ML20029E115
| ML20029E115 | |
| Person / Time | |
|---|---|
| Site: | Summer  |
| Issue date: | 12/30/1993 |
| From: | Gabe Taylor SOUTH CAROLINA ELECTRIC & GAS CO. |
| To: | |
| Shared Package | |
| ML20029E108 | List: |
| References | |
| SAP-145, NUDOCS 9405160277 | |
| Download: ML20029E115 (10) | |
Text
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SOUTH CAROLINA ELECTRIC & GAS COMPANY VIRGIL C. SUMMER NUCLEAR STATION NUCLEAR OPERATIONS O
1 NUCLEAR OPERATIONS dl L E,, 0 H A..O L O3.Ly COPY NO.
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O STATION ADMINISTRATIVE PROCEDURE SAP-145 INSERVICE TESTING SECOND TEN YEAR INTERVAL REVISION 6 SAFETY RELATED Q
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D1 EgtSOR DATE (l NMW 6% f
/ZkU $0 APPROVAL AUTHORITY
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OATE RECORD OF CHANGES CHANGE TYPE APPROVAL CANCELLATION CHANGE TYPE APPROVAL CANCELLATION LETTER CHANGE DATE DATE LETTER CHANGE DATE DATE i
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INFORMATION USE Procedure May Be Performed from Memory.
User Retains Accountability for Proper Performance.
O 9405160277 940511 PDR ADOCK 05000395 p
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. SAP-145 A
PAGEi V
REVISION 6 TABLE OF CONTENTS O-SECTION PAGE 1.0 PURPOSE 1
2.0 SCOPE 1
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3.0 REFERENCES
1 4.0 DEFINITIONS 2
S.0 RESPONSIP:LITY 2
6.0 PROCEDURE 4
7.0 FIGURES 7
8.0 RECORDS 7
9.0 REVISION
SUMMARY
7 ATTACHMENTS ATTACHMENTI - RELIEF REQUEST FORM O
O O
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SAP-145 REVISION G Q
1.0 PURPOSE 1.1 The pur pose of this procedure is to ensure that inservice Testing is conducted in an effective and consistent manner that complies with the plant operating license, procedures, management directives, Technical Specifications and applicable regulations and standards O
2.0 SCOPE 2.1 This procedure applies to the Test Unit and all other interfacing organizations for the performance of Inservice Testing of Pumps, Valves and System Pressure Testing.
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3.0 REFERENCES
3.1 ASME Boiler and Pressure Vessel Code Section XI,1989 Edition.
3.2 ALME/ ANSI OMa,1988 Addenda to ASME/ ANSI OM 1987, Part 6, inservice Testing of Pumps in Light Water Reactor Power Plants.
3.3 ASME/ ANSI OMa,1988 Addenda to ASMEIANSI OM 1987, Part 10, inservice Testing of Valves in Light Water Reactor Power Plants.
3.4 10CFR50.55a.
O 3.5 10CFR50, Appendix J.
3.6 FSAR Chapters 5,9, and 15.
3,7 V. C. Summer Technical Specifications.
j 3.8 INPO Good Practice MA-305.
3.9 Generic Letter 89-04, NRC Guidance on Developing Acceptable Inservice Testing Programs.
3.10 SAP 117, Statement of Responsibilities-Technical Services.
3.11 SAP-132, Off Normal Occurrence Evaluation, Reporting and Resolution.
3.12 SAP 139, Procedure Development, Review, Approval and Control.
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PAGE 1 OF 7 t
SAP-145 REVISION 6 3.13 SAP 642, Administration of Welding.
3.14 SAP 643, ASME Code,Section XI Repair Program.
3.15 SAP 1141, Non Conformance Control Program.
3.16 SAP 1340, Transmittal and Maintenance of Records.
3.17 NUREG/CP-0123, Proceedings of the Second NRC/ASME Symposium on Pump and Valve Testing.
4.0 DEFINITIONS O
4.1 Inservice Testing (IST) - Planned and systematic activities required to implement the Pump, Valve and System Pressure Testing requirements of ASME Section XI.
4.2 Inspection Interval-That amount of time approximately equal to 1/4 of expected plantlife,10 years.
4.3 inspection Period - That amount of time in calendar years or months approximately equal to 1/3 of an inspection interval, three to four years.
4.4 Code of Record - ASME Code Section XI,1989 Edition, which includes ASME/ ANSI OM Part 6, inservice Testing of Pumps in Light Water Reactor Power Plants, and ASME/ ANSI OM Part 10, inservice Testing of Valves in Light-O Water Reactor eower eients.
4.5 Surveillance Test-A functional test of installed ec uipment or systems designed to satisfy Technical Specification Surveil ance Requirements.
4.6 Accident - The events listed in Chapter 15 of the FSAR.
4.7 Relief Request Request to the NRC to modify, delete or revise existing ASME Code testing requirements for a specific plant component.
4.8 Deferred Test Justification - Justification for testing on a frequency other than as specified by ASME/ ANSI OM-10 due to impracticality of testing on line.
O S.0 ReSeONSisitiTv i
5.1 The Manager, Technical Services is responsib!e for the overall implementation of the Inservice Testing Program.
5.2 The Test Unit Supervisor or designated alternate shall be responsible for the Q
performance of applicable tests by:
5.2.1 Developi g and approving IST Surveillance Test Procedures (STPs and GTPs.
5.2.2 Developing and implementing a Training Program for test Q
personnel.
PAGE 2 OF 7 i
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SAP-145 REVISION 6 5.2.3 Performing required pump, valve and system pressure tests.
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5.2.4 Temporary maintenance of applicable records in accordance with SAP-1340.
5.2.5 Providing Nuclear Licensing and Operating Experience, the bases and alternative tests associated wi h a proposed Relief Request.
5.2.6 Coordinating the planning, schedulin,and performance of the required tests with the affected disci ines.
5.2.7 Pre and post test review of task sheets to include review of data for acceptability.
5.2.8 Performing review and evaluation of IST procedures.
5.2.9 Promptly identifying unacceptable test results for appropriate corrective action or performance of specified tests, as applicable.
5.2.10 initiate corrective measures for unacceptable test results by:
A.
Non-Conformance Notice (NCN), Preapproved Disposition (PAD), or Off-Normal-Occurrence (ONO) form.
B.
Maintenance Work Requests (MWRs).
C.
Support records and documentation, or O
D.
A combination thereof, where applicable.
5.2.11 Trending test results.
5.2.12 Insuring proper test equipment as specified in the procedure is correctly installed and promptly removed when test is completed.
5.2.13 Submitting MRF's or REE's on plant design problems noted during testing.
5.4 The Manager, Design Engineering and/or Manager, Systems and Component Engineering is responsible for supporting the Test Unit in the performance of applicable tests and examinations as follows:
5.4.1 Provide engineering evaluation of problems noted during inservice Testing.
5.4.2 Provide engineering evaluation of test acceptance criteria and associated test methodogy when requested by the Test Unit.
O 5.4.3 Provide engineering review of inservice Testing program documents (GTP-301, GTP-302, and GTP-304) upon request from the Test Unit.
5.5 The Manager, Nuclear Training is responsible for providing VT training for the Test Unit.-
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SAP-145 REVISION 6 F
5.6 The Manager, Planning and Scheduling is responsible for supporting the Test
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Unit in the performance of Inservice Tests as follows:
5.6.1 Scheduling system pressure tests, and pump and valve tests.
5.6.2 Tracking completed Inservice Tests.
O 5.6.3 meinteining e summery of compieted inservice rests for eech pump and valve.
5.6.4 Maintaining a summary of completed System Pressure Tests.
5.6.5 This summary may be a chart, graph, table or other appropriate O
document specifying the test performed and the results.
5.7 The Manager, Nuclear Licensing and Operating Experience shall be responsible for supporting the Test Unit by:
4 5.7.1 Submitting IST Programs and Relief Requests to the Nuclear Regulatory Commission (NRC).
6.0 PROCEDURE 6.1 Inservice Testing Program 6.1.1 The IST Program shall be used to assess component operational O
inte9rity and performance of ^ sue code Ciess,,2. end 3 components throughout the service life of the component.
6.1.2 Tests and repairs shall be performed in accordance with the requirements of the applicable work or test documents as approved i
under the SCE&G QA Program.
6.1.3 The Inservice Test Program will consist of administrative and technical procedures as follows:
A.
Administrative -The following procedures contain the administrative requirements for this program-1.
SAP-145, !nservice Testing Second Ten Year Interval.
O 2.
GTP-301, Inservice Testing of Pumps Second Ten Year interval.
3.
GTP-302, inservice Testing of Valves Second Ten Year Interval.
4.
GTP-304, inservice inspection System Pressure Testing Second Ten Year Interval.
5.
GTP-240, General Pump Performance Test.
6.
GTP-249, Hyd rostatic/ Pneumatic Pressure Testing.
PAGE 4 OF 7
SAP-145 REVislON 6
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B.
Technical-The technical testing requirements for each IST component are contained in the appropriate Surveillance Test Procedures.
6.1.4 The second test interval end date may decrease or be extended as much as one year from the date given in Step 6.9.
O 6.2 eersonnei oueii< ice 1 ions 6.2.1 Personnel performing System Pressure Testing shall be qualified in accordance with ASME XI IWA-2300 for System Pressure Testing prior to performing inspection or testing activities.
Q 6.2.2 Personnel performing Pump and Valve Testing shall be qualified in accordance with the Test Unit Training Manual.
6.3 inservice Testing Activities - Pump Testing 6.3.1 Pumps classified by the following criteria will be included in the Inservice Test Program:
A.
Class 1,2 and 3 centrifugal and positive displacement pumps.
B.
Pumps, provided with an emergency power source, which are required in shutting down the reactor to the cold shutdown condition and maintaining the cold shutdown condition.
O C.
Pumps required to mitigate the consequences of an accident.
D.
Exceptions to the above criteria, as allowed by ASME/ ANSI OM-6 or Relief Request, are stated in GTP-301, inservice Testing of Pumps Second Ten Year Interval.'
6.3.2 Each pump identified in accordance with the criteria of Step 6.3.1 shall be tested in accordance with the requirements of GTP-301 and the appropriate implementing STP or GTP.
6.3.3 Test results shall be maintained in accordance with GTP 301.
6.4 Inservice Testing Activities - Valve Testing O
6.4.1 veives ciessified 8v the foiiowino criterie wiii se inciuded in the Inservice Test Program.
i A.
Active or passive valves, including their actuating and position indication systems, which are required to perform a specific function in shutting down the reactor to the cold shutdown Q
condition and maintaining the cold shutdown condition.
-l B.
Active or passive valves which are required to perform a specific function in the mitigation of the consequences of an 1
accident.
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SAP-145 REVISION 6 C.
Pressure relief devices that protect systems or portions of Q-systems which perform a required function in shutting down the reactor to the cold shutdown condition and maintaining the cold shutdown condition.
D.
Pressure relief devices that are required to perform a specific function in the mitigation of the consequences of an accident.
E.
Exceptions to the above criteria, as allowed by ASME/ ANSI OM-10 or Relief Request, are stated in GTP-302, inservice Testing of Valves Second Ten Year Interval.
6.4.2 Each valve identified in accordance with the criteria of 6.4.1 shall be O
tested in accordance with the requirements of GTP-302 and the appropriate implementing STP.
6.4.3 A summary'of test results shall be maintained in accordance with GTP-302.
6.5 Inservice Testing Activities - System Pressure Testing 6.5.1 Code Class 1,2 and 3 pressure retaining systems and components will be included in the Test Program.
6.5.2 Each code class system shall be tested and examined in accordance with the requirements of GTP-304 and the appropriate implementing STP or GTP.
6.5.3 Records and results will be maintained in accordance with GTP-304.
6.6 Documentation 6.6.1 Procedures, reports, qualification and certification records and other applicable records of tests shall be prepared in accordance with wntten procedures and the ASME code. These documents shall be maintained and stored in accordance with SAP-1340, Station Administration Procedure Transmitted And Maintenance Of Records.
6.7 Documentation Review O
6.7.1 Required documentetion sheii he reviemed for eccurecy end adequacy and placed in permanent storage in accordance with SAP-1340.
6.7.2 During review and evaluation of test results, a deficiency document may be issued to report unsatisfactory or deficient test results.
O 6.8 Relief Requests 6.8.1 Exceptions to the required tests will be addressed in the form of Relief Requests.
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SAP-145 REVISION 6 Q
6.8.2 Relief Requests will specify alternate tests to be erformed when alternate tests or examinations are practical an meaningful.
6.8.3 The need for an exception to required testing will be documented on Attachment 1.
(V After approval, Attachment I will be forwarded to the Manager,
^g 6.8.4 Nuclear Licensing and Operating Experience, for formal review and submittal to the NRC.
6.9 The Second Inservice Test Interval is between January 1,1994 and December 31,2004.
O 7.0 FIGURES 7.1 None 8.0 RECORDS 8.1 There are no records generated by this procedure.
9.0 REVISION
SUMMARY
9.1 Procedure revised to incorporate the requirements of ASME Section XI,1989 O
Edition.
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SAP-145 ATTACHMENT I PAGE 10F 1 REVISION 6 O
aetier aeouEsT roam TO:
Manager, Nuclear Licensing and Opeiating Experience System Relief Request #
O Component or item Code Category Code item Number Code Class Component Function O
Existing Test or Examination Requirement Relief or Alternate Test Reqtrested O
Reason (s) for Request Prepared By:
Reviewed By:
Test Unit Supervisor O
Angroved ay:
Manager, Technical Services O
,