ML20076H272

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Bounding Analytical Assessment of NUREG-0630 Models on LOCA Kw/Ft Limits
ML20076H272
Person / Time
Site: Arkansas Nuclear Entergy icon.png
Issue date: 06/08/1983
From:
BABCOCK & WILCOX CO.
To:
Shared Package
ML20076H267 List:
References
RTR-NUREG-0630, RTR-NUREG-630 77-1143707, 77-1143707-00, NUDOCS 8306160497
Download: ML20076H272 (20)


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B0UNDING ANALYTICAL ASSESSMENT OF

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NUREG 0630 MODELS ON LOCA kW/ft LIMITS

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B&W Document No. 77-1143707-00

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V Prepared for B&W Owners Group by BABC0CK & WILC0X Utility Power Generation Division P.O. Box 1260 Lynchburg, Virginia 24505 8306160497 830608 BabC0Ck & WilCOX PDR ADOCK 05000313

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1 CONTENTS Page 1.

I NTR OD UC T I O N..........................

1-1 2.

SusMAav ANo CO,c tVS ION.....................

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3.

METH OD OF A NAL YS IS.......................

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4.

RESULTS OF ANALYSIS 4-1 4.1.

Impact of NUREG-0630 on LOCA Limits 4-1 4.2.

Impacts of NUREG-0630 With FLECSET on LOCA Limits 4-2 R EF ER E NC E S...........................

A-1 List of Tables

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Table

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4-1.

LOCA Limit NUREG-0630 Inpact Sensitivity Study at 2-ft Core Elevation, 8.55-ft2 DEPD, CD = 1.0 4-4 4-2.

177-FA Lowered-Loop Plant LOCA Limits 4-5

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List of Figures Figure

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4-1.

Large Break Analysis Code Interfaces 4-6 4-2.

B&W Model and ORNL Correlation of Rupture Temperature as a Function of Engineering Hoop Stress and Ramp Rate.....

4-7

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4-3.

B&W THETA Model and Composite NUREG Correlation of Circumferential Burst Strain as a Function of Rupture Temperature.........................

4-8 4-4.

B&W Model and Composite NUREG Correlation of Reduction in Assembly Flow Area as a Function of Rupture Temperature...

4-9 4-5.

Hot Spot Clad Temperature Vs Time With NUREG-0630 -

13.5 kW/f t at 2-ft Core El evation..............

4-10 4-6.

Hot Spot Clad Temperature Vs Time With NUREG-0630 and FLECSET - 14.0 kW/ft at 2-ft Core Elevation.........

4-11 Babcock &Wilcox

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1.

INTRODUCTION

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During a postulated loss-of-coolant accident (LOCA), when the reactor cool-ant pressure drops below the fuel rod internal pressure, the fuel cladding may swell and rupture for particular combinations of strain, fuel rod inter-

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nal pressure, cladding temperature, and material properties of the clad-ding.

Reactor thermal and hydrodynamic behavior during a LOCA depends on

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the type of accident, the time at which swelling and rupture occur, and the resulting coolant flow blockage.

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Appendix K of 10 CFR 50.46 requires that the cladding swelling and rupture calculations be based on applicable data in such a way that the degree of

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swelling and incidence of rupture are not underestimated.

In order to es-tablish an industry data base, the NRC has sponsored several research pro-grams on cladding behavior during and after a LOCA.

NUREG-06301 is based on this research.

It contains revised models for cladding rupture, strain, and blockage during and following a LOCA which differ from present B&W eval-uation models.

Each utility with a B&W designed NSS was requested to provide supplemental

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ECCS calculations assessing the impact of NUREG-0630 models.

A study was undertaken to determine the impact of NUREG-0630 implementation on LOCA

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limits for B&W l owered-loop 177-fuel assembly plants operating at power levels up to 2772 MWt.

The FLECSET reflood heat transfer correlation was

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also used as a compensating model to offset any NUREG-0630 LOCA kW/ft limit penalty.

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2.

SUMMARY

AND CONCLUSION

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An ECCS bounding analysis was performed to determine the impact of the NUREG-0630 on B&W 177-fuel assembly (FA) lowered-loop plants operating LOCA limits.

The break analyzed was an 8.55-ft2 double-ended cold leg rupture at the RC pump discharge with a discharge coefficient of CD = 1. 0.

The LOCA limit was calculated for the 2-ft core elevation.

Previous experience

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has demonstrated this core elevation to be the most sensitive with respect to clad swelling and rupture phenomena which are affected by the NUREG-0630

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model s.

The implementation of bounding NUREG-0630 models without the use of compen-sating models will result in a 0.5 kW/ft penalty on the LOCA limit at the 2-ft elevation.

NUREG-0630 mainly affects the LOCA limits of the lower core elevations which are limited by the ruratured node temperatures.

The 0.5 kW/ft penalty was also assigned to the LOCA limits at the 4-and 6-ft el evations.

The LOCA limits at the 8-and 10-ft elevations are limited by the unruptured node temperature, and enough margin between the peak calcu-lated temperature and the 2200F limits exists that use of NUREG-0630 models b

will not impose any penalty at these elevations.

Implementation of bounding NUREG-0630 models with the FLECSET reflood heat transfer correlation as a cmpensating model resulted i n,n_o kW/ f t penalty on the LOCA limit at the 2-ft core elevation.

An engineering assessment

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was perfomed for the 4 through 10-ft LOCA limits. For the 4-ft core eleva-tion, there is no penalty due to the implementation of NUREG-0630 for the

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following reasons:

(1) based on previous LOCA analyses 2, the peak ruptured node cladding temperature was calculated to be 1899F; therefore, sufficient margin exists to meet the 10 CFR 50.46 criteria of 2200F, and (2) the FLECSET compensating model results in a higher allowable kW/ft limit, thus resulting in no impact to the LOCA limit at the 4-ft core elevation.

For the 8-and 10-ft core elevations, the peak ruptured node cladding tempera-ture2 was found to be 1664 and 1560F, respectively.

There is considered to 2-1 Babcock & Wilcox i

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be sufficient margin to satisfy the 2200F limit required by 10 CFR 50.45.

Therefore, no LOCA limit penalty is imposed at the 8-and 10-ft core eleva-tions.

For the 6-ft core elevation, however, the peak ruptured node clad-ding temperature 2 was calculated to be 2090F.

There may not be enough clad temperature margin to meet the 2200F requirement of 10 CFR 50.46.

Use of FLECSET may not produce a sufficiently low peak clad temperature to compen-sate the 0.5 kW/ft penalty on the LOCA limit at the 6-ft core elevation.

The 4 through 10-ft LOCA limtis, based on NUREG-0630 and the compensating model, FLECSET, are determined by comparisons to the results at the 2-ft core elevation and the base analyses.2 The analyses were performed for the beginning-of-life (BOL) conditions at which the average fuel temperature is at its maximum value. At higher burn-ups, the lower fuel temperature will result in a LOCA kW/ft margin when com-pared to BOL.

A summary of the key results at the 2-ft core elevation comparing the base case,3 with a case utilizing boundary NUREG-0630 models and a second case 2

which included bounding NUREG-0630 models and use of FLECSET, is shown in Table 4-1.

The 177-FA lowered-loop plant LOCA limits at each elevation are listed separately in Table 4-2.

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3.

METHOD OF ANALYSIS I

The analytical metheds used in the study are the same as those described in c

the B&W ECCS evaluation model topicals, BAW-10103A, Rev. 34 and BAW-10104, 5

Rev. 3, except for the modificat. ions due to NUREG-0630 and FLECSET imple-1 mentation which are explained in the followi ng paragraphs.

Figures 4-2 through 4-4 show the NUREG-0630 bounding parameters.

F The major impact on the base case LOCA limit analysis 2, was the implementa-tion of the NUREG-0630 data in the ECCS large break evaluation model.

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modifications due to NUREG-0630 are:

1.

The NUREG-0630 rupture temperature as a function of engineering hoop b

stress correlation with a heating ramp of 0 C/s, shown in Figure 4-2, was used.

This ramp rate represents a bounding value for rupture data.

2.

The NUREG-0630 strain versus temperature data are contained in a fast and a sl ow ramp rate correlation.

The circumferential strain model,

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Figure 4-3, used in the analysis bounds the composite of the slow and the fast ramp models.

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3.

The NUREG-0630 coolant flow blockage data, Figure 4-4, is derived from burst strain data and, therefore, also bounds the composite of the slow

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and fast ramp models.

Inputs to the CRAFT 26 code are stress versu's rupture temperature data and

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blockage based on the reduction in flow area data.

Inputs to the THETA 1-B7 code are stress versus rupture temperautre data and maximum rod circumferen-

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tial strain data to maximize metal-water reaction.

All other input re-mained the same as the base case LOCA limit analysis.2 Two analyses were performed at the 2-ft core elevation to determine impact on the peak clad temperature due to both the implementation of NUREG-0630

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bounding models and use of the FLECSET heat transfer correlation.

Previous analyses 4,5 have demonstrated that the 2-ft core elevation is the most sen-sitive with respect to clad swelling and rupture phenomena.

The first case used the large break LOCA ECCS model, Figure 4-1, from reference 2 with 6 and THETA 1-B7 models.

The NUREG-0630 bounding data as input to the CRAFT 2 second case employed the same CRAFT 2 and REFLOD models but replaced the FLECKA correlation 5 with the FLECSET model.

A mw THETA 1-B case was then analyzed at 14.0 kW/ft.

Case 1 CRAFT 26 was run at 14.0 kW/ft for the 2-ft core elevation.

REFLOD, FLECKA, and THETA 1-87 were also run at 14.0 kW/ft but did not succeed due to the ex-ceedingly high ruptured node peak cladding temperatures that resulted from the use of the NUREG-0630 models.

Both FLECKA and THETA 1-B were again run at 13.5 kW/ft and succeeded with a ruptured node peak cladding temperature below the 2200F limit required by NRC criteria 10 CFR 50.46.

Case 2 In an effort to reduce or eliminate the 0.5 kW/ft penalty from the implemen-tation of NUREG-0630, a computer code called FLECSET,9, developed to pre-8 dict the quench time and heat transfer coefficient for cosine and skewed power shapes, was used as a cmpensating mode.

FLECSET was run at 14.0 kW/ft using input on flooding rates obtained from the first bounding anal-7 ysis case.

An analysis using THETA 1-B was perfomed to generate the hot l

channel response at the 14.0 kW/ft LOCA limit.

The peak cladding tempera-ture was compared to the 10 CFR 50.46 limit of 2200F to determine accepta-bility.

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4.

RESULTS OF ANALYSIS

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l 4.1.

Impact of NUREG-0630 on LOCA Limits The results of this anlaysis are summarized and compared to the base case large break LOCA analysis in Table 4-1.

The maximum clad temperature was calculated as 1736 and 1692F for the ruptured and unruptured nodes, respec-tively, as shown in Figure 4-5.

These results are based on a kW/ft limit of 13.5 at the 2-ft elevation, which represents a reduction from the 14.0 kW/ft in the base case.

A LOCA case was examined at a 13.8 kW/ft limit at

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the 2-ft elevation but cladding temperatures failed to remain below the 2200F limit when including the impact of NUREG-0630 in the analysis.

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Previous analyses,5 have shown that the LOCA limits at the lower core ele-4 vations are limited by the time of rupture and the rupture node tempera-

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ture.

Since the NUREG-0630 impacts mainly the rupture node clad tempera-ture, the LOCA limits at the upper core elevations are not expected to be affected more than the LOCA limit at the 2-ft elevation.

Therefore, the re-sidual impact at the 2-ft elevation can be assigned to LOCA limits at the other core elevation.

As stated above, the NUREG-0630 impact was 0.5 kW/ft at the 2-ft elevation.

The LOCA limits at the 4-and 6-ft elevation can be conservatively reduced by 0.5 kW/ft to reflect the effect of NUREG-0630.

The LOCA limits at the 8-and 10-ft elevations are limited by the unruptured node temperature and are not greatly affected by NUREG-0630.

Also, the maximum clad tempera-tures for currently calculated LOCA limits at the 8-and 10-ft elevations

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are significantly lower than the 2200F limit which provide additional mar-gin for the effect of NUREG-0630.

Therefore, the impact of NUREG-0630 will

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not require a reduction of LOCA limits at the 8-and 10-ft core elevations.

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Babcock & Wilcox 4-1

U Finally, due to the burnup dependency of the average fuel temperature, the lower fuel temperature at higher burnups will compensate for the impact of NUREG-0630.

It has been estimated that the LOCA limits can be restored to their original values after a specified burnup as shown in Table 4-2.

4.2.

Impacts of NUREG-0630 With

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FLECSET on LOCA Limits The results ~of this analysis are summarized and compared to both the base case 2 and NUREG-0630 case 1 analysis in Table 4-1.

The maximum clad temper-ature for the case using NUREG-0630 and FLECSET was calculated to be 1847 and 1809F for the ruptured and unruptured nodes, respectively, as shown in Figure 4-6.

These results were calculated based on a 14.0 kW/ft limit at the 2-ft core' elevation.

As stated in section 4.1, there was an impact of 0.5 kW/ft for the 2, 4,

and 6-ft core elevations due to the implementatin of NUREG-0630.

However, based on the results obtained from the analysis using NUREG-0630 with the FLECSET heat transfer correlation, no LOCA impact has been found at the 2-ft core elevation.

This is because of the higher heat transfer coef-ficients generated by the FLECSET compensating model, which in turn re-sulted in a higher allowable kW/ft limit.

A 0.5 kW/ft NUREG-0630 penalty was assigned in case 1 to the 4-and 6-ft core elevations.

These elevations are also kW/ft limited by the ruptured node temperatures.

The peak cladding temperature results at these respec-tive elevations were reviewed considering the improved heat transfer pre-dicted by FLECSET.

For the 4-ft core elevation, there is no impact on kW/ft limits due to the implemenation of NUREG-0630 and FLECSET for the following reasons:

(1) based on the results of reference 2, the peak rup-tured node cladding temperature was calculated to be 1899F; therefore, suf-ficient margin exists to meet the 10 CFR 50.46 criteria of 2200F, and (2) the FLECSET compensating model is expected to a result in a higher allow-1 able kW/ft limit, thus resulting in no impact to the LOCA limit at the 4-ft core elevation.

However, for the 6-ft core elevation, the peak ruptured node cladding temperature was calculated to be 2090F.

There may not be enough clad temperature margin to meet the 2200F requi rement of 10 CFR

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50.46.

Use of FLECSET may not produce a sufficiently low peak clad temperature to compensate the 0.5 kW/ft penalty on the LOCA limit at the

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6-ft core elevation.

For the 8-and 10-ft core elevations, the peak rup-

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tured node cladding temperature 2 was found to be 1664 and 1560F, respective-ly.

There is sufficient clad temperature margin to satisfy the 2200F limit g

required by 10 CFR 50.46.

Therefore, there is no penalty on the LOCA limit at the 8-and 10-ft core elevations as given in BAW-10103A, Rev. 3.4

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Table 4-1.

LOCA Limit NUREG-0630 Impact Sensitivity Study at 2-ft Core Elevation, 8.55-ft2 DEPD, CD = 1.0 Base case 2 Case 1(a)

Case 2(b)

CRAFT run AD4ICLD AD4IDWU AD4IDWU REFLOD3 run AD4IBKD AD4IVUS AD4IVUS g

THETA 1-B run AD4ICCA AD4IEVW AEKIBUH 4,

CRAFT, kW/ft 14.5 14.0 14.0 THETA 1-B, LOCA 1imit 14.0 13.5 14.0 Peak temperature, *F, unrup-1843/43.5 1692/42.5 1809/37.0 tured node / time, s Peak temperature, F, rup-1934/43.5 1736/42.0 1847/37.3 tured node / time, s l

Rupture time, s 21.6 22.6 17.9 End of blowdown, s 25.2 24.8 24.8 End of adiabatic heatup, s 36.0 35.5 35.5 Maximum local oxidation, %

2.14 1.52 1.67 CRAFT 2 blockage, ?.

58.8 67.65 67.65 (a) Case 1 includes the impact of NUREG-0630 bounding models.

(b) Case 2 includes the impact of NUREG-0630 bounding models and the use of FLECSET heat transfer correlation.

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Table 4-2.

177-FA Lowered-loop Plant LOCA Limits Core elevation, ft 2'

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8 10 B AW-10103 LOCA limits,4 kW/ft 15.5 16.6 18.0 17.0 16.0 TACO 2 impact.2 kW/ft

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0 Base case limits,(a) kW/ft 14.0 16.8 18.0 17.0 16.0 b

+ NUREG-0630 impact, kW/ft

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Case 1(b) (base case + NUREG-0630), kW/ft 13.5 16.1 17.5 17.0 16.0 FLECSET-offset,kW/ft

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Case 2(c) (base case + NUREG-0630 +

14.0 16.6 17.5 17.0 16.0 FLECSET), kW/ft s

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(a)The 2-ft LOCA limit can be restored to 15.5 kW/ft after a burnup of 1000 mwd /mtU.

(b)LOCA limits for 4-and 6-ft core elevations can be restored to 16.6 and

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18.0 kW/ft, respectively, after a burnup of 1000 mwd /mtU.

The 2-ft LOCA limit can be increased to 15 kW/ft after a burnup of 1000 mwd /mtU and restored to 15.5 kW/ft after a burnup of 2600 mwd /mtU.

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(c)The 2-and 6-ft LOCA limit can be restored to 15.5 and 18.0 kW/ft,

4 respectively, after a burnup of 1000 mwd /mtu.

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Figure 4-1.

Large Break Analysis Code Interfaces

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INITIAL RC

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SYSTEM &

CORE PARAMETERS INITIAL CORE

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PARAMETERS II I CRAFT MASS & ENERGY RELEASE CORE kESPONSE DURING BLOWDOWN l f II CONTEMPT CONTAINMENT PRESSURE

RESPONSE

STORED ENERGY CONTAINMENT

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REROD 3 FLOODING REFLOOD HEAT TRANSFER

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correlation (FLECSET Code)

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HOT PIN THERMAL RESPONSE SURFACE HEAT TRANSFER COEFFICIENT HOT CHANNEL FLUID TEMPERATURE

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Hot Spot Clad Temperature Vs Time With NUREG-0630 -

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Hot Spot Clad Temperature Vs Time With NUREG-0630 and FLECSET - 14.0 kW/ft at 2-ft Core Elevation F

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REFERENCES 1.

D. A. Powers and R. O. Meyer, Cladding Swelling Models for LOCA Anal-

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ysis, NRC Report NUREG-0630 April 1980.

2.

M.A. Haghi, et al., TAC 02 Loss-of-Coolant Accident Limit Analyses for

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177-F A Lowe red-Loop Plants, BAW-1775, Babcock & Wil cox, Lynchburg, Virginia, February 1983.

k 3.

TAC 02 - Fuel Pin Performance Analysis, BAW-10141P, Babcock & Wilcox, Lynchburg, Virginia, August 1979.

4 B. M.

Dunn, et al., ECCS Analysis of B&W's 177-FA Lowered-loop NSS, BAW-10103A, Rev. 3 Babcock & Wilcox, Lynchburg, Vi rginia, July 1977.

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5.

B. M.

Dun n, et al., B&W's ECCS Evaluation Model, BAW-10104, Rev.

3, Babcock & Wilcox, Lynchburg, Virginia, August 1977.

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6.

J. J. Cudlin and M.

I. Meerbaum, CRAFT 2 - FORTRAN Program for Digital Simulation of a Multinode Reactor Plant During Loss of Coolant, NPGD-TM-287, Rev. AA, Babcock & Wilcox, Lynchburg, Virginia, June 1982.

7.

R.

H.

Stoudt, et al.,

THETA 1-B - Computer Code for Nuclear Reactor Thermal Analysi s, NPGD-TM-405, Rev.

L, Babcock & Wilcox, Lynchburg, Vi rginia, March 1982.

8.

N. Lee, S. Wong, H. C. Yeh, and L. E. Hochreiter, "PWR FLE CHT SEASET Unblocked Bundle, Forced and Gravity Reflood Task Data Evaluation and

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Analysis Report, NUREG/CR-2256 (EPRI NI-2013 or WCAP-9891), November 1981.

9.

G. P. Lilly, et al., PWR FLECHT Skewed Profile Low Flooding Rage Test Series Evaluation Report, WCAP-9183, November 1977.

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