ML20080T517

Rev 8 to 1000-PLN-7200.01, Gpu Nuclear Operational QA Plan

ML20080T517
Person / Time
Site:	Oyster Creek, Three Mile Island
Issue date:	03/03/1995
From:	J. J. Barton, Clarke P, Long R GENERAL PUBLIC UTILITIES CORP.
To:
Shared Package
ML20080T510	List: ML20080T507 ML20080T517
References
1000-PLN-7200.0, NUDOCS 9503130363
Download: ML20080T517 (9)

Text

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GPU NUCLEAR CPERATIONAL Number

.EU SF QUALITY ASSURANCE PLAN. 1000-PLN-7200.01 Title GPtJ Nuclear Operational Quality Assurance Plan Revision No.

8 Applicability / Scope This Plan Has GPUNC-Wide Applicability Responsible Office Except WI-2 1120 ,

This Document is within QA Scope X YES NO Effective Data S;f;ty Reviews Required X YES NO

• List of Effective Pages P;g3 Rev. Page Rev. Page Rev. Page Rev. Page Rev.  ;

A No. No. No. No. No. No. No. No. No. '

1.0 8 21.0 7 41.0 7 61.0 7 81.0 7 2.0 7 22.0 7 42.0 7 62.0 7 82.0- 7 3.0 8 23.0 7 43.0 7 63.0 7 83.0 7 4.0 7 24.0 7 44.0 7 64.0 7 84.0 7 5.0 8 25.0 7 45.0 7 65.0 7 85.0 7 6.0 7 26.0 7 46.0 7 66.0 7 86.0 7 7.0 7 27.0 7 47.0 7 67.0 7 87.0 7 ,

8.0 7 28.0 7 48.0 7 68.0 7 88.0 7 9.0 7 29.0 7 49.0 7 69.0 7 89.0 7 10.0 7 30.0 7 50.0 7 70.0 8 90.0 7 11.0 7 31.0 7 51.0 7 71.0 7 91.0 8 12.0 7 32.0 7 52.0 7 72.0 7 92.0 7 13.0 7 33.0 7 53.0 7 73.0 8 93.0 7 i 14.0 7 34.0 7 54.0 7 74.0 7 94.0 7 15.0 7 35.0 7 55.0 7 75.0 7 95.0 7 16.0 7 36.0 7 56.0 7 76.0 7 96.0 8 17.0 7 37.0 7 57.0 7 77.0 7 97.0 8 18.0 7 38.0 7 58.0 7 78.0 7 '

19.0 7 39.0 7 59.0 7 79.0 7 20.0 7 40.0 7 60.0 7 80.0 8

• This Plan will become effective within sixty days of NRC approval.

/ /")Qd9ngjprM Concurring Organizational Element Date Originator g f* Director, Nuclear Safety Assessment j ' / *k*

Concurred By ) J'S/ R. L. L Dir-Nuclear Services 2/tT[fi~

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/S/ J. J. Barton Dir-OCNGS #2/21/1Y

/S/ T. G. Broughton Dir- MI v2/23[tQ

/S/ R. W. Keaten Dir-Technical Functions fillffik

/S/ J. F. Wilson Corporate Counsel & Secretary /fl12 fii

/S/ A. E. Perea Corporate Procedure Administrator itlf1ld pV(h d/ , k;VA( Responsible Technical Reviewer 2..2l-7.5 Approved By . Dffice of the President J [ 7,f 7503130363 950309 PDR ADOCK 05000219 cowww.u P PDR 1.0

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M N APU NUCLEAR CPERATIONAL QUALITY ASSURANCE PLAN Number-1000-PLN-7200.01 .- ;

fTitles GPU Nuclear Operational-Quality Assurance Revision No.

Plan '8 TABLE OF CONTENTS

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'6.0 CONTROL OF STATION ACTIVITIES 6.1 General '41.0 6.2 control of Inspections 41.0 6.3' Control of Special Processes 44.0 6.4 Test Control 45.0 6.5 Control of Measuring and Test Equipment (M&TE) 47.0' 6.6 Handling,-Storage and Shipping . 4 9 . 0 .:

6.7 i Inspection, Test and Operating Status 51'.0 6.8 Housekeeping and Cleanliness 52.0-6.9 Equipment Control 53.0 6.10 Control of Construction, Maintenance .

54.0' (Preventive / Corrective) and Modifications -

6.11 Control of Surveillance Testing and Inspection 57.0 6.12 Radiologic *.1 Control 58.0 7.0 CONTROL OF RADIOACTIVE WASTES OR MATERIALS 7.1 General 60.0 7.2 Requirements 60.0  ;

7.3 Responsibilities 61.0 1

'8.0 CONTROL OF CORRECTIVE ACTIONS AND NONCONFORMANCES 8.1 General 63.0 8.2 Requirements 63.0 8.3 Responsibilities 65.0 t

.9.0 CONTROL OF TRAINING i 9.1 General 67.0 9.2 Requirements 67.0 9.3 Responsibilities 68 0 10.0 ASSESSMENT 10.1 General 69.0 .;

10.2 Audits 10.3 Requirements 69.0 '

69.0 10.4 Monitoring 71.0 10.5 Responsibilities 72.0 APPENDICES:

73.0-Appendix A - Comparison Chart of Quality Assurance Plan Requirements with those of various parts of the Code of Federal Regulations and Nuclear Industry Standards 74.0 Appendix B - Nuclear Safety Assessment Department Document .

Review Requirements 75.0. i Appendix C - NRC Regulatory Guide Commitments and Exceptions .79.0 Appendix D - Terms and Definitions 91.0 Appendix E - Audit Frequencies 96.0 n,na s, 3.0 i

'GPU M g- GPU NUCLEAR OPERATIONAL Number QUALITY ASSURANCE PLAN 1000-PLN-7200.01 Title, , ' 1. 0 Organization Revision No.

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DOCUMENT HISTORY PREPARED BY:

EFFECTIVE REVIEMED BY:

REVISION DATE DESCRIPTION OF CHANGE APPROVED BY:

7 4/30/94 The purpose of this revision is to J. L. Sullivan reflect the changes of a GPUN J. P. Heil reorganization of Assessment / Oversight P. R. Clark functions. Some editorial changes of wording and correction of typographical errors were also included. The major organizational changes consist of combining QA Audits and Monitoring with Independent Safety Review to create a new Nuclear Safety Assessment organization. Procurement

! QA is combined with the' Procurement Engineering funtion and is part of the Plant Engineering organizations.

Quality Control is being renamed Quality verification and reassigned to the Maintenance organizations.

NDE/ISI Services is being reassigned to the Technical Functions organization.

Appendix B " Nuclear Safety Assessment Department Document Review Requirements" was changed to clarify the wording and more accurately describe the document review program implemented.

8 This revision was processed as a reduction in commitment per 10CFR50.54 (a) . The purpose of this revision is to relocate the frequencies of audits from OC and TMI Technical Specification Section 6 to the Operational QA Plan. In addition, the interval between audits is being lengthened for audits whose frequency is not specified by regulation. For audits whose frequencies are specified by 10CFR, the applicable reference replaces an explicit audit frequency.

A Tech Spec change request has been submitted and will be approved prior to this revision taking effect.

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H g GN g @PU NUCLEAR' OPERATIONAL Number QUALITY ASSURANCE PLAN 1000-PLN-7200.01 ,

Titles

• 10.O' Assessment Revision No.

8 i 10.3.2 Planned and scheduled audits shall verify compliance with the following:

a. Operating License conditions, Technical Specification requirements, l other regulatory requirements and commitments and the requirements-  !

of this Plan.

b. Regulatory Guides, ANSI Standards, and other codes and standards as endorsed by Appendix C of this Plan or other regulatory requirements ,

or commitments.

c. Documents which prescribe methods and provide the technical requirements for activities or items within the scope of this Plan.

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d. Contractual. requirements associated with external organizations providing nuclear fuel, in-core components and selected technical support and engineering services within the scope of this. Plan.

10.3.3 The audit system shall include

a. Delineation of the authority, responsibility, and organizational independence of those responsible for the management and conduct of the audit program,

b. Procedure (s) for the qualification and certification of lead auditors.

c. Procedure (s)'for the scheduling, preparation, performance, reporting of the results of audits, and distribution to appropriate levels of '

management.

d. Periodic analysis of audit results and the reporting of such results to appropriate levels of management.

e. Follow-up action to be taken based upon individual and collective ,

audit results.

10.3.4 The areas to be audited are listed in the Nuclear Units' Technical Specifications. The frequencies of internal audits are listed in Appendix E of this Plan.

10.3.5 The frequency of conducting external audits of selected suppliers of technical support, environmental monitoring, radwaste shipping, computer, radioanalytical, and engineering services shall be scheduled once within-the life of the activity or every three years cepending on the duration of the contractual relationship.  ;

10.3.6 Each audit shall be led by a GPUN certified lead auditor. Audit team members shall be utilized as required and will be classified as either auditors or technical specialists, depending on their function on the audit team.

10.3.7 Those GPUN and external organizations providing items and/or conducting i activities within the scope of this Plan are ~ subject to audit consistent '

with the requirements of this Plan, j 4 10.3.8 Audits shall be performed in accordance with pre-established written i procedures or checklists. The personnel utilized to perform on an audit  ;

shall not have any responsibility for the activity audited. l 1

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<- GPU GPU NUCLEAR OPERATIONAL NumbCr 1000-PLN-7300.01-QUALITY ASSURANCE' PLAN-A

'Titio4; --Appendices Revision No.

8-APPENDICES ,

APPENDIX A Comparison Chart of Operational Quality Assurance Plan Requirements with those of various parts of the Code of Federal Regulations and Nuclear Industry Standards APPENDIX B Nuclear Safety Assessment' Department Document Review Requirements APPENDIX:C NRC Regulatory Guide Commitments and Exceptions

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APPENDIX D Terms and Definitions '

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APPENDIX E Audit Frequencies  !

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, Mg GPU NUCLEAR OPERATIONAL Numb:r QUALITY ASSURANCE PLAN 1000-PLN-7200.01 Title

' Appendices Revision No.

8 APPENDIX C - PART 2 NRC Reculatory Guide 1.30. August 1972 Ouality Assurance Reauirements for the Installation. Inspection and Testino of Instrumentation and Electric Equioment GPUN shall comply with the Regulatory Position established in this Regulatory Guide in that QA programmatic / administrative requirements included therein shall apply to maintenance and modification activities even though such requirements were not in effect originally. Technical requirements associated with maintenance and modifications shall be the original technical requirements or better (e.g.,

code requirements, material properties, design margins, manufacturing processes, and inspection requirements).

Sections 5.2 and 6.2 of ANSI N45.2.4 list tests which are to be conducted during the construction phase., In lieu of this, GPUN utilizes its Engineering and/or Maintenance organizations to establish the need for specific tests or test procedures during the operational phase.

NRC Requlatory Guide 1.33. Rev. 2, Februa ry 1978 Ouality Assurance Procram Recuirements (Oceration)

The GPUN QA Program complies with the regulatory position of this guide with the following clarifications:

1. Regulatory Position C.4 of the regulatory guide The frequency of performance and the minimum topical coverage of internal audits will be consistent with Appendix E of this Plan.

2. Paragraph 5.1 of ANSI N18.7-1976 titltd " Program Description" This paragraph refers to the compilation of a " summary document" to identify the sources, index the source documents to the requirements of this standard and to provide a consolidated base for the description of the program. For the purpose of clarity, this "GPU Nuclear Operational Quality Assurance Plan" in the " summary" document required. Appendix A correlates the sections of this Plan to ANSI 18.7-1976. Section 2.0 provides the " consolidated" base and description for the program. Implementing documents are identified in Section 3.0, are required to be consistent with this Plan and Appendix C of this Plan, and are marked as stated in Section 3.0.

3. Paragraph 5.2.2 of ANSI N18.7-1976 titled " Procedure Adherence" In accordance with Section 6.8.3 of both the Oyster Creek and TMI-1 Technical Specifications, temporary changes shall be approved by two members of GPUNC Management Staff qualified as Responsible Technical Reviewers and knowledgeable in the area affected by the procedure. For changes which may affect the operational status of facility systems or equipment, at least one of these individuals shall be a member of facility management or supervision holding a Senior Reactor Operator's License on the facility.

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j GPU 'GPU NUCLEAR OPERATIONAL Number QUALITY ASSURANCE PLAN- 1000-PLN-7200.01 Titles.

• Appendices Revision No.

.g APPENDIX C - PART 2

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Prior to use. the hoses shall'be hydrotested to the accrocriate ortssure for the system or component to which they are connected. After installation.

they are to receive reenlar hydrotestino or in-service inspections.

A safety evaluation is recuired to iustify the use of such hose connections.

NRC Regulatory Guide 1.144. January 1979 Auditino of Quality Assurance Procrams for Nuclear Power Plants

'GPUN is in basic agreement with the position set forth in the Regulatory Guide subject to the following comments:

1. Sections C.3 a (1) and C. 3.a (2)

The frequency of performance and minimal topical coverage of internal audits will be consistent with Appendix E of this Plan.

2. Section C.3.b(1) . Source surveillance will be utilized in lieu of or in addition to receipt inspection. As permitted, external audits of such procurement actions will typically not be scheduled.

3 .. Section C.3.b(2)

External audits of selected suppliers of services which are within the scope of this Plan will be scheduled and conducted at least once within the life of the activity or every three years. Refer also to 10.2.5 of this plan.

An annual evaluation of suppliers-of items, parts, materials and services will be conducted. .These evaluations wi'l be conducted utilizing the results of source surveillance, source inspection, receipt inspection and/or audits; and, other factors. These evaluations wit *. determine the need to conduct audits of suppliers of items,- parts or materials; or, increase the frequency of conducting audits of suppliers of services.

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r GPU NUCLEAR' OPERATIONAL Number QUALITY ASSURANCE PLAN 1000-PLN-7200.01 Title,s

• Appendices Revision No.

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Appendix E Audit Frequencies f!

i TNI Ref. OC Ref. s Descriptit3 Maximum Frecuency 6.5.3.~1 (A) 6.5.3.1 (A)- The conformance of unit operations to 24 54onths .

provisions connained within the

• Technical Spec:.fications and i applicable license conditions.

6.5.3.1 (B) 6.5.3.1 (B) The performance, training and 24 Months qualifications of the-entire unit 4 staff. '

6.5.3.1 (C) 6.5.3.1 (C) The verification of the nonconform- 24 Months

• ances and corrective actions program (See Note 1) to be properly implemented and documerted as related to action taken to correct deficiencies occurring in unit equipment, structures, systems .

or methods of operation that affect i nuclear safety.

6.5.3.1 (D) 6.5.3.1 (G) The performance of activities 24 Months required by the Operational Quality [

-Assurance Plan to meet the criteria of Appendix "B", 10CFR50.  ;

6.5.3.1 (E) 6.5.3.1 (D) The Emergency Plan and implementing As defined by procedures. 10 CFR 50.54 (t) 6.5.3.1 (F) 6.5.3.1 (E) The Security Plan and implementing As defined by ,

procedures. 10 CFR 50.54 (p) (3)  ;

6.5.3.1 (G) 6.5.3.1 (F) The Fire Protection Program and 24 Months implementing procedures 6.5.3.1 (H) 6.5.3.1 (I) The Offsite Dose Calculation Manual 24 Months and implementing procedures. ,

6.5.3.1 (I) 6.5.3.1 (J) The Process Control Program and 24 Months implementing procedures for  !

solidification of radioactive wastes.

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s EsPU GPU NUCLEAR' OPERATIONAL Number i L QUALITY ASSURANCE PLAN 1000-PLN-7200.01

'" i Title * .' Appendices Kevision No.

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7 Appendix E I Audit Frequencies i.-c 198I Ref. OC Ref. Description Maximus Frecuency 6.5.3.1 (J) 6.5.3.1 (H) The perfomance of activities 24 Months ,

required by the Quality Assurance ,

Program to meet criteria of Regulatory Guide 4.15, December, i 1977.

6.5.3.3 (K) 6'5.3.1 (K)

, Any other area of unit operation As Requested ,

considered appropriate by the IOSRG  !

or the Office of the President-GPUN. .

6.5 3.2 (A) 6.5.3.2 (A) An independent fire protection and- 12 Months loss prevention program-inspection ,,

and audit shall be performed i utilizing either qualified licensee personnel or an outside fire  ;

protection ~ firm. 4 6.5.3.2 (B) 6.5.3.2 (B) An inspection and audit of the fire 36 Months protection and loss prevention.

program, by an outside qualified fire -

consultant.

Note 1: Corrective action will be a standard audit scope item for all individual audits. I e

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