ML20031F633
| ML20031F633 | |
| Person / Time | |
|---|---|
| Issue date: | 09/09/1981 |
| From: | Mcneill W, Whitesell D NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20031F626 | List: |
| References | |
| REF-QA-99900294 NUDOCS 8110200239 | |
| Download: ML20031F633 (7) | |
Text
{{#Wiki_filter:' ' ORG NIZATION: WESTINGHOUSE ELECTRIC CORPORATION, MEDIUM MOTOR AND GEARING DIV. BUFFALO, NEW YORK REPORT No.: 99900294/81-01 INSPECTION DATE(S): 7/6-10/81 INSPECTION ON-SITE HOURS: 30 CORRESPONDENCE ADDRESS: Westinghouse Electric Corporation Medium Motor and Gearing Division ATTN: Mr. D. L. Hoover, General Manager Post Office Box 225 Buffalo, Nw York 14240 ORGANIZATION CONTACT: Mr. R. F. McKeever, Quality Assurance Manager TELEPHONE: (716) 631-2128 FRINCIPAL PRODUCT: Electrical Motors NUCLEAR INDUSTRY ACTIVITY: Approximately 3% of the work load are motors for nuclear application. /\\ .A AA bN 9[f((/ ASSIGNED INSPECTOR: W. M. McNeill, Components Section (CS) Date / OTHER INSPECTOR (S): .) APPROVED BY: b 6 b/Gi\\,1-
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D. E. Whitesell, Chief, CS ( { Date INSPECTION BASES AND SCOPE: A. BASES: 10 CFR Part 21 and 10 CFR Part 50, Appendix B. B. SCOPE: Change control; manufacturing process control; nonconformances and corrective action; Part 21 inspection; and status of previous inspection findings. LES "ATEL ORIGINAL, certifiM B = 8110200239 81091i PDR GA999 ENVWEST 99900294 PDR
ORGANILWMO'N: WESTlNGHOUSE ELECTRlC CORPORAT10N, MEDIUM MOTOR AND GEAR!NG DIV. BUFFALO, NEW YORK REPORT NO.: 99900294/81-01 INSPECTION RESULTS: PAGE 2 of 4 A. VIOLATIONS: None B. NONCONFORMANCES: 1. Contrary to the-QA manual Section XVII and Appendix B of 10 CFR Part 50, detailed procedures on the transfer of contractual requirements have not been established. One contract document and two changes to the contract were not on file at the manufacturing plant. 2. Contrary to the QA manual Section V and Appendix B of 10 CFR Part 50, final inspection and releases were performed on six motors without evidence that all contractual requirements had been complied with by Westinghouse. 3. Contrary to the QC Instruction 16 and Appendix B of 10 CFR Part 50, Manufacturing Information (MI) sheets were found issued to the shop without all of the applicable specifications. 4. Contrary to QC Instruction 18 and Appendix B of 10 CFR Part 50, DA Tags were not stamped and the stub removed after repair < 5. Contrary to QC Instruction 19 and Appendix B of 10 CFR t et 50, Error Correction Tags were not processed properly. The paper copies were not removed, and the hard back copies wern not attached to the hardware. 6. Contrary to the Westinghouse response let'er corrective and preventive actions were not implemented on three or the four deviations identified in the previous inspectiv-7 port. C. UNRESOLVED ITEM (S): None D. STATUS OF PREVIOUS INSPECTION FINDINGS: 1. (Closed) Deviation (78-01): The QA program did not document the required training for audit personnel, how audits shall be documented and the follow up action taken. The QA manual now addresses audit reports and training. A review of current audit reports verified that trained personnel were used, and the follow up and reports were in accordance with the procedure. 2. (0 pen) Deviation (78-01): Gages u',ed for measurement of product quality were found to be uncontrolled, occ of calibration, in use without authorization, and not identified properly.
ORGANIZATION: MESTlNGH0VSE ELECTRlC CORPORATION, MEDIUM MOTOR AND GEARING DIV. BUFFALO, NEW YORK REPORT NO.: 99900294/81-01 INSPECTION RESULTS: PAGE 3 of 4 Two of five micrometers, serial numbers A9862 and B243, were found out of calibration and in use at inspection station B-4. One unauthorized micrometer (serial number unknown) and one missing gage (serial number A56787) were found at the same station. The preventative action revision of QC Instruction 14 had not been implemented on increased auditing of gage control. This is an example of nonconformance number 6. 3. (0 pen) Seviation (78-01): Receiving inspection was not effectively implem2nted. There were no provisions for bulk sampling, drawings eare not controlled, certifications were not on file for released mater ial, and out of specifica tion materials were not processed in accordance with the defective material procedure. No additional instances were identified where certifications were not en file. Bulk sampling has not been addressed in the inspection instruc-tions. Of ten drawings, two were found to be out of date. A review cf Lab Reports identified two lots of material (Lot Number 231 on une 29, 1981 and Lot Number 275 on June 1,1981) which were out of necification requirements, and released without Defective Material Reports being filed. This is an example of nonconformance number 6. 4. (0 pen) Deviation (78-01): Measures were not established to assure that Procurement Document Specifications were referenced properly in purchase orders. The preventative action has not been implemented. The procedures are yet to be rewritten. This is an example of nonconformance number 6. E. OTHER FINDINGS OR.COMMEN],: 1. Change Control - Orders or contracts are entered into Westinghouse Medium Motor and Gearing Division by Westinghouse Industrial cield Sales Division. The Sales Division maintains the contract and rewrites the contract inte a General Order, which is the order information re-ceived at the si.e. Designs are preestablished models. The order requirements are translated into a preestablished design. A review of one current order found changes were limited to software changes; i.e. speed and torque, seismic, and other calculations. Qualification of Class 1E motors is done by the contractor to meet IEEE 344 require-ments. 2. Manufacturing Process Centrol - The Manufacturing Information (MI) for two nuclear shop orders were inspected on the shop floor. The drawings (9) and QC Guides (7) used for fabrication and inspection were verified to be current and in place. The MI controls the fabrication process. Stators, cores, bearings, etc., are fabricated as subcomponents not dedicated for nuclear use until assembly fabrication of the motor. t
ORGANIZATION: WESTlNGHOUSE ELECTRIC CORPORATION, MEDIUM MOTOR AND GEARING DIV. BUFFALO, NEW YORK REPOET NO.: 99900294/81-01 INSPECTION RESULTS: PAGE 4 of 4 3. Nonconformances and Corrective Action - Two inspection stations were inspected (B-4 and B-8), and the nonconformances found there were reviewed. Four DA Tags and three Error Correction Tags were reviewed at B-4. Seven DA Tags and three Error Correction Tags were reviewed at B-8. 4. Part 21 Inspection - It was verified that procedures for identifying, avaluating, and reporting significant safety hazards have been 'aveloped and are in place. It was also verified that the posting requirements of Part 21 were in compliance. The inspector was informed that no Basic Components have been procured by the Medium Motor and Gearing Division in the past three years. l
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