ML20076B594
| ML20076B594 | |
| Person / Time | |
|---|---|
| Site: | Seabrook  |
| Issue date: | 08/11/1983 |
| From: | Matthew Mitchell ENERGY STEEL & SUPPLY CO. |
| To: | James Keppler NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III) |
| References | |
| REF-PT21-83 NCR-0027, NCR-27, NUDOCS 8308190415 | |
| Download: ML20076B594 (35) | |
Text
.
t ENERGY STEEL s s u r e n. r c o.
DETROIT - NASHVILLE GENERAL OFFICES 2685 LAPEER RD.
PONTIAC, MI 48057 313-373-4880 August 11, 1983 Mr. James G.
Keppler Regional Administration United States Regulatory Commission 799 Roosevelt Rd.
Glyn Ellyn, IL 60137
Subject:
Report of Non-Conformance under Federal Regulation 10 -
CFR 21.
Re:
Our Purchase Order PD-830509 Our NCR No. 0027 Johnson Control's NCR No.:
SR-888
Dear Mr. Keppler:
Pursuant to my conversation yesterday, August 10th, 1983, with your Mr. James Konklin (312-932-2500), we wish to file a report of Non-Conformance under Federal Regulation 10 CFR Part 21 and outlined as follows:
1.)
Energy Steel & Supply Co. is the informant to the NRC under the signature of the writer.
2.)
The material in question of 8-pieces W 10 X 33 X 20-0 beams which are to be used for a critical Safety Related NF Support in a Containment Building.
This is the only location that we supplied the beams in question to.
3.)
The material in question has been sold to Johnson Controls, Inc. through a contract with United Engineers & Constructors, Inc. at the Seabrook Power Station, Seabrook, New Hangshire.
l 4.)
The material in question as determined by Johnson Controls, Inc. is out of web tolerance (See enclosure).
5.)
We were informed of the defect by Johnson Controls, Inc. on June 2, 1983.
The NCR was officially submitted to us by Johnson Controls, Inc. under their NCR #SR-888 dated June 8, O
1983, and received by Energy Steel & Supply Co. on June 20,
\\
1983.
(See enclosure).
\\
[/ l 8308190413 830811 PDR ADOCK 05000443 l
S PDR I
CARBON STEEL HIGH STRENGTH LOW ALLOY ALLOY - STAINLESS - PLATE BARS SHAPES -INDUSTRIALg9 FLIES 46
t vu Mr. James G.
Keppler United States Regulatory Commission i
-August 11, 1983
- Page 2 T
l 6.)
On Monday, August 10, 1983, a meeting was held in Seabrook at our request between Johncon Controls, Inc., United Engineers
& Constructors, Inc., and Energy Steel & Supply Co. in an ef-fort to examine and resolve this matter.
It was explained by Energy Steel & Supply Co. that the material being rojected was purchased from ITT Grinnell, Chicago, IL who in turn purchased the indterial from Inland Steel Co., Chicago, IL.
Energy Steel & Supply Co. explained that it had notified ITT Grin-nell on June 3rd, 1983, of the rejection.
ITT said they would take the problem up with U.S.
Steel Supply Co. who in turn would notify Inland Steel Co.
In the time period from June 3, 1983, through August 3, 1983, Ener-gy Steel had made numerous calls to ITT Grinnell in an effort to resolve this rejection with virtually no response.
Energy Steel & Supply Co. received a call on Friday, July 22nd, from Inland Steel Co. informing us that they felt their product was fully within the specified mill tolerances for that section.
En-orgy Steel explained that we understood their position, however, in reviewing the specifications of ASTM A-6 Johnson Controls, Inc. in-sisted that this-material was non-conforming and out of tolerance and therefore was rejecting it.
In our meeting at Seabrook, United Engineers & Constructors, Inc.
also took the position of Johnson Controls, Inc. and said the ma-terial was rejectable even though they personally did not inspact the material in question.
It was further. stated that although both United Engineers and Con-structors, Inc. and Johnson Controls, Inc. purchace and receive ma-terial'to the same specifications that United Engi..eers & Const-ructors and Johnson Controls perform two different 2.eceiving in-spections.
7.)
Energy Steel & Supply Co. feels that it has respond (d re-sponsibly in every way in an effort to resolve this non-conformance.
It is clearly. stated however,,that.the material supplier (Energy Steel);is not responsible for dimensional conformance, but in fact that responsibility of the Material Manufacturer to assure con-formanca to the material' specifications.
(See enclosures.)
-=
e Mr. James Kappler United States Regulatory Commission August 11, 1983 Page 3 8.)
Energy Steel & Supply Co. is in agreement that Inland Steel Co. is correct in their determination based upon the fact that Energy Steel has personally inspected the non-conforming beams.
It was suggested by Energy Steel to both ITT Grinnell and In-land Steel that Inland Steel attend the meeting scheduled for August 8, 1983.
Inland Steel declined to attend and in ad-dition has refused to send a mill representative to the job site to determine in fact whether the beams in question are in conformance or non-conformance to the material specification.
Very truly yours, EN RGY STEEL & S PLY CO.
{Mitchell Michael R.
President
Enclosures:
(A)
Energy Steel letters dated:
June 3, 1983 June 30, 1983 August 10, 1983 (B)
Energy Steel Purchase Order PD-830509 830509-A (Amended)
(C)
Energy Steel Inter-Office menos dated:
June 1,2,6,8, 1983; August 3& 9th, 1983.
(D)
ITT Grinnell letter dated August 9, 1983.
ITT Grinnell Certificate of Compliance for mat-erial supplied.
(E)
Johnson Controls, Inc. NCR #SR-888 Dated June 8, 1983.
(F)
ASME file letter NI-81-6 Dated July 13, 1981.
(G)
Inland Steel's response Dated August 3.,
1983.
Mr. James Keppler United States Regulatory Commission August 11, 1983 Page 4
References:
3812, 3813, 3861 (B) (1), NCA-3867.1, 3867.2, 3868, 3868.3, 4134.7.
cc:
D. Mitchell M. Gawron R. Genung R.
Gotwald Johnson Controls, Inc.
.i X.
ENERGY SYEEL a s u e e t V.c o.
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DETROIT. NASHVILLE
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PONTIAC, MI 48057
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313-373-4880
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June 3, 1983
$[
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4425 South Western Ave.
W-Chicago, IL 60609
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.f t Attn:
Mr. Herb Otto, Manager 4 r,q.
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Re:
PD-830509A ordered 5/9/83
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Dear Mr. Otto:
9: JiY
- $ $M
}.[,fg[i.
Of the 10-ocs W 10 G 33# X 20'-0 from Inland, 8-pcs have a main ' web
- dgf di2nension of between.250 to.260.
Specification dictates a thickness of.290.
For this reason our customer is rejecting the material.
M'
':]i-As ITT and Energy Stool are both suppliers, we are not responsible
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for dimensional conformance.
Therefore, please present this claim.
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to Inland Steel and advise of the necessary steps to rectify or
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replace.
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o Awaiting your response, I remain,
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- *t;%n,
Very truly yours,
(!.y '
O i ENiiRGY STEEL & SUPPLY CO.
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4.d Marg A. Gawron Q.A. Manager
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Michael R. Mitchell
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President
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'h h'5, i ' M' CARDON STEEL - HIGH STRENGTH LOW ALLOY ALLOY STAINLESS PLATE BARS SHAPES -INDUSTRIAL SUPPLIES
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ENERGY STEEL a
s u p p t r c a.
DETROIT. NASHVILLE GENERAL OFFICES 2685 LAPEER RD.
PONTIAC,MI 48057 313 373-4880 June 30, 1983 ITT Grinnell Corp.
Attn:
Credit Department P.O. Box 98194 Chicago, IL 60693
- Re:
Invoice 54936 54937 54938 Gentlemen:
Enclosed please find our check for payment as follows:
Invoice Remarks 54937 Paid in Full 54938 Paid in Full 54936
- Partial payment in the amount of for 2-pcs received.
- Note:
There are 8-pcs W 10 X 33 X 20-0 which have had an NCR issued a9ainst them as they have been rejected for being out of mill tolerance.
A copy of our NCR No. 0027 is attached for your records.
We are awaiting your return shipping instructions and replacement material for the above 8-pcs.
We will of course issue a final payment as soon as a disposition has been made on the.,above.
Very truly yours, ENERGY STEEL & SUPPLY CO.
f4. 29da4s Dene'
. Mitchell Vice President DJM/kc
~
CARBON STEEL HIGH STRENGTH LOW ALLOY ALLOY STAINLESS PLATE DARS SHAPES INDUSTRIAL SUPPLIES
m
- ENERGY STEEL s s u e e t r c o.
DETROIT - NASHVILLE GENERAL OFFICES 2685 LAPEER RD.
PONTIAC, MI 48057 313-373-4880 August 10, 1983 Mr. Daniel Zienty Q.C. Manager ITT Grinnell Corp.
425 S. Western Ave.
Chicago, IL 60609 Re:
Our PO #PD-830509 Our NRC #0027 Johnson Controls' NCR-#SR-888
Dear Mr. Zienty:
Please be advised that Energy Steel & Supply Co. has filed with the Nuclear Regulatory Commission (NRC) today a report concerning our above order and our NCR #0027 under the I.*m41sions Federal Regulation 10 CFR Part 21 Upon conclusion of our meeting Monday between Johnson Controls, Inc.,
and United Engineers & Constructors, Inc., it was determined by both parties that this material was to be used for a Critical Safety Related NF Support and that the web tolerances are out of mill tolerance on 8-pieces and unacceptable.
We are still awaiting your response from Inland Steel.
Sincerely, ENERGY STEEL & SUPPLY CO.
k Michael R. Mitchell President MRM/kc cc:
D. Mitchell I
CARDON ST[ ti - HIGH STRENGTH LOW ALLOY ALLOY STAINLESS PLATE - BARS. SHAPES INDUSTRIAL SUPPLIES
s ENERGYSTEEL PURCHASE 0RDER 1
r.
&SUPPLYCO.
No. P Ib330509 It.
- ,t AB0VE NUMBER MUST APPEAR 3, -
ON ALL DOCUMENTS AND COR-RESPONDENCE CONCERNING j,'
THIS ORDER.
I' '
To:
No.I.o-am233 y
tW-36 DETROIT NASHVILLE GENERAL OFFICES 955 MEDINAH DR.
- i Ship To:
llanlon Gregory Industries ROCHESTER, MI 48063 c
5501 Butler St.
313 375-0700 I.'
l'ittsburgh, PA.
15201 SHIPVIA: Motor Freight TERMS:
.t i' DATE OF DATE REO D.
F.O.B.
PREPAID COLLECT CERTIFICATION QA REVIEW ORDER REQ'D.
{',
5/6/US 5/11/83 Pitts., PA d
O YES M.A.G.
P-m,--
g S-pc W 10 x 30 x 20'-O
( 3,3 30;/ )
u--
I SA-36,Section III, Sub-section NF, Class 2,-
1977 Edition through Winter 1977 Addenda, NCA 3300, lvCFH50, Appendix B Iuld 10 CFR 21 apply.
k Tile RE'. UIREllHttrS !OTED ON Ti!E ATTACi!ED SPECIAL' PUR-,
"[pfh CilASE ORDER ret >UIREMElfrS FOfC1 ARE AN ItfrEGRAL PAlrrhh e
OF TilIS PURCllASE ORDER AND !{1UST BE ADHERED TO.
ANY
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EXCHFrIONS MUST BE APPROVED BY ENERGY STEEL & SUPPLY a
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DO NOT DUPLI IE f
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Tsui umn.no t.nnnu. or u,cmo.n si i. sei.s oe u.. tu. c iO ENE ST L & SUPPLY Cg[/[/
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in.. unn.i.. ro,..w..neo, con. anet.on o, un in inou.iriai proc.uing ano iner.' '*
per MkhwlR. M W he11 Pronidont is not sets.ci to ine t.nn.isee oe uschigan slate s.i.s oe un tan.
E AUTHORIZED SIGNATURE
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VENDOR MUST RETURN ATTACHED ACKNOWLEDGEMENT AT ONCE. INVOICE IN DUPLICATE.
Please enter our order for the following, subject to conditions and instructions named herein, IMPORTANT - This order is not valid until th3 attached acknowledgment has been signed and returned. This order expressly limits acceptance to the terms stated herein ard any addi-tional or dallerent terms stated herein and any addi'ional or different terms proposed by the seller are rejected unless expressly assented to in writing. THIS ORDER IS SUBJECT TO THE TERMS AND CONDITIONS ON THE REVERSE SIDE HEREOF. No other form of acceptance is binding on ENERGY STEEL & SUPPLY CO.
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ENERGYSTEEL PURCHASE ORDER
&SUPPLYCO.
N o, p. ~" '* '-"
AB0VE NUMBER MUST APPEAR t.: :ii......;. -
ON ALL DOCUMENTS AND COR-RESPONDENCE CONCERNING
~ ~ ~ ~ ~ ' ' '
THIS ORDER.
To:
NO.l-9 QV-ut's q7 j
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DETROIT NASHVILLE
.=
L-GENERAL OFFICES i
g 955 MEDINAH DR.
Ship To:
ROCHtiSTER, MI 48063 li..nlost-Uregory In.iur,trius 313-375-0700 S:'. e 1 Btitler St.
i i '. t abu rs.;h, t u 152.1 SHIP g r 1'rcir#
TERMS:
a DATE OF DATE REO'D.
F.O.D.
PREPAID COLLECT CERTIFICATION OA REVIEW ORDER REO'O.
S/s/u:5
.',/11/03 L>it t u e, t%
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- nt to ouc V::4V35A change frm:
5,- i. <,
1: lo C 3H,' X 20'-U
( n>O / 1 Chat.gc t.o:
Jj),-p :s U 10 0 33v/ X 20'-u
( 66.ui!
,\\1l other terus
.;d contlitions re:aain uncliangud 2
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Confirning to Jcrry Hino f
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in.s u.ie,..iio senaessee or uicnigaa siate saies ce use Tan.t iO ENERG TEEL &
PP,LY CO,, -
f thes Maiee.al 6 10# eesale an&ot consurnpison or use in indutifial processm0 and merefore p,,, ',
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"' ' ' AUTHORIZE D SIGN AT UR E ' ' ' ' ' ' ' " ' * * * *
.. -ne svinaci sa me tennessee oe u.cn.gaa state ssies ce use Tas.
VENDOR MUST RETURN ATTACHED ACKNOWLEDGEMENT AT ONCE. INVOICE IN DUPLICATE.
kC P; ease enter out order for the following. subject to conditions and instru:tions named herein. IMPORTANT - This order is not valid until ths attached acknowledgment has been signed and returned.This order expressly limits acceptance to the terms stated herein and any addi-tionti or dif ferent terms stated herein and any additional or different terms proposed by the seller are rejected unicss expressly assented to in writing. THIS ORDER IS SUBJECT TO THE TERMS AND CONDITIONS ON THE REVERSE SIDE HEREOF. No other form of acceptance is binding on ENERGY STEEL & SUPPLY CO.
y N E R G Y.S T E E L s u e e t v c o.
SPECIAL PURCHASE ORDER REQUIREMENTS MATERIAL FOR NUCLEAR APPLICATION P.O. No.:
PD-830509
_1.
Quality Program Specification 3.
Marking Recuirements
[ 10CFR50
@ Marked per material spec-ification.
[ ANSI N45.2 All material die stamped with heat number.
ASME Section III, Sub-Article NCA 3800, 1977 edition-through
@ Low stress die stamps must Winter, 1977
- addenda, be used.
Die Stamp Not Permitted.
X ASME Section III, Article NF, Class 2 Heats may not be comingled C Reporting requirements of
] To be packaged and shipped 10CFR21.
in ac'cordance with ANSI /
O Other ASME N45.2-1978 (Level D)
C Othor _
[
2.
Mater.11 Certification Requirements 4
Supplementary Requirements Material manufacturer certified
[ Bend test per material test reports.
C Certificate of Compliance Charpy Impact Tests per C Certifi: ate of Conformance
@ Certification must accompany shipment. ( 3 copics of certification are required.)
Heat treatment per
- Attention:
M. Gawron Statement that material was produced in
[ No weld repair permitted.
accordance with your Quality System -
Program Rev. #
dated audited by Energy Steel on
[ Galvanized per Must appear on Certified Mill Test Report.-
v Statement that material was produced to ASME Section III, NCA-3800 must appear on Certified Mill Test Reports.
5.
Shipping Requirements
[ Mantifacturers Quality System Certificate (bot) Number & Expiration Date must appear lXl All shipments must be made e
on Certified Mill Test Repori;s.
on FLAT BED TRUCKS. Load must be tarped.
[ Suppliers Quality System Certificate (MS) Number & Expiration Date must appear on Certifi/cd Mill Te Reports.
APPROVED:
d CUSTOMER:
10-830233 Rev. 2 12-10-82 F106a kc
ENERGY STEEL & SUPPLY CO.
INTRA-COMPANY MEMORANDLN TO:
Michael R. Mitchell DATE: June 1, 1983 FROM:
Margo A. Gawron
SUBJECT:
ID 830233 10 @ 33 X 20'-O WP 10-pcs.
Leo Bourgoin called this date at 4:45pm to advise that PSC was rejecting 8 of the 10-pcs. of WF 10 @ 33# X 20-0."
I verbally notified Dan Zienty of ITI (Q.C. Manager) and he will put in a claim at ITT.
Informed Mr. Zienty, as Mr. Bourgoin had informed me, that the dimension of the web is from.250 to.260 -- thinner than the rest.
The thick-ness of this material was to be.292 to meet specification for SA 6.
mg l
FlO7 Rev. O 9-1-82 mg
ENERGY STEEL & SUPPLY CO.
INTRA-COMPANY MEMORANIXN TO:
Michael R. Mitchell DATE: 6-2-83 FROM:
Margo A. Gawron
SUBJECT:
Clajan to ITT for ID 830233 Spoke to Mr. Jeff Gardner, Sr..QA Engineer, Rhode Island, (401-831-7000 ext. 376).
lie indicated that material must meet weight per foot and cross sectional area. We should check all thickness, throughout flange and see if weight and flange thickness would meet specification require-ments.
Mill will mic flanges and web every foot to see if the sectional area comes to within 2.5% of entirety.
Called Leo Bourgoin and he indicated that he has checked the flanges all the way down, flanges, web, length and width and cannot come to that 2.5%.
Again reported to ITT that a claim should be begun and that we would appreciate discussing this matter with the mill as soon as possible as we will need replacement material.
They will put in writing once they receive our written nonconformance.
mg FlO7 Rev. O 9-1-82 mg
ENNRGY STEEL & SUPPLY CO.
IwrRA-COMPANY MEMORANDUM TO:
Michael R. Mitchell DATE:
June 6, 1983 FRON:
Margo A. Gawron
SUBJECT:
10 @ 33# X 208-0 WF Johnson Controls PO#9763.011-31901 (Item 30)
Our PD-830509 Spoke to Mr. Otto of ITT and he transferred me to Dan Zienty.
I in-formed Mr. Zienty that we were sending a letter to him today concerning the W 10 X 33.
He.in turn will contact his vendor, US Steel Supply who will have to contact the mill -- Inland Steel.
I also called Mr. Bourgoin and he was not in.
I left word to have him send us a written nonconformance for our file.
mg l
l l
LG l
F107 Rev. O 9-1-82 mg
ENERGY STEEL & SUPPLY CO.
INTRA-COMPANY MEMORANDLM TO:
Michael R. Mitchell DATE:
6-8-83 FROM:
Margo A. Gawron
SUBJECT:
10 @ 33# X 20'-O WF Called Leo Bourgoin; need written (documented) non-conformance.
lie will write up and send out.
Material is awaiting inspection from mill and also holding ID-830101-A Flats 1/2 X 4 X 208-0.
Might send all back at once.
mg F107 Rev. O 9-1-82 mg
ENERGY STEEL & SUPPLY CO.
NONCONFORMANCE/ CORRECTIVE ACTION REPORT
REFERENCE:
ID-830233 / PD-830509-A, Report SR 888,OAS-801-SS Rev. 3, ASME III SA6, W77, D2ficiency: Site QA Receipt Inspection of material 10-pcs W 10 x 33 x 20'- 0" Gal-vanized to ASTM A 123. Material specification ASME SA 36, NF Class 2, Heat # 21862. Eight pieces have undersized web and*are unacceptable.
(1977 Edition through Winter 1977 Addenda.)
/fl CM5W t
By:
M rgo Gawron Date:
6/22/83 Analysis of Problem:
Web thickness.292 minimum per SA 6 Table 17. Actual measurement ranged from.252/.270 using JCI Micrometer # 77. Two pieces were found to be acceptable and 8-pcs are rejected and to be returned to vendor.
'A f^
W$p By:
rgo Gawron Date:
6/22/83 Corrective Action Taken:
Vendor was transmitted a copy of this NCR and will advise us of their corrective action. (6/24/83-MAG)
By:.
Date:
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Date:
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/MY Date:
A $7b R: viewed:
Date:
1: viewed:
1 Date:
APPROVED:
Date:
F119 Rev 0 9-1-82 mg
ENERGY STEEL & SUPPLY CO.
INIRA-COMPANY MEMORANDUM TO:
Margo Gawron - QA DATE: August 3, 1983 FROM:
Michael R. Mitchell
SUBJECT:
Johnson Control (NCR #0027)
In response to my final conversation today with Mr. Dan Zienty con-corning the above NCR, I wish to issue as a matter of record the fol-lowing statement.
The material in question was purchased from:
ITT Grinnell Corp.
4425 S. Western Ave.
Chicago, IL 60609 Upon being notified of this rejection I notified Mr. Daniel Zienty of ITT.
He said he would follow through on complaint.
A copy of our NCR was forwarded to ITT upon receipt of NCR #SR-888 from Johnson Controls.
I was then informed by ITT that they purchased material from U.S. Steel Supply Co. who in turn had purchased material from Inland Steel Co.
On Friday, July 22nd, I received a call from Mr. Brian Bozek, Staff Assistant, Structural Division from Inland Steel Co. (312-346-0300).
Mr. Bozek informed me that Inland wo' tic' not honor any claim for the reasons indicated as Inlands position was that the claim was rediculous.
I proceeded to go through the ASTM Standards and ASME Specifications with Mr. Bozek to fully describe thq, tables, tolerances, etc.
He then said he would check further into the matter and call me back on Monday morning, July 25, 1983.
I also advised him that we had a preliminary meeting scheduled at Seabrook and that I would suggest participation from someone at Inland Steel.
I finally talked to another individual at ITT and was told that Mr. Otto and Mr. Zienty were not in, but I should contact a Mr. Marty Majorsan, salesman at U.S. Steel Supply.
Mr. Majorsan said he was familiar with l
the problem but that I should contact a Mr. John Shad instead.
I asked
- to be transferred and he said Mr. Shad was on the phone and that I l
should call back.-
I suggested Mr. Shad should call me back as that I had to have answers now.
No response. F107 Rev. O 9-1-82 mg 11
~
e ENERGY STEEL & SUPPLY CO.
InrRA-COMPANY MEMORANDUM TO:
Fhrgo Gawron - QA DATE: August 3, 1983 FROM:
Michael R. Mitchell
SUBJECT:
Johnson Control - NCR #0027 (Continued...)
I called ITT on July 27th and 28th for disposition on NCR.
ITT would not return my calls.
I advised Mr. Daigneault of Johnson Controls that I was doing everything within my ability to get a determination from ITT, but was unable to respond because they would not return my calls.
Repeated calls were made to Mr. Herb Otto and Mr. Dan Zienty of ITT to determine status of rejection so that non-conformance could be resolved.
They would not return my calls.
I informed their secretary that I would notify the ASME and also advise the NCR under the provisions of 10 CFR 21 if there was no further response.
I was contacted today by Mr. Zienty who said Inland Steel was mailing a response to U.S. Steel Supply who in turn would forward a copy'to ITT who in turn would forward a copy to Energy Steel & Supply Co.
He also said Mr. Bozek denied over talking to me.
I was advised that the contents of Inland's letter would be that they would not accept the rejection as the material was within dimensional,
,.hysical and chemical conformance to the section and that they would not se interested in participating in any meeting with United Engineers, Johnson Controls or Energy Steel & Supply.
This memo is to be pended until Tuesday, August 5th.
If this NCR is not resolved we will then notify the ASME and the NRC under the pro-visions of 10 CFR Part 21 Michael R. Mitchell President MRM/kc cc:
D. Mitchell l
. File l
Ref: A6, Annex A1, Table A1.1, Para 13.3.3, ASME III, Sub-Section NF.
i F107 Rev. O 9-1-82 mg
ENERGY STEEL & SUPPLY CO.
INIRA-GNPANY MIDORANDLH q
TO: Margo Gawron DATE:
August 9, 1983 FROM: Michael R.
Mitchell
SUBJECT:
SITE VISIT TO SEABROOK POWER STATION, SEABROOK, NH.
RE: Our P.O.
- PD-830509 Our NCR # 0027 JCI's NCR # SR-888 On Monday, August 8, 1983 we met with United Engineers & Const-ructors, Inc.and Johnson Controls, Inc. in an effort to make a determination on the non-conforming material referenced in the above NCR's.
In attendance were:
- 1) Mr. Arnie Heyn Assistant Supervisor-Field Purchasing
- 2) Mr. James Bertram Buyer-Field Purchasing
- 3) Mr.
C.D.
Hanson QC-Receiving
- 4) Mr. Carroll Kuhn Instrument and Controls Superintendant The above individuals represented UE&C.
- 1) Mr. Steve Ostrowski Project Manager
- 2) Mr. Tim Diagneault Buyer
- 3) Mr. Leo Bergoin OC-Receiving Engineer The above individuals represented Johnson Control's, Inc.
The meeting, lasted approximately one hour and in conclusion, Johnson Controls still insisted that the material was not within Mill tolerances, could not be down graded and therefore was non-conforming and rejected.
l l
(1)
F107 Rev. O 9-1-82 mg
Wo. explained our position of being a Material Supplier and were not-responsible for dimensional conformances and that Inland Steel Co. who was asked to send a representative to this meeting declined and proposed to do nothing to resolve this non-conformance.
I further explained that if we could not agree on a resolution to correct this problem I would have no alternative, but to file a Non-Conformance Report with the NRC under the provisions of 10 CFR Part 21.
It was agreed that since we could not get either ITT Grinnell or Inland Steel Co. to respond that we were compelled.to file with the NRC.
After the meeting I personally inspected the 8-pcs of W 10 x 33 beams and now agree with Inland Steel's initial comment that this claim was ridiclous.
It is my strongest belief that if this material is in fact non-conforming and being rejected for the reason stated, that 80%
of all the steel on site and installed in place would be rejected and have to be removed and replaced.
I have advised ITT Grinnell today of our intension to file a Non-Conformance Report with the NRC.
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ITTGrinnellCorporation 442SSoith Western Botievant Dicago, Hlhois SM Telmhone (312)847-15%
August 9, 1983 Energy Steel 2685 Lapeer Rd.
Pontiac, Mi. 48057 Attention: Mike Mitchell
Dear Mike:
Attached is the letter you had requested from Inland Steel. The letter references Inland Steel's position per your NCR #SR888.
In light of Inland Steel's response, we ask that you evaluate the balance of the dimensions noted. Should you have any further questions or comments as to the acceptability of the subj ec t steel, please contact us immediately.
Very truly yours.
g uk y
J Daniel J.
Zienty Q.C. Mgr. - Chicago 1
Executin Offices / Providence. Rhode lsInwl
61 e-m(T i T 1 III GrinnellCorporation
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Pipe Hanger Division 4425 South Western Boulevard s-Chicago, Illinois 60609 Telephone (312) 8471500 l'enneh :
Cliicnr.o, T111noin lescat i ren :
1/5551 1
('ENTil*!cA'"M tiP C(1!t!'t.1 ANCR 1
l Ilanlon Oregory In,dustries Cunt,orcer l'urchane Order:
5501 lbtler Street P-D-830500A Pittsburgh, Pa. 15201 P-D-830507A P-D-830511 4
Material has been supplied to ASME nection III, NF subcection class 2, 1917 edition thru vinter of 1977 addenda, NCA 38005 Provicions of 10CFR21 and 10CFR50 ' appendix 1)ui) plies. Materini cttacped with low-ntress
. dies, packaging to ANSI N15.2.
6Property "ANSI code" (as page type) with input value "ANSI N15.2.</br></br>6" contains invalid characters or is incomplete and therefore can cause unexpected results during a query or annotation process. The material nupplied by 171' f rinnell, ::nplely fiale:. Divicion latve been supplied in accordance wit.h the Qualit.y ::yntem l'rce. ram accepted by AGME
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No, ti. C. Man ar.e r-r QSC Is15 Is May 12,1983 Expiration Date May 5, 1984 ENERGY STEEL & SUPPLY C0.
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Pipe Hanger Division 4425 South Western Boulevard Chicago. Illinois 60G09 Telephone (312) 8471500 Certi fientt-of' Comvilinnen QUANTITY MATERIAL DESCRIt'T10H llMAT H0.
Spc. #
Channel 10 X 30# SA-36 2pe. G 76517-A '
@ 20'- 0" 3pe. @ 76517-B -
10pc./
Ibam W 10 X 33# SA-36 2pc. @ 21862-A '
@ 20'- 0" 2pe. @ 21862-E '
2pe. @ 21662-C -
2pc. @ 21862-D -
2pc. @ 21862-F -
2pe. '
Ibam W 10 X 301/ SA-36 2pe. 0 671410-A /
@ 20'- 0" a %
ep ENERGY SIEEL & SUPPLY CO.
Q. S. Dipt.
By-4 date I'/I' d Page l or 2
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Stt'i INLAeO STEEL COMPANY 28 " 21I t.L 89527 Y records of the cornpany~
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7-17f$1;f11. Corp.
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Sample Numbor HT. 21062 Tensile Strength 72,400 pol' Yield GTrength 44,200/
Elongation 27.5 4
.) WORK WA8 PERPORMED IN ACCORDANCE WITH CSSL O/A MANUAL DATED 6/80 (REVISED 4/81 WITU APPROVAL DATED 6/22/81) AND AS AUDITED DY ITT GRINNELL REPRESENTATIVE 2/11/03.
ENERGY STEEL & SUPPLY CO.
Q. S. Dept.
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sTo m n F+83o30or CERTIFIED MATERIAL TEST REPORT ITT GRINNELL ORDER FFC0808
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DATE M2" 16 1983 ITEM HEAT CHEMISTRY l
YlELD UENSLE [Re TjG HRDNS ED E
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Provisions of 10CFR21 and 10CFR50 appendix E applies. Material stamped with low-stress dies, packaging to ANSI Nh5.2. Ccde case N2h2-) applies.
I No. veld repair i CERTIFY THAT THE ABOVE RESULTS ARE TRUE AND g galg_gggm certificate (Materials )
CORRECT TO THE BEST OF MY KNOWLEDGE AND BELIEF. '
Expiration date May 5, 198h
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. ITr.Grinnell Corp.
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PHC 24344 4425 So..{ Western Blvd.
J Chicago,',.Ill. 60609 (Attn: Dan'Elonty mc 60 Report Number: 5023-4 Sample Number HT. 21862A Carbon 0.21%
Manganose 0.72 Phosphorus 0.015 /
Sulfur 0.026 Silicon 0.03 Nickel 0.01 Chromium I
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, Molybdenum 0.01 Copper -
0.04 i.
JWORK NAS PERFORMED IN ACCORDANCE WITH CSSL Q/A MANUAL DATED 6/80 (REVISED 4/01 WITH APPROVAL DATED G/22/01) AND AS AUDITED DY ITT GRINNELL REPRESENTATIVE 2/11/83.
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Samplo Number: HT. 21862D Carbon 0.22%
Manganeso 0.55 Phosphorue
<0.005 /
Sulfur 0.023 /
Chromium 0.07 Molybdenum 0.01 l
Copper 0.11 l
WORK WAS PERFORMED Ili ACCORDANCE WITil CSSL Q/A MAMUAL DATED 6/80 (REVISED 4/01 WITH APPROVAL DATED 6/22/81) AND.AS AUDITED DY ITT GRINNELL REPRESENTATIVE 2/11/83.
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Report Number: 5023-6 Sample Number: HT._21862C Carbon 0.214 /
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Hanganese 0.74 Phosphorus 0.016 /
Sulfur 0.02G /
Silicon 0.03 Nickel 0.01 Chromium t.
0.06 Holybdonum 0,01 i
0.03
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1 ENERGY STEEL & 3UPPLY C0.
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Manganese 0.72 Phosphorus 0.014 /
Sulfur 0.024 Silicon 0.04 Nickol 0.01 Chromium 0.06 Molybdenum r-0.01 Copper
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/ WORK WAS PERFORMED IU ACCORDANCE UITH CSSL 0/A MANUAL DATED 6/00 (REVISED 4/01 WIT 11 APPROVAL DATED G/22/01) AMD AS AUDITED BY ITT GRINNELL REPRESENTATIVE 2/11/83.
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WORK WAS PERFORMBD IN ACCORDANCE WITl! CSSL Q/A MANDAL DATED 6/80 (REVISED 4/81 UIT!! APPROVAL DATED 6/22/81) MD AS AUDITED BY ITT GRINNELL REPRESENTATIVE 2/11/83.
ENERGY STEEL & SUPPLY C0.
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. INSPECTION SURVEILLANCE REPORT ATT ACHMENT 4.3.1-PROJECT UNIT CONTRACT.
REPORT NO.
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DATE
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fl 02 t.2-0001 07054-33 6/5/63 TREND CODE REFERENCE DOCUMENT ASME CLASS 13.3 O OAS-5
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TYPE OF INSPECTION O RECElvlNG O oOCuMENTS O PARTS / MATERIALS WOR KMANSHIP TEST O SYSTEM DESCRIPTIO*. OF INSPECTION._ ~ ' ;t '!
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Un.ted Eng necico Center
- 345 E. 47th St. Ne; York, N.Y.
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- 212 G44 7722 + TWX.710 5815267 July 13, 1981
Subject:
Section III, Division 1
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NCA-3800
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Reference:
Your letter of December 29, 1980 ASME File # NI 81-6 Centlemen:
Our understanding of the question in your inquiry, and our' reply are as follovs:
Ques tion :
Supplier, or the Certificate lloider to assure that product dime
,in accordance with the material specifications?
.\\..
l Jtepiv : The Code requires that its the material specifications, the Material Manufacturer assure conforraance i
reference NCA-3867.1, 3867.2 and 3868.
l4134.7 requiru r ha t
- confoms to the Code. the Certificate Holder assure all purchased material NCA-
- al confonnance but The Material Supplier is not responsible for dimension-
- of natcrial, reference NCA-3861(b)(1),is responsibic for establishing and maintain p.
Yours truly,
,M d-ohn Hillman sissistant Secretary
- 2) 644 80I.9 f,%
l RESEARCH DEVELOPMENT
..L and ENGlhEERING DIVISION
- 1c,
. JUL 141981 s..
k RECEIVED A5ME proc)dures proviJc for reconsidstation of this intarpretation when or il additional Informatio ses.lable which the ini uirer bolieves r.ilr}ht affoct the interprutation. Furthor, porsons aggrieved b y,
laterplotbli(in thJy 3ppeal to tho Cognizant ASME cornmittee or sedcomtnittee As statedin th f I*,, code documents. ASMt; doos not"appros o "" certify,""rato." or 'endorso" e orewordof tbs desica or actuiti.
4 NCA 3740-NCA-3813 SECrlON III - SUBSECrlON NCA accordance with the applicable requirements of this NCA-3762 Documentation of Quality Assurance i
Section.
Program The NA Certificate lloider shall be responsible for documenting his Quality Assurance Program (NCA-8121).
NCA 3763 Filing of Quality Assurance Manual NCA 3760 RESPONSIBILITY FOR QUALITY The NA Certificate IIolder shall file with his ASSURANCE Authorized Inspection Agency (NCA-5121) copies of NCA-3761 Scope of Responsibilitics the Quality Assurance Manual. The NA Certificate lloider shall keep a copy on file available to the (a) The NA Certificate lloider shall be responsible Inspector (NCA-5122) and Inspection Specialist for surveying, quahfying, and auditmg suppliers of (NCA-5124).
subcontracted services (NCA-3125) including nonde-structive examination contractors, Material Suppliers, and Material Manufacturers. Material Suppliers or NCA-3770 DATA REPORT Material Manufacturers' holding a Quality System Certificate (Materials) need not be surveyed nor The NA Certificate IIolder shall certify compliance audited for work or material covered by the scope of with this Section by signing the appropriate Data their Certificate. Subcontractors holding an appropri-Report Forms and apply the appropriate stamping l
ate N, NPT, or NA Certifict: need not be surveyed (NCA-8000) nor audited by the NA Ce rtificate lioider for work within the scope of the subcontractor's Certificate.
(b) An NA Certificate lloider may subcontract NCA 3800 METALLIC MATERIAL furnace brazing operations involving uniform heating MANUFACTURER'S AND to an organization not holding a Certificate of Autho-MATERIAL SUPPLIER'S rization provided:
(1) the work performed.is with.m the scope of QUALITY SYSTEM PROGRAM actisities of the NA Certificate llolder's Certificate of NCA 3810 DEFINITIONS NCA-3811 Material (2 t i A Certificate IIolder's Quality Assur-ance Program shall provide for the subcontracting of The term material as used in this Section refers only furnace brazing operations, including Authorized to material as defined in NCA-1220. The term stock Inspection and these provisions shall be acceptable to material as used in this Section refers to material the Authorized Inspection Agency; which is,or_may_be used for conversion to an SA, SB, s
(3) the NA Certificate IIolder's Quality Assur-or SFA Specification or allowab!c ASTM Specification ance Program provides for surveillance by the NA b7ilie~ Material Manufacturer or Certificate IIolder.
Certificate IIolder at his subcontractor *s facility dur-ing the brazing operation; (4) the NA Certificate lloider shall be responsi-NCA 3812 Material Manufacturer ble for surveying and accepting the Quality System As used in this Section, the Material Manufacturer Programs of the subcontractor; is an organization which certifies that the material, as 7
(J) the NA Certificate lloider shall assure that defined in NCA-1220, is in compliance with require-the subcontractor uses written procedures and brazing ments of the basic material specification. In addition, operators that have been qualified as required by the the Material Manufacturer performs or supervises and
]
Code; directly controls one or more of the operations which 7
(6) the NA Certificate IIolder shall be responsi-affect the material properties required by the material ble for controlling the quality and for assuring that all specification and verifies the satisfactory completion of materials and parts which are submitted to the inspector for acceptance, including those brazed by subcontractors, conform to all APP cable requirements
- specmeat a li r ms secnon rnay penna cenain specac of this Section.
requirements to be completed later, and any such incomplete items are to be noted.
A
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NCA-3000 - RESPONSIDILITIES AND DUTIES NCA 3812-NCA 3853
]
all the requirements of the material specification application to the Society is given in Forms N-70A, performed prior to that certification.
N-70B, and N-70C.8
{c NCA 3813 Material Supplier NCA-3850 GENERAL REQUIREMENTS As used in this Section, the Matenal Supplier is an organization which supplies material produced and NCA-3851 Material Manufacturer certified by Material Manufacturers but does not The Material Manufacturer (NCA-3812) shall es-perform any operations which affect the matenal W
a S
f k dd properties required by the material specificat,on, i
the quality during manufacture or dering other work except when agreed upon by the Certificate Holder which he proposes to perform.
who uses the material in Code construction or when so authorized in a Quality System Certificate (Materials).
The Material Supplier may perform and certify the NCA-3852 Material Supplier results of tests, examinations, repairs, or treatments (a) The Material Supph.er who does not perform required by the material specification or by.this any tests, examinations, or treatments required by this Section which were not performed by the Material Section shall establish a Matenal Identification and Manufacturer as provided in NCA-3852(b).
Verification Program for storage and handling of material. Material Identification and Verification as used in this Section is defined in NCA-4124.
NCA 3820 QUALITY SYSTEM CERTIFICATE (b) The Material Supplier who performs any tests, (MATERIALS) examinations, or treatments required by the matcrial (a) A Material Manufacturer shall hold a Quality specification or by this Section or who subcontracts System Certificate (Materials) issued by the Society these activities shall meet the requirements in this Subarticle for both the Material Manufacturer and the verifying the adequacy of the Material Manufacturer's Quahty System Program. Alternatively, the Material Material Supplier for the activities performed.
Manufacturer shall have his Quality System Program surveyed, qualified, and audited by the Material NCA-3853 Evaluation of the Program i
Supplier, or by the Certificate Ifolder for the items (NCA-3461, NCA-3561, NCA-3661, or NCA-3761).
(a) The Society, when requested by the Material (b) A Material Supplier shall hold a Quality System Manufacturer on Forms N 70A, N-70B, and N-70C Certificate (Materials) issued by the Society verifying will arrange for an evaluation of the applicant's the adequacy of the Material Supplier's Identification Quality System Program. The Program will be evalu-and Verification Program. Alternatively, the Material ated on the basis of its compliance with the applicable Supplier shall have his Identification and Verification material requirements of this Section. The Certificate Program surveyed, qualified, and audited by the which is issued will describe and specify the scope and Certificate lloider for the items (NCA-3461, NCA-limits of work for which the applicant is qualified and 3561, NCA 3661, or NCA-3761). # e'?
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.,,:, ill be subjected to a planned audit program by the 1
w (c) Except as provided in NCA-3867.4(e) and Society.
y NCA-3867.4(f), any party performing and certifying (b) The Society when requested by the Material 4
to an operation, process, or to the results of tests, Supplier on Forms N-70A, N-70B, and N-70C will examinations, repairs, or treatments required by the arrange for an evaluation of the applicant's Iden-8 material specification or by this Section shall have a tification and Verification Program. The Program will Quality System Program which shall cover the opera-be evaluated on the basis of its compliance with the tions, processes, or services performed. This Quality applicable material requirements of this Section. The System Program shall be surveyed, qualified, and Certificate which is issued will describe and specify the audited by the Material Manufacturer, Material Sup.
material which the applicant is qualified to su, ' and
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plier, or Certificate Holder who directly receives the will be subject to a planned audit program by the i
certification of work performed (NCA-3861) except Society.
when the party holds a Quality System Certificate /
(c) When the Material Supplier requests that the (Materials) which covers those operations.
(d) The information to be supplied by the Material
. copies may be obtained from ASME Nuclear Certification,345 Manufacturer or Material Supplier when making East 47th St., New York, NY 10017.
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pt August 3, 1963 Mr. John Schade
+c U. S. Steel Supply P. O. Box 7310 Chicago, Illinois 60680 I
Dear Sir:
This letter is in reference to a recent shipment of Vide Flange Shapes and the discussion between you and our Product Consultant, J. O'Keefe.
Ihe subject shipment is identified as follows:
Your Order: EC3144548 Our Orders Y 89527 Inland Wide Flange Shapes A36-81a W 10 x 33.0# x 40' It is our understanding that eight pieces out of ten pieces shipped were checked at a job site and web thickness measured between 0.252" and 0.270".
As explained by our Mr. O'Keefe, the web thickness of 0.290" identified with this size is only a theoretical value which can vary within reasonable limits. Although the dimensions of a section are variable, we do produce to a foot weight as designated for that section.
In this case that you are presenting, the other dimensions of the cross section are equally important in evaluating conformance.
The inspector should nake such measurements before asking a judgment on the suitability of application.
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In the event that additional information is required on this subject, do not hesitate to contact this office.
Sincerely.
Michael. J. Bajor-j Cen. Supvg. Metallurgist l
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