a a LeeHT c w aasy i
SRAND GULF 000CLSAR STATICII
' g NOTE: READ 8888TRUCTIONS ON BACK SEFORE FILLiteG las FORM.
UINTS NO 1 A8dD 2 i g Supplier shall list specific engineering documentation he intends to furnish in response to the re-anaeangjyl,g m g
F mas of she Specificaneen Purchase Order or Sub-Contract. Type er print att entries.
- 9 l
- 1. P O. No Rev.
Req. No.
Rev.
- 3. Page
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- 2. Suppher
- 4. Rev/No of this page....
V.
- 5. Date Doc. Descrips.on
{j ti Fames.pi Pruit
- 7. Ites'. Sen.
- b. Generaa
- 9. Supplier's
- 10. Suppleer's Document Title I I I**
- 12. Re m asks Camarad No.
Desceiption Document No.
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DISTRIBUTION SY SECHTEL:
f
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,.l Original to Supplier Copy to Shop inspector Sechsel Dessen Group Supervisor
[
g Copy
'rocurement Copy to Prow Fde Copy 6 mpedener Copy to Owner
'ienature indaceans all documentation an this page lies been reweemed and Copy to Proj. Field Q.C. Eng.
(Level i er 5), es.noemd in Column 11.
i INSTRUCTIONS FOR THE PREPARATION AND HANDLING OF THE SUPPLIER'S ENG4NEERING DOCUMENTATION LIST I O PURPOSE This hwm es 80 swowide a uruturm meshud for submittal med renab-Emery No.
Indennessen Requered mittal of Seggesar's Engenserme Documentateun.
h 4
Entw the appropriate rowesion number of thes inaps hw nah eene l;
/U GENERAL INFORMAIlON The docummisasson to be listed on and submissal aduaistal of a docusment leased on the specilec page li weele the SED 1 leem.are those ducuments whech require Sechsel Prosect En,seensisig reweew mid apswowas prior to faixication or sheer use in the fahreca.
5 Enaer the dass she revision was made i
leon sycle Emanpies are QA Manuals, procedures, qualificasion records, speedeca-
=mes mal drawenes. Eacauded from submissal on this form are eest reports and 8
Suppher make no easty. Encept as nuesel we snara,aph 2 2 P
ocear Quahey Constol iniormation wiuch worily conformance to the **Enyneering Ducuneintes** Prototype agualilacasson sest repores asisy use the SED 1 form.
7 I "'*8 ' h* 8" h'*8 'P8*** "' 8*8'"'" 8*8rh '*J d""'
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asset sees enhast sageses that shes skuensosasses he h P
2.8 A delse, or other identilyeng symbol, shall be entered in the riWit hand j
Q.
m.o.Jun indecasiang the chmege subandled by the suppleer.
E Enter an.applecalde generat descriptoo.s teach as weldme ansi M.ui d
Casestol. Wood Quai., Deelectric. Penetrant Test, Relay fase, Sesi.
]
2.2 sWiwee.: aww docummes is ademessed so replace a prior sutuneetal make eso, Logic Diayam. (Use neere chan ene lune if sogwred.)
cannpaese enwy at she end of she sist noims en the remarks (121 column "Supernaeded, see pees
- Suppler to make ensies at she end of the list 9
Enter the supphers document number. If it is a los test Supphews wecludseg 6, 7,8,9,10, last escludung I I.
document enter the company nanie and document no. ee. Laksh f
000307, G.E. 00E 1782. (Use snare chan ene line d seossed.)
2.3 fiw SED 1 form shall be rouwd for resulnnettal ni documents which have l
had the Bethsel conustents incurporated. WWhen used for resutunessal, submig 10 Enser the title of the docuanent. IUse snare then ene line if se-g only the documents whsch have been changed, pung 2.1 above gaired.)
P 24 sesppher sseeiner '_ ruses n
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.1.0 SUPPLIER DISTRISUTION The compless feeenist and aaaaaaaad desusnense as maannansammaa, are se he fenseeded as:
12 Enter remarks when appropriase.
l g
P
- 4. amme.s respesessee
- 5. Maneessepe Power & Light Co.
F F.O. Isos 607 F.88.Ilea$448 g
Onesheseheses. MD. 20764 Ja.kuse. "
-tf 3's2es Envy No.
Ases.JJ.1katek ytegers Eng.
Assensies: Mr.N.L.$sasapery 18 sepyl t
h, 8
Enter the Foresyi (vendor) Pame Contros numimr whosh as enter *
- J gems 9645 Mr. L.Med le suppi in the foreepi IVendual Prat Conwei Log.
11 Enter the apptoval status of the,aaam sutusueeed. Time appresels are defened as follows 4.0 INSTRUCTIONS FOR EACH ENTRY (Entry shall be ty;ied or prented).
Emery No.
a' lateronamien Regered 1.
Approved - Manufacturweg spiay proceed.
2.
i Enter the 8echtel Purchase Order or Subcontract Number and the Approved - astunit final drameng - Mensiacaerung aney pre coed.
Requisisson Number il dellerent from the P.O. or Subconwact Nusniser. Also, enter both the P.O. and Req. revenson number.
3-
^88'med oncept as nosed -Make changes and sutunet 8 mal strawing -Mannsfacturing aney pressed as appresed lend 2
Eneer the Suppher's name and, if deured, the Suppher's Order No.
~
4.
Not approved - Correct and reautunit.
3 Entw the page number and total number of pages used. (The 5.
Revsew not requwed - Manufacturing may proceed.
eO; of the total number of pages does not eenesitute a posesset to the page.)
mal el diis drm Idecumenti does not re'
- em aspelow
(.
App, fx C Job Nb. 9645
/
GENERAL REQUIREMENTS FOR SELLER QUALITY ASSURANCE PROGRAMS
%45&QA 1 FOR MISSISSIPPI POWER & LIGHT COMPANY GRAND GULF NUCLEAR STATION UNITS 1 AND 2 GRAND GULF, MISSISSIPPI BECHTEL POWER CORPORATION GAITHERS8URG, MARYLAND No.
Date Revisions By P.Q.E. ME-P.E.
0 4-5 ISSUED FOR PRO.7ECT USE/ CLIENT APPROVAL kh Y
y 7J 1
6-1-73 INCORPORATION OWNER /BECHTEL COMMENTS DN$
N
$73 p/.W4-7247 6's 8) e vz=FJ
.m
_ 9,,
2 6-12-73 FORMA 7 CHANGE Gv 3
8-1-73 Revised Subsection 5.0 DDWM 7A4a GG-13 8 1-73
s.-
Appendix C Job No. 9645 GENERAL REVISION INDIVIDUAL PAGE REVISION INDEX IATESTINDIVIDUAL LATEST PAGE PAGE NUMBER PAGE REVISION NO.
REVISION DATE 1
2 6-12-73 2
2 6-12-73 3
2 6-12-73 4
2 6-12-73 5
2 6-12-73 6
2 6-12-73 7
3 8-1-73 6
2 6-12-73 e
4 Rev.3 i
8 1-73 I
Appendix C Job No. 9645 GENERAL REQUIREMENTS FOR SELLER QUALITY ASSURANCE PROGRAMS 1.0 SCOPE 1.1 This document, General Requirements for Seller Quality Assurance Programs, provides the minimum requirements for the seller's quality assurance program.
1.2 This document does not delete or revise any requirements of the purchase order.
If any inconsistency exists between this document and other requirements of the purchase order,it shall be brought to the buyer's attention for resolution.
1.3 Except as provided in Sections 3.1.2, 4.0, and 6.3, exclusions from the requirements stated in this document will not be permitted.
2.0 REFERENCES
2.1 Atomic Energy Commission Regulation 10 CFR Part 50, Appendix B," Quality Assurance Criteria for Nuclear Power Plants," as amended September 11,1971.
2.2 American National Standards Institute N45.2,1971 " Quality Assurance Program for Nuclear Power Plants."
2.3 American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section Ill, " Nuclear Power Plant Components," 1971.
3.0 QUALITY ASSURANCE MANUAL / PROGRAM PLAN 3.1 The seller shall provide a Quality Assurance Manual / Program Plan which describes in detail the quality assurance program to which he shall conform in meeting the requirements of this document. This Quality Assurance Manual and any modifications thereto shall be approved by the buyer.
3.1.1 For any item required to comply with ASME Code Section Ill, the seller's ASME Quality Assurance Manual, containing a copy of the Certificate of Authorization, shall apply, provided, however, that:
l a.
In addition to the performance of each of those inspection functions which are required by the manual to be performed by the authorized code inspector, the buyer and its authorized agents may also perform those inspection functions except the signing of partial or final code required data reports.
1 Rev. 2 6-12-73
("
Appendix C Job No. 9645 b.
If the manual does not conform to this document, the seller shall establish appropriate addenda and controls to make the i
manual comply to this document.
3.1.2 For items which are not required to comply with ASME Code Section III, the seller may apply his ASME Quality Assurance Manualin lieu of l
preparing another manual, provided:
a.
Any exclusions are defined and b.
The requirements of Section 3.1.la and b are met.
3.2 Maintenance and Submittals 3.2.1 Section 6.0 herein specifies the submittals to be made with the proposal.
3.2.2 Within 30 days after the date of award, the seller shall provide a controlled copy of the Quality Assurance Manual to the buyer for review and approval. This approval is required prior to the start of fabrication. Any subsequent revisions to the Quality Assurance Manual shall be submitted to the buyer for review and approval prior to implementation.
3.2.3 Any differences between the Quality Assurance Manual submitted in accordance with Section 3.2.2 above and the manual submitted with the proposal shall be detailed in the transmittal document.
3.2.4 If the seller is a distributor who will in no way physically affect, examine, or test the item and whose function is limited to placing the buyer's order with the actual manufacturer, the distributor shall provide a controlled copy of the manufacturer's Quality Assurance Manual to the buyer within 30 days after award. If the distributor will store, repackage, or in any way handle the items before shipment to the buyer, he shall submit his Quality Assurance Manual together with the manufacturer's manual. The nquirements of Sections 3.2.1, 3.2.2, and 3.2.3 apply.
4.0 SELLER'S QUALITY ASSURANCE PROGRAM The seder's quality assurance program shall cover the following elements unless specifically excluded by the buyer's technical or design specification. An index listing these elements and the section(s) of the seller's quality assurance program providing compliance shall be included with his program.
2 Rev. 2 6-12-73
Append'E C Job No. 9645 a.
Orsanization b.
ty assurance program c.
Design control d.
Procurement document control Instructions, procedures, and drawings c.
f.
Document control s.
Control of purchased material, equipment, and services h.
Identification and control of materials, parts, and components 1.
Control of special processes J.
Inspection k.
Test control 1.
Control of measuring and test equipment Handling, storage, and shipping m.
n.
Inspection, test, and operating status Nonconforming materials. parts, or components o.
I p.
Corrective action l
q.
Quality assurance records r.
Audits l
These elements are described in the following paragraphs.
4.1 Organization 4.1.1 The organizational structure, functional responsibilities, levels of authority, and lines of internal and external communication for management, direction, and execution of the quality assurance program shall be documented. Where multiple organizational arrangements exist, the responsibihty of each organization shall be clearly established.
3 Rev. 2 6-12-73
C Appendix C Job No. 9645 4.1.2 The authority and esponsibility of persons and organizations performing activities affecting the quality of the work shall be clearly established.
k.l.3 The persons or orpnization responsible for defining and measuring the overall effectiveness of the quality assurance program shall be designated, shall be sufficiently independent from the pressures of production, shall have direct access to responsible management at a level where appropriate action can be taken, and shall report regularly to the responsible management on the effectiveness of the program.
4.2 Quality Assurance Program The seller's quality assurance program shall be described in a Quality Assurance Manual / Program Plan which incorporates descriptions of existing techniques and procedures that apply to the program elements.
43 Design Control Measures shall be established to assure that applicable requirements and the design I
basis, as defined in the purchase order, are correctly translated into specifications, drawings, procedures, and instructions. These measures shall include provisions to ensure that appropriate quality standards are specified and included in design documents and that deviations from such standards are contiolled. The design control measures shall provide for verifying or checking the adequacy of design by the performance of design reviews, the use of altemate calculational methods, or the performance of functional tests. Changes to approved designs shall be verified or checked by control measures commensurate with those applied to the original design.
4.4 Procurement Document Control Procurement documents shall be reviewed by qualified personnel to assure that all applicable codes, standards, and other specified requirements are included or referenced in the seller's specifications for procurement of material, equipment, or services.
4.5 Instructions, Procedures, and Drawings Activities affecikg quality shall be described by documented instructions,
procedures, or drawings and shall be accomplished in accordance therewith.
Instructions, procedures, and drawings shall include appropriate quantitative and qualitative acceptance criteria for determining that important activities have been satisfactorily accomplished.
Rev. 2 4
F12-73 1
k-Appendix C Job Ns. 9645 4.6 Document Control Measures shall be established to control the issuance of documents such as jnanuals, instructions, procedures, and drawings and changes thereto, which p" rescribe all activities affecting quality to assure that adequate myiew and approval are obtained prior to release and that such documents are distributed to and used at the prescribed location.
4.7 Control of Purchased Material, Equipment, and Services Purchased material, equipment, and services, whether purchased directly by the neller or through lower tier, shall be inspected at the latter's plant and/or on receipt to assure that they confo m to the specifications.
The seller shall assure that lower-tier sellers comply with the applicable requirements of the purchase order. When requested, the seller shall furnish the buyer with lower tier seller's quality control procedures and Quality Assurance Manuals showing the latest review and approval status.
4.8 Identification and Control of Materials, Parts, and Components An identification and control system for items, including partially fabricated assemblies, shall be maintained. The system shall assure that identification is maintained either on the item or on records traceable to the i'em throughout i
t fabrication, shipment, repair, or modification. Traceability requirements shall be consistent with applicable specifications, codes,and standards.
4.9 Control of Special Processes Special processes, including but not limited to welding, heat treating.
nondestructive examination, and brazing, shall be controlled in accordance with applicable codes, standards, specifications, criteria, and other requirements and shall be accomplished by qnalified personnel using approved procedures.
4.10 Inspection In process and final inspection of activities affecting quality shall be planned and documented to assure conformance with drawings, specifications, work instructions, and test procedures. The selier shall suggest the appropriate documentation and mandatory inspection hold points which require witnessing or
inspectic,n by the buyer or its authorized agents. This list is subject to I
review / approval and revision by the buyer or its authorized agents.
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Rev. 2 6-12-73
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Appendix C 1
Job No. 9645 4.11 Test Control Functional testing, including proof testing, acceptance testing, and operational tisting, shall be performed under controlled conditions in accordance with written and approved test procedures which incorporate the requirements and acceptance limits contained in applicable specifications, standards, and other design requirements.
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4.12 Control of Measuring and Test Equipment Tools, gauges, instruments, and other measuring and testing devices used in checking quality shall be calibrated at established periods against valid standards having known relationships to national standards where they exist.
4.13 Handling, Storage, and Shipping Instructions shall be prepared, distributed, and followed for handling, storing, shipping, and preserving items and documentation in order to prevent damage, deterioration, or loss. Such instructions shall provide allinformation necessary to personnel of both seller and buyer for the appropriate packaging, handling, cleaning, and preparation of material, for packaging container requirements, identification and precautionary markings, protection against weathering and corrosion, avoidance of undue stressing, and use of drying agents and moisture barriers. Necessary instructions for handling at the construction site shall be included with each shipment.
4.14 Inspection, Test, and Operating Status The status of inspections and tests performed upon individual items shall be readily determinable. Markings or other status indicators such as stamps, tags, labels, routing cards, traceable records, or other suitable means shall be used.
4.15 Nonconforming Materials, Parts. or Components Items or workmanship not conforming to requirements shall be controlled to prevent their inadvertent use or installation. Procedures shall be established for
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documenting the disposition of nonconforming items. The buyer shall be informed of any deficiency where apair or rework is involved or the part does not meet the requireme::ts of the _rawing or specification and shall have an opportunity to review corrective actions.
4.16 Cornetive Action Conditions adverse to quality shall be identified, documented, and reported to the buyer and appropriate levels of the seller's management. The cause of conditions adverse to quality shall be promptly corrected to preclude repetition.
6 Rev. 2 6-12-73
o 4.17 Quality Assurance Records Job No. 9645 4.17.1 Records shall be maintained to furnish documentary evidence of activities affecting quality. The acords shall include the usults of inspections, tests, audits, monitoring of work performance, and material analyses as specified. Records shall, as a muumum, identify the inspector, the date the inspection was performed, type of observation, 5
procedure used, usults, acceptance, and action taken in connection with any deficiencies noted. Additional records on closely related data, such as procedures and equipment used and qualifications of personnel, shall also be maintained.
4.17.2 All quality verification records, procedures, and qualifications shall be available for examination by the buyer, owner, and their authorized agents.
4.17.3 The seller shall fumish documentation to the buyerin accordance with the requirements of the procurma documents.
4.17.4 All quality verification records, including x rays or copies thereof, shall be given to the buyer, the owner, or their authorized agents at the completion of manufacture or installation or at the expiration of code requirements, whichever is applicable. No quality verification records shall be destroyed or otherwise disposed of without written permission of the owner.
4.18 Audits A comprehensive system of planned and periodic audits shall be carried out by the seller to verify compliance with all aspects of the quality assurance program and tu determine the effectiveness of the program.
5.0 QUALITY ASSURANCE SURVEILLANCE /STOP-WORK AUTHORITY 5.1 All m' nufacturing. processing assembling, testing, and inspection operations a
i performed by the seller and his lower tier sellers shall be in accordance with I
the seller's Quality Assurance Program appro,ed by the buyer, and shall be I
subject to quality assurance surveillance by the buyer or its authorized agents.
This surveillance shall in no way relieve the seller of any contractural responsi-bilities.
5.2 The buyer and its authorized agents shall at all times have free access to the work wherever it is in preparation or progress, and the seller shall provide proper facilities for such access and inspection.
5.3 The buyer and its authorized agents shall have the authority to stop work or hold shipment if the specification mquirements, including those for documentation, have not been fulfilled.
5.4 Examination or approval of drawings, design, material, or fabrication sh%
relieve the seller of his responsibilities.
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Rev. 3 8/1/73
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Appendix C Job No. 9645 6.0 PROPOSAL j
6.1 Each bidder shall submit with its proposal a summary outline of the quality assurance prcgram to be implemented in the performance of the work.
l 6.2 If the bidder is currently performing to the buyer's purchm irder, requisition, or subcontract which invokes the quality assurance requireme.ts, the bidder shall submit with the summary a statement listing the project (s), the manual revision that is currently spproved for that project, and the date of buyer approval.
6.3 The bidder shall provide a brief statement of justification if, in the bidder's opinion,its quality assurance program does not need to contain all the elements called for in the procuring documents.
6.4 The buyer may require inspection of the bidder's facilities and those of its proposed lower tier sellers prior to award.
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8 Rev. 2 6-12-73
1 Electrical Appendix N Job No. 9645 SPrCIFICATION F.
FOR GENERAL REQUIREMENTS FOR ELECTR] CAL WIRING AND CONTROLS
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FURNISHED WITH MECHANICAL EQUIPMENT t
FOR MISSISSIPPI POWER & LIGHT COMPANY t
GRAND GULF NUCLEAR STATION UNITS I AND 2 GRAND GULF, MISSISSIPPI t
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Q-no Q
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SECHTEL CORPORATION l
GAITHERS8URG. MARYL AND No.
Date Revisions By G.L.
C.E.
P.E.
0 10-26_73 Issued for Purchase M
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v Electrical Appendix N Job No. 9645 LATEST SPECIFICATION REVISION NO.
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l Electrical Appendix N Job No. 9645 TABLE OF CONTENTS SPECIFICATION FOR GENERAL REQUIREMENTS FOR ELECTRICAL WIRING AND CONTROL FURNISHED WITH MECHANICAL EQUIPMENT FOR MISSISSIPPI POWER & UGHT COMPANY GRAND GULF NUCLEAR STATION UNITS 1 AND 2 GRAND GULF, MISSISSIPPI 1.0 SCOPE 2.0 ITEMS NOT INCLUDED 3.0 ABBREVIATIONS 4.0 CODES AND STANDARDS l
l 5.0 QUALITY ASSURANCE / QUALITY CONTROL REQUIREMENTS 6.0 SERVICE CONDITIONS 7.0 RATINGS 8.0 CONTROL PANELS AND CABINETS l
9.0 CONT'ROL W1R1NG l
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Esctrical AWix N Job No. 9645 10.0 POWER LEADS I1.0 GROUGD CONNECTION 12.0 NAMEPLATES 13.0 FINISH -
14.0 LIST OF ACCEPTABLE EQUIPMENT 15.0 DRAWINGS AND DATA 16.0 INSPECTIONS AND TESTS 17.0 SHIPMENT 18.0 PROPOSAL DATA S*
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l Electrical Appendix N Job No. 9645 1.0 SCOPE y:
1.1 This document is included as an attachment to the associated principal Technical Specification for Mechanical Equipment and defines the conditions and requirements for furnishing the electrical wiring and control components for the equipment.
l.2 The Work hereunder is subject to both this Specification and the Mechanical Equipment Technical Specification. The Bidder shall consider both in detail for instructions pertaining to his work and shall be responsible for, and be governed by, all of the applicable requirements herein.
1.3 Unless otherwise specified in the Mechanical Equipment Technical Specification, the Seller shall supply all electrical controls, switches, local circuit breakers and contactors.
Feeder circuit breakers, motor starters, and unit main contactors, to be supplied by the Buyer, will be housed in a motor control center, unless specifically stated otherwise.
1.4 Should the Bidder's standard equipment package not comply in all respects with the requirements herein, consideration will be given to deviation from this Specification.
Bidders shall quote on apparatus meeting these requirements to the greatest extent possible, and identify all exceptions. When exceptions or options are quoted, the bids shall include complete information on the devices or features offered, price differentials, and any differences in time for drawing submittal or delivery related to the exceptions or options.
1.5 In the case where the equipment package Bidder subcontracts major control components (such as free standing control panels), the equipment package Bidder shall transmit a copy of this Specification to the panel contractor.
2.0 ~
ITEMS NOT INCLUDED The Buyer will provide the following:
2.1 Equipment unloading and storage at site I
2.2 Installation of equipment 2.3 '
All external connections to the equipment 2.4 '
Foundations and foundation bolts j
2.5 '
The Buyer will provide all feeder circuit breakers and motor starters (NEM A I through 3 for loads of 3/4 to 50 hp). The breakers and starters will be housed in a motor control center.
Rev.0 Page 1 of 11
x-Electrical Appendix N Job Ilo. 9645 This is a general requirement and is not intended to prohibit the Seller from providing local circuit breakers and motor starters in prewired equipment packsges.
Three-pole breakers shall have a short circuit rating of 22,000 amperes and one pole breakers a short circuit rating of 10,000 amperes.
3.0 ABBREVIATIONS 3.1 IEEE Institute of Electrical and Electronics Engmeers 3.2 ANSI American National Standards Institute Incorporated 3.3 NEMA National Electrical Manufacturers Association 3.4 ~
IPCEA Insulated Power Cable Engineers Association 3.5 ASTM American Society for Testing and Materials 4.0 CODES AND STANDARDS 4.1 Except as modified by the Mechanical Equipment Specification, the electrical
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equipment shall be designed, manufactured, rated, and tested and shall conform in accordance with the latest IEEE, ANSI, NEMA,IPCEA, and ASTM standards.
4.2 The manufacturer will be responsible for having all necessary documentation available to certify that all work within his responsibility is in accordance with the provisions of these standards.
4.3 '
Any applicable laws or regulations of the state or other local regulating bodies having l
jurisdiction over the site location identified in General Project Information and Requirements shall apply.
5.0 QUALITY ASSURANCE / QUALITY CONTROL REQUIREMENTS 5.1 The equipment described in this Specification shall conform to the quality control provisions and seismic requirements indicated in the associated principal Mechanical Equipment Specification.
6.0 SERVICE CONDITIONS 6.1 '
The electrical equipment shall be subject to the location and environmental conditions applying to the mechanical equipment. These conditions are detailed in the Mechanical Equipment Technical Specification.
Rev.0 Page 2 of 11
5.
Electrical Appendix N Job No. 9645 6.2 ~
The Buyer will provide the foHowing electrical supplies as needed:
C 6'.2.1 480 volt,3-phase, 60 hertz, solidly grounded neutral system 6.2.2 ' 120/208-volt, 3-phase, 60 hertz, solidly grounded neutral system for lighting, heaters and receptacle outlets only 6.2.3 120 volt, i 10 percent, single phase control power supply (unregulated) 6.2.4 125-volt de ungrounded system The Seller shall include, with his proposal, power requirements and expected loads (nominal and maximum) 7.0 RATINGS 7.1 Alternating current control circuits shall be 120 volt, single phase,60 hertz. Seller shall provide a control power transformer to obtain this control power from the Buyer's 480 volt,60 hertz supply iflocal starters are provided.
7.2 With the exception of solid state controls, all de control circuits shad be 125 volts dc nominal which may vary from 90 to 140 volts. The de components shall be suitable for operation in this voltage range.
7.3 All ac components shall be suitable for continuous operation between 90 and 110 percent of rated voltage at 60 hertz.
8.0 ~
CONTROL PANELS AND CABINETS 8.1 Unless otherwise specified in the Mechanical Equipment Technical Specification, all control panels and/or cabinets shall be completely enclosed, conforming to NEMA 12 indoor-type for industrial use, dust-tight and drip-tight, and shall be selfsupporting, freestanding unless they are mounted on the equipment. Where equipment is required to be used outdoors the enclosures shall conform to NEMA 4. Freestanding enclosures shall be at least 60 inches in height, but shall not exceed 90 inches.They shall have a minimum depth of 18 inches. The enclosure shah be designed so that it can be bolted to the floor. 7he enclosure shall be not lighter than 11 gauge, smooth, cold rolled steel, free from surface defects and braced rigidly, where required, by structural members to ensure a plane surface to limit vibration and to provide rigidity during shipment, l
installation, and operation without distortion or damage to the enclosure orinjury to the equipment. Means shall be provided for skidding or lifting and handling by cranes or hoists without damage to the enclosure or equipment installed therein when unloading or moving into position. Design material selection and workmanship shaU be l
Rev.0 Page 3 of 11
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i Electrical Appendix N Job No. 9645 such as to result in a neat appearana outside and inside with no welds, rivets or bolt heads apparent from the front faces of'the panel.
E Suitably located, flush hinged access doon shall be provided. The maximum width of the doon shall not be more than 24 inches. The doon shall be constructed so that they neither weave nor warp and shall have stiffening members, if necessary, to ensure rigidity. Door handles shall be corrosion resistant and capable of padlocking.
Enclosures shall have knockouts and be arranged for cable entry from above and below. The Seller's panel drawings, when submitted for approval, shall show the areas available for cable entrance including the pertinent dimensions.
Enclosures shall be arranged to accommodate, where indicated, relays, electrical instruments, recorders, switches, pushbuttons, indicating lights, annunciator and any other auxiliary equipment as required by the equipment package specification.
Each free standing enclosure shall be provided with:
Sufficient interior lighting to illuminate adequately the enclosure interior. The a.
lighting shall be incandescent, guard protected and controlled from conveniently located switches.
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b.
One duplex grounded type 120 volt ac, three-prong receptacle located on a side wall in a readily accessible position.
Space heaters shall be thermostatically controlled. Hesten up to 2 kilowatts c.
shall be supplied from 120 volt supply and over 2 kilowatts from a 208-volt single phase supply. Hesten shall be readily accessible for replacement and shall be provided with protective screens iflocated where they may be hazardous to I
personnel. Heater ' output shall be such that the temperature inside the enclosure shall be maintained above the dew point when equipment is not energized. Each space heater shall be protected with a properly rated fuse of the nonrenewable type. Adequate space shall be provided for the termination of field run cables. Power wiring for the receptacles, lighting and space heaters shall be run in EMT conduit and wired to terminal blocks separate from those of the controlequipment.
d.
Where practicable, panels and cabinets shall be completely assembled with all instruments, devices and controls installed so that the entire assembly is an operating unit ready for installation in the field.
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Electrical Appendix N Job Ilo. 9645 9.0 CONTROLWIRING 9.1 Control wiring shall be switchboard type SIS single copper stranded conductor sted for 90 C temperature.
9.2 Contro wire shall be No.14 AWG minimum 600 volt insulation and shall be strand except over hinge doors or otherlocations where leads may be subject to flexing and where Class C 19 strand wire shan be used.
9.3 '
Current transformer secondary leads shall be No.10 AWG copper minimum and shall be connected to short circuiting type terminal blocks, GE Type PK-2 or equal. Current transformer neutrals shall be wired to terminal blocks and grounded from them. The outgoing wire from the terminal block shall be 19/22.
9.4 -
Where wiring crosses sharp metal edges, adequate protection shall be provided by suitable 3rommets.
9.5 '
Wires shall be grouped in bundles and secuted with nonflammable, nonmetallic tie bands. The bundles shall be run in an orderly manner and shad be adequate y supported.
9.6 Seller shall group and form wiring into a loop when going from a fixed part or a panel i
to a panel door. Each end of the loop shall be properly supported. The length of each loop shall be such that the wires will be subjected to no other stresses but torsion.
9.7 Wiring shall be so arranged that inst:uments or devices may be removed and/or semced without unduly disturbing the wiring. No wire shall be routed ::cros the face or rear of an instrument, function box or device in a manner which will prevent the opening of covers, amoval of equipment, or acces to leads, terminals orinstruments. Looping of wiring from device to device is not permitted.
9.8 ~
Low level signal cables must be separately bundled from all control cables and must be maintained at 12 inch minimum spacing from control bundles. Where such spacing cannot be maintained, low level bundles shall be at right ansics to others or enclosed in ferrous condui:.
9.9 Omre m6st be used in removing insulation from wire. Wire which is cut or nicked is not acceptable.
9.10 Wiring shall be complete with control, metering and misying circuits requiring external connections and all unused terminals or relays and auxaiary contacts brought to conveniently located terminal blocks.
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Electrical Appendix N Job No. 9645 9.11 Internal wires wired to a terminal block and any common connections shan be 4
.pr6vided by the Seller on the side of the block nearest the panel face. Not more than two wires shall be connected to each point on the panel face side. The other side shall be left free for the Buyer's connections.
9.12 Each wire is to be identified at each termination with the wire destination corresponding with wire numbers shown on Seller's wiring diagrams by means of a permanent-type marker. Each end of each wire shall be terminated with an AMP /PIDG ring tongue type crimped lus with an insulated barrel. Spade or any other type of open-ended lugs are not acceptable.
9.13 Wires shall not be spliced or tapped between terminal points.
9.14 All wiring. hall be capable of passing the IPCEA flame resisting test,IPCEA Publication No. S-19-81, Section 6.
9.15 Terminal blocks shall be screw type GE.EBS or approved equal except that short circuiting type terminal blocks type PK-2 shall be used on cunent transformer circuits.
The terminals shall be capable of accommodating the AMP /PIDG ring tongue crimp type solderless connectors. Spare tenninals equal to at least 20 percent of active terminals are required. The arrangement of spares shall be such that each terminal block group will have its approximate proportion of spares. A hinged plastic cover i
hinged on the Seller's terminal side so as to leave access to the terminals on the Buyer's field wiring side, shall be provided. The Buyer's scheme and wire numbers shall be marked on the cover either by engraving or permanent ink on adhesive paper strips or other suitable means approved by the Buyer. Letter height is to be 1/4 inch for scheme numbers,1/8 inch for wire numbers. The plastic plate on the divider strip shall be provided with Seller's identifying wire numbers. Minimum horizontal spacing between adjacent terminal blocks shall be 8 inches. Terminal blocks shall be in easily accessible locations and mounted not lower than 12 inches from the floor line.
9.16 All a-c and d-c circuits shall be kept separate wherever possible. Pbwer wiring above 125 volts shall be run separately or enclosed in metallic raceways and identified with its voltage level. The low level signal cables shall be run separately from power or control wiring. This separation shall be accomplished by the use of metallic raceways wherever practicable. Lacing of low level signal cables with power or control cables shall be specifically avoided.
9.17 Recorder and instrument wiring, including the power supply wiring, shall be run separately from other wiring to their own terminal blocks.
Rev.O Page 6 of 11
m Electrical Appendix N Job No. 9645 9.18 Seller is entirely responsible for correctness of the internal wiring and for the proper fhactioning of equipment provided. All wiring shall be installed exactly as shown in
.Se' er's wiring diapams. If during installation this is found not to be the case, the D
expense of any necessary reworking of the actual equipment wiring to make the runs conform to the wiring diapams will be at the expense of the Seller.
10.0 POWER LEADS 10.1 Power leads will be run from the Buyer's motor control center to the individualleads on the Seller's equipment.
I1.0 GROUND CONNECTIONS 11.1 Free standing enclosures shall be provided with a 1/4-x l inch copper ground bus extending the entire length and with the steel structure connected to the bus so as to effectively ground the entire structure. A compresion type long barrel lug Burndy type YA double indent shall be provided at each end of the ground bus for connection to Buyer's No. 4/0 AWG bare stranded copper ground cable. Other than freestanding enclosures shall be provided with a grounding pad. To the pad shall be bolted a Burndy Hylus type YA as above for connection to Buyer's No.4/0 AWG bare stranded copper pound cable.
12.0 NAMEPLATES 12.1 Enyaved Lamicoid nameplates shall be provided for each instrument or device where mounted on the face of the panel or within the panel enclosure. All devices such as disconnect switches, relays, fuses, etc., are to be identified with circuit designations.
Nameplates identifying each panel shau be mounted on the front and rear. Nameplates shall be secured to the panel by stainless steel Phillips head self tapping screws and nameplates located below instruments, above switch escutcheons, and below indicating lights. Screws securing nameplates to the inside surfaces of panels shall not project through the panel face. In cases where space on the rear of the panels does not permit panel mounting, nameplates shall be secured with permanent-type adhesive (Plasmount or equal) to the fixed portion of the equipment but not to covers or similar removable parts. All devices for which a device numberis assigned shall have that number painted or otherwise indelibly marked on the rear of the case. Latters on nameplates shall be as specified and approved by the Buyer.
Rev.O 3
Page 7 of 11
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Job. No. 9645 The nameplates shall have the following colors:
Eauinment Desianation Nameplate Core Color Nameplate F ce Color 4
ESF Division 1 White Yellow
$$F Division 2 White Blue ESF Divison 3 White Green Balance of Plant 1 Yellow Black Balance of Plant 2 Blue Black 13.0 FINISH 13.1 Control panels and cabinets shall be cleaned, primed and finish painted in accordance with Seller's standard practice. The color shall be ANSI-61 light gray outside and white Inside. Touchup paint shall be furnished and shipped with the equipment. Relays, a
instruments, recorders and devices shall have a matte black fm' ish.
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14.0 LIST OF ACCEPTABLE EQUIPMENT 14.1 Relays and instruments shall be suitable for operation on 5-ampere current transformer secondary circuits and/or 60 hertz potential transformer secondary circuits or 125-volt p
d c circuits.
14.2 Relays F
Auxiliary relay and timer contact developments shall be in accordance with the I
applicable schematic diagrams. Relays shall be mounted inside the control panels or
<3 cabinets. Relays shall have convertible contacts rated 600 volts ac or 250 volts de insulation class, as appropriate, except if system design dictates otherwise. The number of contacts required shall be in accordance with appropriate control and/or alarm systems. The contacts shall be rated for an interrupting duty in inductive circuits of 10 amperes at 120 volts ac and I ampere at 125 volts dc.
14.2.1 All a c or d-c pneumatic timing relays shall be Asastat 2400 or approved equal.
14.2.2 All a c or d.c auxiliary relays shall be General Electric type HFA, HGA or approved equal.
14.2.3 The a c or d c lockout hand reset or electrically reset relays shall be General Electric type HEA (no substitution is acceptable) furnished with a device to permit testing of the relay.
14.2.4 Contact development shall be in accordance with the applicable diagrams.
14.2.5 Power source circuits to control equipment shall include properly sized fuses to protect the control equipment.
Rev.O Page 8 of 11
Sectrical Appendix N Job No. 9645 14.3 Instruments All electrical instruments for measuring electrical quantities (current, voltage, frequency, etc.) shall be mounted on the front face of the, panel and shall be General
$lectric AB 40 or DB 40, semiflush mounted,41/4-inch flange with a 250 degree scale. The accuracy of all instruments shall be within I percent of full 4cale deflection.
Instrument faces shall be a glass, antislare type which does not reduce the readability of the instruments.
I 14.4 Switches and Pushbuttons Control switches shall be General Bectric, Type SB-1 spring return with pistol grip handle. Instrument switches shall be General Electric, Type SB-1 maintained contact
'3 with round knuried handle. Selector switches and pushbuttons shall be General Electric CR 2940 heavy duty oil-tight type. Development of all switches and panel arrangements shall be subject to approval by the Buyer. Escutcheon plates shall be General Electric standard type with inscription as indicated on the applicable schematic diagram.
14.5 Indicating 1.ights 1
Indicating lights shall have telephone type, slide base bulbs rated 24 volts. The indicating lights shall be General Electric Type ETl6 or approved equal and the series resistor shall be suitable for operation at the controi circuit voltage. A suitable colored cap shall be provided. lamps and caps shall be replaceable from the front. A red light shall indicate circuit closed; green, circuit open.1.ights shall be located above the
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corresponding control switch.
l 15.0 DRAWINGS AND DATA Seller's drawings shall conform to the following requirements:
Drawings submitted for approval shall be of sufficient scope and detail to permit the a.
control of the design by the Buyer, b.
Scope and detail shall include arrangement of the wirms, accessibility for maintenance work, future addition, esse of field connections, and general appearance. Dimensioned or undimensioned details not to scale shall be clearly identified as such. Ratings, settings and power requirements should be included.
Quantity, size, type, and delivery schedule of drawings shall conform to requirements i
of the equ?.ptnent package and specification.
The Seller shall submit the following drawings of the control panel / cabinet for approval.
Rev.0 Page 9 of 11
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Electrical Appendix N Job No. 9645 1.
General arrangement and fabrication drawings, including overall dimensions, instrument layout and parts list of all instruments and devices.
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Complete back of board wiring diagrams showing all wiring, instruments, and devices in their relative physical relationship. He degram shall include the interconnecting wire numbers on the terminal blocks.
3.
Schematic diagrams of the panel / cabinet or systcm as applicabic. Schematic diagrams shall indicate the location of all devices when mounted in separate locations. The diagrams shall differentiate field wiring from panel wiring and shall specify any special requirements for field wiring such as shielding.
De functional operation of the circuit shall be clearly evident without reference to other drawings, instruction books and equipment. The identification and operation of contacts, interlocks, and other devices shall be indicated adjacent to each device, wherever practicable. All contacts of a relay or switch, including these appearing in l'
other circuits, shall be shown on the drawing of the device.
16.0 INSPECTIONS AND TESTS 16.1 Inspections The Buyer shall, at any reasonable time, be permitted to have his representative visit the Seller's and/or Subcontractor's factories, for the purpose of examining the i,
equipment to ascertain that the materials and processes used in its manufacture conform to this Specification and that the work is progressing at a proper rate to meet scheduled shipment.
16.2 Factory Tests Electricalinstruments shall be tested in accordance with ANSI Standard C39.1.
Relays, switches and lamps shall be tested in accordance with manufacturer's standard test procedure.
All wiring shall be given a dielectric test in accordance with NEMA Standard Publication ICS-1. Wiring tests shall include point-to point continuity tests. The Seller shall be responsible for proper protection of instruments and devices that may be damaged by high-voltage tests.
Control circuit functions shall be checked as far as possible by actuating control switches and pushbuttons and by applying appropriate signals at the terminal blocks.
The functioning of all associated panel devices will be observed and checks made for proper output signals at the terminal blocks.
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SPeclGcat.' Wo.
9645-E 0110 TECIINICAL SPECIFICATION w
FOR
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INTEGRAL AND FRACTIONAL HORSEIOWER -
INDUCTION h1OTORS FOR MISSISSIPPI POWER & LIGilT COh!PANY GRAND GULF NUCLEAR STATION UNITS 1 AND 2 3
GRAND GULF, h11SSISSIPPI e
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l BECHTEL POWER CORPORATION GAITHERSBURG MARYLAND
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No.
Date Revisions By G.L C.E.
P. E.
n 9-7-73 Issued for Bids N~M
[#g ' ' '. * -
1 10-29-7.1 Revised Approved Alfgrs. List & Editorial Changes OFE 7/4
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ElcetNicciAppendixCl J b No. 9645 Buyer's inspection, tests, or wahing of inspection and tests shall in no way relieve the Seller of the responsibility for prendmg equipment in accordance with this w
Specification.
.The equipment shall not be prepared for shipment or shipped before the Buyer has either inspected the equipment or waived inspection.
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' he Seller shall ma!ntain records and reports of all tests and inspections required by this Specification and its applicable references. These records and reports shall be prepared promptly after each test or inspection and in all cases shall be made available to the Buyer's npresentative at the factory prior to shipment of the equipment with copies of the test report to be mailed promptly to the Buyer.
17.0 SHIPME!R 1
Equipment covered by this Specification shall be scheduled for shipment in accordance with i
the requirements of the equipment package.
18.0 PROPOSAL DATA The following infomation shall be included with each proposal.
18.1 Applicable catalogs and brochures 18.2 Outline and cross section drawings giving dimensions and weights 18.3 Schematics
)
18.4 Power requirements 3
1 18.5 Recommended spare parts with corresponding prices.
i Rev. 0 Page 11 of i1
SpecificalASNr.
9645-E413.0 LATEST SPECIFICATION REVISION NO. 0 INDIVIDUAL PAGE REVISION INDEX SHEET Latest Individual Page No.
Latest Page Page Revision No.
Revision Date 1
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Specificat..'No. "9645-E Ol3.0' TABLE OF CONTENTS w
TECIINICAL SPECIFICATION FOR INTEGRAL AND FRACTIONAL !!ORSEPOWER
~
INDUCTION MOTORS FOR MISSISSIPPI POWER & LIGIIT COMPANY S
GRAND GULF NUCLEAR STATION UNITS I AND 2 3
F GRAND GULF, MISSISSIPPI 1.0 SCOPE
- 1 2.0 ITEMS NOTINCLUDED 1
8 3.0 ABBREVIATIONS 1
4.0 p
CODES AND STANDARDS-1 1
5.0 QUALITY ASSURANCE / QUALITY CONTROL REQUIREMENTSI 6.0 SERVICE CONDITIONS 2
7.0 RATINGS 3
8.0 DESIGN AND CONSTRUCTION DETAILS - GENERAL 3
9.0 INTEGRAL HORSEPOWER MOTORS '
5 10.0 FRACTIONAL HORSEPOWER MOTORS 6
11.0 ACCESSORIES 6
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11 O
.. -.. - -. - - - - - - - - - - - - - ~
Specification No. 9645-E413.0
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12.0 FINISH
7 w
I3.0 DEFECTIVE MATERIAL 7
1 h0 TOR DATA SHEETS AND OUTLINE DRAWINGS 14.0 7
15.0 INSPECTION AND TESTING 7
16.0 APPROVED MANUFACTURERS 7
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Specificatio. N.
9645 E-013.0 TECHNICAL SPECIFICATION FOR INTEGRAL AND FRACTIONAL HORSEPOWER
~
INDUCTION MOTORS 1.0 SCOPE 1.1 The Work includes designing, manufacturing, testing, and delivery of integral and fractional horsepower induction motors required for the driven equipment specified in h
the Specification to which it is attached, s
2.0 ITEMS NOTINCLUDED 2.1 The following items are not included:
2.1.1 Foundations and foundation bolts 2.1.2 Unloading and installation of the equipment 2.1.3 All external connections to the equipment 3.0 ABBREVIATIONS 3.1 AFBMA Anti-Friction Bearing Manufacturers' Association 3.2 ANSI American National Standards Institute, Incorporated 3.3 IEEE Institute of Electrical and Electronics Engineers 3.4 NEMA National Electrical Manufacturers Association 4.0 CODES AND STANDARDS 4.1 Equipmerit shall be designed, built, rated, and tested and shall perform in accordance with the latest applicable IEEE, NEMA, and ANSI standards, including NEMA Publication MG 1.
5.0 QUALITY ASSURANCE / QUALITY CONTROL REQUIREMENTS 5.1 1he quality assurance / quality control requirements shall be as specified in the technical specification for the driven equipment.
Pase I of 7 Rev.I
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specificatiu.. N2.
9645-E 013.0 5.2 Written documentation and/or certified test reports that the equipment meets the following applicable standards shall be submitted:
w 5.2.1 NEMA standards Publication MG-1, Motors and Generators.
a.
MG l 12.42 -Temperature Rise b.
MG l-12.31 and MG l-12.36 - Fractional ilP Torques MG l-12.37 to MG I 12.40 -Integral HP Torques c.
d.
MG l-12.43 - Variation from Rated Voltage MG l-12.44 - Variation from Rated Frequency e.
)
f.
MG 112.51 - Routine Tests for Polyphase Integral Horseponer Induction Motors 3
MG l-12.02 - High-Potential Test.
5.3 In addition to the above standards, documentation and/or certified test reports that the motors meet the required speed-torque characteristics at the specified terminal voltage shall be submitted.
6.0 SERVICE CONDITIONS 6.1 Integral horsepower motors will be utilized on a 480 volt,3 phase. 60-hertz, solidly grounded neutral system.
l 6.2 Fractional horsepower motors will be utilized on one of the following systems as required by the voltage rating specified in the Electric Motor Requirement Data Sheet.
6.2.1 480. volt,3-phase,60-hertz, solidly grounded neutral system.
6.2.2 120 volt, single phase,60-hertz system.
6.3 The motor associated with the specified driven equipment during normal and abnormal plant conditions will be subject to the same pressure, temperature, relative humidity, and radiation environment as the driven equipment.
6.4 The motor shall be capable of withstanding load combinations for carthquake conditions, without loss of function,in accordance with the seismic requirements of i
the driven equipment.
k 1
4 Page 2 of 7
, Rev. l
Specificath. k. ' 645-E013.0 9
6.5 Motors installed indoors wSt be subject to a maximum ambient te and those installed outdoors will be subject to the maximum temper thesiteasspecifiedin Appendix A.
7.0 RA'UNGS 7.1 Motors shall have a horsepower rating based on continuous operati factor load without exceeding the NEMA standard temperature rise ambient for the specified elevation and the enciesure and insulation c ambient temperature higher than 40 C is specified, motors shall be rated for continuous operation at the stated ambient temperature.
7.2 The service factor shall be 1.15 as indicated in NEMA except for totally enclosed motors, which shall be 1.0.
7.3 Integral horsepower motors shall be rated 460 volts,3 phase,60-hertz..
7.4 Fractional horsepower motors shall have one of the following ratings a Electric Motor Requirement Data Sheet.
7.4.1 460 volts,3-phase,60-hertz..
7.4.2 115 volts, single-phase,60 hertz.
7.5 Motors shall be capable of continuous operation at 115 percent of rated 4.
nameplate voltage.
i 8 7.6 The horsepower rating of the motor shall be as specified in the Electric M
!i Requirement Data Sheet.
8.0 DESIGN AND CONSTRUCTION DETAILS-GENERAL 8.1 Insulation 8.1.1 Motor windings shall be suitably treated so that the insulation is moisture resistant and adequate for boiler house service. Insulation shall be Class B unless otherwise specified.
8.1.2 Class F or H insulation may be used for motors required to operate under
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special conditions, as specified in Section 6.3, if it is better suited for the purpose. The insulation type proposed for these motors shall be indicated in the proposal.
Page 3 of 7 Rev. 0
Speelficata N.
9645-E 013,0 8.2 Saarings 8.2.1 Vertical motors shall be equipped with antifriction bearings selected the acquirements of the external thrust load. In the case of extrem 5
special bearings, approved by the Buyer, may be used at the Seller's op 8.2.2 Antifriction bearings shall be pre!ubricated and shall be properly shicide prev:dt Icakage oflubricant or entrance of foreign matter along the shaf shall be designed with provision for in service positive lubrication with a d to guard against overlubrication.
8.2.3 ' All motors that are supplied with ball or roller bearings shall have th appropriate AFBMA number stamped on a nameplate attached to the motor.
'fhe design of these bearings shall be based on AFBMA standards and s}
a minimum bearing life of three years continuous operation (average life 15{
years), based on the bearing load conditions imposed by the driven equip 8.2.4 Horizontal sleeve bearing motors shall be designed so that the rotor does ride continuously against either end bearing due to thrust developed by motor.
8.3 Enclosure S.3.1 Motors for indoor use, shall be open dripproof construction unless otherwise specified. However, they shall be required to withstand occasional washing down with a hose prior to maintenance work without causing any dar*nage o degradation. If Seller will not warrant his open dripproof motors for operation i
under these conditions, he shall submit an alternate quotation for an enclosure he feels is adequate.
3 8.3.2 Motors for outdoor use shall be tota!Jy enclosed, fan cooled unless otherwise specified.
8.4 Acceleration 8.4.1 Motors shall be capable of accelerating the load as specified or shown on the load speed torque curves with 80 percent rated motor nameplate voltage at the motor terminals.
8.4 2 Motors specified for 65 percent of rated voltage starting conditions shall be capable of accelerating the load, as shown on the load speed torque curves, to full load speed in 4 seconds and withstanding momentary voltage dips to 65 percent of rated voltage without. exceeding their pullout torque and stalling.
Page 4 or 7 Rev. 0
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specificatiu.. #No. 9645-E 013.0 8.5 Vibration Motors shall be dynamically balanced and shall operate under all load conditions w
wi}hout unduc vibration. Amplitude of vibration shall not exceed NEMA Standard MGI 12.06 when tested in accordance with NEMA Standard MGI 12.07.
8.6 The minimum design life of the motor and its associated components shall be 40 years of operation under normal environmental conditions as stated in Paragraph 6.1.
9.0 INTEGRAL HORSEPOWER MOTORS 9.1 Terminal Boxes Motor terminal boxes shall be located in accordance with NEMA standards and shall be I
one size larger than NEMA standard and subject to Buyer's approval.
9.2 Bearings Motors shall be equipped with antifriction bearings except when sleeve bearings are specified in Electric Motor Data Shect. Horizontal motors with sleeve bearings if available at extra cost shall be so indicated in the Pricing and Proposal Data.
9.3 Drain Hole All totally enclosed integral horsepower motors shall have at least one drain with a plug. Horizontal motors shall have at least one drain with a plus at each end.
9.4 Noise Level 9.4.1 The Seller shall guarantee that motor noise levels will not exceed levels in accordance with NEMA Standard MG 1-12.49C.
9.4.2 When requested, the Seller shall demonstrate acceptable noise levels in accordance with this standard.
9.5 Starting Characteristics 9.5.1 Integral horsepower motors shall be NEMA Design B with normal starting torque and low starting current for across-the-line full voltage st rt ' "nless other characteristics are required by the driven equipment.
Page 5 of 7
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sl 9.5.2 Locked rotor kVA per horsepower shall not exceed 6.3 (Code G).
w 10.0 FRACTIONALllORSEPOWER MOTORS r.
10.1 nearinas -
Motors shall be furnished with manufacturer's standerd bearings.
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10.2 Starting Characteristics Unless other characteristics are required by the driven equipment, single-phase motors shall 6e split phase or capacitor start. Three phase motors shall be NEMA Design B, locked rotor kVA Code N.
si 11.0 ACCESSORIES 11.1 Lifting Device '
Integral honepower motors shall have suitable lifting devices for installing or removing the motor. Location oflifting points shall be shown on the Seller's drawings.
I1.2 Space Heaters Motors,25 horsepower and larger, shall be equipped with space heaters for connections to Buyer's single phase,120' volt, 60 hcrtz power system, unicss otherwise specified in the Electric Motor Data Sheet. Space heaters shall be wired to a separate terminal box.
I1.3 Base Slide bases or rails shall be furnished when indicated in the requisition.
11.4 Coupling or Sheave Motors not being furnished with driven equipment shall have half couplings or V-belt sheaves, furnished by driven equipment manufacturer, mounted on the motor shaft by the motor manufacturer.
j 11.5 Ground Termination Each fractional and integral horsepower motor frame shan have provision for frame grounding. NEMA frame sizes 284 throu;h 445 shall cach be equipped with a 3/8 inch,
- 16. thread bronze grounding bolt locatcJ near the output shaft end of the motor and on the same side as the main lead conduit box. De Seller shall include with his l
proposal specific information on the grounding provisions to be included for the other frame sizes.
I Page 6 of 7 Rev. O t
Specifica.. A No. 9645-E 013.0 12.0 FINISH 12.1 Motors shall be cleaned' primed,'and finish painted in accordance with manufacturer's standard specification. Color shall be manufacturer's standard.
1,2.2
- Motbrs located in the containment structure, as indicated in the driven equipment technical specification, shall have special coatings in accordance with the attached coating specification.
13.0 DEFECTIVE MATERIAL
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Any work performed at the jobsite on the equipment in connection with repairs to or replacement of defective material or components shall be done under the supervision of the Seller's representative by a party or parties mutually acceptable to the Buyer and the Seder.
This work shall be paid for by the Seller.
1,4.0 MOTOR DATA SHEETS AND OUTLINE DRAWINGS 14.1 After issue of Purchase Order, Buyer will furnish Se!!ct with onc reproducible copy of Electric Motor Data Sheet for ea:h type of motor to be supplied. Selleishall enter the appropriate data on these sheets and return them as Seller's drawings.
14.2 After issue of Purchase Order, Buyer will furnish Seller with one reproducible outline drawing for each motor. Motor weight shall be stated on outline drawings.
15.0 INSP,ECTION AND TESTING 15.1 All motors covered by tids Specification shall be tested in accordance with NEMA Publication MG-1, Part 12.
15.2 For all motors 50 hp and larger, Report of Test Fomi for Routine Tests on Induction Motors (NEMA MG l 12.54) shall be submitted to the Buyer.
15.3 For all motors 50 hp and larger, Report of Test Form for Induction Motors (Form A 2 as per ANSI C-50.20 7) shall be submitted to the Buyer. These tests are considered type tests, and type test certificates will bc accepiable.
15.4 Adequate information, complete with test reports, shall be submitted to prove that all materials used are capable of withstanding the usual service conditions specified; this particularly applies to radiation levels, steam, and temperature.
16.0 APPROVED MANUFACTURERS Motors shall be from one of the following Manufacturers:
General Electric Co.
Westinghouse Electric Corp.
h AllisChalmersCorp.
Page 7 of 7 Rev.I '
o Appendix P Specification No. 9645-M 018.0 GENERAL REQUIREMENTS w
MR SHOP PAINTING OF MECHANICAL AND ELECTRICAL EQUIPMENT FOR I
MISSISSIPPI POWER & LIGHT COMPANY GRAND GULF NUCLEAR STATION UNITS NO. I AND 2 GRAND GULF, MISSISSIPPI p
7 l'
l BECHTEL POWER CORPORATION GAITHERSBURG. M ARYLAND No.
Date Revisions By G.L.
C.E.
P.E.
0 3-15-73 1mued for Use MSI W4
.I l
7-27 73,
Revised as Noted EST Wbl 6
l
)
LATEST REVISION NO. I INDIVIDUAL PAGE REVISION INDEX SHEET w
latest Individual Pay No.
I Latest Page Pase Revision No.
Revision Date i
7 27 7T il 1
72773 I
1 72773 2
1 72773 3
1 72773 4
1 72773 5
3 1
72773 6
1 72773
. s 7
1 72773
. P 9
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I Rev.1
s.
TABLE OFCONTENTS GENERAL REQUIREMENTS i
FOR SHOP PAINTING OF MECHANICAL AND ELECTRICAL EQUIPMENT FOR MISSISSIPPI POWER & LIGHTCOMPANY GRAND GULF NUCLEAR STATION UNITS I AND 2 GRAND GULF, MISSISSIPPI 1.0 SCOPE 2.0 WORK NOTINCLUDED 3.0 SURFACE PREPARATION 4.0 APPLICATION 1
S.O 1
APPROVED PAINTS AND ALTERNATIVES 6.0 APPROVED MATERIALS 7.0 COATING SYSTEMS 8.0 MACHINED SURFACES 9.0 INACCESSIBLE SURFACES 10.0 COLORS 11.0 INSPECTION AND TESTS 12.0 FINISH COATIDENTIFICATION Rev.I
w.s
. 4,_.
Appendix P p.-
e t
_a GENERAL REQUIREMENTS 5
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FOR i
%m?i SHOP PAINTING OF MECHANICAL AND ELECTRICAL EQUIPMENT u-e w
9R
.q MISSISSIPPI POWER & LIGHT COMPANY Em g
r GRAND GULF NUCLEAR STATION UNITS 1 AND 2 E
GRAND GULF, MISSISSIPPI A % 'M These General Requirements for Shop Painting apply to the exposed ferrous surfaces of all 1
equipment unless specified otherwise on the drawings or in the equipment specification. In
- f. : "
Information is lacking or conflicts occur among the various requirements, the Seller shall the Buyer in writing for information or resolution prior to proceeding with the work.
e Work includes the fumishing of all labor, supervision, and material, tools and equipment, the performance of all operations necessary for the fumishing and application of shop
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.h ting in accordance with the requirements of this specification, and the equipment
,[
cation.
The use of Conventional Shop Primer or Conventional Shop Finish is prohibited on any s@ faces inside the Containment, or within the wainscot height in the Auxillary Building.
Wainscot heights of the various rooms or areas are shown in the Painting Schedule of the Field g
gting Specification.
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2.0 WK NOTINCLUDED
., %T This specification does not include coatings for the following:
s.
Tank and equipment linings 4t
- --N '" b.
Pipe and valve linings t
T ;
c.
Surfaces forimmersion service
-c Page 1 of 7 Rev.1
A d.
Uninsulated surf' aces at operating temperatures cf over 1500 F.
Surfaces exposed to radiation levels of 10 rads per hour or more.
e.
w 2.2 The following surfaces shall not be painted:
5 a.
Name plate's b.
Surfaces to be embedded in concrete.
Surfaces within 2 inches of edges to be field welded c.
g d.
Surfaces of aluminum, bronze, copper, galvanized steel, stainless steel, or other non-ferrous materials
)
e.
Machined surfaces
!P f.
Expansion joints l.
3.0 SURFACE PREPARATION All surfaces shall be clean and dry before painting. Rust, dirt, weld spatter and other loose material shall be removed in accordance with the Steel Structures Painting Council (SSPC)
I' Surface Preparation (SP) Specification aferenced with the appropriate coating system. Prior to mechanical cleaning, oil, grease and crayon marks shall be removed from ferrous surfaces in 4.
accordance with SSPC-SPI, Solvent Cleaning.
p 4.0 APPLICATION l*
4.1 Prime coat shall be applied in a dust and fume free sheltered area as soon as possible after surface preparation, and within time 1*.uits recommended by the coatine b
manufacturer. Special shop primers shall be applied within eight (8) hours after blast cleaning begins. If rust bloom has formed, the surfaces should be reblasted prior to priming. No welding shall be permitted adjacent to application area.
I d 4.2 Temperature and humidity of air and temperature of surface to b' e coated shall be within the limits recommended by the coating manufacturer. No blasting shall be done l
if the relative humidity is over 80% No painting shall be done if the temperatures i
listed above are under 450 F, or within 50 F of the dew point.
4.3 All materials shall be stored, Frepared, mixed, applied and cured in strict accordance with coating manufacturer's latest published instructions, and SSPC Paint Application Specification PAI 64 Page 2 of 7 Rev.1
g5.0 APPROVED PAINTS AN6 ALTERNATIVES x
$.1 Approved materials and approved coating t; stems m specified herein.
.c 5.2
, Seller's standard shop primer and standard shop finish may be acceptable attema
~to the Conventional Shop Primer and Conventional Shop Finish specified herein f.
provided that Seller furnishes to Buyer written certification that Seller's standard materials, surface preparation. prettuatment and methods of application are equa those specified herein.
5.3 No substitutions shall be allowed for Special Shop Primer and Special Shop Finish.
d6.0 APPROVED MATERIALS All coats of material or any one surface shall be supplied by and approved for comp a single manufacturer.
The following materials are approved.
6.1 Conventional Shop Primer and Conven tional Shop Finish Ameron Corrosion Control Division a.
i (-
Primer:
No.25 i
Finish:
No. 52 b.
Admiral Division of Carboline Company
.I Pnmer:
No. AD 1360 5
Finish:
AD "CBH" Series c.
Cook Paint & Varnish Co.
Primer:
No.471-R 148 Finish:
Armorcote No. 801 d.
E. I. Dupont de Nemours & Co.,Inc.
Primer:
65 Line Dulux Machinery Enamel Oxide Primer Finish:
81 Line Dulux Machinery Enamel e.
Glidden Company Primer:
No. 4570 i
Finish:
Speed Enamel Page 3 of 7 Rev.l
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--r-,--,--,---,,--r.,
.,...,,n
.-n.
,.-,---,,,,,.n..,
Appendix P f.
Keeler & Long. Inc.
Primer:
TriPolar No. 6000 Finish:
TriPolar Finish 3
Mobil Chemical Company Primer:
No.13-R 51 Finish:
M & F Enamel h.
PPG Industries Primer:
LIC 34849 Finish:
I.avax Machinery Enamel i.
Sherwin-Williams Company Primer:
E4IN1 Kromik Metal Primer Finish:
Tile Clad 1IB49 Series J.
Subox Division of Wyandotte Chemicals Co.
Primer:
No.1IFD i
Finish:
FD Finish k.
Tnemec Company l
Pnmer:
99 metal primer Finish:
Tneme-Gloss 6.2 Special Shop Primer Special shop primer shall be one of the foBowing:
a.
Ameron Corrosion Control Division, Dimetcote No. 6 l
b.
Carboline Company, Carbazine No.1I l
c.
Mobil Chemical Co., Mobilzine No. 7 i
j 6.3 Special Shop Finish Special shop finish shall be one of the following:
a.
Ameron Topcost:
Amercoat No.66 l
Page 4 of 7 Rev.I
V Appendix P i
b.
Carboline Topcost:
Phenoline 305 Finish F
- c. "
Mobil Topcoat:
Mobil 89 Series ValChem Hi Build Epoxy 7.0 COATING SYSTEMS Surfaces normally painted shall be painted with the coating system referenced in the g
equipment specification in accordance with requirements specified hereinafter. The dry film thickness of the coatings sha!! be measured with an approved gauge, such as the Mikrotest or Elcometer.
7.1 Conventional Shop Primer Surfaces designated in the equipment specification to necive Conventional Shop Primer shall receive the following:
Surface Preparation SSPC SP3, Power Tool Cleaning Equipment or equipment s.
,I parts which are too small or inaccessible for the use of power tools shall receive l
SSPC-SP2, Hand Tool Cleaning.
O b.
One or more coats of Conventional Shop Primer shall be applied to achieve a dry film thickness of 1.0 to 1.5 mils.
7.2 ConventionalShop Finish Surfaces designated in the equipment specification to have Conventional Shop Finish shall receive the following:
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a.
Surface preparation and Conventional Shop Primer in strict accordance with Paragraph 7.1.
b.
b One or more costs of a Conventional Shop Finish shall be applied to achieve a dry film thicknes of 1.5-2.5 mils.
7.3 Special Shop Primer
~.
l Surfaces designated in the equipment specification to receive Special Shop Primer shan receive the foDowing:
Surface preparation SSPC4P10, Near White Blast Cleaning. with a height of a.
anchor profile of not less than I.S mils and not more than 2.0 mils. In the case of cast iron a degree of cleanlines equivalent to SSPC4P10 near white metal shall be achieved.
Page S of 7 l
Rev.1
Appendix P A b.
One cost of Special Shop Primer shall be applied to achieve a dry film thicknes of 2.5 4.0 mits.
7.4 Special Shop Finish Surfaces designated in the equipment specification to have Special Shop Finish shall seceive the foBowing:
Surface paparation and Special Shop Primer in strict accordance with a.
paragraph 7.3.
b.
One or more topeosts of a Special Shop Finish shall be applied to achieve a dry film thickness of 5.O 7.0 mils, The total dry film thickness shall be 7.5-11.0 mils.
c.
8.0 MACHINED SURFACES All machined surfaces of carbon steel shall be protected against oxidation during shipment and d
storage by liberal application of a coating conforming to Military Specification MIL C-16173, Grade 1: " Corrosion Preventive Compound, Solvent Cutback, Cold. Application."If possible removal of the compound shall require no flammable, explosive, noxious or dangerous solvent.
Seller shall indicate method of removal.
I 9.0 INACCESSIBLE SURFACES The underside of fabricated steel equipment and bases which are not accessible except by disassembly or moving shall be protected by one of the following (or a similar product approved by the Buyer). Method and rate of application shall be in accordance with manufacturer's instructions.
I g
9.1 Geco Neoprene Asphalt NA-62 as manufactured by Gates Engineering Company.
9.2 Bitumastic Black Solution as manufactured by Koppers Co.,Inc.
10.0 COLORS Unless otherwise stated in the equipment specification, the color of the last top coat of shop finished items shall be as listed below. The ANSI or Munsell numbers refer to colors identifi in American National Standards Institute (ANSI) Standard or Munsell Book of Colors. Color chips of othkr specified colors will be furnished by the Buyer upon request of Seder.
Page 6 of 7 Rev.1
Appendix P 10.1 Medanical Equipment:(inter) 10.2 Electrical Equipment (Outdoor): (later) 10.3 Electrical Equipment (Indoor): (later) 5-10.4 Equipment in Main Control Room: (later) 11.0 INSPECTION AND TESTS All surface preparation and shop painting is subject to inspection and rejection by the Buyer, either at the point of delivery or in the manufacturer's shop. There shall be no sags, runs, avenpray, or discontinuities in the costings. If the coating work is rejected due to non compliance with this specification, the shop finish and/or shop prime cost will be either removed and reapplied by the Buyer at th-Seller's expense or, at the option of the Buyer, returned to the Seller for rework at the Seller's expense.
12.0 FINISH QOAT IDENTIFICATION All items of equipment shall be delivered with a tag or Certificate showing respective primer and fmish coat (s), generic type, manufacturer, type number or trade name, color reference and complete information required for re ordering.
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Page 7 of 7 Rev. I
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specenantion he.
9645-c-tes.o i
TECNNICAL SPECIFICATI0lt FOR e
- CRITERIA FOR SEISMIC QUALIFICATION OF CATECORY 1.30UIPMENT MISSISSIPPI POWER & LIGHT C(DEPANY i
GRAND CULT NUCLEAR STATION UNITS NO. 1 AND 2 GRAND CULT, MISSISSIPPI r
f l
BECHTEL POWER CORPORATION GAITHERSBURG. MARYLAND No.
Date Revisions By G. I.
CE.
P.E.
0
- " - 13 APPROVED FOR USE 04 Ek
/-
Specifiestion o.
9ES-C-1 M.0 LATEST SPECIFICATION M VISION No. O INDIVIDUAL PACE REVISION INDEX SWET Latest Individual Latest PaSe Fame Number i -
Fame Revision No.
Revision Dates t
0 4-11-73 11 0
4-11-73 1
0 4-11-73 2
0 4-11-73 3
0 4-11-73 4
0 4-11-73 0
4-11-73 i
O e
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wrecWien No. 9643-C-1M.0 TAB 12 0F Ct3ffENTS TECNNICAL SPECIFICATION FM CRITERIA FOR SEISNIC QUALIFICATION cF.
CATEGORY I EQUIPM!ENT FOR MISSISSIPPI POWER & LIGHT COMPANY l
GRAND CULF NUCIZAR STATION UNITS NO. 1 AND 2 i
GRAND GULF. MISSISSIPPI ARTICLE M
F/.CE
- 1. 0 '
SCOPE 1
2.0 M FINITIONS 1
3.0 PROCEDUKZ FOR ANALYSIS 2
?.0 FROCEDURE FOR TESTING 2*
5.0 DOCUMENTATION 3
6.0 M SIGN RESPONSE SPECTRA 1
k 11 e
s semestion No.
9645-C-196.0 e
TEQOl! CAL SPECIFICATION FOR CRITERIA FOR SEISMIC QUALIFICATION 5
OF CATEGORY I EQUIPMENT
- 1. 0 SCOPE All seisesic Category I (Class I) systems and equipment (assemblies and devices) supplied must withstand the postulated seismic occurrence as specified herein. His Specification contains criteria for acceptable methods and procedures for the seismic qualification of Category I I
equipment. He equipment seller is responsible for assuring safe operation of the equipment and systems under the seismic conditions 3
specified herein. The Seller shall verify that the equipment will p
meet the stated functional requirements for continued operation without any as1 function or loss in function during and after a postulated seismic
=
event.
The "IEEE Cuide for Seismic Qualification of Class I Electric Equipment for Nuclear Power Generating Stations " IEEE Std 344-1971, shall be seed, except as amended herein. He amendments listed below are to define and provide minimal values needed to verify the equipment i
'(
capability. A complete qualification procedure and monitoring techniques shall be presented by the equipment Seller to the Buyer for review prior to the actual start of qualification work.
2.0 DEFINITIONS 2.1 Add the following definitions to IEEE Std 344, Section 2.0, to the end of the indicated paragraphs:
2.1 Category I Equipment Category I Equipment is synonymous with Class I as defined in IEEE Std 344 Paragraph 2.1 2.2 Safe Shutdown Earthquake Safe Shutdown Earthquake (SSE) is synonymous with Design Basis Earthquake (DBE) as defined in IEEE Std 344, Paragraph 2.2.
2.2
- Add the following new paragraph to IEEE Std 344 at the and of the indicated paragraph:
2.10 Malfunction or Functional Impairment Equipment as1 function or functional 'apsirment is the I
Specifiestion No. 9645-C-196.0 fattero cf equipment to perfrra its function la the same manner in which it would have in the absence of a seismic disturbance.
For protective systems, as1 function is the loss of capability to initiate or sustain a protective action.
3.0 PROCEDURE FOR ANALYSIS Add the following to the end of Paragraph 3 IEEE Std 344:
When the malfunctioning of Category I' equipment is considered, testing is the method recoennended to verify the functional requirements.
t 3.1 Add the following to the end of Paragraph 3.1.1. IEEE Std 344.
i We nsaber of masses shall be sufficient to define the dynamic behavior of the equipment, (the mathematical model shall be shown even for a single degree of freedom system).
3.2 Add the following to the and of Paragraph 3.1.2, IEEE Std 344:
ne equipment natural frequencies as determined shall be assumed
~
to have a minimum variation of 210 percent.
De actual variation shall depend on the expected accuracy of the calculations.
4.0 PROCEDURE FOR TESTING 4.1 Add the following sentence to the end of Paragraph 3.2.2.1, IEEE Std 344:
Biaxial testing in the vertical and horizontal direction simul-taneously is allowed and preferred.
4.2 Add the following sentence to the end of Paragraph 3.2.2.'4.1, IEEE Std 344:
n e minimum time duration for each condition and direction shall be 20 seconds and in no case shall the number of cycles be less than 40.
If the location of the device necessitates a longer duration for a conservative test, the above duration should be increased accordingly.
4.3 Add the following new paragraphs, as 3.2.4, 3.2.5 and 3.2.6 to IEEE Std 344:
4.3.1 (3.2.4) Post-Test Inspection he item tested shall be thoroughly inspected for any damage sustained during testing. A detailed description of damage, repair, and/or replacement shall be included in the test report.
4.3.2 (3.2.5) Equipment Ms1 function If the equipment fails or malfunctions (change in status due to dynamic motion) or will not Operate after the test, the Seller aball 2
f Specification No.
9645 C-196.0 redesign the system and resubmit drawings and data for appreval. A new taet shall be conducted on the redesigned equipment to show compliance with the specification at no additional expense to the Soyer.
4.3.3 (3.2.6) Schedules and Delivery Modifications of testing procedures, reanalysis, redesign,or resubmittals to satisfy these criteria in obtaining the gngineer's concurrence shall act be the basis for late delivery of systems, equipment and components. The Seller is invited to submit his proposed seismic analysis, design and testing program prior to actual iglementation to minimise such delays.
Such delays shall remain the Seller's responsibility.
Any changes that may be required due to the seismic analysis or testing shall automatically void prior approval or concurrence of drawings that have been submitted earlier.
5.0 DOC 14ENTATION 5.1 Add the following to the end of Paragraph 4.1. IEEE Std 344:
This doctamentation shall be submitted in report form to the Buyer.
5.2 Add the following to the end of Paragraph 4.2 IEEE Std 344:
It shall also include a stammary and conclusion with reference to the analysis where information for the conclusions can be reviewed.
5.3 D:lete *eragraph 4.3 (5) from IEEE Std 344 and add new Paragraph 4.3 (5) as follows:
(5) Test data shall include natural frequencies, response accelerations, stresses, inertia forces, calibration history of test equipment, damping values, reactions, and mounting details.
5.4 Delete Paragraph 4.3 (6) from IEEE Std 344 and add new Paragraph 4.3 (6) as follows:
(6) Data analysis and evaluation (including the resultant response spectra for the surface upon which the equipment was mounted when tested.)
5.5 Add the following paragraph as 4.4 to IEEE Std 344:
3
-rwsmmen..J.
TD43=ColM,9 v
Certiffeation of Coupliance All test data submitted by the Seller to satisfy the reguirement of_this Specification shall have been supervised, witnessed, reviewed, and shown that the data illustrate that the equipment satisflis the intent of these specifications and shall be submitted with a certification to the above by a registered professional engineer. All test data, design calculations, data, and certifica.
tions submitted shall be signed and approved for compliance to the specification under the sea 1 of a registered professional engineer and the Seller prior to final acceptance of the verifica-tion for compliance to the specifications.
6.0 Add the following paragraph as 6.0 to IEEE Std 344:
Design Response Soectra Equipment locations, special orientation, and appropriate response spectra are listed in Table 1.
e 9
6 4
TAB.LE 1 EQUIPMENT LOCATION AltD SEISMIC REQUIREMENTS Equipment Name Approximate Applicable 5-location Response Spectra
- Ceuments 4,ssE sSE Standby Diesel E1. 136'-0" **
E102 E112 Generators N102 N112 V102 V112 s
b s
- Response spectra attached to this appendix o
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MISSISSIPPI POWER AND LIGHT COMPANY 8.0 i
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SPECerste/ ass (stru) dg cistucaos P:ssswer tesic)
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ty)65-120 3
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PISTON 918 PLACEMENT:
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y SFRES:
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Als TEMP. LEAVING AFTEstetLEa O
Seller shall provide a drain trap and g
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TYPE eF CONTa0L/CONTast ELECT. POWEa
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Q1P75C012A-A Q1P75C0125-3 Sechtal Motcr Number _ 02F75c012A-A n277M0125-3 3
$3rVica_ Standby Dic~)1 Gen'rator Startine Air comor~anor Motor m
- O Q MOTOR DESCRIFYION IERFORMANCE DATA (at rated voltage unless
! M otherwise indicated)
Manufacturer Full load Amps Borsepower Output Incked Rotor Amps 3
Voltage 460V Full Ioad Torque _
i Phase _
3 h
Frequency _
StartinC Torque _
l so um Pullout Torque t
RPM at Full load Efficiency:
1001 Ioad _
q Enclosure 75% Isad g
Cooling _
50% Ioad i
j Time Rating Power Factor:
100% Ioad 3
Type 75% load _
d p NEMA Design Intter 50% Ioad
@M"5 Frame Designation Weight - Stator Insulation Class _
- Rotor _
Rotation from End Opp. Shaft
- Fully Assembled Y E Vertical or Horizontal N
Minimum Starting Voltage *
.E Foot or Flange Mounting Time to Start - No Ioad _
Shaft langth
- With Specified E
Type of Coupling _
Imad 2
Type of Bearing Allowable WK of Ioad
~
g Type of Lubrication Maximum Expected External Bearing Clearances Frame Temperature u
~~
Air Cap Clearances Noise Invel Maximum End Play
- Accelerating specified loads Thrust Bearing Capacity-Up
-Down_
DIMENSIONS - If other than NEMA Std.
Bearing Temp. Detectors _
Ther:aal Protection Overall Dimensions:
Accessory Wiring In Elation and Conductor Specs.
Iangth Space Heaters - Watts / Volts _
Width Current Transfora:ers Height WOlmD ROTOR HOTORS Terminst Box:
g Secondary Amps at Full Ioad__
Incation Secondary Voltage Depth a
Secondary Ohms Width
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Breakdown or Pullout Torque Height u
E Type d
Entry j
DC MOTORS o
Type of Winding _
SYNCHRONOUS MOTORS g $
Shunt Field current 6 !J Rated Field Current O Rated Exciter Voltagp/(/
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- o Rated Power Factor f El B g
ATTACH SPEED TORQ1TE CURVE
]og Pull In Torque _
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ME B
A U Pl II 5
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_ JOB No STANDBY DIESEL CINERATOR STARTING AIR COMPRESSOR MOTOR MISSISSIPPI POWER & LIGNr COMPANY Appendix S y
OfVWON GRAND CULF NUCLEAR STATION 9645-M-018.0 UNITS 1 A@ J_.
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Q1P75C004A-A Q1P75C004h3 Bethtal Mot:r Ihaber_ 02P75C004A-A 02773Paa45-R n
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3 p2 MDTOR DESCRIPTION FERFORMAMCE DATA (at rated voltage unlest
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Manufacturer _
otherwise indicated)
Full Inad Amps _
Horsepower Output _
tocked Rotor Amps _
5 Voltage b
3 Full Inad Torque _
Phase unu Starting Torque _
g RPM at Full lead Frequency _
60 Hz Fullout Torque _
k Enclosure Efficiency:
1001 Isad 75% toad p. Cooling -
50% Ioad f
Time Rating Power Factor:
100% load q
Type 75% Imad
) 3 p
NEMA Design 1Atter 50% Imad g & 5 Frame Designation _
Weight - Stator _
3! I Insulation Class
- Rotor Rotation from End Opp. Shaft I
E Vertical or Horizontal _
- Fully Assembled Minimum Starting Voltage
- U 1
Foot or Flange Mounting Time to Start - No Inad i
Shaft langth
- With Specified
[
Type of Coupling _
Imad 1
-6 Type of Bearing _.
Allowable WK of Imad 2
g Type of Lubrication Maximum Expected External Bearing Clearances Frame Temperature i
w Air Gap clearances Noise Invel Maximum End Play
- Accelerating specified loads Thrust Bearing Capacity-Up
-Down_
Bearing Temp. Detectors DIMENSIONS - If other than NEMA Std.
i l
Ther.aal Protection Overall Dimensions:
Accessory Wiring Insulation and
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Conductor Specs.
Iangth l
I Space Heaters - Watts / Volts _
Width Current Transformers j
Height i
WOlmD ROTOR MOTORS Terminal Box:
i Secondary Amps at Full Imad__
Incation Secondary Voltage _
Depth k
Secondary Ohms Width Breakdown or Fu11out Torque _
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Height u
TYPO U
Entry i
DC MOTORS _
l t
E Type of Winding _
SYNCHRONOUS MOTORS
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Shunt Field 4;urrent 5, d Rated Field Current _ O h 3 Rated Exciter Voltagp(i X
ATTACH SPEED TORQUE CURVE Rated Power Factor //
EM 1
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Pull In Torque _
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ELECTRIC MTIOR DATA SHEET JOS No S nsy t
STANDRY DTFCFf. f"2FMFR ATOR JACKET WATER PUMP MOTOR Data Sheet No.
caimenesuno l'
ponen MISSISSICI POWER & LIGHT COMPANY Appendix S y
oevsmoN GRAND GULF NUCLEAR STATION 9645-N-018.0 e
UNTTR 1 AND 2 Sheet 5 of 8
Q1P73C006A-A Q2P75C006A-A p
Sechtal Mot 2r Number _ Q1P75C0065-3 Q2P75C0045-3
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MOTOR DESCRIPTION
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PERFORMANCE DATA (at rated voltage unles Manufacturer _
othervlac indicated)
Norsepower Output _
Full Imad Amps _
locked Rotor Ampa-3
- Voltage, 460v Full Imad Torque _
y y
Phase i
s Starting Torque N
o k '1 Frequency _
60Hz
! j RPM at Full Ioad Fullout Torque _
Enclosure Efficiency:
1007. Imad __
75% Imad j
Time Rating
~
Cooling __
507. Ioad _
t Power Factor:
1007. Ioad
~
Type-a p NEMA Design Intter 75% Inad _
l h
507. Inad j
W f. 5 Frame Designation _
Weight - Stator _
Insulation Class
- Rotor Rotation from End Opp. Shaft _
- Fully Assembled E
Vertical or Horizontal _
~
3 Foot or Flange Mounting Minimum Starting Voltage
- Time to Start - No Inad Shaft langth E
Type of Coupling _
- With Specified g
Ioad Type of Bearing _
Allowable WK of Isad 2
5 g
Type of Inbrication__
Maximum Expected External Bearing Clearances w
Frame Temperature
" ""~
Air Cap Clearances _
Noise Invel _
Maximum End Play
- Accelerating specified lot.ds Thrust Bearing Capacity-Up g
-Down_
DIMENSIONS - If other than NEMA Std.
Bearing Temp. Detectors Thor.aal Protection __
Overall Dimensions:
Accessory Wiring Insulation and Conductor Specs._
!angth Space Heaters - Watts / volts _
Width Current Transformers Height WolmD ROTOR HOTORS Tenninal Box:
u Secondary Amps at Full Imad_
Incation Secondary Voltage _
Depth l
Secondary Ohms Width Breakdown or Pullout Torque Height E
Type Entry u
DC MOTORS
..9 Type of Winding _
SYNCHRONOUS MOTORS
'l g Shunt Field Current Rated Fic1d Current
- E Rated Exciter Voltage _1 Eq5
, y ATTACN SPEED TORQ1TE CURVE Rated Power Factor 1
ch Full In Torque _
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d' ELECT?.IC HOTOR DATA SHEET
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STANDBY DIESEL CENERATOR
-Jos No 9645 nev JACKET WATER HEATER PUMP Appendix S MISSISSIPPI POWER & LICHT COMPANY neymon CRAND CULF NUCLEAR STATION 1
UNITS 1 AND 2 Sheet 6 of 8 i
~qiP75C007A-A Q1P75C0073-5 g
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{ g y= HOTOR DESCRIPTION PERFORMANCE DATA (at rated voltage unles:
otherwise indicated)
Manufacturer _
Full load Amps _
Horsepower Output lock'ed Rotor Amps
- j Voltage 460v Full Imad Torque _
=
y Phase 3
Starting Torque Frequency _
60 Er Pullout Torque RPM at Full load j
l
.@.1 Efficiency:
1007. Imad l
'.nelosure 75% Imad g
Cooling -
50% Imad j
Time Rating Power Factor:
1007. Ioad q
Type _
75% Inad jp it p NEMA Design lotter 50% Ioad l
b 5 Frame Designation Weight - Stator gE.5 Insulation Clacs _
- Rotor _
Rotation from End Opp. Shaft _
- Fully Assembled
{
E Vertical or Horizontal Minimum Starting Voltage
- i
.E Foot or Flange Mounting Time to Start - No Ioad l
Shaft longth
- With Specified i
[;
Type of Coupling _
Imad 2
Type of Bearing Allowable WX of load 3 3 p Type of Lubrication Maximum Expected External h6 Bearing Clearances Frame Temperature Air Gap Clearances Noise level Maximum End Play
- Accelerating specified loads Thrust Bearing capacity-Up t
-Down_
DIMENSIONS - If other than NEIM Std.
l Bearing Temp. Detectors Ther:aal Protection Overall Dimensions:
Accessory Wiring Insulation and l
Conductor Specs.
Iangth i
Space Heaters - Watts / volts Width n
current Transformers Height l
WOICD ROTOR MOTORS Teminal Box:
il Secondary Amps at Full Inad_
Incation j ;
Secondary Voltage Depth Secondary Ohms Width Breakdown or Pullout Torque Height T Pe Y
- E Entry g
DC MOTORS
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Type of Winding _
SYNCHRONOUS MOTORS
~E ! $
Shunt Field.burrent
.i l M Rated Field Current
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- E Rated Exciter Voltage A ATTACH SPEED TORQUE CURVE Rated Power Factor
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A
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h Pull In Torque _
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STANDBY DIFcF1. CENERATOR LUBE OIL PUMP MOTOR A
MISSISSIPPI POWER & LIGHT COMPANY Appendix S y
b CRAND GULF NUCLEAR STATION 9645-M-018.0 o
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d h MOTOR DESCRIPTION 2.S2
_ PERFORMANCE DATA (at rated voltage unless
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otherwise indicated)
Msnufacturer-Full Isad Amps Norsepower Output Incked Rotor Amps _
3 Voltage
- atov Pull Imad Torque _
Phase _
StartinC Torque l
h Frequency _
1 60Hz Pullout Torque _
l s - y RPM at Full Isad Efficiency:
100% Ioad Enclosure 75% toad
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Cooling _
50% Imad __
l l
j Time Rating Power Factor:
100% Ioad Type _
75% Ioad 3 p NEMA Design Imeter 50% Imad p 5 Frame Designation _
Weight - Stator _
Insulation Clacs
. Rotor Rotation from End Opp. Shaft
- Fully Assembled E
Vertical or Horizontal _
Minimum Starting Voltage
- S Foot or Flange Mounting Time to Start - No Inad _
Shaft langth
- With Specified E
Type of Coupling _
toad Type of Rearing _
Allowable WK of Ioad 2
~
l g Type of Imbrication Maximum Expected External Bearing Clearances _
Frame Temperature i
w
~
Air Cap Clearances Noise Invel __
Maximum End Play
- Accelerating specified loads Thrust Bearing capacity-Up
-Down DIMENSIONS - If other than NEMA Std.
Bearing Temp. Detectors Thcr.aal Protection Overall Dimensions:
~
Accessory Wiring Insulation and Conductor Specs._
!angth Space Heaters - Watts / volts _
Width f
Current Transformers Height i
W0tmD ROTOR MOTORS Terminni Box:
sj Secondary Amps at Full Ioad_
Incation p
Secondary Voltage Depth
.a!
Secondary Ohms Width Breakdown or Pullout Torque Height u
1E Type
- h Entry DC MOIORS
- 5 Type of Winding _
SYNCHRONOUS MOTORS
,3 Shunt Field current M
Rated Field Current E
w Rated Exciter Voltage R Rd 9
ATTACH SPEED TORQUE CURVE Rated Power Factor _
\\
M f
{
Pull In Torque _
Y f
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ELECTRIC HOTOR DATA SEEET JOS No 9645 ne v.
STANDBY DIESEL CEhERATOR LUBE OIL NEATER PUMP Data Sheet No.
1 8*'*'""
E 5SISSIPPI POWER & LIGHT COMPANY Appendix S h
CRAND CULF NUCLEAR STATION 9
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1 UNITS 1 awn ?
Sheet 8 of R
TABLE OF SEQUENTIAL IAADING aqu1PMENT DIV I DIV II DIY III SEQUENCE g
4.16 KV BUS 15A4 16AB 17AC 0 SEC.
5 SEC 10 SEC. 15 SEC.
p N
E 1800 IUOL A PUMP X
900 RIE B PUMP K
900 RIDL C PUMP X
900 STDBY. SEltVICE WTR. PUMP 720 720 X
CONT. RCD DRIVE PUMP 270 270 1
1 4
IAAD CElftdRS 15BA1/340 16BB1/340 17801/238 K
15BA2/340 16BB2/340 T
1 15BA3/340 16BB3/340 480 TULT K
M 15BA4/340 16884/340 1
15BA5/340 16885/340 o
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TUTAL KW IAAD 5390 l
2480 900 1400 610 4490
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1580 900 1400 610 r
3438 3438 i
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