ML20028F981
| ML20028F981 | |
| Person / Time | |
|---|---|
| Issue date: | 01/17/1983 |
| From: | Barnes I, Conway J NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV) |
| To: | |
| Shared Package | |
| ML20028F973 | List: |
| References | |
| REF-QA-99900736 NUDOCS 8302070265 | |
| Download: ML20028F981 (7) | |
Text
-
~
ORGANIZATION:
NPS INDUSTRIES, INCORPORATED PORTLAND, OREGON ntruns indVtLi1VN IN5FtL11UN NO.:
99900736/82-01
, DATE(S) 11/15-19/82 ON-SITE HOURS: 32 CORRESPONDENCE ADDRESS:
NPS Industries, Incorporated ATTN:
Mr. J. D. Takeuchi Corporate Manager of Quality Assurance 2750 S. W. Moody Portland, OR 97201 ORGANIZATIONAL CONTACT:
Mr. R. C. Rosentreter, Manager of Quality Assurance TELEPHONE NUMBER:
(503) 226-1300 PRINCIPAL PRODUCT: Component supports.
NUCLEAR INDUSTRY ACTIVITY: Approximately 15-20 percent of the total work is devoted to the commercial nuclear industry.
ASSIGNED INSPECTOR:
8---
/-e7-F3
( e J. T. Conway, Reactive & Component Program Date Section (R& CPS)
OTHER INSPECTOR (S):
APPROVED BY:
I Tt-
,-,7v2 I. Barnes, Chief, R& CPS Date INSPECTION BASES AND SCOPE:
A.
BASES:
10 CFR Part 50, Appendix B and 10 CFR Part 21.
B.
SCOPE:
This inspection was made as a result of a potential 10 CFR Part 50.55(e) notification reported by Texas Utilities Generating Company (TUGCO) relating to weld defects in a pipe restraint support structure furnished to the Comanche Peak Steam Electric Station, Unit 1.
(Cont. on next page)
PLANT SITE APPLICABILITY:
Docket No. 50-445.
'DESIGrrLD ORIGINAL Q h tl N Cortified 37 8302070265 83011e PDR GA999 ENVNPS 9900736 pyg
ORGANIZATION:
NPS INDUSTRIES, INCORPORATED PORTLAND, OREGON REPORT INSPECTION un oconnv7c /o9-n1 RFR!!! TR-DanC 9 mf 7 SCOPE:
(Cont.) In addition, the following programmatic areas were inspected:
training / qualifications, control of special processes, manufacturing process control, inspection, nondestructive examination, calibration of measuring and test equipment, QA records, and reporting of defects.
A.
VIOLATIONS:
None B.
NONCONFORMANCES:
1.
Contrary to Criterion V of Appendix B to 10 CFR Part 50 and Section 4.8 of Work Procedure No. 4.1.1B, " Material Release and Release Document Control (Welded Products)," a review of QA records relating to the shipment of items to TUGC0 for the pipe whip restraint support structure identified that the Gibbs & Hill Quality Assurance Release Form for shipment No. 4 was missing.
2.
Contrary to Criterion V of Appendix B to 10 CFR Part 50 and Section 4.3 of Work Procedure No. 9.2.2, a review of qualification test records for welders revealed that the "F No." was not specified on the performance qualification records of four welders (identified by Nos. 78, 51, 87, and 81).
3.
Contrary to Criterion V of Appendix B to 10 CFR Part 50 and Section 9.3 of the Corporate Quality Assurance Manual, a review of weld data sheets (WDS) relating to weldments on the pipe whip restraint support structure indicated that one inspector (No. 47) performing magnetic particle examination did not sign a WDS on five occasions and another inspector (No. 2) performing ultrasonic examination did not sign a WDS on one occasion.
4.
Contrary to Criterion V of Appendix B to 10 CFR Part 50, paragraph 12.0.4a of Section 12.0 of the Corporate Quality Assurance Manual, and Sections 3.1 and 3.2.2 of Work Procedure No. 12.0.1, an examination of the weld material storage area revealed that one dial stem thermometer (NPSI 223) on a holding oven had neither a tag with an identifying number nor a color coded marker to indicate the due date for the next calibration, and a second dial stem thermometer (NPSI 257) was missing the color coded marking.
5.
Contrary to Criterion V of Appendix B to 10 CFR Part 50 and Section 4.2 of AWS D1.1-80, a review of weld data sheets for the pipe whip re straint support structure revealed that two weldments (Weld Nos. W-10 and W-22 on the D-140-1-A East assembly) joining 7/8" angle to 1" plate did not specify any preheat or interpass temperatures.
ORGANIZATION:
NPS INDUSTRIES, INCORPORATED PORTLAND, OREGON l
REPORT INSPECTION NO.-
99900736/82-01 RESULTS:
PAGE 3 of 3 C.
UNRESOLVED ITEMS:
None D.
OTHER FINDINGS OR COMMENTS:
1.
Pipe Whip Restraint Support Structure - To date, NPS Industries has not taken any corrective action regarding the suspected defective welds on the subject structure, as NPS Industries has not been formally notified by TUGC0 of the problem.
An engineering evaluation of the problem is currently being performed by TUGCO, and a report is forthcoming.
Following the issuance of TUGCO's final report, the corrective action taken by NPS Industries will be evaluated during the next NRC inspection.
2.
QA Program - A detailed review of documentation (e.g., QA Manual, procedures, qualification records, procurement documents, weld data sheets, calibration records, drawings, NDE reports, and certifications) led to the identification of nonconformances B.1 through B.5 and the following ooservation:
NPSI Dwg. No. D-113, " Welding Drawing," which detailed the overall welding requirements and the NDE requirements for the welds made on the pipe whip restraint support structure was not reviewed and approved by the QA department.
Inspector k [c>w.tana Rep Scepe/Hodule DOCUMElliS EXNiillED I
2 TITLE / SUBJECT 3
4 1
4 dtRfezet QuAtats Assaaxut ouAaAt.
~i[z/27_
o
'l f
'OAGCo 9.o,
Os. Cib.cAo2 "'IRSI.ceMAncut (at 9dE L*tt fecG2AsN 3
"L
]'feucht4L STEst SPEC _ ~l313 S$ 1( @,
i 1
SEM/AL LETTEtt $ETlaEiia TttS1[Nf51 4 Mf5'L[fiATI At0pAESt r46 I
9E5tcA CHAA&ES - MAteg,At S0c.c. lam 6 6.S 1
S EGE/ At LETTEAS 6Eitacsa Nhl[dt%8s AMitt %5Td@tfidd WAbigdS F4 A
_I A((R.e kt E St%S NtLt [Tt4.6c= hELEAS,ad 9/AWcf7 Fse MSTidcT'a4 8
E f.o.'s t-6,etuw Test,ad two, 6sva Rut Teexmus, toinco 8
d%Eas.a STGEL 4
W-E4-A SIEe.t Mt tti
- i 3
fRtc.goua rc 4, 4,I,(
' dr,g s44 t M ctoiae (=g m t
\\*bl8.
L rJe. 4 i.t "uuoias ukee,au c nu.c' iAz, Igo 7_.
6 3
s i
3 No. T. I.3 bEto Ge %s(t Cou % t l'l'L1 f S o 3
/o 3
v tA.T.2.1
" conte. t a unoss. @Au ricAT,-as
8 k (8.
I 2.(q(g,7 If 3
V M o. 4. T, I
Qu ALtr sc Ahai *E M9P FEE w Not
.t i.
e (L
3 V
N 6. i 3.4
" %hAL EVAnscM g i 'MSt Ecbc '
N11h4 i
l'3 1
560Et2AL LETiets g.x h6co Q A (lEtsAs:A6 EM dstaq T.
9E SH s f tEo 'tg R?q 'Ia9, Document Types:
Columns:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Numbe@
2.
Speci fica tion 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-If necessary) 4.
Revision (If applicab?
Inspector dlM bl4 A ocke @ A i
Q Report NoBz.-ni Scope / Module Page L of V DOCUMENTS EXAMINED 1
2 TITLE / SUBJECT 3
4 GA SE LEAS E.
Fut ws, C. <t_
15 3HsMc.cs (4
o (T
E QM it-9 "@6usthi-T L Seccts-a cuscy.ttst
%(L \\S $Ktinfan
\\
I (.
I N95'T_. 9uG. co. 9 t G
" lastoi As GOAuing "
G E
TA3fEC%-a TTAnt 1 s h s_
&Ec gos U[T
~
W t
6t 665 4 Ritt 9 W,. go 17 IS - S I ott " S AFE6aAE9% DRit.0:4 G MfE\\ARW @EsTAAiu t Mtfef_Ts S K f
N 3
@ AttsscA h as
%g TRREE u9E 9tasdrmt
- 7..
6 GUL A Lt Es cA t s -a Tc.st rec.gos FM ( (,-
(.a E t o c,A s 2r
?
-h noe EEPoexs 2/L f
7Ea sa E tttet Metr t cstssyscA k-ss e
'L3 f
& cgg g tr w.
Q. o g "C-otd.c op MEAugias u Tcsr GA(gar
% (3 i 3
5 14 S
blA6EA'ison Lo6s Fid. RT tintT [ McRTEC MLTSAScofG_ NOT Gt)
T M't Ru tT ( rccono. Tf Sc.T EEsc-to.~)
25 2
cM.t s e ATi-a bet. sdes cs. G 4 uT A AT
'LC QLt6d A%- a t* 6
- ktw/9ATA SKEET F-on. h hat Sh TRsengsr;e 711 3
NfS I M((oc So OEA9eg LGT H [g7 Document Types:
Columns:
1.
Drawing 5.
Purchas Order 1.
Sequential Item Numbe 2.
Specification 6.
Internal Memo 2.
Type of Document 3.
Procedure 7.
Letter 3.
Date of Document 4.
QA Manual 8.
Other (Specify-if necessary) 4.
Revision (If applicat
\\
lil l
lI lll\\
ll l
l t
b a
m c
u i
3 N
l ttp o
~
mnnp f
4 3
eeea tmm I uuf 3
ccI l oo(
ADD i
n i
t L
e tffo r
g a
B P a 2
nooi f
e s
P
[
(
r ueei T
t :
1 sqptv 3
/
t r
M neyae f
I o
mSTDR u
lo C1234 L
A oc E
e_
9 s
E a
s.
9 s
s a o
w 4
t g
e o
t t
b b
1, A
c t
D E
c a
A N
T n R M.)s I
C t
s M
E 4
m s
s A
J G
c 9
t a
X B
e s
u F-c E
U s.
I S
g 5
N n u i
s S
/
r, S
T A
t T
E y
4 c.
u N
L e
c e
E T
f
)
e i
A y
M I
G t
t 9
r u s o
t a
U T
s_
T.
c C
R m
a o
t s
O D
d O
e A
s C
c e
s
- c. % A c w s.
ce R
M u
e n
/
d t
w W
t s
s g
S f
e
(
t i
s Q
o a m
u s
M h y
f o
s c
ro f
e O u
o em u
i c
c d e c
t c
q e.
. c d
rM e
q[
a O
p E
e o
O N
W T u
l S
t O
sa
(
G u
o N
anr A
A t
h rer i
Y e
s n T T e Q
cet e S
rt th L
L(
R n t
unet 0
u s
(
h 4
c s
c c w E
f t
vN 0
o R
t i
9 C; h E
i 5678 G
0 O
o n
C o
i s
t i
e ael p
cra 2
8 S 2 3 E
)
2 Tnfd n ygi uu i
d iiea t wccM e
naeo l
erprA
~
mDSPQ u
r d
u o
o c
t M
9 T
t 4
t o
3 D1234 e
e 2
'L 3 3
7 3
3 c
/
1 p
p s
o n
c I
S
PERSONS CONTACTED Cates 5-W f EL Ccmpany MM U *5 Docket / Report No. N 4 ## U l Inspector
\\ M Con ^ tad 4 Page l of
/
NAME(Please Print)
TITLE (Please Drint)
ORGANIZ.ATION(? lease Orint) baer C. EassN7acrer?
Ac. QA (nur. w) dPsz bed J. band 6so
- h. Al6f n
buE/dosord QA. EOG.
AlfS1 AnAs An Ads
- Arr w.
w m 3). % = m
% %- u er hw be m
CuA Irv 0 eMTm o E n Is 2_ n/ ASE J A%s A.hke ade tuu._ o i m est
~l o < A.h u %,n cLe psa nx.cas
/Wsr fgdhu11)%ivvtLU # 12. D A. Dscumentabw @
Nf5T d
d i
- Ilr.JeJ E;7 nLC, O
l i
I I
l l
t U
-