ML20054C469

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Part 21 Rept Re Hma Relays W/Contact Leads Not Fully Insulated,Initially Reported 810708.No Operating BWRs Utilize Subj Hma Relays.All Potential Problems Will Be Corrected Before Startup
ML20054C469
Person / Time
Site: Nine Mile Point, Perry, Fermi, Hope Creek, Grand Gulf, Susquehanna, Limerick, River Bend, Clinton, LaSalle, 05000000, Zimmer, 05000517, Washington Public Power Supply System, Shoreham, Hartsville
Issue date: 04/01/1982
From: Sherwood G
GENERAL ELECTRIC CO.
To: Deyoung R
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
References
REF-PT21-82-590-000 10CFR-50.55E, CAC-32-82, MFN-040-82, MFN-40-82, PT21-82-590, PT21-82-590-000, NUDOCS 8204210137
Download: ML20054C469 (4)


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GENER AL h ELECTRIC NUCLEAR POWER SYSTEMS DIVISION GENERAL ELECTRIC COMPANY,175 CURTNER AVE., SAN JOSE, CALIFORNIA 95125 MFN 040-82 MC 682, (408) 925-5040 CAC 32-82 o

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April 1, 1982 f

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Office of Inspection and Enforcement g a cu nn:n t:xa Cug*gEu n U. S. Nuclear Regulatory Commission Washington, D. C. 20555 O

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Attention: Richard C. DeYoung, Director U

Subject:

GENERAL ELECTRIC HMA RELAYS This letter is to inform you of our evaluation of a deficiency in HMA relays, which has previously been reported under 10CFR Part 21 by the General Electric Power Systems Management Business Department (PSMBD).

The NRC was notified of this condition on July 8,1981.

The potential defect involves HMA relays, manufactured from January 1976 through June 1981, whose contact leads may not be fully insulated.

A PSMBD Service Advice letter dated November 12, 1981 notified all purchasers of the HMA relays to inspect for the problem. However, no relay failures resulting from this problem have been identified.

There are no operating BWR plants which utilize HMA relays supplied by GE's Nuclear Power Systems Division.

All HMA relay potential problems will be corrected before plant startup.

(

I The attached evaluation identifies our application of the HMA relays i

in various systems, as well as the plant that may be affected by this l

deficiency.

(

Very truly yours, l

If

/

Glenn G. Sh'erwood, Manager Safety & Licensing Operation Attachment.

cc:

B. H. Grier, Region I J. P. O'Reilly, Region II I

J. G. Keppler, Region III l

U. Potapovs, Region IV l

R. H. Engelken, Region V L. S. Gifford (GE Washington Liaison Office) 8204210137 820401 PDR ADOCK 05000322 l

S PDR Y

F ATTACHMENT An evaluation of the safety impact of the potentially defective HMA Relays manufactured in the period 1/1976 through 6/1981 and defined by GE-PSMBD service advice 721-PSM-166.1 is as follows:

Examples of the systems in which potentially defective HMA Relays are found include:

Susquehanna 1 RHR, HPCI, Auto. Depressurization (ADS)

Susquehanna 2 RHR, HPCI Hope Creek RHR, Core Spray Perry 1 RCIC, RHR Limerick 2 RHR, Core Spray Grand Gul f 1 RHR Grand Gulf 2 RHR, LPCS, HPCS (Power Supply)

CNV HPCS (Power Supply)

Clinton HPCS (Power Supply TVA Hartsville HPCS (Power Supply)

River Bend LPCS Functionally, applications of potentially defective HMA Relays in safety related circuits appear to fall entirely into three categories.

This observation is based on a sample check.

The three categories are as follows:

1) HMA Relays are used in monitoring applications in safety related systems where the relay performs strictly a monitoring function.

The relays are used to actuate annunciators, and computer inputs.

Examples of this utilization of potentially HMA Relays include:

Susquehanna 1 The same relay coils energize when the respective ADS solenoid is energized.

The relay contacts operate non-safety related computer inputs.

The other relays are used as power loss monitors in the ADS system.

The coil is energized by the respective ADS logic power.

The contacts operate non-safety related annunciators.

In Category 1, the potential safety impact of a failure of an HMA Relay is the loss of electrical isolation between the safety and non-safety circuits.

If this were to occur, it is possible that an electrical fault and a failure of the safety circuit could result.

The lack of adequate isolation capability is in violation of IEEE 279 Page 4.7.2 Isolation Devices, the code of Federal Regulations 10CFR50 Appendix A Criterion 22, and other codes and standards applied on a plant unique basis.

It should be noted, however, that per the PSMBD service advice, no failures of HMA Relays have ever been reported.

HMA Relays are sefrimically qualified as part of the enclosure in which they are installed.

2) HMA Relays are used in safety related logic circuit applications to
p. ovide both a safety function and a non-safety function.

The relay is relied upon to provide isolation, coil-to-contact and contact-to contact, between safety and non-safety portions of the circuit.

Page 2 Examples of HMA Relays utilized in this type application include relays used in the electrical control of HPCS power supply switch-gear which perform a safety related logic function. Also, the relay provides contacts that perform a non-safety annunciator trip function. Coll-to contact and contact-to-contact isolation is required.

In this category, the potential safety impact of a failure of an HMA Relay is either the resultant failure of the safety circuit resulting from a relay failure, or the failure of the safety circuit due to a fault introduced by a failure of the relay to properly isolate the non-safety circuit. The likelihood of a safety circuit failure in this category is greater than in Category I because there are two failure modes instead of one.

Other considerations regarding safety impact applicable to Category 1, are also applicable to Category 2.

3) The third category of HMA Relay applications include those relays that only perform a logic function.

Examples in this category are relays which are part of the pump stop circuits for the RHR pumps.

The safety impact of a failure of one of these HMA Relays is the resultant failure of the safety related logic circuit.

GE will issue Field Disposition Instructions (FDIs) to inspect and repair potentially defective HMA Relays at all affected projects.

FDI schedules are attached.

Additionally, manufacturing will inspect and purge all defective HMA Relays.

It is assumed that PSMBD has corrected the problem and no new defective HMA Relays will be provided.

Page 3 CORRECTION OF HMA RELAYS PLANT SCHEDULE La Salle 1 5 0 - 2,~13 2/5/82 La Salle 2 50-SPI 2/5/82 Grand Gulf 1 50

'O G 2/19/82 Grand Gulf 2 So

'l M 2/19/82 Susquehanna 1 5o-zi7 2/12/82 Susquehanna 2 so -a??

2/12/82 Limerick 1 so-351 4/30/82 Limerick 2 S O - 35 3 4/30/82 Fermi so - S'l i 2/19/82 Perry 1 So - 4 4 o 2/19/82 Perry 2 50- 4'L I 2/19/82 Zimmer so-dSP 2/26/82 Shoreham 50 -d31 2/26/82

'0 ES'l 7/23/82 5

Hope Creek 1 Hope Creek 2 50-3S5 7/23/82 Nine Mile Pt. 2 5 0 - -It o 7/23/82 Hanford 50 460 7/23/82 River Bend 50- 452 so 'Is et 7/23/82 Clinton 50^t6i 5 0 - 4 (o 0.

7/23/82 l

TVA (Hartsville) So - 5 t /

12/10/82 l

E i 7:

C Glf 530 5aI