ML20029E109
| ML20029E109 | |
| Person / Time | |
|---|---|
| Site: | Summer  |
| Issue date: | 12/29/1993 |
| From: | John Baker SOUTH CAROLINA ELECTRIC & GAS CO. |
| To: | |
| Shared Package | |
| ML20029E108 | List: |
| References | |
| QSP-213, NUDOCS 9405160271 | |
| Download: ML20029E109 (13) | |
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Gs SOUTH CAROLINA ELECTRIC & GAS COMPANY VIRGIL C. SUMMER NUCLEAR STATION NUCLEAR OPERATIONS O
NUCLEAR OPER ATIONS A_ l 20lVAIOLOLy e c~
COPY NO.
O QUALITY SYSTEMS PROCEDURE Q5P-213 NDE INSERVICE EXAMINATION PROGRAM REVISION 2 SAFETY RELATED O ecx
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yCIPLINE SUPERVISOR
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AFPR ACAUTHORITY DATE RECORD OF CHANGES CHANGE DATE CHANGE DATE LETTER CANCELLED LETTER CANCELLED O
REFERENCE USE n
Procedure Segments May Be Performed from Memory V
Must Verify Work Following Each Segment.
9405160271 940511 PDR ADOCK 05000395 P
QSP-213 Pagei Revision 2
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TABLE OF CONTENTS SECTION PAGE 1.0 PURPOSE 1
2.0 REFERENCES
1 3.0 DEFINITIONS 1
0 4.0 RESPONSIBILITY 3
5.0 GENERAL 5
6.0 EQUIPMENT 5
7.0 PERSONNEL REOUIREMENTS 5
8.0 PROCEDURE AND DOCUMENTATION 5
9.0 ACCEPTANCE CRITERIA AND CORRECTIVE ACTION 8
O ATTACsueNTS Attachment I - Form N15-1, Cover sheet 1 - Form NIS-1, Owner's Data Report for Inservice Examination e
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QSP-213 Revision 2 C
Page 1 of 8 1.0 PURPOSE 1.1 The purpose of this procedure is to provide administrative guidelines coordination and interface control for Quality Control personnelin the administration of the Inservice Examination Program as required by 10CFR50.55a (g), for component supports and for piping / vessel welds.
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1.2 The effective date of this procedure, this revision, shall be 1-1-94.
2.0 REFERENCES
,r 2.1 L)'
10CFR50.55a(g) 2.2 V. C. Summer Nuclear Stat:on Operating License and Technical Specifications 2.3 SCE&G Company Operational Quality Assurance Plan 2.4 QSP-210 " Inservice inspection Nondestructive Examination" 2.5 QSP-211 " Inservice Examination for component supports" 2.6 SAP-641 "ASME Code Section XI Repair Program" 2.7 SAP-302 " Administration of Maintenance Welding" AkJ 2.8 SAP-108 " Guidelines for Controlling Station Work Activities" 2.9 WM-1.0 " Welding Manual Procedure" 2.10 WM-2.0 " Welding Material Control" 2.11 ASME Code,Section XI,1989 Edition 3.0 GLOSSARY 3.1 Authorized "Jaclear Inservice inspector (ANil or ANI)- an inspector vessel insurance and having qualified in accordanc
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of ANSI /ASME N626.1-1985 3.2 Code - ASME Boiler and Pressure Vessel Code,Section XI 1989 Edition l
3.3 Construction Code subsectionsCode Class - A classification of items nV 3.3.1 Class 1 - Subsection NB 3.3.2 Class 2 - Subsection NC 0<~
3.3.3 Class 3 - Subsection ND
QSP-213 Revision 2 O
Page 2 of 8 V
3.3.4 Class MC - Subsection NE 3.3.5 Component Supports - Subsection NF 3.4 Code Category Designation - A Code designation used to delig major parts to be examined within a Code component n
neate the of Code components, as applicable.
w) roup 3.5 j
to be examined, the examination requirements
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e type of part the acceptance standard, the extent and freque,ncy of examinati permitted, the deferral of inspections.
mination and, if O-3.6 Commercial Service - January 1,1984, the date the power uni into commercial service as defined by the regulation of the F was placed Commission Chapter 1 litle 18 Code of Federal Regulations eral Power 3.7 Component Supports - Those metal supports that are design load from the component and piping to the load carrying b ild e to transmit foundation structures and those elements used to support th u
ng and/or provide structural stability.
e weight or 3.8 Examination - The performance of all required visual observa nondestructive testing NDE), such as radiography, ultraso penetrant, magnetic pa(rticle, and eddy current methods nand q
3.9 Inservice Examin V
by the Manager,ation Coordinator (ISE Coordinator)- A person de Quality systems, who is r h
implementation of the ISE NDE Program. esponsible for development and 3.10 Inservice Examination Program (ISE Program)- Planned and activities required to implement the requirements of ASME cod systematic 3.11 ection XI.
expected plant life (10 years). Inspection Interval-Amount of o 1/4 of 3.12 Inspection Period - Amount of time in calendar years and/o approximately equal to 1/3 of an inspection interval (3 to 4 yea r months 3.13 Inservice Test Group (IST)- Person (s) designated by the Gene o
Nuclear Plant Operations, who is responsible for development V
ral Manager, implementation of the IST, Hydro, Pump & Valve programs and 3.14 evaluation used in determining the condition o s of structure without affecting its intended use or function Comm n or methods are: Liquid Penetrant Testing (PT), Magnetic P g(-)
i Radiographic Testing (RT), Eddy Current Testin n
Ultrasonic Testing (UT) and Visual Testing (VT) g (ET), Leak Testing (LT) 3.15 Regulatory Authority-A Federal Government Agencysu h c as the USNRC.
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Q5P-213 Revision 2 Page 3 of 8
-Q 3.16 Replacement -The addition of a spare component (s) parts of component (s),
appurtenances, piping subassemblies, rerouted piping but not the addition v
of new complete systems.
3.17 Rework - Replacement or other activities required to return an item to its original design condition.
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- 3.,8 Regeir. Maintenance activities required for a component, structure, or system to meet its intended design function.
3.19 Recordable Indication - An indication requiring evaluation by qualified personnel.
O 3.20 Rejectable Indication - An evaluated indication of an item or component requiring repair, rework, monitoring, analysis or a comb. nation thereof.
3.21 Code of Record - ASME Code,Section XI,1989 Edition.
3.22 Operating License Date - August 6,1982.
3.23 ISE Plan - A yearly systematic arrangement and categorization of required examinations per ASME Code Section XI schedu!ed to have minimalimpact on the plant.
3.24 BOP Plan-A systematic arrangement and tracking of Non Code Examinations that are necessary for personnel and plant protection.
O 4.0 RESPONSIBILITIES 4.1 The Manager of quality Systems has overall responsit,mty for administration and control of this procedure.
4.2 The Supervisor, Quality Control is responsible for the following NDE activities:
4.2.1 Directing and managing examinations and tests.
4.2.2 Examination evaluations.
4.2.3 Procuring and maintaining liaison with NDE Contractor (s).
4.2.4 Interfacing with the NDE inspectors to include; but not limited to, 1
promptly identifying unacceptable examination results.
4.2.5 Review of procedures, qualification records, reports, demonstration records, and other supporting clocumentation for O
accuracy and adequacy.
4.2.6 Assuring the performance of any additional examinations and investigations for resolution of examination results.
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QSP 213 Revision 2 Page 4 of 8 O
4.2.7 Preparation of required records, re orts, and documents, including N15-1 Form and NDE Relief Requests, and when requested transmitting other NDE records, reports and documents to the Supervisor, Regulatory Compliance.
4.2.8 When required, initiating Nonconformance Notices (NCNs) for Q
unacceptable NDE results.
4.2.9 Transmitting records, reports and other supporting documentation, including the N15-1 form and NDE Relief Requests, to the Supervisor of Document Control and Records, for permanent record storage.
O 4.2.10 Training and scheduling work activit%s for performing NDE.
4.2.11 Performing other activities as deemed necessary by Quality Control and the affected Nuclear Operations Department.
4.2.12 Developing and implementing training programs.
4.2.13 Reviewing ISE and BOP Inspection Plans.
4.2.14 Interfacing with Design Engineering.
4.2.15 Submitting relief requests and NIS-1 forms to the Nuclear Licensing Group for review and approval.
4.2.16 Coordinating the planning and scheduling of the required NDE with the Manager, Planning and Scheduling.
4.2.17 Designating required tests or examination son STTS/MWR's after repair, rework and/or replacement activities.
4.2.18 Performing a review and evaluation of examination and test results.
4.2.19 Facilitates corrective measures for unacceptable examination and test results by initiating:
A.
NCNs or Preapproved Disposition Requests, B.
Maintenance Work Requests (MWRs),
C.
Support records and documentation, or l
D.
A combination thereof, where applicable.
O upon receipt, temporary stora documents and, when requireh,e of MWR(s), records and 4.2.2o submittal of such records to the Manager. Planning and Scheduling.
4.2.21 Promptly identifying unacceptable test results for appropriate corrective action and/or performance of specified tests, as O
applicable.
QSP-213 Revision 2 Page 5 of 8 O
4.2.22 interfecing with other groups end eppropriete mene ement es required for scheduling, performance, evaluation an trending of ISE/NDE activities.
4.2.23 Develo aing, reviewing and approval of irservice examination manua s for 15E-2 (component supports),15E-1 (non-destructive -
O examination) and isometric sketches.
4.2.24 Transmitting revised page(s) of com aonent supports and nondestructive examination manua s for distribution by documents in accordance with DCP-101.
5.0 GENERAL 5.1 General requirements are described in section 8.0 6.0 EQUIPMENT 6.1 Equipment used to perform examinations shall be as described in the applicable examination procedures.
7.0 PERSONNEL REQUIREMENTS Q
7.1 Personnel qualifications shall be as described in the applicable examination procedures and referencing codes.
8.0 PROCEDURE AND DOCUMENTATION 8.1 Preservice inspections 8.1.1 The Preservice inspection Program was implemented to assure initial operational performance of Code Class 1,2, and 3 components.
8.1.2 The results of preservice inspection provided initial data to be used for:
O A.
Baseline component operational performance data.
B.
NDE baseline data.
C.
Reference values for f uture acceptance criteria.
D.
Preoperational equipment test acceptance criteria.
8.1.3 Preservice baseline data is to be compiled in accordance with ASME Code Section XI,1989 Edition.
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4' QSP-213 Revision 2 Page 6 of 8 8.2 Inservice Examination Program (ISE Program).
8.2.1 The ISE Program, including the repair program, shall be used to reasonably assure operational performance of Code Class 1,2, and O
3 components is maintained throughout the service life of the affected component.
8.2.2 Examinations, test, and repairs shall be performed in accordance with the requirements of the ISE Program.
8.2.3 The ISE Program will consist of this procedure and additional O
written ennroved orocedures which outiine the edministrative and specific requirements of the applicable examination, test, or repair (See References 2.4 through 2.11).
8.2.4 Each procedure in the ISE Program will either detail or reference the appropriate controls to be used in the administration of the ISE Program.
8.2.5 The interval end dates may be decreased or extended as much as one year as outlined in Step 8.12.
NOTE 8.3 ISE NDE contractors shall obtain a " Release to Work," as required by O
the P.O., from SCE&G QA prior to performing any work at the V. C.
Summer Nuclear Station.
8.3 Contractor Activities 8.3.1 Procedures, qualification records, certification records, demonstration records, and other supporting documentation of contractor personnel shall be reviewed for accuracy, adequacy, and compliance to the Code prior to their performmg examinations, testing, or repairs, as applicable.
8.3.2 NDE personnel qualification records shall be submitted to SCE&G QC for review and approval prior to performing testing or examinations, as required by SCE&G s P.O.
8.3.3 Personnel performing examinations, tests, repairs or welding activities shall be qualified to perform such activities by the department heads, contractors, subcontractors or other appropriate departments in accordance with the r equirements of the Code.
8.4 Inservice Examination Activities (Non-Destructive Examination).
8.4.1 Class 1 and 2 items to be examined in the program shall be identified and selected by reviewing the Preservice List of Examinations and the appropriate Code.
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a QSP-213 Revision 2 Page 7 of 8 8.4.2 Items, excluding component supports, required to be examined by IWB-2000 or IWC-2000, will be planned and scheduled in accordance with QSP-210 and the Code.
8.4.3 The preservice e..ominations will be used as data to establish O
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8.5 Inservice Examination Activities (Component supports) 8.5.1 Component supports to be examined shall be identified and selected by reviewing Construction drawings, component support detail drawings and the Code.
O 8.5.2 Component Supports shall be examined and/or tested in accordance with QSP-211, referenced STP(s), or QC procedures.
8.6 Documentation 8.6.1 Procedures, reports, qualification and certification records and other applicable records of tests, examinations and repairs shall be prepared in accordance with written procedures and the code.
These documents shall be maintained and stored for the service lifetime of the affected component in accordance with SAP-1302..
These documents are listed in the Nuclear Operations Records and Accumulation Retention Chart.
O 8.6.2 Each inservice examination report shall be completed within 90 days after the NDE inservice examination outage. These examinations are to include Steam Generator Tube Examinations required by Technical specifications and all other ISE enmponents.
The inservice examination report will consist of, as a minimum, the Inservice Examination Report Cover Sheet (Attachment I) and the N15-1 Form.
8.6.3 Generally, the N15-1 form will be a collection of data deemed necessary to verify the required NDE examinations have been performed in accordance with the requirements of this program.
The N15-1 Form will be four basic documents as follows:
O A.
Componen1s inspected B.
List of Examinations C.
List of Recordable indications C
D.
List of Rejectableindications 8.7 Documentation Review 8.7.1 Required documentation shall be reviewed for accuracy and adequacy and placed in permanent storage in accordance with Q
applicable Document Control Procedures.
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QSP-213 '
Revision 2
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Page 8 of 8 872 ouring review and evaluation of test results, an ONO shall be 0
initiated for unsatisfactory test results in accordance with SAP-132,if such a report has not been previouslyinitiated.
8.8 Design Accessibility Limitations e
8.8.1 Examinations or tests, as applicable, required by this procedure or d
its references shall be performed at the specific frequency to the extent practical as limited by design accessibility.
t 8.9 Relief Requests 8.9.1 Limitations of the required examinations or tests will be O
submitted to the NRC in the form of relief request (s). Relief request (s) will specify alternate examinations or tests to be performed when alternate tests or examinations are possible and meaningful.
8.10 Nonconformance Notices (NCNs) 8.10.1 NCNs shall be initiated and dispositioned for unacceptable NDE results in accordance with SAP-1141.
9.0 ACCEPTANCE CRITERIA AND CORRECTIVE ACTION 9.1 The acceptance criteria for examinations shall be as defined in applicable Q
codes, standards and approved procedures.
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QSP-213 ATTACHMENT I PAGE 1 OF 1 REVISION 2 O'
O INSERVICE EXAMINATION REPORT FOR Q
VIRGIL C. SUMMER NUCLEAR STATION, UNIT #1 P.O. BOX 88 JENKINSVILLE, SC 29065 SOUTH CAROLINA ELECTRIC & GAS COMPANY COLUMBIA, SC 29218 O
COMMERCI AL SERVICE DATE:
REPORT COMPLETION DATE:
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QSP-213
- ATTACHMENTil PAGE 10F 2 REVISION 2 O
FORM NIS-1 OWNER'S DATA REPORT FOR INSERVICE EXAMINATION As required by the provisions of the ASME Code rules 1.
Owner (Name and Address of Owner) 2.
Plant (Name and Address of Plant)
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Plant Unit
- 4. Owner's Certificate of Authorization (if required) 5.
Commercial Service
- 6. National Board No. for Unit 7.
Components inspected:
Manufacturer State or National Component or Manufacturer or installer Province Board Appurtenance or installer Serial No.
Number Number O
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QSP 213 ATTACHMENT 11 PAGE 2 OF 2 REVISION 2 O
FORM N15-1 (back) 8.
Examination
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g.
inspection intervei from to 10.
Abstract of Examinations. Include a list of examinations and a statement concerning status of work required for current interval.
- 11. Abstract of conditions noted.
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- 12. Abstract of corrective measures recommended and taken.
We certify that the statements in this report are correct and the examinations and corrective measures taken conform to the rules of the ASME Code,Section XI.
Date
.19 Signed By (owner)
Certificate of Authorization No. (if applicable)
Expiration Date I, the undersigned, holding a valid commission issued by the Board of boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of have inspected the components described in this Owner;s Data Report during the period to and state that to the best of my knowledge and belief, the Owner has performed examinations and taken corrective measures described in this Owner;s Data Report in accordance with the requirements of the ASME Code,Section XI.
O by signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the examinations and corrective measures described in this Owner's Data Report. Furthermore, neither the Inspector or his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
O oate
.'9 commissions inspector's Signature National Board, State, Province and No.
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