ML20071C910
| ML20071C910 | |
| Person / Time | |
|---|---|
| Site: | Byron  |
| Issue date: | 03/01/1983 |
| From: | Mihovilovich J COMMONWEALTH EDISON CO. |
| To: | |
| References | |
| ISSUANCES-OL, NUDOCS 8303080262 | |
| Download: ML20071C910 (289) | |
Text
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k Date: 3/1/83 UNITED STATES OF AMERICA NUCLEAR REGULATORY COMMISSION w'
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h k 4V/ BEFORE THE ATOMIC SAFETY AND ING BO d g, 4, D In the Matter of ) 5 2 d2
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SUMMARY
OF TESTIMONY OF JOHN MIHOVILOVICH Mr. Mihovilovich is lead structural engineer for Commonwealth Edison Company at Byron Station. His testimony is offered in response to the allegations Peter Stomfay-Stitz made in support of DAARE-SAFE and League Contention lA, which challenges the adequacy of quality assurance at the Byron site.
Mr. Mihovilovich begins his testimony by des-cribing his position at Byron and by describing the positions held by Mr. Stomfay-Stitz while he worked for Blount Brothers Corporation at Byron. (pp. 1-2). The testimony then addresses the allegations of Mr. Stomfay-Stitz' affidavit, beginning with the issue of the receiving of post tensioning tendons.
l Mr. Mihovilovich testifies that the tendons were inspected upon receipt at Byron and that tendons which did not meet receiving acceptance criteria were rejected, quarantined, or l
l held pending resolution of any problems. A review of the 8303000262 830301 PDR ADOCK 05000454 T PDR
4 tendon receiving and inspection reports in which Mr. Stomfay-Stitz participated demonstrates that the large majority of tendons met acceptance criteria, and those tendons that did not meet acceptance criteria were appropriately rejected or quarantined. (pp. 2-7).
The next topic of Mr. Mihovilovich's testimony is the allegations of Mr. Stomfay-Stitz pertaining to the storage of tendons. Blount Brothers conducted weekly tendon j
storage surveillances , and review of the tendon storage reports in which Mr. Stomfay-Stitz participated shows that storage conditions consistently were acceptable. Although the tendon storage structures were at times wet or muddy, the tendons were not affected; the tendons were covered with plastic and were stored on ten inch-high pallets, and the floors of the tendon storage buildings were crowned in the middle for draining purposes. Mr. Mihovilovich testifies f
that the NRC regularly inspected tendon storage conditions and found them acceptable. Mr. Mihovilovich then notes that a rust problem was discovered on a number of stored tendons in June, 1979. This problem ultimately was resolved through modification of pertinent acceptance criteria and associated
! inspection procedures. (pp. 7-10).
l Mr. Mihovilovich next turns to the issue of tendon buttonheads. After splits in buttonheads were discovered at Commonwealth Edison's LaSalle County Station, Blount Brothers was asked to perform an informal inspection to determine
si whether the problem existed at Byron. The problem did not exist, and subsequent steps were taken by Inryco, the manufacturer of the buttonheads, to remedy the problem.
(p. 10).
Mr. Mihovilovich's testimony next addresses Mr.
Stomfay-Stitz' allegation concerning aggregate used in the batching of concrete at Byron. Aggregate was subjected to a
, series of tests pursuant to Sargent & Lundy specifications.
i In March, 1979, the coarse aggregate pile at the concrete batch plants failed the sieve test, which determines the percentage of fines in the aggregate, and the pile was condemned and eventually rewashed. Mr. Stomfay-Stitz himself documented the condemnation and subsequent disuse of ,
the aggregate in a series of memoranda. (pp. 11-12).
The final portion of Mr. Mihovilovich's testimony pertains to the receiving of material from Mid-City Archi-tectural Iron Company. Review of the receiving and in-spection reports for Mid-City in which Mr. Stomfay-Stitz participated demonstrates that in all but one instance the material met acceptance criteria, and in the one instance in which documentation from Mid-City was incomplete, the shipment was appropriately placed on hold pending the transmittal of complete documentation.
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TESTIMONY OF JOHN MIHOVILOVICH Q1 Please state your name.
Al John Mihovilovich, pronounced "Miholovich."
Q2 For whom do you work?
A2 I work for Commonwealth ~ Edison Company at Byron Station.
Q3 What is your position at Byron?
A3 My title is lead structural engineer. I am responsible for seeing that the structural contractors at the site fulfill their contractual obligations. These contractors include Blount Brothers Corporation, Mid-City Architectural Iron Company, American Bridge, and others, who have contracted with' Edison to perform construction work involving concrete, structural steel, and excavation.
Q4 What in the scope of your testimony here today?
A4 I am here to testify concerning the allegations made by Peter Stomfay-Stitz.
05 Do you have a degree in engineering?
A5 Yes. I received a B.S.C.E. from the University of Denver, in 1952.
Q6 How long have you held the position of lead structural engineer at Byron?
A6 Since 1975. Before working at Byron I held the same position at Zion for approximately six years. I have been an engineer with Commonwealth Edison for 30 years.
3 Q7 Are you familiar with the allegations made by Peter Stomfay-Stitz?
A7 Yes, I am.
Q8 What was Mr. Stomfay-Stitz' position while he was at Byron?
A8 Mr. Stomfay-Stitz originally was hired by Blount Brothers in the middle of 1978 as a timechecker.
Several months later, in the Fall of 1978, he begar.
training as a quality assurance / quality control inspector.
Ultimately Mr. Stonfey-Stitz was certified as a material controller, which qualified him to perform receiving inspections of materials received at the site and inspections of storage conditions of materiaJs.
09 Have you read Mr. Stomfay-Stitz' affidavit?
A9 Yes.
Q10 We will go through Mr. Stomfay-Stitz' affidavit allegation by allegation. The first topic addressed in the affidavit is receiving of tendons. First, what are the tendons l that Mr. Stomfay-Stitz refers to?
A10 The tendons, known more completely as post tensioning l
j' tendons, are cables composed of 170 individual wires.
The tendons, 483 for each building, were installed l horizontally and vertically around each containment building, and were also installed across the dome of I
each unit, for the purpose of adding strength to the structure of each containment building.
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l Oll Mr. Stomfay-Stitz. states in his affidavit, on page 2, l
i that many tendons received at the site did not conform
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- to specifications upon receipt. Have you investigated i this allegation?
l All Yes,_I have. In determining whether the tendons conformed
! to specifications upon their receipt at Byron -- or, I more specifically, conformed to receiving instruction j-i acceptance criteria -- the place to begin is the Blount Brothers work procedures pertaining to receiving and i
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! inspection of equipment at the site. Blcunt QA/QC Work ;
f Procedure Number Ten, Issue Four, Revision Three, established the procedures to be followed for receiving and inspecting deliveries while Mr. Stomfay-Stitz was
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! material controller for Blount. Mr. Stomfay-Stitz was l
involved as a trainee and then as the mate 11al controller for Blount Brothers during the period October, 1978 to f
! early April, 1979. A copy of Blount Brothers Work l
Procedure Number Ten, Issue Four, Revision Three, is attached to my testimony as Mihovilovich Exhibit 1.
Q12 In general terms, what does this Work Procedure provide
?
with regard to receiving and inspection?
A12 The Procedure provides for a total of 17 items to be inspected before the materials received may be accepted for use at the site. The 17 items are delineated on pages 1-3 of the Procedure. Upon receipt of each shipment, a two page form was required to be completed
by the material controller. The first page of the form was headed " Receiving and Inspection Report," and on it would be listed the materials received and their disposition. The second page of the form was entitled
" Receiving Inspection Checklist," and it contained the 17 items described in the Procedure. These two pages are attached to Mihovilovich Exhibit 1.
The Procedure sete forth the steps te be taken if a shipment does not conform to specifications. Section of the Proceaure, entitled " Sign off and Tagging,"
provides four poasible dispositions for materials received, including " Hold," " Accepted," " Rejected," and
" Quarantined." Cearanticed was the disposition to be followed if the materiale physically conformed to pertinent specifications, but documentation was not complete.
The Procedure provides that deviation reports should be issued in certain circumstances. If materials are rejected, deviation reports are to be prepared. In addition, a quarantine situation may some times require a deviation report, as discussed in Section 8 of the Procedure. A deviation report would be required for quarantined materials when the materials are required for use at the site before the missing documentation can be delivered to the site. Normally, however, if the materials are to be stored rather than immediately
g used a deviation report would not be required for a quarantine situation.
In addition to Blount QA/QC Work Procedure Number Ten there is a work procedure specifically for the receiving and inspection of post tensioning tendons.
At the time Mr. Stomfay-Stitz worked as the QA/QC Material Controller for Blo: Int Brothers the procedure in effect was Blount QA/QC Work Procedare Number Thirty-4 One, Issue One, a copy of which is attached to my testimony as Mihovilovich Exhibit 2. As stated on page 1 of the Procedure, receiving and inspection of the tendons was to be performed in accordance with the requirements of Blount Brothers QA/QC Work Procedure Number Ten, which I described earlier.
Q13 After review of the pertinent Blount work procedures, 1
what is the next step in determining whether tendons received at the site conformed to receiving inspection
- acceptance criteria?
A13 The next step is review of the receiving and inspection, or "R & I," reports prepared for tendens received at i
the site by Mr. Stomfay-Stitz. Each of the R & I reports on which Mr. Stomfay-Stitz participated, either i
as a trainee or as the QA/QC Material Controller, were pulled from Blount Brothers' R & I files. These reports are attached to my testimony as Mihovilovich Exhibit 3.
Mr. Stomfay-Stitz participated in the vast majority of i
i i
s these reports as a trainee, as is indicated by the signature of Richard Barnhart, which is next to the signature of Mr. Stomfay-stitz on all but the last couple of reports. Mr. Barnhart was Mr. Stomfay-Stitz' instructor in receiving and inspection.
014 What do these reports indicate with regard to whether tha tendons conformed to receiving inspection acceptance criteria?
A14 The reports indicate that the large majority of tendons received by Blount Brothers conformed to receiving inspection acceptance criteria, and therefore were accepted, upon delivery to Byron. In a small number of situations, however, the tendons could not be accepted at first. R& I Report 2613, dated November 9, 1978, shows that some of the tendons which were delivered had to be rejected because they had fallen on top of each other during shipment. Other reports, such as Report 2693, dated December 18, 1978, indicate that tendons were quarantined due to incomplete documentation. In such situations the tendons were appropriately quarantined until the problem was resolved.
The reports demonstrate that each instance of tendon rejection or quarantine ultimately was resolved.
For example, R & I Report 2693-A, dated January 8, 1979, reflects the fact that proper documentation was received for the tendons originally received at the 1
s site on December 18, and the quarantine status was removed.
Q15 What is your conclusion with regard to whether tendons conformed to receiving inspection acceptance criteria upon their receipt at the site?
A15 After reviewing pertinent work procedures and receiving and inspection reports I conclude that the tendons received by Blount did cor, form to receiving inspection acceptance criteria. If tendono did not so conform upon delivery to the site, appropriate action wac taken by Blount Brothers to rectify the problems.
Ol6 Mr. Stomfay-Stite alleges in his affidavit that the tendon barns in which the tendons were stored did not adequately protect the tendons from dirt and dampness.
Did you investigate the issue of the adequacy of the storage of the tendons?
I A16 Yes. The parameters of tendon storage are established
! by the Blount QA/QC work procedures I discussed in connection with the receiving and inspection of tendons.
Specifically, Work Procedures Ten and Thirty-one, marked as Mihovilovich Exhibits 1 and 2, include sections which pertain to storage of materials. Storage conditions are discussed in Section 11 of Work Procedure Ten and Section 5 of Procedure Thirty-one. The items which are monitored are capsulated on the form attached to Work Procedure Ten entitled " Storage Control Report," which
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, g contains a list of 19 items to be checked in conjunction with materials'atorage.
Blount Brothers conducted weekly tendon surveillances.
In response to Mr. Stomfay-Stitz' allegation each of the tendon storage reports in which he participated were pulled from Blount Brothers' files. The tendon
! storage reports in which Mr. Stomfay-Stitz participated while he was at Blount Brothers are attached to my l 4
testimony as Mihevilovich Exhibit 4. Just as with the tendon receiving and inspection reports Mr. Barnhart's -
4
! i rignature is on those storage reports in which Mr.
Stomfay-Stitz participated as a trainee.
j Q17 What do the tendon storage reports indicate with regard .
, to the condition of the tendons? :
A17 At the time of these reports the tendons were stored in i
j three buildings, Polebarns I and II, and the Service I Building. Each storage surveillance included an examination
- . of one tendon in each building in addition to a general surveillance of storage conditions. The storage reports indicate that storage conditions consistently were acceptable.
! 018 Mr. Stomfay-Stitz states that the storagt buildings had l
standing water and mud in them. Was this a problem with tendon storage?
A18 Although at times the buildings were a bit Wet or muddy, this did not affect the tendons. The tendons l were covered with plastic while they were stored, and i
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4 they sat on large wooden pallets that were ten inches off the ground. In addition, the floors of the tendon storage buildings were crowned in the middle for drainage
- purposes.
The NRC regularly inspected the storage barns to
! ensure that storage conditions were proper, and the j
inspectors uniformly concluded that tendon storage was
- proper. Various NRC Inspection Reports for the years 1977 through 1979, which include review of tendon storage conditions are attached to my testimony as >
I Mihovilovich Exhibit 5. In each case the NRC inspectors found that there were no items of noncompliance or deviation with regard to tendon storage.
j Q19 After Mr. Stomfay-Stitz had left Blount Brothers, did a problem arise with regard to the storage of tendons?
4 A19 Yes. In June, 1979, rust was discovered on a number of the tendons being stored. The rust was located in areas of the tendons that were not readily visible, t r such as behind the upright wooden posts that helped to hold the tendons in position and under the steel bands that held the tendons together. All stored tendons were inspected, and a number were subsequently rejected.
Sargent & Lundy reviewed and revised the acceptance criteria for rust on tendon wire, and subsequently procedures were implemented by Blount Brothers to determine the acceptability of tendons on which rust was found. All tendons were brought into compliance 5
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O s with specifications, and the Deviation Report which had been generated by Blount Brothers when the problem was discovered was closed. A copy of this Deviation Report DR415, is attached to my testimony as Mihovilovich Exhibit 6.
Q20 On page 3 of his affidavit, Mr. Stomfay-Stitz discusses alleged problems involving tendon buttonheads. Did you i
look into this isnue?
A20 Yes. As a result of a buttonhead problem which was identified at LaSalle County Station, Blount Brothers was asked to perform an informal revtew of tenden buttonheads at Byron and it appeared that a small problem existed. Inryco subsequently inspected the buttonheads in mid-Novcaber, 1978 and identified "some rejectable buttonheads." Inryco then issued a nonconformance report in which the rejections of buttonheads were based on the existence of splits which did not meet the Inryco buttonhead acceptance criteria. The review of the buttonheads conducted by Blount Brothers, described by Mr. Stomfay-Stitz in his affidavit, therefore was not an acceptance inspection of the buttonheads, but rather was performed simply to determine the extent of the buttonhead problem.
Inryco subsequently resolved the buttonhead problem.
The company implemented a test program which established revised acceptance criteria for the buttonheads, and
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s conducted a 100% reinspection of the buttonheads on site to ensure their compliance with the new criteria.
Documents which reflect resolution of the buttonhead problem are attached to my testimony as Mihovilovich Exhibit 7.
. C21 The next issue raised by Mr. Stomfay-Stitz in his affidavit involves the aggregate used in the batching of concrete at Byron. Did you investigate this issue?
A21 Yes. There are two kinds of aggregate used in the concrete batched at Byron, fine aggregate, which really is sand, and coarse aggregate, which is stone. The aggregate discussed by Mr. Stomfay-Stitz is coarse aggregate. This aggregate was subjected to several different tests to determine its acceptability for use in the batching of concrete, the tests being perforred by Pittsburgh Testing Laboratory. The procedure for testing of aggregate was established by Sargent &
i-Lundy, in its document IF-2850, L-2850. Division 5 of this Sargent & Lundy document is attached to my testimony as Mihovilovich Exhibit 8.
l on page 6 of the exhibit the procedures to be followed in the control testing of aggregate are detailed.
The procedures state that if the aggregate fails any of the tests as specified, then two additional samples
' shall be taken and the test that the aggregate failed shall be performed on each of the two additional samples.
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- s If either additional sample fails the test, production involving the aggregate that failed the test is halted pending resolution of the problem.
One of the tests performed on the aggregate on a daily basis was the sieve test, which determines the percentage of " fines" in the coarse aggregate. Fines are small particles of material which result from the operation by which the stone comprising the aggregate is crushed. In March, 1979, the coarse aggregate pile at the concrete batch plant was condemned for its failure to pass the sieve test; that is, the aggregate contained an excessive percentage of fines. The condemnation and subsequent disuse of the aggregate pile was documented by Blount Brothers memoranda generated by Mr. Stomfay-Stitz himself. Tne memoranda generated at Blount Brothers, most of them being either to or from Mr. Stomfay-Stitz, pertaining to the condemnation of the coarse aggregate in March, 1979 is attached to my testimony as Mihovilovich Exhibit 9.
i-A Blount Brothers Deviation Report was issued on I
the problem, and pending resolution of the problem new aggregate was brought on site for use in the batching of concrete. This Deviation Report DR389, is attached to my testimony as Mihovilovich Exhibit 10. Ultimately the condemned aggregate was rewashed and was able to be utilized in the making of concrete.
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Q22 In deposition testimony Mr. Stomfay-Stitz stated that Blount Brothers frequently failed to take appropriate steps when materials from Mid-City Architectural Iron Company were received without proper documentation.
Have you investigated this issue?
, A22 Yes. Blount Brothers pulled from its files each of the receiving and inspection reports for Mid-City Arenitectural Iron Company in which Mr. Stomfay-Stitz participated either as a trainee or as the material receiving controller. ,
These receiving and inspection reports are attached to my testimony as Mihovilovich Exhibit 11. Mr. Stomfay-Stitz was involved as a trainee on those reports which s
include the signature of Richard Barnhart alongside that of Mr. Stomfay-Sti tz i These reports indicate that in all but one instance the materials received from Mid-City were deemed acceptable after receiving inspection. One of the documents, R &
I 2745, dated January 26, 1971, indicates that certain materials within the shipment were placed on hold due to incomplete documentation. As indicated by R & I 2745-A, dated February 5, 1979, the documentation was subsequently received by Blount Brothers, and the hold tag which had been placed on the materials was removed.
My conclusion from review of the Mid-City receiving and inspection reports is that appropriate steps were taken when Mid-City materials arrived at Byron without proper f.ocumentation.
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o, CLOtJNT BROTHEMD COIGOR ATION
.--o i Montgomery. Alabama
. 36102 RECEIVING, STORAGE AND HANDLING
.. PUP 20SE 3 1.1, This procedure provides direction in order to report receipt, verify compliance with procurement documents, unload, store, distribute, maintain, and provide for traceability of all i= coming safety related materials, supplies, and components.
- . SCOPE 3 2.1 This procedure is applicable to all safety related equipment and/or materials procured by Blount Brothers Corporation or requisitioned by BBC and procured by CE Co.
- 3. RESPONSI3ILITIES 3 31 Material Recewing Clerks 3 1.1 Responsible for receipt inspection in order to verify quantity conformance to the procuronent documents.
32 QA/QC Material centro 11er 3 2.1 Responsible for receipt inspection in order to establic.
quality conformance to the procure =ent co::nn.ents.
. RECEIPT 4.1 Truck deliveries are to be directed by Eisns to the receiving area.
4.2 The Receiving Clerk and/or the QA/QC Material Controller will identify the source of the shipment, and will review the re-lated procurement document if required. 3 h.3 The location for unloading and type of storage requirements will be determined by the QA/QC Material Controller in accord--
ance with Sub-Soctions 1k.7 and Ih.8 of the Blount Brothers Corporation Quality Assurance Program. 3 h.h Off loading, inspection and tagging will be in accordance with Sub-Section 9 2 of the Accepted Quality Assurance Program and ,
I as defined in this procedure. 3
!. PBELIMINARY INSPECTION 51 Observations, as applicable, for unusual conditions shall include:
- a. Fire- charred paper, wood or paint, indicating exposure tc fire or high temperature.
RED APPRoVEo REVISED TITLE o RIG. D ATE REV.DATE PAGE RECEIVING, STORAGE GG LA AND HANDLING 8/27/75 10/18/76 1 R L.
- LounT ancrrnzna coaponarzon 3!orutgomery, Alabama 36102
- b. Excessive exposure- weather-beaten, frayed, rusted, or stained containers indicating prolonged exposure during transit.
- c. Environmental damage- water or oil marks, damp conditions, dirty areas, or salt film.
- d. Tie-down failure- shifted, broken, loose er twisted ship-ping ties, and worn materi.i under ties.
- e. Rough handling- splintered, torn or crushed containers.
5.2 All shipments shall be visually inspected to verify that the cpecified packsging and shipping requirements have been main-tained. When items are contained in transparent separate moisture-proof bags or envelopes, visuel inspection without ur packing the contents is acceptable. Care shall be taken to avc..d contamination of the items during inspection. The inspection shall be perfomed in an area equivalent to the level of storc ;
requirement for the item.
53 Inspection will be documented on the Receiving Inspection Checklist. (copy attached). 3
. ACCEPTANCE IIISPECTION 6.1 Items can only be " Accepted" following verification for the fc iow-ing, as applicable, by the QA/QC Material Controller. This wil be documented on the R & I Fom (copy attached) and the Receis ag Inspection Checklist (copy attached). 3
- a. That identification and markings are in accordance with p -
curement documents.
- b. Manufacturing documentation called for in the procurement document accompanies the delivery.
- c. That covers and seals meet their intended function.
- d. Coatings and preservatives are in accordance with contrac; specifications purchase orders, or manufacturer's instruc -
ions.
- c. If called for, verification that the inert gas blanket is within the limits specified.
dED APPROVED REVISED TITLE o RIG. DATE REV DATE PAGE g g RECEIVP!G, STORAGE, AND HANDLING 8/27/75 10/18/76 2 R L-
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. . OLOUNT CJtOTHEttS CORPOR ATf,0N Montgomery, Alabame
. 36102
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- f. .If called for, verification that desiccant is not sat-urated, using a humidity indicator. Desiccants shall be regenerated or replaced as necessary in accordance with special instructions.
- g. That items are not broken, cracked, missing, defor=ed or misaligned, and rotating parts turn without binding. In-ternal and external areas are free of gouges, dents, scrat aos and burns.
- h. That internal and' . external areas are within the specificatisn.
requirements for dirt, soil, mill scale, weld splatte r, oi:.,
grease or stains. If inspection for cleanliness was perfor id prior to sealing and shipping and is supported by document -
ation, and inspection upon rece'pt indicates that there h: )
been no penetration of the sealed boundary,' then inspectic for internal cleanliness is optional.
- i. That physical properties conform to the specifi'ed requirec .ta and that chemical and physical test reports, if required t the procurement document, accompany the delivery and show required results.
- j. That i=portant dimensDns conform with drawings and specif.. -
ations. Examples are: base plate counting holes, overall external size, configuration and orientation of parts.
- k. That workmanship such as welds on fabricated assemblies, c; op inspected before shipment, are intact and satisfactory. -
- 1. Verification of presence of proper lubricants and oils,1-.
required, by either specification, purchase order, or mant )
l facturer's instructions.
. SIGN OFF AND TACGING 71 As deliveries are accounted for by the Material Clerk and in- ;I spected by the QA/RC Material Controller, tegs will be appliet if required, to items as follows:
- a. " Hold" (yellow tag) for equipment and/or material which he.- 3 undergone receipt inspection and has physical or documentt .icn parameters which cannot be verified as being acceptable o; AED APPROVED HEVISED TITLE O RIG. D ATE REV.DATE PAGE GG LA RECEIVIEG, STORACE, AND HANDLIUG 8/27/75 10/18/7o- 3
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cz ouwT cacyrauns coaponArron Montgomery Alabama 36102 r
i rejectable.
- b. " ACCEPTED" (green tag) for equipment and/or ma+ rial which has undergone receiving inspection, physically confoms tc 3 I
all the specified requirements for installation, and has complete and acceptable accompanying documentation.
- c. . " REJECTED" (red tag) for equip =ent and/or material which i a undergone receiving inspection, does not physically confo:
to all specified requirements for installation, and may o:.
j may not have all the proper documentation with the shipmen . 3
+
I d. " QUARANTINED" (blue tag) for equipment and/or material whiJ.1 i
has undergone receiving inspection,' physically confoms tc dl the specified requirements for installation, but lacks cot..lete, proper documentation as specified by purchase order, contL at specification or codes.
7.2 All necessary tagging following receiving inspection will be c..ae by the QA/QC Material Controller.
73 obsolete tags shall be destroyed ar.d so noted in the document, lon.
7.h No tags shall ? removed for any reason whatsoever, except by 3 authority of the QA/QC Material Controller.
7 5 Tagging action will be noted on the R & I Report. 3
. QUARA'ITINE 8.1 Should there be insufficient documentation accompanying a shi: ant, a blue tag marked "QUARANTIUED" will be affixed and it will b -
, placed in a segregated.arpa in the appropriate storage locatic .
3 8.2 The " Quarantined" tag can 'o'nly be exchanged for an " Accepted" g
- and removed to storage or the voric location when all documente
- .on for full identification is received. A supplementary R & I Re: e.:t will be prepared accordingly, and given the same number as th-original R & I except that a postscript letter will be added 1 ,
attached to the original R & I. 3 8.3 If there is reasonable belief that documentation deficiencies .or non-consumable items can be resolved, the Project Manager can issue an " Equipment / Material Release" fom, which will set fo:- .a the technical justification for release. The QA/qC Material C< -
dED APP ROV E D R EVISE D TITLE ORIG. DATE 54 EV. DATC PAGE cc Lg RECEIVING, STORAGE, AITD HAUDLING 8/27/75 10/18/7C h a .
mLouwr onoTus:ns conpoaargow
- -a
.' Montgomery. Alabama 36102 troller will prepare a " Deviation Report" for=- see procedure following- confirming release. The Deviation Report will be placed on hold until proper documentation is received. At such. 3 time, nomal procedures will be followed and the Deviation Report resolved.
. DEVIATIONS 9.1 " Rejected" items will be reported on the Deviation Report by t!.; 3 QA/QC Material Controller, giving full details of the non-con-for=ance.
9.2 The QA/QC Manager and/or Engineering Department will evaluate ..:e deviation, state the corrective action, and transmit the report'to Commonwealth Edison Co. with their findings.
93 On ec=pletion of the corrective action and re-inspection, the Deviation Report will be signed off by the QA/QC Manager and Com=onwealth Edison Company Station Construction and QA Department.
9.h The signed off Deviation Report will be distributed to all con--
cerned parties.
LOGGING, RECORD, AND ISSUE 10.1 The " Daily Log" fo m (copy attached) will be maintained by the Material Clerk to provide a per=anent record of daily receipts location of items, time-in and time-out of carrier. Charts of warehouse and outside storage areas will be prepared if requir....
10.2 The Material Clerk will enter applicable stored items on the
" Stores Record" fom (copy attached) which will become a perped inventory showing "in" items on hand and "out" from the " Store; I
Issue Ticket" fo m mentioned below. -
l 10 3 A " Stores Issue Ticket" for= (copy attached) will be prepared 17 i the Material Clerk to cover applicable goods disbursed for insa:.1-lation in the work and will show the location where used.
10.h The handling of all items after disbursement from storage will le in such a manner as to preserve all identification until final l inspection in place. This caution will appear in work procedur_;
! involvint materials.
F '.E D APPROVED REVISED TITLE ORIG. OATE REV.DATE PAGE RECEIVIUG, STORAGE, i GG -LA AND HANDLIUG 8/27/76 10/18/' 5 a: ,
CLCUNT 2ROTHERS CORPORATION Montgomery, Alabama
, 36102 1.IU STORAGE CARE 11.1 Care of items in storage shall be exercised in accordance with the following as may be directed:
- a. Items in storage shall have all covers, caps, plugs or oth;r closures intact. Covers removed for internal access at any time for any reason shall be immediately replaced and ress; led after completion of 'the purpose for removal,
- b. Temporary preservatives shall be left intact during. storat_.
Should reapplication of preservatives be required at the cite, only those previously approved shall be used.
- c. Items pressurized with inert gas shall be monitored at su: . a frequency as to ensure that the gas pressure is maintained.
within specified limits during storage. Desiccant humidity indicators shall also be monitored and desiccants shall be changed or reprocessed when specified.
- d. Rotating electrical equipment shall be given insulation resistance tests on a scheduled basis and documented.
- e. The shafts of rotating equipment shall be rotatec on a pen odic basis. The degree of turn shall be established so that the parts receive a coating of lubrication where applicable, c .1 so that the shaft does not come to rest in a previous posiuion (90 degree and h50 degree rotations are examples).
i, f. Other maintenance requirements specified by the manufactu; .r's instraction for the item shall be perfomed and documentec l g. Housekeeping shall consist of employing proper, neat, and are stacking practices, leaving ample aisle space to afford p. sage for fire protection, stacking in ways that are compatible .ith i
test safety practices established by and re= oval of dunnc. and other debris daily shall be provided. Fire, safety, and s ;urity .
instructions shall be followed by all concemed.
- h. All items shall be stored in such a manner as to pemit rt .dy access for inspection or maintenance without excessive hc ling, to minimize risk of damage. Items stacked for storage sha... be
.ED APPROVED REVISED TITLE O RIG. D ATE REV.DATE PAGE RECEIVR:G, STORAGE, GG LA 8/27'/75 ' 10/18/76 6 AND HANDLI'iG y -.-g-, ,, , -
y
. *e s t.o U N T B R Crr H E R O CORPORATION Montgomery. Alaluma
. 36102 arranged so that racks, cribbing or crates are bearing the ful..
weisht t without distortion of the item.
- i. Hazardous chemicals, paints, solvents, and other materials of :.
like nature shall be stored in a well ventilated area which is not in close proximity to important nuclear plant items.
- j. All items and their containers shall be plainly marked so that they are easily identified without excessive handling, or un-necessary opening of crates and boxes.
- k. Weatherproof coverings, when used for outdoor storage, shall be placec; so as to provide drainage and to ensure air circulat On to minimize condensation. They shall be tied down to prevent moisture from entering laps and to protect the coverings frc=
wind damage.
11.2 All instrumentation ared to control storage conditions will bc subject to inspection, calibration and re-calibration by quali led personnel, as outlined in Procedure No. Seven (Calibration of Tools, Gauges and Instruments).
11 3 The QA/QC Material Controller will periodically check storaga and maintenance ccnditions and document his findings on the 4
1 Storage Control Form. The completed fom will be forwarded to the QA/QC Manager for his review and action.
..HAUDLING 12.1 The Safety Engineer will be consulted for implementation of hoisting, rigging and handling procedures compliance.
12.2 All equipment for handling items shall be used and maintained 2 accordance with the following: ,
- a. Hoisting equipment used for handling shall have accompanyi ; 3 documentation which indicates the various parameters for . .a maximam load to be handled.
- b. Hoisting equipment shall not be loaded beyond its rated 1m '.d, as determined by the manufacturer, except for test purpos. ..
- c. Rigging that is frayed, worn or otherwise deteriorated sn l
, not be used.
- d. Hoisting equipment that does not meet the manufacturer's
.EO APPROVED R EVISE D TITLE O RIG. DATE REV.DATC PAGE RECEIVU;G, CTORAGE, 7
, GG LA AND HANDLIUG 8/27/7$ 10/18/76 R.
.~. . .--. , , e-- .
- e. , -
nLouwT setornzsta cortmaATzou Montgomery, Alabama 36102 specifications shall not be used.
- e. Equip =ent and rigging shall be kept clean and free of con-taminants that are detrimental to the material being hand' m.
- f. Rigging items such as hooks, shackles, and turnbuckles th; appear to have-yielded or are distorted shall not be used.
- g. Safety inspections of hoir'ing equipment will be maintain <. by 3 the safety engineer.
. RECEIVING, STORAGE AND ISSUE OF BULK ITEMS 131 Receiving inspection will be as defined in this procedure.
13 2 Tagging 13 2.1 only those items on " Hold", " Quarantined", or "Rejecte '
will be tagged by the QA/QC Material Controller. 3
. 13 2.2 Items with a " Hold", " Quarantined", or " Rejected" statu will be placed in a segregated area if necessary, 13 3 storage 1331 Approved material.3/ equipment will be stored in segrega. :d areas designated as being " Approved".
13.h Issue 13.h.1 Bulk items stored in the approved laydown areas will n.:
require issuance through the material clerk as defined'in.
section 10 of this pacedure.
. DOCUIGITATICH AND AUDIT _
J lk.1 All records shall be complete and legible for review at any ti..:
by Commonwealth Edison's representative and shall be indexed, collated, and stored as directed by the Owner.
1h.2 All actions and records will be audited by QA staff personnel other than those assigned to the work.
.ED A PP ROV E D P EVISE D ITL ORtG. D ATE REV.DATE PAGE GG LA 8/27/75 10/18/76 8 AND HANDLING
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; , V : DI,0UNT BROTHNHS Ct'liPORATION
, Byron Station- Un2 La 1 and 2
*- RECEIVING INSPECTION CHECKLIST ACC E. N/A
.i -
- 1. Ship. ent has no fire- charred paper, wood or paint, indicating expc are to fire or high temperature. _
- 2. Shi- nt has no excessive exposure- weather-beaten, frayed, rust _l or stained containers indicating prolonged exposure during tran it.
- 3. Shiptent has no environmental damage- water or oil marks, damp cond2.tions, dirty areas, or salt film.
- h. No al. parent tie-down failure- shifted, broken, loose or twisted shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, torn or crushed containers. .
- 6. Identification and markings are in accordance with procurement documents.
- 7. All documentation call for accompany the shipment.
- 8. Covers and seals meet their intended function. _
- 9. Coatings and preservatives are in accordance with manufacturer's instructions. -
- 10. Iner: gas blanket is within the limits suecified.
- 11. Desiccant is not saturated. (Desiccants shall be degenerated or replaced as necessary in accordance with special instructions.) _
- 12. Items are not broken, cracked, missing, deformed or misaligned, and rotating parts turn without binding. Internal and external areas are free of gouges, dents, scratches, and burns.
- 13. Intarnal and external areas are within the specification require-mentc for dirt, soil, mill scale, weld splatter, oil, grease or s tair.. ,
i lb. Pl,sical properties conform to the specified requirements and ch:-nical and plysical test reports, if required, accompany the delivary and show required results.
- 15. Important dimensions conform with drawings and specifications.
'.6. Worknanship such as welds on fabricated assemblies, shop-inspected before shipment.
- 17. Presence of proper lubricants and oils, if required.
- CO}E-ITC
REFERENCE R & I REPORT NO. Q6-Inspector Reviewed By Date Date L ._ _
1
." BLOUHT HROTHERS CORPORATION * ^
Byron Station- Units 1 & 2
, BATCH ?LANT STORAGE CONTROL REPORT _
L.TE _ REPORT NO. AREAS OF .
-INSPECTION ACC. DEF. N/A- COINITS/ CORRECTIVE ACTION ltGGREGATE STOCKPILES
.HALDLING EQUIP E T DR.'.DIAGE MA52 RIALS SEGREGATED COHTAMINATIOU PREVENTION CEMENT AHL FLY-ASH C"2INECTIONS C~.EAN & SEALED Sif0 WEATHER TIGh7 CONTAMINATION PENENTION
- CHEMICAL
- ADMIXTURES WElants PROTECTION CONTAMINATION PREVENTION
! PROPER AGITATION (ifnecessary) l INSPECTOR QA/QC MANAGER l
)
RECEIVING AND INSPECTION REPORT 9 (RECE IVED AT
- NAME OF PROJEC T '
NOTICE ; THIS REPORT COVERS (FROM . NAME OF SHIPPER) A SHIPME NT W HICH li- (NUMBER)
, C OM PLETE i OMPLETE ;
( ADDRESS OF SHIPPER) (D A TE) CHECK g - (S H 6 P P . GM ) LORIGINATING POINT CF SMIPME NT) (PORCMASE ORDERI BARRELS U PACWAGES CHECAj O h l BOXES U PIECES (RE CE ' JY) .FRE tG HT + E X PR ESS - P. P . CARTONSO MM (WORK ORDERI CRATES C COILS KECS C REELS (OTHER INF ORMAT ION) OTHER O (SPECirv) j iTR A=S pcR T 0~ INv0sCE *pAr: IMPORTANT- A L L IN F0 R M A TIO N R E Q UlR E D BY T14IS FORM M US T GE INS E R T C D IS POS IT C Rb CD CESCRIPTION (p,, ,, NUMBER (R E MA R KS i l-l I k
'.- . W wh i e
-~.
i t I k_. I i k i l mECEiVEC P - E MpLCYEE ) (CousT VER sF tEC EMoLOYEE l saNSPECTED Sv iPLOYEE)
' tN S T R U CT 8 0 NS T O E MP LOY E ES R EC EIV IN G MATERIAL A N O S U P P LIE S 6 FCRM SMALL BE COVPLETED IMMEDIATELY UPON RECEIPT OF THC MA TERI AL.
- 2. F OR M 'AUST BE COMPLE TED SE PAR ATE LY FOR A LL MA T ERIA L RECEIVED A ND INS PECTED F OR E ACM PURC IE CRDER.
- 3. A BRIEF OF SCRspheN AS TO TME QUALITY CF THE MA TERIA, MUST BE SHO*N TENDER THE CASTION DISPOSITION . MARKS)
LSE REvf dSE SiOE IF ADDtTIONAL SPACE IS REcuiRED. R L-8 7-e
a
~
- STORAGE CONTROL REPORT
-%,j..
DATE REPORT NO. _
.AP2 HOUSE / AREA _
NOT ITDI ACCEPT. ACCEPT. COMME"TS/ CORP.ECTIVE ACTION TAKER
'Jovers in place Jovers sealed
.arps tied down 3rn3nnge
?allets/ Dunnage Accessability Stacking . ,,
Isle spacing
- ntainers Marked
'entilation
..azardous items segrigated
.:afts rotated ,
Fire protection Security Enspection tags reservatives , Japs, plugs, etc. Inmidity indicators landling equiptment l l 1 l Controller for QA/QC QA/QC Manager
.-27 8
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{f '. s . Q!i-0.J WlIIK PR0t'e DuitM :.'U;iliMll T1TT!?TY ni:M i F0h RECEIVIIIG, STORI IG AI!D IllSPECTICII 0F POST 'IENSIONIIIG J21IXR13 i BYl:0M GTATlUM - UNITO 1 & 2 GEIiMPJtL STRUCTUiu:3 W0liK- F-2722 PUliCi!AU M Oi!bMit 181186 1 0'.!I!Eli COIGIONi,WALTil EDTSOII Coi1PA!!Y Chicago, Illinoic 4 CO!;Tii ACT0it , IILOll!!T iiiiOTilM113 00!iPoliAT!n:I I Boston. hicago, !!ouc ton, Mon tcomet/, f.ew York i i I
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Jii;V 13 J . , . " j r r b' ^ ' j ;j.l j..l. _ . ,,sj .. j s DLOUNT December 6, 1f/7 JOHN MIHOVILOVICH EXHIBIT No. 2
e 8 tiLou nt siaccyria u:s ta cos t s
. snver . s'. ' , f.* _.
Mo.stgomery, Alaluma 3610.' RECEIVII;G, STORIUG /d!D IIISPECTION OF POST TEUSIOUING TEUDOUS PURPOCR j 1.1 The purpoce of thic procedure in to encure all poct tencionint- !cndons are properly received, ctored, and inspected prior to inc tallr tion. I
; SCOPE 1
; 2.1 This procedure coverc the receipt, storage, and incpection of post i
tencioning tendonc from their initial arrival on the jobcite through the time they are inctalled. She procedure cupplemento H3C QA/QC Procedure #10, late n t revici.on. I HECPOUGIBILITTEU 31 BBC Field Supervicor 3 1.1 Recponcible for being familiar with thic procedure so that all work ic perfomed in accordance with it. 32 QA/QC Incpec tor
, 3 2.1 Responcible for perfoming receipt and storage incpecti.e ac.
I ,
! 33 BBC Receiving Clerac I .
I 331 Recponsible for receipt and etorage control of a.ateriaa. , ETCF.1 PT f.HD HMCiUVIUS 1 UCPECTION h.1 Receipt and Receiving Incpec tion will be in accordance with EFC QA/Q' Procedure I o. 10, latent revision. h.2 Upon receipt of the tendonc, the racks will be visually incpon ed for any tearc and punctures in the chipping la ~ . lny holec found wi.ll be ! repaired with cloth tape. Or.e bottom of the ., nipping 1.a,; is t ; be clit I open in order for air circulation and drainage. h.3 If any tearc or holes are found, the tendonc will be incpecte.1 at the point of tear for any damage. If any tendonc are damaged, a deviation report will be written and forwarded to CECO. h.h Incpec tion 'chall include a revieu of all required accompanying documentatlon. , e I t ARED APPROV E D H E V ISF D TITLE oHIG.DATE REV.DATE # AGE l
;cenivine, '! l.o rin/* and I
'dB :ncp.setisn of Pac 1. O/0/77 1 l
. Tennioning 'londonc
~
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,, ~f nLOUNT sacrrHEE LS CORI%. . . ATION .
% orgomery. Alabama 36102 STORAGE AUD STORAGE INSPECTION.
+
5.1 All tendons are to be st6 red in the onsite Tendon Storage Warehouse. 5.2 Sufficient air circulation is to be provided to prevent condensation from occurring on the tendens. 5.3 Daily Storage Inspection will include: 531 A visual check of one storage bag for condensation and/or rust. 5 3 1.1 If any condensatien or rust is found, two additional bags
! shall be inspected.
5.3 1.2 If the two additional checks indicate the presence of condensatien or rust , an adcitional number cf bags will ' I i be opened until the extent of the deficiency is determined. I 5.31.3 'If the two additional inspected bags are acceptable the
, deficient bag shall be considered as an isolated example and no additional inspection will be required. !
5.3 2 A visual check for assuring wood blocking between tendor.c is intact. 5.3 3 A visual checic to assure protective covering are intact.
-1 5 . 14 Storage surveillance will te documented in accordance with BBC.QA/QC Procedure #10.
.~
i t i 1
*ARED APP ROV E D REVISED TITLE o RIG. D AT E REV.DATE PAGE Receivi.c, Storage and WB Ta:pection of Post Tencien..nh2/6/77 2 a 1.nuanc
yn
,'j, '
BTaUNT BROTir..i CORPORATION BY1:9tI CTATIO!! - II?IITS 1 AND 2 DURA cTTI OP OI?.0 GE TEITDOII STORACE Tc endon into O/S ITend l Rey 2__ J Total Nw =--]tn_vgm , Date f~on[3,gppmcut Dr. to of 0/S ! 1 1 ! __( Tir,ved Ins'.de . Inctalled iTime i e f h i I . i i l l i i s 1 l i 1 1 i i ! 4 S l 1 1 i i
, 1, j .
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l ! G Recark; 7 Inspec. Latc
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I BBC Fo. 'Io. 20TS-79(31) Hov-l
.' h' 5ECElVINGNAD i,5PECTION REP 0h.
o 9 ' BYROM STATTON fMCIPAR PMMT. 2Y,ROH.,..II.L-mECE ivE D A s . NAuf O dod Prog C - , NOTICE TimVCO.TMC _ POST TFf!SIDHIUG_IIVISIOD Ta'S at PoaT CovEa5 A SMiPME NT IW H ICH 85 qfi 2#Mk (FRou . N AME OF S MI D Pset t 8 BER)
^ "
BOX 1056,15(;o normi 25tlLAVE ( AODRESS OF SHIPPERl INCOMPLETE O ID\90C SAME AS APOVE _ __ .. CHECK g ((.fp~") ' (SNiPPEo rRous scRIGINATING POINT OF SHIPME Nf } iPuR wASE omof. CHECK j BARRELS O PACNAcES O svn nei.Ow
- O O O so ES O P'ECES U y (RECEivEn ovi irREicur - Ex%ESS - P P.i mic@ WW ' ,, ,, ,.f,,,,,,
3 CRArES O Coit$ O T.EVET. "O" RTORAfR lotwER iNr onuai son)
"Ec5 OTHER O aEELS O (SPECiry)
O pg (gAANgoonfArec _. INvotCE e s IMPORTANT. # L L IN FO R M A TIO N R E Q UIR E D BY T NIS FORM M US T BE INSERTED QUANTsTv REC E lvt D 00E D IS PCS IT ION CESCRIPTION (PIECES) NUMBER (Rg ua n us 3 I tot $ M5% dr ltciadoc, gooa 4ccspn=_c) i io u 4 ., [ -}Dp Ch#$d] . ' ,
~ -
1 1DE - J M. . -, OP u jiWEU APPL [fdVEDn o-F '!!EVI
^
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B 01978 /
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o.*v tmarance LOUNT saoS. Coap' ByraCIIInois JOHN MIHOVILOVICH EXHIBIT-NO. 3 _~ _._. _ ____ =. = =- - . ._ -] .. => ... ___. ___
' ~
~_ _ . _ _ . : __ _.
/RECEnvEO ev E MPLovE E ) fCOUNT % E R IF iE D . E M pt o vt t . (INS PE C TED P V - EMotovEE l
- IN S T RU CT I O NS T O F M P L O Y E E '- R EC E IV ING MATERfAL AND S U P P LIE S
- I FORu SH ALL PC COUPLE TED suey Dia TE LY UPON RE CEIPT OF THE u A ten t A(.
- 2. F ORM MUS T GE COMPLE TED SE panaf E LY F OR A LL MA TE Rial RE C EivE D A ND INS FEC T ED F OR E ACM PURCH ASE 040ER
- 3. A BRIEF CESCRIPTION AS T O IME Qt a ts t v CF THE MA TER eal MuS T BE S MCW N UNDE R THE C A PT ION DIS POSIT ION IR E MA R M S )
US E # F V' ** F 'L 'P F 'F A PU ' ? ' e N
- l ". r a r r M or ryipesF n RL t
- l. ;
S c%, ". BLOUNT Ct0THi c3 CORPORATION Byron Station - Units 1 and 2 RECEIVII!O INSPFT: TION CHECKLIST ACC DEF N/A 1. Shipment has no fire charred paper, wood,,or paint, indicating exposure to fire or high temperature. j
- 2. Shipment has no excessive exposure- weather-beaten, frayed, runted /
or stained containers indicating prolonged exposure during transit. 3 Shipment has no enviromental damage- water or oil marks, damp conditions, dirty areas, or salt film.
- h. No apparent tie down failure- shifted, broken, loose or twisted shipping ties, and worn material under ties.
$. No apparent rough handling- splintered, torn or crushed containers. g )
- 6. Identification and markings are in accordance with procurement 1/
documents.
- 7. All documentation called for accompany the shipment.
- 8. Covers and seals meet their intended function. g
- 9. Coatings and preservatives are in accordance with manufacturer's instructions.
- 10. Inert gas blanket is within the limits specified. V
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or /
replaced as necessarf in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, deformed or misaligned, and /
rotating parts tum without binding. Internal and external areas ar'e free of gouges, dents, scratches, and burns.
- 13. In'ternal and extemal areas are within the specific . tion requirements for dirts, soil, mill scale, weld splatter, oil grease or stain. I 1h. Physical properties confom to the specified requirements and chemical and physical test reports, if required, accompany the deliverf and show required results.
- 15. Important dimensions confom with drawings and spc :ifications. d
- 16. Ilorkmanship such as welds on fabricated assemblies, shop-inspected /
before shipment.
- 17. Presence of proper lubricants and oils, if required.
COMMENTS: ED MirJ oGE, Surw
/
om cx- EAc4.1 bDi E( s Dc cs 9 EFFRE"r'" Lt PEnR "o q6- 2b u s& ~ M
$ $g Inspector ~ "l
]
ReW pwed By (QA/QC) i OCT E01978 _Jo@ nES ' _. @.70 vue% Dazo eu>u .; e .. - e. RTt' 74 Rmm tlin. .
s
~
(ECElVING AND lh5PECTION REPL o, RYROM STATTOM 1RICLEAR PLANT JHEON,__ILL. imECE ivE o A T - NAuE 0, k6 PR O;E C ; , NOTICE TMRYCO.THC. POST TPMSICHIDG_IllVISI0ll tr ROM - N AME Or SMtPPERI .-
'a'5 ar 'o" c ovea5 "I " "' " I$
06 bE (NUMS E R ) O
,- TOX 10$$ 1960 MOlt TIL25thlVE_.
I AODRESS OF SNIPPERI COMPLETE G
,,cO ,,LE,E g DD1 (D A TE S CHECK / lG lM }
SAME AS ABOVE _ iSNiPPEO rROui ecRiciNAfiNo POINT Or S NipvE NT
,,,, g L3 g ,,c ,, c g , g :PuRCNASE OROES CHEC% )
sm nvt.cy + 0 0 O ao=c5 u
" "* 0 P ',c , c ,, c5, uf3 iRECElvt0 avl (F RE iG N T - E X PRESS - P P.1 O
T.EVRT. "C" STORACR "Ec5 O REEtS O pg (OTHER INF ORM A T IONI OTNER O (SPECIFY) (T R A NS POR T A T eO*
*NvosCE e e IMPORTANT. A L L IN FO R M A TlO N R E O UIR E D BY T HIS FORM MUST DE INS F R T E D RUCEEE o CO E I P OS I T i Op.
DESCRIPTION i,,EcES, NuweER nE EAR Si i 9DF Y5D h\tdeJc. % ~ msurm l2DF i . - . i ig Ogg . ( g .. .. 234an nOCFr]trdh 4" shs_ " m .. .. f . - Acco d [d2f_Le _ __" 4240 %- r sto. ugsages - v2. %CLA"529 TU Oh 326 tw " Em "k .- ' Y& ' l.m Q c , hco 't" so. hs. l "/3 13cP58 _ 3 - - - 3,.i [
! _/
l . N ,
-) T ; 9
} w.'yL ggyjEu!
kdOMD ; . j g"j 1978 av/Mb N)h..ygn05..C0ftP.NiIGD-
$teunt-eaos-coap$
Date/d [k Byron, Illinois BLOi N BD" ",
\ G ialib A%W 1"d n .Mity Assurance _ _
i
. _ . _ _ . L______..______..._ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ ___
1RECE lvt0 BY - E MPLOVE E ) 'COUN1 V E H is F D - E uptOvs E l flNS FFC TErg e y . EMPL v I N S T R U C. T I O N S TOEMPLOYEES R E C E i V IN G M A T E Fl i A L AND S U PT lE S
- V 1 F OR M SN ALL PE CovPt E TED eMME De A TE LY UPON Rf CE ePT GF T wE MA T ER I A L.
- 2. F OR M MUST BE COMptF TED SE FAR A TE LY F OR A LL uA TER s AL prCr svED AND eNSPECTED F OR E ACN PUNCNASE ORDER
- 3. A BReEF CESCRIPTION AS T O TwE %JA Ls T V Cr THE A.A T E Ri4 L PAUS T RE S HOW N UNDE R Turv a PT 038 DIS POSIT ION tREMa n wS I USE REvFRSF S sDF IF ADD ITI FN A L 9 P Af r es 8tf 0 u Rrp j g. R L.17
s e
% '} - BLOUNT BROTHF h3 CORPORATION ~
- Byron Station . h y 1 and 2 ,
RECEIVING INSPECTION CHECKLIST A DEF N/A
- 1. Shipment has no fire charred paper, wood, or pair.t, indicating 4
exposure to fire or high temperature. -
- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted or stained containers indicating prolonge.d exposure during transit. ,
3 Shipment has no enviromental damage- water or oil marks, damp conditions, dirty areas, or salt film.
- h. No apparent tie down failure- shifted, broken, loose or twisted
. . shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, torn or cruched containers.
- 6. Identification and markings are in accordance with procurement documents.
7 All documentation called for accompany the shipment.
- 8. Covers and seals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's instructions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Dericcants shall be regenerated or replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, deformed or misaligned, and rotating parts turn without binding. Internal and external areas are free of gouges, dents, scratches, and bums.
- 13. Internal and external areas are within the specification requirements for dirts, soil, mill scale, weld splatter, oil grease or stain.
- 14. Physical properties conform to the specified requirements and chemical and physical test reports, if required, accompany the delivery and
=how required results.
l/
- 15. Important dimensions confom with drawings and specifications.
- 16. Workmanship such as welds on fabricated assemblies, shop-inspected before shipment.
- 17. Presence of proper lubricants and oils, if required.
/
l COMEITS: MMEI SC/T PCAC6d /A/ 8077DM OF OlCN ENI N!^ll-; RAG fh k W ,h' Mi Ry E m P.S%St/% mwr 3 T O.d M [ Irbpbcp J OCT Z71978 g a4viewedny(qA/qc) b:D78 Dau' BLOUNT BROS. CORP. bM ) Byron, Illinois Dau [ RT(L74 gI "
N- .r O, . . A
.w
- i. f - ,
RECEIVING AND lt*SPECTIGN REPL .a. nYRON STATTOM fRICLEAR PLAUT .13YI[Ull,. L. - A@ OF ! iaECE.vE o a r . .ME o- PaoxC - NOTICE THRycO.Tric_ POST TE!!SI0IIIIIGEVIS101L rwis aEPoar CovEas a swepwE nr wwiCu is e6 166P,
<- ir mou . wa,4E er swiPPEni - inuusEn
' COMPLETE D BOY 1GT6.1460 IIOlTIL25thlVE
' ' t tacDRESs Cr $wlPPER), i CowPLETE O loATE:
SAIG AS ABOVE __ CHECK g jg777f tswiPPro raous acaicinar:No Poimi or swiPw =T e <PuaCuasE onoE. smaaELs0 pac = aces 0 grp pyr,ng + 0 0 O ao*Es O PiccEs O g (RECEIVEo Sv) (FRElGwT . EX PRESS . P P l (wo n g' OR oE R 3 CRATES O Coets 0 T.RVRT. "O" STORACE _ , NEcs O aEEts O y p.ava tor ER Inr oma Y toNI ofwEa O isPECirvi _ _ _ _ ir Rai us voPo.CE .r ie
- IMPORTANT. A L L 1N FO RM A TlON R E Q U1R E D BY T NIS FOHM MUST fl E INS E R T E D Yv p4gr 0,va gc =17 go : coeE ,
,p, ,,,,g3,,,,,
,,,EcE s , NuveEn NdN8ER <aEu ==s I ':5DF 552 7bsT TE@oMiM:; TENDoM / CC6Nf6h l GDF " - - - - - ii i ET'DF 553 .
t rpp n - - 3,5f552$7.55,' l r 4 1 , t 'gjgo . j OCT 3 01978 j .
?> 2 %d A '1N{hEv!EEED" M BlounT BRns. copp 3#[D/T k][1 ~ ' I
=M_
) sg)j.]D.'
~r' P.
Byron, !!!inois v'- p. hM66h % =* i' ( g I """
\
-. = = L- .
t
=h U- -
y IRECE ivED BY - E MPLOVE E D
~
(count %E m ir sF D E A PlovEE l
~
IN! PECTE Sy - EMLovEEl aa IN S T RU C TiO Ns i d d u P LO Y k h 5 A b d k l h t *$G MATkRiAL AND SUPPLlh5 - 1 r oR M Sw&LL 9E COMPLE T ED IM*M D e & TE Lv UPoN RECE IPT OF T HE PA4 T En t A L
- 2. r om u k.ust eE COUPLE TED st rana TE Lv roR A LL MA f r R t A L #FCE lvEo a no #NS PECTED r OR E ACw PURCw A SE 0'DF #
- 3. A BRitr DEScatPfloN AS to THE Quat sf y or T HE **4 T E mial MUS T BE SwoWN UNDER T HE C A PTiON 0 6S PC$if f on (nEua # *'
USE RFVr etF Sirr er afm e r e n.,a s tearF sq er Q spRr f) e t. t 7
'5
- 6 -
Q* . BLOUNT BROTIETS CORPORATION ' Byron Station - Units 1 and 2 RECEIVING INSPi7$' ION CHECKLIST ACC DEF N/A 1 Shipment has no fire charred paper, wood, or paint, indicating /
- exposure to fire or high temperature.
- 2. Shipment hac no excessive exposure- weather-beaten, frayed, rusted or stained containers indicating prolonged exposure during transit.
3., Shipment has no enviromental damage- water or oil marks, damp conditions, dirty areas, or salt film. 14 . No apparent tie down failure- shifted, broken, loose or twisted shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, torn or crushed containers.
- 6. Identification and markings are in accordance with procurement documents.
/
7 All documentation called for accompany the shipment. #
'8. Covers and seals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's instructions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or !
replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, deformed or misaligned, and rotating parts turn without binding. Internal and external areas are free of gouges, dents, scratches, and burns.
- 13. Internal and external areas are within the specification requirements for dirts, soil, mill scale, weld splatter, oil grease or stain.
11.4 Physical properties confom to the specified requirements and chemical and physical test reports, if required, accompany the delivery and chow required results.
- 15. Important dimensions confom with drawings and specifications.
- 16. Workmanship such as welds on fabricated assemblies, shop-inspected before shipment.
- 17. Presence of proper lubricants and oils, if required. _
COMENTS: 5l2h/AlME Su T PLACEb IM @o7 tom 6P EACH
. <ur PPiNa RACo
~
REFElETCi i FDh T OHhl 2b8b
*c M.$dhdtv-M ndpec)or l kA4 J "OCT 3 01978 1; l
- d. 1 avibnfd By (QA/qC)
/02778
, BLOUNT Bros. n.u,gp, -
1; 0 %~ Data Byron. Illincis Ddt'(
Q -- .a a 4 ', * % f ECEIVING<'A.ND im,PECTION RE P $,h f.e .
. . ~ ~
_. s
~ f
, BYROff STATTOff NUCLEAR PLAUT ..BYROM,_1LL 66 0F I 1RECE tvt O A T - NA ME OF FR OJE" ' '
~
. NOTICE TilRYCO.TfIn. POST Tm!SIOUIUG..I)IVI310U . ".2 -
- TaiS aE PORT C OVERS 06 .:267(o 5
j (FROM M AME OF SHiPPERI A SHiPME NT W HICH 3S - iNuMeKR
- COMPLETE Q BOX 105n.1560 N0f tTIL25th AVE G ADDRESS OF SMtPPERI ,,,C ,M Pa ,, a
/0 31 78 (D A T E )
SAME AS ABQyE _.___ CHECK g g7773 iSHIPPEo rRoMI
- iosN4 iNo point OF SHIPME NT 9 iPuRCwASE oRoE, BARRELSO PACNAGES O gpp pyr.n.g + 0 0 0 soxES O PitCES O IIjA tRrCEivEo svi erREicui . EEESS . p P.: C^ * ' 0"S O atooSti O
- U" '
CRATES O C oitS T.RVFL HC" RTORACR (OTHE R INF ORMA T ION I wEGS OT HE R O REELS O iSPECirvl O yg itaANsPoRTAfio.
' ~
IMPORTANT ~ A L L i N To a"u~ A T i o n a E c u sa t o e v T wiS FORM MUST OE INS E R T E D QUANT IT Y Qj D iS POS IT t oni R E CE IVE D DESCRIPTION NUM8ER (PIECES) QoMU N IR E MA R u s ) i I DF 654 PC6T 76VDeNwc % ACC6dT4D
.. 4Dp .- .. .
l$ Q 668 . . .. . . 84 lg pg e- -
.. .. e.
r v r. ri ei e
, ;. . .... .. . . s...,
.:. . a. .:. . .
. >j ,
hi N0'/ 1 i9/d ' ELOa ' T PP.04 CO.RP, Uyten, Illinoic l l l l I
.rcq AfP . - . ,
l i [hnm' T ' By ) 0: te Oh- . 78 ' ' i , .
. CORP- j ,
x O 'N"T
. ...8 e! --4 : - -v =ie - .
.-- - - - - - - ' *%dN" f . . _ .
W .$- ? --. _ YECEIVED BY . EMPLOYEE l <OUNY % E R IF F D - F.MPL OY E E l It's F TED BT - E MPLOYEE l
- IN S T RU CT IO NS TO EMPLOVEES R E C EIV IN G MATEABAL AND S U P P L IE S
- 1 F OR M SHA LL BE CDMPLE TED IM*M DI A TE LY UPON RECE 4PT OF THE Ms TERI AL.
- 2. F OR u uuST OF COMPLE TED SE F AR ATE LY F OR A LL MA ?? RI A L RECE lvFD A ND SNS PECT ED F OR E ACM PURC HASE CROE R
- 3. A GR IE F w AS TO THE Quat eiv Or TwE E A TERIAL MUS T BE S MOW N UNDER THE C A PT ION DIS POSIT ION (RE MA R AS l CE SCRIPTIo.r USE REVFa%F S ecF A nsifi sassa t earrt 6 w ompr o R L* 17
i [b
'~ DLOUNT BROTI:rIls CORPORATI 3
h$- Dyron Static:-7. Units 1 and U j ,, - RECEIVING INSI'IbTION CIIECKLIST ACC DEF M 51[. Shipment has no. fire charred paper, wood, or paint, indicating /
] ' exposure to fire or' high temperature. '
- 2. Shipment has no excessive exposure- weather-beaten, frayed, tuoted
?li or stained containers indicating prolonged exposure during transit.
l '3 Shipment has no enviromental damage- water or oil marks, damp
).{ conditions, dirty areas, or salt film.
- h. No apparent tie down failure- shif ted, broken, loose or twist'ed jy shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered,- torn or cruched containers, i 6. Identification and markings are in accordance with procurement 3
documents. 7 All documentation called for accompany the chipment.
! 8 Covers and ceals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's
.,, instructions.
I
- 10. Inert gas blanket is within the limita specified,
! 11. Desiccant is not saturated. (Deciccants chall be regenerated or d replaced as necessary in accordance with special instructions.)
~12. Items are not broken, cracked, missing, defomed or misaligned, and rotating parts turn without binding. Internal and external areas are free of gouges, dents, scratches, and burns.
'13. Internal and external areas are within the specification requirements
'for dirts, soil, mill scale, weld splatter, oil grease or stain.
3
- 14. Physical properties conform to the specified requirements and chemical and physical test reports, if required, accompany the delivery and show required results.
- 15. Important dimensions conform with drawings and specifications.
! l 16. Woricaanship such as welds on fabricated accomblies, chop-inspected J before shipment. i
- 17. Presence of proper lubricants and oils, if required.
I COMMENTS: KEb n M e c t=_ - u c- s 3fsfG-m nF nc u l . 6 mb & c- h - i I i REFERENCR R & I REPORT NO. Q6- o257(@f i " < ,'" '
. w . Am -
( t Dvh IncVedtor] ., $)viehBy (QA/QC)
) .
l
"?
=
__]2'3f 78 l, p p,'$ 't b 3 (, _l- ' ' Date Ol' LMe ( RIC-76 ni ; a in i P"V WPP.
- g. *
- .J. i "
M
> RECElVING AKp il6tECTl0N REP ENM STATT01LHUCLEAR PLAUT BYROU,_.ILL- _
ACfr m# k
. tRE C E IVE D A T + Na uE et a peed c. .
, NOTICE THRYCO.TMC. POST '1w gIQyIng_J1[yIgigy_,,
(F ROM - N A ME OF SHIPPERI T,,,s ,E ,on, c,E,5
% SMiPME NT W HICH t$
_qg_ $7y (NUMBER) CouPtETE c jf' f ,7g BOY 1056J60_HOETH 25th_ AVE ._ ,'NCoMPLETE O
'!,. ( ADDRESS OF SHIPPER [ {DATE)
SM2 AS ABQYE _ CHECK g g 77 73 ISMiPPED FROMI ICR IGIN A T ING POIN T OF SHIPW NT ) PuRCwASE oRDE, C o*E C K .} BARRELSC PACKAGES O
'bN M!A (RECEIVED SV) (FRE IG H T - E X PR ESS - P P. ) C 4 ONSO (LO SE) twoRR ORDER)
CR A TES O COILS O T.EVRT. "C" RTORACR NEGS O aEELS U y (L tH E R INF OR*AA T ION I OTHER C (SPECIFyl (T R A NS Po4 T A T e o' _ 'NVosCE * # IMPORTANT A L L IN FO R M A TIO N R E Q UIR E D 63 Y T Hl3 FORM MUST fl E INS E R T E D
^
QUANTITv R E C E IVE D QQ DESCRipT toq D IS POS ailoh (PIE CE S ) NUMBER p)pf$Q tR E MA 4 ws t l H FG 556 PbsrTENDcdMG Tscod /}CC97EO
.. In Fg .. .. .. . . ..
13 FE SE7 .. .. - .. lbFE .- - e.
'r N, D NsN <
WOV M978 g qt
' E LOUNT BROS. CORP.
! Byronilllinois phDVEDI,g f ghym,g j t i Bygti /474/A.xL IL '\
/j~f b5M l , , /, -
I. . , J.4, ' ' ,f ,t O ' 85 I 3 $," s.7 a , s . Q.1 lJu ti.13;,;Qy s _=. C.M-..-._... - = . = , - - - - - - - - - - . ---...--:---. =.--__
$ . 2 - .
IRECE tVE D BY - E MPLOVE E D ICCU'e r VE e lF tE D - E SApt 0Vi t . ONS PE.T k D B Y . uptos E E )
- IN S T RU C T I O NS TOFMPLOVEES H E C E t v ING M/TEnIAL A N D S U P P L I E S
l 1 F OR M S H A L L PC C O'.*PLE T F D (U'.4 D I A T E LY UPON REC E IPT OF T HE PM A T E R I A L 2 F OR M MUST BE C OMP1 E TE D $E FA R A TE LY F OR A LL MA TF R sA L PECE sVE D A ND tNS PEC TED F OR E ACM PUNCMASE ORDE R 3.A 84tEF DE SCRIPT IO*e AS T O THE Quattiv Or THE DA T E R I A L MUS T BE SHOW N ua80ER T HE C A PT ION D eS POS if ION IRE MA R a S ) USE REVE R9F %IDF. SF Af D# 7 te% A t MPSEF 0% RF Q UIRF D R L*I T J
e., ..F- % 1 . pyf ,3 y
-i .
3 DLOUNT BROTI L RS CORPORATI w. ... Byron Stai,ict QUnita1and'2 9 V I RECEIVIt!G INSIMh* ION CHECKLIST ACC DEF N/A
'1. Shipment has no. fire charred paper, mod, o : paint, indicating
, exposure to fire or high temperature. ,
- 2. Shipment has no excessive exposure- weather-beaten, frayed, ructed e' or stained containers indicating prolonged exposure during transit.
s n
?3 Shipment nas no enviromental damage- water or oil marks, damp j
; conditions, dirty areas, or salt film.
' 1. 4 No apparent tie down failure- shifted, broken, loose or twisted l
g shipping ties, and worn material under ties.
$. No apparent rough handling- splintered, torn or crushed containers.
l 6. Identification and markings are in accordance with procurement l/ documents. , l .7. All documentation called for accompany the shipment. I
- 8. Covers and saals meet their intended function. J
- 9. Coatings and preservatives are in accordance with manufacturer's J instructions.
- 10. Inert gas blanket is within the limitu specified. V
, 11. Desiccant is not saturated. (Desiccants shall be regenerated or V l replaced as necessary in accordance with special instructions.) I
~12. Items are not broken, cracked, miccing, deformed or micali 6ned, and rotating parts turn without binding. Internal and external areas are free of gouges, dents, scratches, and burns.
- 13. Internal and external areas are within the specification requirements 1
-for dirts, soil, mill scale, weld splatter, oil grease or stain.
i 1h. Physical properties confom to the specified requirements and chemical and physical test reports, if required, accompany the delivery and show required results.
- 15. Important dimensions confom with drawings and specifications. /
- 16. Workmanship such as welds on fabricated accemblies, chop-inspected /
before shipment. l 17. Presence of proper lubricants and oile, if required. CONTENTS: h0AINA-66 t SL t T' 'P W @ IM Bo'l~TO M OP & C H-
. SH f PPrAlCs RA-6 i REFERE3 6- d8N !
l Nu .{ - A
'r Irdppctor )' s NOV a WB 4 yReviewedBy(qA/qC)
.' b7b BLO. u m!'+ W d. _ _
.}. b '
Da1.0 gp ggig 'liate RIC-76
u.
- .ni; ,
' Q Q RECEIVING AND litSPECTION REPC,x./
Q
...1' _ . ,
RYROM STATTOM TmCT.RAR PLANT BYH0H; mLL' iRECr uf D Ar - NAME nF PR O4E C ' ' M NOTICE TMRYCO,TMC. POST 'FEf!SIORIHG MVISI0lL 'al$ aE poar C ovEa5 06 2630/o IFROM . NAME OF SMtPPER) A SHIPME NT W NeCH IS - ' NUMBER) COuPLETE G BOX 1G5fi,1560_R0hTH_25th. AVE f ADDRESS OF S HtPPERI
,,c,,,,,,, g //8 76 (OATE)
SA?'E AS ABOYE _ _ _ _ _ CHECK g jg773 (SHIPPED FR out ocRIG,N A T ING POIN T OF E elPME NT ) PURCwASE ORoE, BARRELSO PAC = ACES O SrP PRT,Q'd
- O O O So ES O P'ECES o g (RECEIVED 8vl (F REIGHT - EX PRESS - P P ) (WO R K' ORD E R )
CRATES O CoitS O T.RVET. "C" STORACE KEGS O REELS O (OTHER INF ORM A T ION I OTHER O iSPECirvi WA i r R A Ns POsi r A r iO.
. . . . . - . _ _ _ _ $NVOICE d l I M P O R T A N T.- A L L IN FO R M A TIO N R E Q U IR E D BY T HIS FORM MUST nE INSERTED D IS POS IT IOh RECCI ED DESCRIPTION IPIECES) NUMBER Mg4 __ (Rg uA R us t l 0PE 558 lb9r im%m, imbog AC(6P720 t (zpg -
1 (I FC 559 - - -- -~ t g pg .. .. .. . . .. f t f ) . h)( 4 $0 f
%y%_ [NOVla14m M#
~
By ) 'b Date 8 / 6 [_. i j w i ~ Elb77
~
Byron, Illinoi<: S CORP. u w m ,. m ~,
,,,m.m 1 o
, ;-v
,- .,.n
_ , , v ,,,. _ _ . Quality Assuance i Quality .bsurance
-4
\
/
.W =. r-
--~ .: .-~ - ._ - - - - . .- - = =----S -. -- --
/
IECEIVED 8v - EMPLOvE El M tCOUNT %ERIF sFO - E uptONEE l
. _h l'
PF .TED e - EMPLovEE)
- IN S T RU LT I O NS TOEMPLOVEES R E C E lv ING MATERIAL AND SU PL1 5 -
1 F OR M SHALL PF CCHPLETED 4"P4 Dia f ELv UPOw RECF IPT OF THE PA A T F R I A L ,
- 2. F oR u MUS T BE Couple TED SE F AR A TELY F OR Atl. MA TE RI A L RECE IVE D A ND INS PEC T ED F OR E ACH PURCH ASE ORDER
- 3. A BRIEF DESCRIPTION AS ? O f wr QUAlliv CF twE MA T ERI A L MUS T BE SHOW N UNDE R f aE C A Pf l04 DIS POS til0N (R E MA m n S S USE REVERSE SICE IF A DP t TIONA L S Part IS Rf C utRF D " L'I 7
.> &4* Q
,. / .- BLOUNT BROTHERS CORPORATION O Byron Station - Units 1 and 2 RECEIVING INSPECTI.ON CHECKLIST AC DEF N/A 1,. Shipment has no fire charred paper, wood, or paint, indicating _
exposure to fire or high temperature.
- 2. Shipment has no excessive exposure- weather-beaten, frayed, msted or stained containers indicating prolonged exposure during transit.
3 Shipment has no enviromental damage- water or oil marks, damp conditions, dirty areas, or salt film.
- h. No apparent tie down failure- shif ted, broken, loose or twisted shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, tom or crushed containers.
- 6. Identification and markings are in accordance with procurement documents.
- 7. All documentation called for accompany the shipment.
- 8. Covers and seals meet their intended function. l/
- 9. Coatings and preservatives are in accordance with manufacturer's instructions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, defomed or misaligned, and rotating parts turn without binding. Internal and external areas are free of gouges, dents, scratches, and burns.
- 13. Internal and extemal areas are within the specification requirements for dirts, soil, mill scale, weld splatter, oil grease or stain.
1h. Physical properties confom to the specified requirements and chemical and physical test reports, if required, accompany the delivery and show required results. i
- 15. Important dimensions confom with drawings and specifications.
- 16. Workmanship such as velds on fabricated assemblies, shop-inspected before shipment.
- 17. Presence of proper lubricants and oils, if required.
COMMENTS: MA / M A6E $ / r- kA(C-O /M 00UW O 70-EACH- F+H P/4Mb
~
. /6 M , 1 Y /*
REFERE'y ER? ggy_figgf f, Q h a.. J U %pc % N Ogn(d /h ' l h b /oy.g/ \ ,, i - Inspecto- I h. ,
, IIpieNetf By (QA/QC)
N OV ,L o 5>"3 L' '
.JL:6 X - - '(l'I Vlh Daw 'iP. DaTe pro ,e BLOUN1 EMU 1 P.c
s .* c n p g%w . 5. RECEIVING AND lil5PECTION REPL, - kh6& {on\
,- BYROM STATTON tmCLEAR rRECE ,vr o A r PLAUT BYH0H.. ILLS -
NA ME or Paose C ' NOTICE THRYCO.THO POST 'FWSIDHIHG l)1VISIDH. rHis RE PORT Covers q(; 2(>/1 IF ROM + N AME or $ HIPPER) A $HIPME NT W HICH t$ ,
,CoMPtETE D
. pny 1Ge6.1460 HOItTE. 25th_ AVE-
- ,,,g,7g
'"C " '" ' ' U iAcoREss or sHIPPERI, 'D"'E' SAME AS ABOVE _ ..
CHECK g jg g tsMiPPEo rRout toRIGIN A f tNG PoiN T or SMiPME NT ) BaaaEts u ParxAcEs 0 iPuRCHAsE oRoEs CHECn./ i gn;i ppy,nw + 0 0 0 GoxEs O PIECES O g (RECEIVED Bv) ta nE IGH T - E X PRESS - P P . ) (W O R K' OR DE R ) CRATES O C oits O T.RvPT, nca STORACR _ NECS C R F C.S O g) (OTHEN INF oRM A f loN i oToER O isPECirvt tr R A Ns poR r A r io.
._ . . _ . _ . _ . _ .
- Nv otCE
- 5 IMPORTANT. A L L $N F O R M A TIO N R E Q U IR E D BY T HIS FORM M US T DE I N S EL R T E D o u A N T '" PAQT
" ' ' cooE o ss Pos it ion CESC"'
- PsECES, NUMBER C*t 0GB- ,RE uA R xs i e 5 FG Sho PoSr rys,gesyg AcoePIGO OKl.^ Z
. e fo Q .. .
t SFG SG, \ - e c2. FE .. - I o --,
.I 740V 13 Idio u3 d BLOUNT BROS. CORP.
Byron,111mois _. _ [___ .L_ - A -RO LED . fTWEWE)[ l By , % / ,
^
Dato/ 8 _8_ _ f ' b ( BLOUNT BGO3.,CCHP. t BLGlh i .71., CORP. ( Quality A3 ::ance l Quality icscianA_ . I_,
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_ - = -.: : .----------m - _.------_.=:-..__
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- EMPLoVEE t I N S T R U C. T I O N S ToEMPLOVEES R E C E t V IN G MATCRfA kND $UPPL1 *
- 1. r oR M S HA LL RE CCMPLE rF D iMPVDi A TE LY UPON RE r.E sPt OF T HF P4 A r ER I A L .
- 2. r oR u seUS T GE C oMpLE rE D SE FA R A TE LY F OR A LL MA TE R I A L RECE tvF D A ND INS PEC TED F o# E ACH PL pCHASE cROE R
- 3. A t=E osat ory Cr t wE MA t t R . A L uus ". nE S t.o* N UNDE R THE C APf sow oispositioN tRE MA # st S 1 eierB RRFvrmer IE r CEtSCRIPT ion A s i o.i m..a ent .r Ame .rarr . +m o r y esias t$ RL 9 '
7 n; ..
~~'* b' RECEIVING AND litsPECTION REP l 4
#N
- _ VF'"! m'"Tm? I'UCI EiR.PLEIT 3YROII. I %. ._
- j& [0D[
'4ECE lw E D A T Na vr (F pe o.fe r
- t NOTIC 1
?
.! _ ~ 'vro ,70 POST _ E!GIONII!O_ DIVISIn"
,, R o e . .Auc er s-i.,c.,
T eo s ac e A sa,avc~1 a-E,_2(3 ,,,,,,/ ' j j ___ _ ; - -- P"' // 9 7E I _._ v 'G5f5. 140_I!0hTIL 25th AVE _ _.._ ___ .
. A wR e ss er 3.u .t. ,
_ ,' % o u k J -
,oArc, j -'
I
;r.*:' AS A30Yg CHECK p,777/
f b e FROM* ' IGlNAf tNG PCsNT CF swips.* Nil . BAprc u O A<-* O (Pua c"^st cac
.ro urr n,.,
- O O , oo ts 0 cce a p D BY) IF RE IG H E PRE 5 d p 5 mng 'O JE5 f Ce A f t s O c oi:.- ]
(R E C ofer. "C" FTORACD :"ros O arte 3 gg IOTHER t NF ORUn t :3mt ; CT HEse O <serc Tf4A w poarA-t ** v oiC E
- --- _ - . _ _ . _ _ -. __... ..__I _ . , . . _ . '
- A t t w r o n v a T i o r. atoumcoe< T sis r on u u us T r, c i n s e. >- so IMPORTANT i
e srity a ccer Trri'i- s gt,,,,,,,,, l c,s,c3 s
. civro ccs> =cueca Nuy2&f2 '"E"^"'
I5 SCE S'dMklc*1A)G J y.MD_ofj 0 CCY~ NC 0
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U EctJ I hGl2 t uf1L CGf?. H. pad M J g l.'1 (tdibaS SH/Fy Bo(2 i tg SMiPPndG /W O ' FG L L , . _ ._ _ _ . C_. _i .C. _ _ _ _ . M('/ AM l E6__ M 2. A_.TitdG Y d otJF N UEnJG l HEM O (_/C 60 TOP OF 6ACH 6 I . .E 2 ,.-. j
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BLOUNT BROS. 20RP. f" df odtj _.....r__.__.__=.--c, -
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2 FCav not,S T l.f C"MPa t f rD %f 5 AE A f f 6 Y FiW AhL e
- A ' t 66 A 6. . N f C[ tV f ! A N D * *. ^ 6*[ C T f D F PR [ A C M P CMA$[ Q4D(R
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J A $ # 11f. F Of SCRIPTIC% A* Iti I ta f OrAt *V 4 '# eg 8 A fO i F '
'SE 858 Vf mSF $ 8CE .Ag s e'a s r , ; e r <f a h e t .
[.; % _= . . __ .7
.. .. ?
, DLOUUT BROT4FIS CORPORATIOL .
; , Byron Stat'on - Units 1 and 2
[ RECEIVING INSPFCI' ION CHECKLIST ACC Z N/A l 1. Shi aas no fire charred paper, wood,' or paint, indicating / er; to fire or high temperature.
- 2. ;as no e:rmssive exposure- weather-beaten frayed, rusted
~
Shi-, ' or . I containers indicating prolonged expocure during transit. 3 Shi; has no enviromental damage- water or oil marks, damp ~ conc 3, dirty areas, or salt film.
. ,k
' h. No 4 at tie down failure- shif ted, broken, loose or twisted ~h _
shi; ties, and worn material under tiec. I t
- 5. No : at rough handling- splintered, torn or cruched containers. *
- 6. Ide. ation and markings are in accordance with procurement '
doci . 7 All antation called for accompany the chirment.
- 8. Cov,- I seals meet their intended function. '
- 9. Coa and preservatives are in accordance with manufacturer's t/
ins- :ns.
- 10. Inei blanket is within the limits specified. u'
- 11. Desi is not saturated. (Desiccanto shall be regenerated or '
rep' as necessary in accordance with special instructienc.)
- 12. Ite: not broken, cracked, missing, defc,rmed or micalicned, and -
rott parts turn witbout binding. Intemal and external areas are af gouges, dents, scratches, and burna.
- 13. Intc #
and external areas are within the cpecification requirements for , soil, cill scale, weld splatter, oil grease or ctain. 1h. Phy properties confom to the specified requirements cnd chemical ". and zal test reports, if required, accompany the delivery and shot ired resulta.
- 15. Impc dimensions confom with drawings and cpecifications. "
- 16. Vor? :.p such as welds on fabricated accomblies, shop-incpected '
beft ipment.
- 17. Prei af proper lubricants and oils, if required. "
COX bO ki CMG S' n D ACGI) /A ISDY O M S
, AC H CN / P9/M(9 li A 6 ,
; la GT C w,', M1 REFERENCE R & I EEPORT NO. Oc- O is 13 b i E, '}Q '4 i
ec.to" Ped $e'hdy ('. QC) s
/
3
! s
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//d b 7A Date
%T M '
n
,. RECEIVir1G AND it!5PECTION REP 3 , _3 -..
21 S'm'TOI!_EUCLEAR ILL.._ PM6 Id-
..E ct m o aPL,A!:T . ~a ,,e MR0!!
er .. o# , NOTICc_
"'CO IEC._ POST *:'!SICIIII!G DIVISIC ! - _ . _ -
T is ne rnor C e,r. ne;_ 2t,,2 8 8 R O*. - N a r>E cr S me t o pE n - a 5 elevE NT w e. / , ,,
- Covau.rt a
_ LCM ,_1560_E0hTIL2$ th AVE. __ ___
*aDDRE SS Cr SHIPPEAl
,,ccy ,L,,, g
/ Id4*7 (DaTE)
ILLSlSOF CHECK , /g777 3 ($ HIP P CMI IORIG 6NaT ihG POsN T Dr $hlPW NT 1 eaaaE '5 0 pac uast- J u"C"^ se ca: C HE C K ./ 0,- 9 O O O so'E ' D a'EcEs 3 g. . A (RECEI Y) J af f Ge* f - E X PR E S S - P P l ca i' ws0 cosE' t won g' op0E P lCnATES O Coits 3 E '?" .STOTL'CR -
' 'Ecs O attes J pfg__
-f GT P.E R I F N4*.ta f lON D i OTHER O iSPEOsr tT e a Nen P(,q t a '
I twvoict
- IMPORTANT A i. L 3 r3 F 0 64 't A T I O t3 R E C U I R E t> E* Y T HIS FORM M US T al E INSE* 'ED It. Eo s,
j CODE
~ 0. .E .
i PAR r 1.wneeg c, =7 m ,, m,, l o is p ~
. . e -a .
N t M DF F% _ h Twio<ias ;c.yec,[ gupr., b Qi ry 42DF . - npE m ----_ l goe i
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- P L O Y f r ea s. s att r,r : ..p
. ttrn . *tpea'rtv : ,urcr .r t e a e r r. a t r ea.. ..us t o r c 3 + r t e r r e, .r r a s. a r f . s .- s i.t ...s tm.a.
. u e r. r i , t o 4 ,. e :..rcrre er= rar. .nsE cacEn l'
i a se ie r C E sc o s pr e cN a s f 1 : .** 'M at '* r .- t<r e*arre.ai. ...sr as *acaN varsw t-9 caps. s t. .
- a E va n a s )
L$E Ar b f 88$E S ICr er a( 7 t' a r ea t Ti4+ F. e f' y u ** f D # 4 k
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- ELOUIIT ByEnS CORPORATIOL
-} W
" ryron Station - Units .1 and 2 l -ECEIVII:G IITPECTION CHECKLIST ACC DEF
! 1. Sh' N/e -
~
. er, has -- fire charred paper, wood, or naint, indicating /
1 1 l tc' fire er high temperature. j '2. Shi: has no exceccive expocure- weather-beaten, frayed, rusted l or :
/ ; i centainers indicating prolonged exposure during trancit. _
3 sh ; 4 _cond-
.:as
),
no enviromental damage- water or oil marks, damp dirty areas, or calt film. 14 . No ap shippi
.t tie down failure- chif ted, broken, lonne or twisted
;ies, and worn material under tiec.
- 5. No app t rough handling- cplintered, tom or enched containerc.
6 Ident docucc
. tion and markings are in accordance with procurement
- 7. All d.
? ,?
ntatien called for accompany the chipment. ~
- 8. Cover.
caalc meet their intended function. /
- 9. Coati: ad preservatives are in accordance with manufacturer's instrL an.
- 10. Inert .ilanket is within the limita specified.
- 11. Desice is not saturated. (Deciccanto chall be regenerated or replac. :
nececsary in accordance with cpecial inctmetionc. ) _, _
- 12. Items
- ot broken, cracked, niccing, deformed or micalicned, and #
rotati trts turn without binding. Internal and external arcan _ are fr ' gouges, dents, scratchec, and bums.
- 13. Interc.
for di id extemal arcac are w; thin the specificatica requiremente soil, mill scale, weld splatter, oil greace or etain. 1 14 . Physic toperties confom to the specified requirements and' chemical
- t. V and ph show r; .1 test reports, if required, accompany the delivery and _
ed resultc.
- 15. I=portz inencionc conforn witn drawings and specificationc. "
- 16. Workman.
before : cuch as welds on fabricated accembliec, chop-inspected " ment. _
.17. Presenec proper lubricants and olla, if required.
ColEEDTS M N n'% E SL
- T PLAvi) oo ?orxoeA c:= GACH THi F&nC, SAC.
% Fs R- mwamrten FerL '7ct ts-t N=
SG G R it c'< 2t,s3
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U'+- f BLOUNT EROS. CORP. Byren. Illinois i [(' 'hb
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hRECElVit4G AND HSPECT10t4 REPt h cs 04 R"02_IUCT'"a PLAET. 3 9.sH.- u L. .. 8aEC[ T d O A f N4 UE CF PR O.iE s __ _ . _ _ _ $c- [ F l j N '
. 'ICO,T"C. DOST 'r'ISIC:!II!G JEVISIO _ _ . _ _ _ _
f ,,, < a.OTICE ,0,,, Cove.s c _ R/,3G 1r a c,o . A uc or s ..c .
! a s,..we nt . .c., t o, , , , , , , ,
_lC3.-.1560_I!0]CIL 25th AVE _ __ _ _ _ _
-.'*""'- I J./(,. pg
~
'acoac ss c r s,.lPDER.t % COMPLETE [..
(D A TE I
'CM8 A S G O E -..-._ - _ _ ... _ . _ - _. __. _ .
CHECK q' Q yyy y is M 3 (CR IG it.4 f lhG PO6 M T OF Seei pVE +4 f l c.iF C K j PaaRCLs0 pac ansts. . (PURC.ASE CACE WTg.7 ' N eoscs O perces > E- s iFaricar . ispstss . p p a cAarossO 00SE' h ca A*ts O c oits
- 7. "C" RTORAGE_ ____. _ _ _ _ . _ _ ._
rs O actLs y /A ___ l tor ca .*e e,a**AT,9ug OTHEa O <spEcirvi it aa ~s aca r a v ic INvorCE e '
- If.tPCRTANT . A L L IN F G H M A T f O N s Q UIR E D env T HIS : "J n M MUST t'. E I N S E ps T 5 o E'
- CCOE a ca !
ocsca ceio . t 345POSifto , w..,,c. n,a_ _ _
, i, m c ua ~s i l5DE 5/=4 k_r v.a. ices _. 7sor.ch Acce_rf=b_
n,ns I .. 9.c 5(A . i ny . . .. l
/.
I - - .. _ . - .. _ .- ,.- - _. . _ _____. 9 ... _ - . - - - ._. l p_ . - - _ I "' '- I l em . . . 1 3y a , -; wt pnm r , ,- I
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- iM C TEC 69 + 'A 8 MEEl IN S T nu s T I O Ns T C t' " D L O N E i % 5 # (. c t. I ', i'.', M A T E f16 A L ANO 5_ P P L 6E S F CR M S e.a ,' L. P E C 3
- 9 PI f f f D 'f D i a f E L v *;p c u s t ri e r f r e e a r v 6a e a ,
F Ca u t a st FF C ov PL , T C P ' e' ra s. a f t t s area att * *a r r a .a t st r er/t o a %D %9 9f C ?EC r an t aca p uc 3E CaCE4 A og :F F C E sC R I? t O's A 5 f i* I~* vi.atifv c r t +.r * ** f i e4.a t * *iss f nr s cn e, i;*.Cr a 1,.f w$E RE VE N%F s tCE IF ap3.f t %a t 8tParf C a p r a ON D is p 0eset.ch vanus)
*. fit g p as,' 9 R L. * /
rg. g V' BLDE!T SE0Ti~25 CORPORATIOD %F Syren Station - Units 1 and 2 PICEITI:M:'r i : TION CHECKLIST ACC y' E N/A
- 1. Shipr ~ no fire charred paper, wood, or paint, indicating ._,
expos. fire or high temperature.
- 2. Ship =c . no excessive exresure- weather-beaten, frayed, rusted __
or sts centainers indicating prolonged expocure during trancit. 3 Shipme a no enviromental damage- water er oil marks, damp __ condit. dirty areas, or calt film.
- h. No appa tie down failure- shifted, broken, loose or twisted '
shippin as, and wom material under ties.
$. No appa: rough handling- splintered, torn or crushed containers.
- 6. Identifi ion and markings are in accordance with procurement _
document 7, All docu tation called for accompany the shipment. ,
/
- 8. Covers s ceals meet their intended function. _
- 9. Coatingc d preservatives are in accordance with manufacturer's . . _
instruct s. V
- 10. Inert g: lanket is within the limits specified. ,_
V
- 11. Desicca; s not saturated. (Desiccanta chall he rer,enerated or _
replacet ; necessary in accordance with cpecial inctructions.)
- 12. Items a .ot broken, cracked, miscing, , deformed or micaligned, and rotatin, trts turn without binding. Internal and external areas are fre. 2 gouges, dentc, scratches, and burns.
13.' Interna ad external areas are within the specification requirements for dir soil, mill scale, weld cplatter, oil grease or stain. 1h. Physica roperties conform to the specified requirementa and chemical and phy al test reports, if required, accompany the delivery and show re red results. -
- 15. Import dimensions confom with drawings and cpecificationc.
/
- 16. Workmar p such as welds en fabricated assemblies, shop-inspected before .pment.
- 17. Present .f proper lubricants and cile, if required. '_
CO:GIET. h%cr SLrr hMC15 PJ PnmN OP #Ac4 SN #AG ?AG rWRC- - 2 k -J A . S1L f h .UCD;p th3h l 5 Q F.EPORd,CN .:b-o. B 3ecur \ iji \'" >
~
hviM By (C./QC) u I
. S'10'107 l 'N BLOUm 12S G0HP- ra%2
" Byron. !ilinCIS
,> e #
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- 1: %)
e RECEIVING AND INSPECTION RE Pigmp' ri nvRnn sTATTO?r imCmAR PLANTJHl03,_I,Iry i=ECE ivro a t . avt or p a o;CC hC6[OCI NOTICE TimVCO.Tf'C _ POST TE!SIORII!GlIIIS10?! Tais aE Peat CovEas c(; C@b3 (F R CtA . NavF OF $NIPPE41 a SHIPvE NT W HICH is gygg,,,g covPLETE D FOX 1056.1960J0 lith 25th Al'E * ///76 ( ACORE SS OF SHIP 8ER) IDATC) SAIE AS APOVE CHECK g /g,7 7 7 f (sMiPPCO FRCMI fC IGINaf tMG PCINT OF SHIPVE NT) 'Pv"c"ast o"cr. eaaaEts u .acnacEs 0 gm up70V O O O so=Es O P'ECEs O g (RECE tVED SV) (FREIGHT . Ejr PRESS . P p 1 CamTOW 4 N EI -IWOmn'0*0E#' Cna?ES O CotLs O
?. MT. "0" sTnRA(.R *EGs O aEELs O N/A (OTHEu e%r onnaisomt OT Ea O rsPECirvt tr a4,=S Poa
= vo ic E: A v i e.
If.1PORTANT A L L IN P o au n tion a c o vis t o a v T wis r on u u us T il e i n s e. m T e o 8CE EEo DIDON N Uvft E m M eEsc ,Prie c '5 Pos i' i o'- (R E Ma n u s ) (PIECES) g E T N [(OA// M (3 )NMM i 8bc - - - - - - 1 3m 56] - . .. . . i 6 De . . D N.__.-- - A. s \ gp'?AA&EJ BL00pT MOY Byronrunnots C _ _ . _. . - _ l I l& T 1";"/7 " 3g. Q"7as_
"' ' "' ' S., CO RP.
Ca - /. . . u . ..c
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- IN S T A U C T ' O NS T O E V P L o v f.'- S 4 EC Eiv SNG MATE 9tAL AND S u p p L if
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2.FCau uust eE CovptETED Sr Pana TE Lv F C4 m LL va rEoint prCE nvED awD shsPECTED ree Eacu P 1E C8CER. s . n o .r e -re-e.=e.o .e we .ne . . . *. ne *..e .ee,. . . . -
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& BLOUNTER0THERSCORPORAT'IOH'Q, Q
;im a Byron Station - Units 1 and 2
_ RECEIVING INSPECTION CHECKLIST ACC DEF N/A
- 1. Shipment has no fire charred paper, wood,' or paint, indicating Gxposure to fire or high temperature.
- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted er stained containers indicating prolonged exposure during transit.
3 Shipment has no enviremental damage- water or oil marks, damp conditions, dirty areas, or salt film.
- h. No apparent tie down failure- shif ted, broken, loose or twisted shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, torn or crushed containers.
6.' Identification and markings are in accordance with procurement " documents.
/
7 All docu=entation called for accompany the shipment.
- 8. Covers ~and seals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's ins truc tions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or #
replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, deferred or misaligned, and rotating parts turn witheut binding. Internal and external areas are free _of gouges, dents, scratches, and bums.
/
- 13. Intemal..and extemal areas are within the specification requirements for dirts, soil, mill scale, weld splatter, oil grease or stain.
1h. Physical properties confom to the specified requirements and chenical and physical test reports, if required, acccmpany the delivery and chow required results.
- 15. Important dimensions conform with drawings and specifications.
- 16. Worcnanship such as welds on fabricated assemblies, chop-inspected
-before shipment.
- 17. Procench of proper lubricants and oils, if required.
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/1/7 78
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- BLOUNT BROTHERS CORPORATION n14'
'; , Byron Station - Units 1 and 2 RECEIVING INSPEC" ION CHECKLIST ACC/ DEF }{/A,
- 1. Shipment has no fire charred paper, wood, or paint, indicating J exposure to fire or high temperal:ure. j j .
- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted or stained containers indicating prolonged exposure during transit.
3 Shipment has no enviromental damage- water or oil marks, damp conditions, dirty areas, or salt film. f
- h. No apparent tie down failure- shifted, broken, loose or twisted _ _ _
shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, tom or crushed containers.
- 6. Identification and markings are in accordance with procurement documents.
- 7. All documentation called for accompany the shipment.
s/
- 8. Covers and seals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's ins true tions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, defomed or misaligned, and rotating parts tum without binding. Internal and extemal areas are free of gouges, dents, scratches, and bums.
- 13. Internal and extemal areas are within the specification requirements for dirts, soil, mill scale, weld splatter, oil grease or stain.
- 14. Physical properties confom to the specified requirements and chemical and physical test reports, if required, accompany the delivery and show required results.
- 15. Important dimensions confom with drawings and specifications.
- 16. Workmanship such as welds on fabricated assemblies, shop-inspected before shipment.
- 17. Presence of proper lubricants and oils, if required.
COMMENTS: MicMC St. _n- Pt. AC CS u0 8 owe M O F 6AC e 1 CHfPA/ M &AG 1
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s RECEIVING AND INSPECTION REPN.Y BYROM RTATTOM NUCT.RAR PT.ANL BYnon,_n . (REcr ivE O .t - Ma uf or PRO;EC r) MM OF-l NOTICE THRYCO.TMC. POST WMS10NIIIC 51VlSTb THIS RE PORT C OVERS Of$ 2 b M (FROM - N AME OF SHIPPER I I"I' "*"'0"'I ' (NUMBERI
' COMPLETE G BOX 1056.14fio MOriTH 24tlLAYE
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H ll 78 (AQURESS OF SHIPPER) IN LETE O. ,,,,,g, w SWE AS AROVE CHECK M /67773 (SHIPPED FR OM) IORIGIN ATING POINT OF SHIPME Nil 84RREL50 PACFAGEs 0 iPuRCHAsE OROE CHECK ) SE EEI'ON (RECElvEO SV) ** RE IG H T - E X PR E S S - P P. ) A 7 0Ns 0 005E' M/A (WORK ORDER s T.RVRT. "C" RTORAOR MEGS O REELS O gg OTHER O (sPEcirvt (OTHER INF Oas.e4 T ION ) TTR a Ns POR r a v a INvotCE 8 9 IMPORTANT. A L L IN FO RM A T:ON R E Q UIR E D BY T N 15 F O R M M US T DE IN$ E R T E D RECE ED DE SC R I P T ION O IS PCs tT ION (PIECES t NUM8ER g (REuaRus) s 64bF s to Pesr 7MstMim TENg AccGPMD I 67DF ~ I 633W 531 - ' ' ' -- l (oGDF - E. e
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- 2. F OR p t MUS T BE C OMPLF TED SE P AR41E LY F OR A LL MA T E RIA L RECE tVED A NO aNS PEC TED F OR E ACH PURCHa SE R 3 A.S.m. iE.F D.E..S.C R I r. f.t -0,4 THE Ca PTION DISmog eflON (R E MA R u s )
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w-7; , , 9'BLOUNTBROTHFFSCORPORATIONa h-f'
? Byron Station - Units 1 and 2 1 :
RECEIVING INSPECfl0N CHECKLIST ACC DEF N/A
- 1. Shipment has no fire charred paper, yood, ,or paint, indicating
., exposure to fire or high temperature.
- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted
, or stained containers indicating prolonged exposure during transit.
3 Shipment has no enviromental damage- water or oil marks, damp conditions, dirty areas, or salt film.
- h. No apparent tie down failure- shifted, broken, loose or twisted ,
shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, torn or crushed containers. !
6.' Identification and markings are in accordance with procurement documents. 7 All documentation called for accompany the shipment.
- 8. Covers and saals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's
, instructions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, deformed or misaligned, and rotating parts turn without binding. Internal and external areas are free of gouges, dents, scratches, and burns.
- 13. Internal and external areas are within the specification requirements for dirts, soil, mill scale, weld splatter, oil grease or stain.
i 1h. Physical properties conform to the specified requirements and chemical / and physical test reports, if required, accompany the delivery and show required results.
- 15. Important dimensions conform with drawings and specifications. /
! 16. Workmanship such as welds on fabricatei assemblies, shop-inspected #
' before shipment.
j 17. Presence of proper lubricants and oils, if required. / COMMENTS _ DRAr N % 6 SQr hAC6D fM 30 Tron o P 6AO +1 I . M tDP'M b h.C, met WH f n
, %"FERENCE 4 RT' Uif. 'Qd)) dbWl (\
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ECElVING AND INSPECTION REPO., t , 9YROM RTATTOM MITOT,RAR PT.AMT BYRC)NJhi _ IRECE IVE O A T - N A ME OF PR OJEC f ' M OS ( NOTICE - THRYOO.TUO. POST TEMSIONIUG DIVfETOM ' (F AOf.1. N A ME OF $ HIPPER) THis RE PORT CuvCRE A SHIPME NT W HICH 4$
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- 3. A BfMEF DE_$CRIPT10N AS T O T HE QU A LIT Y OF
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'Nv0'CE 8 6 IMPORTANT- A L L IN FO R M A TIO N R E Q UIR E D B Y T HIS FORM M US T GE INSERTED UANTIYY Q %g D IS POS e7 t op.
4' RECElvED DESCRIPTION
, IPIECESI NUMBER hjyMgQ (R E MA R K $ l I I 11W TEMSicMim 'TcNbcN kG.06h@
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,&S ! ..NS. ,E. a. E ._, h$,V lN S T RU LTIO NS TOEMPLOYEES A E C E IV IN G MATERfAL ANO S U P P L IE S *' '
e t . F CR M SMALL BE Couple TED IM64DI A TE LY UPON RECEIPT OF T HE MA TERI A L. f
- 2. F CR M uuS Y BE COMPLE TE D SE PAR A T E LY F OR A LL MA TE RI A L R(CElvED A ND INS PECTED F OR E ACH PURCHA S E ORDER.
- 3. 4 BRIEF CESCAIPTION AS TO THE QUntif y or TwE Ma TERI A L MUS T BE SHOW N UNDE R THE iC A PTION DIS POSIT eon (R E MA R m S )
dSE REvF RSE SIOf[ tF A00if enNa t g rare is ArQutREn R L- f
p - p RECEIVING AND INSPECTION 9 REPC..'r 1 ~>
,o ~ . . p ,
RYROM STATTOM NUCTRAR PT, ANT BYRbMJLL. 6G )OF k iREcE 4vEo A r . =A uE or pro;Ec" NOTICE TMRYCO.THC_ POST T'71SIGIIII!c DTVTr*Jon
- tais *E poar cou as c6_ .2 /=74
<rmou . =aus or spierERi a swinnaE ur wwicu is - (muusER:
,cou, TETE a ROY 1036. 1$60 NOIiTH
,,,,,,, incou tEtt O 12 4-*78
. convEs SAME AS ABOVE CHECK g / 6777g
<suippEo rRoMi tor ic ina t inc poia r or s"'"'* "' '
eARaEtsO pacuacEs 0 ipumenasE omos SRR PRT,nv esEe n ./+ 0 0 O a o",c
, , , , , ,5 0 a'ccrs
,t,,,, , a iREcEivEo evi irREicar . Ex REss . e p.: M/A a s O oils O T.RVRT. "n" STORACE "Ecs O REEts O ioru E R i,.r oR.u r io= > ovuER O espEcirvi II/A aAA s eomE r A.v.e i=voic IMPORTANT- A L L INronuAT ON n e o urn s 0 eY T Nis r On u u usi ne iNsa nic o
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ly/%L W*lv< %C. . EnwJ _ S ll oate r t ' 7 .sem3r$;lUHP. Byron,111 k, ,w. ,.
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I i n ur- n a u/r - m-- sEeE .-o ., . e M.Lo,a , Y,c o u , - R ,, ,E o
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* #N s T nu C TIO Ns T o E M P L O Y E E s R EC EIV IN G MATEnlAL ANO s u ML IEl s
- 1 FORM s> A LL BE cCMPLET E D ,us.TDI A YE LY UpoN RECE f PT Dr f ME M A TER t A L
- 2. FORM Mus t BE CouPLF TED Sf Pan 4TE LY roR A LL MA T ER $ A L RECE IVED A No ins PEc T ED FoR E A CM PL;RCMasE ORDER.
- 3. A ORIFF CEscaiPfioN As to THE oual v CF THE va T E RIA L MUS T BE s HOW N UNoE R T HE= C A pfloN Dis position (REMA RRs)
UsE REVERSE s mr er anSt r.nN A: e.ca 6 is pr o u'** n AL'
- n. -
/ 7.
M- . E q' f , J m'# BLOUNT BROT1R S3 CORPORATION Byrpn St.ation - Unita 1 and 2 RECEIVING INSPFCTION CHECKLIST ACC DEF N/A
- 1. Shipment has no fire charred paper, wood, or paint, indicating ,/
,(.
s. exposure to fire or high temperature. * .
- 2. : Shipment has no excessive exposure- weather-beaten, frayed, rusted /
3.;d ;. - er stained containers indicating prolonged exposure during transit. 3 Shipment has no enviromental damage- water or oil marks, damp cx ' conditions, dirty areas, or salt film. 14 No apparent tie down failure- shifted, broken, loose or twisted V
- . . shipping ties, and worn material under ties.
$.; .No apparent rough handling- splintered, torn or crushed containers. V
- 6. iIdentification and markings are in accordance with procurement V documents.
- 7. All documentation called for accompany the chipment.
- 8. Covers and seals meet their intended function. #
- 9. Coatings and preservatives are in accordance with manufacturer's instruc tions.
- 10. Inert gas blanket is within the limits specified. V
- 11. Desiccant is not saturated. (Deciccants chall be regenerated or V replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, miccing, defomed or micaligned, and v rotating parts turn without binding. Internal and external areas
, are free of gouges, dents, scratches, and bums.
- 13. Internal and external areas are within the specification requirements V
' for dirts, soil, mill scrJ.e, weld splatter, oil grease or stain.
I
- 11. Physical properties conform to the cpecified requirements and chemical 4 /
,, and physical tes t reports, if required, accompany the delivery and chow required recults.
- 15. Important dimensions conform with drawings and specifications.
- 16. Vorkmanchip such as welds en fabricated assemblics, chop-inspected V before shipment.
- 17. Presenco of proper lubricants and oils, if required. V 1
COI@EiTS: D IN NA ei= w r W Ac.r b . d'N d e w c F he d 3tbi0C Y,- l .. MT
.kg m.h""nt.IREPonTno.q6M
[fM[f[l
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EtgiewedBy(qA/qC) 12.- 4 7B gj DEC 121978 [jj g,g,7 ! ow c swum enos. coap
~ -
- c. ..
p ,.- s RECEIVING AHL l'ISPECTION REPt . f 20M s?ATToff imcipAn SLAint_3yg m, _ hm ( og_.(
<aECEr.Ee Af . ~ A ut or Pe o;E C NOTICE JCG,11L_IOST 'F"SIOUII'GOIVISian rais nE poar CovEm ec.jb79 iFRQge- NAVE OF $MgppEg, A sHIPME NT W MsCH * - (NUMSER)
C OM PLE 7
.L.lG5d. WO_II0lGL25th AVE
- ADDR1 1% Or s MIPPER P
. _ _ _ . _ _ /,c oy,,gy ".,) bM (DATE)
E AS A"0E_ . CHECK sf /6777g tsMIPPE. 10MI iO4 iG m a f 4 Nr._ . _ _ _ . _ _ _ . _ _ _ _POIN T CF sM 6 PUE k f ' (PURCHASE ORCE saaaEts O PACMAGE O
-CHEC% j y p
- O O O ao"r5 O PIEcc5 C f
(RECElv. ;Y) !$ RE G H T + E it PR ESs - P P . ) twoma P'%E P - C= A TEs O Ceits D T, :'t H C u RTORACR . nrcs O aEfts O yg tof.4st a i .r ce,. A f ion i O isPECirs it a A~s p w i Av.i
. . . _ _ _ _ . _ _ _ _ _ _ _1or>En i'avoict e i IMPORTANT Act -' 9 F o a M a r i o *4 neouineo av i s i s r o r4 u u u s i ei e i n s e. n r e o
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%j{]rl%r&_ ,
C) k : , EEOUNT BROS. CORI-Byron,-illinois
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~ .. 4'7x.i _ ,a f AECEivED 8 v . E t *PLoYE F ' ' C t 'e ' %f A tt sE D . F VPL JvEE ' i l h 'erFCYE? E PLOVE E )
- l N s T R U C. T I O N s ? O EMPLOVEt5 H E C F i < iN G '4 A T E fl i A L ANosUADL 1 FORM sN A L L PE C OVPi.F T F D 1* * * *f o t A TE LY U80N RECE er f c r f e.E
- t a f E n t AL 2 F CR M **US T BE C CMPLF f".D $ r ra #4 f E Lv F Cs A tt "A f F e .% arCE W ED AND emis s EC TED F OR E A ce* aAst CADER I 3. A GRIEF CFsCRJPT.QN A s 7 0 t wf. JeALifs 0F f eE * *A t t n in g keus t att s.ecn es UNDE s v. .. . APf l0N D is PCs : 84 E ua n ets )
sr arg e n9f 5'OF IF o f"' ' ? ? % A l trarr eg or c y s R F r. A L-l
f^.k w BLOUUT EPOT!TT.' O CORPORATION
- Byron Station Unita 1 and 2 RECEIVI;:C IMGPF TION CHECKT,IST ACC E N/A
- 1. Shipment has no fire charred paper, wood, o.t paint, indicating [ __
exposure to fire or high temperaturo. .
- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted 7 or stained containers indicating prolonged expocure during trancit.
3 Shipment hac no enviremental damage- water or oil marks, damp
-conditions, dirty areas, or calt film.
- h. No apparent tie down failure- shif ted, b oken. looce or twisted shipping ties, and worn material under Lies.
- 9. No apparent rough handling- splintered, torn or cruched containers.
- 6. Identification and markings are in accordance with procurement documents.
- 7. All documentatien called for accc:apany the chipment.
-te
- 8. Covers and ceals meet their intended function. ' t/
9 Coatings and precervativen are in accordance with manufacturer's V instructionc.
- 10. Inert gas blanket is within the limi te cpeci fled.
- 11. Desiccan is not caturated. (Deciccant.. t hall be regenerated or P replaced ic nececcary in accordance wiu. cpecial inctructienc.)
- 12. Items ar1 not broken, cracked, miccing, defor.ed or 5.icaligned, end V rotating . trts tum without bindin7 In ternal and external areas are free of gout;es, dents, ccratches, and burnc.
- 13. Internal and external areas are withir the crecification require.cnts for dirts, coil, mill scale, weld opiatter, Al greace or ctain.
- 14. Physical propertica confon: to the cpecified requirements and chemical #
and phycical test reporto, if recui-ed, ace- nany the delivery and show required recultc.
- 15. I=portant dimencienc ' enform with drawings and cpecificatienc. #
- 16. Workmanchip cuch ac welds on fabricawd accet.bliec. chop-inapected V before chipment.
- 17. Precence of proper lubricants and oilo, if r:cuired. V COM E TS: 7EAlboy/ MC/dA6eT U/2A PPc-b /A/ P4M7/C EAgg, 7cJboAJ RAS.tS
. TAT" @ O// 'r WCE -
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9
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RECEIVING AWD INSPECTION REP' ~., RYROM RTATTOM MUCT.RAR PT AMT B; TOR,_ I.T. . N@ IRECE IVED A T . NA ME OF PR OJEL F > NOTICE [; THRYCO.THC. POST TFMRT0HInc T)TVTSTOM ru s aE aoar Coveas irnou . wAuE or swip,Eni A snipuc =r waiCw is 06,,2 (o8k
-* ""' G BOY 1056.1960 NOliTH IAcoatss 9%th AYE 12*I47 or swippEmi 'hCOMPLef t O wg SAME AS ABOVE tsnipeto rnous im GINATING POINT or sMiPME NT1 CHECK d /67773 epuaCaAst onoE BAaRELs PACMAGEs 0 SER BRT.O'd : O O O sexes O p.rCes a g intCeivro avl irneicut . cxpaEsr. . e p.) C^" d
- swo n x'once n CnAves O Coils 0 T.RVRT "C" RTOR AC.R necs O aEELs O gf g forwEn swr oa uarious oTHEa O (setCirvt tin A spea r Av ec
_ . _ . invoice e s
- IMPORTANT. A L L IN FO R M A TIO N R E Q UIR E D BY T Hl$ FORM MUST DE INS E R T E D e R CEI ED (PIECES) NUUf3R hQ M CEsCRIPY acN DisPosaf ton
{RE MA R R$ )
- I DM bl/ D M / coa >g 7isreJBod h su .. .. .. ..
I 31 DP lo l 2- .. .. .. I 5t %st . b e
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p i DEC 18 M W APPM3V79 l BY pl 01]NT BROS'. CORP. Date_[. - -- - - ! ByrOD, lilin0iS 8- _ ~ . m
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BLOUN F B 20 1 -VC
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l Qua:ity Assurance Quality /,ssurance , M btlkN
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- I N S T Fl u C T I O N S TOEMPLOYEES R EC Eiv tNG MATERIAL ANO S U F@L IE S *
[ t r om u S M A LL BE Couple TED IMME DI A TE LY UPCN Rf CE f DT OF T wE MA tem e AL. /
- 2. FCRM **Us f SE C oMPLE TED SE PJ d A TE Lv F oR A LL MA f r a t A L RECE IVED A ND ths PEC TED r om E ACH PURCHASE oRoER .
8 " "" '.5/ . 5 5 ci' ".' " ^ $ ' ? '"' ' ' ' "J c ' .' "' "." " " ' " *" "" 5 " o * " "" ' " ' "' c ^ " ' " " ' 5 " 5"' " ' " * " ' " " "
h[l. Y Y(% @
# BLOUNT BROTIE J CORPORATION '~#
%'d '
\ Byron Station - Units 1 and 2 f
..k, RECEIVING I'NSps PION CHECKLIST ACC, DEP
. - . N/A 1.. ; Shipment has no fire charred paper, wood, or paint, indicating ,
v Appexposure to fire or high temperature. N ~
- 2. ; Shipment has no excessive exposure- weather-beaten, frayed, rusted /
gK,or stained containers indicating prolonge.d exposure during transit. 3.~,1 Shipment has no enviromental damage- water or oil marks, damp q.y conditions, dirty areas, or salt film. h+. ,. .No apparent tie down failure- shifted, broken, loose or twisted
/
w'i, shipping ties, and wrn material under ties.
$.' No apparent rough handling- splintered, torn or crushed containers.
6[! documents. Identification and markings are in accordance with procurement t/ g
- 7. All documentation called for accompany the shipment.
- 8. Covers and seals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's
,, instructions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or
- replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, deformed or misali Cned, and I/
rotating parts turn without binding. Internal and external areas
. are free of gouges, dents, scratches, and burns.
- 13. Internal and external areas are within the specification requirements
.' for dirts, soil, mill scale, weld splatter, oil grease or stain.
- 14. Physical preperties conform to the specified requirements and chemical /
4V and physical test reports, if required, accompany the delivery and thow required results. l 15. Important dimensions conform with drawings and specifications.
- 16. Workmanship such as welds on fabricated assemblies, shop-inspected
"'before shipment.
- 17. Presence of proper lubricants and oils, if required.
# TEMBo09 TAN'OMb oM TE.uOE , D/2_Af AJACG C0EEITS:
NM /AJ
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. Inspec Wr l hvieWd By (QA/QC)
Ete . 4T BROS. CuRP.
-w (2..I 4 7 8 Byron, Illinois _ '@Date D
Dato nw 'rt; T ' '
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- RECEIVING AND INSPECTION REPunT AGE ICP l RYROM STATTOM 1RICTRAR PT.AMT T1YROM ,J T.T. - NOTICE iarceivr o ar - waut or Paoxc s , e exis arPoar covEas og 3 9 2 a $MtPME Nr W HICH i$ - {NUMBE=)
TMRYco_TMc_ POST TEttsIonIngjiylSTon (F aoM - NaME oF SHIPPEnl ,ceMPLEtt C i=ceM, tere O J2*la toares d EnY 1056.1960 M01iTH 2jtgA],,,,,, CHECK g jg77y
U"c"^85 oaDE SAME AS ABOVE _
f oalGINa r LNG point oF SMtPME Nr ) naaatts u PaCMAGES O ($MiPPEo FaOMI aoxes O Piec,c,s , a yjA cmm RRTnw CHECK j-D D a "
,t , c O
IFaEIGHr . EXPaESS - P P.I U tatetivEo syl "EGS U "EE'S NM _ orwta O <sPtcarvi tr a a ms poii a.tiic T.RVRT. "C" STOR AF.R a i v oic r. totuta inr oavationi J
- IMPORT ANT . A L L IN F O R M A TIO N R E Q UIR E D BY T N 15 FORM "'5"5"' '
MUST DE INSERTED
'"E*^""$'
Ye^c"c'Me'o Tt:MDM { ocscaiPr io i
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~uust" QusF$g
; 32. DF Gr5_ Post hsicurg leADu_d kCE6STEb _
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NW NOTG. '__?/2ePG12. CX)NJJL_EN))NTIoed nF: [26LE 1Vcm uPt61 Att.9_.Lu M Teutsm s si A g a rt . w N2. % Gs
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-By b ns., 9 cm, / -/ 7 -77 JAN 81979 / /7 '
- W L, UL0ut'T G% '
'" qP. I ! dip '" r ; ' t, CORP. ---
u .u;.c. aance j MONT-BROS. CORP. j auaiity noa.ance i' Byron, Illinois
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laECEIVEo sv . EMPLovtEl R E C E l y iN G MATCntAL A N D S U P P L ig $ - I I N S T ri U C T I O N s T O E M P L O V E E 5 v E parra sat. acu Puncuase oPoen . l
- 1. F cam sHa LL et cCUPLCrFo ru"F ola rE Lv I'*ON =E cE s Pr OF
, oust et cou te rco sr<aaartty rea au na rr aint acceivro a~o iusPterco r omoisPositio=
c captio= c iacMaa s i
- 2. r oau
- s. a sairr cesni rio as to r-c ou.orv er rac "a rraint Must oc swo*= u~oca
; 9 M
' ]
e n::q :' . * & " BLOUNT BROTIRnS CORPORATION b-i Y.'
- Byron Station - Units 1 and 2 hi .
Ar. RECEIVIf!G IU9PICTION CHECKLIST ACC DEF N/A
]e .: . Shipment has no fire enarred paper, wood, or paint, indicating g.$.f, exposure to fire or high temperature.
f
.. c 2'. Shipment has no excessive exposure- weather-beaten, frayed, rusted / }.%or stained containers indicating prolonge.d exposure during trcnsit.
YtN: 3N Shipment has no enviromental damage- water or oil marks, damp / conditions, dirty areas, or salt film. M.3, No apparent tio down failure- shifted, broken, loose or twisted / 9,%$ shipping ties, and wom material under ties. 5h No apparent rough handling- splintered, torn or crushed containers. / 6hIdentification and markinga are in accordance with procurement /
'.$jl documents.
7 3 All documentation called for accompany the shipment. / 8, g, Covers and seals meet their intended function. U / 9..7 Coatings and preservatives are in accordance with manufacturer's / _
. ffiinstruc tions.
6*80 + 10 ? Inert gas blanket is within the limits specified. V 7(
- 11. Desiccant is not saturated. (Deniccanta chall be regenerated or g
..Q{ replaced as necessary in accordance with special instructions.)
12.' Items are not broken, cracked, mincing, deformed or micaligned, and V
- 73, rotating parts tum without binding. Internal and extemal areas
- j;arefreeofgouges, 1.:-
dents, scratches,andburns. 13. Internal and external areas are within the specification requirements V
;yj$ffor dirts, soil, mill scale, weld splatter, oil greace or stain.
+
,114. Physical properties conform to the specified requiremento and chemical sk[-
dNl and physical test reports, if required, accompany the delivery and
- YI. chow required results.
2.
- 15. Important' dimencions conform with drawinga and specifications. /
! 16.\ Workmanship such as welds on fabricated accomblies, chop-inspected V
.g b4 fore shipment.
7
- 17. +
Presence of proper lubricants and oils, if required. / COMIE TS: PttoPE9_ DOCOMENWlot/ N oT- RECEIUs D k.)PTH E HI PMWD l *T TFMDead AGLPED oM reu C t Fo(2 WCATHER %w_c rf eM' . h2ANA6E St n' l
;?y P( Aced s u t,wtTott op. seM SNt PP/NG BAG -
.W asy- - - - -
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Sfn4W-W - W Re' viewed By (QA/QC) InspectcU[ [ g)g7g
<;d?(_ /2 1 e . Q-u '
b/b19 7.t Dato BLOUNT BROS. CORP. rate l RIC-76 Y Byron, Illinois
l . . RECEIVING AND INS;'FITl;N RE T 7 , RYROM STATTOM MUCTRAD PT.AMT BYROM,_lLL. OE fCF!
<= E C E iv E o A t . N A ut o,-
- .:C." NOTICE THRYCO.TMC POST TPMS101111tG MYISLmi voisREPo., Cove.. og_2f,97 traoM . NAME Or sw PPEn, A sMiPME NT wwica iS ,4m
^CouPLETE (3 BOX 1056.1<60 MOETH Xth AVE ' '
l ADbRE SS OF S MiPPER) 12.li 78 (CATE) SAE AS ARQYE CHECK q' g y 77_y (SHIPPED P R OM) 10RIGIN A T ING PekNT OF SMiPME NY ) SARRELS U PACNAGEs 0 lPu=CwAst enoEr RPR RPT.nv 0 0 D 5cr l,o35,,,, y aj,,o,5, , 8 M/A (RECEIVED BY) (FRE IGHT E X PRESS . P P.I (WORK onoEn l TmvPT. nna RTnRAnp utGs O aEELs D N/A 07HEa O <sPECirvi
~
(OTHEN INF ORM A f ION I at a A Ns poa t A v io. sNVOsCE 8 0 IMPORTANT. A L L IN FO R M A TIO N R E Q fJef> E D BY T HIS FORM MUST EI E I N S F. R T E D TiECE8Eo N S*# cESCRiptsoN D 'S ' 5 '" 0' (PIECES) NWB E R @@@ (R E MA m u t ) 8 N DC la I 5" } DST 76tJ:/L4M'. TE & eJ kh@M i eg, .. .. .. .. .. 23 DC Gila .. t yy .. .. .. .. ..
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- IN S T RU CT I O NS TCEuPLOVEFS R E C E iV IN G MATERIAL AND S U F9 L I E S
. hv 1. F CA M SHALL SE COMPLE TED sueTDI ATE Lv 'CN RECE IPT OF THE H A T Eg e A L.
*[ I W e' 2. FCMM MUS T SE COMPLE TED SE rA R A TE LY F r' A LL MA TE 4 tal #ECE ivED AND INS PEC TED F OR E ACM PURCHAst oncEn, 8
. , "d?.M 3. A ,.=smIEr e r vFeDESCRIPit0.N me - g ee c.~.. AS-...c T O..THE t Y QU v 0F T HE A t.cMA e arm..a- r T E m e A L MUS T BE S MCW N UNDE R T HE C A PflON dis POSITION IREMARKS) * * -
2
l 4 rs
" .. e w BLOUUT DROTHFES CORPORATIO v M. ' i
.* Byron Station - Gnits 1 and 2 RECEIVING IUSPW. TION CHECKLIST Q
ACC DEF N/A .I .
. Shipment has no fire charred paper, w - ' paint, indicating
; / $
cxposure to fire or high temperature. .
,d
-07'"' ,
. Shipment has no excessive exposure- weather-. beaten, frayed, rusted / r cr stained containers indicating prolonged exposure during transit. ,
.: (
.. Shipment has no enviromental damage- water or' oil marks, damp V conditiono, dirty areas, or calt film.
. Na apparent tie down failure- chif ted, broken, loose or twisted /
chipping ties, and wom material under tiec. 4
. N2 apparent rough handling- splintered, torn or cruched containers. V
. . Id;ntification and markings are in accordance with procurement V documents.
. All documentation called for accompany the chipment. V
. 0; vers and seals meet their intended function. /
. Cratings and preservatives are in accordance with mcnufacturer's / h in:true tions. !
- 1. Inert gas blanket is within the limito specified. 7
- 1. Desiccant is not saturated. (Deciccants chall be rege terated or V replaced as necessary in accordance with cpecial inctructions.)
- 2. Items are not broken, cracked, miccing, deformed or micaligned, and V rotating parts turn without binding. Intemal and external areas are free of gouges, dents, scratches, and bums.
- 3. Internal and external areas are within the specification requirements / f
'for dirts, coil, mill scale, weld oplatter, oil greace or stain.
- b
!4 . Physical properties confom to the specified requirements and chemical / I!'
and physical test reports, if required, accompany the delivery and chow required reculto. ~'~{
- 5. Important dimencion:: confom with drawings and specifications. ~
. Workmanship such as welds on fabricated accemblies, shop-inspected
\ b: fore shipment.
[
\
Dresence of proper lubricants and oils, if required. MMEnTS: *TENboM f2 ACE'S TAT @G ON TRucX Fort WEh
'EdTecxice bem&6c .Sur itAccm w 2%rroM cf= EacH su e PPtNG BM3 3 \r ah 6 249'7 (N f "
)d-Y napdef.of u M E U 19I8 j2.)
- ^ N& .
. f Reviewed By (QA/QC)
' 78 BLOUNI BROS. CORP. ] 7 2D .y 7 .N
] u, , Byron, Illinois - - -
33te ,
p
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RECEIVING AND INSPECTION REPOk RYROff STATTON MUCT PAR PT.Afff BYRO I,_IE_ desE lCCl (AECE tVE D a f a Na ME OF pp OKC f l
. NOTICE THRYCO.THO. POST TEMSlOlllDG j lVIS70?I tuis mE poor covEas c6_.2714-ernou . naut ce swip,Eni a swinut ur wweCu is ,,yo,,,,
.coMetzte m pOy ig3fs. 1<60 MOriTH Xth AVE '=e J2 21 78 Mattic O facDREss OF sulPPERI iaarti SAME AS AROVE _
CHECK g ;g,;773 iswereto raoMi ica so ima r .=o no.=1 or s"** " saaaEts u paCaacts O inuaCwant onor CwECn J
+0 0 0 0 'r t Srv RPrm .
grs, ,,,, , ,;,,s, , ' n/A IRECElvED B7) (FREicut . Ex PmEss - P P.I twons oncEns CRatts O Coits O t.mrRT. ann STORAF.E ,, FEGs O
- EELS O _ JL, a
sorwEn iuromuar omi or >E = 0 isrECirvi t v a s eca r a r a invoice a s IMPORTANT A L L IN FC R M A TlO N A E Q UIR E D BY T His F OR M M Us T fl E INsE R T E D
~
QUANTI?v gyd y)[ Dis Pos s f loh R E C E IV E D oESCRiPftON
,pigCgs g NUMBER QQMQR (RE Ma n u s )
I M% bl3 fbST TCA.:Stom4G 7(jsbou Yb i 26, DE. - .. - - t .27 DE b'20 - .. - - i SODE - n
~
S (f 7 Nf . ! 9 M/, JAN 81979 [ D l B)[QWA. . Im e i 3yT~ ~ ~ M/w
,l OLU
@ T BRng,_ggg",,
/[ Q -I- : ""' f~/ $ f Byron, Iliinois u me.
- ~
Gua!!ty .m.na l , ;,: . g 3,,,.,, i
~ N m i
, _ f_ _. ,
,IRECE 5bE D BY . E MPLOYE E * 'C O UN T SEN. .E D . E MPLO rEE s l
~
isNS PECTf D e v . E M Plop E l INsTAUCT k h h O E u b t. OSd E U~Eik 1 V iN G MATkklAL AND s U P PILE s
- I I FC#M swaLL DE CoMPLE T FD tvwDia rE LY UFON mECE spf or f >et va ten ta t
- 2. FORM MUs f BE COMPLE TED SF ramaTE Ly F em a LL Ma f E Rlat #E CE eVED a s D sNsPECTED FOR E aCu PURCuasE oRCER
' . . [ .'._' _ , . . . es..
g- %a* Q ,
}&):[b]. /
DLOUUT ER0TIMS CORPORATION \ '* - Byron Station -- Units 1 and 2 RECEIVING IdSPECTION CHECKLIST E DEF N/A j1.( . Shipment has no fire charred paper, wood, or paint, indicating V
! ". exposure to fire or high temperatur$. '
-a .?
- L' y
2, :. Shipment has no excessive exposure- weather-beaten, frayed, rusted Wr 4:bg.or. stained containers indicating prolonged exposure during transit. g, , . 3 !
%.fhhipment
'. conditions, dirty hasareas, no enviromental or salt film. damage- water or oil marks, damp f Nc, eparent tie down failure- chifted, broken, loose or twisted h..fll.'
y' p},. shipping ties, and worn material under ties. 9, ':
$.N _No apparent rough handling- splintered, torn or crushed containers. /
6 Identification and markings are in accordance with procurement W ' Q Odocuments. 7.,< All documentation called for accompany the shipment. d
% $ /
8.~ Covers and seals meet their intended function. 2 9.f9Coatings and preservativec are in accordance with manufacturer's _.pyy instructions. m, 10.'; Inert gas blanket is within the limits specified. , v
* "g. -
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or /
..{?replacedasnecessaryinaccordancewithspecialinstructions.)
..s 12..' Items are not broken, cracked, missing, defomed or misaligned, and
@, rotating parts turn without binding. Internal and external areas r! t are free of gouges, dents, scratches, and burns.
c.- ?j
- 13. Internal and external areas are within the specification requirements ]
[%for dirts, soil, mill scale, weld splatter, oil grease or stain.
.14." Physical properties conform to the specified requirements and chemical
/
1,Qandphysicaltestreports,ifrequired,accompanythedeliveryand Np;show
- c. i, required results. ,
15. u Ir:portant dimensions confom with drawings and specifications.
- 6. Workmanship such as welds on fabricated assemblies, shop-inspected yte before shipment.
.4 1,7.
Presence of proper lubricants and oils, if required. l f.hl. COMMENTS: GfdDcOS 7 Af2FGD oA/ TPu cit Fb(2 WEAMt6r2 bcctreM
.s bezu mo,c c:.<r eucea m eo r-ros er em semG BAc tt.
[ h'Q~ M ff-Inspytg5
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. neviewed ny (qA/ac)
.(({h'17*21~76 Dat.o
~
BLOUNT BROS. wrtP. Byron, Illinois
/ ff[J f
' Date' 7
ern ve
e './
+-
.- ./ O
' RECEIVING AND IHSPECTION RE PI,'[T
, ,. -P
,s BYRnM RTATTOM NUCTRAR PT AMT RYRo?[,_II T _
i=Ect ivE o A r NA uf or Pao;Ec" AM OF ) NOTICE THRYCO.TUC_ POST TRtISIORIUG T)TVISinM IF A 0u - N A ME OF S ea t P PE R ) TNi$ .E,ontcovE.S A SMIPME NT W HICM RS oj; .g (NUM8
^ COMPLETE Q BOX _1056.1%O MortTH 25.th_ AVE l2. 22.
IADDRESS OF S TIPPER) ,Q A f g SAME AS ABOVE (SMIPPED FROM) _ . . _ . _ CHECK ./ g., 7 80 RIG 4N A T 8NG PolN T OF S MiP AT NT I_ . _ _ _ . _ _ . Wac u A S E c uEc s .) e AnnELS O PAC KAGES O RER nRT,n's
- O O O 0 P,E O yj,.
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T.RvFT. "C" RTnRACR NEGS O REELS O n/j E. i.76.Ma r ioNi oruEn O (SPEcirvi tor tr a A s Poa' INVOICr IMPORTANT. A L L INFhR A TIO N R E Q U1R E D BY T NIS FORM MUST nE IN$E R T E D nIcEMEo DM M eEScaiPrioN D'S PoS it io N
,,,,cES, NuMBE. ,w m _
i E MA . S i I 19 FE 4-2. 8 Post es,oafg 7;ggg C;> UAtP Ac4T iN e D l 22 FG - h .C Q & > T E' h l 1 23FE bL1 ** - - -' l 2.o FM - - l - N OTir '. ___ 1 l Pflo_MGL Doc u MemTA Teord NOT-(2ecELusb uPoN AR R_i u A( OF I t TErd bc>M SH i p M ersIT .
,L,IWrM: mon-f!!{l &
b] AN 8 1979 BLO g NT B9ne.
,n T
. IVED. R7.
~ w~,
_By. W __ *c __ DOIS 7-79 ' 1 , _Date /,f/.7,lN n e, , ,
// _ __
BLOUNT BROS., CORP. BLOUNTGP.R. CORP.'
-Quality AST0fance 3
-Quality Aswrance ;
^
(RECEIVED SV - E MPLovE E ) 'C o uN T VE R 'r eF D - E M PL O VE E l D N S P - ^, E OY
- EMPLovtEl[
IN S T RU C TI O NS TO EMPLOYEES R E C E IV ING MATERIAL ANO S U P P LIE S - 8
.. 1 Fonu SMA L L BE COMPLE T E D IMME D s A T Elv UPON RECEIPT OF THE M A T ERI A L.
- 2. F OR M MUS T BE CCMPLE T ED SE Pa n A TE LY F OR A LL MA T E R I A L RECE IVED A ND INS PEC TED F OR E ACM PU4cH ASE ORDE R
- 3. A patEF DEScalpflON AS T O THF QU A(gT v cr T HE A*A T E RI A L MUS T BE SMOW N ONDE R T HE C A Pf f 0N DIS POSITION (RE MA R a S)
USE REvf p4E S 'DF ar Apq t r e a.sa t e rar r is ar o uspE D
r __W. W .m 4&h,'., -~.3 NM $ N@!* BLOUNT DjiOTHF43 C
]Q' ' 3 ;
Byron Station.1 Un i_(its
.sjff RECEIVIPG INSPECI' ION CHECKLIST ACC ' um c1. , Shipment has no fire charred paper, wood, or paint, indicating
/ __
Q.exposuretofireorhightemperature. h
- 2. . Shipment has no excessive exposure- we.ather-beaten, frayed, rusted
/ _
[%or k:. stained containers indicating prolonged exposure during / transit. 3G Shipment has no enviromental damage- water or oil marks, damp _ t3dconditions, dirty areas, or salt film.
?.% /
,k.Noapparenttiedownfailure-shifted, broken,looseortwisted _
q'%;.;, shipping ties, and worn material under ties,
- 5.ENo apparent rough handling- splintered, torn or crushed containers. [ _
'M 6bIdentification and markings are in accordance with procurement _
'Q"* : ; documenta.
;t<
w.CK. 7.." All documentation called for accompany the shipment. j8.h.Coversandsealsmeettheirintendedfunction.
]9 Coatings and preservatives are in accordance with manufacturer's _
- 9. instructions.
j s :ri... . .. 10.' Inert gas blanket is within the limits specified. J yS.
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or J
- d. replaced as necessary in accordance with special instructions.)
.;py 12,. Items are not broken, cracked, missing, deformed or misaligned, and _
Internal and external amas jf.' *, .
'4Y, are rotating free ofparts turn dents, gouges, witnaut binding. and burns.
scratches, r .,. fy,
- 13. Internal and external areas are within the specification requirements i_'
Q-ifor dirts, soil, mill scale, weld splatter, oil grease or stain. f 1);. Physical properties conform to the specified requirements and chemical
/ _
and physical test reports, if required, accompany the delivery and ,
%.:.i. show required results. ; ;.
,15. Important dimensions conform with drawings and specifications. !
- v. [A.,.
u
.16. Workmanship such as welds on fabricated assemblics, shop-inspected ;.K
$ before shipment. Pt 2 P ,d . h'.'l 117.. Presence of proper lubricants and oils, if required.
br_
- e r ;
g0MMENTS: (LOPEf2_ DoCvMEMhT101\l NOT RC-CE.i V @ M TA St-A t P MMT e --- T2ENDeMS %2.YEb cfd tRocr._ FoQ._ - PfloTEeTioM , DRArM M
- h. St l r th (NCEO IM Eo TT- y , 'y i SH PP/NG 4AG . .e -
-} , .J REFERIC. b ' "NbfiT NO.)I 5- 27IE ,
d I 1' '- -
~
A , Reviewed By (QA/QC) ;
.M* Inspector V \
R /./7-79 e w h.. z z 7 e BLOum 2* # ~ I"?
~
Dato M~~ OW'imnois t, Date .Z, ) ,
RECEIVING AND INSPECTION REP r i, s. ' .', i
?n?! RTATTOII f3ICTm PLAIIT . 31Tt05,_.ILL-
<RECE ive o a r . a ue ir . e EC i ,
_ !OF NOTICE 7YCO:Tric POST MISIO1!11!G_i>IVIS101L r is R E ,om, C o..s ag_97. IF R O*.* - euaME or S te g p pee t 4 SHIPUE hr w a r. is
- {NUMSEt i
C ou P LE Q _ 'M56, 1960_r01GL 25th AVE _____ __.
-> M. 26-
., a ,$s Cr su,,,ERi '"Co"E' O ioArt.
(-
~' A S A FOYE 40Mi CHECK / /g.j7 )
(OR IG ita r aNG PoiN._ _ ____. _. _er $=e roe Nil uRCuast c ear =ELs 0 paCMa s 0 C HEC st ./
? PPTnw + i O O =c E5 O a'cCE+ c' f
($ JY) (F RE IG u f . Ex pee 55 - P P.) (WORK O C O g CRarES O C oits
. ?T. "C" RTORACE _ , _ _ .. _
MEGS O REELS O y{)f;
- or E n r om _...r.o.i or Ea O <s*EC. >> (r aa =s eca .
. . . . .. __ .__._ _ _ ___._.___ 'a v o'C E
- IMPORTANT. A L L IN F O H M A TI O N R E Q utA E 9 Hy T His F OR M MUST tl E INSE TED
[Eo M MM eg3c ,,,,og D IS PCT 904
.si *'"8E" fL'iMft%2 IRE"a 58 2 I t=E LQ h s r it m e r c,_ ,= n t o e i&_TGR &
u n. c2.3 .. l 2 5!= c. 624 - - 2eq G2_4 .. .. I tM .[f[i c ~~ ~ ,3-.-.___ _ c_[._,! JAN 4 17 9 I gap?2 p'- Z2:7 BLOUNT BRC copp' l * ' Byron, Ill: is l a. J ,G L % z g _l utc.; ' 3 ",y U - C
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E (NNA 4EGElvEC SY - E9PtavEEl C6 h{ # C %r% f VE p ir E n . t e r L d iT E i Y? 7 %% Pvt T F *E LOYEC) 1 N 5 TUN [T F O N S 1O E e P L C h [ E 5 H E C E bb IA 1 E b '1 AND 5 t[p N L ,' f ,,a v S w a , L ige C c e en tf' T E D i *.* * *E D t A T E L v UFON RE f f 6#7 CF F ME **a t E R I A L . 2_ F CM V MUST S E C O*.* p t F I F D S F r 4 8 4 T E L Y F C 4 A L L p.84 T E 91 A L REC E AVE 3 a p.o e hS PE C T E D F OR E A ~ .C M ASE ORDER
'a. A la;a nr f=E 9 A.E' E F C E ...E
. . , S,C R. i p.m, f t C.N A S 10. ..,,,.c..,eT w f. m ,.si3 t.*a T r R e a l F *US T BE S MC
- h LNCEM L C A P f i ON C IS P(.$ - 4 ARE AAA R MS )
4
_a I
~Q LLOUUT BROW G CORPORATIGI -
l Eyron Statien - Unita 1 and 2 I RECEIVIf!G IUMM:M0;I CHECKLIST ACC EF r/A
- 1. Shipr as no fire charred paper, wood, ot paint, indicating /
y expo: a fire or high temperaturb.
- _
2 Shipm:. is no excessive expecure- weather-beaten, frayed, ructed W or stn .~atainers indica!.ing pralonged exposure during trancit. 3., Shipse e no enviro: ental damage- water or oil tarks, damp / condit. , dirty areas, or calt film. _ h.;, No app t tie down failure- chifted, breken, looce er twisted /
', shippi: les, and worn caterial uCer ties. __
$. . No appt t rough handling- cplintered, tor or crushed containerc. / _
6kIdentif tion and markings are in accordance with .rocurement /
.i 'documen 7.. All doc ntaticn called for accomnany the chipment. / -
8.- Covers ceale meet tP ir intended function. / _
- 9. Coatingr Id preservatives are in accordance with tanufac turer'c
. inst =c . .s . __
. .g .
- 10. Inert 6, alanket is within the limits unecifioc. V S
- 11. Desicca .c not saturated. (Decicennte chall be rercenerated or V replacet i necessar/- in accordance uith cpecial instructions.) _
- 12. Itecs t tot broken, cracked, niccing, deiomed or micaligned, and /
rotatin; trts turn withcut bindinc. Intemal and extemal areas _ are fre ? gouges, dents, ccratchec, and bumc.
- 13. Intem i 1d external areas are wi thin the cpecification requirements V for dir- soil, mill scale, weld cplatter, oil (;reace or stain. _
1h. Physica coperties confc= to the cpecified requirements and chemical and phyr 11 test reports, if required, acccmpany the delivery and _ show re ced results.
- 15. Importe licenciens confom with drawings and specificationc.
1 _
- 16. Worknan 2 such as welds on fabricated accenblies, chop-incpected V before - >=ent. _
- 17. Presenc proper lubricants and oile, if required. _, .
v C0:CZlT; T62cc% ruzPpO on Ttt.ucK* Ec.t L&nr?-!c:K Ca orcerica
% of rs D. i r nace n /w &crrcM oNAoss SHiWh! AAG
. REI7PE.C QGT74GTF). .2 ~7 i O
/ /m '-!. u
, ':e I.4 u MDb / ' Ldp), &@clu h- - r lla- Y s.I'j.
4 cGor/ ' l1 A 4 1979 h vi e l by (L d, c5 3( { '9.
' - =~ b BLOUNT S m vuRP. --
/f 79
;,a tc RTP 7- c- Byron, Ill.nois T
i o . ., , w ,
- p. 'b m
*:. '.* RECElVING AND INSPECTION REP .I RYROM STArr' TOM NUCT. EAR PT, ANT _ BYROM; TLL. G E- !C F I inCE ivEo a r == ME or P uEc ..
R NOTICE TNRYCO.TMO. POST TFTIE0HINGEUSTOM ra 06_ AM-
^ s's"'aEPME poaNTt C ovE aa 's
* "'c s ernoM . ME er swiPPEni ,,,,,,,,
CouPLETE E BOX 1056.1560_lI0JtTH 25thlVE 7aCoMPLErE O la0 dress OF SMIPPEmi (DATE) S FR AS ABOVE CHECK g l(,;,777" (SHIPPED FRoMI 40R IGINa Y ihG POIN T OF s MIPME NT I i'UaCuasE onCs
'"* sammELs0 Packacts u SER PRT.OV ' O O O e Es a PIECES e inECEivEn eri tratiour - E x Patss - P P.i Cantoms 0 #LoosEl M/A i* "" " '"'
OCm D T.RVRT. "C" RTOR Ar.R *EGs C REELS O M/A torHEn . r onnario.es otwEn O <sPECirvi tr aa~s Oa r a t u L__..__ ___ = voice
- e IMPORTANT-ALL 'N ro au A rioN n e o vin e o s v T Nis r on u u us T neiNseaTeo
~
cuaNisTV CODE FK,W " O ls pos t f loh mECEnvED DEsCatrisow IPIECE s t NUMBER @a# f(E f a t ua m K S ) i 32_bi: 93 EbsT ums,em% ree AceEPiGP l 37_3E .- .. .. .. s .
\ 15 DE. (olk . -
.. ~
, mus ..
e.. 1%TE* P(2cfE2. Do C_ NE:AT_ATrAJ RECE/ OED
$6C- T25 I_ GA - 2_6 9 3.
ousemTyds tac s Iv-sou e D ! D G TIF_e q e b . % )1 - 2. T I A d B, _,an a f fbi k il +,. 1 3nc: &%d$ o/ f~^ '\ catel 2.h 77-__ ! 'b - JM 1 l stouMT B.' ' Com iI 20"m v C07P. T BROS. CORP. ca;n._. 2e 0 49 ^ - ll BLOU zg;nais O _ . . _. . A 1RECE sVED BY E MPLovE E ) (C ouNT % ER IF 'ED - E voto vE t t lawsPECTED v)- EP[PLovE El
- IN s T Au CTI O Ns i o E M P L O v E E $ R E C E I V IN G MATEAIAL AND s u P P lim
- 1 FCau spaLL BE COMPLE TED 'MPTCla f ELY UPO*e RECE IPT f)r TME 94a T ER ta t.
2.Fomu Must SE COMPLE TEC sE rama f ELY F OR a LL MA TERial RECE tVEo a ND eksPEC TED F OR EaCM PueCMasE CRCE4
- 3. a seier DEsCaspitose as to twE ouality or twE va f rasat Mus t et skOWN UNDER T HE.0 A Pf sow O ls PCs tT ION (#EMa A Ks l usF *F8 F #W3t 'DF sr ADD e t ro%a t rar r S pF Quierp .
" L'I
i g#s ' *
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l, Q
!Q BLOUNT BROTHr iiS CORPORATIOD h
, Byron Station - Units 1 and 2 RECEIVING INSPECTION CHECKLIST ACC DEF N/A
- 1. Shipment has no fire charred paper, woods or pgint, indicating exposure to fire or high temperature.
- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted /
or stained containers indicating prolonged exposure during transit. 3 Shipment has no enviromental damage- water or oil marks, damp
. < conditions, dirty areas, or salt film.
- h. _ No apparent tie down failure- shif ted, broken, loose or twisted
/
shipping ties, and wom material under ties.
$. No apparent rough handling- splintered, torn or crushed containers.
- 6. Identilication and markings are it. accordance with procurement _
/
document :.
- 7. All documei tation called for accompany the shipment. ' s
- 8. OcVers and heals meet their intended function. Y /
- 9. Coatings and preservatives are in accordance with manufacturer's /
instructions.
- 10. Inert gas blanket is within the limits specified. V
- 11. Desiccant is not caturated. (Desicennts shall be rer:enerated or /
replaced as necessary in accordance with special instmotions.)
- 12. Items are not broken, cracked, missing, defor ned or misalirned, and #
rotating parts tum without binding. Internal and extemal areas are free of gouges, dents, scratches, and bums. v
- 13. Internal and extemal areas are within the specification requirements for dirts, coil, mill scale, weld splatter, oil grease or stain.
1h. Physical properties confom to the specified requirements and chemical and physical test reportu, if required, accompany the delivery and show required results.
- 15. Important dimensions confom with drawings and specifications.
- 16. Workmanship such as welds on fabricated assemblics, shop-inspected before shipment.
- 17. Presence of proper lubricants and oils, if required, gM1ENTS: f(2.OTc-.- hGoKEGTATTC2O (2ECE/0_EAS6E E-[I Gk-2A95
. 4000tMS TM_mo cro TfLocs FeW-_ cO5AmsR. hTre tr eu , Dn_ Awes- St.r PC.GC4D N b rTO OF EA9.R S84i PPMOG E% . QUFNr2 ANieeM T%S emeb { 06Srtum4e REFERI h 6 2_N
._ 4/
~
u h InspectcQ ( u3 l JAN 181979 a_ Feviewed By (QA/QC)
'.b"* BLOUNT BROS. CORP. .J./ 2.# M Dt Byron, Illinois ;-
nic_u
k _
-' RECElVING (HD INSPECTION REP j . . ., ,
h.& f CF l 13 RYROM STATTOM 'imCT. EAR PT.AMT nYRO$ T1.T,_ (RECE ivE o A T . NA ME OF Pa oJEC T ' NOTICE TMRYOO.THO POST TpilSIOHIllGEYlSTOM Twis aE Poni covEas O(;_17l6 irmou . NAME or sMiPPER) A sHIPME NT W HICM is - (NuMP E n )
^ "
BOX _1036. 1560 POhTH X th AVE + sNecMPLETE O
.'l
- I 79 (AcopEss or swiPPca, ,,,,,,
SAME AS ABOVE _ CHECK g g 772 tswirPtoraoul ic iGIN A f iNo PoiN T or sMIPME NT ) 94RRELs0 PACMAGEs 0 '*u"C"^5E o"o qpp ppy,ny
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O O O so=Es O Pieces a yj, inEcEivEo ava ir aE ac MT - E = Patss . P P. cAnTows0 M0W ,,,,g ,,,,, enATEs O costs O f.EVET. "n" RTORAnp O aEEts O tofwEn iNr cauA Tious uEas ofaEa O tsPEcirvi N/L ifaA sPoarATi _ _ _ _ iNvoict e : IMPORTANT. A L L IN F O R M A TIO N R E Q UIR E D BY T His F OR M M us T f1 E I N s E. R T E D nUc"E MEo CoC5 ERT CEsCaiPTioN oisaosiT'oh triEcEst "uMsEn Ngggg(g. rnEuAnnsi i l
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QUAG ANT / AJ EE TAGS hour-O C i 'DGSTr2cve o qu. 17 [ l;s ) 1 i 'i e li Y . y-
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- Byronrillinois g
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1 IfRECE vtv av - E MPlovE t. . iC ouNT VEm ir iE D E MPLovE E l A_ . _ - . - (i' ip 27 D Sv - E PLCvEE) lN s T RU C T i O N ThEMPL it . Ei iNG MATERIAL AND s U P P L IE s * #
- 1. FCou sw A LL SE CovPLE T Eo IMMEDi A TE LY UPON RECEIPT OF THE MATEmeAL.
- 2. r omu uus f BE c ovPLE 'E 0 sE P A R A TE Lv F oR A LL MA T E RI A L SE CE lvED A ND ins #CC T Eo F oR E ACM PURCM AsE C4CER .
- 3. A emIEF DEsCAIPfloN As T o THE QUA Lif y or THE VA TE# eA L Mus ? BE sHoWN UNoER THE CA PTioN oispos efioN (R E MA R Ks l usE REVEnsELsicE er AppifioNat Sran is REcus4E D "L'
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., 33 m3 %.
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5 (f' BLOUllT BROT,III,!iS CORPORATIO Byron Station * - Units 1 and 2 g ,, , ,
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- RECEIV*ll!G IDSPECTIGII CIIECKLIST ACC DEF :I/A
- 1. Shipment has no fire charred paper, wood, or paint, indicating g gxposure to fire or high temperature.
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- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted !
; ,cr stained containers indicating prolonged exposure during transit.
- 3. Shipment has no enviromental damage- water or oil marks, damp / ,_
.,,, conditions, dirty areas, or salt film.
h No apparent tie down failure- shifted, broken, loose or twisted f shipping ties, and worn material under ties.
- 5. LNo apparent rough handling- splintered, torn or crushed containers. /
- 6. Identification and markings are in accordance with procurement documents.
7,. All documentation called for accompany the shipment.
~
- 8. Covers and seals meet their intended function. $h /
- 9. Coatings and preservatives are in accordance with manufacturer's /
,. instructions.
- 10. Inert gas blanket is within the limits specified.
- 11. Desiccant is not saturated. (Deniccants shall be regenerated or #
replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, deformed or misaligned, and /
,; . rotating parts turn without binding. Internal and external areae are free of gouges, dents, scratches, and bums.
- 13. Internal and external areas are within the specification requirements /
for dirts, soil, mill scale, weld splatter, oil grease or stain.
..g.
1h. Physical properties conform to the specified requirements and chemical and physical test reports, if required, accompany the delivery end
, show required results.
- 15. Important dimensions conform with drawings and specifications.
- 16. Workmanship such as welds on fabricated assemblies, shop-inspected #
before shipment.
- 17. Presence of proper lubricants and oils, if required.
COI@EITS: #PrtofkR Doe w saran &/ RECEMERSS Rir_G4 2.7r5A
. #*TMuBorm rAe_f:weD cm r R.vcf FD R. L4EATMR PRcTECTsoM . *DR AsN AcsE
, sur Pacst) IM soTres oc ce_H SHtPF/NG bas,
- REFEREI P " ' ' " " d 2.715 C
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[ lnspec [ h"eviewed By (QA/QC) FEB 2 1979 Z- f Date f 1 " l =1 / 79 at
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Data BLOUNT BROS. CORP. l RIc u y Byron, Illinois .- J
. A, 3 8.:
v, STORACE CONTROL REPORT DATE 3 23'I$ REPORT NO. OB-I OC L WAREHOUSE / AREA TFiD@M Sdst.Acms Aw ITEM ACCEPT. AC T. COI@~E:ITS/ CORRECTIVE ACTION TAKEI Covers in place / Covers sealed / Tarps tied down W[A Drainage v Pallets / Dunnage / Accessability / Stacking # Isle spacing / Containers Marked ./
} O [j $ d [ [/ W -il Ventilation h; {
Hazardous items segrigated N $ MAR 261979 [ d Shafts rotated f4jg BL0t[NT BROG. COEP. F n. Illinois Fire protection / Security ./ Inspection tags g,/4 Preservatives v Caps, plugs, etc. p [A Humidity indicators N [A Handling equiptsent / @m E Q cdt-% M TD vtAEu r .I @ . tF runbeki Ch
.2 .. .. .
p2 -es m e. sa>s . .. .. 35c>c e - A > OYED Co,nt 11e g u,%C 1 JtEVIEWED h By_ [ , .-\th a g - gg Date_3,k7b9 __ --- Date M & b W @ M"" 6 " BLOMT 070[ C0'sp. Quality Ass.;r31ce . BLOUNT D'703.. CO"in. EX I IWo. 4 %. n. .
' Qualit/ Assuranca
.\
q ib G v, STORAGE CONTROL REPORT DATE 3 /6s79 REPORT NO. Q8-991 WAREHOUSE / AREA TC-MDo M h MGsE ITEM ACCEPT. C0;G:ENTS/ CORRECTIVE ACTION TAKEN ACC . Covers in place v Covers sealed / Tarps tied down 4 /A m_ Drainage ./ y;,{lf',',Qg Pallete/ Dunnage s/ 'N']{-].g [/((/ Accessability y d ff ff g g ///jf l Stacking / Bl.oy ~ WiS ;Ij]l
~
Is1e spacins J Bfl103. Conn "* Containers Marked l / ' "#00/s Ventilation / i Hazardous itens segrigated b/A Shafts rotated N[A Fire protectien # Security # , - Inspection tags %fA Preservatives /Sk Caps, plugs, etc. f4 h j l 1 Humidity indicators 4/A l Handling equiptment # Not4E. It4 \.G!E:. Ar Tt4tS 7 //4er \ . ibuE6er'A r qN*D. OF rENDOM
.. .. n- .. .. .. T 2 ,2i scue.cc scos - - -
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g (A/QC' Manager SROS. C d '2 { ali y A ""*"" l; ,
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Q. b M'$ . STORACE C0liTROL REPORT f DATE 3*.9*l9 REPORT NO. Q6 96% WAREHOUSE / AREA TIErcDec STBEAc.m Aac,43 ITEM ACCEPT. ACC T. COIEENTS/ CORRECTIVE ACTICII TAKEII Covers in place V Covers scaled / Tarps tied down M,/A Drainage / Pallets / Dunnage / Accessability / Stacking ./ Isle spacing / Containers Marked l / Ventilation / r g te N Shafts rotated b/[A O .,_,, _ Fire protection / dd N 1# #" 6 Security / l BLOUNT BROS. CORP. Inspection tags Nh Byron, Illin0IS l
*[ Preservatives / -
l j Capn, plugs, etc. N[A Humidity indicators id[A l Handling equipttent / %QM6 lM OCE AT THIS TlM l - Nm.aSe4 1 rase otr. renM Vh
.. .. 'It .. .. ..
3*b .ru l S se.vtc.e Tw q .. .. .. I%W APP.O'ED, - H ED 1. l B - 1 3-Contro,1 r fo:()lA/Gf
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BLOUN r BiiOS CORP.
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BLOJMT BROS.' O'1P. I Quality Assurance QA/QC Manager Quality Assurance n t.2 7 8
I
,Q D:,qd t m-STORACE COLTROL REPORT
. DATE 3*1 D REPORT NO. OB.974 WAREHOUSE / AREA TCMQOd STC/A4 fu E ITEM ACCEPT. COIE.TG/ CORRECTIVE ACTIOU TAKEIT AC T.
Covers in place / Covers sealed / Tarps tied down a[A Draina.;e f . Pallets / Dunnage / Accessability / Stacking / Isle spacing / f0/]Q$gg,,,__ Containers Marked / l ffNf Iffb Ventilation ./ l l MAR .n m , lllll Hazardous items wiu jy] A bh " segrigated B[OUNI UNOR rn~ Ehafts rotated r4 A
- Illinois Fire protection y Security y Inspection tags 4A/
Preservatives y Caps, plugs, etc. 4 [A Hu=1dity indicators n [A Handling equiptment / MoME Iu um AT THiR 77 Mc l _foege 1 tssF. om Tem D= 4 'AC t .. .. .. vfl 7 Serzuce sco q , .. ~ - gopp
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By ConYrol r or @/4 [ gQ y L Date M_ . 2_f ._ Dat? _h b BLCuiT __j 03.. CORP. QA/qc'F.anager ( Quality Assurance I m _
.i BLOUMT Quality Assurance 9-'n;.. cmp. f %. n. .
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3.- STORACE CONTROL REPORT DATE E -2 3 ~7.9-REPORT UO. OE- 964 WAREHOUSE / AREA TEMDcN 5 roc.qr Av2. EAT ITE4 ACCEPT. AC COIGIEUTC/ CORRECTIVE ACTION TAKD1 Covers in place / Covers sealed / Tarps tied down [A Drainage v Pallete/ Dunnage v Accessability - Stacking / Isle spacing v ]((gQgq Containers Marked l j - FQ' Ventilation / l ((g g g gg7c ; Hazardous items
" b, secrigated N/A BLOUNT BROS. CORP.
Shafts rotated u/A Byron, Illinois Fire protection / Security V l
. Inspection tags r4/A Preservatives s Caps, plugs, etc. M/A.
Humidity indicators M[A Handling equiptment / NNonE. gu US1E. Ar ru t S ri g.c I ~ T%'T=SA%bl ~A' mWP. eFTw & d (,B A
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Date_ / 7 +' ' # s CORP- Manager BLOUN T U u, > ' P. . + Quality Antance Quanty Anurance l _
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, STORAG3 C0!! TROL 103'0HT DATE A /6 79 REPORT I!0. O 8 *7T ARactsE/ ifst, TEmbec Grwxes Aes4e ITE4 :07 ACCEPI'.
_ ACCiM'. CO:::*EITC/COFf2CTIVE liCTIO I T!J~i::
' overs in place /
Sverc cealed / _ arps tied do a v/g
.rainam /
- 'alletc/ Dannage /
- ccescabi1ity /
~.acking 4 1
--,.i cle cracinc l /
ri, ')h j i antai:r're Marke i
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ll I
'll ;!
intils! ion / l ! dij rtd 4 V 1979 g_ azara ' :- i tems / segr.,,ated
/
4 BLOUNT Baus, ce :p* l p .,,, ,, ,,,._.
,,,,a,a hafts rotated l
- M/A I ire protecticn v- ,l { l acurity j l l ncpection tags g[A l reservativec -
l ips, plugs, e tc. N[A
=idity indicatora uh mdling equipttnnt v' l Pue: parts,t_L_-[~_%D. OF Ta-obo A\ V@O
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32DE i f g. neu -"' - ' R '7. D , p$ ; "J'J ( N- 1 Contro),1gr';fy W// kC ~ /" Gy ll[ .h' (hj[ _ i & ,;,Ylj;,.gg.j
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%A/W.C Manager GLCJN 3" CD'!'I rance
~~
C " #*iU ',' " Quanty A.. l l ll --- -
.. n m STonAGE Co:rrnot .TonT
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DATE 2. 9 79 REPORT !!0. Q8- 9N t:usricurE/ AREi, T E.M D otd STot M G Ah ITDI ACCEPT. ACd . COM E TS/ CORRECTIVE ACTICII TAl'E: C vers in place / , C: vers sealed / t rps tied down p/A. I.cainage j I tlletc/ Irannage /
- i. cossability ./
l 0 acking / l le spacin.; / j { { { Q Q 1) r atainers Marked l 6/ l [ll ij l{
~ ntilation / l l h ((g 1j jo79 1]
t..zardous itens , segriga ted N[lf A BLOUNT BROS. COR. C'.afts rotated UFon, illinois FI fA 1.re protection ( ./ ) b curity / I:.spection tags ol/A Feeservatives ./ C ps, plugs, etc. y[A Hanidity indicators hf4 ' L andling equiptcent ,/ NOMG IPJ US6 AT WIC r71>. PotfdA32bL I 2 MSP oF: Thiu 9Cf I.3 .. .. .. p3. x Saautcp-eccc .. - foDF l
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. .. A CTCEACE COITROL RPORT DATE E . 2.- I EEPORT I:0. G) S' 9 REHOUSE/ AREA TGrcbeo h SrdGLA(- E- ME A ITDI ACCEPT. CO?GIE!!TS/ CORRECTIVE ACTIO:I T:
ACd' idT. .!
. vers in place vers cealed v rps tied down y[A ainage V 11etc/ Dunnage y
.cescability y acking / 'l[jj Qf@y' J/7 ':
le spacing / i l ty ntainerc ;:arked I s l l ljFEB 5 1979 . ntilaticn 2 _ ./ - n,n,,,, ~
-m m .m. . m .m. m .
cardous items
,A cegrigatea, Byron, Ill.inois afta rotated l v I re protection l
curity - l _ l cpection tagc _ N[A acervatives g ps, plugs, etc. g[A r.idity indicaters _ N[A. l ndling equintment l -
/ l lno.* muts e mr c l _ I !
i _ lNedu_;r - imp oc reeea: Vl . _ \uus,x - .. .. ..
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2519
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DATE t 2/c 7' REPORT I:0. G8 #IO
.REHOUSE/ AREA 9, t to t 3 STece.A6e: APGA IT .* I ACCITT. AC T. C0!O:E:ITS/ CORRECTIVE ACTICII TA '.27 vers in place j
. vers coaled /
rps tied down g/A ainage y
.lletc/ Dunnage y cessa:111ty /
' eking y e. e
- le cpacing l v [j -
3 I ntaincre I:arked l v i, g9gg j l ntilation g
'd ~~k i
.cardous items OL,0 UNI SROS. CORP.
cegrigated N l4 1 OyT00, Illinois
.afts rotated hh I
.re protection l v l curity v l
_ icpection taga d reservativec v' pc, pluga, etc. y/A midity indicators M #
.ndling equipttent v l p g g- m vpq g qg jpg Phcu-?hrc.m X - .~ NW, er i edon I - t. ~ CB c- ~ ,.ls,4. u s - w ,wsua-na
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lal' O $3 \ h0R9 ! [ ] ,/ M l & 9 ?CW ' i r,p _ , q;f g ,.:anager CLOUN Qua. .a.: a e I C'2* M 'L ' # C , __ ___.I..-- __ ---. ^~2 s-2 7-s
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STORACE COI TROL (PORT DArE I 19 7'i FIPORT I:0. hD~f12-JIHOUSE/ AREA TGMDQld S'rC(2 % G AI2_E 3 ITDI ACCEPT. AC T. COIGIEITS/ CORRECTIVE ACTICII T/JG01
. vers in place /
>vera coaled ./
cps tied down ainage /
- 11etc/ Dunnage
_ / -- cessability / ggp achinc s/ lyff Q & Q) I* GPa*LLs // l ff$hi rnu !llf.5 itainer: Marked l y/ [*f 4 0 1973 .'))[ ntilation / "'U[lT Sf;gq [ cardous itc: NlA l UFon, Ilfjnojg "- cegrigated /
.afts rotated 4[A ce protection l/ l curity l
/ l l
.spection tags t4)'h l aservatives s/
pc, plugs, e tc. N[A aidity indicators d[k V ndling equipitent gg 93 use Ar r gis r#ML:- _ lRu ggu 3- msP. cN Te9 hot 0 - V+ h e- & _ir. - .. - '
- 6 2 D E-S $2 cgG E B 4 6 0 .- .. .. ..
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4 STORAGE C0!! TROL iiPORT DATE I*I2* I REPORT I:0. QS-T 4 aEHOUSE/ AREA TG/o den 3 SrcrtAGC AGEAS I DOT ITE:4 ACCEI"I'. C0!OIE:ITS/ CORRECTIVE ACTICII TL.C ACCEI'T. uvers in place / over:: cealed / trps tied down A rainage /
.llete/ Dunnage /
- cessability t/
'ackin.q V lo spacing l t/ l l
'ntainerc I:arked l /. l l ,0 )h.,{. 'f/[][( i__
-ntilation f l l .
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.zardous items y Jaii 10 379 E -
cegrigated _ D),r/L
.afts rotated l~ @ 1
, _ ._Ug L.. CORP.
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>curity l, 7
- spection taga IJjk
, .ecervativec /
.ps, plugs, etc. _
Mh clidity indicators l Nffk ndlinC equiptment [ f _ Poeelo3 1 --IdP. r_f ruabep -v't24. .
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STORAGE CO::TRO!. 2 PORT nATE / W 79 REPORT UO. G 6 - 90 's
.iE30USE/ AiiEA T6 A/BBAJ S TOI'2A6E M AS I:01 ITEM ACCFPT. ACCErT. COG:E'TC/ CORRECTIVE ACTICH TAKEN vers in place /
vers sealed [ rps tied down p/k sinage / l L1ete/ Dunnage V l cessability y l ackin;; V { spacing / g gggn. _ atainers Earked l / l l [' W N. -
'l atilation / Ij gg f j t. _ , ,
ardous ite::s CJ ~ ' ~ ' " j negrigated UlA B l ottn y or,,,_ ,
~ . . . , c, afts rotated l Mk Byron, Illinoic re protection v' ]
aurity l / l
.apection tags y [A l 2servatives /)
33, plugs, etc. Nh aidity indicators Mk
- dling equipttent / Ig g-/g g g7pfgTlf&
l Pecqdsty r I- 2%SP ei= n=MBtM
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! Quality Assurance !
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m - STORAGE C0!TIROL iTORT h_., DATE l 2 2 4 ~!:3 REPORT 110. (D 9 - 8 9~7
'.!ARDIOUSE/ AREA 'TEAJOoAJ J70/2466 Al264S ITDI ACCITT. ACC f. C0:F.EUTS/ CORRECTIVE ACTICH TAKEN
- overs in place /
Covers sealed / farps tied down yh Drainage / Pallet:/ Dunnage y Accessability v' ltacking V Isle spacing /
]{ "y"T] ^
?cntainers Marked l / g @ i lentilation / lW JAN t1919
.lasardous itens ,
segrigated bl/A BLOutlT E:: .. g, Shafts rotated g ,'k DM dIiD01S 1 fire protection v l Jecurity V l Inspection tags g, /A frecervatives s/
!aps, plugs, etc. bl [/A liumidity indicators A//A
..andling equiptnent 1/ }}}} & f,1l f)g g y jf Tjp [
FoesseN I -%sp. es Tsusco - \15 l [b!ANkRA) ~~L - .. D3- 5i SE:.wch- Bug .. .. 64 DE n --
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- STORAGE CONTROL iiEPORT h.. .
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- DATE / 2. ' E 2_' 7 8 k.fi,
REPORT NO. CDEh M
'7-
. .lAREHOUSE/ AREA TE.cho A3 Sve/aAee Aes=As i;f. -
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'1-1, i ITEM ACCEPT. ACCEPT. COICIE::TS/ CORRECTIVE ACTION TAKE:t Covers in place }
}
y Covers cealed v Tarps tied down 9 /A Drainage / , 7 , ._ y Pallets / Dunnage / Ik-hd'Ah2)idM l
. i Accessability / @ ' _ _ _ ,, , , j l Stacking / t.M!
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b Isle spacing v 13LOUNT HROS. CORP. Containers Marked / byr0:1, Illinois Ventilation /
.Iazardous items segrigated
; hafts rotated y'[4
? ire prctection ,/
, Security /
.%d
.(?, Inspection tags p [A
( 'A ?reservatives y
..a Japs, plugs, etc. A/A * -p , ;w-Iumidity indicators g //a, h' landling equiptcent V AJCOC /N OSC AT 7MS 77pfC i
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l'b b((, /Z/zC/72 !II '*\' .I'- j ," ,g , , QA/QC Manager i _ m l I!, ! __ _.._.J._._.... .- - ~~- w 2 7.s t fi .a%f$.
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STORACE CGI; TROL EPORT DATE (*2. . f r. 78
, REPORT !!0. QS - T@ l VAREHOUSE/ AREA TGMDdM StoCAAGE. At?.EA T ITE:4 ACCEPT. ACd: '. CO:01EUTC/ CORRECTIVE ACTION TAEEN Covers in place /
Covers sealed / farps tied down y [4 hainage f
?allets/ Dunnage V Accessability y g 5 tacking y lq'Q}l.j$cp Ecle spacing j v l f/,/j' '*4 j-gj[,7-j}
- entainers Marked j v ['" "C C ] g 7,
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'entilation / LOuty 7 , ,
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ia::ardous itecs @rof ~ ' " '0 segrigated i A ' II//coj,( lE. lhafts rotated tJ[A
? ire protection y
. Jecurity l /
{ [nspection tags g/A
.reservativec /
l laps, plugs, etc. M/A umidity indicators MfA ' iandling equipt: ant / NO.06 /A) v2 6 AT THIS TJ&.*ci r%cto 4 - A.fFecTf cAJ 04 '7EMECAJ- V67. g . .. .. .. ); . 2 7 scrzurce (Br w-. . -
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- ' October 31, 1977 .
B/n J. P. McCluskey geg latesse. R. L. Bolger/J. W. Johnson R. Cosaro C. Reed /J. D. Deress k P. Galle V. I. Schlosser gg J. Gausden - BYRON W. J. Showski J. R. Gilliom G. Sorenson - R. Legner - BRAIDWOOD J. T. Westersneier J. W. Rowe - IL&B O DU N. A. Kershaw ' CH , W. I. Kiedaisch G. C. Kuhlman - S&L O RWG , W. M. Kiefer/A. F. Veras M. A. Bowidowicz - S&L O ECA A. W. Kleinrath J. LaValle - S&L O ITP D. E. Lindvall K. T. Kostal - S&L DEHL J. J. Maley/G. E. Peterson B. G. Treece - S&L W. Kortier - W O TIT tr the attachedarx equirement 'T. In the judgement of the Nuclear Licensing Administra u PAB
- O LSC frora the NRC. O HRE Byron Station Units 1 and 2 -
Identification of Attached Doctasent_: IE Inspection ReportonJG 10/25/77. 0 . --- NRC I.R. Noncompliance letter dated O Nos. 50-454/77-08 and OSDB 50-455/77-08. OGLC Responsible OEMK C N8 WRC Cosseitsent or Requirement _: Edison Department Consnitment or Recruirement Due Date
.... G. Sorensen L: Provide response to attached infractions.
11/21/77 N.
, .f *f *[ Q y IRng 9 9
INf.).lui h thatak,dUadate;'*c.'.; should'be 7*.:.., ,, ' When it is determined by the responsible department will not be met, the Nuclear Licensing Administrator # >' 13 notified innediately. D. E. O'Brien 214 JOHN MIHOVILOVICH
- - - - - - - - - - TMRXBXT NO. 5
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( - p ue univeo svares NUCLEAR REGULATORY COMMISSION h)ddd. /O a27-77o & [/' L '- 'I' necion m res noosavatt mono cL:n eLLyn. itu'mois sour t Docket No. 50-454 Docket No. 50-455 g g5-jg77 4 4 ( Commonwealth Edison Company i ATTN: j j Mr.ByronLee,Jr/ Vice President i P.O. Box 767 Chicago, IL 60690 >
? .
Gentlemen: This refers to the inspection conducted by Messrs. C. C. Williams, ' K. R. Naidu, and E. R. Schweibinz of this office on September 28-30, 1977, of activities authorized by Licenses No. CPPR-130 and No. CPPR-131 at Byron Nuclear Power Station, Units 1 and 2, and to the discussion of our findings with Mr. Sorensen and others of your staff at the conclusion of the inspection. The enclosed copy of our inspection report identifies areas ' examined during the inspection. Within these areas, the inspection consisted of a selective examination of procedures and representative records, observations, and interviews with
. personnel.
l During this inspection, certain of your activities appeared . to be in noncompliance with NRC requirements, as described in the enclosed Appendix A. . This notice is sent to you pursuant to the provisions of Section 2.201 of the NRC's " Rules of Practice," Part 2, Title 10, Code of Federal Regulations. Section 2.201 requires you to submit to this office within thirty days of your receipt of this notice a written statement or explanation in reply, including for each item of noncompliance: (1) corrective action taken and the results achieved; (2) corrective action i to be taken to avoid further noncompliance; and (3) the date I when full compliance will be schieved. l In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2, Title 10, Code of Federal Regulations, a copy of this letter, the enclosures, and your response to e h y--,y ww9---r-w y F M&"-t*-- **--N" * - " ' " * '
- y. .
- i . S 7 were found to be unclear relative to their intent. During this inspec-tion the inspector established through examination of each of the issues, that a conforming revision addressing each unclear area is now available and is being implemented at the site.
(Closed) Unresolved Item (50-454/77-01, 50-455/77-01) - Review of job traveler package requirements, personnel qualifications and record storage requirements as documented in supplement il of the Hunter Corporation QA manual, previously resulted in a finding of questionable adequacy. During this inspection it was established that each of these previously questionable areas have been comprehensively addressed in the Hunter Corporation ASME Code, Section III QA manual, which is being implemented at the site. The Hunter Company has docu-mented a request (Hunter letter fHC-B-54) to delete the QA supplement
#1, as it is apparently not necessary.
(Closed) Noncompliance (50-454/77-01, 50-455/77-01) - As previously reported multiple deviations occurred and were documented relative to hydorstatic testing of site fabricated pipina. The licensee's correc-tive action committed to in response to this infraction (CE letter of April 11, 1977) was reviewed. This examination included review of associated NCR No. F63. Engineering Change Notice (ECN) number 24, dated December 30, 1976, S&L Specification F/L-2739, and CE Engineer-ing letters, dated March 3, 1977 and October 13, 1976. The corrective action commitments have been implemented. Functional or Program Areas Inspected Details of the functional and program areas inspected are documented in Sections I and II of this report. SECTION I Prepared by C. C. Williams and E. R. Schweibinz 1. Observation and Selective Examination of Site Construction Activities (Units 1 and 2) The objective of this independent inspection activity was to obsttve and selectively examine all areas of construction activity at the site. This included discussions with the site management, QA/QC, craftsmen and authorised inspection agency personnel. Areas examined included the following: __ _ _ -- -- A
r . k..* '. . , 3 4
- a. Observation and Examination of concrete placement activi-ty oa Unit I containment (Pour #1-A-566-0-3-W).
- b. Obr.ervation and inspection of structural steel erection
. activities for Unit 1 auxiliary building structures.
- c. Observation and inspection of Unit 2 containment
, liner erection activities.
- d. Observation of f abrication and inspection activity for Units 1.and 2 personnel locks.
- e. Observation and exsmination of reinforcing steel
; erection activity (Units 1 and 2).
- f. Observation and inspection of the Unit 1 tendon gallery
; area including corrosion protection of tendon trumpets
, and base plates.
- g. Observction and examination of concrete batch plant
, operations including aggregate storage and handling e (Units 1 and 2).
- h. Observation and axamination of shop fabrication and safety related ,'iping activities,
- i. Observation and examination of Field Erection and Fabrication of safety related piping.
- j. Observation and inspection of testing activity in the concrete laboratory.
- k. Observation and examination of construction activity relative to the essential service water make up piping.
I '. Observation and inspection of all site material and equipment storage areas and buildings. Examples of principal items examined include (a) reactor vessel heads; (b) reactor coolant pumps; (c) safety related piping stores; (d) steam generators; one of which was undergoing major modification; (e) structural steel laydown areas; and (f) pre-stressing system component storage. 5-O O
- h. . . ... . . . _
l . During the examination of the steam generator storage areas the inspectors were made aware of a major modifi-cation to the Model D. Westinghouse supplied steam generators. This modification involves installation of an additional nozzel for the auxiliary feedwater system in accordance with Westinghouse Drawing No.1104J43. The fabrication is to be in accordance with ASME Code Section III requirements. The welding and nondestructive examination are to be in accordance with Westinghouse Tampa Division pro-cedures and under Tampa Division direct Technical
- Supervision. Controls and procedures are in accordance with Westinghouse Tampa Division Quality Assurance Manual. This work was conducted under Westinghouse ASME Certificate of authorization number N(N-1154).
The subcontractor performing heat-treatment was Heat Engineering, Inc. The CE site construction and QA/QC organizations apparently did not p.articipate in any way in the Laplementation of this modification. However, a conforming CE Material Receipt Report (NRR No. 103090) and associated QCR No. 25480, Rev. I are available at the site for the Unit 1 steam generator serial No. 1713. - The following apparent items of noncompliance were identified during inspection of the steam generator field modification. (1) On September 28-30, 1977, neither qualification records nor certifications were available to demonstrate that Westinghouse personnel (performing heat-treat operations on steam generator Serial No. 1713) were qualified as required. The Heat-treatment was initiated and completed prior to documentation of this noncon-formity by any site QA or inspection organization or agency. Westinghouse sub-contractor for heat-treating 1 operations is Heat Engineering, Inc., (HTI). The HTI representative indicated that documents regarding his qualifications exist in his home office in Cedar Knolls, New Jersey. (2) On September 28-30, 1977, the calibration of instruments used to determine, monitor and record 4
(_.*,, ' 1 . . the temperatures obtained during stress relive operations for steam generator serial No. 1713 were not treceable te known or national standards. Moreover, documentation attesting to the limits of accuracy of the recorder were not available at the site. At the completion of this inspection the required documentation of this nonconformity had not been provided. The inctruments involved were the Minimite (volt meter) serial number 74203-1. However, the available certification document referenced a device with serial No. M177566. Removal of the minimite from it's case did not disclose this identification on any of its' components. Therefore, documented evidence of calibration and traceability to National l Standards did not exist. Moreover, relative to the temperature recorder (controller) serial Number 18548, documents estat11shing evidence of its limits of accuracy were not available at the site. (3) On September 28-30, 1977, examination of the QA/QC parameters involved with the modification of steam generator serial 1713 (heat-treatment) disclosed substantial nonconformities. The Westinghouse (E) personnel responsible for the implementation of QA/QC requirements, demonstrated by their performance, a lack of adequate QA/QC knowledge and further con-firmed this finding by stating that they have not received any indoctrination and training relative to their assigned QA/QC responsibilities. Included in these nonconformities were failure to adequately assure conforming procedure control, specification parameters, instrument calibration, personnel quali-fications, and documentation of identified noncon-formities. The Westinghouse Tampa Reliability Engineering Division representative stated during a meeting with E. CE and NRC on September 30, 1970 that the site QA/QC functions for the steam generator modifications had been delegated to the site technical representa-tive. However, in view of the discrepancies noted, it had been previously established that the site
." . S 7 technical representative has unfamiliar with the QA/QC parameters. During this meeting the site techni-cal representative stated catagorically that he has not received training nor indoctrination relative to his QA/QC responsibilities. . (4) On September 28-30, 1977, inspection of the ongoing heat-treatment of the weldments associated with the modification of steam generator serial No. 1713, . disclosed that the sub-contractor doing the work was f
in possession of, and following a procedure designated No. RE 76-13, whereas the Westinghouse personnel con-troll:ng and directing this work were following and documenting conformance to another procedure designated RE 77-05. Moreover, the Westinghouse reliability Engineering representative reported that, "the applf-cable procedure was in process of being transported to the site." The heat-treatment was " complete" when the foregoing statement was made on September 30, 1970. . The Westinghouse Reliability Enr,ineering representa-
, tive indicated that in part it had been necessary ;
- to revise the subject procedures relative to the steam l generator modifications to accomodate the field storage orientation of the longitudinal axis of the steam generator (verticle versus horizontal). These procedures were reported to be in transit to the site although the modification of the steam generator is complete.
During the course of this inspection (September 28-30, 1977) the licensee representatives could not posi-tively identify who (W or CE) or in which manner the identified nonconformances should be documented. During a meeting with W. CE and NRC the Westinghouse Reliability Engineering representative indicated that a leti:er rep,ogting F,*jafge"Jj ifEddWileirdoWedJtantandivi3EbGS tKasainpf,,j0rliifMcona.,these deficiencies would be gen QsuVs4Q61jts p e c tion'.' l l Except as noted, no items of nonec,apliance or deviations were ! identified within the areas inspected. I
. . " ?[.
B/B Mosess. R. .. Bolger/J. W. Johnson R. Cosaro J. P. McCluskey D P. Galle C. Reed /J. D. Deress
. J. Gnueden V. I. Schlosser J. R. Gilliom W. J. Shewski R. Legner G. Sorenson N. A. Kershaw J. T. Westenneler W. T. Kiedaisch J. W. Rowe - IL&B W. M. Kiefer/A. F. Veras G. C. Kn51 man - S&L .
A. W. Kleinrath M. A. Bowidowicz - S&L D. E. Lindvall J. IaValle - S&L J. J. Maley/G. E. Peterson K. T. Kostal - S&L B. G. Treece - S&L W. Kortler - W In the judgem nt of the Nuclear Licensing Administrator, the attached document contains the following commitments to the NRC or requirements
- from the NRC.
Identification of Attached Document: Byron Station Units 1 and 2 - NRC IE Inspection Report letter dated 12/1/77. IE Inspection Report Nos. 50-454/77-11 and 50-455/77-11. NRC Comunitment or Requirement: Responsible Due Date_ Commitment or Requirement Edison Department
---- Information. (no items of noncompliance) Distribution l
When it is determined by the responsible department that a due date will not be met, the Nuclear Licensing Administrator should be notified inanediately. D. E. O'Brien 77-237 I
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UNITEo ST ATES
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*ss noostvstr mono 3^ j GLEN ELLYN, ILLINOIS 60137 g
DEC 011977 Docket No. 50-454 Docket No. 50-455 Commonwealth Edison Company
; ATTNi Mr. Byron Lee, Jr. .
l l Vice President i P. O. Box 767 I Chicago, IL 60690 Gentlemen: ' This refers to the inspection conducted by Messrs. E. R. Schweibinz and P. A. Barrett of this office on November 8-10, 1977, of activi-ties at Rvron Station, Units 1 and 2 authorized by NRC Construction Permits No. CPPR-130 and No. CPPR-131 and to tne discussion of our findings with Mr. Mihovilovich and others of your staff at the con-clusion of the inspection. The enclosed copy of our inspection report identifies areas examined during the inspection. Within these areas, the inspection consisted of a selective examination of procedures and representative records, observations, and interviews with personnel, t ! No it_gms nf nn-,ni f ance with '!RC regt.irements were identified during l the course of this inspection. l In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2, Title 10, Code of Federal Regulations, a copy of this l , letter and the enclosed inspection report will be placed in the NRC's Public Document Room, except as follows. If this report contains information that you or your contractors believe to be l proprietary, you must apply in writing to this office, within ! twenty days of your receipt of this letter, to withhold such j information from public disclosure. The application must include a full statement of the reasons for which the information is con-l sidered proprietary, and should be prepared so that proprietary I information identified in the application is contained in an enclosure to the application. 1 l 1
I Section I Prepared by: E. R. Schweibinz Reviewed by: D. W. Hayes, Chief Projects Section
- 1. Observation and Selective Examination of Site Const_ruction _ Activities (Units 1 and 2)
The purpose of this independent inspection activity was to observe and selectively examine areas of construction activities at the site. This included discussions with the site management, crafts-men, and QA/QC personnel. Areas examined included the following:
- a. Observation and examination of concrete plaecment activities relative to the support and protection of essential service water makeup piping.
- b. Observation of construction activities at the river screen house.
- c. Observation and inspection of trumpet placement and rein-forcement bar placement activities on the Unit 1 contain-ment dome.
- d. Observation and inspection of pipe storage in Area 6, Sections A, B, and C. Some stainless steel piping was found to be in contact with the ground. This item was identified during an inspection on October 26-28, 1977. .
The Ifcensee took immediate action during this inspection
*o correct the problems observed.
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- e. Observation and inspection of reinforcing bar placement and cad welds to interior base mat for Unit 2 containment elevation 374'.
- f. Observation and examination of the installed diesel oil l
storage tanks for Units 1 and 2. _,_ e
- g. Observation and inspection of site material and equipment storage areas and buildings. Examples of principal items examined included the reactor vessel heads, reactor cool-ant pump motors, and prestressing system components storage.
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- 2. Review of Storage Requirements for Large Motors _
The reactor coolant pump motors that are stored on the site are required to be rotated weeklys .This requiremant is not presently being accomplished because of tne oil that is used by the lif t oil pumps was drained prior to shipping to the site. The licensee informed the insrector that the oil had been ordered but not received. The storage rotation program will be started once the proper lubricants are received. 1:a items of noncompliance or deviations were identified within the areas inspected. e.
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g January 19, 1978 B/B Messes. C. Reed /J. W. Johnson " R. Cosaro J. P. McCluskey D. P. Galle W. Stiede/J. D. Deress R. J. Gausden V. I. Schlosser J. R. Gilliom W. J. Shewski R. Legner G. Sorenson i N. A. Kershaw J. T. Westermeier W. 1. Kiedaisch J. W. Howe - II &h W. M. Kie fer/A. I'. Veras G. C. Kuhlman - S&L . A. W. Kleinrath M. A. Howitlowic7. - S&L D. E. Lindvall .l. laValle - S&L T. Cihlar /G. E. Peterson K. T. Kostal - S&L
- 11. G. Treece - S&L W. Kortler - W In the judgement of the Nuclear Licensing Administ'rator, the attached document contains the following commitments to the NRC or requirements
- from the NRC.
Identification of Attached Document: Byron Station Units 1 & 2 - IE Inspection Report letter dated 1/13/78. IE Inspection Report Nos. 50-454/77-12 and 50-455/77-12. NRC Commitment or Requirement: Responsible Due Date , Commitment or Requirement . Edison Department Information (No items of Noncompliance) Distribution s l l When it is determined by the responsible department that a due date , will not be met, the Nuclear Licensing Administrator should be notified imrr.ed ia te ly.
= l Denis E. O'Brien 78-12
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- siu11319 3 Docket No 50-454 Docket No. 50-455 .
Commonwealth Edison Cempany ATTN: Mr. Byron Lee, Jr.\ Vice Prenitent Post Office Box 767 Chicago, IL 60690 Centlemen: 9 This refers to the ins pec t ici conducted by Messrs. I!. J. Key and C. C. Williams of this offici on December 6-8, 1977, of activities at Byron Nuclear Station, Units 1 and 2, authorized by NRC tionstruc-tion Permits No. CPPR-130 and CPPR-131 and to the discussion the con- of our findings with Mr. G. Sorenson and others of your staff at clusion of the inspection. The enclosed copy of our inspection report identifies areas examined during fhe inspection. Within these areas, the inspection consisted of a selective examinatier, r;f procedures and representative records, - observations, and interviews with personnel. No items of noncompliance with NRC requirements were identified l during the course of this inspection. In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2, Title 10. Code of Federal Regulations, a copy of this letter and the enclosed inspection report will be placed in the NRC's Public Document Room, except as follows. If this ' report contains information that you or your contractors believe to be proprietary, you must apply in uriting to this of fice, within twenty days of your receipt The of c.is letter, to withhold such information from public disclosure. application must include a fell statement of the reasons for which the information is considered proprietary, and should be prepared so that proprietary inf ormation infentified in the applic.ition is contained in an enclosure to the application.
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SECTION II Prepared by: C. C. Williams Reviewed by: D. H. Danielson, Chief Engineering Support section 2 *
- 1. Containment (Prestressing) Ouality Ass'urance and Control Implenentine Procedures (Units I and 2)
- a. The objective of the inspection activity was to ascertain whether quality assurance plans, instructions and procedures for containment structure prestressing activities have been established and if these documents conform to the OA program described in the facility Preliminary Safety Analysis Report (PSAR).
(1) At this time the licensee is in the process of receiving tendons for. Unit I at the site. Actual tendon installation is not planned until August, 1978. The licensee has not finalized its assignment of contractual responsibilities for the prestressing installation activitiy as yet. The supplier of the prestressing system and installation expertise is the INFYCO, Inc. Concrete Reinforcing Products Division. An INRYCO representative is not presently at the site. CE is performing the receipt inspection ! and storaFe responsibilities for the tendons at this time. l (2) The licensee has approved the INRYC0 quality assurance control and process procedures (effective date Revision 5, September 29, 1976) which includes all of the activi-ties associated with the prestressing system fabrication, material handling, storage and installation. These documents.and their implementation, where possible, were examined to satisfy the above stated objectives relative to the INRYC0 and CE activities.
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- b. As a result of these' examinations, the inspector concludes l that quality assurance, control, and installation process l
procedures have been substantially documented in accordance with the facility PSAR commitments. 1 I
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.a The licensee indicated that another contractor may eventual-ly be involved in the prestressing activity, necessitating additional OA/QC prucedures .for the cont rol of the prest res-sing activity.
- c. The following documents were examined by the NRC inspector to determine their compliance to Chapter 17 cf the facilicy PSAR commitments: ,
(1) INRYCO, Inc., Concrete Systems Group, Ouality Assurance Program, ef fective October 9,1974, with Revision 5, dated September 29, 1976. (Uncontrolled-Cop'y) (2) INRYCO, Inc., Concrete Reinforcing Products Division, Quality Control Program. (Uncontrolled-Copy) (3) S&L Specification 2721 (4) The following process procedures: (a) INRYC0 PTP-1 Design (b) INRYC0 PTP-2 Planning (c) INRYC0 PTP-3 Purchasing (d) INRYCO PTP-4 Fabrication: (e) INRYC0 PTP-4.1 Tendons (f)' INRYCO PTP-4.2 Mechanical l (g) INRYC0 PTP-4.3 Trumplates-(h) INRYC0 PTP-4.4 Sheathing (i) INRYC0 PTP-4.5 Shims (j) INRYC0 PTP-4.6 Crease Cans l (k) INRYC0 PTP-5 Storage / shipping (1) INRYC0 QCP-2 Purchase Control l (m) INRYC0 OCP-] Design Control i (n) INRYC0 QCP-2 Inspections f i l
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S 3 (o) INRYC0 OCP-3 Receiving (p) INRYC0 QCP-3.2 Fabrication (q) INRYC0 OCP-3.2.A Tendnns (r) INRYCO OCP-3.2.H Machined Components (s) INRYC0 OCP-3.2.C Trumplate Assymblics (t) .INRYC0 OCP-3.2.D Sheathing (u) INRYC0 OCP-3.2.E Shims , (v) INRYC0 OCP-3.2.F Grease Cans (w) INRYC0 OCP-3.2.C Funnels (x) INRYC0 QCP-3.3~ Shipping / Storage (y) INRYC0 OCP-4 Nonconformance/ Corrective Action (z) INRYC0 QCP-5 Sample Tendon Test (aa) INRYC0 OCP-6s' Tool and GauFe Control (bb) INRYCO OCP-7 Training
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(cc) INPYC0 OCP-8 Documcnts (dd) INRYC0 QCP-9 . Audits (ee) INRYC0 QCP-5.b _ Button lleads (ff) INPYC0 OCP-8 Certificate of Inspection (gg) INRYC0 QCP- Shipping / Release Documents (hh) INRYC0 QCP-10.1 !!old Points
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(ii) S&L letter dated November 17, 1977;
Subject:
Temporary Tendon Storage Instructions. (jj), CE Aud'its of INRYC0 dated January 18, 1977 January 28, 1976, February 28, 1977, and February 17, 1976.
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- d. Unresolved Item (454/77-12-1, 455/77-12-1)
INRYC0 procedure No. PTP-5 makes an unclear reference to Attachment (A) of procedure OCP-3. Attachment (A) could not be located. This and several other minor inconsistencies were brought to the attention of the licensee's QA represent-atives. The licensee representative verbally committed to clarify these issues in the near future. These documents do not involve any current prestressing activity. Moreover, the INRYC0 QC system uses a " certificate of compliance" relative to components such as trumplate assemblies. This matter is considered an unresolved item and will be reviewed during subsequent routine NRC inspections. No items of noncompliance or devia;ionJ were identified within
-the areas examined.
- 2. Containment (Prestressing) Observation of Work and Uork Activities (Units I and 2)
- a. The objective of this inspection activity'is to ascertain whether work relative to containment structure prestressing activities is being accomplished in accordance with NRC requirements and PSAR commitments.
- b. As.a result of this examination the inspector concludes that the current work activities relative to containment prestressing have been and are being conducted in accordance with the facility PSAR commitments. No exceptions were noted.
The currently in process activity relative to prestressing is the receipt and storage of tendons at the site. Historically the tendon sheaths and trumplate assemblies and their installation, have been significantly reviewed during cont ainment structural concrete acti'ities. v The installation 1 of horizont al t rumplates was in process during this inspection. Currently CE is performing the tendon receipt and storage function in accordance with INRYC0 instructions and Sargent and.Lundy Instruction dated November 17, 1977. Plans are in process to turn these responsibilities over to a site
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contractor as soon as additionally documented procedures are appropriately reviewed and approved.
- c. During the examination the inspector observed and examined tendon storage areas and discusse'd these activi. ties with cognizant field engineer and CE OA representatives.
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The following documents associated with or demonstrating the implementation o'f QA/0C responsbilities were reviewed: (1) S&L Tendon Storage Instruction dated November 17, 1977. (2) Sp.cification F/L 2721. (3) Delta / Delta Mid States Tend , Trusplate Receipt Records. I.e., Horizontal trumplate-MX-141. , (4) Tendon Material Receipt Reports Ideitified as: No. 2442, No. 2466, No. 2459, No. 2 26, No. 7413, No.'7425, and Nc. 2473. (5) Each of the above tendon document packages contained: (a) INRYCO Shipping Release (b) Certificate of Compliance (c) Shipping Tag (d) Shop Fabrication Records (c) rendon Identification (f) Wire Heat Number (g) " Unit Load of Wire" (PSI) (h) Number of Bends (k) Wire Diameter - (1) Anchor liead Heat Code (m) Mil-Cert ifications
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(n) Material Certifications and Test Data No items of noncompliance or deviations were identified within the j areas examined. Safety Related Structures (Structural Steel and Supports) and Related
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3. Record s (l!ni ts 1 and 2)
- a. The purpose of this examination was to establish if work and QC. activities relative safety related steel structures and records of su:h activities conform to and have been acconplished in a:cordance with the PSAR commitments and governing specifications.
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June 19, 1978
] B/B Messes. C. Reed /J. W. Johnson R. Cosaro J. P. McCluskey D. P. Galle W. Stiede/J. D. Deross J. T. McInt V. I. Schlosser J. R. Gillice W. J. Shewski T. Quaka G. Sorenson 7
W. A. Kershaw J. T. Westerweier W. I. Kiedaisch J. W. Rowe - IL&B W. M. Kiefer/A. F. Veras G. C. Kuhlman - S&L , A. W. Kleinrath M. A. Bowidowicz - S&L D. E. Lindvall J. Lavalle - S&L T. Cihlar /G. E. Peterson K. T. Kostal - S&L B. G. Treece - S&L W. Kortier - W In the judgement of the Nuclear Licensing Administrator, the atteched document contains the following cormnitments to the NaC or rCquiremento , from the NRC. l Identification of Attached Document: Byron Station Units 1 and 2 - IE Inspection Report Nos. 50 H5,4/78%C31andt5ph415/JfR03 transmitted by R. F. Heishman letter to Byron Lee, Jr. dated June 13, 1978. b NRC Casunitment or Requirements ! V Responsible Due Date Cossnitment or Requirement Edison Department
-- For your information Di'stribution .
When it is determined by the responsible dopartment that a due date
}}) will not be met, the Nuclear Licensing Administrator should be notified innaediately.
W. F. Naughton 78-101
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y REGION 118 7ss ROOSEVELT ROAD [ oLEN ELLYN,lLUNots SOM auman g7 Docket No. 50-454 . 7 Docket No. 50-455 Commonweaath Edison Company ATTN: Mr. Byron Lee, Jr. Vice President i Post Office Box 767 Chicago, IL 60690 Centlemen: This refers to.the inspection conducted by Messrs. J. E. Konklin and E. R. Schweibins of this office on May 4, 1978, of activities at Byron Nuclear Power Ermeinn, Units 1 and 2, authorized by NRC Construction Permits No. CPPR-130 and No. CPPR-131 and to the dis-cussion of our findings with Mr. Sorensen and others of your staff at the conclusion of the inspection.
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The enclosed copy of our inspection report identifies areas examined during the inspection. Within these areas, the inspection consisted of a selective examination of procedures and representative records,. observations, and interviews with personnel. No items of noncompliance with NRC requirements were identified during the course of this inspection. In accordance with Section 2.790 of the NRC's " Rules of Practice," l Part 2, Title 10, Code of Federal Regulations, a copy of this letter, l the enclosures, and your response to this letter will be placed in l the NRC's Public Document Room, except as follows. If the enclosures contain information that you or your contractors believe to be proprietary, you must apply in writing to this office, within twenty days of your receipt of this letter, to withhold such information from public disclosure. The application must include a full state-ment of the reasons for which the information is considered proprietary, l and should be prepared so that proprietary information identified in the application is contained in an enclosure to the application.
l. g Other Inspection Areas
- 1. Corrective Action on Harnischfeger Cranes, Reported Per 10 CFR 50.55(e)
The inspectors reviewed the corrective actions taken by the licensee with regard to the control circuit deficiencies found on Harnischfeger cranes at the Byron and Braidwood sites. These deficiencies were found as the result of an occurrence on March 15, 1978, when the cable on one of the Turbine Building overhead cranes at Byron broke and the main hook assembly fell to the messanine floor. Commonve41th Edison final report to Region III, dated April 17, 1978 had outlined the cause of the occurrence and actions taken to correct the control circuit deficiencies, and noted that Harnischfeger was advised to The inspector determined report the occurrence under 10 CPR 21. that the modifications to correct the deficiencies have been completed. Yne licensee and Harnischfeger are presently evaluating the adequacy of the evaluations. The results of the Harnischfeger analysis and the CE Engineering evaluation will be reviewed in a future inspection. (50-454/78-03-02 and 30-355/78-03-02)
- 2. Site Tour An extensive site tour was conducted to monitor the progress of site construction activities and included the following areas:
concrete placement for the reactor containment building Unit 1 ( dome; work activities in the reactor contsineent building Unit 1; fuel handling building; obsermtion of west activities related to the reactor containment building Unit 2 exterior wall; work j
' activities in reactor containment building Unit 2, including activities on the polar crane; work activities in the auxiliary building; reactor containment building Unit 2 tendon access gallery; storage and laydown ates for the following equipment, piping, steam generators, reactor pressure vessels, reactor coolant pumps, reactor pressure vessel heads, reactor pressure vessel internals and tendon storage area; and the batch plant.
No items of noncompliance or deviations were identified. Exit Meeting The inspectors met with site staf f repnsentatives (denoted in Persons Contacted paragraph) at the conclusion of the inspection on May 4,1978. The inspectors summarized the scope and findings of the inspection. The licensee representatives were informed that Mr. J. E. Konklin !s now the newly assigned Project Inspector for Byron Units 1 and 2.
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September 8, 1978 VB , Mesarc.' C. Reed /J. W. Johnson R. Cosaro J. P. McCluskey D. P. Galle W. Stiede/J. D. Deress J. T. McIntire V. 1. Schlosser J. R. Gillion W. J. Shewski
- 7. Quaka G. Sorenson W. A. Kershaw J. T. Westerweier W. I. Kiedaisch J. W. Rowe - IL&B W. M. Kiefer/A. F. Veras R. J. Mazza - S&L A. W. Kleinrath M. A. Bowidowicz - S&L D. E. Lindvall J. LaValle - S&L T. Cihlar /G. E. Peterson K. T. Kostal - S&L B. G. Treece - S&L W. Kortier - W In the judgement of the Nuclear Licensing Administrator, the attached document contains the following commitments to the NRC or requirements from the NRC.
Id ntification of Attached Document: Byron Station Units 1 and 2 - I.R. Noncompliance letter dated August 31, 1978 from R. F. Heishman to Byron Lee, Jr. IE Inspection Report Nos. 50-454/.2At% hand 50-455/mme m NRC Comunitment or Requirement Responsible Due Date Cossaitment or Requirement _ Edison Departr snt 9/29/78 Provide response to item of noncompliance. Byron /G. Sorenson l P When it is determined by the responsible department that a due date will not be met, the Nuclear Licensing Administrator should be n:tified inunediately. W. F. Nnughton 78-158
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[ j REGloN atl E a too moossvELT noAD 8 QLEN E LLYN, lLLINOIS 60137 ,p ..... [ AUG'J1197ff fJ Docket No. 50-454 O Docket No. 50-455 / l Commonwealth Edison Company ATIN: Mr. Byron Lee, Jr. Vice President l P. O. Box 767 Chicago, IL 60690 i Gentlemen: l This refers to the inspection conducted by Messrs. J. E, Konklin, K. R. Naidu, G. F. Maxwell, J. H. Neisler, and H. M. Westcott of this office on August 8-10, 1978, of activities at Byron Nuclear Generating Station. Units 1 and.2mauthorized by NRC Construction Permits No. CPPR-130 and No. CPPR-131 and to the discussion of our findings with Mr. Sorensen and others of your staff at the conclu-sion of the inspection. The enclosed copy of our inspection report identifies areas examined [ t during the inspection. Within these areas, the inspection consisted of a selective examination of procedures and representative records, g observations, and interviews with personnel. During this inspection. certain of your activfriaa apnaarad en be in noncompliance with NRC requirements, as described in the enclosed Appendix A.
! This notice is sent to you pursuant to the provisions of Section i
2.201 of the NRC's " Rules of Practice," Part 2,' Title 10, Code of Federal Regulations. Section 2.201 requires you to submit to this l office within thirty days of your receipt of this notice a written statement or explanation in reply, including for each item of non-l compliance: (1) coructive action taken and the results achieved; (2) corrective action to be taken to avoid further noncompliance; j and (3) the date when full compliance will be achieved. In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2, Title 10, Code of Federal Regulations, a copy of this letter, , the e.nclosures, and your response to this letter will be placed in the NRC's Public Document Room, except as follows. If the enclo-sures contain information that you or your contractors believe to be i
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Section I Prepared by J. E. Konklin Reviewed by D. W. Hayes, Chief Projects Section
- 1. Review of License Action on Previous inspection Findings The Region III inspector reviewed the licensee actions relative to the resolution of specific noncompliances and unresolved items which were noted in previous IE:RIII inspection reports, and which were still in an open status prior to this inspection. The items reviewed, and the licensee actions relative to the resolution of each item, are discussed in the foregoing section of this report.
- 2. Inspect, ion of_ Construction Activities During this inspection, the inspector toured the Units 1 and 2 containment buildings; the auxiliary building; the main storage yard where the reactor vessels, steam generators ara) pressurizers are stored; the storage warehouses, where the reactor vessel heads, reactor internals and prestressing tendons are stored; and the rebar and safety-related piping storage yrrds.
In Containment No. 1, the inspector observed that Reilance Truck was preparing to install the large hoist, which will be used for setting the steam generators and reactor vessel in the contain-ment, on the installed crane bridge. The main coolant piping and main stop valves have been set in the containment, and set of the first steam generator is now planned for the week of August 21. The other three Unit 1 steam generators should then be set at about two to three day intervals, followed by set of the Unit I reactor vessel in early September. Reliance Truck will make a 125% test lift (based on the reactor vessel weight) with the hoist prior to lifting the first steam generator. Storage of the prestressing tendons in the warehouses appeared to be adequate. The tendon coils are maintained in a preservative coating in the plastic covering previded by the vendet. and are set on pallets with a second plastic cover over each coil. The licensee stated that, in addition to the periodic inspection of - storage conditions, one coil wrapping is opened each week, on a random basis, to inspect the condition of the tendons and the preservative coating. Prestressing operations on the Unit I containment are now scheduled to begin in March 1979. V o On August 9, 1978, the inspector inspected the rebar storage yard maintained by Delta-Delta Midstates (DDM), and observed 50 to 60 unbundled and untagged Grade 60 rebars, No. 5 and No. 11 sizes, in the main storage area. In addition, the inspector observed 40 to 50 unbundled and untagged rebar pieces in a segregated area which was designated as an " Approved Stock" area. On August 9, 1978, DDM issued an instruction (No. 675) to have loose rebar bundled and tagged, and to have a cleanup of the entire storage area to assure that all rebar is bundled, tagged and placed in ' the designated areas. On August 10, 1978, the inspector returned to the DDM rebar storage area and observed that work was underway to comply with the DDM instruction. In connection with the rebar storage inspection, the inspector reviewed DDM QC Procedure No. 1, Revision 2, dated July 18, 1977,
" Receiving, Handling, Storage, Placing and Inspection Reinforcing Steel," and noted that there are no requirements it the procedure regarding the storage of rebar which has previously been drawn from che storage area, is unused at the job activity (because of miscalculation, cutting for openings, etc.), and is returned to the storage area.
l l On August 10, 1978, the DDM QA Supervisor presented to the inspector and the licensee a copy of a work procedure, dated August 10, 1978, to be used by DDM personnel in the handling and identifi-The work cation of rebar which is returned to the storage area. procedure contains adequate requirements for the control of returned rebar. No items of noncompliance or deviations are identified in the above areas. i l l r
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- D April 26, 1979 Jin,gg,--- --- p g3 B/B 7 7-oG, N Messrs: C. Ree . W. Johnson W. L. Stiede/J. D. Deress R. C aro V. I. Schlosser D. . Galle. W. J. Showski J. T. McIntire G. Sorensen
, J. R. Gillioni J. T. Westermeier J. A. Homoly J. W. Rowe - IL&B (Letters Only)
N. A. Kershaw R. J. Mazza - S&L
- h. I. Kiedaisch M. A. Bowidowicz - S&L W. M. Kiefer/A. F. Veras J. LaValle - S&L A. W. Kleinrath K. T. Kostal - S&L D. E. Lindvall B. G. Treece - S&L T, Cihlar/G. E. Peterson W. Kortier - W l J. P. McCluskey G. Wright - State of Illinois A. D. Rossin W. R. Bird - Conr.umers Power Co. -
Region III Correspondence Only In the judgement of the Nuclear Licensing Administrator, the attached document contains the following commitments to the NRC or. requirements from the NRC. Identification of Attached Document: Byron Station Units 1 and 2 - 1.R. Noncompliance letter dated April 20, 1979 from t G. Fiorelli to Byron Lee, Jr. I.E. Inspection Report l Nos. 50-454/79-06 and 50-455/79-06. NRC Commitment or Requirement: - Responsible ! Due Date Commitment or Requirement Edison Department - 5-17 Provide responsat to item of noncompliance Byron /G. Sorensen l When it is determined by the responsible department that a due date will not be met, the Nuclear Licensing Administrator should be i notified innediately. l W. F. Naughton 79-151 l l
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' nLk m E LL va. st timoes e.os37 APR 2 01979 Docket No. 50-454 Docket No. 50-455 Commonwealth Edison Company ATTA: Mr. Byron Lee, Jr Vice President P. O. Box 767 Chicago, IL 60690 Gentlemen:
This refers to the inspection conducted by Messrs. J. E. Konklin and E. J. Callagher of this office on April 4-11, 1979, of activities at Byron Nuclear Generating Station. Units I a. nd 2. __ authorized by NRC Construction Permits No. CPPR-130 and No. CPPR-131 and to the discussion of our findings with Mr. C. Sorensen and others of your staff at the conclusion of the inspection. The enclosed, copy of our inspection report identifies areas examined during the inspection. Within these areas, the inspection consisted of a selective examination of procedures and representative records, observations, and interviews with personnel. During this inspection. certain of your_ activities ap.pggred. to be in noncompliance with NRC requirements, as described in tne enclosed Appendix A. This notice is sent to you pursuant to the provisions of Section 2.201 of the NRC's " Rules of Practice," Part 2, Title l l 10, Code of Federal Regulations. Section 2.201 requires you to submit to this office within thirty days of your receipt of this notice a written statement or explanation in reply, including for each item of noncompliance: (1) corrective action taken and the results achieved; (2) corrective action to be taken to avoid further noncompliance; and (3) the date when full compliance will be achieved.
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8 . Section II I;.(c5-d (( Prepared by E. J. Callagher Reviewed by D. W. Hayes, Chief Engineer Support
,_, Seetion 1
- 1. Containment Prestressing Procedures (Units 1 and 2)
The inspector reviewed the following Byron Station procedures relative to the containment prestressing system: l
- a. S&L specification F-2722 Division 13, including Engineering Change Notice (ECU) No.1096, dated March 26, 1979. Section l
13-202.1 requires the prestressing system design, fabrication and iastallation to conform to the requirements of ASME Section III, Division 2, Article CC-4000 (April 1973 Edition) and ACI 318-71, Chapter 18.
- b. Blount Brothers QA/QC procedures:
i (1) No. 31 - Receiving, Storing and Inspection of Tendons, Rev. O. (2) No. 44 - Installation of Post-Tensioning Tendons, Rev. 3. (3) No. 46 - Stressing Post-Tensioning Tendons, Rev. 2. (4) No. 48 - Creasing of Post-Tensioning Tendons, Rev. O. (5)' No. 45 - Installation of Field Anchors and Field Buttonheading, Rev. 2. l (6) Drawing 308 - Dome stressing sequence. (7) Drawing 309 - Vertical stressing sequence. (8) Drawing 310 - Horizontal stressing sequence.
~he stressing sequence conforms to the requirements of S&L specification F-2722, Section 13-304.2. .*
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- c. kevised criteria int inspection of buttonheads:
Inspection Inryco 1610 Revised Item Criteria Criteria (1) Splits (fissures within 130 of wire axis) Maximum Split - 0.060" 0.120" Splits over 45 reject reject Sum of Splits > 0.06" reject No requirement (2 )' Slips (fissures between 30 and 45 ) Maximum Slip 0.01" 0.002 Slip over 45 reject reject (3) Eccentricity: 0.017" 0.010" (4) Size of Buttonhead: < 0.366" reject Same as Inryeo
> 0.395" reject 1610 Criteria The revised buttonhead criteria was developed as a retolution to a reportable deficiency identified by CECO pursuant to 10 CFR 50.55(e). The acceptability of thc revised criteria is subject to review pending receipt of the final 50.55(e) report.
- d. Inspection frequency of shop and field buttonheads:
(1) Shop fabricated buttonbeads: 10% using Go-No-Co guage 10% using eccentricity guage 100% visual If any of the 10% inspection fails to meet requirements the inspection is increased to 100% for the inspection checkpoint. (2) Field fabricated buttonheads: 10% Go-No-Go guage; if any fail another 10% are inspected and if any failures occur in this lot, 100% are inspected. ,, 100% visual for eccentricty and fissures. Details of field inspecton are included in Blount Procedore No. 45.
..y ' No items of noncompliance or deviations were identified.
- 2. Observation of Containment Prestressing Work Activities (Unit 1)
The Unit 1 Containment Prestressing system consists of a total of 483 tendons including 120 dome, 162 vertical and 201 horizontal tendons. Each tendon assembly consists of 170 one-quarter inch diameter high-strength steel wires and associated hardware. The
- inspector observed work activities on the following specific tendons:
I
- a. Installati_on: Dome tendons D3-36B, D3-32, D3-28B, D3-20C and D3-24 were inspected during installation. The tendo.as had the required corrosion-protective grease intact and no signs of oxidation, kinks or nicks. The tendons were successfully pulled through the appropriate tendon sheating; ends projecting were adequately protected from the elements until buttonheading and greasing can proceed.
1
- b. Repairs of shop fabricated buttonheads: Inryco was in the process of performing repairs on ter. dons which failed to meet the revised buttonhead criteria. Tendon V149, D1-14 and D2-7 vere observed being repaired and tested according to repair procedures.
- c. Storage of tendons and prestressing hardware: The onsite tendons are currently being stored inside to prevent any corrossive ef fects. Blount Procedure No. 31 requires daily survei]1ance to verify storage conditions are main-tained. Tendons in storage were in satisfactory condition.
l l No items of noncompliance or deviations were identified.
- 3. Containment Prestressing: Review of Quality Records (Units 1 and 2)
The inspector reviewed selected quality records relative !) the containmeSt prestressing system. A review of the records were performed in the following specific areas:
- a. Material Certifications (1) Tendon Material: A review of the physical and chemical test results was performed for the following dome tendons including traceability to corresponding heat numbers:
_9_ 1 A
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. July 19, 1979 tY 03 _
, 75-/0 B/D Messrs: C. Reed /J. W. Johnson W. L. Stiede/J. D. Deress R. Cosaro V. I. Schlosse J. F. Gudac W. J, Shews' J. T. McIntire C. Sorene J. R. Gilliom J. T. We ..rier J. A. Homoly J. IL&B (Letters Only)
N. A. Kershaw za - S&L ! W. I. Kiedaisch widowicz - S&L l W. M. Kiefer/A. F. Veras le - S&L , A. W. Kleinrath . oste.1 - S&L D. E. Lindvall .. Treece - S&L T. Cihlar/G. E. Peterson ., Kortier - W J. P. McCluskey G. Wright - State of Illinois A. D. Rossin W. R. Bird - Consumers Power Co. - W. C. Cleff - S&L Region III Correspondence Only i In the judgement of the Nuclear Licensing Administrator, the attached document contains the following commitments to the NRC or requirements from the NRC. Identification of Attached Document: Byron Station Units 1 and 2 - IR letter dated July 12, 1979 from G. Fiorelli to Byron Lee, Jr. transmitting IE Inspection Report Nos. 50-454/79-3 0 and 50-455/79 .10. NRC Commitment or Requirement: Responsiblo j Due Date Commitment or Requirement _ Edison Department For your information Distribution l l l l When it is determined by the responsible department that a due date will not be met, the Nuclear Licensing Administrator should be notified immediately. W. F. NAUGHTON 79-306
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o UNITED STATES NUC LEAR REGULATGRY COMMISSION [.- .
,E REGION ill o, g 799 RoostVELT ROAD g
- N ,' ob GL E N E LLYN, lLLINOts 60137 Jtil.12 YB9 Docket No. 50-454 Docket No. 50-455
- CommonwealthEdisonCom[any/.
ATTN: Mr. Byron Lee, Jr. , Vice President V P. O. Box 767 Chicago, IL 60690 l Gentlemen: This refers to the inspection conducted by Messrs. J. E. Konklin and J. H. Neisler of this office on June 19-20, 1979, of activities at Byron Nuclear Generating Station, Units 1 and 2, authorized by NRC Construction Permits No. CPPR-130 and No. CPPR-131 and to the discussion of our findings with Mr. Sorensen and others of your staff at the conclusion of the inspection.
-The enclosed copy of our inspection report identifies areas examined during the inspection. Within these areas, the inspection consisted of a selective examination of procedures and representative records, observations, and interviews with personnel.
No items of noncompliance with NRC requirements were identified during the course of this inspection. t In accordance with Section 2.790 of the NRC's " Rules of Practice," Part 2, Title 10, Code of Federal Regulations, a copy of this letter, the enclosures, and your response to this letter will be placed in the NRC's Public Document Room, except as follows. I f the enclosures contain information that you or your contractors believe to be proprietary, you must apply in writing to this of fice, within twenty days of your receipt of this letter, to withhold such information from public disclosure. The ! application must include a full statement 4.f the reasons for which the l Information is considered proprietary, and should be prepared so that l proprietary information identified in the application is contained in an l enclosure to the application.
DETAILS Persons C94tacted Principal Licensee Employees
*G. Sorensen, Project Superintendent
*J. Mihovilovich, Lead Structural Engineer
*R. Tuetken, Lead Mechanical Engineer
*G. Smith, Lead Electrical Engineer ,,
*S. Forsha, QA Structural Coordinator
*H. Pendleton, Field Engineer
*J. Porter, QA Mechanicai Coordinator
*L. Combs, QA Inspector
*R. Westbury, QA Engineer Hunter Corporation
! L. Hill, Auxiliary Building Supervisor Hatfield Electric W. Gratza, QA Supervisor The inspectors also contacted other Ifc;nsee and contractor personnel, including craftsmen, QA/QC, technical and engineering staff.
- Denotes those attending the exit interview.
Licensee Action on Previous Inspection Findings (Closed) Noncompliance (454/79-06-01; 455/79-06-01): Storage of mechanical penetration assemblies. The previous RIII report noted that twelve mechanical (piping) penetration assemblies were found to be improperly stored in the Auxiliary Building. During this inspection, the inspector inspected the Hunter Corporation storage of piping and mechanical penetra-tion assemblies in the Auxiliary Building and found no examples of improper storage. The inspector also discussed with the Hunter Corporation Auxiliary Building Supervisor the steps which are being taken by Hunter to ensure maintenance of proper storage conditions. This item is considered to be resolved. (Closed) Unresolved Item (454/79-06-02; 455/79-06-02): Test results for tendon assembly tensile tests. The previous RIII report noted that the subject test results would be available and reviewed during a subsequent inspection. During this inspection, the inspector reviewed reports of tendon assembly tensile tests by Wiss, Janney, Elstner and Associates, transmitted to CECO by S&L letter of June 4, 1979. The reports cover D
o o e a tests on three tendon asse%blies, 170W-TT-1, 170W-TT-2, and 170W-TT-3. The licensee stated that tests on two additional tendon assemblies had been performed and were witnessed by Ceco QA. This item is considered to be resolved. Functional or Program Areas Inspected
- 1. Review of Licensee Actions on Previous Inspection Findings The Rill inspectors reviewed the licensee's actions relative to the resolution of specific inspection findings which were identified in previous RIII inspection reports, and which were still in'an open
! status prior to this inspection. The items reviewed, and the licensee actions relative to the resolution of the items are discussed in the foregoing section of this report.
- 2. Ongoing Plant Construction and Storage Activities A site tour was conducted to monitor the progress of site construction activities and the storage of safety related components and materials.
The areas inspected included the Unit I and 2 reactor containments, the fuel handling building, the auxiliary building, the essential-service water cooling structures, and the warehouse storage of i hangers, snubbers and post-tensioning tendons. Specific observations j nade during the inspection are discussed below. ! 3. Unit 1 Containment Post-Tensioning Activities The inspectors observed activities related to the post-tensioning of the Unit I containment vessel. At the time of the inspection, all (120) of the Unit 1 dome post-tensioning tendons were installed, although none had been tensioned. The six post-tensioning jacks and two of the six pumps were on site; the other four pumps were scheduled to arrive on site during the week of the inspection. The tensioning of the done tendons should begin during the week of June 25, and should be completed in 3-4 weeks. Installation and stressing of all 483 Unit I tendons is scheduled for completion by November 1979, l although the schedule is tight, and does not allow for additional l major problems. During this inspection, the licensee informed the inspectors that areas of corrosion, with some pitting, had been found on a number of-tendons which have been in storage for prolonged periods of time. Of the 340 tendons inspected to date, 65 have been placed on hold because of the identified areas of corrosion. The most severe corrosion, including some pitting, was found on tendons which had l been stored on site for 15 to 19 months. Readily removable rust areas, with no pitting, was found on tendons which had been on site for 12 to 14 months. l l
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I 0 O The tendons, which have been in indoor storage at the site, have been inspected periodically during the term of storage. The rust (and, in some cases, pitting) was found only on the outside wires at points where the tendons were held in the coiled position by support posts. The periodic inspections, which included unwrapping the two layers of protective plastic covering and removing the preservative coating from the ends of the coils, did not normally extend as far as the support posts. The inspectors observed tendon rust areas and the inspection activities related to the corrosion problem, and reviewed the following documents: l a. Blount Brothers Corporation Deviation Report No. Q3-415, dated I ' June 5 and 6, 1979, which describes the initial tendon corrosion findings.
- b. S&L Notes of Heeting, dated June 13, 1979, which dis:usses the need for a more complete inspection and regreasing program for the stored tendons.
- c. The S&L test program for evaluation of the tendon corrosion, dated June 13, 1979.
Based on inspection of the tendons in storage, review of the above documents, and discussions with the licensee, the inspectors concluded that appropriate actions are being taken to identify, evaluate, and correct the post-tensioning tendon corrosion problem. Further inspection in this area will be done as part of the followup by RIII on the existing 50.55(e) ites regarding post-tensioning tendon deficiencies.
- 4. Electrical Inspection Activities l The inspectors observed activities relating to the installation of
[ safety related cables and cable trays. l Permanent identification markings have not been placed on safety related cable trays in the Unit I cable spreading room beneath the control room. The trays have been identified by writing their identifyi:1g numbers on the sides of the tray with a felt tipped marker (magic marker). The licensee stated that permanent identifi-cation markers have been purchased and will be placed on the trays when received on site. To test the adequacy of the temporary identification method of cable tray identification, the inspectors selected one cable pull card for tracing the cable routing. The selected pull card indicated the cable (No. 1EF015) routing from the main control board through i several cable trays and into the safeguards test cabinet. The l t
9t . .. e e 1 lliertsitt liresiliers (:eirpeiratiesen .. w ik6- - ADDRESS {g TO FIEED OFFICE SEND COPY TO BRANCH OFFICE P O. Bon A8 djh.) 2010 Afganqum Road Cyron. lll 610j0 .;.w - go, ggg) khaumbutg. I!! moss 60195 BYS-9798 Date: October 18, 1979 Blount Brothers Corporation
- P. O. Box 919 Montgomery, Alabama 36102 Atten tion : Mr. Dan Wilson Projec t: Byron Station - Units 1 and 2 C. E. Spec. 2722, P. O. No. 181186 Blount Brothers Job No. 92237
Reference:
Closed Doviation Reports Centlemen: Attached please find one copy each of our Deviation Reports numbered
- Q3- 1
- 16 Revision 1 .
These Deviations are closed and are being sent to you for your files. Very truly yours, BLOUNT BI '!ERS CORPORATION l O l R. A. Danica QA/QC Manager l RAD:jm , cc: BM-Chicago (Enc.) Job' file (Enc.) . 34A/QCJile. .(Enc.) . 3 ?.
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< OCT w 979 oat / _ _y _7/__. n,t3 /o/2 ?/21 NT BR S. COR@F BLO.' T B n. CORP. BLO 'NT Assurance B103 COR3O!IN MIHOVILOVICH hok,$
Quality Assurance i Quality EX!IIBIT No. 6 yron, Ill,bo,QPRP. inals I _ _ '^ - --% _ _ _ _ , ,_
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@'g.youtine inspection of tendon preparation prior to installation,
'*iNWi4ain:ftendons were found to have rust spots of a severity which iceeded the acceptance criteria of BBC Procedure Number hh. Reinspection
- i. 3dendum "A" to Proc 3 dure Number S found 6 tendons to be unacceptable.
ese 6 tegns have been tagged as rejected (See attached list of results). Tendons //JJA !and 35BA were accepted for pl men) by S & L on 8/31/79 (see vi I
/AALMW Dator )/ / '/ 9 attached report) leaving I
Cnure or Tievintinn:
/ h rejected tendons.
Exact cause unknown. Possible contributory causes are : 1 Tendons stored 1h - 19 months 2} ) Bands and h" x h" wood uprightrt restrict air circulation at j po t of contact. ' DI3
, Dates I /
h A c t i on t o (*r>r rec t De v i a t i on : ' See attached S & L letter of June 27, 1979 Based on results of the test program described in the above letter, S & L will issue to the field three sections of wire with various degrees of rust evident. These wires will be used to establish a procedure to deten:rine acceptability of tendon wires by a comparison method. See attached Blount Brothers Addendum "A" to Procedure Number S. l hY: b A Dator b ~h h" f v Corrective Ac tinn to Prevent liccurrenet.f r kviatinn:
- 1. New accelerated and more comprehensive storage inspection system initiated (see attached).
- 2. Unit I vertical and horizontal tendons (except 28 horizontals previously
! installed) were recoated with Viscosity 2090P-h casing filler. Tnis material goes on thicker and appears to be highly resistant to environmental degradatior l 3 Upon completion of Inryco's inspection of the Unit II horizontal tendons on si e, they will be inspected for zust and greased as done for Unit I tendons. UY8 g h d A- Da t o s, _d ] ~ __m... ^ - i [,' IEVIAllts>1rd.01.1;g
- D1ount IlrJo tecJs_: Corp. QA/4f' f,# M _ ba1e:
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- j. , wire in categorien A, II, or C in acceptable, A wire in categorien 11, M, or X in rejec ted.
Check for wire iden Li f1 cation. 1.1XIF:III): VllillAl, ClilI:K OP 1)lT.Ill:1:li OP C0111i0 11 011 CllITPitIA F0lt ACCl:PTAll!I.lTY: A. Temporary Corrocion Material in tact, fin vicible oxidation. B. Light, thin, removable oxido on wire. C. A heavy red oxide dunt, ntill. removabl e by wiping. CRITERIA F0ll Hi?IlX:TIO!! 0F WIlil:: D. Patchen of red oxide, not armovable and/or leaving noticeable pi to. E. Ileavy runting, dait red which when removet .caven very noticeable pitting. X. Heavy real oriste etunt which in almon! Imponnible to ree.cVe. Pits are . ex tremely noticeable and appear to have csunL in tlic pitted areas.
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Q} TF21 DON INSTECTrot! R)h RUST Unit I vertical and horizontal tendons were inspected for rust. The wire condi+, ion code refers to Procedure his, Appendix "A" (attached). If a %. - tendon was classified as "D", "E", or "X", it was reinspected using the ~37,tL Sargent. tundy comparison standard in accordance s ith Addendum "A" to ,. Proce _, .la,f,, -- ii fe . ~,g
'I INSPECTION
SUMMARY
- 1. All verticals were found to be acceptable.
- 2. Six horizontal tendons were rejected.
- 1) 1AC cut up for S & L review.
2 13BA 3 312A h 35BA - 5 39BA 6 63CB This completes Unit I tendon inspection.
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- ;y ADDENDUM "A" TO PROCEDURE 141:
INSPECTION OF TENDON WRES FDR RUST
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, , Alem*gamery. Alalema
, 36102 k;',
gt . INSPECTION OF TENDON VIDES FOR HUST
' . 4
. . + i
. OPURPOSE y<
1 This procedure will establish the methods of detemining the acceptability /rejectability of tendon wires.
- 2. SCOPE 2.1 This procedure is applicable to all tendon wires in Unit I and II tendons.
3 RESPONSIBILITIES 31 BBC Field Supervision shall be familiar with this procedure to assure that the work is perfomed in accordance with the requirements specifieq herein. 32 BBC QA/QC Inspector shall inspect the tendons in accordance with this procedure.
- h. INSPECTION - Phase 1 h.1 The tendon shall be inspected in accordance with procedure hh, articlo 6, and categorized according 'to appendix "A" of the same procedure. ,
- l. h.2 Category "A" tendons are acceptable and may or may not be regreased t
as required. l h.3 Category "B" and "C" tendons are acceptable. 1 h.3 1 Rust shall be removed. I V&J
~W QG~4 3 Tendon 2 shall be recreased.
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.33 Tendon shall be tagged acceptable. K.3T-M,.
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.h.h Category "D", "E", and "X" tendons shall be reinspected tion 5, Phase II.
PREPARED APP ROV E D R E VISE D TITLE O RIO. DAT E REV.DATE PAGE INSPEC' LION OF TF.NDON RD DV RD WInlS FVR RUST 6/28/79 1 ftL.9 0 e
. - _ - - _ - - - ~
L.ouwr encrru m:na cons ww St...osomm . star.ama 36102 5 INSPECTION - PHASE II
- b. -
d.1 Tendon categorized as "D", "E" or "X" h1 in phase shall. be inspected as w-- -t -
- 3-r Tollows:
;p i
2 The most severly corroded / rusted wire in the tendon shall be identified and cleaned. 5.2.1 Remove grease with cloth saturated with Ind,ustrial Solvent #16. 5.2.2 Rub selected area 10-15 times with medium grit emery paper. 523 Wipe with clean dry cloth. 53 The cleaned affected area chall be compared to the reference standard-and further categorized. (Note: Severity is independent of size of pitted area, only severity of pits applicable). 5.14 The reference standard wires identified as "FA" (Aereptable), and "FR"(Reject). 5 5 Vire areas which are less severe than "FR" shall be desi 6nated as "FA" and shall be deemed acceptable and tagged accordingly. (Tendonshall have rust removed and be regreased). 5.6 Areas which are comparable to "FR" or worse shall be designc.ted as "FR". . 5.7 Areas identified as "FR" shall be subject to further investigation as delineated in Section 6, Phase III. l
- 6. INSPECTION - PHASE III l
'6.1 Areas identified as "FR" shall be inspected as follows:
er gj The dept'h of the pits shall be --detemined using a suitable device. OC de . i y;h,'. O' 'J.1 \ If the maximum pit depth is 3 5 thousandths of an inch or less, EJ;k :,. - that tendon shall be deemed acceptable and tagge {xilnly. (Note: Tendon shall have rust removed and be regreased). PREPARED APPROVED R E VlSE D T!TLE O RIO. DATE REV.DATE PAGE INSPECTl0N OF TIGDON ' RD W wInt:; FOR liUST 6/28/79 2 R L 9 0-0 L --
i .e .
&nL.OUNT anOTSassa0Conf y % TION bla e*gomerv AI.shama 36ftI2
\
6.2.2 If the maximum pit depth in 3 5 thousandths of an tatch more, or cgg w ':1CO.
+
DOCUMEf1TATION thattendenshallberejectedandtaggedaccordingly[~ i Tagging chall be in accordance with Procedure .NoS. 7.2 Inspections shall be documented on the " Tendon Inspecti on Checklist". 4 l t i 1 l l I l e ge . .
'N%ir 02fCs .
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g, 22p: h5?f % PREPARED APP ROV E D R E VIS E D TITLE I g * . ORIO. DA TE l REV.DATE ' PAGE
\ INSPECTION OF TENDON
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6/28/79 3 __
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i ,. U BLOUNT GROTHERS (U , INTER OFFICE MEMORANDUM
, To T. Calsyn W. .Barnes Date June 6, 1979 R. Barnhart W. Schneider T. Olen H. Jackson From R. Donica At BBC QA/QC jg.
Copies toi,IIEdgren Subject Tendon Inspection gtgrW.-Mara'shige
- MM~ 'Pendleton (C. E. Co. SCD)
~ . M/:Forsha(C.E.Co.QA)
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- Recent staging area inspection of tendons received 1h to 19 months ago have found unacceptable rust spots. These spoto have been located behind the 4 x h posts and under bands. In an effort to modify our existing storage inspections to meet this new condition, the following should be followed:
- 1) Plastic coverings must be pulled down or removed to a point such that areas bi. hind the h x h posts are visible. ,
- 2) Bands should be lightly tapped to move them an inch or so such as to allow for inspection of the surfaces under the bands.
To accomplish this, the tendon pallet may have to be moved. Take whatever steps that may be necessary to make complete inspection of these tendons. Furthemore, instead of inspecting one tendon per storage area per week as previously done, three tendons per area per week will now be inspected. As before, any sign of rust, corrosion or any other possilDj deterious conditions must be reported at once. Should you have any questions or difficulties in the perfomance of this accelerated inspection, contact me immediately. I
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BLOUN7 BROS Byron, , , n0IS P Quality Assurance. ,, - ,
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C H a t. A G O . 4 L L e h o l 5 E 0 6 0 3 , , i. TELEPHONT 332 269 2000 .
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,1 File Nos. 1.1/5.29 Con alth Edison Company Byron Station - Unita 1 and 2 Post Tensioning Specification F-2722 Mr. J. Westermoier Commonwealth Edisen Company 35 TN West '
First National Bank Euilding -
Dear Iir. Westerneier:
This letter confirms iir. Segersell's authorization of the test prograti-established by Sargent & Lundy to evaluate the effect of rust on ten 6cn wires at Byron Station. The basic t.'ut program in outlined in the attach 7.'nt entitled, Test Program Por Evaluation of Rutit on Tendons at Pyron Station, dated June 13, 1979. Wira., Janncy, Elstner & Artociates is being retained by Sargent & Lundy as the independent amncy responsible for laonitoring the test progrcm and docuentation of test program in report forn. Static tensile tests will be performed by Miss, J:-aney, Elstner & Associates. Lov cycle and high cycle dynamic tensile tests will be perfor:r.cf. at Inland Stcel Research due to their equipment availability. Tecung cor:ronced en June 19 and completion is expected late this week. at which time Sargent & Lundy will review the results with Commonwealth I?dison Company. Yours very truly, R ~ 15 e
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E S: R. J. Netzg7._
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Structural.sProject Engint
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Ccp.f as: 4 ? ,7 G. Sorensen (1/1 enc.) , R. Cocaro (1/1 enc.)' J. McIntire (1/1 enc.) si. Lavallee (1/1 enc.) 8 K. T. Kostal (1/1 cac.) o V A. Ualser (1/1 nne.) h- - A. l'borhardt/R. Korfcot ( Ghc. -
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am Q n June 13, 1979 , i Test Program ~for Evaluation 9 xJ.j( ,g of Rust on Tendons at byron Station . i
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equirements for Samples N. Five samples for each category of rusty wire and 20 samples of clean wire. -
- 1. Samples shall be approximately 3 feet in '
length.
- 2. Cle'an wire samples shall be taken, adjacent to rusty samples and identified to the rusty ,
sample. B. Five categories of wire shall be identified by Sargent & Lundy during on-site inspection as follows:
- 1. Clean wire.
- 2. Wire with a heavy red oxide dust removable by wiping.
- 3. Wire with patches of red oxide not removabic and/or leaving noticeable pits.
- 4. Wire with heavy, dark red rusting, when removed leaves very noticeable pitting.
I 5. Wire with heavy red oxide crust which is almost impossible to remove. Pits are extremely notice-able and appears to be crust in the pitted areas. C. Prior to testing, the depth and amount of pits shall be recorded for cach sample. , 11. Ten _t Procedures Q'jd(" Static Tensile Test including Elongation 14canurements 3
~
T-99N9 8 h .1 Perform a static tensile test on wire samp'les to i l g g f.V destruction. Hocord load when wire breaks,'.aloca-tion and type of break, clongation and r qtion in area. ~ ~..- ' e
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- l. L.w Cycle Dyr.amic Tensilc Test
- a. Performed a low cycle dynamic tensile test s;[5~p
. on wite samples to uithstand 50 cycles of A-
'4Eb+s .: stress variation from 40t to 80% of minimum .a
~~ c cel fe' specified ultimate tensile strength. One
; :- cycle is deilned as an increase from the
- lower load to the higher load and returned.
- b. These same samples shall then be used for the high cycle test.
- 2. High Cycle Dynamic Tensile Test
- a. Performed a high cycle tensile test on wire samp]es to withstand 500,000 cycles of stress variation from 600 to 72% of the minimum specified ultimate strength of the wire. The '
one cycle is defined as an increase from the lower load to the higher load and return.
- b. These same samples shall then be subject to a static tensile test to destruction. Record load when uire breaks, location and type of break, elongation and reduction in area.
III. Test Frequcicy A. Static Tensile Test
- 1. Two samples of each category of rusty wirc. - -
- 2. Eight namples of clean wire associated with the rusty wire.
B. Low Cycle /High Cycle / Static Test
- 1. Three samples of each category of rusty wire.
- 2. One sample of clean wire associated with the I
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O r @ REPORT OF TBIDON INSPECTION On Friday, August 31, 1979, a review of rejected tendons was conducted by the following personnel: _
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R. Netze ;g S&L 's
.A. Val ,. S&L E~
M. Pe6Ef8T'ni o O. E. Co. S.C.D. J. vich C. E. Co. S.C.D. R. BBC QA/QC 1 Six horizontal tendons were identified as being rejected and were: 1AC 13BA 3hBA 35BA 39BA 63CB Tendon 1 AC was noted as having been cut-up to obtain samples for S & L review. The remainder of the tendons were intact and rejected for rust / pitting. After a review of the remaining $ tendons, it was decided that tendons 3h BA and 35 BA could be accepted for placement. 3h BA was accepted based upon the quantity and severity of the pitting. It was found to be marginally rejectable per BBC criteria and deemed acceptable for installation. Tendon 35 BA was examined and two wires were found to be deficient, one for a deep pit and one for a sharp bend. However, the remainder of the wires were found to be acceptable. Accordingly, 35BA was accepted for placement as a 168 wire tendon. The remainder of the tendons were reviewed and found to be rejectable.
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.A .9 c$ t=y REPORT CF TENDON INSPECTION On Friday, August 31, 1979, a review of rejected tendons was conducted by the following personnel: ,
R. Netzel A. Walse e. S&L S&L , k
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M. P n , C. E. Co. S.C.D. J. ^' lovich C. E. Co. S.C.D. R. 'F' BBC QA/QC il Six rizontal tendons were identified as being rejected and were: 1AC 13BA 3hBA 35BA 39BA 630B Tendon 1 AC was noted as having been cut-up to obtain samples for S & L review. The remainder of the tendons were intact and rejected for rust / pitting. , After a review of the remaining 5 tendons, it was decided that tendons 3h BA and 35 BA could be accepted for placement. 3h BA was accepted based upon the quantity and severity of the pitting. It was found to be marginally rejectable
,per BBC criteria and deemed acceptable for installation.
Tendon 35 BA was examined and two wires were found to be deficient, one for a deep pit and one for a sharp bend. However, the remainder of the wires were fbund to be acceptable. Accordingly, 35BA was accepted for placement as a 168 wire tendon. The remainder of the tendons were reviewed and found to be rejectable. e
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@ 9 REPORT OF TENDON INSPECTION On Friday, August 31, 1979, a review of rejected tendons was conducted by the following personnel: ,
R. Netzel S&L :- A. Valse - S&L , M. P kon e C. E. Co. S.C.D. " J. lovich C. E. Co. S.C.D. B. re s BBC QA/QC Six horizontal tendons were identified as being rejected and were: 1AC 13BA 3hBA 35BA 39BA 63CB 7endon 1 AC was noted as having been cut-up to obtain samples for S & L review. The remainder of the tendons were intact and rejected for rust / pitting. . After a review of the remaining 5 tendons, it was deciced that tendons 3h BA and 35 BA could be accepted for placement. 3h BA was accepted based upon the quantity and severity of the pitting. It was found to be marginally rejectable per BBC criteria and deemed acceptable for installation. Tendon 35 BA was examined and two wires were found to be deficient, one for a deep pit and one for a sharp bend. However, the remainder of the wires were found to be acceptable. Accordingly, 35BA was accepted for placement as a 168 wire tendon. The remainder of the tendons were reviewed and found to be rejectable. n l! , . W-i a ,. p - 3 Dh E* vghN fifl'. _ . m =~ l I
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D REPORT OF TEIIDON INSPECTION On Friday, August 31, 1979, a review of rejected tendons was conducted by the following personnel: R. Netzel, S&L ; A. Wals ~ S&L - M. Pan b O. E. Co. S.C.D. J. MMisifilovicb C. E. Co. S.C.D. R. M BBC QA/QC Six horizontal tendons were identified as being rejected and were: 1AC 13BA 3hBA 35BA 39BA 63CB Tendon 1 AC was noted as having been cut-up to obtain samples for S & L review. The remainder of the tendons were intact and rejected for rust / pitting. , After a review of the remaining 5 tendons, it was decided that tendons 3h BA and 35 BA could be accepted for placement. 3h BA was accepted based upon the quantity and severity of the pitting. It was found to be marginally rejectable
.per BBC criteria and deemed acceptable for installation.
Tendon 35 BA was examined and two wires were found to be deficient, one for a deep pit and one for a sharp bend. However, the remainder of the wires were fbund to be acceptable. Accordingly, 35BA was accepted for placement as a 168 wire tendon. The remainder of the tendons were reviewed and found to be rejectable. l ( y.' n
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. B. Fatique Test '
- l. I..w Cyc]c Dynamic Tensile Test
- a. Performed 'a low cycle dynamic tensile test on wire samples to withstand 50 cycles of (, J
- .;1 ~$ stress variation from 40t to 800 of minimum "'
specified ultimate tensile strength. One - V cycle is defined as an increase from the lower load to the higher load and returned. i
- b. These same samples shall then be used I;r the high cycle test.
- 2. liigh Cycle Dynamic Tensile Test
- a. Performed a high cycle tensile test on wire sampics to withstand 500,000 cycles of stress variation from 60t to 72% of the minimum specified ultimate strength of the wire. The '
one cycle is defined as an increase from the lower load to the higher load and return.
- b. These same samples shall then be subject to a static tensile test to destruction. Record load when uire breaks, Jocation and type of break, clongation and reduction in area.
- III. Ter,t Prequency A. Static Tensile Test
- 1. Two samples of each category of rusty wire.
- 2. 1;ight samples of ' clean wire associated with the rusty wire.
B. Low Cycle /Iligh Cyclo / Static Test
- 1. Thr~ce i:mples of each category of rusty wire.
- 2. One sample of clean wire associated with the -
rusty wire. Y$i *
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I Eyron Gsnerating st: tion O- ' . Ctmmonwstith Edistn P.o. Box B
/ Byron,tilinois 61010 n
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- December 15, 1978 I
. Jack Heise INRYCO, Inc.
Post Tensioning Division { I Box 1056,
' 1560 North 25th Avenue ' Melr se Park, Illinois 60161 t 1978 Regarding INRYC0 Letter of December 14,
SUBJECT:
Button Head Inspection at Byron Station
Dear Mr. Heise:
I This will confirm our telephone conversation on December 15, 1978 regarding the above mentioned subject. i As discussed with you and confirmed by Mr. La Vallee, Sargent & Lundy requires a 100% physical inspection on
- all the tendon button heads stored atINRYC0 the Byron Sitc.It is
' to prevent any delay in the Byron job schedule.
agreed to have a representative at Byron, Monday to make
; necessary arrangements for a 100% physical inspect splits, etc.
Anchorhead testing is also an item of concern as Sargent & Lundy has not agreed to vaive the testing require- INRYCO
- ments of Section 2-604.3 of Specification F/L 2721.
' agreed to further research this matter so that all pertinent facts could be reviewed just as soon as possible.
Very truly yours,
)
d,;;.P. Woods bJ ~P l cc: T. Longlais
$ J. LaVallee G. Sorensen 1
JOHN MIHOVILOVICH
}
EXHIBIT No. 7
I
't . Commonwealth Edison One First National Plaza, Chicago, lihnois _
0 - Address Reply to: Post Office Box 767 7 Chicago Illinois 60690 April 19, 1979 j Mr. James G. Keppler, Director Directorate of Inspection and Enforcessent - Region III U. S. Nuclear Regulatory Casumission 799 Roosevelt Road Glen Ellyn, Illinois 60137 l t
Subject:
Byron Station Units 1 and 2 I Post-Tensioning System NRC Docket Nos. 50-454 and 50-455 Reference (a): W. F. Naughton letter to J. G. Keppler dated January 5, 1979
Dear Mr. Kappler:
Cossoonwealth Edison has causpleted the technical evaluation of the post-tensioning systems on Byron Station l Units 1 and 2. A potential deficiency in that system was reported under 10 CFR 50.55(e) and a preliminary engineering assessment docunented in Reference (a) . In a conversation with Mr. J. Neisler of your staff, it was agreed that the submittal date for the final report could be deferred to April 20, 1979. The attached report comprises the final report relative to this issue, and is forwarded for your review. It has been determined on the badis of a ccamprehensive tendon test program described in detail in the attactusent, that a less restrictive acceptance criteria for tendon button heads can be tolerated. A discussion of the criteria to be in-plassented for all Byron tendons is discussed in the attachment. Also provided is a cosaprehensive ammmary of the results of j the field inspection of tendons at Byron Station and the test program conducted to verify the adequacy of the post-tensioning system. I l I
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l lv e l NRC Docket Mos. 50-454 l l 455 l Mr. Jasses G. Neppler April 19, 1979 Page 2
& It is $udged that appropriate corrective action has been implesmented to insure that both shop and field produced button heads for all tendons on Byron Units 1 and 2 satisfy the criteria established with the manufacturer (Inryco, Inc.)
as the result of the previously discussed test program. Please direct any questiona you may have relative to this response to this office. l Very truly yours, ; \ k ' w ,y -- h[williamF.Naughton Nuclear Licensing Administrator ! Pressurized Water Reactors attachment ) l ec Directorate of Inspection and Enforcement U. S. Nuclear Regulatory Coussission (w/att.) I I Cordell Reed (w/att.) l l l 1 l l l 1 I I
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NRC Docket Noc. 50-454/455 3. ATTACIBtENT
,a Byron Station Units 1 and 2 Final Report Resolution of Contairunent Tendon Deficiency l
l
- - Background l
IBRYCO, Inc. submitted Nonconformance Report No. 781-9, dated November 30, 1978, for Byron Units 1 and 2. The nonconfor-mance concerned a field inspection of the tendons shipped to the Byron site which did not meet the INRYCO Button Head' Acceptance Criteria 1610. The tendons which were the subject of this i nonconformance report are those used to post-tension the Con-tainment Buildings for Byron Units 1 and 2. INRYCO made field inspections on November 16, 1978 , and November 17, 1978 on the excessible button heads of 46 tendons using a feeler gauge and found 13 rejectable tendons based upon the crack criteria in INRYCO Specification 1610 The rejections were based upon the existence of splits oriented between 30" and 45*, and greater than 0.002" wider and the sum total of all splits or the opening in excess of 0.060" of one (1) l split oriented at less than 30 0. l The INRYCO Nonconformance Report 781-9 notified Cossnonwealth Edison Company that shop applied button heads were shipped to the Byron job site which did not meet the INRYCO Button Head Acceptance Criteria 1610. The primary concern of Cossoonwealth Edison Company was the failure of the INRYCO, Inc. Quality Assurance Program to prevent this occurrence. INRYCO, Inc. contended that the Button Head Acceptance l Criteria 1610 is conservative and stated that, in their opinion, flaws of the type and number observed in the Byron button heads do not impair the structural capacity of the tendons. In this regard, INRYCO, Inc. Proposed to conduct a test program to substantiate that a more liberal acceptance criteria will not jeopardize the adequacy of the tendons delivered to the Byron l job site. l . Evaluation and Resolution An a result of the INRYCO, Inc. test program on button head deficiencies documented in their report titled " Report on Investigation of Button Head Defects" dated March 9, 1979, it was determined that INRYCO's existing Button Head Acceptance Criteria 1610 is conservative.- The test report is on file at
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b b Byron Station for review. Acceptance criteria for buttonhead defects given in INRYCO Buttonhead Criteria 1610 can be re-laxed without impairing the structural capacity of the tendons. The test program conducted by INRYCO, Inc. included::
- i. greater than 200 single wire static tensile tests.
I 11. 10 single wire high cycle dynamic tests. , iii. one 90 wire tendon low cycle dynamic and static tensile test. iv. two full 170 wire tendon low cycle dynamic and static tensile testfi,
- v. two 30 wire tendon high cycle dyarunic and static tensile tests, The individual wires and tendon specimens used in the tests
- incerporated the buttonhead deficiencies found in the Unit #1
, dome tendons at Byron Station. Based on this investigation, acceptance criteria BH102 has been devloped and was included as Appendix A of the above reference test program report. This proposed acceptance criteria shall be used by INRYCO for future tendon manufacturing. i ( The proposed corrective action to resolve INRYCO, Inc. Non conformance Report No. 781-9 dated November 30, 1978 for Byron Units 1 & 2 is given in INRYCO, Inc. " Resolution of NRC 781-9," dated January 4, 1979 The report, a copy of which is attached, contains a sununary of the results of an inspection of tendons, the statistical analysis of the field inspection data and the final disposition of all tendons. Field inspections were conducted of the shop applied button-heads at Byron Station using the existing buttonhead criteria 1610 to quantify the nature and extent of the buttonhead defects. The results of inspecting 100% of the Unit 1 donne tendons are documented in INRYCO, Inc. " Field Inspection Report for Button-head Tendons", dated March 9, 1979, a copy of which is on file at Byron Station. Using INRYCO, Inc. Field Installation Pro-l cedure F6.6, Buttonhead Deficiencies, including slips, splits - and eccentricities were measured and recorded for each of the 170 wires per tendon of the 120 Unit 1 done tendons. Inspection is currently being performed on the remaining Unit 1 & 2 hori-zontal and vertical tendons presently at Byron Station in accor-dance with INRYCO, Inc. Field Installation Procedure F781-2.
'a '. . .-
The proposed acceptance criteria for tendons on site at Byron Station (Buttonhead Criteria BH 102-781) has acceptance limits on buttonhead defects between the values given in BE 102 and the acceptable limits determined in the test program. Justi-fication for modifying the acceptance criteria for the tendons 7 presently at Byron from the criteria which will be used for i
. future production is based on the fact that the test program y used tendons with buttonhead defects in excess of the acceptance limits in the modified acceptance criteria BH 102-781.
Disposition of tendons at Byron Station on "BOID" status shall be based on cosaparing tendon inspection results with the Button-i head Criteria BH 102-781. INRYCO, Inc. will either repair or replace tendons not meeting this criteria in accordance with Field Installation Procedures F781-1 and F781-3 Commonwealth Edison Company conducted an audit of INRYCO, Inc. Quality Assurance Program to assess deficiencies in this pro-gram to prevent future 'eoccurrence. r INRYCO, Inc. has satis-factorily implemented corrective action for deficiencies deter-mined from the audit of December 12, 1978, and was authorized to resume production on March 16, 1979. In addition, an in-dependent testing laboratory will inspect INRYCO's shop production of all future tendons on a continuous basis. I i
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& CAR 2ENT O LUNDY J
3- , gggigggag F-2850
. cmcaco L-2850 -
V '[' . Revised CA, 12-19-77 I I
.$f' , INSPECTION AND TESTING SERVICES 9 BYRON STATION - Uh1TS 1 AND 2 7 BRAIDWOOD STATION - UNITS 1 AND 2
,7 l
$IVISION5-CONCRETEWORK 501. GENERAL 501.1 This Division 5 contains the requirements for surveillance and testing services for Concrete, consisting of the following, as hereinafter specifisti under the Article numbers indicated:
502. Scope of Work 503. Work by others 504. Codes, Standards and Recommended Practices 505. Testing of Cement
- 506. Testing of Fly Ash and Pozzolans 507. Testing of Aggregates
(' ' 508. Testing of Water and Ice 509. Reinforcing Steel Requirements 510. Mechanical Cadweld Splicing Requirements , 511. Concrete Testing 512. Preplaced Aggregate Concrete 513. Concrete Expansion Anchors 502. SCOPE OF WORK 502.1 Contractor shall furnish, maintain and operate at each of the Project Sites, a field laboratory complete with equipment and accessories necessary, including curing facilities, to perform tests on concrete materials and concrete, including, but not necessarily limited to, the following:
- a. Furnishing approved personnel, including technicians familiar with reinforced concrete construction technology to perform sampling, surveillance and testing.
- b. Testing of concrete materials and concrete samples.
- c. Packaging and shipping of samples as may be required for off site testing.
,, d. . Testing of reinforcing steel samples and mechanical cadweld splices.
l 5-1 JOIIN MIIIOVILOVICII i i EXIIIBIT No. 8
C*t i G'AR2ENT Q LUNDY ENOlNEERO F-2850 coucoo L-2850 Revised CA, 12-19-77 ( '502.2 The following tests of materials for concrete as listed hereinafter
.. y shall be performed off site.
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- a. Testing of Aggregate:
al. Los Angeles abrasion (ASTM C-131 or C-535) a2. Flat and elongated particles (CRD C-119) a3. Poterstial reactivity (ASTM C-289) a4. Soundness (ASTM C-88) ,
- b. Testing Water and Ice for compliance with ASME Section III, Division 2, Subsection CC-2223 or ACl 318-71, Section 3.4, as specified in Table 5-7, for effect on concrete:
bl. Compressive strength (ASTM C-109) b2. Setting Time (ASTM C-191) b3. Soundness (ASTM C-151) b4. Chlorides (ASTM D-512)
- hr c. Testing Admixture
cl. Chemical composition (Infrared spectrophotometric analysis)
- d. Testing Fly Ash and Pozzolans:
dl. Chemical and Physical properties per ASTM C-618 (ASTM C-311)
, e. Testing Cement:
el. Standard physical and chemical properties (ASTM C-150) 502.3 All other tests not listed hereinbefore in Paragraph 502.2 shall be performed on site unless otherwise requested by Purchaser's Quality Assurance Department. 503. WORK BY OTHERS 503.1 The following related work has been or will be performed by others, for and at each Station, unless othnwise indicated:
- a. Supplier's Certified Material Tests Reports for the following materials, consisting of cement, fly ash, fine and coarse aggregate admixtures, reinforcing bars and welded wire fabric.
L-5-7 4.
f ..J' CARGENT C: LUNDY f E N GIN EE RS F-2850 cmc ^a L-2850 Revised CA, 12-19-77
- b. Purchaser has employed the services of a concrete consultant, who will be responsible f or the concrete and grout mix design and materials testing, coasisting of initial materials testing prior to mix design for cement, fly ash, aggregates, water, admixture, air reducing agents
.?, and short term and long term concrete properties including consultation services on concrete during construction.
- c. Testing of Air-Entraining Admixtures and Water-Reducing Admixtures.
504. CODES, STANDARDS AND RECOMMENDED PRACTICES 504.1 Concrete and Grout Work shall conform to the requirements as cited from the following Codes, Standards and Recommended Practices as listed hereinafter. 504.2 References co the various agencies as listed hereinafter will be in accordance with the abbreviations as indicated:
- a. ACI......................... American Concrete Institute v- b. ASTM........................ American Society for Testing and Materials
- c. ASME........................ American Society for Mechanical Engineers
.- d. CRSI........................ Concrete Reinforcing Steel Institute
- e. NRMCA....................... National Ready Mixed Concrete Association
- f. CPMB........................ Concrete Plant Manufacturers Bureau
- g. AASHT0...................... American Association of State Highway and Transportation Officials
- h. ANSI........................ American National Standard Institute
- 1. CRD......................... Chief of Research and Development Standards 504.3 Unless otherwise indicated, all references to these standards, and to any standards referenced therein, shall oe to the latest- issue of each, as of the date of the purchase order for the applicable referenced specification.
5-3 i I
f #
.t. CARGENT O LUNDY F-2850 E N GIN E Eno L-2850 OS$ ._
c"'c^52 Amd. 3, 07-10-78 [: TESTING OF CEMENT f05. Amd. 2 505.1 Perform the following tests to ascertain conformance with ASTM C150-74 for the following ASTM tests, based on a frequency of every 1200 tons:
- a. ASTM Cll4 - Chemical Analysis: C3 S + C3 A content shall be reported.
- b. ASTM C266 or C191 - Time of set
- c. ASTM C151 - Soundness by Autoclave Mxpansion
- d. ASTM C204 - Fineness 505.2' Samples for these tests shall be taken from the cement batches or from the cement drain-off valve at the bottom of the bin.
505.3 Temperature of Cement: At request of Purchaser temperature of cement in bins shall be tested.
- a. If cement temperature does not exceed 160*F, no change in batching procedures shall be requ e3.
- b. If cement temperature exceeds 160*F, batching procedure shall be altered. Cement and aggregates shall be batched and : nixed for 10 3 seconds before mixing water is added.
('.! 506. TESTING OF FLY ASH AND P0ZZOLANS Amd. 2 506.1 Fly Ash: ,
- a. Fly ash shall conform to the Class C or F, mandatory requirements at ASTM C618-77, " Specifications for Fly Ash and Raw or Calcined Pozzolans for Use in Portland Cement Concrete", except that in Table 1, Chemical Requirements, the Loss on Ignition shall be a maximum of 6.0%.
- b. Supplier's Certification of Tests: Certified Material Test Report (CMTR) will be furnished by the fly ash supplier who shall certify that delivered fly ash has been tested and has met the mandatory requirements of ASTM C618-77, as specified herein. This certifica-l tion will include the test results and will be supplied with delivery l of fly ash for mix designs and with each 200 tons delivered to the project.
- c. Control Test:
cl. Perform control tests to ascertain conformance with ASTM C618 for the following ASTM tests, based on a frequency of every 200 tons: cl.1 ASTM C618 - Loss on ignition and Sulfur Trioxide l cl.2 ASTM C430 - Amount ~ Retained on No. 325 Sieve Amd. 3 506.2 Concrete production shall not be interrupted to await results of tests. { l 506.3 Any additional tests as may be required shall be performed in accordance with ASTM C618-77. 5-4 P
. -* CARGENT O LUNDY F-2850 ENClNEER@ L-2850
- Amd. 2, 05-10-78
() 507. TESTING OF AGGREGATES Amd. 2 - 507.1 Fine and coarse aggregates shall conform to " Specifications for Concrete Aggregates" (ASIM C33-71a) and to the following:
- a. Either Size Numbers 467, 57 or 67 may be used (ASTM C33-71a).
Gradation 467 shall not be furnished as one graded aggregate, but shall be obtained by combining at least two separate gradation sizes.
- b. Coarse aggregate shall contain less than 15 percer.t (by weight) flat and elongated particles as determined by CRD-C119, " Method of Test for Flat and Elongated Particles in Coarse Aggregate."
507.2 Initial Tests: Perform the following Initial Tests preliminary to mix design:
- a. One complete test of each source and type of aggregate proposed for use shall be performed in accordance with the following:
al. ASTM Cl36 - Grading a2. ASTM C117 - Amount of Material Finer than No. 200 Sieve a5. ASTM C40 - Organic Impurities a4. ASTM C87 - Effect of Organic Impurities on Strength {} a 5 .' ASTM C88 - Soundness a6. ASTM Cl42 - Clay Lumps and Friable Particles a7. ASTM Cl23 - Coal and Lignite a8. ASTM Cl31 - Abrasion of Coarse Aggregate a9. ASTM C235 - Soft Particles a10. ASTM C127 - Specific Gravity & Absorption of Coarse Aggregate all. ASTM C128 - Specific Gravity & Absorption of Fine Aggregate al2. ASTM C29 - Unit Weight a13. ASTM D1411- Chlorides, Water-Soluble, Present as Admixes in Graded Aggregate Road Mixes a14. ASTM C289 - Potential Reactivity a15. ASTM C295 - Petrographic Examination of Aggregates for Concrete a16. CRD C119 - Flat and Elongated Particles 5-5
.f .i 2 ARGENT O LUNDY F-2850 EN01NEERO L-2850 -
**"*^*
Amd. 9, 01-25-80
) b. Supplier's Certification of Test: The aggregate supplier will fur-nish a daily Certified Material Test Report (CMTR), or certifica-tion which shall indicate that the aggregate meets the graaation requirements of ASTM C33-71a.
- c. Control Tests: Control Testing for the following tests and at the frequencies indicated shall be performed during periods of casting of concrete to ascertain conformance with ASTM C33:
cl. ASTM Cll7 and ASTM C29 - daily, c2. ASTM Cl36 and ASTM C40 (ASTM C87 if ASTM C40 fails) - daily. c3. ASTM C566 - twice daily. c4. CRD C119, ASTM C142, ASTM C123, ASTM C127 and ASTM C128 Amd. 9 shall be performed monthly during production. c5. ASTM C131 or ASTM C535, ASTM C289 and ASTM C88 every six (6) months. c6. If aggregate sample fails any test specified herein, two (2) addi-tional samples shall be taken immediately and the test not meeting
" specification requirements shall be repeated on each. If both samples meet requirements, the material shall be accepted. If one or both of the retests fail, production shall be halted and the Consulting (3 /
, Engineers shall be notified, to determine necessary action required.
c7. ASTM C235 or C295 shall be performed monthly for information. Para- Amd. 9 graph 507.2c6 shall not apply. Based upon results, Consulting Engineers shall be notified if test fails to determine necessary action required. 507.3 Samples for tests shall be in accordance with ASTM D75-71, Paragraph 3.3.3, with the following modification: The gradation test, for each source and type of aggregate proposed for uze that day, shall be performed on samples collected and blended into one combined sample from four locations in that portion of the stockpile intended for use that day. 507.4 . Concrete production shall not be interrupted while awaiting results of tests prior to failure of retests. 507.5 Any additional tests as may be required shall be performed in accordance with ASTM C33. 508. TESTING OF WATER AND ICE Amd. 2 508.1 Mixing water and ice shall conform to the requirements specified in CC-2223 of the ASME Boiler and Pressure Vessel Code, Section III, Division 2, except that limitation on total solids content shall not apply and maximum content of chloride ion in mixing water shall not exceed 500 ppm. 508.2 Control Testing shall be performed to ascertain conformance with Paragraph 508.1 for the following tests:
- a. ASTM D512 - monthly. -
- b. ASTM C109, ASTM C191 and. ASTM C151 - every three (3) months.
W .$A2t. 'y. m, Mu-p./* . g, 5-6
. ;'.* @ ARGENT QLUNDY F-2850 ENGINEER @ L-2850
**'*^'
Amd. 2, 05-10-78 509. ({ REINFORCING STEEL REQUIREMENTS 509.1 Inspection and testing requirements for reinforcing steel shall conform to the following requirements:
- a. Contractor shall obtain from Inland-Ryerson fabricator's shop all rebar samples as required to perform the following test as specified in the following Paragraph 509.lb.
- b. Contractor shall perform any additional sampling and testing as may be requested by Purchaser in accordance with ASTM A-615-75 with the following modifications:
bl. Paragraphs 4.2, 7.3, 8.3 and all of Sections 9 and 10 as indicated below shall be used in lieu of the same parts as specified in A-615 for the reinforcing steel for Category I reinforcing steel only. 4.2 The chemical composition thus determined shall be transmitted to Purchaser or his representative. 7.3 The percentage of elongation for bars Nos. 3 through 11 shall be as prescribed in Table 2. For bars Nos. 14 and 18, the minimum elongation in 8 inches (full-section specimens) shall be 12%. i
~
8.5 Bars of size Nos. 14 and 18 shall be bend tested as required below in Section 9.3.
- 9. Test Specimens 9.1 All the tension test specimens shall be full-section of the bar as rolled sampled by a recognized procedure of random sampling.
9.1.1 The test procedures shall be in accordance with ASTM A-370-72a. 9.1.2 Delete. 9.2 The unit stress determinations; or. full size specimens shall be based on the nominal bar cross-sectional area as in Table 1. 9.3 The bend test specimen shall be full-section of the b.mr as rolled. The pin diameter for 90* Bend Test should be equal to 8d for Bars Nos. 14 and 18.
- 10. Number of Tests.
i 10.1 At least one specimen from each bar size shall be tested ( for each 50 tons or fraction thereof of the reinforcing 5-7
CARGENT & LUNDY F-2850 ENOINEER9 L-2850
**"^*
Amd. 2, 05-10-78 l bars that are produced from each heat for Tensile Properties and one (1) specimen from each bar size for each 50 tons of the reinforcing bars that are Amd. 2 produced from each heat shall be tested for Bending Properties, Nominal Dimensions and Deformations. 10.2 Testing shall include both tension tests and bend tests. 10.3 If any test specimen develops flaws, it may be discarded and another full-section specimen of the same size bar from the same heat substituted. 10.4 If any of the tensile properties of one out of the total number of test specimens corresponding to a heat is less than that specified in Section 7 as modified herein but is greater than the limits shown below, retest may be allowed. Grade 60 Tensile strength, psi 83,000 Yield stress, psi 55,000 Elongation in 8 inches, percent Bar No. (l - 3,4,5,6 7,8,9,10,11 6 5 14,18 9 10.4.1 Retest shall consist of at least two additional full-section tensile tests on samples of the same bar size or heat fraction. 10.4.2 Each one of the additional test specimens and the average of all of the test specimens corresponding to the same bar size for this heat (including the original one) shall meet the requirements of Section 7 of ASTM A-615-72, as modified herein. 10.5 If the original test fails to meet the limits indicated in Paragraph 10.4, or if any tensile or bending property of specimens as retested in accordance with Paragraphs 10.4.1 and 10.4.2 does not meet the requirements of Section 7 of ASTM A-615-72, as modified herein, that material shall be rejected. 10.6 If any tensile property of the tension test specimen is ' less than that specified in Section 7 of ASTM A-615-72, as modified in Paragraph 10.4, and any part of the facture is outside the middle third of the gage length, as indicated ( by scribe scratches marked on the specimen before testing, a retest will be permitted. 5-8 l
- . j
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CARGENT O LUNDY F-2850 ENGlNEERo L-2850 Amd. 2, 05-10-78 ( 510. MECHANICAL CADWELD SPLICIjG REQUIREMENTS 510.1 Contr' actor shall perform testing on mechanical Cadweld Splicing in accordance with Sargent & Lundy's Standard Specification for Making and Inspecting Mechanical Splices as specified in Form BY/BR/MCS, as hereinbefore listed under Article 201.lb. 511. CONCRETE TESTING 511.1 Samples:
- a. Samples shall be obtained in accordance with ASTM C-172 at the forms when concrete is pumped, except that when sample is secured by diverting truck chute or pipe discharge into wheelbarrow, no compositing is required. When central mixed concrete is delivered the sample may be taken from any portion of the truck discharge. ,
- b. Taking of concrete samples and testing of freshly mixed concrete shall be reported to the Consulting Engineers on the forms provided by the Consulting Engineers. (See Paragraph 201.1.)
511.2 Compression Tests: a .' Compression test specimens shall be molded from normal samples of each type of concrete placed during day's placement taken at the frequency as indicated in Table 5-1. Amd. 2 {3 ~
- b. Cylinder break results shall be transmitted to the Consulting Engineers.
- c. Evtluation and acceptance of concrete compression tests requirements (see Table 5-2) will be performed by the Consulting Engineers. Amd. 2
- d. Mold and cure the required test specimens from each sample in accor-dance with " Method of Making and Curing Concrete Compression and l
Flexural Specimens in the Field" (ASTM C31). Any deviations from l the requirements of this Standard shall be recorded in the test report.
- e. Test specimens in accordance with " Method of Test for Compressive Strength of Molded Concrete Cylinders" (ASTM C39). Test specimens tested at 28 days and at 7 days are for information. The acceptance j test results shall be the average of the strengths of the two speci-mens tested at 91 days. If one specimen in e test manifests evidence l
of improper sampling, molding or testing, it shall be discarded and the strength of the remaining cylinder shall be considered the test result. Should both specimens in a test show any of the above defects, the entire test shall be discarded, and reason reported. 511.3 Slump, Air Content and Temperature Tests:
- a. Perform slump, air content and temperature tests at the frequencies
< indicated in Table 5-3. Amd. 2
( .
- b. Evaluation and acceptance shall be in accordance with Tables 5-4, 5-5 and 5-6. Amd. 2 5-9
.s -
~; ,'
a 4 TABLE 5-1 CONatETE COMPRESSION TESTING Amd.2 FREQUENCY CATE0DET 1 CONTA DO(ENT* 01Y153 CATECORY It ITPE TEST ASTM Number of Samples Number of Testing of Number of Samples Neber of Testing of Nusber of Samples Nusker of Testing of Cvitnders Cvitndere cylindere Cylinders cylindere Cyltadere u One (1) nch from Six (6) re. Tested at One (1) each from Six (6) re. Tested at one (1) each from Tested at
,g ;7 Compression C31 every 100 cubic quired from 7, 28 and every 150 cubic quired from 7. 28 and every 200 cubic Six (6) re.
y Cylinder quired from 7. 28 and 3i yards or each each Sample 91 days yards or each each Sample 91 days yards or each each Sample 91 days o og day's placement day's placement day's placement gg compressive C 39 ff less than 100 if less than 150 if less than 200 o > Streerth cubte yards cubte yards cubic vards
; One (1) each f rom Six (6) re- Tested at One (1) each from Six (6) re- Tested at One (1) each from Six (6) re- Tested at g every 100 cubic quired from 7, 28 and every 150 cubic quired from 7, 28 and every 200 cubic every even quired from 7. 28 and yards 91 days yards every even 91 days yarda every evea 91 days Sonspie (Exam- Sample (Exam- Sample (Exam.
- a. Compression C 31 ple 2.4.6.8 ple 2.4.6.8 pie 2.4.6.8 u; o. Cylinder etc.) etc.) etc.)
no gy - 2s e* g Comprese1ve C 39 ho (2) re- Tested at ha (2) re. Tested at ho (2) re- Tested at EO o, Strength quired from 91 days quired from 91 days quired from 91 days Oo* y oy every odd every odd every odd gg Sample (Exam- Sample (Exam- Sample (Exam-u *f pie 1.3.5.7 pie 1.3.5.7 pie 1.3.5.7 y yI etc.) etc.) etc.) 6# One (1) each from Six (6) te- Tested at One (1) each from Tested Six (6) re. One (1) each from Six (6) re- Tested at h** h 2 every 100 cubic yards quired from 7. 28 and every 150 cubte quired from 7. 28 and every 200 cutric quired from 7, 28 and every third 91 days yards every third 91 days yatds every third !! days g Sample (Exam- Sample (Exam- Sample (Exam. o Compression C 31 ple 3.6.9.12 pie 3,6.9,12,
- pie 3.6.9.12 o Cylinders etc.)
~ o .
etc.) etc.) OE Compressive C 39 ho (2) re. Tested at No (2) re. Tested at gu Strength *1 days No (2) re- Tested at 2 quired from quired from 91 days quired from 91 dt.ys g ggo remaining remaining remaining
, San ples (Exam- Samples (Exam- Samples (Exam <
; ple 1.2.4.5 ple 1.2.4.5 o pie 1.2.4.5 7.6. etc.) 7.8. etc.) 7.d. etc.)
- External Concrete: Tendon tunnel, basanat, shell and dome.
g r* e
**The term " continuous placement" is herewith defined as the portion of any structure bounded by the boundsey lines for that portion and/or by construction joints Amd.2
& f, 2.
as indicated on the Design Drawings. or by construction joints proposed by Coctractor and appro.ed by the Coneutting Engineers. Combined placement on the same
- SS day of separate construction elements (that is, a foundation, or a group of footings , or a group of coluuns, or individual walls), all of one concrete strength. "00 shall together constitute continuous placanent. The testing f requency for coupression test specimens specified in Table 5-1 shall apply to the whole. o
. ; .. l CARGENT & LUNDY l I
GNOINEERO CMICAGO . F-2850 < L-2850 ( , Amd. 2. 05-10-78 i I TABLE 5-2 EVALUATION AND ACCEPTANCE OF CONCRETE COMPRESSION TESTS CATECORY I CONTROL CATECORY II TEST CONTAINMENT OTHERS The strength level of the concrete will be considered satisfactory if the averages of all sets of three con-secutive strength test results at 91 days equal or exceed the specified compressive strength of the con-crete and no individual strength test result falls - below the specified compressive strength by more than Compression 500 psi. Test If individual tests of laboratory-cured specimens produces strengths more than 500 psi below the speci-fied compressive strength of the concrete or if tests (r of field-cured cylinders indicates deficiencies in protection and curing, the Designer shall be notified, to determine the action required. i l l t l 5-11 a em
f . O . TABLE: 5-3: CONCRETE SLUMP. AIR CONTENT, AND TEMPERATURE TESTING FREQUENCY CATECORY I CATEGORY II TYPE TEST ASTM CONTAINNENT* OTHERS l
- Slump C 143 -
- Air Content C 173 For each 50 cu. yd. For each 50 cubic yards of concrete, or for each day's place-placed ment, if less than 50 cubic yards.
C 231
6 y Temperature a"
Unit Weight / C 138 f yield Daily during construction Not Required Y u x "ixer C 94 8 uniformity nitial y and every 6 months Not Required Y w
=
w w y Slump C 143 When tests on Normal Samples show measurement of a concrete property, temperature. A slump, or air content r:or of allowable limits but within the extreme values, an a Air Content C 173 Additional Sample shall be taken f rom chute of the next available tru:k. If measure-b3 @ C 231 ment of this additional sample shows this property to be within allowable limits, p ;j ' and deviations are not directly attributable to the transport from the truck chute
- 5) Temperature to the forms, this truck load shall be placed. If not within allowable limits a
[*v3 second Additional Sample shall then be taken from the next available truck and tested. This procedure shall continue until tests on two successive Additional i Samples have indicated that the concrete properties are within allowable limits. Normal sampling shall then be resumed. No more than five consecutive trucks which have test results between the Allowable and Extreme Limits shall be placed.
> ra aus
- External Concrete: Tendon tunnel, basemat, shell and dome. 1/, l,
- 0l 0!
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. . .. CAR 2ENT O LUNDY 3NOlNCCGC cmensa F-2850 L-2850 . Am'd. 2, 05-10-78
. TABLE 5-4 : SLUMP Concrete -
80 70 60 50 40 temperature as placed, 'F 85 75 65 55 45 I I I I l 8 I I i i Allowable Min. 1-1/2 2 limits for Slump Max. 3-1/2 4 4-1/2 5 (inches) Extreme values Min. 1 for slump -- (inches) Max. 4 5 5-1/2 6 TABLE 5-5: AIR CONTENT Nominal max. Total Air Content (Vol.) % ASTM C 33 size in coarse Freezing and thawing Freezing and thawing Size No. aggregate, In. resistance required resistance not required Allowable Ext reme Allowable Extreme limits values limits values 8 3/8 7 to 9 6 to 10 3 to 9 3 to 10 67 3/4 5 to 7 4 to 8 2 to 7 2 to 8 57 1 4 to 6 3 to 7 1.5 to 6 1.5 to 7 467 1-1/2 3.5 to 5.5 2.5 to 6.) I to 5.5 1 to 6.5 Note: Freezing and thawing resistance is required for concrete with surfaces s.ubjected to many cycles of f reezing and thawing when saturated with stcnding water. (_ 5-13 O
l
. f .. CARGENT C LUNur ENOfNEE00 F-2850 i ciocao L-2850 Amd. 2, 05-10-78 I
TABLE 5-6' : PLACING TEMPERATURE ALLOWED LIMITS FOR CONCRETE EXTREME VALUES FOR CONCRETE WW E AS MCD, 4 NNWRE M ME, N Exposed concrete-face (s) normal Moderately Moderately to the thickness Th'n Massive Thin Massive of the pour Section Section Massive Section Section Massive One face exposed <12 12 to 48 >48 <12 12 to 48 >48 Two opposite faces exposed <18 18 to 72 >72 <18 18 to 72 >72
-90 Max. Max. Max. Max. Max. Max.
80 75 70 85 20 75
-80 a: U -70 Max. Max, Max. Max. Max. Max.
E$ 90 80 70 90 85 75
,g -60
$ -50 Max. Max, Max. Max. Max. Max.
Eo 90 80 75 90 85 80 gzd-- -45 Min. Min. gg _4g Min. Min. Min. 45 Min. 50 45 40 m :s 55 50 0 -30 (5 l$ e m -20 Max. Max. Max. Max. Max. Max. 90 80 75 90 85 80
-0 Min. Min. Min. Min. Min. Min.
-0 60 55 50 55 50 45 Notes: 1. Avoid concrete placement when surroundirg air is below 0*.
- 2. There are no minimum temperature requirements if concrete is placed when surrounding air is above 45'F. For protection against damage from freezing when concrete is placed during cold weather, see requirement of Table 1.4. 2 of ACI 306-66.
- 3. Since metal deck and noninsulated formwork do not prevent heat dis-sipation significantly, concrete surfaces in contact with them shall be considered as having exposed faces.
- 4. When concrete is pI. aced at a temperature exceeding 70*F, cement shall be added and mix adjusted if water-cement ratio exceeds that of the mix design. In computing water-cement ratio, total water available as mix-ing water in concrete, from whatever source, shall be considered. Ad-justed mix proportions, including total water available, shall be re- Amd.
corded and maintained on file, and submitted to Purchaser on request, 2 l f 5. Water may be added to maintain slump within specified limits only if l l ( all the following requirements are met: Amd. 2 l l 5-14
. f'. CARGENTQ LUNDY guesuceno F-2850 cmcuo L-2850
. Arsi. 2,05 10-78
- /
_ Table 5-6: PLAC5G TE!?ERATURE, Cont. ' tiotes, Cont. 5.1 Requirements for Byron Station: Maximum amount 'of water to be added shall be established by Contractor's Q.C. personnel. 5.2 Requirements for Braidwood Station: Maximum amount of water to be added shall be established by operating personnel of the central mixing plant. Docueentation of water added to be kept and' as estab-lished by Contractor or Purchaser's designee. 5.3 Requirements for both Byron and Braidwood Stations:
- a. Allowable limits for slump shall not be exceeded.
- b. Truck mixer load shall not exceed mixing capacity.
- c. Additional water shall be added by mixing in accordance with ASTM C-94.
. 6. Design mixes are run at about 70*F. As the temperature of concrete rises, more water is required to maintain the same slump. Hence, the water-cement ratio may bc adversely affected.
(? ~ 512. PREPLACED AGGREGATE CONCRETE 512.1 Materials:
- a. Cement: Cement shall be ASTM C150-73a, Type II, and shall be the same cement used on the project,
- b. Aggregates:
bl. Coarse Aggregate: Coarse aggregate shall conform to ASTM C33, except for gradation. Gradation shall conform to Table 7.3.2, Grading 1, ACI 304-73. bl.1 Coarse aggregate shall be tested in accordance with provisions of ( Article 507. bl.2 An alternate coarse aggregate gradation may be used, obtained by screen-ing the coarse aggregate approved for the project over a 1/2 inch sieve. If Contractor selects this option, a form shall be constructed enclosing one cubic yard in volume. This form shall be filled with this alternate aggregate, and grout to be used in the job shall be injected. Perfor-mance of the unit weight test (ASTM C29-71) will establish the percentage of' voids in the coarse aggregate. Measurement of mortar used will reveal i whether voids have been grouted solid. Observation of the formed sur-faces and of surfaces revealed when block is broken open will verify ( i k computations.
. 5-15
CAR 2ENT Q LUNDY GNCINEEGO F-2850 . CNCAGO L4850 - Amd. 2, 05-10-78 b2. Sand: Sand shall conform to ASTM C33, except for gradation. Gradation will conform to Table 7.3.2, Grading 1 ACI 304-73. b2.1 Sand shall be tested as specified in Article 507. b3. Fly Ach: Fly ash shall conform to ASTM C618-77, Class C and Class F, and shall be same f'.y ash used on the project, b3.1 Fly ash shall be tested in accordance with Article 506. b4. Fluidifier: Fluidifier shall conform to " Corps of Engineers Specifica-tions for Grout Fluidifier", CRD-C 566-64, except that time of efflux, Section 5A., shall be 20.0 + 2.0 sec. Fluidifier shall be Masterbuilders Grout Fluidifier.
- c. Premixed Grout:
cl. At the Contractor's option, premixed grout may be used for small appli-cations of preplaced aggregate concrete.
- c2. Premixed grout shall be Masterbuilders Masterflow 713 Grout.
c3. Premixed grout shall be tested in accordance with Section 10, CRD-C (; 85-64. Water requirement shall be reported. 513. CONCRETE EXPANSION ANCHORS 513.1 Work shall conform to requirements of Form BY/BR/CEA, Standard Specifica-tion for Concrete Expansion Anchor Work. 5-16 Final Page of Division 5 e 7_
O O ( c , TABLE 5-11: CONCRETE SLUMP, AIR CONTENT, AND TEMPERATURE TESTING ,, FREQUENCY CATEGORY I CATEGORY II TYPE TEST ASTM CONTAINMENT
- OTdERS Slump C 143 n.
Air Content C 173 For each 50 cu. yd. For each 50 cubic yards of concrete, or for each day's place-placed ment, if less than 50 cubic yards. e C 231
'3
'h -1Temperature aBm Unit Weight / C 138 Not Required Daily during construction h, yield 5
Mixer C 94 8' Initially and every 6 months Not Required uniformity Y 5 y Slump C 143 When tests on Normal Samples show measurement of a concrete property, temperature, slump, or air content out of allowable limits but within the extreme values, an a Air Content C 173 Additional Sample shall be taken from chute of the next available truck. If measure-y@ C 231 ment of this additional sample shows this property to be within allowable limits, y *j and deviations are not directly attributable to the transport from the truck chute
$g Temperature to the forms, this truck load shall be placed. If not within allowable limits a yd second Additional Sample shall then be taken from the next available truck and tested. This procedure shall continue until tests on two successive Additional Samples have indicated that the concrete properties are within allowable limits.
Normal sampling shall then be resumed. No more than five consecutive trucks which have test results between the Allowable and Extreme Limits shall be placed. se ra m
- External Concrete: Tendon tunnel, basemat, shell and dome. $44
- '000 l g, o o l 9 h.
=
s
.n. .s CARCENT O LUNDY ENCINEERO CHICAGO F-2850 L-2850 -
Revised CA, 12-19-77
.] '
me
. TABLE 5-12: SLUMP Concrete 80 70 60 50 40 temperature as placed, 'F 85 75 65 55 45 I e i i e s e i e Allowable Min. 1-1/2 2 ,
limits for Slump Max. 3-1/2 4 4-1/2 5 (inches) Extreme values Min. I for slump (inches) Max. 4 5 5-1/2 6 TABLE 5-13: AIR CONTENT
"# Nominal max. Total Air Content (Vol.) %
ASTM C 33 size in coarse Freezing and thawing Freezing and thawing Size No. aggregate, In. resistance required resistance not required Allowable Extreme Allowable Extreme limits values limits values 8 3/8 7 to 9 6 to 10 3 to 9 3 to 10 { 67 3/4 5 to 7 4 to 8 2 to 7 2' to 8 l ! 57 1 4 to 6 3 to 7 1.5 to 6 1.5 to 7 467 1-1/2 3.5 to 5.5 2.5 to 6.5 1 to 5.5 1 to 6.5 Note: Freezing and thawing resistance is required for concrete with surfaces l s,ubjected to many cycles of f reezing and thawing when saturated with standing water. l l I . s., l l - 5-18
C A R G E N T C: LUNDY EN01NEERO F-2850l - CHICA30 L-2850 Revised CA, 12-19-77
~
{9 TABLE 5-14: PLACING TEMPERATURE ALLOWED LIMITS FOR CONCRETE EXTREME VALUES FOR CONCRETE TEMPERATURE AS PLACED, 'F TEMPERATURE AS PLACED, 'F Exposed concrete face (s) normal Moderately Moderately to the thickness Thin Massive Thin Massive of the pour Section Section Massive Section Secetun Massive One face exposed <12 12 to 48 >48 <12 12 to 48 >48 Two opposite faces exposed <18 18 to 72 >72 <18 18 to 72 >72
-90 Max. Max. Max. Max. Max. Max.
80 75 70 85 80 75
-80 w
gy -70 Max. Max. Max. Max. Max. Max. 90 80 70 90 85 75
#5 -60 s5
,u -50 Max. Max. Max. Max. Max. Max.
90 80 75 90 g 85 80 h $~ o* -45 ga Min. Min. Min. Min. Min. Min. () # w5
@h -30 55 50 45 50 45 40 e4 o Max. Max. Max. Max. Max. Max.
m -0 90 90 80 75 85 80
-10 Min. Min. Min. Min. Min. Min.
-0 60 55 50 55 50 45 l Notes: 1. Avoid concrete placement when surrounding air is below 0*.
l l 2. There are no minimum temperature requirements if concrete is placed wher surrounding air is above 45*F. For protection against damage from freezing when concrete is placed during cold weather, see requirement of Table 1.4.2 of ACI 306-66. l '
- 3. Since' metal deck and noninsulated formwork do not prevent heat dis-sipation significantly, concrete surfaces in contact with them shall be considered as having exposed faces.
- 4. When concrete is placed at a temperature exceeding 70*F, cement shall be added and mix adjusted if water-cement ratio exceeds that of the mix design. In computing water-cement ratio, total water available as mix-ing water in concrete, from whatever source, shall be considered. Ad-l justed mix proportions, including total water available, shall be shown in the inspector's report and shall be reported with the strength test l
l ( v results. Design mixes are run at about 70*F. As the temperature of concrete rises, more wat're is required to maintain the same slump. Hence, the water-ccment ratio may be adversely affected. 5-19
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> E N G1N E E R S ciucaco -F-2850 L-2850 o " " GA, 12-19-77 g 411. f . .
*r 512. PREPLACED AGGRECATE CONCRETE 512.1 Materials:
- a. Cement: Cement shall be ASTM C150-73a, Type II, and shall be the same cement used on the project. ,
- b. Aggregates:
bl. Coarse Aggregate: Coarse aggregate shall conform to ASTM C33, excep't for gradation. Gradation shall conform to Table 7.3.2, Grading 1, ACI 304-73. bl.1 Coarse aggregate shall be tested in accordance'with provisions of
,. Article 507.
bl.2 An alternate coarse aggregate gradation may be used, obtained by screen-ing the coarse aggregate approved for the project over a 1/2 inch sieve. If Contractor selects this option, a form shall be constructed enclosing one cubic yard in volume. This form shall be filled with this alternate aggregate, and grout to be used in the job shall be injected. Per-C.j ,, formance of the unit weight test (ASTM C29-71) will establish the per-centage of voids in the coarse aggregate. lJeasurement of mortar used will reveal whether voids have been grouted solid. Observation of'the formed surfaces and of surfaces revealed when block is broken open will ' verify computations. bl. Sand: Sand shall conform to ASTM C33, except for gradation. Grada-tion will conform to Table 7.3.2, Grading 1, ACI 304-73. l b2.1 Sand shall be tested in accordance with provisions of Article 507. b3. Fly Ash: Fly ash shall conform to ASTM C618-77, Class C and Class F, and shall be same fly ash used on the project. b3.1 Fly ash'shall be tested in accordance with Article 506. b4. Fluidifier: Fluidifier shall conform to " Corps of Engineers Speci-fications for Grout Fluidifier", CRD-C 566-64, except that time of efflux, Section SA., shall be 20.0 1 2.0 sec. Fluidifier shall be Masterbuilders Grout Fluidifier.
- c. Premixed Grout:
cl. At the Contractor's option, premixed grout may be used for small applications of preplaced aggregate concrete. g, c2. Premixed grout shall be Masterbuilders Masterflow 713 Groutf od py'j%vfD R c7vn t . <l 9
- c3. Premixed grout shall be tested in accordance with Section 10, CRD-C 85-64., Water requirement shall be reported.
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r a a g pk. w BLOUNT BROTHERS CORPO1' ATION Central Contractors A00 Rett REPLY TO FitLO OFFICE SENO COPY 70 BRANCH OFFICE P O Bos A8 20 N WFher Dyron. W 6'010 Cfw,ap IL 60606 ,, , BYS-870h Date: May 30, 1979 Commonwealth Edison Company Post Office Box 20h Oregon, II. 61061 Attention: Mr. T. McIntire Project: Byron Station- Units 1 and 2 Specification F-2722, P.O. No.181186 Blount Brothers Job Ho. 92237
Reference:
Closed Deviation Reports Gentlemen: Attached pleace find one copy each of our Deviation Reports Numbered Q3 -389 These Deviations are closed and are being cent to you for your files. l Very truly yours,
- BLOUNT DROTWRS CORPORATION R. A. Donica l QA/QC Manager
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SUBJECT:
On-Site Contractor Honconformance/ Deviation / - Dencrepancy Reports
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A. Enclosed are copies of the following @R%D/DR(s): ', h8 - 5?? h i .= Corrective action has been properly implemented and ' all items are considered closed. These are being sent to , you for transmittal to the contractor for his files. c
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Dil>UNT D30TIG'RU C 'I'DitATION IMIATION RR ..qT Deviation observed' by: _PTL '" Date %21-79
, Deviation verified by: J,._I)onica Date *
% 21-79_
Percription of Nvielent The percent passing the No. 200 sieve for the #57 coarse aggregate exceeded the 15% maximum on this date as did the two retest samples. (Values o'f 19% & 2.1 evidenced) BY: '
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rato: C'mre nf Devintien: Unknown DY: DTie: Ac t ion in ('orroe t TVvin tient
- 1) Newly washed approved material is being brought in for use and stockpiled seperately.
V 2) Existing material will be washed to remove supufvuh fines cc.d 39o4/@jS tested to verify compliance. LY: LNd Dater Corrective Actinn i n Praven ' Fecu rrenco o r Nv i ,t i nn : N/A t DY: ME. Dato- . nm 1/3Amnv.:, Blount Brothorn Corp. QA/QC: _ bg/ lI lute: I C. E. Co. Projcet Superintenden t Y - ),b he Nte: h [hk / C.1:. Co. QA DapervinaY )dl.7f. SfYQptbt D a t..: hWl l g C/ icyietim2c+?re.!;iea Verified Py Sta. Con.nt. Dept. 5, a G approvea ny cea. Cennt.1 rejec t y
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Uhon re:noving the referenced rcmp naterial (ucato), use enution to prevent ^$W .fy cent.vinntien of the stockpilo nroner. '3f .
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TA4KED TO Rocer Cuce -
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SUBJECT ?6 naccinc 4P00 Sievo ('
.; . Rover stated that the daily coart:0 oc ,4rato tent for norcent nnonine tho No. 200 nieve failnd an did bo th ratectn. The ASTM mnximum in 1.C5 nnd ,
values of 1.9 and 2.1% ucre ovidenced. I told Ro:rer that I had instructed the lab to take 2 FIO ond ? Standard ratente from the couth workinc face. Upon further review, it tan found that the ramn in the coarce accremate y pile is being removed and nornnned (onet raco). Annnrentiv r"v nc 'hi: ma teri il to be wasted was ar.ainnt thc race connled by P.T.L. An the ramn neterial may contain road I.ud and crin'hed maiorial (duo to renentnd rinn hv tha whher tired front end londer) a 'c ;t value o::ceeding the 1.?5 maximum cavbe exnected. Accordinely, the ramn ma terin1 ard the londine odro nf tha enet i.nWin<- - face is being wasted and retna ta are 'ceeing taken to verify comnlianco of the
. material. "
Roger said that he had ennhen to a Gar: Tnt a- Lundy Enr inear and that i t-
*/ was acceptable to uce ihic r tt.orial h,1t remedial action chnuld ha i n 4 +i ,40_ - .,J ). .- to bring the valuce back into ntyeeiriention tolernnce. Thona 'e ti ene by ae i ,,, descriped in paragraph 3 I ~; ' ',.' Ol5TRIBUTION: /q
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ate of Sample: Page of ),
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'S' ample
Description:
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,j . }
l i , A. Dry Weight of Sample before wash Q,, b H MAR Z31979 j grams BLOUNT BROS. CORP. y Dry Weight of Sample after wash I_'7_/ f O grams Byron, Illinois C. Difference h/ grams
% Loss = (S) x 100 = /b %
- (: '
Acceptance Criteria: Fine Aggregate 3 0% maximum , j
, ^ ,' , , , , _ _ _
Coarse Aggregate 1.5% maximum I -'P 0'ED l .
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REPORT REPORT DATE v.1:, ; \ ., ASTM C117 MATERI AL FINER THAN 200 % j_ *
, Date of Sample: . . / /
Page of
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Date Tested: - j -
- Test Methcd: ASTM C.117 - 69 .
1. Sample
Description:
h Blount Bros. Construction Production Stockpile Y bbW/ Ll2 [.' A. Dry Weight of Sample before wash _._d [ . .__ _._ g ra m s B Dry Weight of Sample af ter wash 50'/V grams V . C. Difference y/ grams aJ 1E00131979 2 BLOUNT BROS CORP.
% Loss = (S.) x 100 = O9 % Byron, Illinois A
' > Acceptance Criteria: Fine Aggregate 3.0% maximum ' - '
APPd ED R Coarse A90regate 1.5% maximum ' pg,t 48- , By. _ ' IData Date? A b '
' . Acceptability:
Conforming O Nor. conforming HLOut DRO CORP. BLOUNT B70S.COrtP. Quality Assurance Quality Assurance
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N .Acceptability:
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Description:
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A. ' Dry Weight of Sample before wash _c[' dN grams It MAR Z3197u !
.' B. . Dry Weight of Sample after wash i! 977 grams C. Difference ' grams BLOUNT BROS. CORP.
B,ron, Illinois
% Loss = (S) x 100 = [7 %
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77J Coarse Aggregate 1.5% maximum By / . By 3 -h l Date ? '7 Date- k b . BLOUhT BROS CORP. BLOUNT BROS., CORP. l L' Acceptability: Conforming O Nonconforming l Quality Assurance Quality Assurance j 3 i l .'? ' r*.
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PROJECT BYRON S T A T 10 N g COMMONWEALTH EDISON, REPORT No.
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% Loss = ($) x 100 =
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BLOUNT BROS. CORP. -
. Byron, JJlinor3 A ~.c.
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,50 .
By A. JA- By A DateN Date 3*79 fAcceptat: : Conforming O Nonconforminj DLOUN BR S., ORP.
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' , A. Dry Weight of Sample before wash b grams B. Dry Weight of Sample after wash hOW grams MAR 231979 aL
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- % Loss = ('I) x 100 = E3 % Byron, Illinois r,
l 'V Acceptance Criteria: Fine Aggregate 3.0?t maximum --
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, Sample
Description:
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, A. Dry Weight Of Sample before wash hId. grams C ,
Dry Weight of Sampie after wash O/3 grams b, .B.
, C. Difference __
j y' 7 grams tJ L, MAR 231979 : L c
% Loss = ( A) x 100 =
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.s Coarse Aggregate 1.5% maximum dIik By / .c b Dy - --
Date - Data 3 ] ] _ l !
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't COMMONWEALTH EDISON
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Page of BY. ~
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[. Sample Description , lb $ $ b' ' , d[kYl ~ bO0 U P- Blount Bros. Construction Production Stockpile D $WW5~ A. Dry Weight of Sample before wash N ). grams 7 {# M I MAR 231979 Q Dry Weight of Sample after wash f
~
grams L. /B. BLOUNT BROS. CORP. C. Difference 77 grams e / Byron, Illinois j
- n~
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Coarse Aggregate 1.5% maximum *
's By B Au l Date N, t Data N ft. Acceptability: Conforming O Nonconforming BLOUN D.90 .. CORP. BLOUNT BRO 3., CORP.
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,, uL MAR 231979 l2
. , B. Dry Weight of Sample af ter wash I1 f 2
grams U fjo BLOUNT BROS. CORP. Byron, Illinois e C. Difference __ . grams
% Loss = (S) x 100 = /I %
.D. ,,
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. ;Date of Sample: 9 d' Page of
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f Sample Descriptio .( M 2I8-
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; s c *
- .3.' l % Loss = (I) x 100 =
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"d .gg a: 4.
Acceptance Criteria: Fine Aggregate 3.0% maximum -J
.<-[ ' ,, Coarse Aggregate 1.5% maximum ,,
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* ' Date of Sample: J-2 M 7
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. Date of Sample: W Page of Lab Number: BY # /4 Date Tested:
'77
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. A. Dry Weight of Sample before wash N grams 90 m -, J s/f B. Dry Weight of Sample af ter wash w<' grams C. Difference N grams
% Loss = (S) x 100 = /~# %
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ARECEIVING AND IHSPECTION REP
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BYRON NUCLEAR POWER PLAUT, BYRON, IL'.. bl ef. I
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- 3. a anttr cEscmiptiow as r o THE oust erv or r ME va t r e in t uus t SE sMO* N UNDE R THC C A pr iO4 Disp 0sirION imEManus) usE REVERSE stOE tr acne rienal tearr is mEQu'ar n Rt L
a e 6 BLOUNT BROTHILS CORPORATION 7 Byron Station - Unita 1 and 2 RECEIVING INSPFETION CHECKLIST ACC, DEF N/A
- 1. '$hipment has no fire charred paper, wood, or paint, indicating exposure to fire or high temperature.
- 2. Shipment has no excessive exposure- weather-beaten, frayed, rusted or stained containers indicating prolonge.d exposure during transit.
3 Shipment has no enviromental damage- water or oil marks, damp conditions, dirty areas, or salt film.
- h. No apparent tie down failure- shifted, broken, loose or twisted shipping ties, and worn material under ties.
- 5. No apparent rough handling- splintered, tom or crushed containers.
- 6. Identification and markings are in accordance with procurement documents.
- 7. All documentation called for accompany the shipment.
- 8. Covers and seals meet their intended function.
- 9. Coatings and preservatives are in accordance with manufacturer's instructions.
- 10. Inert gas blanket is within the limits specified. .
- 11. Desiccant is not saturated. (Desiccants shall be regenerated or replaced as necessary in accordance with special instructions.)
- 12. Items are not broken, cracked, missing, defomed or misaligned, and !
rotating parts turn without binding. Internal and external areas. are free of gouges, dents, scratches, and burns.
- 13. Internal and external areas are within the specification requirements !
for dirts, soil, mill scale, weld splatter, oil grease or stain.
- 14. Physical properties confom to the specified requirements and chemical and physical test reports, if required, accompany the delivery and ehow required results.
- 15. Important dimensions conform with drawings and specifications.
- 16. Workmanship such as welds on fabricated accomblies, shop-inspected before shipment.
- 17. Presence of proper lubricants and oils, if required.
COMMENTS:
.- v- A ,
s . 'a REFi}PRCEREc I REPORT Up. Q6- 2N,J A h g 4 _.$'g/ jij 0CT 3 01918 .,j !g \ g
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Inbe/ctord BLOUN T B:ms. LueP. Cyron, Illinois
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Date RTC 76
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*E.n STRUCTURE / BUILDING _ ENf3C=DL6t) PulTE $h>d h&duv'G 3.;
W DESCRIPTION OF ITEM, SYSTEM OR PART OF SYSTEM TESTED: EdCoMNE C TORT 6$i SPECIFICATION SECTION: A W3 DI l- 7-4 i26U.2.J 66CT.4.29 , DRAWING: A APPLICABLE STANDARD: D I I -M ' *2
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TEST METHOD:__TH6 STUD CoAld FC70/23' 7C5'7 sD i3y 86N/3/A/6 STu th 'I'o A st AMGLG op 3o bEGizecs F'te.cs1 W Oll.t Gt h)AL_ AxtS /3 Y STIL Illi AIC, THG 37u b
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Yb - M I HEREBY CERTIFY THAT THE AB0VE DESCRIBED ITEM, SYSTEM OR PART OF SYSTEM HAS BEEN TESTED AS IflDICATED AB0VE AND FOUND TO BE ENTIRELY SATISFACTORY AS RE-(_) m, QUIRED BY THE CONTRACT SPECIFICATIDf15. 4 QUALITY CONTROL INSPECTOR s
,, DATE: IO '25n8 M4
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