ML20056E234

From kanterella
Jump to navigation Jump to search
Preservice Exam of Reactor Water Cleanup Sys Piping,Ninth Refueling & Insp Outage Rept of Exam Results by Ge
ML20056E234
Person / Time
Site: Pilgrim
Issue date: 07/31/1993
From:
GENERAL ELECTRIC CO.
To:
Shared Package
ML20056E228 List:
References
NUDOCS 9308230016
Download: ML20056E234 (138)


Text

. --

I PILGRIM NUCLEAR POWER STATION i

i l

PRESERVICE EXAMINATIONS OF REACTOR WATER CLEANUP SYSTEM PIPING  !

i t

NINTH REFUELING AND INSPECTION OUTAGE I

REPORT OF EXAMINATION RESULTS  :

i I

t 5

O l  !

$ k i

i l

\ .

l t

i by

. GENERAL ELECTRIC COMPANY j July 1993 ]

W 3

9308230016 930G13 **

PDR ADOCK 05000293 i y, G PDR 1s?

~,

. - _ . . . . - . . . . - - - - . . . . . . . . - - . . - . - . - - - - ~ - . - - - - - - -

4 i'

!C i

PILGRIM NUCLEAR POWER STATION j INSERVICE EXAMINATION C

NINTH REFUELING AND INSPECTION OUTAGE REPORT OF EXAMINATION RESULTS C

TABLE OF CONTENTS SECTION I INTRODUCTION

(

SECTION II SCOPE SAFETY RELATED SECTION III SCOPE NON-SAFETY RELATED

( r SECTION IV EXAMINATION RESULTS  :

"ECTION V PERSONNEL CERTIFICATIONS SECTION VI MATERIAL CERTIFICATIONS ,

t SECTION VII NDE PROCEDURES I

t I

(

(

(O

. _ _ _ _ _ , _ . . . . . . _ ^

c 1

C i

i C

PILGRIM NUCLEAR POWER STATION 3

PRESERVICE EXAMINATION I NINTH REFUELING AND INSPECTION OUTAGE l REPORT OF EXAMINATION RESULTS i

SECTION I '

I o

r i

l l

(

i i

I i

( t I

i k

i

( l r

i 1

( 1 i

4 i

{ I l

_ ._ __ t

i PILGRIM NUCLEAR POWER STATION

) INSERVICE EXAMINATION NINTH REFUELING AND INSPECTION OUTAGE

REPORT OF EXAMINATION RESULTS

{

SECTION I INTRODUCTION

{

This report contains the results of the inservice araminations performed on the Pilgrim Nuclear Power Station Pressure Vessel, National Board No. 20763 and associated components, during tua Ninth Refueling and Inspection Outage.

The examinations were performed in accordance with the requirements of:

1. The ASME Boiler and Pressure vessel Code, 1980 Edition including addends through Winter 1980.
a.Section V, Nondestructive Examination.
b.Section XI, Rulea for Inservice Inspection of Nuclear Power Plant Components - Division 1.
2. United States Code of Federal Regulations, Title 10 O' Energy.
a. 10CFR21
b. 10CFR50 Appendix B
c. 10CFR50 Subpart 55 ,
3. United States Nuclear Regulatory Co= mission Documents.
a. Generic Letter 88-01, Inspection of BWR Stainless Steel Piping.
4. American Society for Nondestructive Testing (ASNT).
a. SNT-TC-1A Personnel Qualification and Certification in Nondestructive Testing, June 1980 Edition.

Examinations were performed on ASME Section XI Category B-J.

Examination of twelve non-safety related and ten safety related Reactor Water Cleanup Piping Welds were examined in accordance with Generic Letter 88-01 and BECO Outgoing Letter 2.90.1 40.

Original examination and calibration data, personnel certifications, equipment and material certifications, azamination procedures, drawings and data evaluations pertaining to these examinations are being retained by These documents are available for review at the Pilgrim site.

O BECO.

j s

l 1

'(

C i

I

C

' PILGRIM NUCLEAR POWER STATION PRESERVICE EXAMINATION NINTH REFUELING AND INSPECTION OUTAGE

(

REPORT OF EXAMINATION RESULTS SECTION II

(

l

(

l [

(

(

(

(

f ,

,t

)

t j PILGRIM NUCLEAR POWER STATION ]

i PRESERVICE EXAMINATION l NINTH REFUELING AND INSPECTION OUTAGE REPORT OF EXAMINATION RESULTS h

SECTION II {

l l

The following Safety Related ASME Section XI Category B-J items, were  ;

azamined during the Pilgrim Nuclear Power Station Ninth Refueling and l Inspection Outage. The items examined and the type (s) performed are listed below. The examination results are detailed in Section VI of this report. i SAFETY RELATED IGSCC EXAMINATIONS PIPE REPLACEMENT l ASME Section XI Examination Category B-J itams examined in  ;

accordance with ASME Section XI requiramants. j RWCU 12-I-29R (Pipe to Elbow) Manual UT [

Surface PT O RWCU 12-I-32R (Elbow to Pipe) Manual UT l

f i Surface PT J RWCU 12-I-34R (Elbow to Pipe) Manual UT ,

l Surface PT i i

RWCU 12-I-35R (Pipe to Elbow) Manual UT I Surface PT ,

RWCU 12-I-31R (Pipe to Elbow) Manual UT Surface PT  ;

i RWCU 12-I-30R (Elbow to Pipe) Manual UT Surface PT RWCU 12-I-36R (Valve to Pipe) Manual UT Surface PT  :

P RWCU 12-I-33R (Pipe to Elbow) Manual UT Surface PT RWCU 12-I-28R (Elbow to Pipe) Manual UT  !

Surface PT  :

RWCU 12-I-27A (Pipe to Pipe Pen) Manual UT [

Surface PT l

a

i t

'C 1

O

.C I

'C PILGRIM NUCLEAR POWER STATION PRESERVICE EXAMINATION NINTH REFUELING AND INSPECTION OUTAGE '

f.

REPORT OF EXAMINATION RESULTS SECTION III  ;

f I

i 1

.I T

1 i

I, r

i.

PILGRIM NUCLEAR POWER STATION PRESERVICE EXAMINATION NINTH REFUELING AND INSPECTION OUTAGE REPORT OF EXAMINATION RESULTS  ;

SECTION III i

The following NON-Safety Related items, were examined during the Pilgrim Nuclear Power Station Ninth Refueling and Inspection Outage. The itama examined and the type (s) performed are listed below. The examination results are detailed in Section VI of this report.

NON-SAFETY RELATED IGSCC EXAMINATIONS PIPE REPLACEFINT Examinations in accordance wfth J.51E S Mtion XI requirements. <

RWCU EA-12-29R (Pipe to Elbow) Manual UT Surface PT RWCU FW -2R (Flange to Pipe) Manual UT O Surface PT Manual UT RWCU EA-12-31R (Pipe to Elbow)

Surface PT RWCU EA-12-32R (Elbow to Pipe) Manual UT ,

Surfaca PT RWCU EA-12-27R (Pipe to Elbow) Manual UT Surface PT RWCU EA-12-28R (Elbow to Pipe) Manual UT Surface PT RWCU FW-lR (Pipe to Flange) Manual UT Surface PT RWCU EA-12-30R (Elbow to Pipe) Manual UT ,

Surface PT RWCU FW-3R (Pipe to Flange) Manual UT Surface PT RWCU FW-4R (Flange to Pipe) Manual UT Surface PT O RWCU EA-12-26R (Elbow to Pipe) vnLVE Manual UT Surface PT RWCU SW-12-21k (PIPE to -EH: BOW 7 Manual UT Surface PT

(,

O

(

PILGRIM NUCLEAR POWER STATION PRESERVICE EXAMINATION NINTH REFUELING AND INSPECTION OUTAGE REPORT OF EXAMINATION RESULTS SECTION IV l

O O

t l

l REPORT OF EIAMINATION RESULTS SECTION IV SAFETY RELATED RWCU PIPE REPLACEMENT i

SYS COMPONENT ISO CAT DATA SHEET METHOD RESULTS -

RWCU 12-I-29R N/A B-J PSI-93-P-011 PT NRI/C PSI-93-E-011 UT-45 NRI/C  !

RWOU 12-I-30R N/A B-J PSI-93-P-017 PT NRI/C l PSI-93-E-031 UT-45 NRI/C l

RWCU 12-I-31R N/A B-J PSI-93-P-013 PT NRI/C ,

PSI-93-E-015 UT-45 NRI/C RWCU 12-I-32R N/A B-J PSI-93-P-014 PT NRI/C PSI-93-E-012 UT-45 NRI/C ,

RWCU 12-I-34R N/A B-J PSI-93-P-015 PT NRI/C PSI-93-E-013 UT-45 NRI/C O RWOU 12-I-35R N/A B-J PSI-93-P-016 PSI-93-E-014 PT UT-45 NRI/C NRI/C RWCU 12-I-36R N/A B-J PSI-93-P-020 PT NRI/C PSI-93-E-035 UT-45 NRI/C '

RWCU 12-I-27A N/A B-J PSI-93-P-021 PT NRI/C PSI-93-E-044 UT-45 GE0/C RWOU 12-I-28R N/A B-J PSI-93-P-022 PT NRI/C  ;

PSI-93-E-043 UT-45 NRI/C  !

RWCU 12-I-33R N/A B-J PSI-93-P-023 PT NRI/C PSI-93-E-042 UT-45 NRI/C f

i BOSTON EDISON COMPANY NRI = NO RECORDABLE INDICATIONS PILGRIM NUCLEAR POWER STATION C = COMPLETE EIAM 1 RPO 9 INSERVICE INSPECTION R = RESTRICTED EIAM '

GEO = I.D. GEOMETRY O .

If

. I l

REPORT OF EIAMINATION RESULTS 3

NON-SAFETY RELATED RWCU PIPE REPLACEMENT STS COMPONENT ISO CAT DATA SHEET METHOD RESULTS RWCU EA-12-27R N/A B-J PSI-93-P-001 PT NRI/C _!

PSI-93-E-005 UT-45 NRI/C i I

RWCU FW-4R N/A B-J PSI-93-P-002 PT NRI/C l PSI-93-E-010 UT-45 NRI/C j i

RWCU FW-3R N/A B-J PSI-93-P-003 PT NRI/C l PSI-93-E-009 UT-45 NRI/C  ;

RWCU FW-2R N/A B-J PSI-93-P-004 PT NRI/C l

' PSI-93-E-004 UT-45 NRI/C  !

RWCU EA-12-31R N/A B-J PSI-93-P-005 PT NRI/C 4

- PSI-93-E-002 UT-45 NRI/C ,

i RWCU EA-12-32R N/A B-J PSI-93-P-006 PT NRI/C  !

PSI-93-E-003 UT-45 NRI/C O RWCU FW-1R N/A B-J PSI-93-P-007 PT NRI/C i

PSI-93-E-007 UT-45 NRI/C .

RWCU EA-12-28R N/A B-J PSY-93-P-008 PT NRI/C PSI-93-E-006 UT-45 NRI/C i

RWCU EA-12-30R N/A B-J PSI-93-r-009 PT NRI/C l PSI-93-E-008 UT-45 NRI/C l RWCU EA-12-29R N/A B-J PSI-93-P-010 PT NRI/C j PSI-93-E-001 UT-45 NRI/C RWCU EA-12-26R N/A B-J PSI-93-P-018 PT NRI/C i PSI-93-E-033 UT-45 NRI/C RWCU SW-12-21 N/A B-J PSI-93-P-019 PT NRI/C f PSI-93-E-034 UT-45 NRI/C l l

i l

BOSTON EDISON COMPANY NRI = NO RECORDABLE INDICATIONS i

PILGRIM NUCLEAR POWER STATION C = COMPLETE EIAM RTO 9 INSERVICE INSPECTION R = RESTRICTED EIAM GEO = I.D. GEOMETRY  !

O i j

- ~ - . . -- -.m. , , _ , , _ ,_ _ _ , , , _ _ . ,

,,y, 4-p , s - um,r- +9 m- o *&M O

4 PILGRIM NUCLEAR POWER STATION PRESERVICE EXAMINATION NINTH REFUELING AND INSPECTION OUTAGE t

PERSONNEL CERTIFICATIONS SECTION V

\

O l

l l

O

.g ..

, . ,g -.

,-.. ~~ , .

CERTIFICATE OF QUALIFICATION  ;

s THIS IS TO CERTIFY THAT [

PHILIP M. GAINER 5 IS OUALIFIED IN ACCORDANCE WITH THE GE/NSPD NDE EXAMINATIONS &  ;

CERTIFICA TION PROCEDURE FOP-03 WHICH IS IN COMPLIANCE WITH THE im ! REQUIREMENTS OF AfdERICAN SOCIETY FOR NONDESTRUCTIVE TESTING W RECOMMENDED PRACTICE.

  • CERTIFICATIONS EXPtRE THREE YEARS FROW CERTIFICATV)N DATE _

MAGNETIC PARTICLE TESTING ASNT - 1980  !

  • CERTIFICATION DATE I t#A 1 LEVEL t#A

-. LlOUlD PENETRANT TESTING ASNT 198o ,

  • CERTIFICATION DATE I O&'2G'91 1 LEVEL 11

(; ULTRASONIC TESTING ASNT - 1980 m;

  • CERTIFICATION DATE [ 08/20r91 ] LEVEL 11 I ASNT / ASME XI l VISUALTESTING (VT-1)
  • CERTIFICATION DATE I O&'22/91 1 LEVEL 11 VISUAL TESTING (VT-2) ASME X1 - 19M }

F CERTIFICATION DATE I 08'22/91 1 LEVEL 11 i VISUALTESTING (VT-3) ASME XI - 19M ,

  • CERTIFICATION DATE I 0&'22/91 1 LEVEL ll VISUAL TESTING (VT-4) ASME XI 19M i 7
  • CERTIFICATION DATE I OS'22/91 1 LEVEL ll
  1. RADIOGRAPHIC TESTING ASNT - 198o
  • CERTIFICATION DATE I t#A 1 LEVEL f#A l a

ADDITIONAL REQUIREMENTS OR LIMITATIONS:

1 EPRI Manual Detection 01/29/92, Specific 08'07/91 i w .

1 IW1 Ouahfied 09/11/91 d UT Manual Srn'Lrg Bore Nozzle Inner Radius Quahfied 09/13'91 UT System 2000 Data Acquisition ONLY 01/31/92 3 h*W}

ffas4 )'

70 DEPARTMENT [EVEL 111 CERTIFICATION ADMINISTRATOR m /@~

a

-
  • Y y v l  ; .I ,

ll %,

^

%%ud?nlOQ "%Mi#$'i h. > wS!di&&ffP g;g# g H P 5 = % y % AW?W:m Ryy%:=n&=:q W R g a _ j %}7pm_,;g:;_

< %26%h;%;&&;df'h ,, ,N

PERSONNEL QUALIFICATION t m AND CERTIFICATION

SUMMARY

NAME: partyp g, ax1nta SS #: 208-46-4427

1. EXAMINATION RESULTS GENERAL SPECIFIC PRACTICAL METHOD LEVEL COMPOSITE EXAMINED SCORE WT. SCORE WT. SCORE Wr. SCORE BY t

PT II 86.7 0.3 90 0.4 93 0.3 89.9 D.A. YODER j MT j N/A N/A N/A N/A N/A N/A N/A N/A N/A RT i N/A N/A N/A N/A N/A N/A N/A N/A N/A UT II 87.5 0.3 88 0.4 97 90.5 0.31 D.A. YODER VT-1 II 76.7 0.3 93.3 0.4 93.8 0.3 88.4 D.A. YODER

'3" II 82 0.3 90 0.4 91.5 0.3 88 D.A. YODER

11. EDUCATION

SUMMARY

Elizabethtowm High School Graduated 6/16/77 Elizabethtown, PA O

l Ill. TRAINING

SUMMARY

The IndMduals training meets at Isast the rninimum requirements specined in GE's Certlncation procedures.

Liquid Penetrant 30 Hrs. Spartan Magnetic Particle 30 Hrs. Spartan Ultrasonics 778 Hrs. Spartan /GE/Dynacon/ Southern Co.

Radiography 120 Hrs. Spartan Eddy Current 120 Hrs. Spartan Visual 82 Hrs. Spartan /GE/EPRI Codes /Stds./ Visual 120 Hrs. Spartan Ill. EXPERIENCE

SUMMARY

The indMduals experience meets at least the minimum requiremerits specined in GE's Certincation procedures.

This individual has documented NDE experience associated with nuclear power plant components as follows; 50.9 nonths UT experience 31.4 nonths PT experience 39.5 nonths Visual experience 02 f /?/) / .,

REVIEWED BY: MN 8 N' M M A - DATE:

LE4L til D$MNER

m e+e.eqA.ei. w _ew e en -eeee a.mie w-  %  % .m ,p 2 h Vision Acuity Record  ;

i 4  !

( NSPD VISION ACUITY RECORD

  • "2 206- 4f,- 4411
, 'J Ald(&_ 4 MiP h. lS -

Date of Birth: (,- 30 -5 $

L Jaeger J.I Right Eye Left Eye Both Eyes Results l NEAR VISION Uncertected y,g j Acceptable j TEST

$l f,j g

j Corrected _

f _

~

fl Unacceptable f

l Right Eye l Left Eye Both Eyes Resutts j DISTANCE l VISION Uncorrected l ,,, J., y Acceptable I TEST ' adu ,fu ,

i 1

Corrected _ _ _ Unacceptable  !

l Ishihara's Test Method Resu!!s i COLOR l .  !

j VISION l Comments: l Acceptable  !

i TEST b*dC - I4 htM6 f

Unacceptable  !

l' L:st any Rest *ictions or Correctve Measures R64uned While Witnessing or Fe'iorming Exarmnadons / inspeebons:  ;

2 i i

1 kcde  :

k I' t I

If No Comments Wrne "None" ij 1

kedt I

J  !

I I '

' -r- -  ;

RECORDED j U BY

^# k #E *

! Sigdture  !

Title Date 4

l

TilANSCftlPT OF CONilNUING EDUCATION ACilVITIES ut,,,;.

ELECTRIC POWER naie:

fi i,;",,T T' - '

t RESEARCH INSTITUTE -

c'.'

i

".i,. , ,

. NONDESTHUCTIVE EVAL,UATION CENTEH 3;K,2iore:

1300 lla,ris Blvd. . P.O. Box 211091 SSe: Cli AliLOT T E, NC 28221 Ilenry M. Stephena, Jr.

~

., .1; / 104/541 6110 Training Manager DATE COURSE NO, AND DESCRil'IION I'X AMIN A llONS

. IA) CATION ,,', ' O,, ,, l'II.E

. Jet c - , .

e .it 1. a t tec, . . , ,

j , ', "" '

. ,t C. ! c ' ). .'tr- '

'. * ' ' :. C' , , j . t- '!

I. . '/ t i6

,ti t re i t ' ri 1: 1.

I t*- 'f., - 1) lif,,$  ;; T-) '

+ r, . [gg

, ;[ g ,t ,. ) g , , , p, { ,.; . ,,,e , ,

t'f

} "I t P I' - afe , Jf *i4 ', L [. . i.,!

i r

.cl II 5; < . i; ,t3 .. g,,e m: n ti a t i o- O ri l f ..i ] [1>

t 4

I I

e l h I Not e Ificial witimut raiscal sea 1-- .i- . ~ . -

J 'J .J ..., w'  %

+ _

>--w - y r- -w- -e.- e

IllANScillPT OF CONTINUING EDUCATION ACTIVITIES n ,oe:

ELECTRIC POWER n.te:

S"ii,'e"7' RESEARCH INSTITUTE

.i

r. .n

!,. NONDESTHUCTIVE EVALUATION CENTER s;Ro,iure:

k/ sv k. &'

1300 liarvis Hivd. . P.O. Box 2170!!7 SS*: CHAllLOTTE NC 28221 ' "' * * ""

  • 704/547 6110 1ral ing Manager '

DATE COURSE NO. AND DESCRII'IION I:XAMIN A IIONS I.OCATION M,',, ,, I'll.E

' ') .n, . 1 . 3 '. L ii . i n , t i . , r, '

+

-t.. .=,

3 n. g en:; , sm,c, , , L . .;

hwt .

t--i' -L . 'i o ,1 E , ini r, a t i tn - Le .  ;' o .i i .,

,[*' . N L'] t.0 .-

s , ' .a -

" t' ' '. ' J .iil E ; i. : n a t i e r, Ie. 'I h .c i : 7 1 "r i C LU-

> r. t n a t i e,n t . l y )

' ' 6 i il , i, 2r7 tor Tritninq l' a '

c' ' fle '.e c t i o n Gei.t r al 's 13 'l NI+C Center *i.. -

1 i !- l '.u K- o' . :t er r :nul 2r 5t:-- r :ce

. a:.! <1

=t 11 Spei1 i; t .' O r,

t. 1e ti i:;e r 2 +,c r Tr et<.tr.2 fc '. n e !! t t t i c s. 'i p >'te '. !'l' 1 dir t: C s". '.  !'-11.

i.' Intrraranuln Streus srros o, 't .3 c i ri <3 fu n u r>r 'c t i c il 'l'100

1. : a1 11 Scert 1 1 in i 52100'

'. n ; ' . r,r U n i s e

.11 % i v M o: ' c r,s- r , t t s ' .'..inq  ;.

S t :: t r.<3 ci f : GI i: a nur 41 f! ' I , :'i: Cnter .

t ' " e t. 1...! 11" ' i il ( S e e ti 0. 47)

f. ;i e t i:ic "i
U-!"H, '

' ,r r iter aid

_ 2.r.ir s . ., Ges,t r _. 2191 .1E C erit t : . .F i-

-t% 1,. , 7 ( c r. m . . " .

.-i I I - t,iu .71. S;uettne .

N .t :,i Prect .. -

l' [' $ %4-127 #.4di 1" *

-t - "!, l' er 11 at 1 r.i: 1. . ; t 9au ~t -

m. .' 5 I r. o t' C e n t s r t's

' ' h ie r<ir

  • l ir .; t t . . ." '

icn r e h a r! '

1 01 Il '.p t .

t: ,

i: -

in at t ui ralv i l ', ' t i' l> ;M T il * ?e.. 'f;*Ja #

'i i . . t 'i1

  • It .. t? ' s' 9 I i I2. .tii 'l'

. 'i^f A ! 'J . If 'a(! *^. . I , tl 'i

t- V t': l 11* , I 'l l

': irn t .ute t r.l y )

l l Not official williout raises, sea , --

v- w -v w.r* . - - , - v, ,- - - . + , -

,, - - -. +-W

PERFORMANCE DOCUMENTATION

SUMMARY

PAGE 1 0F 2

  • ADMINISTRATIVE INFORMATION NO. 4427-012992 Exam Type: [X] Manual [ ] System [X] Detection [ ] Sizing [ ] Overlay  ;

? t.

Name Philip Gainer S.S.# 208-46-4427 Date: 1-29-92 l 4

Company General Electric Address 22 Technology Parkway '

Suite 105 Norcross, GA 30092 ,

Procedure Title Procedure for Manual Ultrasonic Examination of f Similar & Dissimilar PiDing Welcs for 1GSCC i Procedure No. GE-UT-102 Rev. No. 3 Date B-24-91 r

THE FCLLOWING ITEMS ARE TO tt WITNESSED Sy THE MONITCR (Note any eaceptions below in remarks section)

IGSCC DETECTION PARAMETERS ,

l Search Units (s); j i [ NOTE] If more than one search unit is used, you must record data ft: each one. l Search Unit (No.1) 1 2 l

[Y ] [N ] l Size: .375' Frecuency: 2.25 MHz  !

Beam Angle: 45 cegrees Single / Dual: Single Wave Mode: Shear Search Unit (No.2) [Y ] [N ]

Size: .375" Frecuency: 1.5 MHz Seam Angle: 60 cegrees Single Dual: Single Wave Mode: Shear I

l cearch Unit (No.3) [Y ] [N ]

Size: 10 mm Frecuency: 2.0 MHz Beam Angle: 70 cegrees Single / Dual: Single Wave Mode: Longitudinal /1D Creeping i Search Unit (No.4) [Y ] [N ]

Size: 2(10x18)mm Trequency: 2.0 MHz Beam Angle: 60 cegrees Single / Dual: Dual Wave Mode: Longitudinal 1 - Verified by monitor.  !

2 - User's precedure complies with generic procedure parameters.

Y=Yes; N=No; NA=Not Applicable; ND=Not Documented I

l Note! The purpose of this form to to record the ICSCC Letection Paranators actually used during the qualzfication enemination. IG$CC Detection Pa ramete s e are relevant to determining en individuel's qualification to perform IG5CC eussination in accordance with an approved procedure. Supplemental paraseters are for general information only. This Summary Form is not intended to preclude the use of the entire ICSCO Letectien isrameter range of en arproved procedure. The Owners and Users are responsible for determining that qualification is adequate. -

l NOT OFFICIAL WITHOUT RAISED SEAL l

- .. . ~ - . . _. -

Nars' Phillip Gainer Page 2 0F 2

't.

INSTRUMENT (S) 1 2 7s Instrument:

Manufacturer:

(Used in combination with search unit (s) 1 , 2 ,3&4)

Krautkramer Model: USL-48

[Y ] [Y ]

Instrument: (Used in combination with search unit (s) NA ,NA ,NA ) [NA] [NA)

( Manufacturer: NA Model: NA Instrument: (Usec in combination witn search unit (s) NA ,NA ,NA ) [NA] [NA] j Manufacturert NA Model: NA I l

THE FOLLOWING ITEMS ARE TO BE WITNESSED BY THE MONITOR l

t. (note any exceptions below in remarks section) j

-__==_ --------------__

Scanning Level Sensitivity Used: +14 dB [Y ] [Y ]  ;

[Y ] [Y ]

Scanning Techniques Comply With Proteaure Scan Speed (Less than 3 Inches /Second) [Y ] [Y ]

I Overlap (25% of Transducer Width with =/-15 Oscillation; 50% without) [Y ] [Y ]  !

Calibration Within the Proc? dure Limits [Y ] [Y ]

Profile Data Collected [Y ] [N ]

Recordir.g Criteria [Y ] [N ]

Remarks: NA NA 1 NA Mechanized System Information:  :

Collection: Time / Sample NA [NA]

System NA [NA] j Scanner NA [NA] '

Software NA Rev. NA Date NA [NA]

Remarks: NA NA .

NA ,

SUPPLEMENTARY SEARCH UNIT PARAMETERS Manufacturer 1. KB-A 2. KB-A 3. KRAUTKRAMER 4. RTD i Model MSW-QC MSW-QC WSY-70 TRL j Serial No.(s) 32367 016233 56526 85-709 i Cable Length 6' 6' 6' 6' Cable Type RG-174/U RG-174/U RG-174/U RG-174/U Type of BNC-Microcot BNC-Microcot BNC-Lemo BNC-Lemo L Connectors i

1 - Verified by Monitor 2 - User's Procedure Complies with Generic Procedure Parameters l Y.Yes; N=No; NA=Not Applicable; ND=Not Documented I tral ser center 1300 Marris Blvd., charlotte, Mc 28213 704/547-6114 ,

NOT OFFICIAL WITHOUT RAISED SEAL R

s-

1 i

PERFORMANCE DOCUMENTATION

SUMMARY

s PAGE 1 0F 2 i

, ADMINISTRATIVE INFORMATION NO. 4427-013192 Exam Type: [ ] Manual [X] System [X] Detection [ ] Sizing [ ] Overlay Name Phillip Cainer S.S.# 208-46-4427 Date: 1-31-92 Company General Electric Address 22 Technology Park, Suite 105 Norcross, GA 30092 Procedure Title Procedure for Automated Ultrasonic Examination of Similar and Dissimilar Picing welcs for IGSCC Procedure No. ]-UT-208 Rev. No. O Date 12-17-90 THE FCLIZMING ITEM

  • A.Pt TO EE WITFESSED BY THE MONITOR tNote any onceptione below in remarks section)

IGSCC DETECTION PARAMETERS Search Units (s);

[ NOTE] If more than one search unit is used, you must record data for each one.

Search Unit (No.1) 1 2

[Y ] [N ]

Size: .500" Frecuency: 2.25 MHz Beam Angle: 45 cegree Single / Dual: Single Wave Mode: Shear 1

Search Unit (No.2) [Y ] [N ]

Size: 2(3.5 x 10)mm Frecuency: 4.0 MHz i Eeam Angle: O ceoree Single Dual: Dual Wave Mode: Lengitudinal Search Unit (No.3) [N/A] [N/A]

Size: N/A Frequency: N/A Beam Angle: N/A Single / Dual: N/A 1

Wave Mode
N/A l j Search Unit (No.4) [N/A] [N/A]

Size: N/x Frecuency: N/A  ;

Eeam Angle. N/A Single / Dual: N/A l Wave Mode: N/A 1 - Verified by monitor.

2 - User's procedure ecmplies with generic procedure parameters.

Y=Yes; Nano; NA=Not Applicable; ND=Not Documt.nted fretet The purpees ef this fers le to record the ICSCC Detection Farameters actually used during the quataficatien esseacetten. IG5CC Detectaen Parametere are relevant to determining an individual's quellfication to perform 3GSCC esamanstien in accordence wath an approved procedure. Supplemental parameters are for general information only. This Summary Form is not intended ta preclude the use of the entire ICRCC betection Farameter range cf an approved procedure. The Ownere and 41sers are responsible for determining that qualificatir,n is adequate.

NOT CFFICIAL WITHOUT RAISED SEAL

l t Name PhilliD Gainer Page 2 0F 2 INSTRUMENT (S) 1 2 Instrument: (Used in combination with search unit (s) 1 ,N/A, Q ) [Y ] [Y ]

( Manufacturer: Tecrad Model: Smart 2000 Instrument: (Useo in comoination with search unit (s) 1 ,N/A,N/A) [Y ] [Y ]

Manufacturer: Rolls Royce Model: 801 DRF instrument: (Usea in combination with search unit (s) N/A, N/A,N/A) [N/A] [N/A]

Manufacturer: N/A Model: N/A 7

THE FOLLOWING ITEMS ARE TO BE WITNESSED BY THE MONITOR (note any exceptions below in remark 3 section)

Scanning Level sensitivity Used:10%-30% noise dB [Y ] [Y ]

Scanning Techniques Ccmply With Procecure [Y ] [N ]

Scan Speed (Less than 3 Incnes/Secor'd) [Y ] [Y ]

Overlap (25% of Transducer Width with =/-15 Oscillation; 50% without) [Y ] [Y ]

Calibration Within the Procedure Limits [Y ] [N ]

Profile Data Collected [Y ] [N ]

Pecording Criteria [Y ] [Y ]

Remarks: N/A Mechanized System Information:

Collection: Time / Sample 1 1/2 hr [Y ]

System Smart 2000 [Y ]

Scanner Alara [Y ]

Software Tetrac Temoscan 3.1 Rev. 5 Date ND [Y ]

Remarks: N/A SUPPLEMENTARY SEARCH UNIT PARAMETERS Manufacturer 1. KB-A 2. Krautkramer 3. N/A 4. N/A Model Gamma MSEB N/A N/A Serial No.(s) A15085 01122 N/A N/A Cable Length 6' 6' N/A N/A Cable Type FG-174/U RG-174/U N/A N/A Type of BNC/Microcot BNC/Lemo N/A N/A Connectors 1 - Verified by Monitor 2 - User's Procedure Complies with Generic Precedure Parameters YmYes; N No; NA=Not Applicable; ND=Not Documented EPPI NEE Corit er 1300 Es r tis tivd. , Charactie, FC '8213 704/542-6174 l

NOT OFFICIAL WITHOUT RAISED SEAL l

t' s * . - . . , W .

i.

CERTIFICATE OF QUALIFICATION c.

au THIS IS TO CERTIFY THAT J

' EDWARD P. MAZYCK 1 IS QUALIFIED IN ACCORDANCE WITH THE GE/NSPD NDE EXAMINATIONS &

v-CERTIFICATION PROCEDURE FQP-03 WHICH IS IN COMPLIANCE WITH THE

, , , , . REQUIREMENTS OF AMERICAN SOCIETY FOR NONDESTRUCTIVE TESTING E RECOMMENDED PRACTICE.

  • CERTIRCATIONS EXPIRE THREE YEARS FROM CERT 1RCATK)N DATE D@-

g

[ MAGMiTIC PARTICLE YESTING AsNT - im CERTIFICAT)ON DATE I 0927/92 1 LEVEL II

- ; LIQUID F'ENETRANT TESTING ASNT-i m ~

  • CERTIFICATION DATE [ O&1T91 1 LEVEL 11

~

ULTRASONIC TESTING AsNT - 1m

  • CERTIFICAT10N DATE [ Oyj4/gj ] LEVEL 11 ASNT I ASME XI VISUAL TESTING (VT-1)
  • CERTIFICATION DATE I 0921/90 1 LEVEL I 1

g$g VISUALTESTING (VT 2) ASME XI - 1964

  • CERTIFICATION DATE I N/A 1 LEVEL MA VISUALTESTING (VT-3) ASME XI 1964 Ecd ce 8
  • CERTIFICATION DATE I WA 1 LEVEL WA
  1. VISUALTESTING (VT-4) ASME XI 1964

,j

  • CERTIFICAT10N DATE I WA 1 LEVEL WA

' r4f

e RADIOGRAPHIC TESTING AsNT - im

  • CERTIFICATION DATE I WA 1 LEVEL WA w#$

h56!d ADDITIONAL REQUIREMENTS OR LIMITATIONS:

g. ; EPRI IGSCC Detection 07/31/92. Specific C&O992 E

4 I

2$$1 w.am l

ag a-r,~

I DEPARTMENT LEVEL 111 CERTIFICATION ADMINISTRATOR n.

O'dra .

i 5$I onem ee a m yyy qwe wmn y e->

5k:sif h+iC5$espw$$$2VN$d??m$?Ny

f'f:Fg 4 % % 5? Q

,a my ggRffL ga &pg m> p(Q mag mm ,~@ R,i g {ifw n==q y&a y&

?$n$

,.--.s,- - - - - eo m .m me. som s...eu.e m .s -eem.-m - +

,L g PERSONNEL QUALIFICATION Miv AND CERTIFICATION

SUMMARY

l O \ME: EDWARD MAZYCK lSS #: 249-25-6527 t  ;

l. EXAMINATION RESULTS

, e GENERAL SPECIFIC PRACTICAL COMPOSITE EXAMINED I METHOD LEVEL i SCORE BY SCORE l WT. SCORE WT. l SCORE WT.

MT 90.1 0.3 100 0.4 94 0.3 95.2 D.A. YODER f l 11 PT  !! 90 0.4 96 0.3 90.8 D.A. YODER l l 86.8 l 0.3 UT 11 87.5 l0.3 48 f0.4 l 95 0.3 89.9 D. A. YODER f l VT-1 i

f 96.7 l0.5 100 f0.2 l 91.8 l0.3 l 95.8 D.A. YODER ,

r VT-2,3, & 4 t#A 0.3 t#A 0.4 t#A N/A N/A f f#A f l f l0.3 i

'RT N/A t#A 0.3 N/A t#A 0.3 N/A f#A l f0.4 f

11. EDUCATION

SUMMARY

i R.B. Stall High School. North Charleston, SC Graduated OU78  ;

]

O  !

i

. I
    • " ' ~ ** * * ~ * * * " " " ' " " " " ' * " ' ' " " " " " ' " " ' " * * * " ' ' * * " ' " ' " " * " '

! Ill. TRAINING

SUMMARY

Liquid Penetrant 12 Hrs.

j  ; Magnetic Particle 28 Hrs. l j l Ultrasonics 80 Hrs.  !

j 8 Hrs.

fVisual F

i Ill. EX P E RI E N C E S U M M A R Y: ' '"*"*** """"" """""" "* """""""**""""* *"""*" " "' '**"'"

This individual has documented NDE experience associated with nuclear power plant components as .

follows,  ;

!17.6 Mcs. UT Experience f

' 682 Hrs. PT Experience l 717 Hrs. MT Expenence  ;

088 Hrs. VT Experience f REVIEWED BY: /  % DATE: f[g i LEVfEiiiEXAMig' /

L

\, t

i Vision Acuity Record O NSPD VISION ACUITY RECORD i l

' EDWARD P. MAZYCK Soc. Sec. No.: 249-25-6527 i lName:

l Date of Birth: 02/05/59 Jaeger J-l Right Eye Left Eye Both Eyes Results

, NEAR ,

l VISION J-1 J-1 J-1 X Acceptable Uncorrected l l TEST I Corrected Unacceptable .

I Left Eye Both Eyes Results Right Eye

! DISTANCE ,

i VISION Uncorrected 20/25 20/25 20/25 Xl Acceptable l

TEST Corrected Unacceptable l f I

Results ishihara's Test Method l COLOR VISION Comments: X Acceptable i TEST RED / GREEN DEFIENCY Unacceptable l tjst any Resectors or Correceve Measures Aewed VMe W,tr.essing or Fertorming Exammatons / inspectons:

,if No Comments Wrrte 'None*

Mr. Maryck has demonstrated ability to locate quantity, dimensional characteristics, brilliance, contrast and location of indications in methods of certification.

l m O n CA Specialist 09/27/92 l RECORDED x h[ Q ( ,{

oro S,,na.,e i 1,,,. ea,.

b ' , - < i - t , 1 , t  ; I i 0 5 0 _

' E. 0 4 7 l 5 3 8 .

f_ , i 0 3 5 -

.. F - - - -

L 0 t -

g

' l i C L E .

t r g gga e '7,,

" 4 - -

l

' . - - a n

6 - - e a l s

J M

i c

2 y o ggn f r r r i

r s

a y e e e i

s,.7rna i A

i N

O t

n t

n e

t n

t u

o _

e e ht -

gTr

I y T C C C i n_
A E E E w .

y e e C D D D l

i a

n O. lf N l i

k -

i i I

, a I I I i f -

i a

n o g E R k n ;3 P P E

P t o

E E N

0 0

1 _

/

6 3 6 .

0 8 8 _

h. R S t

t E N .

i v ETN I O

e e, TE T A

l' RUC t

a1 a 1 N I i7 c0 9

i u ETN0 O7 M t0 c-s e

a, WITTx2 I 2 1

1 2

A X

P5 a7 r2 c

OSAo8 I

s 6 i 1 os B20 1 f 7 u?NlU.AP0 N6 1I r 1 i

.C 1 uS c e r,b HE I V.T E 4

.T/

7 5

M nP iP S

e p

G n

e

u. d vO40 3 g g o

CEi Vs A D L t f

7 i

n n i i n .

o.

T RI i, Tr l

i

.t i c nc k

nc t

u C EA C s g, C g -

r i oa oa t r ir ir U00 L E H3 tC e

nn tC c

en tC c

en ST3 S N to

'e oi lo -

. E EE O I Ds ai Ds ei Ps o o o .

. RDN T I

I hr er hr er er hr R to to to _

O C C C C -

N S r

os r

os r

os _

E fs f s fs _

D gr e

gr e

gr e

D nt nt nt -

N iS n

iS n

iS h

A -

i rl ir1y v aia a=3l nrl aai ,.

2 O. rli rltn rli n .

l' 9

0 N Tuc ne TucO ne TucU ne E

r 0 rip r a pn rapn 3 3 S ors o rS o orSo oPy lR tg arI t q' arIt i tg i irIt l

c y reI r eI i r eI a .

org 4 O et et n et n r a o 6, 7 C pnl pnli pnli el 2 OI e OIem OI em _

,l o5 5 v v3-v3 .

e e n0 s 6 Tf 1fe: D anc o oh1s -

- U o1 e.

U fo1 T

e.E: UoLL eer 5,

  • u .T t c , 0 0 0 oc. r g 1 1 1 s.. n,'s ~ n.Ho ,. g 9 9 9 .

22 2 2 99 9 9 -

99 9 'J 11 1 l _

E - - -

r.

a I

i .1 G G _

- a n N tt 0 l t U crre a D J i1 A

A

. e . _

a s 1 5 "

N c~ A ll 51:

i 1

s

PERFORMANCE DOCUMENTATION

SUMMARY

PAGE 1 0F 2 f ADMINISTRATIVE INFDRMATIDN ND. 6527-073192 Exam Type: [X] Manual [ ] System [X] Detection [ ] Sizing [ ]Dverlay i o  ;

Name Edward P. Mazyck S.S.# 249-25-6527 Date: 7-31-92 l

l Company General Electric Address 22 Technology Parkway  ;

Suite 105 Norcross, GA 30092 I Procedure Title Procedure for Manual Ultrasonic Examination of I

) Similar & Dissimilar Piping Welds for IGSCC  !

Procedure No.

GE-UT-102 Rev. No. 3 Date 8-24-91 -

TME FCLLOWING ITEMS AFE TO BE WITNESSED BY THE MONITOR j (Note any esceptions below in rosarks section) ,

~

IGSCC DETECTIDN PARAMETERS Search Units (s); f i [NDTE] If more than one search unit is used, you must record data for each one. [

t Search Unit (No.1J 1 2

]

1

[Y ] [N ]  !

Size: .375" Frequency: 1.5 MHz j Beam Angle: 45 cegrees Single / Dual: Single .' '

Wave Mode: Shear Search Unit (No.2) [Y ] [N ]  !

6 Size: .375" Frequency: 1.5 MHz I Seam Angle: 60 cegrees Single Dual: Single t Wave Mode: Shear Search Unit (No.3) [Y ] [N ] l Size: 10 mm Frequency: 2.0 MHz Beam Angle: 70 cegrees Single / Dual: Single .

Wave Mode: Longitudinal /10 Creeping Search Unit (No.4) [Y ] [N ] 1 l Size: 2(3.5x101mm frequency: 4.0 MHz j i

Beam Angle: O cegrees Single / Dual: Dual  ;

- Wave Mode: Longitudinal i 1 - Verified by monitor.

2 - User's procedure complies with generic procedure parameters.  ;

Y=Yes; N=No; NA=Not Applicable; ND=Not Documented  !

Notet The purpcss of this form is to record the 2GSCC Letection Tarameters actually used during the i quelafication enssination. 205CC totectien Farameters are relevant to determining an individual's l qualification to perform 2GSCC essaination in accordance with an approved p rocedure. Supplemental parameters are for general inforestion only. This Summary Form is not intended to preclude the use of l

tre entire 235CC Cetection Farameter range of an approved procedure. The owners and Users are responsible for determining that qualification is adequate.

NDT DFFICIAL WITHDUT RAISED SEAL 't I

i

Name Edward P. Mazyck Pago 2 0F 2 INSTRUMENT (S) 1 2

'~'

Instrument: (Used in combination with search unit (s) _1_, 2 ,3&4) [Y ] [Y ]

Manufacturer: Stavely Model: Sonic 136 Instrument: (Usea in comoination with search unit (s) NA NA ,NA ) [NA] [NA]

Manufacturer: NA Model: NA Instrument: (Used in comoination with search unit (s) NA ,NA ,NA ) [NA] [NA]

Manufacturer: NA Model: NA THE FOLLOWING ITEMS ARE TO BE WITNESSED BY THE MONITOR (note any exceptions below in remarks section)

..__ -_.__________.___..___=_= _-_....____________....._____ ..__....__.._____

Scanning Level Sensitivity Used: +14 dB [Y ] [Y ] .

Scanning Techniques Comply With Precedure [Y ] [Y ]

Scan Speed (Less than 3 Inches /Second) [Y ] [Y ]

Overlap (25% of Transducer Width with =/-15 Oscillation; 50% without) [Y ] [Y ] '

Calibration Within the Procedure Limits [Y ] [Y ]

Profile Data Collected [Y ] [N ]

Recording Criteria [Y ] [N ]

Remarks: NA

  • NA NA Mechanized System Information: .

Collection: Time / Sample NA

[NA] -

System NA [NA]

Scanner NA

[NA]

Software NA Rev. NA Date NA [NA)

Remarks: NA NA NA SUPPLEMENTARY SEARCH UNIT PARAMETERS Manufacturer 1. KB-A 2. KB-A 3. KRAUTKRAMER 4. KRAUTKRAMER Model MSW-0C MSW-CC WSY-70 MSEB Serial No.(s) F04907 18287 56526 02168 Cable Length 6' 6' 6' 6' Cable Type RG-174/U RG-174/U RG-174/U RG-174/U Type of BNC-M1crocot BNC-Mi c rocot BNC-Lemo BNC-Lemo Connectors 1 - Verified by Monitor 2 - User's Procedure Complies with Generic Procedure Parameters Y.Yes; N=No; NA=Not Applicable; ND=Not Documented EPRI NLE Centee 1300 Harris Blvd. Charlotte, NC 28213 704/547-6174 NOT OFFICIAL WITHOUT RAISED SEAL R

i i

PILGRIM NUCLEAR POWER STATION ,

PRESERVICE EXAMINATION NINTH REFUELING AND INSPECTION OUTAGE ,

i MATERIAL CERTIFICATIONS I

SECTION VI i

I l

t I

l l

I l

i I

L

F1LE NO / O /*  !

GE. NUCLEAR ENERGY NSPD

> l Client: TECHNICAL SEIMCES CENTER R1R No.: 93RIR-02 ,

ORIGINAL COPY WHE!4 i

Project: VARIOUS TH:S IMPRINT IN RED.

y PART 1 - RECEIVING l Desenption: ASSORTED NDE CAUBRATION STANDARDS Purchase Order No.: 1DNA3-007 Product Spec. No.: N/A PART 2 - CHARACTERISTICS l PART 3 - STATUS I

Desenption j 4 ,,,,, j 3,$ * ',,,

[P.O. Complete O Partial N/A N/A

, 1. Quantity Gl l

2. Shipping Damage O Yes ((, No (@
3. bb Tests Recuired By Dedication Documentation O Yes [No ((  !
4. LABORATORY TESTING, INC. TEST REPORT NO. C45810

.. i 6.

9 i

8. ,
9. l
10.  !
  • List Any Not Acceptable Charactenstics By Number. Reason for Not Acx:cpting.

Comments:

CHEMICAL ANALYSIS FOR CHROMlUM AND NICKEL CONTENT ONLY ON THE VARIOUS STANDARDS TO IDENTIFY WHETHER THEY WERE CARBON OR STA!NLESS. j i

d i R Reference NCR No.: N/A $

! - i i

f PART 4 - VERIFICATlON RC. d93 No n

N/A O

I

] Recordec Markincs and Charactenstics Meet P:c.o:Emxifice:.an

.e f :::cef Recuirements t Pb).w.a Sp =rm O Material Centfistions and Test Repons .

Heat / Lot Numbers Correspond With Mc:g1.lt99h--- - - ' Test Repons v":: Recuirements

[O O O

((

Data Reports Acceptable (Code -Samped ]tems Only) O O l Serial Numbers Match Data Reports (Code. Stamped items Only) g g

Material Centfications and Test Reports Acceptable for Owner Purchased items Only 0 0 -

l l

ected Bv- Accepted By: Reviewed By- tunenne i i

tt . _

)JA[' --

n.

-Date D%b Date Date ..

[ Supplemental Data Attacned Page 1 N 6 f l

TE1.Er (21'3 26 9598 & Waadte LI R .980 21 PAX: (2151 2 0 9556 g/. ecg/g 00 TERT 4S NET. 30 CAYO

('

LABORATORY '

TESTING INC, SHIPPING ADDRESS '

P.O. Dcx 249 Dublin. Pennsylvansa T8917 no wu. sintET. ousun. PA 16e11 a

SOLD TO SHIP _TO GE Nu'cTear Energy 999 W. Valley Road, Suite 107 Attn: Robert Z. Bouch Wayne, PA 19087 Attn: Accounts Payable CUST. P.O. IAB REPORT NO. SHIPMENT INVOICE DATE IDNA3007 C-65810 Complete 1/22/93 DESCRIPTION Page 1 of 4 g 61 pes. Various Sized Test Pieces i d i< " ii i5 l ll l3lll l I

[ / D E:l ll ld See Breakdown below I d kk khl d h :0 ((a::

g I

! !hnan,-E{-

nn: :cim:in nus:ists:,

m i!!!

Unit"hi ffi jy! !!!!!!!

33 nun m lld: ru Inlllil,in'3 m

l s

,,% nn:2::::::::

I

  • CORRECTED CERTIFICATION (1/26/93)

DESCRIPTION BREAEDOWN 61 pcs. Test Pieces, Identified as CAL-STEP-050, CAL-STEP-053,

  • CAL-!IW2-005, ' CAL-I!W2-007,
  • CAL-IIW2-013,
  • CAL-IIW1-003,
  • CAL-REOM-001,
  • CAL-PEOM-003, CAL-STEP-014, CAL-STEP-015, CAL-STEP-017, CAL-STEP-047, CAL-STEP-049,
  • CAL-RESO-001, CAL-DSCB-002, CAL-DSCB-003, CAL-STEP-002, CAL-STEP-010, CAL-DPTH-018, CAL-STEP-005,
  • CAL-IIW2-009,
  • CAL-IIW2-012,
  • CAL-IIW2-004, CAL-RHOM-006, CAL-GUTS-002, CAL-GUT 1-001, CAL-DFTH-004, CAL-DPTH-006, CAL-DPTB-007, CAL-DPTE-008, CAL-DPTH-009, CAL-DFTH-010, CAL-DPTB-Oll, CAL-DPTE-013, CAL-DPTB-015, CAL-DPTH-016, CAL-DPTB-017, CAL-DPTB-019, CAL-STEP-003, CAL-STEP-013, CAL-STEP-018, CAL-STEP-023, CAL-STEP-048, CAL-STEP-051, CAL-STEP-052, CAL-STEP-054, CAL-REOM- 0 0 2 , CAL-RBOM-004, CAL-RBOM-010, CAL-REOM-Oll, CAL-P20M-015,
  • CAL-IIW1-001,
  • CAL-IIW1-008,
  • CAL-IIW2-010,
  • CAL-I!W2-011, CAL-WLLY-002, CAL-WLLY-005, CAL-WLLY-008, CAL-WLLY-010, CAL-WLLY-016, CAL-WLLY-017  ;

1

\

L MERCUFlY CONTAMINATION During the testing and Steven L. Kos:tya inspection, the product did not come in direct contact Mar"-ar, Ana ytiical, Services l with mracury or any of its compounns nor with any pg l mercury contrining devices employing a single boundary .

y g g% l cf containtnent. a

, ggy l

EUBJECT TO 1 Eares AND c N0mous prvN Ec N ntvcruc :10EOFTNt3 FORM.

. . . . . . . - . , - - ~ , - -. ...

- -. v. z x ... . . . . _. , , _ .

$I$$7 g,,c/g a/s olur4c, No. 98021 l Tanass: NET - 30 CAYO .

P lb) LABORATOW 7 c h TESTING INC- swappmc AconEss v no uu STnEET DUBUN '" *'l i C P.O. Box 249 Dubkn, Pennsylvansa T8917 ,

GE NUCLEAR ENERGY L.T.I. Lab Report (C-65810 P.O. tIDNA3007 Page 3 of 4

- ' CORRECTED CERTIFICATION (1/26/93)

3. Thirty-nine pieces of the referenced samples were analyzed by Wet Chemical Analysis in order to determine their Chromium and Nickel contents only in accordance with Customer's instructions with the l following results:

IDENTIFIED AS CHROMIUM NICKEL 17.36 8.28 l

  • CAL-IIW2-004 7.72 CAL-RBOM-006 17.56 CAL-GUT 5-002 18.13 9.91 CAL-GUT 1-001 17.25 12.82  ;

CAL-DPTB-004 17.12 8.58 CAL-DPTH-006 16.81 7.38 '

CAL-DPTB-007 18.79 8.51 CAL-DPTB-008 18.45 8.79 CAL-DPTB-009 18.20 8.84  ;

O CAL-DPTH-010 CAL-DPTH-Oll 16.55 16.63 18.04 8.16 7.77 8.88 j

CAL-DPTH-013 7.21 '

CAL-DPTB-015 16.41 18.07 8.73 CAL-DPTH-016  :

CAL-DPTH-017 17.18 8.01 18.90 8.48 CAL-DPTH-019 8.48 CAL-STEP-003 17.39 18.20 9.66 CAL-STEP-013 CAL-STEP-018 18.54 8.72  ;

19.52 9.88  ;

CAL-STEP-023 '

CAL-STEP-048 18.81 9.59 18.05 10.05 CAL-STEP-051 10.50 i

CAL-STEP-052 20.12 CAL-STEP-054 19.27 10.30 i CAL-RHOM-002 17.62 8.62 l CAL-RBOM-004 17.63 7.86 CAL-MOM-010 17.64 7.98 CAL-RBOM-011 18.50 8.36 CAL-2BOM-015 17.57 9.13

  • CAL-IIW1-001 15.55 8.73
  • CAL-IIW1-008 17.67 7.74
  • CAL-IIW2-010 17.83 8.90

- - CHEKICAL ANALYSIS RESULTS CONTINUED ON NEXT PAGE MERCURY CONTAMINATION. During the testang and Steven L. Kos:tya inspection, the product did not come m dirert contact ger, Analytital jIf g Services with mercury or any of its compounds nor with any mercury containing devices employing a single boundary .

g4Npg cf containment.

g, ILEJECT TO TERT /S At4D COf4DITIOfJS PatNTED DN REVERSE SIDE OF THIS FORM.

m ee m a g o & crv . n netti,JA

$ // C WA5dACO > 98021

~

TERM CET . 30 DAY 3 p LABORATORY E SH6PMNG ADDRESS

?.O. Box 249 Dublin. Pennsylvania 18917 12c ulu. sTRELT. DusVN. 9A 1N17 GE NUCLEAR ENEEGY L.T.I. Lab Report {C-65810 P.O. #IDNA3007 Page 4 of 4

  • CORRECTED CERTIFICATION (1/26/93)

B. WET CHEMICAL ANALYSIS RESULTS (Continued...) - (39) pieces were analyzed in order to deter:alne their Chromium and Nickel contents only in accordance with Customer's instructions:

IDENTIFIED AS CHROMIUM NICKEL

  • CAL-IIW2-011 16.79 8.40 CAL-ELY-002 17.63 7.86 CAL-WLLY-005 17.86 7.93 CAL-ELY-0 08 16.76 7.32 CAL-WLLY-010 17.35 8.61 CAL-WLLY-016 16.69 7.77 CAL-WLLY-017 16.33 7.48 FOR CUSTOMER INFORMATION ONLY: Material is closest to the range of Austenitic Stainless Steel.

1 i

J J

nERCURY CONTAMINATION. During the t sting and Steven L. Kos:tya inspecnon, the product did not come in direct centact " , Analytical ervices Man with snercury or any of its cornpounds not with any g mercury containing devices ernploying e single boundary . , tjj j ,

ci contonment. j guy /

EUBJECT TO TERMS AND CONDITIONS PRINTED ON REVERSE SIDE OF ~dtS FORM.

CUSTOMER COPY - ORIGINA1.

No. ,s 0 2 1-s'$$E a/s WME@84, TEntss: 96ET - 30 DAYO LABORATORY O E P.O. Box 249 Dublin, Pennsylvania 18917 SHIPPING ADDRESS sto usu. sTREti. DumLN. PA 'e*17 GE NUCLEAR ENERGY L.T.I. Lab Report (C-65810 P.O. #IDNA3007 Page 2 of 4

  • CORRECTE,D CERTIFICATION (1/26/93)

A. Twenty-two pieces of the referenced samples were analyzed by Wet Chemical Analysis in order to determine their Chromium and Nickel contents only in accordance with Customer's instructions with the i following results:

IDENTIFIED AS CHROKIUM EICKEL CAL-STEP-050 0.29 0.42 CAL-STEP-053 0.03 0.03  !

)

  • CAL-IIW2-005 0.04 0.01 l l 0.01
  • CAL-IIW2-007 0.04 l
  • CAL-IIW2-013 0.06 0.03 j
  • CAL-I!WI-003 0.01 0.01 l 0.02 0.03 j
  • CAL-RHOM-001
  • CAL-RHOM-003 0.03 0.08 CAL-STEP-014 0.09 0.08 CAL-STEP-015 0.09 0.08 CAL-STEP-017 0.09 0.08 CAL-STEP-047 0.03 0.02 CAL-STEP-049 0.01 0.01
  • CAL-RESO-001 0.03 0.02 CAL-DSCB-002 0.03 0.01 CAL-DSCB-003 0.06 0.10 CAL-STEP-002 0.04 0.02 CAL-STEP-010 0.03 0.02 CAL-DPTE-018 4.44 0.21 CAL-STEP-005 0.88 1.90 CAL-11W2-009 0.88 1.64 CAL-11W2-012 0.81 1.76 FOR CDSTOKER INFORMATION ONLY: Material is closest to the range of Carbon and or Alloy Steel. ]

O MERCURY CDNTAMIN AT10N - Opring the testing and Steven L. Kos2tya inspection, the product did not come in direct contact with rnercury or any of its compounds nor with any Manager, Anal

( )

icapServices mercury containing devices ernploying a single boundary . , by __ ,

of containment. - w Y.ms '

SUBJECT TO TEPMS AND CONDITIONS PRtNTED ON PEVE AST. LIOE OF THis PORM, r 1ic-99:~A CODV - CRIGtN AL

e

& PACIFIC TRANSDUCER CORPORATION

, 2301 Federal Avenue, Los Angeles, California 90064-1482, U.S.A.

  1. 5TRvMENTg Phone: (310) 478-1134
  • FAX: (310) 312-0826 CALIBRATION REPORT AND CERTIFICATE 2

Certificate No. 2174 cp gTA ON EQUIPMENTTO BE CAllBRATED 30 Cheler: GENERAL. ELECTRIC Purchase Order: IDNA2(M4 40 Iquipment: SURFACE THERMOMETER Manufacturer: FTC J Model: 312F,0/250F Serial Number: See Attached Pg.2 50ioWrance: + /- 2% OF FULL SCALE Date Calibrated: 03/03/93 11 readings in degrees: Fahrenheit Date Due: 03/03/94

?

CAMBRATION DATA 70 i BEFORE CALIBRATION An-i tR CALIBRATION 80 - (as received) (as returned) h-30 90j Although no specific points were logged, instruments referred to on this certificate were calibrated at 3 or more points over the

(-40 range and found to be within published accuracy.

11 0 $

ATA FOR STANDARD (S) USED IN CALIBRATION

_- o v EST1 TEST 2 TEST 3 TEST 4 13 0 -

s RTD GI. ASS METER THERMOMETER 140hjgstrument:

b Manufacture: OMEGA BROOKLYN Model: DPSIR ASTM 63F 160.5-Berial: 701402 76 368

~t l

i Caliorated: ts/14/92 12/30/92 // //

170j Calibration Due: 03/14/93 12/30/93 // //

180c Niibrated by: PTC TEMP STD LAB r- _

g Traceable to: NISTw 240SS4 *NIST#240SS4 Egm p 190-Ealibration was performed in conformance with MIL-STD-45662A #

=-- 9 0 OW ',:T~QFj

~

~'

200-$ o buALITY CONTROLER: [M h/&,wY DATE: 3 3 210 { 100 Gref ikuta bCJational Institute of Standards and Technology, formerly NBS (Naticnal Bureau of Standards)

  • Mem:ct :l :ne American S::;ety 1:r Tes:;ng and Materials
  • Serving the industry for Over 45 Years

n 4

@ PACIFIC TRANSDUCER CORPORATION 2301 Federal Avenue, Los Angeles, California 900641482, U.S.A.

J7pyy[y7g Phone: (310) 478-1134

  • FAX: (310) 312-0826 C
  • F C 30-'; O -

2 40-d i CALIBRATION REPORT AND CERTIFICATE i 50- --10 E PG.2 6-Certificate No. 2174 70 80 } COMPANY: GENERAL ELECTRIC 5 30 90-E

-=_ DATE CALIBRATED: March 03,1993 100-t ~

DUE DATE: March 03,1994

-40

'Q PURCHASE ORDER: 1DNA2044 1- [ 50 i MODEL NUMBER: 312F 13 0 -i t

SERIAL NUMBER:

140h60 , , ,

& 120166, 119895, 119782, 119607, 119343, 119375, 119319, 119397, 119574,

'00 i 119399., 119808, 119562, s 119264, s

119393, 119389, 120161,

- - a 119392, 119242, s

[

160.t- 119355, 119270, 119340, 119374, 119372, 119329,'119366, 119314, 119370,

> 0 -

f 1 193S3, 1 19915, 1 19j57, 1 19925, 199,354, 119393, 199341, 1 19390, 1 19380,

' Oi, 119246, 119080, 119927, 119336, 119581, 119778, 119903. 119976, 119358, 119369, 119351, 120163, 119316, 119338 180[ ,

E 190 4 200-t E~'* -ben,y t- mf _ 3 v bv

[ Greg skula DATE C.A. Manager 2'f100

(?C Pacific Transcucer Corp.  ; _QyQq% l

/ - i

(,&ll027Y Rffff_

~_,

  • *temcer ct :ne Amen:an S::le:y i:r Tes::ng an: Matenais
  • Serving the in:ustry ter Over 45 Years

, j ,<

,t- .:, f: L {' * ,ll _

l

\ ,

7'  ;( (' (

- v '

j' 2.4 , ;

. } J-

" h k-A .

f I

f  ?

i t,

f

[

Ih h ,M

. 1

f. .

4  ;

ly3 )f-

. i (h%[

kg*

' i l, }  ; :

f&c ua 'm n

ww e

dt ims.. N m o'

n

_ @m g OI e

r tu "T eN t

in a

s w u.v n

ae '

l i c! i n

osm k i T ol nA i'

l S

t a

-) r are" l

n.v sl A -

l f

. 'e l o kn ih iQ t l te u

4 9

d,m a R fi l

e la T N

O I

r.

i t

t n

s w' l

9 2 _

~

,. c me.w -

onm I

B 3

i i

ii r

eat n

e n

l a

n c

o >

v eNl e i -

im e

I GiC i o n o , r

&,m n r L f

oA s X c tnl h

i i

s e

v N

h ta e

s l

T i

=.o .

A m.w e

t r

A 1 sr ml e revsa i

t o g D 1 1

Y

,kn I l e g

l l

5 n-bum 7 y

g C iTu qCic eI m r I eRi l

b c

a e

g g

g g

)

I C

A I

A C

D i

l T

mp .

dr c4 c a r h T e i s A e f t iST t

s t R o n l n tnl e i

s. i hw e nwo i

eih l.

E tatn dy mN t tas a m I A

'ssu na r

am l

r a

e E d uOa c

oNl to1 0ina t

e i

iot t

n na a

l S

i t

u r

s n l C

wj .

T i

b:u N c

u nNn "nI O i

t a

b o t

ha u f I y

e 9

8 6 ~m A wo a

m c e l

m E ioT i un t w .

dw G tar A s in al a

C I

r r t a

m,.wp bl bi l

>nn- l o o a M 3 s

e I lal cat o C e I.

iat n t to on i t

a R R: e 9

w im f t i E r F eN i br te", s l m R $

e l

u u i i 1 a7 c tnl S 1 lh i dn n I ifc0oi i

t ei mN T

C t

N W5p

)

l A

t T

t .

I e ;. tn e l nla p( A . l

-..W

l iv. y ,

C) h iul l l

o qr i l

A R -

l

" i e e

n. s Ai t N IR l

e m A i i h

l i

h u  !! M _

A,m.

l t l

. t TGA E

t

' h h S . s a

>sm C im.u

'p r

i u

n h/;

@im at...

i,

, IA ,;.,3l I },[ ( 3 i t t f

l gj L

j' _

]< .

  • I*%f' ,

J >  ;'

~

l"

.. - . - - . - . _ _ _ ._ ..,,m .,__ __

i

  • * *"*'V.lha ,% A N, , ^, a ".g.

M '

54Em h% Mg w -

,_-- w * .j Ni =

'w

.g ,

h 9

!)

~e s . e swsw eas sc;n i

. ,an. -

s-.a_

.-_a wya .e;ams

_ = m, ,~ ~g-wm uga

~

a w ~ a ~ e#n - ~cs__ , . - e. - +

.__ s,. . i M/

/

iw:

l x z . i.. !g' CERTIFICATE OF CALIBRATION .u f

e %s $I t

i . ,

c I5 ,

p. I ('

h' ' #.1 E P This Cartifiests attests that the equipment! standards used are in compliance with h.8

' MIL.STD45662A and are traesable to ILI.S.T. The calibration performed ecmplies with ff i

L k

MIL.STD45662A, Staveley instruments QA manusi. Calibration Program Procesures, Feetary Specifications and Accuracy.

glf ig g-

, g'[ '

d n /

DESCRIPTION: fii 08/05/92 M. $ MODEL NO.

D 6 Plus CAllBRATION D ATE 08/05/93 L,

('

W" SERIAL NO. WI RECALL /DUE DATE k

4 4: f' SPO/ MODULES ' a a ~a p$ ~

CALIBRATION PERFORMED TO Fnemtv NMtentinn

.a h 5.

DUE D ATE h f' - .

k TEST EQ.tST AND ARDS SERIAL NO.

B050123 04/93 '.

% %' 5 C OSCtLLOSCOPE Gt/93 [qf * ,,

~

~

f v0LT METER 5170G42 L

. & a .

  1. e: p; e y gift il.

U + /- 4 AND f TESTS WERE CONDUCTED AT AN AMBIENT TEMPERATURE OF j

h.h *<

_5 N

?

RELATIVE HUMIDITY RANGE OF 30-55 g

~ *

~

m hi ..... ..... ..... ..... ...

s1 -

9 1 .

- s__

P 6 +

g,,ss o

g3 g y CER-D FOR SERVICE ORDER NO.

g, f,r ,

4) a>

( f p [g$j( REMARKS C NONE f sc g OUT OF TOLERANCE Z NO ]

~' j

a.

$$ 4  %]

hu CERTIFIED BY f#- ___ -

A j, 4,

i ATA STAVC.EY l

k '(4~[ I S p s

AVAYA INSMUMENTSINC g g, #"t

.;u eq .)

gg%,p<g$ (

4 uort cuus: tti riN~i*cx waoo33e ittte oNr sec.72s.7sso ittix .42.ese *Ax sec.72s.4e72 Euac.ng c wonc of ouoW tnrougn NOP j$ .g /

. g.

=n .=nn .=~_ _ .- - n aw W , ,

, eA )r) ~' r ',,,ew' //

j r x.), -

  • - *"E 4-E**.uu.- .,....m ,.,~.,q ,,,, ,,

Y'

l Aerotech

~

Transducer Certification I

l DATE: 02-18-1992 MODEL 113-242-580 SERIES: GAMMA STYLE: MSUS ........;.....;.............;.....:.............j

. . . . ; . . . . . . ,l i . . ; . . . . , . . . j. . . 1. . . . . . . ., . . j SERIAL #B18207 ELE. SIZE: .50 CONNECTOR: MD ........{.q.  :

- I NOMINAL FREQUENCY: 2.25 MHz 100 -

pA nv/dio -( . ....:....J i

....i....;...'.d18............i..........;....;....;...1........

TEST SETUP--

MATERIAL: PLEX . . . . j. . . . i . .. L. . . h . . . h . . . i . . . .:, . . . . ; . . . . . . . . J T ~' BLOCK THICKNESS: 1.000 -

E Y SETTING: 2

' 3ANCE SETTING: 50 OHMS 1.0 usec/div TEST DATA--

.................,n.......s.......................,i PEAK FREQUENC'i: 2.15 MHz .

RELATIVE SENSITIVITY: 37 dB ....,...,...,.,/........\-

INSPECTOR: S.DIUEN ....;....;.....4..........i:

i 2 ....;...4.....,y...l....;....z.....;.............

EQUIPMENT USED: dB/dio .........;....J....:....:....!i....:...:........

UTA-4 (S/N 103 CAL THEU 10-92) ....;.....;...4....;....j...4(..;....;....;....

IEK 2430 SCOPE (S/N B012909 CAL THRU 11-92) O

. . .: . : . . . . .:. . . I :, . . :. .i'

. . . . ; . . . 4. i. . , . . . . ; . . .

TEK PEP 301 CONTROLLER

?ROCEDURE: UAuEFORM SHOUN IS THE FIRST 0 0.50 MHz/diu RETURN ECHO FROM THE INDICATED TARGET

~F.E ACCUT.ACY OF THE INSTED'EST DESCRISED ABOVE HAS EEEN CONFIPM.D BY FACTORY ST/J:DARD TEST EQUIF}'ENT AND 120RATOFJf REFERENCE STANDARDS j

TEACEAELE TO THE NATIONAL INSTITUTE OF STA'!DARDS AND TECHNOLOGY. 1 l

l l

h$ Krautkramer P.O. Box 350, Lewistown, PA 17044 Branson (717) 242-0327 Fax: 717-242-2606

l

=

Aerotech C Transducer Certification

  • e 3 ATE: 18-03-1988 10 DEL 113-232-598 3ERIES: GAMMA STYLE: MSUQC i  ! i i i  !  !

3ERIAL #32328 lN  !

,.... j.... .j.. 4.! ...i....i....j.....!....i....j.....

31AMETER: .375 in. CONNECTOR: MD . . . . i. . . 1. .. l

. .r iOMIHAL FREQUENCY: 2.25 MHz 188 ....l....... .1 nv/div .....j.. ..j.. I. p.6..l.....,.....;....;....l..

!....j....j....l....i....j....

.~EST SETUP- ....i.... ... ,..4....i....+....:.....i....i....

~EST BLOCK THICKNESS: 1.0 MATERIAL: PLEX INERGY SETTING: 2 ....i.....i....!.....!....i.....i....l.....!....:.....

.i i

MPgNCESETTING: 58 OHMS 1.0 usec/div
  • E JATA-

'EAK FREQUENCY: 2.28 MHz  :  :  :

A.1...i..1....!....i....

' ELATIVE SENSITIVITY:

34 dB . . . .:, . .. . ,i. . . . .i, . / .

'NSPECTOR: s.diuen . . . . i. . . . .:.i.....:. . . 1.1I. i . . .. .! . .. ,i. .. .

2  :

......... ................T.v:....!...!....!....

.aulPMENT USED: UTA-4, TEK 2430 SCOPE, dB/div i i i i i i i i TER PEP 381 C0NTROLLER ....j.....l.....!....

'ROCEDURE: UAVEFORM SHOUN IS THE FIRST RETURN ECHO FROM THE INDICATED

.....i....i...f....j....j.....l....i....j...

.....i....! .l....!....i....

TARGPT B 8.5 MHz/div I

l 1

i 9

I Mrautkramer Branson ,

i P.O. Box 350, Lewistown, PA 17044 l

(717) 242-0327 Fax: 717 242-2606 .

Aerotech Transducer Certification l

l 1

1 1

'DATE: 18-83-1988 MODEL 113-232-598 SERIES: GAMMA STYLE: MSUQC . . . . . : . . . . .:. . .a ...:....:.....:.....:.....:.... .....

. .... ,i . . . .,i. . . ,i l. ... .i . .. . ,i . ...,i.... .i, . . . .i. .. .. .i . . . . .

SERIAL #32348 DIAMETER: .375 in. CONNECTOR: MD .........i...

f. .

.r.!. ... . L. ...i. ... l. . .. .!. ... . : .. .. . l NOMINAL FREQUEHCY: 2.25 MHz 188 1h......................... .....

nv/diu ...[.....!....i....!....!....j.....

. . 4....<....

.. . { . .. 1.

L....;....;.........;....;....;.....

TEST SETUP- ...

IEST BLOCK THICKNESS: 1.0 MATERIAL: PLEX ....i.....&....l....!.....i.....e...J.....!.....!......

g -

.,Y SETTING: 2 I' ANCE SETTING: 50 OHMS 1.8 usec/div TEST DATA-PEAK FREQUENCY: 2.15 MHz -  :  : CN  :  :  :  :

RELATIVE SENSITIVITY: 33 dB . .... .i .. . .,i.... .i .. .. i. . ... ,h,. .. ,i.....i, . . . .i. . . .. ,i . ... .

:  :  :  :\ :  :  :  :

INSPECTOR: S.DIVEN  :  :  :  :  :  :

2 ...

3....<.....,y....,.......

3..... . ....,... 4.....

EQUIPMENT USED: UTA-4, TEK 2438 SCOPE, dB/diu .... !. . .. i. . ..! ....! . . . . .:.... L ... l.. ..! .. ..L. ...

TEK PEP 381 CONTROLLER PROCEDURE: UAVEFORM SHOUN IS THE FIRST ....]....i...l.'i....i....i....)....i....i....:....

....j....i..!....!....j....i...!....i....j....l

1:  :

RETURN ECHO FROM THE INDICATED TARGET B 8.5 MHz/div 9

P* Krauthramer Bransort P.O. Box 350. Lewistown. PA 17044 m71 pas.n sp7 :n 7;7.942.psos

I PC-TES TRANSDUCER EUALUATION REPORT na2 o -a w an ,

g .

ma s...p au._

, a on

,,, y , g,p y e *C.# C La ..a . s. .p at../ v.. e. *I..J.ag p

I._  !  ! i l...... . t l4.. 1

. l . . . .

i.

.............L.... . . . . . . . .. ..... .

t. . . .i. . .

, 1 i ,

s. .

.....4.l , . .... . . . . . . .... . . . . . . .... . . . . .4,. ....  : ... . ... . .... . . . . . . ... . . . . . . . . ,

. gi. . . . . .i p. . .

,  ; : ! i .- -

. I i i

. . . . . . . . ... . . . . . . .... ,1... .

. . . . . ........ . . .. . . . . .. <. ,........4 ,

.s c .... .. ,.s

. ; l l . ,., . 1

. i, . . .. i.i, . .

I -r ,

.o.. ... . . . . . . . . ... . . . . . . ..........

. . . . . . . . ... . . . . . . .... . . . . J. . . . . . . ...

n .

'l . .

.. . . . . . . ... . . . . . . .....q.....,........................................................

. . . . . . r

.................. . ..........l.......... , .., . . . . . . .... . . . . . . .... . . . . . .... . . . . . . ... . . . . . . . . ..........

. 1 ,i .,. . .

. -..i ,

I I

power spectrum

, . . . . , . . . .. ' n. ..

(Mhz) '

. .. ii. . a. ,.s n.. . i., 4. o' r:::' w c .>,.r :::" .m .

a..h .u.,

. a. n FIT p.f%"D thd A DJ A Y fr1. ?! ^M v .s.P.A V alis's

. M a 1M a d ,

/

W b

Test Date: IIP 1, 1992 ('1: 1:22) secert !; ate: EEP 1, '992 (11: 2: 0) i e e.:./.r.. :.;rt.s r A;p..e.gre. -

t.. . . ..

PCTE-100/160 hercy . 40 Lasp:tc : ; l Mocel Serial i : 41946 025 Gair. ( 6) : E. IF F lt : 2.2 Atten. t d): 20 EP filt. 24 TEAESD%EE IAEAEE!EES Racel . LEA I2aseter  : .375 IIA Shoe Type fuA l Se:2al 8 : 32443 Center freg. 2.25 1E2 Oc;clast UI.TF. ACE;. 2 ,

LATA CD:1.E*!!CN FARAE.7EE5 t 2 asp. sate th:1. 20.000 Gate lenett turect : 5.000 FI.A* TEES Fover Spectrus I:se havefcro Ar.aly 2 Enveicpe I. s SS (n:1 1.7S7 Ats pear ano : 11.0D0 Eise-10!usec): .900 iilen 3 5th :): 2.461 Sens tc5): 65.562 6:c-10 ( Sec): 2.150 fg een 12:1: 2.129 *sog 1/3 (S): 2.5t$ F:c-25 (use:J: 1.500 l b*tieth (U: 31.193  ::=p; 2/4 (d): 1.605 V:c-60 tuseca: 1.000 (Et:) 2.C70 fall-10tssec): 2.250 v  : .700 e

i

]

o .

A(md a (Co n.

W Tiransducer Certification m

DATE: 04-12-1989 MODEL 113-231-590  : - - 2 STYLE: MSUQC SERIES: GAMMA SERIAL #17279 ....i....j.N.A....i...4...4....!....>...4.....

DIAMETER: .375 in. CONNECTOR: MD ....:... . i !.

'.-JI.11'\.!.........i...l....;...:...1 1.5 MHz 100 u .). W.....-

NOMINAL FREQUENCY:

gg/dg.y . gp . . .' .

4/...;....;....4..4....;.........

.g

.. . . ; .. . 4. . .

TEST SETUP-TEST BLOCX THICKNESS: 1.OB0 MATERIAL: PLEX ....L...i..k 4. .... ; . . . .L. . . 4. . . 4. . . . . : . .. .L . . .

ENERGY SETTING: 2 1.0 usec/div I DANCE SETTING: 250 OHMS DATA-

. . ( FREQUENCY: 1.56 MHz ....:.... ... /: \ - - -

... . , . .. . .:. . l.! .. }. ! . . . . ; . . .,....;.... . j. . . . .. .....

RELATIUE SENSITIUITY: 44 dB -  : I: M -  : -

l INSPECTOR: S.DIVEN  :  :  :  :

2 ...4.........>....l...4.........3.........'....

~

I EQUIPMENT USED: dB/div UTA-4 (S/N 103 CAL THRU 10-89) . . . .: . . . . i). . . .i .. . .! !. . . i . .. . ;. .. . .i . . . . '. . . . .

l TEX 2430 SCOPE CS/N B012909 CAL THRU 10-89) ....;....jf'....!....! '.l .j.. ..j.....! .... ;....... .. l TEX PEP 301 CONTROLLER MH /div PROCEDURE: UAUEFORM SHOUN IS THE FIRST 0 0.5 RETURN ECHO FROM THE INDICATED TARGET EE AccrFACT or Er !::s Itxt:T orsCRIIro A3cvt ::.As str's cc:rnxED IY TAC ORY STA'OAED . m : 0U!?F!! A' D 1.AEDEATCEY T.IFIT,*".!CI STA::DAEOS TEACE.ASI.E TO EI

AT!C::A1. 3"RIAU OF SJ/ rAEOS.

h Mrauthramer Branson P.O. Ecx 350. Lewis:own, PA 17044 (717) 242-0327 Fax: 717-242-2606

^^~~~~^'~_

~~ ^- ~~ ^ ^ ' ^ ^ ^ ^ ^ ^ ^ ^ ' " '

. . . ~ T. L ^

^ ^ - "

.-..L -

TPANSDUCER CERTIFICATICN I

i Transducer Description Ser ,  % @ 'V\ A S/s IS A-> O

~~

t A _

B j

P rney /, T KHz Sire M$

Style M b N O_ Connector W fO Immersion Nonfocused f.N N "

1 Contact -

I Qk Water Path ] Spherical Target / FX ] Cylindrical TRACE E h EEhhhE Relative Sensitivity Sb dB i yJ.P=mE l

l Energy Setting O Impedance M TRACE fEggg mgang . **%

III .

mmWWWWWWWW l

/Feak or Center Trequency /,D Y MHz Inspector .

b Date IM D l l

l

~

~C~ D E F 4 Testint. precedure ,

The real time waveform shown in the photo above is the first return echo from a reflector f sel.cted with respect to transducer type. All contact (wearp* ate) transducers are tested on a '

f teel (4340) plate while epoxy-faced shear wave transducers are tested on a flat polymer  ;

I . Dual contact transducers are tested on a flat polymer block unless otherwise l s. fled. Delay fingertip removable (Style DTR) transducers are tested off of the tip of the delay line. Nonfocused irrersion transducers are tested in water over a flat steel plate using i a water path as specified above. Focused immersion transducers are tested the same as l l nonfocused transducers except that the water path used is equal to the actual focal length.

l Using an AER0 TECH Ultrasonic Transducer Analyzer, Model UTA-4, and a Tektronix 7LI2 l l frequency spectrum analyzer in a 7704A Mainf rame, the real time wavefom, UTA-4 gate signal, {

j and the frequency spectrum of the gated signal are simultaneously displayed and photographed. l j Using the linear attenuator in the UTA 4 receiver, the arplitude of the real time waveform is  !

adjusted to a six centimeter arplitude (t I dB) on the CRT. With the vertical calibration of l

, Trace II fixed at 100 millivolts per division, the amount of attenuation used provides a  !

relative sensitivity rating f or all transducers certified by Krautkramer Brancen.

Feal Time Wavef om - Trace II l Screen writing figures A and F provide the vertical and horizontal screen calibration l I

i respectively for Trace II.  !

J Cate Marker - Trace I l

Screen writing figure C provides the vertical arplitude of the gate marker and is an j inconsequential figure.

The horizontal calibration f or Trace I is the same as that for Trace

II. The portion of Trace II that falls within the gate time period is the signal fed to the '

f frequency spectrum analyzer.

I d Frecuenev Spectr-:m - Trace III g

creen writing figure E Trovides the horizontal calibration f or Trace III. Figures B and j j the spectrum analyzer's attenuator and resolution settings respectively. l

[

l KFlUTKRAMER BRANSCl, j F.O. Box 350 j

) Lewistown, PA 17044 l i

r- - , y_,-------,.----r--, - . - , . ,.--.nn ...,-.-..r . . . _ _ ,

4 TRANCDUCER CERTIFICATICN =[

tr P- Transducer Descrittien 1

l e

' ~^'

! Ceries D h v z S/S -

A B 5

l r 7 v ncy m2

~

l  ? . MHz Size f

i StyAe 'Y!oE Connector +; C -_

I

, - - TRACE  ; g g .g l d,.Centact  !=ersion Nonfocused I l

I Water path 8 N -

Spherical 9

.. ^

' Target I ',

N ',E . V Cylindrical TRACE /

~

l II }

Relative Sensitivity 3U dB h g l n S .<O  : TRACE l Energy Setting x I pedance I ' .

.., ea m

_ Aa

/ Teak or Center Frequency / e ,/ P.A= g gg g g Inspector

-qp '

_ . _ . _ Oate _ _ - ' n' %

C D E F 1

Testing Precedure I The real time waveform shown in the photo abcVe is the first return echo from a reflector selected with respect to transducer type. All contact (wearplate) transducers are tested on a fl-' steel (4340) plate while epoxy-f aced chaer wave transducers are tested on a flat polymer b Dual contact transducers are tested on a flat poly =er block unless otherwise fied. Delay fingertip removable (Style DFR) transducers are tested off of the tip of the

c. , line. Nonfocused i=ersien transducers are tested in water over a flat steel plate using a water path as specified above. Focused i=ersion transducers are tested the same as

, noniccused transducers except that the water path used is equal to the actual f ocal length.

i Using an AEECTECH Ultrasonic Transducer Analyzer, Model UTA-4, and a Tektronix 7L12 i

frequency spectr= analy er in a 7704A Mainframe, the real time waveform UTA-4 gate signal, l and the f requency spectr= of the gated signal are simultaneously displayed and photographed. ,

l Using the linear attenuator in the UTA-4 receiver, the arplituda of the real time waveform is adjusted to a six centimeter arplitude (1 1 dS) on the CRT. W .h the vertical calibration of Trace II fixed at 100 tillivolts per division, the amount of attenuatien used provides a relative sensitivity rating for all trancducers certified by Krautkramer Branson.

teal Tire Wavefer: - Trace II Screen writing figures A and F provide the vertical and horizontal screen calibration respectively fer Trace II.  ;

l ate Marker - Trace I

! Ocreen writing figure C provides the vertical a-plitude of the gate marker and is an

! inconsequential figure. The horizontal calibration for Trace I is the same as that for Trace .

!!. ~he portion of Trace II that f alls within the gate time period is the signal fed to the l frequency spectr= analyzer.

rrecuency Sectr:n - Trace !!I

  • creen writing figure E provides the horizontal calibratien for Trace III. Figures B and l  : the spectrum analyzer's attenuator and resolution settings respectively.

a j YRAUTYEAMER BRANSCN  ;

j P. O. Ecx 250 '

1 Lewistown PA 17044 i l i 1 1

[

.._'i

c PC-TES TRANSDUCER EUALUATION REPORT 1

. . . i i . . .

. . i  ;

, . . l . . .

. . . . . . . .: . . . . . . . .:. . . . . . . .:. . . . . .', . . ....:........j.......J

. . .j. . . . . . . .:. . . . . ,

. .y .:. . . . . . . .j. . . . . . . ;

........j........:.....F, c . . . . . . . .:. . . . . . . .:. . . . . . . .:. . . . . . . .:. ,

C s . ia  :  ;

.l...............................:...,

. :. . p'. . . . .i . . . . . . . . i

........i.............. - e ru i  :

ru i e  : - <

- - - -  :. 1 ;

. . i  :

s . . . .

i ai........j........:..... . .: , . . . . . . .:. . . . . . . .:. . . . . . . .:. . . . . . . . J4 ..1, g ... . . . . . . .j. . . .i . . . jl

. . . . . l . .  ;

l

........j........:.... .:. . . . . . . .:. . . . . . . .:. . . . . . . .:. . . . ...J....:........j........

. [. .:. . ..

j................:... .. .: .'g.s,. . . . . .:. . . . . . . .:. . . . . . $. .:. . . . . . . .:. . y . . . .

g t . .  ;

'  ! _8 f f g

e  ! . ' -- .!  ! ,

has been found v.

.s .

--- power spectrum g (Mhz)

"C. I sflie W &!!/GZ Q]f"M  !

RF WAUEFORM l r

^

t Fepert Date: SEP 27. 1968 (14: 50:19)

Test Cate: SEF 27. 1955 (14:47:59) "p h .f-W

' j FULEER/ RECEIVER PARAMETERS Energy  : Damping : NA ,

cloce l  : 100/160 HP Filt.: NA Gain (dB) : 20.

Serial # : 41946 025 Atten.(c5): BP Filt.: NA TRANSDUCER FARAMETERS Diameter  : .25 Shoe Type  : NA Medel  : GAMMA Ccuplant  : ULTRAGELII Serial # : K17921 Center Frea. : 2.25 OATA CCLLECTICN FAFAMETERS Gate length (Osec) : 2.800 Samp. Rate (Mh:) : 20.000 FEATLTRES Time Waveform Analytic Envelope ,

Power Spectrum .750 1.fC2 Abs peak amp : 109.000 Ri se- 10 (uSec ) : l l

Low 2dB (Mhr): (dB): 25.604 Wid-10 (uSec): 2.400 High 2dB(Mh ): 2.578 Sens 2.255 Dmpo 1/2 (dB): 2.S00 W:d-25 (uSec): 1.850 Fa con (Mh:): .950 Dmog 2/4 (cB): 1.230 Wid-60 (uSec):

Banowzdth (1): 25.641 Fall-10(uSec): 1.650 Fa peak (Mh ): 2.266 i Fe suew  : .875

~.-. , . _ _ _ _ _ _ . . . . .

4 i

(.

,- m r c, o -

p o. s rp i

r --

n.

y

,c.l e a .v:- a u +.r

, . ,2 ,

s 9 7 i

n i .., v s .f n .a .a ri 4. .a v r 4 .J w Vr 1: * ,

.. .s v 4

-, . . , n. w ,. 1 .. .4 J a ...s

. ,ts. u..

w a eu < a .s -

....c- . .

s - ..

an -,

4 w

..... . c.... .

t .

t .

< s, s

__& 1 ._

,-m, ..,m .' tw h ,,. 6

__ . - , - . - ' t .s s * :,  % . J .I s a .r' f *< H s: ' a f C -.s

+

. *r.a sW " ? (*,-Q un .n 5J b y

/t r i V .-- a v.a d a n s wi .u gA /

9 HET

.- . e n : . ;r . .dJ ...:.. . n e:t . ate: di .. .62 . :2:cW t

.urs Liter $rA"... ..t. Lt.a

'3-. - u .a ine:q . auita .

- u.

i. - -> .. .au .:E1  :. G :.: . . .:

, ten.icii: . ;F -:.: .4 g,.... sc.,.e. .r.  :. n.. p. ..e.r..:. .r

-  ;- A ;1aseter .J ^~.A . e .. e '. A e.ter res. ...: Pfl 2;:a ar.:  :.'F. A Z. :

. . . aa

.mn . .c .L.. ..%. . . . . . A. *? ;. . ... 2;ns

' ate .U.Olt. -.JPC! . .20

~

W **: ...

~. . ::. . ,

r,,

.. , ,n~..- r.... e .. . ....p

...g.g.,. . . .__

, p. . . . . .

tV a '..t:1: .;)

.: ":ht i*'. ~~.~.' .

. . . -i *:* . ..(: .w)

., J

-.,e,

. . .. 4- .. -.E'*

. . . . .. T,-. "Fe'

.4 ..

  • e

.e ..h h g a. .e ee 6

,4, g_m s..m:.. , e a. m+es3-- wa p D h. _ah.en =m e* 4*WP h 4 m 'h4 L

ULTRAS 0: llc TRA.'lSDUCER Ai1ALYSIS C

O REFLECTOR TRA!1SDUCER

\

h 1.0" Thick Flat bTf t i Plate. SERIAL liO: OOOI

_ O Dia. Steel Ball. SERIES: CHM FBH. FR't QUEt;CV: 3S MHz at Inch L'ater Path. SIZE: 39$" Dia.

FCCUS: Inch l 1 4 5 l

l

. .-. . . .- WAVE FORii 3 FREQUE; ICY SPECTRUM f....

~~~~ ~~ ~ ~

FREQUENCY: 3,h MHz 1:E I

EA!;DWIDTH: 1-3 MHz

~~~

. OSCILLOSCOPE SETTIriSS:

E 1. Vertical Sensitivity /Div.

2. Horizontal Sensitivity /Div.

SPECTRUM ANALYZER SETTItiGS:

. ..80-g I'~~ ~ 'h ~ 3. Scan Width /Div.

/ .

a. ation

. 6. Resolution 6 3 2 The above data has been obtained with Me:;asonics Ultrasonic Transducer Analyzer, MUTA. Tektrcnix 7704A Main Frace with 7L12 Spectrum Analyzer, 7592A Dual Time Base, 7A18 Dual Trace A:t;)lifier.

CATE: / 4 - d' f 1 I SY:

MECWToHIM TRASONIC TRANSDUCERS

=::=

i;021 %S-3401 .

q i

) ULTRAS 0:lIC TRAiSDUCER ANALYSIS l

c

? REFLECTOR TRANSDUCER i i f 1.0" Thick Flat 60 Flate. SERIAL fiO: CI008 C Dia. Steel Sall. SERIES: OEM i.

! O FEH. FRLQUENCY: 3$ MHz f at Ir.ch Water Path. SIZE: i 2-$D " Dia.

FOCUS: Inch 1 4 5

1-- WAVE FORli a FREQUENCY SPECTRUM i

h5 bb .... .... .... f.. FREQUENCY:

a, o MHz BANDWIDTH: d1 'MHz f l MIEEg REW ( 1.

= ' ' " "" ' :

Vertical Sensitivityhjiv.

qE g

)

g 2. liorizontal Sensitivity /Div.

SPECTRUM ANALYZER SETTINGS j Ah % ~:..

l #- g l

I N E E E E ' ~~~' _

. 3.

4.

Scan 'n'idth/Div.

Scale Format

' 7 q 5.

M Input Attenuation

6. Resolution l

! U l 1 <

l 6 3 2 l

l l The above data has been cbtained .cith Megasenics Ultrasonic Transducer Analycer, ICIA. Tektronix l 7704A Main Frame with 7'.12 Spectru: /maly cr, 7392A i

Oual Time Base, 7A15 Cual Trace A: plifier.

l DATE: [d ~~[ ' L i

BY: - -b- '

! E C M X e R l[aL1 5ff;:llcggs  :

ASONIC TRANSDUCERS  ;;3.St.6-54c4 i

i l

3 ,

I-l

Aerotech L

Transducer Certification i DATE: 11-01-1989

~ MODEL 113-124-660 SERIES: ALPHA STYLE: DFR .... ...;... p . .... . ...... . .

. . . . , . . z. . . ll i SERIAL #K30926 ,

....!...c..5,...;...;.. ..;.....;. . . . .

DIAMETER: .25 in. CONNECTOR: MD ' '

NOMINAL FREQUENCY: 5 MHz 100 nv/div Of}.......:

I L

,/

]

TEST SETUP- ....;...;..fi........

E I

TEST BLOCK THICKNESS: 8.375 MATERIAL: DELAY -

t ENERGY SETTING: 2 8.5 usec/dio IO DANCE SETTING: 50 OHMS LJ *

. DATA- ~

PEAK FREQUENCY: 5.47 MHz . , , . . . ;. . . . .. ..

, : . . o , , . , .i RELATIVE SENSITIVITY: 47 dB ....i....,i.....:,... ..,/...~ . .,

. . . . . . . . . i . . . .. .... !L . . . . . . . ;. . . . . . .;

INSPECTOR: B.BENHETT 2 ....:....;....l..j....;... . . .( . . . .j dB/div . . j . . . ]. . . . .. . . /. . . . . .' . . ;. . . .. 1

.j EQUIPMENT USED: ....j... ..:../..;......

UTA-4 (S/N 103 CAL THRU 10-90)  : ..;/..;....,... .

.;.., j TEX 2430 SCOPE (S/N B012909 CAL THRU 10-90) ...,.. .

TEK PEP 301 CONTROLLER 0 1.0 MHz/div PROCEDURE: UAVEFORM SHOUN IS THE FIRST RETURN ECHO FRON THE INDICATED TARGET e

TiiE ACCURACY OF " lie I::STRUME: T DESCRIEED A30\'E :iAS EEE:i C0!!FIF.ED BY FAC10RY ,

STA'!DARD TEST EQUI?!^'2:T A'!D LABORATORY RETE?f.il STA'!DARDS TRACEAELE TO TEE I

ATIC::AL IUREAU OF STil:DAEDS. l l

l l

l l

1 h7 Krautkramer Branson PO. Box 350. Lewistown. PA 17044 (717) 242-0327 Fax: 717-242-2606  :

l l

C m w u L =*

Receiving Inspection Report Q""lX3X.

(h Cliect DEVON TECHNICAL SERVICES CENTER RIR No. 92-R034 C

Project VARIOUS PART I - RECEIVING Desenption SONATECH ULTRASONIC COUPLANT Purchase Order No.1CLNJ122

SOUNDSAFE BATCH NO.*S 922208,92220D,20922S &

20922SB. HUMEX BATCH NO. 92265A Product Spec. No. N/A PART 2 - CHARACTERISTICS PART 3 - STATUS V" Accem ge ,"p.

1. Quacnty kEh @ P.O. Complete , O Partial j Q) l l
2. Shipping Damage Cyes I No p l 3.12b Tests Required By Dedication Documentation 3'es [No d3 4-LAB TEST REPORTS FOR BOTH SOUNDSAFE AND HUMEX UT COUPLANTS PLUS
5. THE MATERIAL SAFETY DATA SHEETS (MSDS) 6.

7.

9.

10.

'

  • List Any Not Acceptable Charactenstics By Number, Reasco for Not Accepting.

Comments:

RECIVED 20 - 5 GALLON CONTAINERS OF SOUNDSAFE UT COUPLANT AND 20 - 5 GALLON CONTAINERS OF HUMEX UT COUPLANT

/

C Reference NCR No.

A LYItemts) Tagged ACCCPT PART 4 - VERIFICATION pt,use ouen.rq No N/A  ;

Yes7 8 0

[0 Recorded Marlings and Characteristics Meet " :a hip

  • en Reamrements Material Certifications and Test Reports MeetiDIhU@Ne*q$r*cm"ents O O l Heat / Lot Numbers Correspond With Material Cerufications and Test Reports O ]

Data Reports Acceptable (Code -Samped Items OrJy) O I Serial Numbers Match Data Reports (Code-Stamped Items Ordy) g g Material Certifications and Test Reports Acceptable for Owner Purchased Items Only g Accepted By: Reviewed By: (se requireo>

C3 Inspected

,o c . By: ~.p .

~

v l U" Date Date Date

@ Supplemental Data Attached Pafe 1 of 7 l

t 'M L42 70201 " LNJ-U.2 08. -06 '<

w l

'g ~< =~ e ao GENuclear En:rgy PURCHASE ORDER NUMBER +a -u - i

. . . . _ . _ _ . . . . _ . . , _ . . . _ _ . . - NOTICE -

enNO"m'"CH c ** E 5 o s . -~ 'c'us*-c*o*To ,,vo"ce'"aoon"ess^ on"as

^c m"ocaTm To er nure wo.oea

punmana A

E P.O* BO X '~~ i ~n o a ssue = TairticAn sceA=An wvci. cts 50a exca evac =AsE l L . ORDE R OR P ART 4 AL EMsPM E NT. RE F EREmes P.O. ho. Awt cmmupAin ao. m eAm raeswT siu iusT nc aueMinec -,

- -t EELLINGHAM WMEN 84L1JNO FoR PMEPMD FREO*ff. . ' ^ - * ' ~ ' ' ' '

?

  • n .

WA 2 =^aA Att sa'pa a wrMo=Awo( *Acx4aca. := voices coa PES *D4Df wCE. TMANspORTATeoN SFLLS ETC WITM OUR PURc=ASE 33227 o.OE A wuuBER AND APPLCABLJ UNE ffEM.

i me=r To , w --= untas:ennensEme w s.saan._.

c M A Pc, . ,0 6- 67 ., - L, ,, ,

. _ . , co . _. . . . . . . ......a 4 .. . ,

- . ORDE.t70

.y

.$.s.-

, _Ots GENERAI. ELECTEIC

?. M. . 999 WEST VALLEY ROAD ,

~~ ~T WAYNE t

. ..W, c .. , ,C SUITE 107 - - ' R Ax.mronuATio>  : ,. , .

7k" PA TAXABLE 7GC87 VET.T.nW PFFTr;MT l no no o2 I

NET 30 DAYS PREPAY & EILL FOB SHIP POINT UPON EECEIPT

","." W , /'" DESCMPDON l UNIT PmCE l TOTAL pmCE i

1 20 SOUND SAFE ULTRASONIC COUPLANT 38.00 17 64. t.0  :

$126.00 < 30% DISCOUNT l 2 20 HUMEX ULTRASONIC COUPLANT 43.50 -870.00 C58.00 < 25% DISOCUNT ,

i i

i CONFIEMING PURCHASE ORDER l i i

MATERIALS SHALL BE IN CONFORMANCE WITH ASTM SPEC. D-109 CERTIFIFCATE OF  ;

COMPLI!.NCE SHALL ACCOMPANY SHIPMENT l t

QU i SSURANCE APPROVAL I

bh.43

' 264a68' DISCOUlTT O.00 ,

ccNc5 A cLccYmc D"E gg7;3 153,c4  !

l TOTAL C792.04 ,

f 1

i 4

I

,f. --- . --- /

p,/ RECEIVING COPY

,o est e .-  ;

3 O fW MeI Professional Service Industries, Inc.

Pittsburgh Testing Laboratory Division

~

TESTED FOR: Sonotech, Inc. PROJECT: S31-23324-1 P. O. Box 2189 Bellingham, RA 98227-2189 Attention: Hargaret Larson REPORT DATE: July 14, 1992 PA CERTIFIED ID NO.02-349 REMARKS: Client Ref. P.O. # 2347 UsBORATORY NO: INO21227 Samole Description  : One (1) Jar Jelly-Like Substance Submitted By  : Client Method (s) Of Test  : ASTM D-1246, ASTH D-512 Standard Method 413B, 426C Samole Identification CHEMICAL BATCH #C-9224  :

covering the following ultrasound couplant batches:

50lJNDSAFE, Batch 92220 /

SOUNDCLEAR, HUMEX, Batch Batch 92265 922 [31 '

UT-30, Batch 92250 Determinatien Result Total Sulfur, mg/Kg 4 Total Halogens:

Chlorine, mg/Kg <4 Fluorine, mg/Kg '

< 0.4 Bromide, mg/Kg <3 i

1 l

Respectfully Submitted, PROFESSIONAL SERVICE INDUSTRIES, INC.

. PITTSBURGH TESTING LABORATORY DIVISION ANALYTICAL SERVICES

( l "f 050 [ l Joyce A. Waters, Department Manager l 1-Client l cac E50 Footar Street s Pes:vrgn, PA 1f,220 e Phone:412/922 4010 e Far 412/9?? 4014 j

'c#

RANCH cmc 15:

cS i = .- Luternational Testing Laharatories,Inc. .... . ........

%e .i,u.. r ..m,..:. ,

Weighers, Samplars and A :ayer

.c 578 582 M ARKET STnaET N EW A nK. N. J. ef t es Page 1 of 2 a ..

REFORT OF TEST o

DATI Oct. 17, 1991 NO. 556512 i

From Sonotech, Inc.

P.O. Box 2198 Bellingha:n, Washinra 98227-2189 P.O. No. 2312 Sa.cle  : Batch No. C9292 Covering the following UT couplant batches:

SomdSafe Batch 20922 Sound Clear Batch 31923 UT-30 Batch 50925 Ht:nex Batch 65165 (

Puroose  : Quantitative deteminations for total halogens and sulfur,

& thods  : A. Trace Halogens as . Chlorine:  ;

1. Be sagle is oxidized by cedustion in a cc:sustien tube under oxygen to convert Halogens to Halides. j
2. The Halides are detemined colorimetrically in accorcance with ASIM-D-512, Method C.
3. Sulfur: .

The sagle is subjected to a potassitn fusien, j 1.

followed by distillatien of sulfact. i To  !

1 Tw m et tw tes ==. T-ei. uwr.=n 1 INTERNATIONAL TESTING LABORATORIES, INC.

o . r. i. m .. e...us r- w,m aa event asses & samt .i the asm Chr reperis panm. to sk emapis tened only 1.forestese c'; / !

samtm.ed bran m ss to be reresessee sumpt nsa ser

, [p//sf '[-f/

^

8"' - - '

< *v4 m...

r~ smcw omcsk cm, - Laternational Testing Laharatories, Inc. ~. .m.-

m.. .; u ,. , . .

N/a.d.9% d 0- A; 0;i-=

Weighers, Simpler and A :ayers ap 2 d 2 i 578 582 M ARKET STREEr N EwAmK. N. J. en os n-REPORT OF TEST Oct.17,1991 No. 566512 DATI From SC30t'Che ILO' P.O. Box 2198 Bellingham, Washington P.O.f2312 Methmis  : B. Sulfur:

(con:Inued)

2. W.e analysis for sulfur is deter =ined colori:aetrically by the reaction which takes place between paraa=inodi ethylaniline, ferric chloride and sulfide ion, resulting in the fornatica of :iethylene blue.

Results  : Para eter Fesults (as is) wt/wt

1. Total Halogens 6 ppm
2. Total Sulfur less than 2 ppm To Sanotech, Inc.

Bellingham, Washington 75 6 6a er .4 sh. hw ' T-tw Lh r ~. he. INTERNATIONAL. TESTING LA3OLATORit1, INC.

.6 -i i. is. .m.. e k.re s 6.,=. i .

i. /

'm j mi m d .6. -.i .t she ..

o ,

,,m..

6. - ii
i. 6.. % i. 4
i. 6. -

i,.hr

~ -

. "3

/ .4

, M / // /, / .

% - - i m,

.z. : .. . : - -. - - . _ . _ = - - . . . _ . . = . - -- -

.C MATERIAL SAFETY DATA SHEET N/A = not opsa csoie or net neuem. ce co-war ein zo cm 1s1o.1200: Effeevve Dete: M2 SECTION 1 -- PRODUCT IDENTIFICATION >

i

toduct Name
HUMEX@ NFPA Hazardous Matenals Genene Name: Ultrasound Couplant identmention Svstem ,

Manufacturer: Sonotech. inc. H e a lth . . . . . . .. .. . . . .. . . . . . . . . . . . . O P.O. Box 2189. Bethngham. WA 98227 2189 Flamma bility ................... 0 206 671 9121 R e a etivity ... . .. .... .. .... . .... . .O SECTION 2 -- HAZARDOUS INGREDIENTS SECTION 3 -- PHYSICAL DATA Boiling Point: > 212'F pH: 7.35 - 7.9 none Vapor Pressure: N/A Vapor Density: N/A Evaporation Rate: N/A Specific Gravity: > 1.00 Solubility in Water: complete >

Appearance and Odor: water white, opaaue get:

bland odor i SECTION 4 -- FIRE AND EXPLOSION SECTION 5 -- REACTIVITY DATA HAZARD DATA

. Flash Po:nt: none Stability: Stable ,.-

Upper Exocsure Limrt: none Conditions to Avoid: none Lower Exposure Limit: none incompatability (Mstensis to Avoid: none known Special Fire Fighting Procedures: N/A Hazardous Polymenzation: will not occur  ;

Extinguisning media: N/A Hazarcous Decomposition or B,,iroducts: none known i nusual Fire and Explosion Hazards: none SECTION 6 -- HEALTH HAZARD AND FIRST AlD DATA Routes of Entry: First Aid Procedures:

Skin: yes ingestion: not normatty Skin: Wash affected area with water.

Eves: not normally inhalation: no Eyes: Flush with water for 15 m:nutes.

Etiects of Overexposure: Acure: May cause temporary !ngestion: For large cuantities, induce vomiting ano eye irritation call a physician.

Chronic: none expected Inhalation: N/A SECTION 7 -- STORAGE AND HANDLING SECTION 8 -- CONTROL MEASURES INFORMATION ,

Precaution te be taken in rane%c and sterace: Store Respiratory Protection: not recuired at room temperature. Spills are slippery and should be Ventilation: not recuired cleaned up immediately. Protective Gloves: on individuals demonstratmg Steos te be taken in case matena!is released ce se me d: sensitivity to HUMEX@

Pick uo excess for d;sposal. C!ean witn water. Eye Protection: as recuired by working conditions waste e snesal meg: Dispose of in accordance with Other Protective Eauipment: not recuired feceral, state, and local regulations.

HUMEX@ contains only food grace and cosmetic grade ingredients.

HUMEX@ is biocegracable. l 4

SONOTECH, INC.

P.O. Box 2189. Bodenghaen. WA 98227-2189 tom Free: 1 800-458-425 Telephone 206-671 9121 Fax: 206-671-9024 l

1 l

2 . MATEFIAL SAFETY DATA SHEET

= . , , ... . . . . .

n... - . m s.,2, - u ,. . p. .. m I

SECTION 1 -- PRODUCT IDENTIFICATION Muct Name: SOUNDSAFES NFPA Hazardous Materials f

~

G neric Name: Ultrasound Couplant identification System Manufacturer: Sonotech. Inc. H e a lth . . . ..... .... .. . . .. . . .. . . . . . 0 P.O. Box 2189, Belknghartt, WA 98227 2189 Flammability ................... 0 206-671-9121 R sa ctivity .. ............. ....... 0

_ SECTION 2 -- HAZARDOUS INGREDIENTS l SECTION 3 -- PHYSICAL DATA Boiling Point: > 250'F pH: 7.35 - 7.9 none Vapor Prersurs: N/A.. Vapor Dansity: N/A Evaporation Rate: N/A Spec'c Gravity: > 1.02 Solubility in Water: complete Appearance and Odor: water white, opaaue gel:

bland odor SECTION 4 -- FIRE AND EXPLOSION SECTION 5 - REACTIVITY DATA HAZARD DATA Flash Point: none Stabiltty: Stable Upper Exposure Limit: none Condrtions to Avoid: none Lower Exposure Umit: none incompatabiltty (Maranals to Avoid): none known Special Fire Fighting Procecures: N/A Hazardous Polymerization: will not occur Extinguishing media: N/A Hazardous Decomposition or Eyprocucts: none known

} usual Fire and Explosion Hazards: none SECTION 6 -- HEALTH HAZARD AND FIRST AID DATA Routes of Entry: First Aid Peocedures:

Skin: yes ingestion: not normally Skin: Wash affected area with water.

Eyes: not normally innalation: no Eyes: Flush with water for 15 minutes. j Effects of Overexposure: Acure. May cause temporary ingestion: For large cuantrties. induce vomiting ano eye irntation call a physician.

Chronic: none expected inhalation: N/A SECTION 7 -- STORAGE AND HANDLING SECTION 8 -- CONTROL MEASURES INFORMATION Precaution to be taken in bandline and riorace: Store Respiratory Protection: not recuired at room temperature. Spilis are slippery and snould be Ventitation: not recuired cleaned up immeciately. Protectrve Gloves: on individuals comonstrating Stecs to be taken in case matena!is released er somed: sensitivity to SOUNDSAFE@

Pick up excess for disposal. Clean with water. Eye Protection: as reovired by working condrtions Waste d;soesa! rnethod: Dispose of in accorcance witn Other Protective Ecuipment: not reovired fecatal, state, and local regulations.

SOUNDSAFE9 contains only food grade and cosmetic grade ingredients.

SOUNDSAFE3 is biocegracable.

SONOTECH, INC. <

P.O. Box 2189 Bediengnam. WA 98227-2189

.ott Free: 1 800456425 Telephone. 206-671 9121 Fax: 206-671 9024 I

l l

l i

d l

PILGRIM NUCLEAR POWER STATION PRESERVICE EXAMINATION I NINTH REFUELING AND INSPECTION OUTAGE i NDE PROCEDURES  :

SECTION VII

~

f i

(

f i

h f

l 1

i L

I e

J

O QUALITY ASSURANCE DEPARTHENT O!JALITY CONTROL INSTRUCTION NO. 50.10 LIQUID PENETRANT EXAMINATION O

i Prepared ByLA--w o .d '+- < '

Reviewed By: >]- ,

NDE Level III Reviewed By: 4 P. .

ANII l/

Approved By: y /// 7 NDE Level III Rev. 5 I Date: g//fc f

REV. 5 reviewed at ORC meeting r.o. F't' ;2 6 1 .

t I

- .. . . . - ~ - . . . . . . . . . . .. . . .

~ Instruction No. 50.10 Rev. 5 Page 3 of 8 A. Surface irregularities such as rough weld ripples that

interfere with the (PT) examination B. Dirt C. Rust D. Mill scale E. Grease F. Lint G. Salts -

H. Held spatter I. Helding flux J. Coatings K. Adhering or embedded sand L. Other extraneous material that would interfere with processing the part. ,

5.1.5 Illumination - Examinations shall be conducted with l sufficient illumination to ensure that no loss of test sensitivity will occur. This shall be determined by the Level II conducting the examination.

6.1.5 Standard Tercerature - The temperature of the penetrant materials and test surfaces shall be within the range of 60*F to 125'F during the examination of this temperature range shall be considered nonstandard and will require O qualification (validation) in accordance with Attachment A and will be documented on Attachment B of this procedure.

E.1.7 ALAcA Recuirements - When performing penetrant examinations i in high radiation areas caution should be taken to conserve ! ,

the amount of exposure received by examination personnel. i This can be achieved by leaving the high radiation area  ;

during the examination for the following steps i

e pretleaning  ;

e dwell time  ! ~<

  • excess penetrant removal period l

Once the above steps are completed and the drying or dwell >

periods are in progress, leave the high radiation area and  !

wait in a radiation area that will result in lowering total ;

exposure received. Each PT examiner should consult with -

the HP technician controlling the applicable RWP & work i area to meet this requirement (ALARA). i P

6.2 Scecific Recuirerents 6.2.1 Extent of Surface Cleanino - Prior to the application of pentrant, the surface to be examined must be cleaned for at least 1 (one) inch on either side of the region to be O examined. Small parts shall be cleaned in their entirety.

Solvent cleaner from the penetrant test kit shall be used for the pretleaning agent. Various methods can be utilizea '

for applying the solvent (i.e., spraying, soaking of test part in solvent, wiping with a cloth, soaked in solvent, etc). Whichever method is used, excess cleaner shall be removed with a clean, cry, and absorbent lint free wiper.

Instruction No. 50.10 Rev. 5 <

l Page 4 of 8 The surface shall be in the normal temperature range and be O permitted to dry for a minimum of 5 (five) minutes prior to the application of penetrant.

6.2.2 Penetrant ADDlitation - Penetrant shall only be applied to I a clean, dry surface which is at normal temperature. It ]

can be applied by the following manner:

3 e Spraying i e Brushing

  • Dipping NOTE  !

. A constant supply of penetrant shall remain on test i surfaces during the penetrant dwell period. If at any time during the dwell period the surface penetrant dries, the test part shall require retleaning of the surface and re-examination.

6.2.3 D ell - The penetrant must dwell on the examination surface '

for a minimum time period as identified in Attachment C of this procedure.

6.2.4 Excess Penetrant Demoval - As soon as the dwell time has O lapsec the examination surface shall be processed as follows A. With a lint free, absorbent dry cloth, wipe the examination surface removing the majority of excess j surface pentrant. This should be done by wiping in i cne direction. This practice will avoid the smearing of shallow indications.

B. Next, with a solvent dampened wiper, wipe the examination surface until it is apparent that the  !

surface is free of excess surface penetrant that would ,

create interpretation difficulties. The surface again should be wiped in one direction during this step. i 6.2.5 pre-Develor ent Drvina - After the excess surface penetrant  ;

has been removec, the surface shall be allowed to dry for a (

minimum of 5 minutes. This is accomplished through normal evaporation of the solvent. Solvent drying time shall not l exceed 8 minutes.  ;

6.2.6 Develorer ArDiitation - The developer shall be applied as '

soon as possible after the pre-development drying is attomplished. The developer should be agitated during application to ensure that when sprayed on the examination surface no tiegging or separating of developer and solvent O occurs. Suspensions shall be applied by spraying, except where a health hazard exists. Under such conditions, i

l developers may be applied by other means approved and '

documented by the responsible Level III individual. l t

Instruction No. 50.10 9 Rev. 5 Page 5 of 8 O A thin, uniform coating of sufficient thickness shall be splied that eliminates the sheen of the materials surface. Heavy developer accumulation that would cause indications to become masked or produce an irregular bleed-out pattern are prohibited.

6.2.7 Observation and Evaluation - Using proper illumination, the test surface shall be observed closely for the initial formation of indications as the coating dries. Such early observation will disclose the true size and shape of any discontinuities which tend to bleed out profusely.

After allowing a minimum bleed-out time of 7 minutes, all of the area under test must be reviewed as a final ,

evaluation of discontinuity indications. The final '

evaluation must be completed within 30 minutes after developer application in order to control excessive dye seepage, drying of penetrant, or fading of indications.

Any indications which exceed applicable acceptance criteria shall be recorded on the Record of Liquid Penetrant Examination form Attachment B.

Any indication believed to be nonrelevant shall be regarded as a defect until the indication is either eliminated by surface conditioning or is demonstrated to be nonrelevant.

O Nonrelevant indications which could mask defect indications are unacceptable. Relevant indications are those which result from mechanical discontinuities. Linear indications ,

are those indications in which the length-to-width ratio exceecs a prescribed value, in the applicable code or specifications. Rounded indications are indications which ,

are circular or elliptical with length-to-width ratio less than that prescribed for the linear condition.

A. Unless caused by porosity, broad areas of pigmentation shall be considered as evidence of improper cleaning. 4 All such areas shall be recleaned and retested.

B. The area in which any questionable indications appear ,

shall be retested.

6.2.8 Post-Eremination Cleanino - After examination, all dye ano developer snall be cleaned from the part or area. Acetone, t alcohol, or the penetrant cleaner / remover may be used provided the selected cleaner meets the requirements of  :

paragra;n 6.1.1. The cleaned surfaces shall be examined '

thoroughly to ensure that all traces of penetrant materials have been removec.

6.3 Acceotance Criteria O Detailed acceptance criteria excluding ASME Section XI are celineated in the applicable code section, addendum, or specification. Criteria usually include limits on size, cuantity, proximity, and/or orientation of linear and of rounded indications.

Instruction No. 50.10 i Rev. 5 Page 6 of 8 6.3.1 for ASME Section XI Categories B-A, B-F, B-G-1_, B-H, B-J,

_ B-K-1, B-L-1, B-M-1, B-0, C-B, C-C C-E, C-F, and C-G J indications which meet or exceed the following criteria shall be recorded.

A. Any cracks and linear indications.

B. Rounded indications with dimensions greater than 1/16".

C. Four or more rounded indications in a line separated by 1/16" or less edge to edge.

D. Ten or more rounded indications in any 6 square inches of surface with major dimension of this area not to exceed 6" with the area taken in the most unfavorable location relative to the indications being evaluated.

6.3.2 for ASME Section XI Categories B-A, B-F, B-G-1, B-H B-J, B-K-1, B-L-1, B-M-1, B-0, C-B, C-C, C-E, C-F, and C-G, the following indications shall be reported.

A. Any cracks.

B. Linear or rounded indications greater than 1/S".  ;

C. Four or more rounded indications in a line separated O by 1/16" or less to edge.

6.3.3 All relevant ASME Section XI indications shall be evaluated j by CC' NDE Level III in accordance with the acceptante r standarcs of the applicable attachment as follows:

CATEGORY ATTACHMENT B-A M B-F D or E (as applicable)

B-G-1 F B-H G or H (as applicable) i B-J D or E (as applicable) i B-K-1 G or H (as applicable) '

l B-L-1 I or J (as applicable)

B-H-1 I or J (as applicable)

B-0 K C-B L C-C G or H (as applicable)

C-F D or E (as applicable)

C-G I or ] (as applicable) i I

O

Instruction No. 50.10 Rev. 5 Page 7 of 8 O -

At times it may be necessary to employ other nondestructive means to determine the status of an indication. Tests employed for this purpose shall first have the approval of the responsible Level III.

It is the duty of the Level II or Level III person

~,

interpreting examination results to request such approval to perform, or to have performed, specific additional examinations as needed for an accurate determination of an indication's status.

6.3.4 ASHE Section XI Class 1, 2 & 3 piping welds shall meet the I requirements of ASHE Section XI 1980 H 80 Addenda paragraphs IWB 3514.2 and IWB 3514.3 for further evaluation j

g when reportable indications are found. I All indications determined rejectable by Boston Edison QC shall be recorded on a Nonconformance Report (NCR). The NCR shall be completed in accordance with Reference 3.7.

000 must be notified within one hour of the discovery of a rejectable component so that timely reportability reviews can be performed. The NCR number shall be annotated on the PT data sheet.

7.1 The results of the examination and all pertinent information for concutting the examinaticn shall be recorded on Record of Liquid Penetrant Examination. Attachment B or equivalent. Attachment B and all pertinent information related to an ASME Section XI examination shall be documented per Reference 3.9. The originals shall be sent to 000 for review in accordante with References 3.8  !

and 3.9. All installation reports shall be documented per Referente 3.10. All surveillance reports shall be documented per Referente 3.6.

7.2 The adecuacy of this procedure shall be demonstrated to the  !

satisfaction of the Authorized Nuclear Inspector and documented in DOC's NDE records. i 8.0 ATTACHMENTS  ;

A. Qualification of Procedures for Nonstandard Temperatures.  ;

B. Record of Liquid Penetrant Examination.

C. Table 1 Minimum Penetrant Dwell Times D. Table 2 Allowable Planar Indications.

E. Table 3 Allowable Planar Indications.

T Table 4 Standard for Examination Category B-G-1, Pressure Retaining Solting 2 in. and Larger in Diameter. ,

=. . . . . . . - . .- .

Instruction No. 50.10 Rev. 5 Page 8 of 8 j

O G. Table 5 Allowable Planar Indications H. Table 6 Allowable Planar Indications I. Table 7 Allowable Planar Indications

~

J. Table 8 Allowable Planar Indications K. Table 9 Allowable Indication Standards for Surface Examination Category B-0 Welds. i L. Table 10 H. Table 11 N. Table 12 Figures 1 through 17

0. Liquid Penetrant Examination - Procedure Technique 3 l

4 i

l

.. . - - - -.._ ..~ . .. . . _

Instruction 50.10 l Rev. 5 Attachment A Page 1 of 2 OUALIFICATION OF PPOCEDURES FOR NONSTANDARD TEMPERATURES

~

A. GENEPAL DEOUIREMENTS l l When it is impractical to conduct a PT within the temperature range of l 60*F to 125*F and the procedure has been qualified to the requirements of l an operational Procedure, examination at the proposed temperature must be l further qualified. This is accomplished by producing quench cracks in an l aluminum block, which for this purpose is designated as a liquid penetrant comparator, and then examining one section of the block at the proposed temperature and the other section of the block at a temperature in the range of 60*F to 125'F.

B. LIOUID PENETRANT COMPARATOR The licuid penetrant cotDarator shall be made of aluminum SB.211, Type 2024, as rollec, 3/8 inch thick and shall have face dimensions of 2 inches x 3 inches. At the center of each face, an area approximately 1

! inch in diameter shall be marked with a 950*F temperature indicating l crayon or paint. The marked area shall be heated by a blowtorch, a Bunsen durner, or a similar device to a temperature of 950*F to 975'F. l The specimen is then quenched in cold water to produce a network of fine l 4

tracks on each of the faces. The block shall then be dried by heating to l 300*F. after which a groove shall be machined across the center of each  !

O face 1/16 inch deep and 3/64 inch wide. One half of the specimen shall be designated as "A" and the other as "B" for identification in subsecuent procedures. Figure 1 shows the comparator after the grooves j i

have been cut.

l C. CN cADATO: A? PLICATION I

i
1. If it is desired to cualify a PT procedure at a temperature less than 60*F, the proposed procedure shall be applied to area "B"  ;

af ter the block and all materials have been cooled to the pro;osed '

examination temperature. The block then shall be allowed to warm to a temperature of 50*F to 125'F and area "A" examined in a manner  ;

which has been demonstrated to be suitable for use in this i tem erature range. The indications of cracks shall be compared for areas "A" and "B". If the indications obtained under the proposed  !

conditions are esser.tially the same as those obtained under the  ;

examination at 60*F to 125*F, the proposed procedure may be i

considered cualified for use.

2. If the proposed temperature for the examination is above 125'F, then only the block need be held at this temperature throughout the t

examination of the "B" section. The block shall then be allowed to cool to a temperature between 60*F and 125*F and area "A" examined ,

. and compared.

q r

I

'~

~

^

P Instruction 50.10

~

Rev. 5 ,

Attachment A  :

Page 2 of 2 i

.)

O  ;

i

) t Figure 1 TOP  ;

view i F

m 3g, _- 1%" -J

- - ~_ d A B /\  :

Q END VIEW l

.(3fg4.,4 4 11'y6 ,

{

u 2 ,

v (2:s4"m e 3Js-8l-O cn-I

i

~

BOSTON EDISON RECOPD OF LIOUID PENETRANT EXAMINATION ITEM ID/ PIECE

  • SYSTEM MR# ISO /DWG NUMBER LOCATION s KATERIAL TYPE t 7 I I m>=

GEOMETRY PIPE PLATE ROD OTHER $"*

1 *k' FASRICATION CAST HORKED HELDED OTHER INSPECTION HOLD POINT 'i' PROCESS E@.-

~

PT C TEMPERATURE PROCEDURE #

B. PROCEDURE

(IF NOT BETWEEN VALIDATION #

60 125 F) F _-- _____- ---------___

SUDFACE IS SUITADLE FOR SCMEDULED __ FT __ UT EXAMINATION YES/NO INSPECTION MATERIALS BRAND DESIGNATION BATCH #

1. p;E_CLEANEP
2. PENETRANT
3. REv3vi=

4 DEVELO?ER

5. POST EXAv CLEANE I

SKETCH OR OTHER DETAILS. (ATTACH ADDITIONAL SHEETS AS NECESSARY)

C. REPDFT BELO,i THOSE INDICATIONS OBSERVED AND THE EVALUATION PERTINENT INFORP.ATION REQUIRED. USE ADDITIONAL SWEETS AS NECESSADY.

LOCATION SIZE DESCRIPTION ACTION. ACCEPT / REJECT (INCHES) AND COMMENT AS NECESSARY t

1.

2. I
3. -

4 D. CEITERIA '

E. COMPONENTS MEET /DD NOT MEET ASME SECTJKI ~ CRITERIA.

FURTHER EVALUATION REQUIRED YES/ND ATTEST

______________________/. - ________________- -__/___ -_/__/___

RESPONSIELE CERTIFIED PERSONNEL LEVEL DATE

______________________/ __/__ ___- =____________/ __/___ .

BECO LEVEL III DATE ANII DATE

I Instruction No. 50.10

, Rev. S'  ;

~

Attachment C Page 1 of 1 TABLE 1 MINIMUM PENETRANT DWELL TIMES >

TYPE OF SOLVENT- i MATERIAL FORM DISCONTINUITY REMOVABLE Aluminum Castings Porosity & cold shuts 10 Extrusion / forgings Laps 10  ;

Welds Lack of fusion and 10 .

porosity I All forms Cracks 10 Magnesium Castings Porosity & cold shuts 10  ;

Extrusion / forgings Laps 10 l helcs Lack of fusion and 10 t porosity i All fctrs Cracks 10 i Steel Castin;s Porosity & cold shuts 10 i Extrusion / forgings Laps 10  ;

Welds Lack of fusion and 20 (

porosity ,

All ferrs Cracks 20 Erass & Brcnze Castings Porosity & cold shuts 10 Extrusion / forgings Laps 30 Erazed Parts Lack of fusion and 10 porosity All forrs Cracks 10 Flastic All forrs Cracks 10 t Glass All forms Cracks 10 Carbide-ticped All forms Lack of fusion and 10 Tocis porosity All forms Cracks 20  ;

Titanium & High All forms Cracks 20-30  :

Temp. Alloys Ceramic All fctms Cracks & porosity 10 i

t

Instruction No. 50.10

? Rev. 5 Attachment D .

Page 1 of 1 '

TABLE 2 ALLOWAELE PLANAR INDICATIONS MATERIALS: Ferritic steels that meet the requirements of NB-2300 and specified ,

minimum yield strength of 50 ksi or less at 100*F.

SURFACE EXAMINATION METHOD NOMINAL WALL INDICATION THICKNESS, LENGTH, l t, in. 1, 2 ,[,in. l .l PRESERVICE EXAMINATION O.312 or less 1/8 1.0 3/16 '

2.0 1/4 3.0 1/4 4.0 1/4  :

i INSERVICE EXAMINATION  !

0.312 or iess 0.2 1.0 0.3 .

2.0 0.6 6 3.0 0.8 4 4.0 ana ever 0.8 ,

NOTES: {

(1) for interreciate flaw 1'spectratiosa/,[,andthicknesst, linear i i interpolation is pt .;able.  ;

(2) t is nomiral wall thickness or actual wall thickness as determined l by UT examination.

2 i

i

Instruction No. 50.10 Rev. 5 Attachment E  ;

Page 1 of 1 TABLE 3 ALLOWAELE PLANAR INDICATIONS MATERIALS: Austenitic steels that meet the recuirements of minimum yield strength of 35 ksi or less at 100*F.

)

SURFACE EXAMINATION METHOD NOMINAL WALL INDICATION THICKNESS, LENGTH, t , i n. 1, 2 i j , in.

PRESERVICE EXAMINATION 0.312 cr less 1/8 1.0 3/16 2.0 1/4 3.0 and ever 1/4 INSERVICE EXAMINATION 0.312 cr less 0.2 1.0 0.25 2.0 0.45 3.0 0.65 NOTES:

l Same as (1) and (2) Tatie 2. Attachment D 1

l l

1

Instruction No. 50.10 i Rev. 5 Attachment F Page 1 of I l TABLE 4 STANDARD FOR EXAMINATION CATEGORY S-G-1, PRESSURE RETAINING SOLTING l

2 IN. AND LARGER IN DIAMETER l

ALLOWABLE INDICATIONS FOR SURFACE EXAMINATIONS j Allow surface indications in vessel closure studs and pressure retaining .

bolting shall not exceed the following limits: ,

(a) nonaxial indications, 1/4 in. (6.4 mm) in length.

(b) axial indications, 1 in. (25 mm) in length.  !

k l

c p

I i

+

i 4

1 ,

l  !

I d

j i

i 1

j  !

i

Instruction No. 50.10 .

c Rev. 5 l Attachment G Page 1 of 1  :;

i TABLE 5 C

ALLOWASLE PLANAR INDICATIONS MATERIALS: Ferritic steels rest the requirements of NB-2300 and specifisc  !

yield strength of 50 ksi or less at 100*F. Thickness Range: 0.525 i in. Enc greater.

f.

~

i SURFACE l EXAMINATION  ?

NOMINAL SECTION INDICA, TION THICKNESS, 1, 2 LENGTH, f , in. I  ;

t, in.

i PRESERVICE EXAMINATION j 0.E25 to 2.0 3/16 l 2.0 1/4 3.0 1/4  ;

4.0 1/4 i 5.0 1/4 '

l 5.0 and over 1/4 INSERVICE EXAMINATION  ;

i 0.E25 to 1.5 0.25 l' 2.D 0.3 5.0 0.45  ;

4.0 0.6  ;

5.0 0.75 i 6.0 and over 0.9 .

i NOTES: f (1) Forintermediateflawaspectratiosa//,andthicknesst, linear i f' interpolation is permissable.

(2) Where st: port section thickness varies, the average thickness over {

the length of the indication is the section thickness. [

I t

H P

f I

L

=. .- . .

Instruction No. 50.10 i

.' Rcv. 5 Attachment I l Page 1 of 1 i i TABLE 7  :

ALLOWASLE PLANAR INDICATIONS MATERIALS: Ferritic steels that meet the requirements of NS-2300 and specifiec minimum yield strength of 50 ksi or less at 100*F.  !

THICKNESS RANGE:

2 in. or creater j i

SURFACE HETHOD

?.0MINAL WALL SURFACE TEICKNE55. INDICATIONS, t , in. /.2 LENGTH /,IN. I FFESERVICE EXAMINATION 2.0 1/4 3.0 1/4 4.0 1/4 5.0 1/4 6.0 and over 1/4 INSERVICE EXAMINATION 2.0 0.3 3.0 0.45 4.0 0.6 5.0 0.75 6.0 and over 0.9 NOTES:

(1) Forintermediateflawaspectratiosa//,andthicknesst, linear I interpolation is permissable.

(2) Com:enent thickness t is measured normal to the pressure retaining surface of the temponent. Where section thickness varies, the average inickness over the length of the indication is the cem;onent thickness.

]

Instruction No. 50.10 Rev. 5 Attachment J Page 1 of 1 I- TABLE 8 ALLOWAELE PLANAR INDICATIONS MATERIALS: Austenitic stainless steels with specific minimum yield strength of 35 ksi or less at 100*F.

THICKNESS RANGE:

2 in and greater VOLUMETRIC (RT) AND j SURFACE METHOD SURFACE i TO.INAL WILL THICKNESS. INDICATION ,

t, in.1 LENGTH,1,in. I j

r i

FRESERVICE EXAMINATION I

2.0 1/4 l 3.0 and over 1/4 l I

INSERVICE EXAMINATION 2.0 0.3 ,

3.0 and over 0.45

'l NOTES: l j

(1)  : is the nominal wall thickness at the section where the indication >

is detected, or the attual wall thickness as determined by a UT examination. For intermediate wall thickness, linear interpolation l is attepta0le.

I

Instruction No. 50.10 i

.. Rev. 5 Attachment K Page 1 of 1 i

TABLE 9  ;

i ALLOWABLE INDICATION STANDARDS FOR SURFACE EXAMINATION 1

CATEGORY B-0 WELDS  ;

(a) The size of allewable indications shall not exceed 3/16 in. (4.8mm) for the preservice examination, and 1/4 in. (6.4mm) for the inservice examination.  !

! (b) Where an indication on the outer surface of the housing exceeds the ,

allowable standards, the indication may be examined using the volumetric method, and the acceptance standards of IHB-3523.3 shall j apply.

4 I

I $

l i

i' 4

8 4

Y J

Ns . . . . . . .,-..-.-,-s-. - - - - . . _ . ~ _

.. l Instruction No. 50.10 c Rev. 5  ;

Attachment L .

Page 1 of 1 ,

)

i TABLE 10 (a) The size of allowable surface indications, as detected by surface examination of the area shown in Figures 12 and 13, shall not .

exceed 1/4 in. (6.4mm) in length at a preserv'ce examination, and  ;

5/16 in. (Bmm) in length during an inservice examination.

, s 1

i i

t i

)

I L

)

i e

m . ,_ , -

InstructionNo.50.1b

.C Rev. 5 Attachment M Page 1 of 1 TABLE 11 j

(a) The size of allowaDie surface indications, as detected by surface examination of the area shown in Figures 1, shall not exceed 1/4 in. (6.4mm) in length at a preservice examination, and 5/16 in.

(Emm) in length during an inservice examination.

(b) Surface indications within cladding are acceptable.

O O

= a :.... . - - ..  ;. .= .- =... -. . . . . - , . . . . . . . . .

Instruction No.'50.10' ' ,

-Rev. 5 Attachment N Page 1 of 18 1

q O FIGURE 1  ;

HEAD-TO-FLANGE WELD JOINT - CLASS 1 h

4  ;

l e

O

- y  :

,e <T, i h * $ 9" gf i a Q f,. t

- s O

/ C (. ,

, t e a i t,N ' C *'

. $ h

$'e

  • es C$ p- #

. Q '

, \,

i g,

i os O I w

J >

OI {

r i

j c >

3  !

>I M

I

.\~

o ,

'I t

I i 1

O .

i 3

a I

Instruction No. 50.10 Rev. 5 Attachment N Page 2 of IB FIGURE 2

%J SIMILAR AND DISSIMILAR METAL WELDS IN PIPING - CLASS 1

'_e *-a

- _i j .....,..e..

_ i-

, - - n, I

g L .m h '

erees e*6 Inwete* =*g

, e ., .. . .

e A

4 8

=L - u.e, to t 6 set m.m.s ...=q l

P of et sea se toer.

$M* b.P'f HE 3 ee shO* *nb,,6t . h*

43 m sea.eri.es

,P-w h ** .mm l

9. eta e%s haatur' eat A

[=] g 6.== 3eso..s.

,/

n-s ,

s i

eme.* W.Lt l

l (7

i

m. -

Instruction No. 50.10 3 Rev. 5 Attachment N Page 3 of IB FIGURE 2 (CONT) ed SIMILAR AND DISSIMALAR METAL WELDS IN PIPING - CLASS I Y

l

  • .,s ,* .. s ..

I .r. . a,e Ear = wem I [ e, . c.

A.a >

e E an. m e 3 me, me. '

j a ...-. ,

v p t. <- -.. ..

v i s

' +

l  !

}

l

j i nr +

i

,9' //' I c,x + e t

.q_, _..

1

. L Eme=

c......- =m.  ; j

'  ?

O .

?

_u :-. -- : :. ..:.=..= .a... . = . -

Instruction No. 50.10' ' .

Rev. 5 ,

C Attachment N  !

Page 4 of 18 i FIGURE 3

PIPE BRANCH CONNECTION - CLASS 1 l t

i i

)

t

. i

'O +f' 4

&, go p#

    • E

&qlh-

  • f, r-l

~ s' s s  !

b  %,

c< - .

y A $ ,

m - #

W r * *s O El=  !

W lC . 6. ..

Kt:

z:v

\

J eiw EM l /

e-A

  • CONNECTsDN l a i 4

5 e o 2 - --

s I

=

7  % _._ ) i t" ;u i

ew  ;

Z M s Y y L i LI h j wrte _

.to t N T 's se i

+ b 2i g .-

w.- 1 M i m- l l

  • t 5s ,

G \ u W6

.:-  % j W ll: T

": Z

- 4 v l

. 1 i

l

-  :.- . - . . . . . ~ . -...-. .- - , . _ -

Instruction No. 50.10 1

. Rev. 5  !

j Attachment N Page 5 of 18  !

FIGURE 4

~

3 PIPE BRANCH CONNECTION - CLASS 1 l i.

T "o 4,  !

g, s  !

Q, C a p '

'r A .

y m z x c o i O K 5

,u .

~ <

)

l c I /

C

( *s wt

? l i

)

ilg ERANCH

{

CONNECTJON 1

\

.) \

C g i E z \

j C *" I it 4 E w E

E' E

\ \ d w

s 4 '\  !

i

s. <

Y '

i y ye4*

I 'o . s i g

g - 1 m e 1 W D l

  1. l

( - - -.- .

U N

3

-*', t ,E-(. ,

l l

Instruction No. 50.10 ' l Rev. 5 .i C

Attachment N  !

Page 6 of 18 i r

i FIGURE 5 C

PIPE BRANCH CONNECTION - CLASS 1 I l

4 r.

l, J.  ;

4 .

I i

<%,9'b- i

+o-

"O s . *J  ;

  • J G

.o I l 'J f

? #  ;

7 i +? i f

I i# i B

/ \

A \  !

w \ .,A A i

$ =5 \

f e u \ r -

z w "

E  : 1 IN. .  !

e id i l }

- 2 M

,. - - .l L- CONNE;710N

.B R A N: .

~

%' E-!IN. {

.J .

i

$ = ' , k 5 ~2 \

,= u = ,

= s  :

N E G'

w

%f T, A I E -

is s 5 g e .

y L k .

  1. U E '

\

=

_ E( '

we  !

$* . J'b,% I U ~" t I C y' D  !

=-.

\

. . ._. s "% ~

i l

(  !

i l

. . - - - . _ _ - _ ~ - - _ _ _ _ _ _ _

. Instruction No. 50.10 Rev. 5 C Attachment N Page 7 of 18 FIGURE 6 SUPPORT CIRCUMFERENTIAL WELD JOINT - CLASS 1 l

Ce e

i- ~

l , x i l'

,8 o

\' / .

.: h -

5

\.?h

(

i.

5*

._.+ \

J . u 1

s a

~

e L

. _. . :-_ = _ _ . _ _.._-.--.:.._.._ _ ___ . . . _ _ ..

Instruction No. 50.10' '

Rev. 5 Attachment N Page 8 of 18 FIGURE 7 SUPPORT CIRCUMFERENTIAL WELD JOINT - CLASS 1

/

t. /

.7 4

,,e .

4

/.

V 7

O g

  • t -

E$ a

/ 2a Ei

.}. [- - T e

4 a

4 i 37 s 57 s=

i o u ,

i i .i

.- ! E Y

  • C
, c o . <, . e .. .e s 58,, ,.

T- f #

we sc istit/////f =.

g ,t i

y,

$ 0

> e D

. i

.~ . -

g g 9' Y 4 a a v . ,

E w M,

l 1

A esIW m tfrit 9 8 C miattita f r8 *'t ene se e ( 8 +0) of the cart.mf erretici ,

I  !

seli any be perf or me d in pic:e of O The suf fs:s msfest.

^

g l

I l

l 2

L. - '-- : L

^

_ . . . - -. . - - . . L~ : - - ~- - - - - ~- ~~

) Instruction No. 50.10 l Rev, 5 Attachment N Page 9 of 18 FIGURE B SUPPORT LUG ATTACHMENT - CLASS 1

)  ;

, Pressser R ea c;nie; Cv :: Pest t

I l

l i f O -

{

1 1 l'

g} ,

,g W 1/2 in. > -w t/2 ;n, W A i

\5 0

' D

' S w ed ::e E s c e.. A r r -

A-S 4

I Ci " \ssrf c:e Esc r .. Aes:

lA D. C - D' t '

h Su;;:rt Lu, O

=.= ==- .=.-a--w..-- .., .- - - - - . , - ~ . . . . - . . . - -. .. -.

Instruction No.'50.10 a '

Rev. 5

  • Attachment N Page 10 of 18 FIGURE 9 ,

~

i PUMP CASING h' ELD - CLASS 1 i

c i

T Y P E F PL'W P "

l

( S E CT1:N = )

r l tPUMP CASWG a

i 4 I i g 1 >

D!$0"!R3I " 2 i 2 g 1

m ou . 1 -

w.m W C C E gfI I v .

2'"'

-! v1 U C

6 C

g 3 3*.g C' g

i E N 41J g y ,

3 'q D N O 3,=

a l w > ej C

' L WILO l l'

L l

-t g;,a

--Eg .+ l j

' a m 3

, o . j a i

. i b

.D i.

t b ,

t i

s 6

t i

E i

4 E

Instruction No. 50.10' ' '

Rev. 5 1

Attachment N l Page 11 of 18 FIGURE 10 .,

2 VALVE BODY WELDS - CLASS 1 YALvr a::V wiTw , _ vatyr 30:7 wiin  ;

witnt: a:NNET ' . ' r.Aw:re a:h%ti

.. I L vALvr i

a l . E g g 5  %' a

> n'. U' i&2 '.

. --* t'e "i

= wi -l .5:E i , ..

u e# *, ,

J; 6 o C yC e eta 4 t Cl*

w e et w

+

  • t._

E o i g" l Eb1  %

6.c 113 ,

c t Cis  !

Olc Et C

  • 64 l 4 hw i > g I
  • - ~

. , y

-*v i gj 4

N 2 Cl ,

wrLO .

b.l s' w" ! g

- --7 hl'o s $1 x

}w

,w a l

e

+ +

e s'

A -

i.a l*s.5in etw t

l l l

  • C DiC r -

3 i

[ , W ,

l > "2-- i A [

.. _ . ~ . .  ;

1 * ,

l '

f '

L --

i D

(

I ,

r j j

}

  • l J .

2,* .

-l+ i l 'G  !

l Nl l 4 1 i (I AW'k ATt:N .

vet.r-r-s-n

]-

],,,,,,.crx4w l l

~ eAntA G-M ' j l

=- :..= .- .. . . = = . - - . . . -

. Instruction No. 50.10 0 Rev. 5 Attachment N Page 12 of 18 s i

FIGURE 11 ,

CONTROL RCD DRIVE HOUSING HELDS - CLASS 1 i

i Ai -

a ,

3+.0

- rw . .

.9

- l-i AI %> 7e

- 3 ,

4 .*

  • l t

~

r ,

e, .

Ia #

r. 3

- N. ,

w$$iERws 8 I s

C"

~; A1

-fv  ;

~~ a i ,

w "

pL AI > ,

B

, 11 >

- yv i 4 w--

Q A,,

~

B

~,

_'s~l

,,. ,*h x,

g*I B U~TER:N" M ns s I

ST  !

=N ft .

4 , . -p  !

0~ *: 4 g g_ i 0 C i

~~

v.-

t ri vin ATION YO'.UW E A.3 -C-D g SWRFACE CIAW., AREA A-D e

== mas = . s=== ._

e A S 1 O A, a

.I j i-

_ ,w J, 9 -

e nu 1a

' -l~ f; .

w- _l~

l: t=~

D  :

2__..__ _ . . . _ , . . . _ _ . _ _ _ _ _ . . -

-)

Instruction No. 50.10 l Rev. 5  :

Attachment N.- l Page 13 of IB  !

I FIGURE 12 l 3

l N02ZLE-TO-VESSEL HELDS - CLASS 2 l i

I w::: t

. 5::ts evta 4 e.=0w. P.*t s;:t - i I

VC51t. Tar:as.[15 -t e 1/Z M CR LESS ,

I i

i I

E I A Wiw ST10N l E AFA;E.A-5 ,

2 k i, 6 l

1/2 m o ,

r lIII P l  !

$ ~ ,t  !

p;y , m- l 4> 8,i 2

4 4

i f

r h -

I i

i C I A w ih &TI0av c L Rfal[.A*$ )

?

I L7 .a L'

's', " T T t,a t ag je  ;

L o- __ f, t 1

_ . - ~ . _ . _ . . _ . _ . m _. ._m ._ . _ . . _ _ _ . .__ _.

-1 Instruction No. 50.10 i

'Rev. 5 Attachment N  :

Page 14 of 18  !

i

~

' FIGURE 13 j NOZZLE-TO-VESSEL WELDS - CL*r: : i A':::L t $.:!5 - Ovt *

  • a WOW PIPI C E  !

'vt s st;. Tm:u.[55 Ovta 1/2 e '

i

~% . '

t i

i

?

U

.y.w Et&W 5.;n ra:t '

.t. q'

~

A-n

  1. v

.1/2 in a "

- 1/3 t

  • )

n C +~

~

/ A r

s 6'

\ ,-

[

8(f'#-/,,>.s f0 o ,

I e v ,.- . ,. e, . I 2e e

i  !

4 $ ' "

b .. $ .,L S' - 6 F. L .

t/d ir.. ==I p- m m-1/4 n, I C-0 E-f graw

_* YO.WWE i

l$

1 i

E t a W . 5 UR FA *F 4% A*B '

,w

  • * ,4 1/2 m.

. - Q' W

  • 4-1/31

' {

(0 4-o$ e

  • 3 5 up W

ao

.a i

% *'4d , -

en m M' 'm--l/4 ett -

17 l

- yd '

f+'-h ,D o T c 0 . ,# ,c

,- t

\

- (*,'.#

ia-

.\w I 3(.-

.* -i i,i *

' 'g F l C 1/4 e n ==*u P==

C t-f C1&M F

  • YO.uwt i

Instruction No. 50.10 Rev. 5 Attachment N Page 16 of 18

,, FIGURE 15 WELDS IN PIPING - CLASS 2

/

9 traw S . ,ra;g r

    • 8 + [pogrv[55ti Lt mer::LE.Da vatyt 3 :y, V2 ;a

~

I I#"' EO""I I C" 1/2 in , 1/ 2 .. .

N

/.

F l $' ..

f? ('1 ,

l l

.(ik%CRSVara:t h;w Ps*C wa;; Te=r:s wit 1, t

  • 1/ in On Ltts

'0hLE Dr vaLyr 3:0',

Iraw 5.;nra ",

['VC55[;W:: Lt.On E -' j Pump 0h%IOT sD s Aas t /: *a 1/2ia l #

a.

s' m/ lt _

y a  %***>" T \ v

'I

, V3T l

  • i g,N

. JD d i i

c , ,e , m I t i 1/4 in === >m htM m Claw VOL F g.g,.g.g .

hi W Pl#[ W1.; isuigsh[1; 1 Oy[p g/2 m

- . _ . _ . _ . . _. . _. _ . _ -. _ _ ~ _._. - - _ - -

Instruction No. 50.10 Rev. 5 C Attachment N Page 17 of 18

, FIGURE 16 C WELDS IN PUMP CASIt;G AND VALVE BODIES - CLASS 2 W

  • p C-D N  %

FJ VJ 5'

O h.

T

~5' 8

'1' xh

,e Y

1',

'I 3 I

N y4

>- =

wiL5uctD "g- ?g A;.:;t.;,SJEFa;E 3 F

. Erav svRr f A.3

  • 1

Instruction No. 50.10 Rev. 5 Attachment N Page 18 of 18

[' FIGURE 17

/

BRANCH CONNECTION WELDS - CLASS 2 U 19 :N1* O N s;,; ara g ga s,,g ER A N2" CCf tie;;;;3g., A.7 )

4

^ 1/2'in.

L

'*-1/2in.

y g,g 3 - .E ,

w w=

C.v c o

- N C' j

}

e- t i

l B; N*w I

g _ ~ i

~

C:t.N. ,

a E

v

( /

w i

./2m.

e m = l 1

C c:

y e k[ B E

i -**. '

  • --- t/ 2 in.

I r. '

a w.--_-__

__;_.. ._- _ . m _m u .= . . .: . .

Instruction No. 50.10 i Rev. 5 i 1 Attachment 0  !

Page 1 of 2 BOSTON EDISON i LIQUID PENETRANT EXAMINATION PROCEDURE TECHNIQUE j i

TECHNIQUE NO. ,

TYPE:

A. MATERIAL .

6 CROSS-SECTION MAX. GE0 METRY - > PIPE PLATE RCD THICKNESS - MIN. OTHER * >

FABRICATION WORKED HELDED FABRICATED r PROCESS CAST OTHER STATUS SURFACE MACHINED AS FABRICATED HEAT TREAT CONDITION GROUND OTHER* STATUS .

TEMPERATURE RANGE (F) CLEANER BATCH .

B. PROCEDUPE Min. Max. VENDOR TYPE I

PENETRANT VENDDR: DEVELOPER VENDOR:

BATCH No: TYPE: BATCH No: TYPE: 4 i

EMULSIFIER: VENDDR: BATCH No. TYPE: l PRE-EXAM WIPE WATER SOLVENT OTHER DRY TIME ,

CLEANING RINSE RINSE j PENETRANT DIP SPRAY __ BRUSH EMULSIFIER DIP SPRAY APPLICATION DWELL TIME EMULS. TIME t

PENETRANT WIFE: TOWEL ___ WATER SOLVENT OTHER  ;

REMOVAL CLOTH RINSE HIPE PREEEVELOPER ELOT WARM AIR DRYING TIME DRYING RODM AIR OVEN Min.

DEVELOPER DUST DIP DEVELOPING TIME  :

APPLI:AT I O*. ELOW SPRAY Min. l POST-EXAM WIPE SOLVENT OTHER CLEANING HATER RINSE FLUSH

  • SKETCH CR OTHER DETAIL .

l I

I G

s

~k

.. a:: . = :. . .: u . : -.. . . .. . = . ..: .. - -. .. . . . - . .

Instruction No. 50.10 g Rev. 5  !

Attachment 0 Page 2 of 2 BOSTON EDISON ,

LIQUID PENETRANT EXAMINATION PROCEDURE TECHNIQUE l TECHNIQUE NO.

I STATE SELOW ANY TEXT CHANGES REQUIRED TO QCI 50.10  !

METHOD FOR THIS TECHNIQUE.  :

i I

i 1

i f

I I e

I i

s lEECO ,,, , _ ,

I

___=u._. . . _ . _ _ _ . . _ . _ _ _ _ _ _ _ _

BOSTON EDISON COMPANY

QUALITY ASSURANCE DEPARTHENT OUALITY CONTROL INSTRUCTION MANUAL VOLUME II
TABLE OF CONTENTS REV/ ,

l OCI NO. TITLE [1HE p.AIX  !

3 NONDESTRUCTIVE EXAMINATION l 50.10 Liquid Penetrant Examination 5 03/09/90 50.11 Chemical Control of NDT Materials 3 04/24/90 50.12 Liquid Penetrant Examination of Control Rod 3 03/09/90 Drive Collet Housing 50.13 Water Washable Fluorescent Penetrant 0 04/29/91 I Examination

_ 50.20 Magnetic Particle Examination 4 03/09/90 50.30 Radiographic Testing 3 03/09/90 50.40 Ultrasonic Examination - General Requirements 4 04/29/91 1 50.41 Ultrasonic Pulse Echo Measurements of Main 3 03/09/90 Condenser Water Box Thickness 50.42 Ultrasonic Test For The Detection Of Toe Cracks 3 03/09/90 For Lightning Poles That are In-Service 50.43 Examination of Pipe for the Detecticn of 3 03/09/90 Hater 50.44 Erosion / Corrosion 0 05/26/92 C/N/B 50.50 Visual Examination (ASME) 3 03/09/90 50.60 Retired 11/20/91 50.70 Ultrasonic Examination - General Requirements 3 04/29/91 50.71 Ultrasonic Examination of Class 1, 2 and 3 2 03/09/90 Pressure Retaining Helds 50.72 Ultrasonic Examination of Reactor Pressure 2 04/29/91 Vessel Helds 50.73 Ultrasonic Examination of Threads of Flange 1 03/09/90 Os Ligament Areas of Reactor Vessel Rev. 5 Date: 05/26/92 1-

~

BOSTON EDISON COMPANY g QUALITY ASSURANCE DEPARTHENT OUALITY CONTROL INSTRUCTION MANUAL l

. VOLUME II

TABLE OF CONTENTS REV/

OCI NO. TITLE QLG E.T.E l

_ NONDESTRUCTIVE EXAMINATION 50.74 Ultrasonic Examination of Class 1 Pressure 1 03/09/90 Vessel Support Helds 50.75 Ultrasonic Examination of Pressure Retaining 1 11/20/91

i. Bolting Larger than 2" 50.76 Retired 11/20/91 50.77 Ultrasonic Examination Reactor Pressure 1 11/20/91 Vessel Studs 50.78 Ultrasonic Examination of Nozzle Inner Radius 1 03/09/90 50.79 Ultrasonic Procedural Elements And Parameter 0 03/09/90 Ranges For Detection & Discrimination Of IGSCC 0 50.80 Inservi:e Visual Examination (ASHE) VT-1 1/A 03/17/87 50.81 Inservice Visual Examination (ASME) 6 04/27/92 VT-3 and VT-4 50.82 Hinirover Operating Instructions 0 07/13/87 50.83 Ultrasonic Examination of Feedwater Nozzle 0 04/29/91 Bore Area l

O Rev. 5 Date: 05/26/92

-2

C g

GE Nuclear Energy PROCEDURE: GE-ADM-1001 REVISION No.: 2 TITLE ~

PROCEDURE FOR PERFORMING LINEARITY

~

CHECKS ON ULTRASONIC INSTRUMENTS >

PREPARED B Y. INSPECTION SERVICES TECHNICAL REVIEW BY:  ;

9/'m [ l0k%>

DATE: /g[f,3 [pg,,, DATE: ;g/jg79g LEVEL g BWR TECHN^ LOGY REVIEW BY; APPROVED FOR USE BY:

t. bl W -

12, 28 9p

/2l2:3l92-COMMENTS:

i l

l l

l l

- ... - . - , ~ ~ . . . . . . - .. - _ . - - . . . - . - . .

2

, No: GE-ADM-1001 Revision No.: 2 Page 1 of 5 W

Title:

PROCEDURE FOR PERFORMING LINEARITY i I I GENuclear Energy CHECKS ON ULTRASONIC INSTRUMENTS w

TABLE OF CONTENTS SECTION DESCRIPTION l PAGE NO.

1.0 SCOPE 2

2.0 REFERENCES

2 i 3.0 PERSONNEL 2 i 4.0 EQUIPMENT 2 5.0 LINEARITY VERIFICATION 3 6.0 RECORDING 4 7.0 REPORTS 4 EXHIBIT I 5

(

i i}

I '

i No: GE-ADM-1001 Revision No.: 2 Page 2 of 5 W

Title:

PROCEDURE FOR PERFORMING LINEARITY I I GE Nuclear Energy CHECKS ON ULTRASONIC INSTRUMENTS t

1.0 SCOPE 1.1 This procedure defines the method, and requirements for Amplitude Control Linearity y and Screen Height Linearity.

2.0 REFERENCES

2.1 American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, l Section V and XI, The code year for Section V and XI is determined by the applicaDie examination procedure.

l 2.2 General Electric Personnel Qualification Procedure FO P-3, which meets the requirements of the American Society for Nondestructive Testing I

(ASNT) .

Recommended Practice. SNT- TC-1 A,1984 Edition.

2.3 General Electric Quality Assurance Manual, CAM-001 Rev. 2.

l

{ } 3.0 PERSONNEL 3.1 Personnel shall be certified in accordance with paragraph 2.2.

3.2 Personnel performing lineanty checks shall be certified to at least Level 1, and under the direct supervision of personnel certified to at least a Level 11.

4.0 EQUIPMENT 4.1 The ultrasonic instrument shall be of the pulse echo type, and shall be equipped with a calibrated dB gain or attenuator control stepped in increments of 2 dB or less.

4.2 Search units shall produce a longitudinal wave or a shear wave and may be either single or dual element ceramic types. The size range shall not be less than 1/4*

(Round or Square) and not more than 1" (Round or Square). The nominal frequency shall be between 1.0 MHz and 5.0 MHz. Other sizes and frequencies may be utilized if ,

approved by the Cognizant Level 111.

4.3 Coaxial cables of any convenient length and number of connectors may be used for linearity verification.

4.4 The ultrasonic couplant to be used shall be in sufficient quantities to maintain adeqw.ie acoustic contact between the search unit and the component and shall be certified in accordance with ASTM-0-129-64 and D-808-63 for total sulf ur and halogen content.

Total residual sultur and halogen content shall not exceed 1% by weight.

4.5 Any basic calibration block which will provide the required signal correlations mey be used.

No: GE- ADM-1001 Revision No2 Page 3 of 5

Title:

PROCEDURE FOR PERFORMING LINEARITY I I GE Nuclear Energy CHECKS ON ULTRASONIC INSTRUMENTS ,

5.0 LINEARITY VERIFICATION l

5.1 This process shall demonstrate the checks for screen height linearity and amplitude controllinearity as described below. These checks shall be performed at the beginning of each period of extended use, at least every three (3) months during use, and a final linearity check will also be performed at the completion of a period of examination (i.e.,

completion of an ISI).

5.2 These checks may be performed more frequently, (i.e., daily, weekly, etc.) when required by the Owner, or other controlling documents.

5.3 Screen Height Linearity a) To verify the ability of the instrument to meet the linearity requirement, position an angle beam search unit so that echoes can be observed from any two reflectors in a calibration block.

b) Adjust the search unit position to give a 2 to 1 ratio of amplitudes between the two echoes, with the larger set at 80% of full screen height (FSH). Without moving the search unit, adjust sensitivity (gain) to successively set the larger echo from 100% to 20% FSH, in 10% increments (or 2 dB steps if a fine control is not available), and read G : the amplitude of the smaller signal at each setting. The readings must be estimated to the nearest 1% of FSH.

c) Alternatively, a straight beam search unit may be used on any calibration block that will provide the signal correlations.

5.4 Amphtude Control Linearity.

a) To verify the accuracy of the amplitude controlin the ultrasonic instrument, position a search unit so that an echo from one reflector in a calibration block is peaked on the screen.

b) Wi'h the increases and decreases in gain shown below, the echo amplitude must fali within the specified limit. Convenient reflectors from any calibration block may be used with angle or straight beam search units. The readings must be estimated to the nearest 1% of FSH.

Indication set at % of dB Control Indication Limits %

Full Screen Height change (1) of Full Screen a

80 % -6 dB 32 to 48 %

l 80 % -12 dB 16 to 24 %

40 % 46dB 64 to 9S %

20 % +12 dB 64 to 96 %

(1) Minus indicates decrease in amplitude; plus denotes increase.

?

C

, No: GE-ADM-1001 Revision No.: 2 Page 4 of 5 W

Title:

PROCEDURE FOR PERFORMING LINEARITY GENuclear Energy CHECKS ON ULTRASONIC INSTRUMENTS C

6.0R E C O R DIN G 6.1 Screen Height Linearity readings must be 50% of the larger amplitude, within 5% of J FSH. Amplitude Control Linearity must fall within the specified limits (see limits set in 5.4). Instruments that do not meet the requirements of 5.3 and/or 5.4 shall not be used until they are repaired.

6.2 If an instrument is found to be out of tolerance after examinations have been performed, all data taken since the last documented acceptable check shall be reviewed by the responsible Level ill examiner to determine any corrective action necessary, 7.0 REPORTS 7.1 The format of the Linearity Data Sheet is subject to change as may be required. The technical content of the Linearity Data Sheet used shall include as a minimum, that listed in paragraph 7.1.1 see sample Linearity Data Sheet (Exhibit 1).

7.1.1 a) Date Linearity performed l l b) Examiner's signature and NDE level '

c) U!:rasonic Instrument Model number d) Ultrasonic Instrument Serial number e) Transducer Frequency, Size, and Beam Angle f) Transducer Serial Number and Manufacturer g) Calibration Block identification l

l l

l

f

.fm Y

9, No: GE-ADM-1001 Revision No.: 2

Title:

PROCEDURE FOR PERFORMING LINEARITY Page 5 of 5 GENuclear Energy CHECKS ON ULTRASONIC INSTRUMENTS mi EXHIBIT l

. ,7 ULTRASONIC INSTRUMENT QUALIFICATION GE'Nuclost Energy

  • Mfg: Unearity Sheet No. .

Instrument Serial No:

Procedure No.: Rev._ FRR Sc8 star Elesf7 LIM ARITv OtECE eCBEEN MIGPM LIEARIt? DECE s vs. emaute ermu a s rue mAuan esmAL

  • s rs= i.amm n steau acTun tinns s esa Lamora sicut actual n o n.

100 45 - 55 100 45 - 55 90 40 - 50 to 40 - 50 80 40 35 - 45 80 40 SE - 45 M 30 - 40 70 30 - 40 80 25 - 35 60 25 - 35 50 20 - 30 50 20 - 30 40 l 15 - 25 40 15 - 25 30 10 - 20 30 10 - 20 20 5 - 15 20 5 - 15

- . . - . m-.e

_

aarannot comet Lasstaart? ame. nos comet Law. Amity supcaTsoor SET AT WB 00efta04 eseDCATaou at Psas serDCatan. erf &Y se toerTROL sustano af Ptw 5**" Ca'"os s er ran acTuu users cman.as acum unrns 80% .s dB 32 - es 80% .g gg 32 - 44 80% 12 dB 16 - 24 40% -12 dB 14 - 24 40% +8dB 64 - Ds 40% +g gg 44 - 98 20% +12 dB 64 - 96 20% 412 dB S4 - 88 300truDtt DATA Fost LIEAPITT C4CES 20u1PusDff CATa FOR LIEARIt? tsECES Blash identifwsport Sesch beentifwabers:

Treganger Dogs. haufgegen Treneewcer Dela: ht#f6Clas" Sortet tee: &tre: Eartet 8te: Slam:

Seem Ange: P rog- Seefn Angle: Free:

Amemmm W Id*

  • 8.am.mer &mee tem 8h*= **8 Dr Lam. Oso 8.meos Dr W Dam

- - -- - - n ,_

_C GE Nuclear Energy 1

< PROCEDURE: GE-ADM-100s TITLE REVISION NO.: 2 PROCEDURE FOR ZERO REFERENCE AND DATA RECORDING  ;

FOR NON-DESTRUCTIVE EXAMINATION J

i FREPARED BY: REVIEWED BY: , APPROVED FO USE BY:  !

nW% , fy W

  • Y l BfU Ag [U. SC6f i DATE: $c P. 13; FM i DATE: f- /$ M7/ LEVEL I DATE: SE~/T/% 199/

COMMENTS:

l

. O 1l f

_ _ _ . . _ . _ . . . . . = _ _ _

NO: GE-ADM-1005 REV. 2 PAGE 1 OF 6

@ GE Nuclear Energy TITLE: PROCEDURE FOR ZERO REFERENCE AND DATA RECORDING FOR NON-DESTRUCTIVE EXAMINATION TABLE OF CONTENTS SECTION DESCRIPTION PISE 1.0 SCOPE 2

2.0 REFERENCES

2 3.0 PERSONNEL 2 4.0 EQUIPMENT 2 5.0 EXAMINATION 2 6.0 RECORDING 2 7.0 REPORTS 6 l

O v

i l

l l

i

I NO: GE-ADM-1005 REV.2 PAGE 2 OF 6 I

TITLE: PROCEDURE FOR ZERO REFERENCE AND DATA RECORDING FOR GE Nuclear Energy NON-DESTRUCTIVE EXAMINATION C

C i 1.0 SCOPE

. 1.1 This procedure provides the information necessary to determine zero reference

' locations and to record data from manual and automated ultrasonic, direct visual, magnetic particle, and liquid penetrant examinations of piping welds, vessel welds, attachments, and components. Weld joints, attachments, and components shall be assigned zero reference locations for data recording of examinations in accordance with this procedure unless stated otherwise in the specific examination procedure.

2.0 REFERENCES

2.1 The applicable General Electric Examination Procedures for the type of examination '

being performed. ,

I 3.0 PERSONNEL

, 3.1 Personnel requirements shall be in accordance with the appropriate General Electric procedure.

4.0 EQUIPMENT 4.1 Equipment requirements shall be in accordance with the appropriate General Electric procedure.

5.0 E X AMIN ATION 5.1 Examinations shall be conducted in accordance with the appropriate General Electric Examination procedure.

6.0 RECORDING 6.1 Determination of L; Reference for Pinino and Welded Comoonents 6.1.1 The following rules shall apply in determining the zero reference location on piping welds and welded components. Vertical welds shall be defined as those welds having no horizontal component in the adjacent run of pipe, if morrathan O one rule can be used, the lowest numbered rule shall apply. All referent e points shall be noted on the Data Sheet.

. _a z .:= .-- .

. ;:.z : :.:: .- :: . := - 'x

~ "--

i r

. 9.

NO: GE-ADM-1005 REV.2 PAGE 3 OF 6 i TITLE: PROCEDURE FOR ZERO REFERENCE i AND DATA RECORDING FOR GE Nuclear Energy NON-DESTRUCTIVE EXAMINATION

, 1

1) If the piping is horizontal at the weld, use the top centerline of the weld to j be examined.  !
. 2) If the piping is vertical at the weld and the weld contains gne elbow, use the centerline of the outside radius of the elbow. ,

3 If the piping is vertical at the weld and the weld is elbow to elbow or does 3) not contain an elbow, use an extension of the centerline of the outside i radius of the elbow above. li

4) If in Rule 3, there is no visible elbow above, use an extension of the i centerline of outside radius of the elbow below the weld.  !
5) If the pipe is vertical at the weld and there is no visible elbow to use for  !

reference, choose the most convenient location (e.g.,180* from reactor j vessel or nearest wall). ,

l

6) For branch connectors, saddle welds, sweepolets, weldolets, welded lugs l and supports, use the upstream intersection of the main run pipe and the j weld to be examined.  !
7) For longitudinal welds use the junction of the longitudinal weld and the near ,

j edge of the intersecting circumferential weld. i t

6.2 Determination of L_ Reference for Pressure Vessels and Their Comoonents  ;

l 6.2.1 The following rules shall apply in determining the zero reference location on

  • pressure vessels and their components, when practical. All reference points
shall be numbered clockwise and noted on the Data Sheet. j 1, l i

l 1) L, for circumferential welds on pressure vessels shall be vessel 0*.

}

2) L, for longitudinal welds on pressure vessels shall be referenced to their l junction (near edge or fusion line) with the applicable circumferential weld. j
3) L, for nozzle to shell welds shall be top dead center of the nozzle.

f

4) For nozzle to shell welds on nozzles having no horizontal component (e.g., j on the closure nead of an upright pressure vessel), L, may be referenced  !

to an azimuth of the vessel or other easily identified area.  !

i 6.3 Determination of W, Reference  !

. t 6.3.1 The fo!!owing rules shall apply in determining W, reference locations for i circumferential and longitudinal welds, nozzle-to-shell welds, branch  ;

4 .

connections, saddle welds, sweepolets, weldolets, welded lugs and supports.  ;

The W, datum point shall be noted on the Data Sheet.

l i

i lt

-- .. - - . - - ~~.

NO: GE-ADM-1005 REV. 2 PAGE 4 OF 6 TITLE: PROCEDURE FOR ZERO REFERENCE AND DATA RECORDING FOR GE Nuclear Energy NON-DESTRUCTIVE EXAMINATION C

1) For circumferential, longitudinal, and nozzle-to-shell welds, W, shall be the centerline of the weld to be examined.
2) For branch connections, saddle welds, sweepolets, weldolets, welded lugs, supports, and nozzle with fillet type welds, W, shall be the junction of the weld with the main run of piping, or junction of the weld and shell for J

vessels.

NOTES A) For unusual circumstances such as flush machines welds or dissimilar metal welds an easily measured or discernible point may be used in establishing W,(e.g., nozzle boss or carbon steel / stainless steel interface).

B) For ultrasonic indications oriented perpendicular to the axis of the weld (e.g., transverse examinations), the L, and W, reference positions shall be reversed.

6.4 Measurements cf *L,' and ",y* for Volumetric Examinations:

6.4.1 For all circumferential welds, the L dimension is measured clockwise when looking in direction of flow.

6.4.2 'L' measurements shall be measured from L, on a path parallel to the indication length to the axial center of the search unit to the nearest .10*.

6.4.3 *L,' measurement shall be the indication end point as determined by amplitude of the examination procedure that is numerically closest to *L,' for long seam examinations, and the most counter-clockwise end point for all other examinations.

6.4.4 *L,' measurement shall be the indication end point as determined by amplitude of the examination procedure that is numerically farthest from *L,' for long seam examinations, and the most clockwise end point for all other examinations. l 6.4.5 *L max

  • measurement shall be taken when an indication equals or exceeds the recording level at highest amplitude. *L max
  • measurement shall be located between *L,' and *L,*

1 6.4.6 *W* measurements shall be taken on a path perpendicular to the *L max

  • l position to the nearest .10' l

l

C NO: GE-ADM-1005 REV. 2 PAGE 5 OF 6 TITLE: PROCEDURE FOR ZERO REFERENCE AND DATA RECORDING FOR p GE Nuclear Energy NON-DESTRUCTIVE EXAM; NATION

%J C

6.4.7 'W' measurements shall be measured from W, to the axial center of the search unit for straight beam examinations.

6.4.8 *W" measurements shall be measured from W, to the index point of the search s unit for angle beam examinations.

6.4.9 *W," and 'W," measurements, when taken, must equal recording level limits in amplitude. 'W," measurements will be the shortest distance from W, and must be accompanied by a minimum sweep reading (MP). "W,' measurements will be the longest distance from W, and must be accompanied by a maximum sweep reading (MP).

6.4.10 *W Max' measurement shall be taken when an indication equals or exceeds the recording level at the highest amplitude, and must be accompanied by a sweep reading.

6.5 Measurements from *L,* and 'W;' for surf ace and visual examinations:

6.5.1 All measurements shall be taken to the nearest 1/16 of an inch.

6.5.2 'L' and 'W' measurements of indications observed chall be measured to the geometric center of the indication.

6.5.3 We!ded Comoonents

1) "L" measurements on circumferential piping welds with a flow direction shall be measured clockwise from L,looking in the direction of flow. J
2) 'L' measurements on long seams shall be measured from L, along the length of the longitudinal weld being examined.
3) *L* measurements for branch connections, nozzle-to-sfiell welds, lugs, and ;

supports shall be measured clockwise from L, when viewing the component l along the fusion line of the weld and main run pipe, or vessel shell.  ;

l

4) *L' measurements on pressure vessels shall be measured clockwise from l L, as viewed from above on vertical vessels or from an identified end on horizontal vessels.

6.5.4 Non-Wefded Comoonents

1) L,, W , L,, L,, W,, and W, rneasurements shall be in accordance with the l recording criteria specified in the applicable examination procedure (s). l l

C NO: GE-ADM-1005 REV. 2 PAGE 6 OF 6 TITLE: PROCEDURE FOR ZERO REFERENCE AND DATA RECORDING FOR

(~, GE Nuclear Energy NON-DESTRUCTIVE EXAMINATION U

6.6 INDIC ATION TYPES (Surface)

Indications recorded during direct visual, magnetic particle, and liquid penetrant esaminations shall be classified as rounded or linear, and noted on the appropriate

, examination data.

6.7.1 Linear Indications A linear indication is defined as one whose length is more than three times its width. A linear indication shall be measured along its length.

6.7.3 Allindications shall be measured to the nearest 1/16'.

t 7.0 REPORTS 7.1 Report requirements shall be in accordance with the appropriate General Electric procedure.

y l

i i

i

1 GE NuclearEnergy 7

l PROCEDURE: GE-ADM-1002 REVISON No.: 2 TITLE

,_ PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF RECORDED INDICATIONS l I j PREPARED BY. / / INSPECTION SERVICES TECHNICAL REVIEW BY:

~

, f ra . pK.r C0r >

CATE: DATE: n/jg79g LEVEL E BWR TECHNOLOGY REVIEW BY: Fw r7r 4A APPROVED FOR USE BY:

foA [

\

sresca c. m x reo s a -

DATE: DATE:

it//gfyz. kW l9; A92 COMMENTS:

l l

l 1

l i

a 1

- ua- .a--

. - . . . . . _ . . . . - ~ . , . .- . . . . -.

G

, No: GE-ADM-1002 Revision No.: 2 Page 1 of 7

Title:

PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF i

> RECORDED lNDICATIONS l GENuclear Energy C .

i TABLE OF CONTENTS J

SECTION DESCRIPTION PAGE NO.

1.0 SCOPE 2

2.0 REFERENCES

2 1

3.0 PERSONNEL 2 4.0 EQUIPMENT 2 50 CAllBRATION 3 6.0 EXAMINATION 3 ,

7.0 RECORDING 4 8.0 REPORTS 5 EXHIBIT l 7 I

i l I

(

.i

I No: GE-ADM-1002 Revision No.: 2 Page 2 of 7 I 1

Title:

PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF REC RDED INDICADONS l > GE NuclearEnergy l

1.0 S COPc; 1.1 This procedure defines the detailed steps required in the review process as well as the process for analysis of recorded indications of ultrasonic examinations.

i

2.0 REFERENCES

i 2.1 The following are referenced in the development of this procedure and shall be applied as required.

l 2.1.1 The applicable edition of the ASME Boiler and Pressure Vessel Code, Sections  !

V and XI as specified by the Ultrasonic Procedure. '

2.1.2 General Electric Procedure FQ P-03, " Procedure for Qualification and Certification of Nondestructive Examination Personnel *.

2.1.3 Applicable Ultrasonic Examination Procedure.

2.1.4 General Electric Procedure GE-UT-104,

  • Procedure for Ultrasonic Planar Flaw Sizing *  ;

l l 2.1.5 USNRC Regulatory Guide 1.150, Revision 1 Alternate Method.

2.1.6 General Electric Quality Assurance Manual, QAM-001 Rev. 2.

3.0 PERSONNEL 3.1 All data reviewers shall be certified to Level ll or lit in accordance with 2.1.2.

3.2 All personnel analyzing indications in austenitic piping shall have successfully  ;

completed the Ultrasonic Testing Operator Training for IGSCC, Competency Area 910, developed by the EPRI NDE Center, and completed the practical examination and shall '

have current qualification status.

3.3 Personnel performing flaw sizing in accordance with 2.1.4 shall have successfully completed the UT Operator Training for Planar Flaw Sizing Course, Competency Area 911, developed by the EPRI NDE Center and shall have current qualification status.

l 3.4 Personnel analyzing indications in weld overlays shall have successfully completed the '

Ultrasonic Operator Trattung for Weld Overlay, Competency Area 912 developed by i the EPRI NDE Center and shall have current qualifications status.

i 3.5 All personnel analyzing indications on RPV componants shall have received the l training and experience as required by the appropriate operating procedure.

4.0 EQUIPMENT l I 4.1 Equipment which meets the requirements of 2.1.3 shall be available. In addition, any special equipment which will aid in the resolution of recorded indications may be used with the approval of the cognizant Level III.

I

I

, No: GE-ADM-1002 Revision No.: 2 Page 3 of 7

Title:

PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF ,

REC RDEDINDICADONS l l GE NuclearEnergy 5.0 C AllBR ATION 5.1 Calibration shall be in accordance with 2.1.3 or 2.1.4.

3 5.2 under the direction of the responsible Level ill, other techniques or methods may be used to aid in resolution. These augmented examinations, when used, shall be documented with appropriate data and calibration sheets. '

6.0 EX AMIN ATION 6.1 All data and calibration sheets shall receive a technical review fore completion and clarity. As a minimum, the reviewer shall verify the following:

6.1.1 All blanks are filled in or marked *NA*.

6.1.2 Calibration times meet the requirements of 2.1.3.  !

6.1.3 All comments / remarks / limitations are clearly understandable.

6.1.4 All mask outs are initialed and dated.

{ } 6.1.6 All information required by the reports and record section of 2.1.3 are included on the sheet. ,

1 6.1.6 Search units meet the requirements of 2.1.3.

6.1.7 Calibration block meets the requirements of 2.1.3 for the examination area.

6.1.8 Calibration point (s) appear at the proper position in time.

6.1.9 Sweep range is adequate for the examination area.

6.1.10 Calibration block temperature and examination area temperature are within the '

requirements of 2.1.3.

6.1.11 All examinations required by 2.1.3 are completed or areas / examinations not completed are noted.

6.1.12 All attachments are properly referenced so there is no doubt that the report is complete.

6.1.13 Previous data shall be reviewed to assure knowledge of any significant changes in the examination results. If changes are noted, they shall be brought to the attention of the personnel responsible for the analysis of the examination data.

6.1.14 All data, calibration, resolution sheets and all other reports shall be wri' ten out in black ink.

l ) 6.2 When all of the requirements of 6.1 are met, the data reviewers shall sign and date the

' Reviewed By* block, indicating this review is complete.

6.3 When no indications are recorded the " Evaluated By* block (when present) shall be marked *NA".

O No: GE ADM-1002 Revision No.: 2 Page 4 of 7 i l

Title:

PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF  !

REC RDED LNDCADONS l GE Nuclear Energy G i 4

6.4 When indications are recorded, they will be analyzed in accordance with 7.0 ,

i 7.0 RECORDING 7.1 All recorded indications shall have as a minimum the followinD:

7.1.1 A geometric plot which reveals the location of the indication with respect to the weld and/or configuration of the examination area, as applicable

. 7.1.2 A review of previous recorded indications, preservice and inservice.

7.2 Additional analysis - When the requirements of 7.1 do not prove conclusively that the indication is the result of a geometric or metallurgical condition, the indication shall receive additional analysis. This analysis shall continue until the type of the indication is determined. This analysis may include but shall not be limited to the following: ,

'~

7.2.1 Additional Examinations - These may be conducted with original calibration requirements, to confirm the indication data, and/or with augmented calibration and examination techniques (or methods, i.e. PT, MT, RT etc.) when in the opinion of the analyst such examinations would aid in the resolution of the  ;

indication (s). When augmented examinations are used, they shall be e' documented with applicable calibration and data sheets and shall become a part of the examination report.

7.2.2 Review of Radiographs - This may include both original construction radiographs and any subsequent radiographs. These may be used to confirm or deny the presence of geometric conditions, (such as counterbore, drop through, etc.) or f abrication flaws (such as inclusions, lack of fusion etc.).

7.2.3 Signal Characteristics - The behavior of the signal has proven to be an aid in the analysis of certain types of flaws, such as IGSCC, and may be useful in resolving other types of indications as well. Some characteristics to be considered are:

7.2.3.1 Indications which walk (travel on the CRT) from the ID toward OD.

7.2.3.2 When the search unit is angulated while the indication is peaked. a geometric indication will decrease in amplitude rapidly with a variation in the incident angle. An indication caused by certain types of flaws tend to decrease in amplitude slowly and become more broad based as the search unit is angulated.

7.2.3.3 At times, an indication will separate from a flaw indication, as the search unit is moved toward the indication , and walk towards the OD. This indication, when it appears, is indicative of a crack tip and is associated with indications such as IGSCC. These characteristics should be checked at or near the middle of the indication. If the indication is short, (less than 3 times the width of the search unit) it will be necessary to move the

.i I search unit to an end of the indication before angulation is performed.

7.3 Resolution - After the requirements of 7.1 and 7.2 (where required) are met.

indications shall fallinto one of two broad types.

C

, No: GE-ADM-1002 Revision No.: 2 Page 5 of 7

Title:

PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF RECORDED INDMIONS l l GE Nuclear Energy C

7.3.1 Type 1 - Indications which require no further analysis. This would include the following:

, a) Geometric reflectors - root, crown, counterbore, etc.

b) Metallurgical reflectors - bimetallic interface etc.

c) False reflectors - lift off, couplant, etc.

7. '? . 2 Type 2 - Indications from flaws. These indications will require further analysis in accordance with 7.4.

7.4 Codes / Standards - All type 2 (7.3.2) indications shall be compared to one of the following to determine acceptability in accordance with the applicable code or standard. This comparison shall be documented and shall become a part of the examination report.

~

7.4.1 IGSCC indications in austinitic material shall be sized in accordance with 2.1.3 a nd 2.1.4.

7.4.2 Indications in reactor pressure vessel welds shall be sized in accordance with 2.1.1, as modified by USNRC Regulatory Guide 1.150, Revision 1 Alternate

{ l Method.

7.4.3 All other indications shall be in accordance with 2.1.1 ,

8.0 REPORTS 8.1 The format of records are subject to change as may be required. The technical contents of forms used shall contain as a minimum all of the items in paragraph 8.2 (see Exhibit 1).

8.2 indication Resolution Sheet - An indication resolution sheet shall be completed for each examination area. As a minimum, the information on the indication resolution sheet shall include:

a) Applicable calibration and data sheets (s))

i b) Names and certification levels of examination personnel l c) Examination procedure identification and revision number )

d) Identification of weld or volume scanned e) Plant i

f) Method of NDE (UT, MT, PT, etc..)

(

{ }

g) Weld type h) Resolution determination

(

1 1

k.

.- - - - _ = . n . . . . _= x = : = . = :.

I No: GE-ADM-1002 Revision No.: 2 Page 6 of 7

Title:

PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF RECORDED lNDJCADONS GE Nuclear Energy  !

a) When no indications are recorded, the resolution determination shall be *No Recordable Indications".  !

b) When type 1 Indications are recorded, the resolution determination 2 shall state that the indications are geometric, metallurgical, or false [

and from where the indication originates (root, counterbore, bimetallic interface, non-relevant etc.). If the beam has been redirected or mode  ;

conversion has taken place, this shall be noted.

c) When type 2 indications are recorded, the resolution determinations- l shall include an analysis in accordance with 7.0 and shall state which  !

reference was used to analyze the indications. The process used to

'~

analyze the indication shall be described in this section, and should include a summary of steps taken to reach the resolution (i.e.,

augmented examinations, RT review, types of sizing utilized, etc.).

These statements shall be supported by supplemental data.

8.3 Supplemental data shall be included and made a part of the examination report. As a minimum this shallinclude the following:

a) Geometric plots of recorded indications b) Calibration and data sheets on all augmented examinations  :

c) Calibration and data sheets on all sizing d) Calculations used for analysis  :

l i 8.4 When the requirements of this procedure are completed, the analyst shall sign and  ;

date the

  • Reviewed By* on those data sheets with recorded indications.

8.5 When the requirements of 7.0 and 8.0 are met. the data analyst shall sign and date the Indication Resolution Sheet. i t

4 L

f A

b

. _ _ . . _ _ . . _ _;. ...~.__._=u---n__.._-----------m--------------------------------------------r--------------

1 l

O '

No: GE-ADM-1002 Revision No.: 2 Page 7 of 7

Title:

PROCEDURE FOR REVIEW PROCESS AND ANALYSIS OF RECORDED lNDICADONS GE Nuclear Energy w

"~

h ~ cr ugei,,r r,ierar RESOLUTION SHEET

} PROJECT: com ,, _ .

. _ e- .

1 ..n . == - r= 0= 0 ,, O= 0=

,,, m Oai-e ===

Dia m. O.o..

eu -.= m __ w .-cr, .

tunet h g f up uf 8t at poor, ee.m g

6 E@Mh

~-

t i EXHIBIT I

.____ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ . . _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ . _ . . _ _ _ _ _ _ _ _ .a

- . . . . - . .- - . - . - ... ~. - .. - . . . .

3 BOSTON EDISON RTYPE H6.12 PILGRIM NUCLEAR POWER STATION is a Temporary Procedure No. TP93-087 PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC RE0UIRED REVIEWS REVIEWERS AND APPROVERS QC REVIEW REQUIRED b hr 'l S 3 Procedure Writer Date O D T e.c,h cal Revi M er N/f/f 3 Date~

)

)

r  !

ORC REVIEW REQUIRED / /

J'0T :;U:nES L )_ ' e J[F f3 Validator 'Jate  !

=_ >-

M3

'Date Procedure'0wner rir-QAD Manager Date M& /

WhM3 Date l

ORCChay.an O s- LL E-, df/ib3 Resp * 'Date Effective Date : //h083 Expiration Date: lO/9b3 I i l'

snu TP93-087 Rev. O i

l

6 C

h GE Nuclear Energy

} -

PROCEDURE GE-UT-102 ngvision u ,: 4 7 TITLE PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION OF SIMILAR AND D!SSIMILAR PIPING WELDS FOR IGSCC  !

G i

PREPARED BY- REV:EWED BY: APPROVED FOR USE BY:

' W W Ar A/*JWf DATE:

3-/7-[f DATE: g_f 7_7j LEVEL p DATE: f /f-fJ COMMEtJTS: ,

I i

l C TP93-087 Rev. O Page 2 of 19

0 No: GE-UT-102 Revision No.: 4 Page 1 of 17 W

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPlNG WELDS FOR IGSCC

{

i TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO.

1.0 SCOPE 2

2.0 REFERENCES

2 3.0 PERSONNEL 2 4.0 EQUIPMENT 3 5.0 CAllBRATION 4 6.0 EXAMINATION 8

{ } 7.0 RECORDING 9 8.0 EVALUATION 9 9.0 REPORTS 10 EXHIBIT I 12 EXHIBIT 11 13 EXHIBIT ll1 14 l

FIGURE I 15

+

FIGURE 11 16 FIGURE Ill 17 l I TP93-087 Rev. O Page 3 of 19

C No: GE-UT-102 Rnvision No.: 4 Page 2 of 17 Nes/ Trtle: PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC 7 l 1.0 SCOPE ,

i 1.1 This procedure defines the method and requirements for manual ultrasonic examination of similar, and dissimilar full penetration piping butt welds and adjacent base metal ranging in thickness from .20' to 2.75" nominal for Intergranular Stress Corrosion Cracking (IGSCC).

2.0 REFERENCES

2.1 American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code Sections V and XI,1980 Edition, including Addenda through Winter 1981.

l 2.2 General Electric procedure FO P-03, 'Oualification and Certification of .

Nondestructive Examination Personnel", which meets the requirements of the American Society for Nondestructive Testing (ASNT) Recommended Practice No.

SNT-TC-1 A,1975 and 1980 Editions.

2.3 General Electric procedure GE-ADM-1005, Procedure for "Zero Reference Location and Data Recording for Nondestructive Examinations

  • i 2.4 Coordination Plan for NRC/EPRl/BWROG Training and Qualification Activities of 3 NDE Personnel.

2.5 General Electric procedure GE-UT-104, ' Procedure for Planar Flaw Sizing".

2.6 General Electric procedure GE-ADM-1001, ' Procedure for Performing Linearity Checks on Ultrasonic instruments".

2.7 General Electric prc:edure GE-ADM-1002, " Procedure for Review and Process and Analysis of Recordec Indications".

3.0 PERSONNEL 3.1 Personnel performing, or evaluating the results of examinations to this procedure shall be certified to at least Level 11 in accordance with 2.2 and shall be qualified with current status for the Ultrasonic Testing Operator Training for Intergranular Stress Corrosion Cracking (IGSCC), competency Area 910, developed by the EPRI NDE Center.

3.2 When the

  • Master / Slave
  • system is used, the Level 11 monitoring the master ultrasonic instrument shall meet the requirements of paragraph 3.1. Personnel performing the ultrasonic scanning shall be certified to at least UT Level I as defined l in paragraph 2.2 and shall be trained with a Level 11 on a known discontinuity, prior  ;

to weld examinations. The purpose of this training is to familiarize the scanner in

~

following the scanning and dimensioning instructions directed by the Level 11. This training shall be documented. I l I TP93-087 Rev. 0 Page 4 of 19

. . . - - - - - . . - - - . . - . ~ . - - - . - . - -

1 No: GE-UT-102 Revision No.: 4 Page 3 of 17 l Trtie: PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION '

GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC 2

4.0 EQUIPMENT 4.1 The ultrasonic instrument shall be of the pulse echo type, and shall be equipped with a calibrated dB gain or attenuator control stepped in increments of 2 dB or less and shall meet the requirements of reference 2.6.

Note: NOTE: When the remote master / slave system is employed, the CRT i slave unit used as an aid for the scanner may be of any type that will ]

produce video display. It shall not contain any independent controls that could alter the performance parameters or calibration of the )

master instrument being monitored by the Level ll Examiner. l 4.2 Ceramic type transducers similar in size, frequency and mode of propagation as thoso that have been qualified in detection at the EPRI NDE Center shall be used for l the examination. The maximum allowable active element size shall be .25'(round or i square) for material thicknesses less than .50*. For material thicknesses .50* and greater, the maximum allowable active element size shall be .50' (round or square).

When selecting the search unit size, consideration shall be given to the diameter of the pipe. The search unit shall be small enough to allow adequate contact between the search unit and pipe. Search units may contain either single or dual transducer elements. For dual element search units, the maximum allowable element size applies to each of the two elements.

4.2.1 Search units with contoured contact wedges may be used to aid ultrasonic coupling. Calibration shall be accomplished with the same search units and wedges as used during the examination.

4.2.2 Angle beam wedges shall be used that will produce shear waves at a nominal angle of 45* 2* in the examination medium. The actual beam paths to be utilized for the weld examination shall be determined by obtaining a contour of the weld crown and the wall thickness, to assure complete coverage.

Note: NOTE: Transducers / Wedges of other sizes, angles, mode of propagation, or frequencies may be used where required by material characteristics, geometric e- Miguration or for the evaluation of indications, with the approval of h Oognizant NDE Level 111.

4.3 When dissimilar metal welds are being examined, the search units shall be RTD dual element, or equivalent. The nominal frequency shall be in the range of 1 to 4 MHz.

The examination shall be performed using refracted longitudinal waves with nominal angles in the range of 30 to 70 degrees. Maximum piezoelectric element size (each individual element) shall be 1' x 1 1/2*. Various roof angles and focal distances should be evaluated to choose the search unit with the maximum signal to. noise (S/N) ratio. Refracted longitudinal waves of 31 - 45 degrees have been shown to be successful for detecting tips of deep notches and provide some capability of throughwall dimension determination. Search unit size shall be selected based upon the diameter and configuration of the material to be examined to allow maximum ultrasonic coupling.

TP93-087 Rev. O Page 5 of 19 l

_ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ ~ . _ - . _ -_

C No: GE-UT-102 Revision No.: 4 Page 4 of 17 Tr:le: PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC C

4.3.1 The search units utilized for the examination should follow the guidelines of paragraph 4.3. At least two search units with different beam angles should be used for the examinations.

I

% 4.4 Coaxial cables of Lny convenient length may be used for examination. The length, type of cable and the number of connectors used shall be recorded on the Calibration Data Sheet.

4.5 The ultrasonic couplant to be used shall be in sufficient quantities to maintain adequate acoustic contact between the search unit and the component and shall be

. certified in accordance with ASTM D-129-64 and D-808-63 for total sulfur and halogen content. The total residual sulfur and halogen content shall not exceed 1% '

by weight.

4.6 Basic Calibration Blocks 4.6.1 Basic calibration blocks shall be furnis'ted or approved by the Owner.

f 4.6.2 The surface finish of the calibration block shall be representative of the surface finishes of the component to Je aramined.

4.6.3 An llW type DSC or Rompus block may by used as a simulator block for 7 I

I calibration checks. Other simulator blocks may also be used for the purpose of calibration checks provided they contain sufficient reflectors to establish the checks.

i 4.7 A thermometer calibrated and certified in accordance with the manufacturer's  ;

standards shall be used to measure the calibration block and examination  ;

component surface temperatures. Additionally, the serial number of the thermometer shall be recorded on the Calibration Data Sheet for reference.

4.8 Contour gauges may be used as required to obtain O.D. surface profiles to aid in ,

plotting and evaluation (see Exhibit Ill).

l 5.0 C ALIB R ATION ,

5.1 Svstem Calibration i

5.1.1 Calibration shall be performed prior to the first use of the system on the thickness being examined. Calibration shall include the complete ultrasonic '

examination system. Any change in search units, wedges, couplants, cables, ultrasonic instruments, operators or any other parts of the examination system  ;

shall be cause for calibration check. The original calibration shall be performed on the basic calibration block. Calibration checks may be performed on either a basic calibration block simulator or the basic calibration block, but must include a check of the entire examination system.

l l 5.1.2 The calibration standard temperature shall be within 25 degrees F of the -

temperature of the component to be examined. Examination surf ace shall not , i exceed 125 degrees F. TP93-087 Rev. 0 l Page 6 of 19

+  ;

I

__-._-~~_

C No: GE-UT 102 Revision No.: 4 Page 5 of 17

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC l: '

5,2 Determination of Beam Index Position the angle beam search unit on an llW type, DSC or Rompus block so that the beam is directed toward the appropriate radius su rf ac e. Move the transducer parallel to the sides of the block until a maximum i echo is obtained from the reflecting radius. The beam index point is now above the f

, centerline of the radius, as scribed on the applicable block. Place a mark on the side of the wedge to identify the index point, and note the measurement from the ,

index point to the front edge of the wedge on the calibration data sheet for future i reference. I 5.3 Determination of Beam Ancie - Place the search unit on an llW type block and obtain a peak signal amplitude from the 2' diameter hole. Read the refracted beam angle from the side of the block using the angle which corresponds with the beam '

index point. If required, the beam angle shall be determined on the basic calibration block by locating a circumferential I.D. notch and using the surface distance, metal r path and block thickness.  !

5.4 Sweer Calibrati2n. Position the search unit on the llW type, DSC or Rompus Bicek and rnaximize the responses from the radius reflectors. Using the sweep and delay controls, position these responses on the CRT to read the desired linear sound path  ;

in inches. Position the reflectors on the CRT to allow for a sound path of at least  :

3/4 vee to be observed when calibrating for a 1/2 vee examination, and 2 vee to be l observed when calibrating for a 1-1/2 vee examination. '

9' 5.5 Straicht Beam Calibration.(Pre-Service Examinations Ontv) The volume of base material through which the sound beam will travel in angle beam examination shall  ;

be examined by by a straight beam transducer in accordance with the following: {

5.5.1 The straight beam transducer shall be coupled to the production material at a i location free of indications. The sensitivity of the instrument shall be adjusted as required to maintain the first back reflection at an amplitude of 50 to 80 percent of FSH.

Note: Note: Thc examiner shall assure that adequate separation exists  ;

between imtial pulse and back reflection.

5.5.2 indications that have an amplitude equal to or greater than 50 percent of the ,

initial back reflection and accompanied by a 50 percent loss of back reflection '

shall be recorded. If total loss of back reflection occurs, even if l unaccompanied by an intermediate echo, the total area of back reflection loss shall be recorded. Locations and areas of such reflectors shall be recorded on examination data sheet (Exhibit II).

l 5.6 Ancle Beam Cahbration l l

5.6.1 Obtain the angle beam path required on the sweep display. Variables such as l weld preparation, weld crown width, or physical interference may preclude i obtaining coverage of the examination volume with 1/2 vee examination from two sides as shown in Figure 11. If these variables are such that the j } dimension A of Figure 1 is greater than:

TP93-087 Rev. O I

Page 7 of 19 1

1

C 9 GENuclear Energy No: GE-UT-102 Reymon No.: 4 Page 6 of 17

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC C

.931 for e = 45*

1.191 for e = 52*

1.60t for e = 60*

2 the beam path shall be increased to at least 1-1/2 vee. AltematNefy, the ,

interference may be eliminated by one or more of the following:

1) reducing the dimension of the wedge edge to beam entry point
2) reducing search un!! size
3) increasing the beam angle
4) reducing or eliminating the weld crown 5.6.2 The angle beam examination may be performed using a 1/2 vee path calibration when performing a circumferential scan and when the 'A' dimension requirements of paragraph 5.5.1 cannot be met, the examination shall be performed using a 1-1/2 vee path calibration. The 1-1/2 vee path calibration

. may be used for axial and circumferential scans. When using the 1-1/2 vee path calibration for circumferential examinations, only the first half vee path shall be utilized.

5.7 1/2 Vee Path Calibration I

l I 5.7.1 The maximum calibration response shall be obtained with the sound beam  !

oriented essentially perpendicular to the axis of the calibration reflector. The i centerline of the search unit shall be at least 3/4' from the nearest side of the block. (Rotation of the beam into a corner formed by the reflector and the side l of the block may produce a higher amplitude signal at a longer beam path. l This beam path shall not be used for calibration.)

5.7.2 Position the search unit on the applicable calibration block utilizing the end drilled holes. Obtain the maximum amplitude response from the vee path  ;

position exhibiting the highest amplitude from the following positi;ns,3/8, 5/8 I or 7/8 vee path, and set its amplitude to 80% FSH. Without changing the gain, l maximize the responses from the remaining two vee path positions. When the '

calibration block contains only 1/21 hole, calibrate using the 2/8 and 6/8 vee paths.

1 5.7.3 Connect these points with a smooth curve. Extend this curve horizontally from  !

the 3/8 (or 2/8) vee path response to the initial pulse. Then, extrapolate the line from the 7/8 (or 6/8) vee path response to either the right hand side of the CRT or to the baseline, whichever comes first. This distance amplitude correction (DAC) curve represents the primary reference level.

5.7.4 Establish the primary reference sensitivity by setting the maximum response  :

from the circumferential I.D. notch for an axial scan or the axial I.D. notch for a l circumferential scan, equal to the DAC at that sweep location.

Note: NOTE: If the calibration block limitations preclude using the end drilled I I holes, the side drilled holes (holes drilled transverse to the axis of the block) may be used for DAC construction.

TP93-087 Rev. 0 4 Page 8 of 19 l

l

~ _ .-- _ _ - . - -

l 3

No: GE-UT-102 Revision No.: 4 Page 7 of 17 l

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PlPING WELDS FOR IGSCC 5.7.5 1/2 Vee path calibration for refracted longitudinal wave examination.

a) Position the search unit on the basic calibration block and maximize the response from the circumferential I.D. notch if available. Using the instrument gain control, adjust these responses to 80% FSH thereby 3

establishing the primary reference level. Note the dB setting on the calibration data sheet for future reference.

5.8 1 - 1/2 Vee Path Calibratier' 5.8.1 Using the circumferential machined notches, construct a DAC from the 4/8, 8/8 and 12/8 nodal positions. Adjust the response from the 4/B vee path I.D.

notch at 80% FSH. Mark this point on the CRT. Maximize the response from the remaining notches and mark their response on the CRT, establishing a  ;

DAC. This calibration shall be used for axial examinations. To obtain primary reference sensitivity for circumferential examinations, maximize the response from the 4/8 vee path axial machined I.D. notch and adjust this response to i the DAC at that sweep location. Record the gain levels for both reference sensitivities on the Calibration Data Sheet.

5.8.2 Record all instrument settings and DAC curve points on the Calibration Data ,

Sheet (Exhibit I).

k 5.9 Calibration Confirmation '

5.9.1 Calibration shall be verified at the start and finish of a series of examinations, -

and at intervals not to exceed four (4) hours. Calibration may be verified on the calibration block, or by means of a simulator such as the llW block. Any type of block may be used as a simulator, provided that it contains sufficient 6 reflectors so that at least two points on the sweep can be observed without changing the sweep range and delay controls from the calibration settings. If a simulator is used, the response must be recorded at the time of initial calibration for reference at the time of verification.  ;

5.9.2 Acceptance standards for calibration verification checks are as follows: [

a) Distance Amnfitude Correction (DAC) - If any points on the DAC curve have .

decreased 20% or 2dB of its amplitude, all data sheets since the last (

calibration check shall be marked as void. A new calibration shall be made  !

and recorded and the voided examination areas shall be re-examined. If any  ;

point on the DAC curve has increased by more than 20% or 2dB of its  ;

amplitude, recorded indications taken since the last valid calibration c5eck [

shall be re examined with the correct calibration and their values changed on '

the data sheets.

b) Sween Rance - If any point of the DAC curve has moved on the sweep line '

) more than 10% of the sweep division reading, correct the sweep range j

j calibration and note the correction in the examination record. If recordable  ;

reflectors are noted on the data sheets, those data sheets shall be voided, a k

new calibration shall be recorded and the voided examination areas shall be '

) re. examined.

TP93-087 Rev. O Page 9 of 19 i

l l

C No: GE-UT-102 Revision No.: 4 Page 8 of 17 TPJe: PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC i

.C l

5.10 All calibration and calibration verification data shall be recorded on the Calibration  !

Data Sheet (Exhibit 1).

i

6.0 EXAMINATION 6.1 The examinations shall be performed from the outside surface of the applicable  ;

weld. '

6.2 Examination Coverage - The required examination volume (Figure 11) shall be scanned with a minimum overlap of 50% of the search units active element size.

While scanning, the shear wave search unit should be oscillated approximately115*

degrees as shown in Figure Ill. When refracted longitudinal search units are used, oscillation shall be approximately 10 degrees. ,

6.3 For Pre-Service Examinations a 0* Lamination examination shall be performed in I accordance with Paragraph 5.5 above. ,

Note: 0* lamination scan examinations are only required to be performed once, usually during the Pre-Service examination.

6.4 The examination surface should be free of irregularities, loose material, or coatings

{ l which interfere with ultrasonic wave transmission.

6.5 Rate of Search Unit Movement - The rate of search unit movement shall not exceed 3* per second.

6.6 The scanning level sensitivity shall be at least 14 dB above the primary reference '

sensitivity when practical.

6.6.1 The above scanning level sensitivity may not be adequate in some highly  ;

attenuative materials. In these situations the gain shall be adjusted so the  !

average baseline noise is a minimum of 10% FSH. In no case shall the "

average baseline noise level exceed 30% FSH. When scanning is to be performed below reference level the approval of the Cognizant NDE Level lli must be obtained.

6.7 Anate Beam Technicue 6.7.1 The examination volume as described in Figure il shall be examined with the beam directed perpendicular to the weld axis from both sides of the weid, and with the beam directed parallel to the weld axis in both directions (i.e.,

clockwise and counter clockwise). To detect axial indications which are essentially transverse to the weld, the slew angle for various pipe wall thicknesses are as shown on Figure Ill. Additional skew angles may be used, ,

if in the opinion of the Level 11, more meaningful data can be obtained.

l 6.7.2 Inaccessible Welds  ;

l l a) Welds that cannot be examined from at least one side (edge) using the angle ,'

beam technique shall be reported to the Owner for dispositioning.

I TP93-087 Rev. O '

Page 10 of 19 i

C No: GE-UT-102 R2 vision No.: 4 Pege 9 of 17 W

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC C

7.0 RECORDING 7.1 Recordine for Non-Geometric Indications 7.1.1 Allindications 50% of DAC or greater shall be recorded and investigated by a 4 - Level 11 or Level ill examiner to determine the shape, identity and location of the reflector.

7.1.2 Any indication regardless of amplitude in the HAZ or base metal or any known j

flaw, shall be recorded and investigated by a Level ll or Leul lli examiner to determine the shape, identity and location of the reflector.

7.1.3 Each indication, regardless of amplitude, which is considered to be a defect, shall be recorded as follows:

a) Record the peak amplitude, the search unit position (W max), search unit d

location (L max), the sound beam direction (1 thru 6 on Exhibit II), the sweep reading to the reflector (SW max), at the peak amplitude point. End points (L1 - L2) shall be recorded at the points that the signal is discernible from

, the noise level.

7.2 Recordino for Geometric and Meta 4urcical Indications l l 7.2.1 For each indication that equals or exceeds 50% of the primary reference level, '

and is not considered to be a defect, the following shall be recorded:

a) Record the peak amplitude, the transducer position (W max), transducer j locations (L max), the sound beam direction (1 thru 5 on Exhibit II), the  :

sweep reading (SW max) to the reflector, at the peak amplitude point only.

Record the transducer positions and locations parallel to the reflector, at the end points (L1 - L2), at which the signal drops to 50% DAC. ,

7.3 Selection of L, and W, reference points shall be in accordance with the applicable  !

revision of Procedure GE-ADM-1005.

7.4 Record all scanning limitations on the applicable data sheet.

8.0 EVALUATION l 8.1 The recorded data shall be reviewed and analyzed in accordance with paragraph 2.7 by an individual meeting the requirements of paragraph 3.1 as a minimum.

i ,

8.2 Flaw indication sizing shall be accomplished per paragraph 2.5. '

B.3 All flaw indications shall be reported to the Owner within 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> of final sizing i determination, or as required by contract. ,

I 8.4 Final evaluation and disposition of flaw indications are the responsibility of the j

} O wn e r.

{ l TP93-087 Rev. 0 l Page 11 of 19 l

i

.__ . _ _ _ . _ _ . _ . _ _ 2_ _ . .; . _ u . : . ... __ _ . _ _ _ . _ __ _

l l

No: GE-UT-102 Revision No.: 4 Page 10 of 17 l,

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION l GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC a

9.0 REPORTS 9.1 The format of data sheet exhibits is subject to change as may be required. The technical content of data forms used shall contain as a minimum that listed in y

paragraphs 9.3 and 9.4.

9.2 The Calibration Data Sheet shall be completed before any examinations are performed.

9.3 Calibration Data Sheet - The system calibration information shall be recorded on the Calibration Data Sheet and shall include as a minimum, the following information (see Exhibit I):

a) Calibration Data Sheet number b) Date of Calibration c) Examiner's signature and NDE level  !

l d) Ultrasonic instrument model number e) Ultrasonic instrument serial number  ;

I I f) Ultrasonic instrument setting g) Transducer frequency, size, beam angle and mode of wave propagation in the material h) Transducer serial number and manufacturer ,

i) Search unit cable type and length and number of connectors j) Couplant (type and batch number) k) Examination procedure number and revision j I) Calibration standard number m) Times of initial calibration and subsequent calibration checks n) Calibration reflector (hole or notch) o) Orientation of search unit with respect to the pipe (longitudinal or circumferential) p) Amplitudes and sweep readings obtained from the calibration reflectors q) Special search units, wedges, shoe type or saddles identification if used r) Index point to front of wedge measurement s) Thermometer serial number Rev. O TP93-087 Page 12 of 19

0 No: GE-UT-102 Revision No.: 4 Page 11 of 17 W

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC C

1) Temperature 9.4 Examination Data Sheel - All examinations shall be recorded on the Examination Data Sheet and shallinclude as a minimum the following information (see Exhibit II):

- i a) Examination Data Sheet number b) Date and time period of examination c) Examination procedure and revision d) Applicable Calibration Data Sheet number e) Examiner's signature and NDE Level f) Identification and location of weld or volumed scanned (for example marked up drawings or sketches) g) Record of indications or volume free of indications h) Surface from which examination is conducted l i) The information detailed in raragraph 7.0 for recorded indications j) Thermometer serial number

, k) Temperature ,

i l l TP93-087 Rev. O  ;

Page 13 of 19 i

. . - - . -. = - . . . . . . . . - . . .

C No: GE-UT-102 R vision No.: 4 Page 12 Of 17 W Tatie: PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GENuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC C

ULTRASONIC CAUBRATION DATA SHEET GE NucJoar Energy (MANUAL EXAMINATION)

SITE: UNTTr CAUBRATION SHEET NO :

PROJECT NO ? UNEARTrY SHEFT NO.:

PROCEDURE NO ? REYtslON! FRRr irst v w t me.mme. ===== a-.s Search Urut

( mew ==e= e =. em. *=a mwenen m=eme = ==ap ese em ange me.es -w.

Calibreton Stanca o ,

are hit .suure Tedpues Tome Co@la n Thermometer

., e== ~. .,

g),Q INSTRUMENT SETTINGS i i i * ' i I i i f DAC const umen Sean Ehty "I i i i  ! j i i i i A Gem. Ammt un Gewi- Ashi hn W 80 j j j i ,

70 ; -

, i j ,

P I '

  • I  ! ' I 60 ' I

! ! Gsan Circ. h n Gem.Ctr he L  ! i l i '  ! ! '

l g

8 i i i i  !

i ! I I Nine Range U 30 Dunping Delay

' =

>; , , , , . . . .  ! _e _.,

I ' i ! l ! l  !

i l ,,,

SWEEP.8 10= y,moiency Assaluson I "" E "" '*'" W Joch $a 9t

Fmw senwet. EN l cALisnAnowVEmrFcATeoN PE
  • LE CW I i 1 '  ! yd:T'.AL CALIFJYlON TIME f f VERJFCAT10N 7tWE3 Luv watrevoE L

$ EP  ! 2 t  ! '

FlesAL WsUFCAMON T1st l l WELCS EXAMINED REPORT NO. I COWWENTS:

l l

! I i I

) i i i I i i l

} }

I ca. tre un unate - === un . o.n Sf pEdtfWED BY tre Daig stinUTT Cs& EMW Daft _ , , , , l C

l I EXHIBTTI TP93-09 h0 Page 14 of 39

(

C No: GE-UT-102 Revision No.: 4 Pcge 13 Of 17 W

Title:

PROCEDURE FOR MANUAL ULTfuSONIC EXAMINATION i GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC C

g GE NuclearEnerPY ULTRASONIC EXAMINATION DATA SHEET (MANUAL PIP!NG) stTE: UNIT. REPORT NO.:

) CAUBRATION SHEET NO.:

PRNECT NO -

DATA SHEET NO.:

PROCEDURE NO_: REVISION: FRR-SYSTEM EXAW SURFACE T COUPLANT- EXAM START WELD D: THERMONETER BATCM NCL? EXAW SF. ARCH UN:T EXAMINATION g ID g 0D ILATERAAL TYPE E CE 3 55 UTHER

t. RutRENCr. Axat SCAN sENS:TmTvpsi Wo REFERENOF CIRC SCAN SENSffMTYp81 PERFORMED INDCATONS YES l NO YES l NO sa.=w 1 WrTH FLCW _l _ _ -

2 AGANST FLCW , _l _l _l _

3 UPSTREAW l _l _l_l_ .

_j _j_l _ -i " o q p t oC = sTREAu ,

,,,, , [ s verTREAu _l_i_l_

LeocmsTREAv _l _l _l_

7 L-WAVE BASE NETAL _l _l_{ _

8c"R

}_l_l_l_ " " * "

WDeCATICN L (t1 FR3d RE7 l W (en) FROM RE7 SWEEP READING EXAMINATION l AMP i "O- W.hulX (1*8I

  • L.1 L.4 LAX L.2 W-1 W-2 SW.1 SW.uAX SW-2 g ggg ,

_ i  ; i ) i , i i i _  :

_ l  ! I i  ! I I l l I

_ l I l I l l l l l } _

l 1 l t i t I

_ l _

_ t  ! I I ( l t I _

I  !  ! I I I l REMARK $*

r a, . . 1 mu can U m m .r...r a r- un . or. are GE RFWifWES DE Lgyn batt UTILITT & WFW caTg ~_,

EXHIBIT !!

TP93-087 Rev. O Page 15 of 19

-. - . . ~ a, .=

l s

i l

  • C No: GE-UT-102 R: vision No.: 4 Page 14 of 17 l I

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINAT!ON I I

GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC n

he

)

i i

J -

- .y 310 UWr- 9tEPORT O.:

e., .n

~

GENucbearEnergy , } _

snron l ccanc>erte T

. ., ne }+

l I l*- '" ---+!

CRC)* HEOff T (/ .

Y E

, j 1 3 2 cRom wcTH f .

J

' Co""

  • s cx='oa *

, l ed3d DhaAE'ER / V{ .

\

4 I

wcmo.:;r8 .

, . . . . . . . . . . . . . ........ . . . . . . no. '.

. .'. J. . L. . L. J. . A. . L J.. J. . L. .L. J. . L. . .L .%

e . . J. . . . J. . L. . .L J. 1. . L .6 L .'. . J. . L. .L J . 4. . L J.. J. ..L ..LeJ

. s 1, .L .% .

J. . L .% .

J. 1. .L . J.. J. ..L..L .

.a... a .. 4 . . . w . . . .e. .s . 4 . .

-4.. .

4.

4.. . . .. ... s...,,.4.....e._4-

. .s.. . . . . . .

..,.crm.,..,. . . .

- e ..- g

. e . .

e . e . . e .i m - e . .- m . e - r .

g - e ..- , . .. .e . ...e e..g.

g - e - m .- .e.. .....m....s.,.g e .,-

e

,. .ewoe. v.

e.

e . . . . .

7..,. ,.g..

7 ..,.1*

. . . . . . . . . . . . e e . . . . . . . .

.T ~. .~ ~ ~. T.~ r.~s* T e~ r.*.~ 1.

  • T.
  • r 1.
  • 1
  • T, " ~ 1. ~ .r " ~ %. ~ T. ~ T. r '.s*

. . ..s . *. f .*~ 1.

  • T. ~.r *.~ 1.
  • r *.~ 1. ~ .s T. ~ ra ".*

. T

  • r *.* *
9. ,. 3. . . .. . . . . . . . . ., g

. e. . . . . . . . .

. . . . . .s . .

g .

g . . . k

- .. , . .r .c ,. ,. .r . ,. r. ., ,. r. .r .. ,. r. .. ,. re 5r.,. .r .c ,. ,.. r. .. 3. .r c ,. .t .r. . ,. .r. . ,. .r.r.i. s. r. .--

. .:. 4. t . :. .p 3.p .p .; . p .p .: t . :. .: 3 . p .p .: . t .:. _:. 4 p .:. 4 p .p .;_ ; . :. .:. 4 t .p q _ t .:_ _;. 4. ,t .p q . t . _ _:. 3 3.p .

.... s. .,. ,

s...

....m....

s. . . . . . . .

_.3 4.p_:..:.;.:. 3 4.p.p .:.p.:. 3 4.7 3 .:.t.:..;_;.:. p q_p.p.3 ;_:..:.4.:..:.4 t.:..p 4 p.:.4.p.:..:.4 :._p.

. a.. a. ... .. s. . .. u . s . s. . r. .u s, _ a. .. w s.. a. . . a.. a. . s. .. u s. . , . .u .,. a. . r. .u s. . s.. _ s.. a. - r.. .u s. . .a. . u a.. a. . . u. .w . a. .a. s....uu

.-us..

. . ,. . . . ,. . . ,. ..- ..... ...- ...-.r .....-.... . ,.

-. ,. . . . .1 . ,

.c . , r c r r .- r c ,. r r - ,. r e .

. . . . . . . . . . . . . .. c .- .. . . . . . ,. . .

r ,. r. .c ,..r.. - .

. . r. c. . . . . . . . . . . . . . . . . ...

r .-

. . r. . .

.r...

, r.. . ..r . . .

-. . r .- -

,.. r c ,. ,.- r ,. ,.- r - r , - ,.. r ,.- ,.. .r .,..,.-

r . ,.r . - ,.r. .r ,.-

r - c ,.. ,c,. .,..,.. r. c. ,,., ,., . r. ,,.. , ,...r

,.. r. r. ,.. , . c. .--

.r . . . . , , . . . . . . . . . . . . . . . . .r . . , , . . .

$sA,E

.e _ ,

.um.m . . summacummum . mummmmmmmmmmmmmmutD _

.. n --. -

t I

I EXHIBIT ill TP93-087 Rev. 0 Page 16 of 19

C No: GE-UT-102 R vision No.: 4 Pag 2 15 of 17 )

i

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIM!LAR AND DISSIMILAR PIPING WELDS FOR IGSCC

{

C _

+

l

.$ $ I i.

Cru a

\ n

/ \ l

/

i I > I ,

~

, 't

- s / ~ ,  ;

I i

I l

i

  • A* DIMENSION REQUIREMENT

~

.931 for d with 45 1.19t f or d with 52 1.601 f erd with 60 i

1 M

l I FIGURE I TP93-087 Rev. O Page 17 of 19

C , No: GE-UT-102 R:; vision No.: 4 P ge 16 of 17 W

Title:

PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GENuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC e,

w _

. I I I I i

. i  !

I I

- 1 C/L l

~

,- vr t vr ;

1

/ N -

, l . .

i .  ;

l l l , l s'r------- --- l '

A

\[------$c: va i v -

l j

D  !

i.

l l

cxmunow vowwr  !

a-s-c-o f i

l r i

--l l

I I FIGURE II TP93-087 Rev. O Page 18 of 19

t C No: GE-UT-102 R: vision No.: 4 P ge 17 of 17 l W T1tle: PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION GE Nuclear Energy OF SIMILAR AND DISSIMILAR PIPING WELDS FOR IGSCC

~

o.

to b

I i

l t SM18mk M MSBti$ e T*

I <

  • o u er r~ q t

. Se t.

t....-

Sale a sC ! W W esentas Cttg.hATO* ask! W

  • 9b* em (geovn(

met Cam 11%ctmeEE Datriet>6

+

4 s enestam and Sutettaa .F*

  • 3 .e*

l .c n a

d

{ } e l # ' ,..

  • t l.

vr. ni e. d - oscu.,a..,<.a W . ea..a me emaciacax>=w ass esoe

.s.- a mm.au , s 9

. .c c.

W s'

i v

/ *

/ 3

/

' l 6 #

/

se elf

  • mEE F af emanam osouseassa y r f escanc>s.a mc Ch*1EMetyse psEC104

! s 2* **cas eem omwervem scaws i 1

"ll*7 !

i

~.

l I FIGURE lli TP93-087 Rev. O Page 19 of 19

(. .

j

._ -