ML20076J446

Second Interim Deficiency Rept Re Lack of Bingham-Willamette QA Program for Spare Parts.Initially Reported on 830307. Remanufacture of Several Pump Internal Parts Recommended. Also Reported Per Part 21.Next Rept by 840130

ML20076J446
Person / Time
Site:	Bellefonte
Issue date:	08/26/1983
From:	Mills L TENNESSEE VALLEY AUTHORITY
To:	James O'Reilly NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION II)
References
REF-PT21-83 10CFR-050.55E, 10CFR-50.55E, NUDOCS 8309070042
Download: ML20076J446 (3)

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- 400 Chestnut 5treeh Tower II-8362I,!19 BLRD-50-438/83-24 BLRD-50-439/83-19 U.S. Nuclear Regulatory Commission Region II Attn: ' Mr. James P. O'Reilly, Regional Administrator 101 Marietta Street, NW, Suite 2900 Atlanta, Georgia 30303

Dear Mr. O'Reilly:

BELLEFONTE NUCLEAR PLANT UNITS 1 AND 2 - LACK OF BINGHAM-WILLAM1rfTE COMPANY QA PROGRAM FOR SPARE PARTS - BLRD-50-438/83-24, BLRD-50-439/83 SECOND

. INTERIM REPORT

- The subject deficiency was initially reported to NRC-0IE Inspector P. E. Fredrickson on March 7, 1983 in accordance with 10 CFR 50.55(e) as Audit 83V-10 Deficiency No.1.

This was followed by our first interim report dated April 5,1983 Enclosed is our second interim report. We expect to submit our next report by January 30, 1984. We consider 10 CFR Part 21 applicable to this deficiency.

If you have any questions, please get in touch with R. H. Shell at FTS 858-2688.

Very truly yours, TENNESSEE VALLEY AUTHORITY

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8309070042 830826 PDR ADOCK 05000438 L. M. Mills, nager S

PDR Nuclear Licensing l

1 Enclosure cc: Mr. Richard C.'DeYoung, Director (Enclosure)

Office of Inspection and Enforcement U.S. Nuclear Regulatory Conunission l

Washington, D.C.

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i cc: Continued on page 2

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.i 1983-TVA SOrH ANNIVERSARY J

An Equal Opportunity Employer

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-. 2-U.S. Nuclear Regulatory Commiission' August 26, 1983 cc: Records Center. (Enclosure)

Institute of Nuclear Power Operations 1100 Circle 75 Parkway,' Suite 1500 Atlanta, Georgia 30339 Mr. R. J. Ansell, Manager (Enclosure)

Bellefonte Project Services Babcock & Wilcox Company P.O. Box 1260 Lynchburg, Virginia 24505 s

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ENCLOSURE-

.BELLEFONTE NUCLEAR. PLANT UNITS 1 AND 2 LACK OF BINGHAM-WILLAMETTE COMPANY QA PROGRAM FOR SPARE PARTS AUDIT. FINDING 83V-10 DEFICIENCY NO. 1

-10 CFR 50.55(e)

BLRD-50-438f83-24, BLRD-50-439/83-19 SECOND INTERIM REPORT Description of Deficiency During TVA quality assurange audit 83V-10 at Bingham-Willamette Company (BWC), Portland, Oregon, three quality assurance program deficiencies were identified. The items being supplied to TVA are steam turbine-driven and electric motor-driven auxiliary feedwater (AFW) pumping units with spare parts.

Out of the three audit deviations identified as a result of this audit only deficiency No.1 was considered a significant condition adverse to' quality..

This deficiency noted that BWC had supplied and was currently in the process of supplying non-ASME code (noncode) items that were not manufactured in accordanc.e with a documented quality assurance program as required by TVA contract No.

76K31-86133 i

It was determined that this deficiency was a result of BWC inadvertently overlooking contractual requirements for compliance with ANSI N45.2 for all noncode items during their initial breakdown of the above contract into BWC working documents. These working documents indicated that original noncede items _ supplied to TVA required no quality assurance documentation; therefore, when work was started for spare parts ordered on Contract Change No. 9, they were identified as requiring no quality assurance documentation and manufacturing began under BWC's commercial shop practices.

i-Interim Progress A reaudit of BWC was conducted by TVA in July 1983 to determine the acceptability of records found for the pump internals for the six auxiliary feedwater pumps including spare internal parts on this contract. Results of the audit indicated that several pump internal parts did not meet TVA contractural requirements for material hardness and chromium content and were not manufactured in accordance with the quality assurance program committed to for this contract. A recommendation is being made to have these items remanufactured. TVA will provide further details ~ in our next submittal.

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