ML20072F290
| ML20072F290 | |
| Person / Time | |
|---|---|
| Site: | Brunswick |
| Issue date: | 06/30/1994 |
| From: | Contreras G, Ranganath S GENERAL ELECTRIC CO. |
| To: | |
| Shared Package | |
| ML20072F244 | List: |
| References | |
| NEDO-24157, NEDO-24157-R02, NEDO-24157-R2, NUDOCS 9408230276 | |
| Download: ML20072F290 (100) | |
Text
{{#Wiki_filter:& GE Nuclear Energy TechnicalServices Business General Electric Company,175 Curtner Avenue, San Jose, CA 95125 NEDO-24157 Revision 2 ClassI June 1994 INFORMATION ON REACTOR VESSEL MATERIAL SURVEILLANCE PROGRAM BRUNSWICK STEAM ELECTRIC PLANT UNIT 2 Prepared for Carolina Power and Light Company bb w Prepared by. G. W. Contreras, Senior Engineer RPV Integrity Approved by: S. Ranganath, Manager Structural Mechanics l l l I 9408230276 (740017 L PDR ADOCK 05000324 P pop l
NEDO-24157 Revision 2 IMPORTANT NOTICE REGARDING CONTENTS OF tills REPORT PLEASE READ CAREFULLY This report was prepared by the General Electric Company (GE) solely for the use of Carolina Power and Light Company. The information contained in this report is believed by GE to be an accurate and tnie representation of the facts known, obtained or provided to GE at the time this report was prepared. The only undertakings of the General Electric Company (GE) respecting information in this document are contained in the contract between Carolina Power and Light and GE, as identified in the purchase order for this report and nothing contained in this document shall be construed as changing the contract. The use of this information by anyone other than Carolina Power and Light or for any purpose other than that for which it is iMended, is not authorized; and with respect to any unauthorized use, GE makes no representation or warranty, and assumes no liability as to the completeness, accuracy, or usefulness of the information contained in this document. - li -
NEDO-24157 Revision 2 CONTENTS Page 1
1.0 INTRODUCTION
2.0 RPV SUPPLIER AND SPECIFICATIONS 1 2 3.0 VESSEL BELTLINE MATER.IAL 2 3.1 Plate and Weld Locations 2 3.2 Plates / Forgings and Welds 6 3.3 Heat Treatment 7 3.4 Chemical Analyses 9 3.5 Tensile Properties (Unirradiated) 10 3.6 Fracture Toughness Properties (Unirradiated) 4.0 VESSEL MATERIAL SURVEILLANCE PROGRAM II 11 4.1 Plate Material 1I 4.2 Welds 11 4.3 Documentation 12
5.0 REFERENCES
APPENDICES A-1 A. As-built Fabrications Drawings B-1 B. Plate and Forgings CTRs C-1 C. Weld CTRs D-1 D. Weld Logs E-l E. Thermal History Logs F-1 F. Surveillance Test Specimen Plan l - iii -
NEDO-24157 Revision 2
1.0 INTRODUCTION
The original version of this report was issued in 1978. That report was furnished in response to a request for information concerning the reactor vessel material surveillance program (Reference 1). This revision contains several changes to report presentation and content. In order to make this report more complete, the bases information from which this summary was derived is contained in the appendices. In addition, for ease of use, the information has been reformatted to a more tabular format. And lastly, fluence, EFPY, and RTndt shift estimates were deleted. Since this information changes with time, it is more appropriate that this information be contained within reports specific to withdrawn surveillance capsules. 2.0 RPV SUPPLIER AND SPECIFICATIONS The Bnanswick 2 RP,V was purchased from Chicago Bridge and Iron Company, Birmingham, Alabama (GE Purchase Order No. 205-H 1332, CB&l Contract No. 68-2472). The RPV is designed and constructed in accordance with the following codes and specifications: ASNE Boiler and Pressure Vessel Code - Section III,1965 Edition and Addenda through a. ~ Summer 1967 Addenda. b. " Standard Requirements for Reactor Pressure Vessel", General Electric APED Specification No. 21 Al 100, Rev. O with Data Sheet 21 Al100AR, Rev.12. I l.
Revision 2 NEDO 24157 3.0 VESSEL BELTLINE MATERIAL 3.1 PLATE AND WELD LOCATIONS Materials in the RPV beltline region (as defined in 10CFR50, Appendix G, Section II) are identified below and are as shown in Figure 1. 3.2 PLATES / FORGINGS AND WELDS All shell plate materialis S A-533-65 Gr. B., Class I; CB&I Specification MS-1, Rev.1; a. and provided by Lukens Steel Company, Coatesville, Pennsylvania. b. Nozzles N16A and N16B material is A-508, Class II; CB&I Specification MS-2; and provided by Lenape Forge Division - Bonney Forge and Foundry Inc., West Chester, Pennsylvania. c. Weld Materials and Process: Coated Electrod_qs Flux Electrode Combinations Electrode: Filler Metal Type E8018G/NM Adcom INMM/Linde 124 RACO INMM/Linde 124 Trade Name: Alloy Rods E8018NM Adcom INMM RACOItaBf Supplier: Alloy Rods Co., Adcom Metals Co. Inc., - Reid-Avery Company Division of Chematron Corp., Atlanta, Georgia Baltimore, MD York, Pennsylvania Weld Process: Shielded Metal Arc Submerged Arc Submerged Arc 3.2.1 Lower Shell Course (Assembly Piece No.1200. Rine No 1) i (1) Plates (2)- 201 and 251 Piece No. ' Heat No. Slab No. 201 C4500 2 251 C4550 2 _-
CH&f ASSE MBLY DHAWING Pc NO NO 1600 63 FINAL VESSE L ASSEMBLY SHE LL PL Af f ASSE MBL Y NO t HALF HING Pc Mk NO 200 8200 12 PLATE PARI NO 208 - EXCLOOlNG NOZZLES AND NOZZLE WELDS SHELL PLATE ASSEMBLY NO 1 HALF HING Pc Mk NO 250 1200 33 PLATE PART NO 251 - EXCLOOING NOZZLES ANO NOZZLE WELOS 3300 14 SHELL PLATE ASSEMBLY NO 2 RING PLATE PART NOS 301 ANO 351 N16A/S NOZZLE ASSEMBLY - ASSEMBLY PART NO 302 TO N& 2 SHE4 L 43 6 SE AM OETAILS SE AMS F ANO G - SHELL VERTICAL SEAMS SE AM F G - SHELL GIRTH SE AM 7 SE AM BC FOR N16 NOZZLES VERT 6 CAL ~ I 1860 AZ MUTH ^ ELEV engTRUnsENTATION - NOZZLE N18 m ** - ~~~~--- _ tap. 362 54 en. PLATE PLATE SeO. El NO.30s SEAM FG 25313/1s sa - 3AF. 20S 64en. PLATE PLATE NO 20t NO.261 ^. 758 AZsMUTH 750 2588 VE Ri tCAL G1 G2 (1300 ~ NO.1 RING) VEWL 0 's Lb SEAM NUMSERS ARE CSal PART ANO ORAWeseG NUM8ERS UNLESS OTHERWISE DEF INED ' REACTOR ASSEMSLY DRAWsNGGE 197RSO2 ELEV ATIONS ARE FROM VESSEL T Figure 1. Brunswick RPV Beltline Region Welds and Plates
Revision 2 NEDO-24157 (2) Vertical Seam Welds (GI and G2) (a) Coated Electrodes - Type E8018G/NM Reference Specification - S A-316 Traveler Heat No. laLNpm CB&I Wqld Snecs Card Set Seauence 08R481 3908A27A GRPI-Rev i 1200-R-12 6A (repair) 01R496 S925A27A GRPl-Rev i 1200-R 14/13 6A (repair) WPS-323-2F4F6 Rev 2 1200 2A (G1 root pass) WPS-323 2F4F6 Rev 1 1200 2B (G2 root pass) 82D913 D908A27A GRPl-Rev 1 1200-R-13 6A (repair) 88E081 F920A27A GRPl-Rev i 1200-R-19 6A (repair) 05R938 A020A27A GRP1-Rev i 1200-R-19 6A (repair) (b) Flux Electrode Combinations - Adcom/INMM-Type Linde 124 Heat No. Lot No. ILttn No CB&I Weld Spec. Traveler Card Set Seauence S3986 3876 934 WPS-323-2F4F6, Rev. 2 1200 2 M,N,E.F 3.2.2 Lower Intermediate Shell Course ( Assembly Piece No 1300. Rine 2) (1) Plates - 301 and 351 Piece No. Heat No Slab No. 301 C4489 1 351 C4521 2 (2) Vertical Weld Seams (F1 and F2) (a) Coated Electrodes - Filler Metal Type E8018G/NM Reference Specification - S A-316 Traveler Heat No. Lot No, CB&l Weld Spec. Card Set Sequence 977987 1802A27A WPS 3231F6 1300 SC & 5B 88E081 F920A27A GRP-1, Rev i 1450R26 6A 654W539 S823A27A GRP 1, Rev i 301-Rl/R2 6A/B, 6 (repairs) 601221 E916A27 A GRP-1, Rev i 1300-R4 6 (b) Flux Electrode Combinations - Adcom/INMM - Type Linde 124 Heat No_. Lot No Run No CB&l Weld Spec. Traveler Card Set Sequence S3986 3876 934 WPS 323-lF6 1300 SF, P, G, Q 4-l
=. _... 4 NEDO-24157 Revision 2 (3) Girth Weld Seam - FG - Assembly Piece No.1600 (a) Coated Electrodes - Filler Metal Type E8018G/NM Heat No. Lot No. CB&I Weld Spec _ Traveler Card Set Seauence C3L46C J020A27A WPS 323-2F4F6,Rev.2 1600 4A 432A2671 H019A27A WPS 323 2F4F6,Rev.2 1600 4A 662A746 h013 A27A GRP-1 Rev i 1600R-57 6A (b) Flux Electrode Combination - RACO INMM - Type 124 Heat No. Lot No Run No CB&l Weld Soec. Traveler Card Set Scauence 3P4000 3932 WPS 323-2F4F6, Rev. 2 1600 4A (c) Overlay Seam Weld . Type: E30915 E308L-15 . Trade Name: Arcaloy 309 Lime Arcaloy 308ELC Lime Supplier: Alloy Rods Company Chemetron Corporation Iyps Heat No Lot No. CB&I Weld Spec Traveler Card Set Secuence E309-15 W73594 3 A922H5C GRP 2, Rev. 2 1600 R57 8 E308L-15 X47214 K019H2C GRP 2, Rev. 2 1600 R57_ 8 3.2.3 Nozzles N16A and N16B - Nozzle ( Assembly Piece No 302) to Shell (Assembiv Piece No.1300. Rine No 2) Forcines (1) Forgings I Nozzle Piece No Heat No Forcine No N16A 302 Q2QlVW 247P-3 A N16B 302 Q2QlVW 247P-3B (2) Nozzle to Vessel Weld Seam (a) Coated Electrodes Type E8018G/NM lieat No. Lot No. CB&l Weld Soec. Iraveler Card Set Seauence 82D913 D908A27A WPS 303-lF4, Rev. l-1300 23B&O& A-E,F - -601221 E916A27A WPS 303-lF4, Rev. I 1300 23A-23E 4 OIR496 S925A27A WPS 303-IF4, Rev. I 1300 23 A 23E,23N 85D766 D909A27A' WPS 303-IF4, Rev.~ l 1300 23 A-23 E, 23 N l _
Revision 2 NEDO-24157 3.3 HEAT TREATMENT 3.3.1 Plates and Test Soecimens All plates and test specimens were heated 1650 F 25 F, held I hr/in. minimum and water quenched for approximately 23 minutes. They were then tempered 1220 Filo F, held I hr/in minimum and air cooled. Plates were gas cut hot, stress relieved at i 150 F(+25/-50 F), held for 30 min /in. minimum and air cooled. Test specimens were stress relieved by heating within a rate of 72 F/hr to 1150 F(+25/-50 F), held for 50 hours, furnace cooled within a rate of 90 F/hr to 600 F and air cooled. CB&l reported the following heat treatment for the plates: 201 2.51 10_1 lil O&T 1650 F 5 hr 42 min 5 hr 50 min 5 hr 35 min 5 hr 45 min 1220 F 5 hr 45 min 5 hr 40 min 5 hr 35 min 6 hr 5 min Total Accumulative Stress Relief Time 1150 F 32 hr 55 min 32 hr 42 min 30 hr 28 min 30 hr 33 min The nozzle heat treatments were: 1675 F 25 F, I hr/in, air cooled 1560 F 25 F, I hr/in, water quench 1290 F 25 F, I hr/in, air cooled Tests stress relieved at i150 F 25 F for 50 hours i Revision 2 NEDO-24157 3.3.2 Post. Weld Heat Treatment Location Temperature Duration Lower Shell Course 1100 F to 1175 F 22 hr 50 min Vertical Weld Seams GI and G2 Lower Intermediate Shell Course 1100 F to 1175 F 26 hr 23 min Vertical Weld Seams F1 and F2 Girth Seam Weld FG 1100 F to 1175 F 6 hr 10 min N16A/B Nozzle to Vessel Seams 1100 F to 1175 F 15 hr 43 min 3.4 CHEMICAL ANALYSES At the time of construction for these pressure vessels, the only requirements for chemical composition were those contained in the ASME material specifications (A533 Grade B for plate; and A233, A298, A316 or A371 for weld electrodes and rods). The elements reported in these specifications did not include copper (Cu). The available chemistry certifications are provided, but values for the copper contents of these materials are not directly available from these certifications. By tracing the heat numbers for the beltline plates and nozzle N16A/B forgings back to the suppliers (Lukens Steel and Lenape Forge, respectively), the copper contents for the plates and forgings were obtained. The ladle analysis for % Cu was measured and retained by the suppliers even though it was not required by the purchase specification. The copper content of the welds was provided by the supplier, though not required, except in the case of nozzle-to-vessel weld. Items marked N/R were not reported. i 7
NEDO-24157 Revision 2 (a) The chemical analyses for vessel beltline plate / forging material are as follows: Descrintion Plate Heat C &E S Qi 5 M Lower Shell 201 C4500-2 0.23 1.20 0.012 0.016 0.15 0.27 0.54 0.55 251 C4550-2 0.22 1.35 0.010 0.014 0.11 0.21 0.60 0.56 Lower Inter. Shell 301 C44891 0.25 1.40 0.007 0.016 0.12 0.27 0.'60 0.56 351 C4521-2 0.23 1.43 0.009 0.015 0.12 0.26 0.57 0.54 Nozzles N16A/B N16A/B Q2QlVW 0.21 0.75 0.010 0.015 0.16* 0.23 0.80 0.69 ladle 0.16 0.71 0.006 0.013 N/R 0.24 0.81 0.60 check
- from product analysis (b) The chemical analyses for the vessel beltline welds are as follows:
Ie.it lie _at Lot No. C Mn E S Qi S M Coated Electrodes - Type E8018G/NM AI396CX/CZ 08R481 J908A27A 0.04 0.93 0.019 0.016 0.02 0.37 0.87 0.52 AI380DX/DZ OIR496 S925A27A 0.05 1.11 0.020 0.017 0.02 0.48 0.92 0.54 5Z-3Z/5X 82D913 D908 A27A 0.063 1.06 0.009 0.018 0.03 0.39 0.80 0.45 A1304BX/Z 88E081 F920A27A 0.06 1.10 0.017 0.014 0.02 0.27 0.93 0.51 511 05R938 A020A27A 0.077 0 94 0.018 0.017 0.02 0.40 0 91 0.57 PT164S 977987 1802A27A 0.042 1.04 0.016 0.022 0.03 0.47 1.04 0.59 PT164N 654W539 S823A27A 0.041 0.95 0.015 0.020 0.04 0.38 1.09 0.58 AN239CX/Z 601221 E916A27A 0.041 1.05 0.018 0.015 0.03 0.35 0.88 0.49 875 C3L46C J020A27A 0.063 0.96 0.019 0.017 0.02 0.32 0.87 0.53 800 432A2671 H019A27A 0.057 1.22 0.019 0.014 0.04 0.44 1.08 0.51 WO No.11-D 662A746 H013 A27A 0.060 0.96 0.021 0.017 0.03 0.38 0.88 0.52 5Z-3Z/X 85D766 D909A27A 0.063 1.22 0.008 0.010 0.02 0.44 1.08 0.44 Flux Electrode Combinations - INMM Type Linde 124 PT200 S3986 3876 0.080 1.42 0.019 0.016 0.05 0.36 0.96 0.52 WO No.14-D 3P4000 3932 0.046 1.35 0.015 0.012 0 02 0.37 0.90 0.45 Nozzle to Vessel Overlay Seam - Type E309-15 M281C W73594 3 A922H5C 0.05 1.79 0.020 0.011 N/R 0.54 12.79 NR Nozzle to Vessel Overlay Seam - Type E308L-15 RQ-6474 X47214 K019H2C 0.03 1.69 0.02 0.02 N/R 0.72 9.26 N/R 8-
NEDO-24157 Revision 2 3.5 TENSILE PROPERTIES (UNIRRADIATED) Yield Ultimate Elongation Elates Heat No Slab No. Strenuth. ksi Strencth. ksi (% in 2 inches) Lower Shell Course C4500 2 63.8/63.0 89.4/89.9 25./28. C4550 2 70.1/68.9 94.1/94.5 22./22. Lower Inter. Shell Course C4489 1 69.5/70.5 95.6/97.0 24./25. C4521 2 71.6/71.7 94.5/94.5 25./25. Nozzles N16A/B, Q2QlVW (0) 69.0 88.65 22.5 Forgings 247P-3 A,3B (180 ) 69.75 88.5 24.5 Yield Ultimate Elongation Weldj Heat No. .L_ot No. Streneth. ksi Strenuth. ksi (% in 2 inches) Type E8018G/NM 08R481 J908A27A 80.5 90.5 28.0 OIR496 S925A27A 84.0 92.5 26.0 82D913 D908A27A 78.0 86.5 28.0 88EO8i F920A27A 83.0 93.2 27.0 05R938 A020A27A 76.3 94.0 26.0 977987 1802A27A 71.2 85.1 26.0 654W539 S823A27A 74.0 84.1 28.0 601221 E916A27A 79.0 89.5 27.0 C3L46C J020A27A 80.4 91.0 26.0 432A2671 H019A27A 80.5 93.0 28.0 662A746 H013 A27A 80.0 91.0 26.0 85D766 D909A27A 82.5 90.0 28.0 Adcom/INMM - Linde 124 S3986 3876 71.8 86.5 30.0 RACO/lNMM - Linde 124 3P4000 3932 72.5 84.5 28.0 E309-15 W73594 3A922H5C N/R N/R N/R E308L-15 X47214 K019H2C N/R N/R N/R Revision 2 NEDO-24157 3.6 FRACTURE TOUGHNESS PROPERTIES (UNIRRADIATED) The Brunswick 2 reactor pressure vessel was ordered prior to the issuance of Appendix G, 10CFR Part 50. The ferritic pressure boundary material was qualified by drop weight testing for the shell plate and CVN testing for the weld material. Test results are shown in the followmg l tables. j Heat / Drop Weight Charpy Plates /Foruines Plates Slab NDTT Test Values Test Temnerature Lower Shell Course 201 C4500-2 +10 F or less 46,48,61 10 F No.1200 251 C4550-2 +10 F or less 43,35,64 10 F Lower Inter. Shell 301 C4489-1 +10 F 38,45,38 10 F Course No.1300 351 C4521-2 +10 F 42,45,48 10 F Nozzle N16A/B (0 ) Q2QlVW +40 F 116,110,112 40 F (180 ) Q2QlVW +40 F 133,74,141 40 F Charpy Deltline Welds lleat Lot No. Test Values Test Temarature Type E8018G/NM 08R481 J908A27A 81,81,82 +10 F 01R496 S925A27A 62,64,68 +10 F 82D913 D908A27A 80,94,83,81,82 + 10 F 88E081 F920A27A 85,90,91 +10 F 05R938 A020A27A 66,84,86 +10 F 977987 3802A27A 105,109,73 +10 F 654W539 S823A27A 181,144,171 + 10 F 601221 E916A27A 107,108,108 +10 F C3L46C 1020A27A 35,39,40 +10*F 432A2671 H019A27A 31,31,33 + 10 F 662A746 H013 A27A 89,82,95 -20 F 85D766 D909A27A 87,69,73,71,75 +10 F Flux Electrode S3986 3876 46,51,49 + 10 F 3P4000 3932 97,95,88 +10 F E309-15 W73594 3A922H5C N/R N/R E308L-15 X47214 K019H2C N/R N/R - 10
. - _ =. Revision 2 NEDO 2415i 1 4.0 VESSEL MATERIAL SURVEILLANCE PROGRAM 1 4.1 PLATE MATERIAL The plate material used in the surveillance program (Assembly 2613) was cut from piece 301, Heat C4489, Slab 1. The post-weld heat treatment of the plate specimen was at i150 F.(+25/- 50 F) for a total of 50 hours. Allinformation pertaining to the surveillance plate materialis contained in Section 3. 4.2 WELDS i CB&I files do not contain information on the weld material used in the surveillance program. The plate materialjoined by this weld was from piece 301, Heat C4489; Slab 1. CB&l performed the ' welding in accordance with the weld procedure in WPS-323-1-F6. The post-weld heat treatment of the welded piece was at i150 F(+25/-50 F) for a total of 50 hours. 4.3 DOCUMENTATION A copy of the surveillance program drawings, and the surveillance test specimen preparation 2 procedure No. STP-3 are attached to this report. V i
' ~ - - - - - ~ NEDO-24157 Revision 2
5.0 REFERENCES
1. Letter to Carolina Power & Light Company from A. Schwencer, USNRC, May 23,1977. l l Revision 2 NEDO-24157 \\ l l i I APPENDLX A i i As-Built Fabrication Drawing i 4 i t I ) - A j
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NEDO.24157 Revision 2 APPENDIX Il Plate and Forgings CTRs l l i . [3. l.
uuvise" copy 14 >4-ou - - LU:2N3 S"5L COfAPANY 20-o8 I '1543 me '
- Dart,
. PURCHASER; cogg pam32o TES7 CERT:r-ICATE
- Chicago Bridge & Iron Co.
Same 12 Jai.es C Thompson, Pur.Mgr mot osoir no. cusio-en e.o. Boyles, Ala. E.O. Box 277 'Birainchcu, Ala. 35202 27474-3 2471-Sheet 1 GR 73168 Sa i- "to 2 s 1968 SPECIFICATION 5: SA-533-% ar.s Class 1 Mod.by CB & I MS-1 Rev. 1 Fbx. 80000 SheetJ1 of 2 O.K. ~ O.K. oxcesem ies, stuo test C H E TA I C A L A N ALY SIS MELI No. C Mn P 5 Cu $i Ni Ca Mo V h A; R R1gic procenn C45m 23 1.20 012 016 27 54 -55 F.G. P.&V. I.P.Stce1 Electric l Grair Size after stret s reli eved 0 -8 C4500-2 I PHY SIC AL PROPERTIES <*r^as nae tur e oEscaIPTION 5'* * "E'? " U"'
- t. A.
sun NO. nu nm =2 V-Notch +10"F. Annearanc e utu No. i I 1-360 x 145-1/2 x 5-9/16" l C4500 2 638 894 25 l48 l. 630 899 28 46 g i ol 40% shear 1 I La teral' exg>arlsion ijn inchre s .03-l.050 1 037 L l l N.D.T. is +J 0*F, o unde c. I I Tect ed in' at cordar ce to C.B. E ' I. p1 ccedul e TPC -1 Eqv. 1 l l l Test location C.B. & I. MTP-1. l l 7 l l l l !!oraogeneity test : atisct ctory. top mjddic olf plate 1 l Bend test st tisfac tory - Locat ion tr ansver se. - Radit s of c ur va tt re le ss thqn 1-1 2 inci es. / f W
- , C.- Q l Y A
f,(y# l l r o. M We hereby certify the above figures are correct as contoir.ed in the records of the compon). y,,,
LUKENS STEEL COMPANY fitt = 3 DAf f. (o At[$t i".; 39320 C "5' G"' ' = TEST CERTIFICATE .2 Chicago Bridge & Iron Co. =>u orote no cusioute r o James C Thompson, Pur.Mgr. Same 27474-3 2471-Sheet 1 Boyles, Ala. k# SPfCif fC Af TONS: Same Sheet #2 of 2 L afND TE57 HOmaOGf{f{j CHEMICAL ANALYSI5 MELT NO C Mn P 5 Cu Si Ni Ca Mo y to At a x c4500-2 PHYSICAL P R O P E R TIE S ' '^ '$ DESCRIPTION %tA BHN MRT NO. hl min. a nd W.Q. for 23 minut es. + ,- 25"F., hold 1 tr. perinc
- F,gd 1650*P eat Plates and tests h lO'F., held 1 hr. per inch min and E ir cooled.
Then tempered 1220 g +25 Plates gas cut hot and otress relieved 1150*F, -50*Fl, held l1/2 hr. perinch min. and air cooled. 9 I +2'i Tento stresa relieved b:r heat:_ng within a rate of'72*. perpr. to ll50*F,-SD*F., held 50 hrs,and1'urnace cooled within a rate of 90' perlhr. to 600*F.and air cooled. equirfmentslofMITeS-45208A. Produced in accordance with inspection syctem r I l l 1 1 I I I 'f[ l l . i,.. I .. tJ. ',, 1,' ^ ' ". T, ' ' ' We hereby certify the above figures are correct as contained in the records of the company.
~ LUKENS STEE' COMPANY t D A T E' F(JECHA5f R: C0ATEi PA. TEST CERTIFICATE Chicago Bridge & Iron Co. 12 James C. Thompson, Pur. Mgr. om onoie no cusiouse c o Same 27474-3 2471-Sheet 1 Boyles, Ala. 5Ff CIFICATIONS: Same Addendum to Report 12-24-68 Sheet #3 9(NO TEU HOMOGENfifT IE$I C H E MiC A L A ffA L Y S I 5 ~ MELT NO. C Mu P 5 Cu Sa Ni Ca Mo V is At 8 n v ~ PH Y SIC AL PROPERTIES 'i OE$CRIPTiON MEti NO. 'k. ".N 2-5 8 % 9 A. SHN .s ,~ 1 I c4500 2 680 880 24 l l Bottom Transverse l I Testa l i I I I i I I 1 I I I I I I I I I t i I I I I I i 1 l l G S=elseau a s...s,<.., J,s..s _,4 _ _, _, . m,s. _ .,,s. <,,.
llovise f Copy 12. %-68 LU!CENS #"EL COMPANY 1543' 10-22-68 DME.
- ['
COAL (f, PA. D320 baI C " " " Chicar,o Brldge & Iron Co. TEST CEP.Tl?iCATE ~ 12 J ar..c t, C. Thompson, Pur. M r. 6 .1, o,ot e.e cuuoute r o. 3""* Boyles, Ala. P.O. Box 277 Birmingnau, Ala. 35202 27474-4 2471 Sheet 1 Mt 10468 LR SPECiftCATIONS: 31-533-65.Cr. B Class 1 Mod by C.B. & I. MS-1 Rev. 1 Fbx. 80000 eeno.est OJ. me* = ns 0.K. %nt /! 1 nr ? CHEMICAL ANALYSIS Meli NO. C Mn P 5 Cu 5s Na Ca Mo V ', %K m I dasic l'rocest; Gm 50 22 1 35 010 014 21 60 56 F.b.P.V.I.P. Stee] Electric Grair Sizt after stret s relieved 8 C4550-2 PHYSICAL P P. O P E R T I E S W ACI5 NaCMe 4 EN D E 5C RIP TIo N STAB y y g,,,, ggg NO. um na V-Notch +10 F. Appearancc MELT NO. I l C4550 2 701 941 22 I i 1-360 x 145-1/2 x 5-9/16" 689 .945 22 43 1 35 1 64 30% Shear i 1 Later al E:qiansiori in ir.ches .068 1.039 1.034 l l I l N.D.T. is -i lO'F. ar und er. i i Tested in a ccorcie nce tc C.B. & I. I rocedt re TI C-1 Rdv. 1.1 1 I Tests locat ion C. B. & 3. MTP-1 I i I I 1 fiomogeneity test:.sati fa ctor y. l top niiddle lof pl te Bend test i atisfc ctory - Locttion t ransvt rse - Radius of curvature 3 cas tilan 1-31/2 int hes. I 1 I 'n-I l a ~
LUKENS STEEL MPANY - m'
- 04:r. g_n_g g
ruscaA5te; comissvat s. e a. i,22o C
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TEST CERTIFICATE , Chicago Bridge & 1ron Co. um o.oie to cosiooe. r o 2 Same Boyles, Ala. 27474-4 2471 Sheet 1 m ECIFICAilONS: Same 8fND Ifst HOa*OGENfifY TE5I {hgg $? nf ? C H E MIC AL A N A LY SIS MELI NO. C Mw P 5 Cu 5: Ni Ce Mo V is At 8 c o-2 PH Y SIC A L PROPERTIES DE5CRIPTION % a A. SHN M' Mf ti NO. l 1 + 'lates and tests heated 1650'F. -25 *F., held 1 hr. der indh min. and W.Q. for 22 minutes. per inch mih. an air cooled. ? hen temper ed 1220*F. 210*F., held 1 br. halld1/2 hr. per i nch min. 'lat a gas cut hot and stress relieved ll 50*F.,_ and D r coo led. l l +25*F. of 72*F. pelr hr. to ll50*F. -50*F., ?osto stres s relieved by heating within a rate F a 600 *F. a nd air cooled. of 90*g. per hr. t told 50 hre. and furnace cooled witlhin a rate I l 'roduced ir accordance with inspect ion sy stein requigementq of MIL-I-45208A I l g l e 1 I I i' Ai$tf l l I i f l .... r .u u.. r;,,,,,,,,,,, ce,,,c, ns enntnined in the records of the company. s,,,,,,,,,,,,,,
LUKENS STEE6 JMPANY 8-27-69 - 1 D AII: coAYl5VltLE, PA. c ons cs,e-IChicago Bridge & Iron Co. TEST CERTIFICATE 1 James C. Thompson,Pur. Mgr. Mitt CIDf R NO CtJ5fouta P O Same 27474-4 2471 Sheet 1 Boyles, Ala. 'f CiflC ATIONS: ame Addendum _to_ Report 12-24-68 Sheet #3 ~ ooceneirv ns' ~.. eewo ses ~ ] ~ MELT NO C Mn P 5 Cu 5 Ni ~ ~A~A L Y S l 5 CHEMICAL Ce Mo V Te At 8 Q PHY SIC AL PROPERTIES vis tD itNshi % ttONG DE5CRIPTlON % R A~ BHN 3g,, go ,74 ,7a, ,, rp. Bott MELI NO. l l liS50 2 673 905 24 Ts l I I I I I I I l I ~ l i I l l I I I i l i I I I I I I I I I I I i /7 me e //7 - l l ~ f.hf, h L( . --.. -, renen;nad in the records of the company. ,,,,,,sn. ns,,uo r-
Revised Copy 9-27-68 r LUKENS STEEL )MPANY oa'e= 8-21-68 o 43 rueC ASte: ce missutu. Pi. i,32o C "5' TEST CERTIFICATE Chicago Bridge & Iron Co. Mitt ORDtt PO CU5tOMER P O Same y es, Ala. 27475-2 2471 Sheet 2 MB 72568 LR PECIFIC ATIONS: SA-533-65 Gr. B Class 1 Mod. by C.B. & I. MS-1, Rev. 1 Fbx. 80000 1 _Sheat # Y nf' erso tes' DK- "o-oc'"* '55' OK-CHEMICAL ANALYSIS MILT NO C MN P 5 Cu 5s No Ce Mo V Tr 4p RedQmm
- 44b 25 1.40 007 016 27 60 56 F.G.F. V.].P.
St eel Electric Grain Size after stress relieved 6-6 PH Y SIC AL PROPERTIES [fii C k,Lif g IMP AC15 YtttD itNSitt % ftONG OESCRfPTION $ lag % 2 A. SHN no ,74 ,g 2, V-Notch -110'F. Appearanco Meli NO. ,n I I C4489 1 695 956 24 I i 1-396 x 145-1/2 x 5-9/16" 705 970 25 38 1 45 1 38 30% Shear i I Lateral Ex11ansiod in ir ches .030 1.036 l.034 l i l l N.D.T. is 4 10'F. l l Tested in a ccorda nce to C.B. &I. Pr ocedure TPC -1 Revl. 1 l 1 l i I i rest location C.E. & I. MTP-1 l 1 I l lomogeneity test satisfactory l l top Ididdle lof ple te Band test e atisfa ctory - Loca tion t ransvo rse - ess tiqen 1- /2 inc hes Radius of curvature l l l M, n i- ...t, n.. nm....,,,,.,,,,,,, ns enn,nined in the records of the company.
LUKENS STEEL MPANY _8-21-68 na no 1 o*>r: S 'C"^58 " = co ifsviu. ..,32o
- Chicago Bridge & Iron Co.
TEST CERTIFICATE Same 12 Jemea C Thompson, Pur.Mgr. uiu otote No cusiouie r o Boyles, Ala. 27475-2 2471 Sheet 2 iCIFICATIONS: S me Sheet #2 of 2 SENO !!$7 HOuOGENDN ff$1 CHEMICAL ANALYSIS Mf ti NO. C Mu P 5 Cu Se Ni Ce Mo V is At 8 ~ ~ 9 c4489-1 PH Y SIC A L PROPERTIES '"'^ 5 oesc,,,,,on uur No. 5j^ * "{ ",g' x. inn ^ l Pinto and testa neated 1650' P,+ 25'F., held I hr. prr g 23 minutes. Plat and tests were Q. fo inch min. and W. 20*F,g 10*F., held I hr. per inch yn. th;n tempered 12 and cir co aled. g P1ksgas cut ho t and stress relieved 1150*F, ffh*F.I, held i l 1/2 hr. per inch min. and air cooled. g I Tasts st;rens peli eved by heating within a rate of 72 F.per hr. cooled, withih a nd turna ce to 1150*F, _+5h* F., held 50 haurs a rata of 90*F pe r hr. to 600* F. and mir g g requiementh Produced in accoraance with inspection system of MIL-I-45208A. g g 'a T ' I l I I I o, ~.,pA ..s _,..,,,,.. _.,o,.<, ,s.,.<o,e,o,,s. <o,,.
LUKENS STEEL )MPANY ~ 8-27-69 "" "o l. 3 An PuncnAsta: c ^nsmt r*. C "5'o "'E-Chicago Bridge & Iron Co TEST CERTIFICATE James C. Thorapson, Pur.Mgr. 8A'It ORDER NO <Usf0MitP O Same 27475-2 2471 Sheet 2 Boyles, Ala. 'E CiflC Af TON 5: une _ Addandum=ta= Report-9-27-68 Sheet =g3 exentirv us' _ erno usi CHEMICAL A N ALY SIS MELI NO C Mw P 5 Cu 5t He Ca Mo V Ti At _ B PH Y SIC A L PROPERTIES ~ DESCRIPTION % R A. BHN 5 ' MEti NO. g U89 1 724 945 24 I I Bottom Transverse l l Tests i I I I l I e l l l 1 1 I I I I I 3 I I I I I i l i I I I I I sn. l l n ~ c1/.'c9h 6%EwC. e -...,.,, ese,,;ee,es e,e <e,,e<, os coe,e;eea ;,se,e<e,as er ihe company.
Supplementury Copy 14-22-68 ,, 1, "M LUKENS STEI OMPANY 9 DATE: g_pl_gg ,34} PueCH ASE R: co,,,,y,t t,,,,_,,33
- Chicago Bridge & Iron Co.
TEST CERTIFICATE b uitt oaota to <ustoute e o 27475-2 2471 Sheet 2 MB 72568 LR Boyles, Ala. iPECif tCATIONS: SEND T1,7 HOWENEnft ff 51 CHEMICAL A N A LYSIS MELT NO. C Mw P 5 Cu 5t Ni Ca Mo V Te At 8 (i PH Y SIC AL PROPERTIES DESCRIPTION 8 %eA aHN utti NO. I I I I Drpp Weight Te sts 1 I r l l C4489 1 11est at 0*F. Fdiled I i I g 21est at +20' F.- Pdssed i I I 2 lest at +50' F.- Pdssed I l i N.D.T. ic +10*N. l 3 I l I I I I I I I I k 0 a..._....,f***^*""' -s, sm.,4.,s s.,;e...s.,. <.,,.<,., <...; o ;.,se,e<.,as er,se <.
R0 viced C-py 9-27-C LUKENS STEF* ".OMPANY PuiCsAdte, ""~ 9-5-68 343 ^ ' ' ' co,,,,y,,, _,,22o Chicago Bridf,o & Iron Co. TEST CERTIFICATE uitt osot n en custoute e o. 27475-3 2471 Sheet 2 MR 72968 LR Boyles, Ala. 8168 SPtClflC AflONS: SA-533-65 Gr. B Class 1 Mod. by C B & I MS-1 Rev. 1 Fbx. 80000 0.K. Sheet g 1 of 2 O.K. ,w,um ins, ,,no,,s, MELT HO. C M,4 P Cu 5s Na Ce Mo V is Et 1 Ra mi r. Pencema c4521'. 22 L.45 013 016 24 58 55 P.O.P. V.I.P. St eel Electric 0845 23 L.43 009 015 26 57 54 Gra Ln si se aft Br str ass relieved 7-8 38496-1 7-8 c4521-- 2 PHY SIC A L PROPERTIES 5t ^8 'T "E' ', ~ ' " DE5CRIPTION x n.A. BHN No. um om 2-V-Notch +10'.F. Appearanc e wtt No. i I 1-360 x 145-1/2 x 5-9/16" 88496 1 685 944 25 1 1 687 940 24 42 l 42 l 40 30% shear l 'l al.Explpnsionljin in
- hes l
.Later .035 i.034 l.028 I I 1-C4521 2 716 945 25 j l 717 945 25 42 i 45 i 48 30% Shear [ot1'l7L l Expa,psion %n inc hes Latee .033 l.038 l.032 l i j Rlpy. 1l N.D.T. is 4 10 F. rested in a ccorda nce to C.B. 4 1. Procedu re TPC-1 'lest locati on C.B.8 1. MTP-1 l l l l llomogeneity test satisf actory. l ihnd test e stisfa ctory. - Location transverse - top niddletof p1 ate Rad,ius of curvat.ure less than 1-4/2 inches i g,7f_ [ [,,, We hereby certify the above figures are correct as contained in the records of the company. ,,,,,,,' Q_.L i 1. v M ~ '- ~
I LUKENS STEEL COMPANY "" ~o 9-5-68 3 ruecnAsEn: o^"- coArtsviu e ma ' Chicago Bridge & Iron Co. TEST CERTertCATE uitt cede R NO cusrOMER PO 27475-3 2471-Sheet 2 Boyles, Ala. 'ECIFiCATIONS: a Some t Sheet # 2 of 2 erso nsi ,omr~e.sv ns, CHEMICAL ANALYSIS MELI NO. C MN P Cu Sa Ni Ca Mo V is At B J B6sd6-1 J c4521-2 J PH Y SIC A L PROPERTIES J ^ I % 2 A. BHN DE5CRIPTION Meli NO. J hr. p r incE lat00 and tests heated 1650*P 125'F., he ld 1 m and W.Q. pered 1220* '. gn. -10*F. held 1 hr. or 22 minutes. Plates and te sts were the n tern er inch mirt. and air cooled. latas gas out hot,and a tress relieved 115 0*F. held 1/2 h3 per inch ing.nd air cooled. j ,F. +2 4 of 72 F. pe hr. 1,o 1150*F. -5 'F., esto straso relieved by heatf.ng wii.hin a rate eld 50 hrs, and furnace cooled within a rate of 90*P. per hr. to 600*F. and J ir cooled. equirementslofMIL-I-45208A. l Toduced in accordance uith inspect:.on system r j l l l I I i 1 l We hereby certify the above figures are correct as contained in the records of the company. ,,,,,, ys,,, .).'
LUKENS STEEL COMPANY one no PueCHAste; eoans e,. g_g7_gg 3 van C "" ""' .2 Chicago Bridge & Iron Co. TEST CERTIFICATE ~ Jamea C. Diampsan, Pur.Mgr. uiu onoie re cusiodi e o. B es, m. 27475-3 2471 sheet 2
- E Cif lC ATIONS:
lame Addendum to_ Report 9-27-68 sheet #3 i seNo us eoce~rin us CHEMICAL ANALYSIS MELI NO . _C Ms P S Cu Se Ni Cs Mo V To At 8 L PH Y SIC A L PROPERTIES w 'N ",e,se" sea BHN OESCRIPTION Mtli NO. p NO nia 18496 1 726 945 24 I I f ~ I I I Bottcus Transverse 24521 2 730 956 25 I I J' Tests i 1 I I I V i I a l I I I I i i i i i i I l l I I I I s I .// ,n We hereby certif y the above figures are correct os contained in the records of the company. ,,,,,,,,,,,,,[' 'v ' O i af s t
JPPlcant ry ~ Copy l'-22-68 LUKENS STEEL COMPANY rittNO part; PURCHA (R. CoAf tsvttt t9370 b3 c o"5'
- TEST CERTIFICATE Chicago. Bridge & Iron Co.
cUitUMii o M8tt ORDie tO Same 27475-3 2471 Sheet 2 M 72968 LR Boyles, Ala. 8168 SPECiflCAfiONS: T t Shset 4 2 of 2 GENO IE51 HonaOGENEITV IEst CHEMICAL hN ALYSIS MELT NO. C M,4 P 5 Cu Ss Ni Ca Mo V Te At 3 \\ _.. l i PH Y SIC AL PROPERTIES OE5CRiPTION SI "' Y ess % R A. BHN MELT NO. No-am um na 1 I 1 I Dro p Weiz2t_Toats I I } c4521v 2 1 Test at -30* !r.
- Faileg y I
i l 1 Test at -10*F.
- Passepi I
I 1 Test at -10'F. q Faileg Passeh I 1 Test-at +10'F. g Failed l 1 Test at 410'F. 1 I .2 Test at 420 F. q Passefi s+10'f. l N.0.T. i g i i I I .4 t'; o / x;?/O (, ./ / / We hereby certify the above figuies are correct as contained in the records of the company. ,,,,,,,,3
&Z.=;3 vS li "2_:.7 / T.6:1L'6Z.J c/WSIOAf g ( h I-S-2m ) ,gg go uooa.,Fo,c. 5 .a<v ..c. b0 ig, no, ho68-8 MATERIAL TEST REPORT DATE. July 3 3. _. _ __.__ 19 pu,chhas O, der No. Tan: P.O. B6250h-2h71U. contract 68 - Chicago Bridc<1 and Iron Cornany 2h71U e - pu, cruse, h9h9 C. I. Crais Co., Inc. g,s,, a ,o, s o,oe, no. oistributor f FCE.CHAH15 ATTACHED HE AT OR F O, ICING ITEM PRODUCT SP E.C. CODE NO. d40 -~ HE AT T RE ATMENT VES NO NO.
- CTY, t
CIEI Spec. Q2Q1W ,2h7P-675+ 25 F. 1 Er/in Air Cool I 2 2 2" Dia. Special t'elding Stubs per Dwg. M13, Rev. 2 MS 2, Rev.3 3A,38 560+ 25 F. 1 Er/in Water Quench of 5/8/68 j 1290+ 250F.1 Hr/in Air Cool (ASTM-ASC8-Tests stress relieved at:
- d'>
- 2) MS2, Par 1150+ 25 F. for 50 hours 3.13.1
.v I CHEMICAL ANALYSIS ANO MECHANICAL PROPERTIES NDT REPORTS ATTACHEO NO. NO. C MN P S $8 CR NI MO V
- 41. T.
M. P. D. P. REMARKS F onGING HEAT 2h7P-3A, Q2Q1W .21 .75 .010 015.23 .37 80 69 .05 Ladle 1 I I 2 Dropw:ights - no 0 3B .16 .71 .Co6 013.2h .36 .81 60 .03 Check break +50 F. Ferritic Grcin Si: 9 (V Notch.: +h0 F, t eMPACT TESTS 8K.ynoa. e i 0 FO ING HEAT TEST T E NSIL E VtELO ELONG.% R.A. L AT E R A L E XP. (in ") % SHE AM N O. NO. TEMP. PSE. t000 PS4.t000 in 2-* tl H.N. E NERGY (8s Ibs I 3B o Roo:n Temp 88.65 69.0 22.5 66.5 116-100-112 .081.07h.odo 90-80-95 2h7P-3A, Q201W 180 Room Temp 86.5 69.75 2h.5 69.5 133-7h-1hl .o85.065.c87 95-60-95 - CORP.ECTED TEST REIORT - Please destroy copy dated January 8,1969 'Tc hereby cartify the above results are correct and that all require-f[- g g M[7 ments of above reformiced specifications and the purchase order have ..,,.,. %.4 = .e.u. c P,.,.,,,,,,,,.b,.,.,,,,,,,_, been fulf111ed." ..a
94 11:45 usis sae;s e_. crav yzo too: Lennpa Forgo. Inc. 1280 West Chostar Rd. West Chester. Pa. 19382 i ' ' arch 14. 1989 J Carolina Power & Light Co. Box 1551 Raleigh, North Carolina 27802 Attn: Mr. Sam Grant \\ Gentlemen. The following information is being provided for your information and is applicable to Lenape Forge. Inc. Heat Codo Q2Q1V. A508-2 material melted by Sharon Steel Co. and received by Lenape Forge Inc. in June of 1988. Ladle Analysis: C Mn P S Si Cr Ni Mo Cu (Wt %) .21 75 .010 .015 .23 .37 .80 .89 Product Analysis .21 .75 .010 .014 .24 .37 .82 .89 .18 (Wt %) Drop Wt. Test Results Reported On Material Forged From Heat Code Q2Q1V. (Testing performed using P-3 specimens per ASTM E 208) Material Heat Treated Condition: cooled in air s~ Normalized at 1850 F unter quenched Austenitized at 1580 F oooled in air Tempered at 1290 F Stress Relieved at 1150 F 30 Hrs. Drop weight test results: -20 F, -10 F, OF
- Break 0 F
+10 F '+10 F: No Break Please note. test results presented have been obtained by processing (forging and heat treating) starting stock selected from Lenape Forge Heat Code Q2Q1V. The above results are not intended to be used to certify any particular forgings in your possession. For specific forgings of concern, please refer to the applicable MTR (Material Test Report) supplied with forging shipment. Sincerely, 9 0.Tund R. Douglass Trout Plant Metallurgist ' w..
Revision 2 NEDO-24157 APPENDIX C Weld CTRs l l l .C i
[' ALLOY RODS COWANY [- ^! k D; hion or* Chemeleon Co*persoon 4. ( ': h.. r Certi'icale of Analysis bhicago Bridge f: Iron Co. Customer Order No. 3129..E 2130. 2700 Channel Ave. ....._.. Or d u N o. .55990.._ Memphis, Tenn. P. O. M81808-69 -4824,49 62,5128 Shipped 11/7 /69.... This rnaterici conforms to Specincotion S A_316.. _ _. Test No. AI 396 CX AI 396 CZ Ty p e _E. 8 018 G.. _ This electrode meets the requirements of Par. N 511. 3 of ASME Section III Nuclear Code. Trade None: Atom Arc S018NM Mechanical Tests 0 Test specimen P. W. ht @ 1100 F, to 1150 r Diameter Sae: 5/32 2,250 Lbs. for 621/2 hrs. Lot Number: J908 A27 A Tensile Properties Heo Number: OSR481 Specimen Type. 505" UTS 90,500 Psi Carbon 04 YLP 80,500 Psi % Elongation in 2 inches 28% Mo"S c""c .93 Chroniv" Reduction of Area 72. 3% Nide! , g7 Impact Prope rtie s Specimen Type Charpy Vee Notch 5 *" .37 F. c ois re b:., Test Tenpe rature Plus 10 To n'c k' Ft.-lbs. 81, 81, 8 2 Laterial E.:pansion 59,58,63 Mel b C'"*" .52 i
- /o She a r A rc a 70,70,70 Tungeen Othe r Tests Coprc' 02 Concentricity 4%
Tit a niu m Moisture C 1800 F. O.14 % Pho:pbe vs 019 l We certify that the welded mate rial test P at Sv!phu' 016 were subjected to the heat treatment as state vonodium in the attached report dated April 2,1969 of lion ferrite " Heat Treatment Cycle for Nuclear (ASME, Coda. " This is to certih br.t the cri.ir.nl ceny of this tepert ha: Lcen prcperly sicncd an and nof:rized. SIC'C OI Pcuna. I The undersioned certif.es that tY.s report is SS correct and thet no signif cen' change hcs 1 COV"'T CI York been rnode in any of the cicreents descr;r,cd Subscribed and sworn to befcre rne in the qual;f. cation opprovat d Y ' November W 69 this 14th AltOY RODS COMPANY / oi.;.:.,. c*,-..o, ce,,......, j O c e..y,....;6 l..i4..'.@1 ;.I. / &,. /.. (' 2.d.. ( 3 / f j.. - / N995Ff P. bht ' A- ( ~r My cornmissio. e mpires. 5/8/72 BY -[- n J. Harbold gy-. Witness ed by R. Stallman, Q. C. Engr. -s,
- . r'.
q: _:.r ;;;- -( t,. C(., : :,!.br t ^ * * - - ? l y, p.,- r., n. - (3."6: :: 'v b'-' 'i;. L U' m n !:c)*)L,.tNu).7.sv a. ,j ~e <qt.-:- , q c i.
- - r,...
Ny. (,;., ._,..._ __$,._:.c L __ ~ e A ril 2e 1909 ~ bATC-P ' ALLOY RCOS CO:/?A-T O"- COPICS: Yora:. rE:ua.r:::,\\:w, FROM: Ucat Treatment Cycic for Nuc1 car (AS JE) Eciler Code SUDJECT: Recorder Speedomai: H Round Chart Recorder Range 0 - 2 5 0 0' F. Platinum - Platinum 10',', P.hodium Thermecoup1 Prima:j E'ement Recorder Chart Speed One cycle - 24 hr Progrr m Duration 12 5' F. + 5 0' F. Star at Incrcr.se to 112 5' F. in 4 hr (250' F/hr) ~ Maintain c.t-112 5' F. +2 5* F. for C2-1/2 hr Decrease to 600* F. G 100* F. per hr mn:: ~ Air Qacnch Gear en Idotor Shaf t Unmarked Gear on Au::uia:/ Shrit "A" 150 hv (cach Cam divis'.cn e 2 1/2 hr) CP.m Cycle Tir.e Time Ternp err.ture Tolerr.nc e Percenr.gc of (hr) Degrecs F. Degrees F. C t. m v O 125 +50 3 11 1 375 10 2 625 28 3 875 4 1225 '+25 38 38 00-1/2 1125 34 07-1/2 1025 30 025 00-1/2 26 G0 1/2 825 22 70-1/2 725 18 71 1/2 025. 17 72 000 CFrom thic position on Cam, subtr:.ct 3 /
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alloy RODS COMPANY ( .0/ l f, o;.t.;.. er cn...,.. ce, e e...... / Certmcole of Analysis Chicago Bridg. Iron Co. Customer Order No. - 3229 2700 Channel Ave. Order No. _.__56 3 3 5 Memphis, Tenn. P. O. M92204-3262 /3780 Shipped lO.l28).b3 This anoterial conforms to $pecification _SA.316. Test No. AI 380 DX AI 380 DZ Type __E_801.8G This electrode meits the requirements of Par. 'N 511.3 of ASME Section'III Nuclear Code. Trade Nome: Atom Arc 8018NM ~ ^ ' Mechanical Tests # ' Test Specimen P. W. @ 1100 F. to 1150 F. Diometer Size: 3 /16 for 621/2 hrs. 5,250 Lbs. ~~ Tensile Properties tot Number: 5925A27A Heat Number: OlR496 Specimen Type. 505" UTS 92,500 Psi YLP 84,000 Psi Carbon 05 Te Elongation in 2 inches 26% Manganese 1.11 Reduetion of Area 71_4Te Chromium Impact Prope rties NIO 'l .92 Specimen Type Charpy Vee Notch Smco" 48 Test Temperature Plus 10 F. Columbium Ft-Lbs 6 2,64,6 8 Tantofsm Lateral E epansion 49,48.54 Molybdenum .54 l . Tun g sten ToShear 40,50,50 Other Tes ts Coppe' 02 Tita niv rn - Concentricity 3Tg Moisture @ 1800 F. O.17 % Phospherws 020 We certify that the welded material test plates : 5viphv' 017 were subjected to the heat treatment as stated Vanadiw'" in the attached report dated April 2,1969 of l'on Heat Treatment Cycle for Nuclear (ASME) Ferrite Boiler Code. " This'is to cortify that the original copy of this report has been properly' signed ~ and notarized, The undersigned certines that this report is rk correct and that no signifcont change has been mode in any of the elements described $vbscribed and sworn to before me in the qualification opproval, No ember 19 69 this 19th day of v ALLOY RODS COMPANY .k[I bfD _g[_,,,,,,, SEAL. u...y.ew 6 //g_,,,/,6 ( ,y My commisiion e pires, 3faf7z [J. Harbold J L
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Qr:5 TO*. DATE. April 2,1969 'l ' ALLOY RODS CO,'. IPA COPlES: YoRd. PENNSYLVAmA : FROM: Heat Treatrnent Cycle for Nuc1 car (ASME) Boiler Code
SUBJECT:
Recorder Speedomax H Round Chart Recorder Rango 0 - 2500' F. l Primary Element Platinum - Platinum 107. Rhodium Thermocoup1 ~ ' - Recorder Chart Speed One cycle - 24 hr Program Duration Start at 12 5' F. + 5 0* F. in 4 hr (250' F/hr) Increase to 112 5' F. Maintain at 112 5' F. -F,,2 5' F. for 62-1/2 hr Decrease to 600* F. @ 100* F., per hr =ax Air Quench Gear on 3.totor Shaft Unmarked Gear on Auxilia:/ Shaft "A" Cam Cycle Time 150 hr (cach Cam. division = 2-1/2 hr) Time Temperature Tolerar.c e ' Percentage of . (hr) Degrees F. Degrees F. Camv O 125 +50 3 ~ I 375 11 1 1 '2 625 19 28 3 875 ' +25" 38 4 1125 '~ 38 66-1/2 1125 34 67-1/2 1025 68-1/2 925 .r - 30 26 69-1/2 825 70-1/2 725 ' ~. 22 71-1/2 625 18 72 600 17 ' ' '*From this position on' Cam, subtract 3 /16", o o-7- r. Y' i..g g y !cxwnaani . ~....
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e / ( ALL0Y RODS COMPANY ( L .i I* Divi..... at ch e ,i,.a c.,p,.i,. a ,,i Certi6cate of Analysis Chicago Bridge 8e Iron Customer Order No.M30402-6 83262180 2700 Channel Ave. Order No. _.....5 422L_ Memphis, Tenn. Shipped 4 /22 /69... This material conforms to Specincotion.. S A - 316_. Test No. 5Z 3Z 5Z 5X Type E8016-G.._ Trade Nome: Atom Arc 8018NM This electrode meets the requirements of Par. N511. 3 of ASME, Section III, Nuclear Code. 0;ometer 5;re: 1/4 28,050 lbs.
- h. echanical Tests i Te st Specimens P. W. H.,T. at 1100 F. to lot Nurnbe" D908A27A Heat Number:
82D913 1 11500F, for 621/2 hours. Corb " .063 Tensile Properties Mongonese 1.06 Specimen Type:.505" O' Chromium UTS 86,500 .80 YLP 78,000 N;ckel To Elongation in 2 inches-28?o Silicon ,39 To Reduction of Area-72. 57o Columbium i Tontolum Molybdenum 45 Impact Properties Tunguen Specimen Type: Charpy Vee Notch 0 Test Temperature Plus 10 F. Coppe' .03 Titanium Foot-lb 80,94, 83, 81, 82 Lateral Expansion 76, 67, 68,63, 60 Phosphorus .009 To Shear 60,60, 50, 50, 50 $vlphur .018 hher Tests vanadium Iron Concent ricity 4To Ferrite Moisture @ 1800 F
- 0. 09To We certify that the welded material test plates were subjected to the heat treatment as stated ir a
the attached report dated April 2 of " Heat Treat: Cycle for Nuclear (ASME) Boiler Code. State of I SS The undersigned certi6es that this report is C% d k*) correct and that no signi6 cont change hos been inade in ony of the elements described Subscribed and sworn to before me in the quali6colion opproval. this 20th day of May 19 69 ALLOY RODS COMPANY d o;.i. ;. a e t cx,.,.a c.,,......a S E A L q,,....._*W..._*_......, '....._. - ....I.... N re,y 7.uc My commission empires: 5/8/72 BY s ( A ...& - 4
- 4. Harbold n-Witne s sed by R. Stallman. Q. C. Engr.
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(* ( a' h TDR-OPPHCU CORRDSPONDENCE p.n" t!) a TO: DATE: April 2,1960 ALLOY RODS COMPANY COPIES: 1 YORK, pef 1NSYLVANIA FROM:
SUBJECT:
Heat Treatment Cycle for Nuclear (ASME) Boiler Code Recorder Speedomax H Round Chart Recorder Range 0 - 2 5 00* F. Primary Element Platinum - Platinum 10% Rhodium Thermocouple Recorder Chart Speed One cycle - 24 hr I Program Duration Start at 12 5" F. + 50' F. ~ Increase to' 1125' F. in 4 hr (250' F/hr) Maintain at 112 5' F. + 2 5' F. for 62-1/2 hr Decrease to 600' F. _ @ 100' F. per hr rnax Air Quench Gear on Motor Shaft Unmarked Gear on Auxiliary Shaft "A"~ Cam Cycle Time 150 hr (each Cam division = 2-1/2 hr) Time Temperature Tolerance Percentage of (hr) Degrees F. Degrees F. C,am
- 0 125
+50 3 ~ 11 1 375 2 625 19 3 875 28 4 1125 +25 38 ~ 66-1/2 1125 38 67-1/2 1025 34 68-1/2 925 30 69-1/2 825 26 7041/2 725 22 71-1/2 625 18 72 600 17
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r ( Q ( LLOY F,ODS COMPAllY r.- o,.n:...e c % o,.. c,,,r.,..... q,,., l s Certificole of Anclysis ( P.O. Chicago Bridge & Iron Custon.er Ouler No,.Mfbl0U -32b$r'3]SU 2700 Channel Ave. Memphis, Tenn. ... __.. _ _. Or d e r N o... S k45 8./ N.k.9.- _ 5 hipped This meter lof con forms to Soeciflcotion._..3[...316..... Test No. AI 304 BX AI 304 BZ Type..._. R 3013. G Atom Arc 8018 Nhi This electrode meets the requirements of Par. Trade Nome. N511.3 of ASME Section III Nuclear Code. oiemeier size: 1/8 Mechanical Tests 0 2,500 lbs. Test Specimen P.W. Ht @ 1100 F. to 1150 7. Lot Narnber: F920A27A for 621/2 hrs. Heat Nvenbar: 88 E081 Tensile Properties Specimen Type. 505" Co,Lon .06 UTS 93,200 Psi Mangoncie 1.10 YLP 83,000 Psi C hr omiu ni To Elongation in 2 inches 27% Nic k el ,93 % Reduction of Area 68. 3Tc Silicon .27 Impacts Properties Co h. m bie m Specimen Type Charpy Vee Notch Test Temperature Plus 10 F. ToMelum Ft. -lbs. 85, 90, 91 Mol y b d e n..o .51 Late ral Expansion 72, 67, 69 Tunguen % Shear 70, 80, 80 Ceprce .02 Other Tests Tironium Concentricity 3% Pnospherus .017 Moisture @ 1800 F..13 Sviphur .014 We certify that the welded material test plates
- vanodive, were subjected to the heat trec.cnent as stated iron in the attached report dated April 2,1969 of rer,ite
" Heat Treatment Cycle for Nuclear (AShiE) M i' io corti!v thd tha c.ri.;,:nal c,..,,,. Boiler Code" cf th!: report ha Enn t.re,nrly.igned tnd ra tirizad. Stoie c! penna
- I The undersigned certi6es that this report is CovMy of York I
orre e and ther no signir. cont chor.gc H:s been mode in any of the elcraents describred $sbscribed end swo n to before me in the qualiricofion opproval, 19 69 th*: 7th dey of August ( alloy F,ODS COMPANY ./ j..- o:. ; c... cw...,.. c.,,....... x ',J.?_ ' h. 2..:b.G G ?:.'e l.. $ stat n...., r. m 1 / s My ccmmiu o, c a pires: 5/S/72 BY,'- [r C.v '...b.d ~ t "J. Harbold Witnes sed by R. Stallman, Q. C. Engr. 'yb
3 '1.... (- j Cp, m,...- b' l -4 r~ ~ ~~~ ,qs7rs it n m 9 N. c 9. U W '> 7 >..* e. r; 1; ~ [;Nr ;- ~ n..;, u r", ;., ' r ** 7 ,sw.. Lst% t.s,. - u. a s. u , s,,, e,,. April 2,1960 ' /.LLOY P.CCS CC..".?/. :. - DATE. TO-' COFiES: Yom:. pct..NSny/s.w, FRO'.'; Heat Treatment Cycle for Nuclear (ASME) Boiler Code SUDJCCT: Speedomax H Round Chart Recorder 0 - 2500* F. Recorder Rango Platinum - Platinum 1072 Rhodium Thermocouple Prin.ary Element Recorder Chart Speed One cycle - 24 hr Pro;p am Duration 12 5' F. + 50? F. in 4 hr (250' F/hr) Start at ~ 112 5' F. Increase to 112 5' F. +2 5' F. for 02-1/2 hr Maintain at @ 100' F. per hr mnx ~ 600* F. Decrease to Air Qacnch Umnarked Gear on Motor Shaft Oct.r on Auxilic.:j Shaft "A" 150 hr (cach C:un division u 2-1/2 hr) Cam Cycle Time Time To:nperaturo Tolcrtnc e Pere.cntage of (hr) Degrees F. Degrecc F. Cc= o O 125 +50 3 11 ~ 1 375 10 625 2 2S 3 875 ' +25 38 4 1125 30 66-1/2 1125 34 G7-1/2 1025 30 08-1/2 025 26 69-1/2 825 22 70-1/2 725 18 71-1/2 625 17 600 72 recom this pocition or. Cm, cubtract 3 /15", c ^ ,cc . y.. g.; e- = o.,.
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g,l[b CHEMETR0tl CORPORAT10ll I .f' y m,e.u=,,...~u,c,u.,.m...~ y t Certificate of Analysis \\ Chicago Bridge & Iron Customer Order No. __3430 2700 Channel Ave. Memphis, Tenn. Order No. 11.44 5 P. O. M12170 3 -0416 - 30 Shipped 2.l.2 7_D.0 This material conferrns to Specincotion SA..316 Test No. 511 Type E_8018G This electrode meets the requirements of Par Trade Name: Atom Arc 801SNM N511.3 of ASME Section III Nuclear Code. Mechanical Tests o o Diameter Size: 3 /16 Test Specimen P.W ht @ 1100 F. to 1150 F. 2,500 Lbs. for 621/2 hrs. Lot Number: A020A27 A Tensile Prope rties Hoot Number: 05R938 Specimen Type. 505" UTS 94,000 Psi YLP 76,300 Psi Carbon 077 Elongation in 2 inches 26% Mongon e se .94 Red. of Area 66. 7% Chromium Nickel .91 Impacts Properties Specimen Type Charpy Vee Notch Silicon 40 Test Temperature plus 10 F. Columbium Ft-lbs. 66,84,86 Tontotum Lateral Expansion 54,67,66 Molybdenum 57 % Shear 80,90,90 Tungsten Copper 02 Other Tests Concentricity 3% Titonium Moisture @ 1800 F. 0.16% Phosphorus 018 We certify that the welded material test plate - Sulphu' .017 we re subjected to th'e he at t reatment cycle as Yonodium stated in the attached report dated April 2, l' Iron of " Heat Treatment Cycle for Nuclear (ASME f"rif
- Boile r Code. "g g
,.,g,,.,..g.,,,,,, of th:s r:;;ct; l,:: '.2 :n prc;;.l) d5r.cd and no!cri:cd. State o' Penna ) The undersigned certines the! lhis report is j 55 Co< s v c r York ) correct and that no signiCcent change has been rnade in any of the efer ents described ' Subscribed and sworn to before rne in the qualiCcorion opproval, this 4th day of Ma r ch 19 70 CHEMETRON CORPORATION ARC P dQDvC15 L' ASur a TL89 0 Oie >5 04 SEAL A ms. o M. 4.e.n e:. - # /d 44M New rar.c or i y y co _ i,, o e e.pi,es, 12,4/72 d Harb d .,7
~,,,. -..... .~. - -.. _ ~. ~.. ~.. -. ..~. a kjH + Csicaco Baloos & IRON COMPANY 1500 N SOTH 5 7. P. O SO x 7 /7, SIR MIN O M A M, A L, A S A M A 35202 TWx 810 733 3654 Western Union.WUX Area Coce: 205 595 1191 CERTIFICATE OF ANALYSIS-PURCHASE ORDER HU:iBER: MECHANICAL TESTS Tes t Number: PT164S Heat Treatment 1125/1150'F-50 Hours Type Electrode: E8018G Trade Name: Alloy Rods E8018NM Tensile Properties Di ame te r: 3/16"9 Type: .505"9 Lot Number: -J802A27A UTS 85,100 Heat Number: 977987 YLP 71,200 % Elongation in 2 i n ch es= 26.0 C__HEMICAL TESTS % Reduction of Area.-72.4 Carbon. 0.042 - Impact Properties Manganese. l iO 4 Type: Charpy Vee Notch Chromium. 0.03 Orientation:Perpend. to Weld Direc-Nickel. 1.04 Tes t Temperature -Plus 10*F Silicon. 0.47 Foot-lbs.105, 109, 73 Columbium. 1 Shear 60, 65, 45 4 Tantalum. Lateral Expansion 82, 84, 59 Molybdenum.. 0.59 Tungsten. Copper. 0.03 Titanium. Phosphorus.. 0.016 Sulfur. 0.022 ~ Vanadium. Iron. Schae f fler Ferri te.. ---- This material conforms to Section III of the ASME -CODE, l Paragraph N511.3 l 1 CHICAGO BRIDGE AND !RON COMPANY Bi rmingh am Materi als Laboratory-By. t.- O AA 'l Date 4-/ 7 ~ b V In charge of Tes ting for Materials Evaluati tr' v' F- .W7 y' ~Tre-.*- w e'-. - * + --C-r -.M1r u w+- 1en 3 s yyy v TT r
.} q r .j w ,-g.> ~ ALLOY, RODS COMPANY ,/f Olvis.2 of Chsmeer.e C.ep.e.eie. i Certi6 cote of Analysis / .;[C ,,,m., o, der No B53011 2471/72W Post Weldin@pply Co. . (,G.* C 6
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cy ~ '~ F. U. D o H ill 1300 Seventh Ave., North Order No. 52240 Birmingham, Alabama 10 /10 /6 8-shipped AWS A 5. 5-64T, ASTM 'A,316-64T This material conforms to Specification Type Atom Arc 8018 NM Trade Nome, oiameter s;2e, 3 /16 3 6 0 0 lbs. ------ - Lot Number J802A27A ,C}W1601 ~ Heat Number 977987 F813A27A .05 ' Carbon Mongonese . 90 - Chromium Nickel .95-l Silicon 40 - j Columbium Tontolum i Molybdenum .52 - Tungsten Copper Titanium i Phesphorus .03 Sulphur .02 Yonodium 01 i Iron ,j ferrite l 5' ate of Penna. 1 The undersigned certifies that this report l' County of York 1 correct and that no significant change hos - i been mode in any of the elements described Subscribed and sworn to before me f in the qualification opprovol. M 68 thi' 9th doY of December ALLOY R00$ COMPANY j ~. e ~.... 'Y
- e 0 L-MI SEAL N
,y e.ma 4Y My commission espires 5/8/72 f (j
W'LV (. CmcAc0 Baioce' & IRON COMPANY 1500 N. SOTH S T. P. O. Box 277 DIRM!N GH AM, ALADAMA 35202 TWX 610-733 3654 Western Union.WUX Area Coce 205 595-1191 CERTIFICATE OF ANALYSIS PURCHASE ORDER HUM 8ER: MECHANICAL TESTS Tes t Number: PT164N Heat Treatment ll25/ll50*F-50 Hou Type Electrode: E8018G Trade Name: Alloy Rods E8018NM Tensile Properties 01ameter: 1/8"O Type: .505"O Lot Number: S823A27A UTS 84,100 Heat Number: 654U539 YLP 74,000 % Elongation in 2 inches =28% CHEMICAL TESTS * % Reduction of Area.=75% ~ Carbon... 0.041 Impact Properties Manganese. 0.95 Type: Charpy Vee Notch Chromium.. 0.02 Orientation:Perpend, to Weld Direc Nickel... 1.09 Tes t Temperature Plus 10*F Silicon. 0.38 Foot-lbs. 181-144-171 Columbium. % Shear 100-80-100 Tantalum. Lateral Expansion 88-89-95 Molybdenum.. 0.58 Tungsten. Copper. 0.04 Titanium. Phos ph orus.. 0.015 Sulfur... 0.020 Vanadium.. 0.020 Iron. Schae f fler Ferri te.
- Per L-248 This material conforms to Section III of the ASME CODE, Paragraph N511.3 CHICAGO BRIDGE AND IRON COMPANY Bi rmingh am Ma terials Labora tory By 4'e. - C h/M-/
Date 4 69 In i:harge of Tes ting for Materials Evaluati ,/*i ll o e
MY ( ALLOY RODS COMPANY (' .p om.ie. t c...,.. c.,,.,elie. Certif,icate of Anolysis ..N j. r % .s l B53011-2471/72W f,; Custernu Ordu No. Post Welding Supply Co. / >,' p,~O~ Bos 2111 Order No.. 5.ZZAD 1300 Seventh Ave., North u B.irmingham, Alabhma 10 /10 /6 8 Sh.ipped This material conforms lo $pecificationAWS A 5. 5 64T, ASTM A 316-64T,,.'. TYPE Atom Arc 8018 NM Trade Nome, olometer sizer 1/8 1000 lbs. LotNumber: 5823A27A i-l Heat Number: 654W539 j b / .05 Carbon f Mongonese .90 Chromium Nickel .95 / i silicon .40 / t Columbium t Tantolum - Molybdenum .52 / 8 Tungsten Copper Tita nium Phosphorus 01 j Sulphur .02 + I i Vonodium .01 i s Iron I Ferrite $ lote of Penna. ) The undersigned certi6es that this report in County of York ) ,l correct and that no significant change hos : ' been made in any of the elements described : Subscribed and sworr. to before me la the qualincotion opproval. ~ If 68 this 9th d'Y 'I December ' ALLOY RODS COMPANY ,3 i ow.i .I ch...w.a ce,p..ii.a U SEAL ,s., s,,,o. A f-nY ~ 7~,l My commlision empires: 5/8/72- /.... +-
( ALLOY RODS COMPANY Q/ i' gh x c,... c.,, m.. Certi6 cote of Analysis / Chicago Bridge 8e Iron Customer order Np. M10102. 6.812.61480 i 1500 North 50th St. Order No. 54810._. Birmingham, Ala. 5 /27 /6c) $ hipped This material conforms to Specification __SA-316 Test No. AN239CX AN239CZ Type __E.8.018 G This electrode meets the requirements of Par. Trade Nome: Atom Arc 8018NM N511. 3 of ASME Section III, Nuclear Code. Diameter size: 5/32 Mechanical Tests 2,300 lbs. Test specimen P.W,H.T. at 1100 F. to 1150 F 0 lot Numbert E916A27A for 621/2 hrs. Heat Number: 601221 Tensile Properties Specimen Type,.505" ^ Carbon ,041 UTS 89,500 Psi Mongonese 1.05 YLP 79,000 Psi Chromium % Elongation in 2 inches 27% Nickel 88 % Reduction of Area 72.7 % silicoa .35 Impact Properties Columbium Specimen Type Charpy Vee Notch Tor tolum Test Temperature Plus 10 F. Molybdenum ,49 Ft. Ibs.107,108,108 Tung sten Lateral Expansion 78, 66, 80 Copper ,03 % Shear 80, 80, 80 Tiionium Other Tests Phosphorus .018 Concentricity 3% $wiphur 015 Moisture @ 18009F. 12 ~ Vonodium We certify that the welded material test plates s subjected to the heat treatment as stated in the I" I'"I' ' attached report dated April 2 of " Heat Treatmen Cycle for Nuclear (ASME) Boiler Code." le f
- Penna, i
The undersigned certifies that this report is 55 County of York I correct and that no significant change has been made in any of the elements described Subscribed and sworn to before me in the qualification approval, this 12th day of Jt.ne 19 69 [e p'h' ALLOY RODS COMPANY o,...m... c,...... c..... k,.,..~ SEAL sy / My commission espires: 5/8/72 str2 + .. A w. - n Stallman. Q. C. Engr. [ )
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+,.3 70-DATE. Apru 2,1000 7 . ALLOY RO.75 CC.'/.P/,NY COPIES: YORK PE;;tiSYLVli.'il,*. FROM: Heat Treatment Cycle for Nuc1 car (ASME) Boiler Code
SUBJECT:
Recorder Speedoma:: H Round Chart Recorder Range 0 - 2500* F. Prirc.ary Element Platinum - Platinum 10% Rhodium Thermocouple Recorder Chart Spcod One cycle - 24 hr Pro;; ram Durr. tion Start at 12 5' F. + 50' F. Increase to 1125* F. in 4 hr (250' F/hr) Maintain at 112 5' F. +25* F. for 62-1/2 hr Decrease to 600* F. @ 100 F. per hr me.:.: Air Quench Gear on Motor Shrft Unmarked Gear on Au :iliary Sheft "A" Cten Cyc1c Time 150 hr (each Cam division = 2-1/2 hr) Time Temperaturo Tolerance . Percentage of (hr) Degrecs F. Degreca F. Cam
- 0 125
+50 3 ~ 1 375 11 2 025 19 28 3 875 4 1125- +25 38 ~ 66-1/2 1125 38 67-1/2 1025 34 08-1/2 925 30 09-1/2 825 26 70-1/2 725 22 71-1/2 625 16 72 600 17
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~-.__ CHEMETRON CORPORAfl0N 1 ~ ~ [ anc prooucts meanuractumac omsrou Certificate of Analysis y 24897 Chicago Bridge 8e Iron Customer order No. 2700 Channel Ave. 61999 Order No. Memphis, Tenn. 12/4/70 Shipped This material conforms to Specification _ASME_S A_31,6 Type _E801BG Test No. 875 This electrode meets the requirements of Par N511.3 of ASME Section III Nuclear Code. Trade Nome Atom Arc 8018NM Mechanical Tests Test Specimen PW ht @ 1100 F. to 1150 F. j l Diameter Site: 7/32 for 621/2 hrs. 10, 500 Lb s. Tensile Properties Lot Number: J020A27A Specimen Type.505" Heat Number: C3L46C UTS 91,000 Psi YLP 80,400 Psi Carbon 063 Elongation in 2 inches 26% Mongonese .96 Red. of Area 64.1% Chromium Impact Properties Nickel .87 Specimen Type Charpy Vee Notch $ilicon .32 Test Temp plus 10 F. Columbium Ft. Lbs. 35,39,40 Tantotum Lateral Expansion 34,39, 39 Molybdenum .53 % Shear 60,60,60 Tungsten Other Tests Copper 02 Concentricity 4% Titanium , Moisture @ 1800 F. O.15% Phosphorus 019 We certify that the. welded material test plate Sulphur 017 were subjected to the heat tre;atment cycle as stated in the attached report da ed April 2, Yonodium Iron 1969 of " Heat Treatment Cycle for Nuclear Ferrite (ASME) Botter Code." s This is to certify that th: crigi.al ce ' of this report has been pro;orly sigr; and notorized. Store of Penna. ) The undersigned certif:ei that this report is: County of York ) ,or,ect and that no significant change hos; been mode in any of the elementi describec: in the qualiflcolion opproval, Subscribed and sworn to before me 19 70 thi$ 3rd, d Y of December CHEMETRON CORPORATION /// ARC P400WCis unsu actwo 8G Divis-Q= r f',J '***n//'J / @- lc' / / $ eat.f w 'aop' 's, d}'.iory Mi.e - / ^ J ?- / N ' 8%-- --- ' 3Y My commission expires: 5/8/72 R. R. Bloom
5 Y e enoovers wa,u, evu m a o asi ^] pc-l\\-7_ To Carli0 cots of Analysis, 4033 Chicago Bridge & Iron Co. Customer Order No. 2700 Channel Ave. 61685 Order No. Memphis, Tenn. P.O. M72102041630 9/25/70 Shipped This material conforms to Speci6cotion __AS.ME S A 316 Type.E_8018C, J Test No. 800 This electrode meets the requirements of Par. N511. 3 of ASME Section III Nuclear Code. Trade Nome: Atom Arc 8018NM Mechanical Tes.ts o o Test Specimen PW ht @ l100 to 1150 F for Diameter size: 1/8 621/2 Hrs. 2,500 Lbs. Tensile Properties tot Number: H019 A27 A S ecimen Type.505" P ' Heat Numbers 432 A 2671 UTS 93,000 Psi / YLP 80,500 Psi Carbon .057 / M Elongation in 2 inches 28% Mongonese 1.22 # Red of Area 72.6% Chromium / Impact Properties Nickel 1.08 Specimen Type Chgrpy V Notch Silicon 44 - Test Temp plus 10 F.' Columbium Ft. Lb s. 31, 31, 33 Tontolum Lateral Expansion 30, 32, 30 Molybdenum . 51 / % Shear 30,30, 30 Tungsten copper .04 / Other Tests Concentricity 4'*g Titanium - / F 0.18% Moisture @ 1800 We certify that the welded material test plates Phosphorus 019 Sulphur 014 / were subjected to the heat treatment cycle as stated in the attached report dated April 2,196; Vonodium of " Heat Treatment Cycle for Nuclear (ASME) Iron ferrite Boiler Code. " This is to cortify that the original copy; s of this report has beon properly signeci and notarized. t i State of ' Penna. 1 The undersigned certi6es that this report is ~ SS County of York I correct and that no signi6 cont change hos been made in any of the elements described in the quali6cotion opproval. Subscribed end sworn to before me 19 70 d"Y 'I October l-thi' 27th CHEMETRON CORPORATION ARC PMooucT s M ANUF ACTQHineG olyf 5fQN ') M'ge,-.' SEAT h w M '. ,ai,s g n..r sy, A,. [ M b l My commission empires: 73 j4773 G. W. Folcome r III g [ L
( ( CHICAGO BRIDGE & IRON COMPANY P. O. DOX 13300 MEMPHIS. TENNESSEE 30113 CERTIFICATE OF NJALYSIS cot s47 Purchase Order Number: M72102041630' MECHANICAL TEST RESULTS ' Test Number: WO #11-D Heat Treatment 1100-1150*F for 62 1/2 Hrs , Type Electrode: E8018NM Tensile Properties (CTR) Trade Name: Atem Arc 8018NM Type: .505 Electrode Diameter: 5/32 UTS 91,000 PSI YLP 80,000 PSI Lot Number: H013A27A Heat Number: 662A746 % Elongation in 2 _inche s = 2 6 % Flux Batch Nu-ber: % Reduction of Area = 70. 5 % Impact Properties CHEMICAL TEST RESULTS ( CTR) Carbon........ .060 Type: Charpy Vee Notch Orientation: l,to Weld Direction .96 Manganese..... Test Temperature -20*F Chromium...... Nickel........ .88 Foot - Lbs. 89, 82, 95 Silicon....... .38 % Shear 45, 40, 65 Lateral Expansion 69, 64, 68 Colu-biuta..... Tantalum...... .52 Molybdenum.... Tungsten...... This material conforms to SECTION Copper........ III of the ASME CODE, Paragraph N511.3 .03 Titanium...... Phosphorus.... .021 .017 Sulfur........ h (g Vanadium...... Ib . Iron.......... Schacffler Ferrite.. CHICAGO BRIDGE & IRON COMPANY DATE $ 0! $ /?R BY ) wm 7 fi v' l \\
(.H ElliEI R 0 ff (.vit 90 R Ai j U N ~ ' A *', AIC 'e80uC.d WAmuf Actu2tNG OtvistoM CertiGeore of Analysis 4033 Chicago Bridge & Iron c y,,,,,, o, der No. 2700 Channel Ave. 61685 Order No. Memphis, Tenn. P. O. M72102041630 9/25/70 $ hipped AS M_E S A 316 This material conforms to specification Type _ E_80J8G Test No. 792 This electrode :.neets the requirements of Par 1 N511.3 of. ASME Section III Nuclear Code. Trade Name: Atom Arc 8018NM Mechanical Tests Test Specimen PW ht @ 1100 to 1150 F. for Diometer size: 5/32 621/2 Hrs. 5,000 Lbs. Tensile Procerties tot Numbert H013A27A Specimen Type. 505" Heat Number: 662A746 UTS 91,000 Psi B YLP 80,000 Psi Carbo" .060 / Mongon'$* .96 / \\0@OO Elongation in 2 inches 26% Red. of Area 70.5% Chromium Impact Properties Nickel 88 / Specimen Type Charpy V Notch Silicon .38 Test Temp plus 10 F. Columbium ~ Ft. Lbs 35, 38, 47 Tantorum Molybdenum ,32 / Lateral Expansion 35, 31, 43 ToShear 50,50, 50 Tungsten / Other Tests Copper ,03 Concentricity 4% Titanium Moisture @ 1800 F. 0.16% Phosphorus 021 / We certify that the ' welded material test plat : Sulphur 017 / were subjected to the heat treatment cycle a: stated in the attached report dated April 2, E Vonodium of " Heat Treatment Cycle for Nuclear (ASM - fron Ferrite Boiler Code." This is to certify that the crisinal cop of this report h.ss b:en properly signc) and notarized. Sto k of Wea. The undersigned certif;es that this report i; ' County of York I correct and that no signincont ch:nge hc! been mode in any of the elements descrii:e Subscribed and sworn to before me ,,, In the qualification opprovol, c 1970 g this 27th day of Oct. a CHEMETRON CORPORATION.r AAc Peo0wcIs pamu,actwainG oivi6 JN SEAL _ManowY..,, /' O - hd 1 7 N e.vi. /? ) ',/ " -'ffma,'I!/T { g. m; 7~~ My comm, s,on enotres 12/4/77 G. W. Folcome r !!! a, ,U l
.= ( 1 ALLOY RODS COMPANY s o..w,..e cn...u.. c.,,.,..... / / Certi6 cote of Analysis M30403-68 3J62s SO Chicago Drldga 8.t iron Customer Order No. 2700 Channet Ave. Order No.5447 3. 54.74 Me rr phi s. T nn. 48 2d/b9 Shipped This material conforms to $peciEcotion..,5[.-316 re st No. 5.' 3 4 5 ' 3N Typ. .% 3.0 L1..G. rhis electrode meets the requirements of Par. Trade Name: Atom Arc 3013NM N511.3 of A3MI. Section III. Nuctent Co12. Diameter Size: 7/32 h'e chante n i Te 4t i o
- 5. 000 lbs.
Te st Spacimen i P. '.'.. H. T. at 1130 7. to tot Number: 090?A27A Heat Number: 95 3766 1150 F. for 621/2 houri. Tonsile Properti o Carbon .063 Specimen rype:.505" O Mca90aese 1,22 ej r'; 90,000 p3t c,iromium YLP 32. 500 PJL Nickel 1.03 9 :tongation in 2 inches 2b'7 Sibcoa .44 C Heduction of / rea-63.6L Columbium Tantolum I-. 9:.et Proorrtiu ; Molybdenum ,48 Jpecimen rype: Charpy Ve Notch Tu n g s'e a rest Temperature Plu.10 F. Coppe- .02 Foot -lbr. 37. 69. 73. 71, 75 Toonium unteral _Npan.sica 52. 70. 56, 54. 57 phosphorus .003 1eihear 60.40, 40, 50, 53 $ulphur .010 Other rests vanodium l'on Concentricity 4f. f er'ik Moi 4ture 1300 F. O. I2fc u e certify that the.."aldel material tast plate s were suyectad to the heat treatment a s stated in the attached report datad Aprl! ; of "icat Treatment Cycla for Nuct:ar (/SM :) Boller Cod : ) The undersigned certi6ei that this report is State of Penna. ""'t York correct and that no signincont change has I been mode in any of the elements described l Subscribed and sworn to before me
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l this 20th day of May 19 69 alloy ROD $ COMPANY y o........e ca...u. c.,,.,..... e a' $E AL.._. _ ~...,,,. m -. b 8Y - My commission empires: 5/8/72 /J. Harbotd ,, 7 ', V itne a e ed by R. Staltman. Q. C. Engr. ! i. e <. g'
( ( D ' ' INTER - OFFICE CORRESPONDENCE W. TO: DATE: April 2,1969 ALLOY RODS COMPANY COPIES: YORK, PENNSYL.VANIA FROM:
SUBJECT:
Heat Treatment Cycle for Nuclear (ASME) Boiler Code i e Recorder Speedomax H Round Chart Recorder Range 0 - 2 500* F. Primary Element Platinum - Platinum 10% Rhodium Thermocouple Recorder Chart Speed One cycle - 24 hr Program Duration Start at 12 5' F. + 50' F. ~ Increase to ' 112 5' F. in 4 hr (250' F/hr) Maintain at 112 5' F. +25' F. for 62-1/2 hr Decrease to 600* F. @ 100' F. per hr max Air Quench Gear on Motor Shaft Unmarked Gear on Auxiliary Shaft "A" Cam Cycle Time 150 hr (each Cam division = 2-1/2 hr) Time Temperature Toleranc e Percentage of (hr) Degrees F. Degrees F. C am
- 0 125
+50 3 ~ 11 1 375 2 625 19 3 875 28 4 1125 +25 38 66-1/2 1125 38 67-1/2 1025 34 68-1/2 925 30 69-1/2 825 26 70-1/2 725 22 71-1/2 625 18 72 600 17
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'1 L. Adcom Metn is Compa ny. I s u:. =~~ 7. ~~ ~ ~ - ~.~: : =~.: ~. ~: ~~' ".7' ~~. ~ ~ :. x.~.-~ ~.- 7.~ ~ = ~:: ~ :: ' ~ . ' ".~ ~~:.~: February 4, 1969 m, r a c. w 2., s. A 1 L. A. T A CCC,.4Ji,. s0ggg, Chicago. Bridge & Iron DATE SHIPPED: 1-17-69 SHIPPED TO: P.O. Box 277 Birmingham, Ala. 35202 867 CUSTOMER ORDER #B52815-2471/72U ADCOM ORDER # Gentlemen: We horeby certify that material referred to conforms to the phystcal an-f tests as follows and is in accordance with specifications. Material Marked 3/16" 1MMM Consisting ef 60-7Ce coils 14 t I Heat C Mn P S St Ni C r-Mo Va S-3986 16 1.97 .010 .012 .07 1.07 .010 .oo Al Ti Cu .006 .05 ,r. ~
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r ( c C1ncacO Bluoas & IRON COMPANY e-1000 N DOTH S T. P. O. DOX 2 TI. O HI M IN G H A M. A L. A U /s M A 3 0 ;t 0 2 TWX 010.'133 3054 Western Umon.WUX Area Code: 200 003 1191 J' ICIRT'I F5C AT E O F Atl AL Y S I S-PURCllASE ORDER tlu:4 Belt: MECHANICAL TESTS Tes t. Ilumbe r: PT#200-Sinqle Mire lleat Treatmen t!i2-1/2 hours 01125/ll5 : Type Electrode: Adcom Inmm/l.inde 124 Trade Name: Adcom I nmm '.li re Tensile Properties At Room Temperatu: Di ame te r: 3/16"U Type: 0.505"J Lot Number: Run !!934 For I inde 124 UTS 36,500 lle a t Number: S-3986 YLP 71,000 % Elongation in 2 inches" 30.0p CHEMICf.L TESTS % Reduction of Area. = 68.6% 0.080 Impact Properties Carbon. llanganese. 1.42 Type: Charpy Wg flotch Chromium. 0.07 Orientation: J. 'leid Di rection 0.96 Tes t Temperature Plus 10*F Nickel. 0,36 Foot-lbs. 40-S1-49 Silicon. Columbium. % Shear 40-40-40 Tantalum. Lateral Expansion 38-44-43 Molyb de n um.. 0.52 Tungsten. Copper. 0.05 Titanium. Phosphorus.. 0.019 Sulfur. 0.016 Vanadium. Iron. Schae f fler Ferrite. This material conforms to Section !!! of the ASME CODE, ,Paragraph N511.3 CHICAGO BP.lDGE AND 1R0tl CO MP Ally Bi rmingh am Materials Lab oratory Uy ogpt /? h/?/?Y Date f */2.- $ ? i n ch a rg e oTT es ti ng f o r Iia t o ri a fs.E v a l u a.
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THE EID-AVERY COMPANY f DATE: April 13s 197 ' BAL TIMORE, 00NDAL K, MARYL ANO QUALITY ASSURANCE TEST RgPQR,T, E SHIPPED: 2/23/71 gjgpgfS.TENE. am Chicas;o 3 ridge & Iron Co. SHIPPED TO: SOLD TO: 2700 Channel Avenue P. O. Box 13308 Memphis, Tennessee 38113 / Apg } g g7f P.O N O:- P. O. NO.- lt30502-0416-30 HE AT NO. SPECIFIC ATlON: LOT NO. TYPE ITEM POUNOS SIZE 6M coils ' 3Nooo I' 24,185 3/16 anoo 1=! ' ~ - - - - - -.... 2 3 4 5. ~ s / / / / / / / / / / / WELD MET AL / / I CHEMICAL NALYSIS OF PRE O p I /SI CR Ni MO CU VA l I 'P ~S ITEM C MN .11 1.86 .007 .Cid .09 .05 .97 .48 .02 .005 2 I 3 4. 5, 6. ADDITIONAL TEST RESULTS us (<jl V % / ( l certif y the chemicol anotysis and physical Stote of. or mechonicol test results reported above meet the specifications on the described City M _ day Subscribed ono sworn to before me this moteriot and ore correct os contoinedynj 19 the records of the company. -,p of Narnrv Public
(' ( u CHICAGO BRIDGE & 1RON COMPANY l P. O. DOX 13300 MCMPHla. TENNESSEE 30113 f CERTIFICATE OF ANALYSIS oot o4y.33 l Purchase Order Number: M80502-0416-30 MECHANICAL TEST RESULTS M20504-0416-30 Test Nu.mber: W.O. #14D (Single Wire) Heat Treatment ll50*F +25* -50'F i for 62 1/2 Hours l Type Electrode: RACO IN:'.M/Linde 12 4 Tensile Properties (20 x 150) Flux Trade Name: RACO IN!@l Type:.505"d Electrode Diameter: 3/16" UTS 84,500 ~ ) Lot Number: YLP 72,500 Heat Number: 3P4000 % Elongation in 2 inches = 28% Flux Batch Number: ot 2 % Reduction of Area = 69.3% CHEMICAL TEST RESULTS Impact Properties I Carbon........ .046 Type: Charpy Vee Notch 1
- 1. 3'5 Orientation: l to Weld Direction Manganese.....
Chromium...... .04 Test Temperature +10'F Nickel........ .90 Foot - Lbs. 97, 95, 88 Silicon....... .37 % Shear 80, 80, 70 l Columbium..... Lateral Expansion 85, 82, 64 Tantalum...... Molybdenum.... .45 Tungsten...... This material conforms to SECTION Copper........ III of the ASME CODE, Paragraph N511.3 .02 Titanium...... Phosphorus.... .015 j Sulfur......... .012 Vanadium...... Iron.......... p[+\\ Schacffler Ferrite.. CHICAGO BRIDGE & IRON COMPANY Y.. nnsO DATE d,m&MA7f/ ar / 1 b( fj'-
( ~~3 T-615-613 ( ( UNIOff CARBIOE CORPORATION Llh0E OlVISIOil P.O. Box 66, tilagara Falls, llew York 14302 CERTIFICATE OF ACCEPTA!1CE INSPECTION Shipper's No.: 066919A Shipped to: Chicago Bridge and Iron & e. Quantity Shipped: 75,000 lbs. n d',Date Shipped: 2-17-71 %,[ hip', g/ '~ D 2700 Channel Avenue Memphis, Tennessee 38113 g ' [8 vi N /8/7 Your Order tio.: B-1000 N REPORT 0F TESTS OF GRADE 121 Util0tittELT WEL0lt!G C0ttPOSITI0tt identification of tiaterial Tested - Grade 124 , Size 20 x 150 Lot 3932 , Run 989 This certifies that the Velding Composition identified above has been tested for conforming to specifications as follows: t Sizing: 20 itesh Hinus 150 Mesh 0% 6.1% 10% 2.5% Al.0, P Unlformity: SIO Ca0 .s 2- ~33,06%_ 20.21* 11.01% 0.010% 29-38% 18-23% 11-17% 0.0254,/ Lower line gives specification limits - single values are maxinun. State of llcw York County of fliagara Sworn to before me this 19th day of Februarv , 19 71
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2. '[ /[,*[ / g g g \\ ALL'OY RODS COMPANY ( f* oi.i....., ca...:,.. c.,,.,..... Certificate of Analysis Chicago Bridge & Iron Co. Customer Order No. .B11.L503 -?411/12 P. O. Bov277 T-r- i Birmingham, Ala* Order No. 3 /17 /69 Shipped This material conforms to Specincotion E 309 -15 Type This test material conforms to specification Trade Name: Arcaloy 309 Lime SA 298 (ASME Section II PartA) and to Diameter site 3 /16 paragraph N-511,3 ASME Code Section III 4,080 lbs. Lot Number: 3 A922H5C Heat Number: W73594 e Carbon 05 Mongonese t,79 Chromium 23,51 Nidel 12,79 Silico" .54 Columbium Tontalum Molybdenum Tun g ste n Copp.r Titanium Phosphorus .020 $w!phur ,O}} Yonodium fron 4 ferrite 7 y' This is to certify that the original copy of this report has been properly signed - and notatized. J 5 tate of ' Penna. 1 The undersigned certi6es that this report is County of York I correct and that no signincont change hos been 'mede in any of the elements described Subscribed and sworn to before me in the e.golification approval. this 23rd day of June 19 b9 ALLOY RODS COMPANY / oi,i ;...# ch...v.. c.,e...n.. q $ tat l$.W Yk Ad 8. f?. ...ry r se 8Y ^ 4-My commission empires: 5/8/72 Witne s sed by, R. Stallman, Q. C. Engr. Ha rbold 7[ (
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.,p.o. sox 13 a o s, MEupMis. TENNESSEE Ss113 CERTIFICATE OF ANALYSIS set on.ov B111503-MECHANICAL TEST RESULTS Puychasa Order Number: i 24.71/72 ~ ~ ~ ~ ~ ~ ~ " 'T#9t Numbgr; M281C Heat Treatment Type Elc9tF949: E309-15 (S A-29 8) i' Tensile Properties ] TF549 Na597 Alloy Rods Co.. yyp 5199tF94g Diameter: 3/16" -gg L9% Nymbgy; 3A922H5C g l' Etat Numbgy; W73594, . 4 Elongation in inches = Flu patsii uttmber: c,. t Reduction of Area - CffEH!eAL TEST RESULTS Impact Properties Cgybgn,,,,,,,. Type: Charpy Vee Notch ,Manygnesg,,,.. Orientation:,,to Weld Direction Teat Temperature g)1rgPLium,,,,'.. Foot - Lbs. Wighgl,,,,,,,. - 4 Shear SilI999,eerr.. gelumbium,,,.. Lateral Expansion Ta!)talum,,,,.. Molybdenne,.. E9D99t9 Drier.. This material conforms to SECTION C9PP9Fe erer.. '"jII of the ASME CODE, Paragraph N511.3 Titgnium,,,... PhosPh9Fus,... fulfur.,,,,... Vanadigm,,,... IF9Beeeeeere.. Schaefflor rerrite.. CHICAGO BRIDGE.& IRON COM N cobalt.ttt,.... .090 1 I,. tC.- DATE May 14, 1070 BY f'
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e CHEMt1RON CORPORAil0W .i .e e.. m.a.. .. e Certhoto of Analysis 24897 Chicago Drtdge 8: tron Ced+a.e orde, He. 2700 Channel Ave. 61999 Memphis. Tenu %g s' 12/4/70 + 6Mpped ~ ~ TW meievlet eeafeems to speciAcetion SMC SA 298 Par N511.3 Section III Test No. RQ-6474 y p, _ EJ081s.15 y These electroiles conform to ASME specification ] Trede Neme' . --Arcaloy 308ELC Lime SA 298, type E308L 15 and were tested in j , th.ee., stiei 3/16 accordance with the requirements of Par 4,000 Lbs. N511.3 of ASME Section 111 Nuclear Code, los H beri K019H2C m.it w i X47214 We ce rtify that this material is in ' ompliance c ~with Appendix IX Section !!!. ASME Code. Cerb.a 03 (1968 Edition) mape a.ee 1.69 Che adv. t9,15 .. Nickel 9.26 siscoa 72 = l Colvmbiv. ' l Temok= h!,bdeawee Teagsten i .. _... C* P P l Thea3wn Phosp herv' .02 Swl hw' 02 P Yeao d.wm treni Thli is to < artify that the original copy fc'he 6% 'l thl8 'eP*rt hn beeri property sisned Cobat t .19 and rioteria.d. -- ---Sicie o f Penna. I g g g, , g, Covaty of York I c,,eci end e i a, e af.c o a t osa he been made in oar of the ele **als desuibed 3.,becri%ed ead e een to before me in the q,etWee'on oppre,st, this 3rd, der et De ce mbe r M 70 me ese.rIRO.N..C..O.c POR AT.. ION.. CHtM R .<is v ; e is. ital P 7' G
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.cURVEII.' /. MCI TEST r -fgT~~1 -(' u F.t'r C I M E N ? ?IP A?J.T ION \\ l, J 3 H PLAM Ibm. m ""#w0fN ' STP-3 GJyylJAL 1:LI:CTP.IC CC? N@Y coccuct, _,goJ LIMr. WAT ~r:R t1 0 C I.r A R RCf.CTOR P AGC NO. 1 __Or 15 < c.u t a 7-21-69 oAre Asscwoi.y REV t$10N NO. 1" U C'.Cid f' f l0 '4 4 SURVEILLAt1CE TEST SPECIMEN PREPARATION PLAN TilIS PLAN APPLIES TO THE THREE (3) REACTORS FOR Ct.ROLIN A POW COMPANY, CONTRACT NUMBERS 68-2471/72/73. V9h s 1.O G CN r.PJ,L INSTRUCTIONS 1.1 All final cutting shall be done by machining. eru of utmost importance. Specimen marking and mark orientation 1.2 In c,Tse of a mistake, or if uncertain about the marking on a blank, DO NOT use it for a finished specimon. Material must be us'cd cautiously since there is no replacement 1.3 material. 0 C 1.4 Material to be heat treated at 1150 F plus'25 F or minus 50 F ( for a total of 50 hours, lu.ss any heat treating time aftcr tempe ri ng. 2.0 SllIP".LWT INSTRUCTIONS 2.1 Arrange each group of like specimens in serial order so they will remain in serial order during shipment. Adequately crate or box spucimens for protection during shipme 2.2 CU$T 01.'.E R AP PH 0V AL Approved September 4, 1969 by Eugene O'Connor. Received from G.E. ER #S939 dated 9-8-69, VPF #2478-291-1 e k 0* o, o f pigt j er no se o are ai r o f on lf4 .o n og og .u .i me c weo (cy. 67 cc t .,gg.l r.9 e r 6 o i.o n no r. .<p oc a m.u r cn
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2 or 15 8 ... noJ LMii_UtM_J:JJrl.W.R riaCT_02 7-21-69 (, " Acc wo. cre. n oa ^ oArt 1 M' i M I,L Y AEvisioH No. ()t st* 1dit$ f iO Pi, - - ~ ~ - C _,, ___ - - .r in the surveillance test The X-ray films of the welded secms 2.3 contes of all mecc11urgical data and docu:r.ents plates and 4 including Oravingu T-5 through T-13, (Certified Test Reports) of plate, heat t r e c.tmen t re co r c. s a r,<.i nendcstructive test E.u r> 1.ox as the test s pe c :.me ns. reports chall be packed in the M Two renroducib]c prints of 2. hove rc.ctall,trgical data and documents shall be submi t te:. by mai l v/i _hin five days of N the ship"1.cnt. The coverin.- letter chall include the date/ of .h i pree n t, the route and 011 ship:,.r.g documents. 3.0 ll A F !: :!r.TAL MA" !qI AL 3.1 The basu natal shall be taMn filom Tc.s t Plate marked (2607), which shall be cut. f r,om shcil Plate rmrknd (301), as.<hown is.a, lute opposite the Active on Drawing T-5. P i r. t c (J01) n Puel Z on c. in the Core Regi<'n. 3.2 Te r, t P la tc- (2007), Drawing T-5, sh<til be given a stress relief ( in aceutdance with paragrapl. 1.4 to cioulate the strcss rel:.cf of the Core Regior. Plate., ( 3 01 a nd 3 '.21 ). X-rays of the weld must be sent to the cus tc:r.e r (sce p7ragraph 2.3). TEST PLATE Sl'IPPCD TO GF"EPAL El.I:CTMIC 4.0 117. rs '. !'CTAI, 4.1 Stencil bi:sc metai Tes t Pla te tsarked (2630) cut from shc11 Plate mathed (301) as follcus: (Use symbols at least 1/4" high) G.E. DASE NLTAL M3LL ROL?.I?:C DTEECTION lli.AT NU.:DElt Si,AD NUMHrit CONTRACT NU.1 DER upplied to General P.lectric showing the Documento shall he source, chtmintry and all heat treatment of the plate. 4.2 The abovo Test Plate marked (2610) shall be shipped to General C]ectric. 1 s
SURVC'LLANCE TEST f*'* C ] enec ~ ": p o r n A n m o :: i _ _m ""#AUW STP-3 ,, _ y tt,t. m L i?L tci Pic C o n A:.y ev. u a ^o a No. 3 -or 15 i ,, _,JQ.1 J,I N G._lUd!' R !!!' C T. r!.. B.ELC'l.Q3___ r.. A oc oArt 7-21-69 A w. u ou _, _ ~~ ~ ~~ ~ ~ nevisiou,,o. J' n ne e r io" _. [ 3. DASU MCT/.L TEST PI ATC USED DY Cl!ICACO BRIDGC r. IRON TO t'!.EE l 5.0 DA:;(.LWAL MCC!: A.:IC AL 'fi".S A' SfE'I52"?), Plate (2607) cut from shcIl Plato (301) shall be used to make 4A Mechanical Test Specimens required by Drawings T-6, T-7 and k T-8. 6.0 L! ACC ?'.r:TliL Cl?/inPY CPECI'1 ENS 6.1 Specimen Requirements G'.l.1 Prepare the Charpy II.' pact Specime.ns in accordance with Drawings Y-6 and T-7. 6.1.2 The specimens shall Le taken from 1/4 thickness pocitien in the ple".c. The long axis of the specimen sheill be t A ;..U L ' n t.h pi u. rolling directicn.
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( original .Le i. w. -.- W: t l.c ac i t.u ;. t i o'. o. t h. -. 0 .c 't i ngs on the spectr en blinik s. 6.2 Specim.cn Prcparation 6.2.1 Power bar.d sou t'io (2) 2 1/2" x 5 5/8" x 12" sub-blocks and stencil them U:'.C-A and tim',2 B as indicated on Drawing T-6. 6.2.2 Finish machinc entire sido to be marked and stencil cach speciton blank location as shown on Drawin3 ~'-7 beforo dividing the sub-blocks into slabs and s p curen g blanks. The top of the markin1 symbols are 1 thereforc. perpendicular to the original plate surface; the top of the three digits will indicate the notched side of the upociman as shown in Detail D. 6.2.3 Power band saw the Dt:C-A sub-block into ninctcen (19) 1/2" x 2 1/2" x 5 5/8" slabs, as indicated by Detail A-6.2.4 Power hand saw the P:C-B sub bicch into 1/2" x 2 1/2" x 5 5/8" slabs, as indicated by Detail D. The remainder of this sub-block shall be stored. 4-
. ~.- l Svavnzux:ct rze: T~ -( ry8 '/ S PEC D'C:: ?P ?TsRAT:n! [ ,] { 7 ~ PLA'l Sj 'Oi' STP-3 omw,,_rgi;g t l'LrcTnic cO:'n.wy o...,o uc t ,,,82I Lit.'G b'ATCR t'UC L E/s!! PCACTOS pact No. 4 cr 15 7-21-69 oATc a s s c u uv< 1 Atvisio N wo, O C5C hip T IO N .( Machine both 5 5/0" x 2 1/2" r$yrfaces of each slab 6.2.5 .00 to a thickness of 0.400" +0 6.2.6 Power band saw the 2 1/2" x 0.400" x 5 5/8" slabs into specimen blanks as shown in Detail C. 6.2.7 1achine both 2 1/2" x 0.400" nyrfaces of cach specir.en to a thickness of 0.400" + OL'S as indicated in -0 Detail D. 6.2.8 Place O fty-threc ( 5,3 ) specimen blanks (2k'l t11rouah 2MJ.for 68-2471; 361,,through 3XJ,, for 68-2472 ; SL6 through StiT and JAl thrcuch Jr.Y for 68-2473) in separate serially marked cnvelopes and preparc them in accordance with the following paragraphs t 6.2.8.1 through 6.2.8.7. ( 6.2.8.1 Machinc and finish grind the 2 1/2" x 0.400" surfaces to a thickness of .394", as i'ndicated
- in Detail E.
' Place cach blank.in its serially marked individual envelopo for further processing. 6.2.8.2 Mark with pen, an arrow on the notch side of the specimen blanh (indicating the proper mark orientation). Soc Detail E. 6.2.8.3 Finish unmarked end of each specimen in accordanco with Detail F, and return speci.en to its' envelope. 6.2.8.4 Romark the designated marked end of cach finished specimen with its corresponding envelopo serial number if its original mark is destroyed. Start with the lowest marked cnvelope and proceed serially. 6.2.8.5 Finish the specimen in accordance with Detail F 4 [
P l SURVCILLA:'CE TEST (n! J S P PC I".f:M P RE P A T'.'m o:( [/ \\ y, q w a wr -,. m.i p I. 3.t.! '";fN$N' STP-3 t ., D i '.11.1L.;C'EELC.CC D A ! \\, . cw '- rwoouci . _i:oIf r r 1;f.+ r, ec tr,n n r _.c p,,, s'Act wo. 5 or15 mow,_ ,J,'~ o AT c 7-21-09 nevmos No. 1 oce,ctm ner4 _,, u...2...s----,-- -m o 6.2.8.6 1001 dimensionally inspect, cican and dip cuch specimen in " Dip. Scal Plastic" DS 300 Clear, or equal. NN G.2.8.7 Packaue fi f ty-three (53) specimens in accordio. o with chip'nont instructions, Paragraph 2.0 cf thia plan. The specimens l shall bc. nent to iencral Cicctric's Plant i at San. lone, Ca1ifornia. 6.2.9 Extra specimens are to be placed in serially marked envelopeu and ret.ined by CinI for possibic dimensional ro]ects. In tiw casos where catra specimens arc not provided, dimonaicnal rejec a: will be discarded and, 3 their mark numbc.rs vill Lc u.;cd on replacement specimen = taken irm the c : r co.maturial. Caro must be tahr.r. 90 ir.:cr proper rp.,cimen orientation and a I source. 7.0 A *, -._.M "._T. M...,.T
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7.1 Spc.;/im.n Kr..;itiru d.s i 7.1.1 Prepare the tenuiju cpccimens in accordance wit'1 Drawingc T-6 and T-8. f 7.1.2 The specitnans shall be tak.cn f rom 1/4 thickness positionn in the plate. Thu long axes of the specimens shall bu parallel 1.o the plate rolling direct.t.on. 7.2 Specimen Preparation 7.2.1 Power band sau onn (1) 3 1/2" x 5 5/8" x 12" sub-block and stencil it imT as indicat.ed on Drawing T-6. 7.2.2 Stencil cach spoein'en blank location as shown on Drawing T-8 before dividiner the sub-block into slabs and specimen blanks. s. 7.2.3 Power hand sau the 3 1/2" x 5 5/8" x 12" sub-bloc). into ton (10) 5/C" x 3 1/2" x 5 5/8" slabs, as indicated by Detail A. i i l i. .--.w--.~
l SURVCIL'P.h'CC TEs7 l'~'/ 7 T,.7 '( [ f, S P EC I".CM P PIP APM;.3 b,_d PL 76' '"k"2 ANN ' FTP-3 b.Iica _G E : M & I L E C 2'f M C*TAMY pact No. 6 or 15 qqI. LING wit _EJ NUCLEAR _FE/.CTOR t sucr o A r t __,, 7-21-69 as wouv acvistos No. 1 oncmrtios k 7.2.4 Power band saw the ten (10) 5/8" x 3 1/2" x 5 5/8" slabs into specimen blanks, as shown in Detail B. ( 3 l through 3'3'X 3 7.2.5 Place fourteen (14) specimen blanks p fp,r 60-2471; SJ1 through SJK for 68-2472; 625 through \\ 62T for 68-2473) in separate serially marked envelopes and preparc then in accordance with the following paragraphs 7.2.5.1 throu;h 7.2.5.4. 7.2.5.1 Finish each specimen in accordance with Detail D, Drawing T-8 and return it to its envelopc. 7.2.5.2 ncmark one end of cach finished specimen with its corrcoponding onvolope serial nu.ber if its original mark is destroyed. Start with the lo,; cst marked envelope and proceed serially. k 7.2.5.3 100% dimensionally inspect, clean and dip each specimen in " Dip Seal Plastic"'CS 300 Clear, or equal. 7.2.5.4 Package fourteen (14) specimens in accordance with shipment instructions, Paragraph 2.0 of this plan. The spccinens shall be sent to General Electric's Plant at San Jose, California. 7.2.6 Extra specimens arc to be placcd in serially marked envelopes and retained by CBLI for possibic dimensional ( rejects. In the cases where extra specimens are no: ' furnished, dimensional rejects will be discarded and their mark nunbors will be used on replacement specimens taken f rom the extra inatcrial provided. Care must be taken to insuro proper specimen orientation and sourec. l r /. [ l
^ l t SURVEILLlJ:CE Tz37 ((D l 'l ( y j ,, sPnCImm no rr Apf Ie : .- _ _. _ d ptAN '" f#d7 ' FTP-3 , ___.C L;: Elm n rc" 7 c c~ ipr n' v"t o P R 0 0 U '., f SQT!.T*!C W Af'n s? t t(* f ta p, p AC';O p, P AGE NO. 7 cr 15 7-21-69 g AT E S S $ E v ut. f ngvision so,1 O C $ C ni f' f '0 4 -.r 0.0 WELD & !! EAT AFFECTED ZONE MATERIAL 8.1 The wcld and heat affected zone metal shall be taken from Plate marked (2608), cut from shc11 Plate marked (301), b with a contral wold which is cimilar to the reactor vessel longitudinal weld. (Sce Drawing T-5). 8.2 Test Plato (2608), Drawing T-5, shall be given a stress relief in accordance with Parngrat li 1.4 to simulate the stress relief of the Core Region Plates (301 and 351). X-rays of the wcld must be sent to the customer (See Paragraph 2.3). 9.0 WCLDUD ".' CST PLATE Sl:IPPED TO GENCRAL ELECTRIC 9.1 Stencil welded Test Plato marked (2609) eut from shell Plate marked (301) as follows: (Use symbols at least 1/4" high) G.E. HELD METAL MILL ROLLI!!G DIRI:CTION HEAT NU:1BP.R SLAB NUMBER CO" TRACT MUMBER Documents shall be supplied to General Electric showing the source, chemistry and heat treatment of the plate. 9.2 The above wolded test Plate marked (2609) shall be shipped to Gonoral Electric in accordance with Paragraph 2.0. 10.0 WCLD):D TEST PLAT!: U3ED DY CllICACO BRIDGE & IROM TO mal:E WELD AND llUAT AFFECTCO ZONU ".CCl!/ 5ICAL TEST Sl';;C lMl:ND 10.1 Plate (2600) cut from shcll Plate (301) shall be used to make the Mechanical Test Specimens required by Drawings T-9 through T-13. 10.2 Test Plate (2608) shall be cut into four (4) control blocks as indicated on Drawing T-9. (Stencil all excess material (_ and control blocks as indicated) N
./ SURVC?LLANCC TEST i' '; i / . l FPCCTMEM i)REFAPAT'OM [ f p t, Aa; --o w __ "" Wif " STP-3 g. cuen Gjg;Jg AL 1;LECTRIC COMPANY BOILING WATER NUCLEAR RCACTOR o^oc No. 8 _o r 15 nnonuct 7-21-69 ontc assc u ni. y acvisioN No. 1 ocscaiatioN ] J 11.0 WELD METAL CHARPY SPECIMENS (WC) 11.1 Specimen Requirements 11.1.1 Prepare the Charpy Impact Specimens in accordance with Drawings T-9 and T-10. long axis of the npccimen shall be perpendicular The 11.1.2 to the wcld direction and parallel to the plate surface, with the middle of the specimen at the mid-plane of the weld as shown in Drawing T-10. The notch shall be perpendicular to the plate surface. 11.2 Specimen Preparatio'n Powcr band saw the central weld section 5 1/2" x 11.2.1 5 S/8" x 2 1/?.", marked WC, with the weld center the center of the ucld block indica.:d in plane at Dntail B, Drnwiny T-9, Finish machinc ent ito sjda Lo 1c marked and stencil 11.2.2 each specit.a blank lecction us shown on Drawing T-10 before dividing Lho central wcld section.into slabs and specimen blanks. The top of the marking sy:-bols are on a linc perpendicular to the plate surface: the top of the three digits will indicate thereforc, the notched side of the specimen as shown in Detail D, i Drawing T-10. T!!IS IS VCRY IMMRTANT. 1 Power band saw the 5 1/2" x 5 5/8" x 2 1/2" wcld 11.2.3 ) control block (WC) into ninc (9) 1/2" x 5 5/8" x 2 1/2" slabs. Machine both 5 5/8" x 2 1/2" surfaces of each slab 11.2.4 to get a thichness of 0.400" go05". (Drawing T-10, Detail B). 11.2.5 Power band saw the nino (9) 5 5/8" x 0.400" x 2 1/2" slabs into specimen blanks. Machine both 2 1/2" x 0.400".9urfaces of cach j 11.2.6 specimen to a thickncas of 0.400" +0.005", as indicated in. Detail C, Drawing T-10 f
I SUPNCILLANCE TES';' 7 , ~ ~] SPECI"C': P P P P ts: 'Tn : PLA:' t 6- = a. i o w. n gigren rf ar mic co 2 :t' ".?dt,-l ' ST?-3 ( nosuct F.U L 1MG _ luc t' Nuc! ?2f ? " "o') a AGE No. 9 or '5 oATE 7-21-69 assr u ou atvision No.1 ossempTeos
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J specimen (2P'l through 11.2.7 Place fifty-throc ( 5,3 ) through 3', blanks D6 for 68-2472; 2UJ f o r 6 0 - 2 4,7,1 ; 3 /,1* SMU through SUD for 68-2473) in separate serially marked envolopes and prepare them in accordance with the following Paragraphs 11.2.7.1 through 11.2.7,0. 11.2.7.1 Machino and finish grind the 2 1/2" x 0.40C" surfaces to a thic}.noss of .394", as indicatcc' in Detail D, Drawing T-10. Place cach blank in its serially marked individual.anvelora for further processing. l'l.2.7.2 rinish grind the unmarked end as indicated I in Detail D, Drawing T-10. f 11.2.7.3 Mark with pen, an arrow on the notched side of the specimen blanV, per Octail D, Drawing ) ( T-10. Remark the derignated end of each blank with its corresponding envelope I number if its original mark is desercyed. Use the arrow to orient the mark number properly. 11.2.7.4 rinish the specimen in accordance with Detail E, Drawing T-10. 11,2.7,5 100% dimnnnionally inspect, clean and dip the specimens in " Dip Seal Plastic" DS 300 l Clear, or equal, for p otection against runt and mechanical damage. f 11.2.7.6 Package fifty-thrco (53) specimens ir. accordance with shipment instructions, Paragraph 2.0 of thbi plan. The speci.eas shall be cent to General Clactric at San Jose, California. l l s.
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