ML20078M216

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Forwards LERs 83-085/01T-0 & 83-050/01T-0.Detailed Event Analysis Encl
ML20078M216
Person / Time
Site: McGuire, Mcguire  Duke Energy icon.png
Issue date: 10/14/1983
From: Tucker H
DUKE POWER CO.
To: James O'Reilly
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
Shared Package
ML20078M217 List:
References
NUDOCS 8310250074
Download: ML20078M216 (4)


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DUKE POWER GOMPANY P.O. DOx 33180 CIIAHLOTTE, N.C. 28242 IIAL B. TUCKER retzpuoxz October 14, 1983 004) am-4mi

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Mr. James P. O'Reilly, Regional Administrator U. S. Nuclear Regulatory Commission Region II 101 Marietta Street NW, Suite 2900 Atlanta, Georgia 30303

Subject:

McGuire Nuclear Station Units 1 and 2 Docket Nos. 50-369 and 50-370 LER/P.0-369/83-85 and 370/83-50

Dear Mr. O'Reilly:

Please find attached Reportable Occurrence Reports R0-369/83-85 (Unit 1) and 370/83-50 (Unit 2).

These reports concern T.S. 6.9.1.10(i), "... Discovery During Unit Life of Conditions Not Specifically Considered in the Safety Analysis Report or Technical Specifications that Require Remedial Action or Corrective Measures to Prevent the Existence or Development of an Unsafe Condition." This incident was considered to be of no significance with respect to the health and safety of the public.

Very truly yours, l/

Hal B. Tucker-PBN:j fw Attachment cc: Document Control Desk Mr. W. T. Orders U. S. Nuclear Regulatory Commission NRC Resident Inspector Washington, D. C.

20555 McGuire Nuclear Station Records Center Inst 1tute of Nuclear Power Operations 1100 Circle 75 Parkway, Suite 1300 Atlanta, Georgia 30339 Oi' pcgbCOPY 8310250074 031014 PDR ADOCK 05000369

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DUKE POWER COMPANY McGUIRE NUCLEAR' STATION

REPORTABLE OCCURRENCE REPORT NOS. 369/83-85 and 370/83-50 REPORT DATE
. October10, 1983 FACILITY: McGuire Units-1 & 2, Cornelius, NC IDENTIFICATION: Potential Deficiency-of Seal'at Conduit Connection to

' Safety-Related: Equipment Located in Harsh Environments DESCRIPTION: Steam generator' blowdown recycle system valve 1BB-143 and associated

-limit switches had -been subjected to direct primary coolant system spray from a body-bonnet leak from reactor coolant valve INC18 for a period of at least three

-weeks'(Ref. RO-369/83-60). -Subsequently,La limit switch failure was discovered during~ trouble-shooting of a blown fuse in the control circuit of valve 1BB-143 which was attributed to moisture intrusion into the limit switch at the junction

.between the. conduit connector and limit' switch housing. This event led to an investigation to determine the cause of moisture intrusion into the limit switch.

As part of this investigation, several components, including limit switches, with the.as-installed conduit connections were tested the week of September 25, 1983 at postulated accident _ temperatures and pressures. Results_of this preliminary testingiindicated-that'the equipment / cable interface using a Crouse-Hinds' conduit coupling as a sealing method is susceptible to moisture seepage.

In light of the potential inadequate seal at the equipment interface'for devices utilizing the Crouse-Hinds' coupling option of the McGuire installation specification, the NRC was notified'on September 30, 1983.

EVALUATION: Safety-related equipment located in containment or doghouses and required to function under the postulated accident conditions was reviewed to

/ determine sealing requirements and the cable entrance seal installation method used. Results of this review are as follows:

1) ~ Valcor solenoid valves, ASCO solenoid valves, Barton transmitters, Rosemount'RTD's, TEC' acoustic monitors, General Atomic radiation monitors, and D. G._0'Brien penetrations.are properly sealed.

Note:

For the Valcor and ASCO solenoid valves,'the installation l

specification allowed an option to seal with the suspect method.

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-However, actual practice at McGuire was to use a proven potting option for sealing. Verification that the potting was used for sealing will be made for safety-related Valcor and ASCO solenoids requiring sealing.

2) = Electric hydrogen recombiners, Rotork and Limitorque motor-
operated valve actuators, Joy and Reliance motors, and Borg

' Warner solenoid valves; require no cable entrance sealing.

3) Namco' limit switches, Aeromatic Allied solenoid valves, Solon differential pressure switches, Rosemount transmitters, Target Rock solenoid valves, and Magnatrol level switches were installed L,

'per an-option of the installation specification which may be sus-ceptible to moisture seepage.

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4 The only equipment of concern is the equipment identified in Category 3 above.

This; equipment may_be susceptible to moisture seepage at the conduit fitting.

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LNamco limit switches (approximately__130 per unit) are used principally in-air-operated valve control and indication circuits, primarily'in indication appli-ications..Aeromatic Allied solenoid valves-(24 per unit) are used.only on the t

main steam isolation valves. Solon differential pressure switches (4 per-unit) are used;to sense differential pressure.across the containment air return damper blades and prohibit damper opening.until the differential pressure is low enough to preclude dam;er motor overloading.' Rosemount flow transmitters (4zper unit)-

Lwere'added for auxiliary feedwater flow monitoring in response to TMI concerns.

Target Rock solenoid valves (4 per unit) were added as part of the Reactor

. Vessel Head Vent. System in' response to TMI-concerns. Magnatrol level switches

'A (12 per unit)_terminute feedwater flow in n.ain feedline breaks in the doghouse.

3 CORRECTIVE ACTION: Duke plans to apply Dow Corning RTV 3145_ sealant to the conduit _ fittings of equipment' identified in Category 3 above to ensure that n'oisture will not penetrate the equipment / cable interface. Dow Corning RTV I

4 3145 1) provided a leak-tight seal during preliminary evaluation testing, 2)=is supported by vendor. data that. indicates it has a high probability for successfully passing a formal environmental qualification program inclusive ofl thermal and radiation aging, and 3) is relatively easy to apply compared __

with other sealants tested.- A full qualification program will be initiated

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to confirm the acceptability of this sealing tecnnique.

Schedule for installation of the RTV 3145 sealant is as follows:

F Unit l -- Shutdown weekend of. 0ctober 29, 1983 l

Unit 2 - Shutdown weekend following return-t'o service'of Unit 1.

This schedule provides. sufficient _ time-to prepare and distribute necessary revisions.to the installation specification,l assemble materials and equipment l-and assemble and train installation personnel. Also, it is anticipated that

-the same work ~will.be' performed onl0conee Unit 2 prior to shutdown of Unit 1,

thus allowing some experience to be gained in the installation method.

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l SAFETY ANALYSIS: Continued operation of-McGuire is justified for a limited

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period of time base'd on the low probability of the occurrence of a design basis. event'and on an engineering assessment that equipment installed-using I'

the installation specification option susceptible to moisture seepage can 7

, perform intended functions'during postulated accident conditions as follows:

1) Namco. limit switch operational-experience (i.e. installed switch exposed-to direct reactor coolant spray for a minimum of three weeks ~ prior to failure) and preliminary test data indicates that the Namco limit switches would remain operable when exposed to l

postulated accident conditions.

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2) 'Aeromatic Allied-solenoid valves are mounted in an enclosure

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(termination box) which protects the' solenoids from direct i

spray. The cable enters the enclosure from the bottom and L

connects to the solenoid valve via a termination block located j

'in'the'opper portion of the enclosure. The protective enclosure l

and bottom entry of the cable provides substantial assurance that

-theLsolenoids would remain' operational.

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3) Solon differential pressure switches are required only for a short time under accident conditions (approximately 1 minute) and are

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completely isolated from the associated damper control circuit via limit switches after.the damper opens.

4) Rosemount flow transmitters are used for monitoring only.

Steam

. Generator level transmitters located in containment provide a diverse indication of auxiliary feedwater flow to all steam generators.

5) The qualification program for the Target Rock solenoid valves verified solenoid operability with moisture seepage at the equipment / cable interface.
6).The qualification program for'the Magnatrol level switches verified switch operability with conduit fittings.similar to those susceptible to moisture seepage.

The above evaluation provides adequate assurance that both McGuire units can be operated safely until the-revised sealing method is implemented on each of the affected devices. This defic 1ency does not have an adverse health and safety implication to members of the public.

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