ML20063E291
| ML20063E291 | |
| Person / Time | |
|---|---|
| Site: | Davis Besse  |
| Issue date: | 03/22/1982 |
| From: | Lepkowski L, Loczi V, Masciantonio A AUTOMATION INDUSTRIES, INC. |
| To: | |
| Shared Package | |
| ML20063E227 | List: |
| References | |
| 3394-2, NUDOCS 8207130372 | |
| Download: ML20063E291 (187) | |
Text
{{#Wiki_filter:i T GCHMENT To QTL#9g ENVIRONMENTAL QUALIFICATION REPORT No. 3394-2 ANTICIPATORY REACTOR TRIP SYSTEM i Davis-Besse Nuclear Power Station Unit 1 March 22, 1982 Prepared for Toledo Edison Company under Purchase Order No. Q50754 Prepared by: Approved by: d.S. % W - Y (T*h A. S. Masciantonio V. Loczi Engineer Section Leader g AUTOMATION INDUSTRIES,INC. VI , 8207130372 820708 PDR ADOCK 05000346 I x'TRO LA80RATORIES
" m = uao mio DIVISION L. R. Lepkowski P PDR Group Supervisor
s S AUTOMATION INDUSTRIES,1NC. ! VITRO LABORATORIES DIVISION i CERTIFICATE OF COMPLIANCE I l t FOR QUALIFICA' ION OF THE ANTICIPATORY REACTOR TRIP SYSTEM It is hereby certified that the Anticipatory Reactor Trip System for Davis-Besse Nuclear Power Station, Unit 1, furnished la accordance with the requirements of Purchase Order No. Q50754 and Specification No. 7749-E-241Q, Revision OF, dated September 26, 1980 is designed and qualified to withstand the specified requirements without loss of function or structur-al integrity. The test data have been checked and approved by us. This certification is based on information contained in Qualification Report l No.' 3394-2, and is the result of complete and carefully conducted tests and analyses that are to the best of our knowledge true and correct in all respects and are in compliance with the above referenced documents. M .
. / n sG.Doughertyj', r. 'dDate) Rilliam L. Freienmuth (Date) lity Assurance Manager Vice-President Engineering Services v
/ . d h-/ Y1 W. C. Chandler (Date)
QU-1799, Lv 3-31-86 t l l l l
-R-
O AUTOMATION INDUSTRIES,1NC. i VITRO LABORATORIES DIVISION TABLE OF CONTENTS Section Page 1.0 SCOPE. . . . ................ 1 2.0 APPLICABLE DOCUMENTS. . . . . . . . . . . .. 1 3.0 QUALIFICATION PROGRAM. .. ...... . ... 2 3.1 Introduction. ... ........ .. 2 3.2 Equipment Identification. . ... ... 2 3.3 Performance Requirements. ... . . ... 2 3.4 Ageing. ..... . ...... .... 3 3.5 Mounting and Connections. ... .... 3 3.6 Monitoring. .. ..... .. ... .. 4 3.7 Qualification Methods and Procedure. .. 4 3.8 Acceptance Criteria. ... . . . . . .. 4 3.9 Test Locations. . ........... 5 4.0 ARTS QUALIFICATION TEST RESULTS. .. . . . ... 5 4.1 Introduction. .... ...... . .. 5 4.2 Normal Service Condition Tests. .... 5 4.3 Extreme Service Condition Tests. . . .. 5 4.4 Seismic Tests. ....... .. . . .. 6
5.0 CONCLUSION
S. .... .. .... .. .... 6 Appendix A - Anticipatory Reactor Trip System Qualification Program Plan No. 3394-QPP, June 16, 1980. Appendix B - Anticipatory Reactor Trip System (ARTS) Test Procedure TP 3394-1004. l l l
I s S AUTOMATION INDUSTRIES,INC. VITRO LABORATORIES DIVISION ENVIRONMENTAL QUALIFICATION REPORT ANTICIPATORY REACTOR TRIP SYSTEM 1.0 SCOPE Under Purchase Order No. Q50754 for Toledo Edison Company, Vitro Laboratories Division has developed an Anticipatory Reactor Trip System (ARTS) for use at the Davis-Besse Nuclear Power Station, Unit 1. The equip-ment has been designed in accordance with Specification 7749-E-241Q, Revision OF, and provides the func,tional capabilities defined therein. This report contains the results of equipment tests and analyses which i verify that the system is qualified for Class lE service in the speci-fied environment. Qualification is based on IEEE 323-1971, IEEE Trial Use Standard: General Guide for Qualifying Class lE Electric Equipment for Nuclear Power Generating Stations, as applied to equip-ment located outside of the containment area. 2.0 APPLICABLE DOCUMENTS The following documents are included as appendices and provide the detailed plans and recorded test data for the qualification program: Appendix A - Anticipatory Reactor Trip System Qualification Program Plan No. 3394-QPP, June 16, 1980. Appendix B - Anticipatory Reactor Trip System (ARTS) Test Procedure TP 3394-1004. 1 Seismic Qualification Report No. 3394-1, Anticipatory Reactor Trip System has been issued as a separate document. l 1
9 AUTOMATION INDUSTRIES,1NC. VITRO LABORATORIES DIVISION , 3.0 QUALIFICATION PROGRAM 3.1 Introduction The equipment qualified is the Anticipatory Reactor Trip system (ARTS) per Automation Industries, Inc., drawing 3394-1001. Qualification was accomplished by type tests per IEEE Standard 323-1971. Qualification of the equipment is based upon demonstration that the equipment meets the design requirements under all expected environmental stresses. The qualification test sequence consisted of; normal system operation tests, extreme service operation tests, and seismic tests. , 3.2 Equipment Identification The ARTS is housed in a wall mounted, Hoffmann Engineering Company enclosure approximately 48 inches high, 36 inches wide and 12 inches deep. The system safety function is to provide for an automatic and safe shutdown of the reactor. The equipment monitors appropriate input signals and generates trips when plant conditions deviate beyond set limits. 3.3 Performance Requirements Performance was demonstrated at the expected service temperature and humidity extremes and during seismic proof testing. The qualification test levels were: Temperature 40 - 130 F Relative Humidity Ambient - 90% Pressure Atmospheric Radiation None Voltage 117 I 12 volts Frequency 60 Hz nominal l I l O AUTOMATION INDUSTRIES,1NC, VITRO LABORATORIES DIVISION The test program qualification levels were selected to provide assurance of functional capability of the equipment over all conditions. Low temperature tests were conducted at 40 F/ ambient humidity; high temperature tests were conducted at 130 F/90% relative humidity. Input voltage was set at 105 y a.c. during the low temperature tests, and at 129 v a.c. during the high temperature tests. The equipment was allowed to stabilize at the test temperatures in a " power off" condition before these environmental tests were conducted. Based on manufacturer's specification, the regulated power supplies nave a constant output with an input frequency variation of I 3 Hz; there-fore,only a 60 Hz nominal input was used. 3.4 Ageing The components contained in the ARTS were selected to minimize the deleterious effects of age. The required qualified life of the ARTS is achieved by appropriate maintenance and replacement of components according to the manufacturer's recommendations. An 8 to 10 year replace-ment interval is recommended for the power supplies because of the limited life characteristics of their wet electrolytic capacitors. All nonmetallic materials are, to some extent, susceptible to the effects of age; however, there are no known components in the ARTS wnich will degrade to a point where the safety function of the equipment is compromised within the recommended replacement interval. 3.5 Mounting and Connections During seismic tests the ARTS enclosure was wall mounted with four 1/2-13 UNC, SAE grade 5 mounting bolts torqued to 80 I 8 ft - lbs. 1 4 AUTOMATION INDUSTRIES,1NC. VITRO LABORATORIES DIVISION This mounting mernod was identical to the expected installation in actual use. All connections were made in a manner to simulate actual field connections, The enclosure was not wall mounted during any other environ-mental test. 3.6 Monitoring The equipment was monitored during all qualification tests to assure proper operation. All test equipment used was of sufficient accu-racy and resolution to detect meaningful changes in the variable of in-terest. The test equipment calibrations are traceable to the National Bureau of Standards as described in the Vitro QA Manual HDM-A. During seismic tests accelerometers were placed at all points of interest in order to get a profile of the acceleration levels at component locations. 3.7 Qualification Methods and Procedures Qualification was accomplished by type tests according to the requirements of IEEE Standard 323-1971. The test sequence and detailed test procedures were as described in the Anticipatory Reactor Trip System Qualification Program Plan No. 3394-QPP; Anticipatory Reactor Trip System Seismic Qualification Test Plan No. 3394.01; Anticipatory Reactor Trip System (ARTS) Test procedure, TP 3394-1004; and Anticipatory Reactor Trip System Seismic Electrical Test Procedure, TP 3394-1032. Qualification test results are summarized in Section 4.0. 3.8 Acceptance Criteria The qualification acceptance criteria were that the equipment remain fully functional in accordance with the technical specifict-tions over the applicable range of conditions. _4_
I s 9 I AUTOMATION INDUSTRIES,1NC. VITRO LABORATORIES DIVISION 3.9 Test Locations All environmental type tests were performed at Automation Industries, Inc., Vitro Laboratories Division, 14000 Georgia Avenue, Silver Spring, Maryland 20910. Seismic tests were performed at Wyle Laboratories, 7800 Governors Drive, Huntsville, Alabama 35807. 4.0 ARTS QUALIFICATION TEST RESULTS 4.1 Introduction The ARTS equipment has been subjected to type tests to verify functional performance under normal and extreme environmental conditions and during seismic tests. All tests were conducted on a completely assembled deliverable cabinet. A detailed description of the seismic qualification tests and results is presented in Seismic Qualification Report No. 3394-1, sub-mitted separately. A summary of the other ARTS qualification test results is presented in the following paragraphs. 4.2 Normal Service Condition Tests The ARTS was tested to verify conformance to all requirements of Specification 7749-E-241Q, Revision OF. Test procedure TP 3394-1004 (Appendix B) records all test data confirming proper operation under normal service conditions. All applicable performance characteristics have been verified. 4.3 Extreme Service Condition Tests The ARTS enclosure was subjected to extreme service condition tests of high temperature /high humidity and low temperature as detailed in Appendix 3. The tests were run at high temperature /high humidity O # AUTOMATION INDUSTRIESalNC. , VITRO LABORATORIES DIVISION conditions of 1300 F/90% relative humidity. Low temperature tests were run at 40 0F/ ambient humidity. These limits were selected to envelop the expected service environmental conditions re-quired by the specifications. The test data recorded in Appendix B con-firm proper operation of the ARTS under these environmental extremes. High temperature tests were conducted at maximum heat generation conditions of 129 v a.c. input voltage; low temperature tests were con-ducted at minimum heat generation conditions of 105 y a.c. input voltage. These input voltage conditions provided the greatest amount of stress to the equipment. Low voltage conditions at high temperature and high volt-age conditions at low temperature were not tested. 4.4 Seismic Tests The results of the seismic tests are presented in Seismic Qualification Report No. 3394-1 submitted separately. All seismic acceptance criteria were met.
5.0 CONCLUSION
S Qualification testing of the ARTS equipment has verified that the system design meets all performance requirements under the specified environmental and seismic conditions. Qualification was accomplished by type testing in accordance with the requirements of IEEE Standard 323-1971. The test sequence used is believed to be adequate and representative of the expected service environment. s 9 AUTOMATION INDUSTRIES,INC. VITRO LABORATORIES JIVISION Except for power supplies, maintenance of qualification does not require any refurbishment or replacement of parts during the life of the plant. I I l 1 I
I
\
S AUTOMATION INDUSTRIES,1NC. VITRO LABORATORIES DIVISION I I 1 APPENDIX A ANTICIPATORY REACTOR TRIP SYSTEM QUALIFICATION PROGRAM PLAN NO. 3394-QPP JUNE 16, 1980
O Sheet 1 of 6 Rev. _0_ ANTICIPATORY REACTOR TRIP SYSTEM QUALIFICATION PROGRAM PLAN No. 3394-QPP June 16, 1980 1 Prepared by: Approved by:
.I r -
I
.'/.((,'[,'ffL C, ' , '
f(
,. ,i J. J. Moran J. C. Schuessler l
l AUTOMATION INDUSTRIES,INC. l VITRO LABORATORIES 14000 GEcoca avt
%vle $P81% 448vtAmo 20910
ED ' 3394-QPP
- I AUTOMATION INDUSTRIES,1NC.
VITRO LABORATORIES DIVISION ANTICIPATORT REACTOR TRIP SYSTEM i QUALIFICATION PROGRAM PLAN NO. 3394-QPP 1.0 GENERAL The purpose of this document is to delineate the detailed tests that will be conducted in order to qualify the Anticipatory Reactor Trip System (ARTS). 2.0 REFERENCE DOCUMENTS The following documents and drawings are considered as part of this procedure: 2.1 Toledo Edison Specification 7749-E-241Q, Technical Specification for Anticipatory Reactor Trip System, Davis-Besse Nuclear Power Station Unit 1, Revision OD, dated February 8, 1980. 2.2 Toledo Edison Specification EA-1, Seismic Qualification Requirements for Class lE Electrical Equipment, Devices and Supports, Revision OC, dated September 1979. 2.3 IEEE Standard 279-1971, "IEEE Criteria for Nuclear Power Generating Station Protection System". 2.4 IEEE Standard 308-1971, "IEEE Criteria for Class lE Electrical Systems for Nuclear Power Generating Stations". 2.5 IEEE Standard 323-1971, " Qualifying Class 1E Equipment for Nuclear Power Generating Stations".
$ AUTOMATION INDUSTRIES,INC.
3394-QPP VITRO LABORATORIES DIVISION Rev. 0 2.6 Vitro Laboratories Division manufacturing drawings and equipment test procedures for Job 03394, Davis-Besse Unit 1 ARTS. 3.0 QUALIFICATION TESTS The equipment to be qualified will be one typical, deliverable, ARTS cabinet unless otherwise indicated. 3.1 Mounting - The ARTS cabinet is designed to be bolted to the wall. The cabinet will not be bolted to the wall during qualification testing; however, it will be bolted to the seismic test platform during seismic tests in a manner which simulates wall mounting. i 3.2 Connections - Wiring connections to the ARTS cabinet will be electri-cally connected in a manner that simulates its installation when in actual l use. 3.3 Monitorin_g - The ARTS cabinet will be monitored during test with equipment suitable for measuring system input and electrical characteristics and mechanical characteristics when applicable. 3.4 Service Conditions - The ARTS will be qualified by test for operation in accordance with the service conditions soecified in the applicable doc-uments of paragraph 2.0. 3.4.1 The ARTS will be environmentally qualified for operation over the temperature range of 40 F to 130 F, and up to 907. R.H. non-condensing, by test.
II ' AUTOMATION INDUSTRIES,1NC. 3394-QPP , VITRO LABORATORIES DMS!ON Rev. 0 3.4.2 The ARTS will be electrically and seismically qualified in accordance with the system operation tests described in the following paragraphs: 3.5 Test - The qualification tests to be conducted on the ARTS cabinet and the test sequence will be as follows: 3.5.1 Normal System Operation Test - The ARTS cabinet will be tested in accordance with the ARTS eystem test procedure, Vitro Drawing TP 3394-1004, to ascertain that the equipment meets the service, functional, operational, and isolation requirements pf the equipment specification. The test will be conducted under normal service conditions: (a) Input Voltage - 117 v a.c. 110%, 60 Hz 13% (b) Temperature - Room Ambient (c) Humidity - Room Ambient (d) Radiation - None Functional and operational tests will include: (a) Verification of complete operation with simulated inputs. (b) Verification of manual test f eatures. t Isolation tests will consist of the following: l l (a) Hi-pot test with 1250 v a.c. , 60 Hz, applied between cabinet 1 output terminal blocks and cabinet ground.
II 3394-QPP AUTOMATION INDUSTRIES INC. VITRO LABORATORIES DIVISION Rev. 0 (b) Insulation resistance test with 500 v d.c. applied between cabinet output terminal blocks and cabinet ground. (c) Insulation resistance test with 100 v d.c. applied between cabinet control and signal buses and cabinet ground. All solid-state devices will be disconnected during the isolation tests; e.g. , PC card modules will not be installed in the card cage and the internal power supply low voltage d.c. outputs will be disconnected. NOTE All ARTS cabinets will be subjected to the normal system operation test af ter the conclusion of equipment burn-in for 100 hours at nominal input voltage and ambient tem-perature, with all inputs and outputs connected to effect maximum rated loading. 3.5.2 Extreme System Operation Test - Af ter the conclusion of the system operation test at normal service conditions, the ARTS cabinet will be tested in accordance with the ARTS system test procedure to ascertain that the equipment meets the functional and operational requirements of the equipment specification under the following service conditions: l (a) Input Voltage - 105 v a.c., 60 Hz, and 129 v a.c., 60 Hz (b) High Temperature / Humidity - 130 F, minimum, at 90% R.H. , minimum c (c) Low Temperature / Humidity - 40 F, maximum, at Ambient Humidity O AUTOMATION INDUSTRIES,1NC. 3394-QPP , VITRO LABORATORIES DIVISION R2v. 0 (d) Radiation - None The isolation tests will not be conducted during this test. 3.5.3 Seismic - The ARTS cabinet will be seismically qualified in accor-dance with Vitro's " Anticipatory Reactor Trip System Seismic Qualification Test Plan No. 3394.01". 4.0 DOCUMENTATION Vitro documentation of the ARTS equipment qualification procedures, methods, and results will be transmitted to the Purchaser at or prior to shipment of the equipment. Copies of the, documentation will be retained at Vitro. 6-
O AUTOMATION INDUSTRIES,INC. VITRO LABORATORIES DIVISION APPENDIX B ! l i ANTICIPATORY REACTOR TRIP SYSTEM (ARTS) TEST PROCEDURE TP 3394-1004
4 1 l l O l R EV ISIO.NS
!."R l CE SCR'FT:ON l 0.*.T E l AFVO ;
A Iaccco sta Cua:ccer Changes 11/20/31 M!, 3 Mcori,crace I. O. ah 37, I.O. '6334 4 01/27/82 !- m . r-EO's AT A. W gjgpgg7gg,i ,
., it- WA 18 1562 ,i
. ~ j
_ l. e
.h
- -- _ .g JOB NUMBUL 0 3_3 Q L/ HE7IEVED for COMPLETENESS ,
SUtIAL NUMETR 339t/- /C(%/-/ BY DATE M d DATE b - TTST:D ET /J-J/- P/
"*TCN, CCND. 0/ryAjpD 7~
t REV 16 t B '8 !B I !I i t ! ll ! lI{ l l ! ! !f ! I l SHEETj!! 52j53'54155j i l l l ! l l l l l l l l l j! i l l REV I/3i A!G; gig ! Sj A !@! @!AiglAig'6lAlg i6 8 !-I f i B! I i ' I S H EET '26 l Z7l 2 E l 29i3013l l 32i 33'34!35 l36137i35 !39l4Ci 4l l 42i 43i44!,45! 48 !47i4 S i49:5 Gi REV S7ATUS MEV !$l-l8l8l l A l A l8 ! 6 i4 (d !6i d ,d ifl 4 l - l ! l l l ! if f 81 gl C. SHII?3 3h EET j lZi3l4l5i5i7 Sis!!O!!: tie l13il41151:6!:7l 8 31 9l2Cl 21l22l23i24251 CCNTMACT Q AL;TCalAUCN INCUST212.b4 g1 viTMC LABCf4ATCR!E3 CIVISCN P.0. Q50 73- f, sc<:e ,,g,:ecia avs
# s u In === M .vsav.anc tes.c **E**D LM N, '), w'Wh/
CHECxt0 lg' "4/ f l ,2,/2 "-/e* #
.4'IICIPAT0dY 1E.iC"'OR TRIP STS~'Ef (. DIS)
TIST PP.CC;;URE ENGR /OsGNlgi, ,,N f.2/'25-/pj
' b' APPROVKDl~Ar (^21/su A ->+i.
- APPMcVED SIZE CCCE 10ENT No j e; e. < ; ~ -i. 7 A 99789 :2 usc-tecs m
REV 8 l$HKET l CF 55 l
' e E3W -/CG-/
IABLE OF CONTDiTS Section Page 1.0 TEST EQUIPMENT . .......... .................... 3 2.0 VISUAL INSPEC" ION AND CONTINU1IT TEST. ................... 4 ! 3.0 ELECTRICAL ISOLATION (HI?OT) TESI. . . . . . . . . . . . . . ........ 4 3.1 Hipot. . .... . .......................... 4 l 4.0 EQUIPMENT CONNECTIONS. . . . . . . . . . .' . . . . . . . . . ........ 6 4.1 Preliminary Secup. . . . . . . . . .' . . . . . . . . . . . . . . . . . 6 4.2 Power Supply Verification. . . . . . . . . . . . . . . . . . . . . . . 7 1 5.0 EQUIPMENT TEST ,..... . . . ..................... 9 5.1 Preliminary Setup. .......................... 9 5.2 Burn- in . . . . . . . . . . . . .................... 9 5.3 System Operation . ........................... 10 6.0 POWER TRANSIENT WITHSTAND TEST . . . . . . . . . . . . . . . . . . . . . . 23 6.1 PreHmNry Setup. .......................... 23 6.2 Cocunon Mode Test ..............y . . . . ........ 23 6.3 Transverse Mode Test . . . . ..................... 26 7.0 POWER DIP TEST . . . . . . . . . . ..................... 34 I i 7.1 Preliminary Setup. . . . . . . . . . ................. 34 7.2 Power Dip Test . ............................ 41 8.0 RESPONSE TIME TEST . . . . . . . . . . . . . . . . . . . . . .
........ 43 8.1 Pralininary Setup. .......................... 43 8.2 U sponse Time Test .......................... 46 9.0 MODULE WITEDEAWAL TEST . . . . . . . . . . . . . . . . . . . . . ...... 48 10.0 DIVIR010fENTAL TEST . . ..........................52
( 1 10.1 Low Voltaga/ Low Ts.aperature. ..................... 52 10.2 High Voltage /High Temperature /High Humidity. . . . . . . ....... 53 SIZE CODE IDENT NO.
$ Att!OMAVONINDOSTNES,lNC. A - ""fg
> m LAsKmTomits omslON M = /v TP 3394-1004
..xc e n.
%*** Sm.ow
;XmE7 JnD ael anaftvq, pac pg REV SHEET 2
i l
.39W=/M /
1.0 TEST EQUIPMEITT 1.1 Volt /0hmeter . . . . . . . . . . Simpson 260, or equivalent 1.2 Commercial Power Source . . . . 115 v a.c., 60 Hz
, 1.3 Hipot Tester. . . . . . . . . . . Davenport Manufacturing Company, Model VA30CI.5, i or equivalent j l.4 Toggle Switches . . . . . . . . . DPDT (20 cast switches required) l .
Resistors . . . . . . . . . . . . Carbon, 1.0K +10~, 1/4 watt (12 required) l1.5 l 1.6 Transient Generator . . . . . . . Output Pulse, Z, g = 150 G, nominal, 3.5 kv, 10 us 1.7 Power Switch Box. . . . . . . . . Switch 115 v a.c. to 84 v a.c. for 30 ms 1.8 Storage Oscilloscope. ... . . . Tektronix, Model 7633 1.9 Test Power Supply . . . . . . . . O to 15 v d.c., .17. regulation 1.10 Pulse Generator . . . . . . . . . Output Pulse, 5.5 v, minimum, 100 ms 1.11 Digital Voltmeter . . . . . . . . Fairchild, Model.7100A, or equivalent t i
-. . . . .I
_{ i l SIZE CODE 10ENT NO.
$ AutomaanONINQUSmlES,pec- A e mTauss DMSION M a"/"7c5 g Q Ga TP 3394-1004 Rev @ SHEET, 3 l.
33W- /Cc%' Limit Measurement 2.0 VISUAL INSPECTION AND CONTINUITY TEST ( Refer to the Quality Assurance Instruc-tions and verify that all requirements have been fulfilled for Assembly 3394-1004 3.0 ELECTRICAL ISOLATION (HIPOT) TEST 3.1 Hipot Test 3.1.1 Verify that the 115 VAC primary power V is NOT connected to the ARTS cabinet. 3.1.2 Place Circuit Breaker 1 (CB1) and Circuit ! Breaker 2 (CB2) in the ON position. 3.1.3 Unplug all PC cards from card file connectors. Remover all LED and Incadescent Indicators from the Control Panel. 3.1.4 Disconnect and strap togethe.r separately the AC Input and DC Output Leads of, PS4 (+48vDC\. Disconnect and Q
\.-
scrap together the AC Input Leads of PSI .(+15VDC), PS2 (-157DC), and PS3"(+10'VDC).' - Scrap together and to Cabinet Ground the positive, negative and sense terminals of PS1, PS2, and PS3. Strap together separately the AC Input and DC Output Leads of PS5 (+9 VDC). Verify that all disconnected wires are isolated from each other, except where they l are straped together, and from Cabinet Ground. ' 3.1.5 Perform a Hipot Test at 1,500 VAC rms, for 1 minute from all terminals listed below to cabinet ground. (continue on next page) SIZE FSCM NO. A 99789 l
$ AUTOMATION INDUSTRIES !NC. '
Aggu REV [ SHEET 4-l
33W -Ice 4-/ i 1.imit Measurement 3.1.5 (contd) Verify NO BREAKDOW.
.13, '
l T31 All terminals 9 NO BREAKDOW - Scrap Terminals 1 through 8 7 T32 All terminals > NO BREAKDOW l together before cast. ,Q l T33 All terminals s NO BREAKDOW / l .m NO BREAKDOW I-I3 ' T34 All terminals T37 All ter inals NO BREAKDOW 1I31 Scrap Terminals 1 through 4 'g.13') TB8 All terminals NO BREAKDOW - together before test. , TB9 All terminals NO BREAKDOW (Eq8 1 T310 All terminals NO BREAKDOW 0 TBil All terminals NO BREAKDOW bs I .Q C'Id ! TB12 All terminals NO BREAKDOW m 1 g* g *= l TB13 All terminals NO BREAKDOW 3.1.6 Perform a Hipot Test at 500 v a.c. rms for 1 minute from all terminals listed below to the cabinet ground. Varify NO BREAKDOW. T35-1 NO BREAKDOW M)
--3 s
h I NO BREAKDOW E IS; l T35-3 , 1.te T35-5 NO BREAIDOW l .Q"' IB5-7 NO BREAKDOW r3
-~-
T35-9 NO BREAKDOW
.m r...
"5-T35-il NO BREAKDOW
- )
T36-1 NO BREAKDOW
-Q TB6-3 NO BREAKDOW SIZE CODE IDENT No.
$ AulcanalloNINDUSTMER,lMC- A Met wmo t.aaonatomasomeION M /Q TP 3394-1004 Y$ "
REV SMRT 5 m l
33W-/Cc3 -/ Limit Measurement 3.1.6 TB6-3 NO BREAKDOWN c 7_ (contd) TB6-7 NO BREAKDOWN E '3f E. L T TB6-9 NO BREAKDOWN TB6-11 NO BREAKDOWN '['b CAUTION The even numbered terminals on TB5 and TB6 are straped to cabinet ground. 3.1.7 Ramove the shorting straps connected -- in paragrgphs 3.1.4 and 3.1.5. 4.0 EQUIPMENT CONNECTIONS 4.1 Preliminarv Setuo 4.1.1 Verify the status of each switch. W (a) Circuit Breaker 1 (CB1) . Circuit Breaker 2 (CB2) 0FF .E 18/ (b) Bypass Switch NORNAL .- , O Eey (c) Door Switch (Door Open) OVERRIDE 4.1.2 Test Switches Connect DPDT test switches as indicated. Switches designated with
- shall be connected to the cabinet through a 1.0K ohm resistor.
.O TS1 across SFRCS-1 Input TB4-1/2 CLOSED CIRCUIT (I'1I TS2 across TG-1 Input TB4-3/4 CLOSED CIRCUIT E NN L_
TS3 across MFPl-1 Input TB4-7/8 CLOSED CIRCUIT ' lb _
~"
TS4 across MFP2-1 Input TB4-9/10 CLOSED CIRCUIT _
~
TS5 across SPARE-1 Input TB4-il/12 CLOSED CIRCUIT F_
*TS6 across SFRCS-2 Input TB6-1/2 CLOSED CIRCUIT I'" _
*TS7 across SFRCS-3 Input TB6-3/4 CLOSED CIRCUIT Il m i r,.
Input TB6-5/6
*TS8 across SFRCS-4 CLOSED CIRCUIT SIZE CODE IDENT NO.
! $ AUTOMATIONINDUST7tfES.INC. A ==y a vmiO LAaORATONES tWIS40N M /Q TP 3394-1004 kb "" REV O SHEET 6
l 33W-/Cdh! Limit Measurenant 4.1.2 *TS9 across TG-2 Input T36-7/8 CLOSED CIRCUIT (contd) Input T36-9/10 CLOSED CIRCUIT M-3
*TS10 across TG-3 -
rw
'*I'
*TS11 across TG-4 Input T36-ll/12 CLOSED CIRCUIT -
~: ?.
*TS12 across MFP-2 Input T35-1/2 CLOSED CIRCUIT - - -
r
*TS13 across MFP-3 Input T35-3/4 CLOSED CIRCUIT '_"'
Input T35-5/6 CLOSED CIRCUIT E
*TS14 across MFP-4 CT .3f
*TS15 across SPARE-2 Input T35-7/8 CLOSED CIRCUIT m
*TS16 across SPARE-3 Input T35-9/10 CLOSED CIRCUIT EG
*TS17 across SPARE-4 Input T35-ll/12 CLOSED CIRCUIT
.O I
TS18 across REM. TRIP Input T39-1/2 OPEN CIRCUIT (E 18.i TS19 across REM. RESET Input T39-3/4 OPEN CIRCUIT 'Id i
'es EC' TS20 across RDi. BLOCK Input T39-5/6 OPEN CIRCUIT 4.2 Power Supolv Verification i
4.2.1 Disconnect the card file connector Pl. O - Place jumpers between P1, JJ and HH, and MM and EE. A'
-UI3 4.2.2 Connect power to the cabinet (T313- 115 VAC Applied t 1/2).
Connect power to the non-lE outputs 115 VAC Applied O -e 4.2.3 1 (TB10-11/12). l
-0" .
4.2.4 Place C31 and C32 in the ON position. C31, C32 ON AC ON M** 4.2.5 Verify that all the power indicators 7 i PSI, +15 VDC ON -OI3' (a.c. and d.c.) and the Bypass tornal
-),*
indicators turn ON. PS2, -15 VDC ON SIZE CODE IDENT NO.
$ AU10MA110NINDUSMES.!NC. A 7 TP 3394-1004
)
mO m muEso m M /
$5$ "
REV y SHEET 7
339V-/464-/ Limit Measurement 6.2.5 (contd.) SP3, +10 VDC On _ PS4, +48 VDC ON EISb PSS, -9 VDC ON 'E 18), Bypass Normal ON (E13) 4.2.6 Verify the voltages indicated. (a) TB14 terminals 2 through 4 +0.0 VDC */8. OO referenced to PSI- -V +15.0-0.25 (b) TB14 terminal.1 referenced +0.0 VDC * / SOD to PS2- +v -15.0-0.25 (c) TB14 terminal 5 referenced +0 050 en PS3- -v
+1 -
-0.0 e/b.C/3 (d) TB14 terminals 6 through 8 -15.0h,$5 EC referenced to PSI- +V - /6.dO (e) Pl-LL with respect to P1-MM +15.0 S EC 7 /M. @
(f) Deleted .
~
(g) Pl-NN wr Jespect to Pl-MM -15.0
.5 l
(h) Deleted - 4 (1) Pl-JJ vith respect to Pl-MM +10.000t0.010 VDC .*/d.dd.3 1 (j) TB4-2 with respect to PS4-(-V) +48+.50 VDC
- M 89 (k) PSS- +V with respect to PSS- -V +9_+.5 VDC t8 997 4.2.7 Place CB1 and CB2 in the OFF position. CB1, CB2 0FF 4.2.8 Remove the jumpers placed in 4.2.1 and connect the card file connector Pl.
4.2.8.1 Meraure the Voltage at the following points and verify that it is within limits. Readjust PSI and PS2 as necessary: [a]IA9-86 with respect to XA8-19 +10.000:0.025VDC 779M j (b]XA8-10 with respect to XA8-19 +15.000:0.050VDC # /fod7 [t]IA7-16 with respect to XA7-3 -15.000:0.050VDC - /Y 99d SIZE FSCM NO. gl
$ ALROMaTIONINDUSTMES.INC.
*- A 99789 '3-loo' REV h SHEET 8
33W-/tCCf-/ Limit Measurnment 4.2.9 Using the digital volmeter to measure the voltage, adjust the output of the Test Power Supply (0-15 VDC) to 0.0t0.050 VDC and connect its positive terminal to T314-11 and the negative terminal to T313-12. 5.0 EQUIPMENT TEST 5.1 Preliminarv Setuo l 5.1.1 Place C31 and C32 in the OFT position. CB1, C32 0FF E-13 5.1.2 Verify that the 115 VAC primary power POWER APPLIED is connected to the ARTS cabinet. (T313-1/2 and T310-11/12). E 18 5.1.3 Plug all PC cards .t the card file connectors CARD IN per Assembly Drawing 3394-1013. l 5.2 Burn -in Test 5.2.1 Place C31 and C32 in the ON position C31, C32 ON I 5.2.2 Verify a.c. and d.c. power indicators INDICATORS ON are ON. 5.2.3 Momentarily close TS6 through TS17, 1/5 indicator individually and verify that the appropriate 1/5 indicator turns ON.
.2 3.2.4 Allow equipment to run continuously 10021 Hours 0
for 100 hours. SIZE FSCM NO.
$ 4UToMATIoMINOUSTnIES.INC.
viTnouaonaTones orvooN [.-__..__. .h.,, ** REV d SHEET 9
339W-/CC9' / L1=it Measurement 5.3 System Operation G
- 'r':s 5.3.1 Place CB1 and CB2 in the ON position. CB1, CB2 ON 5.3.2 Verify all control panel indicators Indicators OFF except a.c. and d.c. power and Bypass Normal are OFF.
7 C.-'.5) 5.3.3 Momentarily depress the Lamp Test Indicators OFF pushbutton. Verify all control panel indicators turn ON. 5.3.4 Following Table I, perform the indicated tests and verify that the results are as shown. 5.3.5 Increase the voltage of the Test 1.500%C50 VDC l 600 Power Supply to the following value: 5.3.6 Turn the SETPOINT LEVEL dial 0.500_+0.040 VDC O.Mkk counterclockwise to 050. Verify that the voltage at the SETPOINT JACK is within limits. NOTE Complete Table I before proceeding to 5.3.5. SIZE CODE IDENT NO.
$ AUTOMATIONINDUSTMBES.INC. MS viTnO LABORATORIES Ofv!S40N /O TP 3394-1004 h
- REV J SHEET 10 d
TABLE 1 33Y4 /~/O ~/ NOTE 1: Continuity measurements are to be made through a series 200 .1 tSI. h W casistor observing a +/- polarity with respect to the pin numbers. NOTE 2: Connect a 115 VAC 40W 1 amp and 115 VAC. 60Hz power source in series acros T38 , and across T38-3/4 to verify continuity across these contacts. The circuit is closed when the lace is ON and open when it is OFF. cuaitautil
- 50. TEST CLOSED CIRCUIT -OPEN CIRCUIT E!DICATOR (/)
m i E 13)
- 1. Verify T312-1/2 -
-3/4
-9/10
-11/ 12 T31 -1/2 <5000 I
-3/4 <5000
-5/6 <5000 I -7/8 <5000 T32 -1/2 <5000 h -3/4 <5000 NOTE 1 -5/6 <5000 j
-7/8 <5000 TB3 -1/2 <5000
-3/4 <5000
-5/6 <5000
-7/8 <5000
- 2. Open TS1 I T31 -1/2 >50Kn SFRCS 1/5 ON NOTE 1 TB2 -1/2 >50Kn T33 -1/2 >50Kn O
- 3. Bypass SFRCS T31 -1/2 <5000 T312-9/10 SFRCS 1/5 ON NOTE 1 T32 -1/2 <500n -11/12 T33 -1/2 <5000 4 Turn SETPODIT LEVEL T310-5/6 Sistable Monitor P
{ dial clockwise to 500. T310-7/8 TRIP indicator OFF.' f
- E 13 '
- 5. ; Turn R20 (Test Level '
! Adj.) fully clockwise.
I l 31 stable Monitor Pa d
- 6. ' Press and maintain T310-5/6 31 stable TEST switch. T310-7/8 TRIP indicator ON. (Egr
- 7. ! Release Bistable TEST T310-5/6 31 stable Monitor Paneh i switch. . T310-7/8 TRIP indicator 077. E4{l 1
- 3. Turn R20 (Test Level Verify that the voltage Adj.) fully counter- i I at the SETPODIT jack.-L.s i clockwise. Open S17 on ; at 5.000+0.025 VDC h c' A ._.,
XA9. [ 9,gy
- 9. Press and maintain 1 31st.ible Monitor Pa E!
31 stable TEST switch. l; TRIPindicatorOFF.%]i
- 10. Release 31 stable TEST j ,
31 stable Monitor Pane switch. i TRIP indicator OFF.* R
! l SIZE CODE 10ENT NO.
e numanonneusmes.ac. A -ya n o m Tonis3DM61oM M /Q TP 3394-1004 i7gibas.a REV [ SHEET _ 11 _ _ _ _ _ _ _ _ _ _ _ . ~
3374-/Cc%-/ Icble I (contd) CONTINUITY NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/)
- 11. Verify TBil-1/2
-3/4
-3 -
m
- 12. Open TS2 TBil-1/2 U15 i -3/4 13,!Slowlyincreasethevolt.
lageoftheTestPower TBil-1/2 Verify that the voltage Supply until the Bistable -3/4 at the CAL JACK is a o TB1 -3/4 E-lO Monitor Panel TRIP indi- >50K2 3.100 .075j'DC.
' cator-turns ON. Close S1; NOTE 1 TB2 -3/4 >50Kn S /J27 , ,q TB3 -3/4 >50Kn T-G 1/5 ON EIS f
, on XA9. ,
TB1 -3/4 <5000 TB12-9/10 T-G 1/5 ON Bypass T 145 NOTE 1 TB2 -3/4 <5000 -11/12 TB3 -3/4 <500n O
#1-f
- 15. Verify TB11-5/6
-7/8
- 16. Open TS3 TB11-5/6
- -7/8 MFP 1/5 ON Eh
- 17. Open TS4 TB11-5/6 -
-7/8 TB1 -5/6 >50K3 NOTE 1 TB2 -5/6 >50Kn TB3 -5/6 >50Kn
!" TB1 -5/6 <5000 TB12-9/10 MFP 1/5 ON 0"
- 18. Bypass MFP NOTE 1 d TB2 -5/6 <5000 -11/12 1 TB3 -5/6 <5000 i E 10 '
- 19. Verify TBil-9/10 -
-11/12
,Q
i 20. Open TS5 TB11-9/10 SPARE 1/5 ON
- -11/12 i
( TB1 -7/8 >50Kn NOTE 1 TB2 -7/8 >50Kn TB3 -7/8 >50K3 f SPARE 1/5 ON
- 21. Bypass SPARE TB1 -7/8 >500n!TB12-9/10 NOTE 1 TB2 -7/8 >5000 ] -11/12 ,
TB3 -7/8 >5000 ' ( I i SIZE CODE IDENT NO. 9 AulcasATIONINDUSTNES.INC. A 7Q l mo LAsonATomeS omseON M /Q TP 3394-1004 Q&%wo REV ,[ SHEET 12 l
l . 33W-Md/-/ Table I (contd)
- CONTE:UITY NO. TEST CLOSED CIRCUIT OPEN CIRCUIT E DICATOR (/)
m t Bypass NORMAL ON ^'
- 22. Bypass NORMAL TB12-9/10
-11/12 M'"
- 23. Verify TB7 -1/2 TB7 -2/3 -
t -4/5 -5/6 l -7/8 -8/9 i ( -10/11 -11/12 TB8 -1/2 TB8 -6/7 NOTE 2 ( TB8 -5/6 -9/10
-8/9 TB10-1/2 24 Open TS6
-3/4 TB7 -2/3 TB7 -1/2 TRIP ON Q'
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 TB8 -6/7 TB8 -1/2 $ NOTE 2 J
TB8 -9/10 TB8 -5/6 TB8 -8/9 TB10-1/2
- 25. Close TS6
-3/4 TRIP ON Q' -
- 26. Depress RESET TRIP OFF t
i N l
' r.p' ;
I
- 27. Open TS7 TRIP ON
\ l 23. Close TS7 TRIP ON , "i
- 29. Depress RESET TRIP OFF I*I3)
A
- E 13 :
- 30. Open TS8 TRIP ON
- 31. Close TS8 TRIP ON
- 32. Depress RESET TRIP OFF 9" ' '
TRIP ON
- 33. . Open TS9 i N'
? 't :
i l l i 34 i Close TS9 TRIP ON i. . . ' , f
\
- 35. Depress RESET TRIP OFF l
- 36. Open TS10 ,
TRIP ON _
. , e. . . s
- 37. ' Close TS10 TRIP ON I :
~
SIZE CODE 10ENT NO.
$ Aulce4ATioNINouSTRIES.!NC. A pg Q7Q TP 3394-1004 wmo LAmonATonies ce a/O g
REV SHEET 13
33W-/cc4-i Tcble I (contd) CONTI5tJITY , l
- NO. TEST CLOSED CIRCUIT OPEN CIRCUIT DOICATOR (/)
' 38. Depress RESET TRIP OFF 'E T [E 18 '1
- 39. Open TS11 TRIP ON A -
.,E 18 l 40.
- Close TS11 TRIP ON M
I ' 41. Depress RESET TRIP OFF )
- 42. Open TS12 TRIP ON
+ 43. Close TS12 TRIP ON 9' y AE 121 44 Depress RESET TRIP OFF
' E 18
- 45. Opsn TS13 TRIP ON
- 46. Close TS13 TRIP ON -
^
TRIP OFF , bI3l
- 47. Depress RESET
- 48. Open TS14 TRIP ON n
- E 12,
- 49. Close TS14 TRIP ON TRIP OFF *,
- 50. Depress RESET t 51. Open TS15 TRIP ON *,
N
' 10 .
- 52. Close TS15 TR' ON
- 53. Depress RESET TRIP OFF g 54 Open TS16 TRIP ON n
- 55. Close TS16 TRIP ON
! 9 r.ie - ' 56. Depress RESET TRIP OFF Q
- 57. Depress BLOCK NOTE 2
( TB8 -3/4 BLOCK OFF
."". .? , 58. Open TS17 TRIP ON O
E-
- 59. Depress BLOCK TB7 -1/2 TRIP and BLOCK ON
! -4/5
-7/8
-10/11 I NOTE 2 (TB8-1/2 SIZE CODE IDENT NO.
$ AtJ10MATIONINDUSTRIES. INCL A 70 vtTno LAmonATon Es OmssoN M /Q TP 3394-1004 REV g, SHEET 14
3394-M&-/ Table I (contd) CONTINUITT No. TEST CLOSED CIECUIT OPEN CIRCUIT INDICATOR
- 59. TB8 -5/6 I' U coned -8/9 TB10-1/2
- -3/4 NOTE 2 l' TB8 -3/4 A
TRIP and BLOCK ON E'I2 '
- 60. Close TS17 A
- 61. Depress RESET TRIP and BLOCK OFF ' E-T M
ro:
- 62. Close TS1, TS3, TS4, SPARE 1/5 0FF ' "/
and TSS MFP 1/5 OFF STRCS 1/5 0FF
- 63. Slowly decrease the Verify that the volta g voltage of the Test at the CAL JACK is at .gg-Power Supply until the 5.000+0.025 VDC. 'v Bistable Monitor Panel g, y7 TRIP indicator turns OFF.
I T-G 1/5 0FF E-l/ 64 Close TS2
- 65. Decrease the voltage of the Test Power Supply to 0.0+0.050 VDC.
;h
'"~
- 66. Depress and Hold SPARE SPARE 1/5 ON TEST 1/5.
- 67. Depress SPARE INPUT TRIP and SPARE 1/5 o pU' -
! TEST O EJ!
- 68. Release SPARE TEST 1/5 TRIP ON and SPARE INPUT TEST SPARE 1/5 0FF h.
- 69. Depress RESET TRIP OFF 6
- 70. Depress and Hold SFRCS f SFRCS 1/5 ON f l TEST 1/5
- 71. Depress SFRCS INFUT TRIP and SFRCS 1/5 ON.- :
l TEST e.n
- 72. Release SFRCS TEST 1/5 ,
TRIP ON and SFRCS INPUT TEST SFRCS 1/5 0FF i
. . . _ ._ k SIZE CODE IDENT NO.
A
$ AUTOMaTIONINDUSTMEs.INC.
wmouaonatomesomsca /.4 99789 TF 3394-1004
._ . ln REV [ SHEET 15 _.
.e42a0
\
339'/-/6Of / , i i 1 Tablo I (contd) l CONTINUITY NO. -TUT ! i CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/)
- 73. Depress PESET TRIP OFF EM N C' 9 6 -
- 74. Depress and Hold T-G T-G 1/5 ON 'S '
TEST 1/5
' ':.p~ .
- 75. Depress and Hold T-G T-G 1/5 ON INPUT TEST
- 76. Depress T-G REAC. TRIP and T-G 1/5 ON' /
POWER DEUT TEST
- 77. Release T-G TEST 1/5 TRIP ON b1.
\E .
and T-G HEUT TEST and T-G 1/5 0FF REAC. POWER HEUT TEST
- 78. Depress RESET TRIP OFF
- 79. Depress and Hold MFP MFP 1/5 ON 1/5 TEST
- 80. Depress and Hold MFP 1 MFP 1/5 ON INPUT TEST D
TRIP and MFP 1/3 ON ;E!!, 1
- 81. Depress MFP 2 UEUT TEST O1.t :
- 82. Release MFP 1/5 TEST. TRIP ON ,,,,_
MFP 1 EEUT TEST and MFP 1/5 0FF MFP 2 EEUT TEST g
'E 18- '
- 83. Depress RESET TRIP OFF n'
EIS 84 Close TS18 TRIP ON
- 85. Close TS20 TRIP and BLOCK ON D'3'
- 86. Open TS18 TRIP and BLOCK ON M(E L* -
m
- 87. Open TS20 TRIP and BLOCK ON r."'
- 88. Close TS19 TRIP and BLOCK OFF U.
~~
- 89. I Open TS19 TRIP and BLOCK OFF G...
- 90. Depress TRIP TRIP ON
- 91. I Deoress RESET I TRIP OFF SIZE CODE IDENT NO.
G AUTOMATIONINDUSTRES.INC. A MC wmO LAaORATOmss Dms ON M /Q TP 3394-1004 Q&%wo REV Q SHEET 16 w.o
339c/-/ect-/ Limit Measurement 5.3.7 Turn the Hysterisis (Hys.) control (R31) on the Bistable j Card fully clockwise. 7 > E 13 ! i 5.3.8 Verify that the TRIP indicator TRIP ON d on the Monitor Panel is ON. 5.3.9 Slowly decrease the voltage of 0.500_+0.040 VDC O.N k the Test Power Supply until the TRIP indicator on the Monitor Panel turns OFF. Verify that the voltage at which the TRIP indicator turns OFF is within limits. Record the value. 5.3.10 Slowly increase the voltage of 225 nVDC to 275 mVDC 86 l the Test Power Supply until the TRIP indicator on the Monitor Panel turns ON. Verify that l the voltage that the Test Power Supply was increased by over that measured in 5.3.9 is within the limits. 5.3.11 Repeat Steps 5.3.9 and 5.3.10 three times. Each time, record the value at which the TRIP indicator turns OFF (Vggg) SIZE COOE ICENT NO. , _
$ AUTOMAT 10NINOutmWeS.!NC. A MQ vtTno LAaOnatomas omsION M /Q TF 3394-1004 N "
. _ _ _ _ _ . . REV SHEET 17
.. _ ..a ae _ . . - - - . .
S S9V-/Cdt-/ Limit Measurement 5.3.11 and that at which the TRIP indicator (contd) turns CN (V ). V g ffg 8. 4f$7 V g 3 0 70S V t ff2 B7 v ton 2 &7 2 v,,,f3 6. tF7 v,,,3 o.7%2 5.3.12 Verify that the following relations hold for the data measured in 5.3.11: e, F' (a) 0.460 VDC 1 Vg,ffg 1 0.540 VDC (b) 0.460 VDC 1 Vtdf2 1 0.540 VDC (c) 0.460 VDC 1 gV ,ff3 1 0.5 0 m o% (d) 225 mVDC 1 Vg _ V ,fgg g i 275 mVDC (e) 225 mVDC 1 Vg_Veoff2 1 275 mVDC a (f) 225 mVDC 1 Vton3 - toff 3 1 5.3.13 Slowly decrease the voltage of the 0.500+0.040 VDC C.487 Test Power Supply until the TRIP indicator on the Monitor Panel turns OFF. Verify that the voltage at which the TRIP indicator turns OFT is within the limits. Record the value. 5.3.14 slowly turn the Hysterisis (Hys.) Value equals that of O $87 5.3.13 +.100+0.005 VDC control (R31) on the Bistable SIZE CODE IDENT NO.
$ AUTOMATIONINDUSTRES.lNC- A ""7 M M /Q TP 3394-1004 I vrmO y%' bas t.AaOPATOmeS o osvtSON REV SHEET 18 ua i
I
I . 33W- /dCY -/ I.jp t Measurement 5.3.14 Card counterclockwise until the [ (contd) i voltage at the SETPOINT JACK is J l .100$.005 VDC below that naasured in 5.3.13. 5.3.15 Verify that the TRIP indicator TRIP OFF on the Monitor Panel is OFF. 5.3.16 Slowly increase the voltage of TRIP ON, Value O*b70 1 1 the Test Power Supply until the l TRIP indicator on the Monitor Panel turns ON. Record the value. 5.3.17 Repeat Steps 5.3.13 and 5.3.16 three times. Each time, record the value at which the TRIP l indicator turns OFF (V ff) and that at which the TRIP indicator turns ON (V ). I Vg , ggt O.497 V toni V gg O.49] Ve ,g 0$70 T eagg3 d@ V ton 3 1 5.3.18 Verify that the following relations ' E 18 l hold for the data measured in 5.3.17: 1 (a) 0.460 VDC 1 V gg 1 0.540 VDC SIZE CODE IDENT NO.
$ AUTtNATIONINDUSTRIES,INC A 7O VITRO LABORATORIES OMSION M /Q TP 3394-1004 A Nwo _
1 REV _ SHEET. 19 _ _
33W-MCV ' Limit Measurement 5.3.18 (b) 0.460 VDC 1 V ,f g ",,, 1 0.540 VDC (contd) I (c) 0.460 VDC 1 Vg ,ff3 10.540 WC l (d) .75 mVDC 1 Vg g _ V g,ffy 1 125 mVDC (e) .75 mVDC 1 Vg g _ Vg,fg 1 125 mVDC (f) .75 mVDC 1 Vg g _ V t,ff3 1 125 mVDC r. (C 15 ; 5.3.19 Turn the Hysterisis (Hys.) control s.' (R31) on the Bistable Card fully clockwise. 5.3.20 Turn the SEIPODTI LEVEL dial clockwise to 000, t 5.3.21 Verify that the TRIP indicator on the Monitor Panel is OFF. O
.E 13; 5.3.22 Increase the voltage of the Test Power Supply until the TRIP indicator turns ON.
5.3.23 Verify that the voltage at the 10.00010.040 VDC 77/ SETPon;T JACK is within the limits. 5.3.24 Slowly decrease the voltage at the 10.00010.040 VDC 9949 Test Power Supply until the TRIP indicator turns OFF. Verify that the voltage at which the TRIP SIZE CODE IDENT NO.
$ AUTOMA110NINDUSTRIES lNC- A ""T o vrTRO LAaORATORIE3 DMaa0N f\ /Q TP 3394-1004
&&%wo REV SHEET 20
I ( .339V=/dCh=/ l Limit Measurement f 5.3.24 indicator turned 0FF is within the (contd) limits. Record the valuu. 5.3.25 Slowly increase the voltage of the 0.030_+0.010 VDC d 08O Test Power Supply until the TRIP indicator turns ON. Verify that I the voltage that the Test Power Supply was increased by over that measured in Step 5.3.24 is within the limits. Record the value. 5.3.26 Repeat Steps 5.3.24 and 5.3.25 . three times. Each time, record the value at which the TRIP indicator turns OFF (7 ff) and that at which the TRIP indicator turns ON (V g ). Y coffl eoni V gg 9 949 V Q. 997 . Y Y @ eoff3 eon 3 5.3.27 Verify that the following relations l hold for the data measured in 5.3.26: 0) (a) 9.960 VDC 1 V ,ggg g 1 10.040 VDC (b) 9.960 VDC 1 Veoff2 1 10.040 VDC (c) 9.960 VDC 1 V g ,ff3 1 10.040 E SIZE CODE IDENT No.
$ AUICMATION2dDUSTMES.INC. A Ma 23 vmiot.4aQRATONESDMWQN /=\ /Q TP 3394-1004
-- ~ -
REV - SHEET 21 - - l
337V /CM-/ Limit Measurement 5.3.27 (d) 20 mVDC 1 Vg ,3 _ V ,gfg g 1 40 mVDC (contd) (e) 20 mVDC 1 Vg g _ V ,gf3 g 1 40 mVDC (f) 20 mVDC 1 Vton3 Ytoff3 140 mWC 5.3.28 Turn the SLTPOUC LEVEL dial to 5.000+0.040 VDC Y N J. 500. Verify that the voltage at the SETPOUR JACK is within limits.
.050 5.3.29 Adjust the voltage of the Test Power 0.000-0.000
- Supply to the following voltage:
E!! 5.3.30 Verify that the TRIP indicator on the Monitor Panel turns OFF. l SIZE CODE IDENT NO.
$ AUTOMA110NINDUSTRIES.INC A 7Q m LAaOmatmuES DMSION M /v TP 3394-1004
$;$ 8a'o REV SHEET 22
\
3399-/0 6-/ Limit Measurement 6.0 POWER TRANSIENT WITHSTAND TEST 6.1 Preliminarr Setup 6.1.1 The following tests are to be made using a Transient Generator (TG) and Step Up Transformer.
. Figure 6.1 illustrates the recommended elec-trical interconnections and shield-ing requirements.
6.1.2 Preset the TG controls as follows prior to test: FUNCTION E-
- a. Output Amplitude L.75 KV peak \ 13 -
m
- b. Source Impedance 100 ohms III
- c. Output Duration Continous Output a
- d. Burst Mode One Shot EIEI 6.2 Common Mode Test 6.2.1 Place the ARTS cabinet in its normal operating mode. Normal operating mode is defined as follows:
m
- a. Door Switch (Door Open) OVERRIDE Elf Q
- b. 3ypass Switch NORMAL d'd s
e.1
~ ~'
- c. Circuit Breakers (C31) (C32) ON r
E l~-
- d. Adjust Test Power Supply to 0.0+0.050 VDC SIZE CODE loENT NO.
$ AU1cMA110NINOUSTMMS.!NC. A MQ vrm0 LAeonatorwes omosoN M /Q TP 3394-1004
. - - - . . . ~ & awa _ . . . REV _4? [ SHEET . __ 23 , .
/
.ssov-/ed-/
t Limit Measurenent l l 602.1 e. Test Switches as indicated below: (contd) O TS1 CLOSED CIRCUIT EII TS2 CLOSED CIRCUIT 9E-TS3
- CLOSED CIRCUI6 r.
TS4 CLOSED CIRCUIT EI TSS CLOSED CIRCUIT TS6 CLOSED CIRCUIT o'L
-n TS7 CLOSED CIRCUIT 'U TS8 CLOSED CIRCUIT TS9 CLOSED CIRCUIT E*II p"'d' TS10 CLOSED CIRCUIT A
TS11 CLOSED CIRCUIT EU) e TS12 CLOSED CIRCUIT E l'
-n TS13 CLOSED CIRCUIT 'i'U '- -
,OL tE i
TS14 CLOSED CIRCUIT TS15 CLOSED CIRCUIT ~ Q- . OC'II TS16 CLOSED CIRCUIT TS17 CLOSED CIRCUIT (Eli TS18 OPEN CIRCUIT c.g. n. TS19 OPEN CIRCUIT TS20 OPEN CIRCUIT (E "N
- f. System Logic Reset (depress RESET if required) m
- [. * * '
6.2.2 Refer to figure LL Make the connections as indicated for SIZE CODE IDENT NO.
$ AU1oMAMONINDUSTME5.!NC- A 70 vmmoLAmonaTomas cmssoN M /O TP 3394-1004 h
- REV g SHEET 24
339V-/C &-/ ISOLATE FROM NASSIS IR5 370gH 10A CABINET 1 y , B U-1 3704H 10A TRANSIENT GENERATOR 115 e - YTl'>
^
Y
^
k TB13-2 VAC 2(' T
^ ^
O .01g F3KV 'I 4' CABINET HI c .y Y (~) ' 11 COMMON COMMON MODE 01 aF l 3KV TRANVERS ir l In
^ ^ Ia ODE gl LO h> Y. Y_rj l
l VITRO j L._ _ f g7 F-139
?
A7 SURGE TRANSIENT TEST ISOLATION BOX FIGURE 6.1 ISOI.ATION/ SHIELDING INTERCONNECT 10NS SIZE FSCM h 0.
*- ^" g= A 997'89 n m'- t='
%". ~2 ~ ~ ._
REV h SHEET 25
33W-/dd/-/ Limit Measurement 6.2.2 common mode test. Reset the (contd) system logic if required.
,r.
I' E II 6.2.3 Using the One Shot Mode, apply five (5) - separate Transient Bursts to the system. 6.2.4 Verify proper operation of the system: E 13j
- a. Verify all control panel indicators Indicators OFF -
except a.c. and d.c. power and Bypass Normal are OFF. n E*3'
- b. Homentarily depress the Lamp Test Indicators ON -
pushbutton. Verify all control panel indicators turn ON.
- c. Following Table II, perform the indicated tests and verify that the results are as shown.
NOTE Complete Table II before proceeding to 6.3 6.3 Transverse Mode Test _ 5.3.1 Place the ARTS cabinet in its normal operating mode. Normal operating mode is defined as follows:
- a. Door Switch (Door Open) OVERRIDE
- b. Bypass Switch NORMAL ' E" O
- c. Circuit Breaker (CB1) ON ?'
- d. Adjust Test Power Supply to 0.0+.050 VDC 7;A
- e. ~,/
SIZE CODE IDENT NO. O AUToe4AT1oNINDUSTMES.INC. A MES vrmo LamonATonw3 omsaON M /Q TF 3394-1004
~
QQ%wo REV //g SHEET 26
33Cifl= /d bN Table II CONTINUITY NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (
- 1. Verify TB12-1/2 M!
! -3/4
-9/10 I g -11/12 TB1 -1/2 <5000
-3/4 <5000
-5/6 <5000 J
-7/8 <5000 I T32 -1/2 <5000
(; -3/4 <5000 NOTE 1
-5/6 <5000
-7/8 <5000 TB3 -1/2 <500n l
-3/4 <5000 '
l -5/6 <5000 l l
-7/8 <5000
- 2. Open TS1 -
TB1 -1/2 >50Kn SFRCS 1/5 ON NOTE 1 TB2 -1/2 >50Kn T33 -1/2 >50Kn TB12-9/10 SFRCS 1/5 ON v
- 3. Bypass S1"RCS TB1 -1/2 <5000 NOTE 1 TB2 -1/2 <5000 -11/12 TB3 -1/2 <5000 4 Turn SETPODT LL' VEL TB10-5/6 Bistable Monitor Pana h dial clockwise to 500. TB10-7/8 TRIP indicator OFF. EI!.
- 5. Turn R20 (Tesc' Level Adj.) fully clockwise.
- 6. Press and maintain TB10-5/6 Bistable fonitor P TRIP. indicator ON. p .
B1 stable TEST switch. TB10-7/8 Q
- 7. Release Bistable TEST TB10-5/6 -Bistable Monitor Pane 7 switch. TB10-7/8 TRIP indicator OFF. d
- 3. Turn 120 (Test Level Verify that the voltage Adj.) fully counter- at the SETPOINT jack,,Th
~~ clockwise. Open S17 on at 5.000+0.025-VDCr " e
.u9. 4.99/
Bistable Monitor Pan e ,
- 9. Press and maintain Bistable TEST switch. TRIP indicator OFr. E1}
- 10. Release Bistable TEST ; BistableMonitorPan,eh switch.
TRIP indicator OFF. :Ela z SIZE COOC IDENT NO.
$ AUICMATIONINDUSmIES.!NC. g
_ _ . - . . _ . . . "."N" M TP 3394-1004 m w im
- - - - ~.-- - -
- y. .
g -. . SHitT 2T
33W-/cCG'-/ Tr.blo II (contd) CONTINUIfY NO. TEST CLOSED CIRCUIT l OPEN CIRCUIT INDICA *0R {} T::11-1/2 -E45)
- 11. Verify
-3/4
- 12. Open TS2 TB11-1/2 h'
-3/4 Slowly increase the volt-
- 13. age of the Test Power TB11-1/2 Verify that the voltage Supply until the B1 stable , -3/4 at the CAL JACK is at.O.
Monitor Panel TRIP indica- j TB1 -3/4 >50Kn 5.I002.075 tor turns ON. Close S17 on' NOTE 1 TB2 -3/4 >50Kn ' 5 /8 Q"
? '
IA9. TB3 -3/4 >50Kn T-G 1/5 ON
- 14. Bypass T-G TB1 -3/4 <5000 TB12-9/10 T-G 1/5 ON NOTE 1 TB2 -3/4 <500n -11/12 TB3 -3/4 <5000 n E!!!
- 15. Verify TB11-5/6 -
-7/8
'~
- 16. Open TS3 TB11-5/6
-7/8 .m SI:
- 17. Open TS4 TB11-5/6 IEP 1/5 ON
-7/8 TB1 -5/6 >5OKn NOTE 1 TB2 -5/6 >50Kn TB3 -5/6 >50Kn
- 18. Bypass lEP TB1 -5/6 <5000 TB12-9/10 MFP 1/5 ON NOTE 1 TB2 -5/6 <5000 -11/12 T33 -5/6 <5003 O E 121
- 19. Verify TB11-9/10
-11/12 q E I!i
- 20. Open TSS TB11-9/10 SPARE 1/5 ON g -11/12
) TB1 -7/8 >50Kn NOTE 1 8- TB2 -7/8 >50Kn
[ TB3 -7/8 >SOKn
- 21. Bypass SPARE TB1 -7/8 <5000 TB12-9/10 SPARE 1/5 ON NOTE 1 T32 -7/8 <500n -11/12 TB3 -7/8 <5000 SIZE CODE IDENT NO.
e Auumanow mous m es.mc. N MN WMION TP 3394-1004 INb" REV ,A SHEET 28 we
l l 33 W-/&/ Table II (contd) CONTINUITY j NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/)
- 22. Sypass NORMAL TB12-9/10 Bypass NORMAL ON Id3
-11/12 _
- 23. Verify IB7 -1/2 TB7 -2/3
-4/5 -5/6
-7/8 -8/9
-10/11 -11/12 NOTE 2 TB8 -1/2 TB8 -6/7
-5/6 -9/10
-a/9 TB10-1/2
-3/4
- 24. Open TS6 TB7 -2/3 TB7 -1/2 TRIP ON _
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 TB8 -6/7 TB8 -I/2 NOTE 2
-9/10 -5/6
-8/9 TB10-1/2 .,3 )
- 25. Close TS6 -3/4 TRIP ON A
E'II '
- 26. Depress RESET TRIP OFF
- 27. Open TS7 TRIP ON 'I TRIP ON ?' '
- 23. Close TS7 OE18
- 29. Depress RESET TRIP OFF
- 30. Open TS8 TRIP ON O.
E18 s
- 31. Close TS8 TRIP ON
- 32. Depress RESET TRIP OFF /
TRIP ON D" 0-
- 33. Open TS9
' ' E 13 Close TS9 TRIP ON n 34
- 35. Depress RESET TRIP OFF N'G"-
' E. ' * 'i
- 36. Open TS10 TRIP ON TRIP ON
- 37. Close TS10 m ..
3d. Depress RESET TRIP OFF l l
~ ~ ~ ~
SIZE CODE 80ENT No.
$ AUTOAAAT10NINDUSTMER.!NC. A "Pd vrfno L4aomAfomeSOMWON h4 /Q IP 3394-1004 l
E.___._... $"MN=* REV ./ SHEET 29 i.------- _
33W .sec $/ Table II (ccard) CONTINUITI , NO. TES~ ' CLOSED CI*.CUIT OPEN CIRCUIT INDICATOR (/) - TRIP ON fEd*~
- 39. Open TS11
- 40. Close TS11 TRIP ON
' Ela
- 41. Depress RESET TRIP OFF m ,
- 42. Open TS12 TRIP ON' T-I3) I A. l
- 43. Close TS12 TRIP CN ? it .
n LE 15) 44 Depress RESET TRIP OFF 2 ,_ O E 13 }
- 45. Open TS13 TRIP ON F
- 46. Cloae IS13 TRIP ON
- 47. Depress RESET TRIF OIT i
- 48. Open TS14 TRIP ON
.m .
TRIP ON E !3,; i
- 49. Close TS14 ,
P s bI3
- 50. Depress RESET TRIP OFF V
- 51. Open TS15 TRIP GN b r.
E 12,
- 52. Close'TS15 TRIP ON
- 53. Depress RESET TRIP OFF 7 '
I*5 54 Open TS16 TRIP ON '
- e. , a S~
- 55. I Close TS16 TRIP ON l m
- 56. De,,ress RESET TRIP OFF --
- r. e ,-
( . l
- 57. Depress BLOCK NOTE 2 TB -3/4 BLOCK OFF
] . E ::
- 53. Open TE17 TRIP ON _
-r,
- 59. Depress 3 LOCK TB7 -1/2 TRIP and BLOCK CN ' Ti~. _
-4/5
-7/8
-10/11 NOTE 2- TB8-1/2 ,
TB8-5/6
-8/9 I l SIZE CODE IDENT P40.
$ Alf!CMATEW4INJUtMES.lNC, A 9O M ' / Q. TP 3394-1004 t I. hhk, vrmo4.aaoulomas oms 40N
! t nev g sMerT 30
339y. gcy-/ Table II (contd) CONTINUITY NO. TEST CLOSED CIRCUIT OPEN CIRCUIT DIDICATOR (/)
- 59. T310-1/2 I:3' l coned ( -3/4 !
NOTE 2 TB8 -3/4 1' f^. 43'
- 60. Close TS17 TRIP and BLOCK ON r
- 61. Depress RESET TRIP and BLOCK OFF #E43)
SPARE 1/5 0FF OD'3/
- 62. Close TS1, TS3, TS4, and TS5 MFP 1/5 0FF SFRCS 1/5 0FF
- 63. Slowly decrease the Verify that the voltage voltage of the Test at the CAL JACK is at o ,
Power Supply until 5.000+0.025 VDC. E13) the Bistable Monitor *gg Panel TRIP indicator turns OFF.
'E13j
- 64. Close TS2 T-G 1/5 0FF
- 65. Decrease the voltage of the Test Power Supply to 0.Of0.050 VDC.
.O E 13:
- 66. Depress and Hold SPARE SPARE 1/5 ON %
TEST 1/5
- 67. Depress SPARE INPUT TRIP and SPARE 1/5 O 1C
'? "
TEST
- 68. Release SPARE TEST 1/5 TRIP ON and SPARE INPUT TEST SPARE 1/5 0FF A
E13; Depress RESET TRIP OFF G 69.-
- 70. Depress and Hold SFRCS SFRCS 1/5 ON TEST 1/5
- 71. Depress SFRCS INPUT TRIPandSFRCS1/50'Q ,
TEST TRIP ON D.
- 72. Release SFRCS TEST 1/5 and SFRCS INPUT TEST i SFRCS 1/3 0FF I
l l
^~~ --~
SIZE CODE 80ENT NO.
$ AUTOMATIONINCOsTTWas.!NC A MQ wmo LAmonatomasomsaON h4 /Q TF 3394-1004 31 REV , %' SHEET
3394t- /d-/ Tcble II (contd) CONTINUITY t:0. TEST CLOSED CIRCUIT OPDi CIRCUIT INDICATOR (v')
/.E
- 73. Depress RESET TRIP OFF _ IS '
- 74. Depress and Hold T-G T-G 1/5 ON b. E 18 i.
~
TEST 1/5 (~
- 75. Depress and Hold T-G T-G 1/5 ON DTPUT TEST E13
- 76. Depress T-G REAC. TRIP and T-G 1/5 ON 's POWER DEUT TEST .
O E lbj
- 77. Release T-G TEST 1/5 TRIP ON and T-G DEUT TEST and T-G 1/5 0FF REAC. POWER DEUT TEST
- 78. Depress RESET TRIP OFF 10
- 79. Depress and Hold MFP MFP 1/5 ON 1/5 TEST
- 80. Depress and Hold MFP 1 MFP 1/5 ON s DEUT TEST O I'
- 81. Depress MFP 2 DiPUT TRIP and MFP 1/5 ON TEST .
- 82. Release MFP 1/5 TEST, TRIP ON MFP 1 DTUT TEST and MFP 1/5 OFF MFP 2 DEUT TEST E15
- 83. Depress RESET TRIP OFF E'"" '
84 Close TS18 TRIP ON
,o
- 85. Close TS20 TRIP and BLOCK ON k E :'
- 86. TRIP and BLOCK ON Open TS18 m..
c'
- 87. Open TS20 TRIP and BLOCK ON '-
M
- 88. Close TS19 TRIP and BLOCK OFF O
E IE
- 89. Open TS19 TRIP and BLOCK OFF
- 90. Depress TRIP TRIP ON $
F1)
- 91. Depress RESET TRIP OFF d SIZE CODE IDENT NQ.
$ AUTOMATIONINDUSTRIES.INC A 7CS vmio LAsonATontes DM680N M /O TP 3394-1004 h "
REV f SHEET 32
33W-/cc4 -/ Limit Measurement 6.3.1 e. Test Switches as indicated below: (contd) TS1 CLOSED CIRCUIT 'E 18. TS2 CLC3ED CIRCUIT E~N m TS3 CLOSED CIRCUIT 'E IN m CLOSED CIRCUIT E*II ' TS4 r., TSS CLOSED CIRCUIT I' TS6 CLOSED CIRCUIT m CLOSED CIRCUIT E 11.' IS7 k21 TS8 CLOSED CIRCUIT r. I'I? TS9 CLOSED CIRCUIT ) r. CLOSED CIRCUIT ' E 10 TS10 TS11 CLOSED CIRCUIT
-q CLOSED CIRCUIT EICj TS12 TS13 CLOSED CIRCUIT CLOSED CIRCUIT
._E13 g)
TS14 CLOSED CIRCUIT EIN TS15 ~ r. E 13) TS16 CLOSED CIRCUIT TS17 CLOSED CIRCUIT ( -" G ' TS18 OP G CIRCUIT m OPEN CIRCUIT EU TS19 C*[ TS20 OPEN CIRCUIT
- f. System Logic Reset (depress RESET if required) 6.3.2 Refer to figure 6.1. Make the connections as indicated for __
m-SIZE CODE IDENT NO.
$ AUTOMATIONIMOUSTMES.!NC. A MCS vmeo usORATOmas omsION M /Q TP 3394-1004 nrv -- 8 - ISHEET -- -- - 11 - - - ---
P SS90'-st C4t -/ Limit Measurement 6.3.2 Transverse Mode Test. Reset (cone.d) the system logic if required. m e.
'" . .v' 6.3.3 Using the one. Shot Mode, apply five(5) separate trandien't Bursts.to the system.
~
6.3.4 Verify the proper operation of the system:
'O t.p' :
- a. Verify all control panel Indicators O E _
indicators except a.c. and d.c. power and Bypass Normal are O H.
' 'E lS
- b. Momentarily depress the LAMP Indicators ON TEST pushbutton. Verify all control panel indicators turn ON.
- c. Following Table III, perform the indicated tests and verify that the results are as shown.
7.0 POWER DIP TEST 7.1 Preliminary Setuo O -. , , . 7.1.1 Place Circuit Breaker 1 (CB1) CB1 (OH) in the O H position. 1 SIZE CODE IDENT NO. ! e AtnomanoNinousTses.!NC. A 7Q l virno LAmonATomeS DMSON M /v TP 3394-1004 J QQ'%mo nry 4 SHEET 34 1 l l l
1 . 3394-/COf-/ Table III CONTEIUITT
& TEST CLOSED CIRCUIT OPEN CIRCUIT ETDICATOR (/)
- 1. Verify TB12-1/2 E13)
-3/4
-9/10
. -11/12 TB1 -1/2 <5000
-3/4 <500G
-5/6 <5000
-7/8 <5000
{ TB2 -1/2 <5000
- 4 <5000 NOTE 1 4 a -5/6 <5000 j -7/8 <5000 TB3 -1/2 <5000
-3/4 <5000
-5/6 <5000
-7/8 <5000
~
- 2. Open TSI TB1 -1/2 >50KQ SFRCS 1/5 ON NOTE 1 4 TB2 -1/2 >50Kn TB3 -1/2 >50Kn
- 3. Bypass SFRCS I TB1 -1/2 <5000 TB12-9/10 SFRCS 1/5 ON NOTE 1 T32 -1/2 <5000 -11/12 IB3 -1/2 <5000 4 Turn SETPOINT LEVEL TB10-5/6 Bistable Monitor Pana dial clockwise to 500. TB10-7/8 TRIP indicator OFF. 131 E h
~.
- 5. Turn R20 (Test Level Adj.) fully clockwise.
- 6. Press and maintain TB10-5/6 Bistable Monitor PaneQ
Bistable TEST switch. TB10-7/8 TRIP indicator ON.
- 7. Release Bistable TEST TB10-5/6 Bistable Monitor P %.
switch. TB10-7/8 TRIP indicator OFF. #131 S. Turn R20 (Tast Level Verify that the voltage Adj.) fully counter- at the SETPOINT jack + clockwise. Open S17 on at 5.000+0.025 VDC.~" XA9. T9Q ~
- 9. Press and maintain 31 stable Monitor Pa q B1 stable TEST switch. TRIP indicator OFF. h ~
- 10. Release Bistable TEST Bistable Monitor Paneh switch. TRIP indicator OFF. IE!7' ,
SIZE CODE IDENT NO. q . .- TP 3394-1004 wmouaonatosuesm /Q b " nry ,-7 SHEET 35
$$ s $
33W-/cc4-/ ___ Table III (contd) CONTINUITY NO. TEST j CLOSED CIRCUIT OPEN CIRCUIT INDICATJ0 (v')
- 11. Verify TB11-1/2
-3/4
- 12. Open TS2 TBil-1/2
- h.
-3/4 Slowly increase the volt-
- 13. age of the Test Power Supply TBil-1/2 Verify that the voltage until the BistablaJionitos , -3/4 at the CAL JACK is a N Panel TRIP indicator turns TB1 -3/4 >5OKn .075 VDC. !Idi' I Close S17 on IA9. NOTE 1 TB2 -3/4 >50Kn 5.I00;S./35 C
' ON . l TB3 -3/4 >50Kn T-G 1/5 ON i E'I8;1
( 14 Bypass T-G t TB1 -3/4 <5000 TB12-9/10 T-G 1/5 ON NOTE 1 TB2 -3/4 <5000 -11/12
) TB3 -3/4 <5000 G'
- 15. Verify TB11-5/6
-7/8
- 16. Open TS3 TBil-5/6 b
-7/8 ,
'E:: _J
- 17. Open TS4 TB11-5/6 MFP 1/5 ON -'
-7/8 TB1 -5/6 >50KG NOTE 1 TB2 -5/6 >50L7 T33 -5/6 >50Kn V
- 18. Bypass MFP TB1 -5/6 <5000 TB12-9/10 MFP 1/5 ON NOTE 1 TB2 -5/6 <5003 -11/12 TB3 -5/6 <5000
- 19. Verify TBil-9/10 -
-11/12 m
- 20. Open TSS TB11-9/10 SPARE 1/5 ON
, -11/12 i TB1 -7/8 >50L7 NOTE 1 TB2 -7/8 >50L7 TB3 -7/8 >50L7
- 21. Bypass SPARE TB1 -7/8 <500n TB12-9/10 SPARE 1/5 ON
- NOTE 1 TB2 -7/8 <500n -11/12 T33 -7/8 <5000 SIZE CODE IDENT NO.
$ AtnOMAR3NINDUSmES.INC. A "9 M g /Q TP 3394-1004 I vm90 ENb"" L.AaORATORIES OfVISION REV g SHEET 36
33 W- Kd-> Table III (contd) CONTINUITT NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/)
- 22. Bypass NORMA 1. TB12-9/10 Bypars NORMAL ON I
-11/12 -
- 23. Verify TB7 -1/2 TB7 -2/3- IC
-4/5 -5/6
-7/8 -8/9
-10/11 -11/12 NOTE 2 TB8 -1/2 TB8 -6/7 TB8 -5/6 -9/10
-8/9 TB10-1/2
-3/4 e,n .
~ "/
- 24. Open TS6 TB7 -2/3 TB7 -1/2 TRIP ON
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 TB8 -6/7 TB8 -1/2 NOTE 2
-9/10 TB8 -5/6
-8/9 TB10-1/2 Q'~
- 25. Close TS6 -3/4 TRIP ON E-13
- 26. Depress RESET TRIP on s
- 27. Open TS7 TRIP ON
- 28. Close TS7 TRIP ON [
E'1'~
- 29. Depress RESET TRIP OFF A
TRIP ON E IE: -
- 30. Open TS8 D,
E13
- 31. Close TS8 TRIP ON 6
- 32. Depress RESET TRIP OFF
~ (E13;
- 33. Open TS9 ' TRIP ON g
'E
- f 34 Close TS9 TRIP ON ,
c.- I
- 35. Depress RESET TRIP OFF Q E :-
- 36. Open TS10 TRIP ON
- 37. Close TS10 TRIP ON _
E!"
- 33. Depress RESET TRIP OFF -
SIZE CODE IDENT NC.
$ mmesmam memm
/ TP 3394-1004
.~ .-, .- REV g SHEET 37 M EE
--____ __ a
3NY-/Oh-/ T.ble III (contd) CONTINUITY NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/)
- 39. Open TSil TRIP ON (E 12 x
- 40. Close TS11 TRIP ON E *3)
+
- 41. Depress RESET TRIP OFF TRIP ON g
.r " . .
- 42. Open TS12 E 10
- 43. Close TS12 TRIP ON v m
44 Depress RESET TRIP OFF EIC) m
- 45. Open TS13 TRIP ON E'I' '
7~ c 1*1
- 46. Close TS13 TRIP ON n
I'
- 47. Depress RESET TRIP OFF 7
- 48. Open TS14 TRIP ON _E l~
E13
~
- 49. Close TS14 TRIP ON -
0E 13j
- 50. Depress RESET TRIP OFF
- 51. Open TS15 TRIP ON
- 52. Close TS15 TRIP ON TRIP OFF n
"IU'
- 53. Depress RESET
,&~'
54 Open TS16 TRIP ON N r.Ig i
- 55. Close TS16 TRIP ON q E
- 56. Depress RESET TRIP OFF D.7 41
, EIS
- 57. Depress BLOCK NOTE 2 TB8 -3/4 BLOCK OFF
{ .-
- 58. Open TS17 TRIP ON
- 59. Depress BLOCK TB7 -1/2 TRIP and BLOCK ON
-4/5
-7/8
-10/11 TB8 -5/6
; -8/9 NOTE 2 (TB8-1/2 SIZE CODE IDENT NO.
$ AU10MATIONINDUSmlES,INC- A A 7O M @ /Q TP 3394-1004 QQ%wo I vrmOLAaOnATOnnesOrvisION nEv g' SHEET 38
339V-MC#-/ Table III (contd) I
! CONTINUITY NO. TEST CLOSED CIRCUIT OPEN CIRCUIT DTDICATOR (O E' 2 .
- 59. TB10-1/2 ~
coned -3/4 I T38 -3/4 NOTE 2 t g U
- 60. Close TS17 TRIP and BLOCK ON X
- 61. Depress RESET TRIP and BLOCK OFF
- 62. Close TS1, IS3, TS4, SPARE 1/5 0FF and TS5 MFP 1/5 0FF SFRCS 1/5 0FF
- 63. Slowly decrease the Verify that the voltage voltage of the Test at the CAL JACK is q IEts; Power Supply until 5.000+0.025 VDC.
~
the Bistable Monitor 2/,996 Panel TRIP indicator turns OFF. E13 64 Close TS2 T-G 1/5 0FF x EMt
- 65. Decrease the voltage of the Test Power Supply to 0.0_+0.050 VDC.
- 66. Depress and Hold SPARE SPARE 1/5 ON bt3 TEST 1/5
- 67. Depress SPARE DEUT TRIP and SPARE 1/5 O Q5. -
TRIP ON 7 '
- 68. Release SPARE TEST 1/5 and SPARE DEUT SPARE 1/5 0FF TEST
$ ~
- 69. Depress RESET TRIP OFF
- 70. Depress and Hold SFRCS SFRCS 1/5 ON TEST 1/5
- 71. Depress SFRCS DEUT TRIPandSFRCS1/5OQ TEST D 'U'
- 72. Release SFRCS TEST 1/5 TRIP ON ~
and SFRCS UGUT TEST SFRCS 1/5 0FF _
=-
SIZE CODE IDENT NO. 7- 3394-1004 Ovnnoumommses
" "* " oma"am A" 99789
. . _ . ,h b e* REV d SHEET 39 ._
339f/= /Chd Tcble III (contd) C0kununx NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (v') TRIP OFF 'E 1?
- 73. Depress RESET
.R T-G 1/5 ON ' E I?)
- 74. Depress and Hold T-G _
TEST 1/5 -. (E18)
- 75. Depress and Hold T-G T-G 1/5 ON INPUT TEST
- 76. ! Depress T-G PIAC. TRIP and T-G 1/5 ON :D" l POWER INPUT TEST r.
[.' C 5
- 77. Release T-G TEST 1/5 TRIP ON D
and T-G INPUT TEST and T-G 1/5 0FF REAC. POWER INPUT TEST D TRIP OFF Q C
- 78. Depress RESET MFP 1/5 ON h'
- 79. Depress and Hold }EP 1/5 TEST
- 80. Depress and Hold }EP 1 MFP 1/5 ON h"
INPUT TEST A (E1
- 81. Depress MFP 2 INPUT TRIP and MFP 1/5 ON \ >3: -
TEST A
- 82. Release MFP 1/5 TEST, TRIP ON MFP 1 INPUT TEST and MFP 1/5 0FF MFP 2 INPUT TEST A E10
- 83. Depress RESET TRIP OFF M
- t's" c 84 ' Close TS18 TRIP ON
' 'I ',
TRIP and BLOCK ON
- 85. l Close TS20 W
.v . i
- 86. lOpenTS18 TRIP and BLOCK ON
- 87. lOpenTS20 TRIP and BLOCK ON
' c. . ,
- 88. ! Close TS19 TRIP and BLOCK OFF t
- 89. t iopen TS19 TRIP and BLOCK OFF r*;_
i i i "e ,
- 90. Depress TRIP TRIP ON M
/ ,,,.
TRIP OFF - "/
- 91. Depress RESET SIZE CODE IDENT NO.
$ AIRCMAT10NINDUsTRIEs.INC. A A=
wTnomToniss DnnsaON g y/ TP 3394-1004 h " nEv d SHEET 40 l 1
339</-/c Eb/ l Limit Measurement e 1
^
Make the 7.1.2 Refer to figure 7.1. indicated connections for the Power Dip Test. v 7.1.3 Connect the probe of the storage oscilloscope to the output of the 15 v d.c. power supply (PSI). 7.2 Power Dip Test A
'h 7.2.1 Activate the Power Dip Marhanism Box and verify that its output (system input) is set at 115 v a.c.
C31, CB2 ON V 7.2.2 Place C31 and C32 in 1 the ON position. m 0 7.2.3 Monitoring the output of the +15 +15.0 -0.25 VDC v d.c.. Power Supply (PSI), switch the a.c. line down to 84 y a.c. for 30 ms. Verify that the voltage stays within. normal l i limits.
. E I3 7.2.4 Verify system remained reset. RESET R
7.2.5 Connect the probe of the storage oscilloscope to the output of i
~~
SIZE CODE IDENT NO. e unomamuouarmes.w. TP 3394-1004 vrmo usomATomas DMSION i"SMhm.o
<="~= _
REV g SHEET
!. t 4 aft
337tv- /C69 -/ POWER DIP MECHANISM BOX ARTS CABINET ' ! I 115 VAC 1 115 VAC 2 i l
')TB13-1 l 5 T T -
)
./ O l1 l '
l l A 1 Y 'y TB13-2 ; o I l l i. 84 VAC1 l l
? hCABINET COMMO 84 VAC 2C 1 : l n7 I I l
l ; l I 30 MS b 6 V (RELAY) TIMER V T l 1 FIGURE 7.1 POWER DIP TEST SCHEME AND CONNECTIONS SIZE CDDE IDENT NO. e --,~ou ,~c. , 99789 JE N yM'-- A n 33,4-1004 A v : _m - - REV SHEET 42 l l 1
33W- Acc#-/ Limit Measurement 7.2.5 the -15 v d.c. power supply (PS2). (contd) A E!!! 7.2.6 Monitoring the output of the -15 v -15.0+0.0
-0.25 *
' ~~
d.c. supply (PS2), switch the a.c. line down to 84 v a.c. for 30 ms. Verify that the voltage stays within norma 1 -limits. -- M-7.2.7 Verify system rammined reset. RESET m fE42 7.2.8 Connect the probe of the storage oscilloscope to the output of the
+10 v power supply (PS3).
7.2.9 Monitoring the output of the +10 v 10.00+0.10 VDC supply (PS3), switch the a.c. line down to 84 v a.c. for 30 ms. Verify.3 that the voltage stays within normal limits. 7.2.10 Monitoring the Output of the +48V Supply (PS4) +482.5 VDC switch the a.c. Line to 84VAC for 30ms. Verify that the voltage stays within normal limits. 7.2.11 Verify the System remained reset.
- 8. 0 -- RESPONSE TIME TEST 8.1 Preliminary Setup 8.1.1 Disconnect the Test Power Supply from IB13-11 l'!
and TB13-12.
.__.I SIZE CODE 10ENT NO.
e auxnanonmousmas.mc A C,,, TF 3394-1004 wmo LAmonaTcassarvestoN M . , /" O Q.^':7 _ . . . . _ . _ _ __ an MEV g 3HEET 43
3Nf/=/Shl Limit Measurement 8.1.2 Adjust the output of the Test Power Supply to the following voltage:
+15.0 VDC +0.050 V MOO 8.1.3 Place the Test Power Supply in the -]e.13E OFF cc.sdition, d 1.4 Adj us t the output of the pulse generator to the waveform shown in Figure 8.2a with the following I
characteristics: Vg = 5. 20@.010 VDC T D
= 100 ms. +5 ms. a 9.
TR110 us ! D i E.13 i Ty <10 ps O.- (E 1 8.1.5 Place the pulse generator in the 0FF position. 8.1.6 Connect the positive terminal of the pulse generator to TB13-ll and the negative terminal to TBI~J-12. See figure 8.1. O
- c L. ,
8.1.7 Connect the Channel 1 of the oscilloscope to TB13-il (refer-
.{ ~
ence T313-12). See figure 8.1. SIZE CODE 10ENT NO.
$ AUTOMATIONINDUSTME5.INC.
mmfomesm TP 3394-1004 I;Nb" nEv g SHEET 44 m
3394/-/Cd ' CH.1 TEKTRONIX 7633 SCOPE
+ :) TB13-11 TB8-Sc , CH . 2 PULSE ARTS GENERATOR SYSTEM
)TB13-12 TB8-6C R IK,1/4 WATT.
+ TEST
( POWER FIGURE 8.1 RESPONSE TIME TEST CONNECTIONS
- T -
D f a) V IN I T~R
~ ~ ~
F T D LH~ 4 V b) OUT h FIGURE 8.2 RESPONSE TIME TEST INPUT /0UTPUT WAVEFORMS SIZE CODE IDENT NO.
- b"""A A 99789 n 339'-ta' ;
A sw=T4"= - REV SHEET 45 l are i
. . . 3 N f/~ / 6 h ... - ....
Limit Measurement 8.1.8 Connect the Channel 2 of the oscilloscope to TB8-5 (reference TBB-6). See figure 8.1.
- ,r_ 9 ,
' ~ "
8.1.9 Connect the positive terminal of the Test Power supply, through a 1 KD resistor, to TB8-5. G 8.1.10 Connect the negative terminal of the Test Power supply to TB8-6. 8.2 Response Time Test A 8.2.1 Place the Test Power supply in l the ON condition. O 8.2.2 nace the Pulse Generator in 6 the ON condition. O cu 8.2.3 Open TS2. D.E !! '. 8.2.4 Press and maintain TG 1/5 switch. 8.2.5 While monitoring the scope screen, I i apply the input pulse specified in i i 8.1.4 Verify that the relation-1 I ship between the output signal (Channel 2) and the input signal l (Channel 1) conforms to figure 8.2 SIZE CODE IDENT NO- ) e uneenanowinousmes.inc a -yo ! , vimoLAsonATonessoms40N M /Q TP 3394-1004 l
%$' ban.n f REV SHEET 46 ma.o
V - 33W- Mc4-/ l l l Limit Measurement d.2.5 with the following particular l (contd) parameters: V, g = 15.000_+0.100 VDC */6 dd
~
TD G <50 ms. dd/7)S 8.3 Loss of Power Annunciator R Verify C31 and C32 are ON, C31. C32 ON E 13) 8.3.1 O 1 E 12.' and verify continuity. T312-1/2 Closed Circuit CCI"' TB12-3/4 Closed Circuit O 8.3.2 Open C31 and verify continuity. TB12-1/2 Open Circuit E 10 - s
.ta ' i TB12-3/4 Open Circuit 1 J I
8.3.3 ~~ Close C31 and Open C32 and
~
TB12-1/2 Open Circuit C:. E1
,n :
verify continuity. TB12-3/4 Open Circuit E[ T312-1/2 open
~ ~~ ra Circuit 7'I" - .
8.3.4 Close C32. Connect a jumper , r ] T312-3/4 Open Circuit ' E'12 between U5 A2 and U5-A5. Verify - 1
- - - - - ~ ~ -
continuity. l 8.3.5 Move the jumper connection to the TB12-1/2 Open Circuit (1) *12 f G following pins and verify continuity T312-3/4 Open Circuit . (1) E _ __ ._,I-x.__..
~
for each case: (2) EU/ n (2) E-!: (1) U7-A2 to U7-A5
~
(2) U7-A3 to U7-A5 13) - s E.r'-e l (3) U7-A4 to U7-A5 (3)
. . _ _ ~ - _ . - . ._ _ . . . . _ _ . _ . _ _ . _ , _ _ _ _ _ , . _ _
SIZE CODE 10ENT NO. l l
$ Aufce4ATIONINDUST7WER INC.
TP 3394-1004 ATTIO LAaORATofuEs omeION [e W . . . l -- - - - - - R EY . . . _ _ M _._ . . . . ,3H EET . _4 7. _ c.e
--- -- - - . . .. 3M 4/ g(,h -/-_ . ..... .. Limit Measurement 9.0 MODULE WITHDRAWAL TEST
'O, E-13 9.1 Close TS2. -'
N 9.2 Remove the Pulse Generator from .' TB13-il and TB13-12, 9.3 Remove the Test Power Supply and the 1K resistor from TB8-5 and TB8-6. 9.4 Remove the oscilloscope from P TB13-11 and TB8-5. ( 9.5 Using a shorting strap, short [ TB13-11 and TB13-12. 9.6 Open TS2. 9.7 Withdraw the Isolation Circuit Board (XA7). Verify that the T-G 1/5 indicator turns ON.
')
9.8 Insert the Isolation Circuit Board (XA7). Verify that the T-G 1/5 indicator turns OFF. 7 E-:Ej
'~
9.9 Withdraw the Bistable Circuit Board (XA8). Verify that the T-G 1/5 indicator turns ON. SIZE CODE IDENT NO.
$ AUTOMA110NINDUSTMfES,INC. ==y g wmO t.AaORATORIES DMSION /Q TP 3394-1004 h "
REV SHEET 48
..ua
.~
_pQd/. /$$$~7 l Limit Maasttrement 512' 9.10 Insert the 31 stable Circuit Socrd (XAS). Verify that the T-G 1/5 indicator turns OFF. 9.11 Close TS2. 9.12 Withdraw the 2/4 LOGIC MODULE SFRCS (XAl). Verify the A
. E te !
following: TRIP Indicator ON II TB8-5/6 OPEN CIRCUIT 9.13 Insert the 2/4 LOGIC MODULE SFRCS (XAl). Verify the E13 following: TRIP Indicator ON im TB8-5/6 OPEN CIRCUIT 12) 9.14 Momentarily depress RESET. Verify the following: TRIP Indicator OFF \_- II TB8-5/6 CLOSED CIRCUIT 9.15 Withdraw the 2/4 LOGIC MODULE T-G (XA2). Verify the follow-ing: TRIP Indicator ON t -. l O TB8-5/6 OPEN CIRCUIT E l I 9.16 ~ Insert the 2/4 LOGIC MODULE TW(IA2) . Momentarily depress ,
' E 12 \
RESET. - Verify the following: TRIP Indicator OFF G TB8-5/6 CLOSED CIRCUIT ~2) . _ _ _ _ _ . _ _ . . _ . . . _ . . . . _ _ _ . _ . . _ - SIZ:t CODE 10ENT NO. .. _ . . _ _ _ _ , , _ _ _ _ _ _ . _ . _ .. _ _ ,
$ automat 10NINDUSTniES !NC. A 7e vtTno LAsonatonieS OMSION M /Q TF 3394-1004 Y$
-- REV SHEET 49 -- -
33W-M&/ _ - . - Limit Measurement 9.17 Withdraw the 2/4 LOGIC MODULE MFP (XA3). Verify the follow-ing: TRIP Indicator ON
- 3 --
TB8-5/6 OPEN CIRCUIT 9.18 Insert the 2/4 LOGIC MODULE MFP (XA3). Momentarily depress m E 13) RESET. Verify the following: TRIP Indicator OFF
. .m TB8-5/6 CLOSED CIRCUIT l 9.19 Withdraw the 2/4 LOGIC MODULE SPARE (XA4). Verify the follow-ing: TRIP Indicator ON U-(O E*Id TB8-5/6 OPEN CIRCUIT 9.20 Insert the 2/4 LOGIC MODULE SPARE (XA4). Momentarily depress c.. ..
RESET. Verify the following: TRIP Indicator OFF TBS-5/6 CLOSED CIRCUIT 9.21 Withdraw the TRIP LOGIC MODULE Q. (XA5). Verify the following: TRIP Indicator ON TB8-5/6 OPEN CIRCUIT ~~ 9.22 Insert the TRIP LOGIC MODULE (XA5). Momentarily depress RESET. Verify the following: TRIP Indicator OFF $e . e - 7-TB8-5/6 CLOSED CIRCUIT GlZE CODE IDENT NO.
$ AutonnainONDOUSmMS.INC. A 7g mmTomasomsION M / %# TP 3394-1004
% '$ ' b amo REV SHEET 50 n.o
i 3.999-/CC4-/ Limit Measuremenc 9.23 Withdraw the DRIVER MODULE (IA6). E '.2 Verify the following: T38-5/6 OPEN CIRCUAT _ 9.24 Insert th's DRIVER MODULE (IA6). 0"~~ Verify can following: TB8-5/6 CLOSED CIRCUIT i 9.24 Remove shorting scrap placed in ,m, I.? Paragraph 9.5. STRAP REMOVED I l l l l l l SIZE CODE IDENT NO.
$ AU10MA110NINDUSTRES.!NC, A Q70 wmoi.AeonATomeS OMWON M g/Q TP 3394-1004 REV SHEET 51
_ _ _ e 9e
3yf.,/-/CW/
. . - ~i _._ _. _. . _ . . _ . . . . . _ _ . . _ _
Limit Measurement 10.0 ENVIRONMENTAL TEST - CHANNEL 1 CABINET ONLY 10.1 Lov Voltage / Low Temperature 10.1.1 Place the ARTS system in an environ- d/ A mental chamber at 4 C and ambient humidity, and allow two hours to stabilize in a Power OFF condition. Temperature is =v4== value. 10.1.2 Replace the 115 v a.c./60 Hz power A source to the cabinet with 105 y a.c./60 Hz source at TB13-1/2 and TB10-11/12. 10.1.3 Repeat the SYSTEM OPERATION TEST (Section 5. 3), ==Hng the follow-ing substitutions in the steps speci-fied: (a) In Step 5.1.2, substitute "105 VAC Applied" for "115 VAC Applied". /,l!d Readjust SETPOINT LEVEL Dial to 100. (b) In Step 5.3.6, substitute "1.000
+.050 VDC" for "0.500t0.040 VDC". A/!A
- (c) In Step 5.3.9, substitute "1.000 3 050 VDC" for "0.500t0.040 VDC". // 9 l
l SIZE CQQE IDENT NO.
$ AUTDMATIONINDUSTMES.lNC. A MS vrTMO LAaQRATomas OmslON M /Q TP 3394-1004
- h. **
REV /] SHEET 52
/ 3 5 Y-/dC V-/ Limit Measuremenc 10.1.3 (d) In Step 5.3.12, substituta "0.950 (contd) VDC" for "0.460 7DC" and "1.050 VDC" for "0.540 VDC". //!M (a) In Step 5.3.13, substituta "1.000
-M .050 VDC" for "Q.500+0.040
-- VDC". A/,/M (f) In Step 5.3.18, substitute "0.950 VDC" for "0.G60 VDC" and "1.050 VDC" for "0.540 VDC". A)/A (g) In Step 5.3.23, substitute "10.000
+
_0.050 VDC" for "10.000_+0.040 VDC". A)[A (h) In Step 5.3.24, substitute "10.000
+0.050 VDC" for "10.000+0.040 VDC".
A)/A (1) In Step 5.3.27, substitute "9.950 VDC" for "9.960 VDC" and "10.050 VDC" for "10.040 VDC". A (j) In Step 5.3.28, substitute "5.000
-+0.050 VDC" for "5.000_+0.040 VDC". 4/!A 10.2 High Voltage /High Temperature /High Humidity 10.2.1 Increase chamber temperature to 55 C // >9 at 90% relative humidity, and allow two hours to stabilize in a power ON condition. Temperature / humidity values are minimums.
SIZE CODE 10ENT NO.
$ A4tfcMA110NINOusTHIGE.1NC. A O MO wmoi.Aeonatopues ctvieION pg g /Q TP 3394-1004
&&%m nry g swear 53
4
. TWM/C6/,/ /
Limit Measurement 10.2.2 Replace the 115 v a.c./60 Hz power A source to the cabinet with 129 v a.c./60 Hz at TB13-1/2 and TB10-11/12. , 10.2.3 Repeat the SYSTDi OPERATIONAL TEST (Section 5.3), ==Hng the following' substitutions in the steps specified below: (a) In Step 5.1.2, substitute "129 VAC l Applied" for "115 VAC Applied". A//A Readjust SETPOINT LEVEL Dial to 100. (b) In Step 5.3.6, substitute "1.000 1 050 VDC" for "0.500t.040 VDC". A//>9 (c) In Step 5.3.9, substitute "1.000 1 050 VDC" for "0.5001 040 VDC". ///4 (d) In Step 5.3.12, substitute "0.950 VDC" for "O.460 VDC" and "1.050 VDC" for "O.540 VDC". A/!A-(e) In Step 5.3.13, substitute "1.000 1050 VDC" for "0.5001040 VDC". A/!A ( f) In Step 5.3.18, substitute "0.950 SIZE CODE IDENT NO.
$ AU10 MAT 1oNINDUSTRIES.INC. A MS viTno t.AeonATonles DIVISION h4 /Q TP 3394-1004 Q$banio nEv- g SHEET 54
_Q~itPdf-/or V -/ Limit Measurement 10.2.3 VDC" for "0.460 VDC" and "1.050 (contd) VDC" for "0.540 VDC". 8 (g) In Step 5.3.23, substituta "10.000 1 050 VDC" for "10.000+.040 VDC". (h) In Step 5.3.24, substituta "10.000 1 050 VDC" for "10.000+.040 VDC". ))!A
/
(1) In Step 5.3.27, substitute "9.950 VDC" for "9.960 VDC" and "10.050 VDC" for "10.040 VDC". A//A
/
(j) In Step 5.3.28, substituta "5.000 1 050 VDC" for "5.0001 040 VDC". /M!8 SIZE CODE IDENT NO. O Auicasa1nONINDU5754eS.!NC- A MO wmoumonatorumsomeION M /Q TP 3394-1004
. ._..,_. ..._.. OM" _--
m en n e . _ . . . . _ _ . _ _ . . _ . - . _ . . _ . . REV...___. & _ _ . SH EET. .._ __ .55 _. .-
e 3 3 9 + ' /0 04 - l TEST F1UIFEIT LIST ,
??c, & '/0D3 UU'GF CFC?vR"T NUMur" DLT DAT'
?!OMMICLATURE e DAVRic0RT VA30CL5 V 23598 8-31 82 HI DOT TESTFR DI."< ITAL VCLTv7TFR DATA cP CISION 3503 15091E 3 31 82 SURGF TR ANSIFNT GEN. V LONeX <10 V-3h96h 6-30-82 OSCILLOSCCFF TFA-7633 V-3h727 9-30-82 VOLTAGE DI7IDER D7 L11 I-36 6-31-82 DIGITAL MULTI:ETTR D3P 2h8CR 12729 4 8-31 82 POWER SUPPLY POWER DESIGN 22770 5 31-82 ,
I SYSTRON DONN'R 101C 7-36860 blR PULSF GENTRATOR V 2h050 CNR
';L POWER SUPPLT HEA 6205 VITRO SCREFN ROOM NPN C?m
- FNVIRON'ENT L CHA!GFR
- TFMP. & HUMIDITY ABBEON SSL-990 9 30 82 INDI ATOR ASTFRISK C7NOTrS USE Dt." TING QUALIFICATION TFSTIN"r CNLY.
M h. s
,- . . ....~ .-en. - . - - er - . . - - - - - - - -- .. .._ . , ..,...,.%.- ...--e -*---am .
9 e w-. gpr-*- we e.h*** mews..mepe Se p,.-
- w. +**ee..my, .. .ere .w. ae,.
l
t 0 N REVISICMS LT9 , DESCRIPTtGN DATE APVO l A l Incorporace Custe:ter Changes 11/20/S1 h [%' ,
- Incorporace E. O. 46137, E.O. 16334 01/27/82 Nh[
i ir E Q's Ai 1 A J '"p
.r.~auvd.m.Jjiapw--~' !
L !.'.'313 Lc32 l*
.j - .
t i ,
, 1-
,g i _ -
, \. --
J03 ' 73*3 033Q1/ s7.IAL :. war =. 7344-1004-I DAT2 l 82 TPST7 E
- REVIITED for COMPI.ETINESS m m w. C nc. 4oc.
BY G DATE ~ 3-M-O- -
. -C/ x aEv j lB I6 lB IB l ll i l (I Il l SPEET Sl l52l53 j 54l55l l l l l l l l l l l 1REV :8 l A lg lg lg l B l A l B l 8l A lglA lM I81M IE l 18 l 8 -- l- l 61 - !
SHEET!2sl27l2El29130131 l32l33!34l350G!37l30%0iaCl41 l42 43l4445l46l47l48 4ol5CI REV STATUS. FEV l$ -l6 8l lA Al6l8 afb lSldI84!idiAl- - l l ldl8l A! 0F SHEETS SHEE7l i i 2 l 3 4 l 5 l 6 ; 7 l 9 l 9 l10111l l2l13l14li5 16l17' l eiil3 l2Cl 2ll22l23 2 412 51 CONTRACT 1 . () AUTO;.";.TICH u;Uu3mCat:4C. P.O. Q50734 ,- / ! viTr.0 v::o::ac .:::em::c:e
- tacco'itc MiA ave.
I '"1. ! si' vC A Srot*.G. 'A asyt. AtJO ?090
' 'A' l '5 * <,l, , ' ' .Q.'jf.% */"f CH8ECKED lg.g[h-l,1,'/h'/f- f ,
a :TICIPl.Tu'.!Y RC.0 TOR THI? SYSTE:7 (ARTS) r:NGrttQsGNlp,j. I;j;pjpj
, TgST pg0C;ne,'g A P P ROVI"O / 'I [ r .N y _ .
l fx ' .', ~/. . 4 -. - i c . ,_
,Q ' g i,' , :d '; ] , rp 3394_teo4 ,
( jacv ,? lss::T : or 55 ,
I ~~ 3py. jgy l ^ ~ TABLE OF CONICITS S*ctio, Page 1.0 TEST EQU7PMEIT , . . . . . . . . . . . . . .,. . . . . . . . . . . . . . . . 3 2.0 VISUAL LIS?ECTION AND CONTDIUITY TEST. . . . . . . . . . . . . . . . . . . . i 4 . 3.0 ELECTRICAL ISOLATION (HIPOT) TEST. . .:. . . . . . . . . . . . . . . . . . . 4 3.1 Hipot. .. . .. ............................ 4 4.0 EQUIFME1T CONNFCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4.1 Preliminary Setup. .......................... 6 4.2 Power Supply Verification. . . . . . . . . . . . . . . . . . . . . . . 7 5.0 EQUIP:C3 TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.1 Preliminary Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.2 Burn-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.3 System Operation . ......'.................... 10 6.0 POWER TRANSIEIT WITHSTAND TEST . . . . . . . . . . . . . . . . . . . . . . . 23 6.1 Pre'iminary Setup. . . . . . . . . . . . . . . . . . *. . . . . . . . . 23 6.2 Cotunon Mode Test ........................... 23 o.3 Transverso Mode Test ......................... 26 7.0 POWER DIF IEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 7.1 Preliminary Setup. . . . . . . . . . . . . . . . . . . .. . . . . . 34 7.2 Power Dip Test ... ......................... . 41 8.0 RESPONSE TDIE TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 8.1 Preliminary Setup. . ......................... 43 8.2 Response Time Test ...... . . . . . . .i. . . . . . . . .. . . 46 9.0 MODULE WITEDRAWAL TEST . . . . . .....................48 10.0 DIVIRO:DIENTAL TEST . . . . . . . . . . . .' . . . . . . . . . .. . . . . . . 52 10.1 Low Voltage / Low Te=perature. . . . . . . . . . . . . . .. . . . . . . 52 10.2 High Voltage /High Temperature /Nigh Humidity. . . . . . . . . . . . . 53
- .. - . _ . ~ . - ~ .
.* wTnO U.SCRATOMES DMS3ON
.. . ..n u n.m M d b /. w TP 3394-1004 2 % 5s 48 SM' 1 WC ETt0 m 6. J .2.* , d 'T.G '
REV SHEET 2 -
~.c.a
R_1W' /06. / L.0 TEST EQUIPME.'!T L.1 Vole /0hamatar . . . . . . . . . . Simpson 260, or aquivalent L.2 Com arcial Power Source . . . . 115 v a.c. , 60 Hz 1.3 Eipot Testar. . . . . . . . . . . Davenport Manufacturing Company, Modal 7A30C.5, or equivalent L.4 Toggle Switches . . . . . . . . . DPDT (20 agt switches required) 1.5 Resistors . . . . . . . . . . . . Carbon, 1.0K +10%, 1/4 watt (12 required) 1.6 Transient Generator . . . . . . . Output Pulsa, Z,,, = 150 Q, nominal, 3.5 kv, 10 us 1.7 Power Switch Box. . . . . . . . . Switch 115 v a.c. to 84 v a.c. for 30 ms
~
1.8 __ Storaga Oscilloscope. . . . . . . Taktronix, Model 7633 1.9 Test Power Supply . . . . . . . O to 15 v d.c., .1% regulation ._ L.10 Pulsa Generator . . . . . . . . . Output Pulsa, 5.5 v, min 4-=, 100 as l.11 - - - . . . . Digital Voltmeter . . . . . . . . Fairchild, Model.7100A, or aquivalent_ - -. SIZE CCCE ICENT No. e unemanor.mousmusac A M e G ye
/G TP 3334-1004
_ . . _ _ . _n mLAacucmasomsicM
.~ _YYsn a is .T 3
A. RW~ /dQ 9=/ - - - - - - -- . . . . _ . i . . _ _ _ _ . Limit Measurement j 2.0 VISUAL INSPECTION AND CONTINUITY TEST //f! Refer to the Quality Assurance Instruc-tions and verify that all requirenents have been fulfilled for Assembly 3394-
~~
1004. 3.0 ELECTRICAL ISOLATION (HIPOT) TEST 3.1 Hipot Test 3.1.1 Verify that the 115 VAC primary power A/ is NOT connected to the ARTS cabinet. 3.1.2 Place Circuit Breaker 1.(CB1) and Circuit Breaker 2 (C32) in the ON position. 3.1.3 Unplus all PC cards from card file connectors. Remover all LED and Incadescent Indicators from the Control Panel. 3.1.4 Disconnect and scrap together separately the AC Input knd.DC Output Leads of.PS4 (+48vDC). Disconnect and ,gf/A strap together the AC Input Leads of PS1 J+15VDC), PS2'(-15VDC), and PS3'(+10'VDC).
- Scrap together and to Cabinet Ground the pas ..:ive, negative and sense terminals of PS1, PS2, and PS3.
Scrap together separately the AC Input and DC Output Leads of PSS (+9 VDC). Verify that all disconnected wires are isolated from each other, except where they are scraped together, and from Cabines Ground. 3.1.5 Perfotz a H1 pot Test at 1,500 VAC ras. for 1 minute from a,11 terminals listed below to esoinet ground. (continue on next page) 53ZE FSCA NO. O automationinoutrmies.inc. VITROLASCRaTCRIESDMSION mM e !, O.NMme,o w an mn REV M l$HEET
- 3394/-MO-/
Limit Measuremen_e_ 3.1.5 (contd) Verify .0 BREAKDOW. 31 All ca.uinals a NO BREAECW Scrap Terminals 1 through 8 ^ D2 > NO BREAIDOW All terminals ! together before cast. D3 Allterminals) NO BREAE0W ' 34 All c ar-=4 nm 1 s NO BREAECW G7 All car =4"=1= NO BREAECW Scrap Tar =4 a=1 = 1 through 4 cosechar before cast. 4I D9 All terminale NO BREAECW TB10 All terminals NO BREAEDOW TB11 All carminals NO BREAEOW TB12 All car ninal e NO BREAECW TB13 All car.4n 1. NO BnvArn0W % 3.1.6 Perform a Hipoc Test ac 500 v a.c. ras for L minuta from all terminale listed below to the cabinet ground. Verify NO BREAIDOW. T35-1 NO BREAKDOW ^ 35-3 NO BREAE0W T35-5 NO BREACOW D5-7 NO BREAECW D5-9 NO BREAECW T35-11 NO BurAim0W , NO BREAE0W TB6-1 T36-3 NO 3REACOW _
. SIZE COCEIDENT NO. - - - - -- - --- -
=
O AU10MATIONINDUSTMEE.INC. wmo LAmonATONES DMSICM / TP 3394-1004 d={ %??%~ l aRv IsuRRr 5 - - - -
33W- /6d-l .- - Limit Measurement 3.1.6 T26-5 NO 3READOW . (contd) T36-7 NO 3RIAKDOW _ I T36-9 NO 3REAKDOW Al/A T36-11 NO narArn0UN _, CAUTION The even numbered terninals on T35 and T36 are scraped to cabinet grcund. 3.1.7 Remove the shorting straps connected // in paragraphs 3.1.4 and 3.1.5. 4.0 EQUIPMENT CONNECTIONS 4.1 Preliminarv Setuo 4.1.1 Verify the status of each switch. (a) Circuit Breaker 1 (C31), Circuit Breaker 2 (C32) 0FF (b) Bypass Switch NORMAL (c) Door Switch (Door Open) OVERRIDE 4.1.2 Test Switches Connact DPDT test switches as indicated. Switches designated with
- shall be connected to the cabinet through a 1.0K chm resistor.
TS1 across SFECS-1 Input T34-1/2 CLOSED CIRCUIT TS2 across TG-1 Input T34-3/4 CLOSED CIRCUIT 'E 18)_ TS3 across MFP1-1 Input T34-7/8 CLOSED CIRCUIT TE18h TS4 across MFP2-1 Input T34-9/10 CLOSED CIRCUIT (E13) IS5 across SPARE-1 Input T34-11/12 CLOSED CIRCUIT U
*TS6 across SFRCS-2 Input T36-1/2 CLOSED CIRCUIT (EISg
*TS7 across SFRCS-3 Input T36-3/4 CLOSED CIRCUIT '\E 1Sh
*TS8 across SFRCS-4 Input T36-5/6 CLOSED CIRCUIT D1 SIZE CCDE IDENT NO.
O AUTOMATIONINDUSTRIE3.INC. N VTTMOLAaQRATCRIE3CIVIS4N h TP 3394-1004 d . rr l MT/ U lSHETT 4
9 2-29W- ACOV- 1 i I Limic Measurenenc 4.1.2 *TS9 across TG-2 Input TB6-7/3 CLOSED CHCUIT ; (contd)
*TS10 across TG-3 Input TB6-9/10 CLOSED C RCUIT _ !'
*TS11 across W Input T36-11/12 CLOSED CIRCUIT n
*TS12 across MFP-2 Input T35-1/2 CLOSED C RCUIT kI40)
*TS13 across EP-3 Input T35-3/4 CLOSED CIRCUIT
*TS14 across MFP-4 Input T35-5/6 CLOSED CHCUIT
*TS15 across SPARE-2 Input T35-7/8 CLOSED CHCUIT
*TS16 across SPARE-3 Input T35-9/10 CLOSED CIRCUIT
*TS17 across SPARE-4 Input T35-11/12 CLOSED CIRCUIT TS18 across REM. TRIP Input T39-1/2 OPEN CIR C _
TS19.across RIN. RESET Input T39-3/4 OPE!! CIRCUIT IS20 across RDi. BLOCK Input T39-5/6 OPEN CIRCUIT _ 1 4.2 Power Supolv Verifiestion l 4.2.1 Disconnect the card file connector Pl. Place jumpers between Pl. JJ and HH, and MM and EE. 4.2.2 Connacc power to che cabinec (T313- 115 VAC Applied /O6 1/2). 4.2.3 Connect power to che non-1E outputs 115 VAC Applied /d6 (T310-11/12) . A.2.4 Placa C31 and C32 in the ON posicion. C31, C32 ON 4.2.5 ver1Iy chac all the power indicators AC ON f (a.c. and d.c.) and the Bypass Normal PSI, +15 VDC ON 'E.../ tndicators turn ON. PS2, -15 VDC ON SIZE CCOE 10ENT NO.
$ AUTOMaTTONINDUSTFIIER,1NC.
mmamasOMSICN A M TP 3394-1004
- e. &_ M..
nav A swear 7
_239d-/u%<./ ._ . _ _ _ _ _ . _ _ . . Limit Measurement SP3, +10 VDC On ' 4.2.5 (contd.) - PS4, +48 VDC ON E18L PS5, VDC ON E 18) Bypass Normal ON 'E E 4.2.6 Verify the voltages indicated.
~
TB14 termini 1's'2 through 4 +0.0 (a) referenced to PSI- -V +15.0-0.25 VDC 4/M TB14 terminal 1 referenced +0.0 (b) to PS2- +V -15.0-0.25 VDC A)/# l (c) TB14 terminal 5 referenced +10*000+0 050 to PS3- -V -0.0 A//A (d) TB14 terminals 6 through 8 -15.0M*.$5 GC referenced to PSI- +V 4//A (e) P1-LL with respect to P1-MM +15.0 -0 25 EC M (f) Deleted , (g) Pl-NN with respect to Pl-MM -15.0 S WC M (h) Deleted - (1) Pl-JJ with respect to P1-MM +10,00020.010 VDC 4)/AP l (j) TB4-2 with respect to PS4-(-V) .
+48+.50 VDC A (k) PSS- +V with respect to PSS- -V +9_+.5 VDC AMA 4.2.7 Place CB1 aad CB2 in the OFF position. CB1, CB2 0FF ///A 4.2.8 Remove the jumpers placed in 4.2.1 l and connect the card file connector Pl.
4.2.8.1 Measure the Voltage at the following points and verify that it is within limits. Readjust PS1 and PS2 as necessary: [a]XA9-86 with respect to IA8-19 +10.000:0.0257DC Al/A [b]IA8-10 with respect to XA8-19 +15.000:0.050VDC A//A [c]XA7-16 with respect to IA7-3 -15.000:0.050VDC /A SIZE FSCM NO.
$ NTONMOUSMES.INC- A ^^ MA TP 3394-1004 vimo LAmonatomEs omeON g h baoro REV /h SHEET 8
339f'- /4d4-/ I.isit Measurement )
. 2.9 Using the digital voisacar to easure the voltage, aijust the cucput of the Test Power Supply (0-15 7DC) to 0.0:0.050 7DC and connect its positive terminal to T314-11 and the negative terminal to T313-12.
3.0 EQUIPMENT TEST 5.1 Preliminarv Satuo 5.1.1 Place C31 and C32 in the OFF position. C31, C32 0FF 3.1.2 Verify that the 115 VAC primary power POWER APPLIED is connected to the ARTS cabinet. (T313-1/2 and T310-11/12). 3.1.3 Plug all PC cards in the card file connectors CARD IN per Assembly Drawing 3394-1013. 5.2 Burn -in Test 3.2.1 Place C31 and C32 in the ON position C31, C32 ON 5.2.2 7erify a.c. and d.c. power indicators CIDICATORS ON OE13 1 are ON.
- E18 ll 5.2.3 Mosentarily close TS6 through TS17, 1/5 indicator '.
individually and verify that the { appropSiate 1/5 indicator turns ON. , i:
~~
5.2.4 Allow equipment to run continuously 10021 Hours n for 100 hours. j s ZE i psCM NC. i M m
$ Autemanow NOUsmES.:NC.
vrmoLAsonaTemasosvis3CN
~)
W _ .i L....__-.- .
,.m.,,. m n nm f,9ff __
Gj{ ] __
- . . .. y .gg _ j . ..- . . . . -
Limit Measurenant . . . - 5.3 System operation A .. (g.ig; - ._ . i.3.1 Place CB1 and C32 in the CN position. CB1, C32 ON -' 5.3.2 Verify all control panel indicators Indicators OFF OE13 -l l except a.c. and d.c. power and Bypass Normal are OFF. E13 5.3.3 Momentarily depress the Lamp Test Indicators OFF pushbutton. Verify all control panel indicators turn ON. 5.3.4 Following Table I, perform the indicated tests and verify that the results are as shown. 5.3.5 Increase the voltage of the Test 1.500_+.050 VDC / 8CO Power Supply to the following value: 5.3.6 Turn the SETPOINT LEVEL dial 8& h 63 0.500_4 .040 VDC / Odd counterclockwise to 050. h Sk[. Verify that the voltage at the SETPOINI JACK is within 14 d es. NOTE Complete Table I before proceeding to 5.3.5. l SIZE CODE IDENT NC. A 7c
.O
" AUTCMATIONINDUSTRtES.INC.
vrTRo t.AaORATOMIE3 CI'!1SION M /Q TP 3394-1004 W 20 L 11 W! 2 !?u'*T -
TA3LE 1 _239(/-/4M-/ OTE L: Continuity -.aasurenants are to be naca throuzn a sarcas 200 '. c5%, 4 W resistor observing a +/- polarity with respect to the sin nu=bers. OT: 2: Connect a 115 VAC 10W lamp and 115 7AC, 60Hz power source in serias ac: T38 1,3 and across T38-3/4 to verify continuity across these contacts. The circuit is closed when the la=o is ON and ooen vnen it is OF?. cua i..vii. h TEST CLOSED CIRCUIT l OPE'T CIRCUTT CIDICATOR (O
- 1. Verify T312-1/2 [E13)
-3/4
-9/10
-11/12 f T31 -1/2 <5000
-3/4 <500C
-5/6 <5000
-7/8 <5000 T32 -1/2 <5000 NcTE 1
-3/4 <5000
-5/6 <500n
-7/8 <5000 T33 -1/2 <5000
-3/4 <5000
-5/6 <5000
-7/8 <5000 E18
- 2. Open TS1 (' T31 -1/2 >50K3 SFRCS 1/5 ON
~
NOTE 1 T32 -1/2 >50KD T33 -1/2
~
>50KD -
E18 l 3. 3ypass S7RCS I T31 -1/2 <5000 T312-9/10 SFRCS 1/5 ON NOTE 1 T32 -1/2 <500G -11/12 T33 -1/2 <5000
- 4. Turn SETPODIT LEVEL T310-5/6, 31 stable Monitor Pan #r.
dial-clockwise to 500. T310-7/8 TRIP indicator OFT. Q E18
- 5. , Turn R20 (Test Laval l Adj.) fully clockwise.
- 6. Press and saintain T310-5/6 31 stable Monitor P 31 stable TEST switch. T310-7/8 TRIP indicator ON. gg
- 7. ! aalsase 31 stable TEST T310-5/6 31 stable Monitor Par u.
., switch. __ T310-7/8 TRIP indicator OF7.
- 3. Turn R20 (Tast Lavel Verify that tha voltage Adj.) fully counter- I at the SE!?OEIT Jac h.-
i clockwise. Open S17 on at 5.000+0.025 VDC. ("E-1 q .qqa I IA9.
- 9. Press and-saistain 31 stable Monitor Pan l
Bistabl~a~ TEST switch. , TRIP indicator OFF. V -- p
.0. i Release 31 stable TEST i 31 stable Monitor Pay switch.
i TRIP indicator 077.(;e1 ,,__ l f l
^ ' ~
[ SIZE CCCE IDENT No. O autemanONWOUSME5.WC. A yc a vrmo taaCRATORIES CM5iCN M /Q TP 3394-1004
..- .. . Y T 8
I 9'N hMEET -
P Q2GW-/CM-1 Tablo I (contd) CONTUUITT _ g, TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/)
'~
.1. Verify TB11-1/2 . -
-h 'u
-3/4
.2. Open TS2 TB11-1/2
-3/4 13, Slowly increase the volt.
zge of the Test Poser TB11-1/2 Verify that the voltage Supply until the- B1 stable l -3/4 at the CAL JACK is a TB1 -3/4 >50KR 5.1002.075 VDC. Monitor Panel TRIP indi- TB2 -3/4 >50KD ~ T /33
' cator- turns ON. Close S1; NOTE 1 I
,TB3 -3/4 >50Ka T-G 1/5 ON _ _
I on XA9e c . . . . l TB12-9/10 T-G 1/5 ON 14: Bypass T-G
.- TB1 -3/4 <5000 _
NOTE 1 IB2 -3/4 <5000 -11/12 TB3 -3/4 <5000 L5. Verify TB11-5/6
-7/8 L6. Open TS3 TB11-5/6
-7/8 K E15
'.7 . Open TS4 TB11-5/6 MFP 1/5 ON
-7/8 TB1 -5/6 >50K3 NOTE 1 T32 -5/6 >SOKn TB3 -5/6 >50KD iS. Bypass IEP TB1 -5/6 <5000 TB12-9/10 MFP 1/5 ON NOTE 1 TB2 -5/6 <5000 -11/12 TB3 -5/6 <5000 EU i9. Verify TB11-9/10
-11/12
'O. Open TSS TB11-9/10 SPARE 1/5 ON ]
r
- -11/12 i
! TB1 -7/8 >50KG NOTE 1 T32 -7/8 >50K3 TB3 -7/8 >50KD
'1 TB1 -7/8 >5000 TB12-9/10 SPARE 1/5 ON )
- 21. Bypass SPARE j T32 -7/8 >500n 1 -11/12 NOTE 1
). TB3 -7/8 >5000 i
SIZE CODE IDENT NO. e atriemaTicninDustnies.ise. -ve j9 VITROLABORATOMtESDivtS;ON /Q TP 3394-1004
.1 b b "
. . 'Tv f lsNEET 12
l 3 3 W /O O V-/ Table I (contd) CONTE:UITT 0 2 TEST CLOSED CIRCUIT l OPEN CUCUTT HIDICATOR (/) E
- 2. Bypass NORMAL T312-9/10 Bypass NORMAL ON
-11/12 f
- 3. Verify -
T37 -1/2 T37 -2/3
-4/5 -5/6
-7/8 i -8/9
-10/11 1
-11/12 NOTE 2 T38 -1/2 i^. -6/7 T38 -5/6 -9/10
-8/9
- T310-1/2
-3/4
- 4. Open *iS6 TB7 -2/3 T37 -1/2 TRIP ON ~
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 T38 -6/7 T33 -1/2 3 NOTI 2 T38 -9/10 T38 -5/6 J T38 -8/9 T310-1/2 -
-3/4 .
- 5. Close TS6 TRIP ON
- 6. Depress RI. SET TRIP OFF E18
- 7. Open TS7 TRIP ON E-
- 8. Close TS7 TRIP ON ,
- 9. Depress RESET TRIP OFF b
- 0. Open TS8 TRIP ON G(
TRIP ON E18
- 1. Close TS8 E
- 2. Depress RESET --
TRIP OFF _ 'II '
- 3. Open TS9 TRIP ON G
i 4 , Close T59 TRI? ON \ /
- 5. Depress RESET TRI? 0FF TRI? ON
- 6. Open TS10 -
- 7. Close TS10 l TRIP ON
\ ! ' ~
SIZE CODE IDENT NO. O A4JfCMA11CNINOUSTRIIS ;NC. A 7C
- wTnotasomatema3DNECM M /Q *P 3394-1004
'r iS%fba
__ . - - e rA=_ . .._ . __
R 794/. /$d9--/.. -_ - . . Tablo I (contd) .- CONTINUI T g TEST l CLOSED CIRCUIT OPEN CIRCUIT , ETDICATOR (/)
- 8. Depress af. SET TRIP O n '. E 18)
D E. t
- 9. Open TS11 TRIP ON O. Close TS11 TRIP ON
- E13)
- 1. Depress RESET TRIP OE '
' E 18
- 2. Open TS12 TRIP ON .
- 3. Close TS12 TRIP ON
.4 . Depress RESET TRIP OE TRIP ON E161
- 5. Open TS13
. E 18,
- 6. Close TS13 TRIP ON
. E.18
- 7. Depress RESET TRIP OE
~
- 8. Open TS14 TRIP ON
- 9. Close TS14 TRIP OH E1B iO . Depress RESET TRIP On ii. Open TS15 TRIP ON
- 12. Close TS15 TRIP ON i3. Depress RESET TRIP OE E 12 i4. i Open TS16 TRIP DN
- 5. Close IS16 TRIP ON 1
i6. Depress RESET TRIP OE 17 . ! Depress BLOCI NOTE 2 r g T38 -3/4 BLOCK On LT i E18 23 . Open TS17 TRIP ON s i9. Depress BLOCK T37 -1/2 TRIP and BLOCK ON
-4/5
-7/8
-10/11 NOTE 2 ( 38 -1/2 -
SIZE CODE IDENT NO. 6 Autoim. Tionincusvnies.ine. e
# /O TF 3394-1004
{$bme [.j] VITRO o t.AacRATonias omsloN a u av +. inuT
- 2. .
R39y-/00V=/ Table I.(contd) CONTn'UITT NO. TEST CLOSED CIRCUTT OPEN CIRCUIT UfDICATOR - 59. contd{j l T38 -5/6
-8/9 h
TJ10-1/2
-3/4 NOTE 2 TS3 -3/4
- 60. Close TS17 TRIP and 3 LOCK ON TRIP and BICCK OFF
'I
- 61. Depress RESET
- 62. Close TS1, TS3, TS4, SPARE 1/5 0FF and TS5 MFP 1/5 0FF SFRCS 1/5 0FF
- 63. Slowly decrease the Verify that the solta e voltage of the Test at the CAL . TACK is a
I8 Power Supply until the 5.000$ .025 VDC.
Bistable Monitor Panel 9, 9 g TRIP indicator turns OFF. 64 Close TS2 T-G 1/5 OPF
- 65. Decrease the voltage of the Test Power Supply to 0.0$.050 7DC.
1
- 66. Depress and Rold SPARE SPARE 1/5 ON TEST 1/5.
- 67. Depress SPARE DiPUT TRIPandSPARE1/5C!rh TEST
- 68. Release SPARE TEST 1/5 TRIP ON I and SPARE EIPUT TEST SPARE 1/5 0FF
- 69. Depress RESET TRIP OFF h' [
l I i
- 70. Depress and Ho'.d SFRCS i SFRCS 1/5 ON >
TEST 1/5
- 71. Depress SFRCS CTPUT TRIP and SFRCS 1/5 13 l TEST i
- 72. Release SFRCS TEST 1/5 TRIP ON and SFRCS UTPUT TEST SFRCS 1/5 0FF l
SIZE CCCE 10ENT No. gmymygg . . _ _ . . - . . . wmo LAscnATeniss OMSICN M /Q TP 3394-1004
$ { % ' b ame REV d
"' SHEET tt
~~
,_.. - _ ._. U
.W
RBW"/CW/ Tablo I (contd) ; CONTE;UCT
' l
_C. TEST CLOSED CIRCU C I OPEN CIRCUIT INDICATOR (v') l
- 3. 3 Depress RESET ~ TRIP OFF E 18) '
4 Depress and Hold T-G T-G 1/5 ON TEST 1/5
- 5. Depress and Hold T-G T-G 1/5 ON HIPUT TEST
- 6. Depress T-G REAC. TRIP and T-G 1/5 ON POWER EIPUT TEST
- 7. Lelease T-G TEST 1/5 TRIP ON ~~
and T-G ETPUT TEST and T-G 1/5 0FF REAC. POWER HIPUT TEST
- 8. Depress RESET TRIP OFF
- 9. Depress and Hold MFP MFP 1/5 ON 1/5 TEST
~
- 0. Depress and Hold MFP 1 MFP 1/5 ON INPUT TEST E-18 ,
TRIP and MFP 1/5 ON '
- 1. Depress MFP 2 INPUT TEST
. Release MFP 1/5 TEST, TRIP ON G/
s MFP 1 EiPUT TEST and MFP 1/5 OFF MFP 2 UTPUT TEST ;
. , -1 ?
- 3. Depress RESE* TRIP OFF 4 . Close TS18 TRIP ON 'l
-5. Close TS20 TRIP and BLOCK ON
- 6. , Open TS18 TRIP and BLOCK ON E18) l .7 . Open TS20 TRIP and BLOCK ON
- 8. Close IS19 TRIP and BLOCK OFP
.9. Open TS19 o
TRIP and BLOCK OFR18,
! 1
- 0. Depress TRIP TRIP ON
- 1. I Deeress RISC i TRIP OFF CODE IDENT NO. .
SIZE ? AUTOMATION INDUSTRIES.!NC. 4 7c
/Q TP 3394-1004 j v'Tmo t.AaCRATORIE5 DMS3ON M M hfn **
DEV 9 l SHEET 16 l ~ l
7944/ /b*% / I.inic Measuremane 5.3.7 Turn the Hysterisis (Hys.) l l control (R31) on the Bistable Card fully clockwise. 0 E l
- 5.3.8 7erify that the TP.IP indicator TRIP ON l
on the Monitor Panel is ON. l i 5.3.9 Slowly decrease the voltage of 3 hp b 0.500fp.040 VDC d. 99.3 l the Test Power Suppiy until the TRIP indicator on the Monitor Panel turna OFF. Verify that the voltage at which the TRIP indicator turns OFF is within limits. Record the value. I 5.3.10 Slowly increase the voltage of 225 mVDC to 275 mVDC C237 the Test Power Supply until the TRIP indicator on the Monitor l Panel turns OH. Verify that the voltage that the Test Power Supply was increased by over that measured in 5.3.9 is within the limits. l i 5.3.11 Repeat Steps 5.3.9 and 5.3.10 three cimas. Each cine, record the value at which the TRIP
.indicaterturns OFF (v.ot.,)
SIZE CODE IDENT NO. O AllfCMaTICNINDUSTRES.!NC. A MCS - - - - . . . . - 4 .vrmo LAaCRalCRIET.
,, DMSICN M /Q TP 3394-1004 ..
k'eM M W M
-.~. . ._ . MElf.W . . . _ _ . . . _ ~
REV SHEET 17
* ~
_qgtyt,/.jpg>g-/ . - - - - - - . Limit Measurement 5.3.11 and that at which the TRIP indicator (con d) ' turns ON (V ). Vg ,ggy O. 99Y Vg 1 /EM . V toff 2 *W / V tm2 )* & 1 toff 3 O9W /.05 V V ton 3 5.3.12 Verify that the following relations hold for the data measured in 5.3.11: (a) 0.460 VDC 1 Vg,gn 1 0.540 VDC 0 540 VDC SEE ye. 63 (b) 0.460 VDC 1 Vg ,g,2 1 (c) 0.460 VDC 1 V gogg3 1 0.540 EC (d) 225 mVDC 1 vg _ V ,ggg g i 275 mVDC E181 (e) 225 mVDC 1 Vgg _ Veoff2 1 275 mVDC E48 (f) 225 mVDC 1 V g,33 _ V ,gg3 g 1 275 mVDC 5.3.13 Slowly decrease the voltage of the 0.50010.040 VDC O.993 Test Power Supply until the TRIP , indicator on the Moniter Panel turns OFF. Verify that the voltage at which the TRIP indicator turns OFF is within the limits. Record the value. 5.3.14 Sleuly turn the Hysterisis (Hys.) Value equals that of /.O93 ' 5.3.13 +.100-0.005 VDC cevrel (R31) on the B1 stable (b.b'h[5Y.'$bkEd'b $ 4 hh hh TP 3394-1004 '
, ,f .' ' .'6 ~: " !.v enr:
REV SHEET 18 o ae
59V=/OWJ . Limit Measurenant 5.3.14 Card counterclockwise until the (contd) voltage at the SE30DIT JACK is
.100_+0.005 VDC below that nessured in 5.3.13. ,
- e.
5.3.15 Verify that the TRIP indicator TRIP OF? O on the Monitor Panel is OET. 5.3.16 Slowly increase the voltage of TRIP ON, Value /dN3 the Test Power Supply until the TRIP indicator on the Monitor Panal turns CN. Record the value. 5.3.17 Rapeat Steps 5.3.13 and 5.3.16 three cines. Each eine, record the value at which the TRIP indicator turns OFF (Vg ,ff) and that at which the TRIP indicator turns ON (V g ). Vg ,ggg 3. 9C Vg ,,g /084 V toff 2 O.9'73 V con 2
/C85 T
toff 3 0 W3 - 7 con 3
/o85 5.3.18 Verify that the folleving relations hold for the data naamured in 5.3.17:
(a) 0.l.60 VDC < V gg < 0.540 VDC , _ . . - ~ i SIZE CCDE IDENT No. O auT ManCNINDUSTmES.;NC. r vtTmoLAscmaTonte$OMGCN TP 3394-1004 g Q Q b en.,--
-- - -- . ; .m - ..- _ _laHzzT._ ;9__ __ J
l
.2BGW-/O&-/
= -. . . . . . . . . I.imit Measurement 5.3.18 (b) 0.460 VDC 1 Vcoff2 1 0.540 VDC (coned) (c) 0.460 VDC 1 Vg ,gg3 1 0.540 m (d) .75 mVDC 1 V g y _,V g ,gg i 125 mVDC (a) .75 mVDC 1 Vgg _, Vcoff2 1 125 mVDC (f) .75 mVDC 1 Vg g _ Vg,gg3 1 125 mEC 5.3.19 Turn the Hysterisis (Hys.) control (R31) on the Bistable Card fully clockwise. 5.3.20 Turn the SEIPODIT LEVEI. dial
- clockwise to 000. ,_,
IE 1. ' 5.3.21 Verify that the TRIP indicator on the Monitor Panel is OFF. 5.3.22 Increase the voltage of the Test 8 Power Supply until the TRIP l indicator turns ON. l l 5.3.23 Verify that the voltage at the 10.000+0.040 VDC $ 9dd SEIPOEIT JACK is within the limits. 5.3.24 Slowly decrease the voltage at the 10.00 $ .040 VDC 9 75Y I Test Power Supply until the TRIP indicator turns OFF. Verify ah t the voltage at which the TRIP Ss%E CODE IDENT NO. O AUTOMATIONINDUSTRIES.1NC, Me
,4 wmc LAaOMATORIES OMSON /Q TP 3394-1004 h!k "
, j n:V lsnear :o
l 1 U. .. - 3394.jpgt,g , ,, Limir Measurement i 5.3.24 indicator turned 0FF is wit.Mn the (contd) limits. Record the value. 5.3.25 Slowly increase the voltage of cha 0.0309 010 7DC d 02i I Test Power Supply until the TRIP indicator turns ON. Verify that I the voltage that the Test Power Supply was increased by over that l l measurad in Step 5.3.24 is within I the limits. Record the value. 5.3.26 Repeat Steps 5.3.24 and 5.3.'.5 three c h e. Each time, riscord the value at which the TRIP . l indicator turns OFT (Vg gg) and that at which the TRIP indicator turns ON (V g ). I V g 9 94V V __T ff 3 Vg ,gg V WY 7 9 W3 . coff3 con 3 _ _ . _
^
5.3.27 verify that the following relacions ' hold for the data =easured in 5.3.26: h (a) 9.960 VDC 1 V g,gf1 1 10.040 VDC (b) 9.960 VDC 1 vtoff2 1 10.040 VDC (c) 9.960 VDC 1 7g,gg3 1 10.040 VDC SIZE CCCE ICENT No. A Mf3
/Qw Q
$ A4flCMATIONINDUSTma3.!NC. TP 3394-1004
/,- w.mousonaTemasomsCN A
P -- t n:: ls;;x::
93W-/Sc4-/ __ _ _ _ _ _ _ Limit Measure ent 5.3.27 (d) 20 mVDC 1 V t ,,1 _ Vg ,ffg 1 40 = E (contd) (e) 20 mVDC 1 Vg _ Vg,g,2 1 04 mVDC (f) 20 mVDC 1 V g ,g _ Vg,fg3 1 40 m m 5.3.28 Turn the SEIPOIIrr LEVEL dial to 5.000+0.040 VDC 500. Verify that the voltage at the SETPOINT JACI is within limits. 0.000
.0 5.3.29 Adjust the voltage of the Test Power ,00 VDC Supply to the following voltage: -
5.3.30 Verify that the TRIP indicator on the Monitor Panel turns OFF. l SIZE CODE CENT NO.
$ AUTOMATICNINDUSTRIES.iNC. A 7g vrTRo tAsCAATCRIES DM54N M /v TP 3394-1004 gg'bwe
. . a ev !swrz- --
- 9.-394f- /CCAl- / Limit Ifeasurement 6.0 POWER TRANSIENT WITESTAND TEST 6.1 Preliminarv Setuo 6.1.1 The following tests are to be made using a Transient Generator (TC) and Step Up Transformer.
.. Figure 6.1 illustraces the recocunended elec-trical interconnections and shield-ing requirements.
. 6.1.2 Preset the TC controls as follows prior to test:
PJNCTION
- a. Output Amplitude 1.75 KV peak A)/A
- b. Source Impedance 100 ohms A//4
- c. Output Duration Continous Output "
- 2)/A
- d. Burst Mode One Shot A//A '
6.2 Coenon Mode Test -- - - 6.2.1 , Place the ARTS cabinet in its normal operating mode. Normal operating mode is defined as follows:
- a. Door Switch (Door open) OVERRIDE 1//Al- ,
- b. Bypass Switch NORMAL A//4
- c. Circuit 3reakers (C31) (C32) ON 2//A
- d. Adjust Test Power Supply to 0.0+0.050 VDC X//A c.. .] hb"[ " __
REV [ SHEET 22 i
-*e-em- e ..,w 3 e
E 'l BON' l - . . . . . Limit. Measurement 6.2.1 e. Test Switches as indicated below: (contd) TS1 CLOSED CIRCU'.T /)/A j TS2 CLOSED CIRCUIT M/A8 - TS3 CLOSED CIRCUIT MM TS4 CLOSED CIRCUIT 4)M TS5 CLOSED CIRCUIT ///Af TS6 CLOSED CIRCUIT //M TS7 CLOSED CIRCU!T A/I4 TS8 CLOSED CIRCUIT M/A3 TS9 CLOSED CIRCUIT 1)/A
/
TS10 ' CLOSED CIRCUIT /)/A s TS11 CLOSED CIRCUIT M/A TS12 CLOSED CIRCUIT ///4 TS13 CLOSED CIRCUIT BM TS14 CLOSED CIRCUIT 4/4 TS15 CLOSED CIRCUIT, 4//4-1 TS16 CLOSED CIRCUIT ll/A
/
TS17 CLOSED CIRCUIT M/Af TS18 OPEN CIRCUIT //[A TS19 OPEN CIRCUIT M TS20 OPEN CIRCUIT ///A
- f. System Logic Reset (depress RESET if required) 6.2.2 Refer to figure 6.. Make the M connections as indicated for l
- y. . . .... ... . w i n.a ir.J. n -fe
<- ' w.o .r.':or.ncmES DMS!CN . M /O TP 3394-1004 '
.{, ' Li'.Lx. r.3 3 REV g SHEET 21.
cu l t i
ARe?4t-hC60-/ ! ISOLATE FROM TRTS CHASSIS CABINET 370 4H 10A 115 ' e Ml'> ^^ 7 TB13-1 VAC1(s TRANSIENT 370uH 10A GENERATOR 115 e Y 2\ ^ " kTB13-2 l VAC 2<' L'> Y T
^
Q .Olg F3KV ,f 4, CABINET HI i LX) It COMMON l COMMON MODE .01 aF l l- 3KV TRANVERSE it l t0(9-9th) VITRO
?
E gl .. 1 - _ y-l g F-139 ; 1 -
/
M7 SURGE TRANSIENT TEST ISOLATION BOX ( FIGURE 6.1 ISOLATION / SHIELDING INTERCONNECTIONS , i
? I :rc n: .- :0. i OC
~
TP 3394-1004 i .M N o*u "acm1 E e"m $ s$1 w. W.-Q -
~y~,g. .
3
~
~T
~ ~~ ~
.:HEET 25 lasv . -.
==--.
_W&&~ l. l Limit Measurement
~
6.2.2 co= mon mode test. Reset the (contd) system logic if recuired. 6.2.3 Using the One Shot Mode, apply five (5) [At j separate Transient Bursts to the system. l l l 6.2.4 Verify proper operation of the system:
, . ca. ... Verify. all control panel indicators - --
Indicators OFF- 2//A ' except a.c. and d.c. power and Bypass Normal are OFF.
- b. Momentarily depress the Lamp Test Indicators ON 1,/!8 pushbutton. Verify all control ,
panel indicators turn ON.
- c. Following Table II, perform the indicated tests and verify that the results are as shown. ,,
NOTE Complete Table II before proceeding to 6.3 6.3 Transverse Mode Test 6.3.1 Place the ARTS cabinet in its normal - operating mode. Normal operating mode is defined as follows:
- a. Door Switch (Door Open) OVERRIDE A/!#
- b. Bypass Switch NORMAL [A-
- c. Circuit Breaker (C31) ON 4//A d, q 4.. . . ... 3,,,. e u --l -^ 6.'u.o"0 '.'" _A _ , , ~~
f i sizz i :00- t;'? vo i U AUTOMaTlGNINDLlbsMEb.tNC. A MS l. e 1 vrmo L.ABORATCRIES DMSION M / Q .,,,,, TP 339t.-100!.. I _ ; {f%'l'A me REV ff*; SHEET 26 ma,
3394 /-/CCd./-/ Table II CONTINUITT NO. TEST CLOSED CIRCUIT ! OPEN CIRCUIT INDICATOR (/)
- 1. Verify T312-1/2 ,
-3/4
-9/10 g -11/12 T31 -1/2 <5000'
-3/4 <5000
-5/6 <5000
-7/8 <5000 T32 -1/2 <5000
(; -3/4 <5000 NOTE 1
. . . . s.,
-5/6 , <5003 , . , , ,.,
-7/8 <3000 T33 -1/2 <5000
-3/4 <5000 _.
-5/6 <5000
-7/8 <5000
- 2. Open TS1 T31 -1/2 >50Kn SFRCS 1/5 ON M1//
NOTE 1 T32 -1/2 >50K3 T33 -1/2 >50K3 . . .
- 3. Sypass S7?.CS NOTE 1 T31 -1/2 T32 -1/2
<5000
<5000 T312-9/10
-11/12 STRCS 1/5 ON M T33 -1/2 <5000
- 4. '
Turn SI.IPODIT T.EVEL
. T310-5/6 31 stable Monitor Panel dial clockwise to 500. T310-7/8 TRIP indicator OFF.//
- ~
- 5. Turn R20 (Test Lavel Adj.) fully clockwise.
- 6. Press and maintain T310-5/6 31 stable Monitor Panel 31 stable TEST switch. T310-7/8 TRIP indicator CN. ,gg
- 7. Release 31 stable TEST T310-5/6 B1 stable Monitor Panel switch. T310-7/8 TRIP indicator OFF.- g
- 3. Turn R20 (Test Laval Verify that the voltage Adj.) fully counter- at the SETPOINT jack is e clockwise. Open 317 en at 5.000$.025 VDC. /j/
w. - - - - - . 9. Pre.ss and naintain 31 stable Monitor Panel _ _ ducable TEST switch. TRIP indicator 0FF. M . i
- 10. Release Bistable TEST 31 stable Monitor Panel tvi:ch. TRIP indicator OF?. I I i m e i c.c c :e n t s3- I -~~~ ~ '
......_..... ....- - ~ n -f g
' =c U.:C WCR'.E3 DMS3CN I'% / TP 3394-1004 I
,h. ,1 'vem I
RTV y SHCOT 27
.. . eww . . . . . -- eeur e ** w- - **
.e
35W-/00V-/ Table II (contd) CONTINUITT NO. , IEST CLOSED CIRCUIT l OPEN CIRCUIT INDICATOR (/) 11. I Verify TB11-1/2 MM s
-3/4
- 12. Open TS2 TB11-1/2 ./O -
-3/4 Slowly increase the volt-
- 13. age of the Test Power TB11-1/2 Verify that the voltage
-3/4 at the CAL JACK is at Supply until the Bistablei MonitorPanelTRIPindicah ter turns ON. Close S17 on NOTE 1
} TB1 -3/4 TB2 -3/4
>50KD
>50Kn 5.1002.075 VDC. Ml XA9. - . ,-
. , . .- T33 -3/4 >50Kn T-G 1/5 ON. //
- 14. Bypass T-G TB1 -3/4 <5000 TB12-9/10 T-G 1/5 ON /)
NOTE 1 < TB2 -3/4 <5000 -11/12 TB3 -3/4 <5000
- 15. Verify TB11-5/6
-7/8
- 16. Open TS3 TB11-5/6 Y
-7/8
- 17. Open TS4 TB11-5/6 MFP 1/5 ON // ,
-7/8 TB1 -5/6 >500 NOTE 1 TB2 -5/6 >50Kn **
TB3 -5/6 >50Kn
- 18. Bypass MFP TB1 -5/6 <5000 TB12-9/10 HFP 1/5 ON //
NOTE 1 TB2 -5/6 <5000 -11/12 TB3 -5/6 <5000
- 19. Verify TB11-9/10 //
-11/12 /
- 20. Open TSS TB11-9/10 SPARE 1/5 ON A/
, -11/12 /
TB1 -7/8 > 50C NOTE 1 h TB2 -7/8 >50Kn ( TB3 -7/8 >50Kn
- 21. Bypass SPARE TB1 -7/8 <5000 TB12-9/10 SPARE 1/5 ON NOTE 1 TB2 -7/8 <5000 -11/12
' T33 -7/8 <5003 ;
l l s:2r 1 2002 acENT PC. i
~1 ISI$UdiE5 M EIE5" M M MN /Dd TP 3394-1004 '
I-
, . , , Nk'.Emic 2
REV j f. l3HC:"T 2S s .w
n
,. i*
i T q i
~
S W Y/CO//~/* I Table II (coned) s CONTINUITY NO. TEST f.LOSED CIRCUIT l OPEN CIRCUIT INDICATOR (/)
- 22. Bypass liOR1!AL T312-9/10
-11/12 Bypass NOR!!AL ON d *
- 23. Verify T37 -1/2
-4/5
.T37 -2/3
-5/6
//) .
-7/8 -8/9
-10/ 11 -11/12 NOTE 2 T38 -1/2 T38 -6/7
-5/6 -9/10
-8/9
< .. - T.B10-1/2
,374
- 24. Open TS6 TB7 -2/3' T37 -1/2 TRIP ON ,
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 T38 -6/7 ~B8 -1/2 NOTE 2
-9/10 -5/6
, -8 /9 T310-1/2
- 25. Close TS6 -3/4 TRIP ON g/[//
- 26. Depress RESET TR.IP OFF //
- 27. Open TS7 TRIP ON //!A
- 28. Close TS7 TRIP,0,N
- 29. Depress RESET ~ TRIP OFF //
- 30. Open TS8 TRIP ON
- 31. Close TS8 TRIP ON
- 32. Deprers RESET TRIP OFF ///M-
- 33. Opra IS9 ,
TRI? ON / 34 Close TS9 TRIP ON ,_.
- 35. Depress RESET TRIP OFF //
- 36. Open TS10 TRIP ON M
- 37. Close TS10 TRIP ON ds
- v. - . . , , ,n ,u -
- u. . - . . . . - _
j .::--t
. . _ ___ . _ ..__ Q AU1oMAT1cN LNOUSTME5.1NC.
f* vimo t.Ascaxremes oms:CN A Q. r3
= "f Q,
- c. Qs' :P 3394-1*4 ._ , l _
._. ___ ._ . _ -- e ..; a,*A-m., l . ._ t .. lidV ..- SHEET 29 wa.o
23?4/- /DOA(/~/ Table II (contd)
~
CONTINUITY . _ _ _ . . NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (O
- 39. Open TSil TRIP ON M
- 40. Close TSil TRIP ON A
- 41. Depress RESET. TRIP O H h
- 42. 'Open TS12 TRIP ON M
- 43. Close TS12 TRIP ON h 44 Depress' RESET TRIP'0 U ' ' M '
- 45. Open TS13 TRIP ON
- 46. Close TS13 TRIP ON /M/
- 47. Depress RESET TRIP OR M
- 43. Open TS14 TRIP ON //
- 49. Close TS14 TRIP ON g
- 50. Depress RESET TRIP O E //
- 51. Open TS15 TRIP ON M
- 52. Close TSl3 TRIP.ON M
- 53. Depress RESET TRIP O E M 54 C 'n TS16 TRIP ON M
- 55. Close TS16 TRIP ON
- 56. Depress RESET TRIP O N 57 Depress BLOCK NOTE 2 TB -3/4 BLOCK O n M
- 56. Open TS17 TRIP ON #
- 59. lDepressBLOCK TB7 -1/2 TRIP anc. BLOCK ON A/
l -4/5 i l -7/8 l
-10/11 l . OTE 2- TB8-1/2 I
! ! T33-{Q I
' ' " ' " - ~
- - - i - - - , . - c ., c . ,9 i A 90 f.\ C.
a r.uio:.umcNINCU3TRIES.lNC. l l - ' vm:o tAsoAAToruts:mston w /Q TP 3394-1004 .
, ' ..[,{= If'd weoa AEV j, SHE~T 30 i
e 1 l
M -/4 M-)
!able II (contd)
CONTINUITY
- 0. TEST CLOSED CIRCUIT OPEN CIRCUIT DTDICATOR (/)
T310-1/2 2//p. 9. and ( -3/4 NOTE 2 T38 -3/4
- 0. Close TS17 TRIP and 3 LOCK ON /d
- 1. Depress KESET TRIP and BLOCK OFF M
- 2. Cicsa TS1, IS3, TS4, SPARE 1/5 0FF /./
and ISS MFP 1/5 0FF SFRCS 1/5 0FF Slowly decrease the Verify that the voltage 3. voltage of the Test at the CAL JACK is at Power Supply until 5.0009 025 VDC, 2/ the Bistable Moultor Panel TRIP indicator turns OFF.
- 4. Close TS2 T-G 1/5 0FF
- 5. Decrease the voltage h of the Test Power Supply to 0.09 050 VDC.
- 6. Depress and Hold SPARE SPARE 1/5 ON //!4 TEST 1/5 Depress SPARE DIPUT TRIP and SPARE 1/5 On 7.
TEST
- 8. Release SPARE TEST 1/5 TRIP ON SPARE 1/5 0FF h.
and SPARE ETPUT TEST
'9 Depress RESET TRIP OFF h
'O. Depress and Rold SFRCS SFRCS 1/5 ON M TEST 1/5 TRIP and SFRCS 1/5 ON !
' 1. Depress SFRCS CEUT TEST I i
'2. Eclease SFRCS TEST 1/5 TRIP ON Al ar.c sFr ng*r TEST SFRCS 1/5 0FF :
I I l ._ Si2E CODE 80ENT NO.
,:= n =:u . . .. :. nnc. -,
. .n.W ..7ca:23 c..-4:cn cc)/d.
w TP 3394-1004 l
.Q 2 Q % ,,
..- . - ..-- -.7._-. n
. . e :.n l RC/ f.y , _ ,_j S iiC E T_ _ _ _ U . . _ _.__
339WC&/ Tablo II (contd) CONTINUITY l
- g. TEST CLOSED CIRCUIT OPEN CIRCUTT INDICATOR (/)
- 73. Depres4 RESET TRIP OFF M
- 74. Depress and Hold T-G T-G 1/5 ON M TEST 1/5
- 75. Depress and Hold T-G T-G 1/5 ON M neuT TEST
- 76. Depress T-G REAC. TRIP and T-G 1/5 ON POWER HEITT TEST
- 77. Release T-G TEST 1/5 TRIP ON and T-G HTUT TEST and T-G 1/5 0FF REAC. POWER EEUT TEST
- 78. Depress RESET TRIP OFF d
- 79. Depress and Hold FTP MFP 1/5 ON 1/5 TEST
- 30. Depress and Hold MFP 1 MFP 1/5 ON EGTi TEST
- 31. Depress !EP 2 EIPUT TRIP and MFP 1/5 ON 4 TEST
- 32. Release 1EP 1/5 TEST, TRIP ON 1GP 1 EGUT TEST and MFP 1/5 0FF MFP 2 E7UT TEST l
- 33. Depress RESET TRIP OFF 3I.'. Close TSIS
- TRIP ON h
- 35. Close TS20 TRIP and BLOCK ON 4
- 36. Open TS18 TRIP and BLOCK ON hk
- 37. Open TS20 TRIP and BLOCK CN
- 38. Close TS19 TRIP and BLOCK OFF 4I i
- 39. Open TS19 TRIP and BLOCK OFF 30 . Depress TRIP TRIP ON $
- 11. Deprass RE3.! TRIP OFF
~
SIZZ CC::E IDENT NO. O. rlw;.v:.:; .c. ." - n--
- t , n ~. m =~. m .
c.4 /4 L'D'/ O Z: TP 3394-1004
.. Z7di'l'
..e n, A. .n.
,y 32
, l REY l3MCET
N @ N / M (/ / Limit Measurement 6.3.1 e. Test Switches as indicated below: TS1 CLOSED CIRCUIT 11/A
/
TS2 CLOSED CIRCUIT S/A - TS3 CLOSED CIRCUIT 2/ A TS4 CLOSED CIRCUIT g/A3 TS5 CLOSED CIRCUIT ///d!il
/
TS6 CLOSED CIRCUIT 4//A
- TS7-
* -' CLOSED CIRCUIT' M TSS CLOSED CIRCUIT 1/M
~
TS9 CLOSED CIRCUIT 2//# TS10 CLOSED CIRCUIT /A. TS11 CLOSED CIRCUIT J.//A. TS12 CLOSD CIRCUIT f.,/[A TS13 CLOSED CIRCUIT h TS14 CLOSED CIRCUIT ll/A
/'
TS15 CLOSED CIRCUIT, M/A TS16 CLOSD CIRCUIT /A TS17 CLOSED CIRCUIT A/[d TS18 OPHI CIRCUIT # TS19 OPHI CIRCUIT 4/ TS20 OPCI CIRCUIT
- f. System Logic Resec (depress RESET if required) 6.3.2 Refer to figure 6.1. Make the connections as indicated for g
-~
____1_ _ _ _ _ _
" : T- C . . . _ --
g i O AUTcMAt10NINDUSTRES.!NC.
/1 vitec t.ASCRATCMES CMSICN ,
g w =/ wg TP 3394-1004 I YbY$ __ j~ 33 ,, _; l ftEV l$HEIT we _ _ _ _ . . _ _ . _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ . _ _ . _ _ _ _ _ _ . _ ____________._______________________o
I.init Measurement 6.3.2 Transverse Mode Test. Reset (contd) the system logic if required. . .. - - 6.3.3 Using the one. Shot Mode, apply five(5) /)/4 1 separate trans.ien't Bursts.to the system. 6.3.4 Verify' the proper operation of - the system:
- a. Verify.all control panel Indicators OFF / ) I 42 indicators except a.c. and d.c. power and Bypass Normal are OFF.
b'. Momentarily depress the I. AMP Indicators ON /) 41 TEST pushbutton. Verify all control panel indicators turn 08. I
- c. Following Table III, perform l
the indicated tests and verify .
., . . . . q.
that the results are as shown. l l
! l
_ > l 7.0 POWER DIP TEST l ! l l 4 7.1 Prel1=inarv Setuo i
)
I 1 7.1.1 Place Circuit Breaker 1 (CB1) C31 (OFF) 4//A ! i in the OFF position. SIT.C CC::E 102ri NO. l
^ = * .*t
,/.s"i r',T
- c. / '.. C ,
@ AUTC**.ATCMINOUtTWt3.IMO.
c '-i m: o tscnsncr.:cs c:v:::Cr4 TJ 3394-1004 hb . , .
, l ' "" . CH2ET 21
Table III CONTH;UITY g TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/) ,
- 1. Verify TB12-1/2
-3/4 8
-9/10
, -11/12 i TB1 -1/2 <5000 f -3/4 <500Q
-5/6 <5000
-7/8 <5000 T32 -1/2 <5000
- /4 00 NOTE 1
-5/6 <5000 l -7/8 <5000 TB3 -1/2 <5000
-3/4 <5000
-5/6 <5000
-7/8 <5000 L
- 2. Open TS1 NOTE 1
~
T31 -1/2 TB2 -1/2
>50KQ
>50KG SFRCS 1/5 ON NA
~
TB3 -1/2 >50EQ
- 3. Bypass SFRCS NOTE 1 J I TB1 -1/2 T32 -1/2
<5000
<5000 TB12-9/10
-11/12 SFRCS 1/5 ON M TB3 -1/2 <5000 ,
- 4. Turn SET 20EiT LEVEL TB10-5/6 Bistable Monitor Panel 1 dial clockwise to 500. T310-7/8 TRIP indicator OFF.
- 5. Turn R20 (Test Level gl I Adj.) fully clockwise.
- 6. Press and maintain TB10-5/6 Bistable Monitor Panel Bistable TEST switch. TE:0-7/8 TRIP indicator ON. h
- 7. Release Bistable TEST TB10-5/6 Bistable Monitor Panel switch. TB10-7/8 TRIP indicator OFF. p
- 8. Verify that the voltage Turn R20 (Test Level at the SETPOEIT jack 19 Adj.) fully counter-t clockwise. Open S17 on at 5.000_+0.025 VDC.
L\9. l Bistable Monitor Panel
- 9. Press and maintain Bistable TEST switch. TRIP indicator OFF.
.0. Release Bistable TEST 31 stable Monitor Panel switch. TRI? indicator OFF. g SIZE CODE IDENT NO.
* ) t.UTO'!>T:0MIMDtJSTP!ES,INC, m;'o 1.:.BO.MTO31ES CMS:CN k$ g ,9/ 9C ** .a I? 3394-100,
-__ ; m . k *f gj % amo _
4 15 ______..__y ._ ._._. _ l uv is9szT _l
M f Y-/8dF-/ Tablo III (contd) CONTINUITY g TEST
} CLOSED CIRCUIT l OPEN CIRCUIT INDICATOR (/)
.1. Verify TB11-1/2 #[,
-3/4
.2. Open TS2 TB11-1/2 //
-3/4 /
Slowly increase the volt-
.3. tge of. the Test Power Supply TB11-1/2 Verify that the voltage until the Bistable lionitor . -3/4 at the CAL JACK is at P ( TB1 -3/4 >50Kn 5.I00.r.075 VDC. A/
! anel TRIP indicator turnd NOTE 1 T32 -3/4 >50Kn
'ON. . Close S17 on.IA9. { T-G 1/5 ON
( TB3 -3/4
. >50Kn
.4. . -Bypass T-G ( TB1 -3/4 <5000 TB12-9/10.' T-G 1/5 ON
. NOTE 1 g TB2 -3/4 <5000 -11/12 TB3 -3/4 <5000 -
.5. Verify TB11-!5/6
-7/8
.6. Open TS3 TB11-5/6
-7/8 l '. 7 . Open TS4 TB11-5/6 MFP 1/5 ON
, -7/8
, TB1 -5/6 >50Kn NOTE 1 \ TB2 -5/6 >50Kn
( TB3 -5/6 >50Kn
.8. Bypass ITP TB1 -5/6 < 500n TB12-9/10 MFP 1/5 ON NOTE 1 T32 -5/6 <5003 -11/12 "
TB3 -5/6. <5000
.9. Verify TB11-9/10
-11/12
- 10. Open TSS TB11-9/10
-11/12 SPARE 1/5 ON h I TB1 -7/8 >50Kn NOTE 1 k TB2 -7/8 >50m
( TB3 -7/8 >50Kn
!1. Bypass SPARE TB1 -7/8 <5000 TB12-9/10 SPARE 1/5 ON NOTE 1 ( TB2 -7/8 <500n -11/12
<5003
( IB3 -7/8 SIZE CCCE IDENT NO. 8 O' AUTO?. TAT:cmNOU3m:C.:NC. p. *emm - l j),
* ' 'mo u.00::ATor.::::uc:cr4 O $ fro g. TP 3394-1004 ,
[ ._. h k k h
- RCV / ,. , SHEET 36
3 3 W ~ M C &-f Table III (contd) COUTDUTTY TEST CLOSED CIRCUIT OPri CIRCUIT INDICATOR (/) j
- 0. l
- 12. Bypass N0ldt.L T312-9/10 Bypass MORMAL ON /jl
-11/12
- 13. Verify n7 -1/2
-4/5 T37 -2/3-
-5/6 h
-7/8 -8/9
-10/11 -11/12 T38 -1/2 TB8 -6/7 NOTE 2 f' TB8 -5/6 -9/10
-8/9 T310-1/2
-3/4
- 24. Open TS6 T37 -2/3 TB7 -1/2 TRIP ON
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 TB8 -6/7 TB8 -1/2 NOTE 2.
-9/10 TB8 -5/6
-8/9 T310-1/2 -
- 25. Close TS6 -3/4 HIP ON
- 26. Depress RESET TRIP OFF
- 27. Open TS7 TRIP ON M
- 18. Close TS7 - TRIP ON Al
- 29. Depress RESET TRIP OFF M
- 30. Open TS3 TRIP ON
~
- 31. Close IS8 TRIP ON ,... , M 32.. Depress RESET ,
TRIP OFF f/.42
~
- 33. Open IS9 ^ TRIP ON /__///1 34 Close TS9 TRIP ON f/,fl
- 35. Depress RESET TRIP OFF Al
- 36. Open TS10 TRIP ON Mj
- 37. Close TS10 TRIP ON U/A
_ . __ U . , Depress RESET _ HIP OFF M!4 ' SIZE CODE 10ENT NO. O Atnct.uT! mucu:Tr Es.inc. e WmoLuc:'.AT mss:macM gA q 34p' / D L TP 3394-1004 f --ikh;&Dwam _.._ acu 6 l3 MET 37 _
MY~/$O Tr.ble III (contd) CONTINUITY _10_._ TEST CLOSED CIRCUIT OPE'i CIRCUIT INDICATOR (r') _.
- 39. Open TSil TRIP ON h
- 40. Close TSil TRIP ON
'1. + Depress RESET TRIP OE
- 42. Open TS12 TRIP ON XI
- 43. Close TS12 TRIP ON
- 44. Depress RESET TRIP OFF
- 15. Open TS13 TRIP ON
- 46. Close TS13 TRIP ON
- 47. Depress RESET TRIP OFF
- 40. Open TS14 TRIP ON /./
- 49. Close TS14 TRIP ON
- 50. Depress RESET TRIP OFF dl
- 51. Open TS15 TRIP ON O!4
- 52. Close TS15 TRIP ON M
- 53. Depress RESET TRIP OFF M
- 54. Open TS16 TRIP ON i
- 55. C1csc TS16 TRIP ON // l
- 56. Depress RESET TRIP OFF
,7 . Depress BLOCK NOTE 2 T38 -3/4 BLOCR OFF 4/
- 58. Open TS17 TRIP ON M
- 59. Deprces BLOCR TB7 -1/2 TRIP and BLOCR ON O f
-4/5 j
-7/8 l j -10/11 ;
T38 -5/6 r -8/9 l ::0TE 2 - T38 -1/2 i ! SIZE CCOE IDENT NO. , (',- r/; - .- r .nc .r:0, n qgmeQ (
i.,, c.c. .;;;;3 ct;.rcn
;cg Cw/Cw TP 3394-1004
/. L'. ' l*G A .ar, o l* _.- l iav g isHEET M
__ ~-
,$.SQY} COY-i Table III (contd)
CONTE!UITT
- 0. TEST CLOSED CIRCUIT OPCT CIRCUIT DIDICATOR (N
- 9. T310-1/2 N ned -3/4 T38 -3/4 NOTE 2
( i0. Close TS17 TRIP and BLOCK ON it. Depress RESET TRIP and BLOCK OFF M i2. Closes TS1, TS3, TS4, SPARE 1/5 0FF M and TS5 MFP 1/5 0FF SFRCS 1/5 0FF i3. Slowly decrease the Verify that the voltage voltage of the Test at the CAL JACK is at 4/ Power Supply until 5.00 @ .025 VDC. che Bistable Monitor Panel TRIP indicator turns OFF. 54 Close TS2 T-G 1/5 OFF //
- 55. Decrease the voltage of the Test Power Supply to 0.0+0.050 VDC.
- 56. Depress and Hold SPARE SPARE 1/5 ON TEST 1/5
- 57. Depress SPARE ETPUT TRIP and SPARE 1/5 ON TEST j Release SPA 2E TEST TRIP ON A/
58. SPARE 1/5 0FF 1/5 and SPARE ETPUT TEST Depress RESET TRIP OFF 59.
- 70. Depress and Hold.SFRCS SFRCS 1/5 ON X/[A TEST 1/5 Depress SFRCS DIPUT TRIP and SFRCS 1/5 ON 71.
TEST , X[Ag
- 72. Release SFRCS TEST 1/5 TRIP ON d SFRCS 1/5 0FF 4,1.4 ',
and SFRCS E!PUT TEST - , . - l. l sizK Ct.;ci scar t:o. '
,1 TP 3394-1004
() Auto?.unenit: Oust 3120.!NO.
,e- } vrmouGCRt.TCAESCIVIS;ON 34
.. . J,' .^".,C j
. _. _ __ [--dh,*bb" ,,,.
t . m, a lusar m
339t,t-scc 9-/ Tcbis III (con:d) CONTINUITY
- 0. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (d
- 3. Depr6 AESET TRIP OFF A//4
', , / _ - _ _ _ .
- 4. Deprc: ; and Hold T-G '
T-G 1/5 ON ///AL TEST 1/5
- 5. Depress and Hold T-G T-G 1/5 ON /I/
DIPUT TEST
- 6. Depress T-G REAC. TRIP and T-G 1/5 ON [ A1 POWER DIPUT TEST
'7. Release T-G TEST 1/5 TRIP ON and T-G HIPUT TEST and T-G 1/5 0FF REAC. POWER INPUT TEST '8. Depress RESET TRIP OFF M/A '9. Depress and Hold !EP MFP 1/5 ON 1/5 TEST
- 10. Depress and Hold MFP l~ lEP 1/5 ON h INPUT TEST
- 11. Depress MFP 2 INPUT TRIP and MFP 1/5 ON M TEST
- 32. Release MFP 1/5 TEST, TRIP ON
!TP 1/5 0FF h
MFP 1 INPUT TEST and MFP 2 INPUT TEST
- 33. Depress RESET TRIP OFF h TRIP ON M/g!
34 8 Close TS18 ,
- 35. Close TS20 TRIP and BLOCR N _
- 36. Open TS18 TRIT and LLOCR ON h
- 37. Open TS20 TRIP and SLOCR ON M
- 38. ! Close TS19 TRIP and SLOCR OFF M A! !
- 39. Open TS19 TRIP and 3LCCR OFF UI .
- 90. -
Depress TRIP TRIP ON ///A
- 91. Depress RESET TRIP GFF ON SIZE CODE ICINT NO.
d AtJ7CMAT:CNINDUSTR!iS.!NO. /h e ,*. =7S r I2 339E~1Cn, ** ATMO LASCRATCHli:S CMSiON X OU/CC
,#}G $$$h*"'*
lno 4 y n,- m
,--.,e , _ . - , . . _ - - - - - - - ,
494/. /dd/,L,/ Limi t Measure =ent ~' 7.1.2 Refer to figure 7.1. Make the g[A indicated connections for the
.- ~
Power Dip Test. ) 7.1.3 Connect the probe of the storage 8 I oscilloscope to the output of g i the 15 v d.c. power supply (PSI) . i
.I I
7.2 Power Dip Test j i 7.2.1 . Activate the Power Dip Mac% nism !Ak ! Box and verify that its output (system input) is set at 115 v a.c. 7.2.2 Place C31 and C32 in CB1, C32 ON L//A I the ON position. Monitoring the output of the +15 .0 A 7.2.3 +15.0 -0.25 VDC v d.c. Power Supply (PSI), switch , the a.c. line down to 84 v a.c.- for 30 =s. Verify that the I
?
voltage stays within. normal : l limits. . - , 7.2.4 Verify system ramained reset. RESET 4//A e 7.2.5 Connect the probe of the storage
~
// /4 oscilloscope to tha output of
\
- ~ ~ ~ ~ - - ^ '
SIZE CODE 10ENT NO. - - - e " O I.UTO?,tmONIMOUSTRi?S.l*% .m9C
< , v: Tao Lt.::c..f.TCRIE$ C.Vir.CN N O'D/Cw !? 3394-1004
' ?"lUL?dll$mmo .
.-- '-- $. 2" '" '" . ... .
339V-/CC9--/ r ' POWER DIP MECHANISM BOX ARTS CABINET l 115 VAC 1 115 VAC 2 O TB13-1 j i I O I
/ I l 1
4 1
% 'f TB13-2 ol 84 VAC1 , ,. l l h 'yCABINET C0MMON I
84 VAC 2C 1 T l n7 I _._ I > i , 1 i 30 MS b % gg TIMER V I FIGURE 7.1 POWER DIP TEST SCHEME AND CONNECTIONS SIZE CCDE IDENT NO. Ct AUTCMATIONINDUSTRIES.INO. e a-s
,.f ;.vlTnoLAccRATcms::omst N /q=g g' o O' / p? s..g , ;p 3394_1004 M.j hk [ "
- Rev l3HEET 42 Me w- - -- e. - . - - - . - - . _ _ . _ __
839//-fDO 4/~/ Limit Measurement 7.2.5 the -15 v d.c. power supply (PS2). (contd) 7.2.6 Monitoring the output of the -15 r -15.0fo~5* d.c. supply (PS2), switch the 4.c. line down to 84 y a.c. for 30 ms. Verify that the voltage stays within normal limits. -- 7.2.7 verify system rammined reset. RESET M[4 7.2.8 Connect the p obe of the storage
///Af oscilloscope to the output of the .
+10 v power supply (PS3).
7.2.9 Monitoring the output of the +10 v 10.003 10 VDC 1.//A supply (PS3), switch the a.c. line down to 84 y a.c. for 30 ms. . Verify; that the voltage stays within normal limits. 7.2.10 Monitoring the output of the +48V Supply (PS4) +48t.5 VDC //[A switch the a.c. Line to 04VAC for 30ms. Verify that the voltage stays within nor=al limits. 7.2.11 Verify the System remained reset. 8.0- RESPONSE THE TEST 8.-1 ~Freliminary Secue 8.1.1 Disconnect the Test Power Supply from T313-ll and T313-12. gg
-GL SIZE C00E 10ENT NO. .. , . . . ~ ~ . . - --
c - c-rc-- A 99789 , us4-tc04
.k 2R=~ 8EV e -8HEET -3
=
I
AM Y-/oO41-/ Limit Measurement 8.1.2 Mjust the output of the Test Power Supply to the following voltage:
+15.0 VDC 20.030 V ///A 8.1.3 Place the Test Power Supply in the AJ/A 0FF condition.
3.1.4 Mjust the output of the pulse generator to the waveform shown in Figure 8.2a with the following characteristics: . Vg = 5. 200 0.010 t VDC A)/Al T = 100 ms. +5 ms. A)/g D Tg,110 us A//A T7 110 us 4//Al 8.1.5 Plate the pulse generator in the A/M OFF position. 8.1.6 Connect the positive ter=inal of A.//A che pulse generator to T313-11 and the negative terminal to T313-12. See figure 8.1. d.1.7 Connect the Channel 1 of the 1//A oscilloscope to T313-11 (refer-ence T313-12). Sea figure 8.1. //!A SIZE CCDE IDENT No.
$ AUTOMATIONINDUST1tf25.INC. A 7 vmtO I.A80RATCRIES DIVISICN M / TP 3394-100/.
m fa REV /Q SHEET a. w.o
33%~/C C$f'/ l [ CH.1 TEKTRONIX 7633 SCOPE TB8-5C ; CH . 2
+ - O TB13-11 PULSE ARTS GENERATOR SYSTEM OTB13-12 TBS-6C R 1K,1/4 WATT.
l
- + TEST POWER
~
FIG 1jRE 8.1 RESPONSE TIME TEST CONNECTIONS t l
= T -
l D f. a) V IN n y T~ R
~ ~ ~
F T O LH- l i. k l V 83 0uT y _ _ . . _ - _ _ _ _ . _ . . .FlGURE 8.2 RESPONSE TIME TEST INPUT /0UTPUT '_NAVEFO _. . _ . . . _ _ _ _ _ _ _ _ _ . . - . SIZE CODE IDENT NO. O t.UTCP.1AT CNINDNSTA!ES.!NO, A A,e"aC N'
.~..._.--...-.l.
O x.:,w we mio
?b$#0" $% ,_
&~ ",51'.0 55 A ~ _ - - . ,, . ^^^~~ _
REV lCHCCT . '5
l
~
3.59V-/cc$/ : Limit Measurement 8.1.8 Connect the Channel 2 of the oscilloscope to T38-5 (reference TBB-6). See figure 8.1. ) 0.1.9 Connect.the positive terminal of A/h the Test Power supply, through a 1 KD resistor, to TB8-5. Connect the negative terminal of // 8.1.10 the Test Power supply to TB8-6. 0.2 Response Time Test Place the Test Power supply in // 6.2.1 the ON condition. , 8.2.2 Place the Pulse' Generator in /) the ON condition. u.2.3 Open TS2.
/)b-8.2.4 Press and =aintain TG 1/5 switch. 4/ /A 1
I d.2.5 While monitoring the scope screen, I apply the input pulse specified in * [ 1 8.1.4 Verify that the relation- i i ship between the output signal { (Channel 2) and the input signal :' (Channel 1) confor=s to figure 8.2 SIZE CCDE IDENT NO. P AUTCMAT:0Nir.cu:TP.:ns.tNc. p eemae TF 3394 '004
- ~ ' TIT:o LC.c..AT0rcE3 0:ws:oN M CC/C3 u~~ $$ "
nev ICc.cT w- _ - _ _ _ _ _ _ _ - _ _ . _ - _ _ _ _ _ _ _ - - - _ _ _ . - _ _ _ _ - - - - - _ - - - . _ _ _ _ _ _ _ - - - _ _ - - _ _ . - _ _ _ _ - - .-___-_.---_.--___--__-_________________a
.359t/-/dICf-}
Limit Measure =ene
.2.5 with the following particular contd) parameters:
=
///41 V g 15.000_+0.100 VDC
//[9-
/
TU G <50 ms.
.' 3 Loss of Power Annunciator Verify C31 and C32 are ON, C314 C32 ON /J!Al-
. 3.1 TB12-1/2 Closed Circuit N and verify continuity.
T312-3/4 Closed Circuit ///Al-Open CB1 and verify concinuity. TB12-1/2 Open Circuit A) A
- 1. 3 .~ 2 TB12-3/4 Open Circuit AI!#
Close C31 and open C32 and TB12-1/2 Open Circuit />/M-3.3.3 verify continuity. TB12-3/4 Open Circuit J./ # Close C32. Connect a jumper T312-1/2 Open Circuit # Al-3.3.4 between U5-A2 and U3-A5. Verify T312-3/4 open Circuit X/[4
- - - - ' ~ ~
concinuity. Move the jumper connection to the TB12-1/2 Open Circuit (1) 4)/A S.3.5 following pins and verify' continuity TB12-3/4 Open Circuit (1) 4//A-
/)/A.
(2) for each case: (2) // Ail-(1) U7-A2 to U7-A5 (2) U7-A3 to U7-A5 (D -4)[Al-(3) U7-A4 to U7-A5 , (3) //!A s SIZE CCCE IDENT NO. p ^ == ^ e D AUTC.'.tTC'4 tNCUSTRIE3,1NC
/ 1 VIT?to LASCRATC3123 DMS:CN g {)D/dD TP 3394-1004
~M jnei _ _gf. sunT u m
.33W~/CC$$
Limit Measuremene 9.0 MODULE WITHDRAWAL TEST 9.1 Close TS2. ///// 9.2 Remove the Pulse Generator from A//A TB13-11 and TB13-12. 9.3 Remove the Test Power Supply i.nd /./ A che 1K resistor from TB8-5 and TB8-6. 9.4 Ramove the oscilloscope from // 4 TB13-11 and TB8-5. 9.5 Using a shorting scrap, short A/[A. TB13-il and TB13-12. . 9.6 Open TS2. // 9.7 Withdraw the Isolation Circuit 1/!4 Board (%A7). Verify that the . T-G 1/5 indicator turns ON. 9.8 Insert the Isolation Circuit //!A
~
Board (%A7). Verify that the T-G 1/5 indicator turns OFF. 9.9 Withdraw the B1 stable Circuit A , Board (%AB). Verify that the ( ! T-G 1/5 indicator turns ON. SIZE CCDE IDENT NO. t O AbaCT.MTIONifCUtTM!Et.!?tC.
, . e- : vrmo u.::canc .::s ciw:c.s A
,A Q^7Cwag
.W TP 3394-1004 !
s-3 ggu.,, ; REV SHEET 46
-- ,e - - . , - - - - . ~ . - - - , ....-w..---,
~
iit39V-/CCp-/ Li=1t Measure =ent n 9.10 Insert the Bistable Circuit 4.jh ! I Board (n 8). Verify that the T-G 1/5 indicator turns OFF. 9.11 Close TS2. ///8 l 9.12 Withdraw the 2/4 LCGIC MODULE SFRCS (n1). Verify the following: TRIP Indicator ON A/!A. TB8-5/6 OPEN CIRCUIT 4//A 9.13 Insert the 2/4 LOGIC MODULE
~
SFRCS (nl). Verify the following: TRIP Indicator ON /,/[M
. T38-5/6 OPEN CIRCUIT )./!A 9.14 Momentarily depress RISET.
Verify the following: TRIP Indicator OFF 8 TB8-5/6 CLOSED CIRCUIT 1)/A Withdraw the'2/4 LOGIC MODULE
- 9. 15 I T-G (n2) . Verify the follow- .
g TRIP Indicator ON O ; ing: T38-5/6 OPEN CIRCUIT MM 9.16 Iiuiert ths~ 2/4 LOGIC MODULI T W (IA2)'.~ Momentarily depress , f RESET.' Verify -he following: TRIP Indicator OFF 1)!$ i T38-5/6 CLOSED CIRCUIT ///A1
. ._ SIZE CCDE 10ENT NO. ~~
~g
' ~ ' ~ ~ ~ ~ ~ ~ '
Cr AUTC?l.AICNINDUSTRIES.:P:C, m f\
.y) / dy CJ
' ' vtTROt.A:3CaATcn:23 D3VtS!ON Q ,,, . TP 3394-1004 mJ hb _
acy lsasc1 sg
NW= /$8$=/ Li=it Measurement .- 9.17 Withdraw the 2/4 LOGIC MODULE
}EP (IA3). Verify the follow-ing: TRIP Indicator ON 4 TB8-5/6 OPEN CIRCUIT /J/#
9.18 Inser the 2/4 LOGIC MODULE lEP (IA3). Momentarily depress RESET. Verify the fonowing: TRIP Indicator OFF E!4 TBS-5/6 CLOSED CIRCUIT >JM/ 3.19 Withdraw the 2/4 LOGIC MODULE SPARE (XA4). Verify the folicw-ing: TRIP Indicator ON __ MN
. . TB8-5/6 OPEN CIRCUIT 4//N 9.20 Insert the 2/4 LOGIC MODULE SPARE (%A4). Homentarily depress R"ESEI. Verify the following: TRIP Indicator OFF A/ /f TB8-5/6 CLOSED CIRCUIT 2; /A-r-
l 9.21 Withdraw the TRIP LOGIC MODULE (IAS). Verify the following: TRIP Indicator ON //[AL TB8-5/6 OPEN CIRCUIT" h 41 9.22 Insert the TRIP LOGIC MODULE (XAS). Momentarily depress RESET. Verify the following: , TRIP Indicator OFF h AL TB8-5/6 CLOSED CIRCUIT 4)/4 SIZE CCDE IDENT f40. . O tUTcittmCMINOUSTr.:23.fMC. A r- m m p/
, 1 "rmo vsc;tt.;c.xs Rt.2:ca j.,; c/ ?) / y . - TP 3394-1004
[_j $'53?'M=>'o
'io l Rev swesT
MN-/6M-[ j l Li=lt Measurc=ent j 9.23 Withdraw the DRIVER MODULE (XA6). Verify the following: T33-5/6 OPEN CIRCUIT //!# 9.24 Insert th'a DRIVER MODULE (XA6). Verify the following: TB8-5/6 CLOSED CIRCUIT // /9 . l 9.24 Remove shorting strap placed in Paragraph 9.5. STRAP REMOVED // ,,,,,,, [ I t
?
I 1 1 i i 6
. i SIZE CCDE 10ENT NO.
O AUTC??>mCNINDusTRtE3.INC. n r*3 e. mm ^
.r $ vrrnotecruToaissowc:cN f.\ CO/CD TP 3394-1004 c.,,
. _.. ._ p,m y _. ;_ _
9 W 4- / W 4/-/ Limit Measurement 10.0 ENVIRONMECAL TEST N m 1 CABINET ONLY 10.1 Low Voltaae/ Low Temeeratura E18 10.1.1 Place the ARIS systaa in an environ-mantal ch==har at 4 0 and ambient humidity, and allow two hours to stabilize in a Power 0FF condition. Tamparature is ==H== value. 10.1.2 Replace the 115 v a.c./60 Hz power source to the cabinat with 105 v a.c./60 Hz source at TB13-1/2 and TB10-ll/12. 10.l.3 Repeat the SYSTEi OPERATION TEST (See. tion 5.3), making the follow-i I ing substitutions in the steps speci-fied: (a) In Step 5.1.2, substitute "105 VAC Applied" for "115 VAC Applied". Readjust SETPOINT L_N Dial to 100. (b) In Step 5.3.6, substitute "1.000
+.050 VDC" for "0.50020.040 VDC".
(c) In Step 5.3.9, substitute "1.000
~~
i $ .050 VDC" for "0.500r0.040 VDC". l SIZE Co0E IDENT NO. e unommonneusmEs.mc. a yes vrmo t.AaQRATONE5 DMWON M /Q TP 3394-1004 {y $ b amo arv /3 swert 52 1 t
3,3 9f/ /0 W -/ Limit Measurement i 10.1.3 (d) In Step 5.3.12, substituta "0.950 (contd) VDC" for "O.460 VDC" and "1.050 b VDC" for "0.540 VDC". (e) In Stap 5.3.13, substitute "1.000 - E 18 W .050 VDC" for "Q.50010.040 VDC". (f) In Step 5.3.18, substituta "0.950 VDC" for "0.460 VDC" and "1.050 .E 13 VDC" for "O,540 VDC". l (g) In Step 5.3'.23, substitute "10.000 E18
+0.050 VDC" for. "10.000+0.040 VDC".
(h) In Step 5.3.24, substituta "10.000 . E13 t 10.050 VDC" for "10.00010.040 VDC". (1) In Step 5.3.27, substituta "9.950 VDC" for "9.960 VDC" and "10.050 g.ig i VDC" for "10.040 VDC". f (j) In Scap 5.3.28, substitute "5.000 . E 18 10.050 VDC" for "5.00010.040 VDC". 10.2 Hich Voltaze/High Temeerature/Hich Humidit r 10.2.1 Increase chamber camparature to 55 C // A at 90% relative hinnWty, and allow I two hours to stabilize in a power ON I condition. Temperature / humidity values .tre ~4ni =2. j . -
~ - - - - ~ - - -
size cc0E iczNT '.. ; - - - - - - - - - ---.:---.- O AltfC' .%T!CNJ INDUSTMES.I.' 0. f. m ~! b., m "** a*,,, / C s '. ; TF 3394-1004
, j vrmott.t ::Arca::sems;cN f.i l_ :.'r
_.___-i$?S ___.__. % ".. _- Ni.- r je cr 5 3 ----
' ~ ^ ~ ~ ~ ' _ _ _ _ _ . . _ . . _ . _ . - . . _ , . . .
1 l 33W-/ddv-/ l Limit Measurement 10.2.2 Replace the 115 v a.c./60 Et powar N/AL source to the cabinet with 129 v a.c./60 Hz at TB13-1/2 and T310-11/12. 10.2.3 Repeat the SYSTDi OPERATIO:Y, t TEST (Section 5.3), m=Hng the following' substitutions in the steps specified below: (a) In Step 5.1.2, substitute "129 VAC Applied" for "115 VAC Applicd". /)/4 Readjust SETPOINT LEVEL Dial to 100. (b) In Step 5.3.6, substitute "1.000
+ 050 VDC" for "0.500.+ 040 VDC". A//A (c) .In Step 5.3.9, substitute "1.000
+ .050 VDC" for "0.500_+.040 % C".
A,>/A I (d) In Step '5.3.12, substitute "0.950 l i VDC" for "0.460 VDC" and "1.050 VDC" for "0.540 VDC". 2)!A l (e) In Step 5.3.13, substituen "1.000
+.050 VDC" for "0.500'.040 VDC" . //!A i
( f) In Step 5.3.18, substituts "G.950 si:E ' 00:2 a 'm.j g3 Autoit.ATIO m: Oust- .-*. "c. ..
/1 *MTEOLAct l.c camn .. : N , - > j .. .. .. TP 3394-1004 Q g i} $wwowo l 54 l
i TOY 27 l0HEET
& ~/ODG/=f l Lit.it Measurement O.2.3 VDC" for "0.460 VDC" and "1.050 -
coned) // VDC" for "0.540 VDC". (g) In Step 5.3.23, subscituca "10.000 1 050 VDC" for "10.0001 040 VDC". (h) In Step 5.3.24, substiture "10.000 1 050 VDC" for "10.000+.040 VDC".
//h (1) 'In Step .5.3.27, subscicuce "9.950 VDC" for "9.960 VDC" and "10.050 VDC" for "10.040 VDC".
M (j) In Step 5.3.28, substitute "5.000
+ 050 VDC" for "5.000_+.040 VDC". /.//19 I
t
?
SIZE COCE 10ENT NO. A r n "' " ' eI O 330i-l'304 e fl. AUTC*/ATICMINOU3TPCES.!NC.
! VITRO Ud0.uTO'.i!53 CivirJON N d e~./ ["L .s - ~ ~ -
v,,h "" - , , , _ . . - - - nm j r: v es in: ::V 55 _ _ _ . . - _ _ _ _ _ _ - - . ~ _ -
3394-1004-1 TEST F9UIF'fMT LIST NOXrNCLATU".E *FG. & *'0DrL NCGF PRCPr# W NUM*rR DU' DAT' HI DOT TESTFR DAVrNDORT VA30CL5 V 23598 8-31 82 DIF, ITAL VOLT'FTFR DATA "RFCISION 3503 15091F 3-31 82 SURGE TPDANSIFNT GEN. 7 LONrX 910 7-3h96h 6-30 82 OSCILLOSCOPE TFA-7633 7-3h727 9 30 82 70LTAGE DI7IDFR DV Lil I-36 6-31 82 DIGITAL MULTD(ETFR D9P 2L8CR 12729 8-31 82 POWER SUPDLT POWER DESIGN 22770 6-31-82 STSTRON-DONNFR 101C 7 36860 CNR PULSF GFNIRATOR POWER SUPULT HEA 6206 7 2h060 CNR VITRO SCREEN ROOM NPN CNR
- TNVIRONMENT L C9AMEFR
- TEMP. & HUMIDITY ABBEON SSL-990 9 30-82 INDI ATOR ASTFRISK DTNOTTS USE DURING QUALIFICATION TFSTING CNLT.
1
~e e'
*4 "#
- uea h we hspee *W m *w&&#P'
# wi'N-N 6'
- M P MeB W N mre4 m* -w w
' *
- we o ma e d Ge' 49 4* #
h We'8* S MN r
- Mw -
. i
\
l l p S394- /cc4-/ REVISIONS LTR DESCRIPTION DATE APVO A Incorporate Customer Changes 11/20/81 8 , 3 Incorporate E. O. 46 L37, E.O. 46334 01/27/82 M I[ EO's A LACF D l INSPECTION Mt 18 1312 _
~
JOB FTMBm 633W S EtIAI, m s m _gsw- /co4r -/ , l OAE / gyl azvIzEn for C0xPIrtzsrss Tess sr hh aY (bb) DATE s-zs- r2. N IE0rt. cctro. 5 5 % / 9 0 ,$ A p' REv - 8 8 B B ' ' SHEET 51 52l53 54 55 , REV B A 8 8 9 8A 8 6 A B A B B AB - 8 e ~ B - - - l SHEET 26 E.7; 28 29 30: 31 32 33 34 35 3 64 37 38 39 40 41 42 43 4445 46 47 48 49 50 l REV STATUS REV B - e 8 - A A B B A B oA8 8 A - ~ - - - - 8 8A i 0F SHEETS SH EET I 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 la 19 20 21 22,23 2425 CQNTRACT E I vmto LAsonA70 mess otvissoN P.O. 050754 000 GEORGIA AVE. SILVER SPetNG. W ARvt. ANO 209a0
'**'**** 55'E],//
da te/'?/ CHECXEO ?//. .2,f.27)ff MiTICIPATORY REACWR T/.IP SYSTI.'f (ARTS) ENGM/OsGN g J%fp/ IIST PROC;Dl!RE APPROVED APPMcVED SIZE COOE ICENT No
- C M 5+i D A 99789 TP 3394-1004
, Rev B iswErr i or St.,]
S39 V- / OC4-/ . . . . _ ._ TABLE OF C0h7ENTS Section Page 1.0 3 TIST EQUIPMETT . . . . .. ......................... VISUAL INSPECTION AND C0hTINUITY TEST. . . . . . . . . . . . . . . . . 4 2.0 . . ELECTRICAL ISOLATION (E! POT) TEST. . . . 4 3.0 .................. 3.1 Hipot. . . . .. .. ......................... 4 6 4.0 EQUIPMENT CONNECTIONS. . . . ........................ 4.1 Preliminary Setup. .......................... 6 4.2 Power Supply Verification. . . . . . . . . . . . . . . . . . . . . . . 7 5.0 EQUIP!E2.i TEST . . . . ........................... 9 5.1 Preliminary Setup. .......................... 9 5.2 Burn-in. . . . . ........................... 9 5.3 System operation . .......................... 10 6.0 POWER TRANSIENT WITHSTAND TEST . ...................... 23 6.1 Preliminary Setup. .......................... 23 6.2 Common Mode Test ........................... 23 6.3 Transverse Mode Test ......................... 26 7.0 POWER DIP TEST . . . . ........................... 34 7.1 Preliminary Setup. .......................... 34 7.2 Power Dip Test . ........................... 41 8.0 RESPONSE TIME TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 8.1 Preliminary Setup. .......................... 43 8.2 Response Time Test .......................... 46 9.0 MODULE WITEDRAWAL TEST , .......................... 43 10.0 CIVIRONMZhTAL TEST . . ........................... 52 10.1 Low Voltage / Low Temperature. ..................... 52 10.2 High Voltage /High Temperature /High Hu=1dity. . . . . . . . . . . . . 53 SIZE COCE IDENT No.
$ AinomatioNI.4DOSTMfES.!NC. A 7 mo LAsonATomiss omssoN a
K / 7p 33g4 1004
.m.m.aei SA 4 ws neNDNN3 EIDic 300en773 REV SHEET 2 sa.o ,
339 y- /bo4-/
~ ~
1.0 TEST EQUIPMCIT 1.1 Vole /Chmmeter . . . . . . . . . . Simpson 260, or equivalent 1.2 Commercial Power Source . . . . . 115 y a.c.,.60 Hz 1.3 Hipot Tester. . . . . . . . . . . Davenport Manufacturing Company, Model VA30CLS, or equivalent 1.4 Toggle Switches . . . . . . . . . DPDT (20 test switches required) 1.5 Resistors . . . . . . . . . . . . Carbon, 1.0K +10%, 1/4 vate (12 required) 1.6 Transient Generator . . . . . . . Output Pulse, Z,,g = 150 Q, nominal, 3.5 kv, 10 us 1.7 Power Switch Box. . . . . . . . . Switch 115 v a.c. to 84 v a.c. for 30 ms 1.8 Storage Oscilloscope. . . . . . . Tektronix, Model 7633 ___ l
~l . 9 ~ ~ Test Power Supply . . . . . . . . O to 15 v d.c., .1 regulation l
1.10 Pulse Generator . . . .. . . . . Output Pulse, 5.5 v, i nN= , . 0_ms . ._ . ._ 1.11 Digital Voltmeter . ... . .. . Fairchild, Model 7100A, or equivalent
- l. . _ - - - . .
- l. . ..
l ~. - -- . _
- . ~ . - . . - - - _ . . . . . - - . . _ . _ .
l 1
~ ~~ ~
SIZE CODE 10ENT NO. A
$ AnnOnsaT10NINOUSTMES !NO.
vimo LAaOnaTomas omslON M d'/"TQQ G ----- . .. - . P T 3 394-1004. . . . . .
- m. , .n
- - - . - - - _ ..._.- _ _ _ =.. --- REV $ SHEET 3 l-- - -._._ . . - . . . . _ . _ .
I 339fi- /DCf/-} .. Limit Measurement 2.0 VISUAL INSPECTION AND CONTINUITY TEST //< A Refer to the Quality Assurance Instru:- tions and ucify that all requiremen's have been fulfilled for Assembly 3394-1004 3.0 ELECTRICAL ISOLATION (HIPOT) TEST 3.1 Hipot Test 3.1.1 Verify that the 115 VAC primary power d/!A is NOT connected to the ARTS cabinet. 3.1.2 Place Circui:. Breaker 1 (CB1) and Circuit Breaker 2 (CB2) in the ON position. 3.1.3 Unplug all rc cards from card file connectors. Remover all LED and Incadescent Indicators from the Control Panel. 3.1.4 Disconnect and strap together separately the AC Input and DC Output Leads of PS4 (+48VDC). Disconnect and j(//A strap together the AC Input Leads of PSI (+15VDC), PS2 (-15VDC), and PS3'(+10 VDC).
- Scrap together and to Cabinet Cround the positive, negative and sense terminals of PSI, PS2, and PS3.
Scrap together separately the AC Input and DC Output Leads of PS5 (+9 VDC). Verify that all disconnected wires are isolated from each other, except where they are straped together, and from Cabinet Cround. 3.1.5 Perform a Hipot Test at 1.500 VAC rms. for 1 minute from all terminals listed below to cabinet ground. (continue on next page) SIZE FSCM NO. G AUTomaTioNINOUSTMES.INC - A - - TP3394-100, gJ QQ'%wo I winotasonAToniesonnsa REV M SHEET + 1 1
33W-/004 -/ 4.imit Measurement 3.1.5 (contd) Verify NO BREAKDOW. TB1 All terminals
- NO BREAKDOW ///A Scrap Terminals 1 through 8 T32 All terminals '> NO BREAIDOW ///A together before cese.
[ T33 All terminals s NO BREAKDOW ///A r-
/)/A i
l TB4 All terminals NO BREAKDOW TB7 All terminals NO BREAKDOW X)/A
/
Scrap Terminals 1 through 4 TB8 All carminals NO BREAKDOW A//4 together before cast. T310 All eerminn1s NO BREAEDOW y/A D11 All terminals NO BREAKDOW A)/A T312 All terminals NO BREAKDOW A)/A IB13 All terminals NO BREAKDOW A)/4 3.1.6 Perform a Hipot Test at 500 v a.c. rus for 1 minute from all terminals listed below to the cabinet ground. Ver1fy NO BREAIDOW. l [ l , T35-1 NO BREAIDOW /)/A. T35-3 NO BREAKDOW 4)/A T35-5 NO BREAKDOW _ A)/A. l [ T35-7 NO 3REAKDOW 4//A T35-9 NO BREAKDOW 4//A. T35-11 NO BREAKDOW 4//A TB6-1 NO 3REAKDOW A)/AL TB6-3 NO BREAKDOW X//# SIZE CODE 10ENT No.
$ AUTOMATIONtl400STRIES,INC. A MC vrmO LAaCMATQf4ES DMS40N f4 /Q TF 3394-1004
. . . .hs$r " . _ .
REV SHEET 5
33 w-/009 -I Limit Measurement 3.1.6 TB6-5 NO BREAKDOW A//A (" "E TB6-7 NO BREAKJOW X)/A TB6-9 NO BREAKDOW X/ TB6-ll NO BREAKDOW ///XI CAUTION The even numbered terminals on TB5 and IB6 are straped to cabinet ground. 3.1.7 Ramove the shorting straps connected ///A in paragraphs 3.1.4 and 3.1.5. 4.0 EQUIP S TT CONNECTIONS 4.1 Preliminary Setup 4.1.1 Verify the status of each switch. (a) Circuit Breaker 1 (CB1), Circuit Breaker 2 (C32) OFF (b) Bypass Switch NORMAL (c) Door Switch (Door Open) OVERRIDE 4.1.2 Test Switches Connect DPDT test switches as indicated. Switches designated with
- shall be connected to the cabinet through a 1.0K chs resistor.
TS1 across SFRCS-1 Input T34-1/2 CLOSED CIRCUIT _ TS2 across TG-1 Input TB4-3/4 CLOSED CIRCUIT IE181 TS3 across MFPl-1 Input TB4-7/8 CLOSED CIRCUIT E181 TS4 across MFP2-1 Input TB4-9/10 CLOSED CIRCUIT x TSS across SPARE-1 Input TB4-ll/12 CLOSED CIRCUIT m (E18)
*IS6 across SFRCS-2 Input TB6-1/2 CLOSD CIRCUIT (E IS{ '
*TS7 across SFRCS-3 Input TB6-3/4 CLOSED CIRCUIT E 18)_
*TS8 across SFRCS-4 Input TB6-5/6 CLOSED CIRCUIT TE.lt.
v SIZE CODE 10ENT NO.
$ auto 84AT1oNINDUSTRIES lNC. A *=F O vtTno LAsomaTomES DfVtSloN f\ /Q TP 3394-1004 f""l&*% we o REY O SHEET 6
33 W-/OO4-J Limit Measurement 4.1.2 *TS9 across TG-2 Input TB6-7/8 CLOSED CIRCUIT ( (contd) -p
*TS10 across TG-3 Input TB6-9/10 CLOSED CIRCUIT 1
*TS11 across TG-4 Input T36-11/12 CLOSED CIRCUIT 4
*TS12 across MFP-2 Input T35-1/2 CLOSED CIRCUIT ( .
*TS13 across MFP-3 Input T35-3/4 CLOSED CIRCUIT s
*TS14 across MFP-4 Input T35-5/6 CLOSED CIRCUIT
*TS15 across SPARE-2 Input T35-7/8 CLOSED CIRCUIT
*TS16 across SPARE-3 Input TB5-9/10 CLOSED CIRCUIT j
*TS17 across SPARE-4 Input T35-11/12 CLOSED CIRCUIT TS18 across REM. TRIP Input T39-1/2 OPEN CIRCUIT r
TS19 acrcss RDi. RESET Input T39-3/4 OPEN CIRCUIT MN IS20 across RIM. BLOCK Input T39-5/6 OPEN CIRCUIT 4.2 Power Supply Verification 4.2.1 Disconnect the card file connector Pl. OE18 Place jumpers between P1, JJ and HH. m and MM and EE. E.13) 4.2.2 Connect power to the cabinet (T313- 115 VAC Applied 1/2). 1 4.2.3 Connect power to the non-1E outputs 115 VAC Applied l (T310-11/12). E18 4.2.4 Place C31 and C32 in the ON position. C31, C32 ON l l jg l 4.2.5 Verify that all the power indicators AC ON 2'- (a.c. and d.c.) and the Bypass Nornal PSI, +15 VDC ON 7 indicators turn.ON. PS2, -15 VDC ON - t_ L _ -. .____._ _ . _ _ . _ . . _ _ _ .. . _ . _ _ . . _ _ . . _ _ _ _ _ . . . _ s_ _. SIZE CODE IDENT No.
$ AUTOMATIONINDUSTMES.INC A 7 A m mTomas Oms 40N M / TP 3394-1004
_ .gggh,,, L- - - - _ _ _ _ - -- REV _ 4.___...__. SH EET.. ._ 7 _ _ . .-- w.s
3394/-/o 64.-/ Limit Measurement 4.2.5 (contd.) SP3. +10 VDC on PS4, +48 VDC ON E18)_ PS5, -9 VDC ON TElbl . Bypass Normal CN E18) 4.2.6 Verify the voltages indicated. (a) TB14 ter=inals 2 through 4 referenced to PSI- -V
+0.0
+15.0-0.25 VDC ///A (b) T314 terminal I referenced to PS2- +V
+0.0
-15.0-0.25 VDC ///A (c) TB14 terminal 5 referenced +10*000M.050 to PS3- -V -0.0 A//A (d) TB14 terminals 6 through 8 -15.0h.$5 EC referenced to PSI- +V // A 4
(e) Pl-LL with respect to P1-MM +15.0 .S EC NM (f) Deleted , (g) Pl-NN with respect to P1-MM -15.0 5 (h) Deleted
, (i) PI-JJ with respect to P1-MM +10.000t0.010 VDC X//A (j ) TB4-2 with respect to PS4-(-V) +48+.50 VDC A//A (k) PS5- +V with respect to PSS- -V +9_+.5 VDC 4)/A 4.2.7 Place CBI and CB2 in the OFF position. C31 C32 0FF ///A 4.2.8 Remove the jumpers placed in 4.2.1 and connact the card file connector Pl.
4.2.8.1 Measure the Voltage at the following points and verify that it is within limits. Readjust PSI and PS2 as necessary: (a]n9-86 with respect to XA8-19 t10.000t0.025VDC A//4 (b}XA8-10 with respect to XA8-19 +15.000t0.050VDC 1//A [c}XA7-16 with respect to XA7-3 -15.000:0.050VDC A)/4 SIZE FSCM NO.
$ AUTOMATloNINDUSTnfES.INC.
vtTno LAmonATcnes om 7O TP3394-1004
/O REV h SHEET 8
33W-toO9 -/ Limit Measurement 4.2.9 Using the digital vol=eter to seasure the voltage, adjust the output of the Test Power Supply (0-15 VDC) to 0.0:0.050 VDC and connect its positive terminal to T314-11 and the negative terminal to T313-12. 5.0 EQUIPMENT TEST 5.1 Preliminary Setup 5.1.1 Place C31 and C32 in the OFF position. C31, C32 0FF /)/4 5.1.2 Verify that the 115 VAC primary power POWER APPLIED /)/A is connected to the ARTS cabinet. (T313-1/2 and T310-11/12). 5.1.3 - Plug all PC cards in the card file connectors CARD IN X)/A per Assembly Drawing 3394-1013. 5.2 Burn -in Tesc 5.2.1 Place C31 and C32 in the ON position C31, C32 ON d)/A 5.2.2 Verify a.c. and d.c. power indicators INDICATORS ON // 4 are ON. 5.2.3 Momentarily close TS6 through TS17, 1/5 indicator ///A individually and verify that the appropriate 1/5 indicator turns ON.
~
5.2.4 T11ov equipment to run continuously 100:1 Hours ll/A 0
--for 100 hours.
SIZE FSCM NO. G AURNAaTCNINOUSTMES.INC. A AAMMA TP3394-1004 wTwoi.AacnaTonies DMSON
._ Mm+o
[ _ __ _ REV J .__. _ ._ SHEET __ 9 . _ . . _ ._
3394- /0C4 -/ - . Limie Measurement 5.3 System ooeration E18 5.3.1 Place CB1 and C32 in the ON position. CBl. C32 ON 5.3.2 Verify all control panel indicators Indicators 017 except a.c. and d.c. power and Bypass Normal are OFF. 5.3.3 Momentarily depress the Lamp Test Indicators OFF h pushbutton. Verify all control panel indicators turn ON. 5.3.4 Following Table I, perform the indicated tests and verify that the results are as shown. 5.3.5 Increase the voltage of the Test 1.5003.050 VDC + /. 500 Power Supply to the following value: 5.3.6 Turn the SETPOINT LIVIL dial 0.500$ .040 VDC * /* O b counterclockwise to 050. Verify that the voltage at the SETPOINT JACK is within limits. l NOTE Complete Table I before proceeding to 5.3.5. SIZE CODE IDENT NO.
$ AUTOMATIONINDUSTRIES,INc- A 7O viTnO t.A80RATORIES DMSON M /Q TP 3394-100i.
hk[
- REV // SHEET 10
TABLE 1 33 9//. /C OM -/ NOTE 1: Continuity measurements are to be made through a series 200 3 c57., s W resistor observing a +/- polarity with respect to the pin numbers. NOTE 2: Connect a 115 VAC 40W 1 amp and 115 VAC, 60R power source in series acras T38 , and across T38-3/4 to verify continuity across chase contacts. The circuit is closed when the lamo is ON and ooen when it is OFF. wa mu n t NO. TEST CLOSED CIRCUIT l OPEN CIRCUIT E!DICATOR (/)
- 1. iVerify !T312-1/2 i , -3/4 j -9/10
'. -11/12 T31 -1/2 <5000 k -3/4 <5000 I -5/6 <500n
-7/8 <5000 T32 -1/2 <5000 NOTE 1 / -3/4 <5000
-5/6 <5000
-7/8 <5000 T33 -1/2 <5000
-3/4 <5000
-5/6 <5000
-7/8 <5000
- 2. Open TS1 I' T31 -1/2 >50Kn STRCS 1/5 ON NOTE 1 T32 -1/2 >50KD TB3 -1/2 >50Kn I
E18 ! 3. Sypass SFRCS T31 -1/2 <500G T312-9/10 SFRCS 1/5 ON NOTE 1 T32 -1/2 <5000 -11/12 T33 -1/2 <5000 f l' 4 Turn SETPOINT LEVEL T310-5/6, 31 stable Monitor P dial clockwise to 500. T310-7/8 TRIP indicator OFF. E18 I E18
- 5. l Turn R20 (Test Level Adj.) fully clockwise.
- 6. Press and maintain T310-5/6 31 stable Monitor Pa q Bistable TEST switch. T310-7/8 TRIP indicator CN. g/
- 7. Release 31 stable TEST T310-5/6 31 stable Monitor Pa i switch. T310-7/8 TRIP indicator OFF4 Eg ,
- d. ! Turn R20 (Test Level N' M * *'I Verify that the voltage Adj.) fully counter- l at the SETPOEIT jack is clockwise. Open S17 on /6 at 5.000+0.025 VOC.
; XA9.
9.lPressand=aintain ! 31 stable Monitor Pa 31 stable TEST switch. ;
. TRIP indicator OFF. 8
; l
- 10. '
Release 31 stable TEST. ' 31 stable Monitor Par switch. , l TRIP indicator OFF a l l SIZE CCCE ICENT NO. _ , _ _ _ _ , , _
$ AUTOMAT 1oNINOUSTMeS.1NC. A 7 Q vvTnoi.AeonATomas omssoN M / G TP 3394-1004 acy g surrr 11 _]
.-.s.--... .. _ _ __ . . .. ._
2399'-/004-/ . . . . - Table I (contd) l CottrIWITY l NO. I TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR )
- 11. Verify TB11-1/2
-3/4 l
- 12. Open TS2 TB11-1/2
-3/4
- 13. Slowly increase the volt.
age of the Test Power TB11-1/2 58* Verify that the voltage l Supply until the Bistable -3/4 " 'T ## at the CAL JACK is at Monitor Panel TRIP indi- TB1 -3/4 >$0Kn 5.1002.075 VDC.
'~
' cator turns ON. Close S1; NOTE 1 TB2 -3/4 >50Kn TB3 -3/4 >$0Kn T-G 1/5 ON E18
, on XA9. ,
- 14. Bypass T TB1 -3/4 <5000 TB12-9/10 T-G 1/5 ON NOTE 1 TB2 -3/4 <5000 -11/12 TB3 -3/4 <5000
- 15. Verify TB11-5/6
-7/8
- 16. Open TS3 TB11-5/6
-7/8
- 17. Open TS4 TB11-5/6 MFP 1/5 ON E-
,, -7/8 NOTE 1
( TB1 -5/6 TB2 -5/6
>50m
>50Kn
-{ TB3 -5/6 >50m
- 18. Bypass MFP NOTE I
( TB1 -5/6 TB2 -5/6
<5000
<500n TB12-9/10
-11/12 MFP 1/5 ON
( i TB3 -5/6 <5000
- 19. Verify TB11-9/10
-11/12
- 20. Open TS5 TB11-9/10 SPARE 1/5 ON
- -11/12 i i TB1 -7/8 >50m NOTE 1 ( TB2 -7/8 >50C
>50Kn (TB3-7/8 f E18
- 21. Bypass SPARE TB1 -7/8 >5000 l TB12-9/10 SPARE 1/5 ON -
NOTI 1 TB2 -7/8 >5000 -11/12 TB3 -7/8 >5000 l SIZE CODE 10ENT NO.
$ AUTOMATIONINDUSTMES,INC- A 7O vimo mTOmeS oms 3ON M /Q TP 3394-1004 OiN "
REV [ S. 'T 12
33W-/DC4.-/ Table I (coned) CONTINUI*T No. TEST CLOSED CIRCUIT OPEN CIRCUIT I'TDICATOR (/)
- 22. Bypass NORMAL TB12-9/10 Bypass NORMAL ON -
-11/12
- 23. Verify IB7 -1/2 TB7 -2/3
-4/5 -5/6 '
-7/8 -8/9
-10/11 -11/12 NOTE 2 TB8 -1/2 TB8 -6/7 TB8 -5/6 -9/10
-8/9 TB10-1/2
-3/4 g.13 24 Open TS6 TB7 -2/3 TB7 -1/2 TRIP ON
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11
. TB8 -6/7 TB8 -1/2 3 NOTE 2 TB8 -9/10 TB8 -5/6 J TB8 -8/9 TB10-1/2
-3/4 E18
- 25. Close TS6 TRIP ON E18
- 26. Depress RESET TRIP OFF E18
- 27. Open TS7 TRIP ON
- 28. Close TS7 TRIP ON k "IO E18
- 29. Depress RESET TRIP OFF E18
- 30. Open TS8 TRIP ON TRIP ON E18
- 31. Close TS8
- 32. Depress RESET TRIP OFF i 33. Open TS9 TRIP CN E'I8
'I 34 Close TS9 TRIP ON 0
- 35. Depress RESET TRIP OFF i :
! 'II 1
- 36. !OpenTS10 i TRIP ON
- 37. TRIP ON E18 Close TS10
-__ - .- l-- . - - . . . - - - . .
SIZE CODE 10ENT No. l $ AUTOMATIONINDUSTMES.1NC. A MC wmo L.AeonATomas omssoM M /Q TP 3394-1004 Q " & swo . H. . _ _ _ . . _ _ . . . _ . . ._ arv ._ . g __._.. . s H s tr_... .t 3 .. _ . _ .
33 % -/004-I Table I (contd) CONTINUITY _NO. TEST CLOSED CIRCUIT OPEN CIRCUIT IIGICATOR (/)
- 38.
- Depress RESET TRIP OFF E)
TRIP ON E18
- 39. Open TS11 E18
- 40. Close TS11 TRIP ON
- 41. Depress RESET TRIP OFF TRIP ON E18
- 42. Open TS12 TRIP ON E 18
- 43. Close TS12 E18 44 Depress RESET TRIP OFF E18
- 45. Open TS13 TRIP ON E 18
- 46. Close TS13 TRIP ON
'10
- 47. Depress RESET TRIP OFF
- 40. Open TS14 TRIP ON TRIP ON E18
- 49. Close TS14 E18
- 50. Depress RESET TRIP OFF
- 51. Open TS15 TRIP ON E18
- 52. Close TS15 TRIP ON E18
- 53. Depress RESET TRIP OFF 54 Open TS16 TRIP ON
- 55. Close TS16 TRIP ON
$6. Depress RESET TRIP OFF E 13
- 57. Depress BLOCK NOTE 2 BLOCR OFF A /
(TB8-3/4
- 58. Open TS17 TRIP ON ,
E 18
- 59. ' Depress BLOCR TB7 -1/2 TRIP and BLOCK ON
-4/5
-7/8
-10/11 I NOTE 2 f TB8 -1/.
w 1 size CocE IDENT NO. Tno LAaORATORES DMS40N M /Q TP 3394-1004 Iw$*$ " , I nry B swerT 14
33W-/ooft -t T4ble I (contd) CONTINUITT
& TEST CLOSED CIRCUIT OPEN CIRCUIT DTDICATOR
- 59. t T38 -5/6 E18) coned l .a/9 T310-1/2
- -3/4 NOTE 2 TB8 -3/4
( TRIP and BLOCK ON (E18
- 60. Close TS17 E 18
- 51. Depress RESET TRIP and BLOCK OFF E18
- 62. Close TS1, TS3, TS4, SPARE 1/5 0FF and TS5 MFP 1/5 0FF SFRCS 1/5 0FF
#4psg Cg As/sA4AN5N l AJ 1*$4.
- 63. Slowly decrease the verify that the voltage voltage of the Test 74d7 U~A N [#8N jN at the CAL JACK is at Power Supply until the p s 4 g u g feyg g s A T 7/4, CA 4. (M. 5.00010.025 VDC.
~
31 stable Monitor Panel gggg 74, gp73 , p ,4 ,77jhe/ ogy casus A4 dim ACC4xdake du d
$rhA#C 4*
T-G 1/5 0FF E18
- 64. Close TS2
- 65. Decrease the voltage of the Test Power Supply to 0.010.050 VDC.
- 66. Depress and Hold SPARE SPARE 1/5 ON V
TEST 1/5.
- 67. Depress SPARE DTPUT TRIP and SPARE 1/5 TEST
- 68. Release SPARE TEST 1/5 TRIP ON and SPARE DTPUT TEST SPARE 1/5 0FF
- 69. Depress RESET TRIP OFF
- 70. DepreJs and Hold SFRCS i SFRCS 1/5 ON TEST 1/5
- 71. Depress SFRCS DTPUT TRIP and SFRCS 1/5 -
TEST
- 72. Release SFRCS TEST 1/5 TRIP ON and SFRCS DTPUT TEST SFRCS 1/5 0FF I __
SIZE CODE 10ENT No.
$ AuftNATIONINOUSTMES,1NC A Qg7Q wmO LAacnAToms3 OM610N M gg/Q TP 3394-1004 O M b an acy g sHerT 15
339st- /OO4 ~l __ Table I (contd) CONTINUITY NO. l A r.s i j C1.0 SED CIRCUIT OPEN CIRCUIT INDICATOR (/) Depress RESET ' TRIP OFF E13)
- 73. . _ _ _ _
74 Depress and Hold T-G T-G 1/5 ON . TEST 1/5
- 75. Depress and Hold T-G T-G 1/5 ON INPUT TEST
- 76. Depress T-G REAC. TRIP and T-G 1/5 ON POWER INFUT TEST
- 77. Ralease T-G TEST 1/5 TRIP ON and T-G UTPUT TEST and T-G 1/5 0FF REAC. POWER DiPUT TEST
- 78. Depress RESET TRIP OFF
- 79. Depress and Hold MFP MFP 1/5 ON ~
1/5 TEST
- 80. Depress and Hold MFP 1 MFP 1/5 ON DiPUT TEST
- 81. Depress MFP 2 DTPUT TRIP and MFP 1/5 0 ~
TEST
- 82. Release MFP 1/5 TEST. TRIP ON MFP 1 INPUT TEST and MFP 1/5 0FF MFP 2 UTPUT TEST TRIP OFF E18
- 83. Depress RESET E.18 84 Close TS18 TRIP ON
- 85. Close TS20 TRIP and BLOCK ON
- 86. Open TS18 TRIP and BLOCK ON
'II
- 87. l Open TS20 TRIP and BLOCK ON
! E18 TRIP and BLOCK OFT
- 88. l Closets 19
- 89. Open TS19 TRIP and BLOCK OFF E18
- 90. Depress TRIP lTRIPON
- 91. ' Deeress RESET '
- RIP OFF
~
SIZE CODE IDENT NO.
$ aUTOMaTIONINDUSTMES.INC A MM vrmo LAsomatomas DMSON M /Q TP 3394-1004 k][$ ban.o acy A SHEET 16
2 SW. /C M -/ Limit Measurerent O 5.3.7 Turn the Eysterisis (Hys.) (E18) control (R31) on the Bistable Card fully clockwise. 5.3.8 Verify that the TRIP indicator TRIP ON on the Monitor Panel is ON. 5.3.9 Slowly decrease the voltage of 0.500+0.040 VDC d. MY the Test Power Supply until the TRIP indicator on the Monitor Panel turns OFF. Verify that the voltage at which the TRIP indicator turns OFF is within limits. Record the value. 5.3.10 Slowly increase the voltage of 225 mVDC to 275 mVDC o7M /M V the Test Power Supply until the TRIP indicator on the Monitor Panel turns ON. Verify that the voltage that the Test Power Supply was increased by over that measured in 5.3.9 is within the limits. 5.3.11 Repeat Steps 5.3.9 and 3.3.10 three times. Each time, record the value at which the TRIP indicator turns OFF (Vg ,) SIZE CODE 10ENT NO.
~
6 AU1oMATIONINDUSTRSS.INC- A ""7 S [ wmO LAaOnATones omsION M /O 3 3294-1004 Nhb8*
)
acy swerT 17
33 W-/o00-1. -- - Limit Measurement 5.3.11 and that at which the TRIP indicator, (contd) turns ON (V ). V g ggg d.99M V gg /. efflO V g ggg 6 997 V l*&S g V ,gg3 697 t V Co,3 /. MM 5.3.12 Verify that the following relations hold for the data measured in 5.3.11: (a) 0.460 VDC 1 V gggt 1 0.540 VDC (b) 0.460 VDC 1 Vg ,fg 1 0.540 VDC (c) 0.460 VDC 1 V ,gg3 g 1 0.540 VDC (d) 225 mVDC 1 V g y_Vgggt 1 275 mVDC (e) 225 mVDC 1 Vg_Vtoff2 1 275 mvDC (f) 225 mVDC 1 V g ,,3 _ v ,gg3 g 1 275 mVDC 5.3.13 Slowly decrease the voltage of the 0.50010.040 VDC O 998 Test Power Supply until the TRIP indicator on the Monitor Panel turns CFF. Verify that the voltage at which the TRIP indicator turns OFT is within the limits. Record , the valua. 5.3.14 Slowly turn the Hysterisis (Hys.) Value equals that of /.O 98 5.3.13 +.1009 005 VDC control (R31) on the Bistable SIZE CODE 10ENT NO.
$ AuftNATIONINDUSTMES,lNC. A ""9 8 v Tno mTOmas omslON M /Q TP 3394-1004 h;k
- REV SHEET 18 w.o
33 94t- fo64L-f Li: sit Measurement 5.3.14 Card counterclockwise until the (contd) voltage at the SETPOINT JACK is
.100+0.005 VDC below that measured in 5.3.13.
5.3.15 Verify that the TRIP indicator TRIP OF7 on the Monitor Panel is OFF. 5.3.16 Slowly increase the voltage of TRIP ON, Value /* O 8 the Test Power Supply until the TRIP indicator on the Monitor Panel turns ON. Record the value. 5.3.17 Repeat Steps 5.3.13 and 5.3.16 three times. Each time, record the value at which the TRIP indicator turns OFF (Vg f) and that at which the TRIP i indicator turns ON (V g ). l v ,gfg CWY t V t0,1 /. O M toff 2 O V con 2
#' O T togg3 dMV V go ,3
/, d N 5.3.18 Verify that the following relations hold for the data :nessured in 5.3.17:
(a) 0.460 VDC 1 V toffl 1 0.540 VDC
~ ~
SIZE CODE IDENT No.
$ AUTOMATIONINOU5TMES.INC A MS VfTRO LMBCmaTOME5 0MS80N /% /O TP 3394-1004 REV SHEET 19
- .e
33W-too4.-/ . _ . Limit Measurement l 5.3.18 (b) 0.460 VDC 1 Vtoff2 1 0.540 VDC (contd) (c) 0.460 VDC 1 V gogg3 1 0.540 VDC (d) .75 mVDC 1 V g 1_Vggg 1 125 mVDC (e) .75 mVDC 1 Vgg _ Vtoff2 1 125 mVDC (f) .75 mVDC 1 Vg _ Vg ,ff3 1 125 m m
~
5.3.19 Turn the Hysteriais (Eys.) control (R31) on the Bistable Card fully clockwise. 5.3.20 Turn the SETPOurri.EVEL dial O clockwise to 000. 5.3.21 Verify that the TRIP indicator on OE18 the Monitor Panel is OFF. E18 5.3.22 Increase the voltage of the Test Power Supply until the TRIP Ap47sc gg4e/ggA% c h N fggf (ACkr indicator turns ON.
# A'
'f'$4. 3s f h skT WAGk. &WbM Th;.
$ GW FWA47I W C4eeasf A $ /L 5.3.23 Verify that the voltage at the 10.000+0.040bc -
SETPOUTI JACK is '.- hin the limits. A scodace- w?n.~A rurAucasaa 5.3.24 Slowly decrease the voltage at the 10.000$.040 VDC k 947 Test Power Supply until the TRIP indicator turns OFT. Verify that the voltage at which the TRIP SIZE CODE IDENT NO.
$ AUTtNAT1oNINOUSTMES.fMC. A MO vrmo LamonATomas omsloN M /Q TP 3394-1004 REV SHEET 20 ae
- -- - .- - - 3399.joo41 7 l i I.imic Measurement 5.3.24 indicator curaad 0FF is within the (contd) limits. Record the value. 5.3.25 Slowly increase the voltage of the 0.030+0.010 VDC d.O33 Test Power Supply untii the TRIP indicator turns ON. Verify that the voltage that the Test Power Supply was increased by over that measured in Step 5.3.24 is within the limits. Racord the value. 5.3.26 Repeat Steps 5.3.24 and 5.3.25 three times. Each time, record the value at which the TRIP indicator turns OFF (V ff) and that at which the TRIP indicator turns ON (V ). v,,,, G 947 v,,,1 m.000
' toff 2 O Vf 7 ' con 1 /B. 00 0 v,,,f3 9 947 v eg /o. Cod 5.3.27 Verify that the following relations hold for the data measured in 5.3.26:
(a) 9.960 VDC 1 Vg,fft 1 10.040 VDC (b) 9.960 VDC 1 Veoff2 1 10.040 VDC (c) 9.960 VDC 1 Vg ,gg3 1 10.040 m SIZE COCE ICENT NO. AU1CMaTION INOUSTMES,INC A MCS wmO LAaORaTONES OM8aoM M /Q TP 3394-1004 O.
> > nm h me _
SHEET _ _,. 2 L._ _ _. _ REV I
3394/.1604-1 .- -- - Limit Measurement 5.3.27 (d) 20 mVDC 1 V g g_Vg fg 1 40 mVDC (contd) (e) 'O mVDC 1 Vgg _ Vggg 1 40 mVDC (f) 20 mVDC 1 Vton3 - toff 3 140 mWC se.e 5.3.28 Turn the iETPOINT LEVEL dial to 5.000+0.040 VDC s4. =T 20 500. Verify that the voltage at the SETPOINT JACK is within limits. 5 5.3.29 Adj ust the voltage of the Test Power 0.000 0 VDC Supply to the following voltage: 5.3.30 Verify that the TRIP indicator on ODIS the Monitor Panal turns OFF. SIZE CODE IDENT NO.
$ AU1CMAT10NINDUSTRIES,fNC A ""7 Q v Tno LAnonATomass omssoN /=% /v TP 3394-1004 h;$bano REV SHEET 22 u.a
l 33W- /o@ -/ Limit Measurement 6.0 POWER TRANSIENT WITdS*M D TEST 6.1 Preliminarv Setup 6.1.1 The following tests are to be made using a Transient Ganerator (TG) and Step Up Transformar.
. Figure 6.1 111ustraces :he recommended elec-trical interconnections and shield-ing requirements.
6.1.2 Preset the TG controls as follows prior to test: FUNCTION
- a. Output Amplitude 1.75 KV peak Al/4
- b. Source Impedance 100 ohms ///A
- c. Output Duration Continous Output A//A
- d. Surst Mode One Shot - A//A 6.2 Common Mode Test 6.2.1 Place the ARTS cabinet in its normal l
operating mode. Normal operating mode is defined as follows:
- a. Door Switch (Door Open) OVERRDE X//A
- b. Hypass Switch NORMAL Al A
- c. Circuit Breakers (C31) (C32) ON X)/4
- d. Adjust Test Power Supply to 0.0+0.050 VDC X)/A I~ ~ - - -
SIZE
~
---- - - - - - - '~ --- -'
CODE IDENT No.
$ AU10MaTIONINOUST7WES,tNC. A MMS vtimo LAmonaTonesS DMSION M 3/Q TP 3394-LOO 4
_ . . . _ _ - _ . h.h. _ _ _ . ' " " ' ,,y ,,,,, __ _ t f 3 g --
~
. .. . . . - 3395hoM~/ - . - i Limit Measurement , i o.2.1 e. Test Switches as indicated below: (contd) TS1 CLOSED CIRCUIT A)/A TS2 CLOSED CIRCUIT /.//4 TS3 CLOSED CIRCUIT 4)/A TS4 CLOSD CIRCUIT X)/A TS5 CLOSED CIRCUIT A//A TS6 CLOSED CIRCUIT ll/A TS7 CLOSED CIRCUIT X)/4 TS8 CLOSED CIRCUIT A//A TS9 CLOSED CIRCUIT A//A TS10 _ CLOSED CIRCUIT A//A TS11 CLOSED CIRCUIT 2/!A TS12 CLOSED CIRCUIT A//A. TS13 CLOSED CIRCUIT A//A. TS14 CLOSED CIRCUIT 1//A TS15 CLOSED CIRCUIT A//A TS16 CLOSED CIRCUIT ///A TS17 CLOSED CIRCUIT ///A. TS18 OPEN CIRCUIT 1)/AL TS19 OPEN CIRCUIT A) A. TS20 OPEN CIRCUIT ///A
- f. System Logic Reset (depress RESET if required) 6.2.2 Refer to figure 6. L Make the ll[A connections as indicated for SIZE CODE 10ENT NO.
$ AUTOMADONINDUSTRES,INC. A "7C3 a vrmo LAaOnatomes omsION M /OG TP 3394-1004 QQban.o REV [ SMEET 24
399y-/00Y- / ISOLATE FROM TRTS CHASSIS CABINET 370 uH 10A 1 C
^ ^
, TB13-1 A I TRANSIENT 370 gH 10A GENERATOR 115 e '
e YN L'>
^
Y
" kTB13-2 VAC 2 T O .01g F3KV BIET Hi f '^y X/ I\ COMMON COMMON MODE .01u.F l 3KV TRANVERS I t l IS MODE LO@kstxs VITRO l
o\j l L _ _.5-g7 F-139
?
B7 l SURGE TRANSIENT TEST ISOLATION BOX FIGURE 6.1 ISOLATION / SHIELDING INTERCONNECT 10NS t .-
..A =gg=== ~ - .
A 99789 " m'-t a' I ___ REV O SHEET 25 __ [ t __ __ __
3394!-/o04-/ . _ . . . . . . - - . . _ . . . .- - Limit Measurement 6.2.2 ' common mode test. Reset the - - - - - - - (contd) system logic if required. 6.2.3 Using the One Shot Mode. apply five (5) ///A separate Transient Bursts to the system. 6.2.4 Verify proper operation of the system:
- a. Verify all control panel indicators Indicators OFF ///M except a.c. and d.c. power and :i Bypass Normal are OFF.
- b. Momentarily depress the Lamp Test Indicators ON /./[4 pushbutton. Verify all control panel indicators turn ON.
- c. Following Table II, perform the indicated tests and verify that the results are as shown.
NOTE Complete Table II before proceeding to 6.3 6.3 Transverse Mode Test _ 6.3<1 Place the ARTS cabinet in its normal j operating mode. Normal operating mode is defined as follows:
- a. Door Switch (Door Open) OVERRIDE ///4 l
- b. Bypass Switch NORMAL A.//4 l
- c. Circuit Breaker (CB1) ON 1)[A
- d. Adjust Test Power Supply to 0.0_+.050 VDC A//A SIZE CODE 10ENT NO.
$ Auton4411oNINDUSTMES.INC A Mc5 vmiot.AsonATomas oms 40N M /Q TP 3394-1004 .
EEb""* ! REV [ SHEET 26 I
3S94/Oc9 -/ Table II CONTINUITY NO. TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (/)
- 1. Verify T312-1/2 XM/
-3/4
-9/10
, -11/12 T31 -1/2
<5000
-3/4 <5000
-5/6 <5000
-7/8 <5000 T32 -1/2 <5000
(; -3/4 <5000 NOTE I
-5/6 <5000
-7/a <5000 T33 -1/2 <5000 - - - - --
-3/4 <5000
-5/6 <5000 _ . ,
-7/8 <5000
- 2. Open TSI TB1 -1/2 >50KG SFRCS 1/5 ON X/
TB2 -1/2 -- - NOTE 1 >50KG T33 -1/2 >50KG -
- 3. Bypass SFRCS TB1 -1/2 <5000 TB12-9/10 SFRCS 1/5 ON X),/
NOTE 1 TB2 -1/2 <5000 -11/12 TB3 -1/2 <5000 --
- 4. Turn SETPOINT LEVEL TB10-5/6 Bistable Monitor Panel dial clockwise to 500. TB10-7/8 TRIP _ indicator OFF M _
l S. Turn R20 (Tese Level l Adj.) fully clockwisa.
- 6. Press and maintain TB10-5/6 Bistable Monitor Panel Bistable TEST switch. T310-7/8 TRIP indicator GN. M
- 7. Release Bistable TEST TB10-5/6 - Bistable Monitor P del switch. TB10-7/8 ~ TRIP indicator OFF. M S. Turn R20 (Test Level Verify that the voltage l
l Adj.) fully counter- at the SETPOINT jack is l clockwise. Open S17 on at 5.0009 025 VDC.fjfA~ IA9.
- 9. Press and maintain Bistable Monitor Pan 31 stable TEST switch. TRIP indicator OFF. / A l 10. Release Bistable TEST Bistable Monitor Panel switch. TRIP indicator OFF. M I _ _, _
SIZE CODE 10ENT NO.
$ AUTOS 4ATIONINOusTmas.WC A 7g metomasom M / wi IP 3394-1004
_ _.. y;$,be _ i m A sMcET 27 _ wa l
-- 854//C6 > / __ Table II (coned) CONTINUITY No. TEST CLOSED CIRCUIT l OPEN CIRCUIT INDICATOR (/)
- 11. l Verify TB11-1/2 M/d
-3/4
- 12. Open TS2 TB11-1/2
-3/4 M
Slowly increase the volt-
- 13. age of the Test Power TB11-1/2 Verify that the voltage Supply until the Bistable -3/4 at the CAL JACK is at Monitor Panel TRIP indica - I TB1 -3/4 >$0m 5.100.t.075 VDC. ///ft borturnsON. Closes 17on NOTE 1 TB2 -3/4 >50m EA9.
TB3 -3/4 >$0m T-G 1/5 ON M_8 J
- 14. Bypass T-G j TB1 -3/4 <5000 TB12-9/10 T-G 1/5 ON N NOTE 1 3 TB2 -3/4 <5000 -11/12
( TB3 -3/4 <5000
- 15. Verify IB11-5/6
-7/8 h
- 16. Open TS3 TB11-5/6 M
-7/8
- 17. Open TS4 TB11-5/6 157 1/5 ON M
-7/8 TB1 -5/6 >50m NOTE 1 TB2 -5/6 >50Kn TB3 -5/6 >50K3
- 18. Bypass MFP TB1 -5/6 <5000 TB12-9/10 MFP 1/5 ON 4)
NOTE 1 TB2 -5/6 <5000 -11/12 TB3 -5/6 <5000
- 19. Verify TB11-9/10 M/S
-11/12
- 20. Open TS5 TB11-9/10 SPARE 1/5 ON N
, -11/12 TB1 -7/8 >500 NOTE 1 $ TB2 -7/8 >50C
( TB3 -7/8 >50C
- 21. Bypass SPARE TB1 -7/8 <5000 TB12-9/10 SPARE 1/5 ON M NOTE 1 TB2 -7/8 <5003 -11/12
, TB3 -7/8 <5000 ;
SIZE CODE IDENT NO.
$ AU10MATONINDUSTME5.INC g 7I mo mTomas e M TP 3394-1004 i
$$b "
arv g swear 28
S Y-/ W -l Table II (contd) CONTINUITY
& TEST CI,0 SED CIRCUIT OPEI CIRCUIT INDICATOR ( v')
- 22. Sypass NORMAL TB12-9/10 Bypass NORMAL ON #p
-11/12
- 23. Verify T37 -1/2 T37 -2/3
-4/5 -5/6
-7/8 -8/9
-10/11 -11/12 NOTE 2 T38 -1/2 TB8 -6/7
-5/6 -9/10
-4/9 T310-1/2
-3/4 24 Open TS6 TB7 -2/3 T37 -1/2 TRI' oJ M
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 TB8 -6/7 TB8 -!/2 NOTE 2
-9/10 -5/6
-8/9 T310-1/2
- 25. Close TS6 -3/4 TRIP ON
- 26. Depress RESET TRIP OFF /[/
- 27. Open TS7 TRIP ON /A/
- 28. Close TS7 TRIP'ON MA
- 29. Depress RESET TRIP OFF
- 30. Open TS8 TRIP ON N
- 31. Close TS8 TRIP ON
#A
- 32. Depress RESET TRIP OFF //d7
- 33. Open TS9 TRIP ON N '
34 Close TS9 TRIP ON~ A/
- 35. Depress RESET TRIP OFF /J l
- 36. Open TS10 TRIP ON [8
- 37. Close TS10 j TRIP ON N 3d. Depress RESET I TRIP OFF M
~-
SIZE CODE 10ENT No. - - - - - - - - - - - - - - - - -
$ AUTOMATIONINDUSTMSS,tNC A MC3 wmoumonAteeseS OMWON M /Q TP 3394-1004 h*.n j
Rev g SHEET 29 -- -- L--- - a., - -- - .-- r__._.__..______..__.__.. l l
3.9W-/604 -/ - - - - . T4ble II (contd) CONTINUITY NO. j _TES] CLOSED CIRCUIT OPEi CIRCUIT INDICATOR - (* ) _
- 39. ; Open TS11 TRIP ON @
- 40. ' C1cse TS11 TRIP ON 4A/
- 41. Depress RESET TRIP OFF /p
- 42. Open TS12 TRIP ON
- 43. Close TS12 TRIP ON ,
A/ 44 Depress RESET TRIP OFF /U
- 45. Open TS13 TRIP ON
- 46. Close TS13 TRIP ON
- 47. Depress RESET TRIP OFF
- 48. Open TS14 TRIP ON h
- 49. Close TS14 TRIP ON Aj/
- 50. Depress RESET TRIP OFF
- 51. Open TS15 TRIP ON 4/
- 32. Close TS15 TRIP ON
- 53. Deprasa RESET TRIP OFF Al8 54 Open TS16 TRIP ON
- 55. Close TS16 TRIP ON
- 56. Depress RESET TRIP OFF
- 57. Depress BLOCK NOTE 2 T3 -3/4 ELOCK OFF A/ A
- 58. Open TS17 TRIP ON
$9. Depress BLOCK TS7 -1/2 TRIP and SLOCK ON A/ 8
-4/5
-7/8
-10/11 ,
- 0TE 2- TB8-1/2 TBS-5/6
-8/9 I ,
SIZE CCCE 10ENT NO-9 Au1ce4ATIONINDUSTMES.INC. A MS wTmo L.AmonAtornas omsION M /Q TP 3394-1004 h
- REV $ SHEET 30
79;;</-/0 C0 -/ Table II (contd) CONTriUITT NO. M CLOSED CIRCUIT CPEN CIRCUIT CIDICATOR (d
- 59. lTB10-1/2 A//41 coned - -3/4 NOTE 2 TB8 -3/4
{
- 60. Close TS17 TRIP and BLOCK CN //
- 61. Depress RESET TRIP and BLOCK OFF //
- 62. Close TS1, T33. TS4, SPARE 1/5 0FF //
and TS5 MFP 1/5 0FF STRCS 1/5 0FF
- 63. Slowly decrease the Verify that the voltage voltage of the Test at the CAL JACK is at Power Supply until 5.000$ .025 7DC.
the Bistable Monitor Panel TRIP indicator tums OFF. - 64 Close TS2 T-G 1/5 0FF A/
- 65. Decrease the voltage of the Test Power
' Ah Supply to 0. @ .050 VDC.
- 66. Depress and Hold SPARE SPARE 1/5 ON Al TEST 1/3 i
t
- 67. Depress SPARE INPUT TRIP and SPARE 1/5 ON l
TEST
- 68. Release SPARE TEST 1/5 TRIP CN M and SPARE DTPUT TIST SPARE 1/5 0FF
- 69. Depress RESET TRIP OFF //
- 70. Depress and Hold SFRCS SFRCS 1/5 ON /)
l TEST 1/5
- 71. Depress SFRCS UTPUT TRIP and SFRCS 1/5 CN TEST M l
- 72. Release STRCS TEST 1/5 TRIP ON /)f) l and STRCS CTPUT TEST I SFRCS 1/5 0FF i
t
~ - - ~ ~ - ~ ~ - ~ ~~ ~ -'
SIZE CODE IDENT No.
$ AUfoa4A110NINOUSTMas.lNC. A MQ vmmo LAmonatomas omslON hk /Q TP 3394-1004
_ _ .._ __"a...._._" ,, g ,,,,, ,, p __ __ _ . . _ _ _ _ _ _ _ _ . -
4R94/-/oc% -/ Table II (contd) CONTINUITT OPEN CIRCUIT INDICATOR (v')
& TEST CLOSED CIRCUIT l
- 73. Depress RESET TRIP OFF Mg 74 Depress and Hold T-G TEST 1/5 T-G 1/5 ON Mh
- 75. Depress and Hold T-G T-G 1/5 ON /),[A HIPUT TEST
- 76. Depress T-G REAC. TRIP and T-C 1/5 CN d/
PO*4ER HiPUT TEST
- 77. Release T-G TEST 1/5 TRIP ON M and T-G INPUT TEST and T-G 1/5 OFF REAC. POWER DiPUT TEST
- 78. Depress RESET TRIP OFF M
- 79. Depress and Hold IEP MFP 1/5 ON 1/5 TEST
- 80. Depress and Hold MFP 1 MFP 1/5 ON M ETPUT TEST
- 81. Depress MET 2 INPUT TRIP and MFP 1/5 ON M TEST
- 82. Release 17P 1/5 TEST.
MFP 1 INPUT TEST and TRIP ON MFP 1/5 0FF h MFP 2 DiPUT TEST
- 83. Depress RISET TRIP OFF M 84 Close TS18 TRIP ON
- 85. Close TS20 TRIP and BLOCK ON f/,[f?
- 86. Open TS18 TRIP and BLOCK ON M
- 87. Open TS20 TRIP and BLCCK ON M
- 88. Close TS19 TRIP and BLOCK OFF
- 89. Open TS19 TRIP and BLOCK OFF CO. Depress TRIP TRIP ON M
- 91. Depress RESET TRIP OFF h SIZE CODE IDENT NO.
9 aufoe44TICNINDUSNINC. A 9c5 vmio LAsonatonias osvisioN M /O TP 3394-1004 h "' ncy g swerT 32
-. - - - 2 8 Q g ./ M 4 =/
Limit Measurement 6.3.1 e. Test Switches as indicated below: (contd) TS1 CLOSED CIRCUIT ///A TS2 CLOSED CIRCUIT A)/A TS3 CLOSZD CIRCUIT _A)/A TS4 CLOSED CIRCUIT A//A TS5 CLOSED CIRCUIT A)/A TS6 CLOSED CIRCUIT Al/A TS7 CLOSED CIRCUIT A//4 TS8 CLOSED CIRCUIT A//A TS9 CLOSED CIRCUIT A//AP TS10 CLOSED CIRCUIT , A//4 TS11 CLOSED CIRCUIT A//A TS12 CLOSED CIRCUIT A//A TS13 CLOSED CIRCUIT ///4 TS14 CLOSED CIRCUIT X//A , TS15 CLOSED CIRCUIT A//A TS16 CLOSED CIRCUIT A//A TS17 CLOSED CIRCUIT X)/A TS18 OPEN CIRCUIT A//4 l l TS19 CPEN CIRCUIT A//A TS20 OPEN CIRCUIT // A
- f. System Logic Raset (depress RESET if required) l 6.3.2 Refer to figure 6.1. Make the connections as indicated for s
SIZE CODE 10ENT %
$ AmceAADONINDUSUWES.INC.
vmeo umonAToneas omsION A M. QMe w/Q TP 3394-1004 hen nry _g sweet _33 _
. g y y_ p g y -... -.
Limit Me.nsurement 6.3.2 Traasverse Mode Test. Reset (contd) the system logic if requ1*ed. 6.3.3 Using the One. Shot Mode, apply five(5) , 4//A separate transient Bursts.to the system.
~
6.3.4 Verify the proper operation of the system:
- a. Verify all control panel Indicators OFF A//8 indicators except a.c. and d.c. power and Bypass Normal are OFF.
- b. Momentarily depress the LAMP Indicators ON X.J/A TEST pushbutton. Verify all control panel indicators turn ON.
- c. Following Table III, perform the indicated tests and verify that the results are as shown.
7.0 POWER DIP TEST 7.1 Preliminarv Setuo 7.1.1 Place Circuit Breaker 1 (CB1) CB1 (OFF) ///4 in the OFF position. SIZE CODE 10ENT NO. O autoadaTIONINDUST7ttS,INC. A ==y g N NT0'eas om M /v ;p 3394.t004 Q.&%wo nEv g. - sHtET 34
SSW~/OOf
/
Table III CONTINUITY
& TEST CI.0 SED CIRCUIT OPEN CIRCUIT INDICATOR (/)
- 1. Verify T312-1/2 AJM
-3/4
-9/10
-11/12
' <5000
. III -1/2 I -3/4 <5000
-5/6 <5060
-7/8 <5000 T32 -1/2 <5000 NOTE 1
-3/4 <5000
-5/6 <5000 i -7/8 <5000 T33 -1/2 <5000
-3/4 <5000
-5/6 <5000
-7/8 <5000
- 2. Open TSI
~
T31 -1/2 >50KG SFRCS 1/5 ON Al/g NOTE 1 < T32 -1/2 >50KG T33 -1/2 >50KG
- 3. Bypass SFRCS NOTE 1 I T31 -1/2 T32 -1/2
<5000
<5000 T312-9/10
-11/12 SFRCS 1/5 ON /M/
T33 -1/2 <5000 s 4 Turn SETPOINT LEVEL T310-5/6 Bistable Monitor Panel dial clockwise to 500. T310-7/8 TRIPindicatorOFF.gj
- 5. Turn R20 (Test Level AM/
Adj.) fully clockwise.
~
- 6. Press and maintain TB10-5/6 Bistable Monitor Panel Sistable TEST switch. T310-7/8 TRIP indicator CN. #
- 7. Release Bistable TEST T310-5/6 Bistable Monitor Panel switch. T310-7/8 TRIPindicatorOFF.hg
- 3. Turn R20 (Tost Level Verify that the voltage Adj.) fully counter- at the SETPOINT jack ig clockwise. Open S17 on at 5.000_+0.025 VDC. p
, IA9.
- 9. Press and m.aintain 31 stable Monitor Panel Bistable TEST switch. TRIP indicator OFF. Aj/g
- 10. Release Bistable TEST 31 stable Monitor Panel switch. TRIP indicator OFF. A/g f SIZE CODE 10ENT NO.
fU1CM
$ pryeo AT10NINDUSTyIIES,INC A 99789 Tr 339'-ta' f$ .
nEv B SHEET 35
. . gy 99 Table III (contd) . . . - - . . .
CONTINUITY No. TEST - g CLOSED CIRCUIT OPEN CIRCUIT INDICATOR 1( /) .-- _ . . _
- 11. Verify TB11-1/2
-3/4 M
- 12. Open TS2 TB11-1/2
-3/4 A/d Slowly increase the volt-
- 13. age of the Test Power Supply TB11-1/2 Verify that the voltage until the Bistable Monitoi -3/4 at the CAL JACK is at Panel TRIP indicatar turnq (' TB1 -3/4 >50K3 5.1002.075 VDC. //d
- 05. Close 117 on IA9. NOTE 1 TB2 -3/4 >50K3
' l { TB3 -3/4
(
>50Kn T-G 1/5 ON M 14 Bypass T-C '
TB1 -3/4 TB2 -3/4
<500C
<5000 TB12-9/10
-11/12 T-G 1/5 ON AI/
NOTE 1 . TB3 -3/4 <500n (
- 15. Verify TB11-5/6 /I/
-7/8
- 16. Open TS3 TB11-5/6
-7/8 M
- 17. Open TS4 TB11-5/6 MFP 1/5 ON //
-7/8 TB1 -5/6 >50Kn NOTE 1 TB7 -5/6 >50Kn TB3 -5/6 >50Ka
- 18. Bypass MFP TB1 -5/6 <5000 TB12-9/10 !EP 1/5 ON //
NOTE I TB2 -5/6 <5003 -11/12 t TB3 -5/6 <5000
- 19. Verify TB11-9/10
-11/12 M
- 20. Open TS5 TB11-9/10 SPARE 1/5 ON j , g -11/12 j ! TB1 -7/8 >50K3 1 NOTE 1 TB2 -7/8 >50K3 i I TB3 -7/8 >50Kn 6
- 21. l Bypass SPARE <5000 !TB12-9/10 SPARE 1/5 ON AI NOTE 1 (hTB1-7/8 TB2 -7/8 <500a!
<5003 I
-11/12 TB3 -7/8 l l SIZE CODE IDENT NO.
$ auienaanoN MOUSTMES.lNC. A "N ^
vrmo LamonaTomas OnmuoN g /5 TP 3394-1004 QQ%wo arv g sneer 36
YV/OOV--/ Table III (coned) CONTINUITY NO. TEST CI.0 SED CIRCUIT OPEN CIRCUIT INDICATOR (d
. Bypass NORMAL TB12-9/10 Sypass NORMAL ON MN
-11/12
- 23. Verify TB7 -1/2
-4/5 TB7 -2/3
-5/6 h
-7/8 -8/9
-10/11 -11/12 NOTE 2 TB8 -1/2 TB8 -6/7 TB8 -5/6 -9/10
-8/9 TB10-1/2
-3/4
- 24. Open TS6 TB7 -2/3 TB7 -1/2 TRIP ON Al
-5/6 -4/5
-8/9 -7/8
-11/12 -10/11 IB8 -6/7 TB8 -1/2 NOTE 2
-9/10 TB8 -5/6 -
-8/9 TB10-1/2
- 25. Close TS6 -3/4 TRIP ON //M-
- 26. Depress RESET TRIP OFF AI/
- 27. Open TS7 TRIP ON M
- 28. Close TS7 TRIP ON M
- 29. Depress RESET TRIP OFF M
- 30. Open TS8 TRIP ON h 31.. Close TS8 TRIP ON A/
- 32. Depress RESET TRIP OFF
- 33. Open TS9 TRIP ON h 34 Close TS9 TRIP ON //
- 35. Depress RESET TRIP OFF 2 l
- 36. Open TS10 TRIP ON
- 37. Close TS10 TRIP ON M
- 38. Depress RESET ~ RIP OFF 228
~ ~
SIZE CODE 10ENT 90. A -
$ AufenAA110NINDUSTftes.INC. TP 3394-1004 mmTesteS m g /
_ 3p . ." ___, l REY g l
$ MEET 37 w
23W-JD6V~ / _ - . . . . . . _ _ _ _ _ _ _ ~ ~ Table III (contd)
~ -
l CONTINUITY N0_., TEST CLOSED CIRCUIT OPEN CIRCUIT INDICATOR (O
- 39. Open TS11 TRIP ON //M
- 40. Close TS11 TRIP ON MM
- 41. Depress RESET TRIP OFF A))
- 42. Open TS12 TRIP ON M
- 43. Close TS12 TRIP ON M
- 44. Depress RESET TRIP OFF M
- 45. Open TS13 TRIP ON M
- 46. Close TS13 TRIP ON h
- 47. Depress RESET TRIP OFF /
- 48. Open TS14 TRIP ON
- 49. Close TS14 TRIP ON M
- 50. Depress RESET TRIP OFF h
- 51. Open TS15 TRIP ON
- 52. Close TS15 TRIP ON //
- 53. Depress RESET TRIP OFF 54 Open TS16 TRIP ON h
- 55. Close TS16 TRIP ON A_/!4
- 56. Depress RESET TRIP OFF //!4
- 57. Depress BLOCE NOTE 2 T38 -3/4 BLOCK OFF h
- 58. Open TS17 TRIP ON [t/
- 59. Depress BLOCK T37 -1/2 TRIP and BLOCK ON
-4/5
-7/8
-10/11 T38 -5/6
- -8/9 NOTE 2 TB8 -1/2 SIZE CODE 10ENT NO.
$ AIRCMA110NINDUSTRES lNC. A Ma vrmO LAaORATomeS DMSION M /Q TP 3394-1004 hr
- REV g SHEET 38
~:2'4W /M-/
Table III (coned) I
! CONTriUITT NO. TEST CLOSED CIRCUIT OPEN CIRCUIT DiDICATOR (d
- 59. TB10-1/2 A//B coued 3/4 NOTE 2
( TB8 -3/4
- 60. Close TS17 TRIPandBLOCKONA/h
- 61. Depress RESET TRIPandBLOCKOFF/N/
- 62. Close TS1, TS3, TS4, SPARE 1/5 0FF and TS$ MFP 1/5 0FF STRCS 1/5 0FF
- 63. Slowly decrease the Verify that the voltage voltage of the Test t Power Supply until attheCALJACKisaI 5.000$ .025 VDC. /)
the Bistable Monitor Panel TRIP indicator turns OFF. 64 Close TS2 T-G 1/5 0FF M
- 65. Decrease the voltage //
of the Test Power Supply to 0.09 050 VDC.
- 66. Depress and Hold SPARE SPARE 1/5 ON /)
TEST 1/5
- 67. Depress SPARE DIPUT TRIP and SPARE 1/5 ON TEST /U
- 68. Relasse SPARE TEST TRIP ON SPARE 1/5 0FF M
1/5 and SPARE ETPUT TEST
- 69. Depress RESET TRIP OFF M l
- 70. Depress and Hold SFRCS 3ST 1/5 SFRCS 1/3 ON M
- 71. Depress SFRCS CIPUT TRIP and STRCS 1/5 ON M
1 TEST l 72. Release SFRCS TEST 1/5 TRIP ON and SFRCS DiPUT TEST SFRCS 1/5 0FF i ~ ~~ ~ ~ SIZE CCCE 10ENT %
$m mNomnmem A me !? 3394-1004 wmoi.4acnatomes omsION M /Q O M % smo
- . . -. r e!? . . .
23W- /obu ~/ l Table III (contd) CONTINUITY FO. TEST CLOSED CIRCUIT l OPEN CIRCUIT INDICATOR (/)
- 73. lDepressRESET TRIP OFF MM
- 74. Depress and Hold T-G T-G 1/5 ON /dM - . - - -
TEST 1/5
- 75. Depress and Hold T-G T-G 1/5 ON MN INPUT TEST
- 76. Depress T-G REAC. TRIPandT-G1/5ONN/$
POWER INPUT TEST
- 77. Release T-G TEST 1/5 TRIP ON M and T-G INPUT TEST and T-G 1/5 0FF REAC. POWER INPUT TEST
- 78. Depress RESET TRIP OFF / U/4
- 79. Depress and Hold IEP MFP 1/5 ON 84 1/5 TEST
- 80. Depress and Hold MFP 1 MFP 1/5 ON /)_/9 INeuT TEST
- 81. Depress MFP 2 INPUT TRIP and MFP 1/5 ON/O /9 TEST
- 82. Release MFP 1/5 TEST, TRIP ON ll MFP 1 INPUT TEST and MFP 1/5 0FF MFP 2 INPUT TEST
- 83. Depress RESET TRIP OFF 8!4 84 Close TS18 TRIP ON
- 85. Close TS20 TRIP and BLOCK ON // 8
- 86. Open TS18 TRIP and ELOCK ON M!A
- 87. Open TS20 TRIP and 3 LOCK ON /(/
- 88. Close TS19 TRIP and BLOCK OFF M
- 89. {OpenTS19 TRIP and 3 LOCK OFF /)
- 90. Depress TRIP TRIP ON M TRIP OFF
- 91. , Depress RESET SIZE CODE IDENT NO.
$ AUTOMaTIONINDUSTMES,IPC A M a mTOmeS DAMHON g / TP 3394-100.,
h
- nEv A ; SHEET !.0
3394-/009 ~/ Limit Measurement 7.1.2 Refer to , figure 7.1. Make the A//A indicated connections for the Power Dip Test. 7.1.3 Conr.ect the probe of the storage A] /4_ oscilloscope to the output of the 15 v d.c. power supply (PSI). 7.2 Power Dip Test 7.2.1 Activate the Power Dip Mechanism 1) A Box and verify that its output (system input) is set at 115 y a.c. 7.2.2 Place C31 and CB2 in C31, C32 ON A//jp the ON position. 7.2.3 Monitoring the output of the +15 .0 O,
+15.0 -0.25 VDC v d.c. Power Supply (PSI), switch f the a.c. line down to 84 y a.c.
for 30 mm. Verify tha t the voltage stays.within. normal , limits. l l l 7.2.4 Verify system remained reset. RESET //!A l 7.2.5 Connect the probe of the storage // A oscilloscope to the output of l
- - ' ' ~ ~ ~
SIZE CODE IDENT NO.
$ AUTO.dAT10NINouSTMs.!NC. A MO wTwo LAsonatomas omsION pk /Q TP 3394-1004 OlMbmie
. _ _ _ _ _ _ _ _ _ . . ._._ _ = + ' = __
3894~/o O/ -/ ___ _ POWER DIP MECHANISM BOX ARTS CABINET I l 115 VAC 1 1 115 VAC 2
^ '
TB13-1 0 1 I
/ 1 i l l l
% 1 b 'Y TB13-2 3 i T 1 l 84 VAC 1 l l
h CABINET COMMON l 84 VAC 2C l l T l n7 i l i ' I ; i i I 30 MS b 6 V (RELAY) TIMER V I I I FIGURE 7.1 POWER DIP TEST SCHEME AND CONNECTIONS SIZE CODE 10ENT NO.
- b"*"A=A"F~ A 99789 2 33,4-1004 :
$N "
REV SHEET 42 e.oo
33W-/Co4~/ Li:: Lit Measurement 7.2.5 the -15 v d.c. power supply (PS2). (contd) 7.2.6 Monitoring the output of the -15 v -15.0 5 U Al 4 d.c. supply (PS2), switch the a.c. line down to 84 v a.c. for 30 ms. Verify that the voltage stays within nomal limits. 7.2.7 Verify system remained reset. RESET ///8 7.2.8 Connect the probe of the storage ///4 oscilloscope to the output of the
+10 v power supply (PS3).
7.2.9 Monitoring the output of the +10 v 10.009 10 VDC ///A supply (PS3), switch the a.c. line down to 84 v a.c. for 30 ms. . Verify 1 j l that the voltage stays within normal limits. 1 . l l 7.2.10 Monitoring the output of the +48V Supply (PS4) +482.5 VDC A//A switch the a.c. Line to 84VAC for 30ms. Verify that l the voltage stays within normal limits. 7.2.11 Verify the System remained reset. 8.0- RESPONSE TIME TEST . S.1 Preliminarv Setuo l 3.1.1 7 1sconnect the Tast Power Supply from T313-11 g/g and IB13-12. l SIZE CODE 10ENT No.
. - - - -- A 99789 TP A94-l*4 y
_ Ass %- REV 6 swerT 43 _ _
3 p y.pD M ~f. - Limit Measurement 6.1.2 Adjust the output of the Test Power Supply to the following voltage:
+15.0 VDC _+0.050 V A//A 8.1.3 Place the Test Power Supply in the ///4 0FF condition, 6.1.4 Adjust the output of the pulse generator to the waveform shown in Figure 8.2a with the following characteristics :
V 3 = 5.200$.010 VDC ///A T D
= 100 ms. +5 ms. A//AP TR110 us X//4 Ty 110 us A>//2 8.1.5 Place the pulse generator in the 11 / 4 0FF position.
8.1.6 Connect the positive terminal of //!4 the pulse generator to TB13-11 and the negative ter- N 1 to IB13-12. See figure 8.1. s.1.7 Conneet the Channel 1 of the A)/A escilloscope to T313-11 (refer-ence TB13-12). See figure 8.1. /1[4 SIZE CODE IDENT No. e suounON NOUSMe3.WC, gg g 7p 3394_tgog I emTonsese mEv 6 8HEET a'
l 33W-/004 -/ - CH 1 TEKTRONIX 7633 SCOPE
+ ;)TB13-11 TB8-5C ,
CH.2 PULSE ARTS GENERATOR SYSTEM
)TB13-12 TB8-6 C R 1K,1/4 WATT.
+ TEST POWER SUPPLY FIGURE 8.1 RESPONSE TIME TEST CONNECTIONS T =
D
}
a) V IN h T~ R
~ ~ ~
F _T D LH-l V g OUT k
~~
FIGURE 8.2 RESPONSE TIME TEST INPUT /0UTPUT WAVEFORMS ~~~ ~~ SIZE CODE 10ENT No.
' W=W4 A 99789 tr 339'-too' Mf;W'- REV SHEET 45
339V-/s -/ Limit Measurement 8.1.8 Connect the Channel 2 of the oscilloscope to TB8-5 (reference TBB-6). See figure 8.1. 8.1.9 Connect the positive terminal of ///Ai the Test Power supply, through a 1 K3 resistor, to TB8-5. 8.1.10 Connect the negative terminal of /)/A the Test Power supply to TB8-6 8.2 Response Time Test d.2.1 *) lace the Test Power supply in /f//A the ON condition. 8.2.2 Place the Pulse Generator in ///A the ON condition. e.2.3 Open TS2. A)/A 6.2.4 Press and maintain TG 1/5 switch. 4//A d.2.5 While monitoring the scope screen, apply the input pul'se specified in 8.1.4 Verify that the relation-ship between the output signal (Channel 2) and the input signal (Channel 1) confoms to figure 8.2 SIZE CODE 10ENT NO.
$ AlfiC04AT10NINDUSTMES.tNC- A "F e veO t.AsonATcnes oms 3ON M /O TP 3394-1004 Q$ ban,o REV SHEET 46 eam
2394-/co4-/ t.imit Measurement d.2.5 with the following particular (contd) parameters: V g
=
15.000_+0.100 VDC , _
///A;7
- - - - - - - . -- - A,//4 TD W <50 ms.
8.3 1.oss of Power Annunciator -- 8.3.1 Verify C31 and C32 are ON, CB1, C32 ON A//A1 and verify continuity. TB12-1/2 Closed Circuit ///4 T312-3/4 Closed Circuit A//N 8.3.2 Open CBI and verify continuity. T312-1/2 Open Circuit A//4 T312-3/4 open Circuit A//A
- 8. 3. 3 - Close C31 and open C32 and T312-1/2 Open Circuit ///c;1 verify continuity. T312-3/4 open Circuit A./[# __, _
8.3.4 Close C32. Connect a jumper T312-1/2 Open Circuit- "Z//A ~' -' between US -A2 and U3-A5. Verify T312-3/4 open Circuit 4//M
- . . . . .-. -continuity. .
8.3.5 Move the jumper connection to the T312-1/2 Open Circuit (1) Al//l1. following pins and verify continuity T312-3/4 open Circuit (1) A//A for each case: (2) /// (1) U7-A2 to U7-A5 (2) ///M (2) U7-A3 to U7-A5 -- --( 3 7--/.;)/A -~ ~ (3) U7-A4 to U7-A5 (3) ///A
~
SIZE COCE 10ENT NO-
$ A4JfoMAT1oNINDUSTMES.INC- A a ""7 Q vtTno LasonaTomas DMsION M G /v TP 3394-1004 REV 6 SHEET l. 7
. -gy /f. .. _.
Limit Measurement 9.0 11DDULE WITHDRAWAL, TEST 9.1 Close TS2. ll/A 9.2 Ramove the Pulse Generator from M/A TB13-11 and TB13-12. 9.3 Ramove the Test Power Supply and /.//A the 1K resistor from TB8-5 and TB8-6. 9.4 Remove the oscilloscope from A.)/A TB13-11 and TB8-5. 9.5 Using a shorting strap, short /.//A TB13-11 and TB13-12. 9.6 Open TS2. 1)/4 9.7 Withdra3 the Isolation Circuit A.)/A Board (ZA7). Verify that the T-G 1/5 indicator turns ON. 9.8 Insert the Isolation Circuit il/M Board (XA7). Verify that the T-G 1/5 indicator turns OFF. 9.9 Withdraw the Bistable Circuit //!A Board (XA8). Verify that the T-G 1/5 indicator turns ON. Size C00E IDENT NO.
$ AUTOMAT 1oNINDUSTMfES.INC. A 70g vfTno LamonATonies om M /og rp 3394 1004 Q $ b zw.
REV SHEET 48 aa.o
3.294t- /009-/ Limit Measurement 9.10 Insert the 31 stable Circuit X//A Board (IAS). Verify that the T-G 1/5 indicator turns OFF. 9.11 Close TS2. ///4 9.12 Withdraw the 2/4 LOGIC MODULE STRCS (XA1). Verify the following: TRIP Indicator CN /d!A TB8-5/6 OPEN CIRCUIT X)/A 9.13 Insert the 2/4 LOCIC MODULE SFRCS (XA1). Verify the following: TRIP Indicator ON A//AL TB8-5/6 OPEN CIRCUIT 1)/A 9.14 Momentarily depress RESET.
- Verify the following: TRIP Indicator OFF X//4 T38-5/6 CLOSE CIRCUIT AJ/A i
- 9. 15 Withdraw the 2/4 LOGIC MODULE T-G (IA2) . Verify the follow- ,
ing: TRIP Indicator ON A//A T38-5/6 OPEN CIRCUI! A//A 9.16 Insert the 2/4 LOGIC MODULE T-G (XA2) . Momentarily depress RESET. Verify the following: TRIP Indicator 0F7 ///A T38-5/6 CLOS C CIRCUIT A//A SIZE CODE 10ENT NO.
- $ AUT004aTICN tNOUSTTWES,;N(1 A a 7c TP 3394-1004 i
WTRO LAacmaTaus3 DMS40N M .;;7 /Q ( i% "v- J b m ,-
- A21 P--- . .- ..
w.e f
.':1'We,4 /CW-l Limit Measurement 9.1I Withdraw the 2/4 LOGIC MODULE MFP (XA3) . Verify the follow-ing: TRIP Indicator ON X//A --
///A9 TB8-5/6 OPEN CIRCUIT 9.18 Insert the 2/4 LOGIC MODULE MFP (IA3). Momentarily depress RESET. Verify the following: TRIP Indicator OFF A//A TB8-5/6 CLOSED CIRCUIT A)/4 9.19 Withdraw the 2/4 LOGIC MODULE SPARE (XA4). Verify the follow-ing: TRIP Indicator ON A//4 TB8-5/6 OPEN CIRCUIT 4//A 9.20 Insert the 2/4 LOGIC MODULE SPARE (IA4). Momentarily depress RESET. Verify the following: TRIP Indicator OFF A///l1 TB8-5/6 CLOSED CIRCUIT 1)/A 9.21 Withdraw the TRIP LOGIC MODULE (IAS). Verify the following: TRIP Indicator ON X//A l TB8-5/6 OPEN CIRCUIT A)/M l l
9.22 Insert the TRIP LOGIC MODULE , I (XAS). Momentarily depress RESET. Verify the following: TRIP Indicator OFF A/!A ! TB8-5/6 CLOSED CIRCUIT A//A SIZE CODE IDENT NO.
$ AUTOMATIONINDUSTmeS,INC, A 7 J M / IF 3394-1004 yI mmTOmeSem 1
f"'I & % wo REV SHEET 50 , 1 sea 4243
329 0. M e 4-/ Limit Measurement 9.23 Withdraw the DRIVER MODUT E (XA6). Verify the following: T38-5/6 CPEN CIRCUIT A//4 9.24 Insert the DRIVER MODULE (IA6). Verify the following: T38-5/6 CLOSED CIRCUIT A//A 9.24 Remove shorting scrap placed in Paragraph 9.5. STRAP REMOVED 2.I/A l l l 1 SIZE CODE 10ENT NO.
$ AUTOMATIONiNOUSTMES.INC. A Sc vuot.AsumATomas omsson M /O !? 3394-1004
__. y k* M amo .. l acy _ _ _. SNEET_ __..i k _. _ _ no
. R W 4/~ / O m - /
Limit Measurement 10.0 ENVIRONMZh"IAL TEST - CHANNEL 1 CABINET Oh*LY 10.1 Lov Voltage / Low Temocrature 10.1.1 Plact the ARTS syscem in an environ- ///4 mental chamber at 4 C and ambient humidity, and allow two hours to stabilize in a Power OFF condition. Temperature is value. 10.1.2 Replace the 115 v a.c./60 Hz power // A source to the cabinet with 105 v a.c./60 Hz source at T313-1/2 and T310-11/12. 10.1.3 Repeat the SYSTDf OPERATION TEST (Section 5.3), making the follow-ing substitutions in the steps speci-fied: (a) In Step 5.1.2, substitute "105 VAC Applied" for "115 VAC Applied". 2/!A i Readjust SETPOINT LEVIL Dial to 100. (b) In Step 5.3.6, substitute "1.000
+.050 VDC" for "O.500to.040 VDC". A//4 (c) In Step 5.3.9, substitute "1.000
+
_0.050 VDC" for "0.500:0.040 VDC". d/!A SIZE CODE 10ENT NC. e auiennaTionimoustwas.iNc. A me vmio LAmonATomas omstoN M /Q TP 3394-1004 QQbmma REV h SHEET 52
Q Q4f-fC 6 fe-/ Limit Measurement 10.1.3 (d) .In Step 5.3.12, substitute "0.950 (contd) VDC" for ",0.460 VDC" and "1.050 VDC" for "0.340 VDC". ///4 (e) In Step 5.3.13, substitute "1.000 3 050 VDC" for "0.5003 040 VDC". Al/Al (f) In Step 5.3.18, substitute "0.950 VDC" for "0.G60 VDC" and "1.050 VDC" for "O,540 VDC". 8/h (g) In Step 5.3.23, substitute "10.000
$.050 VDC" for "10.000$ .040 VDC". 8/AP (h) In Step 5.3.24, substitute "10.000
$ .050 VDC" for "10.0003 040 VDC". ///A2 (1) In Step 5.3.27, substitute "9.950 VDC" for "9.960 VDC" and "10.050 VDC" for "10.040 VDC". 4/4 (j) In Step 5.3.28, substitute "5.000
$ .050 VDC" for "5.000$.040 VDC". B/4 10.2 High Voltage /High Temperature /High Humidity E18 10.2.1 Increase chamber camperature to 55 C at 90% telative humidity, and allow two hours to stabilize in a power ON condition. Te=perature/ humidity values are minimums.
SIZE CODE 10ENT NO. - - - - - - - - - - - - -- -
$ AuftenATIONINDUSTMES.INC. A 70 vrmo LAmonATomas omsION M /Q TP 3394-1004 h",n "
_.._ _.- - - -- - ----- nry g swerT 53 --- >_em . ....w - ._ . - . - - -
. ._m - . - . , .- - -~-..w , . . .
l J?39V-/cc4-/ Limit Measurement 10.2.2 Replace the 115 y a.c./60 Hz power 1 I source to the cabinet with 129 v a.c./60 E: at TB13-1/2 and TB10-11/12. 10.2.3 Repeat the SYSTEli OPERATIONAL TEST (Section 5.3), ==Hng the following substitutions in the steps specified below: (a) In Step 5.1.2, substitute "129 VAC I Applied" for "115 VAC Applied". Readjust SETPOINT LEVEL Dial to 100. (b) In Step 5.3.6, substitute "1.000 1050 VDC" for "0.50%.040 VDC". (c) In Step 5.3.9, substitute "1.000 E18 1 050 VDC" for "0.500_+ 040 VDC". (a) In Step 5.3.12, substitute "0.950 VDC" for "0.460 VDC" and "1.050 E1 VDC" for "O.540 VDC". (e) In Step 5.3.13, substitute "1.000 E1
+.050 VDC" for "0.5003 040 VDC".
( f) In Step 5.3.18, substitute "0.950 l SIZE CODE IDENT NO.
$ AtnOMATIONtNDUSTnlES.INC. A MO wino LamonATonias OmslON M /Q TP 3394-1004 G&*%wo l
nry g SHEET 54
23 9<,t-je c4-/- Limit Measurement 10.2.3 VDC" for "O. 460 VDC" and "1.050 - (contd) E 18 VDC" for "0.540 VDC". (g) In Step 5.3.23, substitute "10.000 1 050 VDC" for "10.0001 040 VDC". (h) In Step 5.3.24, substitute "10.000 E18 1 050 VDC" for "10.0001 040 VDC". (1) In Step 5.3.27, substituta '*9.950 VDC" for "9.960 VDC" and "10.050 E18 VDC" for "10.040 VDC". (j) In Step 5.3.28, substitute "5.000
' E 18 s
3 050 VDC" for "5.0001 040 VDC". l j __ l 1 i [
~ - _ - - - - ----- _ __ .__ ._ . , _ _ _ _ . _
SIZE CODE ICENT No.
$ Au1ce4ATION2eDUSTRES.!NC A M C5 vmio t.AsonATonseS OfVISIoM M /Q TP 3394-1004
___ _ gWh 1 n . .n - f. nev - /3 - -- . _- -su ti.. ---55 -- - e
O 3 394 - /co4 -/ TEST FQUIPM7?:T LI",T ~~ NOMrMCLATU".E M?ti . & "CDrL MI"'3F ~' ' P T Ui ? " D'"' J M HI COT TESTFR DAV?NUCRT VA30CL5 " 23 M
- 8-31 82 DDITAL VOLTM T7R DATA cRFCISION 3503 1 M 1? 3-31 82 SURGE TRANSIFNT GEN. V"'LONEX-40 '!- M 6h 6-30 82 OSCILLOSCOPE TFA-7633 v..jh727 9-30 82 VOLTAGE DI"IDER DV Lil I-!6 6-31 82 DIGITAL MULTIM'TrR D9P 2L80R 12729 8-31 82 PO'd!R SUPoLT POWER DESIGN 22770 5-31-82 SYSTRON-EONN?R 101C V-36860 CIR FULSE GTNERATCR HEA 6205 V-sh050 CIR POWER SUFFLT VITRO SCREEN ROOM NPN CNR
- TNVIRONMENT L C'4A?'BFR
- TFMP. & HUMIDITY ABBEON SSL-990 9-30 82 INDI ATOR i ASTFRISK D7NOTTS iFE DURING QUALICICATION T? rt'IN' CNLT.
l l l ~~ ~ __ - - . . _ - - - - . - _ . .
~ -
p L- _
o l 05344
-o a w~'. u)L/{TGD . ' '
ces/rr_#- Bechtel Associstes La/rs Professional Corporation (Ohio) wc.c. C VL is740 saaoy orove soao HQ
~
Gaithertburg, Mary!and 20877 j Mr. C. Suer ~ Automation Industries Inc. [ ' Vitro Lab Division 14000 Georgia Ave. Silver Spring, Maryland 20910 MAR 2 61982
Dear Mr. Suer:
The Toledo Edison Company 2 Davis-Besse Nuclear Power Station Bechtel Job 12501 VITRO SDDR NOS. 5, 6, & 7 (BEQlTEL SDDR NOS. 5, 6, & 7) File: 0256, 1553, E-241Q, 1496 (79-18%) P.O. No. Q50754 Rev. 1 BVI-504 Enclosed please find the Bechtel Disposition to Vitro I,aboratories Supplier Deviation Disposition Raquest Nos. 5, 6,~ & 7 (Bechtel SDDR Nos. 5,r 6, & 7). Toledo Edison concurrence with the Bechtel dispositions has been received per 's 3/26/82 telecon between Toledo Edison's Mr. T. K. Ram and Bechtel's Mr. 3. Novich. .
~
If you have any questions, please contact us. Very truly yours
~ \'. '
- I J. W. Fay, Jr.
Project Engineer JWF/BMB/lrp.
Attachment:
Vitro SDDR Nos. 5, 6, & 7 (Bechtel SDDR Nos. 5, 6, & 7) cc: C. R. Domeck w/l J. Helle w/1 C. T. Daf t w/1 \gg F '- ' R. Rosenthal w/o
- D. Bobek w/1 / .h,0
!*' hen $)
R. A. Brown w/1 g " h go,0CNM i, rion:.': l:l.
. \ CGM , :/
%l J.:. ,\g.'.*
k
E e
,l.,,, Supplier Deviation Disposition Roquest
." NOTE:
- 1. COMPLETE INSTRUCTIONS ON BACK OF THIS SHEET s. Deentes m.nt t,e notifico wi+Nn 5 ears af ter eetection of c'eviateon
- 2. Items 1 16 below to tse como:eteo Oy suoru.er 6. A copy of the comraeteo SoDR form shalt Da inctuoed by tne suote in
- 3.
- ltems. Berniet en" es oaiv the quahty wortf. cation cata pacatage for eacn stem to wh.cn enes SDDA
- 4. Attecn soo.v.onal enforestion wnenever neceCary appises FOR BECHTEL USE - ~
FOR SUPPLIER USE PROJECT Davis Besse Unit 1 , Suppher 3DDa No. Date Suomitteo Secntei $DDR No. Date fdecewoo 5 3-16-82 Jos no, 12501 oof 3.f 9- ih.-
. suppher Autcnation incustries Inc. Iv S ' - - - -
yir-n f*s- 'M " Adoren 14000 Caorcia Ava. ciev a stat, Sbardoan0 ring ,z.o 20V10~ j Name
- 2. Suopher s Orcer No. 3. Suppher's Part No. 4. Suppber s Part Name 5. Deviat.on Detec'eo 6. Asi Previous SDDR INo.s Data -
si Date se O 3394-1004 gnti g a g P 3-2-82 Review 03394 , Shem 1-4 3-12/20-81 oe,e e. ~ m y 7. secniei P.c. & Aev. No. a. seenrei Part No. 10. seentes soR Notif..o it. seentes Enorg Nativieo 1 s. seeni[ipatory Antic Part usme 1-M-g3 resy 3/16/82 C-1.etter d Q50754 Rev. 1 - Reactor Trip Svsten om uemac o re .* " w g 12. Devist.on Desenorion ( Attaca nirs sneers. onotoiraons. snetenes. etc. as necessary ano io.ne.tv eureity ano seria No ts as soohcacies The Antic 1oatorv heactor Trio System (art 5) Iest rrocccure, vitro crawing S C No. TP-3 39 4- 1GO4, Rev. B, paragraoh 6.0, naces 23-34, specifies a power transient l withstand test. Q O The pouer transient withstand test was performed as described in. the test procedure on all ARTS except 3394-1004-4, serial No. 001. } t m e4H 13. Suppieers d'roposeo Disposstoon j G use.Aa-is O Repair O Moosfy sechtel Recuirement
- 14. cosi smonet None l15. seneoute imo ct None l Q 16. Propos o Dis':osit.on and Techa. cal tolus Cost /Seneouie of sochcaciel Justaf acation: Attaen extre sMeets. sketenes. etc. as n*cestsrv e
Power transient withstand esencility is specified by paracraph 10.2.9.3 of i specification 7749-E-2410; "The system :: ball be capaole or witnstancing Javu voit i
@ transients . . . . . . " . All other ARi5 were tested tor tnis and round to comply. Anis l strongly indicates tne systems as designed are capaole or witnstancing tne spectIlea g transients. Add note on I.F. to show successtul type test on JJV4-1UU4-1, -1004-2, 6 t 3
- 17. Associated Suppseer Document Changets) -1004 .$.
None
- 18. Suophern Autnortred Representatwe game W. C. Chandler . '
yita Quality Control Group Suoervisor
. m ' < , f .. : ',
. ei. , < g,,, 7 , ,e . r; e . ,,u ,. _
*19. Secntel Engra. Action E Dwg Change (Osechtei g suooiseri O iiceasing Doc.ch.nge Engrg.
AcceptW O specmeo.cnange iO seenies O swooner i O Price Aosustment poisow,p l - O fieiected O oiner suooiiers Affacted O other
- 20. seentes ossoove.on statement incive noust.nca >on I Attaen utra sneets. s<etenes. etc. as nacenarvi i USE-AS-IS. The power transient withstand capability is snecified by
( para. 10.2.9.2 of spec. 7749-E-2410. Since three of the cabinnen , .3 successfully inet the recuirements of the soecification- the fostreh enhinor
$ will be accentable provided Vitro certifies that the tnateri al s - con % tteneinn p and workmanship used in the design and fabrication of cabinee 3304-1004-4 serial no. 001 is identical to that of the remainine three embinets- Vi e, n 7= is to resubmit / submit all documents affected by thin devinefon for annrnval U
In - f*' MLe sM y Construction Action Recuired C vts K Mo j
- 21. Becntes Acce sancesbegna to Date Date OS .A. {y 3 If .I Z t2. sucolier UML PE M*02-
- 23. Bechtei Suootier Q( # C MI. /t' 2.b=-pg Quahty Resnesentatwe M P-202ae. FR V 2.eJ CD 21 It' V. /
e 4
* .e==...
F
.. . ; ... Supplier Ceviation Dispacition Request t
NOTE:
,j 1. COMPT.ETE INSTRUCTIONS ON BACK OF THIS SHEET 5. seentet must de notined witnia 5 riavs af ter detection of eevistion a 2. Items 1 18 t,eson to be comotered by suponier 6. A copy of the comoseteo 500R forminad De enc:udeo Ov ene turspa.ee in
- 3.
- Items. Becntet entries caiv tne qua#ity verif. cation cata papage for eacn item to wn cn tn s 50CFI
- 4. Ateacn ac.r.onsa entore emn wneco ver necessary apphes FOR SUPPLIER USE Davis Besse Unit 1 FOR BECHTEL USE j Suppher SOCH No.
PROJECT g,,,,,,, 3g g g ,,, g,t, H,c,,v,o Cate huometteo 6 3- 16-82 JOD NO. 12501 oo(o 3_f9 gi_ l-
- 1. suppi.er Automation inuttstrics , Inc. Silve dnring, Name '!! *
- n f4M- N" Address I6000 N or*if ave. City 8: State Ma TV and Zio 20910 l
- 2. Suppa or s Oroer No. 3. Suposeer's Part No. 4. Suopher's Part Name 5. Deviation Cetecteo 6. All Previous 503R LNo.s Data i
D 03394 3394-1004 Rnticiosfo[p
$eactor r 3-2-82 po_vtr., 14*cate siMarch 1981 y System o 3,, e .m.,,, 5 March 1982
- 9. Secntel Part Name 10. Sechtet SQR Notsfsed 11. Becntet Engeg P4otifiec f 7. Sechtet P.O. & Hev. No. S. Becntel Part No.
4, Anticipatory 3-16-82 conv 3-16-82 C-I.et te r W Q50754 Rev. 1 - gengemtor vs Trip Oste vemoo c are " tws l
- 12. Devanon Oeser.otton f Attscn estrs pr.mts. onotocr:Ont. sketenes, etc. 3s necessary ano ecentity anntity enr9 seriai No/s as acchC3Diel
- -- i s e n a t ., 0 . m ,,as testee at mn ,
D. An anucaator, mactor y, o , s t ,.= , te oorattere and hu-idity (55"/907, R.H.) in accordance uith Vitro Test Procedure 3 f* TP-3 39 4- 1004 parnraph 10.2 39 9t'eci fied by the Oustificatien Progran Plan. Preciefen I volta?e Nasurerents at the set ooint s'd cal. iacks (Table I se.cos 8. 13 and 63 and l O narernnhs 5.2.23 rd 5.2.20 could not he nerfor-ad bec wse of vaent roadan m*4nn in th, 4, et t s . un.ev r_ *he evnea- f nn cH n-ad e m--,11v as i n r8 4 c n*
- A hv *h.
~
hvar resis word neA nekar -a m e ,, ea -a n e a -,Aa 4e seenrAnnea v4~% ence 7 enen A.,ra W u. Suntriers trooowa oisoosition g g ,, g g, ,, g ,, l15. Seneoule Imnact f Q p
- 14. Cost amoact is. Proocud Ciscosition and Tecnnical toius Cost!Scnedule af acchcatHel Justificatiom Attee entra snetts stercMes. etc. as ee :eserv i
)
*" Add a note to the test cata: ' Water concensation in tue te3C Jacks prevented voltage #
maasurements at the set-point and cal. test jacks. The system functioned correctly
@ and in accordance witn the test procecure.
- 17. Associateo suopher occurnent Cnangeis:
IS. Supphers Autnomeo Heorewntauve Nome W. C. Chandler . . 7m, QualitV Control Grouo Suoervisor ssessur. 'F ' ' ^ ' - '
> 'b l'- o=re _l- -= ,
*19. Secntse Engrg. Action 3 Dwg Cnange (CSechtes % Suppher) O Licensing Doc. Change E%
^*C'8"8 O soeciReo.Chan,e iO seentei O swooher 1 O Price Adiustrnent Fouove.us O Reiected O otner swooners Affacted O otner
*20. 8echtet Oiscosition Ststement incius.ns Justificatica ( Attaen entra snaets. sketenes. etc. as nec survt USE-AS-IS. The proposed disposition is acceptable since the deviation as described indicated the system to maintain its functional capabilities. .
,,,\ Vit'o is to resubmit / submit all documents affected by this deviation. for _j
@ approval. _
I _ - 1 _A
/
0 W W & f- ~ l'l ' :rbz/zz f Corntructsan Action Requireo C ves Q ne' h Oa's
- 21. Becntes Accc tancedignaq Oate C3
. . '. ( 3. 2ML PE U Y--- NN
- 23.
22.Scentel tuccher Supotier y d!/r fa, d S - E S. % Cuahty Representative _ . _ _ _ . 57 P NJad. ng v 2,ea kD 2111W. J 4
--__.---.. --.n_.. _
= ,
e, .,/. Supplier Deviation Disposition Aequest . NOTE: . O 1. COMPLETE INSTRUCTIONS ON DACK OF THIS SHEET
- 2. stems 118 teloa to be completed by suppher
- 3.
- siems. Bechtet er.tries only
- 4. Attach aca.i.e.ias nformai.on whenever neensary
- 5. sechsel must ta notified -.ih.n 5 days a ter neie .no of ew;2i;on s
- 6. A copy of the compieted soon form saast tse . net. ,d by the sut pi.er sa the avality verification caia package for eas;h esem to n.ch in.s 500R apphes F0ft SUPPLIEn USE FOR CEClif EL USE PI OJECT Davis Besse Unit 1 suppner s003 No. Cate Suomitted scentes soon No. cate nece.ved 7 3-16-81 JOB NO. 12.5.01 CO7 3 -#-# 2.-
- 1. Supphe' Automation ludes tries. Inc.
Name Vitro lahr Si" Accress 14000 Centri a_Avn city & statela Silver w-WSpring, Zip - 20110.. .
- 2. Suppher's Oeder No. 3. suppher's Fart No. 4. Suppher's Part Name 5. Ceviation Detected 6. All Prev.ous :;00H LNo s n Anticipatory Data a cate si -
1.J 03394 3394-1004 Reactor Trip _}-2-82 Rey.i.cu , 1-4 March 1981 g System
- 9. Bechtei Part Name cate Method
- 10. Bechtet sOR Notsfeed 5A uur toco
- 11. 66chtes Enp g hot.f.e.
- r. 7. eechtei P.o. & Rev No. 8. Bechtel Part No.
I Anticipatory - - Copy ,<* .-. ., b, r y Q50754 Rev. 1 - Reactor Trip q ,. _ 3 82 oere vetnea case cemos
- 12. Ceviation Cescr.ption (Attach estra sma-ts. photographs sietchs. etc. as necessary and edentify cuantity and seriai Nofs as acol.caolen b Ane 13 vo),ts powcr supply measurement or Vitro Test Procecure IP-3394-1032 paragrapa Z.Ma) was consistent'ly .016 volts higher than specified during the seismic test. The power supply adjustment changed slightiv during shipment and b- handling in precaration for the scismic test.
O Anticipatory Reactor Trip System 3394-1004-1 serial No. 001 was the Test Un h N 13. Supphers Proposed Dispossteon
@ U e-As-Is O nepair O uodify escatei Reauirement I T4. Cost tenact l15. schedule irt osct
, Q .-
- 16. Propowd 0:soos:tica and Techn cal tetus tast/ Schedule if aoolicablel Justif cat ion: Attaen extra sheets sketches etc. as necessary
[ - This deviation had no ef fect on eouipment performance except to orove the ocuiement can perform with a wider than specified power supolv tolerance. Include a statement
-@ to this effect in the data.
e
- 11. Assocsatsd supp**er Document Change (s) i
- 18. Supphers Authorized. Representative . - .'
Name U W -^* .- I' /'A** - Title O r
- W' ?*W ,
W'h"? L W W ' Sinnature A'' **
**t _b d 6.de 7 d Date %* **~
'19. 8echtel Engrg. Action gn RDwg Change (O sechter Rsuppie.<1 O L>ceassag ooc. change Accepted O specinea. change iO sechrei O suppher i O Prece Adiustment Po o p O neiected O oiner supphers Arvected a othe,
- 20. flechtel Desoesiteon Statement tactuo net Justification (Attach entra sheets. sketenes, etc. as necessaryl USE-AS-IS. The proposed disposition is acceptable since the deviation proved the power supply to have a higher degree of tolerance than that .
expected. This deviation is from a Vitro internal document and not
] I from the technical specification. Vitro is to resubmit / submit all p e documents affected by this deviation for aperoval.
> /
n U M /L M K . f Mf.&_ _ . - . .. Id Coastruction Aetion R ov.eed O ves )d "" u.ie
- Y
- 21. Bechten Ascentance/5.gnature Date i,. os 0:0 0 5 1
3 24 S 2 22. Suppl er -
'l PE
~' h
- 23. Dechief supot.er
- 8. / t _# 'AM ovahiy Represe* tative 2 @
C GPO.; #'34 d " '" J 4D i
- i,- . i}}