ML20069H348

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Forwards Response to Questions Re DG Obrien,Inc Qualification Rept ER-307 for Triaxial Plugs for Containment Penetrations.Cable Failure Not Result of Plug Design or Configuration Since Plug Passed Test When Encl in Conduit
ML20069H348
Person / Time
Site: Summer 
Issue date: 10/15/1982
From: Dixon O
SOUTH CAROLINA ELECTRIC & GAS CO.
To: Harold Denton
Office of Nuclear Reactor Regulation
References
NUDOCS 8210190513
Download: ML20069H348 (15)
v • d • e


Text

SOUTH CAROLINA ELECTRIC & GAS COMPANY Post OPFict M4 COLUMelA. south CAROUNA 29218 O. W. DixoN. Jm.

nuc$*1.""o'['.Ir* iou.

October 15, 1982 l

Mr. Harold R.

Denton, Director Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission Washington, D.C.

20555

Subject:

Virgil C. Summer Nuclear Station Docket No. 50/395 Operating License No. NPF-12 Equipment Qualification

Dear Mr. Denton:

In a recent telephone conversation with members of the NRC Staff, several questions were posed regarding D.

G. O'Prien Qualification Report ER-307 for the triaxial plugs for containment penetrations at South Carolina Electric and Gas Company's Virgil C. Summer Nuclear Station.

This letter forwards the answers to the questions and explains the process by which the qualification documentation has been accepted.

The D. G. O'Brien containment penetration assembly was qualified for its harsh environment application as documented in D.

G. O'Brien Test Report ER-268.

The post accident high range radiation monitor system installation required that a triaxial plug be qualified to provide the inside containment interface with the penetration.

As documented in D.

G.

O'Brien Test Report ER-307, during the qualification testing of the plug, a cable failure occurred.

At the request of SCE&G, D.

G.

O'Brien provided a detailed explanation of the cable failure and a justification of the acceptability of the test results (attached letter D. G. O'Brien to SCE&G, dated April 9, 1982).

At about the same time, the high range radiation detector was undergoing qualification testing by Victoreen.

During these tests a cable failure occurred as a result of similar steam and caustic spray impingement.

After analyzing the situation, Victoreen enclosed the cable in conduit.

When the test was repeated, the detector with the cable in conduit successfully passed.

.- 3 0gjo o

P

g j

Mr. Harold R..Denton Equipment Qualification October 15, 1982 Page #2 Since the same cable had been used in both tests and Victoreen specfied the cable be installed in conduit, SCE&G proceeded to install the cable in conduit from the detector to the penetration.

In addition, D. G. O'Brien was requested to modify the connector to add a mechanical condait connection.

This was accomplished and the model number was revised to R19B1083G02 to indicate the modification.

The attached D.

G. O'Brien letter is being forwarded to provide the D.

G. O'Brien analysis showing that the cable

. allure was not a result of plug design or configuration.

SCE&G considers that this transmittal provides suf ficient -

information to satisfy NRC concerns that the penetration plug with cable and conduit has successfully demonstrated qualification for its application at the Virgil C.

Summer Nuclear Station.

Very truly yours, a

O. W. D xon, Jr.

NEC OWD/fjc cc:

V. C. Summer G. H. Fischer H. N.

Cyrus T. 'C.

Nichols, Jr.

O. W. Dixon, Jr.

M. B. Whitaker, Jr.

J.

P. O'Reilly H. T. Babb D. A. Nauman C. L. Ligon (NSRC)

W. A. Williams, Jr.

R. B. Clary

'O. S. Bradham A.

R. Koon M. N. Browne

.G.

J. Braddick' J. L.

Skolds J. B. Knotts, Jr.

B. A. Bursey NPCF File M

i

--u.a-

i i

O l

D. R 0Brien./nc.

N-3482-64001 April 9, 1982 South Carolina Electric & Gas Co.

P.O. Box 764 Columbia, SC 29218 Attn: Mr. John Gesn

Subject:

Your letter of March 26, 1982 NE File: 16.210 Gentlemen:

Several investigations have been conducted since we completed DGO ER 307, Qualification of the Triax Plugs. It is our opinion that these additional tests will amplify our conclusions expressed in that report. We will attempt to address your concerns in the same order as defined in the subject letter.

Item 1 As stated in the report, the outside containment cable was responsible for the insulation resistance and dielectric strength problems. A TDR (Time Domain Reflectometry) investigation was appliea to the outboard cable. A plot of the cable condition is presented as Fig. 1 of this letter. As indicated, the cable was cut off approximately 3 inches behind the plug and terminated in a "short." The signal was then applied at the better end of the cable between the center conductor and inner shield. The plot does not conclusively indicate any major discontinuity that would jus-tify the low IR and withstanding voltage.

Prior to cutting off the plug, the plug and cable were checked for withstanding voltage. Results verified what had been previously

' determined as breakdown between the center conductor and inner shield at about 1100 yde. Next, the plug was cut from the cable ONE CHASE PARK. SEABROOK, NEW HAMPSHIRE 03874 603 474 5571. TWX 710 366 6424 t

e.

M-3482-64001

' April 9, 1982 Page 2-and electrical checks were made on the two components. The results are recorded on Pages 1.and 2 attached. It is apparent that the electrical integrity of the plug remains high while the cable o

exhibits low (as compared to the requirements) insulation resistanc'e and withstanding voltage breakdown at 1100 yde between center co'nductor and inner shield.-

The same invest'igative steps were applied to the inner cable assembly. Those results are recorded as Fig. 2 and Pages 3-6. The TDR investigation was more difficult to conduct because the prob-lem was occurr'ing between shields. By comparing the traces, center conductor to each shield individually, we conclude that where the traces touch are points of possible cable non-conformance.

Insulation resistance between shields again indicates low resistance (lower than required). It is not surprising'that the plug still shows low insulation resistance shield to shield. It is most probably the result of contaminants carried into this area through the cut in the cable jacket. Photographs attached show this problem area.

The signal portion of the plug and cable both remain at the extremely high levels required for intended use.

Item 2 We believe the information supplied for Item 1 verifies that the triax plug survived the thermal aging exposure.

It would be unlikely that a failure of plug or cable components due to accelerated aging would recover to insulation levels as determined in Item 1.

Item 3.The outboard cable was not replaced for two reasons:

1. We were on a tight time schedule to make test periods committed at outside test laboratories.

f

,,._,g.

, _ -. ~.,, _, ~ _ _ _ _ _., _,, _ _,..

N-3482-64001 April 9, 1982 Page 3

2. Engineering judgement based on previous experience' deter-mined that the next steps in the program would not influ-ence the triax performance. The triax is not involved.in either the STOL or Fault Current' tests.*We were able to j

monitor the triax assembly during the seismic exposure applied to the secondary penetration. Since no anomalies 7

occurred during that test, we were satisfied that seismic capaoility had been demonstrated. This left only the expo-sure of MSLB to the outboard end prior to the removal from the fixture for the final and more severe inboard exposure of MSLB and LOCA.,We determined that sufficient integrity was existing to permit monitoring of the triax during this phase.

l Item 4 The secondary penetration is an option (in reality it is mandatory) of IEEE 317-76 para 6.4.14 when low voltage power conductors are being qualified. As stated in ER 307, this compos-ite penetration does include five modules designated for low voltage power and control usage.

We have submitted the insulation resistance and withstanding voltage data for the secondary penetration as part of ER 307.

Included with this letter is a copy of the seismic test for this specimen to verify our statements in Item 3 above.

Item 5 The triax plug supplied to South Carolina Electric &

Gas Co. differs from the qualification unit only in the mechanical terminations of the outer and inner shields.'For your assembly, the termination end of the outer shield is configured with a male pipe thread for connection of the flexible metallic conduit in which you will house the coaxial cable. In our opinion, this assembly will maintain better mechanical integrity than the normal

' jacket materials on typical triax or coax cables.

I i

. ~.

..I.

N-3482-64001

~ April 9.

1982 Page 4 To terminate the shield of your coax cable, an adapter piece is provided. The cable shield is crimped to this adapter using a crimp ring much the same as is done in the standard triax cable.

The adapter then engages the plug in a slip joint similar to the interface, connection between plug and module receptacle.

All other components of the triar. plug are physically and electrically the same as the qualifying unit. The test data should then be applicable to the triax plug supplied.

Item 6 There are two non-metallic materialu in the triax plug--insulators of polysulfone and an 0-ring af silicone rubber.

Arrhenius plots for these materials are unavailable.

Item 7 During the inboard exposure, the' chemical spray was activated for a total of 48 hours5.555556e-4 days <br />0.0133 hours <br />7.936508e-5 weeks <br />1.8264e-5 months <br />. It was initiated at the 315 F temperature level as we began the descent to the next temperature level. Spray volume was 0.3 gal, per sq. ft. per min. Over the first 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br />, the boron concentration was 1800 ppm and the pH as close to 4.6 as possible. The actual pH was more in the order of 5.1 to 5.6. After the 24-hour period, the pH was raised to between 7 and 10 by the addition of NaOH. The chemical spray was not re-i cycled but fresh batches mixed as required.

Item 8 Both of the. cables used for primary and secondary units were supplied from the V.C.

Summer station by Mr. Ken Nettles of South Carolina Electric & Gas Co. The cables were manufactured by Boston Insulated Wire as RG-11/U equivalents.

However, the construction of each was different:

- 1.

Primary penetration used BIW-XLPE/Hypalon (B/M EKc-2b) 2.

Secondary penetration used BIV-XLPE/Terzel (B/M EKc-2a)

The EKc-2a was given top priority by Mr. Nettles in his i

letter of June 10, 1980--Nuclear Engineering File 4.559.

I I

N-3482-64001 April 9, 1982 Page 5 Since the secondary unit arrived on-line ahead of the primary specimen, the cable was installed in that unit.

Item 9 Continuation of testing is temporarily on hold, so a definite schedule is impossible at this time. We do plan to expose a triax plug minus cable to a seven-day LOCA environment starting approximatelyAprilb1, 1982. The cable end of the plug will be sealed with a metal cap to prevent intcusion of moisture and other contaminants. We are expecting this to provide additional infor-mation to support the capability of the design.

We trust the additionnl information supplied in this response will assist you further in your evaluation. As always, DGO, Inc.

will provide whatever assistance is necessary to solve problems which are of mutual interest to SCE&G and DGO, Inc.

Very truly yours.

D.

. O'BP.JRWp I

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